30 - Hofmann - Stackers and Reclaimers Brochure - A4

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STACKERS &

RECLAIMERS
PARTS & SERVICES
• THYSSENKRUPP
• O&K • VOEST ALPINE
• MITSUBISHI

New or reconditioned stacker


reclaimer components
interchangeable with the OEMs.
Components include gearboxes,
slew bearings and bogie wheels.
The reconditioned service
economically returns equipment
to “as new” condition.
A design review can be
conducted on underperforming
gearboxes to identify design
improvements that will reduce
noise, increase performance, and
extend service life. Bogie wheels
can be spin induction hardened
to reduce wheel and rail wear.

AN ALTERNATIVE TO NEW:
Old bucket wheel gearbox

Hofmann
manufactured
bucket wheel gearbox
(630kW) complete
with torque arm.
(see over for further details) Reconditioned bucket wheel gearbox
©Copyright 2019, Hofmann Engineering Pty Ltd.
BOGIE ASSEMBLIES SLEW BEARING TO 15M ON-SITE MACHINING
OF SLEW BEARINGS
Complete bogie assemblies including • Designed and manufactured to suit •P
 erform large site machining projects up to
fabrication, machining and assembly of customers’ requirements, or re-engineered 14m dia.
equalisers plus supply and assembly of from sample. •S
 lew bearing installation and alignment also
gearbox/motor and wheels. • Induction hardening of the bearing surfaces performed by our skilled technicians.
is carried out using the latest technology.
• Each slew bearing is supplied with full
certification covering material, heat
treatment and dimensional checks.

TORQUE SPLITTING BUCKET WHEEL GEARBOX SITE SERVICES


BUCKET WHEEL GEARBOX
One of the most complex gearboxes to be The gearbox comprises all carburised and •C
 omplete assembly of stackers and
manufactured at Hofmann Engineering. The ground gearing from the spiral bevel input reclaimers.
gearbox is fully fabricated in 3 sections from stage to the torque splitting arrangement •S
 ite inspections including slew bearing
grade 350 plate and weighs 22 tonnes when achieved through the planetary stage. The and gear measurements, UT and MPI crack
complete with torque arm. circular casing on the outside of the gearbox detections, and gearbox inspections.
encloses the planetary stage gearing. •S
 ite fitting includes gearbox, slew bearing
and bucket wheel change outs.

SLEW GEAR MANUFACTURE

ROLLING SLEW GEAR RIM GEAR CUTTING THE FINAL PREPARATION OF


FORGED HOFALLOY PLATE SLEW GEAR COMPLETED SLEW GEAR
10.2 metre forge/fabricated slew gear • The 4 segment 10.2m dia slew gear is •F
 inal preparation for despatch including
manufactured from AGMA grade 2 plate being cut as an assembled ring. This corrosion protection prior to securing in
during the initial rolling of the rim plate. The ensures accurate pitching over all the split fully enclosed crates.
plate shown is 150mm thick, however plate is lines. •A
 ssembly simplified by having long
stocked up to 220mm thick. • Individual segment lengths from 1m to 12m segment lengths.
possible.

©Copyright 2019, Hofmann Engineering Pty Ltd.

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