Aryan Boilers: (Turnkey Solutions For Sugar, Cogen and Power Plants)
Aryan Boilers: (Turnkey Solutions For Sugar, Cogen and Power Plants)
Aryan Boilers: (Turnkey Solutions For Sugar, Cogen and Power Plants)
kg/hr
Biomass Boiler
designed using
FireCAD
aryan boilers
(Turnkey solutions for Sugar, Cogen and Power Plants)
Sugar Plants
Turnkey Solutions
Sugar and Cogen Plants
We have developed inhouse
design, engineering,
manufacturing and execution
capabilities to excute upto a
capacity of 7500TCD. We
already desinged Roller Mills of
size Dia 45" x Length 90". We
have designed and executed one
of worlds largest Biomass
Travelling Grate Boiler of 250,000
kg/hr capacity in Thailand.
Centrifugals
Bagasse and Coal Handling Systems
•We have designed large bagasse handling systems for sugar plants specially
for cogeneraton projects. The system consists of mechanically spreading
surplus bagasse in the storage yard and simultaneous reclamation of the same
for the boiler feed as an when required.
Sugar Cane Mills
Sugar Driers
• Our Mills are designed to meet best of the performance efficiencies
• Antifriction bearings for all carrier shafts to reduce wear & tear
• Rake elevator and inter rake carriers have special chain tightening
arrangement
• Vertical Set, King Boltless type with pushpull screw for quick & easy
setting and operation
• Sturdy design of head stocks capable of accommodating bigger roller
diameters
• Mills are easily adaptable for future expansion by fittings pressure
feeders.
Evaporators and Vaccum Pans
• Falling film and rising film type evaporator bodies.
• The calandria and distribution of tubes are designed to ensure
adequate outflow of noncondensable gases.
• Tangential steam entry for effective steam distribution.
• Centrifugal type internal saveall with polybaffle type entrainment
separator for complete separation of juice particles.
• Single entry multijet condensers to ensure minimum water
requirement at condensing station.
• Welded evaporator body and bottom saucer to eliminate
leakages and reduce maintenance. Spray Pond
Centrifugals
Steam Generators
Grate Fired Boilers
Biomass/Coal fired
Steam Generators
We are pioneers in Single Drum Boiler technology which we introduced in Indian
Sugar Industry eight years ago. Aryan team has designed and excuted Boilers from
20 TPH up to 250 TPH steam capacities and up to 110 bar and 540 degC
successfully.
Product Range:
• Biomass Boilers on Travelling Grate up to 300,000 kg/hr, 125 bar and 540 degC
• FBC Boiler up to 200,000 Kg/hr
• CFBC Boilers up to 400,000Kg/hr
• Oil/Gas Fired Boilersup to 400,000Kg/hr
• Waste Heat Recovery Boilers for Sponge Iron Plants,Cement,Coke Calc and MSW
• Small Package Oil/Gas/Coal Fired Boilers from 5,000 Kg/hr onwards
• Cogen Power Plants and Captive Power Plants up to 75 MW
• Biomass fuels, Coal, Oil and Gaseous fuel firing
Advantages of aryan boilers
• Single Drum Boilers which are very responsive to
load changes
• High Efficiency
• Optimised design
• Multifuel capabilities
• Vast experience of the Engineering and Project
teams
Control Panels
Some of the Projects designed and executed by Aryan Team
• 250,000 Kg/hr @ 67 bar, 500 ºC 50 MW Ruampol BioPower , Thailand
• 120,000 Kg/hr @ 87 bar, 520 ºC 20 MW Baramati Agro Ltd., India
• 60,000 Kg/hr @ 67 bar, 510 ºC 7 MW Samruddhi Sugars Ltd., India
• 180,000 Kg/hr @ 110 bar, 540 ºC40 MW Shri Saikrupa Sugars Ltd, India
• 70,000 Kg/hr @ 67 bar, 510 ºC 12MW Jakraya Sugar Ltd., India
• 85,000 Kg/hr @ 87 bar, 515 ºC 15 MW Shivshakti Sugars Ltd.., India
• 50,000 Kg/hr @ 67 bar, 510 ºC 3 MW Shri Shivsagar Sugar., India
• 60,000 Kg/hr @ 72 bar, 510 ºC 10 MW Aryan Sugars Ltd., India
• 110,000 Kg/hr@ 110 bar, 540 ºC20 MW MH Shetkari Sugars Ltd., India
• 100,000 Kg/hr@ 87 bar, 515 ºC 18 MW Soubhagya Lakshmi Sugars, India
• 90,000 Kg/hr@ 45 bar, 440 ºC 15 MW Kibos Sugars, Kenya
• 55,000 Kg/hr@ 72 bar, 510 ºC 10 MW Sitaram Sakhar Karkhana , India
• 75,000 Kg/hr@ 72 bar, 510 ºC14 MW Udgiri Sugar & Power Ltd., India
Cooling Tower
Furnace Panels
Water Tube
Package Boilers
Water Tube Packages Boilers
• The Dtype packaged steam generaor is designed to develop up to 150,000
kg/hr of steam
• Factory/Site assembled natural circulation water tube designs
• Completely drainable convective superheater operates at lower gas side
temperatures, which extends superheater life
• Designed with a welded wall,membrane type construction, giving a gas tight boiler
with a fully watercooled furnace and inherently lower emissions.
• Large integral furnace for high pressure firing of oil, gas or both combination
burners. Custom designed for various fuel compositions, firing methods and allowable
emissions.
• Conservative steam drum sizing (employs chevron driers and centrifugal separetors)
"O" type or "A" type configurations available
Capacity : 5000 to 150,000 kg/hr
Pressure : 10 kg/cm2 up to 110 kg/cm2
Heat Recovery Boilers
• For Sponge Iron Plants, Steel Plants, Cement Palnts, Chemical
Plants, Sulphric Acid Plants and other Process Applications
• For Diesel Engines, Gas Turbine Exhaust
• Water Tube Boilers with membrane walled single/dual radiation
chambers
• Fire Tube Evaporators for Process applications
• HRSGs for Combined Cycle PowerPlants
capacity : 1000 to 200,000 kg/hr
pressure : 10 kg/cm2 up to 110 kg/cm2
FireTube Boilers
Fire Tube Boilers
* Two, Three and Four Pass Smoke Tube Boilers up to a steam capacity of
50,000 Kg/hr
* Integral Steam Space and Elevated Drum type Boilers
* Factory assembled
* Oil,Gas,Coal and Biomass fired Boilers
* Slight Superheat steam option available
capacity : 1000 to 50,000 kg/hr
pressure : 10 kg/cm2 up to 25 kg/cm2
Hybrid Boilers (Combi)
• Water Tube Furnace with Fire Tube Boiler
• Integral Steam Space and Elevated Drum
type Boilers
• Factory assembled
• Oil,Gas,Coal and Biomass fired Boilers
• Slight Superheat steam option available
Capacity : 1000 to 50,000 kg/hr
Pressure : 10 kg/cm2 up to 25 kg/cm2
AFBC Boilers
AFBC Boilers
• AFBC Boilers are designed to develop up to 150,000 kg/hr of steam
• Natural circulation water tube designs
• Designed with a welded wall,membrane type construction, giving a gas tight boiler with a fully water
cooled furnace and inherently lower emissions.
• Bed Coils with studs
• Suitable for firing all types of Coals, Lignites, Pet Coke, Coal washeries and Biomass.
• Conservative steam drum sizing (employs chevron driers and centrifugal separetors)
capacity : 5000 to 150,000 kg/hr
pressure : 10 kg/cm2 up to 110 kg/cm2
steam temp : up to 540 C
FireCAD advantage
FireCAD,the well known
software for the design of
different types of Boilers, is
developed by Mr. Narasimha
Patrudu, Director of Aryan
Boilers. The software is
extensively tested and has been
in use for 14 years by many
reputed Boiler manufacturers and
Consultants across 30 countries.
The software helps us in designing BoilerBank
more energy efficient Boilers and
gaurantee the Boiler performance at
different loads. The World's largest
Biomass Boiler was designed using
FireCAD. There are dozens of
FireCAD Designed Boilers running
successfully in India and several
hundreds across the Globe.
Economiser
AirHeater
FireCAD Client's List AESYS Technologies, USA
Saskatoon Boiler Manufacturing co Ltd., Canada PT. Grand Kartech, Indonesia
Alpha Omega ltd., Indonesia Heavy Mechanical Complex , Pakistan
Cannon Boiler Works Inc, USA PALAINTERSTATE, LLC , USA
The McBurney Corp, USA Stein Atkinson Stordy Engg Ltd, UK
Garma Gostar Co., Iran Petra Boilers sdn bhd, Malaysia
Vea AB, Sweden BFI Boilers, Canada
Zenith Thermal Equipment Pvt.Ltd., India ISI SANAYI A.S. , Turkey
Descon Engineering Ltd., Pakistan Fortuna Boiler Engineers GmbH , Germany
Proodos Industrial Boilers, Greece Steam and Control systems, INC, USA
ViitosMetalli, Finland Bersey Limited Sirketi, Turkey
McKillup Engineering, Inc, USA HiTech Engineering Corporation, India
PT. Bukaka, Indonesia Holland Ketelbouw,Netherlands
MMI Boiler Mgmt Pte Ltd., Singapore Ideal Combustion, Canada
Idaho National Engg & Environ Lab, USA Delran Electromecanica, Mexico
Simon India Ltd, India Holman Boiler Works Inc., USA
Hurst Boiler & Welding Co.,Inc, USA Santes Ltd, Turkey
ATS Express, LLC, USA Coulter Engg Services Ltd , New Zealand
DelTech Industries Inc.,Canada PETROBRAS , Brazil
Recovery Heat Engg S.A. de C.V, Mexico SOGECAL, Spain
PT. Dinamika Energ Nusantara, Indonesia DanaTech, Inc. , USA
Ecowat A/S,Bulgaria Agder Biocom, Norway
Thermodesign Inc, Canada English Boiler & Tube, Inc., USA
Stm Master Equip Térmicos Ltda, Brazil Locke Equipment Sales Comp, Inc., USA
Snow Removal Systems, Inc, USA Calderas Equipos Cambiadores de Calor, Mexico
Lointek, S.L,SPAIN EnergyPack Boilers Pvt Ltd, India
PT Mitra Adyaniaga, INDONESIA Alternative Petroleum Technologies, USA
SBP. Ltd, INDIA HEPHAESTUS BOILER MAKERS & ENGG, Greece
Combustion Control ltd, New Zealand Energy Pak (K) Ltd, Kenya
Advance Boilers, Malaysia CHEMTECH SERVIÇOS DE ENGENHARIA , Brazil
Rota Muh.Mak.Ins.Ltd., Turkey VR ingenieria, Colombia S.A.
Gresham's Eastern Pvt Ltd, Pakistan pt. Metalindo Erabuana Engg , Indonesia
EASCO Boiler Corp.,USA Ferroli S.p.A. , Italy
Industrial Boilers Pvt Ltd.,PAKISTAN Advance Boiler Services , New Zealand
Dreifus & Zuccato Eng Associados Ltda., Brazil Nasr Boilers, Syria
Walchandnagar Industries Ltd, India Ideal Combustion, Canada
Politeknik Negeri Ujung Pandang, Indonesia Pt.Zug Industry, Indonesia
Indutapas Ltda, Colombia Daekyung Machinery & Engineering Co., Ltd.,Korea
FireCAD design range:
Vickers Hoskins (M) Sdn Bhd, Malaysia TUBATSE CONSULTING ENGINEERS, South Africa
TECNOTRACK VAPOR INDUSTRIA, Venezuela JGC Philippines, Inc., Philippines
• Grate Fired Boilers
PT. Fajar Mas Murni, Indonesia Filter AS ,ESTONIA
• Fire Tube Boilers
MECET, S.L., SPAIN United Nations Industrial Development Organization,
• Water Tube Pkg Boilers
Man Made Textiles Research Association, INDIA Austria
• FBC Boilers
Pacific Rim Technologies ,USA ERALP KAZAN VE ENERJİ TEKNOLOJİLERİ, TURKEY
• Heat Recovery Boilers
Velath Engineering Works, UAE Wasco Energy, Malaysia
• Superheaters
SAACKE ROSSPLET S.A., ARGENTINA GPE Technical Services, Netherlands
• Economisers
Mackenzie Industries Sdn. Bhd., MALAYSIA DanPower, Brazil
• Airheaters
W.K. Crone B.V., NETHERLANDS Instrumentation Engineers, Kenya
• Solid / Oil / Gas fired
APower Systems Oy, FINLAND PT. ATMINDO, Indonesia
Ducova Inc, CANADA Boustead Maxitherm Energy Pte Ltd, Indonesia
Laboratorium Termodinamika, INDONESIA ANINGASERGOS SA JOAQUIM CANE
The Alstrom Corporation, USA BALLART, Spain
Mimsan Ltd. Þti, TURKEY Tecnintegral S.A.S., Colombia
SIPL,INDIA SAS_Thermal, United Kingdom
Energy Technology Centre, INDONESIA .. more at www.firecad.net
aryan boilers pvt ltd was founded in 2014. In the sacred language of Sanskrit, "arya" means Noble and
Magestic. Thus aryan boilers literally means Noble Boilers.
Our Mission
At aryan boilers, our mission is to provide affordable, reliable and energy efficient technologies for process
and power industry which wil benefit the customers and reduce impact on the environment.
Our Quality Policy
We practice continual Improvement to achieve customer satisfaction by providing CustomerCentric, Cost
effective, Timely and Qualitative Engineering solutions.
aryan boilers pvt. ltd.
Works:
MIDC G377/1, Baramati
Pune (Dist). MH.
Inida. Pin 413 133
Pune Office:
RowHouse:11, Aquila Society, Yogi Park
Baner, Pune411 045
web: aryanboilers.com email: info@aryanboilers.com
Ph: +9174474 20885