CIASA&CDM

CDM 900 II Currency Counter

Technical Manual
 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

INDEX
1. Hardware Adjustment -------------------------------------------------------------------2
1-1. “P0.0” Back Door Sensor Testing-----------------------------------------4
1-2. “P1.0” Stacker Sensor Testing----------------------------------------------4
1-3. “P2.0” Hopper Sensor Testing-------------------------------------------------------------4
1-4. “P3.0” Count Sensors Testing and Settings----------------------------------5
1-4-1. “P3.0” Left & Right Count Sensor Testing----------------------------------5
1-4-2. “P3.1” Double Feed Detection Level 1 Setting--------------------------------6
1-4-3. “P3.2” Double Feed Detection Level 2 Setting ---------------------7
1-5. “P4.0” Magnetic Detection Settings----------------------------------------7
1-5-1. “P4.0” Magnetic (L) Hardware Setting-----------------------------------7
1-5-2. “P4.1” Magnetic (R) Hardware Setting ----------------------------------8
1-5-3 “P4.2” Magnetic (M) Hardware Setting ----------------------------------8
1-5-4. “P4.3” Magnetic Lower Threshold System Setting---------------------------------9
1-5-5. “P4.4” Magnetic Upper Threshold System Setting --------------------------------9
1-6. “P5.0” UV & FL Settings------------------------------------------------------------------10
1 -7 . “P 6 .0 ” K e y Te s ti n g ----------- ---- ----- - ------ ---- ----- ---- ---- --- ------ --11
1 -8 . “P 7 .0 ” Mo to r Tes ti n g --------------------------------------- ------- --------11
1-9. “P8.0 ” S ys tem Testing--------------------------- --------------------------12
1-10. “P9.0” W idth Detection Settings------------------------------------------13

2. Codes Introduction during Operation ------------------------------------------------------16

2-1. Sensor Error Codes-----------------------------------------------------------------------------16
2-2. Codes Introduction during Operation---------------------------------------------------------17
2-3. Codes in Batch------------------------------------------------------------------------------------17

3. User Settings -----------------------------------------------------------------------------17

3-1. Special Function Settings--------------------------------------------------------------17
3-1-1. UV Level Selection and User Settings -------------------------------------------18
3-1-2. MG Level Selection and User Settings--------------------------------------------19
3-1-3.Double Feed User Level Setting--------------------------------------------21
3-1-4. Size Detection Setting & IR setting during Counting--------------------------------22
3-1-5. Activation of IR Detection------------------------------------------------------------------24
3-1-6. ST Detection User Mode--------------------------------------------------24
3-1-7. Printing Settin gs--------------------------------------------------------19
3-2. Power-on Status Settings--------------------------------------------------------------------------25

4. Banknote Data Revision and Saving------------------------------------------------------------28

5. Mechanical Adjustment -------------------------------------------------------------------32

6. Component Replacement------------------------------------------------------------------------------39

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

This manual is intended to serve as a reference source for the technician who
services and maintains the CDM 900 II Model Currency Counter. Please read
this manual thoroughly and carefully before servicing the Currency Counter.

1. Hardware Adjustment
Turn on the machine while pressing the switch K100 on the main board (W2005-X1000-XX)

to enter the Hardware Adjustment Mode.

After turning on the machine, the display reads the software version, as shown below:

Software Version

Machine Model

“36” indicates the software version; a larger number indicates a newer version.

“11” means the machine model, which is designated as per the combination of the installed
sensors. Please refer to the following model list:
MG UV FL ST
1 2 4 8
e.g. UMV-ST = 1+2+8 = 11

Release K100 when is displayed.

 Sensor Hardware Configuration

According to the model number on the key panel, you can configure the hardware of

the machine, mainly including MG，UV，FL，ST.

Image displayed on the machines refers to the magnetic feature. If the

machine is installed with MG head, turn it on; otherwise switch it off through key

or key.

Press key to proceed to next sensor settings. Repeat the above procedures to

set the other sensors as below:

: UV; : FL ; : ST

 After completing the sensor configuration, press key to select currencies below:

Number Status

Currency Currency Code

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

 Press key to select currencies and or keys to activate and deactivate

this currency.

 After setting the currency, press + key to exit hardware and currency

selection and enter testing mode.

 The testing mode consists of different items entitled ”PX.X” with the menu below:

Displayed Contents Items

P0.X Back door sensor test
P1.X Stacker sensor test
P2.X Hopper sensor test
*P3.X Count senor test and parameter settings
*P4.X MG senor test and parameter settings
*P5.X UV senor test and parameter settings
P6.X Key test
*P7.X Motor test
*P8.X System test
*P9.X Width detection test

（Note：The items with “*” include sub-menus which need to be set as well）

Items to be tested can be advanced through key. All the testing points and potentiometers

are located on the main board W2005-X1000-XX as per the diagram below：

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

1-1. “P0.0”: Back Door Sensor Test

1-1-1. If the back door is closed, the display reads“0” as shown below:

“P0.0”means temporarily the machine is under back door testing status.

Check the voltages of TP (302) and TP (READY) with an oscilloscope which should show 0

after the back door is closed.

(Note：All the following PX.X refer to the current testing status. )

1-1-2. If the door is open, the display reads“1” as shown below：

When the back door is open , TP(302)=5V，TP(READY)=3V3.

(Press key to enter “P1.0” setting）

1-2. “P1.0” Stacker Sensor Test

1-2-1. If the stacker is empty，the machine reads “0” as shown below：

Check the voltages of TP (301) and TP (STK) with an oscilograph. When the stacker is empty,

TP(301) is interpreted as a sine wave whose peak value is over 2V5，and TP(STK) is interpreted

as a square wave whose peak value is 3V3.

1-2-2. If the sensor is covered (with notes), the machine reads “1” as shown below：

When the stacker is covered ，TP(301) is interpreted as a sine wave whose peak value is less

than 1V and TP(STK) is 0V.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

(Press key to enter “P2.0” setting）

1-3. “P2.0”: Hopper Sensor Test

1-3-1. If the hopper is empty，the machine reads “0” as shown below：

Check the voltages of TP (300) and TP (HOP) with an oscilograph. When the hopper is empty,
TP (300) should be 0 V (Without any external lighting source), TP (HOP) should be 3V3.

1-3-2. If the hopper sensor is covered，the machine reads “1” as shown below:

When the hopper is covered, TP (300) is interpreted as a sine wave whose peak value is

around 3V and TP (HOP) is interpreted as a square wave whose value is between 0-3V3.

Note: As the color of the banknotes varies, when the hopper is covered, the value of TP (300)

declines if the banknote color is darker.

（Press key to enter “P3.0” setting）

1-4. “P3.0”: Count Sensor Test and Parameter Settings

1-4-1. “P3.0”: Left & Right Counting Sensor Test

If no note is passing through the machine, the display reads ：

Left count sensor analog quantity Right count sensor analog quantity

The symbol “—”on the display refers to the high voltage level of the count sensors.

Number “200” refers to the current analog value collected by the sensors. Normally both

analog values are between “175 – 225” without fluctuation. Proceed as below:

1-4-1-1. If no notes pass through the machine, the left and right analog values fluctuate. Open

the back door and remove the dusts from both count sensors and close the door. If the

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values still fluctuate, slightly tune the corresponding potentiometers until the values are

stable. Potentiometer W201 corresponds to the left count sensor and W200 to the right

one. Clockwise direction is to decrease, otherwise to increase.

1-4-1-2. If the count sensors are replaced, or the analog values of the count sensors cannot be

stabilized, the parameters of the count sensors must be readjusted as below:

(a). Adjust the potentiometers W200 & W201 until the analog value of each is 200. (Clockwise

direction is to decrease, otherwise to increase.)

(b). After both reach 200, cover the count sensors with a piece of even thickness white paper

and the display reads the analog value of each. If the values of the two sensors differs

slightly ,see below：

Symbol “-” on the display shows the low voltage level when notes pass.

Adjust the corresponding potentiometers until both values are set at the half No. of the value

sum collected when the white paper is just placed on the sensor. For example, the set value=

（72+68）÷2=70

*Note：The white paper of even thickness can be made by cutting the copy paper into the

banknote size.

（c）、Take out the paper and check whether both analog data are between “175-225”。If yes,

press key to save the work point parameters. Long beeping sound means

successful saving. While continuous short buzzing warns that the value outnumbers this

range. Re-setting the machine is requested.。

（Press key to enter “P3.1” setting）

1-4-2. “P3.1”: Double Feed Level 1 Setting

“10” is the precision value of double feed level 1 with the tolerance between +/-10

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Press key to add 1，and key to decrease 1; or directly revise the parameter (according

to the actual counting numbers) through the numeric keys.

Put a stack of notes in the hopper, and the machine will count by itself with the display reading:

Minimum DF Value Maximum DF Value

During normal counting, the DF value of the first note will be set as standard. The following

notes whose DF value difference is beyond the tolerance range will stop the machine and be

warned with the display “DBL”.

(Press key to enter “P3.2”settings.)

1-4-3. “P3.2”: Double Feed Level 2 Settings

“20”is the precision value of double feed level 2 with the tolerance +/-20.

Press key to add 1，and key to decrease 1，to change the range, or directly revise the

parameter (according to the actual counting numbers) through the numeric keys.

Put a stack of notes in the hopper, and the machine will count by itself with the following

display:

Minimum DF Value Maximum DF Value

During normal counting, the DF value of the first note will be set as a standard. The following

note whose DF value is beyond the tolerance rang of the first note will stop the machine and

be warned with the display reading “DBL”。

(Press key to return to “P3.0”setting. Press key to enter “P4.0”setting.)

1-5. “P4.0” ：MG Setting

1-5-1. “P4.0”: Left MG hardware parameter setting

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

（this level is mainly used for the adjustment of MG reference voltage on hardware.）

Repeatedly count the notes without MG; the machine will display the minimum and maximum

MG values of the left side of the notes as follows:

Minimum MG Value Maximum MG Value

1-5-1-1. When counting notes without MG, make a record of the max. wavelength VM1 by

measuring TP (L-MG) on the oscillograph, then adjust the potentiometer W401 on the

main board to set the reference voltage of TP401 to be VC1=（VM1+80mV）.After

adjusting reference voltage, count the notes without MG once more, make sure the

Min. MG value should be “0”. If not, re-adjust the reference voltage VC1 as it is too low.

1-5-1-2. Test the machine with the notes with MG, count the MG area on the left side of the

machine. If the Min. MG value is “0”, re-adjust the reference voltage VC1 to a lower

value.

(Press key to enter “P4.1”settings.)

1-5-2. “P4.1”: Right MG hardware parameter setting (same procedures as in “P4.0”)

Adjust the reference voltage VC2 on TP400 through the potentiometer W400 on the main

board, the same adjustment methods as described in P4.0 (a). After adjustment, count the MG

area on the right side of the machine, re-adjust the reference voltage VC2 if the Min. MG value

still stays at “0”.

(Press key to enter “P4.2”setting)

1-5-3. “P4.2” : Middle MG hardware parameter setting (same procedures as in “P4.0”)

Lower Limit of the Middle MG Value

Adjust the reference voltage VC3 on TP402 through the potentiometer W402 on the main

board, the same adjustment methods as described in P4.0 (1-5-1-1).

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

After adjustment, count the notes which have magnetic security thread. If the Min. MG

value still stays at “0”, re-adjust the reference voltage VC3. Set the lower limit of the middle MG

quantity. Press key to increase 1, while key to decrease 1, or directly revise the

parameter through the numeric keys. It is suggested to set a value 5 degree less than the

minimum MG value. But if the minimum value of the actual note is smaller than 5, set the

minimum value at “1”.

(Press key to enter “P4.3”setting)

1-5-4. “P4.3”: Lower limit setting of MG system level

After adjustment as in P4.0 and P4.1, put a stack of notes with MG in the hopper and the

machine will start counting automatically shown as follows:

Left-side Min. MG value Right-side Min. MG value

Lower limit of MG system value

This level is the lower limit setting of the MG system level.

Press key to increase 1, while key to decrease 1, or directly revise the parameter

through the numeric keys.

It is recommended to make following parameter adjustments:

 If the notes have MG on both sides, the MG parameter should be set 5-degree less than

the smaller one; but if the both sides have small MG values, adjust the value to “1”.

 If only one side has MG, the parameter should be 5-degree less than that one; but if that

one is small, adjust the value to “1”.

(Press key to enter “P4.4”setting)

1-5-5. “P4.4” Upper limit setting of MG system level

After adjustment as in P4.0 and P4.1, put a stack of notes with MG in the hopper and the

machine will start counting automatically shown as follows:

Left-side Max. MG value Right-side Max. MG value

Upper limit of MG system value

This level is the upper limit setting of the MG system level.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Press key to increase 1, while key to decrease 1, or directly revise the parameter

through the numeric keys.

It is recommended to make following parameter adjustments:

 If the notes have MG on both sides, the MG parameter should be set 5-degree larger than

the higher value;

 If only one side has MG, the parameter should be 5-degree larger than that value.

(Press key to return to “P4.0”setting, press key to “P5.0” setting)

1- 6. “P5.0”: UV Setting
1-6-1. “P5.0”: UV Status Check

Open the back door to check the lighting box. The light is off at this moment and when the

display reads the following, UV is off.

When the display reads the following, the UV light is off.

Receiver Signal

UV Light Status: OFF

Press key to turn on all the UV lights, the machine shows the following display:

Receiver Signal

UV Light Status: ON

After the UV light is on, try to block the UV sensor with a piece of blank paper to see the UV

receiver signal at 255.

(Press key to enter “P5.1” setting)

1-6-2. “P5.1”: UV system level setting

Put a stack of notes in the hopper, and the machine starts itself to count with the following

display:

Min. UV Value Max. UV Value

UV System Para.

“100” means the UV system parameters, press key to increase 1, while key to

decrease 1, or directly revise the parameter through the numeric keys.

Recommendation: The parameter should be 50-degree larger than the max. UV value.

(Press key to enter “P5.2” setting)

1-6-3. “P5.2”: FL Status Check

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Open the back door to check the lighting box. The light is off at this moment and when the

display reads the following, FL is off.

Receiver Signal

FL Light Status: OFF

Press key to check the light box, the emitting diode of the FL sensor should be on and the

display reads：

Receiver Signal

FL Light Status：ON

（Press key to enter “P5.3” settings）

1-6-4. “P5.3”: FL System Level Setting

Put a stack of notes in the hopper, and the machine starts itself to count with the following

display：

Min. FL Value Max. FL Value

Min FL value in System Level

“130” refers to the system level FL parameter. Press key to increase 1, while key to

decrease 1, or directly revise the parameter through the numeric keys.

Recommendation: The parameters should be 20-degree lower than the Min. FL value.

（Press key to enter “P5.4” setting）

1-6-5. “P5.4”: Max. FL Value Setting in System Level

Put a stack of notes in the hopper, and the machine starts itself to count with the following

display： Min. FL Value Max. FL value

Max FL value in System Level

“210” refers to the system level FL parameter. Press key to increase 1, while key to

decrease 1, or directly revise the parameter through the numeric keys.

Recommendation: The parameters should be 20-degree higher than the Max. FL value. If the

FL value of the counted banknotes is very high, you can deactivate the

upper limit of the FL detection and set it at “255”.

(Press key to enter “P6.0” setting）

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

1- 7、 “P6.0” : Keys Testing

Press any key（except key ）to validate all the keys, e.g.

Press the numeric key “8”, the display will show

（Press key to enter “P7.0” setting）

1- 8. “P7.0”: Motor Testing

1-8-1. “P7.0” is for the motor function testing.

Press key to turn on or off the motor to see whether it can rotate normally. The display will

read as follows:

(Press key to enter “P7.1” setting)

1-8-2. “P7.1” “P7.2” “P7.3” refers to the 3 different speed levels of the motor
respectively. The display will read the speed of the motor. The speed change is not accessible

as they are fixed in the software. The current setting is：

Level 1： 800 pcs/min

Level 2： 1200 pcs/min

Level 3： 1500 pcs/min

e.g. ：

This is level 1 with the current speed 800 pcs/min.

1-8-3. “P7.4” : Encoder Setting：

The encoder setting should be 50. But if there is any deviation, adjust the potentiometer

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

W300 on the main board.

(Press key to return to “P7.0” setting and key to enter “P8.0”setting)

1-9. “P8.0”: System Test

1-9-1、“P8.0”: Banknote Depth & Width Measurement

Put the notes into the hopper and the machine will detect automatically the maximum and

minimum values of the note depth and width with the following display:

Max. Depth 188 Max. Width 288

Min. Depth 186 Min. Width 286

The actual note width or depth should be the display value multiplied by 0.4mm.

(Press key to enter “P8.1” setting)

1-9-2. P8.1: This status is to test LED and lighting diodes. At this moment all the LEDs

and lighting diodes should be on.

(Press key to enter “P8.2”, which is reserved. Press key to enter “P9.0” settings）

1-10. “P9.0”: Size Adjustment

1-10-1. “P9.0”: Communication Test between the First CPU and the Secondary CPU.

The normal communication will result in the following display:

The display for the incorrect communication:

When there is a communication failure, contact the manufacturer.

(Press key to enter “P9.1” setting)

1-10-2. “P9.1”: Receiver Signal Adjustment for Depth Detection:

Depth detection emitting levels: 0 / 1 / 2 / 3

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Depth detection emitting level is used to control the strength of the emitting lights, increasing

from 0-3, with level 3 as the complementary level.

Set the machine at level “1” and use the oscilligraph to observe the wave patterns at TP (600)

and TP (601). The display will read as follows:

The picture shows the wavelength on one side: 0-26 scanning points are the receiver signals

of the depth detection; 26-0 scanning point is the scanning intervals, with the next circulation

for 0-26. The valid signals should be over 2.4V. If the wave pattern is too high, or too low, or

even curved, there is need to adjust the wave.

If the wave is too high or too low, adjust the potentiometers W600 for TP601 and W600 for

TP600. Decrease in the clockwise direction and increase in the counter-clockwise.

If the left and right wave patterns can not form a straight line, adjust the corresponding

potentiometers for both left and right depth detection emitting sensor boards. Clockwise

direction is to sink, but counter-clockwise is to rise.

(Press key to enter “P9.1” setting)

1-10-3. “P9.2”: Receiver Signal Test for the Depth Detection

Current signal value for the depth detection sensor (L) Current signal value for the right

Current scanning point for the left and right depth detection sensors

Left and right depth detection sensors will scan from both sides to the middle. The first points

start from the both ends close to the side plate (L&R). The operator can choose to add 1 by

key and to minus 1 by , the scanning point range is within 0-27.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

The emitting levels in P9.1 will have immediate influence on the strength of the receiver signal

while scanning:

When it is in Level 0, both receiver signals are under 200;

When it is in Level 1, both receiver signals are approximately 200;

When it is in Level 2, both receiver signals are above 200;

When it is in Level 3, both receiver signals are approaching 200.

(Press key to enter “P9.3” setting)

1-10-4. “P9.3” Width calibration

Actual note width

Average pulse number for the actual note width

This item is mainly for the width calibration of the machine because of the slight deviations of

the sensor positions on each machine. The status of calibration will directly affect the accuracy

of the width detection, so it is suggested to have careful adjustment.

E.g., “140.0” is the actual note width, “251” is the average pulse number for the above

mentioned width.

Calibrate as follows:

1-10-4-1、 Take a bundle of notes of the same size, first measure out the size, e.g.:

1-10-4-2 .Put this bundle in the hopper and the machine will count by itself. After processing,

the display shows the max. And min. pulse value of the notes counted.

Max. Pulse number. “251”

Min, pulse number

Record the pulse numbers, the average pulse= (Max.+Min.)/2

Set “the average pulse number” by numeric keys.

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But add the “actual note width” by key and reduce by key.

(Press key to enter “P9.4” setting.)

1-10-5. “P9.4” IR Sensor Calibration

1. Cut a piece of A4 paper into calibration sizes: 20cm x 8 cm

A. Take out paper #1 and put it in the hopper. Do ensure it is flat.

B. Press key and the display shows:

Indicating No.

C. Press key again and the machine starts. When the Calibration paper is passing

through the stacker area, the indicating No. will show the average value of the IR

dialysis number of Calibration paper. When the paper is taken out of the stacker, the

indicator should be “OK”, which signifies a successful calibration. If the indicator is

“ERR”, something is wrong with the calibration process, then press key to

re-adjust again。

(After setting, press key to return to “P9.0”, press key to return “P0.0”. )

When all the setting is finished, press and key to save the changes and exit

the debugging mode, the machine will enter into the normal status.

2. Codes Description
2-1. Sensor Error Codes
Error Code Correction
Door Back door is open. ---Close it and start the machine.
HJ Note in hopper when turning on the machine. ---Take it away.
SJ Note in stacker when turning on the machine.---Take it away.
JA Jam---take out the jammed note; Motor failure---check the motor.
R/L count sensor error---Check both sensors and restart the
CSE
machine
CSL L count sensor error. ---Check left sensor and restart the machine
R count sensor error.--- Check right sensor and restart the
CSR
machine
CFE Both R&L MG error. ---Check middle MG and restart.
CFEL Left MG error. ---Check left MG and restart.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

CFER Right MG error. ---Check right MG and restart.

STCE Middle MG error. ---Check middle MG and restart.
UEE UV error. ---Check UV sensor and restart.
Left and Right Width detection error. ---Check the whether some
DDE
note is inside the machine and restart.
Left width detection error. ---Check the whether some note is
DDEL
inside the machine and restart.
Right width detection error. ---Check the whether some note is
DDER
inside the machine and restart.
ENCODE Encoder Error---enter P7.4 to readjust.

2-2、Error codes during counting

Error codes Correction

Chain feed. ---Remove the notes from stacker and press to clear
CH
and restart.
Double feed. ---Remove the notes from the stacker and press
DBL
to clear and restart..
Feed failure. ---Press key to clear the error and check the
FEED
pressure of the pressing rollers. Restart after check.
*DS1 Depth Error.---Press to clear and continue.

*DS2 Width Error. ---Press to clear and continue.

Skew feed (the note is inclined over 25 degree)--- Press key to
*SE
clear the error and take out the last note and continue.
*HF Half note. ---Press key to clear error and continue.
*UE UV detection. ---Press key to clear and continue.
(when UV is on)
*CF MG detection. ---Press key to clear and continue.
(when MG is on)
ST ST error--- Press key to clear and continue

*STC STCerror--- Press key to clear and continue

Value misreading---
*NOID (A)Take out the suspect note to see whether it is dogged or damaged
(B) Press key to continue
Different denomination
(A)take out the suspect note to check
*DCHG
(B)Clear the notes in the stacker, press key and re-place the
notes to count

（* is a suspect symbol. If the suspect note is confirmed as a genuine one ,put it into the

stacker and press key to add the value to the sum）

2-3、Codes in Batch

SC The note number in the hopper does not reach the batch number.
SF Stacker full with 200 notes. Take out the notes and continue.

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3. User Function Setting

3-1. Special function settings
3-1-1. UV Level Selection and User Setting

Through the Blue Filter (Band-Pass Filter), the UV Sensor detects the visual light emitted by

the bleaching agents in the notes/papers. To detect the notes, a bleaching agent is a necessity.

The UV Sensor, Blue Filter and UV Tube are mounted in the center of the Bill Guide. There are

two different UV detection levels available: (a) Level 1 is preprogrammed by the system; (b)

User level is programmable through the front Panel.

A．Depress key to turn the UV Detection on.

B．UV detection is activated with the illuminating “U” lamp. (FL detection will be activated when

UV function is turned on).

C．Depressing key turns the UV detection off. (FL detection will be deactivated when UV

function is turned off).

D．To change the current UV detection level, depress and hold down key and key

at the same time. UV level selection is entered with the display below:

UV LEVEL
 Detailed UV detection description as below:

Level 1: The display shows: “ SYS1”

Notes are accepted if the UV reflection of the notes (UV parameters) are below the

system threshold, otherwise a UV error happens.

Level 2: The display shows: “USER”

Notes are accepted if the UV reflection of the notes (UV parameters) are below the

threshold programmed by the user, otherwise a UV error happens.

User Setting Mode for UV detection:

When the machine is in the USER level, press key to enter User Setting Mode for UV

setting .Place about 100 notes and the machine runs automatically as shown:

Current min. UV parameter

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User setting UV parameter

 The operator can use the number key on the panel to set the parameters. But the User

Setting UV value should be larger than the max by 50. Press key to save the

setting and return the machine to FL parameter setting.

Current Min value Current Max. Value

Min. FL value Max. FL value
The User Setting Min.FL value should be less than the Min. value by 20.
After completing FL setting, press key to return to level selection.
Note: The lower UV is set, the sensitive UV will be. FL does not have Max. value requirement,

so the default value is 255。

E．Depressing key advances the UV detection level by 1 degree, while key reduces

the degree, or just select the UV level through number keys “1” and “2”.

F．Hold down key and key at the same time to save the setting and return to the

stand-by status.

Note: The UV detection level will always go back to the last setting when power on

3-1-2、MG Level Selection and User Setting

The magnetic heads installed inside the machine can detect the magnetic feature on the notes.

The magnetic detection falls into 8 levels, consisting of 4 system levels (1, 2, 3 and 4) and

user’s levels (5, 6, 7 and 8).

A. Press key to enable the detection.

B. If M lamp on key is on, it means the MG detection is activated.

C. Press key, MG detection is OFF with the M lamp off.

D. To change the current MG detection level, while pressing key, press key to

select. When M lamp on key is on, the operator can set the detection level, as shown:

→ MG LEVEL

* Below is the detailed magnetic detection level descriptions:

System Levels with the system parameters:

Level 1 : the display reads : “ SYS1”:

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

The note will pass when only one side of the note has magnet; otherwise there will be

magnetic error.

Level 2 : the display reads: “SYS2”

The note will pass when both sides of the note have magnet, otherwise there will be magnetic

error.

Level 3 : the display reads: “ SYS3”

The note will pass when either side of the note has magnet or both sides have MG, otherwise

there will be magnetic error.

Level 4 : the display reads “ SYS4”

The note will pass when either side has or both sides have magnet and in the meantime the

data is within the upper and lower limits of the system parameters, otherwise MG error occurs.

User Setting Levels with parameters set by the user himself:

Level 5 : the display reads : “ USER1”

The note will pass when only one side of the note has magnet; otherwise there will be

magnetic error.

Level 6 : the display reads: “USER2”

The note will pass when both sides of the note have magnet, otherwise there will be magnetic

error.

Level 7 : the display reads: “ USER3”

The note will pass when either side of the note has magnet or both sides have MG, otherwise

here will be magnetic error.

Level 8 : the display reads “ USER4”

The note will pass when either side has or both sides have magnet and meantime the data is

within the upper and lower limits of the system parameters, otherwise MG error occurs.

User Setting Mode for Magnetic:

When the machine is in any USER level, press key to enter User setting mode for MG

as shown:

Current MG value

Minimum value of User Parameter

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Current MG value

Maximum value of User Parameter

 Place about 100 notes with MG feature in the hopper, the machine will start automatically.

In the corresponding displaying area show the max. and min. MG values of the notes

counted.

 The user could set the MG parameters by pressing number keys on the keypad. The min.

MG setting value by the user should be lower than the min. value of the notes counted;

while the max. MG setting value by the user should be larger than the max. value of the

notes counted(The set value is up to the actual situation by the user). Unreasonable

setting will result in the MG errors. After setting, press key to return to the level

selection status.

 The operator can add 1 degree by pressing key and reduce by key; or simply,

input the number key.

Note: For sample machines, there is no self-learn function.

E. MG levels can be added by 1 degree through pressing key and reduced by 1 through

key; or simply, by inputting the number keys from 0 to 7.

F. To fix the MG detection level, press and keys simultaneously to save and return

to normal status.

Note: Once the machine is on, the magnetic detection value is set as in the power-on status.

3-1-3. User Setting for Double Feed

The density detection has 5 levels：１- 5

A．Press key to see the current density level.

B．Press key again to select any desired level.

C．When key is pressed, the levels change from 1 to 5 in recycle.

 Level 1 is very sensitive, if the machine detects double feed mistakenly, the density

detection needs to be higher.

 Level 2 is relative sensitive.

 Level 3 detects double feed automatically.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

 Level 4 is USER SETTING mode

 Level 5 is to disable the double feed detection

* User Level Parameter Setting for Double Feed

-----When selecting level 4, the machine returns to stand-by status.

-----Press key while pressing key, the machine will enter User Setting mode.

Current minimum density level

User setting level

-----The machine starts counting automatically after 100 notes are placed.

-----When the counted notes are still in the stacker, corresponding display area shows the

smallest dialysis value of the noted counted. The setting value in User Setting Mode is a

bit lower than the smallest dialysis value, or the machine shows DBL error mistakenly.

Press key to add 1 degree but key to reduce or change the setting through the

numeric key on the display panel.

Note: Please note level “5” does not detect the density of notes, when the level is set at 5 , the

lamp will flash

The density level always goes back to the last setting in power-on status.

3-1-4. Size Detection Setting and IR parameter setting in counting status

The Counting Sensors measure the note depth, and the WD sensor measures the note width.

A．Press key , D lamp will be on meaning Depth detection is on. W lamp is on meaning

Width detection is on.

B．Press key to disable the Depth and Width detection.

C. If you need to set the size detection value tolerance, while pressing key press

key and the display will read：

Depth Detection Precision setting

Current Depth Detection Precision

Press key again to enter width setting as below：

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Width Detection Precision setting

Current Width Detection Precision

D. In this mode, the tolerance of both depth and width can be added by 1 through key

and minus 1 through key. You can also set directly through the 10 numeric keys. The

tolerance of Depth ranges from 3 to 20 , and Width from 5 to 20.

E.g. If you want to set 6mm tolerance in the width or depth detection, you may manually

program “6” through the front panel(limited by the precision of the sensors, the minimum

width tolerance is 5 and the minimum depth tolerance is 3). Some banknotes may fold or

torn during circulation. Due to this, if the machine is used for a single currency only, the

errors ‘DS1’ and ‘DS2’ may occur at abnormal frequency. Then the tolerance of both depth

and width can be enlarged accordingly. (note: if the tolerance is enlarged, the notes whose

size difference between denominations is small may not be correctly detected). On the

other side, if the sensors fail to identify the denominations of one currency, you can

decrease the tolerance accordingly (note: if the tolerance is decreased , the machine may

fail to count correctly due to the detection precision.)

E. IR Setting

In width setting : . Press key to set the IR parameters.

U-2: to set the Min. IR transmission value of the left side , press key.

U-3: to set the Max. IR transmission value of the left side , press key.

U-4: to set the Min. IR transmission value of the right side , press key.

U-5: to set the Max. IR transmission value of the right side .

F. Hold down key and press key to save the data and return to standby status. If

the set depth and width value is not within its workable range, the machine cannot exit from

the setting mode and the previously set value will be restored. And if the buzzer is on, it will

beep for 4 times.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Note：Once the machine is switched on, the size detection value resumed to the one set in the

power-on status.

3-1-5、IR Function: On or Off

In normal standby status, press key to display the content :

You can enable or disable IR feature through key or key. Then press key to

return to standby status.

If IR feature is on, the corresponding lamp should be on in mix counting mode as below：

3-1-6、ST User setting

3-1-6-1．Press key to enable ST feature

3-1-6-2．ST feature is activated with lamp on.

3-1-6-3．ST feature is deactivated with lamp off.

3-1-6-4．To change the current ST detection level, press + keys at the same time and

the display reads：

ST level

3-1-6-5．ST level can be described as below：

The machine has both ST and STC detection. For details please refer to “4. Banknote data

revision and storage”.

Level 1：the display reads：“ SYS1”.

If the collected MG pulse value when notes pass by the middle MG head equals or is more

than the system value, the note can pass. Or error will occur.

Level 2：the display reads：“USER”。

If the collected MG pulse value when notes pass by the middle MG head equals or is more

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

than the system value, the note can pass. Otherwise error will occur.

User ST parameter setting： Select USER level first and press key to enter ST user

setting. The display reads ：middle MG pulse value lower limit setting：

Collected Min. middle MG pulse value

Lower limit of the middle MG pulse value

 Put 100 notes into the hopper to count. The lower limit of middle MG pulse value

can be programmed through the key panel which should be smaller than the Min.

middle MG pulse value. Then press key to set the upper limit of this MG ：

Note : if there is no special requirement, the default middle MG pulse value upper limit is 255.

 After setting, press key to return to level selection state.

3-1-6-6. ST level can select by key and key, or is selectable through the numeric

keys.

3-1-6-7．Hold down key and press key to save the data and return to normal

standby state.

3-1-6-8．Every time when the machine is switched on, ST detection value resume to that in

power-on status.

3-1-7、Printing Function Setting.

3-1- 7-1. Time and Date：

Turn on the machine while pressing key and the display will read ：

month

year date

time second

Press key to move the cursor from year to month ,date and time. The selected item will

flash, then you can adjust the time through the numeric keys. When the Second item is

completed, press key to finish the time and date setting and they will be saved

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

automatically. （Note：Time setting is mainly used for printing）

3-1-7-2、Date Modes for Printing：

After completing time setting, press key to enter printing time modes setting as below：

Time mode

There are 5 modes 0-4，Press or key to select. Each mode can be described as

below：

0 1 2 3 4
Y M D Y D M D M Y M D Y Y M D*

Y：Year； M：Month； D：Date； *meaning Chinese mode(The rest is English)）

3-1-7-3 、 After completing printing time mode setting, press key to enter Serial

Communication Setting Status as shown below:

Communication Protocol Selection

By pressing or key to choose the communication protocol:

When U-1= 0, serial port is deactivated
When U-1= 1, serial port is activated and the machine can support CTL9xx Protocol (special
one)with the baud rate 9600
When U-1= 2, serial port is activated and the machine goes back to the general protocol with
the baud rate 115200.

3- 1-7-4、After completing setting, press + keys to save and exit. The machine will

restart automatically.

3-2. Power-on Status Settings

3-2-1. Press key to enter the power-on setting status.

Every function on Power-on status can be chosen in recycle by key.

3-2-1-1. Buzzer Setting

ON: Beep Function Activated

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

OFF: Beep Function disabled

Press key or key) to switch between ON and OFF.

3-2-1-2. Speed Setting when Power-on

Speed Selection: 1, 2 and 3

Press key (plus 1) or key (minus 1) to switch among speeds 1, 2 and 3 or just

choose number keys 1, 2 and 3 to set the speed.

3-2-1-3. Density Detection Level Setting

Current Density Level

Press key (plus 1) or key (minus 1) to switch density level or just choose m number

keys 1-5 to set the level.

3-2-1-4. Depth Detection Setting

Depth Detection ON/ OFF when Power-on

Depth Difference Allowed when Power-on

Press key or key to switch Depth Detection ON/ OFF, input the Depth difference into

the range from 3-20 by the numeric keys.

3-2-1-5. Width Detection Setting

Width Detection ON/ OFF when Power-on

Width Difference Allowed when Power-on

Press key or key to switch Width Detection ON/ OFF, input the Width difference

into the range from 5-20 by the numeric keys.

3-2-1-6. MG Detection Setting

MG Detection ON/OFF when Power-on

MG Level when Power-on

Press key or key to switch on MG function and input 0-7 by the numeric keys to

set the level when power-on. 0-3 are system levels while 4-7 are User levels

3-2-1-7. UV Detection Setting

UV Detection ON/OFF when Power-on

UV Level when Power-on

Press key or key to switch on UV detection and input 0-1 by the numeric keys to

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

set the level when power-on.

3-2-1-8. STC Detection Setting

ST Detection ON/ OFF when Power-on

Press key or key to switch ST detection ON or OFF. You can select the ST power-on

level by numeric keys 0-1. 0 is system level and 1 is User level.

3-2-1-9. IR setting

Press or key to activate or deactivated IR feature.

IR ON/OFF when power-on

Note: These IR settings are for Counting Mode.

3-2-1-10. Time Delay Setting

Start Time Delay Setting

Time Delay= Parameter x 0.1S

Input the time delay from 0-20 through the numeric keys.

3-2-1-11. Accumulation Setting

Accumulation Function ON/ OFF when Power-on

Press key or key to switch ACC function ON or OFF.

3-2-1-12. Start Mode Setting

Manual Starting ON: yes; OFF: no

Press key or key to select Auto Start or Manual Start.

3-2-1-13. Batch Setting when Power-on

Batch Number when Power-on: 0-999

Input the batch number through number keys; when “0”, the default batch is 100.

3-2-1-14. Printing and Communication Setting

Communication Function ON/OFF

Printing Function ON/OFF

Press key or key to select ON or OFF of both functions.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Note: Printing and communication use the same interface, so they cannot be activated at the

same time, but can be disabled meantime.

3-2-1-15. Running Mode Setting

Running Modes: COUNT: Counting Mode

VALUE: Value Counting Mode

SORT: Piece Counting Mode

Press key or key to switch among these three modes.

3-2-1-16. Default Country Setting when Power-on

Country Selection

Press key or key o select the currency. Two User Levels are available for the

operator to switch.

3-2-2. After completing all the settings, press + keys to save and exit to
standby mode.

4. Currency Information Revision and Storage

4-1. Press key on the panel to start the machine and it will enter System Currency

Information Input Status as shown below:

Country Selection
Note: The User Currency information can be input directly in this mode and also in the

stand-by status, detailed knowledge please refer to the attachment point 5 in the Operation

Manual.

4-2. After entering setting mode, press key to select a country. And then press key to

select the currency. First set the detection features for this currency. These features will be

automatically activated once the machine is in value counting mode of this currency.

4-2-1. In country selection mode, press key to advance to other detection features：

Press or key to turn on or off.

After completion, press key to save.

Note: the machine has ST presence detection and STC detection. Press or key to

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

select as below: ST detection ： STC detection：

4-2-2. In country selection status, press key to select currencies. We take the User

currency as an example.

Press key to select User currency as follows：

After selection, press key to select currencies as below：

Currency Setting State

ENABLE or Disable 8-currency Selection by key

A. After selection of the currency, press key to make revisions:

For denomination Setting Denomination Setting by Number Keys

B. Press key to enter Min. value setting for note depth as below:

Min. Value for width Min. note width: press key and input the

value directly by number keys and then

inshore by key.

C. Press key to enter Max. value setting for note depth as below:

Max. Value for width Max. note width: press key and input the

value directly by number keys and then

inshore by key.

D. Press key to enter Min. value setting for note width as below:

Min. Value for depth Min. note depth: press key and input the

value directly by number keys and then

inshore by key.

E. Press key to enter Max. value setting for note width as below:

Max. Value for depth Max. note depth: press key and input

the value directly by number keys and then

instore by key.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

F、Press key to enter left IR Min. value setting as below ：

Left Min. IR value Actually counted value

Machine setting. Press to plus 1 and to

minus 1 or numeric key directly.

G、Press key to enter left IR Max. value setting below :

Left Max. IR value Actually counted value

Maching setting. Press to plus 1 and to

minus 1 or numeric key directly.

H、Press key to enter right IR Min. value setting as below：

Right Min. IR value Actually counted value

Maching setting. Press to plus 1 and to

minus 1 or numeric key directly

I、Press key to enter right IR Max.. value setting as below：：

Right Max. IR value Actually counted value

Maching setting. Press to plus 1 and to

minus 1 or numeric key directly

4-2-3、For the software version of V36 or later ones, density detection level is set for each

denomination as below：

4-2-3-1、when selecting currency：

press and key together to enter the setting： valid number

Press key or key to change the valid number ‘. 0’ means the density detection for

this denomination is disabled. Non –‘0’ means the detection is activated. After setting,

press and key to return to currecy selection state.

4-2-3--2、If the density detection is activated, two more parameters d-1and d-2 need to be set

for each denomination. Through the original right Max. IR value u-9state： ,press

key to enter d-1 setting and press key to enter d-2 setting as follows ：

Counted value Counted value

Machine setting Machine setting
Prepare 100 piecs of the circulated notes of the desired denomination and count them with

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

the machine , the machine will detect the densitity value automatically and the display

reads the above diagram.

d-1: Min density value. It is recommend to set the machine setting value 10 numbers less

than the counted value.

d-2 Max. density value. It is recommended to set the machine setting value 10 numbers

biger than the counted value.

Press key to return to currency selection mode and press key to select next

currency. When all the currency is input or modified ,under currency selection mode, press

key to save all the information.

Another setting alternative for User Currency:

A. After power on, press key to enter Country Selection interface as shown

Press or key to switch among the countries, and set the machine in the User

Currency mode as shown .

Then press key again to return to the stand-by status.

B. Press key and then key to enter User Level Currency setting mode as shown:

The same setting method as in the system currency information status.

C. After all the currency information is input, press key and then key under the

Currency selection mode to save the user settings and exit the user level setting mode to the

stand-by status.

NOTE: The wiring layout of the boards are attached in the end of the manual：

Main board W2005-X1000-XX

Display board W2005-X1100-XX
Drive board W2005-X1300-XX
Width detection Board W2005-X2000-XX

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

5．Mechanical Adjustment

5-1．Adjust the Height of the Separate Rollers (L&R)

Hex Screw

Separator Roller

Feed Roller

Philips round head screw

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Upper unit adjusting cap

Adjustment : unscrew the two Philips round head screws on the back of the upper unit and

turn the adjusting cap in anti-clockwise direction. Lift up the separator roller. The gap between

the separator roller and the feed roller (smooth portion) should be the thickness of 1 piece of

white paper(0.06-0.08).Turn the hexagon head screw tightly in clockwise direction and lift up

the right roller. When the gaps of two sides are the same, tighten the M3 screw and fix the

gap between the upper unit support and the upper unit main shaft. Lastly tighten the two

Philips head screws.

Note：during the gap adjustment procedure, the banknote should be able to move upward or

backward even with some friction force. In the meantime, the separate roller should be able to

rotate.

5-2．Adjust the Entire Height of the Separate roller and Feed Roller

Adjustment：through the upper unit adjusting cap. Turn in clockwise to decrease the gap

while increase in anti clockwise. Depends on the currency.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Decrease Standard Increase

5-3．The Timing between Guide Roller and Feed Roller

Alignment surface

Adjustment ：rotate the feed roller shaft. The front edge of the feed roller rubber should be in

tangency with the lowest point of the pressure roller. Then turn the guide roller and fix the

guide roller in the position where its first gear can contact the note and install the 60MXL belt.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

5-4．The Connection between the Lock Plate and the Fixture Column

Lock plate

Fixture column

adjustment ：close the back door. The lock plate and the fixture column should be able to

well meshed. If not, through the ∮8 hole in the back wall plate, unscrew the philips to mesh

the lock plate and the fixture column and then tighten the pan head screw,

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

5-5．Adjustment of the Motor Belt

Hexagon Screw

adjustment : to adjust the tension of the motor belt, loose the 3 hexagon head screws on the

back of the motor timing pulley and adjust the tension of the belt and then tighten the screws

again.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

5-6．Adjustment of the Stacker Wheel

Stacker motor
Stacker wheel

adjustment : when installing the two wheels to the motor, mare sure that the wheels are well
fixed without any sliding and the leaves of the two wheels should be in symmetry.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

5-7. Removal of the Cover

5-7-1. Back Door Removal

Philips pan head screw

bayonet

Fig.1
Fig. 2

Fig. 3
Unscrew the two philips pan head screws on the back of the back door and disconnect the two
bayonets in the bottom and put the machine in the position of Fig.3 . Hold the two sides of the
machine and remove the back door.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

5-7-2. Front Door Disassembling

Philips pan head screw

Loose the 4 philips pan head screws on the two sides of the machines, and there is no

necessary to unscrew them . Take it out along the front door direction.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

6. Component Replacement

6-1. Replace the Width Detection Board / UV Board / MG board

Receiving PCB for WD

小磁头左盖板
MG Cover (L) 检长接收板
MG Cover (R) 检长压板
WD Pressing Plate
小磁头右盖板
磁性板
MG Board

紫光线路板
UV Board

左锁勾板
Pinch Plate (L)

Sensor Frame
检币板
检长线板后罩壳
Back Door
检长压板
WD Pressing Plate

检长接收板
Receiving PCB for WD
中磁头 后门按板
Middle MG Back Door Pulling Plate

Pinch右锁勾板
Plate (R)
后门板支架
Back Door Bracket

6-1-1. Disassemble the front and back covers, remove the set screws from the back cover of
the width detection board and take out the board back cover.

6-1-2. Press down the back door pulling plate to open the back door bracket and the sensor

frame，remove the screws from the right and left cover of the small MG head and take out the

MG head covers and disconnect the cable to replace the MG board.

6-1-3. Remove the set screws between the back door bracket and the sensor frame, slightly
open back door bracket and the sensor frame to disconnect the UV cable to replace UV board.
Remove the width detection screws to disassemble the width detection receiving board.
Disconnect the cable to replace the width detection receiving board.

6-1-4. Test and adjust the machine as is described in the manual chapter “P4.0” MG setting、

“P5.0” UV setting and “P9.0” Width detection adjustment.

6-1-5. Repeat the 3～1 procedures to complete the replacement.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

Note：when installing the screws into the back door bracket and the sensor frame, the right and

left cover of the small MG head should be inserted into the cut of the back door bracket. The
cable cannot be placed between the back door bracket and the sensor frame. Press down the
back door pressing plate when tightening the screws in case the left and right pinch plates jam
and the sensor frame deformation.

6-2. Replace the Count Sensor Receiving Assembly / Stacker Emitting Board
Assembly / Stacker Receiving Board Assembly

计数发射板组件
Count Sensor Emitting BD

Stacker Receiving BD
接币腔接收板
接钞板
Stacker Board
Count Sensor计数发射板组件
Emitting BD
接币腔发射板
Stacker Emitting BD

6-2-1 Disassemble the front and back doors and the stacker sensor receiving board can be
replaced directly.

6-2-2 Remove the set screws from the stacker board and the right and left side plates to take
out the stacker board.

6-2-3 Remove the screws to replace count sensor emitting assembly and stacker sensor
emitting board.

6-2-4.Test the machine as is described in manual chapter “P3.0”Count sensor test and
parameter setting and “P1.0” Stacker sensor test.

6-3. To replace the width detection emitting board assembly/Count sensor

receiving board assembly

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

6-3-1. Disassemble the front and back doors . Press the back door pulling plate to open the
back door bracket and the sensor frame.

6-3-2 Remove the shorter timing belt to the external part of the side plates，disassemble the

bearing sleeves from the left and right side plates and take out the banknote guide roller
assembly as below.

导钞轮组件
Guide Roller Assy.

6-3-3 Cut the plastic string on the front seal plate under the banknote guide roller assembly.

6-3-4 Remove the longer timing belt to the external part of the side plates, and take out the
collar spring on the banknote feed roller shaft . Loosen the M4 set screw (M4) from the
banknote feed roller assembly and the clutch roller assembly to take out the feed roller shaft
assembly.

Feed Roller Assy.

送钞轮组件
捻钞轮组件
Clutch Pulley Assy.

送钞轮组件
Feed Roller Assy.

送钞轴
Feed Roller Shaft

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

6-3-5 Remove the set screws from the right and left upper sensor frame on the side plates to
take out and replace the count sensor receiving board assembly.

6-3-6 . Remove the screws from the width detection pressing plate to replace the left and right
width detection emitting assembly.

Upper Sensor Frame (L)

左上检测支架

计数接收板组件
Count Sensor Receiver BD
右上检测支架
Upper Sensor Frame (R)
WD Emitting BD (L)
检长发射板左组件
WD Pressing 检长压板
Plate
Count 计数接收板组件
Sensor

WD Emitting BD (R)
检长发射板右组件

WD检长压板
Pressing Plate

6-3-7 Test the machine as is described in the manual chapter “P9.0” Width detection
adjustment and “P3.0”Count sensor test and setting.

6-3-8. Repeat the 6～1 procedure to complete the replacement.

Note：(1). please do not move the main motor when mounting the belts. If the main motor is

moved ,please install the external shaft of the motor to the motor hole center on the left side

plate（as below），otherwise the belt will be over tight and gear noise will be higher.

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

短同步带
Shorter Timing Belt

Main主电机
Motor

Left Side左墙板
Plate

Longer Timing
长同步带
Belt
电机同步轮
Motor Timing Belt

(2). When installing banknote feed roller assembly, the feed roller should be mounted
in the middle of the separate rollers and make sure there is no friction between the
feed roller rubber and the separate rollers .

Separate roller
分币轮

Feed 送钞轮组件
roller
assembly

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 CDM 900 II BANKNOTE COUNTER SERVICE MANUAL

(3). When installing guide roller assembly, turn the feed roller and the guide roller to the
position shown below, then mount the M4 set screw on the feed rollers.

导钞轮
Guide roller

送钞轮
Feed roller

46