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AMTECH

AXPERT Eazy
High Frequency Drive
INSTRUCTION MANUAL
IMAE-02, Rev: 1.4
(September, 2010)
Amtech

ii
TABLE OF CONTENTS

PREFACE
Precautions For Safety

CHAPTER-1 DELIVERY, INSPECTION AND STORAGE


1-1 Delivery, Inspection And Storage
1-2 Details Of Rating Nameplate And Type Display Method

CHAPTER-2 INSTALLATION AND WIRING


2-1 Installation Environment
2-2 Precautions For Power Supply And Spindle Wiring
2-3 Precautions For Wiring To Control Signals

CHAPTER-3 DIGITAL OPERATION PANEL (LCD KEYPAD MODULE)


3-1 Drive Status
3-2 Modes And Parameters

CHAPTER-4 TEST OPERATION AND ADJUSTMENT


4-1 Preparation before turning power ON
4-2 Initialization of Spindle parameters in Mode-B
4-3 Test operations
CHAPTER-5 CONTROL INPUT / OUTPUT TERMINALS
5-1 Input/Output Terminal Functions Of Main Control Board
5-2 Programmable Sequence Input (PSI) Wiring
5-3 Programmable Analog Input (PAI) Wiring
5-4 Programmable Analog Output (PAO) Wiring
5-5 Programmable Sequence Output (PSO) Wiring (open collector)
5-6 Programmable Sequence Output (PSO) Wiring (Relay)
5-7 Default Function Assignments to Terminals

CHAPTER-6 PARAMETER SETTINGS & FUNCTIONS


Mode-M Monitor Mode Parameters
Mode-A Parameters
Mode-B Parameters
Mode-C Parameters
Mode-D Parameters
Function Explanations
CHAPTER-7 ELECTRONICS CIRCUIT BOARDS
CHAPTER-8 MAINTENANCE, INSPECTION & PART REPLACEMENT
8-1 Inspection Items
8-2 Measuring Devices

AXPERT Eazy AC High Frequency Drive


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CHAPTER-9 OPTIONS
CHAPTER-10 SERIAL COMMUNICATION SET UP
10-1 Connection method
10-2 Connecting the host computer and Axpert Eazy (1-to-1)
10-3 Connecting the host computer and Axpert Eazy (1-to-many)
10-4 Communication specifications
Appendix-A Standard Specifications
Appendix-B Fault Codes
Appendix-C Trouble Shooting Guidelines
Appendix-D Outline Dimensions

Amtech

iv
PREFACE
THANK YOU for purchasing the “AMTECH AXPERT Eazy Series High Frequency Drive”.
AXPERT Eazy Series High Frequency Drive is a modern Digital Signal Processor based highly
functional AC Drive for high-speed application and that is easy to use. It employs latest generation
IGBT as a switching device and pwm control technique to apply commanded output to the Spindle to
control the Spindle speed.
PLEASE READ THIS MANUAL THOROUGHLY before use, and keep the manual at hand for later
reference. Also make sure that this manual is delivered to the final users.
The purpose of this Instruction Manual is to provide basic information on Installation, Start-up,
Operational and Troubleshooting for the AXPERT Eazy Series High Frequency Drive.

WARNING

ALWAYS READ THIS MANUAL THOROUGHLY BEFORE USING THE AC Drive.


THIS AC Drive CONTAINS HIGH VOLTAGE CIRCUITS THAT MAY BE FATAL TO HUMANS. USE
EXTREME CAUTION DURING INSTALLATION. MAINTENANCE MUST BE PERFORMED BY
QUALIFIED TECHNICIANS, AND ALL POWER SOURCES MUST BE DISCONNECTED BEFORE
ANY MAINTENANCE. SUFFICIENT NOTICE MUST BE GIVEN TO THE GENERAL OPERATORS
AND WORKERS BEFORE STARTING.
• ELECTRIC SHOCK MAY OCCUR IF THE FOLLOWING POINTS ARE NOT OBSERVED.
(1) DO NOT OPEN THE FRONT COVER WHILE THE POWER IS ON.
(2) A CHARGE STILL REMAINS IN THE AC DRIVE WHILE THE INDICATOR IS LIT EVEN IF THE
POWER HAS BEEN TURNED OFF. DO NOT OPEN THE FRONT COVER IN THIS CASE. WAIT AT
LEAST 20 MINUTES AFTER THE INDICATOR GOES OUT.
(3) DO NOT CONTACT THE ELECTRICAL CIRCUIT WHILE THE "CHARGE" LED ON THE UNIT IS
LIT. PERFORM SERVICING, ETC., AFTER WAITING AT LEAST 20 MINUTES AFTER THE LAMP
GOES OUT.
(4) ALWAYS GROUND THE AC Drive CASE. THE GROUNDING METHOD MUST COMPLY WITH
THE LAWS OF THE COUNTRY WHERE THE AC Drive IS BEING INSTALLED.
• THE AC Drive MAY BE DESTROYED BEYOND REPAIR IF THE FOLLOWING POINTS ARE NOT
OBSERVED.
(1) OPERATION WITHIN THE AC DRIVE SPECIFICATIONS.
(2) PROPER CABLE CONNECTIONS TO INPUT/OUTPUT TERMINALS.
(3) CLEANING AND ENOUGH VENTILATION TO THE AC DRIVE INTAKE/OUTTAKE PORTS.
(4) OBSERVATION OF CAUTIONS LISTED IN THIS INSTRUCTION MANUAL.
• THERE MAY BE SOURCES OF NOISE AROUND THIS AC DRIVE AND SPINDLE DRIVEN BY
THIS AC DRIVE. CONSIDER THE POWER SUPPLY SYSTEM, INSTALLATION PLACE AND
WIRING METHOD BEFORE INSTALLATION.
INSTALL THIS AC DRIVE AWAY FROM DEVICES THAT HANDLE MINUTE SIGNALS, SUCH AS
MEDICAL EQUIPMENT IN PARTICULAR. ALSO SEPARATE THE DEVICES ELECTRICALLY, AND
TAKE SUFFICIENT NOISE MEASURES.
• TAKE SUFFICIENT SAFETY MEASURES WHEN USING THIS AC Drive FOR PASSENGER
TRANSPORTATION, SUCH AS IN ELEVATORS (LIFTS).

AXPERT Eazy AC High Frequency Drive


v
Precautions For Safety
Items to be observed to prevent physical damage or property damage and to ensure safe use of this
product are noted on the product and in this instruction manual.
‰ Please read this instruction manual and enclosed documents before starting operation to ensure
correct usage. Thoroughly understand the device, safety information and precautions before
starting operation. After reading, always store this manual where it can be accessed easily.

‰ The safety precautions are ranked as "DANGER" and "CAUTION" in this instruction manual.

DANGER : When a dangerous situation may occur if handling is mistaken, leading to


fatal or major injuries.

: When a dangerous situation may occur if handling is mistaken, leading to


CAUTION medium or minor injuries, or physical damage.

CAUTION
Note that some items described as may lead to major problems depending
on the situation. In any case, important information that must be observed is described.
This instruction manual is written on the presumption that the user has an understanding of the AC
Drive. A qualified person must do installation, operation, maintenance and inspection of this product.
Even qualified persons must undergo periodic training.
Qualified refers to satisfying the following conditions.
9 The person has thoroughly read and understood this instruction manual.
9 The person is well versed in the installation, operation, maintenance and inspection of this
product, and understands the possible dangers.
9 The person is informed on matters related to starting, stopping, installation, locks and tag
displays, and has been trained in the operation and remedies.
9 The person has been trained on the maintenance, inspection and repairs of this product.
9 The person has been trained on protective tools used to ensure safety.

KEEP SAFETY FIRST IN YOUR SYSTEM

AMTECH puts the maximum effort into making products better and more reliable, but there is always
the possibility that trouble may occur with them. Trouble with AC Drive may lead to personal injury,
fire or property damage. Remember to give due consideration to safety when making your system,
with appropriate measures such as isolating devices, mechanical brakes, prevention against any
malfunction or mishap.

Amtech

vi
CHAPTER- 1: DELIVERY, INSPECTION AND STORAGE

CAUTION

9 Always transport the product with an appropriate method according to the products weight.
Failure to observe this could lead to injuries.
9 Do not place the product near inflammable items.
Failure to observe this could lead to fires.
9 Do not hold the product with front cover while transporting the product.
Failure to observe this could lead to injuries from dropping.
9 Do not let conductive materials such as screws or metal pieces and inflammable materials such
as oil enter the product.
Failure to observe this could lead to fires.
9 Install the product in a place that can withstand the weight of the product, and follow the
instruction manual.
Failure to do so could lead to injuries from dropping.
9 Do not install and operate an AC Drive that is damaged or that has missing parts.
Failure to observe this could lead to injuries.
9 Always observe the conditions described in the instruction manual for the installation
environment.
Failure to observe this could lead to faults.

1-1 Delivery, Inspection And Storage


AXPERT Eazy Series High Frequency Drive has gone through rigorous quality control tests at the
factory before shipment. After receiving the AC drive, check for the following.
(1) Check to make sure that the package includes a High Frequency Drive and User Manual
(2) Remove the unit from packaging, and check the details on the rating nameplate to confirm that the
AC Drive is as ordered.
(3) Confirm that the product has not been damaged during shipment.

The AXPERT Eazy Series High Frequency Drive should be kept in the shipping carton before
installation. In order to retain the warranty coverage, the AC Drive should be stored properly when it is
not to be used for an extended period of time. Some storage suggestions are:
(1) Store in a clean, dry location.
(2) Store within an ambient temperature range of -20°C (-4°F) to +70°C (158°F).
(3) If possible, store in an air-conditioned environment where the relative humidity is less than 95%,
non-condensing.
(4) Do not store the High Frequency Drive in places where it could be exposed to corrosive gases.
(5) Do not store the High Frequency Drive on a shelf or on an unstable surface.
(6) If the High Frequency Drive is not to be used for a while (more than 2 months) after purchasing,
store it in a place with no humidity or vibration in the packaged state.
(7) Always inspect the High Frequency Drive before using after storing for a long period.

AXPERT Eazy AC High Frequency Drive


1-1
1-2 Details Of Rating Nameplate And Type Display Method
The following details are listed on the rating nameplate.

MODEL AXPERT-EAZY HF : AMT022HF KW: 22


INPUT AC 3-PHASE : 380 - 460VAC, 50 / 60Hz

OUTPUT AC 3-PHASE : 380 / 460VAC, 0.1 ~ 1800.0Hz


OUTPUT CURRENT : 44A
SERIAL NO : XXXXX
S/W VERSION :

Using the above type as an example, the type is displayed as follows:

AXPERT- EAZY AMT-022 HF

Series name
Capacity 22kW

Amtech

1-2
CHAPTER- 2: INSTALLATION AND WIRING
This chapter provides the information needed to properly install and wire the AC Drive. Make sure
that the AC Drive is wired according to the instructions contained in this chapter. The instructions
should be read and understood before the actual installation begins.

CAUTION

9 Install the AC Drive, dynamic braking unit and resistor, and other peripheral devices on
noncombustible material such as metal.
Failure to observe this could lead to fires.
9 Do not place the product near inflammable items.
Failure to observe this could lead to fires.
9 Do not let conductive materials such as screws or metal pieces and inflammable materials such
as oil enter the product.
Failure to observe this could lead to fires.
9 Install the product in a place that can withstand the weight of the product.
Failure to do so could lead to injuries from dropping.
9 Do not install and operate AC Drive that is damaged or that is missing parts.
Failure to observe this could lead to injuries.
9 Always observe the conditions described in the instruction manual for the installation
environment.
Failure to observe this could lead to faults.
9 Install an overheating protection device on the dynamic braking resistor, and shut off the power
with this fault signal.
Failure to do so could lead to fires in the event of abnormal overheating.

2-1 Installation Environment


Observe the following points when installing the AC Drive.
(1) Install the AC Drive vertically to provide proper ventilation.
(2) Make sure that the ambient temperature is –10°C (14°F) to
50°C (122°F).
(3) Avoid installation in the following environment.
200mm (7.87")
• Places subject to direct sunlight
• Places with oil mist, dust or cotton lint, or subject to salty
winds
• Places with corrosive gas, explosive gas or high humidity
levels
50mm (1.97")

50mm (1.97")

• Places near vibration sources such as dollies or press AXPERT


machines EAZY
• Places made of in-flammable materials such as wood, or
places that are not heat resistant
(4) Ensure ventilation space around the AC Drive as shown in the
below figure.

200mm (7.87")

AXPERT Eazy AC High Frequency Drive


2-1
2-2 Precautions For Power Supply And Spindle Wiring

DANGER

¾ Always turn the device's input power OFF before starting wiring.
Failure to do so could lead to electric shocks or fires.
¾ Carry out grounding that complies with the standards of the country where the AC Drive is being
installed.
Failure to do so could lead to electric shocks or fires.
¾ Wiring must always be done by a qualified electrician
Failure to observe this could lead to electric shocks or fires.
¾ Always install the device before starting wiring.
Failure to do so could lead to electric shocks or injuries.
¾ Use circuit breaker or fuses that match with the capacity of AC Drive power supply.
Failure to do so could lead to fires.

CAUTION

9 Do not connect an AC power supply to the output terminals (U, V, W) and DC terminals (L+1,
L+2, and L–).
Failure to observe this could lead to injuries or fires.
9 Confirm that the product's rated input voltage and frequency match the power supply voltage and
frequency.
Failure to do so could lead to injuries or fires.
9 Install an overheating protection device on the dynamic braking resistor, and shut off the power
with this fault signal.
Failure to do so could lead to fires in the event of abnormal overheating.
9 Do not directly connect a resistor to the DC terminals (L+1, L+2, and L–).
Failure to observe this could lead to fires.
9 Tighten the terminal screws with the designated tightening torque.
Failure to do so could lead to fires.
9 Correctly connect the output (U, V, W) to Spindle terminals to ensure proper phase sequence.
Failure to do so could cause the Spindle to rotate in reverse and the machine to be damaged.

Refer to below figure and wire the main circuits for the power supply and Spindle, etc.
Always observe the following precautions for wiring.

CAUTION

There is a risk of electric shocks.


The AC Drive has a built-in electrolytic capacitor, so a charge will remain even when the AC Drive
power is turned off. Always observe the following items before carrying out the wiring work.

9 Wait at least 20 minutes after turning the power off before starting work. Make sure that the
displays on the Digital Operation Panel have gone out before removing the cover.
9 After removing the cover, confirm that the “DC BUS CHARGE LED“ in the unit on bleeder board
has gone out. Also check that the voltage between terminals L+1 or L+2 and L- is 15V or less
before starting the inspections.

Amtech

2-2
DCL

(Note 9) DB UNIT

(Note 2) (Note 10)


Noise
Filter L+1 L+2 L-
MCCB ACL
Power Supply (Note 6)
(Note 4) L1 U (Note 8)

(Note 2) AXPERT
L2
EAZY
V
M
L3 W

(Note 7)
(Note 3) (Note 4)

E E
(Note 7)
(Note 5) (Note 1)

EXAMPLE OF MAIN CIRCUIT WIRING

(Note 1) AC Drive input / output terminals


The AC Drive input terminals are L1, L2 & L3. The output terminals to the Spindle are U, V & W.
Connect the power supply to input terminals L1, L2 & L3 only. Never connect the power supply to
the U, V, and W terminals. Incorrect wiring will lead to AC Drive damage or fires.

(Note 2) Wire size


Use wires having the size (or larger) shown in the below table for the main circuit wiring shown in
the above figure. The applicable wire size range, applicable ring terminal and tightening torque for
the main circuit terminals are shown in the table.

AXPERT Eazy AMT- HF 1P5 2P2 4P0 5P5 7P5 011 015 018 022 030 037
Rated Capacity kW 1.5 2.2 4.0 5.5 7.5 11 15 18 22 30 37
Hp 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
Rated Current (A) 3.6 5.5 8.6 13 17 23 31 37 44 60 73
Applicable Spindle kW 1.5 2.2 4.0 5.5 7.5 11 15 18 22 30 37
2
Applicable wire for mm 0.8 0.8 2 3.5 5.5 5.5 8 14 14 35 35
Input / Output AWG 18 18 14 12 10 10 8 6 6 2 2

(Note 3) Breaker for wiring


Install circuit breaker or fuse on the power supply side of the AC Drive. Refer to table and select
the Circuit Breaker or Fuses.

(Note 4) Power supply capacity


Make sure that the capacity of the transformer used as the AC Drive’s power supply is 10 times
(or less) AC Drive capacity (for 4% impedance transformer). If the above value is exceeded or
multiple drives are being fed from the same line with only the wiring impedance between them,
install an ACL on the AC Drive’s input side.

If improperly sized, the voltage drop on a line reactor can reduce the voltage on drive terminals
especially at high load. In that case the Spindle current will also increase and DC Bus under
voltage fault may occur.

(Note 5) Noise filter

AXPERT Eazy AC High Frequency Drive


2-3
The AC Drive will generate high harmonic electromagnetic noise, so using the following noise
measures is recommended.
• Insert a noise filter on the input side of the AC Drive. Contact Amtech to select the proper
noise filter.
• Keep the wiring length between the noise filter and AC Drive to 500 mm (19.69”) or less.
• Use a shield cable for the AC Drive and Spindle wiring and connect the screen to the AC

Drive’s terminal.
• When using the control circuit wiring and power circuit wiring in parallel, separate the wiring
by 300mm (11.8”) or more or pass each of the wiring through separate metal conduits. If the
control circuit wiring and main circuit wiring intersect, make sure that they intersect at a right
angle.

(Note 6) AC Drive output


Do not insert a power factor improvement capacitor on the output side of the AC Drive. When
inserting a magnetic contactor on the output side of the AC Drive, prepare a sequence control
circuit so that the magnetic contactor will not open and close when the AC Drive is running.

(Note 7) Grounding
Always ground the AC Drive unit according to the regulations of the country where the AC Drive is
being used.

(Note 8) AC Drive output surge voltage


As the AC Drive output cable is lengthened, the surge voltage applied on the Spindle also
increases. If the wiring between the AC Drive and Spindle exceeds 20 meters (65.6”), connect a
surge absorber dedicated for the AC Drive output.

(Note 9) DCL
Always short across L+1 and L+2 when not using the DCL (factory setting state). When
connecting the optional DCL, connect it to L+1 and L+2. Twist the wiring to the DCL, and keep the
wiring length to 5 meters (16.4”) or less.

(Note 10) DB Unit


When connecting an optional DB unit, make the connections as shown in the main circuit wiring.
The DB unit and AC Drive unit will damage if the connections are incorrect. Twist the wiring to the
DB unit, and keep length to 3 meters (9.8”) or less.

When using the external DB unit, use the overload detection relay or thermal relay to protect the
DB resistor and AC Drive.

(Note 11) Surge absorber


Install a surge absorber on the magnetic contactor and relay coils installed near the AC Drive.

(Note 12) Voltage Selection for the auxiliary equipment Power Supply (Applicable to models
above 22kW)
Ensure appropriate tapping for the control transformer, which provides the power supply to the
auxiliary equipments like fan/blower, soft charge contactor etc. Note that this not applicable to the
models up to 22kW.

460V
YELLOW
440V
Fuse GRAY
415V 230V
To L2 YELLOW YELLOW VIOLET RED
380V
ORANGE
0V 0V
To L3 BLACK BLACK RED
TR1

Amtech

2-4
(Note 13) Output Transformer
Output transformer must be custom designed for each drive and required voltage frequency of
Spindle. If the output transformer is not properly sized, drive and/or spindle may damage.
¾ In high frequency application when spindle voltage is significantly lower (360V) than the line
voltage available.
¾ For increasing the output current without increasing the drive current rating (output voltage
reduction).

2-3 Precautions For Wiring To Control Signals


9 When wiring (control circuit wiring) to the control terminal block, separate the main circuit wiring
(terminals L1, L2, L3, L+1, L+2, L-, U, V, W) and the other drive wires and power wires.

9 Use a 0.13mm2 (AWG 26) to 0.8mm² (AWG 18) wire for wiring to the control circuit. The
tightening torque must be 0.6N.m (5.3lb-inch).

9 Use a twisted pair wire or twisted pair shield wire for wiring to the analog signal circuit such as
the analog references and meters. Connect the shield wire to the 0V terminal of the unit. The
wire length must be 30 meters (98.4”) or less.

9 The length of the sequence input/output contact wire must be 50 meters (164”) or less.

9 The sequence input can be changed between sink logic and source logic by changing the jumper
position JP1 in PCA-2014A between “SINK” and “SOURCE” position respectively. Open cover
designated as “Control Unit” to access this jumper.

9 Observe the precautions listed in “5. Control Input/Output Terminals”

9 After wiring, always check the mutual wiring.

9 At this time do not carry out a megger check or buzzer check on the control circuit.

• Are there any wire scraps or foreign matter left around the terminals?
• Are any screws loose?
• Is the wiring correct?
• Is any terminal contacting any other terminal?
If so, take the necessary corrective measures before proceeding further.

AXPERT Eazy AC High Frequency Drive


2-5
This page is intentionally left blank.

Amtech

2-6
CHAPTER- 3: DIGITAL OPERATION PANEL (LCD KEYPAD MODULE)

The configuration of the Digital Operation Panel is shown in the below figure. The structure of it is as
shown below.

The Digital Operation Panel is equipped with 8-keys as shown in the above figure. The function of
each key is described below.

This key is utilized to reach to the normal screen of digital operator panel from any
parameter, group or mode. The normal screen displays different parameters and status.
This is the screen displayed at power on.

This key when pressed, passes the control to next successive modes i.e. NORM
(Normal), MODE-M (Monitor), MODE-A, MODE-B, MODE-C, MODE-D & Meter mode.
After the end of all modes, it will carry the control again to first mode. When changing the
mode, the last accessed parameter of last accessed group of successive mode will be
displayed.

This key passes the control to next group in the same mode. The groups can be
accessed only in the incremental direction. At last it will again come to the first group.

These keys are used to change parameter numbers & parameter value. When ENTER
key is pressed, these keys are used to change the parameter value, otherwise it is used
to navigate the parameters in upward / downward direction in the group.

AXPERT Eazy AC High Frequency Drive


3-1
This key is used to change and save the parameter value. When pressed first time, it will
allow the user to change the parameter value using up and down keys. Once the desired
value is set, it is pressed again to save the change value. Press NORM key instead of
ENTER, to discard the change.

This key is used to start the AC Drive when the start control is through Digital Operation
Panel. The key is equipped with the status indicating LED. It will glow, when the AC
Drive is running.

This key is used to stop the AC Drive irrespective of the start control source. It is also
used to reset the fault. The stop key is equipped with status indicating LED. It will glow
when the AC Drive is off.

The Digital Operation Panel is also equipped with the fault indicating LED. It will flash in the fault
condition. It is also equipped with four lines, 20-character LCD display for the user-friendly parameter
navigation, monitoring and setting.

In the normal condition the screen will be as below.


User Selectable four parameters

N o r m
Norm 1 0 . 0 H z 0 . 0 A m p Norm 3

Norm 2 5 0 . 0 H z * 0 0 % L Norm 4

F w d , L c l , D r i v e S t o p

Spindle Direction Start Select Drive Status


F w d L c l * * F a u l t * *
R e v T m l E m r g n c y S t o p
S r l G a p E l i m i O n
S t a r t D e l a y
J o g g i n g
A u t o R e s t a r t
C u r r e n t L m t
V o l t a g e L m t
S p e e d S e a r c h
P L C T A c t i v e
N o r m a l R u n
A c c e l e r a t i o n
D e c e l e r a t i o n
D C B r e a k i n g
D r i v e S t o p
M a i n s O n

Amtech

3-2
The above figure also indicates the selected direction of rotation, start selection and drive status. The
four user selectable parameters can be configured using A601 ~ A604.

3- 1 Drive Status
The fourth line of the Digital Operation Panel (LCD Keypad Module) is used to display different status
of the unit as shown above. More than one status can exist at one time. In this case, the status having
higher priority will be displayed. The priority is as shown in the figure. Fault has the highest priority
and mains on have least priority.

NO NAME DESCRIPTION
1 Fault It indicates that some fault has occurred in the unit.
2 Emergency Stop It shows that the unit is stopped due to emergency stop command.
3 Gap Elimi On It shows gap eliminator output is on.
4 Start Delay It shows that the start is delayed by the programmed start delay.
5 Jogging It shows that the jog select input is active and present operation is jogging.
6 Auto Restart It shows that auto restart function is in operation.
7 Current Limit It shows that the current limit function is active.
8 Voltage Limit It shows that the dc bus voltage control function is active.
9 Speed Search It shows that the speed search operation is in progress.
10 PLCT Active It shows that the Power-Loss-Carry-Through function is in progress.
11 Normal Run It shows that ramp up / down action is over and unit is running in normal
condition.
12 Acceleration It shows that the unit is accelerating to the set speed.
13 Deceleration It shows that the unit is decelerating.
14 DC Breaking It shows that the dc breaking is active.
15 Drive Stop It shows that the AC Drive is in stop condition.
16 Mains On It shows that the mains power supply is on.

When first time MODE key is pressed, lastly accessed parameter of lastly accessed group of Mode-M
will appear with its data. Below figure shows the parameter M101 of Group-1 of Mode-M.

Mode-M Group-1

M o d e - M G r o u p - 1
M 1 0 1 O u t p u t F r e q
0 . 0 H z
F w d , L c l , D r i v e S t o p

Parameter Data
Parameter Number and Name

The first line indicates the present mode and group. The second line indicates the parameter number
with its name and the third line shows its value. The fourth line shows the present status and remains
all the time except fault condition, contact information and fault history.

AXPERT Eazy AC High Frequency Drive


3-3
3-2 Modes & Parameters

The parameters are grouped into Modes and Groups according to their functions.
The configuration of the parameters is as under.

MODE GROUP PARAMETER

NORM

MODE-M GROUP-1 M101 Output Freq

MODE-A GROUP-2 M102 Spindle Speed

MODE-B GROUP-3 M103 Output Current

MODE-C

MODE-D

Meter Mode

CAUTION

9 Do not remove or insert the display cable between PCA-2014A (Main Control Card) and PCA-
2012 (Display Card) in power-energized condition.
Failure to observe this could lead to component failure and tripping of the unit.

Amtech

3-4
CHAPTER- 4: TEST OPERATION AND ADJUSTMENT

DANGER

¾ Always install the front cover before turning the input power ON. Never remove the cover while
the power is ON. There are sections in the front PCB that are charged with high voltages.
Failure to observe this could lead to electric shocks.
¾ Never touch the switches with wet hands.
Failure to observe this could lead to electric shocks.
¾ Never touch the AC Drive’s terminals while the AC Drive power is ON even if the operation is
stopped.
Failure to observe this could lead to electric shocks.
¾ Selection of the restart function could lead to unexpected restarting when a fault occurs. The
machine may start suddenly if the power is turned ON, if the run command is present. Do not go
near the machine.
(Design the machine so that physical safety can be ensured even if the machine restarts.)
Failure to do so could lead to injuries.
¾ The machine may not stop according to the set deceleration time when a stop command is issued
if the ramp down to stop function is selected and the voltage / current limit function is activated.
Prepare a separate emergency stop switch in such cases.
Failure to do so could lead to injuries.
¾ Resetting of a fault while the run signal is input could lead to restarting. Always confirm that the
run signal is OFF before resetting the fault.
Failure to do so could lead to injuries.

CAUTION

9 The heat sink, chokes and dynamic braking resistor are heated to high temperatures, so never
touch them.
Failure to observe this could lead to burns.
9 Do not block the AC Drive’s ventilation holes.
Failure to observe this could lead to fires.
9 The AC Drive operation can easily be set from low speeds to high speeds, so confirm that the
operation is within the tolerable range for the Spindle or machine before making settings.
Failure to do so could lead to injuries.
9 Prepare holding brakes when necessary. Holding is not possible with the AC Drive’s brake
functions.
Failure to do so could lead to injuries.
9 Confirm the operation of the Spindle as a single unit before operating the machine.
Failure to do so could lead to injuries or machine damage due to unforeseen movements.
9 Always prepare a safety backup device so that the machine is not placed in a hazardous situation
when an error occurs in the AC Drive.
Failure to do so could lead to injuries or machine damage or fires.

AXPERT Eazy AC High Frequency Drive


4-1
The Axpert Eazy HF Series AC Drive has various setting items. Some of these include settings that
must be made according to the power supply and Spindle before actually starting the operation.
The method of the basic operation is explained in this section.
Carry out test operation according to the flow shown below
The procedures above the dotted line in the below fig are explained in this section.

Start

Installation and wiring
Refer Chapter-2

Preparation before turning
power ON

Initialization of Spindle
parameters in Mode-B

Test operation with operation
panel

Setting of parameters for
external control

Test operation including
external control

End of test operation

4-1 Preparation before turning power ON


Always confirm the following points before turning ON the power after completing wire.
(1) Remove the coupling and belt coupling the Spindle and machine, so that the machine can be run
as a single unit.
(2) Confirm that the power supply cables are correctly connected to the input terminals (L1, L2, and
L3).
(3) There are some sections in the inverter, which operate with an AC power supply, such as
fan/blower and magnetic contactor. In this case, select the appropriate tapping of the control
transformer on the control terminal block inside the unit. Remove the front cover to access the control
terminal block.
(4) Make sure that the power voltage and frequency is within the tolerable range.
(5) Refer to Chapter-2: Installation & Wiring and correctly connect the main circuit wiring.
(6) Securely fix the Spindle with the specified method.
(7) Make sure that none of the terminal section screws are loose.
(8) Make sure that there is no short circuit state in the terminals caused by wire scraps, etc.
(9) Always correctly install the front cover and outer cover before turning the power ON.
(10) Assign an operator, and make sure that the operator operates the switches.

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4-2
Make sure that there is no abnormal noise, smoke or odors at this time. If any abnormality is found,
turn the power OFF immediately.
4-1-1 Selection of Start Control
The Axpert Eazy HF Drive can be controlled from various places like Digital Operation Panel (Local),
Terminal or from PC. Select appropriate start control in A301. Use Digital Operation Panel (Local)
during the test operation.
A301: Start Control
=1: Local
=2: Terminal
=3: Serial
4-1-2 Selection of Frequency Reference Input
The Axpert Eazy AC Drive accepts frequency reference from various places like Digital Operation
Panel (Local), Terminal or from PC. Select appropriate frequency reference input in A106. Use Digital
Operation Panel (Local) during the test operation.
A106: Frequency Reference Input
=1: Local (Digital Operation Panel) =2: FSV 0-10V
=3: FSI 4-20mA =4: FSV 0-5V
=5: FSI 0-20mA =6: FSV 10-0V
=7: FSI 20-4mA =8: FSV 5-0V
=9: FSI 20-0mA =10: Static pot
=11: Serial =12: PID Output
=13: IIN 4-20mA

Refer the diagram of selection process of frequency reference diagram for the better understanding of
the flow frequency reference signal priorities.
4-1-3 Output Transformer Selections
Output transformer must be custom designed for each drive and the required voltage/frequency of the
spindle. If the output transformer is not properly sized, drive and / or spindle damage may result.
Output transformer is required when spindle voltage is significantly lower than the line voltage.
4-2 Initialization of Spindle parameters in Mode-B
Input the Spindle rating parameters. Set the following parameters in Mode-B.
B101: Rated Input Voltage (V)
B102: Spindle Voltage (V)
B103: Spindle Current (A)
B104: Spindle Frequency (Hz)
B105: Spindle Speed (KRPM)
B106: Spindle Output (kW)
B107: Spindle Poles

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4-3
Amtech
Selection process of Frequence Reference Signal
A106
Digital Operation Panel =1: Local
(A101)
=2: FSV 0-10V Off A106 Off

Ref Select 1 (PSI) Preset i/p-2


Analog Voltage =6: FSV 10-0V (PSI)
B404
Reference (FSV) Off On Static Pot Off On
=4: FSV 0-5V Preset i/p-1 Off
Ref Select 0 (PSI) B402
(PSI) Preset i/p-2
=8: FSV 5-0V On Off FSI 4-20mA On (PSI)
B406
Off On Off
Ref Select 1 (PSI) A201 A202
=3: FSI 4-20mA Off
Preset i/p-0 B401 Ramp Select
On Serial (PSI) Preset i/p-2 A203 A204 On
Analog Current =7: FSI 20-4mA On (PSI)
B405
Reference (FSI) Off On
=5: FSI 0-20mA Off

4-4
Preset i/p-1 B403 RUN
Ramp Freq Limiter
Preset i/p-2 Command
=9: FSI 20-0mA On (PSI) On
B407
Freq Increase On
(PSI) =10: Static pot
Freq
Freq Decrease Off Command
(PSI) =11: Serial A102 A103
Serial Jog Select A104
RUN Command has higher priority
=12: PID Output
Internal signal (PID Output) then Jog Select

Analog Current =13: IIN 4-20mA RUN Command


Reference (IIN)
A301
Operational Panel =1: Local
Run
(Keypad)
RUN =2: Terminal
(Terminal)
=3: Serial
Host PC
4-3 Test operations
When finished with above steps, test run the isolated Spindle, and make sure that there are no errors.
Use Digital Operation Panel mode to test run the Spindle. Initially set 10.0Hz and press “RUN” key to
start the Spindle.
Check
- Did the Spindle run?
- Is the run direction correct? Check the wiring and operation if abnormal.
- Is the rotation smooth?
Select “REVERSE” direction in ‘A305: Spindle Direction’ and Press “RUN” and confirm that the
Spindle runs normal in reverse direction.
(Note) Do not carry out this step if a load, which cannot be run in reverse, is connected.
Press the “STOP” key and stop the Spindle.
Now, again set the “FORWARD” direction win ‘A305: Spindle Direction’ and increase the frequency to
50Hz.
This completes the test operation with the operation panel.
After this, carry out the parameter settings and adjust the load operation to match the user's
application.

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4-6
CHAPTER- 5: CONTROL INPUT / OUTPUT TERMINALS
5-1 Input / Output Terminal Functions Of PCA-2014A (Control Unit)

VIEW OF PCA-2014A

JP3

NLD LD
LD

SOURCE
JP1 NLD

SINK
JP5
K1 K2 K3
Fault Relay Prog Relay-1 Prog Relay-2

TB1
TB2

FA FC FB R1A R1C R1B R2A R2C R2B

P15 0V VIN IIN VO2 IO1 CANH RUN PSI6 COM PSI2 PSI4 +24V PSO1 PSO3 COM RX PB PA +5V

FSV FSI 0V VO1 0V IO2 CANL STOP +24V PSI1 PSI3 PSI5 COM PSO2 PSO4 TX COM PBN PAN COM

SYMBOL NAME USE


+24V +24V source This source is used for the Programmable Sequence Inputs. The logic
for the Programmable Sequence Inputs can be changed to sink or
COM source with the help of JP1 on the control board.
RUN RUN command This is programmable sequence input and can be configured for
(Programmable different 26 functions using C114. Default function is 23: RUN.
sequence I/P) This is a command for forward run, when start control is terminal in
A301. It can be programmed for maintained or momentary mode using
A302. Use other sequence input to operate in reverse direction.
STOP STOP This is programmable sequence input and can be configured for
command different 26 functions using C115. Default function is 24: STOP.
(Programmable This is stop command when start control mode is terminal in A301 and
sequence I/P) momentary start/stop mode is selected in A302. It will not have any
effect in maintained mode. This is not used as fault reset input.
PSI1-6 Programmable These are programmable sequence inputs and can be configured for
Sequence different 26 functions using C101 ~ C106.
Inputs 1 ~ 6
PSO1-4 Programmable These are programmable sequence outputs and can be configured for
Sequence different 24 functions using C107 ~ C110.
Outputs 1 ~ 4
P15 +15V source This is a 10V source used when a frequency setter is connected to the
FSV input circuit. The frequency setter to be used should be a variable
resistor of 2k and 2W.
0V Common This is a common terminal for analog input signals.

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5-1
FSV Frequency This is mainly used for setting the frequency (speed) input. A maximum
Setting Voltage frequency setting is available at 10V input. This setting is valid when
input FSV 0-10V, FSV 0-5V, FSV 10-0V or FSV 5-0V is selected as
frequency reference input in A106 or D101. Also, this input can be
configured as PID Reference input (C603) or PID Feedback input
(C604).
FSI Frequency This is mainly used for setting the frequency (speed) input. A maximum
Setting Current frequency setting is available at 20mA input. This setting is valid when
input FSI 0-20mA, FSI 4-20mA, FSI 20-0mA or FSI 20-4mA is selected as
frequency reference input in A106 or D101. Also, this input can be
configured as PID Reference input (C603) or PID Feedback input
(C604).
VIN Voltage input Reserved
(Reserved)
IIN Current Input This is mainly used for setting the frequency (speed) input. A maximum
frequency setting is available at 20mA input. This setting is valid when
IIN 4-20mA is selected as frequency reference input in A106. Also, this
input can be configured as PID Reference input (C603) or PID
Feedback input (C604).
CANH, Spindle This terminal is used to connect output terminal from Spindle
CANL Thermistor thermistor. User can select Spindle thermistor function with parameter
Input B312. In this function drive will trip in SPINDLE HOT/THERMISTOR
SHORT trip if drive will sense external resistor more than 4.2 kΩ or
less than 30 Ω between CANH and CANL terminal. This function can
be used to protect the spindle from over heating.
VO1 Vout-1 These are programmable analog voltage outputs 0-10V. In default
condition, output frequency signal is assigned to VO1 and output
current signal is assigned to VO2. Different six internal signals can be
VO2 Vout-2
assigned to these outputs using C201 & C202.
IO1 Iout-1 These are programmable analog current outputs 4-20mA. In default
condition, Spindle power signal is assigned to IO1 and output voltage
IO2 Iout-2 signal is assigned to IO2. Different six internal signals can be assigned
to these outputs using C203 & C204.
TX DATA+ These two signals are for the two-wire RS-485 serial link. The protocol
RX DATA- used is Modbus-RTU.

PA A-Phase Pulses Reserved


PAN (Reserved) Reserved
PB B-Phase Pulses Reserved
PBN (Reserved) Reserved
+5V +5V source Reserved
(Reserved)
FA Programmable This is programmable relay and its function is assigned to “Fault” in
FC Fault Relay default. If “Fault” occurs, FAULT LED will be flashing on Digital
Contacts Operation Panel & fault status will be displayed on LCD screen.
FB The section FA-FC will close and the section FB-FC will open. 24
different internal signals can also be output with the help of C113.

R1A Programmable This is programmable relay and its function is assigned to “Run”
Relay 1 condition in default. When a programmed condition occurs, the section
R1C contacts R1A-R1C will close and the section R1B-R1C will open. Other internal
signals can also be output with the help of C111.
R1B

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5-2
R2A Programmable This is programmable relay and its function is not assigned to any
R2C Relay 2 internal signal in default. When any function is assigned using C112
contacts and the programmed condition occurs, the section R2A-R2C is closed
R2B and the section R2B-R2C is open.

The control circuit wiring is shown as under. The described precautions must be observed during
wiring. Changing the jumper position JP1 in PCA-2014A between “SINK” and “SOURCE” position can
change the sequence input between sink logic and source logic. Open cover designated as “Control
Unit” to access this jumper. The unit is shipped with sink logic.

5-2 Programmable Sequence Input (PSI) Wiring

SINK LOGIC SOURCE LOGIC

+24V +24V
+24V

PSI 5.6k

PSI 5.6k
L<50m
(164')
COM

L<50m
(164')
SOURCE

SOURCE

JP1 JP1
SINK

SINK

Precautions

1. Wiring must not be longer than 50meters (164’).


2. Use minute current contact.
3. Do not connect to the analog input / output.
4. The sink / source logic can be changed with JP1 as shown in the above figure.

5-3 Programmable Analog Input (PAI) Wiring

P15 820R FSI


+15V
20mA
270R
FSV 33k 0V

10k
2k/2W 0V IIN
20mA
L<30m (98.4') 270R
0V

L<30m (98.4')

AXPERT Eazy AC High Frequency Drive


5-3
Precautions

1. Use 2kΩ / 2W rating potentiometer for the external variable resistor.


2. The maximum input rating of FSV is 0 to 10.5V
3. Use a shielded wire shorter than 30meters (98.4’) for the wiring.
4. For the shield connections, open the mate side, and connect to 0V terminal on TB1.
5. The maximum input rating for FSI is 0 to +21mA or 5.67V.
6. Do not connect to the sequence input.

5-4 Programmable Analog Output (PAO) Wiring

VO1 270R
Output Frequency
(0-10V)

VO2 270R
Output Current
(0-10V)

0V
Ground

IO1 50R
Output Power
(4-20mA)

IO2 50R
Output Voltage
(4-20mA)

L<30m (98.4')
Precautions

1. Use 10V full-scale meter (impedance 10k or higher).


2. The maximum output current is 1mA for voltage output.
3. Use a shielded wire shorter than 30meters (98.4’) for the wiring.
4. For the shield connections, open the mate side, and connect to 0V terminal on TB1.

5-5 Programmable Sequence Output (PSO) Wiring (open collector type)

PSO

Max 30Vdc/ COIL


50mA
COM

L<50m (164')

Precautions

1. To drive an L load, such as a coil, insert the flywheel diode shown in the drawing.
2. Keep the wiring length to 50meters (164’) or less.
3. Use within the 30VDC, 50mA ratings range.

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5-4
5-6 Programmable Sequence Output (PSO) Wiring (Relay)

FA R1A R2A

FC R1C R2C

FB R1B R2B

L<50m (164') L<50m (164') L<50m (164')

PROGRAMMABLE FAULT
PROGRAMMABLE RELAY1 PROGRAMMABLE RELAY2
RELAY

Precautions

1. Use within the rated range shown below.

Rated capacity (resistance load): 250VAC, 1A or 30VDC, 1A


Maximum Voltage: 250VAC
Max. Current: 1A
Switching capacity: 100VA / 100W

2. The wire must be shorter than 50meters (164’).

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5-5
5-7 Default Function Assignments to Terminals

ANALOG REFERENCE INPUT 820R


P15 +15V
33k
0-10V Analog input FSV
10k
Ground 0V
4-20mA Analog input FSI
6.8k 270R
VIN
10k
Ground 0V
4-20mA Analog input IIN
270R
0-10V Analog output VO1
(Output Frequency) 270R
0-10V Analog output VO2
(Output Current)
Ground 0V
50R
4-20mA Analog output IO1
(Motor Power)
50R
4-20mA Analog output IO2
(Motor Voltage) P
CANH C
Motor Thermistor
CANL A
Forward Run
RUN -
SEQUENCE
INPUT Stop 2
STOP
0
Preset Input-2
PSI6 1
+24V 4
COM A
Jog Select
5.6k

PSI1
Emergency Stop
PSI2
Fault Reset
PSI3
Preset Input-0
PSI4
Preset Input-1
PSI5
COM

TB1
(Sink logic operation is considered in this diagram)

Jumper Position

1. The equipment is shipped with sink logic (JP1 is kept on Sink position) for the programmable
sequence inputs. To change the sink logic to source, change the jumper JP1 position to Source.

2. The equipment is shipped with JP3 in NLD position. This means the terminating resistors are not in
picture. To insert the terminating resistors, keep the jumper to LD position.

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5-6
PSO1
PSO2
Programmable Sequence
Outputs
PSO3
PSO4
COM
TX
RS-485 P
RX C
COM A
PB -
2
PBN
0
Encoder Connections
(Reserved)
PA 1
PAN 4
+5V A
COM

TB1

FA
Programmable
FC P
Fault Relay
C
FB
A
R1A -
Programmable
Relay 1
R1C 2
R1B 0
1
R2A
Programmable
4
Relay 2
R2C A
R2B
NC

TB2

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5-8
CHAPTER- 6: PARAMETER SETTINGS & FUNCTIONS
MODE-M: Monitor Parameters
The monitor mode sequentially displays the frequency, power supply, etc., parameters.

No Parameter Unit Res. Description


GROUP-1
M101 Output Frequency Hz 0.1 It displays the output frequency (Hz) or output speed (KRPM) according
to selection in A107. If the AC Drive is off, it will display zero.
M102 Spindle Speed rpm 1 It displays the calculated Spindle speed or shaft rpm using line speed
setting (A105 / D209..DG09)
M103 Output Current Amp 0.1 It will display the output current. If the AC Drive is OFF, it will display
zero.
M104 Output Current % 1 The output current is displayed as % of Spindle rated current B103.
M105 Set Frequency Hz 0.1 It displays currently set value of frequency (Hz) or speed (KRPM)
according to selection in A107.
M106 Frequency Reference The currently selected frequency setting input point in A105 or D101 will
Input be displayed.
M107 PID Reference % 0.1 Displays the value of currently selected PID reference in %.
M108 PID Feedback % 0.1 Displays the value of currently selected PID feedback in %.
GROUP-2
M201 Input Voltage Vry Vac 1 Displays derived value of Input Voltage Vry from DC Bus.
M202 Input Voltage Vyb Vac 1 Displays derived value of Input Voltage Vyb from DC Bus.
M203 Output Voltage Vac 1 Displays output voltage command. The display may differ from the actual
output voltage. It depends on the power supply voltage. It will display
zero when AC Drive is OFF.
M204 DC Bus Voltage Vdc 1 Displays the voltage of the DC bus in the main circuit.
M205 Output Power KW 0.1 Displays the AC Drive output power.
M206 Energy Meter KWH 0.1 Displays the energy consumed by the system in kWH.
M207 Energy Meter MWH 1 Displays the energy consumed by the system in MWH.
o
M208 Heat sink Temperature C 1 Actual heat sink temperature is displayed.
M209 Spindle Select 1 It displays the selected auxiliary Spindle. When main Spindle is selected
it displays zero.
o
M210 Heat sink Temperature F 1 Actual heat sink temperature is displayed in degree F.
GROUP-3
M301 Total Conductivity Time Hrs 1 The cumulative power on time after product shipment will be counted and
displayed.
M302 Total Run Time Hrs 1 The cumulative AC Drive run time after product shipment will be counted
and displayed.
M303 Rated Current Amp 0.1 This indicates the rated current of the AC Drive.
M304 Inverter Type KW This indicates the AC Drive type.
M305 Control Version Indicates ROM version of DSP Control Board PCA-2014A.
M306 PSI-123456 Status The ON/OFF state of various programmable sequence input will display.
M307 PSO-1234567 Status The ON/OFF state of various programmable sequence o/p will display.
M308 Unit Serial Number It displays the serial number of the unit.
M309 Ship Month It displays the month of unit shipment.
M310 Ship Year It displays the year of unit shipment.
M311 Display Version Indicates ROM version of Display Board.

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6-1
No Parameter Unit Res. Description
GROUP-4: FAULT HISTORY
FLT-1 Fault 1 Most recent ten faults with DC bus voltage, frequency, current,
temperature oC, Vry, kWH, MWH and Conduction time values at the time
FLT-2 Fault 2
of fault will be displayed. Fault 1 indicates latest fault while successive
FLT-3 Fault 3 faults give past faults in descending order.
FLT-4 Fault 4
FLT-5 Fault 5
FLT-6 Fault 6
FLT-7 Fault 7
FLT-8 Fault 8
FLT-9 Fault 9
FLT10 Fault 10
GROUP-5: CONTACT
This provides the manufacturers contact information.
Amtech Electronics (India) Limited. Amtech Drives, Inc
E-6, Electronics Zone 3852, Oakcliff Industrial Court
GIDC, Gandhinagar Doraville,
Gujarat, INDIA Georgia - 30340,
Pin: 382028 USA
Ph: ++9179 23289101 Ph: 770 469 5240
Fax: ++9179 23289111 Fax: 678 894 4043
info@amtechelectronics .com www.amtechdrives.com
www.amtechelectronics.com

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6-2
WP: Indicates that this parameter is Write Protected during RUN condition.
MODE-A Parameters
No Parameter Unit Def Min Max Res. Description WP
GROUP-1: FREQUENCY SETTING
A101 Local Set Hz 50.0 0.1 1800.0 0.1 This is the frequency set from Digital Operation
Frequency Panel (LCD Keypad Module). It can be set in
Hz (0.1 resolution) or in KRPM (0.01
resolution) according to selection in A107.
A102 Minimum Hz 0.1 0.1 1800.0 0.1 These two parameters are used to configure
Frequency Minimum and Maximum Frequency of the AC
A103 Maximum Hz 50.0 0.1 1800.0 0.1 Drive. It can be set in Hz (0.1 resolution) or in
Frequency KRPM (0.01 resolution) according to selection
in A107.
A104 Jog Frequency Hz 5.0 0.1 A103 0.1 This is frequency setting for jog input.
A105 Line Speed Setting rpm 0 0 108000 1 RPM line speed display. The entered value will
be displayed as Spindle speed in M102 at
Maximum Frequency (A103). At zero value
(default), Spindle speed (B105) will be displayed
as Spindle speed in M102 at Maximum
Frequency (A103).
A106 Frequency 1 1 13 1 This is used to select the speed reference.
Reference Input =1: Local =2: FSV 0-10V
=3: FSI 4-20mA =4: FSV 0-5V
=5: FSI 0-20mA =6: FSV 10-0V
=7: FSI 20-4mA =8: FSV 5-0V
=9: FSI 20-0mA =10: Static pot
=11: Serial =12: PID Output
=13: IIN 4-20mA
A107 Set frequency Unit 0 0 1 This parameter is for frequency unit selection. If
it is 0 then in A101 set point can be set in
frequency (Hz) unit with 0.1 resolution. And if it
is 1 then in A101 set point can be set in KRPM
with 0.01 resolution.
=0: Hz =1: KRPM
GROUP-2: ACCELERATION / DECELERATION TIME
A201 Acceleration Sec 10.0 0.1 1200.0 0.1 Time needed to change the output frequency
Time-1 from zero to maximum.
A202 Deceleration Sec 20.0 0.1 1200.0 0.1 Time needed to change the output frequency
Time-1 from maximum to zero.
A203 Acceleration Sec 10.0 0.1 1200.0 0.1 The acceleration time and deceleration time for
Time-2 the second ramp function.
A204 Deceleration Sec 20.0 0.1 1200.0 0.1
Time-2
A205 S-Curve Selection 0 0 1 1 This will enable the s-curve shape during
acceleration /deceleration.
=0: Disable
=1: Enable
A206 S-Curve Time-1 Sec 0.1 0.1 600.0 0.1 The maximum value will depend on the currently
selected ramp time.
A207 S-Curve Time-2 Sec 0.1 0.1 600.0 0.1 The maximum value will depend on the currently
selected ramp time.
A208 Current Limit Sec 10.0 0.5 1200.0 0.1 This is ramp up time during the stall current
Acceleration Time limit.
A209 Current Limit Sec 5.0 0.5 1200.0 0.1 This is ramp down time during the stall current
Deceleration Time limit.

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6-3
NO Parameter Unit Def Min Max Res. Description WP

GROUP-3: START / STOP SELECTION & DC BRAKING


A301 Start Control 1 1 3 1 Select start location.
=1: Local
=2: Terminal
=3: Serial
A302 Maintained Start / 0 0 1 0 When using terminal start/ stop facility, this
Stop parameter gives the choice of having maintained
or momentary contacts for start or stop.
=0: The start control maintained type
=1: The start/ stop control momentary type.
A303 Start Delay Time Sec 0.0 0.0 10.0 0.1 The Spindle will be delayed from the run
command by the set time. This is used for
synchronization with peripheral machines such
as mechanical brakes.
A304 Stop Mode 0 0 1 1 Select the stop method.
=0: Ramp down to stop
=1: Coast to stop
A305 Spindle Direction 0 0 1 1 Select direction of Spindle rotation.
=0: Forward
=1: Reverse
A306 DC Braking Start Hz 1.5 0.1 50.0 0.1 It is a frequency at which DC braking is initiated
Frequency during stop.
A307 DC Braking % 50 15 150 1 Configure amount of current available for the DC
Current braking when DC braking is used during stop.
A308 DC Braking Time Sec 0.0 0.0 25.0 0.1 It is amount of time that DC braking will be
applied when stop command issued. To disable
DC Braking operation set this parameter to zero.
GROUP-4: V/F CHARACTERISTICS
A401 V/F Selection 1 1 3 1 Select the appropriate v/f curve.
=1: Linear Curve
=2: Square Curve
=3: Custom setting
A402 VF1 Frequency Hz 30.0 30.0 1800.0 0.1 These parameters are used to create the custom
V/Hz profile. Three different points for the curve
A403 VF2 Frequency Hz 40.0 30.0 1800.0 0.1 can be defined to get the profile suitable for the
A404 VF3 Frequency Hz 50.0 30.0 1800.0 0.1 application.
A405 VF1 Voltage Vac 100 50 460 1 A402 <= A403 <= A404 <= B104
A406 VF2 Voltage Vac 210 50 460 1 A405 <= A406 <= A407 <= B102 <=B101

A407 VF3 Voltage Vac 310 50 460 1


GROUP-5: TORQUE BOOST
A501 Manual Torque % 0.0 0.0 20.0 0.1 When setting manually, set the boost voltage at
Boost setting 0Hz as a percentage in respect to the rated
output voltage. When programmed to zero, it will
be disabled.
A502 Gap Eliminator % 0.0 0.0 20.0 0.1 This is % of Spindle rated power.
Threshold
A503 Slip Compensation Hz 0.0 0.0 5.0 0.1 Set the Spindle’s rated slip. When setting
manually, set the slip frequency for the Spindle
rated load in respect to the base frequency. The
output frequency changes according to the
Spindle rated torque.
A504 Volt compensation 1.00 0.00 5.00 0.01 This parameter is to compensate the effect of
gain input supply voltage variation for gap eliminator
function.

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6-4
NO Parameter Unit Def Min Max Res. Description WP

GROUP-6: PARAMETER SELECTION FOR NORMAL DISPLAY SCREEN


A601 Norm Parameter 1 1 1 15 1 Select from this to display on normal screen.
A602 Norm Parameter 2 5 1 15 1 =1: M101 Hz =2: M102 rpm =3: M103 Amp
A603 Norm Parameter 3 3 1 15 1 =4: M104 %L =5: M105 Hz* =6: M201 Vry
A604 Norm Parameter 4 4 1 15 1 =7: M202 Vyb =8: M203 Vo =9: M204 Vdc
A605 Norm Parameter 5 6 1 15 1 =10: M205 kW =11: M206 Kwh =12: M207 MWh
A606 Norm Parameter 6 9 1 15 1 =13: M208 ºC =14: M209 Mtr =15: M210 ºF
A607 Norm Parameter 7 10 1 15 1
A608 Norm Parameter 8 13 1 15 1

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6-5
MODE-B Parameters

NO Parameter Unit Def Min Max Res. Description WP

GROUP-1: SPINDLE PARAMETERS


B101 Rated Input Vac 3 1 5 Select suitable rated input voltage from the
Voltage below selections.
=1: 380V =2: 400V =3: 415V
=4: 440V =5: 460V
B102 Spindle Voltage Vac 415 50 460 1 This is the Spindle rated Voltage. Set the
voltage mentioned on the Spindle nameplate.
B103 Spindle Current Amp M303 0.3* M303 0.1 Set the Spindle rated current from the Spindle
M303 nameplate. It can be set to 30% of the AC Drive
rated current M303
B104 Spindle Frequency Hz 50.0 30.0 1800.0 0.1 Set the Spindle rated frequency from the
Spindle nameplate.
B105 Spindle Speed KRPM 1.50 0.01 108.00 0.01 Set the Spindle rated KRPM from the Spindle
nameplate.
B106 Spindle Output kW M304 0.1 370.0 0.1 The Spindle’s rated output at base speed is set.
B107 Spindle Poles 4 2 16 2 Insert the Spindle poles.
B108 Carrier Frequency kHz 12.0 2.0 18.0 0.1 This parameter sets the AC Drive switching
frequency.
B109 DTC Gain 30 0 255 1 This is gain for the dead time compensation.
Adjust incase of Spindle hunting.
GROUP-2: SPINDLE CONSTANTS
B201 R1: Primary mΩ Inv 0.100 9.999 0.001 The Spindle circuit constant is set. This
Resistance rating combination means below} R2’ = 1.000 x (10)
exp 0 [mΩ]. This is exponent section.
B202 R1: Primary Inv -3 4 1 This is exponent section of the entered value
Resistance rating for Primary Resistance of Spindle.

GROUP-3: PROTECTION PARAMETERS


B301 Stall Current Limit % 150 50 200 1 Set the current value as a percentage of Spindle
rated current for normal running condition.
B302 Adjustable Over % 200 50 300 1 Set the upper current level as a percentage of
Current Level Spindle rated current. When set to 200%, this
feature is disabled.
B303 Acceleration % 150 50 200 1 Set the upper current limit as a percentage of
Current Limit Spindle rated current for Acceleration.
B304 Under Current % 0 0 90 1 Set the lower current level as a percentage of
Level Spindle rated current for running condition.
B305 Overload Setting % 105 50 105 1 This is reference for timed overload
characteristic. The inverse time characteristics
will change with change in B305.
B306 Earth Fault % 50 0 100 1 This parameter sets the earth fault detection
detection Level level.
B307 DC Bus Voltage 0 0 1 1 When enabled, it will control the deceleration
Control time to prevent the over voltage during
deceleration condition.
=0: Disable
=1: Enable

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NO Parameter Unit Def Min Max Res. Description WP

B308 Reverse Direction 0 0 1 1 Set this to prevent unintentional reverse


Lock direction operation. When enabled, ensure that
forward direction is selected in A305 (or at
terminal). The AC Drive will not start otherwise.
=0: Disable
=1: Enable
B309 Parameter Lock 0 0 9999 1 User selectable 4-digit password to prevent
unintentional parameter changes from the
digital operation panel.
B310 Change Password 0 0 9999 1 User can change the 4-digit user password for
parameter lock.
B311 Default Value 0 0 333 1 All default values will be loaded excluding C205
Load ~C216, C219~C222 as per 60Hz/460V (US
standard).
444 All default values will be loaded excluding C205
~C216, C219~C222 as per 50Hz/415V.
555 When set to 555, the fault history buffer is
cleared. No previous fault code and parameter
will be available.
666 All the user parameters will be set to default
including C205 ~C216, C219~C222 as per
50Hz/415V system.
Note that the value entered in this parameter will not be memorized. It correct value is entered, appropriate action will be
taken and “00” will be displayed. If incorrect value is entered, no action will be taken and “00” will be displayed.
B312 Spindle Thermistor 0 0 1 1 0: Disable 1: Enable
Trip
B313 Unbalance Level % 10 0 100 1 Set the unbalance current level for output When
(Output current) the current unbalance exceeds the set level, the
unit will trip. Set to 0% to disable the function.
GROUP-4: PRESET SPEED
B401 Preset Speed-1 Hz 200.0 0.1 1800.0 0.1 These preset speeds can be selected by
programmable sequence inputs and one can
B402 Preset Speed-2 Hz 400.0 0.1 1800.0 0.1
set the frequencies as per requirement.
B403 Preset Speed-3 Hz 800.0 0.1 1800.0 0.1
B404 Preset Speed-4 Hz 1000.0 0.1 1800.0 0.1
B405 Preset Speed-5 Hz 1200.0 0.1 1800.0 0.1
B406 Preset Speed-6 Hz 1400.0 0.1 1800.0 0.1
B407 Preset Speed-7 Hz 1600.0 0.1 1800.0 0.1
GROUP-5: SKIP FREQUENCY
B501 Skip Frequency-1 Hz 0.1 0.1 1800.0 0.1 Sets the skip frequencies and the avoidance
band for the each frequency.
B502 Skip Frequency-2 Hz 0.1 0.1 1800.0 0.1
B503 Skip Frequency-3 Hz 0.1 0.1 1800.0 0.1
B504 Skip Band Hz 0.0 0.0 10.0 0.1

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MODE-C Parameters

NO Parameter Unit Def Min Max Res Description WP

GROUP-1: PROGRAMMABLE INPUT/OUTPUT


C101 PSI-1 2 1 26 1 The different options are as under.
C102 PSI-2 9 1 26 1 =1: Not Used =2: Jog Select
=3: Ramp Select =4: Preset i/p-0
C103 PSI-3 10 1 26 1
=5: Preset i/p-1 =6: Preset i/p-2
C104 PSI-4 4 1 26 1 =7: Freq Increase =8: Freq Decrease
C105 PSI-5 5 1 26 1 =9: E-Stop (NO) =10: Fault Reset
=11: Ext Flt (NO) =12: Terminal
C106 PSI-6 6 1 26 1 =13: Ref Select 0 =14: Ref Select 1
=15: Reverse =16:Base load Input
=17: Spindle sel 1 =18: Spindle sel 2
=19: Spindle sel 3 =20: Spindle sel 4
=21: E-Stop (NC) =22: Ext Flt (NC)
=23: RUN =24: STOP
=25: Enable (NO) =26: Enable (NC)
C107 PSO-1 2 1 24 1 The different options are as under.
C108 PSO-2 6 1 24 1 =1: Not Used =2: Run
=3: Local =4: Reverse Run
C109 PSO-3 1 1 24 1
=5: I-Detection =6: Freq Attain
C110 PSO-4 1 1 24 1 =7: Speed Detect1 =8: Speed Detect2
C111 Programmable 2 1 24 1 =9: Acceleration =10: Deceleration
Relay1 =11: Timer Output =12: Zero Speed
=13: Fault Alarm =14: PID Up Limit
C112 Programmable 1 1 24 1 =15: PID Lo Limit =16: Gap eli. Detected
Relay2 =17: Spindle Sel 1 =18: Spindle Sel 2
C113 Programmable 24 1 24 1 =19: Spindle Sel 3 =20: Spindle Sel 4
fault Relay =21: Thermal trip =22: Temp Alarm
=23: Ready =24: Fault
C114 PSI-RUN 23 1 26 1 Different options are as per PSI-1 to PSI-6
C115 PSI-STOP 24 1 26 1
GROUP-2: ANALOG OUTPUT SELECTION
C201 Vout-1 1 1 7 1 This configures the function of analog output.
C202 Vout-2 2 1 7 1 =1: O/p Frequency =2: Output Current
=3: Output Power =4: Output Voltage
C203 Iout-1 3 1 7 1
=5: DC Bus Volt =6: PID Output
C204 Iout-2 4 1 7 1 =7: Heat sink Temp
C205 Vout-1 Gain 0.980 0.500 2.500 0.001 This is gain setting for the VO1 analog output.
C206 Vout-2 Gain 0.982 0.500 2.500 0.001 This is gain setting for the VO2 analog output.
C207 Iout-1 Gain 0.915 0.500 2.500 0.001 This is gain setting for the IO1 analog output.
C208 Iout-1 Bias 790 500 1500 1 This is bias setting for the IO1 analog output.
C209 Iout-2 Gain 0.915 0.500 2.500 0.001 This is gain setting for the IO2 analog output.
C210 Iout-2 Bias 795 500 1500 1 This is bias setting for the IO2 analog output.
C211 FSV Gain 1.265 0.500 2.500 0.001 This is gain setting for the FSV analog output.
C212 FSV Bias 20 0 1000 1 This is bias setting for the FSV analog output.
C213 FSI Gain 1.077 0.500 2.500 0.001 This is gain setting for the FSI analog output.
C214 FSI Bias 826 0 1500 1 This is bias setting for the FSI analog output.
C215 IIN Gain 1.070 0.500 1.500 0.001 This is gain setting for the IIN analog output.
C216 IIN Bias 820 0 1500 1 This is bias setting for the IIN analog output.
C217 FSV/FSI Time mS 50 0 1000 1 This parameter set the filter time constant for
Constant the FSV and FSI analog inputs.

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NO Parameter Unit Def Min Max Res Description WP

C218 IIN Time Constant mS 50 0 1000 1 This parameter set the filter time constant for
the VIN and IIN analog inputs.
C219 Vout-1 Bias 87 0 1000 1 This is bias setting for the VO1 analog output.
C220 Vout-2 Bias 82 0 1000 1 This is bias setting for the VO2 analog output.
C221 Spindle Thermistor 1.000 0.100 1.500 0.001 This is gain setting for the Spindle thermistor
Gain input.
C222 Spindle Thermistor 0 0 1000 1 This is bias setting for the Spindle thermistor
Bias input.
GROUP-3: STATUS OUTPUT DETECTION LEVEL
C301 Frequency % 1.0 0.0 20.0 0.1 The attained frequency output (Freq Attain)
Attainment operation width is set.
Detection Width
C302 Crush current % 100.0 5.0 200.0 0.1 The crush current level (current detection) is
Level set. Set with a percentage of the rated current
(current detection) (B103). A 5% hysteresis will occur with the
current-Detection operation.
C303 Speed Detection % 95.0 1.0 105.0 0.1 The speed detection operation level is set. Set
Level-1 with a percentage to the max frequency A103.
The output frequency or the Spindle speed will
C304 Speed Detection % 50.0 1.0 105.0 0.1
be the comparison target. A 1% hysteresis will
Level-2
occur with speed detection operation.
C305 Zero Speed % 1.0 0.0 50.0 0.1 The Zero speed detection operation level is set.
Detection Level Set with a percentage to the max frequency
(A103). The output frequency or the Spindle
speed will be the comparison target. A 1%
hysteresis will occur with zero speed operation.
C306 4-20mA Reference 2 1 7 1 This parameter configures the AC Drive’s
Loss response to a failure of 4-20mA Frequency
reference input signal.
=1: No action at fault detection
=2: Minor fault alarm & run at minimum speed
=3: Minor fault alarm & run at max speed
=4: Minor fault alarm & run at set speed
=5: Minor fault alarm & run at preset speed-1
=6: Fault, ramp down to stop
=7: Fault, coast to stop
C307 Output Phase Loss 1 0 1 1 Output open-phase is detected if one phase
current is <5% and other two phase currents
are >10% of Spindle rated current, when this
protection is enabled.
=0: Disable
=1: Enable
C308 Timer Output 0 0 1 1 Set the ON/OFF control for the timer output.
Selection =0: ON only when AC Drive is ON
=1: ON whenever power is ON
C309 Timer output Off Sec 60 0 3000 1 Set the time in seconds to delay turning OFF
Delay time the timer output after the AC Drive OFF
command is received.
C310 Temperature 1 0 1 1 This parameter controls the automatic change
Control selection of carrier frequency in case of temperature rise
above the predefined level.
=0: Disable
=1: Enable

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NO Parameter Unit Def Min Max Res Description WP

C311 Temperature 82 0 95 1 This temperature alarm level set point.


Alarm Level Whenever the heat sink temperature exceeds
the set value, the Temp Alarm output will be
set. Hysteresis of 2°C hysteresis will occur with
temperature alarm.
GROUP-4: SERIAL COMMUNICATION
C401 Baud Rate bps 4 1 5 1 Sets the baud rate for the serial communication.

=1: 1200 =4: 9600


=2: 2400 =5: 19200
=3: 4800
C402 Station Number 1 1 247 1 Sets the station number (address).

C403 Parity 1 1 3 1 Setting the parity requirement for the


communication
=1: No Parity
=2: Odd parity
=3: Even Parity
C404 Response Time Sec 0.01 0.00 2.00 0.01 Set the minimum time from receiving the
command to returning an answer.
C405 Operation Panel 0 0 1 1 Enable or disable the operation panel
Communication communication loss fault. If enabled, AC Drive
Loss Selection will generate fault if it does not receive any
response from the operation panel within 5 sec.
=0: Disable
=1: Enable
GROUP-5: AUTO RESTART & SPEED SEARCH FUNCTION
C501 No. Of Restart 0 0 10 1 Sets the number of restart for ten faults.
C502 Restart Wait Time Sec 5 1 30 1 Sets the wait time before auto restart.
C503 Emergency Stop 1 1 3 1 Set the stopping method for the emergency
Mode stop.
=1: Coast to stop without fault output
=2: Coast to stop with fault output
=3: Ramp down to stop
C504 Speed Search 0 0 1 1 Enable or disable the speed Search operation.
Selection =0: Disable
=1: Enable
C505 Speed Search % 100 30 200 1 Sets the speed search operation current as a
Current Limit percentage, taking the AC Drive rated current
as 100%. Not usually necessary to set. When
restarting is not possible with the factory
settings, reduce the value.
C506 Speed Search Sec 0.60 0.01 10.00 0.01 This decides the frequency ramp down time
Frequency from max frequency during speed search
Deceleration Time operation.
C507 Speed Search Sec 0.6 0.1 10.0 0.1 This decides the output voltage ramp up time
Voltage from zero to base voltage during speed search
Acceleration Time operation.
C508 Speed Search Sec 2.0 0.0 20.0 0.1 The wait time after the output is cut off to when
Wait Time the speed search operation is started is set. Set
the time to when the Spindle residual voltage is
abated for this parameter. The search operation
is delayed by the time set here.
C509 PLCT Time Sec 2.0 0 5.0 0.1 Set time interval to perform PLCT. When
programmed to 0, the PLCT function will be
disabled.

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NO Parameter Unit Def Min Max Res Description WP

GROUP-6: PID CONTROL SELECTION


C601 PID Control 0 1 1 1 Enable or disable the PID control action.
Selection =0: Disable
=1: Enable
C602 PID Polarity 1 0 1 1 This can be used to invert the PID output.
=0: Negative
=1: Positive
C603 PID Reference 4 1 5 1 Decides the set input point for the PID.
Input =1: FSV 0-10V
=2: FSI 4-20mA
=3: IIN 4-20mA
=4: Local
=5: Serial
C604 PID Feedback 3 1 4 1 Decides the feedback input point for the PID.
Input Selection =1: FSV 0-10V
=2: FSI 4-20mA
=3: IIN 4-20mA
C605 Proportional Gain 1.0 0 10.0 0.1 Sets the proportional gain for the PID controller.
C606 Integral Time Sec 1.0 0.1 100.0 0.1 Sets the Integral time for the PID controller.
C607 Derivative Gain 0.00 0.00 1.00 0.01 Sets the Derivative gain for the PID controller.
C608 PID deviation % 100.0 50.0 100.0 0.1 Sets PID Deviation upper limit.
Upper Limit
C609 PID deviation % 0.0 0.0 50.0 0.1 Sets PID Deviation lower limit.
Lower Limit
C610 PID Offset % 0.0 -100.0 100.0 0.1 Sets offset for output after PID control.
Adjustment
C611 PID Reference % 50.0 1.0 100.0 0.1 Set the reference value in % if operational
Setting panel option is selected in parameter C603.

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MODE-D: Auxiliary Drive Parameters

NO Parameter Unit Def Min Max Res Description WP

GROUP-1: MULTI-SPINDLE PARAMETERS


D101 Frequency 1 1 12 1 This is used to select the speed reference for
Reference Input multi-Spindle.
=1: Local =2: FSV 0-10V
=3: FSI 4-20mA =4: FSV 0-5V
=5: FSI 0-20mA =6: FSV 10-0V
=7: FSI 20-4mA =8: FSV 5-0V
=9: FSI 20-0mA =10: Static pot
=11: Serial =12: PID Output
D102 O/p transformer 0 0 4 1 This parameter selects o/p transformer
secondary secondary.
selection =0: Disable
=1: Transformer Secondary select 1
=2: Transformer Secondary select 2
=3: Transformer Secondary select 3
=4: Transformer Secondary select 4
D103 O/p transformer Volt 415 50 500 1 This selects the transformer secondary for
Secondary 1 displaying the out put voltage accordingly.
D104 O/p transformer Volt 415 50 500 1
O/p voltage = (set voltage * secondary volt) /
Secondary 2
Rated I/p voltage
D105 O/p transformer Volt 415 50 500 1
Secondary 3
D106 O/p transformer Volt 415 50 500 1
Secondary 4
GROUP-2: SPINDLE-1 PARAMETERS
D201 Spindle Voltage Vac 415 50 460 1 Set the rated Spindle nameplate voltage.
D202 Spindle Current Amp M303 0.3* M303 0.1 Insert the rated Spindle current from the
M303 nameplate.
D203 Spindle Frequency Hz 50.0 30.0 1800.0 0.1 Set the rated base frequency from the
nameplate.
D204 Spindle Speed KRP 1.50 0.01 108.00 0.01 Set the base speed from the Spindle
M nameplate.

D205 Spindle Type kW M304 0.1 315.0 0.1 The Spindle’s rated output at the base speed is
set from the nameplate.
D206 Local Set Hz 50.0 0.1 1800.0 0.1 This is the frequency set from Digital Operation
Frequency Panel (LCD Keypad Module) for this auxiliary
Spindle. It can be set in Hz (0.1 resolution) on in
KRPM (0.01 resolution) according to selection
in A107.
D207 Min Frequency Hz 0.1 0.1 1800.0 0.1 These two Parameters are used to configure
Minimum and Maximum Frequency of the AC
D208 Max Frequency Hz 50.0 0.1 1800.0 0.1
Drive for this auxiliary Spindle. It can be set in
Hz (0.1 resolution) on in KRPM (0.01 resolution)
according to selection in A107
D209 Line Speed rpm 1500 0 108000 1 The set value will be displayed as Spindle
Setting speed in M102 at Maximum Frequency (D208)
when this auxiliary drive is selected. At zero
value (default), Spindle speed (D204) will be
displayed as spindle speed in M102 at
Maximum Frequency (D208)
D210 Acceleration Time- Sec 10.0 0.1 1200.0 0.1 Time needed for the speed to change from zero
1 to maximum.

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NO Parameter Unit Def Min Max Res Description WP

D211 Deceleration Time- Sec 20.0 0.1 1200.0 0.1 Time needed for the speed to change from
1 maximum to zero.
D212 Manual Torque % 0.0 0.0 20.0 0.1 When setting manually, set the boost voltage at
Boost 0Hz as a percentage in respect to the rated
Setting output voltage. When programmed to zero, it
will be disabled.
D213 Gap Eliminator % 0.0 0.0 20.0 0.1 This is % of Spindle rated power.
Threshold
D214 V/F Selection 1 1 3 1 Select the appropriate v/f curve.
=1: Linear Curve
=2: Square Curve
=3: Custom setting
D215 VF1 Frequency Hz 30.0 30.0 100.0 0.1 These parameters are used to create the
custom V/Hz profile. Three different points for
D216 VF2 Frequency Hz 40.0 30.0 100.0 0.1 the curve can be defined to get the profile
D217 VF3 Frequency Hz 50.0 30.0 100.0 0.1 suitable for the application.

D218 VF1 Voltage Vac 100 50 460 1 D215 <= D216 <= D217 <= D203
D219 VF2 Voltage Vac 210 50 460 1 & D218 <= D219 <= D220 <= D201 <=B101

D220 VF3 Voltage Vac 310 50 460 1


GROUP-3: SPINDLE-2 PARAMETERS
Parameters similar to Spindle-1. Starts from D301~D322
GROUP-4: SPINDLE-3 PARAMETERS
Parameters similar to Spindle-1. Starts from D401~D422
GROUP-5: SPINDLE-4 PARAMETERS
Parameters similar to Spindle-1. Starts from D501~D522
GROUP-6: SPINDLE-5 PARAMETERS
Parameters similar to Spindle-1. Starts from D601~D622
GROUP-7: SPINDLE-6 PARAMETERS
Parameters similar to Spindle-1. Starts from D701~D722
GROUP-8: SPINDLE-7 PARAMETERS
Parameters similar to Spindle-1. Starts from D801~D822
GROUP-9: SPINDLE-8 PARAMETERS
Parameters similar to Spindle-1. Starts from D901~D922
GROUP-A: SPINDLE-9 PARAMETERS
Parameters similar to Spindle-1. Starts from DA01~DA22
GROUP-B: SPINDLE-10 PARAMETERS
Parameters similar to Spindle-1. Starts from DB01~DB22
GROUP-C: SPINDLE-11 PARAMETERS
Parameters similar to Spindle-1. Starts from DC01~DC22
GROUP-D: SPINDLE-12 PARAMETERS
Parameters similar to Spindle-1. Starts from DD01~DD22
GROUP-E: SPINDLE-13 PARAMETERS
Parameters similar to Spindle-1. Starts from DE01~DE22
GROUP-F: SPINDLE-14 PARAMETERS
Parameters similar to Spindle-1. Starts from DF01~DF22
GROUP-G: SPINDLE-15 PARAMETERS
Parameters similar to Spindle-1. Starts from DG01~DG22

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FUNCTION EXPLANATIONS

GROUP-1

M101: Output Frequency (Hz)


It displays output frequency of AC Drive in Hz or in KRPM according to unit selection in A107. When
the AC Drive is stop, it will display zero. When auxiliary drive is selected, this parameter displays the
output frequency of the auxiliary drive. When selected for the normal parameter display in
A601~A608, the value will be displayed with “Hz” or “KRPM” unit.

M102: Spindle Speed (rpm)


It displays the Spindle / shaft speed in rpm. When the AC Drive is stop, it will display zero.
It displays calculated Spindle speed or shaft rpm using Line speed display setting A105 or D209 (for
auxiliary Spindle-1) or D309 (for auxiliary Spindle-2) or……up to DG09 (for auxiliary Spindle-15) and
M101.
When auxiliary drive is selected, this parameter displays the auxiliary Spindle speed.
When selected for the normal parameter display in A601~A608, the value will be displayed with “rpm”
unit.

M103: Output Current (Amp)


It displays actual output current of AC Drive in Ampere. When the AC Drive is stop, it will display zero.
When auxiliary drive is selected, this parameter displays the output current of the auxiliary drive.
When selected for the normal parameter display in A601~A608, the value will be displayed with
“Amp” unit.

M104: Output Current (%)


It displays actual output current of AC Drive as a percentage of rated Spindle current B103. When
auxiliary drive is selected the rated Spindle current programmed in D202 (for auxiliary Spindle-1) is
considered.
Output current (%) = Output current (M103) X 100 / Spindle current (B103 or D202)
When the AC Drive is stop, it will display zero. When selected for the normal parameter display in
A601~A608, the value will be displayed with “%L” unit.

M105: Set Frequency (Hz*)


This parameter displays the set value of frequency in Hz or in KRPM according to unit selection in
A107. When local (Digital Operation Panel) option is selected as frequency reference input in A106, it
will display the value of A101 or D206 ~ DG02 (for auxiliary drive). When selected for the normal
parameter display in A601~A608, the value will be displayed with “Hz*” or “KRPM” unit.

M106: Frequency Reference Input


It displays currently selected frequency reference input source in A106 or D101 (for auxiliary drive).

M107: PID Reference (%)


This parameter displays the value of currently selected PID reference input source in %. When local
(Digital Operation Panel) option is selected as PID reference input source, it will display the value of
C611.

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M108: PID Feedback (%Fb)
This parameter displays the value of currently selected PID feedback input source in %.

GROUP-2

M201: Input Voltage Vry (Vac)


This parameter displays the input line-to-line voltage between R & Y at input. When selected for the
normal parameter display in A601~A608, the value will be displayed with “Vry” unit. Note that this is
the calculated value from DC Bus and may differ from the actual input voltage.

M202: Input Voltage Vyb (Vac)


This parameter displays the actual input line-to-line voltage between Y & B at input. When selected for
the normal parameter display in A601~A608, the value will be displayed with “Vyb” unit. Note that this
is the calculated value from DC Bus and may differ from the actual input voltage.

M203: Output Voltage (Vac)


This parameter displays the output line-to-line voltage. This is calculated voltage based on the voltage
command. This may differ from the actual output voltage. The actual output voltage depends on input
supply voltage. When the AC Drive is stop, it will display zero. When auxiliary drive is selected, it
displays the output voltage for the auxiliary drive.
When selected for the normal parameter display in A601~A608, the value will be displayed with “Vo”
unit.

M204: DC Bus Voltage (Vdc)


This parameter displays the dc bus voltage. When selected for the normal parameter display in
A601~A608, the value will be displayed with “Vdc” unit.

M205: Output Power (kW)


This parameter displays the output power. This may differ from the actual output power. When the AC
Drive is stop, it will display zero. When the auxiliary drive is selected, the output power of auxiliary
drive is displayed.
When selected for the normal parameter display in A601~A608, the value will be displayed with “kW”
unit.

M206: Energy Meter (kWH)

M207: Energy Meter (MWH)


This parameter displays the total output power consumption per hour basis. This may differ from the
actually consumed output energy. This is stored in the non-volatile memory.
When selected for the normal parameter display in A601~A608, the value will be displayed with
“kWH” and “MWH” unit respectively.

M208: Heat sink Temperature (°C)


This parameter displays the actual heat sink temperature. When selected for the normal parameter
display in A601~A608, the value will be displayed with “°C” unit.

M209: Spindle Select


It displays the selected auxiliary Spindle. When main Spindle is selected it displays zero.
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M208: Heat sink Temperature (°F)
This parameter displays the actual heat sink temperature. When selected for the normal parameter
display in A601~A608, the value will be displayed with “°F” unit.

GROUP-3

M301: Total Conductivity Time (Hrs)


The total (cumulative) power on time after product shipment is counted and displayed in this
parameter.

M302: Total Run Time (Hrs)


The total (cumulative) AC Drive run time after product shipment is counted and displayed in this
parameter.

M303: AC Drive Rated Current (Amp)


This parameter displays the rated current capacity of AC Drive.

M304: AC Drive Type (kW)


This parameter displays the rated kW capacity of AC Drive.

M305: Control Version


This parameter displays the ROM version of DSP Control Board (PCA-2014A) of AC Drive.

M306: Programmable Sequence Inputs


This parameter displays the status of various programmable sequence inputs.

M o d e - M G r o u p - 3
M 3 0 6 P S I - 1 2 3 4 5 6 7 8
0 1 0 0 0 0 0 0
F w d , L c l , N o r m a l R u n

As shown above, line-2 shows the programmable sequence input and line-3 shows the status of
respective input. The zero value indicates that the programmable sequence input is OFF and 1
indicates ON. In the above screen, only PSI-2 is ON and the others are OFF.PSI-7 shows status of
PSI-RUN and PSI-8 shows status of PSI-STOP.

M307: Programmable Sequence Outputs


This parameter displays the status of various programmable sequence outputs.
PSO-5, 6 & 7 indicates the status of programmable fault relay, programmable relay 1 and
programmable relay 2 respectively.

M o d e - M G r o u p - 3
M 3 0 7 P S O - 1 2 3 4 5 6 7
0 1 0 0 0 1 0
F w d , L c l , N o r m a l R u n

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As shown above, line-2 shows the programmable sequence output and line-3 shows the status of
respective output. The zero value indicates that the programmable sequence output is OFF and 1
indicates ON. In the above screen, only PSO-2 and 6 are ON and the others are OFF.

M308: Unit Serial Number


This parameter displays the serial number of the unit.

M309: Ship Month


This parameter displays the month of unit shipment.

M310: Ship Year


This parameter displays the year of unit shipment.

M311: Display Version


This parameter displays the ROM version of Display Board (PCA-2012) of AC Drive.

GROUP-4: FAULT HISTORY

FLT-1 ~ FLT10: Fault 1 ~ 10


Parameter FLT-1 displays the latest fault. It also displays the DC Bus Voltage (Vdc), Load Current
(Amp), Output Frequency (Hz), and Heat sink Temperature (°C) at the time of fault occurrence. Other
four parameters Input Voltage (Vry), Total Conductivity Time (Hr), Energy Meter (MWH) and Energy
Meter (kWH) will be stored in the next page.

PAGE-1
M o d e - M F L T - 1 G r o u p - 4
E x t e r n a l F a u l t
5 8 5 V d c 0 . 0 A m p
1 0 . 0 H z 3 5 ° C

PAGE-2
M o d e - M F L T - 1 G r o u p - 4
E x t e r n a l F a u l t
4 2 0 V r y 6 0 1 1 0 H r
1 1 0 M W H 7 3 5 k W H

As shown above, in the first page, line-2 shows the fault code, line-3 shows the DC Bus Voltage &
Output Current and line-4 shows the Output Frequency & Heat sink Temperature. In the second page
also, line-2 shows the fault code, line-3 shows Input Voltage (Vry) & Total Conductivity Time (Hr) and
line-4 shows the Energy Meter (MWH & kWH). If no fault is detected since shipment, line-2 in both the
pages will display “No previous fault” and the value of different parameters will be read as zero.

Same way FLT-2 ~ FLT10 shows the previous fault codes and parameters at the time of fault
occurrence.

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6-18
MODE – A

GROUP – 1: FREQUENCY SETTING

A101: Local Set Frequency (Hz)


This is the set frequency when the frequency reference input source is Local (A106=1). The output
will ramp to this frequency, when start command is given. It can be set in Hz (0.1 resolution) or in
KRPM (0.01 resolution) according to selection of unit in A107.
The minimum limit for this parameter is decided by minimum frequency A102. If A102 is set higher
then A101, the value of A102 is automatically assigned to A101.
The maximum value of this parameter is decided by Maximum frequency A103. The value of A101
cannot be set higher than A103.

A102: Minimum Frequency (Hz)


This is the minimum output frequency of the AC Drive. It can be set in Hz (0.1 resolution) or in KRPM
(0.01 resolution) according to selection in A107.
In terminal mode, this is the minimum output attained with minimum analog input reference. This
value should always be lower then the maximum frequency A103. The minimum frequency will be
reached after start command with selected acceleration ramp up time. This is applicable to all
frequency references including jog select input, preset inputs and static pot inputs.

A103: Maximum Frequency (Hz)


This is the maximum output frequency of the AC Drive. It can be set in Hz (0.1 resolution) or in KRPM
(0.01 resolution) according to selection in A107.
In terminal mode, this is the maximum output attained with maximum analog input reference.

A104: Jog Frequency (Hz)


This frequency setting is selected when executing jogging run with the programmable sequence input
command Jog Select. The selected acceleration time A201 (or A203) / deceleration time A202 (or
A204) and stop mode A304 will be applicable to this signal.
If auxiliary drive is selected, then the acceleration time D210 (or A203) / deceleration time D211 (or
A204) will be applicable.
The minimum limit for this parameter is A102 and maximum limit is A103.
Speed search function is carried out, when executing jogging run command, if it is enabled. Jog
Select is valid in all conditions of A301. However, RUN command has the higher priority then Jog
Select, if both the signals are input together.

A105: Line Speed Setting (rpm)


The entered value will be displayed as Spindle speed in M102 at Maximum Frequency (A103). In
default condition (i.e. when A105=0), Spindle speed (B105) will be displayed as Spindle speed in
M102 at Maximum Frequency (A103).
If the value of Maximum Frequency (A103) = 1800Hz & value entered in A105 = 108000.
Then, at 600Hz the Spindle speed M102 will show (108000 X 600 / 1800) i.e. 3600 rpm.

A106: Frequency Reference Input


This parameter can be used to select the speed reference input to the AC Drive. The speed reference
can be independently selected from the given options even if the AC Drive is controlled from any of
three sources, i.e. Local (Digital Operation Panel), Terminal or Serial. The different frequency
reference inputs are explained as under. The minimum and maximum limits are decided by A102 and
A103 respectively in all the options.

AXPERT Eazy AC High Frequency Drive


6-19
1. Local
When this option is selected, the set frequency M105 corresponds to local set frequency A101. Use
Digital Operation Panel (keypad) to change the set value. The monitor mode parameter M105 shows
the value of local set frequency A101 and M106 will show keypad as frequency reference input. The
local set frequency A101 will not have any effect in other options.

2. FSV 0-10V
When this option is selected, the set frequency M105 corresponds to analog input FSV. The output
frequency will be zero at 0V and maximum at 10V.
F F

A103 A103

V I
0 10V 0 4mA 20mA
FSV 0-10V FSI 4-20mA
3. FSI 4-20mA
When this option is selected, the set frequency M105 corresponds to analog input FSI. Zero
frequency will be available at 4mA and maximum at 20mA.

4. FSV 0-5V
When this option is selected, the set frequency M105 corresponds to analog input FSV. Zero
frequency will be available at 0V and maximum at 5V.

5. FSI 0-20mA
When this option is selected, the set frequency M105 corresponds to analog input FSI. Zero
frequency will be available at 0mA and maximum at 20mA.

6. FSV 10-0V
This is an inverse to option-2. When this option is selected, the set frequency M105 corresponds to
analog input FSV. Zero frequency will be available at 10V and maximum at 0V.

7. FSI 20-4mA
This is an inverse to option-3. When this option is selected, the set frequency M105 corresponds to
analog input FSI. Zero frequency will be available at 20mA and maximum at 4mA. The maximum limit
is decided by A103.

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6-20
F F

A103 A103

V I
0 FSV 10-0V 10V 0 4mA FSI 20-4mA 20mA

8. FSV 5-0V
This is an inverse to option-4. When this option is selected, the set frequency M105 corresponds to
analog input FSV. Zero frequency will be available at 5V and maximum at 0V.

9. FSI 20-0mA
This is an inverse to option-5. When this option is selected, the set frequency M105 corresponds to
analog input FSI. Zero frequency will be available at 20mA and maximum at 0mA.

10. Static potentiometer


When this option is selected, the set frequency M105 will be decided by programmable sequence
inputs. Assign two programmable sequence inputs to Freq Increase and Freq Decrease respectively.
When Freq Increase is applied, the set frequency will increase and when Freq Decrease is applied,
the frequency will reduce. If both the signals are applied simultaneously, it will have no effect. The rate
of frequency increase / decrease is 0.1Hz at every 100msec.

11. Serial
In this option, the set frequency M105 can be assigned from serial link.

12. PID Output


In this option, the PID output will be the set point. When selecting this input, enable the PID Control.
The monitor option M105 will display the corresponding set frequency value, even if the AC Drive is
stop.

13 IIN 4-20mA
When this option is selected, the set frequency M105 corresponds to analog input IIN. Zero frequency
will be available at 4mA and maximum at 20mA.
F

A103

I
0 4mA 20mA
IIN 4-20mA

AXPERT Eazy AC High Frequency Drive


6-21
A107: Set Frequency Unit
This parameter is for frequency unit selection. If it is 0 then in A101 set point can be set in “Hz” unit
with 0.1 resolution and if it is 1 then in A101 set point can be set in “KRPM” unit with 0.01 resolution.

GROUP – 2: ACCELERATION / DECELERATION

A201: Acceleration Time-1 (Sec)


Acceleration Time-1 is the time taken by AC Drive output frequency to ramp up from zero frequency to
maximum frequency A103.
Short acceleration time can result in excessive output current and if it exceeds the acceleration
current limit B303, the acceleration will cease until the current reduces below the B303 value. In such
case, the actual acceleration time will differ from programmed value. The AC Drive may trip in over
current fault if the condition persists for long time. Increase acceleration time in such cases.

Max.Frequency
(A103)

0 t
Acceleration Deceleration
Time-1(A201) Time-1(A202)

A202: Deceleration Time-1 (Sec)


Deceleration Time-1 is the time taken by AC Drive output frequency to ramp down from maximum
frequency A103 to zero frequency.
Short deceleration time can result in excessive output current and if it exceeds the stall current limit
B301, the deceleration will cease until the current reduces below the B301 value. In such case, the
actual deceleration time will differ from programmed value. The AC Drive may trip in over current / dc
bus over voltage fault if the condition persists for long time. Increase deceleration time in such cases.

A203: Acceleration Time-2 (Sec)

A204: Deceleration Time-2 (Sec)


The Acceleration Time-2 and Deceleration Time-2 can be selected in place of Acceleration Time-1
and Deceleration Time-1. This is valid only if Ramp Select input is ON. Acceleration Time-2 is the time
taken by AC Drive output frequency to ramp up from zero frequency to maximum frequency A103.
Deceleration Time-2 is the time taken by AC Drive output frequency to ramp down from maximum
frequency A103 to zero frequency.

Amtech

6-22
F

Max. Frequency (A103)

Deceleration
Time-1 (A202)
Ramp Select = OFF
Acceleration Deceleration
Time-1 (A201) Time-2 (A204)
Ramp Select = ON

ON
Ramp Select

A205: S-Curve Selection

A206: S-Curve Time-1 (Sec)

A207: S-Curve Time-2 (Sec)


Acceleration/deceleration with the S-shape pattern is possible by setting parameter A205=1. The
higher the S-curve time period, the more pronounced is the S-shape.
The total acceleration / deceleration times will not change.
When this parameter is set, all acceleration and deceleration will be as shown in below fig.
(Note) Set so that the relation of the A206 / A207 setting and acceleration / deceleration time is as
shown below. A206 / A207 Setting value × 2 ≤acceleration / deceleration time
F

Max. Frequency (A103)

A206 A207

t
A206 A207

Acceleration Deceleration
time-1 (A201) time-1 (A202)

A208: Current Limit Acceleration Time (Sec)

A209: Current Limit Deceleration Time (Sec)


These are the acceleration / deceleration time for the stall current limit function. When the AC Drive is
operating at set frequency and output current exceeds the stall current limit B301 value, the output
frequency and voltage are reduced. The deceleration time is decided by current limit deceleration time
A209. The dc bus voltage will rise in this process. If DC bus voltage control (B307=1) is enabled, it will
stop the deceleration, if dc bus voltage exceeds 740Vdc level. This level is factory settable. The
deceleration will resume, if dc link voltage reaches to 710V (hysteresis of 30V) and the output current

AXPERT Eazy AC High Frequency Drive


6-23
is still higher than the stall current limit. When the output current falls below the stall current limit, the
output frequency and output voltage will ramp up with current limit acceleration time A208 to set
frequency value.
I
Stall Current
Limit (B301)

t
F
M105

Output Freq.
Current Limit
(M101) Current Limit
Decel Time (A209)
Accel Time (A208)
t
Vdc
740Vdc

DC Bus voltage
Control (B307=1)
t

GROUP – 3: START / STOP SELECTION & DC BRAKING

A301: Start Control


The AC Drive can be started from Local (Digital Operation Panel), Terminal or Serial irrespective of
the frequency reference input. However, the direction will be decided as per the start control selection
only. When the start control is Local, the direction can only be changed through Digital Operation
Panel. The same applies to other selections also.
If in running condition, start control is changed from Local to Terminal, the operation will continue as
per the status of the new selection. For example, present selection is Local. Now if in running
condition, the selection is changed to Terminal. If RUN signal is present in terminal mode, the AC
Drive will continue running. If RUN signal is absent, the AC Drive will stop. When the selection is
changed from Terminal to any other mode (Local or Serial), AC Drive will continue its operation as per
the status of Terminal and not as per the new selection (Local or Serial).

A302: Maintained Start / Stop


When using Terminal as start control (A301=2), this parameter gives the choice of having maintained
or momentary contacts for start or stop.
If A302=0: The start / stop control is maintained type as described in below figure.

RUN
Output frequency

COM

RUN

If A302=1: The start / stop control is momentary type as described in below figure.

Amtech

6-24
Output frequency

RUN

STOP
RUN

COM
STOP

A303: Start Delay Time (Sec)


The Spindle will be delayed start from the run command by the set time. This is used for
synchronization with peripheral machines such as mechanical brakes. The start command can be
from Digital Operation Panel (keypad), Terminal or Serial.
The start delay time is also applicable to Jog Select input.

A304: Stop Mode


This parameter allows the user to select the stop mode. If A304=0 selected, the output will ramp down
to stop with deceleration time after the stop command and then applying the dc brake (if programmed)
to stop. If A304=1 selected, the output will be turned off simultaneously with the stop command. The
dc braking will not be applicable in this mode. The Spindle will stop depending on its inertia.
To restart after coast to stop, confirm that the Spindle has stopped. The AC Drive may trip if
attempted when the Spindle is running. (Enable the speed search function in such applications.)

A305: Spindle Direction


This parameter allows the user to set the Spindle direction, when Start control selection is local
(Digital Operation Panel) A301=1. Set A305=0, to rotate the Spindle in forward direction and A305=1
to rotate the Spindle in reverse direction in Local mode.
When A301=2: Terminal, the direction of rotation is determined by the status of programmable
sequence input.

A306: DC Brake Start Frequency (Hz)


This is the frequency at which the dc brake will be applied. To enable this feature, the stop mode
should be ramp down and the dc braking time should not be zero. If dc braking time is zero, this
feature will be disabled.

A307: DC Brake Current (%)


This parameter decides the dc brake current.

A308: DC Brake Time (Sec)


This parameter decides the length of time for which dc braking is on.
When the stop mode is ramp down and stop command is issued, the output will ramp down with
deceleration time. When the AC Drive output reaches to dc braking start frequency, the dc voltage is
injected to the Spindle. The amount of voltage and the length of time for which it is applied are
decided by the dc braking current A307 and A308 respectively.
The dc braking is utilized to stop high inertia load forcefully. During dc braking mechanical energy
trapped in rotor due to system inertia will be dissipated as heat in the Spindle. Hence for safety dc
breaking is utilized at lower frequency.

AXPERT Eazy AC High Frequency Drive


6-25
GROUP – 4: V / F CHARACTERISTICS

A401: V/F Selection


Select appropriate v/f curve as per the application.
The AC Drive can be operated in linear curve mode, Square curve or custom setting mode.
In a linear curve mode, the v/f curve will be linear through out the range from minimum frequency to
Base frequency.
In square curve, the v/f curve will be square as shown in the figure. Fan and pump application require
additional energy conservation on variable torque/ horsepower loads due to reduced output v/f at
lower frequencies. So that Fan and pump loads can be programmed with X=Y2 law.
The custom mode setting allows the user to set different v/f points on characteristic curve using
parameters A402 ~ A407.

Vout
Spindle voltage
(B102)
Linear curve
(A401=1)

Square curve
(A401=2)
Fout
Spindle frequency
(B104)

A402 ~ A404: V/F1 ~ 3 Frequency (Hz)

A405 ~ A407: V/F1 ~ 3 Voltage (Vac)

Custom three-point v/f characteristics as shown in the below figure can be set for the Spindles having
special v/f characteristics. Choose custom v/f curve in A401.

Vout

(A403)

(A409)
(F3,V3)

(F2,V2)
(A408)

(A407)
(F1,V1)

Fout
(A404) (A405) (A406) (A402)

Set so that F1 (A402) ≤ F2 (A403) ≤ F3 (A404) ≤ Spindle Frequency (B104) and


V1 (A405) ≤ V2 (A406) ≤ V3 (A40) ≤ Spindle Voltage (B102) ≤ Rated input Voltage (B101).

GROUP – 5: TORQUE BOOST

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6-26
A501: Manual Torque Boost setting (%)
When setting manually, set the boost voltage at 0Hz as a percentage in respect to the Spindle voltage
(B102). When programmed to zero, it will be disabled.

Vout

Spindle voltage
(B102)
Output voltage
with manual
torque boost

Output voltage
with no torque
A501 boost
Fout
Spindle frequency
(B104)

A502: Gap Eliminator Threshold (%)


This is % of spindle rated power (B106). Gap Eliminator Threshold sets the threshold level which,
when exceeded, causes “Gap eliminator detect” (if selected in PSO or programmable relays) output to
activate and displays status “Gap Elimi On” in status line. Base load sample is taken internally after
reaching the set speed. The function will not work in Ramp up or Ramp down. Gap eliminator
threshold is added to the base load level to set the actual threshold level.

This parameter can be set individually for 15 different auxiliary spindles. (D213, D313,….., DG13).

Gap eliminator function is disable, when gap eliminator threshold value is 0.0% (default) or “16: Gap
Eli Det” option is not selected in programmable output.

The gap eliminator function is useful in applications where it is necessary to “close the gap” between a
spindle’s tool and the work piece using a fast feed rate. When the tool hits the part face and the load
threshold is exceeded, the relay is activated and the feed rate is reduced (by the user).

Volt compensation gain (A504) compensates the effect of input supply voltage variation in power
when spindle is in “Normal Run” condition but the tool is not yet in contact with the part.

Any time the spindle reaches to the “Normal Run” condition, the present load (output power) is
sampled and stored as the base load. The sampling and storage of the base load level occurs 3 sec
after “Normal Run” condition is reached.

Note:
1. It is important that the frequency reference input (0~10V or 4-20mA) remain stable during the
entire operation. Fluctuation in frequency reference may cause malfunction of gap eliminator
function.
2. Machining must not start until 3 sec after “Normal Run” condition has been reached.
Changing the spindle load during this period will cause the sampling of an improper base load
level.

AXPERT Eazy AC High Frequency Drive


6-27
reached at Gap eliminator threshold
O/P power
"Normal RUN" level (A502)
(%)
Hysteresis (0.5 of A502)

Base load

RUN
command
applied 3 sec

base load sample


taken internally

Load applied

Digital oputput
"Gap Eli Detect"

The base load sample can alternatively be taken from digital input (PSI “16: Base Load Input”) by user
after reaching at set speed (“Normal Run” condition). The feature is useful in applications where the
speed is constant. By periodically taking a base load sample input, machine load variations
(temperature, time, etc.) are eliminated. This is momentary type input and once this digital input is
active, the base load sample will be taken after 1 second. Note that if the digital input is kept ON all
the time, it will not update the base load sample again. Reapply the digital input to take next sample.

When “Gap Eli Det” is selected in digital programmable sequence output (PSO) or programmable
relay output, it will activate on the output power crosses the programmed threshold level (A502) form
base load sample taken. It will deactivate with Hysteresis (0.5 of A502).

A503: Slip Compensation (Hz)


Set Spindle’s rated slip. When setting manually, set the slip
frequency for the Spindle rated load in respect to the base Output frequency
frequency. The output frequency changes according to the
Spindle rated torque. The output frequency will respond with a
time constant of approximately 10msec in respect to the change
in the load torque.
Load torque

A503: Volt compensation gain


This parameter is to compensate the effect of input supply voltage variation in power. It is used in gap
eliminator function.

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6-28
GROUP – 6: DISPLAY PARAMETER SELECTION

A601 ~ A608: Normal parameter 1 ~ 8


A601: It selects parameter wishing to display on normal screen position Norm-1 out of M101~M105
and M201~M210 of monitor mode.
Similarly A602~A608 selects parameters for Norm-2 to Norm-8 positions.
The default setting will be as under.
User Selectable four parameters

N o r m
Norm 1 0 . 0 H z 4 2 . 0 A m p Norm 3

Norm 2 5 0 . 0 H z * 9 5 % L Norm 4

F w d , L c l , D r i v e S t o p

To display the Output Frequency M101 (Hz) parameter at Norm 1 position as shown in the above
screen, select option 1 (M101 Hz) in parameter A601 Norm Parameter1.

M o d e - A G r o u p - 6
A 6 0 1 N o r m P a r a m e t e r 1
1 : M 1 0 1 H z
F w d , L c l , D r i v e S t o p

Similarly, to display the desired parameters at positions Norm 2, Norm 3 and Norm 4, select the
appropriate option in A602, A603 and A604 respectively.
Parameters A605~A608 selects parameters for Norm-5 to Norm-8 positions for the meter screen and
are not applicable for the normal screen. Below is the meter screen with eight parameters.
User Selectable eight parameters

Norm 5 4 1 5 V r y 2 2 k W Norm 7

Norm 1 5 0 . 0 H z 4 4 . 0 A m p Norm 3

Norm 2 5 0 . 0 H z * 1 0 0 % L Norm 4

Norm 6 5 8 5 V d c 3 5 ° C Norm 8

AXPERT Eazy AC High Frequency Drive


6-29
MODE – B

GROUP – 1: SPINDLE PARAMETERS

B101: Rated Input Voltage (Vac)


Select suitable rated input voltage for the AC Drive. When the rated input voltage is changed, the
Spindle voltage may change accordingly.

B102: Spindle Voltage (Vac)


Enter Spindle nameplate voltage. This is the Spindle terminal voltage during full load at the spindle
frequency.

B103: Spindle Current (Amp)


Enter Spindle rated current from the Spindle nameplate. This is full load Spindle current at base
frequency. The timed over current and other current related protections are based on this value. This
value cannot be set higher than AC Drive rated current M303.
Note)
When using the output transformer (D102 =Enable), the drive current and spindle current will be
different. The displayed current (M103 & M104) will be of spindle and not of the inverter.
Enter the Spindle current in B103 (= Spindle Name plate current * B101 Rated Input voltage / Output
Transformer Secondary Voltage D103~D106)

B104: Spindle Frequency (Hz)


Enter Spindle base frequency from the Spindle nameplate.

B105: Spindle Speed (KRPM)


Enter Spindle base speed in KRPM from the Spindle nameplate.

B106: Spindle Type (kW)


Enter Spindle capacity from the Spindle nameplate.

B107: Spindle Poles


Enter Spindle poles from the Spindle nameplate.

B108: Carrier Frequency


This is the carrier frequency of the pwm. Set in accordance to the rated capacity of the AC Drive. If set
higher than the specified carrier frequency, derate the output current accordingly.

B109: DTC Gain


This is gain for the dead time compensation. Adjust incase of Spindle hunting.

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6-30
GROUP – 2: SPINDLE CONSTANT

B201 & B202: Primary Resistance R1 (mΩ)


The Spindle circuit constant is set. This value is decided by mantissa section B201 and exponent
section B202 as below. R1 = Value of B201 x (10^ value of B202) [mΩ].
For example, if B201= 0.200 and B202= 2, the value of R1= 0.200 x 10^2 = 0.200 x 100 = 20 mΩ

GROUP – 3: PROTECTION PARAMETERS

B301: Stall Current Limit (%)


When the AC Drive output current crosses the stall current limit, the output ramps down with Current
limit deceleration time A209. This is effective only when the AC Drive is operating at set speed. This
feature is not active while the AC Drive is accelerating or decelerating. When the current decreases
below the programmed value, the AC Drive again starts accelerating to the set speed with Current
limit acceleration time A208. This feature helps in maintaining relatively constant output torque
characteristics.
I
Stall current
limit (B301)

t
F
M105

Output freq.
Current limit decel
(M101) Current limit accel
time (A209)
time (A208)
t
Vdc
740Vdc

DC bus voltage
control (B307=1)
t
Set the current limit as a percentage of Spindle rated current.

B302: Adjustable Over Current Level (%)


Set the upper current limit as a percentage of Spindle rated current. Whenever the AC Drive output
current exceeds the set value, the AC Drive trips indicating Adjustable over current fault. Always set
higher side to prevent the unnecessary tripping of the AC Drive during normal operation. This gives
the user to program the current level below the standard inverse time curve. This may be used in
cases where excessive torque shocks can lead to a harmful effect on the machinery.
The default setting of 200% disables this feature and standard inverse time trip remains in effect.

AXPERT Eazy AC High Frequency Drive


6-31
B303: Acceleration Current Limit (%)
This is acceleration current limit and effective only I
during normal acceleration. It stops the acceleration Accel current
during acceleration, if the Spindle current exceeds the limit (B303)
programmed value. When the current reduces below
the programmed value, the AC Drive again starts
accelerating to the set speed. This feature helps in
t
preventing over current tripping of high inertia load F
during fast acceleration.
M105

Output freq.
(M101)

B304: Under Current Level (%)


This feature trips the AC Drive when the current falls below the programmed value for more than 1sec
after the speed reaches its set speed. This feature is not active while the AC Drive is accelerating or
decelerating. Making this 0 will disable this.

Note: In pump applications, if the flow decreases below a minimum speed there will be cavitations.
This feature becomes useful to turn off the pump in such case.

B305: Overload Setting (%)


This is reference for the inverse time overload characteristics. Changing this parameter can change
the inverse time overload characteristics. The setting uses Spindle rated current as 100%.
The available over load is 150% for 60 seconds inverse time characteristics. Note that if 155%
of the rated current is exceeded, a trip will occur at the 160% for 10 seconds and at 170% for 4
seconds.

B306: Earth Fault Detection level


This is % of Spindle current. This decides the level for tripping because of earth fault.

B307: DC Bus voltage Control


When enabled it will stop deceleration to prevent the over voltage during deceleration condition. Refer
below figure for the functioning of dc bus voltage control. The deceleration will cease, if dc bus voltage
is >740V. It will resume only after the dc bus voltage reduces to 710V (30V hysteresis). In this case
actual deceleration time will be more than the programmed deceleration time.

Vdc
B307=1
740Vdc

30V hysteresis

t
F

M105

Output freq.
(M101)

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6-32
B308: Reverse Direction Lock
Set this to prevent unintentional reverse direction operation. When enabled it will prevent the AC Drive
to start in reverse direction. This parameter cannot be changed during running condition.

Not: If reverse direction is locked and run command is given with reverse direction selection,
the AC Drive will not start in reverse direction.

B309: Parameter Lock


This is user programmable 4-digit password to prevent unintentional parameter change from the
digital operation panel. When programmed, it will not allow the user to change any parameter from
digital operation panel or serial link except Local Set Frequency A101 (or D206 or D306…), PID
Reference Setting C611 and terminal functions. The unit will be shipped without any password
protection. To lock the parameters, first enter your selected 4-digit password in B310 and then enter
any value other than your selected password to B309. The parameters will be locked and cannot be
changed (except the set frequency). Now, to open the lock, enter the selected password to B309. If
you have entered correct password, you will have the access of all parameters. Now you can change
the parameters, even the password. To lock the parameters again follow the same thing.

B310: Change Password


This parameter is used to change the 4-digit user password for parameter locking.

B311: Default value Load

Default Load as per US standard


When set to 333, default value will be loaded as per 60Hz/460V (US standard) in all the parameters.
However, this will not change the factory setting parameters, user password, C205~C216 and
C219~C222. Following parameters will be different than the general default.
A101, A103, B104, D203, D206, D208, D303, D306, D308, ……, DG03, DG06, DG08 = 60.00Hz
B101, B102, D201, D301, ….., DG01 = 460V
B105, D204, D304, ….., DG04 = 1.80 KRPM

General Default Load


When set to 444, default value will be loaded in all the parameters as per 50Hz/415V. However, this
will not change the factory setting parameters, user password, C205~C216 and C219~C222.

Fault History Clear


When set to 555, the fault history buffer is cleared. No previous fault code and parameter will be
available.
Full Default Load
When set to 666, all the parameters will be set to default condition including C205~C216 and
C219~C222. However, this will not change the factory setting parameters and user password.

Note that the value entered in B311 will not be memorized. If correct value is entered, appropriate
action will be taken and “00” will be displayed. If incorrect value is entered, no action will be taken and
“00” will be displayed.

B312: Spindle Thermistor Trip


If spindle thermistor is connected to terminals CANH & CANL, user can select Spindle thermistor
function with this parameter. If “1: Enable” is selected, drive will trip in SPINDLE HOT/THERMISTOR
SHORT (“Spindle hot/short”) trip when drive will sense external resistor more than 4.2 kΩ or less than

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30 Ω between CANH and CANL terminal. This function can be used to protect the spindle from over
heating.
In default condition this function is Disable.

B313: Output Current Unbalance Level (%)


Set the unbalance current level for the output. When the current unbalance exceeds the set level, the
unit will trip. Set to 0% to disable the function.

GROUP – 4: PRESET SPEED

B401 ~ B407: Preset Speed 1 ~ 7 (Hz)


This is frequency setting for different preset speeds. The drive supports eight different speeds that
can be set by three programmable sequence input using parameters C101 ~ C106, C114, C115 The
following preset speed can be selected with the sequence input commands Preset i/p-0, Preset i/p-1
and Preset i/p-2. Set desire frequencies in B401 ~ B407. When no sequence input is present, the set
frequency will be decided by the Frequency reference input A106.

Preset i/p-2 Preset i/p-1 Preset i/p-0 Speed Selected


OFF OFF OFF Normal Speed Reference (A106)
OFF OFF ON Preset Speed 1 (B401)
OFF ON OFF Preset Speed 2 (B402)
OFF ON ON Preset Speed 3 (B403)
ON OFF OFF Preset Speed 4 (B404)
ON OFF ON Preset Speed 5 (B405)
ON ON OFF Preset Speed 6 (B406)
ON ON ON Preset Speed 7 (B407)

The Start Control A301 determines the direction of rotation. If Local (Digital Operation Panel) is
selected as start control, the direction can be change only through parameter A305. When Terminal is
selected as start control, the status of sequence input terminal would decide the direction.
The preset speed can be set higher than max frequency A103 up to 1800Hz. However, the output
frequency will not exceed the maximum frequency A103.

GROUP – 5: SKIP FREQUENCY

B501: Skip Frequency 1 (Hz)


If the equipment being driven has problems due to mechanical resonance at some frequencies, the
same can be jumped over by programming them in parameters B501 ~ B503. The AC Drive output
settles for top or the bottom of the skip band, the one being closest to the desired speed. This is only
applicable during normal operation of the AC Drive. During acceleration or deceleration this parameter
will not function.

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Operation
frequency

B503

B502

B501 B504

Set frequency

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MODE – C

GROUP – 1: PROGRAMMABLE INPUT / OUTPUT SELECTION

C101 ~ C106: PSI-1 ~ 6

C114 ~ C115: PSI-RUN, PSI-STOP


User can configure eight programmable sequence inputs for different functions using parameters
C101 ~ C106, C114 & C115. The status of the Programmable Sequence Input can be monitored in
M306. The various options are explained as under.

OPTION FUNCTION NAME FUNCTION


1 Not Used Indicates that no function is selected on the PSI.
2 Jog Select This is a jog command. If this signal is ON while RUN is OFF,
operation then conforms to the setting of jogging speed. For
stoppage, either ramp down stop or coast to stop is available.
3 Ramp select Acceleration / Deceleration ramp performance is switched over.
Acceleration / Deceleration Time-2 is available with ON, and
Acceleration / Deceleration Time-1 is available with OFF.
4 Preset i/p-0 The Preset Speed 1~7 are selected as per the binary combination of
5 Preset i/p-1 the Preset i/p-0 ~ 2.

6 Preset i/p-2
7 Freq Increase The currently selected frequency setting is increased or decreased.
When the ON state continues, the frequency is incremented
8 Freq Decrease /decremented with 0.1Hz at every 100msec. This is valid only if static
potentiometer is selected as frequency reference source in A106
9 E-Stop (NO) This is used as emergency stop. This is Normally Open type. When
the digital input (connected to COM in case of sink logic or to +24V in
case of source logic) is close, Emergency stop occurs as per the
selection in C503.
10 Fault Reset This is used for the fault reset. If RUN input is present at the time of
fault reset, the AC Drive will not start after fault reset. Issue fresh
RUN command to start the AC Drive after fault reset.
11 Ext Flt (NO) This is used for the external fault function. This is Normally open
type. When the digital input (connected to COM in case of sink logic
and to +24V in case of source logic) is close, external fault occurs.
12 Terminal When this input is selected, the operation control will be switched
over to terminal.
13 Ref Select 0 These two inputs Ref Select 1 Ref Select 0 Freq reference
are used to select 0 0 A106
the frequency
14 Ref Select 1 reference as shown 0 1 FSI 4-20mA
in the side table. 1 0 Static Pot
1 1 Serial
15 Reverse This input is used to select reverse direction of rotation in terminal
mode.
16 Base Load This is used to sample the power for the gap eliminator function from
Sample i/p the digital input. Sample is taken after 1 second the activation of the
digital input in normal run condition. This is momentary type input, so
reapply the digital input to take the next sample.

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17 Spindle Sel 1 These four Spindle Spindle Spindle Spindle Selected Spindle
inputs are Sel 4 Sel 3 Sel 2 Sel 1
used to 0 0 0 0 Main Spindle
select the
auxiliary 0 0 0 1 Auxiliary Spindle 1
Spindle as 0 0 1 0 Auxiliary Spindle 2
shown in the
18 Spindle Sel 2 side table. 0 0 1 1 Auxiliary Spindle 3
0 1 0 0 Auxiliary Spindle 4
0 1 0 1 Auxiliary Spindle 5
0 1 1 0 Auxiliary Spindle 6
19 Spindle Sel 3 0 1 1 1 Auxiliary Spindle 7
1 0 0 0 Auxiliary Spindle 8
1 0 0 1 Auxiliary Spindle 9
1 0 1 0 Auxiliary Spindle 10
20 Spindle Sel 4 1 0 1 1 Auxiliary Spindle 11
1 1 0 0 Auxiliary Spindle 12
1 1 0 1 Auxiliary Spindle 13
1 1 1 0 Auxiliary Spindle 14
1 1 1 1 Auxiliary Spindle 15
21 E-Stop (NC) This is used as emergency stop. This is Normally Close type. When the
digital input (connected to COM in case of sink logic or to +24V in case of
source logic) is open, Emergency stop occurs as per the selection in
C503.
22 Ext Flt (NC) This is used for the external fault function. This is Normally Close type.
When the digital input (connected to COM in case of sink logic and to
+24V in case of source logic) is open, external fault occurs.
23 RUN This is used to give RUN command from terminal.
24 STOP This is used to give STOP command from terminal.
25 Enable (NO) This is used for the “Enable” function. It allows drive output when RUN
command is given. When “Enable” is not active, output will not come even
though RUN command is present. This is Normally open type. When link
(connected to COM in case of sink logic and to +24V in case of source
logic) is closed, “Enable” function activates.
26 Enable (NC) This is used for the “Enable” function. It allows drive output when RUN
command is given. When “Enable” is not active, output will not come even
though RUN command is present. This is Normally Closed type. When link
(connected to COM in case of sink logic and to +24V in case of source
logic) is open, “Enable” function activates.

The default selection is as under.

TERMINAL OPTION NAME


PSI1 2 Jog Select
PSI2 9 Emergency stop
PSI3 10 Fault Reset
PSI4 4 Preset i/p-0
PSI5 5 Preset i/p-1
PSI6 6 Preset i/p-2

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PSI-RUN 23 RUN
PSI-STOP 24 STOP

C107 ~ C110: PSO-1 ~ 4


User can configure four programmable sequence outputs for different functions using parameters
C107 ~ C110. The status of the Programmable Sequence Output can be monitored in M307. The
various options are explained as under.

OPTION NAME FUNCTION


1 Not Used No function is selected.
2 Run This turns ON during running, jogging or DC braking.
3 Local This turns ON when the operation mode is local (operation from the
digital operation panel is selected).
4 Reverse Run This turns ON when the Spindle is reverse running.
5 I-Detection This turns ON when the output current reaches the programmed crush
current (current detection) Level C302 or higher.
6 Freq Attain This turns ON when the output frequency (speed) reaches the set
frequency (speed). The detection reach width is set with frequency
attainment detection width C301.
7 Speed Detect1 This turns ON when the output frequency (speed) value reaches a
speed higher than the speed set with the detection level –1 C303.
8 Speed Detect2 This turns ON when the Spindle speed reaches a speed higher than
that set in the detection level-2 C304.
9 Acceleration This turns ON during acceleration.
10 Deceleration This turns ON during deceleration.
11 Timer Output This turns ON during running, jogging, pre-excitation and DC braking. A
programmable off delay is provided (C309), so even if the above
operations turn OFF, this control will not turn OFF for programmed time.
This is used for external fan/ Spindle control.
12 Zero Speed This turns ON when the output frequency (speed) value is below the
level set with zero speed detection level C305.
13 Fault Alarm This output is ON when minor fault alarm is detected.
14 PID Up Limit The output will be activated when the PID output reaches to the
programmed upper limit value C608.
15 PID Lo Limit The output will be activated when the PID output reaches to the
programmed lower limit value C609.
16 Gap Eli. This will be activated when the output power crosses the programmed
Detected threshold level (A502) form base load sample taken. It will deactivate
with Hysteresis (0.5 of A502). See description of parameter A502.
17 Spindle Sel 1 These four outputs will be turned ON as per the binary number when
18 Spindle Sel 2 the respective auxiliary Spindle is selected as shown in the below table.

19 Spindle Sel 3
20 Spindle Sel 4
21 Thermal Trip This output will be turned ON when the resistance of the Spindle
thermister is measured outside the range of 30R ~ 4k2.
22 Temp Alarm The output is ON when the heat sink temperature exceeds the set
Temperature Alarm Level in C311.

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23 Ready The output is ON when the unit is ready to start. The soft charge
contactor is energized and no fault condition persists.
24 Fault The output is ON when fault occurs.

Status of outputs with respect to the selected Spindle

Selected Spindle Spindle Sel 4 Spindle Sel Spindle Sel Spindle Sel
3 2 1
Main Spindle 0 0 0 0
Auxiliary Spindle 1 0 0 0 1
Auxiliary Spindle 2 0 0 1 0
Auxiliary Spindle 3 0 0 1 1
Auxiliary Spindle 4 0 1 0 0
Auxiliary Spindle 5 0 1 0 1
Auxiliary Spindle 6 0 1 1 0
Auxiliary Spindle 7 0 1 1 1
Auxiliary Spindle 8 1 0 0 0
Auxiliary Spindle 9 1 0 0 1
Auxiliary Spindle 10 1 0 1 0
Auxiliary Spindle 11 1 0 1 1
Auxiliary Spindle 12 1 1 0 0
Auxiliary Spindle 13 1 1 0 1
Auxiliary Spindle 14 1 1 1 0
Auxiliary Spindle 15 1 1 1 1

The default setting of the programmable sequence outputs are as under.

TERMINAL OPTION NAME


PSO1 2 Run
PSO2 6 Freq Attain
PSO3 1 Not Used
PSO4 1 Not Used

C111 ~ C113: Programmable Relay-1 ~ 2 & fault relay


User can configure three programmable relays for different functions using these parameters. The
status of the Programmable Relay can be monitored in M307. The options are same as PSO.
The default settings are as under.

RELAY OPTION NAME


Programmable Relay-1 2 Run
Programmable Relay-2 1 Not Used
Programmable fault Relay 24 Fault

GROUP – 2: ANALOG OUTPUT SELECTION

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C201 ~ C202: Vout-1 ~ 2
User can configure two programmable analog outputs (0~10V) for different functions using
parameters C201 ~ C202.

OPTION NAME FUNCTION


1 Output Freq The analog output will correspond to the output frequency (0~A103).
2 O/P Current The analog output will correspond to the output current (0~200%).
3 Output Power The analog output will correspond to the output power (0~B106).
4 Output Volt The analog output will correspond to the output voltage (0~100%).
5 DC Bus Volt The analog output will correspond to the dc bus voltage (0~800).
6 PID Output The analog output will correspond to the PID Output (0~100%)
7 Heat sink Temp The analog output will correspond to the heat sink temperature,
0~100°C (32~212°F)

The default setting of the programmable analog outputs are as under.

TERMINAL OPTION NAME


VO1 1 Output Freq
VO2 2 O/P Current

C203 ~ C204: Iout-1 ~ 2


User can configure two programmable analog outputs (4~20mA) for different functions using these
parameters. The options are same as above.

The default setting of the programmable sequence outputs are as under.

TERMINAL OPTION NAME


IO1 3 Output Power
IO2 4 Output Volt

C205: Vout-1 Gain


This is gain setting for the VO1 analog output.

C206: Vout-2 Gain


This is gain setting for the VO2 analog output.

C207: Iout-1 Gain


This is gain setting for the IO1 analog output.

C208: Iout-1 Bias


This is bias setting for the IO1 analog output.

C209: Iout-2 Gain


This is gain setting for the IO2 analog output.

C210: Iout-2 Bias

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This is bias setting for the IO2 analog output.

C211: FSV Gain


This is gain setting for the FSV analog output.

C212: FSV Bias


This is bias setting for the FSV analog output.

C213: FSI Gain


This is gain setting for the FSI analog output.

C214: FSI Bias


This is bias setting for the FSI analog output.

C215: IIN Gain


This is gain setting for the IIN analog output.

C216: IIN Bias


This is bias setting for the IIN analog output.

C217: FSV / FSI Time Constant


This parameter set the filter time constant for the FSV and FSI analog inputs.

C218: IIN Time Constant


This parameter set the filter time constant for the VIN and IIN analog inputs.

C219: Vout-1 Bias


This is bias setting for the VO1 analog output.

C220: Vout-2 Bias


This is bias setting for the VO2 analog output.

C221: Spindle Thermistor Gain


This is gain setting for the Spindle thermistor input.

C222: Spindle Thermistor Bias


This is bias setting for the Spindle Thermistor input.

GROUP – 3: STATUS OUTPUT DETECTION LEVEL

C301: Frequency Attainment detection Width (%)


The frequency output attained operation width is set using this parameter as % of maximum
frequency A103. If Freq Attain option is selected for the PSO and relay outputs in parameter C107 ~
C112, the output is enabled when the output frequency attains the set frequency. The width of the
attainment detection is decided by the programmed value in C301 as explained in below figure. The
output remains high even if drive recent frequency deviates above or below set frequency by
Attainment width. Set with a percentage to the maximum frequency A103.

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F

M105

C301

Freq Attain

C302: Crush current (current detection) Level (%)


The crush current (current detection) level is set. Set with a percentage of the rated current (B103). A
5% hysteresis will occur with the I-Detection operation, which means the output will be off only when
the output current drops below the Current detection level by 5%. The state of the I-Detection
programmable sequence output is shown in the below figure.

Iout
5%

C302

I-Detection

C303: Speed Detection Level – 1 (%)

C304: Speed Detection Level – 2 (%)

The speed detection operation level is set. Set with a percentage to the maximum frequency A103.
The output frequency or the Spindle speed will be the comparison target. When the output frequency
reaches the set level, the output will be ON. When the frequency reduces below the 1% hysteresis
level, the output will be OFF.

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F

1%

C304

C303

Speed
Detect1

Speed
Detect2

C305: Zero Speed Detection Level (%)


The Zero speed detection operation level is set. Set with a percentage to the maximum frequency
A103. The output frequency or the Spindle speed will be the comparison target. A 1% hysteresis will
occur with zero speed operation. The status of Zero Speed programmable sequence output is as
under.
F

C305

1%
t

Zero Speed

C306: 4-20mA Reference Loss


This parameter configures the AC Drive’s response to a failure or fault of the 4-20mA frequency
reference input signal. The various options are as under.
1: No action at fault detection
2: Minor fault alarm and run at Minimum Speed
3: Minor fault alarm and run at Maximum Speed
4: Minor fault alarm and run at set speed
5: Minor fault alarm and run at preset speed-1
6: Fault, ramp down to stop
7: Fault, coast to stop

C307: Output Phase Loss Selection


When enabled, AC Drive will trip in the following condition. If the output current of any one phase is
<5% and the other two-phase current is >10% (factory set) of Spindle rated current.

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C308: Timer Output control Selection
This parameter decides the status of the Timer Output option of the programmable sequence output.
When set to “0”, the programmable sequence output will be ON only when AC Drive is ON. When set
to “1”, it will be ON whenever power is applied.

C309: Timer Output Off Delay Time (Sec)


This parameter is applicable if timer output control selection is “0”. This is the delay time in turning off
the programmable sequence output after the AC Drive is off. Set the time in seconds.

C310: Temperature Control selection


This parameter controls the automatic change of the carrier frequency in case of temperature rise
above 90°C (194°F) level. When enabled, the carrier frequency will be automatically reduced to
control the heat sink temperature. Once the frequency is reduced, it will only be increased if the heat
sink temperature reduces below 75°C (167°F).

C311: Temperature Alarm Level


This is temperature alarm level set point. Whenever the heat sink temperature exceeds the set value,
the Temp Alarm output will be set. Hysteresis of 2°C (35.6°F) hysteresis will occur with temperature
alarm.

Temp

2°C (35.6°F)

C310

M208

Temp Alarm

GROUP – 4: SERIAL COMMUNICATION

C401: Baud Rate


Drive is facilitating with serial communication between drive unit and computer terminal. To control or
monitor single/ multiple units from single computer terminal, serial link can be used. This parameter
defines Baud rate (number of signal transition per second, it can be number of bits per second). The
available options are as under. Option-4 is set as default baud rate.

1: 1200 4: 9600
2: 2400 5: 19200
3: 4800

Refer the detail manual for the ModBus protocol and other information.

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C402: Station Number
This parameter defines the address of the unit when connected to the serial network. This AC Drive
supports the ModBus protocol. The station number can be assigned to 1 ~ 247.

C403: Parity
This parameter is used to set the parity. Parity is error-checking code to prevent from erroneous data
transformation between drive unit and terminal.

C404: Response Time (Sec)


Set the minimum time from receiving the command to returning an answer.

C405: Operation Panel Communication Loss selection


Enable or disable the operation panel communication loss fault. If enabled, AC Drive will generate
fault if it does not receive any response from the operation panel within 5 sec. By default setting, this
fault is disabled.

For detail information on the ModBus protocol and register assignment, please refer “Serial
Communication Guide, Version 1.0”.

Note: Put jumper JP3 to “LD” position to use terminating resistors. Remove the cover
designated as “Control Unit” to access this jumper on PCA-2014A.

GROUP – 5: AUTO RESTART & SPEED SEARCH

C501: Number Of Restart

C502: Restart wait Time (Sec)


Restart is function to reset the fault in the AC Drive and restart automatically to continue operation if a
fault occurs. User can select these parameters to automatically restart the unit in fault condition to
provide reliability and continuity of process during fault conditions.

Programming 0 in C501 disables the restart feature. Number of restart C501 defines the number of
attempts to restart during the fault condition.

When a fault is detected, the AC Drive output is shut off for the restart wait time C502. The operation
panel displays the fault while the AC Drive output is OFF.

When the restart wait time elapses, a fault is reset automatically and speed search operation is
performed.

When the number of such attempts exceeds the number of restart C501, the faults are not reset
automatically and the AC Drive output remains OFF. At this time a fault relay is activated and the fault
data will be stored in fault history. The RUN relay will also be deactivated.

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Fout

A103
OC OC OC
M105

t
C502

n=1 n=2 n=3


Internal
fault

The number of restart times is cleared to 0 in the following cases.


1. A fault does not occur for more than 10 minutes.
2. A fault reset signal is applied from the operation panel or terminal.
3. The power supply is turned off and turned ON again.

This function is applicable to the following nine faults.


1. Instantaneous over current fault.
2. Timed over current fault.
3. Over voltage fault.
4. Under voltage fault.
5. Adjustable over current fault.
6. Earth fault.
7. Over temperature fault.
8. Under current fault.
9. External fault.

C503: Emergency Stop mode


Set the stopping method for the emergency stop from the following options.

1. Coast to stop without fault output


2. Coast to stop with fault output
3. Ramp down to stop

C504: Speed Search selection

C505: Speed Search Current Limit (%)

C506: Speed Search Frequency Deceleration time (Sec)

C507: Speed Search Voltage Acceleration time (Sec)

C508: Speed Search Wait Time (Sec)


Speed search operation is useful to start the coasting Spindle or AC Drive changeover operation
without tripping. When selected, the AC Drive starts speed search from the maximum frequency. The

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operation starts after the speed search wait time C508 after the start command. The following figure
explains the sequence of operation.

Speed search current limit C505 is applicable only during the speed search operation. The output
frequency deceleration time and output voltage acceleration time during the SSF can be adjusted
using C506 and C507 respectively as per the application.

C509: PLCT Time (Sec)


Power Loss Carry Through is a function that allows the AC Drive to run trip-less during the short-term
power outage / under voltage. As soon as the power outage / under voltage is detected, the AC Drive
output is turned OFF. If the supply resumes before the programmed time in C509, the AC Drive will
start with the speed search operation and reach to the set frequency. The fault relay will not be
enabled during this process nor the under voltage fault displayed on the operation panel. However, if
the power outage or under voltage condition persists for longer time than the programmed time, the
AC Drive will trip indicating under voltage fault. When programmed to 0, the PLCT feature is disabled.

Note: The time in C509 must be less than the time for which the control power supply remains
stable during the power outage or under voltage condition.

Fout
Maximum Frequency
A103
C506 Set Frequency
M101
A201

Motor
speed

Iout

Speed search current limit


C505

M104

Vout

C507
t
C508

SPEED SEARCH FUNCTION

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GROUP – 6: PID CONTROL SELECTION

C601: PID Control Selection


The AC Drive provides one inbuilt PID controller, which can be used to change the AC Drive output
frequency or can be utilized as stand alone module. This parameter is used to validate the PID
operation. When PID is used to control the speed of the AC Drive, select PID Output as frequency
reference in A106. The PID output can also be selected for the analog output. This will be useful when
using PID control block as stand alone module.

C602: PID Polarity


This parameter can be used to invert the output of PID as per the system requirement.

C603: PID Reference Input


The PID reference input can be selected from any of the five options. The various options include FSV
0-10V, FSI 4-20mA, Iin 4-20mA, Local and Serial.
The value of selected PID reference input is displayed in M107 in %.

C604: PID Feedback Input Selection


The PID feedback input can be selected from any of the three options. The various options include
FSV 0-10V, FSI 4-20mA and Iin 4-20mA. The option selected for the PID reference input cannot be
selected for the PID feedback input.
The value of selected PID feedback input is displayed in M108 in %.

C605: Proportional Gain


This parameter is used to set the proportional gain for the P-control. Setting to zero does not perform
P-control.

C606: Integral Time


This parameter is used to set the integral time for the I-control. Setting to maximum value does not
perform I-control.

C607: Derivative Gain


This parameter is used to set the derivative gain for the D-control. Setting to zero does not perform D-
control.

C608: PID deviation Upper Limit


This is the upper limit for the PID output deviation. If the programmable sequence output PID Up
Limit is selected, the output will be ON, when the PID output reaches to this level.

C609: PID deviation Lower Limit


This is the lower limit for the PID output deviation. If the programmable sequence output PID Lo Limit
is selected, the output will be ON, when the PID output reaches to this level.

C610: PID Offset Adjustment


Sets offset for the output after PID control.

C611: PID Reference Setting


When Local is selected as PID reference, this parameter is used to set the PID reference using digital
operation panel. This parameter will not have any effect if other options are selected as reference.
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C608: PID deviation
C610: PID Offset Upper Limit
Adjustment
C602=1
+ +
C603: PID
Reference Input
PID PID Output
- +

C604: PID
C609: PID deviation
Feedback Input
Lower Limit
C605: Proportional Gain
C606: Integral Time
C607: Derivative Gain

PID Controller

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MULTI-SPINDLE SELECTION PARAMETER

When multi-Spindle operation is selected the inverter output & different sequence output commands
will be as shown in the below figure.

PSI Motor Sel x, (x=1,2,3,4) PSI Motor Sel x, (x=1,2,3,4)

PSO Motor Sel x, (x=1,2,3,4) PSO Motor Sel x, (x=1,2,3,4)

RUN RUN

Inverter Output Inverter Output

When stop mode seletced is Ramp down to stop

PSI Motor Sel x, (x=1,2,3,4) PSI Motor Sel x, (x=1,2,3,4)

PSO Motor Sel x, (x=1,2,3,4) PSO Motor Sel x, (x=1,2,3,4)

RUN RUN

Inverter Output Inverter Output

When stop mode seletced is Coast to stop

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MODE – D

GROUP – 1: SPINDLE PARAMETERS

D101: Frequency Reference Input Selection (Multi-Spindle)


This selects the Frequency Reference for selected Spindle.

D102: O/p Transformer Secondary Selection


Select the required O/p Transformer Secondary using this parameter.
Output transformers are useful in high frequency applications when spindle voltage is significantly
lower then the available line voltage. It is also useful for increasing the output current without
increasing the drive current rating (output voltage reduction).
Note)
When using the output transformer (D102=Enable), the drive current and spindle current will be
different. The displayed current (M103 & M104) will be of spindle and not of the inverter.
Enter the Spindle current in DX02 (= Spindle Name plate current * B101 Rated Input voltage / Output
Transformer Secondary Voltage D103~D106), where X = 2, 3, 4…. 9, A…. G

D103: O/p Transformer Secondary 1


Enter the secondary-1 voltage of output transformer.
This is used to display the correct output voltage M203.
For example, the displayed output voltage M203= (Commanded output voltage x Output transformer
secondary voltage D103~D106) / Rated input voltage B101

D104: O/p Transformer Secondary 2

D105: O/p Transformer Secondary 3

D105: O/p Transformer Secondary 4

GROUP – 2: SPINDLE PARAMETERS

D201: Spindle Voltage (Volt)


Enter Spindle nameplate voltage of Spindle-1. This is the Spindle terminal voltage during full load at
the Spindle frequency.

D202: Spindle Current (Amp)


Enter Spindle rated current from the Spindle-1 nameplate. This is full load Spindle current at spindle
frequency. The timed over current and other current related protections are based on this value. This
value cannot be set higher than AC Drive rated current M303.
Note:
When using the output transformer (D102 =Enable), the drive current and spindle current will be
different. The displayed current (M103 & M104) will be of spindle and not of the inverter.
Enter the Spindle current in DX02 (= Spindle Name plate current * B101 Rated Input voltage / Output
Transformer Secondary Voltage D103~D106), where X = 2, 3, 4…. 9, A…. G

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D203: Spindle Frequency (Hz)
Enter Spindle base frequency from the Spindle-1 nameplate.

D204: Spindle Speed (KRPM)


Enter Spindle base speed from the Spindle-1 nameplate. When higher than this speed, the flux
control during vector control will be weakened.

D205: Spindle Type (kW)


Enter Spindle rated capacity from the Spindle-1 nameplate.

D206: Local Set Frequency (Hz)


This is the set frequency for Spindle-1 when the frequency reference input source is local (D101=1).
The output will ramp to this frequency, when start command is given. It can be set in Hz (0.1
resolution) on in KRPM (0.01 resolution) according to selection in A107.
The minimum limit for this parameter is decided by minimum frequency D207.
The maximum value of this parameter is decided by Maximum frequency D208. The value of D206
cannot be set higher than D208.

D207: Minimum Frequency (Hz)


This is the minimum output frequency of the AC Drive when Spindle-1 is selected. It can be set in Hz
(0.1 resolution) on in KRPM (0.01 resolution) according to selection in A107.
In terminal mode, this is the minimum output attained with minimum analog input reference. This
value should always be lower then the maximum frequency D208. The minimum frequency will be
reached after start command with selected acceleration ramp up time.

D208: Maximum Frequency (Hz)


This is the maximum output frequency of the AC Drive when Spindle-1 is selected. It can be set in Hz
(0.1 resolution) on in KRPM (0.01 resolution) according to selection in A107.
In terminal mode, this is the maximum output attained with maximum analog input reference.

D209: Line Speed Setting (rpm)


The set value will be displayed as Spindle speed in M102 at Maximum Frequency (D208) when this
Spindle-1 is selected.
If the value of Maximum Frequency (D208) = 1800 Hz. & D209 = 108000.
Now, at 600Hz the Spindle speed M102 will show (108000 X 600 / 1800) i.e. 3600 rpm.

In default condition, at zero value Spindle speed (D204) will be displayed as spindle speed in M102 at
Maximum Frequency (D208).

D210: Acceleration Time-1 (Sec)


Acceleration Time-1 is the time taken by AC Drive output frequency to ramp up from zero frequency to
maximum frequency D208, when Spindle-1 is selected.
Short acceleration time can result in excessive output current and if it exceeds the Acceleration
current limit B303, the acceleration will cease until the current reduces below the B303 value. In such
case, the actual acceleration time will differ from programmed value. The AC Drive may trip in timed
over current fault if the condition persists for long time. Increase acceleration time in such cases.

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6-52
D211: Deceleration Time-1 (Sec)
Deceleration Time-1 is the time taken by AC Drive output frequency to ramp down from maximum
frequency D208 to zero frequency.
Short deceleration time can result in excessive output current and if it exceeds the Stall current limit
B301, the deceleration will cease until the current reduces below the B301 value. In such case, the
actual deceleration time will differ from programmed value. The AC Drive may trip in timed over
current / dc bus over voltage fault if the condition persists for long time. Increase deceleration time in
such cases.

D212: Manual Torque Boost setting (%)


This parameter is for the Spindle-1. When setting manually, set the boost voltage at 0Hz as a
percentage in respect to the Spindle voltage D201. When programmed to zero, it will be disabled.

D213: Gap Eliminator Threshold (%)


It is gap eliminator threshold level (% of rated power) for the Spindle-1.For gap eliminator function see
description of parameter A502.

D214: V/F Selection


Select appropriate v/f curve as per the application.
The AC Drive can be operated in linear curve mode, Square curve or custom setting mode.
In a linear curve mode, the v/f curve will be linear through out the range from minimum frequency to
Base frequency.
In square curve, the v/f curve will be square as shown in the figure. Fan and pump application require
additional energy conservation on variable torque/ horsepower loads due to reduced output v/f at
lower frequencies. So that Fan and pump loads can be programmed with X=Y2 law.
The custom mode setting allows the user to set different v/f points on characteristic curve using
parameters D215~ D220.

Vout
Spindle voltage
(D201)
Linear curve
(D214=1)

Square curve
(D214=2)
Fout
Spindle frequency
(D203)

D215 ~ D217: V/F1 ~ 3 Frequency (%)

D218 ~ D220: V/F1 ~ 3 Voltage (%)


Custom three-point v/f characteristics as shown in the below figure can be set for the Spindles having
special v/f characteristics. Choose custom v/f curve in D214.

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6-53
Vout

(D201)

(D220)
(F3,V3)

(F2,V2)
(D219)

(D218)
(F1,V1)

Fout
(D215) (D216) (D217) (D203)

Set so that F1 (D215) ≤ F2 (D216) ≤ F3 (D217) ≤ Spindle frequency (D203) and


V1 (D218) ≤ V2 (D219) ≤ V3 (D220) ≤ Spindle Voltage (D201) ≤ Rated input voltage (B101).

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CHAPTER- 7: ELECTRONICS CIRCUIT BOARDS
AXPERT Eazy Series High frequency AC Drive has following electronics circuit boards.

1. Main Control Board PCA-2014A


The control board PCA-2014A is designed for Standard Variable frequency AC drives of lower HP and
High Frequency.

It uses 32-bit High-Performance Digital Signal Processor TMS320F2811. The control board
generates the necessary pwm control signals for AC Drive operation. It accepts various inputs from
different circuits, gate drive board and Digital Operation Panel (LCD Keypad Module) to generate the
necessary control and gate signals.

The TMS320F2811 (U1) is the heart of this board. It handles the user interfaces and core algorithm
and generates IGBT gate signals. The PCA-2014A is connected to PCA-2012 Display Card with RS-
485 link. PCA-2012 displays various parameters of the drive.

2. Display Board PCA-2012


The unit is equipped with Digital Operation Panel (LCD Keypad Module) for the user interface. All
parameters of drives can be accessed from Digital Operation Panel. The Digital Operation Panel
consists of Display Board PCA-2012 and 8-keys. The display board uses 20x4 Liquid Crystal Display
(LCD).

It has LPC2368 controller. When interfaced with main control board PCA-2014A, this becomes master
and the main control boards works as slave. The master and slave communication is based on RS-
485 (Modbus-RTU Protocol).

3. Power Supply and IGBT Gate driver Unit


Power supply and SMPS board PCA-92A is used for control supply and PCA-1024 is used for IGBT
gate driving circuit. Input for SMPS circuit is derived form DC link. Main control board PCA-2014A
provides the input gate pulse via FRC cable. In case of fault, PCA-1024 transmits the fault signal to
the main control board.

4. MOV, RC Snubber, SC & BLEEDER Board PCA-91


This is snubber board for the input diode. It is a combination of R and C connected across the dc bus.
This board also includes Soft charge resister and MOV network to protects the unit against the surge /
voltage transients coming in the power lines.

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7-2
CHAPTER- 8: MAINTENANCE, INSPECTION & PART REPLACEMENT

DANGER

¾ Always wait at least 20 minutes after turning the input power OFF before starting inspection.
Wait at least 20 minutes after turning the input power OFF before starting work. Make sure that
the displays on the operation panel have gone out before removing the front cover.
Remove the front cover, and confirm that the “DC BUS CHARGE LED” on bleeder board has
gone out. Also check that the voltage between terminals L+1 or L+2 and L– is 15V or less before
starting the inspections.
Failure to observe this could lead to electric shocks.
¾ Maintenance, inspections and part replacement must be done by a designated person.
(Remove all metal accessories such as watches, bracelets, etc., before starting the work.)
(Always use an insulation measure tool.)
Failure to observe this could lead to electric shocks and injuries.
¾ Always turn the power OFF before inspecting the Spindle or machine. A potential is applied on
the Spindle terminal even when the Spindle is stopped.
Failure to do so could lead to electric shocks and injuries.
¾ Do not use parts other than those designated for the replacement parts.
Contact your AC Drive dealer for replacement parts.
Failure to observe this could lead to fires.
¾ Never modify the product.
Failure to observe this could lead to electric shocks or injuries or product failure.

CAUTION

9 Vacuum the AC Drive with a vacuum cleaner to clean it. Do not use water or organic solvents.
Failure to observe this could lead to fires or damage.
9 Do not megger the unit.
Failure to observe this could lead to damage to semiconductor devices.

8-1 Inspection Items


The inspections must be carried out periodically according to the working environment and frequency
of use. If there are any abnormalities, the cause must be inspected immediately and countermeasures
taken.

Daily inspections

Inspection item Inspection details and work


Temperature/humidity Confirm that the ambient temperature is –10 to 50°C (14 to 122°F), and that
the humidity is 95% or less with no dew condensation.
Oil mist and dust Confirm that there is no oil mist or dust in the AC Drive.
Abnormal noise and Confirm that there is no abnormal noise or vibration from the installation site or
vibration AC Drive.
Input power source Confirm that the input voltage and frequency are within the specifications
range.
Cooling fan Confirm that the cooling fan rotates normally and that no lint, etc. is stuck on it.
Indicator Confirm that all lamps on the operation panel light properly.

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Periodic Inspections
Inspection item Inspection details and work
Appearance Check the state of dirt and dust on the vent or heatsink, and clean if
necessary.
Interior Check the state of dirt and dust on the PCB and inside the equipment, and
clean if necessary.
Terminal block Tighten the terminal block screws if loose.
Cooling fan Replace the fan every three years.
Electrolytic capacitor Confirm that there is no liquid leaking or sheath discoloration.
Insulation resistance Do not perform a megger test on the AC Drive. When doing a megger test on
inspection the external circuit, disconnect all wires connected to the AC Drive.

Inspection of spares
The inspection shown in above table must also be performed for spare AC Drives that are left
connected but are not used in normal operation. The operation of the AC Drive must be checked
every six months by turning the power on.

8-2 Measuring Devices


As the voltage and current on the input and output sides include high harmonics, the measured value
will differ according to the measuring device. When measuring with a device for commercial
frequencies, measure with the following circuits and noted measuring devices.
Input voltage: Moving iron type voltmeter
Output voltage: Rectifying voltmeter
Input / output power: Electrodynamometer type wattmeter

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8-2
CHAPTER- 9: OPTIONS
Besides the standard features available in the Axpert Eazy HF series AC Drive, which satisfies most
of the industrial applications, AMTECH offers its users a spectrum of optional products designed to
match their requirement.

The list of optional products offered by AMTECH herewith is all developed, field tested and
commissioned at various locations in India. A brief description of the option is given. Contact
AMTECH with relevant data to design one for you.

Green Power Technology

Non-linear loads like AC Drive, UPS, Converters etc. draw power from mains in a way, which
introduce harmonic currents into the mains. They behave like harmonic source, which feeds harmonic
to all the equipments, connected with the power source. IEEE STD 519: 1992; IEEE Recommended
Practices and Requirements for Harmonic Control in Electric Power System states that it is the
responsibility of the consumer to curb this mains ‘Pollution’ at the source point itself within acceptable
limits.

AMTECH offers Input Harmonic Converter as a solution for this problem. As per the requirement and
acceptable limits of induced harmonics such converters can be tailor made for you. Contact AMTECH
for details on Input Harmonic Converter.

Output Sinus Filter

Output of any AC Drive is Sine PWM (Pulse Width Modulation) modulated at high frequency carrier
wave. When this kind of waveform encounters Spindle load, it tends to create very high dV/dt stress
for the stator winding. After a long time the stator insulation gets weakened up and ultimately the
stator flashover takes place. The problem is particularly severe in places where the location of Spindle
and AC Drive is at large distance. This happens because of the impedance mismatch between cable
and the Spindle surge impedance. This can reach as high as 1.9 times the DC bus voltage.

Output Sinus Filter helps to outcome this problem. The output after sinus filter becomes sinusoidal
and the Spindle gets relieved from excessive dV/dt stress. Spindle can be placed far away from AC
Drive. The Spindle loss due to harmonic heating also reduces considerably.

Output Sinus Filter also helps in controlling the EMI and RFI generated by the power cable and
Spindle. That means an added advantage for equipments operating with small voltages and high
frequencies. Contact AMTECH for details on Output Sinus Filter.

Input/ Output Filter

Input filter is installed before the converter stage of the any AC Drive to smoothen the current drawn
from mains power supply. This also improves the wave shape at the input, as the peak value of drawn
current is restricted and the mains transformer do not goes towards saturation.

Output filter with around 3% impedance helps in changing the characteristic impedance of the
Spindle. Now the AC Drive sees the output filter as the reflecting impedance and the filtering choke
bears the dV/dt spikes. Thus the dV/dt transient do not hampers the Spindle thereby increasing its
insulation life and reduced heating. Alternatively RC Filters and LC Filters and other passive
component combinations are also designed to suit a particular requirement. For sizing and best filter
selection for your system, contact AMTECH.

Metering

At times there may be need of monitoring the internal AC Drive data. Optional analog or digital
metering of AC Drive operating data like various voltages, currents, rpm etc can be provided in the
panel. For the AC Drive data, which can be monitored, and the extra hardware, contact AMTECH for
details.

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9-1
Enclosure

Some applications may demand enclosures, which suit the environment where the unit is to be
installed. Protection against water or ingress or against some harmful ambient gas can be provided
within the scope of the manufacturer. The enclosure can be modified for required degree of protection
like IP54/ 55. Occasionally the shape and size of the enclosure can also be discussed for
incorporating the unit in some other predefined structure. Contact AMTECH for details on Enclosure
options.

Battery Backup AC Drive

For critical applications where the equipment can’t bare the stoppage due to interruptions in the power
supply or its complete failure, AMTECH offers battery backup AC Drives. This is also applicable at
locations where the input power provided for AC Drive is DC. Contact AMTECH for details on Battery
Backup AC Drive.

Remote Operator Box

Remote box for operation from near the actual driven Spindle site can be provided for the user with
optional controls and displays. We remind you here that our standard keypad control box can be
taken up to 1000 feet without any problem. Contact AMTECH for details on Remote Operator Box.

EMI Filter

AC Drive output carries high frequency carrier wave generates electromagnetic radiations. AMTECH
offers EMI filters to minimize the affect of AC Drive generated EMI noise on other equipments, which
are microprocessor based, and are placed very near to such EMI sources.

Dynamic Braking Unit

Dynamic breaking up 100% of the unit rating can be provided for high inertia loads, which require fast
deceleration. The mechanical inertial rotating energy is converted into electrical energy and dissipated
at dynamic breaking resistors. Contact AMTECH for details on Dynamic Braking.

AC Drive Bypass

A bypass with Direct-On-Line or Star-Delta bypass start can be provided for Spindle at critical places
where the process cannot bear any eventuality arising out of AC Drive failure. Contact AMTECH for
the scheme of bypass and other details on AC Drive bypass option.

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9-2
CHAPTER- 10: SERIAL COMMUNICATION SET-UP
The AXPERT Eazy Drive is equipped with a serial communication function using RS485 as a
standard. It acts as a Modbus slave in the network. The unit can be controlled with a host computer
(master) using this function.
10-1 Connection method
This network is configured of one host computer (master) and 1 to 247 max AXPERT Eazy units
(slaves). TB1 on main control board is used for the connection.
Refer to Chapter-2 Installation and Wiring for wiring the control signal and for the wiring methods.
The total length of the connected cable must be within 300mt (1000ft).
By using a commercially available RS485-RS232C converter or USB converter unit, the inverter can
be connected to a host computer equipped with a serial port or USB, such as a commercially
available personal computer.
The details of the TB1 terminal section are shown below.

TB1 RX
P15 0V VIN IIN VO2 IO1 CANH RUN PSI6 COM PSI2 PSI4 +24V PSO1 PSO3 COM PB PA +5V
FSV FSI 0V VO1 0V IO2 CANL STOP +24V PSI1 PSI3 PSI5 COM PSO2 PSO4 COM PBN PAN COM
TX

'RX' and 'TX' are used for serial


communication

RS232

RS232 RS232/RS485
RS485 Converter
VCC GND DATA+ DATA-

RX
PSO3 COM PB
PSO4 COM PBN
TB1
TX

10-2 Connecting the host computer and Axpert Eazy (1-to-1)

HOST HOST HOST


COMPUTER COMPUTER COMPUTER
(Master) (Master) (Master)

RS485 RS232 USB

RS232 USB
AXPERT Shielded
AXPERT RS232/RS485 AXPERT USB/RS485
Converter Converter
EAZY EAZY RS485 EAZY RS485
twisted
cable
TB1 TB1 TB1

Shielded twisted cable

AXPERT Eazy AC High Frequency Drive


A-1
CAUTION

9 Separates the communication cable from the main circuit cable and other power cables.

9 A shielded twisted pair cable should be used for connecting TB1 and the host computer.
Connect the shielded twisted pair cable's shield to the COM terminal of TB1.

9 When connecting the TB1 and shielded twisted pair cable, do not solder the wires, which are
exposed after the sheath is peeled off.

9 If the communication is distorted and not carried out properly because of noise, etc., connect
a ferrite core, etc., to the cable, and increase the noise resistance.

9 When connecting several Axpert Eazy units, connect two wires to each TB1 terminal, and
couple the Axpert Eazy units. An example of the connection is shown below.

10-3 Connecting the host computer and Axpert Eazy (1-to-many)

HOST
COMPUTER
(Master)

RS485

AXPERT AXPERT AXPERT AXPERT


EAZY EAZY EAZY EAZY
JP3 JP3 JP3 JP3

TB1 TB1 TB1 TB1

Shielded twisted cable

The details of the TB1 terminal section are shown below.

TX
COM RX

TB1

Shield

To host computer
To next unit
or unit
Shielded twisted cable Shielded twisted cable

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A-2
CAUTION

9 Separates the communication cable from the main circuit cable and other power cables.

9 A shielded twisted pair wire should be used for connecting TB1 and the host computer.
Connect the twisted pair cable's shield to the COM terminal of TB1.

9 When using several slave units, set JP3 of last unit to ‘LD’ position to connect the terminating
resistors as shown in the above fig.

9 When connecting the TB1 and shielded twisted pair cable, do not solder the wires, which are
exposed after the sheath is peeled off.

9 If the communication is distorted and not carried out properly because of noise, etc., connect
a ferrite core, etc., to the cable, and increase the noise resistance.

10-4 Communication specifications

Connection method : RS485, 2-wire type


Transmission distance : Total extension distance less then 300mt (1000ft)
Baud rate : Select from 1200, 2400, 4800, 9600, 14400, 19200bps
Transmission method : Start-stop synchronization, half-duplex communication
Frame configuration : Start - 1 bit
Data - 8 bits
Stop: 1 bit (with parity) or 2 bits (if no parity)
Parity: Select from none, odd or even
Error detection : Sum check, parity, framing
Communication protocol : Modbus-RTU communication
Number of stations : Set between 1 and 247

The default factory settings are shown below.

C401 Baud Rate bps =4: 9600


C402 Station Number 1
C403 Parity =1: No Parity
C404 Response Time Sec 0.01

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Appendix-A: Standard Specifications
Power 380~460Vac, 3-Phase, 3-Wire, 50/ 60 Hz
Tolerance Voltage tolerance: +/-10%, Frequency tolerance: +/-5%
AXPERT Eazy AMT- HF 1P5 2P2 4P0 5P5 7P5 011 015 018 022 030 037
Rated Capacity kW 1.5 2.2 4.0 5.5 7.5 11 15 18 22 30 37
Hp 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
Rated Current (A) Note 1 3.6 5.5 8.6 13 17 23 31 37 44 60 73
Applicable Spindle kW Note 2 1.5 2.2 4.0 5.5 7.5 11 15 18 22 30 37
Control Method Space Vector PWM Control
Frequency Range 0.1~1800.0Hz
Output Frequency 0.027 Hz (16-bit)
Resolution
Frequency setting 0.1Hz (Digital), Max Frequency/ 4096 (Analog)
Resolution
Control Functions

Output Frequency 0.01% (0~45 ºC)


Stability
V/ Hz Characteristics 2-Preprogrammed patterns, 1-Custom 3-point setting pattern
Voltage Boost 0~20%
Acceleration/ 0.1~1200 Seconds (2 Ranges)
Deceleration Time Linear or S-Curve selective
Skip Frequency Three frequencies can be set, band can be set up to 10.0Hz
Air Gap Eliminator Air gap eliminator function for the machine tools industries
Switching Frequency Default: 10.0 kHz, 2.0~18.0 kHz selectable with 0.1kHz resolution
Note 3
Overload Capacity 150% Overload for 60 seconds at every 10 minutes
Speed Search Function When enabled, rotating Spindle can be started at any moment
Power Loss Carry Up to 5 seconds for smooth operation of the system during power loss
Through
DC Braking DC Braking start frequency 0.1~50 Hz, Time: 0~25 seconds, Brake current:
15 to150%
Frequency Setting Digital Input: Digital Operation Panel (Local) or Serial RS485
Operation Specifications

Inputs Potentiometer: 2 k Ohm


FSV: 0~5Vdc or 0~10Vdc (or Inverse)
FSI: 0~20mA or 4~20mA (or Inverse)
IIN: 4~20mA
Static Pot: Freq Increase/Frequency Decrease using digital I/P
Preset Speeds: Using Preset input-0, 1 & 2
Programmable Analog IIN: 4~20mA (or Inverse)
Input
Input Commands Run, Stop, Reverse, Jog, Preset input-0, 1 & 2, Frequency Increase/
Frequency Decrease for static potentiometer, Run command with
maintained / momentary facility, Ramp select, Aux drive select (Aux
Spindle-1 ~ 15), Emergency stop, Fault reset, Ext Fault, Terminal select,
Ref select 0 & 1, Base load input, Enable

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A-4
Digital inputs 8-Programmable Sequence Inputs, Sink / Source changeable
Programmable to 26 different options: Not Used, Jog Select, Ramp Select,
Preset i/p-0, Preset i/p-1, Preset i/p-2, Freq Increase, Freq Decrease,
Emergency Stop (NO), Fault Reset, Ext Fault (NO), Terminal, Ref Select 0,
Ref Select 1, Reverse, Base Ld I/P, Spindle Sel 1, Spindle Sel 2, Spindle
Sel 3, Spindle Sel 4, Emergency stop (NC), Ext Fault (NC), RUN, STOP,
Enable (NO), Enable (NC)
Digital outputs 4-Programmable Sequence Outputs, open collector type
Operation Specifications

Programmable to 24 different options: Not Used, Run, Local, Reverse Run,


I-Detection, Freq Attain, Speed Detect1, Speed Detect2, Acceleration,
Deceleration, Timer Output, Zero Speed, Fault Alarm, PID Up Limit, PID Lo
Limit, Gap Eli Det, Spindle Sel 1, Spindle Sel 2, Spindle Sel 3, Spindle Sel
4, Thermal Trip, Temp Alarm, Ready, Fault
Potential Free Contacts 3-Programmable relays 1-NO, 1-NC for 2A @ 240Vac
Programmable to 24 different options same as
digital outputs
Programmable Analog 2-Programmable analog voltage outputs VO1 & VO2: 0~10Vdc
Outputs 2-Programmable analog current outputs IO1 & IO2: 4~20mA
Programmable between 7 different options: Output Frequency, Output
Current, Output Power, Output Voltage, DC Bus Volt, PID Output and
heatsink temperature
Network connectivity RS-485 for PC Interface with Modbus-RTU protocol as standard
Auto Restart Adjustable up to 5 times for ten faults
PID Controller Inbuilt PID can be used as stand alone
Display and Keypad unit 20-Character, 4-Line LCD panel with backlit, 8-Key keypad, 3-Status
Display

indicating LED for Run, Stop and Fault


-Simultaneous display of eight selectable monitor parameters

Protective Function Current Limit, Over current fault, Timed over current fault, Load side short
circuit fault, Under current fault, Over voltage fault, Under voltage fault,
Temperature fault, Spindle Hot/Short, Output phase loss fault, Ground
fault, External fault, Charging fault, Current sensor fail fault, EEPROM
Specifications

Fault, 4~20mA reference missing fault, Emergency stop, Communication


Protective

loss fault, Output current unbalance fault.


Smooth Operation Speed Search, Auto Restart and Power Loss Carry Through functions,
heat sink over temperature alarm
Fault history Last ten faults with status and operational parameters like output
frequency, output current, dc bus voltage, heat sink temperature, input
voltage Vry, energy in kWH, energy in MWH and total conduction time.
Electronic thermal 150% Overload for 60 Seconds
overload
Installation location Indoor
Vibration As per EN 60068-2-6, Acceleration: 1g, Frequency: 10 Hz ~ 150 Hz
Environment

Ambient temperature 0~50°C (32~122°F)


Storage temperature -20~70°C (-4~158°F)
Altitude (above sea 1000m (3300ft) without derating, above this derate 5% per 305m (1000ft)
level)
Humidity 0~95% maximum non-condensing
Enclosure IP00

Note1: Indicates the total effective value including the higher harmonics

AXPERT Eazy AC High Frequency Drive


A-5
Note2: The maximum applicable Spindle output is given for a standard 4-pole Spindle.
Note3: If the default carrier frequency is exceeded, derate the output current by 3.5% per 1kHz as the reduced rating in 37 kW
model.

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A-6
Appendix-B: Fault Codes

No. Fault Name Fault Description


1 Over Current Fault This fault indicates that the unit has tripped due to excessive over current
(200% of the rated current). This is very fast acting. A short circuit condition
on the output will also cause the unit to display this fault.
2 Timed Over Current This fault indicates that the unit has tripped due to over current condition for
Fault a period of time. It is an inverse time trip. The unit is rated for 150% current
for 60sec. The timed over current counter starts at 105% load current.
3 Adjustable Over This fault occurs when load current cross the adjustable over current level
Current Fault programmed in B302 for 50msec.
4 Under Current Fault This fault occurs when the load current falls below the programmed under
current level (B304) for 1 second after reaching set speed.
5 Current Sensor Fail It indicates that one or more current sensor has failed.
6 Over Voltage Fault This fault occurs when the dc link voltage exceeds 800VDC level may be
due to increased mains voltage or regeneration. If this fault occurs. The
fault is instantaneous in order to protect the unit. Over voltage can be a
serious condition and can lead to failure of the semiconductor components.
When an over voltage fault occurs, the cause should be investigated and
promptly corrected.
7 Under Voltage Fault This fault indicates that the unit has shut down due to the dc bus voltage
being low (below the 420V DC) for 2msec.
8 Charging Fault This fault occurs when dc bus voltage doesn’t reach at preset level within 5
sec.
9 Output Phase Loss This fault indicates that the one of the output phase has lost its current flow
(below 5%) and so the other two phases has over loaded (>70%) for five
cycles. This fault will not occur during speed search operation. It can be
disabled using C307. Note that this fault will not occur if the output
terminals are open circuit.
10 Reference Missing This fault occurs if the analog current input (4-20mA) falls below 3mA for
40msec when it is selected as reference source.
11 External Fault This fault occurs if the external fault input, selected at the terminal activates.
This comes from the user.
12 Temperature Fault This fault occurs if heat sink temperature exceeds 95°C (203°F) or <0°C
(32°F).
13 Spindle Hot/Short This fault occurs if resistance of Spindle thermistor is more than 4.2kΩ or
less than 30Ω between CANH and CANL terminal if Spindle thermistor trip
is enable in B312
14 Emergency Stop This fault indicates that the unit has shut down due to the emergency stop
command.
15 EEPROM Fault This fault indicates that the data received from the EEPROM is incorrect.
After reset, it will store default values in the EEPROM memory.
16 Ground Fault This fault indicates that the unit has shut down due to ground fault. Before
reset, check that any output is not shorted with the ground.
17 Communication Loss If the slave (main control unit) is not responding to the master (Digital
Operation Panel), this fault will occur. It is auto reset type. If the
communication resumes, this will be cleared. In this fault, the AC Drive
functioning will be affected only if C405=1.
18 Output Current This fault indicates that the unbalance in output current between any two-
Unbalance output phases is higher then the set value in B313 for 60sec. Set to 0% to
disable the function.

AXPERT Eazy AC High Frequency Drive


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Appendix-C: Trouble Shooting Guidelines

In case of fault condition, first ensure that the mains voltage applied at L1, L2 and L3 are ok.
Then check the control supply voltage in PCA-2014A.

Sr. No. Measure @ Expected Voltage


1 1,J8 4,J8 +20V ~ 25.5V
2 2,J8 4,J8 +14.9 ~ 15.1VDC
3 3,J8 4,J8 +4.5 ~ 5.5VDC
4 5,J8 4,J8 -13.5 ~ 16.5VDC
5 3.3VD DGND +3 ~ 3.6VDC
6 1.9VD DGND +1.86 ~ 1.94

If the above voltages are correct, check the following jumper positions.

Jumper Position

1. The equipment is shipped with sink logic (JP1 is kept on Sink position) for the programmable
sequence inputs. To change the sink logic to source, change the jumper JP1 position to Source.

2. The equipment is shipped with JP3 in NLD position. This means the terminating resistors are not in
picture. To insert the terminating resistors, keep the jumper to LD position.

If the above jumper positions are correct, check the following as per the fault displayed on the
Operation Panel (LCD Display)

No. Fault Name Causes & Countermeasures


1 Over Current Fault If fault comes during stop condition,
1. The power module(s) in the main circuit may be damaged.
Switch off the power supply and check the power module(s).
2. There may be loose connection or improper connection of current
sensor cable or shorting in the cable.
Switch off the power supply and remove the cable. Check again. If no
fault is observed, there can be a problem in cable or connection.
Check the cable on both the sides for proper crimping. Insert the cable
properly and check again. If still problem persist, replace the cable.
3. Current sensor may have failed.
Switch off the power supply and remove current sensor. Check again.
If no fault is observed identify the damaged current sensor and
replace it.
4. The fault may be from Driver Board side.
Switch off the power supply and remove the FRC in case of wire
interface. Check the cable on both the sides for proper crimping.
Insert the cable properly and check again. If the fault persists, proceed
for the next step.
In case of fiber optic interface, remove all the fiber optic cables, check
them and insert them again properly. Check again. If the fault persists,
proceed for the next test.
5. IGBT Gate Driver board may have problem.
Replace the IGBT Gate Driver board and check again. Take anti-static
precautions while changing the board.

If fault occurs during acceleration when the Spindle is connected,


1. Make sure that the parameters are set properly. Abnormal setting of
V/F, Torque Boost, Acceleration time, Speed search function related

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parameters and current limit may result in over current or damage to
the power devices.
2. Increase the acceleration time (A201 / A203).
3. Reduce torque boost settings (A501)

If fault occurs during normal run with load condition,


1. A sudden change in the load or short circuit may have occurred at
output. Reduce the load fluctuation and/ or any short circuit condition
at the output.
2. If the current fluctuation is observed, adjust the DTC gain B111 such
that the fluctuation disappears.
3. One or more current sensor may be partially damaged.
Measure the voltage at pin-3, 7 and 11 of connector J12 with respect
to 4,J8 in PCA-2014A. When the measured output current is balance,
the voltage level at these pins should be approx. equal. If any output
observed uncommon, replace the respective current sensor and
check again.
4. Check the value of snubber capacitors mounted on the IGBT and
replace if found abnormal.
5. IGBT driver may have problem.

If fault occurs during deceleration,


1. Increase the deceleration time (A202 / A204).
2. Abnormal setting of DC braking parameters can result in over current
fault during deceleration. Reduce the dc braking start frequency
(A306) and dc braking time (A308) settings if used.
2 Timed Over Current 1. The AC DRIVE may have overloaded.
Fault Ensure that Spindle current data are properly set in B103.
Reduce the load or increase the Spindle and AC DRIVE capacity
2. If this occurs at low speed, reduce the torque boost settings (A501 /
A502) or DC braking settings (A307 / A308)
3 Adjustable Over Current 1. The Spindle current data are set incorrectly. Set correct Spindle
Fault current data in B103.
2. The adjustable over current settings are too low.
Increase the adjustable over current level (B302).
3. The output current is too high.
Reduce the Spindle load.
4. Disable the feature by setting 300% in B302.
4 Under Current Fault 1. Under Current Limit B304 is set too low.
2. Disable the feature by setting 0% in B304.
5 Current Sensor Fail 1. Loose connection of hall current sensor cable connected at J12 of
PCA-2014A. Switch off the unit and remove the cable. Check for
proper crimping of cable on both sides. If found abnormal, replace the
cable and check again.
2. One or more current sensor has failed.
Remove connector J12 and reset the fault. If the fault can be reset,
find out which current sensor has failed.
3. If after removing connector J12, the problem persists, replace PCA-
2014A

AXPERT Eazy AC High Frequency Drive


A-9
6 Over Voltage Fault 1. The power supply voltage may have risen above 800Vdc.
Reduce the voltage to within the specified range.
2. The speed may be fluctuating.
Adjust B109 to prevent the hunting of Spindle.
3. If the fault is coming during deceleration, the load GD2 may be too
large. Set the ramp down time according to the load GD2.
4. Loose connection of dc bus voltage feedback at J9 of PCA-2014A.
Ensure proper connections.
5. Check the value of snubber capacitors mounted on the IGBT and
replace if found abnormal.
7 Under Voltage Fault 1. DC Bus voltage may have fallen below the under voltage level. A drop
in voltage, phase dropout or power supply failure may have occurred.
Check the power supply system and correct if necessary.
8 Charging Fault 1. The dc bus voltage didn’t reach to predefined voltage level within 5
sec after power up.
- Soft charge resistor may be open.
- One or more phases may have failed.
- Dc bus voltage feedback may be missing. Ensure proper connection
of dc bus voltage feedback at J9.
9 Output Phase Loss 1. There may be a single phasing of the Spindle.
Disconnect and check the Spindle.
2. One or more output cables are open or loose connected.
Check the output connections and correct it.
3. There may be problem in current sensors.
4. Disable the feature using C307.
10 Reference Missing 1. Analog current input reference (4-20mA) to the unit is below 3mA.
Check the voltage level at FSI terminal of PCA-2014A
11 External Fault 1. The signal for the external fault is present at the PSI.
Check and correct it.
2. If the signal is not present, remove the selection of the external fault
with the help of Mode-C parameters.
3. There may be a problem in PCA-2014A.
Remove the control board PCA-2014A.
12 Temperature Fault 1. A trouble may have occurred in the cooling blower.
Replace it if necessary.
2. The ambient temperature may have risen.
Lower the ambient temperature (less than 50 °C (122°F)).
3. The carrier frequency may be set too high.
4. Thermistor is not connected or loosely connected at J13. Disconnect
the thermistor and ensure that the thermistor shows resistance greater
then 2.2kohm but less then 60kohm. Reconnect thermistor properly.
13 Spindle Hot/Short 1. The Thermistor might be failed OR The temperature of the Spindle is
crossing the upper level.
14 Emergency Stop 1. The signal for the emergency stop input is present at the PSI.
Check and correct it.
2. If the signal is not present, remove the selection for emergency stop
with the help of Mode-C parameters.
3. There may be a problem in PCA-2014A.
Remove the control board PCA-2014A.
15 EEPROM Fault 1. Data received from the EEPROM is incorrect or out of range.
On fault reset, default values will be stored in the EEPROM.
Ensure proper earth connection to the unit and inside the unit.
2. If again fault occurs after power recycling, replace PCA-2014A.
16 Ground Fault 1. A ground fault may have occurred in the output line or Spindle.
Check that any output is not shorted with the ground. Partially
damaged output cables can also lead to this condition.
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2. One or more current sensor may have problem.
Remove the current sensor feedback and check.
3. If still fault persists, replace PCA-2014A; otherwise replace the
problematic current sensor.
17 Communication Loss 1. Check the communication cable between master (LCD Display unit)
and slave (Main control unit).
2. Disable the fault using C405. This will allow the inverter to run in case
of communication loss between the PCA-2014A DSP control board
and PCA-2012 LCD display board.
3. There may be problem in display board PCA-2012.
Replace the display board PCA-2012 and check again.
4. There may be problem in control board PCA-2014A. If +5V supply or
+3.3V supply is not coming then also this fault will come.
Check the power supply unit and if found problem replace it or replace
the DSP control board PCA-2014A and check again.
18 Output Current 1. Check the setting of B313. Correct the setting if it is too low.
Unbalance 2. Go through the below steps and if it does not help, disable it by setting
0% to B313.

If fault occurs during acceleration when the motor is connected,


1. Make sure that the parameters are set properly. Abnormal setting of
Acceleration time, Speed search function related parameters and
current limit may result in output current unbalance.
2. Increase the acceleration time (A201 / A203).

If fault occurs during normal run with load condition,


1. A sudden change in the load may have occurred at output. Reduce
the load fluctuation at the output.
2. If the current fluctuation is observed, adjust the DTC gain B109 such
that the fluctuation disappears.
3. One or more current sensor may be partially damaged.
Measure the voltage at pin-3, 7 and 11 of connector J12 with respect
to 4,J8 in PCA-2014A. When the measured output current is balance,
the voltage level at these pins should be approx. equal. If any output
observed uncommon, replace the respective current sensor and
check again.
4. Check the motor connection with inverter and at motor terminal. If any
connection is open or loose, correct it.

If fault occurs during deceleration,


1. Increase the deceleration time (A202 / A204).

AXPERT Eazy AC High Frequency Drive


A-11
Appendix-D: Outline Dimensions

B C
10mm (0.4" )
D

10mm (0.4") Dia holes (06 PLS)

127mm
F (5")
H

KEYPAD 72mm
CUTOUT (2.8")

A E

10mm (0.4")
SIDE VIEW
10mm (0.4")
TOP VIEW

Dimensions in mm (inch) Weight in


Model
kg (lb)
A B C D E F G H
AMT 1P5 469 250 262 196.5 438.5 62 111 62 17
AMT 2P2 (18.5) (9.8) (10.3) (7.7) (17.3) (2.4) (4.4) (2.4) (37.5)

AMT 4P0
AMT 5P5
AMT 7P5
AMT 011
AMT 015 585 250 300 196.5 565 61.5 186 61.5 29
AMT 018 (23.0) (9.8) (11.8) (7.7) (18.1) (2.4) (7.3) (2.4) (63.9)

AMT 022
AMT 030 700 322 365 217 680 97.5 144 97.5 40
AMT 037 (27.5) (12.7) (14.4) (8.5) (26.8) (3.8) (5.7) (3.8) (88.2)

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