Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

SPARE
AND
WEARING PARTS LIST
OF THE
BULLMER CUTTER
PROCUT
5xxx / 75xx

bullmer GmbH
Heutal 7
D-72537 Mehrstetten
Tel.: +49 7381 1830
Fax: +49 7381 723
e-mail: info@bullmer.de
http://www.bullmer.de
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*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 1
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Summary of Contents

Notes: 4

General Overview 5

Cutting head 6

>Belt Drive< Knife 8

>Belt Drive< Knife motor 10

>Knife drive< 11

Cutting Head >Three Leg< 12

Cutting Head >Holding down device with turn plate< 14

Cutting Head >Counter bearing< 16

Cutting Head > Knife Guide< 17

Cutting Head >Knife Guide< (Spring bridge) 18

Sharpening Device complete 22

Sharpening Motor Holder 23

Cutting Head >Marking Standard< 24

Cutting Head >Marking Ultrapower< 25

Cutting Head >Pneumatic-Valve island< 26

Cutting Head >Lubrication Device< 27

Cutting Head >Others< 28

Coordinate Carriage 29

Resealer 30

Bridge >S-Version< 32

Bridge >LV-Version< 34

Resealer LV-version >friction roll drive< 37

Bristle conveyor 38

Vacuumfilter 40

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Chain transport lock split version (LV) 41

Vacuum >air switching and bitefeed flap< 42

Foil holder 44

Bristle Conveyor 48

Profile roll f. cutter version mover 49

X-axis drive - motor >belt< 50

X-axis drive - motor >angular gear< 51

PN-maintenance unit 52

Vacuum display 53

Vacuum pump left/right version >Republic< 55

Vacuum pump >Dietz< 56

Vacuum pump >Siemens< 56

Pneumatic Plan
58

Clearing Conveyor Transclear 59

Pinch roller Transclear 60

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Notes:

Notes:

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

General Overview

General Overview

Coordinate carriage
Cutting head Resealer Vakuum pump
operator desk

Bristle conveyor Clearing conveyor

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting head

View front

Cutting head

>Belt Drive< Knife >Knife drive<

Cutting Head
>Marking Standard<

Cutting Head
>Marking Ultrapower<

Cutting Head
>Others<

Cutting Head >Three

Leg<

Cutting Head >Holding

down device with turn
plate<

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

View rear

>Belt Drive< Knife

Knife neutralisation
motor
see knife drive

Cutting Head
>Pneumatic-Valve
island< Cutting Head
>Lubrication Device<

Sharpening Device
complete

Cutting Head
>Others<

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

>Belt Drive< Knife

Drive Unit compl. Item: 114271

1 2 3 4 5 1 6 7 8 9
>Belt Drive< Knife

10 11 12 13 14 15 16 17 16 15 14 13 12 11 10

Return pulley compl. Item: 115411

27

28
18 19 20 21 22 20 23
29
24 25 26

Tensioner pulley Item: 115410

25 26 19 20 21 31 20 23

30

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

>Belt Drive< Knife

Pos.: Item.: Description: Quantity:

*27 053759 Tooth belt 16 T5 x 815 1
28 100237 Strip 1
29 100150 Eccentric disc 1
24 052191 Cylinder screw DIN 912 M5x60 8.8 4

114271 Drive assembly belt drive kpl. cons. of: 1

1 007481 Safetyring DIN 472 42x1,75 2
2 053334 Cylinder screw DIN 912 M6x75 8.8 3
3 102294 Bearing 1
4 006960 Cylinder screw DIN 912 M5x25 8.8 1
5 053334 Cylinder screw DIN 912 M6x75 8.8 1
6 052542 Shock absorber MC 150 MH 1
7 052543 Hexagon nut DIN 439 M14x1,5 1
8 052198 Stopping bush AH-150 M14x1,5 1
9 052199 Nylon-knob PP150 1
10 005976 Flat head screw DIN 7991 M6x16 10.9 2
11 102133 Disc 2
12 012106 Set screw DIN 913 M5x8 2
13 100141 Tooth belt wheel Z=40 T=5 2
14 005389 Grooved ball bearing 6004 ZZ 2
15 005956 Feather key DIN 6885 6x6x25 2
16 005723 Safetyring DIN 471-A 20x1,2 2
17 100142 Shaft 1

115411 Return pulley kpl. cons. of: 1

18 100144 Bearing 1
19 100145 Bolt 2
20 052537 Safetyring DIN 472 26x1,2 4
21 005385 Grooved ball bearing 6000 2Z 4
22 100146 Roller 2
23 005718 Safetyring DIN 471-A 10x1,0 2
25 005894 Hexagon nut DIN 934-8 M10 2
26 052116 Safety disc S d10,0 2

115410 Belt tensioner kpl. cons. of: 1

19 100145 Bolt 1
20 052537 Safetyring DIN 472 26x1,2 2
21 005385 Grooved ball bearing 6000 2Z 2
31 100149 Tooth belt wheel 1
23 005718 Safetyring DIN 471-A 10x1,0 1
25 005894 Hexagon nut DIN 934-8 M10 1
26 052116 Safety disc S d10,0 1
30 100148 Strip 1

* 052542K Shock absorber kompl. MC 150 MH 1

6 052542 Shock absorber MC 150 MH 1
7 052543 Hexagon nut DIN 439 M14x1,5 1
8 052198 Stopping bush AH-150 M14x1,5 1
9 052199 Nylon-knob PP150 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

>Belt Drive< Knife motor

1 2 2.1 3 4

>Belt Drive< Knife motor

5 6 7 6 8

14
9 10 11 12 10 13

Pos.: Item.: Description: Quantity:

**1 060404 Motor BSM 80N-375AA 1
2 060407 Resolver-plug 1
2.1 060406 Motor-plug 1
3 012106 Set screw DIN 913 M5x8 1
4 100141 Tooth belt wheel Z=40 T=5 1
8 007085 Cylinder screw DIN 912 10x35 8.8 1
*14 012424 Tooth belt 16 T5 x 500 1

115409 Belt tensioner kpl. cons. of: 1

5 050487 Hexagon nut DIN 439 M10x1 1
6 052192 Safety disc S10,5 1
7 100147 Belt tensioner 1
9 100145 Bolt 1
10 052537 Safetyring DIN 472 26x1,2 2
11 005385 Grooved ball bearing 6000 2Z 2
12 100146 Roller 1
13 005718 Safetyring DIN 471-A 10x1,0 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

>Knife drive<

1 2 3 4 5

>Knife drive<

19

18 10

11
12
7
16 6
CAUTION !!!!
When changing the belt please
17 8
note, that the three red dots of
the tooth wheels agree with the 6
red markings on the housing.
14

13

15

Pos.: Item.: Description: Quantity:

*1 106361 Knife drive compl. PROCUT 5000; to end of '99 1
*1 105901 Knife drive compl. PROCUT 7500; from '00 Standard 1
*2 065748 Tooth belt 10 DT5 x 590 1
3 100084 Tooth belt wheel z=27 , T=5 1
4 005385 Grooved ball bearing 6000 2Z 2
5 100085 Eccentric 1
6 105881 Guide plate (Catch Polygon) 1
7 058093 Hexagon socket screw DIN 6912 M4x8 10.9 3
8 058085 Cylinder screw DIN 912 M4x8 12.9 2
9 050182 Pneumatic back valve GRLA-1/8-B 1
10 054782 Pneumatic plug screw QS-1/8-6 1
**11 051910 PN-End switch SME-1-LED-24-B 2
**11 063113 PN-End switch SME-8M-DS-24V-K2,5-OE 2
11 054941 Support SMBU-1-B 2
11 064424 Support SMBR-8-32 2
12 060329 PN-Cylinder DSW-32-100-P-A-B 1
12 060431 PN-Cylinder DSW-32-115-P-A 1
13 006540 Throttle back valve GR-1/8-B 1
14 054801 Pneumatic L-plug screw QSL-1/8-6 1
*15 051085 Pneumatic fast bleeder valve SEU-1/8 1
16 006960 Cylinder screw DIN 912 M5x25 8.8 2
17 105930 Holder 1
18 102289 STAR-shaft ø20 h6x323 1
19 054811 Pneumatic L-plug screw QSML-M5-6 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Three Leg<

compl. Item:115516

21
22
Cutting Head >Three Leg<
18 5
4
20 6

19 10 7

1 2 3 17

12
9

11 13

14
15

16

Pos.: Item.: Description: Quantity:

1 100130 Spur gear Z=100 , m=1,5 1
2 100249 6-way sharpening module 1
2 100250 3-way brushing 1
3 100251 Cover 1
4 100126 Housing 1
5 052524 Ball bushing 0672-112-40 6
6 050448 Hexagon socket screw M4x 20 DIN 912 6
7 052223 Set screw DIN 913 M4x10 6
8 052213 DU-bush MB 3550 DU 1
9 105882 Hub 1
10 105883 Guide 1
11 050890 Cylinder screw DIN 912 M5x20 8.8 3
12 058242 Cylinder screw DIN 912 M5x16 8.8 4
13 100127 Cover 1
14 052508 Grooved ball bearing 61818 2
15 106158 Hub 1
16 100134 Bush ø63x53 1
17 100398 Distance ring 1
**18 060403 Motor BSM 63N-350AA-7xx 1
19 060457 Tension set Typ 3000 Gr. 11x18 1
20 105679 Gear Z=20 , m=1,5 1
21 060407 Resolver-plug 1
22 060406 Motor-plug 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

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*Spare parts / **Suggested spare parts
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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Holding down device with turn plate<

Turn plate compl. Item.No.: 115480

Cutting Head >Holding down device with turn plate<

1 8
13
9
2 14
10
15
3 11
16
12
4 17
18
5
21 22 23 19
6 20

Cutting Head
>Counter bearing<

Cutting Head >

Knife Guide< 24 25 26

29
27 28

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Holding down device with turn plate<

Pos.: Item.: Description: Quantity:

*1 052210 Tension spring Z-106J 12,7x1,25x146 1
2 105954 Plate guide 1
3 102660 Plate guide 1
4 106155 Cable guide 1
5 102661 Plate guide 1
6 102311 Disc 3
7 105894 Distance 10mm/br. (Procut 7500) 3
7 105897 Distance 35mm/br. (Procut 5000) 3
7 102311 Disc 3
8 052441 PN-Cylinder DSN-16-80-PPV 1
9 052525 Throttle back valve GRLA-M5-B 1
10 054790 Pneumatic plug screw QSM-M5-6 1
11 100194 Holder 1
12 054811 Pneumatic L-plug screw QSML-M5-6 1
13 058086 Cylinder screw DIN 912 M5x20 12.9 3
14 105895 Catch guide 1
15 105990 Catch 1
16 054460 Linear ball bearing LBBR 10-2LS 2
17 105001 Distance ring 1
18 005734 Safetyring DIN 472 17x1 1
19 102308 Turn plate catch 1
20 051939 Cylinder screw DIN 912 M3x6 12.9 6
21 005810 Cylinder screw DIN 912 M5x18 12.9 6
**22-24 115480 Turn plate compl. 1
22 102309 Holding down device ring 1
23 104621 Turn plate (f. Counter bearing Item:103506) 1
23 106159 Turn plate (f. CB Item:106665 a. 114555) 1
24 052206 Grooved ball bearing 61814-2RS 1
25 050910 Cylinder screw DIN 6912 M8x16 8.8 3
26 054222 Dowel pin 3m 6x16 DIN 6325 3
27 102305 Holding down device 1
28 102300 Disc 1
o.A. 053945 Conical plug GPN 500 Nr.5 1
29 052237 Disc ø5,3 DIN 433 6
o.A. 110206 Conversion kit f. 2mm knife 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Counter bearing<

compl. Item:110205 f. Knife 6x2,0mm

compl. Item:106200 f. Knife 8x2,5mm

8 9 10
Cutting Head >Counter bearing<

6
3
5

1 2

Pos.: Item.: Description: Quantity:

**1 105933 Counter Bearing (f. Item:106200) 1
**1 107089 Counter Bearing (f. Item:110205) 1
2 011477 Cylinder screw DIN 6912 M4x20 8.8 2
3 105931 Set screw M5x20 DIN 914, edited 1
4 051745 Hexagon nut DIN 439 M5 1
5 105932 Clamping piece 1
6 005683 Disc DIN 125-A d3,2 2
*7 052138 Grooved ball bearing 623 ZZ 2
*8 051290 Cylinder screw DIN 912 M3x12 8.8 2
*9 060458 Steel ball RB-5 RS 1
10 107104 Pin 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head > Knife Guide<

*Item.-No.: 103506

Cutting Head > Knife Guide<

4 7 12 8 13 6 12 7

5
11

11
10

10
2

9 3
1
9

14

Pos.: Item.: Description: Quantity:

1 104085 Carrier plate 1
2 102649 Roll holder lower left 1
3 102650 Roll holder lower right 1
4 102651 Roll holder upper left 1
5 102652 Roll holder upper right 1
6 102653 Roll holder rear 1
7 052138 Grooved ball bearing 623 ZZ 4
zu 7 054648 Pin DIN 6325 M6-3x14 4
8 007424 Grooved ball bearing 624 ZZ 1
zu 8 054641 Pin DIN 6325 M6-4x14 1
9 054854 Cylinder screw DIN 912 M4x14 8.8 2
10 053412 Set screw DIN 913 M3x8 2
11 054855 Hexagon screw DIN 933 M3x10 8.8 2
12 054854 Cylinder screw DIN 912 M4x14 8.8 2
13 058454 Hexagon screw DIN 933 M3x8 8.8 1
14 054853 Cylinder screw DIN 912 M5x14 8.8 2

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Knife Guide< (Spring bridge)

*Item.-No.: 106665

! Caution Gear flag right !

7
Cutting Head >Knife Guide< (Spring 15
bridge) 12 8 13 6 12 15 7
5
4
11
11
10
10
3
2 1 9

9 16

14

Pos.: Item.: Description: Quantity:

1 102646 Carrier plate 1
2 102649 Roll holder lower left 1
3 102650 Roll holder lower right 1
4 102651 Roll holder upper left 1
5 102652 Roll holder upper right 1
6 102653 Roll holder rear 1
7 052138 Grooved ball bearing 623 ZZ 4
zu 7 054648 Pin DIN 6325 M6-3x14 4
8 007424 Grooved ball bearing 624 ZZ 1
zu 8 054641 Pin DIN 6325 M6-4x14 1
9 054854 Cylinder screw DIN 912 M4x14 8.8 2
10 053412 Set screw DIN 913 M3x8 2
11 054855 Hexagon screw DIN 933 M3x10 8.8 2
12 054854 Cylinder screw DIN 912 M4x14 8.8 2
13 058454 Hexagon screw DIN 933 M3x8 8.8 1
14 054853 Cylinder screw DIN 912 M5x14 8.8 2
15 052409 Cylinder screw DIN 912 M3x10 12.9 2
16 102654 Gear flag 1 to 09/02 1
o.A. 054646 Sensor knife neutralisation AH 110 1
o.A. 054016 Ampl. AS-440-02 1
o.A. 058214 Spiral cable for sensor 1
o.A. 062638 Ampl. EX-202 / Sensor EX-110 1
**o.A. 063373 Sensor knife neutralisation EX 110 1
o.A. 063374 Ampl. EX 202 (without Sensor EX 110) 1
o.A. 108202 Sensorholder 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Knife Guide< (Spring bridge)

*Item.-No.: 106665

! Caution Gear flag left !

7 15 12 8 13 6 12 15 7
5
4
11
11
10
10
3
2 1 9

9 16

14

Pos.: Item.: Description: Quantity:

1 102646 Carrier plate 1
2 102649 Roll holder lower left 1
3 102650 Roll holder lower right 1
4 102651 Roll holder upper left 1
5 102652 Roll holder upper right 1
6 102653 Roll holder rear 1
7 052138 Grooved ball bearing 623 ZZ 4
zu 7 054648 Pin DIN 6325 M6-3x14 4
8 007424 Grooved ball bearing 624 ZZ 1
zu 8 054641 Pin DIN 6325 M6-4x14 1
9 054854 Cylinder screw DIN 912 M4x14 8.8 2
10 053412 Set screw DIN 913 M3x8 2
11 054855 Hexagon screw DIN 933 M3x10 8.8 2
12 054854 Cylinder screw DIN 912 M4x14 8.8 2
13 058454 Hexagon screw DIN 933 M3x8 8.8 1
14 054853 Cylinder screw DIN 912 M5x14 8.8 2
14 052114 Safety disc S d5,0 2
15 052409 Cylinder screw DIN 912 M3x10 12.9 2
16 108201 Gear flag 2 from 09/02 1
o.A. 054646 Sensor knife neutralisation AH 110 1
o.A. 054016 Ampl. AS-440-02 1
o.A. 058214 Spiral cable for sensor 1
o.A. 062638 Ampl. EX-202 / Sensor EX-110 1
**o.A. 063373 Sensor knife neutralisation EX 110 1
o.A. 063374 Ampl. EX 202 (without Sensor EX 110) 1
o.A. 108202 Sensorholder 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Knife Guide< (Spring bridge)

*Item.-No.: 114555
Knife Guide enhanced

7 15 12 8 13 6 12 15 7
5
4
11
11
10 4 5
10 2 3
3 1
2 1 9

9 16

14

Pos.: Item.: Description: Quantity:

1 102646 Carrier plate 1
2 112266 Roll holder lower left 1
3 112264 Roll holder lower right 1
4 112265 Roll holder upper left 1
5 112263 Roll holder upper right 1
6 112262 Roll holder rear upper 1
6 112261 Roll holder rear lower 1
7 066380 Grooved ball bearing 623 2Z SRL 6
zu 7 054648 Pin DIN 6325 M6-3x14 6
8 007424 Grooved ball bearing 624 ZZ 2
zu 8 054641 Pin DIN 6325 M6-4x14 2
9 011380 Cylinder screw DIN 912 M4x25 8.8 2
10 053412 Set screw DIN 913 M3x8 2
11 054855 Hexagon screw DIN 933 M3x10 8.8 2
12 011380 Cylinder screw DIN 912 M4x25 8.8 2
13 058454 Hexagon screw DIN 933 M3x8 8.8 1
14 058453 Cylinder screw DIN 912 M5x14 2
14 052114 Safety disc S d5,0 2
15 053412 Set screw DIN 913 M3x8 2
16 112267 Gear flag 1
**o.A. 054646 Sensor knife neutralisation AH 110 1
o.A. 054016 Ampl. AS-440-02 1
o.A. 058214 Spiral cable for sensor 1
o.A. 062638 Ampl. EX-202 / Sensor EX-110 1
**o.A. 063373 Sensor knife neutralisation EX 110 1
o.A. 063374 Ampl. EX 202 (without Sensor EX 110) 1
o.A. 108202 Sensorholder 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

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*Spare parts / **Suggested spare parts
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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Sharpening Device complete ProCut 5000

Item.-No.: 105953

Sharpening Device complete ProCut 7500

Item.-No.: 105921

Sharpening Device complete *Sharpening Disc Drive ID: 106706

1 2 3 4 5 6 8

16

9 10 11 12 13 14 15

Pos.: Item.: Description: Quantity:

1 011277 Hexagon nut DIN 439 M8x1 1
2 105821 Cup sharpening disc (Diamond) 1
2 060588 Cup sharpening disc (Borax) 1
3 105950 Shaft 1
4 106205 Dust protector 1
5 106036 Pressure spring 1
6 108214 Bush 1
8 060639 Slotted round nut M4 DIN 546 1
9 060570 Ball bearing 10x22x6 1
10 105946 Bearing housing 1
11 105948 Coupling 1
12 105947 Coupling housing 1
13 054509 DC-Motor 90W 1
14 105995 Ring 1
15 105996 Cover 1
16 058598 Pin DIN 6325 M6-2x10 1
o.A. 060754 Cleaning spray for sharpening discs 1

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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Sharpening Motor Holder

1 2 3 5

Sharpening Motor Holder 4

11 12 13 10
7
14

6
15
9
8
16 17

18

19
20 21 22 23 24 25

11 12 13

Pos.: Item.: Description: Quantity:

1 105938 Clip angle (ProCut 75xx/8xxx) 1
1 105988 Clip angle (ProCut 5xxx) 1
2 005808 Cylinder screw DIN 912 M5x12 8.8 2
3 105940 Angle 1
4 052525 Throttle back valve GRLA-M5-B 2
5 054790 Pneumatic plug screw QSM-M5-6 2
6 052945 Lustre terminal + Item:58213 1
7 109137 Sliding block 1
**8 060275 PN-Cylinder ADVUL-16-65-P-A 1
**9 063113 PN-End switch SME-8M-DS-24V-K2,5-OE 1
10 050459 Cylinder screw DIN 6912 M4x16 2
11 011379 Cylinder screw DIN 912 M4x30 8.8 2
12 060468 Disc spring M4 4
13 051267 Hexagon nut DIN 439 M4 6
14 051290 Cylinder screw DIN 912 M3x12 8.8 2
15 105943 Bracket 1
16 050890 Cylinder screw DIN 912 M5x20 8.8 3
17 105942 Fixed link 1
18 105941 Motor plate 1
19 052208 Ball bushing 0601-308-10 2
20 062410 Cylinder screw DIN 912 M4x16 12.9 2
21 105944 Bushing 1
22 105945 Guide 1
23 105993 Stop nut 1
24 007970 Milled nut DIN 467 M5 1
25 007660 Cylinder screw DIN 912 M5x30 8.8 1
*o.A. 300341 power line 250mm/long M5 1
*o.A. 300342 power line 290mm/long M6 1

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*Spare parts / **Suggested spare parts
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 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Marking Standard<

Item.-No.: 105917

Cutting Head >Marking Standard<

View front View rear

1
1 2
8
3
7

5
4 14
6
12
4
5
9 13
6
10
10

11

Pos.: Item.: Description: Quantity:

1 060775 PN-Cylinder DPZ-100P-A-KF-S2 1
1 059795 PN-Cylinder DPZJ-20-80-PA-KF-S2 1
2 054790 Pneumatic plug screw QSM-M5-6 1
3 052525 Throttle back valve GRLA-M5-B 1
4 100239 Shaft ø8h6x190 1
5 081170 Stop ring 3
6 100241 Disc ø22x3 3
*7 052501 Pn-motor MR 28-3000/1B 3
*7 054288 Pn-motor MR 28-1400/1B 3
*7 058609 Pn-motor MR 28-800/1B 1
*zu 7 053551 Drill chuck key f. pneumatic motors 1
*zu 7 060313 Drill chuck f. pneumatic motors 1
8 054784 Pneumatic plug screw QS-1/4-6 1
9 104609 Plate 1
10 103135 Guide 3
10 052208 Ball bushing 0601-308-10 1
11 100238 Guide 30x30x98 1
12 005707 Hexagon nut DIN 439 M6 2
13 005819 Cylinder screw DIN 912 M6x30 8.8 1
14 000000 Stop rubber 1
o.A. 063113 PN-End switch SME-8M-DS-24V-K2,5-OE 1
o.A. 007200 Heating cartridge 6

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 24
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Marking Ultrapower<

Item.-No.: 109582

Cutting Head >Marking Ultrapower<

Pos.: Item.: Description: Quantity:

1 109579 Fixing bracket left 1
2 063476 PN-Cylinder DPZJ-20-100-P-A-KF-S2 1
3 063113 PN-End switch SME-8M-DS-24V-K2,5-OE 2
4 052525 Throttle back valve GRLA-M5-B 2
5 054790 Pneumatic plug screw QSM-M5-6 2
6 010998 Pneumatic sound absorber U-1/2 1
7 o 0 2
*8 062724 Pneumatic motor LZB 46 A015-11 1
9 106984 Plate for Atlas Copco 1
10 081170 Stop ring 1
11 o 0 2
12 100241 Disc ø22x3 2
13 103135 Guide 2
13 052208 Ball bushing 0601-308-10 4
13 o 0 1
14 100239 Shaft ø8h6x190 2
*15 059741 Drill chuck f. Item:062724 1
16 100238 Guide 30x30x98 1
17 o 0 1
18 o 0 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 25
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Pneumatic-Valve island<

Item.-No.: 105910

Cutting Head >Pneumatic-Valve island<

Marking mot. 1 Sharp Knife Marking mot. 2 2
Y2 On-Off On-Off Y10
Y4 Y6 3
Marking 1 Air for Hold down Oiler
Up-Down Kn.-Drive Up-Down
4
Y11
Y3 Y5 Y7
5

7 8 7 8 9 7

Pos.: Item.: Description: Quantity:

1 060421 Valve island 10P-14-8C-MP-N-U-8M+H 1
2 006567 Pneumatic sound absorber U-1/8 1
3 006528 Pn-red. nipple D-1/4-i-3/8-a 1
3 007510 Pn-red. nipple with washer D-3/8-i-1/2-a 1
4 006566 Pneumatic sound absorber U-1/4 1
5 060475 Pneumatic screw QSTF-1/4-10-B 1
6 054803 Pneumatic L-plug screw QSL-1/4-6 1
7 054801 Pneumatic L-plug screw QSL-1/8-6 3
8 060422 Pneumatic L-plug screw QSLL-1/8-6 4
9 006517 Pn-sealing plug B-1/8 5
6 054825 Pneumatic plug 1
6 060475 Pneumatic screw QSTF-1/4-10-B 1
6 058078 Pneumatic L-plug screw QSLV-1/4-6 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 26
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Lubrication Device<

Cutting Head >Lubrication Device<

5

1 2 3 4

Pos.: Item.: Description: Quantity:

1 063443 Injection Oiler LB 11 kompl. 1
2 054801 Pneumatic L-plug screw QSL-1/8-6 1
3 060866 Connection screw set 1
4 060865 Pre-filled Oil hose 1
o.A. 063067 Bullmer Spezial Oil (for lubricating knife drive) 1
o.A. 063018 Bullmer Glycerin 1
5 059763 One-way restrictor GRLA-1/8-QS-6-SA 1
6 054795 Pneumatic plug screw QSF-1/8-6 3
7 059884 Pneumnatic pin and socket connection QSL-6H 4
8 060479 Pneumatic pressure decreaser LRMA-QS-6 5
9 105924 Angle 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 27
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Cutting Head >Others<

Cutting Head >Others<

1 2 3 4 5

Pos.: Item.: Description: Quantity:

1 106494 Clamping (Ø11,8mm) 1
2 059091 Diode Laser HL11/ep-670-3 1
3 100138 Holder 80x25x103 1
2 064498 Projektor S12-ML-5-G-02B 1
2 064383 Cable-,sensor/aktor SAC-4P-M12FR 1
3 111234 Holder f. Projektor S12-ML-5-G-02B 1
4 100250 3-way brushing 1
**5 009571 Limit switch 83.805.101 4
**o.A. 063640 C-Axle ref. switch IE5078 IEB3001-APOG 1
o.A. 012802 Head hold rolls KRE 32PP-SK 2

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 28
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Coordinate Carriage

Operator Desk

Coordinate Carriage 3

Pos.: Item.: Description: Quantity:

1 107779 Safety plate 1
*2 061142 Key Board RF 15/Panel 3.99 200.951/0000 1
*3 059843 Master Switch MON6VRHD P.P mit Poti B55 1
4 106396 Control Rod 1
5 061149 Rotary Potentiometer 1
6 063725 Safety-Stop-Buttom 1
7 012619 Poti 4,7KΩ 1
8 107745 Control Cam 1
**9 064064 Switch ZV12H 236-11Z-RMS 1
**9 060770 Press. spring 1,2x15,2x29 1
o 0

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 29
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Resealer

>Operator Side<

Resealer
1 9 10 11 12 13 14

2
15
3

4 16

5
17
6

18
7

8 19

25 24 23 22 21 20

>Opposite Side<

26 33 34 35 36 37

27

28 38
Sheet
ID:050185-AB
29

30

31

32 39 40 41

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 30
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Resealer

Pos.: Item.: Description: Quantity:

1 107055 Inter Flange 1
2 060803 Bearingblock LBN-20/25 1
3 059763 One-way restrictor GRLA-1/8-QS-6-SA 2
4 051901 PN-Cylinder DSN-25-50-P 1
5 051751 Fork head SG M10 x 1,25 2
6 107048 Lever 1 2
7 061169 PN-Cylinder ACVU-32-5-A-P-A 1
7 061218 Spring n. Zg. 107053 1
8 107050 Roller Arm 1 1
9 050162 Pneum. Valve RS-3-1/8 1
10 107721 Bolt 2
11 005386 Grooved ball bearing 6001 ZZ 2
12 106722 Driving pin 4
13 106723 Tooth-disc 6
*14 061161 Tooth belt 10 T5/725 2
15 106720 Bearing bush 1
16 106769 Drive disc 3
17 107354 Run. Wheel 2 1
18 107046 Distance bush 1
19 107045 Basic plate 2
*20 007525 Free wheel 6204 RS1 2
*21 106771 Hub 2 1/100.250 1
22 106767 Distance bush 1
23 005386 Grooved ball bearing 6001 ZZ 1
24 005358 Bearing 51108 1
25 107047 Disc 1
26 106724 Bearing bush 1
27 107055 Inter Flange 1
28 060803 Bearingblock LBN-20/25 1
29 059763 One-way restrictor GRLA-1/8-QS-6-SA 1
30 051901 PN-Cylinder DSN-25-50-P 1
31 051751 Fork head SG M10 x 1,25 1
32 107057 Basic Plate 1
33 005386 Grooved ball bearing 6001 ZZ 1
34 106726 Brake Disc 1
35 106725 Bolt 1
36 107051 Roller Arm 2 1
37 107049 Lever 2 1
*38 050185-AB Roller blind (foil) 200 µm working length declare 1
39 107056 Bolt 1
40 061166 DU-bush PG 141610 F 1
41 011631 DU-Bushing 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 31
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Bridge >S-Version<
Bridge >S-Version< X-Y-Linear module "STAR MKR 20-80"

4
2

Cumulative length without head

Pos.: Item.: Description: Quantity:

1 064240 Carriage compl. l = 190mm 1
1 064241 Carriage compl. l = 260mm 1
2 063103 End head (single) MA01/le + MA02/ri 1
2 062568 Drive head MA03/bo 1
3 063416 End head - clamping side 1
4 065521 Runner block 2
5 063399 Tooth belt 50 ATL5 M m
o 0

Method of calculation from the belt:

(2 x cumulative length/mm without head) + 500mm - carriage/mm

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 32
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

X-Linear module "Nadella"

1 2 3 2 4

Pos.: Item.: Description: Quantity:

1 067637 Belt typ: AXN80 m
2 068203 Role out PCPR42.10 2
3 068202 Role in GLA42,10 2
4 066297 AXN80 slide wagon compl. 1
5 067634 AXN80 drive/deflection head compl. 1
6 067635 AXN80 stub shaft "simply " 1
6 067636 AXN80 stub shaft "twice " 1
o 0

Method of calculation from the belt:

2 x cumulative length/mm - 160mm

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 33
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Bridge >LV-Version<

Side part coordination carriage >opposite operator side<

Bridge >LV-Version< 2

10 1
3

11
4

9
5
6

7
7
8

12

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 34
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Side part coordination carriage >opposite operator side<

Pos.: Item.: Description: Quantity:

1 106023 Plexi glas disk 1

2 Drive unit consisting of:

2 105716 Tooth belt wheel 1
2 052668 Tension set 1
2 052662 Flange bearing 1
*3 054104 Tooth belt 32 AT 10/800 1

4 Tension roll consisting of:

4 104313 Tension roll 1
4 053901 Disc 1
4 102155 Shaft 1

5 Drive unit consisting of:

5 102378 Claw 4
5 102377 Exenter cover 1
5 005390 Grooved ball bearing 6005 ZZ 2
5 101110 Tooth belt wheel 1
5 050915 Tension set 1
5 102381 Tooth wheel shaft left z=44 1
6 052663 Curve roll NUKR 52 A 2
**7 009571 Limit switch 83.805.101 1
**o.A. 011990 Limit switch 1
o.A. 101711 Receipt safety bar 1
o.A. 105937 Safety bar 1

8 Drive unit consisting of:

**8 060402 Motor BSM 80N-233CA 1
**8 060413 Gear PSF311/R/EK13 i=9 1
8 060153 Tension set 1
8 105689 Tooth belt wheel 1
9 012802 Head hold rolls KRE 32PP-SK 2

10 PN-unit consisting of:

10 050345 PN-Magnet valve with PN-spool 1
10 006567 Pneumatic sound absorber U-1/8 1
10 054801 Pneumatic L-plug screw QSL-1/8-6 2

11 PN-unit consisting of:

11 052141 PN-distributor 3-times 1
11 054784 Pneumatic plug screw QS-1/4-6 1
11 054786 PN-plug connection 1
11 054829 PN-plug connection QAL-1/4-10 1

12 PN-unit consisting of:

12 059982 PN-Cylinder DSN-20-125-PPV 1
12 103383 Limit rubber 1
12 059763 One-way restrictor GRLA-1/8-QS-6-SA 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 35
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Side part coornination carriage >operator side<

1 2 3 4 5 6

7 8 7

Pos.: Item.: Description: Quantity:

1 Tension roll consisting of:
1 104313 Tension roll 1
1 053109 Grooved ball bearing 63002-2RS 2
1 102155 Shaft 1

2 Drive unit consisting of:

2 102378 Claw 4
2 102377 Exenter cover 1
2 005390 Grooved ball bearing 6005 ZZ 2
2 101110 Tooth belt wheel 1
2 050915 Tension set 1
2 102375 Tooth wheel shaft right Z=44 1

3 Drive unit consisting of:

3 105716 Tooth belt wheel 1
3 052668 Tension set 1
3 053338 Flange bearing 2306-2RS/2306E-2RS1TN9 1
*4 054104 Tooth belt 32 AT 10/800 1

5 Drive unit consisting of:

5 105690 Tooth belt wheel 1
5 005389 Grooved ball bearing 6004 ZZ 2
5 105695 Bolt 1

6 PN-unit consisting of:

6 060692 PN-Cylnder DSN-16-10-P 1
6 054790 Pneumatic plug screw QSM-M5-6 2
6 050372 Fork head SG-M6 1
7 052663 Curve roll NUKR 52 A 2
**8 009571 Limit switch 83.805.101 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 36
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Resealer LV-version >friction roll drive<

>Operator Side<
3
Resealer LV-version >friction roll drive<
1
4
2

>Opposite Side<

10

11

12

Pos.: Item.:Description: Quantity:

>Operator Side<
*1 109181 Drive unit (Frictional wheel) 1
*2 108239 Strip brushs 2
*3 059692 Tooth belt 10 T5 x 340 1
4 107976 Drive unit (Frictional wheel) 4
5 104574-AB Blind wind roller 1
*6 061161 Tooth belt 10 T5/725 2
7 061169 PN-Cylinder ACVU-32-5-A-P-A 1

>Opposite Side<
8 #NV 1
9 105964 Lever 1
10 104577 Bolt 1
11 107285 Articulated arm 1
12 108239 Strip brushs 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 37
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Bristle conveyor

>Conveyor Drive<

1 15 14 13

Bristle conveyor

8 9 10 11 12

>Vacuumfilter<
16 17

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 38
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

>Conveyor Drive<
>Vacuumfilter<

Pos.: Item.: Description: Quantity:

>Conveyor Drive<
1 105526 Chainwheel 30 Z 1
2 060248 Tension set RLK 200 / 45 x 75 1
3 105699-AB Drive shaft 45 mm 1
4 101965 Belt disc 1
5 054620 Tooth belt 6 T5 x 610 1
**6 059619 Encoder 8.5800.1245.4000 1
7 006388 Chain 1,5
8 007808 Chain lock 1
9 061477 Motor GFNC4B4-RED90L20-4-B3 0,75KW 1
9 108024 Chain wheel 1
10 052398 Motor SFN24B45-FRED100L24-4G-B3 1,1KW 1
10 104660 Chain wheel 13Z 1
11 060315 Shaft Seal D=45mm 1
12 054790 Pneumatic plug screw QSM-M5-6 1
**12 058270 Vakuum switch VS-V-A-PNP 1
13 108288 Tooth lock washer 1
14 105700 Chain wheel 27Z 1
15 060248 Tension set RLK 200 / 45 x 75 1

>Vacuumfilter<
**16 009569 Limit switch 83.803.0 1
17 009570 Roller lever for Limit switch 83.843.0/83.803.0 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 39
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuumfilter

compl. Item:115349

Vacuumfilter 1 2 3

4 5 4

6 7

Pos.: Item.: Description: Quantity:

1 060765 Tool handle / handgrip 1
2 054782 Pneumatic plug screw QS-1/8-6 1
3 060699 KG-slip-over hub KGUM 300 Mawin 1
4 060697 KG-socket plugs KGM EV 300 EJK 1
5 060698 KG-junction 87° KGA 300 150 87 Mawin 2
6 053619 Channel filter (had) 1
7 106260 Filter basket 1
8 060826 Band 1
o.A. 107257 Filter basket Metal cloth 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 40
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Chain transport lock split version (LV)

Item:115469

Chain transport lock split version (LV) 1

Pos.: Item.: Description: Quantity:

1 005830 Cylinder screw DIN 912 M8x40 8.8 2
2 105301 Brick 2
3 053236 Hexagon screw DIN 933 M10x80 8.8 2
4 005894 Hexagon nut DIN 934-8 M10 2
5 105299 Flat steel galvanized 2
6 105300 Flat steel 2
7 058262 Set screw DIN 916 M10x30 2

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 41
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuum >air switching and bitefeed flap<

Vacuum >air switching and bitefeed flap<

2

4 5 6 7

10
11

12

13

14

15

16 17

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 42
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuum >air switching and bitefeed flap<

Pos.: Item.: Description: Quantity:

1 114335 Damper fleece front 1
1 114336 Damper fleece winding 1
2 006680 Mounting bracket 1
3 109218 BY-Pass valve 1
4 054824 Pneum. - Y-plug connection QSY-6 1
5 050345 PN-Magnet valve with PN-spool 1
6 012737 Pneum-M-Coil MSFG-24 2
7 060479 Pneumatic pressure decreaser LRMA-QS-6 1
8 006567 Pneumatic sound absorber U-1/8 1
9 054782 Pneumatic plug screw QS-1/8-6 1
10 054796 Pneum. Hose PUN 6 x 1 1
11 054801 Pneumatic L-plug screw QSL-1/8-6 1
12 107590 Safety basket 1
13 107342 Sealing cap 1
14 107340 Sealing body 1
15 061702 Pneum. Cylind. DSW-32-50-PB 1
**16 009569 Limit switch 83.803.0 1
17 009570 Roller lever for Limit switch 83.843.0/83.803.0 1
o.A. 054801 Pneumatic L-plug screw QSL-1/8-6 1
o.A. 054782 Pneumatic plug screw QS-1/8-6 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 43
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Foil holder

compl. Item:115331

1
Foil holder

6 7

Foil support
compl. Item:115330

10

11

12

Pos.: Item.: Description: Quantity:

Foil holder consisting of:
1 115330 Roll of fabric support cutter 1
2 107700 Unwinding support right 1
3 107701 Unwinding support left 1
4 115332 Supporting device kpl. 1
5 085026 Angle 2
6 085028 Axis 2
7 007608 Flat head screw DIN 7991 M5x16 10.9 2

Foil support consisting of:

8 104174 Roll of fabric support 2
9 005388 Grooved ball bearing 6003 ZZ 4
10 103843 Bolt 4
11 052232 Safety disc S d 8.0 4
12 005824 Cylinder screw DIN 912 M8x16 8.8 4
o.A. 005734 Safetyring DIN 472 17x1 4

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 44
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 45
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Automatic foil unrolling

>Opposite Side<

Automatic foil unrolling

10
1
2
3

6 7 8 9 12 13 14 15

11
16

6
17
19

18
20

>Operator Side<

21

28

22

23 24 25 26 27 29 30 31

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 46
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Automatic foil unrolling

Pos.: Item.: Description: Quantity:

>Opposite Side<
1 105036 Cover right for left-hand version 1
2 101994 Base plate 1
3 105056-AB Tube-AB 1
4 103131 Fork 1
5 101995 Plate 1
6 007754 Grooved ball bearing 6201 ZZ 2
7 104229 Roller 1
8 104228 Shaft 1
9 014221 Gear 1
10 080258 Gear Z-13 (12871) 1
11 101996 Plate 1
12 104243 Disc 1
13 101999 Bolt 1
14 007754 Grooved ball bearing 6201 ZZ 2
**15 062795 Motor BG65x25SI,24V i = 126,56 1
16 104227 Shaft 1
*17 059176 Tooth belt 16 T5 x 410 1
18 101997 Plate 1
19 104272 Tooth belt wheel 1
20 101998 Tooth belt wheel (12423) 1

>Operator Side<
21 106879 Screw 2
21 005690 Disc DIN 125-B 13 2
21 050585 Hexagon nut DIN 439 M12x1 1
22 084092 Gear 1
23 106880 Gear 1
24 062741 Poti 10KOhm (thread 12mm length) 1
25 107546 Angle 1
26 103875 Bearing housing 1
27 058915 Rubber Buffer M6 1
28 103881 Plate 1
29 103876 Plate 1
**30 011600 Limit switch IF - 3004 APKG 1
31 061362 Housing M22-I3 1
31 061373 Selector switch M22-WKV 0-1 , locking 1
31 061372 Selector switch I-O-I tast 1
31 061386 Make contact element M22-KC10 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 47
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Bristle Conveyor

1
Bristle Conveyor
2

8 9 10

11

12

13

14

15

16

17
Pos.: Item.: Description: Quantity:
o.A. 115329 Bearing set driving shaft / transverse shaft 1
1 054924 Spec. Roller chain AB
2 053097 Connection link with feather 1
3 105701 Chain wheel 27 Z 2
4 105698-AB Divers. Shaft work width 1
5 053236 Hexagon screw DIN 933 M10x80 8.8 4
6 105731 Bearing housing 2
7 060254 Bearing unit YAR 209 2F 2
8 105720 Bearing block I 1
9 108769 Bearing block II 1
10 058121 Flat head screw DIN 7991 M12x45 10.9 2
11 060548 Bristle segment 125
12 058014 Countersunk-head screw 3M 4
13 106063-24 Anchor rail work. width 2400 mm 1
14 103900-22 Anchor rail work. width 2200 mm 1
15 101757-20 Anchor rail work. width 2000 mm 1
16 101651-18 Anchor rail work. width 1800 mm 1
17 100432-16 Anchor rail work. width 1600 mm 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 48
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Profile roll f. cutter version mover

complete. Item:115340
Profile roll f. cutter version mover

Pos.: Item.: Description: Quantity:

1 011667 Safetyring DIN 472 80x2,5 8
2 012457 Grooved ball bearing 6208 ZZ 8
3 107495 Pulley 4
4 107583 Distance ring 4
5 107582 Distance ring 4

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 49
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

X-axis drive - motor >belt<

X-axis drive - motor >belt<

2

10
11
12
13
14
15

Pos.: Item.: Description: Quantity:

1 106348 Belt disc 60 AT 10 / 22-2 1
2 060739 Hakon Tens. Set 1
3 061580 Tooth belt 50 AT10 x 730 1
4 060761 Tooth belt 50 AT10 x 780 1
5 061597 Tooth belt 32 AT 10 x 500 1
6 060742 Mulco - Tens. Roller B 64/60-6 1
7 106409 Belt disc 1
8 060153 Tension set 1
9 060402 Motor BSM 80N-233CA 1
9 060401 Motor BSM 80N-333CA 1
10 063103 End head (single) MA01/le + MA02/ri 1
11 060726 Metal coupling 560-66 18H7 2
12 061601 Jacob WB 40 2
13 063399 Tooth belt 50 ATL5 M m
14 107299-AB Connection shaft (give fabric width) 1
15 062568 Drive head MA03/bo 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 50
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

X-axis drive - motor >angular gear<

1 2 3 4

X-axis drive - motor >angular gear<

5 6 7

Pos.: Item.: Description: Quantity:

1 062569 Angle planetary gear 1
2 108668 Coupling housing X-Axle 1
3 063427 Shaft with shrink 24 RFN 4071 1
4 0 2
5 060402 Motor BSM 80N-233CA 1
6 107299-AB Connection shaft (give fabric width) 1
7 060726 Metal coupling 560-66 18H7 2

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 51
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

PN-maintenance unit

1 2 3 4 5 6
PN-maintenance unit

7 8 9 10

Pos.: Item.: Description: Quantity:

1 012479 Connection plug KS-3/8 1
1 061156 Oil seal O-3/8 1
2 061262 Pressure gauge MA-50-16-1/4-EN 1
3 060448 Air service unit FRC-3/8-D-Midi 1
4 050190 Double nipple ESK-1/4-1/4 1
4 061156 Oil seal O-3/8 1
5 052141 PN-distributor 3-times 1
6 050693 Pn-sealing plug B-1/4 1
6 006557 Oil seal O-1/4 1
7 006531 Double nipple E-1/4-1/4 1
7 006557 Oil seal O-1/4 1
8 053232 Ball valve brass 1
9 054784 Pneumatic plug screw QS-1/4-6 1
10 054786 PN-plug connection 1

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*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 52
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuum display

1 3
Vacuum display

Pos.: Item.: Description: Quantity:

1 101637 Holder 1
2 054794 Pneumatic plug screw QSF-1/4-6 1
3 053311 Vacuum display VAM 63-V1/0-1/4 1
4 006557 Oil seal O-1/4 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 53
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 54
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuum pump left/right version >Republic<

1 3 4 5 2

Vacuum pump left/right version >Republic<

20

18

19

10

11 12 13 14 15 16 17

Pos.: Item.: Description: Quantity:

1 061820 Pump (Republic) (v. 15kW-Motor) 1
2 062264 AC-Motor DR 160Mb/2n 1
3 061829 Ribbed V-Belt PJ 1200 1
4 107584 Basic plate 1
5 061821 Ribbed V-Disc 1
6 062537 Ribbed V-Disc v. Republic-Pump 50 Hz 1
6 062421 Ribbed V-Disc v. Republic-Pump 60 Hz 1
7 107332 Lever 1
8 107336 Axis for Belt tensioner 1
9 061642 Bushing PCMF 182022 B 1
10 053331 Safetyring DIN 471 18x1,2 2
11 107337 Axis for. Tensin roller 1
12 053352 Safetyring DIN 472 32x1,2 2
13 053109 Grooved ball bearing 63002-2RS 2
14 005720 Safetyring DIN 471 15x1 2
15 104313 Tension roll 1
16 053957 Rubber Buffer 25326 1
17 108144 Stop 1
18 005892 Hexagon nut DIN 934 M6 1
19 005817 Cylinder screw DIN 912 M6x20 1
20 062334 Main spring for Republic-Pump 1

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*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 55
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuum pump >Dietz<

Due to the
1
compact
construction of the
pump in case of
defect only the
complete pump
can be change.

Vacuum pump >Siemens<

2

9
Vacuum pump >Dietz<

Vacuum pump >Siemens< 10

11

12

13

14

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EL-CU 5 7501-0809-03-en.pdf 56
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Vacuum pump >Dietz<

Vacuum pump >Siemens<

Pos.: Item.: Description: Quantity:

Vacuum pump >Dietz<
1 064032 Vacuum pump / Dietz 15kw 1

Vacuum pump >Siemens<

2 054838 Reduction RCFU-160-100 1
3 054839 T-piece TVU 45°-160-100 1
4 054837 Throw sleeve MF-160 1
5 059359 Tube SR DN 100 1
6 059210 Pipe bend 100mm 85° 1
7 060071 Pipe bend BPU-45°-100 1
8 054839 T-piece TVU 45°-160-100 1
9 060000 Sleeve MF 100 1
10 059359 Tube SR DN 100 1
11 059348 Pipe bend 100mm 40° 1
12 054835 Tube SR 160 1
13 059210 Pipe bend 100mm 85° 1
14 058236 Elmo-G V-Pump with PTC 50Hz 380-420V; 60Hz 440-480V 1
o.A. 059366 Metall adhesive tape No 4500 1

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EL-CU 5 7501-0809-03-en.pdf 57
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Pneumatic Plan

(Related ID. numbers in the assemblies)

Pneumatic Plan

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*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 58
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Clearing Conveyor Transclear

Clearing Conveyor Transclear

1

Band version Flat

Motor (see above) Top 900 parts see
8 10.

Pos.: Item.: Description: Quantity:

1 011104 Flangebearing FLCTE 25 2
2 089004 Deflection shaft 1
o.A. 089091-AB Clear strip working wide declare 1
3 061726 Plastic Link Belt B: 1754 mm m
3 061894 Plastic Link Belt B: 1956 mm m
3 061988 Plastic Link Belt B: 2159 mm m
3 061895 Plastic Link Belt B: 2353 mm m
3 061989 Plastic Link Belt B: 2555 mm m
4 060102 Motor SK 1S50AF-71 L/4 TW 1
5 053363 Motor 32.6 MB2-HL50DO/SP10-FRED90L20-4 1
6 058048 Gear S900 154x60 Z18 P 8
7 088998 Shaft 1
8 089050 Table leg Mover 2
9 089048 Table leg Stationary 2
10 062341 Foreland modul 51mm wide 1
10 062342 Foreland modul 102mm wide 1
10 062343 Centre modul 152mm wide 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 59
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

Pinch roller Transclear

complete. Item:105071

>Opposite Side<
Pinch roller Transclear
1

>Operator Side<
9

Pos.: Item.: Description: Quantity:

1 104494 Weight 2
2 059752 Heavy load rollers 2
3 103144 Bolt 2
4 054067 Hexagon nut DIN562-M8 2
5 104274 Lever verz. 2
7 105005 Bush 2
8 104273 Holder left 1
9 105070 Holder right 1

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 60
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 61
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 62
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 63
 Spare and Wearing Parts of the bullmer Cutter PROCUT 5xxx/75xx

www.bullmer.de
Technische Änderungen vorbehalten
Kopieren auch Auszugsweise nur mit schriftl. Genehmigung.
©bullmer GmbH Mehrstetten

_________________________________________________________________________________________________________
*Spare parts / **Suggested spare parts
EL-CU 5 7501-0809-03-en.pdf 64