Pmegp Project Report Cement Product

PROJECT REPORT
TERM LOAN AND

WORKING CAPITAL FINANCE
OF
PROJECT REPORT
FOR
MONTH AND YEAR OF PREAPARATION : JANUARY 2023
PREPARED BY :
MSME DEVELOPMENT IN
GOVT. OF INDIA, MINISTRY OF MSME
VIKASH SADAN, COLLEGE SQ., CUTTACK- 3
PREPARED FOR
Sk Dabirudin
S/o- SXXXXXXXXXXX
At- KhXXXal, Po- BadXXXia
Via/Ps- BaXXal, Dist- BalXXe
Pin- 75XXXX, Ph No- 8XXXX9859
PROJECT PROFILE
PRODUCT : CEMENT PRODUCTS
PRODUCTION CAPACITY
(PER ANNUM)
Cement Jall 80.000nos.per annum @ 13/- 10,40,000
Ku Nanda 10000nos@130/ 13.00.000
Total 23,40,000
MONTH AND YEAR

OF PREPARATION JANUARY 2023
PREPARED FOR:
SkXXXXXn
S/o- SXXXXXdin
At- KhaXXXpal, Po-BaXXXulia
Via/Ps- BaXXXl, Dist- BXXXre Pin-
75XXX, Ph No- 89XXXX59
INTRODUCTION:
Kuananda jail are User biking and The cost of production of R.C.C. usually
made from ron frame in cold conditions. R.C.C. mixture is as per the 15
standard for R.C.C. pipes. Kuananda size starts from 1½ foot dia to 10 foot dia
depending upon the purpose of use. Mostly used in erben, rural & serben
areas, Kuanands can also be used for the purpose of overhead tank in the
building. This industry is highly profitable unit when produced as per the
customers specification. Cement Jallies are the period panels with a thickness
of not less than 2.5 can used in construction of houses, schools & public
buildings etc, as partition panels in the wall and ventilators. Cement jallies /
ventilators and other allied decorative items are precast concrete products.
The gross area covers 1 sqft to 6 sqft in building wall
MARKET POTENTIAL:
The demand for cement jallies and kuaniande increases correspondingly

with the increase of building construction activity and irrigation development,
Swice the product is low cost, durable, manufactured as per demand with
fascinating designs and qualities. It can be have business potential. There are
good demand in development authorities, co operators and promoters in a
face growing area.
BASIS AND PRESUMPTION:
1. The profile is prepared for single shift and 300 working days per annum.
Working hours can be increased as per the market demand,
2. Plant and machinery capacity utilization is considered 70% and full capacity
utilization may be achieved after two years.
3. Depreciation on building is considered @ 10% SLM as plant and machinery

at the rate of 15% SLM and interest rate on capital investment 12% for the
financial analysis.
4. Cement sand satro used in the mixture are 1:4 for cement jallies and 1:2.5:
2.5 in Kuananda.
5. Cost of machinery, labour, raw materials is taken as per local lo provided.

This may vary with many other local factors except time, place, etc.
6. 75% of machinery capacity utilization has been considered

IMPLEMENTATION SCHEDULE:
Activity Duration
1. Survey for collection of data in respect
of demand, raw materials, including power,
fuel, water, technology, pollution control etc. 0-1 month
2. Arrangement for margin money 2-3 month
3. Preparation of project document & registration etc. 1-3 month
4. Financial assistance, selection of land, Electricity,
tie up etc. 3-6 month
5. Arrangement for machinery, mould, raw material etc. 6-8 month
6. Trade production, market arrangement 9 months
TECHNICAL ASPECTS:
Casing techniques is the base of manufacturer of Cement jalles and
Kuananda (well ring). The process does not revolve satisfacted machinery. For
mixing of cement, stone dust, chips, and requires mixture (concrete). For
casting it requires mould of different sizes and vibrations. The mould are
lubricated with kerosene oil and kept ready for molding. Then cement and
sand in proportionate (1:3) with proportionate water is mixed to make
concrete mixture the moulds are then filled with concrete mixer duly providing
reinforce that with M.S.Rods and wires, rings at suitable intervals. The excess
material spread over the mould is removed the surface is smoothened with the
help of a towel. The jallies in different shapes and designs are then remixed
from the moulds and kept in a plain dry surface for about 24 hours. These
jallies/well rings are then immersed in water for 14 days for curing in order to
develop strength and make more durable. After curing the jallies are dried and
stored for marketing
QUALITY SPECIFICATIONS:
To ensure the proper quality as per the customers requirement, the unit
should have minimum testing facilities for strength analysis.
TOTAL POWER REQUIREMENT: 20 HP
POLLUTION CONTROL:
The unit is non-polluting generally. However permission should have to
be maintained from local office for pollution clearance. Care has to be taken
for any excess dust and thereby air pollution.
ENERGY CONSERVATION:
General precautions for saving electricity are required to be followed by
the unit by adopting energy conservation techniques not only to conserve the
power but also to save consideration expenditure on their own interest.
FINANCIAL ASPECT:
Land and Building:

Land: OWN
Construction of Office building

And shed construction, plant & m/c etc.
1200 sq.ft.@ Rs.300/sq.ft. 3,60,000
Borewell, curing tank, etc. 1.10,000
4,70,000
MACHINERY AND EQUIPMENTS:

Sl. No. Description Oty Rate
1 Mixing plant from Cement Concrete 6,000
2 Mould 3 feet x 1 feet, 3.5 x 1 feet 4 sets 16,000
for Kua Nanda
3 Cement Jalli mould 25 Nos. 5,000
4 Kirloskar Pump V½ H.P. 1 Set 3,000
Total 30,000
PREOPERATIVE EXPENDITURES:
Project profile 300
Travelling 3000
Telephone connection 2000
Electrification 3000
Other misc. 2200
10,500
TOTAL FIXED CAPITAL = 4,70,000 + 30,000 + 10,500 = 5,30,000

RAW MATERIAL REQUIREMENT (PER MONTH)
Sl.No. Item Qty. Rate Amount
1 Cement 20 MT @3,300- 66,000
2 Sand 3000 cft 800/ truck 12,800
(16 trucks)
3 Stone chips/ 4000 cft 2000/ truck
Aggregates (13 trucks)
4 Mild steel/Rod etc. 3T 2500 7,500
5 Mould oil, grease etc. 2,000
Total 1,14,300
STAFF AND LABOUR (PER MONTH):

i) Manager self 3000
ii) Supervisor 2 no 2500
iii) Unskilled worker 6 no @ 1200/- 7200
iv) Skilled worker 4 no @ 1500/- 6000
v) Security/office boy 2 no @ 1000/- 2000
20,700
UTILITY AND OTHER EXPENSES PER MONTH:
i) Electricity 5000
ii) Stationery/stamp etc. 2000
iii) Repair and maintenance 2500
iv) Consumables 2000
11500
TOTAL RECURRING EXPENSES (PER MONTH):
1. Raw materials 1,14,300
2. Staff and labour 20,700
3. Utility and other expenses 11,500
1,46,500/-
TOTAL CAPITAL INVESTMENT:
Total Fixed Capital 5,30,000
Working capital (2 months) 4.30.500
9,69,500/-
MEANS OF FINANCE:
Promoter contribution @ 5% 49,000

Bank finance @ 95% 9,21,025
Subsidy provided by KVIC/KVIB @ 35% 3,42,375
COST OF PRODUCTION (PER ANNUM):

Total Recurring expenses 17,58,000
Depreciation on machinery @ 15% 4,500
Depreciation on Building 5% 20,000
Interest on capital Inv. @ 13% 1,26,035
19,14,535/-
Annual turnover:
Cement Jall 80,000 nos. per annum @ 13/- 10,40,000
Kua Nanda 10,000 nos @ 130/- 13,00,000
23,40,000
PROFITABILITY ANALYSIS:
Net profit= Annual turnover - cost of production = 4,25,465/-
Net profit Ratio (%) 18.1%
Rate of return (%) 44%
Average Fixed Cost (AFC):
Depreciation total 30,500

Interest total 1,26,035
40% of salary and wages 99,360
40% of utility and other expenses 55.200
3,11,095/-
Break Even point (%) = AFC x 100 = 3.11.095 x 100 = 42.2%

P+ AFC 7,36,560
SUPPLIERS OF MACHINERY AND EQUIPMENT:
1. M/s. Bhine and Sons Pvt. Ltd., 111A, Factory Area, Shivaji Nagar (N), Sangli-
416416.
2. M/s. Prakash, Fabricatiors, 1034E, Rajaram Road, Kolhapur (MH), Ph.0231-
657594.
3. M/s. A.P.L. Industries, 4 Dave Industrial Estate, 9, Bhaktinagar Station Road,
Rajkot-2, Gujarat-360002.
4. M/s. Minato Shrke Concrete Machinery (P) Ltd., 72-76, Industrial Estate,
Mundhwa, Pune- 411036.

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PROJECT REPORT

TERM LOAN AND

MONTH AND YEAR OF PREAPARATION : JANUARY 2023

PRODUCT : CEMENT PRODUCTS

Cement Jall 80.000nos.per annum @ 13/- 10,40,000

Ku Nanda 10000nos@130/ 13.00.000

MONTH AND YEAR

The demand for cement jallies and kuaniande increases correspondingly

BASIS AND PRESUMPTION:

3. Depreciation on building is considered @ 10% SLM as plant and machinery

5. Cost of machinery, labour, raw materials is taken as per local lo provided.

6. 75% of machinery capacity utilization has been considered

Land and Building:

Construction of Office building

MACHINERY AND EQUIPMENTS:

TOTAL FIXED CAPITAL = 4,70,000 + 30,000 + 10,500 = 5,30,000

STAFF AND LABOUR (PER MONTH):

Promoter contribution @ 5% 49,000

COST OF PRODUCTION (PER ANNUM):

Depreciation total 30,500

Break Even point (%) = AFC x 100 = 3.11.095 x 100 = 42.2%

SUPPLIERS OF MACHINERY AND EQUIPMENT:

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