Rong Fu Milling Machine Manual
Rong Fu Milling Machine Manual
Rong Fu Milling Machine Manual
30
MODEL RF_15/20/
INSTRUCTION MANUAL
Thank you for purchasing the RF -15/20 /30 Drilling & Milling Machine. If properly cared
for and operated, this machine can provide you with years of accurate service. Please read .this
manual carefully before using your machine.
1. FEATURES:
(1) This machine has several uses, such as surface cutting, drilling, milling, and also can be equip-
ped with an electric switch for tapping.
(2) This machine is of fine quali~y, can be operated easily, and it is not limited to skilled
operators.
(3) The drilling and milling operation can be performed by two methods:
1) Hand operation, which makes quick drilling.
2. SPECIFICATIONS:
-1·
3. MOUNTING MACHINE
(1) Be sure to fix the head on the column and put the hanger on the head before moving mac-
chine. While moving machine, please keep its balance and safety.
(2) Do not mount machine at the sunshine place to avoid the deformity of machine and the loss
of accuracy.
(3) Check to see if the motor turning in clockwise direction before connecting the electric dis-
tribution line.
I (4) Mount machine to a sturdy table or base. It is advisable that the table you choose be well
I constructed to avoid any vibration during operation.
(5;) Four holes are provided on the machine base (4-06) for mounting. Before tightening bolts
I i make sure the work table on the machine is level lengthwise and crosswise. Use shims if
necessary.
_i
Fig.l .
5. USE OF MAIN MACHINE PARTS (See Fig. 1)
(1) To raise and lower the head by head handle.
(2) Equipped with an electric switch for tapping operation clockwise or counterclockwise.
(3) To adjust the quick or slow feeding by feed hand1e.
(4) To adjust the table left and right travel by table handle wheel.
(5) T ~ adjust the table fore and aft travel by table handle wheel.
(6) To operate the spindle handle wheel for micro feed.
(7) To adjust the scale size according to working need.
-2-
6. 'PRECAU.TION FOR OPERATION
Ch~k all parts for proper condition before operation; if normal safety precautions ate notice
carefully, this machine can provide you withstanding ofaccurate service.
~
Fig. 2
(4) Preparing RF-15/20/30 for Drilling
(a) Make the feed handle (3-g6) and the worm (3-32) inner gear uncluching by moving
feed handle, then stop down feed.
·3·
7. ADJUSTING TABLE SLACK
(1) Your RF-15/20/30 is equipped with full length tapered sliding plate (4-07, 4-27) to
adjust for excess slack in fore and aft, left and right table travel.
(2) Tighten the sliding plate bolt (4-12) clockwise with a big screw driver for excess slack.
(3) Release the sliding plate bolt a little counterclockwise if too tight.
(4) To adjust left and right travel, adjust the sliding plate bolt until feel a slight drag when turn-
ing the table (Fig. 3).
(5) To adjust fore and aft travel, adjust the sliding plate bolt as shown in Fig. 3.
Fig. 3
4-1
4{)7
Fig. 4
-4-
9. SPEED CHANGING
(1) Turn power off.
(2) Remove belt cover by releasing side latches.
(3) Loosen motor mount leaf screw (3-51).
(4) Push motor in order to loosen belts (right side of motor mount is fixed, left side with motor
screw (3-114) to tighten or loosen belts.)
(5) Loosen two screws of base for speed change pulley (3.76) that also adjust the location of
base for speed change pulley.
(6) Select the suitable R.P.M. from speed charts of Fig. 5,6. Then place the belts on the desired
pulley steps. .
(7) Tighten two screws of base for speed change pulley and the bolt of motor mount lock.
(8) Cover the belt cover before tum power on.
f!f'
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SPINDLE 8 SPEEDS MOTOR
~~l~
SPEEDfRPMI
50"
RF-30
60"
BElT POSITION
50"
RF-20 15
PEED (RPMI
60P
BEL T POSiOON
5!~~~o~ RF-30 -
110 130 4-5 90 110 4-5 SPEED RPM) SPEED RPM}
BELT POSITlON SO.P BELT POSITION
180 210 3-5 170 200 3-5 5001' 6009 60"
270 300 2-5 180 220 4-6 75 85 4-5-10 450 505 1-6-10
400 450 3-·6 260 320 2-5 100 115 . 4-5-9 555 625 2-7-10
470 530 4-7 - 350 430 4-7 130 150 4-6-10 780 875 1-7-10
830 930 1-6 800 970 , 1-6 190 215 4-6 -9 965 1090 3-8-9
1110 1250 2-7 1040 1260 2-7 245 280 2-5 -9 1415 1595 2-8-9
1560 1750 1-7 1550 1890 1-7 305 345 3-6 -9 1975 2225 1-8-9
Fig. 5 Fig. 6
-5·
12. EXTRA TOOLING AND ACCESSORIES
Each of RF -15/20 /30 is equipped with a MT # 3 spindle taper or a R-8 spindle taper (ex-
amples below). Contact your local distributor or a major cutting tool distributor to obtain any
of these accessories.
Taper Drills
Reamers
End Mills
Cutter Arbor
Taps..
Collets
Adapters and Sleeves
~)
13. TAPPING EQUIPMENT
j
This machine can be equipped with an electric switch for tapping operation clockwise or count-
erclockwise, and the working depth also ciln be adjusted by the limit switch. (Electric switch
will be installed according to your requirement, and you must pay the cost only.)
26
. 4i~
Fig. 7
·6·
(2) Motor Overheat and No Power:
(a) Overload - Decrease t~e load of feed.
(b) Lower voltage - Adjust to accurate voltage.
(c) Spoiled contact point of magnetic switch - Replace with new one.
(d) Breakdown of overload relay - Connect it or replace with (lew one.
(e) Motor is poor - Replace with new one.
(f) Break down of fuse or poor contact with wire (it is easily to spoil motor while short
circuit) - Switch off power source at once and replace fuse with new one.
(g) The tension of pulley V-belt too tight - Adjust for proper tension of V-Belt.
(h) If this machine with the tapping attachment, there is an aid plum screw fix on the motor
mount in order to avoid the motor pulleys shake while turning.
(3) The temperature of spindle bearing is too hot:
((\
(a) Grease is insufficient - Fill the grease.
(b) The spindle bearing is fixed too tight - Turning with no speed and feel the tightness with
hand.
(c) Turning with high speed for a long time - Turn it to lightly cutting.
(4) Lack of power with main spindle revolving:
(a) The tension of V-belt too loose - Adjust for proper tension of V-belt.
(b) Motor has burned out - Change a new motor.
(c) Fuse has burned out - Replace with new one.
(5) Table travel has not balanced:
(a) The gap of spindle taper too wide - Adjust bolt in proper.
(b) Loosening of leaf bolt - Turn and fasten in place.
(c) Feed too deep - Decrease depth of feed.
(6) Shake of spindle and roughness of working surface has taken place during performance:
(a) The gap. of spindle bearing too wide - Adjust the gap in proper or replace bearing with
new one.
(b) Spindle loosening up and down - Make two of inner bearing covers on the top tight each
other. Do not overtighten two inner bearing covers with the taper bearing; lit is ok as
long as no gap between them.
(c) The gap of taper sliding plate too Wide - Adjust the tension of bolt in proper.
(d) Loosening of chuck - Fasten chuck.
(e) Cutter is dull - Resharpen it.
(f) Workpiece has not hold firmly - Be sure to tighten workpiece.
(7) Micro feed does not work smoothly:
(a) Loosening of clutch - Be sure to tighten it.-
(b) Worm and worm shaft has worn out - Replace with new one.
(c) Loosening of handwheel fixed screw - Be sure to tighten it.
(8) Without accuracy in performance:
(a) Imbalance of heavy workpiece - Must be considerate of the principle of balance while
holding workpiece.
(b) Often use of hammer to strike workpiece - Forbidden to use hammer to strike workpiece.
(c) Unaccurate horizontal table - Check and maintain table for keeping accurate horizontal
after a period of use.
-7-
16. MAINTAINING
That's easier to keep machine in good condition or best performance by means of maintaining
it at any time than remedy it after it is out of order.
(1) Daily Maintenance (by operator)
(a) Fill the lubricant before starting ma(jhine everyday.
(b) If the temperature of spindle caused overheating or strange noise, stop machine im-
mediately to check it for keeping accurate performance.
(c) Keep work area clean; release vise, cutter, workpiece from table; switch off power source;
take chip or dust away from machine and follow instructions lubricanting or coating
rust-proof oil before leaving.
(2) Weekly Maintenance
(a) Clean and coat the cross leading screw with oil.
(b) Check to see if sliding surface and turning parts lack of lubricant. If the Iibricant is in-
sufficant, fill it. t)
(3) Monthly Maintenance
(a) Adjust the accurate gap of slide both in right and left feed and forward and backward
feed.
(b) Lubricate bearing, worm, and worm shaft to avoid wear.
(4) Yearly Maintenance
(a) Adjust table to horizontal position for maintenance of accuracy.
(b) Check electric cord, plugs, switches at least once a year to avoid loosening or wearing.
-8-
Part Number Part Numbe
No. Description Required Description Require
No.
3-01 Chuck Arbor Bolt 1 3-50 Head Body Handle 1
3-02 Spindle Nut 1 3-51 Leaf Screw 1
3-03 Spindle Pulley 1 3-52 Head Body Bolt 3
3-04 Belt Bottom Cover 1 3·54 Graduated Rod 1
3-05 Outer Bearing Cover 1 3-55 Graduated Dial 1
3-06 Spindle Taper Sleeve 1 3-56 Switch 1
3-07 Ball Bearing 2 3-57 Name Plate 1
3-08 Bearing Spacer 1 3·58 Head Handle 1
3-09 C-Retainer Ring 1 3-59 Worm Shaft 1
3·10 C·Retainer Ring 1 3-60 Worm 1
t 3-11 Head Body 1 3-61 Worm Shaft 1
j C
3-12
3-13
3-14
Rubber Ring
Feed Base
Inner Bearing Cover
1
1
2
3-62
3-63
3-64
Compression Spring
Pin
Tension Spring 1
1
1
I
I
·9-
Part Number hrt ~m~
No. Description Required No. Description Required
3·111 Washer 4 4-102 Hexagon Socket Headless Screw 1
3·112 Cross- Recess Round Head Screw 4 4-112 Hexagon Socket Headless Screw 3
3·113 Hexagon Head Bolt 4 4-121 Pin 3
3·114 Hexagon Head Bolt 2 4-1 22 Hexagon Socket Head Screw 6
3-115 Hexagon Head Bolt 2 4-123 Oil Ball 4
3-116 Key 1 4-124 Washer 4
3-117 Electric Cord Protective Ring 3 4·125 Washer 4
.3-118 Electric Socket 1 4-126 Hexagon Head Boit 4
4-01 Table Handle Wheel 3 4-127 Hexagon Socket Head Screw 4
4-02 Dial Clutch 2 4·128 Hexagon Nut 4
4-03 Thrust Bearing 4 4-129 Hexagon Socket Head Screw 2 ~
4-04 Square Flange 1 4-130 Hexagon Head Bolt - 1 V
4-05 Table Screw 1 4-131 Hexagon Socket Head Screw 2
4-06 Base 1 4-132 Hexagon Head Bolt 2
4-07 Sliding Plate 1 4-133 Hexagon Socket Head Screw 2
4-08 Column Base 1 4-134 Door Buckle 1
4-09 Column Flange Ring 1 4-135 Cross-Recess Round 16
4·10 Rack 1
·4-11 Column Head 1
4-12 Sliding Plate Bolt 2
4-13 Leaf Screw 4
4-14 Movable Fixed Block 1
4-15 Table Base Nut 1
4·16 Center Base 1
4-17 Antidust Plate 1
4·18 Antidust Plate 1
4·19 Antidust Plate 1
4-20 Table Clutch 1
4-21 Thrust Bearing 1
4-22 Left Flange 1
4-23 Table Nut 1
4-24 T able Screw 1
4-25 Handle Bolt 3
4-26 Right Flange 1
4-27 Sliding Plate 1
4-28 Table 1
4-29 Fixed Block 2
4-30 Movable Fixed Ring 2
4-31 Stand Door 1
4-32 Front Stand 1
4-33 Stand Slide Plate 2
4-34 Bottom Plate 1
4-35 Rear Stand 1
4·36 Hand Ie Grip 3
4-91 Hexagon Head Screw 4
4·96 Hexagon Nut 3
·10·
Part Number Part Number
Description Description
No. Required No. Required
5-01 Chuck Arbor Bolt 1 5-50 Head Body Handle 1
5-02 Spindle Nut 1 5-51 Leaf Screw I
5-02 Spindle Pulley 1 5-52 Head Body Bolt 3
5-04 Belt Bottom Cover 1 5-54 Graduated Rod 1
5-05 Outer Bearing Cover 1 5-55 Graduated Dial 1
5-06 Spindle Taper Sleeve 1 5-56 Switch. 1
5-07 Ball Bearing 2 5-57 Name Plate 1
5-08 Bearing Spacer 1 5-58 Head Handle 1
5-09 C-Retainer Ring 1 5-59 Worm Shaft 1
5-10 C-Retainer Ring 1 5-60 Worm 1
5-11 Head Body 1 5-61 Worm Shaft 1
5-12 Rubber Ring 1 5-62 Compression Spring 1
CiD 5-13 Feed Base 1 5-63 Pin J
5-14 Inner Bearing Cover 2 5-64 Tension Spring 1
5-15 Taper Roller Bearing 1 5-65 Spring Shackle Rod 1
5-16 Rack Gear Sleeve 1 5-66 Motor Base 1
5-17 Spindle Shaft 1 5-67 Motor 1
5-18 Taper Roller Bearing 1 5-68 Key 1
5-19 Bearing Cap 1 5-69 Belt Cover 1
5-20 Cutter Arbor 1 5-70 Motor Pulley 1
5-21 Chuck Arbor 1 5-71 V-Belt 1
5-22 Handle Bolt 1 5-72 Ball Bearing 2
5-23 Handle Grip 1 5-73 Speed Change Pulley 1
5-24 Handle Rod 1 5-74 V-Belt
5-25 Fixed Guide Tube 1 5-75 Pulley Base S~aft 1
5-26 Fixed Guide Nut 1 5-76 Speed Change Pulley Base 1
5-27 Screw Key 1 5-77 Clip Plate 1
5-28 Spring Cover 1 5-78 Switch Box 1
5-29 Spring 1 5-91 Hexagon Head Bolt 4
8 5-30
5-31
Spring Base
Pinion Shaft
1
1
5-92 Washer 12
5-93 Cross-Recess Round Head Screw 4
5-32 Worm Gear 1 5-94 Hexagotl Head Bolt 1
5-33 Worm Shaft Cover 1 5-95 Hexagon Nut 6
5-34 C-Retainer Ring 1 5-96 Hexagon Nut 3
5-35 Bearing Spacer 1 5-97 Hexagon Nut 2
5-36 Feed Handle 1 5-98 Cross-Recess Round Head Screw 5
5-37 Handle Body 1 5-99 Pin 1
5-38 C-Retainer Ring 1 5-100 Hexagon Socket Head Screw 2
5-39 Handle Rod 3 5-101 Hexagon Socket Headless Screw 1
5-40 Plastic Round Ball 3 5-102 Hexagon Socket Headless Screw 1
5-41 Handle Bolt 1 5-103 He)(agon Scoket Headless Screw 1
5-42 Handle Grip 1 5-104 Key 1
5-43 Spindle Handle Wheel 1 5-105 Rivet 3
5-44 Slight Adjusting Indicator 1 5-106 Key 1
5-45 Worm Sleeve 1 5-108 Hexagon Nut 2
5-46 Ball Bearing 2 5-109 Washer 2
5-47 Worm Shaft 1 5-110 Hexagon Socket Headless Screw 1
5-48 Indicating Plate 1 5-111 Washer 4
-11·
Part Number Part Unmber
No. Description Required No. Description Rescription
5-112 Cross-Recess Round Head Screw 4 6-123 Oil Ball 4
5-113 H'exagon Head Bolt 4 6-124 Washer 4
5-114 Hexagon Head Bol t 2 6-125 Washer 4
5-115 Hexagon Head Bolt 2 6-126 Hexagon Head Bolt 4
5-116 Key 1 6-127 Hexagon Socket Head Screw 4
5-117 Electric Cord Protective Ring 3 6-128 Hexagon Nut 4
5-118 Electric Source Plug Socket 1 6-129
6-01 Table Handle Wheel 2 6-130 Hexagon Head Screw 1
.!
6-02 Di~lIClutch 2 6-131 Hexagon Socket Head Screw 2
6-03 Thrust Bearing 4 6-132 Hexagon Head Screw 2
6-04 Square Flange 1 6-134 Door Buckle 1
6-05 Table Screw 1 6-135 Cross-Recess Round Head Screw 20
6-06 Base 1 6-136 Hexagon Head Screw 2
6-07 Sliding Plate 1
6-08 Column Base 1
6-09 Column Flange Ring 1
0-10 Rack 1
6-11 Column Head 1
6-12 Sliding'Plate Bolt 2
6-13 Leaf Screw 4
6-15 TableBaseNut 1
6-16 Center Base 1
6-17 Antidust Plate 1
6-18 Antidust Plate 1
6-19 Antidust Plate 1
6-23 .Table Nut 1
6-24 Table Screw 1
6-25 Handle Bol t 2
6-26 Right Flange 1 ~
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·12-
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FEATURES:
1. ~9ismachine has several uses, such as 4. In order to position accurately, the com·
~Surface
,Oll"
Cutting, Drilling, Milling
_ "
and also
,,~ .
pound table has graduated dials .on. the
~ . can be equipped with an electric switch two screws .
. for Tapping. 5. ·The drilling and milling operation can be
2.fThis machine is small, light, and suitable ,performed by two methods:' '
""forhome use. CD'Hand operation, which makes quick
3. This machine is of fiTle quaJ1ty, can be drilling.
operated eas,ily, and it is not limited to I "l:2),;'Wortngear feed operation, Which makes
skille9 ·operators.. S" '" :,'.. o.t!;),'; , ... ,',
::'SlOW.,~lllmg.
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SPECIFicATION OF, MODEL RF-20
Fu II;b~~
k\cu tter .. ca pac ity 75mm ", 63mm 2)-\;"
I·l~"..,
••- ~.,
.' •.End' mill, ca'pacity, 20m,m .~
"
.\J~-.:y,;" 13mm )-\;"
'Swing ,
.... ,420mm " '16)4" "348mm 13'X"
,
Forw ~rd ',ai1dbal!k'w1ird stroke of table 140rrfih .., ".~~ 5)-\;" 153mm 6"
;, .,
-. ·.0·
"
Working'iarea of table 240 x 600mm ,~)~%,:.
>; 23~" ' 160x520mm 674" x20)-\;"
q~9ss weight (with motor) ,366 kgs 805lbs 200kgs " 440lbs
·L>,<.:w:xH
,t: >
36" X30~! x49" 27" x30" x37"