Heat Recovery Mode Exchanger Service Manual
Heat Recovery Mode Exchanger Service Manual
Heat Recovery Mode Exchanger Service Manual
(GC201808-III)
Capacity: 72000Btu/h~360000Btu/h
Rated Frequency: 60Hz
Operation Range: Cooling: -5~52°C
Heating: -20~24°C
CONTENTS
PREFACE ....................................................................................................... 1
SAFTY PRECAUTIONS ..................................................................................1
CHAPTER 1 INTRODUCTION TO BASIC FEATURES OF UNITS ................5
1 BASIC OPERATING PRINCIPLE.................................................................................................. 5
2 INTERNAL PIPING DESIGN OF THE UNITS ............................................................................. 7
3 BASIC PARAMETERS OF UNIT................................................................................................. 11
4 ELECTRICAL PARAMETERS ..................................................................................................... 30
5 OPTIONAL ACCESSORIES........................................................................................................ 34
6 BASIC REQUIREMENT FOR PIPE CONNECTION................................................................. 34
7 PRECAUTIONS ON REFRIGERANT LEAKAGE ..................................................................... 36
8 UNIT OPERATING TEMPERATURE.......................................................................................... 37
CHAPTER 2 INSTALLATION ........................................................................38
PART 1 ENGINEERING INSTALLATION PREPARATION ...........................38
1 INSTALLATION SAFETY ............................................................................................................. 38
2 IMPORTANCE OF INSTALLATION ENGINEERING ................................................................ 38
3 COOPERATION BETWEEN DIFFERENT PROFESSIONS ................................................... 39
4 ONSITE REVIEW OF DESIGN DRAWING ............................................................................... 42
5 CONSTRUCTION ORGANIZATION PROCESS ...................................................................... 43
PART 2 MATERIAL SELECTION ..................................................................44
1 REQUIREMENT FOR SELECTING CONSTRUCTION MATERIALS .................................... 44
2 REQUIREMENT FOR SELECTING MAJOR MATERIALS...................................................... 44
PART 3 INSTALLATION SPACE REQUIREMENT .......................................45
1 PLACE SELECTION FOR INSTALLING ODU .......................................................................... 45
2 ODU DIMENSIONS AND INSTALLATION HOLE SIZE............................................................ 46
3 INSTALLATION SPACE REQUIREMENT FOR ODU............................................................... 47
PART 4 REQUIREMENTS ON FOUNDATION INSTALLATION ...................55
1 ODU FOUNDATION ..................................................................................................................... 55
2 ODU FIXING.................................................................................................................................. 56
3 VIBRATION REDUCTION FOR ODU......................................................................................... 56
PART 5 PIPING CONNECTION ....................................................................57
1 Schematic Diagram of Piping Connection ................................................................................... 57
2 Schematic Diagram of Piping Sequence ..................................................................................... 57
3 Allowable pipe length and drop height among indoor and outdoor units ................................... 58
4 Connection Pipe among Outdoor Modules ................................................................................. 60
5 Fitting pipe between Outdoor Unit and the First Manifold........................................................... 61
PART 6 PIPE INSTALLATION AND INSULATION .......................................66
1 PIPE INSTALLATION FOR THE COOLING SYSTEM.............................................................. 66
2 PIPE INSTALLATION FOR THE CONDENSATE WATER SYSTEM ...................................... 74
3 INSULATION SYSTEM ................................................................................................................ 78
PART 7 ELECTRIC AND CONTROLLER INSTALLATION ..........................80
1 PRECAUTIONS ............................................................................................................................ 80
2 INSTALLATION OF THE POWER CABLE................................................................................. 81
3 INSTALLATION OF THE COMMUNICATION SYSTEM........................................................... 86
PART 8 VACUUMIZATION AND DESICCATION FOR THE REFRIGERANT
SYSTEM ....................................................................................................... 94
1 AIR-TIGHTNESS TEST................................................................................................................ 94
2 VACUUMIZATION AND DESICCATION FOR THE SYSTEM ................................................. 95
PART 9 REFRIGERANT PERFUSION..........................................................97
1 CALCULATION METHOD FOR PERFUSING REFRIGERANT ............................................. 97
2 METHOD FOR PERFUSING REFRIGERANT ......................................................................... 98
CHAPTER 3 COMMISSIONING OPERATION ............................................101
PART 1 SECURITY REQUIREMENTS .......................................................101
1 PRECAUTIONS FOR CONSTRUCTION ................................................................................ 101
2 PRECAUTIONS FOR THE USE OF REFRIGERANTS ......................................................... 101
3 FUNCTION SETTINGS OF ODUS ........................................................................................... 102
PART 2 COMMISSIONING PROCESS .......................................................125
1 NECESSITY OF VRF ENGINEERING COMMISSIONING ................................................... 125
2 REQUIRED FILES AND TOOLS FOR ENGINEERING COMMISSIONING ........................ 126
3 ENGINEERING COMMISSIONING PROCEDURES ............................................................. 126
4 REFERENCES FOR PROPER UNIT OPERATION PARAMETERS.................................... 150
CHAPTER 4 MAINTENANCE .....................................................................152
PART 1 FAILURE CODE TABLE ................................................................152
1 System Failure Code Table......................................................................................................... 152
PART 2 EXCEPTION AND TROUBLESHOOTING.....................................156
1 How to locate a faulty IDU promptly ........................................................................................... 156
2 Exception Analyzing and Troubleshooting ................................................................................. 157
PART 3 KEY PARTS MAINTENANCE ........................................................283
1 CAUTIONS ON CONTROLLER AP1 REPLACEMENT ......................................................... 283
2 COMPRESSOR REPLACEMENT AND CAUTIONS ............................................................. 288
3 CAUTIONS ON COMPRESSOR DRIVE REPLACEMENT................................................... 308
4 ASSEMBLING AND DISASSEMBLING KEY PARTS OF ODUS .......................................... 312
5 UNIT MAINTENANCE ................................................................................................................ 325
PART 4 APPENDIXES ................................................................................326
1 MINUTES ABOUT A DEBUG SOLUTION CONFIRMATION MEETING .............................. 326
2 VISUAL INSPECTION CHECKLIST OF THE DEBUG SYSTEM .......................................... 326
3 DEBUG PARAMETER RECORD LIST .................................................................................... 326
4 COMMON PARAMETER LISTS ............................................................................................... 327
5 EXPLODED VIEWS AND SPARE PART LIST ........................................................................ 337
GREE GMV5 HR HEAT RECOVERY UNITS
PREFACE
This manual specifies safe operation requirements for GMV5 series VRF units from perspectives of
engineering and installation, commissioning and maintenance, as well as basic principles and
implementation methods. Professional operators must abide by relevant national (local) safety
requirements and technical specifications set forth in this manual during operations; otherwise, the air
conditioning system may fail or be damaged, and personnel safety accident may also occur.
SAFTY PRECAUTIONS
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
This mark indicates procedures which, if improperly performed, might lead to the death or serious
WARNING
injury of the user.
This mark indicates procedures which, if improperly performed, might possibly result in personal
CAUTION
harm to the user, or damage to property.
Installation
Have all electric work done by a licensed electrician according to "Electric Facility
Engineering Standard" and "Interior Wire Regulations" and the instructions given in this manual
and always use a special circuit.
If the power source capacity is inadequate or electric work is performed improperly, electric
shock or fire may result.
Ask the dealer or an authorized technician to install the air conditioner.
Improper installation by the user may result in water leakage, electric shock, or fire.
Always ground the product.
There is risk of fire or electric shock.
Always install a dedicated circuit and breaker.
Improper wiring or installation may cause fire or electric shock.
For re-installation of the installed product, always contact a dealer or an Authorized Service
Center.
There is risk of fire, electric shock, explosion, or injury.
Do not install, remove, or re-install the unit by yourself (customer).
There is risk of fire, electric shock, explosion, or injury.
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Do not store or use flammable gas or combustibles near the air conditioner.
There is risk of fire or failure of product.
Use the correctly rated breaker or fuse.
There is risk of fire or electric shock.
Prepare for strong wind or earthquake and install the unit at the specified place.
Improper installation may cause the unit to topple and result in injury.
Do not install the product on a defective installation stand.
It may cause injury, accident, or damage to the product.
When installing and moving the air conditioner to another site, do not charge it with a
different refrigerant from the refrigerant specified on the unit.
If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may
malfunction and the unit may be damaged.
Do not reconstruct to change the settings of the protection devices.
If the pressure switch, thermal switch, or other protection device is shorted and operated
forcibly, or parts other than those specified by GREE are used, fire or explosion may result.
Ventilate before operating air conditioner when gas leaked out.
It may cause explosion, fire, and burn.
Securely install the cover of control box and the panel.
If the cover and panel are not installed securely, dust or water may enter the outdoor unit and
fire or electric shock may result.
If the air conditioner is installed in a small room, measures must be taken to prevent the
refrigerant concentration from exceeding the safety limit when the refrigerant leaks.
Consult the dealer regarding the appropriate measures to prevent the safety limit from being
exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due
to lack of oxygen in the room could result.
Operation
Do not damage or use an unspecified power cord.
There is risk of fire, electric shock, explosion, or injury.
Use a dedicated outlet for this appliance.
There is risk of fire or electrical shock.
Be cautious that water could not enter the product.
There is risk of fire, electric shock, or product damage.
Do not touch the power switch with wet hands.
There is risk of fire, electric shock, explosion, or injury.
When the product is soaked (flooded or submerged), contact an Authorized Service Center.
There is risk of fire or electric shock.
Be cautious not to touch the sharp edges when installing.
It may cause injury.
Take care to ensure that nobody could step on or fall onto the outdoor unit.
This could result in personal injury and product damage.
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Do not open the inlet grille of the product uring operation. (Do not touch the electrostatic
filter, if the unit is so equipped.)
There is risk of physical injury, electric shock, or product failure.
Installation
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Do not install the product where the noise or hot air from the outdoor unit could damage the
neighborhoods.
It may cause a problem for your neighbors.
Keep level even when installing the product.
To avoid vibration or water leakage.
Do not install the unit where combustible gas may leak.
If the gas leaks and accumulates around the unit, an explosion may result.
Use power cables of sufficient current carrying capacity and rating.
Cables that are too small may leak, generate heat, and cause a fire.
Do not use the product for special purposes, such as preserving foods, works of art, etc. It is
a consumer air conditioner, not a precision refrigeration system.
There is risk of damage or loss of property.
Keep the unit away from children. The heat exchanger is very sharp.
It can cause the injury, such as cutting the finger. Also the damaged fin may result in
degradation of capacity.
When installing the unit in a hospital, communication station, or similar place, provide
sufficient protection against noise.
The inverter equipment, private power generator, high-frequency medical equipment, or radio
communication equipment may cause the air conditioner to operate erroneously, or fail to
operate. On the other hand, the air conditioner may affect such equipment by creating noise
that disturbs medical treatment or image broadcasting.
Do not install the product where it is exposed to sea wind (salt spray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator
fins, could cause product malfunction or inefficient operation.
Operation
Do not use the air conditioner in special environments.
Oil, steam, sulfuric smoke, etc. can significantly reduce the performance of the air conditioner
or damage its parts.
Do not block the inlet or outlet.
It may cause failure of appliance or accident.
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Make the connections securely so that the outside force of the cable may not be applied to
the terminals.
Inadequate connection and fastening may generate heat and cause a fire.
Be sure the installation area does not deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product
failure, or personal injury.
Install and insulate the drain hose to ensure that water is drained away properly based on the
installation manual.
A bad connection may cause water leakage.
Safely dispose of the packing materials.
Packing materials, such as nails and other metal or wooden parts, may cause stabs or other
injuries.
Tear apart and throw away plastic packaging bags so that children may not play with them. If
children play with a plastic bag which was not torn apart, they face the risk of suffocation.
Turn on the power at least 6 hours before starting operation.
Starting operation immediately after turning on the main power switch can result in severe
damage to internal parts. Keep the power switch turned on during the operational season.
Be very careful about product transportation.
Only one person should not carry the product if it weighs more than 44lbs (20kg).
Some products use PP bands for packaging. Do not use any PP bands for a means of
transportation. It is dangerous.
Do not touch the heat exchanger fins. Doing so may cut your fingers.
When transporting the outdoor unit, suspending it at the specified positions on the unit base.
Also support the outdoor unit at four points so that it cannot slip sideways.
Do not touch any of the refrigerant piping during and after operation.
It can cause a burn or frostbite.
Do not operate the air conditioner with the panels or guards removed.
Rotating, hot, or high-voltage parts can cause injuries.
Do not directly turn off the main power switch after stopping operation.
Wait at least 5 minutes before turning off the main power switch. Otherwise it may result in
water leakage or other problems.
Auto-addressing should be done in condition of connecting the power of all indoor and
outdoor units. Auto-addressing should also be done in case of changing the indoor unit PCB.
Use a firm stool or ladder when cleaning or maintaining the air conditioner.
Be careful and avoid personal injury.
Do not insert hands or other objects through the air inlet or outlet while the air conditioner is
plugged in.
There are sharp and moving parts that could cause personal injury.
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Power Supply
Model Name Product Code Appearance
(V, Ph, Hz)
GMV-Q264WM/B-F(U) / 208/230V 3ph 60Hz
GMV-Q264WM/B-U(U) / 460V 3ph 60Hz
GMV-Q288WM/B-F(U) / 208/230V 3ph 60Hz
GMV-Q288WM/B-U(U) / 460V 3ph 60Hz
GMV-Q312WM/B-F(U) / 208/230V 3ph 60Hz
GMV-Q312WM/B-U(U) / 460V 3ph 60Hz
GMV-Q336WM/B-F(U) / 208/230V 3ph 60Hz
GMV-Q336WM/B-U(U) / 460V 3ph 60Hz
GMV-Q360WM/B-F(U) / 208/230V 3ph 60Hz
GMV-Q360WM/B-U(U) / 460V 3ph 60Hz
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No matter how many outdoor units there are, the total rated capacity of indoor units must not exceed
135% of the total rated capacity of outdoor units. Stable and safe operation can only be guaranteed in a
range of 50%~135%.
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4 ELECTRICAL PARAMETERS
4.1 Power Cable Wire Gauge and Circuit Breaker Selection of
outdoor unit
Minimum Circuit Maximum Overcurrent
Power Supply Fuse Capacity
Outdoor units Ampacity Protection
V/Ph/Hz A A A
GMV-Q72WM/B-F(U) 208V/230V 3~ 60Hz 35 32 35
GMV-Q96WM/B-F(U) 208V/230V 3~ 60Hz 45 37 45
GMV-Q120WM/B-F(U) 208V/230V 3~ 60Hz 60 50 60
GMV-Q144WM/B1-F(U) 208V/230V 3~ 60Hz 70 55 70
GMV-Q168WM/B1-F(U) 208V/230V 3~ 60Hz 70 57 70
GMV-Q144WM/B-F(U) 208V/230V 3~ 60Hz 35+35 32+32 35+35
GMV-Q168WM/B-F(U) 208V/230V 3~ 60Hz 35+45 32+37 35+45
GMV-Q192WM/B-F(U) 208V/230V 3~ 60Hz 45+45 37+37 45+45
GMV-Q216WM/B-F(U) 208V/230V 3~ 60Hz 45+60 37+50 45+60
GMV-Q240WM/B-F(U) 208V/230V 3~ 60Hz 60+60 50+50 60+60
GMV-Q264WM/B-F(U) 208V/230V 3~ 60Hz 35+45+45 32+37+37 35+45+45
GMV-Q288WM/B-F(U) 208V/230V 3~ 60Hz 45+45+45 37+37+37 45+45+45
GMV-Q312WM/B-F(U) 208V/230V 3~ 60Hz 45+45+60 37+37+50 45+45+60
GMV-Q336WM/B-F(U) 208V/230V 3~ 60Hz 45+60+60 37+50+50 45+60+60
GMV-Q360WM/B-F(U) 208V/230V 3~ 60Hz 60+60+60 50+50+50 60+60+60
GMV-Q72WM/B-U(U) 460V 3~ 60Hz 20 15 20
GMV-Q96WM/B-U(U) 460V 3~ 60Hz 25 18 25
GMV-Q120WM/B-U(U) 460V 3~ 60Hz 30 25 30
GMV-Q144WM/B-U(U) 460V 3~ 60Hz 20+20 15+15 20+20
GMV-Q168WM/B-U(U) 460V 3~ 60Hz 20+25 15+18 20+25
GMV-Q192WM/B-U(U) 460V 3~ 60Hz 25+25 18+18 25+25
GMV-Q216WM/B-U(U) 460V 3~ 60Hz 25+30 18+25 25+30
GMV-Q240WM/B-U(U) 460V 3~ 60Hz 30+30 25+25 30+30
GMV-Q264WM/B-U(U) 460V 3~ 60Hz 20+25+25 15+18+18 20+25+25
GMV-Q288WM/B-U(U) 460V 3~ 60Hz 25+25+25 18+18+18 25+25+25
GMV-Q312WM/B-U(U) 460V 3~ 60Hz 25+25+30 18+18+25 25+25+30
GMV-Q336WM/B-U(U) 460V 3~ 60Hz 25+30+30 18+25+25 25+30+30
GMV-Q360WM/B-U(U) 460V 3~ 60Hz 30+30+30 25+25+25 30+30+30
Power cable wire gauge and circuit breaker must be selected based on the above parameters
and in compliance with local safety requirements. If there is conflict between above parameters
and national requirements, please contact the manufacture promptly.
If power cable wire gauge and circuit breaker is out of the above design range, fire hazard may
occur.
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When conducting maintenance based on above circuit diagrams, units must be power-off. Please
strictly following the circuit diagrams when reconnecting the wires, otherwise, electric shock may occur.
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5 OPTIONAL ACCESSORIES
GMV5 series VRF units support the following optional accessories:
Export Model Remark
ODU ML01R
Mode FQ01Na/A, FQ02Na/A, FQ03Na/A, FQ04Na/A, For model selection, refer to Pipe
Manifold
Converter FQ05Na/A,FQ06Na/A , FQ07Na/A Selection.
IDU FQ01A/A
Remote-control Receiver Board JS05 Applicable for air-duct-type IDUs.
Commissioning Remote Provides the commissioning functions
YV1L1
Controller for function settings of IDUs.
Applicable for units that support CAN
Commissioning Software DE40-33/A(C)
bus communication technology.
Remote Monitoring Software FE30-24/DF(B) Applicable for units that support CAN
System Gateway ME30-24/DF(B) bus communication technology.
Functions of oil check valve: During after-sale maintenance, the oil check valve can be used to
extract lubricating oil samples, which are further detected to analyze the oil quality in the
system. The oil check valve can also serve as the inlet for lubricating oil charging. Before
extracting lubricating oil from the system, stop the system for at least 12 hours and release
refrigerant. Do not extract oil until system’s pressure drops to 0.05MPa (7.25psi) or below;
otherwise, overheat oil may burn the operator.
Functions of low-pressure check valve: It is mainly used for low pressure detection of the
system and refrigerant charging during after-sale maintenance.
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(2) Each ODU system can be connected to multiple IDUs. Detailed information about the number
of units to be connected and capacity ranges is shown in the following table:
During installation, please strictly follow the above capacity range and number to construct,
otherwise, units may work abnormally and compressors may even be damaged.
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7 PRECAUTIONS ON REFRIGERANT
LEAKAGE
(1) Personnel related to air conditioning engineering design and installation operators must abide
by the safety requirement for preventing refrigerant leakage specified in local laws and
regulations.
(2) The units adopt the R410A refrigerant, which is nonflammable and nontoxic. However, the
space for refrigerant leakage must be sufficient to ensure that the refrigerant concentration
does not exceed that specified in the safety requirement; otherwise, people involved can be
stifled by the refrigerant. For example the maximum allowed concentration level of refrigerant to
a humanly space for R410A according to the appropriate European Standard is limited to 0.44
kg/m3.
The maximum amount of refrigerant (kg) in the system = the volume of the room (m3) ×the
maximum allowed concentration level of refrigerant (kg/m3).
Total amount of refrigerant (kg) in the system = Total additional charging amount (kg) + Amount of
refrigerant (kg) which is charged before leaving the factory (for the system consisting of multiple modules
in parallel, the accumulative charge quantity of modules before leaving the factory is used).
Total amount of refrigerant (kg) in the system ≤The maximum amount of refrigerant (kg) in the
system.
(3) When the total amount of refrigerant in the system is more than the maximum amount of
refrigerant, the cooling system should be designed again. In this case, the cooling system can
also be separated into several cooling systems with small capacity, or add corresponding
ventilation measures or alarming display.
If the above equation can not be satisfied, then follow the following steps.
Selection of air conditioning system: select one of the next
(1) Installation of effective opening part
(2) Reconfirmation of Outdoor Unit capacity and piping length
(3) Reduction of the amount of refrigerant
(4) Installation of 2 or more security device (alarm for gas leakage)
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In the case of a full fresh air conditioning IDU, the unit operating temperature is as follows:
Cooling operation Ambient temperature: 16°C(60.8°F)~45°C(113°F)
Heating operation Ambient temperature: -7°C(19.4°F)~16°C(60.8°F)
If unit operates out of the above range, it may not work stably and components may even be
damaged.
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CHAPTER 2 INSTALLATION
PART 1 ENGINEERING INSTALLATION
PREPARATION
1 INSTALLATION SAFETY
Personnel and property safety are highly concerned during the entire installation process.
Installation implementation must abide by relevant national safety regulations to ensure personnel and
property safety.
All personnel involved in the installation must attend safety education courses and pass
corresponding safety examinations before installation. Only qualified personnel can attend the
installation. Relevant personnel must be held responsible for any violation of the regulation.
2 IMPORTANCE OF INSTALLATION
ENGINEERING
VRF air conditioning systems use refrigerant, instead of other agent, to directly evaporate to carry
out the system heat. High level of pipe cleanness and dryness is required in the system. Since various
pipes need to be prepared and laid out onsite, carelessness or maloperation during installation may
leave impurities, water, or dust inside refrigerant pipes. If the design fails to meet the requirement,
various problems may occur in the system or even lead to system breakdown.
Problems that usually occur during installation are as follows:
No. Installation Problem Possible Consequence
Pipes are more likely to be blocked; air conditioning performance is reduced;
Dust or impurities enter into the
1 compressor wear is increased
refrigeration system.
or even hinder the normal operation of the system and burn the compressor.
Nitrogen is not filled into the Pipes are more likely to be blocked; air conditioning performance is reduced;
2 refrigerant pipe or insufficient compressor wear is increased
Nitrogen is filled before welding. or even hinder the normal operation of the system and burn the compressor.
The refrigeration performance is reduced. The system fails to keep normal
The vacuum degree in the
3 operation due to frequent protection measures. When the problem getting
refrigerant pipe is insufficient.
serious, compressor and other major components can be damaged.
Copper plating may appear on the compressor and reduce the compressor
Water enters into the refrigeration
4 efficiency with abnormal noise generated; failures may occur in the system
system.
due to ice plug.
The refrigerant pipe specifications Smaller configuration specifications can increase the system pipe resistance
5 do not meet the configuration and affect the cooling performance; larger configuration specifications are
requirements. waste of materials and can also reduce the cooling performance.
The cooling performance is reduced; in certain cases,
it may cause long-term compressor operating under overheat conditions; the
6 Refrigerant pipe is blocked.
lubricating effect can be affected and the compressor may be burnt if
impurities were mixed with the lubricating oil.
The loss in pipe is considerable and the unit energy efficiency decreases,
7 Refrigerant pipe exceeds the limit.
which are harmful for long-term running of the system.
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Understand the special requirement (if any) for unit installation before implementation to ensure
installation quality. Relevant installers must have corresponding engineering construction qualifications.
Special type operators involved in the engineering implementation, such as welders, electricians,
and refrigeration mechanics must have relevant operating licenses and are accredited with vocational
qualification certification.
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Construction Air-conditioning
Engineering allocation
Working drawing
preparation
Frame reinforcement
Refrigerant piping
Piping
Insulation
Electric
Outdoor unit
foundation
Ceiling preparation
Outdoor unit
installation
Leakage test
Concrete engineering on the
roof
Vacuum
dehumidification
Refrigerant charging
Indoor and outdoor spaces
cleaning
Decorative board
installation
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5 CONSTRUCTION ORGANIZATION
PROCESS
Design disclosure
Material purchasing
Welding
Remote Communication
Power cable Drain pipe Power cable
control cables Purging, pressure maintaining connection
connection installation
installation connection and leak detection
Insulation
DIP switch Welding Insulation
Connecting the indoor unit and outdoor unit Connecting the indoor
unit and outdoor unit
Pressure maintaining
and leak detection
Pilot run check
on indoor unit
Vacuum
pumping
Air volume
Noise check
Refrigerant charging
Unit commissioning
As-built drawing
Above process is a general operation process, which can be adjusted in practice according to
local requirements.
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After the inner part of the copper pipe is cleaned and dried, the inlet and outlet must be sealed
tightly by using pipe caps, plugs or adhesive tapes.
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(2) Selection for the communication cable between the indoor unit and wired controller:
Total length of
communication line
Material type Wire size Remarks
between IDU unit and
wired controller L m(feet)
1. Total length of communication line can't exceed 250m
(820-1/5feet).
Light/Ordinary
2×AWG18~ 2. The cord shall be Circular cord (the cores shall be
polyvinyl chloride L≤250(820-1/5)
2×AWG16 twisted together).
sheathed cord.
3. If unit is installed in places with intense magnetic field or
strong interference, it is necessary to use shielded wire.
NOTE: All of the selected communication wire must be consistent with local laws and
regulations.
Wall thickness of copper pipe shall be consistent with above requirements and the design
operating pressure shall not be lower than 3.8MPa (551psi). But if local authority has a higher
requirement, please design and construct according to local safety standards.
Materials of communication cable shall be consistent with above requirements. If there is
conflict between these requirements and local relevant standards, please contact the
corresponding distributor and confirm it with headquarter.
The parallel distance between communication cable and strong current line shall be above
200mm. Communication cord must not cross with the strong current line.
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
(2) When there is wall (or similar obstruction) above the unit, keep the distance between the unit
top and the wall at least 3000mm (118-1/8inch) or above. When the unit is located in a totally
open space with no obstructions in four directions, keep the distance between the unit top and
wall at least 1500mm (59inch) or above (See Fig.1). When space is limited within 1500mm
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GREE GMV5 HR HEAT RECOVERY UNITS
(59inch) or the unit is not set in an open space, air outlet pipe is required to be installed in order
to keep good ventilation (See Fig.2).
Fig.1
Fig.2
Installation space requirements of multiple outdoor units
To ensure smooth ventilation, an open space must be ensured above the unit top, and there is no
barrier against wind.
If there is an open space at the front side and left side (or right side) of the outdoor unit, the units
should be installed towards the same direction or reverse direction.
Fig.8
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GREE GMV5 HR HEAT RECOVERY UNITS
Fig.9
(3) Considering the seasonal wind in outdoor unit installation
Front
Return air
Correct
Front
Return air
Return air Front
Return air
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GREE GMV5 HR HEAT RECOVERY UNITS
(6) During the installation of the ODU, induced and exhaust pipes must be connected. In addition,
the aperture opening rate of shutters must be at least 80%, and the angle between the shutters
and the horizontal plane should be less than 20°. Requirements for installing exhaust air duct
are as follows:
1) Basic requirement for connecting an ODU to static pressure ventilating duct
When an ODU needs to be connected to the static pressure ventilating duct, the ventilating duct
must be reasonably designed. The pressure loss caused by the ventilating duct must be calculated. In
addition, a proper type of ventilating duct is necessary. To connect he static pressure ventilating duct to
the ODU, three basic parts are required:
① ODU.
② Canvas.
③ Steel-plate ventilating duct.
The ODU must be interconnected with the ventilating duct through canvas to prevent abnormal
vibration and noise generated by the steel-plate ventilating duct. The joint part must be tightly sealed
with tin foil to avoid air leakage.
2) Preparations for connecting an ODU to static pressure ventilating duct
a) The ODU is installed properly based on the unit installation requirement.
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GREE GMV5 HR HEAT RECOVERY UNITS
b) The steel-plate ventilating duct is designed based on the unit and engineering requirement,
and is installed properly according to the engineering standards.
c) Based on the unit dimensions and the size of steel-plate ventilating duct, prepare materials
such as canvas casing, tin foil, steel bar and tapping screw, as well as tools such as
hand-operated electric drill, air screw driver and screwdriver.
3) Basic operation of connecting an ODU to static pressure ventilating duct
Two methods are available to connect an ODU to static pressure ventilating duct.
Method 1:
a) Install the ODU (2) and steel-plate ventilating duct (1). Use an air screw driver or
screwdriver to unfasten the tapping screws that fixing the top case component (3), and
then remove the top case component. Take out the grille from the top of the top case
component and leave the top case.
b) Put the canvas casing inside out (4). Cover one end of the canvas casing over the unit
downward until the canvas end face is aligned with the unit or a bit higher than the top of
the unit. Then, put the top case back (3) and tightly press the canvas casing (4). Use
tapping screws to fix the top case onto the unit (3).
c) Pull up the canvas casing reversely (4) and use the steel bar (5) to press the canvas
casing tightly onto the counter flange of the steel-plate ventilating duct (1). Use a
hand-operated electric drill to drill holes and fasten the parts by using tapping screws.
d) Use the tin foil to seal the joints and check the joints' reliability.
Step 1
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GREE GMV5 HR HEAT RECOVERY UNITS
Step 2
Step 3
Method 2:
a) Install the ODU (2) and steel-plate ventilating duct (1). Take out the grille from the top of the
top case component. Use the prepared canvas casing inside out (4) to cover the
surroundings over the top of the unit. Keep the top of canvas casing (4) 30 to 50 mm higher
over the top of the unit.
b) Use a steel bar to press tightly the canvas casing (4) around the top case of the unit. Use a
hand-operated electric drill to drill holes and fasten the canvas casing onto the unit through
steel bar by using tapping screws.
c) Pull up the canvas casing reversely and use the steel bar to press the canvas casing tightly
onto the counter flange of the steel-plate ventilating duct. Use a hand-operated electric drill
to drill holes and fasten the parts by using tapping screws.
d) Use the tin foil to seal the joints and check the joints' reliability.
NOTE: Remove the grille on the top case when connecting an ODU to static pressure ventilating
duct; otherwise, the air volume, especially the unit operating performance will be affected. For method 2,
since drills are required on the top case, the powder coated protective layer on the top case will be
damaged. As a result, the anti-corrosion performance of the unit top case will be reduced.
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GREE GMV5 HR HEAT RECOVERY UNITS
Step 1 Step 2
Step 3
When the effective area of air intake is less than 70% of the total air intake area of all ODUs, an
induced draft fan is also required. The total air input of induced draft fan should be no less than 80% of
the total supply air rate.
(1) Lifting method
When carrying the suspended, unit pass the ropes under the unit and use the two suspension points
each at the front and rear.
Always lift the unit with ropes attached at four points so that impact is not applied to the unit.
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PART 4 REQUIREMENTS ON
FOUNDATION INSTALLATION
1 ODU FOUNDATION
The concrete foundation of the ODU must be strong enough. Ensure that the drainage is smooth
and that the ground drainage or floor drainage is not affected.
Requirements on the concrete foundation are as follows:
The concrete foundation must be flat and have enough rigidity and strength to undertake the
unit’s weight during running. The height of the foundation is 200 mm (7.87inch) to 300 mm
(11.8inch), which is determined based on the size of the unit.
The proportion of the cement, sand, and stone for the concrete is 1:2:4. Place 10 reinforced
steel bars (φ10 mm) with a space between of 30 mm.
Use the mortar to flatten the surface of the foundation. Sharp edges must be chamfered.
When the foundation is built on a concrete floor, crushed stones are not required. But the
foundation surface must be roughened.
Clear the oil stains, crushed stones, dirt, and water in the reserved bolt hole of the foundation
and install a temporary cover before installing bolts.
Build a drainage ditch around the foundation to discharge the condensate water.
If the air conditioner is installed on the roof, check the intensity of the building and take
waterproof measures.
If a u-steel foundation is adopted, the structure must be designed with sufficient rigidity and
strength.
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① Install where it can sufficiently support the weight of the outdoor unit.If the support strength is
not enough, the outdoor unit may drop and hurt people.
② Install where the outdoor unit may not fall in strong wind or earthquake.If there is a fault in the
supporting conditions, the outdoor unit may fall and hurt people.
③ Please take extra cautions on the supporting strength of the ground, liquid outlet treatment
(treatment of the liquid flowing out of the outdoor unit in operation), and the passages of the
pipe and wiring, when making the ground support.
④ Do not use tube or pipe for liquid outlet in the Base pan. Use drainage instead for liquid
outlet.The tube or pipe may freeze and the liquid may not be drained.
① Be sure to remove the MDF (wood support) of the bottom side of the outdoor unit Base Pan
before fixing the bolt. It may cause the unstable state of the outdoor settlement, and may cause
freezing of the heat exchanger resulting in abnormal operations.
② Be sure to remove the MDF (wood support) of the bottom side of the outdoor unit before
welding. Not removing MDF causes hazard of fire during welding.
2 ODU FIXING
Fix the ODU to the foundation with four M12 bolts securely to reduce vibration and noise.
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GMV-Q168WM/B1-F(U);
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Allowable Value
R410A Refrigerant System Fitting Pipe
m(feet)
L1+L2+L3+L4+…+L10+A11+A12+…+D2
Total length (actual length) of fitting pipe ≤1000(3280-3/4)
1+D22
Length of farthest fitting Actual length ≤165(541-1/4) L
pipe m(feet) Equivalent length ≤190(623-1/4) ——
Difference between the pipe length from the first
branch of IDU to the farthest IDU and the pipe
≤40(131-1/4) L12-L11
length from the first branch of IDU to the nearest
IDU
Equivalent length from the first branch to the
≤40(131-1/4) L7+L8+L10+D22
furthest piping (1)
Height difference Outdoor unit at upper(2) ≤90(295-1/4) ——
between outdoor unit
Outdoor unit at lower(2) ≤90(295-1/4) ——
and indoor unit
Height difference between indoor units ≤30(98-2/4) h1
Maximum length of Main pipe(3) ≤90(295-1/4) L1
From IDU to its nearest branch (4) ≤40(131-1/4) A11,A12,B21,B22,D21,D22
NOTICE!
(1) Normally, the pipe length from the first branch of IDU to the farthest IDU is 40m (131-1/4ft.).
Under the following conditions, the length can reach 90m (295-1/4ft.).
a) Actual length of pipe in total: L1+L2x2+L3x2+L4x2+…+L10x2+A11+A12+…+D21+D22
≤1000m (3280-3/4ft.).
b) Length between each IDU and its nearest branch A11, A12, B21, B22, D21,
D22≤40m(131-1/4ft.).
c) Difference between the pipe length from the first branch of IDU to the farthest IDU and the
pipe length from the first branch of IDU to the nearest IDU: L12-L11≤40m(131-1/4ft.).
(2) When the maximum length of the main pipe from ODU to the first branch of IDU is≥90m
(295-1/4ft.), then adjust the pipe size of the gas pipe and liquid pipe of main pipe according to
the following table.
Size of connection between outdoor unit and the first indoor branch
Outdoor Model
Low pressure gas pipe mm(in.) Liquid pipe mm(in.) High pressure gas pipe mm(in.)
GMV-Q72WM/B-F(U) No need to enlarge pipe size No need to enlarge pipe size No need to enlarge pipe size
GMV-Q96WM/B-F(U) No need to enlarge pipe size Ф12.7(1/2) Φ22.2(7/8)
GMV-Q120WM/B-F(U) No need to enlarge pipe size Ф15.9(5/8) Φ28.6(1-1/8)
GMV-Q144WM/B1-F(U) Ф34.9(1-3/8) Ф15.9(5/8) Φ28.6(1-1/8)
GMV-Q144WM/B-F(U) Ф34.9(1-3/8) Ф15.9(5/8) Φ28.6(1-1/8)
GMV-Q168WM/B1-F(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q168WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q192WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) No need to enlarge pipe size
GMV-Q216WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) No need to enlarge pipe size
GMV-Q240WM/B-F(U) No need to enlarge pipe size Ф19.05(3/4) Ф34.9(1-3/8)
GMV-Q264WM/B-F(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q288WM/B-F(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q312WM/B-F(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
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Size of connection between outdoor unit and the first indoor branch
Outdoor Model
Low pressure gas pipe mm(in.) Liquid pipe mm(in.) High pressure gas pipe mm(in.)
GMV-Q336WM/B-F(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q360WM/B-F(U) No need to enlarge pipe size Φ22.2(7/8) No need to enlarge pipe size
GMV-Q72WM/B-U(U) No need to enlarge pipe size No need to enlarge pipe size No need to enlarge pipe size
GMV-Q96WM/B-U(U) No need to enlarge pipe size Ф12.7(1/2) Φ22.2(7/8)
GMV-Q120WM/B-U(U) No need to enlarge pipe size Ф15.9(5/8) Φ28.6(1-1/8)
GMV-Q144WM/B-U(U) Ф34.9(1-3/8) Ф15.9(5/8) Φ28.6(1-1/8)
GMV-Q168WM/B-U(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q192WM/B-U(U) Ф34.9(1-3/8) Ф19.05(3/4) No need to enlarge pipe size
GMV-Q216WM/B-U(U) Ф34.9(1-3/8) Ф19.05(3/4) No need to enlarge pipe size
GMV-Q240WM/B-U(U) No need to enlarge pipe size Ф19.05(3/4) Ф34.9(1-3/8)
GMV-Q264WM/B-U(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q288WM/B-U(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q312WM/B-U(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q336WM/B-U(U) No need to enlarge pipe size Φ22.2(7/8) Ф34.9(1-3/8)
GMV-Q360WM/B-U(U) No need to enlarge pipe size Φ22.2(7/8) No need to enlarge pipe size
(3) If the length between an IDU and its nearest branch is above 10m (32-8/10ft.), then increase
the size of the liquid pipe of IDU (only for the pipe size that is≤6.35mm (1/4in.).
NOTE: When the distance between outdoor units exceeds 2m (6-5/9feet), U-type oil trap should be
added at low-pressure gas pipe. A+B≤10m (32-3/4feet).
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(2) Select appropriate pipe between outdoor unit and the first indoor branch (“L”) as per the pipe
size of outdoor unit. Pipe size of basic outdoor module is shown as follows:
Between outdoor unit and the first indoor branch
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(3) For multi-module system, select appropriate branch (”M1/M2/M3”) connected to outdoor
module as per the pipe size of basic outdoor module. Pipe size of basic outdoor module is
shown as follows:
Pipe between module and outdoor branch “M1/M2/M3”
Size of the pipe between module and outdoor branch
Basic module Low pressure gas pipe Liquid pipe High pressure gas pipe
mm(inch) mm(inch) mm(inch)
GMV-Q72WM/B-F(U) Φ19.05(3/4) Φ9.52(3/8) Φ15.9(5/8)
GMV-Q96WM/B-F(U) Φ22.2(7/8) Φ9.52(3/8) Φ19.05(3/4)
GMV-Q120WM/B-F(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q144WM/B1-F(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q168WM/B1-F(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ22.2(7/8)
GMV-Q72WM/B-U(U) Φ19.05(3/4) Φ9.52(3/8) Φ15.9(5/8)
GMV-Q96WM/B-U(U) Φ22.2(7/8) Φ9.52(3/8) Φ19.05(3/4)
GMV-Q120WM/B-U(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
(4) Size of connection pipe “M4” between branches of each basic module
Size of connection pipe between branches of each basic module is determined by the total rated
capacity of upstream modules.
Connection pipe “M4” between branches of outdoor module
Size of connection pipe between branches of outdoor module
Total rated capacity of upstream
modules: Q (Btu/h) Low pressure gas pipe Liquid pipe High pressure gas pipe
mm(in.) mm(in.) mm(in.)
Q≤72000 Φ19.05(3/4) Φ9.52(3/8) Φ15.9(5/8)
72000<Q≤96000 Φ22.2(7/8) Φ9.52(3/8) Φ19.05(3/4)
96000<Q≤120000 Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
120000<Q≤144000 Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
144000<Q≤168000 Φ28.6(1-1/8) Φ15.9(5/8) Φ22.2(7/8)
168000<Q≤216000 Φ28.6(1-1/8) Φ15.9(5/8) Φ28.6(1-1/8)
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(5) Size of connection pipe “L” between the terminal outdoor branch and the first indoor branch.
Connection pipe “L”between outdoor unit and the first indoor branch
Size of connection between outdoor unit and the first indoor branch
Basic module (single-module system) Low pressure gas pipe Liquid pipe High pressure gas pipe
mm(inch) mm(inch) mm(inch)
GMV-Q72WM/B-F(U) Φ19.05(3/4) Φ9.52(3/8) Φ15.9(5/8)
GMV-Q96WM/B-F(U) Φ22.2(7/8) Φ9.52(3/8) Φ19.05(3/4)
GMV-Q120WM/B-F(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q144WM/B1-F(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q168WM/B1-F(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ22.2(7/8)
GMV-Q144WM/B-F(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q168WM/B-F(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ22.2(7/8)
GMV-Q192WM/B-F(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ28.6(1-1/8)
GMV-Q216WM/B-F(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ28.6(1-1/8)
GMV-Q240WM/B-F(U) Ф34.9(1-3/8) Φ15.9(5/8) Φ28.6(1-1/8)
GMV-Q264WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q288WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q312WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q336WM/B-F(U) Ф34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q360WM/B-F(U) Ф41.3(1-5/8) Ф19.05(3/4) Ф34.9(1-3/8)
GMV-Q72WM/B-U(U) Φ19.05(3/4) Φ9.52(3/8) Φ15.9(5/8)
GMV-Q96WM/B-U(U) Φ22.2(7/8) Φ9.52(3/8) Φ19.05(3/4)
GMV-Q120WM/B-U(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q144WM/B-U(U) Φ28.6(1-1/8) Φ12.7(1/2) Φ22.2(7/8)
GMV-Q168WM/B-U(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ22.2(7/8)
GMV-Q192WM/B-U(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ28.6(1-1/8)
GMV-Q216WM/B-U(U) Φ28.6(1-1/8) Φ15.9(5/8) Φ28.6(1-1/8)
GMV-Q240WM/B-U(U) Φ34.9(1-3/8) Φ15.9(5/8) Φ28.6(1-1/8)
GMV-Q264WM/B-U(U) Φ34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q288WM/B-U(U) Φ34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q312WM/B-U(U) Φ34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q336WM/B-U(U) Φ34.9(1-3/8) Ф19.05(3/4) Φ28.6(1-1/8)
GMV-Q360WM/B-U(U) Φ41.3(1-5/8) Ф19.05(3/4) Φ34.9(1-3/8)
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(10) Piping size between mode exchanger and downstream indoor unit (“ b/c/d/g”)
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Rated capacity of indoor units: Size of connection pipe between indoor branch and indoor unit
X ((Btu/h) Gas pipe mm(in.) Liquid pipe mm(in.)
C≤9500 Φ9.52(3/8) Φ6.35(1/4)
9500<C≤17100 Φ12.7(1/2) Φ6.35(1/4)
17100<C≤48500 Φ15.9(5/8) Φ9.52(3/8)
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5.2.2 Piping size between mode exchanger and downstream indoor unit
(“m”)
Size of connection pipe between indoor branch and indoor unit should be consistent with the
connection pipe of indoor unit.
Piping between indoor branch and indoor unit “m”.
Rated capacity of indoor units Size of connection pipe between indoor branch and indoor unit
(Btu/h) Gas pipe mm(in.) Liquid pipe mm(in.)
48500<C≤72000 Φ19.05(3/4) Φ9.52(3/8)
72000<C≤96000 Φ22.2(7/8) Φ9.52(3/8)
(1) The air conditioning installation should not damage the bearing structure or the decorative style.
Air conditioning pipes should be laid out along the bottom of beam as possible. If pipes meet
one another at the same elevation, process based on the following principles:
Drain pipes enjoy the highest priority. Air ducts and pressure pipes should leave places for gravity
pipes.
Air ducts and small pipes should leave places for major pipes.
(2) The refrigerant pipe layout must be optimal in actual engineering with minimum pipe length and
bends. In this way, the performance of the unit can be maximized.
(3) The refrigerant pipe cannot affect air discharge and return of internal units. The minimum
distance between the refrigerant pipe with an insulation layer and the air return box is 300 mm
(11.8inch). If the air return or manhole is at the right lower part of the unit, the minimum distance
is 150 mm (5.9inch). When the refrigerant pipe needs to be laid at the air outlet side, avoid
laying the pipe at the front of the air outlet. The refrigerant pipe cannot connect to any part of
the unit except the joint points. If the preceding principles are not followed, performance of the
unit will be affected and running noises will be increased.
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(4) The refrigerant pipe must be laid away from the manhole of the unit so that sufficient space can
be reserved for maintenance.
(5) The riser should be installed in the air conditioning tube well, and the horizontal pipe should be
placed in the ceiling, if possible.
Please block the pipe knock outs of the front and side panels after installing the pipes (Animals or
foreign objects may be brought in to damage the cables.)
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1.2.5 Flaring
Another mode of pipe connection is flare opening connection, which requires pipe flaring before
connection. Before pipe flaring, apply appropriate amount of lubricant on the surface of the opening to
ensure smooth pass of flaring nuts and avoid pipe distortion. (The lubricant must meet the refrigerant
system’s requirements.) The concentricity must be ensured after pipe flaring. The sealing face must be
intact without any burr, crack, or wrinkle.
Requirements on pipe flaring are as follows:
(1) End faces of the copper pipe are smooth.
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(2) Burrs and turn ups inside the pipe opening must be cleared.
(3) Install flaring nuts in the pipe before pipe flaring.
(4) The flared opening must be concentric with the main pipe. No eccentricity is allowed.
(5) Put the pipe into the root of the pipe expander.
(6) Longitudinal cracks cannot be generated.
If possible, make ink lines on the ground and project them to the top of the building.
(5) Installing Built-in Metal Fittings
Select built-in metal fittings in accordance with local regulations.
(6) Installing Expansion Bolts
Use expansion bolts when built-in metal fittings are unavailable due to design change.
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① If the foot pedal is 2 m (6.5feets) or more from the ground, there must be three points of
support.
② The foot pedal must be tightened securely with the ladder.
③ Do not perform operations on the top of the ladder.
The pipe led through a wall or beam must be fixed by a support, hanger, or bracket on both
ends at the position 300 mm (11-7/8inch) away from the hole.
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A: External Diameter of the Pipe B: Minimum Insertion Depth D-A: Gap between Pipes
mm inch mm inch mm inch
6.35 1/4 6 0.24
9.52 3/8 0.05-0.21 0.002-0.008
7 0.28
12.7 1/2
15.8 5/8 8 0.32
19.05 3/4
0.05-0.27 0.002-0.01
22.2 7/8 10 0.39
25.4 1
28.6 1-1/8
12 0.47 0.05-0.30 0.002-0.012
31.8 1-1/4
38.1 1-1/2
19 0.75 0.15-0.35 0.006-0.014
44.5 1-3/4
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3) The length of a straight pipe between two manifolds cannot be less than 500
mm(19-11/16in.).
4) The length of a straight pipe before the main pipe port of the manifold cannot be less than
500 mm(19-11/16in.).
5) The length of a straight pipe between the branch of the manifold and the IDU cannot be
less than 500 mm(19-11/16in.).
Unit:mm (in.)
Branches of a manifold must be laid parallel and cannot be wrapped in superimposed mode.
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(6) The liquid pipe and gas pipe must have the same length and be laid in the same route.
(7) The Y-type manifold has an attached pipe used to adjust the diameter of different pipes. If the
pipe size on site does not match the size of the manifold junction, use the pipe cutter to cut at
the middle of the pipe and remove burrs. Then insert the copper pipe to proper depth. A
concave bag for positioning is available to the manifold purchased from Gree.
(8) Because the manifold structure is complex, perform with care to ensure tight insulation.
Perform an air-tightness test and a vacuum test to the entire refrigerant pipe system after the
construction is finished.
There must be a secure distance between pipes. Pipes in different types must be fixed separately.
When all of the pipes of indoor unit finish welding, dry nitrogen must be used to blow and clean
the pipes. Otherwise, the remaining substance in pipeline will cause blockage or leakage to the
system (e.g. electronic expansion valve), which result in abnormal operation or even damage
the compressor.
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When installing and moving the air conditioner to another site, be sure to make recharge
refrigerant after perfect evacuation.
If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may
malfunction and the unit may be damaged.
After selecting diameter of the refrigerant pipe to suit total capacity of the indoor unit connected after
branching, use an appropriate branch pipe set according to the pipe diameter of the indoor unit and the
installation pipe drawing.
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(8) The condensate water pipe cannot be tied with the refrigerant pipe.
(9) A ventilation hole must be provided on the top of the drain pipe to ensure smoother discharge of
condensate water.
(10) After pipes are connected, perform a test with some water and another test with full water in the
pipe to check whether drainage is smooth and whether water leakage exists in the pipe system.
(11) Equip a steel casing for all pipes which are led through the wall or floor. Pipe bonding joints
cannot be placed inside the sleeve. The steel casing must be parallel with the bottom of the
floor or wall. There must be a height drop of 20 mm (0.79inch) from the ground when the pipe is
lead through the floor. The sleeve cannot affect the inclination degree of the pipe. Fill the gap
between the pipe and the sleeve with flexible and non-flammable materials. The sleeve cannot
be used as a support point of the pipe.
(12) Bond the insulation material joints with special glue and then wrap them with plastic adhesive
tape. The width of the adhesive tape must be 50mm (1.97inch) or more to prevent dewing.
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(2) When connecting the drain pipe to that of the IDU, fix the pipes with the bands provided upon
delivery instead of using the glue to facilitate further maintenance.
(3) When connecting the drain pipe branches to the main pipe, lead through from the above part of
the main pipe.
(4) Install drain trap connectors
Install drain trap connectors as shown in the following figure.
Install a drain trap connector for each unit.
The drain trap connector shall be installed in a way that facilitates trap cleaning.
(13) During condensate water pipe installation, ensure a distance above 500mm (19.7inch.)
between the pipe and the electric box of the unit for maintenance. In a case when the space is
not enough, the final piping way must be determined by the technical personnel.
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d) The connection between the drain pipe and that of the IDU is shown in the following figure.
e) Apply insulation materials to the condensate water pipe joints to prevent dewing. d.
Insulation for connection between the drain pipe and that of the IDU is shown in the
following figure.
c) The drain pump shall be fixed securely. Otherwise, abnormal noises will be generated.
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3 INSULATION SYSTEM
3.1 Insulation for the Refrigerant Pipe System
3.1.1 Insulation Materials
Use closed-cell foam insulation materials with flame retardant grade of B1.
The heat conductivity is not greater than 0.035 w/(m·k) when the average temperature is 0°C.
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① Follow ordinance of your governmental organization for technical standard related to electrical
equipment, wiring regulations and guidance of each electric power company.
② Make sure to use specified wires for connections so that no external force is imparted to
terminal connections. If connections are not fixed firmly, it may cause heating or fire.
③ Make sure to use the appropriate type of overcurrent protection switch. Note that generated
overcurrent may include some amount of direct current.
① Some installation site may require attachment of an earth leakage breaker. If no earth leakage
breaker is installed, it may cause an electric shock.
② Do not use anything other than breaker and fuse with correct capacity. Using fuse and wire or
copper wire with too large capacity may cause a malfunction of unit or fire.
1 PRECAUTIONS
Both the power cable and communication cable must be connected properly. If the power cable
is connected to the communication port, the main board will be burnt
The power cable and communication cable can be identified in the following ways:
Method 1: Use sheaths in different colours.
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Elaborate the method with the installation personnel on site no matter which method is adopted.
Be sure to have authorized electrical engineers do the electric work using special circuits in
accordance with regulations and this installation manual. If power supply circuit has a lack of capacity or
electric work deficiency, it may cause an electric shock or fire.
(2) The grounding resistance must comply with local rules and regulations.
Be sure to correct the outdoor unit to earth. Do not connect earth line to any gas pipe, liquid pipe,
lightening rod or telephone earth line. If earth is incomplete, it may cause an electric shock.
(3) The yellow green cable inside the air conditioning unit is a grounding cable. It cannot be used
for other purposes or be cut off. Do not fix it with tapping screws. Otherwise, an electric shock
may be caused.
(4) A reliable ground terminal must be provided for the power. Do not connect the grounding cable
to any of the following:
a. Water pipes
b. Gas pipes
c. Drainage pipe
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Power cable and communication cable cannot come across and they should be at least 200mm
(7.87 inch) away from each other, otherwise, unit may work abnormally.
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① Indoor Unit ground Lines are required for preventing electrical shock accident during current
leakage, Communication disorder by noise effect and motor current leakage (without
connection to pipe).
② Don't install an individual switch or electrical outlet to disconnect each of indoor unit separately
from the power supply.
③ Install the main switch that can interrupt all the power sources in an integrated manner because
this system consists of the equipment utilizing the multiple power sources.
④ If there exists the possibility of reversed phase, lose phase, momentary blackout or the power
goes on and off while the product is operating, attach a reversed phase protection circuit locally.
Running the product in reversed phase may break the compressor and other parts.
NOTE:
The maximum number of connected IDUs (n) is determined based on the capacity of the ODU. For
details, see the description on unit capacity configuration.
(2) External Connection for Modularly Connected Units
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① Indoor Unit ground Lines are required for preventing electrical shock accident during current
leakage, Communication disorder by noise effect and motor current leakage (without
connection to pipe).
② Don't install an individual switch or electrical outlet to disconnect each of indoor unit
separately from the power supply.
③ Install the main switch that can interrupt all the power sources in an integrated manner
because this system consists of the equipment utilizing the multiple power sources.
④ If there exists the possibility of reversed phase, lose phase, momentary blackout or the power
goes on and off while the product is operating, attach a reversed phase protection circuit
locally.Running the product in reversed phase may break the compressor and other parts.
NOTE:
The maximum number of connected ODUs (N) and that of connected IDUs (n) are determined
based on the combination form of ODUs. For details, see the description on unit capacity configuration.
(2) Fasten and fix the power cable with ties (support heads).
(3) Lay the power cable and communication cable for the ODU according to the marker of external
connection circuit diagram.
NOTICE! Provide a threading rubber ring when threading a strong power cable or a communication
cable.
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3 INSTALLATION OF THE
COMMUNICATION SYSTEM
The CAN communication network is adopted for GMV5 VRF system. Manual DIP or identification on
polarities of the communication power is not required for the IDU. Only the function DIP needs to be set
for the ODU. For details, see the description on function setting of the ODU.
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NOTICE!
① If there are multiple modules for the modular ODU, the master unit must be the first ODU
module on the communication cable and cannot be connected to the IDU. (The master unit is
set by SA8 on the main board of the ODU.)
② If there are multiple modules for the modular ODU, the IDU must be connected to the slave
module of the last ODU. (The slave unit is set by SA8 on the main board of the ODU.)
③ The communication cable and power cable must be laid separately to avoid interference.
④ The communication cable must be long enough to avoid joints.
⑤ Indoor units must be connected in series. The last IDU shall be connected to a matching
resistor (placed in the package of the ODU).
One wired controller controlling one IDU Two wired controllers controlling one IDU
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NOTICE!
① All wired controllers are set to primary wired controllers upon delivery.
② In parameter setting status, Fan, Timer, Sleep, and Swing buttons are unavailable. Press the
“ON/OFF” button to return to the home page without executing the action of power-on or
power-off.
③ In parameter setting status, the remote controller signal is unavailable.
3.3.3 Connection between the air duct type IDU and receiver board
When the air duct type IDU needs to be connected to the remote-control receiver board, connect via
DISP1 and DISP2 on the main board of the IDU.
Remote-control
IDU Type Connection Type Corresponding Main Board Interface of the IDU
Receiver Board
Inter-board DISP1 (interconnecting with the 8-core interface)
Air duct type JS05
connection (17 cores) DISP2 (interconnecting with the 9-core interface)
NOTICE!
① The wired controller and the remote-control receiver board can be used at the same time.
② When selecting the remote-control receiver board, select a remote controller.
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1 AIR-TIGHTNESS TEST
1.1 Importance of the Air-tightness Test
Air-tightness of the multi-module air conditioning system mainly refers to the tightness of the
refrigerant pipes, which ensures secure and reliable running of the air conditioner.
Refrigerant leakage may affect functions of the air conditions or even damage the compressor and
make the system to break down. Therefore, a air-tightness test must be performed. If refrigerant leakage
is detected after the system is installed, it is very difficult to locate the leaking point as the suspending
ceiling has been decorated. Therefore, the air-tightness test must be performed before ceiling sealing for
indoor decoration is finished.
1.3 Precautions:
(1) The measuring range of the test pressure gauge for R410A system must be above 4.5 MPa.
(2) Record the value displayed on the pressure gauge, ambient temperature, and test time.
(3) Pressure correction: The pressure changes by 0.01 MPa when the temperature changes by
1°C.
(4) The pressure meets the requirement if it does not change.
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(5) If the pressure must be kept for a long time, decrease the pressure to 0.5 MPa or lower. High
pressure for a long time may cause leakage at the welding point or safety hazard.
(6) Before performing the air-tightness test to the refrigerant pipes, do not conduct insulation or
wrapping at the welding or flaring opening joints of the IDU. The pressure must be increased
simultaneously for pipes on outdoor sides and cannot be increased for pipes on one side.
Before performing the air-tightness test, do not conduct insulation or wrapping at the welding
joints,Otherwise, leak source cannot be detected quickly.
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means of vacuum breaking. Perfuse nitrogen at 0.05 MPa to the pipe. Vacuumize for 2 hours
and keep vacuuming for 1 hour. If the vacuum degree of -0.1 MPa cannot be reached, repeat
this operation till water is discharged.
(5) After vacuumization, turn off the regulator valve and keep for 1 hour. Ensure that the pressure
of the regulator valve does not increase.
2.2.2 Precautions:
(1) Before vacuum pumping, make sure that outdoor unit’s liquid valve, high pressure gas valve
and low pressure gas valve are completely closed. Use vacuum pump to extract air inside
indoor unit and connection pipe from the nozzles of liquid valve, high pressure gas valve and
low pressure gas valve of outdoor unit, as shown in follow figure.
(2) Because air extraction from outdoor unit’s liquid valve, high pressure gas valve and low
pressure gas valve must be performed simultaneously, 2 sets of vacuum pump must be used at
the same time to guarantee the required vacuum degree.
(3) Turn off the valve before powering off the vacuum pump.
(4) Keep vacuuming for 2 hours. The vacuum meets the requirement if the pressure displayed by
the vacuum gauge does not increase.
(5) The units parallel connected to the module and oil-equalizing pipe also need to be vacuumized.
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For example:
The OUD is composed of 3 modules: 72kBtu/h, 120 kBtu/h and 120 kBtu/h. The IDUs are made up
of 7sets of 48 kBtu/h
IDU/ODU rated capacity collocation ratio C= 48×7/(72+120+120)=108%.The quantity of included
IDUs is more than 4 sets. Please refer to the above table.
Refrigerant charging amount B for 72 kBtu/h module is 4.0kg(8.8pounds).
Refrigerant charging amount B for 120 kBtu/h module is 4.0kg(8.8pounds).
Refrigerant charging amount B for 120 kBtu/h module is 4.0kg(8.8pounds).
So, Σ Refrigerant charging amount B of every module=4.0+4.0+4.0=12kg (8.8+8.8+8.8
=26.4pounds).
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Suppose the Pipeline charging amount A=Σ Liquid pipe length × refrigerant charging amount of
every 1m (39.37inch) liquid pipe=25kg (55.1 pounds)
Total refrigerant charging amount R=25+12=37kg (55.1+26.4=81.5pounds).
After confirming that there is no leakage from the system, when the compressor is not in operation,
charge additional R410A with specified amount to the unit through the filling opening of the liquid pipe
valve of the outdoor unit. If required additional refrigerant cannot be quickly filled for increase of pressure
in the pipe, set the unit at cooling startup and then fill the refrigerant from gas valve of outdoor unit. If
ambient temperature is low, the unit can’t be set to cooling mode but heating mode.
Refrigerant amount must be calculated and treated by strictly following the above methods.
Otherwise, system will not work normally and compressor may even be damaged.
Rated capacity configuration ratio C of outdoor/indoor unit = Rated Cooling capacity sum of
indoor units/Rated Cooling capacity sum of outdoor units
If all the indoor units are GMV-NDX series fresh air indoor units, the added refrigerant quantity
B for every module is 0 kg(Pound).
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Step 5: Turn on the valve of the high pressure gauge (while keep the valve of the high pressure
gauge turned off) and then perfuse refrigerant to the system. Record the change of weight of the
refrigerant tank.
Step 6: When all refrigerant in the refrigerant tank is perfused, record the current weight m2.
Step 7: Turn off the valve of the high pressure gauge and replace the refrigerant tank.
Step 8: Perform step 3 again.
Step 9: Perform step 5 and step 6 again. Record the weight before perfusion m3 and weight after
perfusion m4.
Step 10:If there is no sufficient refrigerant and the calculated quantity of refrigerant is not fulfilled for
the system, record the current total perfusion quantity.
m=(m1-m2)+(m3-m4)+…+(mn-1-mn)
Quantity of refrigerant to be perfused during running m=M-m
M is the required total quantity
If the pre-perfusion quantity (m) reaches the required total quantity for the system, turn off the valve
of the refrigerant tank immediately to finish perfusing and proceed with step 11.
Step 11: Remove the pressure gauge.
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Step 2: Turn on the valves for the liquid and gas pipes of each module completely. For the modular
unit, the oil-equalizing valve of each module also needs to be turned on.
Step 3: Make the system to run in commissioning mode via the commissioning software or the main
board of the ODU. (For details, see the description on commissioning.)
Step 4: When the commissioning step goes to refrigerant perfusion, turn on the valve of the
refrigerant tank and perfuse the remaining quantity (m`).
Step 5: After all refrigerant is perfused, turn off valve of the refrigerant tank and wait till
commissioning is automatically is completed for the system.
Step 6: Remove the pressure gauge to finish refrigerant perfusion.
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CHAPTER 3 COMMISSIONING
OPERATION
PART 1 SECURITY REQUIREMENTS
1 PRECAUTIONS FOR CONSTRUCTION
All commissioning and maintenance personnel must learn and strictly comply with
construction security specifications. Security measures must be taken especially for outdoor
operations.
Workers of special types of labor, such as refrigerating engineers, electricians, and welders,
must have professional certificates. No worker is allowed to do another type of labor.
The equipment must be powered off before relevant operations, and other security
requirements should be strictly complied with.
All installation and maintenance operations must comply with design requirements of this
product and national and local security operation requirements. Rule-breaking operations are
prohibited.
The refrigerating system of R410A working substances has a higher working pressure than that
of R22 working substances. The working pressure of the former is 1.6 times than that of the
latter.
The refrigerating system of R410A working substances uses thicker-walled copper tubes than
that of R22 working substances. Adopt copper tubes with appropriate wall thickness.
R410A working substances are azeotropic mixture working substances. Refrigerants must be
appended in the form of liquid.
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On the master module, the SA8 DIP switch must be set again, the SA1 DIP switch cannot be
further set, and other DIP switches retain the factory settings without special requirements.
Function DIP switches must be set when the ODU is powered off, and then the settings are
valid after the ODU is powered on.
If above DIP switch setting is incorrect, unit will work abnormally and compressor may even be
damaged.
Meanings and setting methods of function DIP switches are as follows:
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SA2
Address No.
DIP1 DIP2 DIP3 DIP4 DIP5
0 1 0 1 × 11
1 1 0 1 × 12
0 0 1 1 × 13
1 0 1 1 × 14
0 1 1 1 × 15
1 1 1 1 × 16
On the DIP switch, “ON” indicates “0” status and the opposite direction indicates "1” status. “×”
indicates invalid status.
(1) The centralized control address DIP switch (SA2_Addr-CC) cannot be the same between
different refrigerating systems. Otherwise, address conflicts may occur and the unit cannot run
properly.
(2) Suppose the centralized control address (SA2-Addr-CC) of the master unit for one GMV
system is set to “1 1 1 1 X”, this system is the master mode system and its running mode will
take the priority. That is, the running mode of the indoor units of other systems cannot conflict
with that of this master mode system.
(3) For instance, when the running mode of the master mode system is set to cooling, it for the
indoor units of other systems cannot be set to heating.
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Precautions:
① When the DIP switch setting is not covered in the above scope, a DIP switch setting exception
fault may occur.
② Only one compressor can be set to emergency mode on a module.
③ The compressor emergency operation mode is valid only in a single-module multi-compressor
system.
④ The default factory setting is “00000”.
⑤ The system cannot continually run for more than 24 hours in compressor emergency operation
status. Once 24 hours are exceeded, the entire unit will be forcibly stopped and the limited
operation code “Ad” is displayed on the IDU.
⑥ 1#-6# compressors are defined from right to left facing the front of the unit.
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Precautions:
① When the DIP switch setting is not covered in the above scope, a DIP switch setting exception
fault may occur.
② Only one compressor can be set to emergency mode on a module.
③ The compressor emergency operation mode is valid only in a single-module multi-compressor
system.
④ The module emergency operation mode is valid only in a system with more than two modules
connected in parallel.
⑤ Only one module can be set to emergency operation mode in each system.
⑥ The default factory setting is “00”.
⑦ The system cannot continually run for more than 24 hours in compressor emergency operation
status. Once 24 hours are exceeded, the entire unit will be forcibly stopped and the limited
operation code “Ad” is displayed on the IDU.
⑧ The system cannot continually run for more than 48 hours in module emergency operation
status. Once 48 hours are exceeded, the entire unit will be forcibly stopped and the limited
operation code “Ad” is displayed on the IDU.
⑨ 1#-6# compressors are defined from right to left facing the front of the unit.
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(2) When it is required to set the fan to emergency mode, set the DIP switch as follows:
Fan Emergency Operation DIP Switch (SA5_FAN-E)
DIP1 DIP2 Remark
0 0 No fan in emergency operation mode
1 0 Shielding the operation of 1# fan
0 1 Shielding the operation of 2# fan
Precautions:
① When the DIP switch setting is not covered in the above scope, a DIP switch setting exception
fault may occur.
② Only one fan can be set to emergency mode on a module.
③ The default factory setting is “00”.
④ The system cannot continually run for more than 120 hours in fan emergency operation status.
Once 120 hours are exceeded, the entire unit will be forcibly stopped and the limited operation
code “Ad” is displayed on the IDU.
Upon factory departure, all modules are in “00” master unit status by default. When multiple
modules are connected in parallel, only one module retains the master unit status and other
modules are set to sub-module status. When a module is independently used, it uses the factory
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settings.
For the basic module set to master unit, the module address is displayed as “01” on the main board.
Precautions:
① When the DIP switch setting is not covered in the above scope, a DIP switch setting exception
fault may occur.
② A module must be set to master unit status, and only one module can be set to master unit
status in each refrigerating system. Other modules are set to sub-module status.
③ Settings must be performed in power-off status.
④ The default factory setting is "00" master unit status.
Master module must be set correctly; otherwise units cannot be started up.
(2) Example
The following takes master unit settings as an example. Assume that a system consists of three
modules: module a, module b, and module c. Set module c to master unit and the other two modules to
sub-modules. The settings are as follows:
Note:
① System function settings and query must be performed after commissioning of the entire unit.
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② System function settings and query can be used no matter whether the entire unit runs.
When function buttons are used to set functions for outdoor unit, the cover of electric box and
panel must be assembled well. Setting can only be done through the maintenance window.
Otherwise, electric shock may occur.
The main board AP1 of the ODU consists of eight function buttons:
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If above function settings are incorrect, unit will run abnormal and compressor may even be
damaged.
This function falls into two modes: faulty module refrigerant recovery and IDU pipeline
refrigerant recovery.
Refrigerant Recovery Refrigerant Recovery
Remark
Mode Code Mode Name
Indoor unit pipeline This mode is selected when an IDU fails and it is required to recover
01
refrigerant recovery refrigerants from the IDU pipeline to the out door units.
This mode is selected when a basic module fails and it is required to
Basic module refrigerant
02 recover refrigerants from this basic module to the other out door
recovery
units and pipeline.
When this function is enabled, the ODU automatically starts and recovers refrigerants to the
ODU or IDU pipeline.
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The user or administrator can set operation modes of the ODU based on actual situations to prevent
conflicts.
When it is required to set different refrigerating systems to the same function mode, set the master
system according to the above requirements. For the master system settings, see the "Centralized
Control Address DIP Switch (SA2_Addr-CC)" section.
(3) A7 Outdoor silent mode
This function is used when users require lower environment noises, including nighttime automatic
silent mode and forcible silent mode.
For the nighttime automatic silent mode, the system automatically judges the highest daytime
environment temperature and then starts silent operations in a certain interval to guarantee nighttime
low-noise operations. The nighttime automatic silent mode falls into nine categories:
Starting the Silent Mode X Hours Stopping the Nighttime Silent
Silent Mode Code after the Daytime Temperature Mode after Continual Noise Degree
Reaches the Highest Operations for Y Hours
Mode 1 01 6 10
Mode 2 02 6 12
Mode 3 03 8 8
Mode 4 04 8 10 Low-noise mode
Mode 5 05 10 8
Mode 6 06 10 10
Mode 7 07 4 14
Low- and medium-noise
Mode 8 08 6 8
mode
Mode 9 09 12 10 superlow-noise mode
NOTE:
The highest daytime temperature is generally in 13:00-15:00.
Recommendation: Model 1.
For the forcible silent mode, the system runs in low-noise mode no matter in the daytime or
nighttime. The forcible silent mode falls in three categories:
Silent Mode Code Noise Degree
Mode 10 10 Low-noise mode
Mode 11 11 Low- and medium-noise mode
Mode 12 12 superlow-noise mode
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NOTE:
The factory setting is “00”.
After silent mode is set, unit’s cooling and heating capacity will be lowered correspondingly.
Please be noted.
(4) A8 Aftersales vacuuming mode
This function ensures the vacuum degree of the entire system during maintenance to prevent
operation functions of dead zones. Expansion valves and electromagnetic valves of the unit will be
enabled after this function is set.
(5) n0 Conservation control 1
System conservation is set when conservation operations are required. The default factory setting is
capacity priority control mode. The system capacity may fall off after the conservation mode is set.
Code Function Name
01 Conservation control – invalid (factory settings)
02 Conservation control - valid
Note: The cooling or heating effect may fall off after the capacity limitation is set.
(8) n5 Indoor unit project number offset
This function sets the IDU project number when multiple refrigerating systems are controlled in a
centralized manner (by using a remote monitor or centralized controller), avoiding the same project
number between different systems. If the project number is not set, project number conflicts may occur
between systems.
This function only needs to be set on the master system, which is the system with the centralized
control address SA2 DIP switch being “00000”. For details, see the "Centralized Control Address DIP
Switch (SA2_Addr-CC)" section.
(9) n6 Fault query
This function queries historical faults of the system. Up to five historical faults can be memorized in
time order.
(10) n7 Parameter query
This function queries operation parameters of each module of the ODU in real time.
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Users can select corresponding functions by pressing "SW1 (UP)" or "SW2 (DOWN)" on the master
unit, including:
LED1 LED2 LED3
Function Code Display Mode Current Progress Display Mode Current Status Display Mode
A7 Blinking 00 Blinking 00 Blinking
A6 Blinking 00 Blinking 00 Blinking
A2 Blinking 00 Blinking 00 Blinking
A8 Blinking 00 Blinking 00 Blinking
n0 Blinking 01 Blinking 00 Blinking
n3 Blinking 00 Blinking 00 Blinking
n4 Blinking 00 Blinking 00 Blinking
n5 Blinking 00 Blinking 00 Blinking
After selecting the functions to be set, press "SW7" to confirm entering function settings. The master
unit is displayed as follows:
LED1 LED2 LED3
Function Code Display Mode Current Progress Display Mode Current Status Display Mode
A7 On 00 Blinking OC Blinking
A6 On nC Blinking nC Blinking
A2 On 01 Blinking 00 Blinking
A8 On 00 Blinking OC Blinking
n0 On 01 Blinking OC Blinking
n3 On 00 Blinking 00 Blinking
n4 On 10 Blinking OC Blinking
n5 On 00 Blinking OC Blinking
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Step 2: Select a corresponding silent mode by pressing "SW1 (UP)" or "SW2 (DOWN)".
LED1 LED2 LED3
Function Code Display Mode Silent Mode Code Display Mode Current Status Display Mode
A7 On 00 Blinking OC Blinking
A7 On 01 Blinking OC Blinking
A7 On 02 Blinking OC Blinking
A7 On 03 Blinking OC Blinking
A7 On 04 Blinking OC Blinking
A7 On 05 Blinking OC Blinking
A7 On 06 Blinking OC Blinking
A7 On 07 Blinking OC Blinking
A7 On 08 Blinking OC Blinking
A7 On 09 Blinking OC Blinking
A7 On 10 Blinking OC Blinking
A7 On 11 Blinking OC Blinking
A7 On 12 Blinking OC Blinking
Step 3: Press "SW7" to confirm selecting the mode. The master unit is displayed as follows:
LED1 LED2 LED3
Function Code Display Mode Silent Mode Code Display Mode Current Status Display Mode
A7 On 00 On OC On
A7 On 01 On OC On
A7 On 02 On OC On
A7 On 03 On OC On
A7 On 04 On OC On
A7 On 05 On OC On
A7 On 06 On OC On
A7 On 07 On OC On
A7 On 08 On OC On
A7 On 09 On OC On
A7 On 10 On OC On
A7 On 11 On OC On
A7 On 12 On OC On
On the master unit, press "SW6" to return to the upper level (press "SW6" in setting status to return
to the upper level; press "SW6" after settings are completed to restore the normal operating status of the
unit).
If no button operations are performed on the master unit for five minutes, the function setting
automatically quits and the unit restores the current status.
The default factory setting is “00”, that is, no silent mode.
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Step 2: Select a corresponding cooling/heating function by pressing "SW1 (UP)" or "SW2 (DOWN)".
LED1 LED2 LED3
ODU Function ODU Function
Function Code Display Mode Display Mode Display Mode
Mode Code Mode Code
A6 On nC Blinking nC Blinking
A6 On nH Blinking nH Blinking
A6 On nA Blinking nA Blinking
A6 On nF Blinking nF Blinking
Step 3: Press "SW7" to confirm selecting the mode. The master unit is displayed as follows:
LED1 LED2 LED3
ODU Function ODU Function
Function Code Display Mode Display Mode Display Mode
Mode Code Mode Code
A6 On nC On nC On
A6 On nH On nH On
A6 On nA On nA On
A6 On nF On nF On
On the master unit, press "SW6" to return to the upper level (press "SW6" in setting status to return
to the upper level; press "SW6" after settings are completed to restore the normal operating status of the
unit).
If no button operations are performed on the master unit for five minutes, the function setting
automatically quits and the unit restores the current status.
The default factory setting is “nA” cooling/heating.
(3) A2 Refrigerant recovery operation settings
Step 1: Confirm entering the A2 refrigerant recovery operation settings. The master unit is displayed
as follows:
LED1 LED2 LED3
Refrigerant
Function Code Display Mode Display Mode Current Status Display Mode
Recovery Code
A2 On 01 Blinking 00 Blinking
Step 2: The default setting is “01”. Select "01" or "02" by pressing "SW1 (UP)" or "SW2 (DOWN)".
Press "SW7" to confirm selecting the mode.
On the master unit, press "SW6" to return to the upper level.
If no button operations are performed on the master unit for five minutes, the function setting
automatically quits and the unit restores the current status.
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LED3 shows the low-pressure value of a module. If the value is negative, LED3 circularly displays
the negative code "nE” and the numeric value every one second. For example, for -30C, LED3
alternately displays “nE” for one second and then “30” for another second.
Step 4: Close liquid-tube stop valves of all basic modules of the ODU. When the low-pressure value
displayed on LED3 continually blinks, quickly close air-tube stop valves of all basic modules and then
press "SW7" on the master unit to confirm completing refrigerant recovery or power off the entire unit.
If no operations are performed after the low-pressure value displayed on LED3 continually blinks for
three minutes, the entire unit will be forcibly stopped.
On the master unit, press "SW6" to return to the upper level for restoring the standby status of the
entire unit (press "SW6" in setting status to return to the upper level; press "SW6" after settings are
completed to restore the normal operating status of the unit).
NOTICE! Another startup is not allowed within 10 minutes after refrigerant recovery.
Basic module refrigerant recovery
Step 3: Set the basic module requiring refrigerant recovery to module emergency operation status
and close the liquid-tube stop valve of the emergency status module. Select "02” as in step 2 to enter
basic module refrigerant recovery. The display is as follows:
LED1 LED2 LED3
Function Code Display Mode Current Progress Display Mode Current Status Display Mode
A2 On 02 On Module high-pressure On
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as follows:
LED1 LED2 LED3
Function Code Display Mode Current Progress Display Mode Current Status Display Mode
A8 On 00 Blinking OC Blinking
Expansion valves and electromagnetic valves of all outdoor and IDUs are opened, and the entire
unit cannot be enabled.
Press "SW6" on the master unit to quit the vacuuming status. Alternatively, the entire unit quits the
vacuuming status after 24 hours.
(5) n0 System conservation operation settings
Step 1: Confirm entering the n0 system conservation operation settings. The master unit is
displayed as follows:
LED1 LED2 LED3
Function Code Display Mode Code Display Mode Current Status Display Mode
n0 On 01 Blinking OC Blinking
Step 3: Press "SW7" to confirm selecting the mode. The master unit is displayed as follows:
LED1 LED2 LED3
Function Code Display Mode Code Display Mode Current Status Display Mode
n0 On 01 On OC On
n0 On 02 On OC On
If no button operations are performed for five minutes, the function setting automatically quits and
the unit restores the current status. (Press "SW6" in setting status to return to the upper level; press
"SW6" after settings are completed to restore the normal operating status of the unit.)
(6) n3 Forcible defrosting operation settings
Step 1: Confirm entering the n3 forcible defrosting operation settings. The master unit is displayed
as follows:
LED1 LED2 LED3
Current
Function Code Display Mode Display Mode Current Status Display Mode
Progress/Mode
n3 On 00 Blinking 00 Blinking
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Step 2: Press "SW7" to confirm entering forcible defrosting. The master module is displayed as
follows:
LED1 LED2 LED3
Current
Function Code Display Mode Display Mode Current Status Display Mode
Progress/Mode
n3 On 00 On 00 On
When the unit reaches defrosting quit conditions, the system automatically quits and restores the
normal operation control.
(7) n4 Highest capacity output limitation settings
Step 1: Confirm entering the n4 highest capacity output limitation settings. The master unit is
displayed as follows:
LED1 LED2 LED3
Highest Output
Function Code Display Mode Display Mode Current Status Display Mode
Capacity
n4 On 10 Blinking OC Blinking
Step 2: Select a corresponding capacity limitation value by pressing "SW1 (UP)" or "SW2 (DOWN)".
LED1 LED2 LED3
Highest Output
Function Code Display Mode Display Mode Current Status Display Mode
Capacity
n4 On 10 Blinking OC Blinking
n4 On 09 Blinking OC Blinking
n4 On 08 Blinking OC Blinking
Step 3: Press "SW7" to confirm selecting the mode. The master module is displayed as follows:
LED1 LED2 LED3
Highest Output
Function Code Display Mode Display Mode Current Status Display Mode
Capacity
n4 On 10 On OC On
n4 On 09 On OC On
n4 On 08 On OC On
If no button operations are performed on the master unit for five minutes, the function setting
automatically quits and the unit restores the current status. (Press "SW6" in setting status to return to the
upper level; press "SW6" after settings are completed to restore the normal operating status of the unit.)
(8) n5 Indoor unit project number offset settings
Step 1: Confirm entering the n5 IDU project number offset settings. The master unit is displayed as
follows:
LED1 LED2 LED3
Current
Function Code Display Mode Display Mode Current Status Display Mode
Progress/Mode
n5 On 00 Blinking 00 Blinking
Step 2: Press "SW7" to send the project number offset command. The master module is displayed
as follows:
LED1 LED2 LED3
Current
Function Code Display Mode Display Mode Current Status Display Mode
Progress/Mode
n5 On 00 On OC On
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After 10 seconds, the system quits this mode and restores the normal operation mode.
NOTE: This function only needs to be set on the master system, which is the system with the
centralized control address SA2 DIP switch being "00000". For details, see the "Centralized Control
Address DIP Switch (SA2_Addr-CC)" section.
Press "SW7" and select the IDU project number query on the master unit. The master unit is
displayed as follows. Other modules are displayed in normal status.
LED1 LED2 LED3
Current
Function Code Display Mode Display Mode Current Status Display Mode
Progress/Mode
n8 On 00 On 00 On
Regardless of the current display status of wired controllers or display panels of all IDUs, the current
display status is all switched to the IDU project number. However, it does not influence the settings and
operation status of outdoor and IDUs.
On the master unit, press "SW6" to return to the upper level. The IDU retains the project number
display status.
On the master unit, press and hold "SW6" to quit the address display status for all IDUs and return
to the upper level.
If no quit button operations are performed on the master unit for 30 minutes, the function setting
automatically quits and the unit restores the current status.
Step 6: If the n8 IDU address query is selected, the display is as follows:
LED1 LED2 LED3
Number of IDUs Number of IDUs
Function Code Display Mode (Thousands-place Display Mode (Tens-place Display Mode
Hundreds- place) Ones-place)
n9 On 00 On 00 Blinking
The digital LED2 displays the number of IDUs (thousands-place hundreds-place) and the digital
LED3 displays the number of IDUs (tens-place ones place). For example, if the number of IDUs is 75,
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"0075" is displayed.
If no button operations are performed on the master unit for five minutes, the function setting
automatically quits and the unit restores the current status.
Note: The online IDU quantity query function applies to a single refrigerating system only.
Step 7: If the n6 fault query is selected, the display is as follows. Enter the to-be-confirmed status of
fault query.
LED1 LED2 LED3
Current
Function Code Display Mode Display Mode Current Status Display Mode
Progress/Mode
n6 Blinking 00 Blinking 00 Blinking
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"01-05" indicates the fault sequence from the earliest to the latest.
If there are less than five historical faults, LED2 and LED3 display “00” indicating there are no more
historical faults after the last fault is displayed.
In fault query status, press and hold "SW7" for five seconds to clear all historical faults of the ODU.
Step 8: If the n7 parameter query is selected, the display is as follows. Enter the to-be-confirmed
status of parameter query.
LED1 LED2 LED3
Function Code Display Mode Current Progress/Mode Display Mode Current Status Display Mode
n7 Blinking 00 Blinking 00 Blinking
On the master unit, press "SW7" to confirm parameter query and enter the module confirmation
status for parameter query. The display is as follows:
LED1 LED2 LED3
Function Code Display Mode Module Address Display Mode Current Status Display Mode
n7 On 01 Blinking 00 Blinking
n7 On 02 Blinking 00 Blinking
n7 On 03 Blinking 00 Blinking
n7 On 04 Blinking 00 Blinking
Select a module for parameter query by pressing "SW1 (UP)" or "SW2 (DOWN)" and then press
"SW7". The display is as follows:
LED1 LED2 LED3
Function Code Display Mode Parameter Code Display Mode Current Status Display Mode
n7 On XX On Parameter value Blinking
LED2 displays the parameter code of the module and LED3 displays the parameter value.
Parameters are displayed in the following sequence. By default, the outdoor environment temperature
value is displayed. Select a corresponding parameter value by pressing "SW1 (UP)" or "SW2 (DOWN)".
Parameter Code Parameter Name Unit Remark
01 Outdoor environment temperature °C
02 Operation frequency of compressor 1 Hz
03 Operation frequency of compressor 2 Hz
04 Operation frequency of outdoor fan Hz
05 Module high-pressure °C
06 Module low-pressure °C
07 Discharge temperature of compressor 1 °C
08 Discharge temperature of compressor 2 °C
This parameter is invalid for the GMV5
09 Discharge temperature of compressor 3 °C
series.
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NOTE:
If a parameter value is negative, LED3 circularly displays the negative code "nE” and the numeric
value every one second. For example, for -30C, LED3 alternately displays “nE” for one second and then
“30” for another second.
The discharge temperature and environment temperature are displayed as four-digit values,
circularly displaying the higher two digits and the lower two digits. For example, if "01" and "15" are
alternately displayed, it indicates 115C. If "nE", "00", and "28" are alternately displayed, it indicates
-28C.
If a parameter is invalid for the unit, “00” is displayed.
If no button operations are performed on the master unit for five minutes, the function setting
automatically quits and the unit restores the current status.
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Step 9: If the nb ODU bar code query is selected, the display is as follows. Enter the to-be-confirmed
status of ODU bar code query.
LED1 LED2 LED3
Function Code Display Mode Current Progress/Mode Display Mode Current Status Display Mode
nb Blinking 00 Blinking 00 Blinking
Press "SW7" on the master unit to enter the next-level menu selection. The display is as follows:
LED1 LED2 LED3
Function Code Display Mode Module Address Display Mode Current Status Display Mode
nb On 01 Blinking 00 Blinking
nb On 02 Blinking 00 Blinking
nb On 03 Blinking 00 Blinking
nb On 04 Blinking 00 Blinking
Select a module for query by pressing "SW1 (▲)" or "SW2 (▼)" and then press "SW7". The display
is as follows:
LED1 LED2 LED3
Function Code Display Mode Parameter Code Display Mode Current Status Display Mode
nb On Un/Pc Blinking -n Blinking
Note: Un indicates the entire-unit bar code and Pc indicates the controller bar code.
After confirming the module, select a bar code sequence by pressing "SW1 (▲)" or "SW2 (▼)". The
display sequence is as follows:
Entire-unit bar code (bits 1-13) and controller bar code (bits 1-13), that is, entire-unit bar code
header → entire-unit bar code (bits 1-6) → entire-unit bar code (bits 7-12) → entire-unit bar code (bit 13)
→ controller bar code header → controller bar code (bits 1-6) → controller bar code (bits 7-12) →
controller bar code (bit 13). The display is as follows:
LED1 LED2 LED3
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
Code On Code On Code On
Example:
Entire-unit bar code: N1R0128150066
Controller bar code: N1M0128150067
The display sequence is as follows:
LED1 LED2 LED3
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
nb On Un Blinking -n Blinking
↓
LED1 LED2 LED3
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
N1 On R0 On 12 On
↓
LED1 LED2 LED3
Parameter Code Display Mode Parameter Code Display Mode Parameter Code Display Mode
81 On 50 On 06 On
↓
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If above function settings are incorrect, unit will run abnormal and compressor may even be
damaged.
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The GMV5 VRF provides two commissioning methods. One is to perform commissioning by
pressing buttons on the main board of ODU. The other is to perform commissioning on a PC through
professional software. Parameters of the ODU and IDU can be simultaneously displayed with the
second method. (For details about these methods, refer to respective instructions.)
3 ENGINEERING COMMISSIONING
PROCEDURES
3.1 Pre-commissioning Preparations
3.1.1 Overall Commissioning Plan
Before commissioning, the person-in-charge should learn about the overall engineering progress
plan, overall workload of engineering commissioning, possible influence factors in achieving the
commissioning progress, and required labors and materials.
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(2) Make sure that the commissioning software is correct before commissioning.
(3) The professional aftersales commissioning software provided by GREE should be used for
commissioning of GREE VRF system.
(4) Make sure that all required files and parameter records are prepared.
leakage?
Oil
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larger than 5°CK. If the difference is larger than 5°C K, it is required to check the ODU for leakage.
NOTE: Guarantee that the system has never been started before this test. Otherwise, the high
pressure value will be over-higher than the environment temperature or the low pressure value will be
over-lower than the environment temperature.
Example:
The outdoor environment temperature is 30°C(86°F) and the indoor environment temperature is
28°C(82°F). The pressure gauges connected with the system show that the high pressure value is
28°C(82°F) and the low pressure value is 27°C(81°F). The difference between the outdoor environment
temperature and either pressure value is less than 5°C K. It indicates that the system standby pressure
is normal.
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power factor decreases. Therefore, the power capacity should not be less than the maximum power of
the unit.
(4) Check air switches and fuse links for their models and using methods.
1) Commercial air conditioning units must be installed with independent air switches, fuse
links, and similar protectors. Reasonable models and using methods should be selected
for air switches and fuse links.
Remarks:
a. Air switches work for overload and short-circuit protection. Air switches provide a less
breaking current than fuse links and air switches react more slowly than fuse links. The
advantage of air switches is that they can be manually reset after a protection action.
b. Fuse links only work for short-circuit protection. They provide a large breaking current and
act slowly. However, fuses must be replaced after a protection action.
2) Select air switch models according to the power cable diameter and air switch
specifications. In general, the rated current of air switches should be larger than or equal to
the load current calculated based on the line, and less than or equal to the persistent
current rating allowed by the conductor.
(5) Check components in the electric box.
In the case of unit power-off, visually check whether any component in the electric box drops during
transportation. Then, check whether any component or cable is loose or drops by hand. For a
large-scale unit, power cable terminals of the patch panel and cable terminals connected with
connectors must be tightened with a sleeve spanner or screwdriver, and tightened once more after two
months of normal operation. Auxiliary contacts of AC connectors cannot be removed because they have
been debugged upon factory departure.
(6) Check the input power.
1) Power consistency check: Measure the power supply to be connected with the air
conditioning unit for its voltage, frequency, three-phase voltage unbalance factor, and
frequency offset. Specifications of the power supply should be consistent with power
specifications displayed on the unit nameplate. The fluctuation range of voltage should be
within ±10%.
2) Phase sequence check:
a. After powering on the unit, measure the grounded voltage value of N-bit on the power
patch panel and the voltage value between every two of L1, L2, and L3 bits. In general, the
voltage between N-bit and L1/L2/L3-bit should approach 220 V and the voltage between
every two of L1, L2, and L3 bits should approach 380 V. If the measurement result does not
match the above-mentioned normal value, check whether the external power cable is
inversely connected between the N wire and one of L wires.
b. Observe the code displayed on the digital LED of the main board AP1. If the fault code “U3”
is displayed, it indicates that the phase sequence of the external power cable connected
with the air conditioning unit is incorrect. Power off the unit and exchange any two phases
among L1, L2, and L3 bits on one end of the external power cable. Power on the unit and
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observe the code again. The fault code “U3” should disappear.
(2) Communication cables cannot be laid out in the same trough as power cables. Communication
cables should be independently laid out in hard fire-resistant PVC tubes. The parallel spacing
between communication cables and strong electric wires should be larger than 20 cm.
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Before starting commissioning, the outdoor unit must be power-on for more than 8 hours.
Otherwise, compressor may be damaged.
During daily operation, please keep the outdoor unit power-on at any time.
If unit is power-off for more than 24 hours, it must be preheated for at least 8 hours before
operation.
(2) When unit commissioning is started, the system automatically selects an operation mode
according to the environment temperature:
Cooling mode when the outdoor environment temperature is higher than 20°C(68°F).
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Heating mode when the outdoor environment temperature is lower than 20°C(68°F).
(3) Before starting commissioning, make sure again that stop valves of all basic modules of the
ODU have been completely opened.
(4) During commissioning, the front panel of ODU must be completely covered. Otherwise,
commissioning accuracy may be affected (as shown in the following figure).
(5) Before commissioning, make sure that appending refrigerants to pipes has finished completely
or for more than 70%.
(6) The following table describes progress display of each phase during commissioning:
Progress Description for Commissioning Phases
—— Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Meaning
Progress Display Display Display
Code Code Code
Status Status Status
The system is in
db On 01 On A0 On
non-commissioning status.
The system does not set any
db On 01 On CC On master unit, and a master unit
should be set.
01_Master unit
The system sets more than two
setting detection
db On 01 On CF On master units, and a master unit
should be set again.
The system successfully sets a
db On 01 On OC On master unit and automatically
enters the next step.
The system is assigning
db On 02 On Ad Blinking
addresses.
There is not any master IDU, and a
master IDU should be set through
the commissioning software. If no
02_Unit address db On 02 On L7 Blinking
master IDU is set within one
assignment
minute, the system will
automatically set one.
The system successfully assigns
db On 02 On OC On addresses and automatically
enters the next step.
LED3 displays the module
db On 03 On 01-04 Blinking quantity, which should be
03_Basic module
manually confirmed.
quantity confirmation
The system confirms the module
for ODU
db On 03 On OC On quantity and automatically enters
the next step.
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NOTE: In commissioning status, press and hold "SW3" and "SW4" simultaneously for more than
five seconds to enter the no-wired-controller commissioning mode. In this mode, the system does not
detect the communication status between the wired controller and IDU.
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Step 2: In power-off status of ODU, set the ODU to a corresponding static pressure mode according
to static pressure design requirements for outdoor engineering. For details about the setting method, see
the "Outdoor Fan Static Pressure Setting DIP Switch (SA6_ESP_S)" section. If there are not static
pressure requirements, retain the factory settings.
Step 3: In power-off status of ODU, set one module of ODU to master unit and other modules to
sub-modules. For details about the setting method, see the "Master Unit Setting DIP Switch
(SA8_MASTER-S)" section.
Step 4: If centralized control is required, set the centralized control address in power-off status of
ODU. For details about the setting method, see the "Centralized Control Address DIP Switch
(SA2_Addr-CC)" section. If centralized control is not required, retain the factory settings.
Step 5: Power on all outdoor and IDUs. If LED3 displays “A0” on main boards of all modules of ODU
and the wired controller of each IDU displays “A0”, it indicates that the unit is in non-commissioning
status.
Step 6: Find the module with its address being “01”, which is the master unit. On the master unit,
press and hold "SW7" for more than five seconds to enter unit commissioning.
Step 7: Wait for the unit to automatically operate commissioning steps 01 and 02.
Exception 1: If the master unit is incorrectly set in step 01, the following faults are displayed in step
01:
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
The system does not set any master
db On 01 On CC On
unit, and a master unit should be set.
The system sets more than two master
01_Master db On 01 On CF On units, and a master unit should be set
unit settings again.
The system successfully sets a master
db On 01 On OC On unit and automatically enters the next
step.
According to the above fault symptoms, set the master unit again by referring to the setting method
in the "Master Unit Setting DIP Switch (SA8_MASTER-S)" section. Then enter unit commissioning
again.
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Exception 2: If no master IDU is detected in step 02, the following faults are displayed in step 02:
LED1 LED2 LED3
Function Code Display Mode Current Progress Display Mode Current Status Display Mode
db On 02 On L7 Blinking
In this case, all buttons are invalid. Users can set the master IDU through the commissioning
software, wired controller, or commissioning remote controller within one minute. If no master IDU is set
within one minute, the system will automatically set a master IDU. Then the system automatically enters
the next step.
Step 7: When the unit runs to step 03, users need to manually confirm the number of outdoor
modules. The main board of each module is displayed as follows:
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3
Code Display Status Code Display Status Code Display Status
Module
03_Module quantity confirmation db On 03 On Blinking
quantity
If the displayed quantity is consistent with the number of actually connected modules, press "SW7"
on the master unit to confirm. The main board is displayed as follows and the unit automatically enters
commissioning step 04.
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3
Code Display Status Code Display Status Code Display Status
03_Module quantity confirmation db On 03 On OC On
If the displayed quantity is inconsistent with the number of actually connected modules, check
whether communication cables are correctly connected between modules in power-off status. Then
perform commissioning again.
It is very important to correctly confirm the number of ODUs. If the confirmed quantity is
inconsistent with the actual quantity, the system may improperly run.
Step 8: When the unit runs to step 04, users need to manually confirm the number of indoor
modules. The main board of each module is displayed as follows:
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress
Display Display Display
Code Code Code
Status Status Status
04_Indoor unit quantity Number of
db On 04 On Blinking
confirmation connected IDUs
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If the displayed quantity is consistent with the number of actually connected modules, press "SW7"
on the master unit to confirm. The main board is displayed as follows and the unit automatically enters
the next commissioning step.
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3
Code Display Status Code Display Status Code Display Status
04_Indoor unit quantity confirmation db On 04 On OC On
It is very important to correctly confirm the number of IDUs. If the confirmed quantity is
inconsistent with the actual quantity, the system may improperly run.
Step 9: Unit commissioning step 05 is internal communication detection.
If no exception is detected, the main board is displayed as follows and the unit automatically enters
the next commissioning step.
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3 Meaning
Code Display Status Code Display Status Code Display Status
05_Internal The system completes
communication db On 05 On OC On detection and automatically
detection enters the next step.
If an exception is detected, the unit retains the current status and waits for manual
troubleshooting. Corresponding faults include:
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3 Meaning
Code Display Status Code Display Status Code Display Status
The system detects
communication failure between
db On 05 On C2 On
master unit and inverter
compressor driver.
The system detects
communication failure between
05_Internal db On 05 On C3 On
master unit and inverter fan
communication
driver.
detection
The rated capacity ratio is
db On 05 On CH On over-high between indoor and
ODUs.
The rated capacity ratio is
db On 05 On CL On over-low between indoor and
ODUs.
For details about the above troubleshooting method, refer to the "Troubleshooting Method" part.
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For details about the above troubleshooting method, refer to the "Troubleshooting Method" part.
Step 11: Unit commissioning step 07 is component detection for IDU.
If no exception is detected, the main board is displayed as follows and the unit automatically enters
the next commissioning step.
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
07_Component The system detects that no IDU
detection for db On 07 On OC On component fails and automatically
IDU enters the next step.
If an exception is detected, the unit retains the current status and waits for manual troubleshooting.
Corresponding faults include:
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
07_Component XXXX/Corresponding The system detects
db On 07 On On
detection for IDU fault code component failure of IDU.
"XXXX" indicates the project number of the faulty IDU. The corresponding fault code is displayed
after three seconds. For example, if a d5 fault occurs on IDU 100, LED3 will circularly display "01", "00"
(two seconds later), and "d5" (two seconds later).
For details about the above troubleshooting method, refer to the "Troubleshooting Method" part.
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If it is detected that the compressor preheating period is less than eight hours, an exception is
prompted and the main board is displayed as follows.
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
The system gives a prompt if
08_Compressor
the compressor preheating
preheating db On 08 On U0 On
period is less than eight
confirmation
hours.
Before starting commissioning, the outdoor unit must be power-on for more than 8 hours.
Otherwise, compressor may be damaged.
During daily operation, please keep the outdoor unit power-on at any time.
If unit is power-off for more than 24 hours, it must be preheated for at least 8 hours before
operation.
If no refrigerant exists in the system or the refrigerant volume does not meet the system startup
requirements, "U4 lack of refrigerant protection" is prompted and the main board is displayed as follows.
The unit cannot enter the next commissioning step. In this case, check for leakage or append
refrigerants till the exception disappears.
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Step 14: Unit commissioning step 10 is pre-startup ODU valve status detection.
If the master unit is displayed as follows, it indicates that the unit is being enabled.
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
10_Pre-startup ODU Outdoor unit valves
db On 10 On ON On
valve status detection are being opened.
If the master unit is displayed as follows, it is required to check again whether the ODU valves are
completely opened.
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3 Meaning
Code Display Status Code Display Status Code Display Status
10_Pre-startup It is required to check again
ODU valve status db On 10 On U6 On whether the ODU valves are
detection completely opened.
After confirming that all valves are completely opened, press "SW7" to enter the next commissioning
step.
If it is detected that the unit valve status is normal, the main board is displayed as follows and the
unit automatically enters the next commissioning step.
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
10_Pre-startup
Outdoor unit valves have
ODU valve status db On 10 On OC On
been properly opened.
detection
Step 15: Unit commissioning step 11 is manually calculated refrigerant perfusion status.
Without operations, the system gives a function prompt and automatically enters the next step.
Step 16: Unit commissioning step 12 is unit commissioning startup confirmation.
To avoid enabling the unit before all preparations are completed, it is required to confirm again
whether to enable the unit.
If the master unit is displayed as follows, it indicates that the unit is waiting for enabling confirmation.
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
12_Unit The system waits for a unit
commissioning db On 12 On AP Blinking commissioning startup
startup confirmation command.
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If it is confirmed to enable the unit, press "SW7". The main board is displayed as follows and the unit
automatically enters the next commissioning step.
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3 Meaning
Code Display Status Code Display Status Code Display Status
The unit is set to
12_Unit
manually-calculated refrigerant
commissioning db On 12 On AE On
perfusion commissioning
startup confirmation
status.
Step 17: After unit startup confirmation, the system automatically selects the cooling or heating
mode according to the environment temperature.
A. If the system selects the cooling mode, the main board is displayed as follows:
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
The system is in
cooling-mode
commissioning operation
(the system
db On 15 On AC On
automatically selects the
commissioning operation
mode without needing
manual settings).
A fault occurs on the
Corresponding cooling-mode
db On 15 On On
fault code commissioning
operation.
A fault occurs on other
modules during the
15_Cooling db On 15 On J0 On cooling-mode
commissioning commissioning
operation operation.
A fault occurs on ODU
db On 15 On U9 On
pipes.
The system detects pipe
failure of IDU. "XXXX"
indicates the project
number of the faulty IDU.
The fault code "U8" is
displayed after three
db On 15 On XXXX/U8 On
seconds. For example, if
a U8 fault occurs on IDU
100, LED3 will circularly
display "01", "00" (two
seconds later), and "U8"
(two seconds later).
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B. If the system selects the heating mode, the main board is displayed as follows:
Commissioning Code Progress Code Status Code
LED1 LED2 LED3
Progress Meaning
Display Display Display
Code Code Code
Status Status Status
The system is in
heating-mode
commissioning operation
(the system
db On 16 On AH On
automatically selects the
commissioning operation
mode without needing
manual settings).
A fault occurs on the
Corresponding heating-mode
db On 16 On On
fault code commissioning
operation.
A fault occurs on other
modules during the
16_Heating db On 16 On J0 On heating-mode
commissioning commissioning
operation operation.
A fault occurs on ODU
db On 16 On U9 On
pipes.
The system detects pipe
failure of IDU. "XXXX"
indicates the project
number of the faulty IDU.
The fault code "U8" is
displayed after three
db On 16 On XXXX/U8 On
seconds. For example, if
a U8 fault occurs on IDU
100, LED3 will circularly
display "01", "00" (two
seconds later), and "U8"
(two seconds later).
Step 18: If no exception occurs when the unit continuously operates for 40 minutes, the system
automatically confirms commissioning completion, stops the entire unit, and restores the standby status.
The main board is displayed as follows:
Commissioning Code Progress Code Status Code
Progress LED1 LED2 LED3 Meaning
Code Display Status Code Display Status Code Display Status
The unit has completed
commissioning and in
17_Commissioning standby status. LED1
01~04 On OF On OF On
completion status displays the module
address; LED2 and LED3
display "OF".
Step 19: After unit commissioning is completed, set unit functions according to the actual
engineering requirements on functions. For details about the setting method, refer to the "System
Function Setting Method" part. Skip this step if there are not special requirements.
Step 20: Deliver the unit for use and let users know the precautions.
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Click "Start" to enter the commissioning function and the software automatically performs
commissioning. " " indicates that commissioning is being performed on the phase and " "
For the phase with "OK" displayed, a manual confirmation is required for entering the next
commissioning step. Click " " to display relevant information detected on this phase, which provides
references for selection. Click "Close" to close the information (the number of commissioning units is
displayed in "3 Confirm ODU Basic Module NO." and "4 Confirm IDU NO."; the preheating period is
displayed in “8 Compressor. Preheat Confirmation").
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" " indicates that commissioning is not passed on the phase and troubleshooting is required
(after troubleshooting, the unit automatically enters the next step if no "OK" exists or click "OK" to enter
the next step). Click " " to display relevant information detected on this phase, which provides
references for troubleshooting. Click "Close" to close the information.
During commissioning, click "Stop" to stop commissioning and then click "Start" to continue
commissioning till commissioning ends. "Back" and "Skip" are provided in "10 ODU Valves Check Before
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Startup". When an exception occurs in step 10, click "Back" to return to step 9 and then click "OK" in step
9 to perform commissioning again for step 10. If a U6 fault (valve exception) occurs in step 10, users can
click "Skip" to skip the fault. For other faults, "Skip" is unavailable.
Commissioning steps 11, 13, and 14 are reserved. Steps 13, 14, 15, and 16 are parallel steps (one
of the four steps will be selected according to the actual unit).
At last, engineering commissioning is completed when " " is displayed on "Project Debug
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Completion".
Note: During commissioning, users must listen to the operating sound of outdoor and indoor fans
and compressors to check for exceptions.
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Step 4: On the engineering debugging page, click “Startup” button to start engineering debugging;
press “Stoppage” button to pause the engineering debugging;
Step 5: Once it entered the engineering debugging, Portable Commissioning Tool will display
current progress of engineering debugging (step#). As for step 3, 4, 8 and 12,
it needs to click “OK” button to enter into the next step debugging. “Skip” can be selected for step 10.
Detailed information check is available for step 3, 4, 5, 6 and 7.
Step 6: Once engineering debugging is finished, the outdoor unit displays 01 AC or AH OF (or error
code when there’s malfunction; on is displayed when the unit is displayed)
Warning: After finishing operating this product, the wiring of air conditioner must be resumed.
Otherwise, it may affect the actual operation of user!
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CHAPTER 4 MAINTENANCE
PART 1 FAILURE CODE TABLE
1 System Failure Code Table
Indoor:
Error Code Content Error Code Content
Malfunction of lower water temperature
L0 Malfunction of IDU d2
sensor of water tank
L1 Protection of indoor fan d3 Malfunction of ambient temperature sensor
Malfunction of entry-tube temperature
L2 Auxiliary heating protection d4
sensor
Malfunction of exit-tube temperature
L3 Water-full protection d6
sensor
L4 Abnormal power supply for wired controller d7 Malfunction of humidity sensor
L5 Freeze prevention protection d8 Malfunction of water temperature sensor
L7 No main IDU d9 Malfunction of jumper cap
L8 Power supply is insufficient dA Web address of IDU is abnormal
For single control over multiple units,
L9 dH PCB of wired controller is abnormal
number of IDU is inconsistent
For single control over multiple units, IDU Setting capacity of DIP switch code is
LA dC
series is inconsistent abnormal
Malfunction of air outlet temperature
LH Alarm due to bad air quality dL
sensor
LC IDU is not matching with outdoor unit dE Malfunction of indoor CO2 sensor
Malfunction of upper water temperature
LL Malfunction of water flow switch dF
sensor of water tank
Rotation speed of EC DC water pump is Malfunction of backwater temperature
LE dJ
abnormal sensor
Malfunction of inlet tube temperature
LF Malfunction of shunt valve setting dP
sensor of generator
Setting of functional DIP switch code is Malfunction of drainage pipe temperature
LJ dU
wrong sensor of generator
LP Zero-crossing malfunction of PG motor db Debugging status
Indoor unit’s branch is not inconsistent for Malfunction of solar power temperature
LU dd
one-to-more unit of heat recovery system sensor
d1 Indoor PCB is poor dn Malfunction of swing parts
Outdoor:
Error Code Content Error Code Content
Current sensor of compressor 1 is
E0 Malfunction of ODU FH
abnormal
Current sensor of compressor 2 is
E1 High-pressure protection FC
abnormal
Current sensor of compressor 3 is
E2 Discharge low-temperature protection FL
abnormal
Current sensor of compressor 4 is
E3 Low-pressure protection FE
abnormal
High discharge temperature protection of Current sensor of compressor 5 is
E4 FF
compressor abnormal
Current sensor of compressor 6 is
J0 Protection for other modules FJ
abnormal
J1 Over-current protection of compressor 1 FP Malfunction of DC motor
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Debugging:
Error Code Content Error Code Content
Alarm because ODU quantity is
U0 Preheat time of compressor is insufficient C6
inconsistent
Wrong setting of ODU’s capacity
U2 C7 Abnormal communication of converter
code/jumper cap
U3 Power supply phase sequence protection C8 Emergency status of compressor
U4 Refrigerant-lacking protection C9 Emergency status of fan
Wrong address for driving board of
U5 CA Emergency status of module
compressor
U6 Alarm because valve is abnormal CH Rated capacity is too high
U8 Malfunction of pipeline for IDU CC No main unit
The matching ratio of rated capacity for
U9 Malfunction of pipeline for ODU CL
IDU and ODU is too low
Communication malfunction between
UC Setting of main IDU is succeeded CE
mode exchanger and IDU
Emergency operation DIP switch code of
UL CF Malfunction of multiple main control units
compressor is wrong
Address DIP switch code of system is
UE Charging of refrigerant is invalid CJ
shocking
Identification malfunction of IDU of mode
UF CP Malfunction of multiple wired controller
exchanger
Communication malfunction between IDU, Communication malfunction between IDU
C0 CU
ODU and IDU’s wired controller and the receiving lamp
Communication malfunction between main
C2 Cb Overflow distribution of IP address
control and inverter compressor driver
Communication malfunction between main Communication malfunction between
C3 Cd
control and inverter fan driver mode exchanger and ODU
Malfunction of network for IDU and ODU of
C4 Malfunction of lack of IDU Cn
mode exchanger
Alarm because project code of IDU is Communication malfunction of mode
C5 Cy
inconsistent exchanger
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Status:
Error Code Content Error Code Content
A0 Unit waiting for debugging Ay Shielding status
Refrigerant recovery operation of
A2 n0 SE operation setting of system
after-sales
A3 Defrosting n3 Compulsory defrosting
Limit setting for max. capacity/output
A4 Oil-return n4
capacity
Compulsory excursion of engineering code
A6 Heat pump function setting n5
of IDU
A7 Quiet mode setting n6 Inquiry of malfunction
A8 Vacuum pump mode n7 Inquiry of parameters
AH Heating n8 Inquiry of project code of IDU
AC Cooling n9 Check quantity of IDU on line
AL Charge refrigerant automatically nA Heat pump unit
AE Charge refrigerant manually nH Heating only unit
AF Fan nC Cooling only unit
AJ Cleaning reminding of filter nE Negative code
Debugging confirmation when starting up
AP nF Fan model
the unit
AU Long-distance emergency stop nJ High temperature prevention when heating
Eliminate the long-distance shielding
Ab Emergency stop of operation nU
command of IDU
Ad Limit operation nb Bar code inquiry
Length modification of connection pipe of
An Child lock status nn
ODU
Note: Previous faults in the system can be queried on the main board of the ODU and
commissioning software. See n6 Fault Enquiry of the ODU or enquiry function of the commissioning
software for the method.
For example, when E4 is displayed on the ODU, find line E and column 4 in the above tables. The
fault is shown in the intersection of the line and column: High exhaust temperature protection.
NOTE: Previous faults in the system can be queried on the main board of the ODU and
commissioning software. See n6 Fault Enquiry of the ODU or enquiry function of the commissioning
software for the method.
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NOTE1: If the enquired IDU is normal, no fault code will be displayed in the temperature area; if the
unit indoor has multiple faults, fault codes will be displayed in the temperature area at an interval of 3
seconds.
NOTE2: Press the “ON/OFF” button on the interface of IDU project number and fault enquiry to exist
the parameter enquiry interface.
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NOTE: Solution of C5 fault when multiple cooling systems are controlled in a centralized way.
When multiple cooling systems are controlled in a centralized way, the C5 fault, i.e. project number
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conflict, may occur on different cooling systems. In such case, set project numbers of each system and
solve the fault as follows:
(1) Project number conflict:
When multiple systems are controlled in a centralized way, if two or more IDUs share the same
project number, the engineer number conflict occurs. In that case, IDUs cannot be switched to varied
modes or be turned on or off. The whole device cannot be started before the conflict is solved. The
commissioning software will show the following page:
Figure 1
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Figure 2
If project commissioning is finished and the IDU where the conflict occurs needs to be set separately.
Click Project Number Conflict, as shown in Figure 3. The pop-up box comprises two parts: conflicting
IDU box, showing the IDU's project number, system number and time; setting box, showing the IDU
project number setting and setting button.
Figure 3
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Choose one IDU in the conflicting IDU box shown in Figure 3 and click Set in the setting box.
Choose a value in the pop-up box shown in Figure 4 and click Set.
Figure 4
If the conflict is solved, the system will return to the normal status and IDUs can be operated, as
shown in Figure 5:
Figure 5
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If project commissioning is not finished and all the IDUs' project numbers need to be reset, click Set
All IDUs Project Number shown in Figure 2. As shown in Figure 6, the pop-up box comprises two parts:
Systems Selection, where you can choose the system to be reset; Settings box, where you can give the
resetting instruction.
Figure 6
Choose one or multiple systems in the Systems Selection box and click Set in the Settings box, as
shown in Figure 6. Click Set, as shown in Figure 7.
Figure 7
If the conflict is solved, the system will return to the normal status and IDUs can be operated as
shown in Figure 5.
① Manual setting on the communicator and remote controller:
When the project number conflict occurs, you can use the communicator or remote controller to
revise project numbers and solve the conflict. See the manual of the communicator or remote controller
for the method.
② Setting of auto project number deviation on ODU's main board (recommended):
(1) You can set auto IDU project number deviation via the ODU's main board as follows:After the
whole system is commissioned, short press SW3 on the controlling unit and the system will
enter the standby status as follows:
LED1 LED2 LED3
Function Code LED Status Progress LED Status Status LED Status
A7 Flicker 00 Flicker 00 Flicker
A6 Flicker 00 Flicker 00 Flicker
A2 Flicker 00 Flicker 00 Flicker
A8 Flicker 00 Flicker 00 Flicker
n0 Flicker 01 Flicker 00 Flicker
n1 Flicker 00 Flicker 00 Flicker
n2 Flicker 00 Flicker 00 Flicker
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(2) Press SW2 (▼) on the controlling unit and select n5. Short press SW7 to show the following
information:
Fdsfsgdgdfgdfgdfgfdgdfgfdgsdgdf
LED1 LED2 LED3
Function Code LED Status Progress LED Status Status LED Status
n5 Solid On 00 Flicker OC Flicker
(3) When project number deviation is to be confirmed, short press SW7 confirmation button to
enter the project number deviation status as shown in the following:
LED1 LED2 LED3
Function Code LED Status Current Progress/Mode LED Status Status LED Status
n5 Solid On 00 Solid On OC Solid On
IDU project numbers in all systems will automatically deviate. The conflict will be solved in about 1
minute and the system will work properly.
The automatic deviation function only works when it is enabled on the controlling unit in the system,
of which the centralized control address is 00000.
Note: When there are only a few conflicting IDUs, manual setting is recommended. This method
only applies to conflicting IDUs and does only affect other IDUs' project numbers.
In case of many conflicting IDUs, auto deviation is recommended. This method is faster, but may
change project numbers of normal IDUs. This method applies for the first commissioning after
installation.
Fault
Fault Possible reasons Solution
code
1. Check the power supply of the
control board. Replace the control
1. The control board is powered off;
board if it works properly;
2. The compressor drive board is powered
2. Check the power supply of the
Communication failure off;
drive board. Replace the drive board
between main control 3. The communication cable between the
C2 if it works properly;
board and inverter control board and compressor drive board
3. Connect the main board and drive
compressor drive is not connected;
board using the communication
4. The compressor drive board's dial switch
cable;
SA201 is wrong.
4. Adjust the dial switch of the
compressor drive board.
Compressor drive 1. Replace the compressor drive
P3 1. The compressor drive board is faulty.
module reset protection board.
1. The drive board's IPM module is 1. Replace the compressor drive
damaged; board;
Inverter compressor
P5 2. The compressor's UVW cable is not 2. Reconnect the compressor's UVW
over-current protection
connected properly; cable;
3. The compressor is damaged. 3. Replace the compressor.
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Fault
Fault Possible reasons Solution
code
1. The drive board's IPM module is 1. Replace the compressor drive
damaged; board;
Compressor drive IPM
P6 2. The compressor's UVW cable is not 2. Reconnect the compressor's UVW
module protection
connected properly; cable;
3. The compressor is damaged. 3. Replace the compressor.
Compressor drive 1. Replace the compressor drive
P7 1. The compressor drive board is faulty.
temperature sensor fault board.
1. Replace the compressor drive
1. The compressor drive board is faulty;
Compressor drive IPM board;
2. Thermal gel is not applied evenly on the
P8 over-temperature 2. Apply thermal gel evenly on the
IPM module;
protection IPM module;
3. The IPM module is not screwed properly.
3. Screw the IPM module properly.
1. Replace the compressor drive
Inverter compressor 1. The compressor drive board is faulty.
P9 board.
out-of-step protection 2. The compressor is damaged.
2. Replace the compressor.
1. Lower the voltage of the input
Compressor drive DC 1. Does the voltage of the input power cable
power cable to the required range;
PH bus high voltage of the whole system exceed 465 V;
2. Replace the compressor drive
protection 2. The compressor drive board is faulty.
board.
1. Elevate the voltage of the input
Compressor drive DC 1. Is the voltage of the input power cable of
power cable to the required range;
PL bus low voltage the whole system lower than 200 V;
2. Replace the compressor drive
protection 2. The compressor drive board is faulty.
board.
Compressor drive
1. Replace the compressor drive
PC current check circuit 1. The compressor drive board is faulty.
board.
fault
1. Elevate the voltage of the input
1. Is the voltage of the input power cable of
Compressor drive power cable to the required range;
PF the whole system lower than 200 V;
recharging circuit fault 2. Replace the compressor drive
2. The compressor drive board is faulty.
board.
1. Replace the compressor drive
1. The drive board is damaged;
board;
Inverter compressor 2. The compressor's UVW cable is not
PJ 2. Reconnect the compressor's UVW
starting failure connected properly;
cable;
3. The compressor is damaged.
3. Replace the compressor.
1. Check the power supply of the
control board. Replace the control
1. The control board is powered off; board if it works properly;
2. The fan drive board is powered off; 2. Check the power supply of the
Communication failure
3. The communication cable between the drive board. Replace the drive board
between main control
C3 control board and fan drive board is not if it works properly;
board and variable
connected; 3. Connect the main board and drive
frequency fan drive
4. The fan drive board's dial switch is board using the communication
wrong. cable;
4. Adjust the dial switch of the fan
drive board.
Fan drive module reset
H3 1. The fan drive board is faulty. 1. Replace the fan drive board.
protection
1. The fan drive board's IPM module is
damaged; 1. Replace the fan drive board;
Variable frequency fan
H5 2. The fan's UVW cable is not connected 2. Reconnect the fan's UVW cable;
over-current protection
properly; 3. Replace the fan.
3. The fan is damaged.
1. The fan drive board's IPM module is
damaged; 1. Replace the fan drive board;
Fan drive IPM module
H6 2. The fan's UVW cable is not connected 2. Reconnect the fan's UVW cable;
protection
properly; 3. Replace the fan.
3. The fan is damaged.
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Fault
Fault Possible reasons Solution
code
Fan drive temperature
H7 1. The fan drive board is faulty. 1. Replace the fan drive board.
sensor fault
1. The fan drive board is faulty; 1. Replace the fan drive board;
Fan drive IPM
2. Thermal gel is not applied evenly on the 2. Apply thermal gel evenly on the
H8 over-temperature
IPM module; IPM module;
protection
3. The IPM module is not screwed properly. 3. Screw the IPM module properly.
Variable frequency fan 1. The fan drive board is faulty. 1. Replace the fan drive board.
H9
out-of-step protection 2. The fan is damaged. 2. Replace the fan.
1. Does the voltage of the input power cable 1. Lower the voltage of the input
Fan drive DC bus high
HH of the whole system exceed 410 V; power cable to the required range;
voltage protection
2. The fan drive board is faulty. 2. Replace the fan drive board.
1. Elevate the voltage of the input
1. Is the voltage of the input power cable of
power cable to the required range;
the whole system lower than 205 V;
Fan drive DC bus low 2. Connect the fan drive board with
HL 2. Is the fan drive board well connected with
voltage protection the compressor drive board
the compressor drive board;
according to the wiring diagram;
3. The fan drive board is faulty.
3. Replace the fan drive board.
Fan drive current
HC 1. The fan drive board is faulty. 1. Replace the fan drive board.
detection circuit fault
1. The drive board is damaged;
1. Replace the fan drive board;
Variable frequency fan 2. The fan's UVW cable is not connected
HJ 2. Reconnect the fan's UVW cable;
starting failure properly;
3. Replace the fan.
3. The fan is damaged.
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Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
when the IDU Clean the
is working in system and
the heating clear the
2.2.1
mode and the impurities.
Affected by
electronic —— Replace the
impurities in
expansion 2.2 The body of the
the system
valve is electronic electronic
opened to expansion expansion
2000PLS, the valve in the Other reasons valve.
intake mode
temperature of switcher is
the IDU's coil Replace the
faulty.
is more than 2.2.2 The body of the
valve body is —— electronic
10°C(18°F)
faulty. expansion
higher than
valve.
the intake
temperature;
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
3.1 The Touch the pipe Replace and
fluid pipe is along the —— —— solder the
blocked. flowing pipe.
direction of
refrigerant to
feel the
3.2 The gas temperature Replace and
pipe is difference. The —— —— solder the
The system's blocked. difference is pipe.
exhaust large or part of
3. The temperature the pipe is
system rises and the low frosting.
pipeline is pressure is too Touch the pipe 3.3.1 The
Replace and
blocked. low (compared along the block is
solder the
with the flowing caused by
High exhaust pipe.
reference value). direction of solder.
E4 temperature 3.3 The
refrigerant to Cut off the
protection pipe that
feel the pipe to see
connects
temperature 3.3.2 The if it is
the IDU is Replace and
difference. The pipeline is blocked.
blocked. solder the
difference is blocked by
pipe.
large or part of impurities.
the pipe is
frosting.
The system's 4.1 Not Inject
exhaust enough —— —— —— refrigerant as
temperature refrigerant required.
4. Lacking rises and the low Use the Stop the leak.
4.2
refrigerant pressure is too refrigerant leak Pump out air
Refrigerant
low (compared detector to —— —— and inject
pipe
with the detect the leak refrigerant
leakage
reference value). along the pipe. again.
166
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Stop the whole
system. Test
the system's
balance
pressure 20
minutes later
and convert the
pressure into Discharge
the existing
5. Wrong corresponding refrigerant
refrigerant is saturation —— —— —— —— and inject the
injected. temperature. correct
Compare it refrigerant as
with the required.
outdoor
ambient
High exhaust temperature. If
E4 temperature the difference
protection is larger than
5°C(9°F), it is
exceptional.
6. Exhaust Replace the
temperature temperature
—— —— ——
sensor sensor or
failure main board.
7. The
ambient
temperature The outdoor It is a normal
exceeds the ambient Measure the phenomenon
scope of —— temperature ambient —— —— caused by the
temperature exceeds temperature. protection
required for 50°C(122°F). function.
safe
operation.
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
When the 1.2 The Reset the 1.2.1 The
1. The system is controlling ODU. control Connect
ODU's working in the heating Listen to wire of the the
Low electronic heating mode electronic the sound electronic electronic
exhaust expansion and the ODU's expansion and touch expansion Manual expansion
E2
temperature valve is electronic of the main the tube to valve is check valve's
protection not expansion valve board or see if the not control wire
working is opened to the electronic connected to the main
properly. 100PLS, the electronic expansion to the main board.
intake expansion valve is board.
167
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
temperature of valve of reset. 1.2.2 The
the the If it is set, it control
corresponding subcooler is normal. wire that Repair or
liquid-air is faulty. Otherwise, connects replace the
separator is it is faulty. the control wire
Manual
more than electronic of the
check
1°C(1.8°F) expansion electronic
lower than the valve to expansion
low-pressure the main valve.
saturation board is
temperature broken.
and the Clean the
difference system and
1.3.1
between the clear the
Affected
compressor's 1.3 The impurities.
by
exhaust body of the —— Replace the
impurities
temperature or electronic body of the
in the
cover expansion Other electronic
system
temperature valve is reasons expansion
and the not valve.
high-pressure working Replace the
1.3.2 The
temperature is properly. body of the
body of the
smaller than —— electronic
valve is
10°C(18°F). expansion
faulty.
valve.
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
2.1.1 The
When the
control wire
system is Connect the
of the
working in the electronic
electronic
cooling mode Reset the IDU. Manual expansion
expansion
and the ODU's Listen to the check valve's control
valve is not
electronic 2.1 The sound and wire to the
connected to
2. The IDU's expansion controlling of touch the tube main board.
the main
Low electronic valve is electronic to see if the
board.
exhaust expansion opened to expansion electronic
E2 2.1.2 The
temperature valve is not 200PLS, the valve by expansion
exhaust control wire
protection working main board valve is reset.
temperature ofof indoor unit that Repair or
properly If it is set, it is
the IDU's coil is abnormal. connecting replace the
normal.
is more than the Manual control wire of
Otherwise, it is
electronic check the electronic
1°C°(1.8°F) faulty.
expansion expansion
lower than the
valve to the valve.
intake pipe's
main board
temperature
is broken.
168
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
and the Clean the
difference system and
between the clear the
2.2.1
compressor's impurities.
2.2 The body Affected by
exhaust —— Replace the
of the impurities in
temperature body of the
electronic the system
or cover electronic
expansion Other reasons
temperature expansion
valve is not
and the valve.
working
high-pressure Replace the
properly.
temperature 2.2.2 The body of the
is smaller than valve body is —— electronic
10°C(18°F). faulty. expansion
valve.
Replace the
3. Exhaust
temperature
temperature —— —— —— —— ——
sensor or main
sensor failure
board.
Check the
necessary
amount of
Incorrect refrigerant
4. Too much Other quantity of and discharge
—— —— ——
refrigerant reasons refrigerant is the unneeded
injected. refrigerant
slowly via the
stop valve of
the fluid pipe.
169
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Touch the
pipe along
the flowing
direction of
refrigerant to Replace
2.2 The feel the and
fluid pipe is temperature —— —— solder
blocked. difference. the
The pipe.
difference is
large or part
of the pipe is
frosting.
Touch the Replace
2.4.1 The
pipe along and
block is
the flowing solder
caused by
direction of the
solder.
2.4 The refrigerant to pipe.
pipe that feel the Cut off the
connects temperature pipe and
Replace
the IDU is difference. 2.4.2 The check it.
and
blocked. The pipeline is
solder
difference is blocked by
the
large or part impurities.
pipe.
of the pipe is
frosting.
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
3.1 In the
cooling It is a normal
mode, the Measure the phenomenon
outdoor outdoor ambient —— —— caused by
temperature temperature. the protection
is over function.
50°C(122°F).
3. The
High 3.2 In the
ambient
E1 pressure —— heating
temperature
protection mode, the
is too high. It is a normal
actual
Measure the phenomenon
ambient
temperature of the —— —— caused by
temperature
unit's return air. the protection
of the IDU's
function.
return air is
over
30°C(86°F).
170
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Stop the whole
system. Test the
system's balance
pressure 20
minutes later and
convert the
pressure into the
4.1 The high
corresponding Replace the
pressure
saturation —— —— high pressure
sensor is
temperature. sensor.
faulty.
Compare it with
the outdoor
ambient
temperature. If the
difference is larger
than 5°C(9°F), it is
4. The
exceptional.
pressure
—— Connect the stop
sensor is
valve of the
faulty.
module fluid pipe
and gas pipe to
the high and low
pressure gauges
4.2 The high and transform the
pressure and readings into Reconnect
low pressure corresponding the high- and
—— ——
sensors are temperatures. low-pressure
connected Compare them to sensors.
reversely. the high- and
low-temperatures
tested by the
system. If the
difference is larger
than 5°C(9°F), it is
exceptional.
5.1.1 The
pressure
switch is
—— not —— Reconnect it.
connected
5.1 The high to the main
pressure board.
switch is not 5.1.2 The
E1 protection
5. The high connected to connect
is displayed
pressure the main wire
on the unit
switch is board. between Reconnect
when it is
faulty. —— the —— them with the
powered on.
pressure wire.
switch and
main board
is faulty.
5.2 The high
Replace the
pressure
—— —— —— pressure
switch is
switch.
damaged.
171
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
6.1.1 The power
cable Reconnect the
Manual
connecting the motor with the
check
motor and main power cable.
6.1 The board is loose.
Manual
IDU's fan is 6.1.2 The
check Connect or
faulty. electric capacity Manual
replace the
is not connected check
electric capacity.
or is damaged.
6.1.3 The motor Other Replace the
is damaged. reasons motor.
6.2.1 The fan
A. The
motor is not
ODU's fan
properly
does not Manual Reconnect it
connected with
work in the check properly.
6. The fan the control board
cooling
is not of the motor with
mode. B. The
working the power cable.
IDU's motor
properly. 6.2.2 The fan
does not
motor is not
work in the
High properly
heating
E1 pressure 6.2 The connected with Manual Reconnect it
mode. Manual
protection ODU's fan is the control board check properly.
check
faulty. of the motor with
the signal
feedback cable.
6.2.3 The control
Replace the
board of the Manual
control board of
fan's motor is check
the motor.
damaged.
6.2.4 The main
board of the Other Replace the
fan's motor is reasons motor.
damaged.
Check the
necessary
amount of
Incorrect
7. Too refrigerant and
Other quantity of
much —— —— —— discharge
reasons refrigerant is
refrigerant unneeded
injected.
refrigerant slowly
via the stop valve
of the fluid pipe.
1.1 The
outdoor
1. The It is a normal
ambient Measure the
Low high ambient phenomenon
temperature outdoor
JL pressure temperatur —— —— —— caused by the
in the cooling ambient
protection e exceeds protection
mode is temperature.
the range. function.
lower than
-10°C(14°F).
172
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
1.2 The
indoor
ambient It is a normal
Measure the
temperature phenomenon
temperature
in the heating —— —— caused by the
of the unit's
mode is protection
return air.
lower than function.
5°C°C(9°F).
2. Not Locate the leak
enough —— and inject
refrigerant refrigerant.
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
1. The stop valve
Fully open
of the ODU is not
—— —— —— —— Manual check the stop
fully opened as
valve.
required.
Touch the pipe 2.1.1 The
Replace and
along the block is
solder the
flowing caused by
pipe.
2.1. The direction of solder.
Cut off the
system gas refrigerant to
pipe and
pipeline is feel the 2.1.2 The
check it. Replace and
blocked. temperature pipeline is
solder the
difference. The blocked by
pipe.
difference is impurities.
large.
Touch the pipe
along the
The system's flowing
exhaust direction of
Low-pressure pressure refrigerant to
E3 2.2 The Replace and
Protection rises and the feel the
2. The system fluid pipe is —— —— solder the
low pressure temperature
pipeline is blocked. pipe.
is too low difference. The
blocked.
(compared difference is
with the large or part of
reference the pipe is
value). frosting.
Touch the pipe 2.4.1 The
Replace and
along the block is
solder the
flowing caused by
pipe.
direction of solder.
2.4 The
refrigerant to
pipe that Cut off the
feel the
connects pipe and
temperature 2.4.2 The
the IDU is check it. Replace and
difference. The pipeline is
blocked. solder the
difference is blocked by
pipe.
large or part of impurities.
the pipe is
frosting.
173
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
3.1 The
outdoor
ambient It is a
temperatur normal
Measure the
3. The ambient e is lower phenomeno
outdoor
temperature is —— than —— —— n caused by
ambient
too low. -25°C(-13° the
temperature.
protection
F) in the
function.
heating
mode.
Stop the whole
system. Test
the system's
balance
pressure 20
minutes later
and convert
the pressure
into the
4.1 The low corresponding Replace the
4. The pressure pressure saturation high
—— —— ——
sensor is faulty. sensor is temperature. pressure
faulty. Compare it sensor.
with the
outdoor
ambient
temperature. If
the difference
is larger than
5°C(9°F), it is
exceptional.
174
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Connect the
stop valves of
the module
high- and
low-pressure
gas pipes to the
high and low
pressure
4.2 The high gauges and
pressure transform the
4. The Reconnect
and low readings into
pressure the high- and
—— pressure corresponding —— ——
sensor is low-pressure
sensors are temperatures.
faulty. sensors.
connected Compare them
reversely. to the high- and
low-temperature
s tested by the
system. If the
difference is
larger than
5°C(9°F), it is
exceptional.
6.1.1 The
Low-pressure
E3 power cable
Protection Reconnect
connecting
Manual the motor
the motor
check with the
and main
power cable.
board is
loose.
5.1 The 6.1.2 The
A. The IDU's
IDU's fan is Manual check electric
fan does not Connect or
faulty. capacity is
work in the Manual replace the
not
5. The fan cooling check electric
connected
is not mode. B. capacity.
or is
working The ODU's
damaged.
properly. fan does not
6.1.3 The
work in the Other Replace the
motor is
heating reasons motor.
damaged.
mode.
6.2.1 The
fan motor is
not properly
5.2 The
connected Manual Reconnect it
ODU's fan is Manual check
with the check properly.
faulty.
control
board of the
motor.
175
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
6.2.2 The fan
motor is not
properly
connected
with the
Manual Reconnect it
control board
check properly.
of the motor
with the
communicati
on feedback
cable.
6.2.3 The
control Replace the
Manual
board of the control board
check
fan's motor of the motor.
is damaged.
6.2.4 The
main board
Other Replace the
of the fan's
reasons motor.
motor is
damaged.
Check the
necessary
amount of
refrigerant
Incorrect
6. Not and inject
Other quantity of
enough —— —— —— refrigerant
reasons refrigerant is
refrigerant slowly via the
injected.
stop valve of
the
low-pressure
gas pipe.
176
GREE GMV5 HR HEAT RECOVERY UNITS
177
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Feedback Primary reason Secondary reason Tertiary reason
Exception Solution
from user Confirmation Confirmation Confirmation
Description Description Description
method method method
3.2 The
outdoor
ambient
temperatur Measure the
e in the outdoor It is a normal
cooling —— ——
ambient phenomenon.
mode is temperature.
higher than
40°C(104°
178
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Feedback Primary reason Secondary reason Tertiary reason
Exception Solution
from user Confirmation Confirmation Confirmation
Description Description Description
method method method
Check the
necessary
amount of
refrigerant
Incorrect
7. Not and inject
Other quantity of
enough —— —— —— refrigerant
reasons refrigerant
refrigerant slowly via the
is injected.
stop valve of
the
low-pressure
gas pipe.
179
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
more than Replace the
10°C higher 2.2.2 The body of the
than the intake valve body is —— electronic
temperature; faulty. expansion
valve.
180
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Stop the whole
system. Test
the system's
balance
pressure 20
minutes later
and convert the
Discharge
pressure into
existing
the
5. Wrong refrigerant
corresponding
refrigerant —— —— —— —— and inject the
saturation
is injected. correct
temperature.
refrigerant as
Compare it with
required.
the outdoor
ambient
temperature. If
the difference
is larger than
5°C, it is
exceptional.
6. Exhaust Replace the
temperature temperature
—— —— ——
sensor sensor or
failure main board.
7. The
ambient
temperature The outdoor It is a normal
exceeds the ambient Measure the phenomenon
scope of —— temperature ambient —— —— caused by the
temperature exceeds temperature. protection
required for 50°C. function.
safe
operation.
When the 1.2.1 The
system is control wire
Connect the
working in the Reset the of the
1.2 The electronic
heating mode ODU. Listen electronic
controlling expansion
and the ODU's to the sound expansion Manual check
heating valve's control
1. The electronic and touch the valve is not
electronic wire to the
ODU's expansion tube to see if connected to
expansion main board.
Low exhaust electronic valve is opened the electronic the main
of the main
E2 temperature expansion to 100PLS, the expansion board.
board or the
protection valve is not intake valve is 1.2.2 The
electronic
working temperature of reset. If it is control wire Repair or
expansion
properly. the set, it is that connects replace the
valve of the
corresponding normal. the electronic control wire of
subcooler is Manual check
liquid-air Otherwise, it expansion the electronic
faulty.
separator is is faulty. valve to the expansion
more than 1°C main board is valve.
lower than the broken.
181
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
low-pressure Clean the
saturation system and
temperature clear the
1.3.1
and the impurities.
Affected by
difference —— Replace the
1.3 The body impurities in
between the body of the
of the the system
compressor's electronic
electronic
exhaust Other expansion
expansion
temperature or reasons valve.
valve is not
cover
working
temperature Replace the
properly. 1.3.2 The
and the body of the
body of the
high-pressure —— electronic
valve is
temperature is expansion
faulty.
smaller than valve.
10°C.
2.1.1 The
control wire
When the Connect the
of the
system is Reset the electronic
electronic
working in the IDU. Listen to expansion
expansion Manual check
cooling mode the sound valve's control
2.1 The valve is not
and the ODU's and touch the wire to the
controlling of connected to
electronic tube to see if main board.
electronic the main
expansion the electronic
expansion board.
valve is opened expansion
valve by 2.1.2 The
to 200PLS, the valve is
main board control wire
exhaust reset. If it is Repair or
of indoor unit that
temperature of set, it is replace the
is abnormal. connecting
2. The the IDU's coil is normal. control wire of
the electronic Manual check
IDU's more than 1°C Otherwise, it the electronic
expansion
electronic lower than the is faulty. expansion
valve to the
expansion intake pipe's valve.
main board is
valve is not temperature
broken.
working and the
Clean the
properly difference
system and
between the
clear the
compressor's 2.2.1
impurities.
exhaust 2.2 The body Affected by
—— Replace the
temperature or of the impurities in
body of the
cover electronic the system
Other electronic
temperature expansion
reasons expansion
and the valve is not
valve.
high-pressure working
Replace the
temperature is properly.
2.2.2 The body of the
smaller than
valve body is —— electronic
10°C.
faulty. expansion
valve.
3. Exhaust Replace the
temperature temperature
—— —— —— —— ——
sensor sensor or
failure main board.
182
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Check the
necessary
amount of
Incorrect refrigerant
4. Too much quantity of and discharge
Other reasons —— —— ——
refrigerant refrigerant is the unneeded
injected. refrigerant
slowly via the
stop valve of
the fluid pipe.
183
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
3.1 In the
cooling It is a normal
mode, the Measure the phenomenon
outdoor outdoor ambient —— —— caused by the
temperature temperature. protection
is over function.
3. The 50°C.
ambient 3.2 In the
——
temperature heating
is too high. mode, the It is a normal
Measure the
actual phenomenon
temperature of
ambient —— —— caused by the
the unit's return
temperature protection
air.
of the IDU's function.
return air is
over 30°C.
Stop the whole
system. Test the
system's balance
pressure 20
minutes later and
convert the
pressure into the
4.1 The high
corresponding Replace the
pressure
saturation —— —— high pressure
sensor is
temperature. sensor.
faulty.
Compare it with
the outdoor
ambient
temperature. If
the difference is
larger than 5°C, it
4. The
is exceptional.
pressure
—— Connect the stop
sensor is
valve of the
faulty.
module fluid pipe
and air pipe to
the high and low
pressure gauges
4.2 The high
and transform
pressure
the readings into Reconnect the
and low
corresponding high- and
pressure —— ——
temperatures. low-pressure
sensors are
Compare them to sensors.
connected
the high- and
reversely.
low-temperatures
tested by the
system. If the
difference is
larger than 5°C, it
is exceptional.
184
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
5.1.1 The
pressure
switch is not
—— —— Reconnect it.
connected to
5.1 The high
the main
pressure
board.
switch is not
E1 protection 5.1.2 The
5. The high connected
is displayed connect wire
pressure to the main
on the unit between the Reconnect
switch is board.
when it is —— pressure —— them with the
faulty.
powered on. switch and wire.
main board is
faulty.
5.2 The high
Replace the
pressure
—— —— —— pressure
switch is
switch.
damaged.
6.1.1 The
power cable
connecting Reconnect the
the motor Manual check motor with the
and main power cable.
board is
loose.
6.1 The
6.1.2 The
IDU's fan is Manual check
electric Connect or
faulty.
capacity is replace the
Manual check
not electric
connected or capacity.
is damaged.
A. The
6.1.3 The
ODU's fan Replace the
motor is Other reasons
does not motor.
damaged.
work in the
6.2.1 The fan
6. The fan is cooling
motor is not
not working mode. B.
properly
properly. The IDU's
connected
motor does Reconnect it
with the Manual check
not work in properly.
control board
the heating
of the motor
mode.
with the
power cable.
6.2 The
6.2.2 The fan
ODU's fan is Manual check
motor is not
faulty.
properly
connected
with the
Reconnect it
control board Manual check
properly.
of the motor
with the
signal
feedback
cable.
185
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
6.2.3 The
control board Replace the
of the fan's Manual check control board of
motor is the motor.
damaged.
6.2.4 The
main board
Replace the
of the fan's Other reasons
motor.
motor is
damaged.
Check the
necessary
amount of
Incorrect refrigerant and
7. Too much Other quantity of discharge
—— —— ——
refrigerant reasons refrigerant is unneeded
injected. refrigerant
slowly via the
stop valve of
the fluid pipe.
1.1 The
outdoor
ambient It is a normal
temperature Measure the phenomenon
in the outdoor ambient —— —— caused by the
cooling temperature. protection
mode is function.
1. The
lower than
ambient
-10°C.
temperature ——
Low high 1.2 The
exceeds the
JL pressure indoor
range.
protection ambient It is a normal
Measure the
temperature phenomenon
temperature of
in the —— —— caused by the
the unit's return
heating protection
air.
mode is function.
lower than
5°C.
2. Not Locate the leak
enough —— and inject
refrigerant refrigerant.
186
GREE GMV5 HR HEAT RECOVERY UNITS
Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
1. The stop
valve of the
ODU is not Manual Fully open the
—— —— —— ——
fully check stop valve.
opened as
required.
Touch the pipe 2.1.1 The
along the block is Replace and
flowing direction caused by solder the pipe.
2.1. The
of refrigerant to solder. Cut off the
system air
feel the pipe and
pipeline is 2.1.2 The
temperature check it.
blocked. pipeline is Replace and
difference. The
blocked by solder the pipe.
difference is
impurities.
large.
Touch the pipe
along the
The system's
flowing direction
exhaust
of refrigerant to
pressure
2.2 The feel the
2. The rises and the Replace and
fluid pipe is temperature —— ——
system low pressure solder the pipe.
blocked. difference. The
pipeline is is too low
Low-pressure difference is
E3 blocked. (compared
Protection large or part of
with the
the pipe is
reference
frosting.
value).
Touch the pipe 2.4.1 The
along the block is Replace and
flowing direction caused by solder the pipe.
2.4 The of refrigerant to solder.
pipe that feel the Cut off the
connects temperature pipe and
2.4.2 The
the IDU is difference. The check it.
pipeline is Replace and
blocked. difference is
blocked by solder the pipe.
large or part of
impurities.
the pipe is
frosting.
3.1 The
outdoor
ambient It is a normal
3. The
temperature Measure the phenomenon
ambient
—— is lower outdoor ambient —— —— caused by the
temperature
than -25°C temperature. protection
is too low.
in the function.
heating
mode.
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Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
Stop the whole
system. Test the
system's
balance
pressure 20
minutes later
and convert the
pressure into
4.1 The low
the Replace the
pressure
corresponding —— —— high pressure
sensor is
saturation sensor.
faulty.
temperature.
Compare it with
the outdoor
ambient
temperature. If
the difference is
larger than 5°C,
4. The it is exceptional.
pressure Connect the
——
sensor is stop valves of
faulty. the module
high- and
low-pressure air
pipes to the high
and low
4.2 The
pressure
high
gauges and
pressure Reconnect the
transform the
and low high- and
readings into —— ——
pressure low-pressure
corresponding
sensors are sensors.
temperatures.
connected
Compare them
reversely.
to the high- and
low-temperature
s tested by the
system. If the
difference is
larger than 5°C,
it is exceptional.
6.1.1 The
power cable
A. The IDU's
connecting Reconnect the
fan does not Manual
the motor motor with the
work in the check
and main power cable.
6. The fan cooling
6.1 The board is
is not mode. B. The
IDU's fan is Manual check loose.
working ODU's fan
faulty. 6.1.2 The
properly. does not
electric
work in the Connect or
capacity is Manual
heating replace the
not check
mode. electric capacity.
connected or
is damaged.
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Possible reasons
Fault Primary reason Secondary reason Tertiary reason
Fault Solution
code Confirmation Confirmation Confirmation
Description Description Description
method method method
6.1.3 The
Other Replace the
motor is
reasons motor.
damaged.
6.2.1 The fan
motor is not
properly
Manual Reconnect it
connected
check properly.
with the
control board
of the motor.
6.2.2 The fan
motor is not
properly
connected
with the
Manual Reconnect it
control board
6.2 The check properly.
of the motor
ODU's fan Manual check
with the
is faulty.
communicati
on feedback
cable.
6.2.3 The
control board Replace the
Manual
of the fan's control board of
check
motor is the motor.
damaged.
6.2.4 The
main board
Other Replace the
of the fan's
reasons motor.
motor is
damaged.
Check the
necessary
amount of
Incorrect
7. Not refrigerant and
Other quantity of
enough —— —— —— inject refrigerant
reasons refrigerant
refrigerant slowly via the
is injected.
stop valve of the
low-pressure air
pipe.
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Possible reasons
Feedback Primary reason Secondary reason Tertiary reason
Exception Solution
from user Confirmation Confirmation Confirmation
Description Description Description
method method method
3.2 The
outdoor
ambient
Measure the
temperatur
outdoor It is a normal
e in the —— ——
ambient phenomenon.
cooling
temperature.
mode is
higher than
40°C.
3.3 The 3.3.1 The
ambient system
temperatur has It is a normal
——
e of the Measure the worked for phenomenon.
IDU that outdoor less than
works in ambient 2 hours.
the heating temperature. 3.3.2 An Choose
mode is improper another
——
lower than system is system with
12°C. selected. larger power.
3.4 The
outdoor
ambient
Measure the
temperatur
outdoor It is a normal
e in the —— ——
ambient phenomenon.
heating
temperature.
mode is
lower than
-7°C.
4.1 The air
intake and
return inlet
of the ODU
are too
close to Re-design the
Check the
each other, —— —— airflow
distance.
affecting distribution.
the heat
exchange
4. Poor performanc
airflow e of the
——
distribution unit.
design 4.2 The air
intake and
return inlet
of the IDU
are too Re-design the
Check the
close to —— —— airflow
distance.
each other, distribution.
causing
poor heat
exchange
of the unit.
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Possible reasons
Feedback Primary reason Secondary reason Tertiary reason
Exception Solution
from user Confirmation Confirmation Confirmation
Description Description Description
method method method
Check the
necessary
amount of
refrigerant
Incorrect
7. Not and inject
Other quantity of
enough —— —— —— refrigerant
reasons refrigerant
refrigerant slowly via the
is injected.
stop valve of
the
low-pressure
air pipe.
display
display
display
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display
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Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting: Clean the filter and eliminate remind to enter into the next service cycle.
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Troubleshooting:
display
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display
display
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Troubleshooting:
2.2.4.22 “b6” Malfunction of inlet tube temperature sensor of vapor liquid separator
Error display: ODU mainboard, IDU wired controller and IDU receive light board will display
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2.2.4.23 “b7” Malfunction of exit tube temperature sensor of vapor liquid separator
Error display: ODU mainboard, IDU wired controller and IDU receive light board will display
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Troubleshooting:
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Troubleshooting:
2.2.4.27 “C0” IDU and ODU, IDU wired controller communication error
Error display: ODU mainboard, IDU wired controller and IDU receive light board will
display
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display
2.2.4.29 “C3” main control and inverter fan drive communication error
Error display: ODU mainboard, IDU wired controller and IDU receive light board will
display
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Troubleshooting:
display
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Error display: debugging software and long-distance monitoring software will display
display
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Troubleshooting:
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display
display
display
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Troubleshooting:
display
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display
display
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display
Error display: IDU wired controller and IDU receive light board will display
Error judgment condition and method:
Check if the reading of address chip and memory chip of IDU mainboard is normal. If the data of
address chip and memory chip cannot be read, it is abnormal
Possible reason:
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Error display: IDU wired controller and IDU receive light board will display
Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
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Error display: IDU wired controller and IDU receive light board will display
Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
Error display: IDU wired controller and IDU receive light board will display
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■Communication of wired controller touch button board and display board IIC is abnormal;
■Read and write of wired controller memory chip IIC is abnormal (when memory chip is existed);
Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
Error display: IDU wired controller and IDU receive light board will display
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display
display
cut off, it is judged that high pressure is too high and the system stops operation for protection.
Possible reason:
■Cut-off valve of ODU is not fully opened;
■High pressure sensor is abnormal;
■High pressure switch is abnormal;
■Outdoor or indoor fan is not working properly;
■IDU filter or air duct is blocked (heating mode);
■Ambient temperature is too high;
■Refrigerant charging amount is too much;
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display
Possible reason:
■Exhaust temperature sensor failure
■In cooling mode,The IDU's electronic expansion valve is not working properly
■In heating mode, The ODU's electronic expansion valve is not working properly
■Too much refrigerant
Troubleshooting:
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display
Possible reason:
■Cut-off valve of ODU is not fully opened;
■Low pressure sensor is abnormal;
■Outdoor or indoor fan is not working properly;
■IDU filter or air duct is blocked (cooling mode);
■Ambient temperature is too low;
■Refrigerant charging amount is insufficient;
■System pipeline is blocked;
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Troubleshooting:
E3 system low pressure
protection
No
Does the low pressure shown The low pressure sensor fails,
on the pressure gauge reach the Replace the pressure sensor
protection value?
Yes
Yes
Add refrigerant according to
Is there enough refrigerant?
the design and pipeline.
No
Yes
No
Check if the outdoor unit is well Re-install the panel.
covered?
Yes
No
Yes
Yes
Yes
Check if the capacity of IDU set by Set the indoor unit's rating
the rated capacity DIP switch capacity in the permitted range.
exceeds the allowed value range?
Yes
No
Check if electronic expansion Replace electronic expansion
valves of indoor and outdoor units valves or main board.
work properly?
Yes
Yes
Check if the return air filter of the
indoor unit is dirty or blocked?
Clean the filter.
No
Check the pipeline, especially the
The pipeline is blocked. section between the outdoor unit and
the indoor unit's first branch pipe.
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display
Possible reason:
■Cut-off valve of ODU is not fully opened;
■Electronic expansion valve is abnormal;
■Outdoor or indoor fan is not working properly;
■IDU filter or air duct is blocked (cooling mode);
■Ambient temperature exceeds allowable operation range;
■Refrigerant charging amount is insufficient;
■System pipeline is blocked;
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Troubleshooting:
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display
display
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Troubleshooting:
display
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display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
display
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Troubleshooting:
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Troubleshooting:
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Troubleshooting:
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Troubleshooting:
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Troubleshooting:
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Troubleshooting:
Error display: ODU mainboard will display . IDU and IDU receive light board will not
display.
Error judgment condition and method:
In multiple modules system, if any module causes system stoppage, the modules without errors will
display this error to indicate other module has error, which causes unit stoppage.
Possible reason:
■Other module has error for stoppage;
Troubleshooting:
Eliminate the error of other modules.
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display
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display
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display
252
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display
253
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display
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display
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display
Error judgment condition and method: Check the system high pressure and low pressure
through pressure sensor. When the difference between system high pressure and low pressure is lower
than 0.1MPa after starting operation, the unit will stop for protection.
Possible reason:
■Coil or connection wire is abnormal;
■Mainboard is abnormal;
■Internal part of 4-way valve is abnormal;
Troubleshooting:
display
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display
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Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
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Error display: IDU wired controller and IDU receive light board will display
Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting:
Error display: IDU wired controller and IDU receive light board will display
Error display: IDU wired controller and IDU receive light board will display
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Troubleshooting:
Make sure the IDUs connected with one wired controller belong to the same series.
Error display: IDU wired controller and IDU receive light board will display
display
2.2.4.107 “n2” Upper limit setting status of IDU&ODU capacity configuration ratio
Error display: ODU mainboard, IDU wired controller and IDU receive light board will
display
display
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display
display
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Possible reason: ——
Troubleshooting: status code, no troubleshooting.
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Check error code through IDU wired controller. If IDU wired controller displays P1, please also
check the error code displayed on the nixie tube of ODU main control board. Detailed error of
compressor drive board can be judged according to the error code on main control board. Then arrange
troubleshooting accordingly.
Possible reason:
■Inverter compressor overcurrent protection (P5 is displayed on the nixie tube of ODU main control
board)
■Compressor drive IPM module protection (P6 is displayed on the nixie tube of ODU main control
board)
■Compressor drive communication error (C2 is displayed on the nixie tube of ODU main control
board)
Troubleshooting:
Find out corresponding solution according to the error code displayed on ODU mainboard.
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Troubleshooting:
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Troubleshooting:
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Check the error code on nixie tube of ODU main control board. If P9 is displayed, it indicates
Desynchronizing protection of inverter compressor.
Possible reason:
■Compressor is broken;
■Fan drive board is abnormal;
Troubleshooting:
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Check the error code on nixie tube of ODU main control board. If PJ is displayed, it indicates
inverter compressor startup failure
■Poor contact of compressor UVW wire;
■Compressor is broken;
■Compressor drive board is broken;
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Troubleshooting:
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display
display
display
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■The power supply connected to the unit is incorrect, phase loss or reverse happens
■Detecting circuit is abnormal
Troubleshooting:
display
display
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pressure sensor. If the parameter is abnormal, it will indicate that confirming the open of cut-off valve and
then press SW5 to enter the next step after confirming.
Possible reason:
■ODU cut-off valve is not opened;
Troubleshooting:
Confirm again and open ODU cut-off valve.
display
display
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display
display
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display
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Troubleshooting:
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Or Or
LED1 display state LED1 display state LED1 display state LED1 display state
Master module state Slave module state Slave module state Slave module state
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D1 D2 D3 D4 D5 D6 D7 D8
If the LEDs flash, the ODU and IDUs normally communicate; if the LEDs are steadily on,
communication is faulty. Check communication lines connecting the ODU and IDUs.
NOTE: After AP1 is replaced, you should power on the ODU and IDUs at the same time or power on
the ODU first; otherwise, “CC does not have module” will be prompted and a “C0 fault” alarm will be
reported by the IDUs.
(3) Master ODU engineering debug setting
Debug the entire system after master module AP1 replacement.
(4) System parameter setting
After system debug, reset system parameters. For details, refer to section 1 “ODU Function Setting”,
in part II, chapter III.
After replacing the main board of master module, the complete unit must start commissioning
again.
If the main board of slave module is replaced, there is no need to start commissioning for the
complete unit.
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S1
U22
CN35
CN36
SW1
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Method 1: If the IDU is configured with wired control, stop the IDU (except for lock mode) and press
and hold the “MODE” button for 5 seconds to enter setting mode. After setting, the “Master” icon will be
highlighted and the wired control buzzer will beep once.
Method 2: If the IDU is configured with lamp board or wired control, set to fan mode, 30°C/86°F, and
press and hold “-” and “+” consecutively three times within 5 seconds. The IDU and wired control will
identify it as a master IDU setting command, and show “set master IDU success (UC)” (5 seconds) and
highlight the “Master” icon respectively.
Method 3: If the IDU is configured with the Debugger, set the IDU to master IDU through this
software.
(2) Troubleshoot for “project number conflict (C5)”
If this fault occurs, the number of the new AP1 is identical to that of a unit within the network.
Manually change it to the original number of the faulty AP1 or a unique number. There are three methods
to change project number:
Method 1: If the IDU is configured with wired control, set P42 to a new project number.
Method 2: If the IDU is configured with lamp board, use the special control YV1L1 to set P42 to a
new project number.
Method 3: If the IDU is configured with the Debugger, configure a new project number through this
software.
TIP:
If there are N units within the network, the units should be numbered from N+1.
Special situation:
In some cases, the created project number is identical to that of a unit within the network. In this
case, you can use the “one-key IDU project number reset” function. However, this function will cause the
project number of the entire system to be re-distributed; thus, original number will be changed. If you do
not expect this result, forbid the use of this function and replace the AP1 again.
Methods to use the “one-key IDU project number reset” function:
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Method 1: If the IDU is configured with wired control, set P45 to reset IDU project number through
one key function.
Method 2: If the IDU is configured with lamp board, use the special control YV1L1 to set P45 and
reset IDU project number through one key function.
Method 3: On the AP1 of the master ODU, press and hold SW5 for 10 seconds at least to clear all
project numbers of the IDUs and then redistribute project numbers. Other parameters are kept
unchanged.
After replacing the main board of master indoor unit, the master indoor unit must be reset.
(3) If there are two wired controls controlling one or multiple IDUs, perform the steps below first:
Set the wired control parameter “P13” to change the address of one control to 01 (master) and that
of the other control to 02 (slave); otherwise, a CP (multiple master wired controls) fault alarm will be
reported (as shown in the figure below).
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After setting, the LCD displays the icon, as shown in the figure below.
NOTE: All wired controls are set to master wired controls by default.
(3) If the AP1 of the master IDU is replaced,
Reset the master IDU through the wired control; otherwise, the LCD displays L7 (no master IDU).
There are two methods to set the IDU:
1) In shut mode, press and hold the “MODE” button for 5 seconds and set the IDU
corresponding to this wired control to a master IDU. After setting, the “Main” icon is
highlighted.
2) Set the wired control parameter “P10” to 1.
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The figure below shows current curves that change with evaporating temperature and condensing
temperature while the compressors work at 30 Hz.
The figure below shows current curves that change with evaporating temperature and condensing
temperature while the compressors work at 60 Hz.
The figure below shows current curves that change with evaporating temperature and condensing
temperature while the compressors work at 90 Hz.
NOTE: You can infer from the preceding figures the current of the compressors operating at other
frequency bands.
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The figure below shows current curves that change with evaporating temperature and condensing
temperature while the compressor works at 60 Hz.
The figure below shows current curves that change with evaporating temperature and condensing
temperature while the compressor works at 90 Hz.
NOTE: You can infer from the preceding figures the current of the compressor operating at other
frequency bands.
Step 2:
Check whether the compressor sounds sharp or rubs. Compare the sound of the faulty compressor
with that of normal ones.
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Step 3:
Check whether the electric expansion valves of ODUs and the 4-way valves act, and whether the oil
return pipes and oil balance valves 1 and 2 are normal. Touch the pipelines next to the return capillary
tubes to check whether there is oil flowing.
Check method for each part:
(1) Electric expansion valve: This valve will reset for each power-on or power-off action. Touch the
valve and you will feel its vibration during the reset action. A crack sound will be heard as well.
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(2) Four-way valve: While this valve is normally running, the four copper pipes connected to it will
suffer different temperature. When a unit switches to act the valve, you will feel obvious
vibration and hear sound.
Labels on the 4-way valve and their meanings: D – connects to exhaust; E – connects to IDU
evaporator; S – connects to intake of gas separator; C – connects to condenser. When the system is
cooling, the pipe at side C works at high pressure high temperature, the pipes at sides E and S work at
low pressure low temperature; when the system is heating, the pipe at side E works at high pressure
high temperature, the pipes at sides C and S work at low pressure low temperature. The pipe at side D
connects to exhaust and it is always working at high pressure high temperature. When units are starting,
defrosting, or returning oil, the valve will vibrate obviously. DO NOT touch the pipe; or, you may be
scalded.
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(3) Oil solenoid valve: This valve can be operated based on its state that is shown through the
monitoring software and actual situation. When this valve is opened, the coil will be heated and
lubricant at both sides of the valve flows.
Step 4:
Test the compressor drive, namely the IPM module, to see whether it is normal.
(1) Disconnect the power supply. Five minutes later, remove the line of the faulty compressor.
(2) Set a multimeter to gear diode. As shown in the figure below, put the black test probe to pad P
(on the left of pad U (BL)) and the red test probe to pad U (BL) (make sure the moisture proof
tape is removed). In normal cases, the multimeter should read 0.39±0.3 V. If it is “0” or infinitely
great, the IPM module is faulty.
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(3) As shown in the figure below, put the black test probe to pad P and the red test probe to pad V
(YE) (make sure the moisture proof tape is removed). In normal cases, the multimeter should
read 0.39±0.3 V. If it is “0” or infinitely great, the IPM module is faulty.
(4) As shown in the figure below, put the black test probe to pad P and the red test probe to pad W
(RD) (make sure the moisture proof tape is removed). In normal cases, the multimeter should
read 0.39±0.3 V. If it is “0” or infinitely great, the IPM module is faulty.
(5) As shown in the figure below, put the black test probe to pad U (BL) and the red test probe to
pad NU (make sure the moisture proof tape is removed). In normal cases, the multimeter
should read 0.39±0.3 V. If it is “0” or infinitely great, the IPM module is faulty.
(6) As shown in the figure below, put the black test probe to pad V (YE) and the red test probe to
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pad NV (make sure the moisture proof tape is removed). In normal cases, the multimeter
should read 0.39±0.3 V. If it is “0” or infinitely great, the IPM module is faulty.
(7) As shown in the figure below, put the black test probe to pad W (RD) and the red test probe to
pad NW (make sure the moisture proof tape is removed). In normal cases, the multimeter
should read 0.39±0.3 V. If it is “0” or infinitely great, the IPM module is faulty.
Measure
resistance
between two
wiring terminals
using a
multimeter
Measure the
resistance to earth
of each wiring
terminal one after
another
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Measure the resistance to earth of each wiring terminal. The value should be 10 MΩ. If not, the
compressor has an internal fault.
Step 3:
Check the solenoid valves of the system, include electric expansion valves, oil return valves, and oil
balance valves. Refer to the preceding section for the test method.
Step 4:
Check the IPM module. Refer to the preceding section for the test method.
1.Unscrew the
electric box.
4.The method
2.Make sure to
of removing
support the
the box at the
electric box.
left side is
similar to that
of removing
this electric
box.
3.Take the
electric box
out.
For GMV5 HR series, only GMV-Q120WM/B-F(U) units are configured with the left electric box,
which contains mainly the drive of the compressor E405DHD-38A2YG. After the box is removed, take
care with the removal of electric parts’ lines. DO NOT pull the lines with excessive force; or they may be
broken. The removed electric box must be protected for dustproof and waterproof purposes.
Step 3: Release refrigerant.
Refrigerant should be released from the high pressure side and low pressure side at the same time.
If it is released from one side only, the scroll is sealed, causing the refrigerant to fail to be released
completely. Control the release speed (it is expected to release for 12 hours or more). If too fast, massive
lubricant will be discharged with the refrigerant. Make sure to mark the valves.
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Refrigerant should be
released from the high
pressure side and low
pressure side at the same
time. Control the release
speed. At the low
pressure side, refrigerant is
released through the low
pressure check valve.
High pressure
Liquid pipe gas pipe
Refrigerant
should be
released from
the high
pressure side.
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1.Inlet of
invertercompressor
2.Outlet of
inverter
compressor
3.Unscrew the
compressor
After the compressor and oil separator are removed, check oil quality. If oils are contaminated,
replace the compressor, oil separator, and gas/liquid separator. If oil changes to black, check oils of other
modular units. The check procedure is similar to the preceding.
Note: Before replacing the faulty compressors, make sure to block their openings with tapes. They
should be kept intact for further analysis.
Step 5: Check system parts.
If system oil is contaminated, check unit parts, including oil separator, gas/liquid separator, and
storage tank.
(1) Check oil separator.
Remove the oil separator. For the removal procedure, refer to step 4. Tilt the separator to draw oil
out into a container. Block the container for further factory inspection.
1、Weld
the oil pipe
3、Unscrew the
oil separator
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1.Weld the
inlet and outlet
pipes of the
gas separator
After the gas separator is taken out, check whether it contains impurities. The check procedure is as
follows:
Use a glass container to hold the liquid. Check liquid impurities and colours and block the container
for further factory inspection.
Note: If the compressor needs replacement, the gas/liquid separator needs replacement as well,
regardless whether the separator contains impurities or has faults or not.
(2) Check oil return pipes.
Remove oil return pipes, and check oil volume and impurity.
Remove oil
return pipes
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Note: Before replacing the faulty parts, make sure to block their openings with tapes. They should
be kept intact for further analysis.
Note: Volumes of oils drawn out from the oil separator, and gas separator should be recorded. After
faulty compressors and parts are replaced, you should fill new oils of equivalent amount into the
compressors and parts.
Step 6: Clear pipeline system.
Check pipelines for abnormalities. Charge nitrogen into the main pipeline and clear the pipeline
system.
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For other pipeline parts, clear them based on actual situation. If you do not replace the parts
immediately, make sure to block the pipes with tapes, preventing air moistures and impurities from
contaminating them.
Step 7: Preparations.
(1) Prepare new parts.
In the course of moving compressors, do not lay them down or put them upside down. The tilt angle
should be less than 30°. Make sure oil will not overflow from the oil balance opening. The inlet and outlet
should be blocked. If the sealing rubber is not available, cover them with tape to prevent direct contact of
oil and air.
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Note: The new compressor must be consistent with the faulty one in model.
Check the rubbers for oil separator, gas separator, and drying filter. If they are lost during
transportation, cover the parts with tape to keep the compressor dry and airtight inside.
Note: Compressor lubricant must be kept completely airtight. Hitachi compressors use special
lubricant FVC68D whose moisture absorption capability is high. Requirements on air-tightness of these
compressors are higher.
(2) Prepare other materials.
1) Prepare nitrogen. Prepare enough nitrogen. They will be used during welding. Nitrogen
pressure should be 2.0 MPa at least.
2) Prepare welding rods. In addition to ordinary welding rods, you should also prepare special
welding rods (containing 5% or more silver). Compressors’ inlets and outlets are made of
copper plated steels, which require special welding rods and materials.
3) Prepare gases for welding. Oxygen and acetylene of proper amount should be determined
with consideration of actual welding positions. Try to finish the welding task once. Avoid
repeated welding.
4) Prepare tools, including hexagon, diagonal pliers, combination pliers, needle nose pliers,
multimeter, pressure gauge, Phillips screwdriver, flathead screwdriver, wrenches (at least
two), PVC insulation tape, and tielines (multiple).
Step 8: Install a new gas/liquid separator.
Note: If a faulty compressor needs replacement, the gas/liquid separator needs replacement as well.
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GREE GMV5 HR HEAT RECOVERY UNITS
This is to avoid abnormality from happening inside the gas separator, and affecting system safety and
reliability.
Put the gas/liquid separator on a chassis and connect the inlet pipe of the gas separator with the
outlet pipe. Then, connect the pipe to a nitrogen source. The nitrogen source can be connected based
on actual situation, for example, you can add a bypass interface or directly connect the nitrogen source
to the inlet/outlet pipe. If the pipe is big, cover it with tape as well. Make sure nitrogen can smoothly flow
through the gas separator.
2.connect the
inlet pipe of the
separator with
the outlet pipe
3.weld the
pipes together
1.put the
gas/liquid
separator on
a proper
position
4.screw the
separator onto the
chassis
2.weld the
connecting
pipes of the oil
separator
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3.Screw the
compressor
For compressors of GMV-Q120WM/B-F(U) units, make sure the new compressors are consistent
with the faulty ones in model. If both compressors need replacement, make sure corresponding position
and wiring are correct. You are advised to replace them one after another.
6.Screw the
compressor 2
Note: Keep wiring identical to factory installation. Control varies with compressors. Wrong wiring or
inverse connection of the compressors may cause damage to units.
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GREE GMV5 HR HEAT RECOVERY UNITS
Note: Lubricant is of great importance to the normal running of compressors. You should follow
Gree’s requirement to add qualified lubricant of the specified trademark and ensure properness of fill
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GREE GMV5 HR HEAT RECOVERY UNITS
amount.
Step 13: Vacuum-pump.
After lubricant is added, keep on extracting air through a vacuum pump till the internal pressure
reaches the absolute pressure 0kgf/cm2 and the pressure gauge reads -1 kgf/cm2. This is to ensure that
moistures inside the pipeline system are completely vaporized.
Vacuum pumps of the specifications below are recommended:
Purpose
Type Max. Discharge Rate
For air discharge For vacuum drying
Lubricant driven pump 100L/min Applicable Applicable
Lubricant free pump 50L/min Applicable Applicable
Open all valves in order that the vacuum pump extracts air through all the valves, during which,
connect the units to a pressure gauge. When the internal pressure reaches 0kgf/cm2 and the pressure
gauge reads -1kgf/cm2, keep on the extraction action for 0.5~1.0 hour more. Finally, turn off the rotary
switch of the gauge and close the pump. One hour later, if the pressure remains the same, fill refrigerant.
If the pressure increases to 0.1kgf/cm2 or higher, conduct leakage check again.
Step 14: Fill refrigerant.
Before filling refrigerant, check its manufacturer, package, and print information. Besides, check
refrigerant pressure and quality against the saturation pressure / temperature list.
(1) Measure and check the pressure of the entire refrigerant product against the saturation
pressure / temperature list. Verify temperature parameter. If the difference between the actual
temperature and the parameter value is 3°C (37.4°F) or more, the refrigerant quality is
unsatisfactory.
(2) If the refrigerant is proved satisfactory, fill refrigerant of the combined amount of the rated
amount (specified on the nameplate) and the calculated refrigerant loss amount.
(3) For a multi-modular unit system, if only the refrigerant of an ODU is drawn out, add 80%
refrigerant of the rated fill amount (specified on the nameplate of the ODU) and start the system
for a debugging test.
Step 15: Install electric parts.
Install the electric box and connect various parts to the electric box by referring to the marks made
beforehand and the wiring diagram on the back of the box. Wire the compressors and corresponding
electric heating belts.
Note: Wires should be checked against the wiring diagram beforehand so that they can be
connected correctly.
Step 16: Start for debugging.
Start the units and set them to run in refrigerating full-start, refrigerating single-start, heating full-start,
and heating single-start modes respectively. Duration for each running mode should be 30 minutes at
least. After the debug, analyze data and adjust the unit system, to ensure indexes of the entire system.
For details about each index, please consult after-sale persons and technicians.
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GREE GMV5 HR HEAT RECOVERY UNITS
(3) Disconnect all lines of the compressor drive, including: compressor line; communication line
between the master unit and the drive; communication line between the compressor drive and
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GREE GMV5 HR HEAT RECOVERY UNITS
fan drive; compressor drive output 18 VDC; bridge rectifier output P; bridge rectifier output N;
compressor drive output 540 VDC; reactor’s wiring terminal; bridge rectifier input AC inlead;
compressor drive’s mains terminal. See the figure below:
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GREE GMV5 HR HEAT RECOVERY UNITS
(4) Loosen the screws on the compressor drive, as shown in the figure below:
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GREE GMV5 HR HEAT RECOVERY UNITS
(5) Replace the compressor drive. Before the replacement, apply some silicone tape onto the IPM
module.
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GREE GMV5 HR HEAT RECOVERY UNITS
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Compressor
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
Four-way valve
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
Four-way valve
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
4. Remove the
●Remove the electric expansion
electric expansion
valve.
valve.
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
Oil separator
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
Oil separator
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
Gas/liquid separator
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
Gas/liquid separator
Precondition: No refrigerant exists in the pipeline system and the power supply has been disconnected.
Step Diagram Operation Procedure
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
Remove the
●Remove screws used for fixing the
coil of
coil of solenoid valve, and then
solenoid
remove the coil of solenoid valve
valve and
4 and the coil of electronic expansion
the coil of
valve. Before removing those coils,
electronic
please note the installation position
expansion
of each coil.
valve
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GREE GMV5 HR HEAT RECOVERY UNITS
5 UNIT MAINTENANCE
Check and maintain the unit periodically can prolong the service life of the unit. Please appoint
professional person to conduct the maintenance.
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PART 4 APPENDIXES
1 MINUTES ABOUT A DEBUG SOLUTION
CONFIRMATION MEETING
Confirming air conditioner debug solution to the *** project
Theme: ***
Time: ***
Place: ***
Participants: ***
Contents: ***
1
2
3
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
(2) Voltage list of 20 kΩ pipeline temperature sensors (including temperature sensors for defroster,
sub-cooler, gas/liquid separator, and IDU suction and discharge pipes)
Temperature Resistance Voltage Temperature Resistance Voltage
°C °F kΩ V °C °F kΩ V
-30 -22 361.8 0.173 66 150.8 3.998 2.75
-29 -20.2 339.8 0.183 67 152.6 3.861 2.766
-28 -18.4 319.2 0.195 68 154.4 3.729 2.781
-27 -16.6 300 0.206 69 156.2 3.603 2.796
-26 -14.8 282.2 0.218 70 158 3.481 2.811
-25 -13 265.5 0.231 71 159.8 3.364 2.825
-24 -11.2 249.9 0.245 72 161.6 3.252 2.838
-23 -9.4 235.3 0.259 73 163.4 3.144 2.852
-22 -7.6 221.6 0.273 74 165.2 3.04 2.865
-21 -5.8 208.9 0.288 75 167 2.94 2.877
-20 -4 196.9 0.304 76 168.8 2.844 2.889
-19 -2.2 181.4 0.328 77 170.6 2.752 2.901
-18 -0.4 171.4 0.345 78 172.4 2.663 2.912
-17 1.4 162.1 0.362 79 174.2 2.577 2.923
-16 3.2 153.3 0.381 80 176 2.495 2.934
-15 5 145 0.4 81 177.8 2.415 2.944
-14 6.8 137.2 0.42 82 179.6 2.339 2.954
-13 8.6 129.9 0.44 83 181.4 2.265 2.964
-12 10.4 123 0.462 84 183.2 2.194 2.974
-11 12.2 116.5 0.484 85 185 2.125 2.983
-10 14 110.3 0.507 86 186.8 2.059 2.992
-9 15.8 104.6 0.53 87 188.6 1.996 3.001
-8 17.6 99.13 0.554 88 190.4 1.934 3.009
-7 19.4 94 0.579 89 192.2 1.875 3.017
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
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GREE GMV5 HR HEAT RECOVERY UNITS
333
GREE GMV5 HR HEAT RECOVERY UNITS
334
GREE GMV5 HR HEAT RECOVERY UNITS
335
GREE GMV5 HR HEAT RECOVERY UNITS
336
GREE GMV5 HR HEAT RECOVERY UNITS
337
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q72WM/B-F(U) GMV-Q96WM/B-F(U)
No. Name of part Product Code CN851W1590 Product Code CN851W1600
Part code Quantity Part code Quantity
1 Rear Grill '01574100002 2 '01574100002 2
2 Coping '01264100006P 1 '01264100006P 1
3 Diversion Circle '10474100002 2 '10474100002 2
4 Axial Flow Fan '10434100002 2 '10434100002 1
5 Fan Motor '15704119 2 '15704119 1
6 Electromagnetic Valve '43000054 6 '43000054 5
7 Strainer '07415200002 4 '07415200002 4
8 Nozzle for Adding Freon '06120012 2 '06120012 2
9 One way Valve '07335210 2 '07335210 2
10 Nozzle for Adding Freon '061200101 1 '061200101 1
11 Upper Cover Plate (back) '01264100005P 1 '01264100005P 1
12 Rear Grill '01574100001 1 '01574100001 1
13 Condenser Assy '0112410009601 1 '0112410009001 1
14 Discharge Charge Valve '07334100002 2 '07334100002 2
15 Bidirection Strainer '07210044 1 '07210044 1
16 Electronic Expansion Valve '07334390 1 '07334390 1
17 One way Valve '04324001 1 '04324001 1
18 Electromagnetic Valve '43000072 1 '43000072 1
19 Electronic Expansion Valve '07334447 1 '07334447 1
20 Gas Tube Filter '072190511 1 '072190511 1
21 Dry Filter '07218769 1 '07218769 1
22 Plate-type Heat Exchanger '00904100005 1 '00904100005 1
23 Right Side Plate '01314713P 1 '01314713P 1
24 Chassis Assy '01194100097 1 '01194100097 1
25 Accumulator '07424100036 1 '07424100036 1
26 Electromagnetic Valve '43000055 1 '43000055 1
27 Oil Separator '0742418601 1 '0742418601 1
28 Cut off Valve '07334100011 1 '07334100011 1
29 Cut off valve '07334100054 1 '07334100054 1
30 Cut off Valve '07334100012 1 '07334100014 1
31 Electromagnetic Valve '43044100144 1 '43044100144 1
32 One Way Valve '07130101 2 '07130101 2
33 Gas-liquid Separator '07424138 1 '07424138 1
34 Compressor and Fittings '00204100011 1 '00204100011 1
35 Pressure Protect Switch '4602000910 1 '4602000910 1
36 Cut off Valve 1/4 '071302398 1 '071302398 1
37 Top Cover (front) '01264100004P 2 '01264100004P 2
38 Handle '26904100016 2 '26904100016 2
39 Front Panel (left) '01544100003P 1 '01544100003P 1
40 Front Panel (right) '01544100005P 1 '01544100005P 1
41 Sensor Sub-assy '39008000117G 1 '39008000117G 1
42 Magnet Coil (electromagnetic valve) '4304000464 1 '4304000464 1
43 Magnet Coil (electromagnetic valve) '4304000457 1 '4304000457 1
44 Magnet Coil (electromagnetic valve) '4304000455 1 '4304000455 1
45 Magnet Coil (electromagnetic valve) '4304000463 1 '4304000463 1
46 Magnet Coil (electromagnetic valve) '4304000458 1 '4304000458 1
338
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q72WM/B-F(U) GMV-Q96WM/B-F(U)
No. Name of part Product Code CN851W1590 Product Code CN851W1600
Part code Quantity Part code Quantity
47 Magnet Coil (electromagnetic valve) '4304000461 1 '4304000461 1
48 Magnet Coil (electromagnetic valve) '4304000459 1 '4304000459 1
49 Magnet Coil (electromagnetic valve) '4304000460 1 '4304000460 1
50 Magnet Coil '4300040030 1 / /
51 Magnet Coil '4300040062 1 / /
52 Electric expand valve fitting '4304413203 1 '4304413203 1
53 Electric Expand Valve Fitting '4304413204 1 '4304413204 1
54 Pressure Sensor '32218000009 1 '32218000009 1
55 Pressure sensor '32218000008 1 '32218000008 1
56 Electric Heater(Compressor) '7651540713 1 '7651540713 1
57 Left Side Plate '01314712P 1 '01314712P 1
58 Filter '07218603 1 '07218603 1
59 4-way Valve '43000339 2 '43000339 2
60 Electric Box Assy '01394100567 1 '01394100567 1
61 Filter Board '30228000032 1 '30228000032 1
62 Rectifier '46018000014 1 '46018000014 1
63 Main Board '30228000031 1 '30228000031 1
64 Radiator '4901800000201 1 '4901800000201 1
65 Main Board '30223000047 2 '30223000047 2
66 Radiator '49018000001 2 '49018000001 2
67 Reactor '43138000049 1 '43138000049 1
68 Terminal Board '42018000558 1 '42018000558 1
69 Main Board '30224100006 1 '30224100006 1
70 AC Contactor '44010265 2 '44010265 2
71 Terminal Board '42018000026 1 '42018000026 1
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GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q120WM/B-F(U) GMV-Q144WM/B1-F(U)
No. Name of part Product Code CN851W1670 Product Code CN851W2500
Part code Quantity Part code Quantity
1 Rear Grill '01574100002 2 '01574100002 2
2 Coping '01264100006P 1 '01264100006P 1
3 Diversion Circle 10474100002 2 10474100002 2
4 Axial Flow Fan '10434100002 2 '10434100002 2
5 Fan Motor '15704124 2 '15704124 2
6 Nozzle for Adding Freon '43000054 5 '43000054 5
7 4-way Valve '07415200002 4 '07415200002 4
8 Filter '06120012 2 '06120012 2
9 One way Valve '07335210 2 '07335210 2
10 Electromagnetic Valve '061200101 1 '061200101 1
11 Strainer '0112410009601 1 '0112410009601 1
12 Rear Grill '01574100001 1 '01574100001 1
13 Condenser Assy '07334100002 2 '07334100002 2
14 Discharge Charge Valve '01314713P 1 '01314713P 1
15 Bidirection Strainer '00904100005 1 '00904100005 1
16 Electronic Expansion Valve '07218769 1 '07218769 1
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GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q120WM/B-F(U) GMV-Q144WM/B1-F(U)
No. Name of part Product Code CN851W1670 Product Code CN851W2500
Part code Quantity Part code Quantity
17 One way Valve '072190511 1 '072190511 1
18 Electromagnetic Valve '07334390 1 '07334390 1
19 Electronic Expansion Valve 07334447 1 07334447 1
20 Gas Tube Filter '43000072 1 '43000072 1
21 Dry Filter 04324001 1 04324001 1
22 Plate-type Heat Exchanger '07210044 1 '07210044 1
23 Right Side Plate '01194100097 1 '01194100097 1
24 Chassis Sub-assy '07424100036 1 '07424100036 1
25 Accumulator '43000055 1 '43000055 1
26 Electromagnetic Valve '0742418601 1 '0742418601 1
27 Nozzle for Adding Freon '07334100011 1 '07334100011 1
28 Oil Separator '07334100054 1 '07334100054 1
29 Cut off Valve '07130101 2 '07130101 2
30 Cut off Valve ’07334100012 1 ’07334100012 1
31 Cut off Valve '43044100144 1 '43044100144 1
32 One Way Valve '07424138 1 '07424138 1
33 Electromagnetic Valve ‘00204100016 1 ‘00204100016 1
34 Gas-liquid Separator '4602000910 1 '4602000910 1
35 Cut off Valve 1/4 '06130002 1 '06130002 1
36 Top Cover (front) '01264100004P 2 '01264100004P 2
37 Handle '26904100016 2 '26904100016 2
38 Front Panel (left) '01544100003P 1 '01544100003P 1
39 Front Panel (right) '01544100005P 1 '01544100005P 1
40 Sensor Sub-assy 39008000117G 1 39008000117G 1
41 Magnet Coil (electromagnetic valve) 4304000479 1 4304000479 1
42 Magnet Coil (electromagnetic valve) 4304000436 1 4304000436 1
43 Magnet Coil (electromagnetic valve) 4304000411 1 4304000411 1
44 Magnet Coil (electromagnetic valve) 4304000439 1 4304000439 1
45 Magnet Coil (electromagnetic valve) 4304000409 1 4304000409 1
46 Magnet Coil (electromagnetic valve) 4304000401 1 4304000401 1
47 Magnet Coil (electromagnetic valve) 4304000440 1 4304000440 1
48 Magnet Coil (electromagnetic valve) 4304000425 1 4304000425 1
49 4 Way Valve Coil 4300040062 1 4300040062 1
50 4 Way Valve Coil 4300040030 1 4300040030 1
51 Magnet Coil (electromagnetic valve) 4304000438 1 4304000438 1
52 Magnet Coil (electromagnetic valve) '4304413203 1 '4304413203 1
53 Magnet Coil (electromagnetic valve) '4304413204 1 '4304413204 1
54 Electric expand valve fitting 32218000009 1 32218000009 1
55 Electric Expand Valve Fitting 32218000008 1 32218000008 1
56 Pressure Sensor '7651540713 1 '7651540713 1
57 Pressure sensor '01314712P 1 '01314712P 1
58 Electric Heater(Compressor) '07218603 1 '07218603 1
59 Electric Heater(Compressor) 43000339 2 43000339 2
60 Left Side Plate ‘43118000023 1 ‘43118000023 1
61 Compressor and Fittings '30228000015 1 '30228000015 1
62 Compressor and Fittings '4313017401 1 '4313017401 1
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GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q120WM/B-F(U) GMV-Q144WM/B1-F(U)
No. Name of part Product Code CN851W1670 Product Code CN851W2500
Part code Quantity Part code Quantity
63 One Way Valve '300027000545 1 '300027000545 1
64 Pressure Protect Switch '46010604 1 '46010604 1
65 Pressure Protect Switch 30228000010 1 30228000010 1
66 Electric Box Assy '30229009 2 '30229009 2
67 Reactor '100002002931 1 '100002002931 1
68 Filter Board '49018000002 1 '49018000002 1
69 Rectifier '49018000001 2 '49018000001 2
70 Main Board '42018000558 1 '42018000558 1
71 Radiator '42011106 1 '42011106 1
72 Electric Box Assy 300027000593 1 300027000593 1
73 Filter Board '42018000026 1 '42018000026 1
74 Rectifier '01574100002 2 '01574100002 2
75 Main Board '01264100006P 1 '01264100006P 1
76 Radiator 10474100002 2 10474100002 2
77 Main Board '10434100002 2 '10434100002 2
78 Radiator '15704124 2 '15704124 2
79 Reactor '43000054 5 '43000054 5
80 Terminal Board '07415200002 4 '07415200002 4
81 Main Board '06120012 2 '06120012 2
82 AC Contactor '07335210 2 '07335210 2
83 Terminal Board '061200101 1 '061200101 1
342
GREE GMV5 HR HEAT RECOVERY UNITS
5.3 GMV-Q168WM/B1-F(U)
GMV-Q168WM/B1-F(U)
No. Name of part Product Code CN851W2510
Part code Quantity
1 Rear Grill 01574100002 2
2 Coping 01264100006P 1
3 Diversion Circle 10474100002 2
4 Axial Flow Fan 02204102 1
5 Fan Motor 15704119 1
6 4-way Valve '43000339 1
7 Nozzle for Adding Freon '06120012 1
8 Filter '07218603 1
9 One way Valve '07335210 2
10 Upper Cover Plate (back) 01264100005P 1
11 Rear Grill 016001500381 1
12 Condenser Assy 01100250016201 1
13 Nozzle for Adding Freon 06130002 1
14 Strainer 07415200002 1
15 Nozzle for Adding Freon 061200101 1
16 Electromagnetic Valve '43044100144 2
343
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q168WM/B1-F(U)
No. Name of part Product Code CN851W2510
Part code Quantity
17 Pressure Protect Switch '4602000911 1
18 Pressure Protect Switch 4602000912 1
19 One Way Valve '07333700032 2
20 Right Side Plate 012056500021P 1
21 Electromagnetic Valve '43000072 1
22 Electromagnetic Valve '43000055 1
23 Electromagnetic Valve '43000054 2
24 Gas-liquid Separator 07424138 1
25 Discharge Charge Valve 07334100002 1
26 Base Plate Sub-Assy 01284100122 1
27 Compressor and Fittings 00204100011 2
28 Oil Separator 0742418601 1
29 Accumulator 07424100036 1
30 Cut off Valve '07334100014 1
31 Cut off Valve '07334100012 1
32 Cut off Valve '07334100053 1
33 Top Cover (front) 01264100004P 2
34 right panel 012167500020P 1
35 Left Front Panel 012062500040P 1
36 Handle 26904100016 1
37 Electronic Expansion Valve '43044100172 1
38 Discharge Charge Valve '07334100002 1
39 One Way Valve '07130101 1
40 Gas Tube Filter '072190511 1
41 Plate-type Heat Exchanger '00904100004 1
42 Reactor 4901800000201 1
43 Left Side Plate '012055500022P 1
44 One way Valve 04324001 1
45 Strainer '07210037 1
46 Electronic Expansion Valve 43044100190 1
47 Magnet Coil (electromagnetic valve) '4304000456 1
48 Magnet Coil (electromagnetic valve) '4304000461 1
49 Magnet Coil (electromagnetic valve) '4304000464 1
50 Magnet Coil (electromagnetic valve) '4304000458 1
51 Magnet Coil (electromagnetic valve) '4304000459 1
52 Magnet Coil (electromagnetic valve) '4304000460 1
53 Magnet Coil (electromagnetic valve) '4304000455 1
54 Magnet Coil (electromagnetic valve) '4304000462 1
55 Magnet Coil (electromagnetic valve) '4304000454 1
56 Magnet Coil (electromagnetic valve) '4304000463 1
57 Magnet Coil (electromagnetic valve) '4304000486 1
58 4 Way Valve Coil '4300040091 1
59 4 Way Valve Coil '4300040092 1
60 Electric expand valve fitting '4304413203 1
61 Electric Expand Valve Fitting '4304413204 1
62 Pressure Sensor 32218000009 1
344
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q168WM/B1-F(U)
No. Name of part Product Code CN851W2510
Part code Quantity
63 Pressure Sensor 32218000008 1
64 Electric Heater(Compressor) 7651540714 1
65 Electric Heater(Compressor) 7651540714 1
66 Sensor Sub-assy 39008000119G 1
67 Electric Box Assy 100002002650 1
68 Filter Board 30228000032 2
69 Main Board 30223000046 2
70 Radiator 49018000001 2
71 Terminal Board 42018000558 1
72 Main Board 30223000046 2
73 Terminal Board 422000060004 1
74 Main Board 300027060310 1
75 AC Contactor 44010265 2
76 Radiator 49010252 1
77 Radiator 49010252 1
78 Terminal Board 42018000558 1
79 Electric Box Assy 100002061899 1
345
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q72WM/B-U(U) GMV-Q96WM/B-U(U)
No. Name of part Product Code CN851W2060 Product Code CN851W2030
Part code Quantity Part code Quantity
1 Rear Grill '01574100002 2 '01574100002 2
2 Coping '01264100006P 1 '01264100006P 1
3 Diversion Circle 10474100002 2 '10474100002 2
4 Axial Flow Fan '10434100002 2 '10434100002 2
5 Fan Motor '15704124 2 '15704124 2
6 Electromagnetic Valve '43000054 5 '06120012 5
7 Strainer '07415200002 4 '43000339 4
8 Nozzle for Adding Freon '06120012 2 '07218603 2
9 One way Valve '07335210 2 '07335210 2
10 Nozzle for Adding Freon '061200101 1 '43000054 1
11 Condenser Assy '0112410009601 1 '07415200002 1
12 Rear Grill '01574100001 1 '01574100001 1
13 Discharge Charge Valve '07334100002 2 '0112410009001 2
14 Right Side Plate '01314713P 1 '07334100002 1
15 Plate-type Heat Exchanger '00904100005 1 '07210044 1
16 Dry Filter '07218769 1 '07331139 1
17 Gas Tube Filter '072190511 1 '04324001 1
18 Electronic Expansion Valve '07334390 1 '43000072 1
19 Electronic Expansion Valve 07334447 1 '07334412 1
20 Electromagnetic Valve '43000072 1 '072190511 1
21 One way Valve 04324001 1 '07218769 1
22 Bidirection Strainer '07210044 1 '00904100004 1
23 Chassis Assy '01194100097 1 '01314713P 1
24 Accumulator '07424100036 1 '01194100095P 1
25 Electromagnetic Valve '43000055 1 '07424100036 1
26 Oil Separator '0742418601 1 '43000055 1
27 Cut off Valve '07334100011 1 '061200101 1
28 Cut off valve '07334100054 1 '0742418601 1
29 One Way Valve '07130101 2 '07334100013 2
30 Cut off Valve ’07334100012 1 '07334100012 1
31 Electromagnetic Valve '43044100144 1 '07334100014 1
32 Gas-liquid Separator '07424138 1 '07130101 1
33 Compressor and Fittings ‘00204100016 1 '43044100144 1
34 Pressure Protect Switch '4602000910 1 '07424138 1
35 Nozzle for Adding Freon '06130002 1 '06130002 1
36 Top Cover (front) '01264100004P 2 '01264100004P 2
37 Handle '26904100016 2 '26904100016 2
38 Front Panel (left) '01544100003P 1 '01544100003P 1
39 Front Panel (right) '01544100005P 1 '01544100005P 1
40 Sensor Sub-assy 39008000117G 1 '39008000119G 1
41 Magnet Coil 4304000479 1 '4304000414 1
42 Magnet Coil 4304000436 1 '4304000438 1
43 Magnet Coil 4304000411 1 '4304000409 1
44 Magnet Coil 4304000439 1 '4304000411 1
45 Magnet Coil 4304000409 1 '4304000436 1
46 Magnet Coil 4304000401 1 '4304000439 1
346
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q72WM/B-U(U) GMV-Q96WM/B-U(U)
No. Name of part Product Code CN851W2060 Product Code CN851W2030
Part code Quantity Part code Quantity
47 Magnet Coil 4304000440 1 '4304000440 1
48 Magnet Coil 4304000425 1 '4304000430 1
49 Magnet Coil 4300040062 1 '4300040030 1
50 Magnet Coil 4300040030 1 '4300040064 1
51 Magnet Coil 4304000438 1 '4304000420 1
52 Electric expand valve fitting '4304413203 1 '4304000401 1
53 Electric Expand Valve Fitting '4304413204 1 '4304000479 1
54 Pressure Sensor 32218000009 1 '4304413203 1
55 Pressure sensor 32218000008 1 '4304413204 1
56 Electric Heater(Compressor) '7651540713 1 '32218000009 1
57 Left Side Plate '01314712P 1 '32218000008 1
58 Filter '07218603 1 '7651540713 1
59 4-way Valve 43000339 2 '7651540714 2
60 Transformer ‘43118000023 1 '01314712P 1
61 Filter Board '30228000015 1 '00204100016 1
62 Reactor '4313017401 1 '00204116 1
63 Main Board '300027000545 1 '07333700032 1
64 Rectifier '46010604 1 '4602000912 1
65 Main Board 30228000010 1 '4602000911 1
66 Main Board '30229009 2 '017007000394P 2
67 Electric Box Assy '100002002931 1 '43118000023 1
68 Radiator '49018000002 1 '43138004 1
69 Radiator '49018000001 2 '30228122 2
70 Terminal Board '42018000558 1 '46010058 1
71 Terminal Board '42011106 1 '30228609 1
72 Main Board 300027000593 1 '49018000002 1
73 Terminal Board '42018000026 1 '01394100356 1
347
GREE GMV5 HR HEAT RECOVERY UNITS
5.5 GMV-Q120WM/B-U(U)
GMV-Q120WM/B-U(U)
No. Name of part Product Code CN851W2010
Part code Quantity
1 Rear Grill '01574100002 2
2 Coping '01264100006P 1
3 Diversion Circle '10474100002 2
4 Axial Flow Fan '10434100002 1
5 Brushless DC Motor '15704124 1
6 Nozzle for Adding Freon '06120012 1
7 4-way Valve '43000339 1
8 Filter '07218603 1
9 One way Valve '07335210 1
10 Electromagnetic Valve '43000054 1
11 Strainer '07415200002 1
12 Rear Grill '01574100001 1
13 Condenser Assy '0112410009001 1
14 Discharge Charge Valve '07334100002 1
348
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q120WM/B-U(U)
No. Name of part Product Code CN851W2010
Part code Quantity
15 Bidirection Strainer '07210044 1
16 Electronic Expansion Valve '07331139 1
17 One way Valve '04324001 1
18 Electromagnetic Valve '43000072 1
19 Electronic Expansion Valve '07334412 1
20 Gas Tube Filter '072190511 1
21 Dry Filter '07218769 1
22 Plate-type Heat Exchanger '00904100004 1
23 Right Side Plate '01314713P 1
24 Chassis Sub-assy '01194100095P 1
25 Accumulator '07424100036 1
26 Electromagnetic Valve '43000055 1
27 Nozzle for Adding Freon '061200101 1
28 Oil Separator '0742418601 1
29 Cut off Valve '07334100013 1
30 Cut off Valve '07334100012 1
31 Cut off Valve '07334100014 1
32 One Way Valve '07130101 1
33 Electromagnetic Valve '43044100144 1
34 Gas-liquid Separator '07424138 1
35 Nozzle for Adding Freon '06130002 1
36 Top Cover (front) '01264100004P 2
37 Handle '26904100016 2
38 Front Panel (left) '01544100003P 1
39 Front Panel (right) '01544100005P 1
40 Sensor Sub-assy '39008000119G 1
41 Magnet Coil '4304000414 1
42 Magnet Coil '4304000438 1
43 Magnet Coil '4304000409 1
44 Magnet Coil '4304000411 1
45 Magnet Coil '4304000436 1
46 Magnet Coil '4304000439 1
47 Magnet Coil '4304000440 1
48 Magnet Coil '4304000430 1
49 Magnet Coil '4300040030 1
50 Magnet Coil '4300040064 1
51 Magnet Coil '4304000420 1
52 Magnet Coil '4304000401 1
53 Magnet Coil (electromagnetic valve) '4304000479 1
54 Electric expand valve fitting '4304413203 1
55 Electric Expand Valve Fitting '4304413204 1
56 Pressure Sensor '32218000009 1
57 Pressure sensor '32218000008 1
58 Electric Heater(Compressor) '7651540713 1
59 Electric Heater(Compressor) '7651540714 1
60 Bolt '01314712P 1
349
GREE GMV5 HR HEAT RECOVERY UNITS
GMV-Q120WM/B-U(U)
No. Name of part Product Code CN851W2010
Part code Quantity
61 Compressor and Fittings '00204100016 1
62 Compressor and Fittings '00204116 1
63 One Way Valve '07333700032 2
64 Pressure Protect Switch '4602000912 1
65 Pressure Protect Switch '4602000911 1
66 Electric Box Sub-Assy '017007000394P 1
67 Transformer '43118000023 1
68 Reactor '43138004 1
69 Filter Board '30228122 1
70 Rectifier '46010058 1
71 Main Board '30228609 1
72 Radiator '49018000002 1
73 Electric Box Assy '01394100356 1
74 Electric Box Assy '100002003638 1
75 Filter Board '30228000015 1
76 Main Board '30228000010 1
77 Rectifier '46010604 1
78 Main Board '300027000545 2
79 Main Board '30229009 2
80 Radiator '49018000001 2
81 Reactor '4313017401 1
82 Terminal Board '42018000558 1
83 Main Board '300027000593 1
84 Terminal Board '42011106 1
85 Terminal Board 42018000026 1
350
GREE GMV5 HR HEAT RECOVERY UNITS
5.6 NCHS1B(U)
15
16
17 14
18 13
12
19 11
20 10
9
1 2 3 4 5 6 7
NCHS1B(U)
No. Name of part Product Code EN04001120
Part code Quantity
1 Coping '01264100055P 1
2 Terminal Board '420111451 1
3 Pinboard '30270000002 1
4 Terminal Board '42018000026 2
5 Electromagnetic Valve '43000073 2
6 Chassis '01284100129P 1
7 Seal plate '01494100015P 1
8 Side Plate '01314100096P 1
9 Hook '02112446 4
10 Strainer '0741410000601 2
11 Electronic Expansion Valve '07334463 1
12 Strainer '07415200002 1
13 Electromagnetic Valve '43000054 1
14 Seal plate '01494100014P 1
15 Electric Expand Valve Fitting '4304413205 1
16 Magnet Coil '4304000428 1
351
GREE GMV5 HR HEAT RECOVERY UNITS
NCHS1B(U)
No. Name of part Product Code EN04001120
Part code Quantity
17 Magnet Coil 4304000447 1
18 Magnet Coil 4304000448 1
19 Tube sensor '3900012128G 1
20 Temperature Sensor '390000372G 1
5.7 NCHS2B(U)
NCHS2B(U)
No. Name of part Product Code EN01600010
Part code Quantity
1 Top Cover 012020060141P 1
2 Terminal Board 422000000014 1
3 Terminal Board 42018000026 2
4 Pinboard 300023000009 1
5 Chassis 012008000028P 1
6 Water Tray Sub_Assy 017055000063P 1
7 Electromagnetic Valve 43000073 2
8 Strainer 07415200002 1
9 Electromagnetic Valve 43000054 1
352
GREE GMV5 HR HEAT RECOVERY UNITS
NCHS2B(U)
No. Name of part Product Code EN01600010
Part code Quantity
10 Choke plug of Drain Pipe 76712455 2
11 Seal Plate 012034000091 1
12 Hook 02112446 4
13 Side Plate 017110000026 1
14 Cover Plate 012035000094 1
15 Strainer 0741410000601 2
16 Electronic Expansion Valve 07334463 1
17 Seal Plate 012034000092 1
18 Magnet Coil (electromagnetic valve) '4304000469 1
19 Magnet Coil (electromagnetic valve) '4304000471 1
20 Magnet Coil (electromagnetic valve) '4304000466 1
21 Magnet Coil (electromagnetic valve) '4304000467 1
22 Magnet Coil (electromagnetic valve) '4304000470 1
23 Magnet Coil (electromagnetic valve) '4304000468 1
24 Magnet Coil (electromagnetic valve) '4304000465 1
25 Temperature Sensor '3900012139G 1
26 Temperature Sensor '3900012128G 1
27 Electric Expand Valve Fitting 4304413215 1
353
GREE GMV5 HR HEAT RECOVERY UNITS
5.8 NCHS4B(U)
NCHS4B(U)
No. Name of part Product Code EN04001130
Part code Quantity
1 Coping '01264100058P 1
2 Terminal Board '420111451 1
3 Terminal Board '42018000026 3
4 Pinboard '30270000002 2
5 Chassis '01284100135P 1
6 Water Tray Sub-Assy '01284100147P 1
7 Electromagnetic Valve '43000073 8
8 Strainer '07415200002 1
9 Electromagnetic Valve '43000054 1
10 Choke Plug of Drain Pipe '76712455 2
11 Seal plate '01494100018P 1
354
GREE GMV5 HR HEAT RECOVERY UNITS
NCHS4B(U)
No. Name of part Product Code EN04001130
Part code Quantity
12 Hook '02112446 4
13 Side Plate '01314100100P 1
14 Strainer '0741410000601 2
15 Electronic Expansion Valve '07334463 1
16 Seal plate '01494100017P 1
17 Magnet Coil '4304000428 1
18 Magnet Coil 4304000448 2
19 Magnet Coil 4304000447 2
20 Magnet Coil 4304000449 2
21 Magnet Coil ` 4304000446 2
22 Tube sensor '3900012128G 1
23 Temperature Sensor '390000372G 1
24 Electric Expand Valve Fitting '4304413205 1
355
GREE GMV5 HR HEAT RECOVERY UNITS
5.9 NCHS8B(U)
NCHS8B(U)
No. Name of part Product Code EN04001140
Part code Quantity
1 Coping 012020060142P 1
2 Terminal Board 422000000014 1
3 Terminal Board 42018000026 5
4 Pinboard 300023000009 4
5 Chassis '01284100142P 1
6 Water Tray Sub-Assy '01284100153P 1
7 Electromagnetic Valve '43000073 2
8 Strainer '07415200002 1
9 Electromagnetic Valve '43000054 2
10 Choke Plug of Drain Pipe '76712455 2
11 Seal plate '01494100018P 1
12 Hook '02112446 4
356
GREE GMV5 HR HEAT RECOVERY UNITS
NCHS8B(U)
No. Name of part Product Code EN04001140
Part code Quantity
13 Side Plate '01314100102P 1
14 Top Cover 01264100059P 1
15 Strainer '0741410000601 2
16 Electronic Expansion Valve '07334463 1
17 Seal plate '01494100017P 1
18 Magnet Coil '4304000428 1
19 Magnet Coil '4304000448 4
20 Magnet Coil '4304000447 4
21 Magnet Coil '4304000449 4
22 Magnet Coil '4304000446 4
23 Magnet Coil 4304000450 4
24 Magnet Coil 4304000451 4
25 Temperature Sensor '3900012139G 1
26 Temperature Sensor '3900012121G 1
27 Electric Expand Valve Fitting '4304413205 1
357
JF00302879