Digital Indicator Model DI35-M: Operating Instructions
Digital Indicator Model DI35-M: Operating Instructions
Digital Indicator Model DI35-M: Operating Instructions
14053538.01 • 11/2012
1 General information
The operating instructions are part of the instrument and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: AC 80.03
- Application consultant: Tel.: (+49) 9372/132-0
Fax: (+49) 9372/132-406
E-Mail: info@wika.de
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result
in serious injury or death, if not avoided.
Information
... points out useful tips, recommendations and information
for efficient and trouble-free operation.
DANGER!
...identifies hazards caused by electric power. Should the
safety instructions not be observed, there is a risk of serious
or fatal injury.
2 Safety
WARNING!
Before installation, commissioning and operation, ensure that
the appropriate instrument has been selected in terms of
measuring range, design and specific measuring conditions.
Non-observance can result in serious injury and/or damage
to equipment.
The instrument has been designed and built solely for the intended use
described here, and may only be used accordingly.
Please read the following safety advice and the assembly before installation
and keep it for future reference.
Notes on installation
There must be no magnetic or electric fields in the vicinity of the device,
e.g. due to transformers, mobile phones or electrostatic discharge.
Do not install inductive consumers (relays, solenoid valves etc.) near
the device and suppress any interference with the aid of RC spark
extinguishing combinations or free-wheeling diodes.
Keep input, output and supply lines separate from one another and do
not lay them parallel with each other. Position “go” and “return lines”
next to one another. Where possible use twisted pair. So, you receive
best measuring results.
Screen off and twist sensor lines. Do not lay current-carrying lines in the
vicinity. Connect the screening on one side on a suitable potential
equaliser (normally signal ground).
Do not install several devices immediately above one another or in an
extremely thermal isolated housing. Due to the internal heat dissipation
of the devices, the recommended ambient temperature can be
excessed.
The device is not suitable for installation in areas where there is a risk
of explosion.
Any electrical connection deviating from the connection diagram can
endanger human life and/or can destroy the equipment.
The terminal area of the devices is part of the service. Here electrostatic
discharge needs to be avoided. Attention! High voltages can cause
dangerous body currents.
Galvanic insulated potentials within one complex need to be placed on
a appropriate point (normally earth or machines ground). So, a lower
disturbance sensibility against impacted energy can be reached and
dangerous potentials, that can occur on long lines or due to faulty
wiring, can be avoided.
The fuse rating of the supply voltage should not exceed a value of 6A
N.B. fuse.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
WARNING!
Do NOT use this product as safety or emergency stopping
device, or in any other application where failure of the
product could result in personal injury or material damage.
Failure to comply with these instructions could result in
death or serious injury and material damage.
Explanation of symbols
3 Specifications
Specifications
Display
Principle 7-segment LED, red, 5-digit, brightness
adjustable in 10 steps
Character size 14 mm
Indication range -9999 … +99999
Indication time 0.1…10.0 seconds
Memory EEPROM (independent of power supply), data
retension > 100 years
Input
Number and type 1 multi-function input
Input configuration Selectable via terminal configuration and
programming
Accuracy see following table
Temperature error 50 ppm/K,
at ambient temperature T < 20 °C or > 40 °C
Measuring principle Sigma/Delta
Resolution 24 bit, (at measuring time 1 second)
Measuring time 0.02…10.0 sec
Totalizator time-error max. 0.1% of totalizator value at integration
time > 1 min
{Transmitter supply} DC 24 V, 50 mA
Power supply AC 230 V, 50 / 60 Hz, ± 10 % or
{AC 115 V, 50 / 60 Hz, ± 10 %} or
{AC 115 / 230 V, 50 / 60 Hz, ± 10 %
switchable} or
{DC 24 V, ± 10%}
Power supply galvanic insulated
Power consumption max. 15 VA
Electrical connection plug-in terminal,
wire cross-section up to 2.5 mm²
{Analogue output}
Number and type 1 analogue output (galvanic insulated):
4 ... 20 mA (12-bit), load ≤ 500 Ω or
0 ... 20 mA (12-bit), load ≤ 500 Ω or
0 ... 10 V (12-bit), load ≥ 10 kΩ
Error 0.1% in the range 20 °C ≤ Tu ≤ 40 °C, beyond
this value temperature error 50 ppm/K
Internal resistance 100 Ω (at measuring input 0…10 V)
{Switching outputs}
number and type 2 or 4 change-over contacts (relays), fully
programmable
Load AC 230 V, 5 A (ohmic load) or
DC 30 V, 2 A (ohmic load)
Switching cycles 0.5 * 105 at max contact rating
5 * 106 mechanically
Separation as per DIN EN 50178
Characteristic data as per DIN EN 60255
{Serial Interface} RS 232, selectable with or without galvanic
isolation or
RS 485 (only for point-to-point connection),
selectable with or without galvanic isolation
Protocol manufacturer-specific ASCII
communication 9600 Baud, no parity, 8 data bits, 1 stop bit
Lead length RS 232: max. 3 m
RS 485: max. 1000 m
Case
Material PC polycarbonate, ABS Blend, UL 94V-0,
black
Ingress protection Front: IP 54, {IP 65};
Back: IP 00 (per IEC 60529 / EN 60529)
Weight Approx. 450 g
Dimensions 96 x 48 x 148 mm (w x h x d) including plug-in
terminals
Mounting snap-in screw element for wall thickness up to
50 mm
CE conformity
EMC directive 2004/108/EC, EN 61326 emission (group 1,
class B) and interference immunity (industrial
application)
Low voltage directive 2006/95/EG, EN 61010-1
The measuring errors are valid for ambient temperatures of 20…40 °C and a
measuring time of 1 second.
The datas for PT100 3-/4-wire are valid for a max. resistance of wire of 10 Ω.
For further specifications see WIKA data sheet AC 80.03 and the order
documentation.
Operating elements
5.2 Packaging
Do not remove packaging until just before mounting. Keep the packaging as it
will provide optimum protection during transport (e.g. change in installation
site, sending for repair).
5.3 Storage
Permissible conditions at the place of storage:
Storage temperature: -20 ... +80 °C
Humidity: 0 ... 75 % relative humidity (no condensation)
Store the instrument in its original packaging in a location that fulfils the
conditions listed above. If the original packaging is not available, pack and
store the instrument as described below:
1. Wrap the instrument in an antistatic plastic film.
2. Place the instrument, along with shock-absorbent material, in the
packaging.
3. If stored for a prolonged period of time (more than 30 days), place a
bag, containing a desiccant, inside the packaging.
WARNING!
Before storing the instrument (following operation), remove
any residual media. This is of particular importance if the
medium is hazardous to health, e.g. caustic, toxic,
carcinogenic, radioactive, etc.
6 Commissoning, operation
6.1 Mounting
Panel cut out: 92,0+0,8 mm x 45,0+0,6 mm
Assembly grid: 120 mm horizontal, 96 mm vertical (recommended)
Information
The dimension symbols can be exchanged before
installation via a channel on the side!
Serial interface
RS 232:
The lines for the RS 232 interface must be connected 1:1, TxD to TxD and
RxD to RxD.
RS 485:
The RS 485 interface is connected via a shielded data line with a twisted pair.
At each end of the bus, a termination of the bus lines must be connected.
This is necessary to guarantee reliable data transmission on the bus. For this,
a resistance of 120 Ohm is inserted between the lines Data B(+) and Data
A(–).
CAUTION!
The potential reference can lead to a compensating current
(interface ⇔ measuring input) with a non-galvanic insulated
interface and can thus affect the measuring signals
6.3.1 Operation
The DI35-M has 4 keys ([P], [], [], [O]), with which you can parameterise
and call up various functions during operation.
Name Description
Program key [P] With the program key, you can call up the
programming mode or perform various functions in the
programming mode.
DOWN key [▼] With the DOWN (decrease) key, you can call up the
MIN memory or alter parameters in the programming
mode.
UP key [▲] With the UP (increase) key, you can call up the MAX
memory or alter parameters in the programming mode.
Multi-function [O] Multi-function for activating TARA function and HOLD
function; reset for MIN/MAX permanent
6.3.2 Switching on
Before switching on, check all the electrical connections to make sure they
are correct. On completion of the installation, the device can be switched on
by applying the supply voltage.
You can erase the value shown in the display by simultaneously operating the
[▲] and [▼] keys. The erasure is acknowledged by horizontal bars.
Information
The content of the memory will be lost with switching-off of
the device.
Working principle
The alarm outputs have the following properties with regard to their switching
properties:
Parameter Description
Alarm / Relay x De-activiated, instananeaous value, MIN value, MAX
value, Hold value, sliding average value, totalizator
value
Threshold Threshold / Switch-over threshold
Hysteresis Width of window between switching threshold
Working principle Operating current / quiescent current
Switch-on delay Time between reaching the threshold and the
resultant switching on of the relay.
Switch-off delay Time between reaching the threshold and the
resultant switching off of the relay.
Alarm confirmation Switch-on or switch-off interlock and rejection at
activated digital input or multi-function key
Operating current
The alarm is off below the
threshold and on when
reaching the threshold.
Quiescent current
The alarm is on below the
threshold and switched off
on reaching the threshold.
Switch-on delay
The relay is on e.g. 10
seconds after reaching the
threshold. Briefly exceeding
the threshold does not lead to
the relay being switched on.
The switch-off delay functions in a similar manner, in other words it keeps the
alarm output switched on until the parameterised time has elapsed.
Alarm confirmation
If one wants to display interim occured alarms, the self-acting switching-on or
switching-off can be blocked. Therefore the confirmation of the according
setpoints 1-4 must be assigned to the digital input or the multi-function key
under program numbers 67, 77, 87 and 97.
Information
Alarm status will get lost by voltage drop!
HOLD function
The HOLD function is a static signal and will be activated via the digital input
or the multi-function key. With activated HOLD the lastly given measuring
value remains and is by deactivation permanently overwritten by the
measuring value recording. With this function a test state can be recorded
beyond a specific period, so that this device can be used for control in run
production, too.
Information
HOLD value gets lost with re-start!
TARA function
The TARA-Function can be activated by multi-function key, digital input or
with boot-up, the display value is then on the tare value.
This function is only done once, after actuation of the desired trigger and has
to be taken back before a new alignment.
MIN/MAX permanent
To measure a MIN-/MAX-value the display can be set back by the display
mode (PN15) in a way, that it only shows the minimal or maximal measured
value. The value can be reset by the multi-function key and/or the digital
input.
Information
MIN/MAX value get lost with re-start!
Totalizator functions
With the totalizator, the measured display value can be integrated or
accumulated over a time. The accumulated time-frame depends on the preset
measuring time (PN14). With this function e.g. a volume over the current
discharge can be recorded. So this function is qualified for the dose of fill-up
quantities in conjunction with relays. The mileage section can be detected by
the measured speed.
The cumulative value:
can be parameterized on different time bases and dimensions (e.g. for
volume, liter, m³, km³, …).
can be directed to the display and outputs as a default display value.
can be reset by a parameterized signal as counter reset (PN185) or by
the counter value (PN184).
is saved in the device even beyond a voltage drop by long-lasting
memory. A data loss of max. 30 minutes can occur in case of a voltage
drop.
Operating mode:
The interface can be operated in various modes which can be parameterized
via the PN34 (interface behavior).
Parameter Description
PN34 = 0 Standard mode in which the unit only replies if called on to do
so. This mode is used only for configuration. Furthermore the
current measuring value can be recalled via commando “A ↵ “.
PN34 = 1 Transmission mode in which the measurements are
transmitted via the serial interface cyclically with the set
measuring time.
The transmission mode is interrupted on receipt of “> ↵“ and the unit changes
to standard mode. To change back to transmission mode, the display must be
restarted, either by entering the command “S ↵“ or by switching the device off
and on.
With the transmission mode, the display value is transmitted via the interface
in ASCII format. Minus signs and decimal points are also transmitted so that
the output can be displayed directly on a terminal or processed by a SPS.
Zeros at the front are suppressed during transmission. With an over or
underflow, the display transmits horizontal bars (hyphens) "- - - - - ↵".
If there is a broken wire detected at temperature measurement "Lbr ↵ " will be
sended. A choosen dimension ("°C" / "°F") will be ignored at transmission.
Examples: "0.00 ↵" ; "-9.99 ↵" ; "999.99 ↵" ; "-123.45" ; "- - - - - ↵“ ; "Lbr ↵"
With the aid of this simple protocol structure, the display data can be
transferred very easily to a PC etc. and further processed there. In the
simplest case, a terminal program from the operating system is sufficient to
store the received data in a file .
Programming procedure
The entire programming of the DI35 is done by the steps described below.
Changing a parameter
After changing to the parameter, the lowest digit of the respective parameter
flashes on the display. The value can be changed with the [▲] or [▼] key. To
move to the next digit, the [P] key must be briefly pushed. Once the highest
digit has been set and confirmed with [P], the lowest digit will begin to flash
again.
Example:
The 0 is flashing this is the lowest digit and asks
if you want to change it. Let us assume the figure
is to be changed from 75,640 to 75,000.
Briefly push the [P] key to move to the next digit.
The 4 begins to flash. Change the figure by
pushing [▲] or [▼] to change the digit from 4 to
0. Briefly push the [P] key to move on to the next
digit. The 6 begins to flash. Change the digit by
pushing [▲] or [▼] to move the 6 to a 0. Briefly
push the [P] key to move to the next digit. The 5
and 7 do not need to be changed.
Information
If a minus shall be displayed for negative values, the leftest
digit of the 7 segment display has to be activated (it blinks).
The minus can be activated with the [▼] key.
Saving of parameters
All parameters must be acknowledged by the user by pushing the [P] key for
one second. The changed parameters are then taken over as the current
operating parameters and saved in the EEPROM.
This is confirmed by horizontal bars lighting up in the display.
All the newly entered data are confirmed by the unit. If no confirmation is
received, the relevant parameters have not been saved, e.g. confirmation of
parameters:
CAUTION!
For the unit to function correctly, it is absolutely essential that
the right sensor is parameterized under program number 0. If
a wrong sensor is parameterized there, the operating
behavior may be impaired.
Linearization PN100
The DI35-M offers the possibility to linearize, with up to 30 additional
setpoints, non-linear sensors for the display of the measuring values and their
subsequent processing (analog output).
The number of the desired setpoints is determined under PN100. Be aware of
choosing the one that makes the most sense, as it can lead to a malfunction
of the device in case of no adjustment.
If the comparison metering point is turned off for the thermocouple, the
comparison metering temperature can be preset manually. This parameter
can be changed directly by taring, if it has been actuated by a configurated
incident (see PN8).
The taring can be called off by programming of the PN5 offset shift on the
value zero.
A special form is taring PN8 = 8: the taring is not saved in PN5 offset shift,
but charged temporarily for the duration of the activated digital input. The old
tara value gets lost by a boot-up.
The display shows „ooooo“ for approx. 1 second to confirm the taring. Taring
is done only one time after actuation of the desired activator. For a anew
calibration the signal for the activation of the taring must be cancelled.
If the MIN/MAX value reset is programmed on the same activator as the
taring, then after taring a MIN- / MAX value reset takes place, too.
Furthermore the taring can be watched very well as the instantaneous value
is shown directly before and after taring.
CAUTION!
The updating of other functional components (analogue
output and relay) is carried out cyclically with the set
measuring time. If the measuring time is set very short, it is
possible that there will be jumps in the analogue output in the
case of a noisy signal or a brief switching of the relay. When
selecting the measuring time, it should be borne in mind that
the MIN / MAX memory receives its values on the basis of the
set measuring time. Should the peaks of a turbulent signal be
recorded, it may certainly be worthwhile to choose a very
short measuring time.
PN15= Description
1 Instantaneous value: Operational mode „instantaneous value“
is equal to the standard display, where the last measured value
is displayed.
2 Minimal value display: In this operational mode, the smallest
occurred display value, since the last minimal value reset, is
displayed. The minimal value reset is actuated by boot-up
(switching-on) or by the digital input/ multi-function key.
3 Maximal value display:
In this operational mode, the largest occurred display value,
since the last maximal value reset, is displayed. The maximal
value reset is actuated by boot-up (switching-on) or by the
digital input/ multi-function key.
5 Sliding average value: The complete average time is a results
of the product or a multiplication of time and recorded average
value PN14 x PN12. If one wants to see this result in the
display, the display mode PN15 needs to be programmed
parallel on this result. This must be pointed out with an optional
analogue output or with the relays, too.
6 Totalisator value: In operation mode „Totalisator value“, the
totalisator- / sum value is displayed. With this value by means of
an active flow rate, a volume about the time can be collected.
As this time can be very long (approx. 1 year), the value needs
to be displayed in a individual adjustable dimension.
7 Absolute value: In operation mode „absolute value“ the display
shows the value that has been measured since voltage
connection, without consideration of a previous taring.
8 Trigger mode: In operation mode „trigger mode“ the
The value reset is only shown shortly after actuation of the digital input or
multi-function key by 5 horizontal bars (“ - - - - - “) for 0.5 seconds. After that
the instantaneous value is shown as long in operating mode MIN / MAX value
display, as the activator is taken back. This way the instantaneous value can
be watched for a longer time.
If the value reset ought to be done during taring, then there is no report in the
display.
During value reset only the MIN/MAX value that presently shown in the
display is set back!
The inital and final value is always displayed without comma. The
demonstration of the measuring value in the display is taken as base, so with
a demonstration of e.g. 6.400 the final value can be parameterized by 6400
on this display value.
Userlevel PN 52 = 0 1 2 3 4 5 6 7 8
Access to PN
Display brightness 19 • • • • • • • • •
Programming lock 50 • • • • • • • • •
Serial number 200 • • • • • • • • •
Setpoint threshold values 61, 71, 81, 91 • • • • • • • •
Setpoint parameters 59…95 • • • • • • •
Interface parameters (option) 32…34 • • • • •
Analog output parameter (option) 20…22 • • • • •
Measuring input parameters 0…18 • • •
Linearization parameters for 100…130 • • •
measuring input
Authorization code 51 •
Userlevel 52
• Userlevel contains program number x
The user level 1,3, and 5 are reserved. With rising userlevel, the number of
for the user unlocked parameters decreases, according to the above shown
table.
To activate the set user level, you must enter a four-digit number under PN51
as a "locking code" and confirm it by pressing the [P] key for approx. 1
second.
If e.g. a sensor collects 1.200l/h, you only have to add up the 3.600th part of
the total amount of liter at a measuring time of 1 second; in this case it would
be 0.333 liter per measuring cycle. Despite of this small value, the totaliser
value can add up itself to a quite high value during a period of one year. In
this example it would be approx. 10,512,000 liter in a year. Here, a
declaration in cubic meters would be reasonable. For the realization of this,
you have to preset a factor, in this example PN182=3 (10³), so the value can
be divided and liters become cubic meters.
If you want to integrate the amount for only one month, the demonstration in
cubic meters can be provided with a decimal place under PN183.
If you parameterize now factor PN182=2 and the decimal place PN183=1, it
would lead to a demonstration of 864.0 cubic meters at the end of the month.
7.2 Cleaning
CAUTION!
Before cleaning, correctly disconnect the instrument from
the mains.
Clean the instrument with a moist cloth.
Electrical connections must not come into contact with
moisture.
8 Faults
CAUTION!
If faults cannot be eliminated by means of the measures
listed above, the instrument must be shut down immediately,
and it must be ensured that pressure and/or signal are no
longer present, and it must be prevented from being
inadvertently put back into service.
In this case, contact the manufacturer.
WARNING!
Residual media in dismounted instruments can result in a
risk to persons, the environment and equipment. Take
sufficient precautionary measures.
9.1 Dismounting
To dismount the instrument, do the following steps:
1. Open the clamping screws and remove the fixing elements.
2. Remove the instrument and seal from panel cutout.
9.2 Return
WARNING!
Strictly observe when shipping the instrument:
All instruments delivered to WIKA must be free from any kind
of hazardous substances (acids, bases, solutions, etc.).
9.3 Disposal
Incorrect disposal can put the environment at risk.