Fda7000 Series
Fda7000 Series
Fda7000 Series
AC Servo Drive
FDA7000/FDA7000-H Series
Ver 1.5 (Soft. Ver. 2.40 ~)
FDA7000EX Series
Ver 1.5 (Soft. Ver. 3.29 ~)
FDA7000 Series
Servo Drive User Manual
Essential notes before use
A. Checking Motor ID certainly.
: Enter the motor ID indicated on the motor name plate to the parameter of “P01-01”.
For details on the motor ID, refer to Chapter 3 of this manual.
B. Checking Power of servo drive.
: FDA7001 ~ FDA7150 : AC 220V 50/60[Hz]
: FDA7020-H0 ~ FDA7750-H0 : AC 380V 50/60[Hz]
: FDA7020-H1 ~ FDA7150-H1 : AC 440V 50/60[Hz]
C. Checking Encoder ID certainly.
ABS INC ABS
Encoder Manual INC INC INC INC INC INC
11/ 17/ 17/
Type setting 2000 2500 3000 5000 6000 2048
13bit 33bit 33bit
P01-12
Enc-0 Enc-A Enc-b Enc-C Enc-d Enc-E Enc-F Enc-G Enc-P Enc-R
[Encoder ID]
♥ When you set the encoder ID to “Enc-0”, you can change the value of P01-13 (Encoder pulse
rate). But if you set the encoder ID to “Enc-A ~ Enc-R”, you cannot change the value of P01-13.
♥ Never connect the encoder cable to COM port.
D. Operate servo system after auto-tuning is off. (P02-17)
: Always cancel the autotuning during normal operation after gain setting using autotuning.
E. Motor handling
: Avoid impacting to the encoder in connecting coupling to the Motor shaft or operating.
F. Recommended specification of Encoder wiring.
Encoder type Page of wiring explanation
15 line incremental encoder 2-24
9 line incremental encoder 2-25
Absolute encoder 11bit 2-26
Absolute/Incremental encoder 17bit 2-27
G. Separate GND24 (CN1-24, 25) and GND (CN1-1, 8, 26, 33, 34, 36).
: If connected in common, it may cause malfunction and damage of servo drive.
H. Treatment of the servo motor attached holding brake .
: The brake built in the servo motor is a normal closed type brake. Which is used only to hold
and can't be used for braking. Use the holding brake only to hold a stopped servo motor.
I. Do not supply AC at N, P connector when connect the power line to
Small and Medium capacity servo drive.
: If main power is DC power, because N connector (-) voltage and P connector (+) voltage,
burnout of servo drive when N, P connector is supplied AC power.
Choose positively necessary AC and DC power, and use.
Contents
Cont en ts
Chapter 1 explains the details to check before using the servo drive and motor that you have
purchased. Before assembling the product, check whether name plate is as ordered. Mishandling
can disable normal operation or can significantly reduce the operating life depending on the
situation. Because it can damage the servo in the worst case, please read the details and
precautions of each article for handling.
F D A 7 H
AC Servo Drive Symbol TYPE Symbol TYPE Symbol Input Voltage
7000 Series None Standard None Standard None AC 220V
B BOOK EX Explosion proof H0 AC 380V
H1 AC 440V
Symbol Power(W) Symbol Power(W) Symbol Power(W) Symbol Power(W) Symbol Power(W)
001 100 010 1000 045 4500 220 22000 550 55000
002 200 015/015B 1500 075 7500 300 30000 750 75000
M A - -
Oil Seal Type
Series Symbol Type
AC Servo Motor 0 None
Symbol Use
CN, CJ 1 Oil seal attached
High-speed, low torque type
EX,EC
KF, KN
Symbol Input voltage EK
Medium-speed, standard type Brake Type
F AC 220V TF, TN Symbol Type
Medium-speed, high torque type
ET
H AC 380V~440V LF, LN 0 None
Low-speed, large torque type
EL
Brake attached
• Explosion-proof model : EX,EC,EK,ET,EL 1 40,60,80 Fr. : DC24[V]
130,180,220 Fr. : DC90[V]
Brake attached
Rated Power(W) Encoder Type 2
130,180,220 Fr.: DC24[V]
750 75000
(Note1) When using as a serial 17bit Absolute encoder, use the battery as an option and
change P01-12 (Encoder ID) to “Enc-r”.
(Note2) When using a brake-attached type servo motor, you must select the brake supply
voltage according to the brake type specified on the servo motor.
1-1
1. Model check and handling
Note1 Indicates the input voltage and frequency range that guarantee the rated motor output and
rated speed. There is no guarantee in case of voltage drop.
Note2 Regenerative resistor applied to FDA7075 ~ FDA7150 is an optional product, please
purchase separately.
Servo Drive Model[FDA7___-H] 020 030 045 075 110 150 220 300 370 450 550 750
Note1 Indicates the input voltage and frequency range that guarantee the rated motor output and
rated speed. There is no guarantee in case of voltage drop.
Note2 Regenerative resistance is an optional product, please purchase separately.
1-2
1. Model check and handling
Speed control range Internal speed command 1:5000, analog speed command 1:2000
Key JOG, 8 pattern Auto JOG alarm history, rotation direction, encoder
signal division pulse out, auto-tuning, 2-notch filter, speed ripple
Additional function suppress
etc.
Motor power cable, encoder cable, CN1 cable
Option
RS232/485 COM cable, absolute encoder battery pack, P-dori ,
user manual
1-3
1. Model check and handling
Servo Motor[FMA__]
Servo
CN/CJ
Drive KN Series TN Series LN Series KF Series TF Series LF Series
Series
[FDA7_ ]
2000/3000 1500/3000 1000/2000 2000/3000 1500/3000 1000/2000
3000/5000
[rpm] [rpm] [rpm] [rpm] [rpm] [rpm]
[rpm]
CJZ5
001 CN01 - - - - - -
CJ01
CN02
002 - - - - - -
CJ02
CN03
CN04
KN03
004/004B CJ04 - LN03 - - LF03
KN05
CN04A
CN05
CN06 KN06
005 TN05 LN06 - TF05 LF06
CN08 KN06A
LN12
015/015B CN15 KN16 TN13 KF15 TF13 LF12
LN12A
KN22 TN17
020/020B CN22
KN22A TN20
LN20 KF22 TF20 LF20
CN30
030/030B KN35 TN30 LN30 KF35 TF30 LF30
CN30A
CN50 LN40
045 CN50A
KN55 TN44
LN55
KF50 TF44 -
075 TN75
TN110
110 (1500/2000
[rpm])
TN150
150 (1500/2000
[rpm])
1-4
1. Model check and handling
Servo motor[HMA__]
Servo
CN/CJ
drive KN Series TN Series LN Series
Series
[FDA7_ ]
2000/3000 1500/3000 1000/2000
3000/5000
[rpm] [rpm] [rpm]
[rpm]
CN09
KN11 TN09 LN12
CN10
020-H KN16 TN13 LN20
CN15
KN22 TN20 LN22
CN22
LN40
CN40 TN44
045-H CN50 TN55
LN44
LN55
TN70
075-H LN55
TN75
TN100
110-H TN110
550-H TN550
750-H TN750
1-5
1. Model check and handling
Servo motor[FMA/HMA]
Servo
EX/EC
drive EK Series ET Series EL Series
Series
[FDA7- ]
2000/3000 1500/3000 1000/2000
3000/5000 [rpm] [rpm] [rpm]
[rpm]
002EX FMAEX02 - - -
004EX
- FMAEK05 - -
/004BEX
FMAEC06
005EX FMAEC08
FMAEK06 - -
010EX - - - FMAEL09
015EX
- FMAEK16 FMAET13 -
/015BEX
020EX
FMAEC22 - FMAET20 -
/020BEX
030EX
- FMAEK30 - -
/030BEX
045EX FMAEC40 - - -
HMAET13
020EX-H HMAEC22 HMAEK16 -
HMAET20
030EX-H HMAEK30
045EX-H HMAEC40
1-6
1. Model check and handling
Torque-Speed characteristics
1-7
1. Model check and handling
Model Motor CN01 CN02 CN03 CN04 CN05 CN04A CN06 CN08 CN10
Spec. Drive 7001 7002 7004 7005 7010
Flange Size ( □ ) 60 80
Rated Power (W ) 100 200 300 400 500 400 600 800 1000
Rated Current (Arms) 1.25 2.1 2.8 2.85 3.2 2.8 3.5 4.65 5.8
Instantaneous Max.
Current (Arms)
3.75 6.3 8.4 8.55 9.6 8.4 10.5 12.54 17.4
( N·m ) 0.32 0.64 0.96 1.27 1.59 1.27 1.91 2.54 3.18
Rated Torque
( kgf·cm ) 3.25 6.5 9.75 13.0 16.2 13.0 19.5 26.0 32.5
Instantaneous ( N·m ) 0.96 1.92 2.88 3.81 4.77 3.81 5.3 6.85 9.53
Max. Torque ( kgf·cm ) 9.75 19.5 29.3 39.0 48.7 39.0 54.5 70.2 97.5
Rated Speed ( r/min ) 3000
Maximum Speed ( r/min ) 5000
Rotator ( gf·cm·s )
2
0.061 0.095 0.129 0.163 0.208 1.1 1.5 1.77 2.11
Inertia 2 -4
2
( = GD /4 ) (kg·m ⅹ10 ) 0.06 0.093 0.126 0.160 0.204 1.08 1.47 1.74 2.07
Allowable load inertia
ratio (versus rotor)
30 times or below 20time or below
Rated Power Rate ( kW/s ) 17.0 43.6 72.2 101.6 124.3 15.0 24.8 37.4 49.0
Standard Incremental 2000~6000 P/rev
Encoder
Option Absolute/incremental 17/33bit, 131072 P/rev
Weight ( kg ) 0.85 1.14 1.43 1.73 2.03 2.1 2.55 3.1 3.7
Torque-Speed characteristics
1.1 2
0.8
Continuous Continuous 1.4 Continuous Continuous
1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-8
1. Model check and handling
Model Motor CN09 CN15 CN22 CN30 CN30A CN50A KN03 KN05 KN06 KN07
Spec. Drive 7010 7015 7020 7030 7030 7045 7004 7004 7005 7010
Instantaneous ( N·m ) 8.6 14.3 21 28.6 28.6 47.7 4.29 6.45 7.88 9.31
Max. Torque ( kgf·cm ) 87.6 146 214 292 262 486.9 43.8 65.7 80.3 94.9
Weight ( kg ) 5.5 7.0 8.5 10.0 12.9 18.2 2.1 2.55 3.1 3.7
Torque-Speed characteristics
8 12 20 24 24
6
Intermittent 9 Intermittent 15 Intermittent 18 Intermittent 18 Intermittent
4 6 10 12 12
2 3 5 6 6
Continuous 6 Continuous 6 Continuous 6 Continuous 6 Continuous
1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-9
1. Model check and handling
Model Motor KN06A KN11 KN16 KN22 KN22A KN35 KN55 KN70
Spec. Drive 7005 7010 7015 7020 7020 7030 7045 7075
Instantaneous ( N·m ) 8.6 14.2 22.5 31.5 31.3 50.1 65.4 83.6
Max. Torque ( kgf·cm ) 87.6 145 230 321 321 510 667.5 852
Rated Speed ( r/min ) 2000
Maximum Speed ( r/min ) 3000
Rotator 2
( gf·cm·s ) 4.12 7.63 11.12 14.63 26.1 43.8 67.8 100.1
Inertia 2 -4
2
( = GD /4 ) (kg·m ⅹ10 ) 4.04 7.48 10.9 14.34 25.6 42.9 66.4 98.1
Allowable load inertia
10 times or below
ratio (versus rotor)
Rated Power Rate ( kW/s ) 20.4 30.6 47.3 63.9 43.0 64.7 103.0 113.7
Standard Incremental 2000~6000 P/rev
Encoder
Option Absolute/incremental 17/33bit, 131072 P/rev
Weight ( kg ) 5.5 7.0 8.5 10.0 12.9 18.2 26.8 36.1
Torque-Speed characteristics
4 6 10 12
2 3 5 6
Continuous Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-10
1. Model check and handling
Model Motor TN05 TN09 TN13 TN17 TN20 TN30 TN44 TN55 TN75 TN110 TN150
Spec. Drive 7005 7010 7015 7020 7020 7030 7045 7045 7075 7110 7150
Instantaneous ( N·m ) 8.61 14.2 22.5 29.4 34.5 46.2 69.9 88 119.3 175 229
Max. Torque ( kgf·cm ) 89.5 145 230 300 351 471 712.5 893 1217 1785 2434
Weight ( kg ) 5.5 7.0 8.5 10.0 12.9 18.2 26.8 36.1 45.7 59 84
Torque-Speed characteristics
4 6 10 12 12
2 3 5 6 6 Continuous
Continuous Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
50 Torque (N·m ) 75Torque (N·m ) Torque (N·m ) 125 Torque (N·m ) Torque (N·m ) Torque (N·m )
100 200 250
20 30 40 50 80 100
10 15 20 25 40 50 Continuous
Continuous Continuous Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-11
1. Model check and handling
Model Motor LN03 LN06 LN09 LN12 LN12A LN20 LN30 LN40 LN55
Spec. Drive 7004 7005 7010 7010 7020 7030 7045 7075
Instantaneous ( N·m ) 8.6 14.3 22.1 34.4 28.7 57.3 71.6 114.6 131.2
Max. Torque ( kgf·cm ) 87.6 146 226 351 292.3 584.4 730.5 1168.8 1338.8
Rated Speed ( r/min ) 1000
Maximum Speed ( r/min ) 2000
Rotator ( gf·cm·s )
2
4.12 7.63 11.12 14.63 26.1 43.8 67.8 100.1 126.4
Inertia 2 -4
2
( = GD /4 ) (kg·m ⅹ10 ) 4.04 7.48 10.9 14.34 25.6 42.9 66.4 98.1 123.9
Allowable load inertia
10 times or below
ratio (versus rotor)
Rated Power Rate ( kW/s ) 20.5 43.3 68.2 91.7 51.4 84.9 123.4 148.6 226.9
Standard Incremental 2000~6000 P/rev
Encoder
Option Absolute/incremental 17/33bit, 131072 P/rev
Weight ( kg ) 5.5 7.0 8.5 10.0 12.9 18.2 26.8 36.1 45.7
Torque-Speed characteristics
8 16 20 32
Intermittent 12 Intermittent
6 15 24 Intermittent
Intermittent
4 8 10 16
2 4 5 Continuous 8 Continuous
Continuous Continuous
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
24 40 60 90 120
Intermittent Intermittent Intermittent Intermittent Intermittent
18 30 45 64 90
12 20 30 40 60
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-12
1. Model check and handling
Torque-Speed characteristics
12 12 20
Intermittent
9 9 15 Intermittent
Intermittent
6 6 10
3 3 5
Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min )
28 40 60
Intermittent 45
21 30 Intermittent
Intermittent
14 20 30
7 10 15
Continuous Continuous Continuous
1-13
1. Model check and handling
Torque-Speed characteristics
8 12 20
Intermittent Intermittent
6 9 15
Intermittent
4 6 10
2 3 5
Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min )
28 48 64
Intermittent
21 Intermittent 36 48 Intermittent
14 24 32
7 12 16
Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min )
1-14
1. Model check and handling
Torque-Speed characteristics
8 16 20
Intermittent
6 12 Intermittent 15 Intermittent
4 8 10
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min )
32 48 64
Intermittent
24 36 Intermittent 48 Intermittent
16 24 32
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min )
1-15
1. Model check and handling
Torque-Speed characteristics
CN09 CN10 CN15 CN22
Torque (N·m ) Torque (N·m ) Torque (N·m ) Torque (N·m )
10 10 15 25
30
8 8 12 20
Intermittent Intermittent
6 6 Intermittent 9 15 Intermittent
4 4 6 10
2 2 Continuous 3 5
Continuous 6 Continuous 6 Continuous
1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
24 24 8
12 12 4
6 6 2
6 Continuous 6 Continuous 6 Continuous
1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000
Speed (r/min ) Speed (r/min ) Speed (r/min )
1-16
1. Model check and handling
Torque-Speed characteristics
12 20 24 24
Intermittent Intermittent
9 15 Intermittent 18 18 Intermittent
6 10 12 12
3 5 6 6
Continuous Continuous Continuous Continuous
1000 2000 3000 1000 2000 3000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-17
1. Model check and handling
Model Motor LN12 LN20 LN30 LN40 LN55 LN300 LN370 LN450
Spec. Drive 7010-H 7020-H 7030-H 7045-H 7075-H 7300-H 7370-H 7450-H
Instantaneous ( N·m ) 117.3 194.8 291.7 428.71 535.5 752 930 1182
Max. Torque ( kgf·cm ) 34.4 57.3 86 126.09 141.75 7670.4 9486 12056.4
Rated Speed ( r/min ) 1000 1000 1000 1000 1000 800 800 800
Maximum Speed ( r/min ) 2000 2000 2000 2000 2000 1300 1300 1300
Rotator ( gf·cm·s )
2
14.6 43.8 67.7 102.51 126.378 1217.88 1843.14 2238.90
Inertia 2 -4
2
( = GD /4 ) (kg·m ⅹ10 ) 14.3 42.9 66.4 100.50 123.9 1194.00 1807.00 2195.00
Allowable load inertia
10 times or below
ratio (versus rotor)
Rated Power Rate ( kW/s ) 92.45 85.00 123.14 175.7 226.9 1072.97 1075.83 1313.23
Standard Incremental 2000~6000 P/rev Absolute/incremental 17/33bit,
Encoder
Option Absolute/incremental 17/33bit, 131072 P/rev 131072 P/rev
Torque-Speed characteristics
32 40 60 90
Intermittent Intermittent Intermittent
24 Intermittent 30 45 64
16 20 30 40
8 Continuous 10 15 20 Continuous
Continuous Continuous
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min )
Speed (r/min ) peed (r/min ) Speed (r/min )
500 1000 1500 2000 1000 1500 2000 500 1000 1500 500 1000 1500
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-18
1. Model check and handling
Model Motor TN09 TN20 TN30 TN44 TN55 TN75N TN110 TN150
Spec. Drive 7010-H 7020-H 7030-H 7045-H 7045-H 7075-H 7110-H 7150-H
Instantaneous ( N·m ) 16.23 34.5 54.8 84.0 114.58 133.84 175 224.38
Max. Torque ( kgf·cm ) 165.5 351.9 559.0 856.8 1168.72 1365.17 1785 2288.67
Rated Speed ( r/min ) 1500 1500 1500 1500 1500 1500 1500 1500
Maximum Speed ( r/min ) 3000 3000 3000 3000 3000 3000 2000 2000
Rotator 2
( gf·cm·s ) 7.63 26.1 43.8 67.8 100.062 126.4 201.5 314.5
Inertia 2 -4
2
( = GD /4 ) (kg·m ⅹ10 ) 7.48 25.1 42.9 66.4 98.1 124 197.5 308.2
Allowable load inertia
ratio (versus rotor)
10 times or below
Rated Power Rate ( kW/s ) 39.1 51.5 80.8 117.4 124.8 184.3 236.0 295.1
Standard Incremental 2000~6000 P/rev
Encoder
Option Absolute/incremental 17/33bit, 131072 P/rev
Weight ( kg ) 7.0 12.9 18.2 26.8 36.1 45.7 59 84
Torque-Speed characteristics
1000 2000 3000 1000 2000 3000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
1-19
1. Model check and handling
Standard
Encoder Absolute/incremental 17/33bit, 131072 P/rev
Option
Torque-Speed characteristics
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min )
500 1000 1500 2000 500 1000 1500 2000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min )
1-20
1. Model check and handling
Torque-Speed characteristics
1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 1000 2000 3000 4000 5000
Speed (r/min ) Speed (r/min ) Speed (r/min ) Speed (r/min )
28 5.2 6.0
Intermittent Intermittent Intermittent
21 3.9 4.5
14 2.6 3.0
1000 2000 3000 4000 5000 1000 2000 3000 1000 2000 3000
Speed (r/min ) Speed (r/min ) Speed (r/min )
1-21
1. Model check and handling
Weight ( kg ) 22 30 22 22 27
Torque-Speed characteristics
1.6 36 20
Intermittent Intermittent Intermittent
1.2 27 15
0.8 18 10
1000 2000 3000 4000 5000 1000 2000 3000 4000 5000 500 1000 1500 2000
Speed (r/min ) Speed (r/min ) Speed (r/min )
ET13 ET20
Torque (N·m ) Torque (N·m )
25 30
20 24
Intermittent
15 Intermittent 18
10 12
5 6 Continuous
Continuous
1-22
1. Model check and handling
Weight ( kg ) 22 22 22 27 30 30
Torque-Speed characteristics
ET13 EK16 EC22
Torque (N·m ) Torque (N·m ) Torque (N·m )
25 25 25
20 20 20
Intermittent Intermittent Intermittent
15 15 15
10 10 10
5 Continuous 5 5
Continuous Continuous
12 20 Intermittent 12
6 10 6
Continuous Continuous Continuous
1-23
1. Model check and handling
1.5. Installation
1) Operating environment
1) Operating environment
Ambient temperature 0-40℃ (There should be no freezing)
Ambient humidity 80% RH or lower (There should be no vapor)
External vibration X, Y = 19.6 ㎨ (2G)
It is important to accurately match the motor shaft with the shaft center of the connecting
machine. Mismatched shaft center causes vibration, and may cause damage to the bearing.
Use a rubber hammer to install couplings to prevent excessive force from being applied to the
shaft and bearing.
Check 4 places in turn. The difference between maximum and minimum should be 0.03 or
lower.
1-25
1. Model check and handling
4) Accuracy of attachments
The accuracies of the shaft and attachments of the AC servo motor are shown on the
following table.
Accuracy
Item Reference Diagram
(T.I.R.)
Perpendicularity of flange attachment plane and
0.04mm
output shaft (A)
5) Impact resistance
The AC servo motor withstands two times of impacts with an
acceleration of 10G when up-and-down impacts are applied after
setting the motor shaft horizontally. However, a precision detector
is attached to the end of the shaft on the opposite side of the load,
take caution not to apply impact directly to this end.
6) Vibration resistance
The AC servo motor withstands a vibration
acceleration of 2.0G when vibration is applied in
up and down, left and right, and front and back
directions after setting the motor shaft horizontally.
7) Vibration grade
The vibration grade of the AC servo motor is V15 at the rated rpm.
1-26
1. Model check and handling
8) Direction of installation
- Motor can be installed horizontally or at the top or bottom of the shaft.
- Keep the motor cable downward.
- If the motor is installed vertically, install a cable trap so that oils or water do not flow into
the motor.
-
9) Cable disconnection
- Take caution not to stress or damage to the cables.
- If the motor is used as a mobile motor, use flexible cables.
1.6. Handling
- Do not directly connect commercial power (AC220V) to the motor. Over-current can
reduce the magnetic efficiency of the motor. Always connect to the defined servo drive
for operation.
1-27
1. Model check and handling
R U
S V
T W
AC 220 ~ 440[V]
50/60[Hz]
2) Wiring
- Connect the grounding terminal of the drive and motor to the drive side and ground all at
once to the closest point. Use the class-3 earth (100Ω or below) to prevent electric shock
and mis-operation.
- The U, V, W and FG terminal of the drive and motor must be aligned. Because the 2 lines
are replaced with the commonly used motor, the rotating direction cannot be changed.
- If you connect the commercial power to the U, V, W and FG terminal of the drive, it can be
damaged.
- Connect the 200V level power to the R, S and T terminal and the power besides the 200V
level must be installed with a transformer.
- Always connect the standard regenerated resistance to the P and B terminal of the drive.
3) Operation
- The brake of the motor is intended to hold when the motor is powered off.
If the brake is operated while the motor is rotating, the brake will be broken.
- Install circuit breaker(NFB) and magnetic contactor (M / C) to power supply R, S, T.
When an alarm occurs and an abnormal current flows, cut off the circuit to prevent the
secondary fire.
4) Maintenance
- “High Voltage” remains in the drive for some time after power down.
◆ Carry out wiring work or inspection after the power has been turned off for 10 minutes or
more and the CHARGE lamp is turned off. It may cause electric shock.
- Do not touch the regenerative resistor, servo motor, etc. for a while after the power is
turned off. It may cause burns.
- Mega-testing your drive may damage servo drive.
- The encoder of the motor cannot be removed. Never remove the cover, etc.
1-28
1. Model check and handling
Thank you for using HIGEN MOTOR Co.,Ltd. Servo Drive and Servo motor.
The contents of the "Symbols and Precautions on Safety" section are for the safe and proper
use of FDA7000 Series AC servo drive. Before use, be sure to read the “Safety Symbols and
Cautions” carefully before using the product.
“Safety Symbols and Precautions” describes important precautions that must be observed in the
precautions for use, transportation and installation, wiring, commissioning and adjustment,
maintenance checks, usage, and abnormalities. Please keep it where you can see it anytime.
General Precautions
The user manual may be arbitrarily changed to improve the product, change specifications,
or improve the convenience of use. This change updates the year and month of the user's
manual and is issued as a revision.
When ordering the instruction manual due to damage or loss, please contact our distributor
or our nearest office listed on the back cover.
Modification of the product by the customer is beyond the scope of our warranty and we are
not responsible for it.
Some ratings, specifications, and dimensions may change without notice to improve the
performance of the product.
Safety Symbol
In order to use the product correctly and safely, the grades of safety and cautions are divided
into `` Danger '' and `` Caution '', and they are collectively recorded.
The actual usage of this product and the safety precautions for each method are listed in each
section.
: When a high risk of death or serious injury is expected due to
! Danger
incorrect handling of the product.
: When a low risk of minor injury or property damage is expected due to
! Caution
incorrect handling of the product.
*
1-29
1. Model check and handling
! Danger
Do not open the cover of servo drive while energizing and driving. It may cause electric shock.
Do not operate with the cover of servo drive removed.
High voltage terminals and charging parts are exposed, which may cause electric shock
Do not remove the surface cover except wiring and regular inspections immediately after the
power is turned off.
The inside of servo drive is charged and may cause electric shock..
Wait 10 minutes or more after turning off the power and check the charging lamp is turned off
before wiring and checking.
Connect the ground terminal of the earth and the motor to the ground terminal of the drive with
the shortest distance.
Connect to Class 3 ground (100 ohm or less) to prevent electric shock and product
malfunction.
Wiring and inspection should be done by a qualified technician.
Install the product before wiring. It may cause electric shock or injury.
Do not touch the servo drive with wet hands. It may cause electric shock or injury.
Damaged wires can result in electric shock.
Do not place heavy objects on the wires or pull the wires forcibly.
B. Fire Protection
! Caution
Install the servo motor, servo drive and regenerative resistor on non-flammable materials.
Installation on or near flammable materials may cause fire.
If the servo drive is broken, immediately turn off the power of the servo drive.
If a large amount of current continues to flow, it may cause a fire.
If overload and overcurrent occur frequently, be sure to cool the servo motor and servo drive
sufficiently before restarting.
If an overvoltage alarm occurs frequently, the regenerative resistor may overheat and cause a
fire. If overvoltage alarms occur frequently or do not clear, immediately shut off power.
1-30
1. Model check and handling
C. Injury prevention
! Caution
•Do not apply voltage to each terminal except those specified in the user's manual.
It may cause bursting or damage.
•Make sure there is no error in the terminal connections. It may cause bursting or damage.
•Do not touch the servo drive, servo motor, and regenerative resistor because they are hot
during powering and shortly after the power is turned off. It may cause burns.
D. Various Precautions
Please read the following notes carefully. If handled incorrectly, it may cause unexpected
malfunction, injury or electric shock.
! Caution
•Carry it in the correct way, depending on the weight of the product. It may cause injury.
•Do not stack the servo drive above the limit.
•Install the product where it can withstand weight.
•Do not install or operate a servo drive that is damaged or missing parts.
•Do not lift the surface cover when transporting. The product may fall off or malfunction.
•Do not rest your weight on, or place heavy objects on the product.
•Observe the installation direction.
•Do not insert any conductive material such as screws or metal pieces and flammable foreign
materials such as oil into the servo drive.
•Since the servo drive is a precision device, do not drop it or subject it to strong impact.
•Do not strike the encoder, the detector attached to the motor. If you hit the shaft with strong
force or the motor falls to the floor, the encoder may be damaged.
•Use in the environmental conditions of Note 1. If operating in unsatisfactory condition, it may
cause malfunction or failure of servo drive.
1-31
1. Model check and handling
<Note 1>
(2) Wiring
! Caution
•Use wires that meet the specifications. The servo motor may not work.
•Do not install a phase advance capacitor, surge absorber, or radio noise filter on the servo
drive output side.
•Connect the output side (terminal U, V, W, FG) correctly.
The motor may malfunction.
•When attaching the DC relay for control output signal to the control output signal, pay
attention to the direction of the surge absorption diode. The signal cannot be output due to a
fault, and the protection circuit does not operate during an emergency stop. Refer to the
instruction manual for the diode direction.
! Caution
•Check and adjust each parameter before operation. Unexpected movements may occur
depending on the machine.
1-32
1. Model check and handling
! Caution
•Install circuit brakes(NFB) and magnetic contactors (M/C) to power supply R, S, T. When an
alarm occurs and an abnormal current flows, shut off the circuit to prevent secondary
accidents.
•Do not start or stop the servo drive frequently using the magnetic contactor on the power
supply side. It may cause the failure of the servo drive.
•Reduce the effects of electromagnetic interference with a noise filter, etc. It may cause the
failure of electronic equipment used near the servo drive.
•Do not use any load other than the servo motor on the servo drive output.
Connecting other electrical equipment to the servo drive output may damage the equipment.
•If the alarm reset is performed while the operation signal is input, the motor will suddenly
rotate, so check that the operation signal is off and then reset the alarm.
•In case of operating the servo drive after long term storage, check and commission.
•When parameter initialization is performed, each parameter is set to the factory default value.
Be sure to set the necessary parameters before operating.
•Do not modify the servo motor and servo drive.
We are not responsible for any problems caused by modifications.
•Install an external emergency stop circuit to stop the operation immediately and to turn off the
power.
! Caution
•Install a safety device such as an emergency brake so that the mechanical device does not
become dangerous when the servo drive fails.
•Do not disassemble or repair the servo drive or servo motor by yourself.
•Use a servo motor that matches the capacity of the servo drive.
1-33
1. Model check and handling
! Caution
•Electrolytic capacitors have a reduced capacity due to deterioration. It is recommended to
replace the electrolytic capacitor every 10 years when using it in a normal environment to
prevent secondary accidents caused by malfunctions. Please contact our sales team.
•Do not perform a mega test (insulation resistance measurement) on the servo drive.
It may cause failure.
! Caution
•Dispose of as general industrial waste.
(8) Caution
! Caution
•All illustrations in this manual are depicted with the cover removed for safety, or the safety
barrier removed. When operating the product, make sure that the cover and the obstruction
are intact. Please drive accordingly.
1-34
1. Model check and handling
1-35
Chapter 2
Wiring and connection
Chapter 2 explains the main circuit wiring, I/O signal connection examples and connection to
peripheral devices of the servo drive.
2-1
2. Wiring and connection
This part explains the peripheral device and main circuit wiring. Keep the following danger and
caution details during wiring.
! Danger
Do not open the surface cover when connecting the power or during operation. It can cause
electric shock.
Do not operate the drive when the surface cover is removed.
It can cause electric shock because the high voltage terminal and charge part are exposed.
Even when the power is turned off, do not remove the surface cover unless it is for wiring or
periodic check.
It can cause electric shock because the inside of the servo drive is charged.
Execute the wiring work and check more than 10 minutes after the power has been
disconnected and checked of the voltage with tester etc.
Ground the grounding terminal of the drive and motor both to the drive side and ground at
once in the closest point.
To protect electric shock and mis-operation, use at least class-3 ground (100 max.).
The wiring work and checking work must be executed by specialized technician.
The wiring must be done after the main unit is installed. It can cause electric shock or injury.
Do not operate the key with wet hands. It can cause electric shock or injury.
Make sure you do not damage the wire, apply excessive stress on the wire, put heavy object
on top of the wire or have the wire pressed again an object. It can cause electric shock or
injury.
! Caution
Use wiring that complies with the standard. Otherwise, the servo motor may not operate.
Do not install power condenser, surge absorber or radio noise filter on the output side of the
servo drive.
Correctly connect the output side (Terminal U,V,W,FG), or the motor can operate abnormally.
When attaching the DC relay for control output signal on the control output signal part, be
careful of the diode direction for surge absorption. The signal may not be outputted due to
problems and the protection circuit will not operate during emergency stop. For diode
direction, refer to the user manual.
2-2
2. Wiring and connection
Power specification : Use the power specification Servo drive : The life of the servo is
3-phase within AC200~230V permitted by the servo 3-Phase
affected by the surrounding
for use. For the power voltage of AC400V level, AC200 ~ 230V temperature. Set the ambient
50 ~ 60Hz
always use the power transformer. temperature to below 50° C and at
R S T an average of 40° C.
NOISE FILTER
GND
R
S
CN1
T
r
t
CN3
◆ At the U, V and W terminal, connect the U, V and W phase of the servo motor.
◆ Ground the FG terminal. Connect the grounding wire of the servo motor with this
terminal.
◆ When main supply is DC voltage, supply DC280~325[V] between “P[+]” and “N[-]”.
(FDA7001 ~ FDA7010)
◆ Don’t supply AC power supply between “P[+]” and “N[-]”.
2-3
2. Wiring and connection
◆ Use within the power specification allowed by the servo. If the power voltage is higher
than the allowable value, be sure to use a power transformer.
FDA7000-H0 : AC 380V, FDA7000-H1 : AC 440V
◆ Use the brake power supply independently. When used with input / output contact input
power, it causes malfunction of contact operation.
◆ To prevent electric shock and suppress noise, ground the motor and drive terminals
with the 3rd or more types of ground at the shortest distance.
2-4
2. Wiring and connection
AC SERVO
FDA7001 FDA7002
Operating device
Wire thickness AWG #16(1.25mm2)
Open/close device GMC-12(13A) level product
Breaker ABS33b(5A) level product
Noise filter P3B4010-DA(10A) level product
External regenerated
50W 50
resistance
2-5
2. Wiring and connection
AC SERVO
FDA7004B FDA7004 FDA7005 FDA7010
Operating device
AWG #14
Wire thickness AWG #16(1.25mm2) AWG #12 (3.5mm2)
(2.0mm2)
GMC-12(13A) level
Open/close device GMC-40(35A) level product
product
ABS33b (10A)
Breaker ABS33b(5A) level product
level product
NFZ-4030SG
Noise filter P3B4010-DA(10A) level product
(30A)level product
50W 50
Regenerated 70W 50
resistance External
Internal resister
resister
♥ Open/close device and Breaker : LS Industrial Systems, http://www.lsis.biz
♥ NOISE FILTER : Woonyoung(http://woonyoung.com), OKY (http://www.oky.co.kr),
ORIENT(http://www.suntronix.com )
2-6
2. Wiring and connection
※ For the wiring of small/medium capacity socket, execute in the following order.
ⓐ After checking the wire thickness indicated in 2.2.1, remove the wire coating.
- The coating of the wire to be used should be 8 ~ 9mm or less.
- The thickness of the wire permitted by the socket is as follows.
ⓑ Even though you can use the wire as is after removing the coating, for safety purposes put a
ferrule end to press with the crimping tool for ferrules insulated.
ⓒ Open the terminal (plug) wire inserting hole with the lever as shown in the following picture.
Wire
Insulated Ferrule
Socket
Lever
ⓓ Insert the core part of the wire to the opening part. Release the lever after inserting the wire.
ⓔ Lightly pull it out to see whether there is any problem in the connected condition of the socket
and the wire.
ⓕ When the coating of the wire is not completely inserted, it can cause electric shock.
Therefore check whether there are any exposed core wires.
2-7
2. Wiring and connection
r t U V W
R S T P B
2-8
2. Wiring and connection
AC SERVO
FDA7015/ FDA7020/ FDA7030/
operating FDA7045 FDA7075 FDA7110 FDA7150
FDA7015B FDA7020B FDA7030B
device
Wire AWG #12 AWG #10 AWG #8 AWG #6 AWG #4
thickness (3.5mm2) (5.5mm2) (8mm2) (14mm2) (22mm2)
Open/close
GMC-40(35A) GMC-50(50A) GMC-85(80A) GMC-100(100A)
device
ABS33b ABS33b ABS53b ABS63b
Breaker ABS33b(30A) ABS103b(100A)
(10A) (20A) (50A) (60A)
239
220
Length :300 M4
60
∮4.3
30
<Drawing A>
2-9
2. Wiring and connection
2-10
2. Wiring and connection
AC SERVO
operating FDA7020-H FDA7030-H FDA7045-H FDA7075-H FDA7110-H FDA7150-H
device
Wire AWG #12 2 2 AWG #6 AWG #4
2 AWG #11 (4.2mm ) AWG #8 (8mm ) 2 2
thickness (3.5mm ) (14mm ) (22mm )
Open/close
GMC-12 (13A) GMC-40(35A) MC-40(40A) MC-50(50A)
device
Breaker ABS33b (10A) ABS33b (20A) ABS53b (40A) ABS53b (50A)
Noise filter ET3RE-4030 (30A) ET3RB-4040 ET3RB-4060
External
250W 40 250W 40 parallel 2 units 1.6kW 15Ω 2kW 15Ω
regenerated
(Drawing A) (Drawing A) (Drawing C) (Drawing C)
resistance
♥ Open/close device and Breaker : LS Industrial Systems, http://www.lsis.biz
♥ NOISE FILTER : Woonyoung(http://woonyoung.com), OKY (http://www.oky.co.kr),
ORIENT(http://www.suntronix.com )
239
220
Length :300 M4
60
∮4.3
30
2-11
2. Wiring and connection
2-12
2. Wiring and connection
rt [
FDA7550-H ~ FDA7750-H Upper Terminal]
AC SERVO
operating FDA7220-H FDA7300-H FDA7370-H FDA7450-H FDA7550-H FDA7750-H
device
Wire AWG #6 AWG #4 AWG #3 AWG #2 AWG #1/0 AWG #2/0
2 2 2 2 2
thickness (14mm ) (22mm ) (27mm ) (34mm ) (53.5mm2) (67.4mm )
Open/close
MC-65a MC-80a MC-100a MC-130a GMC-150 GMC-180
device
ABS63b ABS103b ABS103b ABS203b ABS-203b ABS423b
Breaker
(60A) (75A) (100A) (175A) (175A) (200A)
Noise filter FT3RB-4060 FT3RB-4080 FT3RB-4100 FT3RB-4120 FB3RE-4150 FB3RE-4200
External
3.6kW, 9 Ω 5kW 5Ω 5kW 5Ω 10kW 5Ω
regenerated
(Drawing D) (Drawing D) (Drawing D) (Drawing D)
resistance
♥ Open/close device and Breaker : LS Industrial Systems, http://www.lsis.biz
♥ NOISE FILTER : Woonyoung(http://woonyoung.com), OKY (http://www.oky.co.kr),
ORIENT(http://www.suntronix.com )
2-13
2. Wiring and connection
< Drawing C> Order Code : Please contact our sales office.
2-14
2. Wiring and connection
2.4.1. Wiring
If you turn the power on and off frequently, the peripheral elements of the main circuit will
deteriorate because a large charging current (charging time 0.3 to 0.5 seconds) flows when the
main power is turned on. Therefore, be sure to use STOP contact for motor operation and stop,
and SVONEN contact for emergency stop.
The figure below is an example of wiring of power
POWER POWER
OFF ON 1MC
(Note1) FG FG
r
t +
(Note2) Brake Power
Input -
ENC(CN2)
N
P PG
Regenerative
resistance
(Note3) B
COM(CN3)
*PC Loader(RS232C)
*Network communication
1Ry (RS485, RS232C)
ALARM 20
CN1
+
24V Diode (INPUT)
- 24
GND24 25
(Note4)
FG 50
(Note1) A noise filter (NF) must be installed to block noise from the outside and to protect the
servo drive peripherals.
(Note2) In case of FDA7001~7002, it is not necessary to connect power to the power terminals
"r, t" of the control circuit.
In case of FDA7004~7150, connect AC220V to power terminal “r, t” of control circuit.
2-15
2. Wiring and connection
The timing of servo drive operation can be checked according to the power on / off and
SVONEN input contact status. Check the operation timing when wiring the power and brake.
Main/Control Circuit
Power Input
SVONEN INPUT
Contact Point
Dynamic Brake
7[ms]
Operation 1.5[ms]
Motor Brake
26[ms] P02-08[ms]
Operating Signal
2-16
2. Wiring and connection
The timing of servo drive operation can be checked according to the alarm status. If an alarm has
occurred, reset the alarm after turning off the SVONEN input contact and removing the cause of
the alarm.
Alarm Reset
Signal
Servo RDY
2-17
2. Wiring and connection
CN1 is the connector located on the top right part of the front side of the servo drive. This
connector is used for connecting the host controller that commands the operating device and
the operation.
The pin arrangement and name of the CN1 connector are as shown in the following picture.
1 GND 26 GND
2 MONIT2 27 SPDIN
3 MONIT1 28 TRQIN
4 OPCRIN 29 OPCFIN
5 PZO 30 /PZO
6 PBO 31 /PBO
7 PAO 32 /PAO
8 GND 33 GND
9 PPRIN 34 GND
10 PFIN 35 +12V
11 PPFIN 36 GND
12 PRIN 37 -12V
13 STOP 38 ALMRST
SPDLIM/
14 39 ESTOP
TLIM CCWLIM/ CWLIM/
15 40
PTQLIM NTQLIM
16 DIR 41 PI/P
SPD2/
17 42 SPD3
GEAR2 SPD1/
18 SVONEN 43
GEAR1
19 A_CODE1 44 A_CODE2
20 ALARM 45 A_CODE0
SPDOUT/
21 RDY 46
INSPD/INP TRQOUT
22 47 ZSPD
OS/INTRQ
23 OPC_ZO 48 BRAKE
24 GND24 49 +24VIN
25 GND24 50 FG
♥ The above table indicates the reference signal of manufactured default. For the function of
partial pin among the signals, the signal allocation can be changed in P07 mode (input
function setting) and P08 mode (output function setting).
◆ The connector for CN1 is optional.
- Manufacturer: 3M, CASE product name: 10350-52F0-008
- Connector (for soldering) : 10150-3000VE
2-18
2. Wiring and connection
NFB MC1
R Servo Drive
FDA7000 Series : AC 200~230[V]
FDA7000-H Series : AC 380~440[V] NF S U U
S
50/60Hz T FDA7000 V V
M
(Note1) W W
r FG FG
t
(Note2)
Brake +
Regenerative P Power
Input -
resistance CN2
(Note3) B
PG
CN1
(INPUT)
+24V 49 *Digital Loader
+24V + 3.3K CN3
- ESTOP 39 *PC Loader(RS232C)
3.3K
SPD1/GEAR1 43 *Network communication
3.3K
SPD2/GEAR2 17 (RS485, RS232C)
3.3K CN1
SPD3 42
3.3K (OUTPUT)
DIR 16
3.3K
STOP 13 3 MONIT1
3.3K
D/A
SVONEN 18 2 MONIT2
3.3K 8
ALMRST 38 26 GND
3.3K
SPDLIM/TLIM 14
3.3K
PI/P 41
22 INSPD/INPOS
3.3K
CWLIM/ 40
NTQLIM /INTRQ
3.3K
CCWLIM/ 15 48 BRAKE
PTQLIM
21 RDY
(Note5) 47 ZSPD
PPFIN 11
46 SPDOUT/
MPG PFIN 10 TRQOUT
or 20 ALARM
PLC Position controller PPRIN 9
45 A_CODE0
PRIN 12
19 A_CODE1
44 A_CODE2
(Note6) OPCFIN 29 24
25
GND24
+24V + OPCRIN 4
+24V GND 24
25
7 PAO
MPG PFIN 10
or 32 /PAO
PLC Position controller PRIN 12
6 PBO
31 /PBO
5 PZO (Note7)
30 /PZO
SPDIN 27 LPF
GND 1
33
A/D
(Note8)
TRQIN 28 LPF 23 OPC_ZO
34 24 GND24
GND 36 25
(Note4)
FG 50
(Note1) A noise filter (NF) must be installed to block noise from the outside and to protect the
servo drive peripherals.
(Note2) In case of FDA7001~7002, it is not necessary to connect power to the power terminals
"r, t" of the control circuit. In case of FDA7004~7150, connect AC220V to power terminal
“r, t” of control circuit. In case of FDA7004, connect AC220V to power terminal “r, t” of
control circuit according to model. Be sure to check the power specification of the model.
2-19
2. Wiring and connection
(Note3) In case of FDA7004 ~ FDA7010 model, regenerative resistor is installed inside servo
drive. In case of For FDA7015-7150 and FDA7020-H~7750-H, the regenerative resistor
must be installed externally. In case of FDA7075 ~ 7150, FDA7075-H ~ 7750-H, please
contact our sales office because regenerative resistance is sold separately.
(Note4) Be sure to ground the ground wire of CN1 cable to FG (Frame Ground) terminal.
(Note5) This is the wiring when position command pulse is connected by line drive method.
(Note6) This is the wiring when connecting position command pulse with open collector method.
(Note7) This is the wiring when connecting Z phase pulse with line drive method..
(Note8) This is the wiring method when connecting Z phase pulse with open collector method.
(Note9) GND24 (CN1-24, 25) and GND (CN1-1, 8, 26, 33, 34, 36) must be connected
separately. If two grounds are connected in common, the servo drive may malfunction or
break down.
Pin
Signal content Term Function and usage explanation
No.
It decides whether the servo motor can be operated or
Servo drive Enable SVONEN 18
not. (ON: Enable OFF: not Enable)
Speed selection 1/
SPD1/
Electronic gear 43
GEAR1/
selection 1/
- Internal command speed selection by 3 signal (SPD1,
SPD2, SPD3) combination Speed control
Speed selection 2/
SPD2/
Electronic gear 17
GEAR2/
selection 2/
- Electronic gear ratio selection by 2 signal (GEAR1,
GEAR2) combination Position control
2-20
2. Wiring and connection
♥ For details on the input contact point function change, refer to the P07 mode of Chapter 3.
Pin
Signal content Name Function and usage explanation
number
You can directly set the input contact point function
- - 23
from P7-01. (Manufactured default : Not use)
This is the output signal to operate the external
Brake brake.
BRAKE 48
operation When on, the brake power is supplied to enable
motor operation.
No alarm, power good condition when the power is
Servo ready RDY 21
on.
Speed/Position
INSPD/INP It goes on when it reaches the commanded
/Torque reach 22
OS/INTRQ Speed/Position/Torque.
completion
When used for speed control mode, it indicates the
Speed/torque SPDOUT/ condition of the torque the servo motor is limiting.
46
limiting TRQOUT When used for torque control mode, it indicates the
condition of the speed the servo motor is limiting.
Zero speed This indicates the stopped condition of the servo
ZSPD 47
condition motor.
♥ For details on the output contact point function change, refer to the P08 mode of Chapter 3.
2-21
2. Wiring and connection
Pin
Signal content Name Function and usage explanation
no.
F+ input pulse PPFIN 11 Depending on the set value of pulse logic, it receives and
F- input pulse PFIN 10 operates according to the specific position command type
R+ input pulse PPRIN 9 of negative or positive logic. Refer to Chapter 3 for details
R- input pulse PRIN 12 of the pulse type.
Analog speed When operating in speed mode, enter the analog speed
command command.
SPDIN 27
Analog speed When operating in torque mode, enter the analog speed
limit limit.
Analog torque When operating in torque mode, enter the analog torque
command command.
TRQIN 28
Analog torque
When operating in speed mode, enter the torque limit.
limit
Designated variable value is outputted in 0~5[V] range
through the DA converter.
Monitor output 1 MONIT1 3
[Monitor selection] 0: Speed, 1: Speed command, 2: Torque,
3: Torque command, 4: Pulse, 5: Command pulse
Designated variable value is outputted in 0~5[V] range
through the DA converter.
Monitor output 2 MONIT2 2
[Monitor selection] 0: Speed, 1: Speed command, 2: Torque,
3: Torque command, 4: Pulse, 5: Command pulse
PAO,/PAO 7,32 After dividing the motor encoder signal from CN2 as much
Encoder output PBO,/PBO 6,31 as the division rate set in the division setting menu, it
PZO,/PZO 5,30 outputs in line drive method.
As the external I/O contact point power, enter
+24[VDC]10% 1.0[A] or above for the external power.
+24[V] (User preparation)
+24VIN 49
Power input ◆ When using the I/O contact point power simultaneously,
recalculate the power capacity according to the output
contact points.
24 Connect the ground of power+24[VDC]10% for external
+24[V] GND GND24
25 I/O contact point. (User preparation)
1,8 Common power ground terminal of speed, command,
0[V] GND 26,33 torque limit command, speed, torque monitor output,
34,36 encoder output terminal.
+12[V] output +12 35 When simply outputting speed command and torque limit,
-12[V] output -12 37 use the 12[V] power.
FRAME
FG 50 Ground the cable ground wire of CN1.
GROUND
♥ Function of fixed I/O contact point cannot be changed.
2-22
2. Wiring and connection
The analog signal is based on 0 [V] (GND terminal) of the control circuit power supply. Connect
the GND terminal of the analog signal and the GND terminal of CN1. The analog speed
command input (CN1-27) rotates the motor at the speed determined by the ± Analog 10 [V]
Speed(P03-15, 16) menu. When +10 [V] is input, it rotates at the speed set in P03-15 in the
forward direction (CCW), and when -10 [V] is input, it rotates at the speed set in P03-16 in the
reverse direction (CW). The analog torque limit input (CN1-28) is activated when the analog
The analog torque limit value can be set in analog 10 [V] torque (P06-07). The torque limit
command input uses the absolute value of the voltage, so it is the same as the operation at 10
[V] even at -10 [V]. When wiring analog signals, twist the GND and signal lines using twisted pair
wires to minimize the influence of noise. The functions of each analog signal are shown in the
table below.
In order to apply speed command, speed limit, torque limit and torque command with variable
resistor, ± 12 [V] power is supplied through CN1 connector. The output capacity of this power
supply is 30 [mA] maximum. Do not exceed the maximum output capacity. The pin assignments
of the power supply are shown in the table below.
2-23
2. Wiring and connection
CN2 is the connector located on the bottom right side of the front cover of the servo drive. This
connector is used for connecting the servo drive and the encoder of the servo motor. The PIN
arrangement shown from the connector in the user’s point of view is as follows. The encoder
signals may differ depending on the type of encoder.
2-24
2. Wiring and connection
CN2
Signal name MOTOR(□60,80series) side MOTOR(□130,180series) side
PIN No.
(Drive) Connector pin No. for encoder. Connector pin No. for encoder.
(Drive)
1 PW 11 P
2 /PW 12 R
3 PV 9 M
4 /PV 10 N
5 PU 7 K
6 /PU 8 L
7
8
9 GND 14 G
10
11 /PZ 6 F
12 Shield 15 J
13 /PB 4 D
14 PZ 5 E
15 /PA 2 B
16 PB 3 C
17
18 PA 1 A
19 Vcc( DC 5V ) 13 H
20
2-25
2. Wiring and connection
CN2
Signal name MOTOR(□60,80series) side MOTOR(□130,180series) side
PIN No.
(Drive) Connector pin No. for encoder. Connector pin No. for encoder.
(Drive)
1
2
3
4
5
6
7
8
9 GND 8 G
10 Vcc( DC 5V ) 7 H
11 /PZ 6 F
12 Shield 9 J
13 /PB 4 D
14 PZ 5 E
15 /PA 2 B
16 PB 3 C
17
18 PA 1 A
19
20
2-26
2. Wiring and connection
CN2
Signal name MOTOR(□60,80 series) side MOTOR(□130,180 series) side
PIN No.
(Drive) Connector pin no. for encoder Connector pin no. for encoder.
(Drive)
1 RX 11 P
2 /RX 12 R
3
4
5
6
7 BAT+ 9 K
8 BAT- 10 L
9 GND 14 G
10
11 /PZ 6 F
F.G. 8 N
12
Shield 15 J
13 /PB 4 D
14 PZ 5 E
15 /PA 2 B
16 PB 3 C
17
18 PA 1 A
19 Vcc( DC 5V ) 13 H
20 ERST 7 M
2-27
2. Wiring and connection
ENC
Signal name MOTOR(□60,80 series) side MOTOR(□130,180 series) side
PIN No.
(Drive) Connector pin no. for Encoder Connector pin no. for encoder
(Drive)
1 SD 1 P
2 /SD 2 R
3
4
5
6
7 BAT+ 3 K
8 BAT- 4 L
9 GND 6 G
10
11
F.G. 7 N
12
Shield 8 J
13
14
15
16
17
18
19 Vcc( DC 5V ) 5 H
20
2-28
2. Wiring and connection
※ A wiring example of CN2 of motor side (□60,80) and FDA7000(A) when applying the 17bit
absolute/incremental encoder
1-1
1-8
1-33
1-34
7 2-12 FG 0V
8 1-50
◆ Applied cable specification: AWG24 x 9Pair TWIST, SHIELD CABLE (Maximum length 20m)
◆ You do not need to connect the incremental 17bit encoder no. 7 (BT+) and no. 8 (BT-)
terminals,
SERVO DRIVE
SD
Division PAO
EN /SD
Serial Data
circuit PBO
(P01-14)
->
Pulse Conv.
PZO
2-29
2. Wiring and connection
ⓐ Serial data : This indicates where the motor axis is positioned after several revolutions
from the reference position (Absolute encoder initialized value).
ⓑ Initial incremental indication : It outputs the pulse in the same speed as the revolution as
about 1250 rpm (17 bit serial encoder application and P01-14=16384(4096[pulse]) from
the origin position to current motor position of the motor axis.
Reference position
Current position
(Absolute initialization)
-1 0 +1 +2 +3
Coordinate
-1 0 +1 +2
M value
M R EI
EC
ES EM
2-30
2. Wiring and connection
EC M R EI
E M E C ES
EC : Current position read from encoder
M : Serial data (multi turns data)
EI : Initial incremental pulse (Generally showed in “-“ value)
ES : Initial incremental pulse read from absolute encoder initialization point
(Generally shown in “-“ value and this value is stored and used in the host controller.)
EM : Current position necessary from customer system
R : Pulse for 1 encoder revolution (Value with division ratio [P01-14] applied)
ABS_REQ signal
Revolution serial data Initial incremental pulse
A phase A phase
Incremental
PBO Negative pulse
Incremental pulse
B phase B phase
90ms Type
60ms Min.
50ms 260ms Max. about 15ms 8~9ms 400ms Max.
2-31
2. Wiring and connection
Explosion-proof servo motor FMAEX series consists of a cable plug type encoder
connector on the motor side. □ 70 and 90 series are equipped with 15-wire incremental
encoder. □ 150 series are equipped with 17-bit absolute / incremental encoder. Refer to
the table below to wire correctly. Please contact the Servo Sales Team for further details.
Encoder Cable
Mech(shield)
♥ In case of incremental 17bit encoder, there is no need to connect the 7th (BT +) and 8th (BT-)
terminals.
♥ For battery connection of absolute 17-bit encoder, refer to "4.6.1 Battery Handling".
2-32
2. Wiring and connection
2-33
2. Wiring and connection
COM (CN3) is a connector located at the lower left of the front of the FDA7000. This connector
is used to make a serial communication between FDA7000 and the host or peripheral.
Pin assignments and names of COM (CN3) connectors are as shown below.
1 - 11 -
2 - 12 -
3 -12V 13 -
4 +12V 14 -
5 +5V 15 +5V
6 GND 16 NC
7 PXD-485 17 GND
8 NXD-485 18 NC
9 TXD-232 19 Rt: Rt
10 RXD-232 20
20 +5V
Connector Body(FG)
Cable : AWG24, UL2919-AMESB 3C(LS Cable)
2-34
2. Wiring and connection
2-35
Chapter 3
Parameter setting
Chapter 3 explains the individual servo parameter setting according to the usage. The parameter
setting can be executed with the internal mount loader and digital loader, and refer to Chapter 5
for details on how to use the internal mount load and digital loader. The parameter NO. with the
symbol (*) marked indicates that the value can only be corrected when the SVONEN input
contact point is “OFF”.
The menu setting can be executed with the internal mount loader. Refer to Chapter 5 for details
on how to use the internal mount loader.
Acronym Meaning
PC Position Controller
CC Current Controller
SC Speed Controller
LMT Limit
ENB Enable
INIT Initialize
PROG Program
CMD Command
ACCEL Acceleration
DECEL Deceleration
SPD Speed
POS Position
COMPEN Compensation
ABS Absolute
REV Revolution
ADJ Adjustment
MAX Maximum
TRQ Torque
MULTI Multiple
NF Notch Filter
COM Communication
TC Time Constant
FF Feedforward
ERR Error
ELCTR Electric
NUM Numerator
DEN Denominator
3-1
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
StE-01 Display Select default
- 100~ 1330 Position control
1203
When the power of the servo drive is turned on, this sets the menu to display on the display
window. The first and second space indicates the upper menu number of each menu, and third
and fourth space indicates the lower menu number. For example, if it is set as StE-01 = 1203, the
“12” means the StE menu and “03 refers to the StE-03.
Refer to each parameter for the third and fourth menu number.
Manufactured
Unit Setting range Speed/position
StE-02 Command Speed
rpm -9999.9 ~ 9999.9
default
control
-
Manufactured
Unit Setting range Speed/Torque/
StE-03 Motor Speed
rpm -9999.9 ~ 9999.9
default
Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-04 CCW Speed Limit default
rpm 0.0 ~ 9999.9 Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-05 CW Speed Limit
rpm -9999.9 ~ 0.0
default
Position control
-
Manufactured
Unit Setting range
StE-06 Command Pulse default Position control
pulse -99999 ~ 99999
-
Manufactured
Unit Setting range
StE-07 Feedback Pulse default Position control
pulse -99999 ~ 99999
-
Manufactured
Unit Setting range
StE-08 Error Pulse default Position control
pulse -99999 ~ 99999
-
Manufactured
Unit Setting range Speed/Torque/
StE-09 Command Torque default
% -300.0 ~ 300.0 Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-10 Load Rate
% -300.0 ~ 300.0
default
Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-11 Max Load Rate
% -300.0 ~ 300.0
default
Position control
-
3-2
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
StE-12 CCW TRQ LMT default
% 0.0 ~ 300.0 Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-13 CW TRQ LMT
% -300.0 ~ 0.0
default
Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-14 Inertia Ratio default
- 0.0 ~ 50.0 Position control
2.0
Manufactured
Unit Setting range Speed/Torque/
StE-15 MULTI Turns default
rev -32768~32768 Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-16 Single Turn default
- 0~131071 Position control
-
Manufactured
Unit Setting range Speed/Torque/
StE-17 I/O Status default
- 0 ~ 999999 Position control
-
3-3
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
StE-18 PROG Version default
- 0.0 ~ 99.99 Position control
-
This menu displays encoder type, program version and drive capacity.
H1 AC 440V
When using a 17bit serial encoder, the position unit for one revolution is displayed as dgree.
Reser Reser Reser Reser Reser Reser Reser Reser Reser Low-
Warning
-ved -ved -ved -ved -ved -ved -ved -ved -ved Battery
Manufactured
Unit Setting range Speed/Torque/
StE-21 CYCLE TIME
ms 0 ~ 99999.9
default
Position control
0.0
Enter the time for calculating the StE-22 [Cycle Average Load Factor].
The average load rate for the time set by StE-22 [Cycle Time] is displayed.
3-4
3. Parameter setting
It displays the DC voltage charged inside the servo drive when the 3-phase main circuit power
supply R, S, T is turned on.
* Allowable Voltage Fluctuation Rate
AC 220V ► DC 240.4V ~ 357.7V
AC 380V ► DC 483.6V ~ 617.9V
AC 440V ► DC 560.0V ~ 780.5V
Manufactured
Unit Setting range Speed/Torque/
P01-01* Motor ID default
- GEN - 00 ~ 500 Position control
By capacity
Set the motor ID to use. P01-02 ~ P01-10 (Except P01-07 and P01-08), the motor parameter,
masked.
Motor ID applicable to FDA7000 series[AC 220V Standard Series]
3-5
3. Parameter setting
147 CN70 165 KN11 183 LN12 171 TN09 293 TN220
148 CN40 166 KN16 185 LN20 172 TN13 294 TN300
149 CN50 167 KN22 186 LN30 174 TN20 295 TN370
153 CN10 168 KN22A 187 LN40 175 TN30 301 TN450
154 CN09 169 KN35 191 LN44 176 TN44 302 TN550
155 CN15 179 KN55 192 LN55 178 TN55 203 TN750
156 CN22 198 KN70 311 LN300 399 TN75N
157 CN30 392 KN150 312 LN370 188 TN110
158 CN30A 393 KN200 313 LN450 189 TN150
159 CN50A
ID 형 명 ID 형 명 ID 형 명 ID 형 명 ID 형 명
Manufactured
Unit Setting range Speed/Torque/
P01-02 Inertia 2 default
gfcms 0.01 ~ 999.99
By motor type
Position control
Manufactured
Unit Setting range Speed/Torque/
P01-03 TRQ Constant
kgfcm/A 0.1 ~ 999.99
default
Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-04 Phase Inductance
mH 0.001 ~ 99.999
default
Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-05 Phase Resistance default
Ω 0.01 ~ 99.999 Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-06 Rated Current
A(rms) 0.01 ~ 999.99
default
Position control
By motor type
3-6
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P01-07 Rated Speed default
rpm 0.0 ~ 9999.0 Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-08 MAX Speed
rpm 0.0 ~ 9999.0
default
Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-09 Rated TRQ default
kgfcm 0.0 ~ 9999.0 Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-10 Pole Number default
Pole 2 ~ 98 Position control
By motor type
Manufactured
Unit Setting range Speed/Torque/
P01-11* Drive ID default
- 0 ~ 45 Position control
By drive type
Enter the setting value in the following table depending on the servo drive capacity.
P01-11
1 2 4 5 10 15 20 30 45 Unchanged
[Drive ID]
Manufactured
Unit Setting range Speed/Torque/
P01-12* Encoder ID default
- Enc - 0 ~ R Position control
Enc - A
P01-12 Enc-0 Enc-A Enc-b Enc-C Enc-d Enc-E Enc-F Enc-G Enc-P Enc-R
Manufactured
Unit Setting range Speed/Torque/
P01-13* Encoder Pulse
ppr 1 ~ 32768
default
Position control
2000
Encoder
Enc-0 Enc-A Enc-b Enc-C Enc-d Enc-E Enc-F Enc-G Enc-P Enc-R
ID
Manual
P01-13 setting
2000 2500 3000 5000 6000 2048 2048 32768 32768
Manufactured
Unit Setting range Speed/Torque/
P01-14 Pulse Out Rate default
pulse 1 ~ 131072 Position control
By model
Pulse input from the encoder of the motor can be output to the outside as the set division
pulse.
* The number of divided output pulses cannot exceed the encoder pulse number.
3-7
3. Parameter setting
131072 3000
78624 5000
Manufactured
Unit Setting range Speed/Torque/
P01-15* COM Baud Rate default
- 0 ~ 15 Position control
0
Select the communication speed. Set the communication speed of the transmitting side (main
unit).
Manufactured
Unit Setting range Speed/Torque/
P01-16* Serial Select
- 0~2
default
Position control
0
This feature is only used for Special Order products.
3-8
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P01-17* Serial I/O default
- 0~2 Position control
0
Set this when using the I/O contact point by communication.
Manufactured
Unit Setting range Speed/Torque/
P01-18* Serial ID default
- 1 ~ 31 Position control
1
Manufactured
Unit Setting range Speed/Torque/
P01-19 Parameter Lock
- ON/OFF
default
Position control
OFF
Manufactured
Unit Setting range Speed/Torque/
P01-20* Absolute Origin
- ON/OFF
default
Position control
OFF
* When applying the 2048 or 17 bit absolute encoder, you can execute the encoder origin
point. If you enter “ON” for the parameter, it will change to “OFF” and reset the Multi-turn
data.
Manufactured
Unit Setting range Speed/Torque/
P01-21* ABS Protocol
- 1~3
default
Position control
3
When using 17-bit absolute encoder, set the absolute data transfer protocol using the port of
the divided output pulse.
* For more information, refer to "2.6.5 17bit absolute encoder data transmission".
Manufactured
Unit Setting range Speed/Torque/
P01-22* Modbus Protocol
- 0~1
default
Position control
0
Set the serial communication protocol.
3-9
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P01-23* Single turn offset
- 0 ~ 131072
default
Position control
0
When P01-20 [Absolute origin] is ON, the current single-turn data is automatically saved in this
parameter and initialized with StE-16 [Single-turn data] = 0.
Manufactured
Unit Setting range Speed/Torque/
P01-24 Parameter RAM Save
- 0~3
default
Position control
0
You can change the storage area of specific parameters. Parameters stored in the RAM area
are returned to their initial values when the power is turned on again. If you frequently set
parameters using Modbus communication, they can be used to protect ROM life.
* FDA7000 Servo Drive Internal ROM Write Life: 100,000 Times
Value Function
Save digital input speed / torque (P04-01 ~ P04-14) and Electronic gear ratio (P05-
3
12~P05-19)) setting to RAM
3-10
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-01* Control Mode default
- 0~5 Position control
1
The conversion of the control mode using parameters cannot be changed while in the servo on
state. When control mode is set to complex control mode(P02-01=3~5), control mode can be
changed during motor operation according to control mode conversion input contact.
Manufactured
Unit Setting range Speed/Torque/
P02-02 Mode Change Time default
ms 100.0 ~ 10000.0 Position control
500.0
When the servo drive is set to the compound control mode and the control mode conversion
input contact is on, the servo motor is decelerated within the set control mode conversion time
and the control mode is changed in the zero speed area. When control mode conversion is
completed, the control mode conversion status output contact turns ON.
3-11
3. Parameter setting
ON
Control Mode Change
Input Contact
OFF
Actual Motor
Speed
0 rpm
10 V
Analog Torque
Command
0V
Speed Control Torque Control Speed Control
Control Mode ON
Changed Status
Output Contact OFF
Manufactured
Unit Setting range Speed/Torque/
P02-03 CCW TRQ LMT default
% 0.0 ~ 300.0 Position control
300.0
Manufactured
Unit Setting range Speed/Torque/
P02-04 CW TRQ LMT
% -300.0 ~ 0.0
default
Position control
-300.0
Manufactured
Unit Setting range default Speed/Torque/
P02-05 CCW Speed Limit
rpm 0.0 ~ 6000.0 Maximum value of Position control
applied motor
Manufactured
Unit Setting range default Speed/Torque/
P02-06 CW Speed Limit
rpm -6000.0 ~ 0.0 -Maximum value of Position control
applied motor
Manufactured
Unit Setting range Speed/Torque/
P02-07 Brake Speed
rpm 0.0 ~ 9999.9
default
Position control
50.0
Manufactured
Unit Setting range Speed/Torque/
P02-08 Brake Time
ms 0.0 ~ 10000.0
default
Position control
50.0
♥ Operating conditions brake (P02-07, P02-08)
1) In case of SERVO OFF by ALARM occurrence.
2) In case that SERVO OFF that do not use STOP contact point of CN1 connector.
Which of the operating speed (P02-07) and operating time (P02-08) of the user menu is
satisfied, the brake will operate.
* Brake action that use STOP in SERVO ON state refers P02-30 of user menu.
3-12
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-09 DB Mode default
- 0~3 Position control
2
DB mode control is to stop the serve motor abruptly during an emergency stop. The user menu
P02-09 sets the stop operation of the servo motor when the servo is turned off or during an
emergency stop. (Caution !) However, this function is not available in Large type drive.
Manufactured
Unit Setting range Speed/Torque/
P02-10 Notch Filter 1 default
- 0~2 Position control
0
The operation of the notch filter is set to operate the notch filter to reduce the resonance of the
machinery.
Manufactured
Unit Setting range Speed/Torque/
P02-11 NF Frequency 1
Hz 50.0 ~ 2000.0
default
Position control
300.0
This sets the notch filter frequency 1 to reduce the resonance of the machinery.
Manufactured
Unit Setting range Speed/Torque/
P02-12 NF Bandwidth 1
% 10.0 ~ 99.9
default
Position control
95.0
It shows the certain gain bandwidth where the notch filter 1 operate to reduce the resonance of
machinery.
3-13
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-13 Notch Filter2 default
- 0~1 Position control
0
Set the notch filter 2 to reduce the resonance of the machinery.
Manufactured
Unit Setting range Speed/Torque/
P02-14 NF Frequency 2
Hz 50.0 ~ 2000.0
default
Position control
500.0
This sets the notch filter frequency 2 to reduce the resonance of the machinery.
Manufactured
Unit Setting range Speed/Torque/
P02-15 NF Bandwidth 2 default
% 10.0 ~ 99.9 Position control
95.0
Manufactured
Unit Setting range Speed/Torque/
P02-16 TRQ Filter TC
ms 0.0 ~ 1000.0
default
Position control
By capacity
Set the filter time constant for the torque command inside the servo drive. If vibration occurs in
the machine due to noise, etc., the vibration may be suppressed by adjusting the filter time
constant. If the time constant of the torque command filter is too large, the response of the
servo system will be reduced. The smaller the value, the more responsive control is, but the
effect of vibration suppression is less. Set the appropriate time constant according to the
machine condition.
* Manufactured default : FDA7001 ~ FDA7004 : 0.9
FDA7005 ~ FDA7010 : 1.3
FDA7015 ~ FDA7750 : 2.0
Manufactured
Unit Setting range Speed/Torque/
P02-17 Auto Tuning
- 0~1
default
Position control
0
Set the mode to auto-tuning the system's inertia ratio.
* Refer to page 4-19 for how to use.
Manufactured
Unit Setting range Speed/Torque/
P02-18 System Response
- 1 ~ 19
default
Position control
By capacity
The system response setting is to set the response to the target of the machine system.
3-14
3. Parameter setting
P02-16
P02-18 P05-05 P05-06 P03-05 P03-07
P03-06 P03-08 (Command
(System (Position (Position (Speed loop (Speed loop
(SC TC1) (SC TC2) torque filter
response) loop gain 1) loop gain 2) gain 1) gain 2)
TC)
1 2.0 5.0 2.0 200.0 5.0 120.0 4.5
2 5.0 10.0 5.0 120.0 10.0 80.0 3.5
3 10.0 15.0 10.0 80.0 15.0 60.0 3.0
4 15.0 20.0 15.0 60.0 20.0 45.0 2.5
5 20.0 25.0 20.0 45.0 25.0 40.0 2.0
6 25.0 30.0 25.0 40.0 30.0 30.0 1.5
7 30.0 35.0 30.0 30.0 35.0 25.0 1.3
8 35.0 45.0 35.0 25.0 45.0 18.0 1.2
9 45.0 55.0 45.0 18.0 55.0 17.0 0.9
10 55.0 70.0 55.0 17.0 70.0 13.0 0.8
11 70.0 85.0 70.0 13.0 85.0 11.0 0.6
12 85.0 105.0 85.0 11.0 105.0 10.0 0.5
13 105.0 130.0 105.0 10.0 130.0 8.0 0.4
14 130.0 160.0 130.0 8.0 160.0 6.0 0.25
15 160.0 200.0 160.0 6.0 200.0 5.4 0.2
16 200.0 240.0 200.0 5.4 240.0 5.0 0.15
17 240.0 300.0 240.0 5.0 300.0 3.5 0.1
18 300.0 350.0 300.0 3.5 350.0 3.2 0.0
19 350.0 360.0 350.0 3.2 360.0 3.1 0.0
Manufactured
Unit Setting range Speed/Torque/
P02-19 Inertia Ratio
- 1.0 ~ 50.0
default
Position control
2.0
Manufactured
Unit Setting range Speed/Torque/
P02-20 Gain ADJ Speed 1
rpm 100.0 ~ 5000.0
default
Position control
800.0
Manufactured
Unit Setting range Speed/Torque/
P02-21 Gain ADJ Speed 2
rpm 10.0 ~ 500.0
default
Position control
100.0
When executing the control gain conversion by operation speed of the servo motor, it decides
the speed converted by the control gain.
3-15
3. Parameter setting
P02-20
Actual speed
P02-21
Gain
Gain2
Gain1
Manufactured
Unit Setting range Speed/Torque/
P02-22 Gain ADJ TRQ 1 default
% 50.0 ~ 300.0 Position control
150.0
Manufactured
Unit Setting range Speed/Torque/
P02-23 Gain ADJ TRQ 2 default
% 0.0 ~ 300.0 Position control
50.0
When executing the control gain conversion by operating torque of the servo motor, it decides
the torque converted by the control gain.
Actual speed
Torque
Internal
command speed P02-22
P02-23
0
-P02-23
-P02-22
Gain
Gain2
Gain1
3-16
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-24 Contact Gain TC default
ms 0.0 ~ 10000.0 Position control
100.0
When executing the control gain conversion by the external input contact point, it decides the
control gain conversion time.
Gain conversion
OFF ON OFF
contact point
(GAITRS)
Gain2
Manufactured
Unit Setting range Speed/Torque/
P02-25 Temporary Stop default
- ON / OFF Position control
OFF
As the stop function, it sets the operation type of the set input contact point. Depending on the
menu value, the stop operation is converted.
Manufactured
Unit Setting range Speed/Torque/
P02-26 Emergency Stop default
- ON / OFF Position control
OFF
As the emergency stop, it sets the operation of the set input contact point. Depending on the
menu value, the emergency stop operation is converted.
Manufactured
Unit Setting range Speed/Torque/
P02-27 Direction Select default
- ON / OFF Position control
OFF
As the direction function, it sets the operation of the set input contact point. Depending on the
menu value, the direction select is converted.
Manufactured
Unit Setting range Speed/Torque/
P02-28 Ripple COMPEN
- ON / OFF
default
Position control
OFF
In case of speed ripple during operation, this function can reduce the speed ripple. You can
select from the following set values.
3-17
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-29* Parameter INIT
- ON/OFF
default
Position control
OFF
Manufactured
Servo OFF Delay Unit Setting range Speed/Torque/
P02-30 time ms 0.0 ~ 1000.0
default
Position control
10.0
When using the servo motor to control a vertical movement machine, the structure movable part
may be moved toward the downward depanding on brake timing due to the gravity or external
force. By using this parameter to delay turning the servo off that movement can be protect.
Manufactured
Unit Setting range Speed/Torque/
P02-31 CW Limit
- ON / OFF
default
Position control
OFF
As the CW Limit function, it sets the operation type of the set input contact point. Depending on
the menu value, the CW Limit operation is converted.
Manufactured
Unit Setting range Speed/Torque/
P02-32 CCW Limit
- ON / OFF
default
Position control
OFF
As the CCW Limit function, it sets the operation type of the set input contact point. Depending on
the menu value, the CCW Limit operation is converted.
Manufactured
Unit Setting range Speed/Torque/
P02-33 Servo ON/OFF
- ON / OFF
default
Position control
OFF
As the Servo ON/OFF function, it sets the operation type of the set input contact point.
Depending on the menu value, the Servo ON/OFF operation is converted.
(note) After this parameter alteration selects motor ID (P01-01), drive ID (P01-11), Encoder
ID (P01-12), use. If execute SERVO ON when parameter does not conform, there is
damage danger servo motor and drive.
3-18
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-34 MULTI Turns Limit default
rev 0~65535 Position control
65535
Multiturn limit setting is a parameter to set the upper limit of multi-turn data from
encoder when absolute encoder is used (P01-12 = ENC-R). When the rotation amount
exceeds the set value, the encoder rotation amount returns to zero. The range of multi-
turn data differs from the factory settings and other settings.
Multi 0 Multi
Turn Turn
0
-32767 Rotation Rotation
Other than the factory setting (≠ 65535) When the motor rotates in the reverse direction
from the multi-rotation data 0, the multi-turn data changes to the setting value of P02-
34. When the multi-turn data rotates in the forward direction at the setting value of P02-
34, the multi-turn data changes to zero. For P02-34, set the value of (Multiple desired
rotation-1).
* Changing the multiturn limit is not necessary except for special applications. This
parameter is related to the host controller, so special care should be taken.
Manufactured
Unit Setting range Speed/Torque/
P02-35 ABS BATT DETEC default
- 0~1 Position control
0
When using absolute encoder, the battery voltage drop (3.1 ± 0.1 [V] or less) can be
selected as alarm or warning.
Manufactured
Unit Setting range Speed/Torque/
P02-36 LOW BATT FILTER
ms 10~10000
default
Position control
100
This parameter sets the filter time constant for abnormal alarm occurrence due to noise
signal or cable mounting condition when using absolute encoder. The larger the value is
selected, the less sensitive the battery alarm is caused by the noisy signal.
3-19
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-37 Power Fail Mode default
- 0~1 Position control
0
Select whether to output alarm or automatic reset when the power returns to normal
when the power fail alarm occurs due to an error in the main circuit power (R, S, T
terminals).
* If you set P02-37 = 1, you can check the alarm status by reading the current alarm
number through serial communication.
Manufactured
Reverse Rotation Unit Setting range Speed/Torque/
P02-38 default
Mode - ON/OFF Position control
OFF
In case of using 17bit serial encoder, the direction of motor rotation and encoder division
output can be reversed.
* When using reverse mode, direction selection parameter (P02-27) is ignored.
Direction
Forward rotation Reverse rotation
Value
3-20
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P02-39* Extra DB Control
- 0~2
default
Position control
OFF
The signal for controlling the dynamic brake installed outside the servo drive can be output.
* To use this function, set DB MODE (P02-09) parameter first, and set Function No. (20)
to the desired CN1 pin number using P08 menu.
* This function only applies to Special Order products that can connect external DB.
Value Function
Manufactured
Unit Setting range Speed/Torque/
P02-40* ENC CNT ERR TC
ms 0 ~ 10000
default
Position control
5
When a 17-bit serial encoder is used, the count error detection time of the encoder can be set.
* If P02-40 = 0, the count error alarm function is disabled.
3-21
3. Parameter setting
Manufactured
Unit Setting range
P03-01* Speed Gain Mode default Speed control
- 1~5
1
When the servo drive is set to speed control mode, it sets the speed control gain mode.
Manufactured
Unit Setting range Speed/position
P03-02 PI-IP Control % default
% 0.0 ~ 100.0 control
100.0
Manufactured
Unit Setting range Speed/position
P03-03 Friction COMPEN default
% 0.0 ~ 100.0 control
0.0
When the servo motor is attached on the machinery with severe friction with ball screw etc., this
sets the friction compensation coefficient to reduce the dead zone that occurs during conversion
of turning direction.
Manufactured
Unit Setting range Speed/position
P03-04 Load COMPEN default
% 0.0 ~ 100.0 control
0.0
This sets the external load compensation coefficient to improve the response of the servo motor
for the sudden load change.
Manufactured
Unit Setting range Speed/position
P03-05 SC Loop Gain 1 default
Hz 0.0 ~ 1000.0 control
By capacity
Manufactured
Unit Setting range Speed/position
P03-06 SC TC 1
ms 0.0 ~ 10000.0
default
control
By capacity
Manufactured
Unit Setting range Speed/position
P03-07 SC Loop Gain 2
Hz 0.0 ~ 1000.0
default
control
By capacity
3-22
3. Parameter setting
Manufactured
Unit Setting range Speed/position
P03-08 SC TC 2 default
ms 0.0 ~ 10000.0 control
By capacity
Manufactured
Unit Setting range
P03-09 Analog CMD TC
ms 0.0 ~ 2000.0
default Speed control
0.0
Manufactured
Unit Setting range
P03-10 ACCEL Time default Speed control
ms 0.0 ~ 90000.0
0.0
Manufactured
Unit Setting range
P03-11 DECEL Time default Speed control
ms 0.0 ~ 90000.0
0.0
Manufactured
Unit Setting range
P03-12* S-Mode TC default Speed control
ms 0.0 ~ 9000.0
0.0
Manufactured
Unit Setting range
P03-13 In Speed Range
rpm 0.0 ~ 9999.9
default Speed control
10.0
Manufactured
Unit Setting range
P03-14 Zero Speed Range default Speed control
rpm 0.0 ~ 9999.9
10.0
Manufactured
Unit Setting range default Speed/Torque
P03-15* + 10[V] RPM
rpm 0.0 ~ 9999.9 Applied motor control
rated speed
This sets the command speed range of the +10[V] analog voltage when the servo drive is in
speed control or torque control mode.
Set speed
(P03-15)
Voltage
3-23
3. Parameter setting
Manufactured
Unit Setting range default Speed/Torque
P03-16* -10[V] RPM
rpm -9999.9 ~ 0.0 -Applied motor control
rated speed
This sets the command speed range of the -10[V] analog voltage when the servo drive is in
speed control or torque control mode.
Voltage
Set speed
(P03-16)
Manufactured
Unit Setting range Speed/Torque
P03-17 Auto Offset default
- ON / OFF control
OFF
It automatically adjusts the offset voltage of the servo drive for the analog 0 [V] input of the host
controller. At first, servo off and then supply the zero speed voltage to the speed input pin of CN1
connector. And then set P03-17 on and adjust the offset voltage automatically so that it can
detect the connected voltage to zero speed. When the offset voltage adjustment is complete, the
P03-17 is automatically turned off and the offset voltage is automatically updated to the
parameter of P03-18.
Manufactured
Unit Setting range Speed/Torque
P03-18 Manual Offset default
mV -1000.0 ~ 1000.0 control
0.0
Manufactured
Unit Setting range
P03-19* Override ENB default Speed control
- ON / OFF
OFF
The override mode operation is set to ON when minute speed is adjusted when the user is
combining the speed command with the speed by digital contact point or analog speed command.
3-24
3. Parameter setting
Manufactured
Unit Setting range
P03-20 Clamp Mode default Speed control
- 0~2
0
Clamp mode is only applied in the speed control mode. Clamp mode can be used when
stopping the servo motor without dropping the analog command voltage to 0[V]. Once it is
clamped, it will return to its clamped location even when it turns by external force.
Manufactured
Unit Setting range
P03-21 Clamp Voltage default Speed control
mV -1000.0 ~ 1000.0
0.0
Manufactured
Unit Setting range
P03-22* F/Back TC
ms 0.0 ~ 2000.0
default Speed control
0.0
Manufactured
Unit Setting range Speed/position
P03-23 Zero SPD VIB REJ
rpm 0.0 ~ 1000.0
default
control
0.1
Manufactured
Unit Setting range Speed/position
P03-24* Feedforward TRQ
- 0~2
default
control
0
When torque command operation mode is set to “2”, the feedforward TRQ can be used. The
feedforward TRQ input enables fast decision making during speed control. But if the feed forward
input is too high, it can cause an overshoot or undershoot. Apply appropriately.
The analog torque command continually operates in torque limit value irrelevant
1
from the contact point input.
3-25
3. Parameter setting
Manufactured
Alarm Reset Delay Unit Setting range Speed/Torque/
P03-25 default
Time [ms] 0 ~ 99999 Position control
0
When the servo motor rotates below 10 rpm or in the stall state, it activates the alarm function
of overload, over current and over temperature. And the alarm can be cleared only after the set
cooling time (P03-25) has elapsed from the alarm occurrence time.
If you enter P03-25 = 0 [ms], the alarm function for the stall status is deactivated.
* Alarm code: Overload Ano-19, Overcurrent Ano-20, Overtemperature Ano-21
* If the corresponding alarm occurs, check the restraint state of the servomotor by
checking the machine.
Manufactured
Speed 1 Unit Setting range Speed/Torque
P04-01 default
Digital input speed 1 rpm -9999.9 ~ 9999.9 control
10.0
Manufactured
Speed 2 Unit Setting range Speed/Torque
P04-02 Digital input speed 2 rpm -9999.9 ~ 9999.9
default
control
100.0
Manufactured
Speed 3 Unit Setting range Speed/Torque
P04-03 default
Digital input speed 3 rpm -9999.9 ~ 9999.9 control
200.0
Manufactured
Speed 4 Unit Setting range Speed/Torque
P04-04 Digital input speed 4 rpm -9999.9 ~ 9999.9
default
control
500.0
Manufactured
Speed 5 Unit Setting range Speed/Torque
P04-05 Digital input speed 5 rpm -9999.9 ~ 9999.9
default
control
1000.0
Manufactured
Speed 6 Unit Setting range Speed/Torque
P04-06 Digital input speed 6 rpm -9999.9 ~ 9999.9
default
control
2000.0
Manufactured
Speed 7 Unit Setting range Speed/Torque
P04-07 default
Digital input speed 7 rpm -9999.9 ~ 9999.9 control
3000.0
Manufactured
Torque 1 Unit Setting range
P04-08 default Torque control
Digital input torque 1 % -300.0 ~ 300.0
0.0
Manufactured
Torque 2 Unit Setting range
P04-09 Digital input torque 2 % -300.0 ~ 300.0
default Torque control
2.0
Manufactured
Torque 3 Unit Setting range
P04-10 Digital input torque 3 % -300.0 ~ 300.0
default Torque control
20.0
Manufactured
Torque 4 Unit Setting range
P04-11 Digital input torque 4 % -300.0 ~ 300.0
default Torque control
50.0
3-26
3. Parameter setting
Manufactured
Torque 5 Unit Setting range
P04-12 default Torque control
Digital input torque 5 % -300.0 ~ 300.0
75.0
Manufactured
Torque 6 Unit Setting range
P04-13 Digital input torque 6 % -300.0 ~ 300.0
default Torque control
100.0
Manufactured
Torque 7 Unit Setting range
P04-14 default Torque control
Digital input torque 7 % -300.0 ~ 300.0
120.0
Manufactured
Unit Setting range
P05-01* POS Gain Mode default Position control
- 1~5
1
When the servo drive is set to position control mode, this parameter sets the position control
gain type.
Apply variable gain using gain 1 (P05-05) and gain 2 (P05-06) according to
3
set speed (P02-20, P02-21) for the position controller gain.
Apply variable gain using gain 1 (P05-05) and gain 2 (P05-06) according to
4
set speed (P02-22, P02-23) for the position controller gain.
3-27
3. Parameter setting
Manufactured
Unit Setting range
P05-02* POS Pulse Type default Position control
- 0~5
1
Set the position command pulse mode.
Manufactured
Position control Unit Setting range Position/speed
P05-03 default
Speed Mode - ON / OFF control
OFF
If the servo drive is set to position control mode, set P05-03 on to apply the acceleration/
deceleration (P03-10, P03-11) and S shape mode operation (P03-12) setted in user menu P03.
Manufactured
Unit Setting range
P05-04 Feedforward
% 0.0 ~ 100.0
default Position control
0.0
Manufactured
Unit Setting range
P05-05 PC P Gain 1 default Position control
Hz 0.0 ~ 500.0
By capacity
Manufactured
Unit Setting range
P05-06 PC P Gain 2
Hz 0.0 ~ 500.0
default Position control
By capacity
3-28
3. Parameter setting
Manufactured
Unit Setting range
P05-07 PI-P Pulse ERR default Position control
pulse 0 ~ 99999
0
In position control mode, when the error between command pulse and actual movement pulse
exceeds the set value of P05-07, it converts to P control mode to reduce the overshoot.
Manufactured
Unit Setting range
P05-08 In Position default Position control
pulse 0 ~ 99999
100
Manufactured
Unit Setting range
P05-09 Follow ERR
pulse 0 ~ 99999
default Position control
30000
Manufactured
Unit Setting range
P05-10 POS CMD TC
ms 0.0 ~ 2000.0
default Position control
0.0
Manufactured
Unit Setting range
P05-11 FF TC default Position control
ms 0.0 ~ 2000.0
0.0
Manufactured
Unit Setting range
P05-12* ELCTR Gear NUM 1 default Position control
- 1 ~ 99999
1
Manufactured
Unit Setting range
P05-13* ELCTR Gear DEN 1 default Position control
- 1 ~ 99999
1
Manufactured
Unit Setting range
P05-14* ELCTR Gear NUM 2
- 1 ~ 99999
default Position control
1
Manufactured
Unit Setting range
P05-15* ELCTR Gear DEN 2 default Position control
- 1 ~ 99999
2
Manufactured
Unit Setting range
P05-16* ELCTR Gear NUM 3 default Position control
- 1 ~ 99999
1
Manufactured
Unit Setting range
P05-17* ELCTR Gear DEN 3 default Position control
- 1 ~ 99999
4
Manufactured
Unit Setting range
P05-18* ELCTR Gear NUM 4
- 1 ~ 99999
default Position control
1
Manufactured
Unit Setting range
P05-19* ELCTR Gear DEN 4
- 1 ~ 99999
default Position control
8
Manufactured
Unit Setting range
P05-20 Bias SPD COMPEN
rpm -1000.0 ~ 1000.0
default Position control
0.0
To reduce the position decision time in position control mode, it adds the internal compensated
speed of the servo drive.
3-29
3. Parameter setting
Manufactured
Unit Setting range
P05-21 Bias Pulse Band default Position control
pulse 0 ~ 500
10
The bias pulse band is the value of bias compensation speed (P05-20), when the error pulse
exceeds the set value of P05-21. It adds the internal compensated speed (P05-20).
Manufactured
Unit Setting range
P05-22 Backlash Pulse default Position control
pulse 0 ~ 99999
0
Manufactured
POSITION ERROR Unit Setting range
P05-23 CLEAR - ON/OFF
default Position control
OFF
It is used when the position deviation is not cleared even in the servo off state in the position
control mode. If P05-23 is set to ON, the motor rotor will move to the initial position of the rotor
when the servo is turned off to clear the position deviation when the servo is turned on even if the
position deviation caused by the motor rotor movement occurs in the servo off state. It's possible.
Manufactured
Unit Setting range
P06-01* Analog TRQ TC
ms 0.0 ~ 2000.0
default Torque control
0.0
When the host controller commands the torque of the servo drive in analog voltage, this sets the
low band pass filter TC of the analog torque command.
Manufactured
Unit Setting range
P06-02 TRQ ACCEL Time default Torque control
ms 0.0 ~ 9000.0
0.0
Manufactured
Unit Setting range
P06-03 TRQ DECEL Time
ms 0.0 ~ 9000.0
default Torque control
0.0
User sets the acceleration/deceleration time of the torque command in the torque control mode
of the servo drive.
Manufactured
Unit Setting range
P06-04* TRQ S-Mode default Torque control
ms 0.0 ~ 2000.0
0.0
If you adjust the S-mode operation time constant under the condition of satisfying the operattion
characteristics of the machine system, you can reduce the vibration and impact of the machinery.
Manufactured
Unit Setting range
P06-05 In TRQ Range
% 0.0 ~ 100.0
default Torque control
10.0
3-30
3. Parameter setting
Torque
Torque
Set torque
Actual torque reach range
Time [sec]
ON
Set torque
reach completion
OFF
Time [sec]
Manufactured
Unit Setting range
P06-06 Stop TRQ Range default Torque control
% 0.0 ~ 100.0
10.0
Manufactured
Unit Setting range Speed/Torque
P06-07 10[V] TRQ
% 0 .0~ 300.0
default
control
100.0
This sets the command torque range applicable to the 10 [V] analog voltage in speed or torque
control mode of the servo drive.
Manufactured
Unit Setting range Speed/Torque
P06-08 Auto Offset default
- ON / OFF control
OFF
It automatically adjusts the offset voltage of the servo drive for analog 0[V] input of the host
controller.
Manufactured
Unit Setting range Speed/Torque
P06-09 Manual Offset default
mV -1000.0 ~ 1000.0 control
0.0
3-31
3. Parameter setting
Manufactured
CN1_18 Unit Setting range Speed/Torque/
P07-01* default
Digital INPUT 1 - 0 ~ 30 Position control
1
In P07-01 menu, you can set the individual pin function (0~20) and set the pin (25~30) by
control mode. But in P07-02~P07-12 menu, you can only set the individual pin function setting
(0~20). To set the pin by control mode, enter the value of “25~30” in the P07-01 menu so that the
menu of P07-01 ~ P07-12 is automatically reset with the applicable mode pin setting. For more
details, please refer to the “[CN function table]” in the next page.
* After "25 ~ 30" input to P07-01 menu, P07-01 menu changes as "1" after 1 ~ 2 second.
Manufactured
CN1_43 Unit Setting range Speed/Torque/
P07-02* Digital INPUT 2 - 0 ~ 20
default
Position control
9
Manufactured
CN1_17 Unit Setting range Speed/Torque/
P07-03* default
Digital INPUT 3 - 0 ~ 20 Position control
10
Manufactured
CN1_42 Unit Setting range Speed/Torque/
P07-04* default
Digital INPUT 4 - 0 ~ 20 Position control
11
Manufactured
CN1_16 Unit Setting range Speed/Torque/
P07-05* Digital INPUT 5 - 0 ~ 20
default
Position control
3
Manufactured
CN1_41 Unit Setting range Speed/Torque/
P07-06* default
Digital INPUT 6 - 0 ~ 20 Position control
4
Manufactured
CN1_15 Unit Setting range Speed/Torque/
P07-07* default
Digital INPUT 7 - 0 ~ 20 Position control
13
Manufactured
CN1_40 Unit Setting range Speed/Torque/
P07-08* Digital INPUT 8 - 0 ~ 20
default
Position control
14
Manufactured
CN1_14 Unit Setting range Speed/Torque/
P07-09* Digital INPUT 9 - 0 ~ 20
default
Position control
12
Manufactured
CN1_39 Unit Setting range Speed/Torque/
P07-10* Digital INPUT 10 - 0 ~ 20
default
Position control
16
Manufactured
CN1_13 Unit Setting range Speed/Torque/
P07-11* default
Digital INPUT 11 - 0 ~ 20 Position control
15
Manufactured
CN1_38 Unit Setting range Speed/Torque/
P07-12* Digital INPUT 12 - 0 ~ 20
default
Position control
19
This sets the input contact point function to control the operation of the servo drive from the host
controller. When you set the function applicable for each input contact point, the servo drive
executes the set functions. Connect to the pin allocated as the input contact point of the CN1
connector and you can set and use the desired function from the menu.
3-32
3. Parameter setting
You can arrange the input contact point in multiple arrangements so that other pins can have the
same function.
[ Input contact point function table ]
Function
Function acronym Function explanation
number
2 TYPE When the control mode is multiple mode, control mode conversion
input contact point
3 DIR Torque/speed/location direction conversion input contact point
3-33
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P07-13 DIGITAL IN DELAY default
ms 1 ~ 500 Position control
1
You can set the input time of digital input contacts except SVONEN, E-STOP, CWLIM,
CCWLIM, STOP.
Ex) When inputting with P07-13 = 10, it is recognized only when the digital input contact is kept
over 10ms.
Manufactured
Unit Setting range Speed/Torque/
P07-14 SAFETY IN DELAY default
ms 1 ~ 500 Position control
1
Input time of safety related input contacts such as SVONEN, E-STOP, CWLIM, CCWLIM,
STOP can be set.
Ex) When inputting P07-14 = 10, it is recognized only when the safety switch input contact is
kept for 10 ms or more.
3-34
3. Parameter setting
3-35
3. Parameter setting
3-36
3. Parameter setting
In case of using contact input such as relay or switch, connect with servo drive as follows.
At this time, use an external power supply of +24 [V], 50 [mA] or higher.
Controller FDA7000
+24V +24V
(CN1_49)
(CN1_18,43,17,42,16,
41,15,40,14,39,13,38) 3.3
(CN1_24, 25)
24VGND 24VGND
3-37
3. Parameter setting
When using the input contact as a PLC or a photo coupler, connect it with the servo drive as
follows. At this time, use an external power supply of +24 [V], 50 [mA] or higher.
Controller FDA7000
+24V +24V
(CN1_49)
(CN1_18,43,17,42,16,
41,15,40,14,39,13,38) 3.3
(CN1_24, 25)
24VGND
24VGND
Manufactured
CN1_23 Unit Setting range Speed/Torque/
P08-01* default
Digital OUTPUT 1 - 25~30 Position control
0
In the P08-01 menu, you can set the individual pin function (0~18) or set the pin (25~30) by
control mode, But in P08-02~P08-10 menu, you can only set the individual pin function (0~18).
Enter the “25~30” value in the P08-01 menu to use the pin setting by control mode, and the
menu of P08-01 ~ P08-10 will automatically be reset with the pin setting of the applicable mode.
For more details, please refer to the “[Output contact point function table]” in the next page.
Manufactured
CN1_48 Unit Setting range Speed/Torque/
P08-02* Digital OUTPUT 2 - 0~23
default
Position control
3
Manufactured
CN1_22 Unit Setting range Speed/Torque/
P08-03* default
Digital OUTPUT 3 - 0 ~ 23 Position control
6
In case of FDA7000 model, manufactured default P08-03 = 21 (STOP status).
Manufactured
CN1_47 Unit Setting range Speed/Torque/
P08-04* Digital OUTPUT 4 - 0 ~ 23
default
Position control
5
Manufactured
CN1_21 Unit Setting range Speed/Torque/
P08-05* Digital OUTPUT 5 - 0 ~ 23
default
Position control
7
Manufactured
CN1_46 Unit Setting range Speed/Torque/
P08-06* default
Digital OUTPUT 6 - 0 ~ 23 Position control
9
3-38
3. Parameter setting
Manufactured
CN1_20 Unit Setting range Speed/Torque/
P08-07* default
Digital OUTPUT 7 - 0 ~ 23 Position control
14
Manufactured
CN1_45 Unit Setting range Speed/Torque/
P08-08* Digital OUTPUT 8 - 0 ~ 23
default
Position control
15
Manufactured
CN1_19 Unit Setting range Speed/Torque/
P08-09* default
Digital OUTPUT 9 - 0 ~ 23 Position control
16
Manufactured
CN1_44 Unit Setting range Speed/Torque/
P08-10* default
Digital OUTPUT 10 - 0 ~ 23 Position control
17
This sets the output contact point function to check the operation of the servo drive by the host
controller. When you set the function applicable for each output contact point, the servo drive
outputs the signal according to the set function. Connect to the output contact point of the CN1
connector to use the desired function set from the menu. If you duplicate the output contact point
function setting, you can have the same output signal from different pins.
Function
Function acronym Function explanation
number
3-39
3. Parameter setting
3-40
3. Parameter setting
3-41
3. Parameter setting
3-42
3. Parameter setting
3-43
3. Parameter setting
When output contact of FDA7000 series is combined with contact type device such as relay of
external controller, connect as follows.
FDA7000 Controller
+24V +24V
(CN1_49)
(CN1_23,48,22,47,
21,46,20,45,19,44)
(CN1_24, 25)
24VGND 24VGND
When output contact of FDA7000 series is combined with open collector input like PLC of
external controller, connect as follows.
FDA7000 Controller
+24V +24V
(CN1_49)
(CN1_23,48,22,47,
21,46,20,45,19,44)
(CN1_24, 25)
24VGND 24VGND
3-44
3. Parameter setting
The internal speed, command speed, torque, command torque, feedback pulse and command
pulse of the servo can be monitored externally through analog monitor 1 and monitor 2. The
output voltage range is -5 ~ +5[V]. The following are the parameters related to the monitor use.
Manufactured
Unit Setting range Speed/Torque/
P09-01 Monitor 1 default
- 0~5 Position control
0
Manufactured
Unit Setting range Speed/Torque/
P09-05 Monitor 2
- 0~5
default
Position control
1
This sets the parameter to monitor the internal variable of the servo drive in analog output.
Set value 0 1 2 3 4 5
Actual Command Actual Command Feedback Command
Monitoring
speed speed torque torque pulse pulse
variable
[ rpm ] [ rpm ] [%] [%] [ pulse ] [ pulse ]
When the monitoring scale value is 1, the maximum speed output is +5[V] and Instantaneous
Max. Torque is +5[V].
Manufactured
Unit Setting range Speed/Torque/
P09-02 Monitor ABS 1 default
- ON / OFF Position control
OFF
Manufactured
Unit Setting range Speed/Torque/
P09-06 Monitor ABS 2
- ON / OFF
default
Position control
OFF
OFF : Output by distinguishing the sign
ON : Output in absolute value without distinguishing the sign
Manufactured
Unit Setting range Speed/Torque/
P09-03 Monitor Scale 1
- 0.1 ~ 2000.0
default
Position control
1.0
Manufactured
Unit Setting range Speed/Torque/
P09-07 Monitor Scale 2
- 0.1 ~ 2000.0
default
Position control
1.0
[ Basic ratio ]
Actual speed, command speed : Maximum speed / 5[V]
Actual torque, command torque : Instantaneous Max. Torque / 5[V]
Feedback pulse, command pulse : 20000[pulse] / 5[V]
3-45
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
P09-04 Monitor Offset 1 default
mV -1000.0 ~ 1000.0 Position control
0.0
Manufactured
Unit Setting range Speed/Torque/
P09-08 Monitor Offset 2
mV -1000.0 ~ 1000.0
default
Position control
0.0
Manufactured
Unit Setting range Speed/Torque/
JOG-01 Key Jog Mode
- ON / OFF
default
Position control
OFF
This sets the key jog operation mode by left and right key. If you set JOG-01 to ON, it switches
to the jog mode without external command to turn on the servo. At this time, press the left or right
button to turn in the CCW direction or CW direction at the speed set in JOG-02.
Manufactured
Unit Setting range Speed/Torque/
JOG-02 Key Jog Speed
rpm -9999.9 ~ 9999.9
default
Position control
100.0
This sets the operation speed of the key jog mode.
Manufactured
Unit Setting range Speed/Torque/
JOG-03 Auto Jog Mode
- 0~2
default
Position control
0
This sets auto jog mode operation. Auto jog mode supports 8-step repeated pattern operation
and the patterns support the No. 1 Auto jog mode that sets the revolution speed [rpm] and
revolution time [sec] and No. 2 Auto jog mode that supports the revolution speed [rpm] and
revolution [rev].
Manufactured
Unit Setting range Speed/Torque/
JOG-04 Jog Speed 1 default
rpm -9999.9 ~ 9999.9 Position control
100.0
Manufactured
Unit Setting range Speed/Torque/
JOG-05 Jog Time1/REV1 default
[sec]/[rev] 0.00 ~ 5000.00 Position control
1.00
3-46
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
JOG-06 Jog Speed 2 default
rpm -9999.9 ~ 9999.9 Position control
-100.0
Manufactured
Unit Setting range e Speed/Torque/
JOG-07 Jog Time2/REV2
[sec]/[rev] 0.00 ~ 5000.00
default
Position control
1.00
Manufactured
Unit Setting range Speed/Torque/
JOG-08 Jog Speed 3 default
rpm -9999.9 ~ 9999.9 Position control
200.0
Manufactured
Unit Setting range Speed/Torque/
JOG-09 Jog Time3/REV3 default
[sec]/[rev] 0.00 ~ 5000.00 Position control
1.00
Manufactured
Unit Setting range Speed/Torque/
JOG-10 Jog Speed 4 default
rpm -9999.9 ~ 9999.9 Position control
-200.0
Manufactured
Unit Setting range Speed/Torque/
JOG-11 Jog Time4/REV4 default
[sec]/[rev] 0.00 ~ 5000.00 Position control
1.00
Manufactured
Unit Setting range Speed/Torque/
JOG-12 Jog Speed 5
rpm -9999.9 ~ 9999.9
default
Position control
400.0
Manufactured
Unit Setting range Speed/Torque/
JOG-13 Jog Time5/REV5 default
[sec]/[rev] 0.00 ~ 5000.00 Position control
1.00
Manufactured
Unit Setting range Speed/Torque/
JOG-14 Jog Speed 6 default
rpm -9999.9 ~ 9999.9 Position control
-400.0
Manufactured
Unit Setting range Speed/Torque/
JOG-15 Jog Time6/REV6
[sec]/[rev] 0.00 ~ 5000.00
default
Position control
1.00
Manufactured
Unit Setting range Speed/Torque/
JOG-16 Jog Speed 7
rpm -9999.9 ~ 9999.9
default
Position control
800.0
Manufactured
Unit Setting range Speed/Torque/
JOG-17 Jog Time7/REV7
[sec]/[rev] 0.00 ~ 5000.00
default
Position control
1.00
Manufactured
Unit Setting range Speed/Torque/
JOG-18 Jog Speed 8
rpm -9999.9 ~ 9999.9
default
Position control
-800.0
Manufactured
Unit Setting range Speed/Torque/
JOG-19 Jog Time8/REV8
[sec]/[rev] 0.00 ~ 5000.00
default
Position control
1.00
3-47
3. Parameter setting
(JOG-12)
(JOG-04)
Speed (JOG-10)
(JOG-06)
(JOG-08)
ON
Servo
ON
OFF
Time [sec]
(JOG-04)
Speed (JOG-08)
(JOG-06)
Position
0
(JOG-05) (JOG-07) (JOG-09) [Rev.]
ON
Servo
ON
OFF
Time [sec]
3-48
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
ALS-01 Current Alarm default
- - Position control
nor
This parameter indicates the current alarm. ALS-01 menu is not the user input parameter but
the menu to notify the alarm condition of the servo drive.
Alarm
Alarm acronym Alarm content A_CODE0 A_CODE1 A_CODE2 A_CODE3
number
- Normal Normal condition 0 0 0 0
00 EMER STOP Emergency stop alarm 1 0 0 0
01 OVER CURNT Servo over-current alarm 0 1 0 0
02 OVER VOLT Servo over-voltage alarm 1 1 0 0
03 OVER LOAD Overload alarm 0 0 1 0
04 POWER FAIL Servo insufficient voltage alarm 1 0 1 0
05 LINE FAIL Encoder missed operation alarm 0 1 1 0
06 OVER SPEED Over-speed alarm 1 1 1 0
07 FOLLOW ERR Location following error alarm 0 0 0 1
08 OUTPUT NC Output NC alarm 1 0 0 1
09 PPR ERROR Encoder pulse rate setting alarm 0 1 0 1
10 ABS DATA Absolute encoder data error alarm 1 1 0 1
11 ABS BATT Absolute encoder battery low alarm 0 0 1 1
Absolute encoder multi turns data
12 ABS MDER 1 0 1 1
transmission error alarm
13 OUTPUT EC Output mis-wiring alarm 0 1 1 1
ABS Absolute Encoder Battery Low Voltage
14 1 1 1 1
LOW BATT Alarm
15 ERASE FAIL Flash rom Erase failed alarm 0 0 0 0
16 WRITE FAIL Flash rom Write failed alarm 0 0 0 1
PARAMETER
17 Flash ROM initialization failure alarm 0 0 1 0
INIT ERR
18 OVER TEMP Over temperature alarm 0 0 1 1
19 STALL O.L: Stall Over load alarm 0 1 0 0
20 STALL O.C Stall Over Current alarm 0 1 0 1
21 STALL O.T Stall Over temperature alarm 0 1 1 0
27 ENC CNT ERR 17bit serial encoder count error alarm 0 1 1 0
3-49
3. Parameter setting
Manufactured
Unit Setting range Speed/Torque/
ALS-02 Alarm Reset default
- ON/OFF Position control
OFF
It resets and initializes the occurred alarm. Check and remove the cause of the alarm before
resetting the alarm and then reset.
This is the parameter that the occurrend alarm history resets and initializes.
This is the menu that stores and shows the alarm history. The user cannot set this arbitrarily.
Manufactured
Unit Setting range Speed/Torque/
ALS-13 History Reset default
- ON/OFF Position control
OFF
It resets and initializes the occurred alarm history.
3-50
3. Parameter setting
3-51
Chapter 5
Servo operating
Chapter 4 explains the servo using method and gain adjustment by each control mode.
4.1. Gain adjustment method for speed control mode ................... 4-1
4.1.1. CN1 wiring diagram for speed control servo .......................... 4-2
4.1.2. Speed servo gain adjustment ................................................. 4-3
4.2. Gain adjustment method for position control mode ............... 4-7
4.2.1. CN1 wiring diagram for position control servo ........................ 4-8
4.2.2. Position servo gain adjustment .............................................. 4-9
4.3. Gain adjustment method for torque control mode ................ 4-15
4.3.1. CN1 wiring diagram for torque control servo ........................ 4-16
4.3.2. Gain adjustment of torque servo .......................................... 4-17
4.4. Auto-tuning ............................................................................... 4-18
4.4.1. System response setting ...................................................... 4-18
4.4.2. Auto-tuning setting sequence ............................................... 4-19
4.4.3. Precaution during Auto-tuning .............................................. 4-20
4.5. Important Points of Gain Adjustment ..................................... 4-20
4.6. Precaution for absolute encoder ............................................ 4-23
4.6.1. Battery handling ................................................................... 4-23
4.6.2. Absolute value encoder initialization .................................... 4-25
5. Servo operating
4-1
[+10V Speed (P03-15)]
+
10
(SPDIN) + Clamp
Mode (OFF,OFF,OFF)
[-10V Speed (P03-16)]
[Clamp mode setting(P03-20)] 10 Override mode
[Clamp voltage setting(P03-21)] [Override mode operation (P03-19)]
CCW revolution limit CW revolution limit Emergency stop
[1]
(CCWLIM) (CWLIM) (ESTOP)
(OFF) (OFF) (OFF) Internal
( ) : Contact point input GND
GND speed command
4.1. Gain adjustment method for speed control mode
Input Voltage
NFB MC1 Servo Drive
FDA7000 Type : AC220V R U U
FDA7000-H0 Type : AC380V
FDA7000-H1 Type : AC440V
NF S FDA7000 V V SM
50/60Hz T W W
(Note1) FG FG
r
t Brake +
(Note2) Input Voltage
Terminal -
Regenerative P CN2
Resistance
PG
(Note3) B
CN1
(INPUT) CN3 *PC Loader(RS232C)
+24V + +24V 49
3.3K
- 39 *Network communication
ESTOP
3.3K
(RS485, RS232C)
SPD1/GEAR1 43
3.3K
SPD2/GEAR2 17
3.3K
CN1
SPD3 42 (OUTPUT)
3.3K
DIR 16 3 MONIT1
3.3K D/A
STOP 13 2 MONIT2
3.3K
SVONEN 18 8 GND
3.3K
26
ALMRST 38
3.3K
SPDLIM/TLIM 14
3.3K
PI/P 41 22 INSPD/INPOS
/INTRQ
3.3K
CWLIM/ 40 48 BRAKE
NTQLIM
3.3K
CCWLIM/ 15 21 RDY
PTQLIM
47 ZSPD
46 SPDOUT/
TRQOUT
20 ALARM
45 A_CODE0
19 A_CODE1
44 A_CODE2
24 GND24
SPDIN 27 LPF 25
GND 1
33
A/D
7 PAO
TRQIN 28 LPF
32 /PAO
GND 34
36 6 PBO
31 /PBO
5 PZO (Note5)
30 /PZO
(Note4) (Note6)
FG 50 23 OPC_ZO
24 GND24
25
♥ The above input and output contact points are shown when setting the speed control mode contact point.
(P07-01,P08-01=26).
(Note1) Be sure to use Noise Filter (NF) to prevent noise from entering the outside.
(Note2) Supply power to the r and t terminals as shown below.
FDA7004-H1 ~ FDA7150-H0 : AC 220V
FDA7020-H0 ~ FDA7750-H0 : AC 380V
FDA7020-H1 ~ FDA7750-H1 : AC 440V
4-2
5. Servo operating
Manufactured
Unit Setting range
P03-01 Speed Gain Mode default Speed control
- 1~5
1
When the servo drive set to speed control mode, this sets the speed control gain.
2) Set the SC loop gain 1 and 2 applied by the set value of P03-01.
Manufactured
Unit Setting range Speed/torque
P03-05 SC Loop Gain1
Hz 0.0 ~ 1000.0
default
control
By capacity
Manufactured
Unit Setting range Speed/torque
P03-07 SC Loop Gain2 default
Hz 0.0 ~ 1000.0 control
By capacity
4-3
5. Servo operating
Manufactured
Unit Setting range Speed/torque
P03-06 SC TC1 default
ms 0.0 ~ 10000.0 control
By capacity
Manufactured
Unit Setting range Speed/torque
P03-08 SC TC2
ms 0.0 ~ 10000.0
default
control
By capacity
Command
speed + 1
K P_SC (1 )
TI_SC S
-
Feedback speed
Manufactured
Unit Setting range Speed/Torque/
P02-19 Inertia Ratio
- 1.0~ 50.0
default
Position control
2.0
5) When P03-01=”3”, the variable gain is applied based on the following gain adjustment speed 1
and 2.
Manufactured
Unit Setting range Speed/Torque/
P02-20 Gain ADJ Speed1 default
rpm 100.0 ~ 5000.0 Position control
800.0
Manufactured
Unit Setting range Speed/Torque/
P02-21 Gain ADJ Speed2 default
rpm 10.0 ~ 500.0 Position control
100.0
4-4
5. Servo operating
Command speed
Speed
P02-20
Actual speed
P02-21
Gain SC TC P03-07
P03-06
6) When P03-01=”4”, the variable gain is applied based on the following gain adjustment torque 1
and 2.
Manufactured
Unit Setting range Speed/Torque/
P02-22 Gain ADJ TRQ1 default
% 0.0 ~ 300.0 Position control
150.0
Manufactured
Unit Setting range Speed/Torque/
P02-23 Gain ADJ TRQ1
% 0.0 ~ 300.0
default
Position control
50.0
Command speed
Speed
Actual speed
P02-23
0
-P02-23
-P02-22
SC loop gain
P03-07
Gain
P03-06
SC TC
P03-08
P03-05
4-5
5. Servo operating
7) When P03-01=”5”, the variable gain is applied based on the ON/OFF status of external control
gain conversion contact point. At this time, the conversion time of the control gain is decided.
Manufactured
Unit Setting range Speed/Torque/
P02-24 Contact Gain TC default
ms 0.0 ~ 10000.0 Position control
100.0
Increasing the contact gain TC in P02-24 has an effect of smoothing conversion of control gain.
Gain conversion
contact point OFF ON OFF
(GcsIos)
P03-07
P03-06 SC TC
Applied
gain P03-05 P03-08 SC loop gain
Manufactured
Unit Setting range
P03-02 PI-IP Control % default Speed control
% 0.0 ~ 100.0
100.0
4-6
5. Servo operating
4-7
(P05-10)]
[Pulse type (P05-02)]
(PPFIN)(PFIN) Position
F pulse +
Pulse 1st + error PC P gain +
(PPRIN)(PRIN) counter filter Internal (P05-05, P05-06)
R pulse -
position
command
(CLR)
Clear when ON
[In position (P05-08)]
Encoder Position Position + In position completed
counter - (in case of + > -)
4.2. Gain adjustment method for position control mode
NFB MC1
Input Voltage
FDA7000 Type : AC220V R Servo Drive
FDA7000-H0 Type : AC380V U U
FDA7000-H1 Type : AC440V NF S
50/60Hz T FDA7000 V V SM
(Note1) W W
r FG FG
t
(Note2)
Brake +
Regenerative P Input Voltage
Terminal -
Resistance CN2
(Note3) B
PG
CN1
(INPUT)
+24V + +24V 49 CN3
3.3K *PC Loader(RS232C)
- ESTOP 17
3.3K *Network communication
SPD1/GEAR1 16 (RS485, RS232C)
3.3K
SPD2/GEAR2 41
3.3K
PLSCLR 14 CN1
3.3K
DIR 40 (OUTPUT)
3.3K
STOP 43 3 MONIT1
3.3K
D/A
SVONEN 18 2 MONIT2
3.3K 8 GND
ALMRST 42 26
3.3K
SPDLIM/TLIM 15
3.3K
PLSINH 39
47 INSPD/INPOS
3.3K
CWLIM/ 38
NTQLIM /INTRQ
3.3K
CCWLIM/ 13 48 BRAKE
PTQLIM
22 RDY
(Note5) 20 PCWOUT/
PPFIN 11 PTQOUT
21 SPDOUT/
MPG or PFIN 10 TRQOUT
PLC 46 ALARM
Position controller PPRIN 9
45 NCWOUT/
PRIN 12 NTQOUT
19
44
(Note6) OPCFIN 29 24
25 GND24
OPCRIN 4
+24V +
GND24 24
25
7 PAO
MPG or PFIN 10
PLC 32 /PAO
Position controller PRIN 12
6 PBO
31 /PBO
5 PZO (Note7)
30 /PZO
TRQIN 28 LPF A/D
GND 34
36
(Note8)
23 OPC_ZO
24 GND24
25
(Note4)
FG 50
♥The above input and output contact points are shown when setting the position control mode contact point. (P07-
01,P08-01=27).
(Note1) Be sure to use Noise Filter (NF) to prevent noise from entering the outside.
(Note2) Supply power to the r and t terminals as shown below.
FDA7004-H1 ~ FDA7150-H0 : AC 220V
FDA7020-H0 ~ FDA7750-H0 : AC 380V
FDA7020-H1 ~ FDA7750-H1 : AC 440V
4-8
5. Servo operating
Differentiation
[Feedforward (P05-04)]
1st filter
[Position command pulse TC 100
(P05-10)]
Internal
Position position Position + Speed
command 1st filter command + error [PC P Gain [POS Gain mode + command
(P05-05, P05-06)] (P05-01)]
-
Position
(Note) In this control mode, Error pulse should be cleared according to the servo condition.
Before the stop function release, the error pulse is cleared by PLSCLR action.
Manufactured
Unit Setting range
P05-01 POS Gain Mode default Position control
- 1~5
1
When the servo drive set to position control mode, this sets the position control gain mode.
4-9
5. Servo operating
Apply variable gain using gain 1 (P05-05) and gain 2 (P05-06) according to
3
set speed (P02-20, P02-21) for the position controller gain.
Apply variable gain using gain 1 (P05-05) and gain 2 (P05-06) according to
4
set torque (P02-22, P02-23) for the position controller gain.
Select gain 1 (P05-05) or gain 2 (P05-06) by the external contact point
5
signal for the position controller gain.
Manufactured
Unit Setting range
P05-05 PC P Gain1
Hz 0.0 ~ 500.0
default Position control
By capacity
Manufactured
Unit Setting range
P05-06 PC P Gain2
Hz 0.0 ~ 500.0
default Position control
By capacity
Position
command
+
K P_PC
-
Position feedback
K P_PC PC P Gain
4-10
5. Servo operating
3) When P05-01=”3”, the variable gain is applied based on the following gain adjustment speed
1 and 2.
Manufactured
Unit Setting range Speed/Torque/
P02-20 Gain ADJ Speed1 default
rpm 100.0 ~ 5000.0 Position control
800.0
Manufactured
Unit Setting range Speed/Torque/
P02-21 Gain ADJ Speed2
rpm 10.0 ~ 500.0
default
Position control
100.0
Command speed
Speed
P02-20
Actual speed
P02-21
Gain P05-06
P05-05
4) When P05-01=”4”, the variable gain is applied based on the following gain adjustment torque1
and 2.
Manufactured
Unit Setting range Speed/Torque/
P02-22 Gain ADJ TRQ1 default
% 0.0 ~ 300.0 Position control
150.0
Manufactured
Unit Setting range Speed/Torque/
P02-23 Gain ADJ TRQ2
% 0.0 ~ 300.0
default
Position control
50.0
4-11
5. Servo operating
Command speed
Speed
Actual speed
P02-23
0
-P02-23
-P02-22
Gain P05-06
P05-05
5) When P5-01=”5”, the variable gain is applied based on the ON/OFF status of the external
control gain conversion contact point. At this time, the conversion time of the control gain is
decided.
Manufactured
Unit Setting range Speed/Torque/
P02-24 Contact Gain TC default
ms 0.0 ~ 10000.0 Position control
100.0
If you want to execute smooth gain conversion, set the Contact Gain TC to long. Enter the
Contact Gain TC in (ms) unit.
Gain conversion
OFF ON OFF
contact point
(GcsIos)
P05-06
4-12
5. Servo operating
Manufactured
Unit Setting range
P05-04 Feedforward default Position control
% 0.0 ~ 100.0
0.0
Enter the feedforward ratio for the position command speed in [%] unit. When this value
increases it can reduce the position decision time but if set to high, it can cause an overshoot or
vibration to the machine. If this value is set “0”, the position controller becomes simple position
loop control mode.
Refer to the Max_Value [Feedforward] according to the following R=[Speed loop gain]/[Position
loop gain].
Manufactured
Unit Setting range
P05-11 FF TC
ms 0.0 ~ 2000.0
default Position control
0.0
Enter the 1st filter TC in [ms] unit of the feedforward input of the position command speed. The
entered position command is divided and processed through the 1st filter before being used as
the feedforward input, the TC of this filter can be adjusted. In the applied field where the position
command changes abruptly, set this value high and in applied field where the position command
changes smoothly, set this value low. If you do not want to use this filter, input “0”.
4-13
5. Servo operating
Manufactured
Unit Setting range
P05-10 POS CMD TC default Position control
ms 0.0 ~ 2000.0
0.0
Set the filter TC on the position command pulse input for smoothing operation in the position
control mode. If you would like to execute smoothing operation without setting the position
command filter TC, set the position decision mode setting of Position control speed mode (P05-
03) to ON. It permits the acceleration/deceleration (P03-10, P03-11) and S mode operation (P03-
12) set in user menu P03 of speed command. The smoothing operation is advantageous when
reaching position decision in position control mode.
Manufactured
Unit Setting range
P05-07 PI-P Pulse ERR default Position control
pulse 0 ~ 99999
0
If the error between command pulse and actual movement pulse exceeds the set value of P05-
07, it switches to P control mode to suppress overshoot.
Command speed
Speed
Actual speed
Time [sec]
Error
pulse
(P5-07)
4-14
[Offset voltage auto adjustment (P06-08)]
[Offset voltage setting (P06-09)]
1
5. Servo operating
1000
Speed limit
(TRQIN) + + Acceleration/
[10V Torque (P06-07)] Rated 1st 0
deceleration Internal current
1000 * torque filter process command
Speed limit
[Torque command TC [Acceleration time (P06-02)] operation
(P06-01)] 1
[Deceleration time (P06-03)]
4-15
1000 [Digital input speed1 (P04-01)]
(ON,OFF)
(OFF,OFF)
(Note6)
23 OPC_ZO
(Note4)
FG 50 24 GND24
25
♥The above input and output contact points are shown when setting the torque control mode contact point. (P07 -01,P08-
01=25).
(Note1) Be sure to use Noise Filter (NF) to prevent noise from entering the outside.㈜2 :
(Note2) Supply power to the r and t terminals as shown below.
FDA7004-H1 ~ FDA7150-H0 : AC 220V
FDA7020-H0 ~ FDA7750-H0 : AC 380V
FDA7020-H1 ~ FDA7750-H1 : AC 440V
4-16
5. Servo operating
Manufactured
Unit Setting range
P06-01* Analog TRQ TC default Torque control
ms 0.0 ~ 2000.0
0.0
If you suspect that machine vibration is being caused by the servo system, try to adjust the
Analog TRQ TC. It can reduce the vibration. The lower the value, the better control response will
be, but if set too high, it may reduce the responsiveness.
Time [sec]
Speed
Time [sec]
4-17
5. Servo operating
♥ For the speed limit of torque servo, 4 speed limit values are applied according to the contact
point of SPD1 and SPD2 when the SPDLIM contact point is ON and the speed limit of P02-05
and P02-06 are applied when the SPDLIM contact point is OFF.
4.4. Auto-tuning
For the Auto-tuning applied to FDA7000 series, the servo drive estimates the inertia of the load
attached to the servo motor during operation and has the function of adjusting the speed control
gain and position control gain.
The system response is set (P02-18) manually before using Auto-tuning. The following P05-05,
P05-06, P03-05, P03-06, P03-07, P03-08 and P02-16 automatically changes and when the Auto-
tuning function is set to “ON”, the tuning operation is executed with the target of manually set
value.
4-18
5. Servo operating
◆ If you set the system response to high, it increases the servo system gain to increase the
response. But if the set value is too high, it can cause noise and vibration in the motor. In this
case, appropriately lower the set value.
START
Yes
Repeated acceleration/deceleration
operation (*) (500rmp or above)
Yes
Operation
OK ?
No
Manually adjust system response
(P02-18)
Yes
Operation
OK ?
No
Turn OFF autotuning mode Save tuning result
Manually adjust load inertia (P02-19) (P02-19)
END
♥ Auto-tuning is set by system response setting (P02-18) manual part, by position loop gain,
speed control loop gain, SC TC and torque command filter and the system inertia ratio
(P02-19) is set by the Auto-tuning mode (P02-17).
4-19
5. Servo operating
2) Manually set the acceleration/deceleration time setting of speed shortly [ms]. If the
acceleration/deceleration time is set too long, the speed deviation during the algorithm
processing time is too small to make estimation.
3) Avoid using Auto-tuning when operating weak belt with lower mechanical strength.
4) Avoid using Auto-tuning for system with load inertia abruptly changing.
5) When the P02-18 (System response setting) is too low, increase the value.
From the drive's command, the motor needs to run as soon as possible with no time delay.
Please familiarize yourself with the following important points for this operation.
- Like the speed control proportional gain, the inertia ratio(P02-19) gradually increases to the
value where strange sounds and vibrations do not occur in the motor (machine). In addition,
since the inertia ratio and the speed control proportional gain are proportional, if the noise
or vibration occurs in the motor (machine), reducing the speed control proportional gain or
inertia ratio reduces the strange sound and vibration in the motor (machine).
4-20
5. Servo operating
2) Important points when using Gain 1 and Gain 2 in speed control mode
- Position control proportional gain gradually increases to the value that undershoot does not
occur when abnormal sound, vibration and target position are reached in the motor
(machine). In addition, increase the speed control proportional gain value and inertia ratio
to a value where noise does not occur from the motor (machine).
- Responsiveness is improved by decreasing the value of the speed integral time constant.
However, if it is made too small, it can cause vibration in the motor (machine), and if it is too
4-21
5. Servo operating
4) Important points when using Gain 1 and Gain 2 in the position control mode
4-22
5. Servo operating
In the host controller, when detecting the absolute position of the machine even when the power
of the servo drive is turned off, you must use an absolute type servo motor and drive. If you
connect the power to the absolute type servo system, you can make a machine system that can
directly enable auto operation with additional position detection operation without the difference
between the absolute type drive and standard type drive is whether there is a back-up battery.
The battery supplies the back-up power to store the position information of the “Absolute
encoder” even when the drive power is turned off.
Connecting the battery to the host controller Connecting the battery to the servo drive
2) Battery connection
- FDA7001~7045, FDA7004B~7030B, FDA7002EX~7045EX
: Attached to the inside of the servo drive
<a> : Open the cover and insert the battery unit in the arrow direction.
<b> : Connect the connector to CN5.
4-23
5. Servo operating
+ RED
- BLACK
배터리
Case 케이스
lock
개/폐 Insert the
배터리 배선battery
케이블 connector
삽입
Insert 엔코더 배선
the encoder
케이블 cable
삽입
커넥터 Connect
연결 the
battery connector
(극성 주의)
(Be careful of polarity)
3) Battery replacement
The encoder battery alarm is generated when the battery voltage drops under 2.7 V. The alarm
is generated by receiving the data from the absolute encoder when the power is connected to the
servo drive. If the servo drive control power is ON and the battery voltage is dropped, the alarm
will not be generated.
♥ Battery replacement method
- Replace the battery when the control power of the servo drive is ON. If you replace the
battery when the servo drive control power is OFF, the absolute encoder must be initialized.
- After replacing the battery, turn the control power of the servo drive OFF.
- Check the condition after turning the control power of the servo drive ON.
! Caution
Wire the battery to the one of the servo drive side or the host controller side. It is dangerous
when you connect to both sides because it can create a short circuit.
4-24
5. Servo operating
4-25
Chapter 5
Servo operating
Chapter 5 explains the operation of the loader for servo operation to set the servo parameter
and display the status.
DISPLAY part
CN5 (Battery connection )
UP Key
LED1_Green
(Mode change , parameter value increase )
(Charging )
ENTER Key
LED1_Red (Parameter value change , confirmation )
(Alarm condition )
RIGHT Key
(Move to right for parameter change and menu )
DOWN Key
(Mode change , parameter value decrease )
LEFT Key
(Move to left for parameter change and menu )
5-1
5. Servo operating
If the power is correctly supplied, the mount loader display on the front panel of the servo drive
a message. The internal mount loader is composed of 7 segment LED and 6 digits. You can set
the parameter, display the status, check the sequence and alarm record by the loader. The key
function of the loader is composed of X-Y coordination system which have vertical axis (Up and
Down button) and horizontal axis (Right and Left button). The following diagram shows an
overview aspect for loader menu.
LEFT KEY
UP KEY RIGHT KEY
Status Display
General control
parameter
Speed control
parameter
Internal speed/torque
setting
Position control
parameter
Torque control
parameter
Monitoring setting
JOG operation
Alarm
DOWN KEY
♥ When the power is initially connected, the displayed screen differs depending on the
coordinate (StE-01) parameter. For example, if StE -01 = 1203, 12 refers to the StE menu
and 03 to the StE -03.
5-2
5. Servo operating
st nd
1 and 2
01 02 03 04 05 06 07 08 09 10 11 12
digit value
rd th
Refer to each parameter item for the menu number of 3 and 4 digit.
1) Parameter change
UP : Positive direction mode change, increase in blinking value
DOWN : Negative direction mode change, decrease in blinking value
LEFT : Move blinking value to left
RIGHT : Move blinking value to right
ENTER : Display parameter value, start and end of parameter change
※ Enter motor ID (00 11) ※ Enter digital input speed 1 (-200 +200)
LEFT UP
"+" is blinking
UP ENTER
ENTER
◆ When changing the parameter “-“ sign indicates the blinking value but “+” sign does not
indicate anything.
5-3
5. Servo operating
ENTER
Current
Alarm Number
Display
1st Alarm/Warning
Alarm Code
ENTER
Current
Warning Number
Display
Next Alarm/Warning
Warning Code
ENTER
Display
No Alarm/Warning
Currently generated alarm display menu shows the currently generated alarms. Even though it
is free to move to the next menu, the alarm cannot be reset and the motor cannot be operated.
5-4
5. Servo operating
ENTER
ENTER
UP
ENTER
Return to
“OFF” after
resetting
As the function to reset the alarm generated in the current system, the alarm reset menu is the
same function as external input reset.
5-5
5. Servo operating
Alarm record display menu saves the latest 10 alarms in each menu in the sequence of ALS-
03 ~ ALS-12. The following diagram is the case assuming that the over-current (01) alarm is
generated after the encoder mis-wiring (05) alarm is generated during servo operation.
Emergency stop alarm (emc_stop) is not saved in the alarm record and each alarm record
menu value is “00” for normal operation.
Alarm
record 1
ENTER
Over-current
alarm
RIGHT
Alarm
record 2
ENTER
Encoder
mis-wiring
RIGHT
Alarm
record 1
ENTER
It indicates
normal condition
5-6
5. Servo operating
LEFT, LEFT UP
UP ENTER
ENTER LEFT
Key JOG speed
reverse direction
operation
LEFT RIGHT
ENTER
5-7
5. Servo operating
JOG speed 1
setting
JOG time 1
setting
ENTER, ENTER
LEFT, LEFT, UP
JOG speed 2
setting RIGHT
JOG time 2
setting
JOG 3 ~ 7
setting
JOG speed 8
setting
JOG time 8
setting
Auto JOG
mode setting
ENTER, ENTER
UP
ENTER
Revolution speed-time
Execute auto JOG mode
st
Auto jog mode supports 8-steps repeated pattern operations, and the 1 auto jog mode that
sets the revolution speed [rpm] and revolution time [sec] and 2nd auto jog mode that sets the
revolution time [rpm] and revolutions [rev] are supported.
JOG-03
Operation explanation
Set value
0 Do not use auto jog mode
1 Use auto jog mode for revolution speed – revolution time
2 Use auto jog mode for revolution speed – revolutions
5-8
5. Servo operating
ENTER
ENTER
UP, UP
ENTER
ENTER
ENTER
UP, LEFT, UP
Set to SETUP 5
(Speed/torque multi control
mode output fuction)
ENTER
RIGHT
ENTER
5-9
5. Servo operating
5-10
Chapter 6
Troubleshooting and check
Chapter 6 explains the method of action and check for the issues that can occur during servo
operation.
6.1. Troubleshooting
6-1
6. Troubleshooting and check
When an alarm occurs in servo drive and error signal output contact point (ALARM) goes OFF
and the motor is stopped by dynamic brake.
Normal
nor
condition
Check external DC 24V power.
Ano-00 Emergency Turn external ESTOP
Check ESTOP contact point ON
EMER STOP stop contact point input OFF.
status
Servo drive output terminal Check output terminal wiring, re-
Ano-01
Over-current (U, V, W) short circuit, operate after resetting, replace drive
OVER CURNT
output over-current when O.C continues
Input over-voltage Use input voltage of 230V or below
Ano-02 AC link over- (280V or above) Replace brake resistance, increase
OVER VOLT voltage Regenerated resistance acceleration/deceleration time,
burnt, Overload GD2 replace servo drive
Ano-03 Mechanical overload Check load condition, check motor
Overload
OVER LOAD Motor mis-wiring and encoder wiring
Ano-04 Main power Main power blocked when Check 3 phase main power (R, S, T)
POWER FAIL issue SERVO is ON input condition
Motor and encoder related
Mis-wiring of set value error, motor and
Ano-05 Check motor, encoder, wiring and
motor and encoder mis-wiring,
LINE FAIL set value, remove overload
encoder encoder defect,
mechanical overload
Over-gain, parameter set Adjust gain
Ano-06
Over-speed value error, Check parameter (P03-15, P03-16)
OVER SPEED
over gravity load Remove over gravity load
6-2
6. Troubleshooting and check
Abrupt
acceleration/deceleration,
Over-error of Adjust position gain, increase menu
gain set value error,
Ano-07 position (P05-09) set value, adjust command
command pulse over-
FOLLOW ERR tracking pulse frequency, check motor and
frequency
encoder wiring.
(300kpps or above), mis-
wring, mechanical overload
Ano-08 Output(U,V,W) Check motor wiring, replace servo
Output (U, V, W) missing
Output NC missing drive
Encoder pulse
Ano-09 Accurately set the encoder ID
rate setting Encoder ID setting error
PPR ERROR (P01-12)
error
Absolute value
Ano-10 encoder data Absolute value encoder Re-transmit the absolute value
ABS DATA transmission data transmission error encoder data after resetting.
error
Ano-11 Battery voltage is 2.8V or
Battery Alarm Replace battery (3.6V)
ABS BATT below
ABS encoder
Ano-12 multi turn data ABS encoder multi turn Re-transmit the absolute value
ABS MDER transmission data transmission error encoder data after resetting.
error
Ano-13 Output U,V,W Output U, V, W mis-wiring Check motor wiring, replace servo
Output EC Mis-wiring (Error Connection) drive
Ano-16 Parameter
Flash-ROM write fail
FLASH ERR Write Error
After checking power system noise,
reset.
Replace drive if it still occurs
Ano-17 Parameter
Parameter initialization fail
FLASH ERR Init. Error
6-3
6. Troubleshooting and check
Ano-27 17bit serial Poor encoder cable signal Encoder cable signal line and FG
ENC CNT encoder count connection, bad FG wiring, wiring check, encoder cable
ERR error Encoder failure replacement, encoder replacement
Err - 02 Set value error Parameter setting error Input value within set range.
6-4
6. Troubleshooting and check
Operating time (sec)
10000
Overload operation
Rated time
current
(%) Set
Min. Max.
1000 value
100 ∞
120 ∞
100
150 300 1500 760
250 20 40 30
10
300 6 15 7
(note1) If Ano-03 (OVER LOAD) happens often, refer servo drive overload characteristic-
curve and re-establish suitable load of servo motor.
(note2) The overload alarm occurs 25% faster when the motor is in the Stall state.
6.2. Precautions
- When measuring motor voltage: The voltage output from the servo amplifier to the motor is
PWM controlled, so the waveform of pulse phase is output. Since the indicated value can
vary greatly depending on the type of instrument, be sure to use a rectified voltmeter for
accurate measurements.
- When measuring the motor current: The pulse waveform is smoothed to a certain sine wave
by the reactance of the motor, so connect the moving iron type ammeter directly.
6-5
6. Troubleshooting and check
- When measuring electric power: Measure the electric current type by the three-wattmeter
method.
- Other instruments: When using an oscilloscope or digital bolt meta, please use it without
touching the ground. Use a meter input current of 1 mA or less.
6.3. Check
Caution
When checking the unit, always turn off the power and wait for more than 10 minutes to
pass before checking the unit because charged voltage can remain in DC Link capacitor to
cause an accident.
- Check any pieces of wire, dust, particles accumulated inside and clean appropriately.
- Check whether the screw of the terminal is loose and check whether they are tightened.
For the connection test of the control circuit, use the high resistance range on the tester, and
- Check if there are any abnormal sounds (motor bearing, brake part).
- Check whether there are any damages or cracks to the cables (Especially detector cable).
Especially during operation, execute periodical checks according to the using condition during
operation.
6-6
6. Troubleshooting and check
The following parts are subject to deterioration and failure of equipment due to mechanical
friction or aging. Therefore, periodical inspection and regular replacement are necessary for
preventive preservation.
1) Smoothing Capacitor: Aging characteristics due to ripple current. The life of a capacitor is
highly dependent on the ambient temperature and the operating conditions, but 10 years is
the standard for continuous operation under normal air-conditioning conditions. Aging of
capacitors proceeds rapidly over a period of time, so the inspection period should be checked
at least once a year (less than half a year when it is close to life).
d. In addition, the service life is judged when the rated capacity of the capacitor regularly falls
below 85%, such as appearance, sheathing, cracking, discoloration, and leaking water.
2) Relays: Poor contact occurs due to contact wear caused by switching current. As it depends
on the power supply capacity, the life cycle is based on 100,000 cumulative switching times
(switching life).
6-7
6. Troubleshooting and check
3) Motor bearing: Replace the motor at rated speed and rated load based on 20,000 to 30,000
hours. Since the bearing of the motor depends on the operating conditions, replace it even if
6.5. Preservation
If you do not use it right away, please keep the following things in mind.
6-8
6. Troubleshooting and check
2) When storing outdoors or in a humid place, prevent rain and dust from entering.
3) If the product is to be stored for a long time after use, apply anti-rust agent to the machine's
transportation.
6-9
Chapter 7
Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+ +24V PG
XGT-PLC
+24V -
GND24
XGF-PO1A
CN2
DR/INP 33
CN1
DR/INP COM 34
49 +24V
+24VIN
EMG 8 18
SVONEN
13
10 CCWLIM/PTQLIM
COM 38
+ CN1 CWLIM/NTQLIM
17 GND24
+5V - 37 5 ESTOP
HOME +5V PZO
38 30
HOME COM /PZO
DOG 28
OV+ 25 20 ALARM
1 1Ry
5V MPG A+
Manual OV- 26
2 MPG A-
PULSE A
STOP 27
3
B MPG B+
DC 5V 29
4 VTP
0V MPG B- 24, 25
32 GND24
COM
11
PPFIN
1/2W,1.5K
FP+ 21 10 PFIN
22 9
FP- PPRIN
1/2W,1.5K
23 12
RP+ PRIN
RP- 24
24V 39
40
P COM
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to LS Industrial Systems XGF-PO1A and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=27(Position control mode)
7-1
7. Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+24V PG
+
XGT-PLC
+24V -
GND24
XGF-PD1A
CN2
DR/INP 33
CN1
DR/INP COM 34
49 +24V
+24VIN
EMG 8 18
SVONEN
13
10 CCWLIM/PTQLIM
COM 38
+ CN1 CWLIM/NTQLIM
17 GND24
+5V - 37 5 ESTOP
HOME +5V PZO
38 30
HOME COM /PZO
DOG 28
25 20
1 OV+ 1Ry ALARM
5V MPG A+
Manual OV- 26
2 MPG A-
PULSE A
STOP 27
3
DC 5V B MPG B+
29
4 VTP
0V MPG B- 24, 25
32 GND24
COM
FP+ 21 11
PPFIN
22 10
FP- PFIN
23 9
RP+ PPRIN
24 12
RP- PRIN
24V 39
40
P COM
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to LS Industrial Systems XGF-PD1A and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=27(Position control mode)
7-2
7. Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+ +24V PG
MASTER-K
+24V - GND24
K7F-POPA
CN2
1, 4, 5, 21
+24V
CN1
10
GND24V
49 +24V
+24VIN
Emergency 19 18
Stop SVONEN
13
22 CCWLIM/PTQLIM
DOG
CN1 38
CWLIM/NTQLIM
17 GND24
25 5 ESTOP
ZL PZO
15 30 /PZO
ZCOM
9 20
MPGA 1Ry ALARM
Manual 8
PULSE MPGA-C
16
MPGB
DC 5~12V
7
MPGB-C
24, 25
GND24
4, 5 1/2W,1.5K 11
24 COM PPFIN
2 10
FP PFIN
9
PPRIN
1/2W,1.5K
11 12 PRIN
RP
5 14
CLEAR PLSCLR
23
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to LS Industrial Systems K7F-POPA and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=27(Position control mode)
7-3
7. Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+ +24V PG
GLOFA-PLC
+24V -
GND24
G4F-PP1O
CN2
33
DRVIN
CN1
10, 32, 34
GND24V
49 +24V
+24VIN
8 18
EMG SVONEN
13
28 CCWLIM/PTQLIM
DOG
CN1 38
CWLIM/NTQLIM
17 GND24
37 5 ESTOP
HOME +5V PZO
38 30
HOME COM /PZO
25 20
OV+ 1Ry ALARM
OV- 26
1
5V MPG A+
Manual 27
2 STOP
PULSE A MPG A-
29
3 VTP
B MPG B+
DC 5V 24, 25
0V 4 GND24
MPG B-
11
PPFIN
1/2W,1.5K
21 10
FP+ PFIN
22 9
FP- PPRIN
1/2W,1.5K
23 12
RP+ PRIN
24
RP-
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to LS Industrial Systems G4F-PP1O and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=27 (Position control mode).
7-4
7. Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+ +24V PG
GLOFA-PLC +24V -
GND24
G4F-PP1D
CN2
DRVIN 33
CN1
10, 32, 34
GND24V
+24VIN 49 +24V
8 18
EMG SVONEN
13
28 CCWLIM/PTQLIM
DOG
CN1 38
CWLIM/NTQLIM
17 GND24
37 5 ESTOP
HOME +5V PZO
38 30
HOME COM /PZO
25 20
OV+ 1Ry ALARM
26
1 OV-
A+ MPG A+
Manual 27
2 STOP
PULSE A- MPG A-
29
3 VTP
B+ MPG B+
DC 5V 24, 25
4 GND24
B- MPG B-
21 10
FP+ PPFIN
22 11
FP- PFIN
23 12 PPRIN
RP+
24 9
RP- PRIN
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to LS Industrial Systems G4F-PP1D and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=27 (Position control mode).
7-5
7. Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+ +24V PG
MITSUBISHI +24V -
GND24
AD75
CN2
26
COM
CN1
1Ry
7
READY
49
+24VIN +24V
14 18
STOP SVONEN
13
11 CCWLIM/PTQLIM
DOG
CN1 38
CWLIM/NTQLIM
5 17
24 PZO ESTOP GND24
PGO 25 30
/PZO
1Ry
20 ALARM
24, 25
GND24
3 11
PPFIN
PULSE 21 10
PFIN
4 9
PPRIN
SIGN 22 12
PRIN
5 14
CLEAR PLSCLR
23
CLEAR COM
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to Mitsubishi AD75 and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=27 (Position control mode).
7-6
7. Connection with host controller
SERVO MOTOR
FDA7000
R U
AC S V M
200 ~ 230V T W
50/60 Hz
FG
r
t
+ +24V PG
MITSUBISHI +24V -
GND24
AD72
CN2
1
STOP 2
CONT CN1
3 CN1
DOG
49 +24V
SERVO 18 39
SV-ON 1 SVONEN CCWLIM/PTQLIM
2 13
CWLIM/NTQLIM
3 20 17 GND24
1Ry ALARM ESTOP
1Ry
4 24, 25 GND24V
READY
4 7 PAO
ENC0
PULSE A 5 32 /PAO
7 6 PBO
PULSE B 8 31 /PBO
10 5 PZO
PULSE C 11 30 /PZO
3, 6, 9 8 GND
0V
(Note) After connecting the power, it takes about 1-2 seconds until the alarm signal leads
to normal operation. Consider this when designing the power connection sequence.
Also the alarm signal operates alarm detection relay 1Ry to turn on the main circuit
power of servo drive.
It only has the signals related to Mitsubishi AD72 and FDA7000 Series
(Note) The above connection is only shown in case of P07-01=26 (Speed control mode).
7-7
Chapter 8
External view
Weight Cooling
Model A B C D E F G Remarks
[Kg] method
[ External view A ]
8-1
8. External view
[ External view B ]
CN1
CN3 CN2
[ External view C ]
8-2
8. External view
[ External view D ]
[ External view E ]
8-3
8. External view
[External view F]
[External view G ]
8-4
8. External view
[External view H ]
8-5
8. External view
[External view I ]
[External view J ]
8-6
8. External view
[External view K ]
[External view L ]
8-7
8. External view
[External view M ]
8-8
8. External view
8-9
Appendix Ⅰ
Servo system application
Appendix Ⅰ explains the application cases that can be utilized when applying the servo system.
The electronic gear enable the work-piece movement distance per input reference command
pulse from the host controller to be set to any value. One reference command pulse form the
host controller, that is the minimum position data unit, is called a command unit.
Electronic gear
Check the mechanical specification including reduction ratio, ball screw pitch etc.
Deceleration ratio
Pitch (P)
Determine the minimum unit(command unit) of the position data while feeds load per pulse.
: When moving the table by 0.001[mm] for 1[Pulse], the command unit is 0.001[mm].
Ⅰ-2
Appendix Ⅰ. Servo system application
Obtain the load feed rate per load axis rotation in the unit of command.
: Command unit = 0.001[mm], ball screw pitch = 5[mm],
Load feed per load axis revolution [Command unit] = 5/0.001 = 5000[Command unit]
b
Get electronic gear ration in case of reduction ratio
a
The result of calculating the electronic gear ratio must be between 0.05~20.
In position control mode, the positioning completed signal in output when the difference
between the number of command pulse output by the host controller and the movement distance
of the servo motor in less than value set in user menu P08.
Command speed
Speed
Actual speed
Time [sec]
Error
pulse
In position
completion range
ON
In position completion
OFF
Time [sec]
Ⅰ-3
Appendix Ⅰ. Servo system application
A. Rotary table
Rotary table
Speed pattern
Worm gear
Servo motor
Reduction gear
Process Process Process
B. Roll feeder
Pressor
Feed roll
Conveyor
Press Press
Ⅰ-4
Appendix Ⅱ
Noise control
Appendix Ⅱ explains the application cases that can be utilized when applying the servo system.
The FDA7000 servo drive uses high-speed switching in the main circuit. It may receive
switching noise from these high-speed switching elements if wiring or grounding around the
servo drive is not correct. To protect the servo drive system from the external noise install the
noise filter in appropriate place as much as possible. To ensure safe and suitable operation, keep
the following precautions.
① For wiring for reference inputs and encoders, use the specified cables.
- Use the cables as short as possible.
② For ground wire, as thick a cable as possible.
- At least class - 3 ground (100Ω max.) is recommended.
- Ground to one point common only.
③ Do not bend or apply tension to cables.
④ Use a noise filter to prevent noise interference. FDA7000 is designed as an industrial device,
it provides no mechanism to prevent noise interference.
⑤ To prevent malfunction due to the noise, take the following actions.
- Location the input reference device and noise filter as close to the servo drive as
possible.
- Install s surge protector in the relay, solenoid and electromagnetic contactor coils.
- The distance between a power line and s signal line must be at least 30 cm.
- Do not put the power line and signal line in the same duct or bundle then together.
- Do not share the power supply with an electric welding machine or electrical discharge
machine. When the servo drive in placed near a high frequency generator, install a noise
filter and isolation transformer on the input side of the power supply line.
Always connect servo motor FG terminal to the drive frame ground terminal. If the servo motor
is grounded via the machine, a switching noise current from the drive power unit through servo
motor stray capacitance. The above grounding in required to prevent the adverse effects of the
switching noise.
Ⅱ-1
Appendix Ⅱ. Noise control
Noise
Filter1
MC Servo Drive
R FDA7000 U
S V M
T W
FG
FG
r
C
t N PG
2
CN1
(Ext. GND)
Ground Plate
(Earth GND) Class-3 ground (100Ω max.)
- Use the thick wire with a thickness at least 3.5[㎟] for ground to the casing.
- Remove noise by attaching Spark Killer to MC (Magnetic Contactor).
Ⅱ-2
Appendix Ⅱ. Noise control
NOISE FILTER
NOISE FILTER
BOX BOX
BOX BOX
BOX BOX
Ⅱ-3
Appendix Ⅱ. Noise control
NFB
Main power
ON
Main power
OFF
MC
Noise
Filter MC 1RY 2RY 3RY
Surge Killer
MC Servo Drive1
R FDA7000 U
S V M
T W
FG
FG
r
C
t N PG
1Ry 2
49
C
24V N
Diode 1
24,25
Servo Drive2
R FDA7000 U
S V M
T W
FG
FG
r
C
t N PG
2Ry
2
49
C
24V N
Diode 1
24,25
Servo Drive3
R FDA7000 U
S V M
T W
FG
FG
r
C
t N PG
3Ry 2
49
C
24V N
Diode 1
24,25
Ⅱ-4
Appendix Ⅱ. Noise control
AC
SERVO FDA7004B FDA7004 FDA7005 FDA7010
Drive
NOISE
P3B4010-DA(10A) NFZ-4030SG(30A)
FILTER
AC Servo
FDA7020-H FDA7030-H FDA7045-H FDA7075-H FDA7110-H FDA7150-H
Drive
AC Servo
FDA7220-H FDA7300-H FDA7370-H FDA7450-H FDA7550-H FDA7750-H
Drive
Ⅱ-5
Appendix Ⅲ
All parameters table
Ⅲ-1
Appendix Ⅲ. Connection with host controller
Ⅲ-2
Appendix Ⅲ. Connection with host controller
Ⅲ-3
Appendix Ⅲ. Connection with host controller
Ⅲ-4
Appendix Ⅲ. Connection with host controller
Ⅲ-5
Appendix Ⅲ
All parameters table
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