Service Manual For WAB-WYB 16-20 SEER Inverter Systems
Service Manual For WAB-WYB 16-20 SEER Inverter Systems
Service Manual For WAB-WYB 16-20 SEER Inverter Systems
Cooling Only Model Numbers (Indoor + Outdoor Units): Heat Pump Model Numbers (Indoor + Outdoor Units):
WYB009GMFI16RL (WB009GMFI16HLD + YN009GMFI16RPD)
WAB009AMFI20RL (WB009AMFI20CLD + AN009AMFI20RPD) WYB009AMFI20RL (WB009AMFI20HLD + YN009AMFI20RPD)
WAB012AMFI20RL (WB012AMFI20CLD + AN012AMFI20RPD) WYB012AMFI20RL (WB012AMFI20HLD + YN012AMFI20RPD)
WYB012GMFI16RL (WB012GMFI16HLD + YN012GMFI16RPD)
WAB012GMFI20RL (WB012GMFI20CLD + AN012GMFI20RPD) WYB012GMFI20RL (WB012GMFI20HLD + YN012GMFI20RPD)
WYB018GMFI16RL (WB018GMFI16HLD + YN018GMFI16RPD)
WAB018GMFI20RL (WB018GMFI20CLD + AN018GMFI20RPD) WYB018GMFI20RL (WB018GMFI20HLD + YN018GMFI20RPD)
WYB024GMFI16RL (WB024GMFI16HLD + YN024GMFI16RPD)
WAB024GMFI20RL (WB024GMFI20CLD + AN024GMFI20RPD) WYB024GMFI20RL (WB024GMFI20HLD + YN024GMFI20RPD)
Table of Contents
1. Precaution
2. Part Names And Functions
3. Dimension
4. Refrigerant Cycle Diagram
5. Wiring Diagram
6. Installation Details
7. Operation Characteristics
8. Electronic Function
9. Troubleshooting
10. Exploded View
11. Disassembly Instructions
WARNING
Installation MUST conform with local building codes or, in the absence of local codes, with the
National Electrical Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical
Code Part1 CSA C.22.1.
The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
Installation or repairs made by unqualified persons can result in hazards to you and others.
Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
This service is only for service engineer to use
CONTENTS
1. Precaution ................................................................................................................................................. 1
1.1 Safety Precaution ........................................................................................................................ 2
1.2 Warning ....................................................................................................................................... 3
2. Part Names And Functions ...................................................................................................................... 4
2.1 Model Names of Indoor/Outdoor units ........................................................................................ 4
2.2 Part names of Indoor/Outdoor units ............................................................................................ 5
3. Dimension ................................................................................................................................................. 6
3.1 Indoor Unit................................................................................................................................... 6
3.2 Outdoor Unit .............................................................................................................................. 10
4. Refrigerant Cycle Diagram ...................................................................................................................... 11
5. Wiring Diagram ....................................................................................................................................... 13
5.1 Indoor Unit................................................................................................................................. 13
5.2 Outdoor Unit .............................................................................................................................. 20
6 Installation Details ................................................................................................................................... 35
6.1 Wrench torque sheet for installation .......................................................................................... 35
6.2 Connecting the cables ............................................................................................................... 35
6.3 Pipe length and the elevation .................................................................................................... 35
6.4 Installation for the first time ....................................................................................................... 37
6.5 Adding the refrigerant after running the system for many years .. Error! Bookmark not defined.
6.6 Re-installation while the indoor unit need to be repaired ............. Error! Bookmark not defined.
6.7 Re-installation while the outdoor unit need to be repaired ........................................................ 40
7. Operation Characteristics ...................................................................................................................... 41
8. Electronic Function ................................................................................................................................ 42
8.1 Abbreviation .............................................................................................................................. 42
8.2 Display function ......................................................................................................................... 42
8.3 Main Protection ......................................................................................................................... 43
8.4 Operation Modes and Functions ............................................................................................... 44
9. Troubleshooting...................................................................................................................................... 52
9.1 Indoor Unit Error Display ........................................................................................................... 53
9.2 Outdoor unit error display .......................................................................................................... 55
9.3 Diagnosis and Solution ............................................................................................................. 63
10. Exploded View ...................................................................................................................................... 83
10.1 Indoor unit ................................................................................. Error! Bookmark not defined.
10.2 Outdoor unit .............................................................................. Error! Bookmark not defined.
11 Disassembly Instructions...................................................................................................................... 84
11.1 Indoor unit ............................................................................................................................... 84
11.2 Outdoor unit............................................................................................................................. 88
Sharp edges could cause injury, be especially
careful of the case edges and the fins on the
1. Precaution
condenser and evaporator.
For installation, always contact the
1.1 Safety Precaution
dealer or an authorized service center.
To prevent injury to the user or other Do not install the product on weak or
people and property damage, the following defective structures or stands.
instructions must be observed carefully. Be sure the installation area does not
Incorrect operation due to ignoring deteriorate with age.
instructions will cause harm or damage. If the base collapses, the air conditioner could
Before servicing the unit, be sure to fall with it, causing property damage, product
read this service manual entirely. failure, and personal injury.
Do not let the air conditioner run for a
1.2 Warning long time when the humidity is very high
and a door or a window is left open.
Installation Take care to ensure that power cable
Do not use a defective or underrated could not be pulled out or damaged during
circuit breaker. Use this appliance on a operation.
dedicated circuit. There is risk of fire or electric shock.
There is risk of fire or electric shock. Do not place anything on the power
For electrical work, contact the dealer, cable.
seller, a qualified electrician, or an There is risk of fire or electric shock.
authorized service center. Do not plug or unplug the power
Do not disassemble or repair the product, supply during operation.
there is risk of fire or electric shock. There is risk of fire or electric shock.
Always ground the product. Do not touch the product with wet
There is risk of fire or electric shock. hands during operation.
Install the panel and the cover of Do not place a heater or other
control box securely. appliance near the power cable.
There is risk of fire of electric shock. There is risk of fire and electric shock.
Always install a dedicated circuit and Do not allow water to run into
properly rated breaker. electrical parts.
Improper wiring or installation may cause It may cause fire, failure of the product, or
electric shock. electric shock.
Use the correctly rated breaker or Do not store or use flammable gas or
fuse. combustibles near the product.
There is risk of fire or electric shock. There is risk of fire or failure of product.
Do not modify or extend the power Do not use the product in a tightly
cable. closed space for a long time.
There is risk of fire or electric shock. Oxygen deficiency could occur.
Do not install, remove or reinstall the When flammable gas leaks, turn off
unit by yourself (End User). the gas and open a window for ventilation
There is risk of fire, electric shock, explosion, before turning the product on.
or injury. If strange sounds or smoke comes
Be cautious when unpacking and from product, turn the breaker off or
installing the product. disconnect the power supply cable.
1
There is risk of electric shock or fire. product.
Stop operation and disconnect the To avoid vibration of water leakage.
power during storm or hurricane. If possible, Do not install the product where the
further secure the product before the noise or hot air from the outdoor unit could
hurricane arrives. disturb the neighbors.
There is risk of property damage, failure of It may cause disturbance for your neighbors.
product, or electric shock. Use two or more people to lift and
Do not open the inlet grill of the transport the product.
product during operation. (Do not touch the Do not install the product where it will
electrostatic filter, if the unit is so equipped.) be exposed to sea wind (salt spray) directly.
There is risk of physical injury, electric shock, It may cause corrosion on the product.
or product failure. Corrosion, particularly on the condenser and
If the indoor section gets wet, contact evaporator fins, could cause product
an authorized service center. malfunction or inefficient operation.
There is risk of fire or electric shock.
Be cautious that water should not Operational
enter the product. Do not expose the skin directly to
There is risk of fire, electric shock, or product cool air for long time. (Do not sit in the path
damage. of the air draft).
Ventilate the product from time to Do not use the product for special
time when operating it together with a purposes, such as preserving foods, works
nearby stove etc. of art etc. It is a consumer air conditioner,
There is risk of fire or electric shock. not a precision refrigeration system.
Turn the main power off when There is risk of damage or loss of property.
cleaning or maintaining the product. Do not block the inlet or outlet of air
There is risk of electric shock. flow.
When the product will not be used for Use a soft cloth to clean. Do not use
a long time, disconnect the power supply by harsh detergents, solvents, etc.
turning off the breaker. There is risk of fire, electric shock, or damage
There is risk of product damage or failure, or to the plastic parts of the product.
unintended operation. Do not touch the metal parts of the
Take care to ensure that nobody product when removing the air filter. They
could step on or fall onto the outdoor unit. are very sharp.
This could result in personal injury and Do not step on or put anything on the
product damage. product. (outdoor unit)
Always insert the filter securely.
CAUTION Clean the filter every two weeks or more
Always check several times for often if necessary.
refrigerant leakage after installation or A dirty filter reduces the efficiency of the air
repairing the product. conditioner and could cause product
Low refrigerant levels may cause failure of malfunction or damage.
product. Do not insert hands or other objects
Install the drain hose to ensure that through air inlet or outlet while the product
water is drained away properly. is operating.
A bad connection may cause water leakage. Do not drink the condensate water
Keep perfect level when installing the drained from the product.
2
Use a firm stool or ladder when
cleaning or maintaining the product.
Be careful and avoid personal injury.
Replace the all batteries in the remote
control with new ones of the same type. Do
not mix old and new batteries or different
types of batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the
batteries. Do not dispose of batteries in a
fire.
They may burn of explode.
If the liquid from the batteries gets
onto your skin or clothes, wash it well with
clean water. Do not use the remote if the
batteries have leaked.
3
2. Part Names And Functions
WB009AMFI20CLD AN009AMFI20RPD
9k WB009AMFI20HLD YN009AMFI20HLD
WB009GMFI16HLD YN009GMFI16RPD
WB012GMFI20CLD AN012GMFI16RPD
WB012GMFI20HLD YN012GMFI16RPD
4
2.2 Part names of Indoor/Outdoor units
5
3. Dimension
W D
Model W D H
790mm 198mm 265mm
WB009GMFI16HLD
(31.1in) (7.8in) (10.43in)
WB009AMFI20CLD
WB009AMFI20HLD
WB012GMFI20CLD
WB012GMFI20HLD 920mm 223mm 292mm
(36.22in) (8.78in) (10.5in)
WB012GMFI16HLD
WB012AMFI20CLD
WB012AMFI20HLD
WB018GMFI16HLD
WB018GMFI20CLD 998mm 240mm 322mm
WB018GMFI20HLD (39.29in) (9.45in) (12.68in)
WB024GMFI16HLD
6
L R
WB009AMFI20HLD
WB012GMFI20CLD
WB012GMFI20HLD 185mm 150mm 45mm Φ65mm
(7.28in) (5.91in) (1.77in) (2.56in)
WB012GMFI16HLD
WB012AMFI20CLD
WB012AMFI20HLD
7
Model R L H Dimension of installation hole
WB018GMFI16HLD
WB018GMFI20CLD 120mm 100mm 45mm Φ65mm
WB018GMFI20HLD (4.72in) (3.94in) (1.77in) (2.56in)
WB024GMFI16HLD
8
Model W D H
WB024GMFI20CLD
1450mm 265mm 340mm
(57.1in) (10.43in) (10.39in)
WB024GLFI20HLD
9
3.2 Outdoor Unit
Note: The above drawing is only for reference. The appearance of your units may be different.
Model W D H W1 A B
AN009AMFI20RPD
YN009AMFI20HLD
YN009GMFI16RPD
AN012GMFI16RPD
760mm 285mm 590mm 823mm 530mm 290mm
YN012GMFI16RPD
(29.9in) (11.2in) (23.2in) (32.4in) (20.9in) (11.4in)
YN012GMFI16RPD
AN012AMFI20RPD
YN012AMFI20RPD
YN018GMFI16RPD
AN018GLFI20RPD 845mm 320mm 700mm 908mm 560mm 335mm
YN018GMFI20RPD (33.3in) (12.6in) (27.6in) (35.7in) (22.0in) (13.2in)
YN024GLFI16RPD
AN024GLFI20RPD 900mm 315mm 860mm 980mm 590mm 333mm
YN024GLFI20RPD (35.43in) (12.40in) (33.86in) (38.58in) (23.23in) (13.11in)
10
4. Refrigerant Cycle Diagram
INDOOR OUTDOOR
LIQUID SIDE
HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)
T2 Evaporator
temp. sensor
T5 Discharge
temp. sensor
11
For heat pump models:
INDOOR OUTDOOR
CHECK VALVE
LIQUID SIDE (Heating Model only)
HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)
T2 Evaporator
temp. sensor
GAS SIDE
4-WAY VALVE
COOLING
HEATING
12
5. Wiring Diagram
9000 BTU-12000BTU, 230V, 16 SEER Heat Pump / 12000 BTU, 230V, 20 SEER Heat Pump
13
9000 BTU-12000BTU, 115V, 20 SEER, Cool Only and Heat Pump
14
12000 BTU, 115 VAC, 20 SEER, Heat Pump
15
12000 BTU, 230V, 20 SEER Cool Only and Heat Pump
16
18000 BTU, 20 SEER, Heat Pump
17
18000 BTU / 24000 BTU, 16 SEER Heat Pump
18
24000 BTU, 20 SEER, Cool Only and Heat Pump
19
5.2 Outdoor Unit
20
9000 BTU, 115V, 20 SEER Cool Only / 12000 BTU, 115V, 20 SEER Heat Pump
21
12000 BTU, 230V, 20 SEER, Cool Only and Heat Pump
22
9000 BTU, 115V, 20 SEER Heat Pump / 12000 TU, 115V, 20 SEER Cool Only and Heat Pump
23
18000 BTU, 16 AND 20 SEER, Heat Pump
24
18000 BTU and 24000 BTU, 16 SEER, Heat Pump
25
24000 BTU, 20 SEER, Cool Only and Heat Pump
26
For 9000 BTU and 12000 BTU, 115 V, 20 SEER, Cool Only and Heat Pump
27
For 9000 BTU and 12000 BTU, 230V, 16 SEER, Heat Pump,
28
For 12000 BTU, 230 V, 20 SEER, Cool Only
29
For 12000 BTU and 18000 BTU, 230 V, 20 SEER, Heat Pump
30
For 12000 BTU, 230 V, 20 SEER, Heat Pump
31
For 18000 BTU, 16 SEER, Heat Pump
32
For 18000 BTU and 24000 BTU, 16 SEER, Heat Pump
33
For 24000 BTU, 20 SEER, Heat Pump
34
6.3 Pipe length and the elevation
6 Installation Details
Pipe size
3/8in 1/4in
Ф9.52mm 3/8in 2500N.cm (18 Lbf.Ft.) 2600N.cm (19 Lbf.Ft) WB009AMFI20HLD+ YN009AMFI20HLD
(Ф9.52mm) (Ф6.35mm)
Ф12.7mm 1/2in 3500N.cm (26 Lbf.Ft) 3600N.cm (27 Lbf.Ft) 3/8in 1/4in
WB009GMFI16HLD+ YN009GMFI16RPD
(Ф9.52mm) (Ф6.35mm)
Ф15.9mm 5/8in 4500N.cm (33 Lbf.Ft) 4700N.cm (35 Lbf.Ft)
1/2in 1/4in
WB012GMFI20CLD+ AN012GMFI16RPD
Ф19mm 3/4in 6500N.cm (48 Lbf.Ft.) 6700N.cm (50Lbf.Ft) (Ф12.7mm) (Ф6.35mm)
1/2in 1/4in
WB012GMFI20HLD+ YN012GMFI16RPD
(Ф12.7mm) (Ф6.35mm)
1/2in 1/4in
WB012GMFI16HLD+ YN012GMFI16RPD
6.2 Connecting the cables (Ф12.7mm) (Ф6.35mm)
13 16 1/2in 1/4in
WB018GMFI16HLD+ YN018GMFI16RPD
18 14 (Ф12.7mm) (Ф6.35mm)
25 12 5/8in 3/8in
WB018GMFI20CLD+ AN018GLFI20RPD
30 10 (Ф15.9mm) (Ф9.52mm)
5/8in 3/8in
WB018GMFI20HLD+ YN018GMFI20RPD
The cable size and the current of the fuse or (Ф15.9mm) (Ф9.52mm)
35
Max.
Standard Max. Additional
Models Length
length Elevation refrigerant
A
36
6.4 Installation for the first time 5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check
Air and moisture in the refrigerant system will whether the compound meter indicates
cause undesirable effects as below: -0.1Mpa(14.5Psi). If the meter does not
● Pressure in the system rises. indicate -0.1Mpa(14.5Psi) after pumping 30
minutes, it should be pumped 20 minutes
● Operating current rises.
more. If the pressure can’t achieve
● Cooling or heating efficiency drops. -0.1Mpa(14.5Psi) after pumping 50 minutes,
● Moisture in the refrigerant circuit may please check if there are some leakage
freeze and block capillary tubing. points. Fully close the Low side valve of the
manifold and stop the vacuum pump.
● Water may lead to corrosion of parts in the Confirm that the gauge needle does not rise
refrigerant system (compressor damage). (approximately 15 minutes after turning off
Therefore, the indoor units and the pipes the vacuum pump).
between indoor and outdoor units must be leak 7) Turn the 3-way valve's stem about 45°
tested and evacuated to remove the air and counterclockwise to open a little for 6 or 7
moisture from the system. seconds. Then tighten the valve stem again.
Gas leak check (Soap water method): Make sure the pressure display in the
Apply soap water or a liquid neutral pressure indicator is a higher than the
detergent on the indoor unit connections or atmosphere pressure. Then remove the
outdoor unit connections by a soft brush to charge hose from the 3 way valve.
check for leakage of the connecting points of 8) Fully open the 2 way valve and 3 way valve
the piping. If bubbles come out, the pipes have and securely tighten the caps of both valves.
leakage. CHECK FOR LEAKS AGAIN.
1. Air evacuation using a vacuum pump
2. Air purging by refrigerant
Procedure:
1). Confirm that both the 2-way and 3-way
1) Completely tighten the flare nuts of the valves are set to the closed position.
indoor and outdoor units, confirm that both 2). Connect the charge manifold set and a
the 2-way and 3-way valves are set to the charging cylinder to the service port of the
closed position. 3-way valve (5/16" SAE Port).
2) Connect the charging manifold's Low Side 3). Air purging.
hose with the push pin to the 3-way valve's Open the valves on the charging cylinder and
gas service port. (it is a 5/16" SAE Port). the charge manifold set. Purge the air by
3) Connect the charging manifold's Center loosening the flare nut on the 2-way valve
hose the vacuum pump. approximately 45’ for 3 seconds then closing it
4) Fully open the Low Side Valve of the for 1 minute; repeat 3 times.
manifold.
37
After purging the air, use a torque wrench to 2). Purge the air from the charge hose.
tighten the flare nut on the 2-way valve. Open the valve at the bottom of the cylinder
4). Check for gas leakage. and press the check valve on the charge set to
Check the flare connections for gas leakage. purge the air (be careful of the liquid
5). Discharge the refrigerant. refrigerant).
Close the valve on the charging cylinder and 3) Put the charging cylinder onto the electronic
discharge the refrigerant by loosening the flare scale and record the weight.
nut on the 2-way valve approximately 45’ until 4) Operate the air conditioner at the cooling
the gauge indicates 0.3Mpa(43.5Psi) to 0.5 mode.
Mpa(72.5Psi). 5) Open the valves (Low side) on the charging
6). Disconnect the charge set and the charging manifold set and charge the system with liquid
cylinder, and open both the 2-way and 3-way refrigerant.
valves to the fully open position. 6).When the electronic scale displays the
Be sure to use proper sized hexagonal (Allen) proper weight (refer to the gauge and the
wrench to operate the valve stems. pressure of the low side), disconnect the charge
7). Mount the valve stem caps and the service hose from the 3-way valve’s service port
port cap. immediately and turn off the air conditioner
Be sure to use a torque wrench to tighten the before disconnecting the hose.
service port cap to a torque 18N·m. 7). Mount the valve stem caps and the service
Be sure to check the gas leakage. port cap.
Use torque wrench to tighten the service port
7.5 Adding the refrigerant after running the
cap to a torque of 18N.m.
system for many years (Only recommended
Be sure to check for gas leakage.
for systems that lack 10% of less of their
total refrigerant volume. If more refrigerant 7.6 Re-installation while the indoor unit
needs to be added, than remove the needs to be repaired
remaining refrigerant and recharge entirely).
1. Collecting the refrigerant into the outdoor
unit
Procedure
1). Connect the charge hose to the 3-way
valve's service port, while the 2-way valve and Procedure
the 3-way valves are fully open. 1). Confirm that both the 2-way and 3-way
Connect the charge hose to the valve at the valves are set to the opened position
bottom of the cylinder. If the refrigerant is Remove the valve stem caps and confirm that
R410A, make the cylinder upside down to the valve stems are in the opened position.
ensure liquid charge. Be sure to use a proper size hexagonal (Allen)
wrench to operate the valve stems.
2). Connect the Low side hose of the charging
38
manifold hose with the push pin to the 3-way 5). Discharge the refrigerant.
valve's gas service port. Close the valve on the charging cylinder and
3). Air purge of the charge hose. discharge the refrigerant by loosening the flare
Open the Low side valve of the manifold slightly nut on the 2-way valve approximately 45’ until
to purge air from the charge hose for 5 seconds the gauge indicates 0.3Mpa(43.5Psi) to 0.5
and then close it quickly. Mpa(72.5Psi).
4). Set the 2-way valve to the close position. 6). Disconnect the charge set and the charging
5). Operate the air conditioner at the cooling cylinder, and set the 2-way and 3-way valves to
cycle and stop it when the gauge indicates the fully open position
0.1Mpa(14.5Psi). Be sure to use a proper size hexagonal (Allen)
6). Set the 3-way valve to the closed position wrench to operate the valve stems.
immediately 7). Mount the valve stems nuts and the service
Do this quickly so that the gauge ends up port cap
indicating 0.3Mpa(43.5Psi) to 0.5 Mpa(72.5Psi). Be sure to use a torque wrench to tighten the
Disconnect the charge set, and tighten the service port cap to a torque 18N.m.
2-way and 3-way valve’s stem nuts. Be sure to check the gas leakage.
Use a torque wrench to tighten the 3-way valves
7.7 Re-installation while the outdoor unit
service port cap to a torque of 18N.m.
needs to be repaired
Be sure to check for gas leakage.
2. Air purging by the refrigerant 1. Evacuation for the whole system
Procedure: Procedure:
1). Confirm that both the 2-way and 3-way 1). Confirm that both the 2-way and 3-way
valves are set to the closed position. valves are set to the opened position.
2). Connect the charge set and a charging 2). Connect the vacuum pump to 3-way valve’s
cylinder to the service port of the 3-way valve service port.
Leave the valve on the charging cylinder closed. 3). Evacuate for approximately one hour.
3). Air purging. Confirm that the pressure gauge indicates
Open the valves on the charging cylinder and -0.1Mpa(14.5Psi).
the charge set. Purge the air by loosening the 4). Close the valve (Low side) on the charge set,
flare nut on the 2-way valve approximately 45’ turn off the vacuum pump, and confirm that the
for 3 seconds then closing it for 1 minute; repeat gauge needle does not move up (approximately
3 times. 15 minutes after turning off the vacuum pump).
After purging the air, use a torque wrench to 5). Disconnect the charging hose from the
tighten the flare nut on the 2-way valve. vacuum pump.
4). Check the gas leakage
Check the flare connections for gas leakage.
39
2. Refrigerant charging
Procedure:
1). Connect the charge hose to the charging
cylinder, open the 2-way valve and the 3-way
valve
Connect the charge hose which you
disconnected from the vacuum pump to the
valve at the bottom of the cylinder. If the
refrigerant is R410A, make the cylinder upside
down to ensure liquid charge.
2). Purge the air from the charging hose
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air (be careful of the liquid
refrigerant).
3) Put the charging cylinder onto the electronic
scale and record the weight.
4). Open the valve (Low side) on the charge set
and charge the system with liquid refrigerant.
ASSURE TO CHARGE a little at a time
(approximately 150g or 5 Ounces each time),
while operating the air conditioner in the cooling
cycle; wait approximately 1 minute in between
each charging load and then repeat the
procedure.
5).When the electronic scale displays the
proper weight, disconnect the charge hose from
the 3-way valve’s service port immediately
If the system has been charged with liquid
refrigerant while operating the air conditioner,
turn off the air conditioner before disconnecting
the hose.
6). Mount the valve stem caps and the service
port. Use torque wrench to tighten the
service port cap to a torque of 18N.m. Be sure
to check for gas leakage.
40
7. Operation Characteristics
Temperature
Cooling operation Heating operation Drying operation
Mode
≥17℃ ≤30℃ >10℃
Room temperature
(62℉) (86℉) (50℉)
0℃~50℃
(32℉~122℉)
-15℃~50℃ -15℃~30℃ 0℃~50℃
Outdoor temperature
(5℉~122℉) (5℉~86℉) (32℉~122℉)
(For the models with
low temperature cooling system)
Notes:
℃ 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
℉ 50 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82
℃ 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
℉ 84 86 86 90 92 94 96 98 98 99 100 102 104 106 108 109
℃ 44 45 46 47 48 49 50
℉ 111 113 115 117 118 120 122
9ΔT
ΔT
5
CAUTION:
1. If the air conditioner is used beyond the above conditions, certain safety protection features may
come into operation and cause the unit to operate abnormally.
2. The room relative humidity should be less than 80%. If the air conditioner operates beyond this
figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louver to
its maximum angle (vertically to the floor), and set HIGH fan mode.
3. The optimum performance will be achieved during this operating temperature zone.
41
8. Electronic Function
8.1 Abbreviation
ION indication lamp (optional function):This lamp illuminates when Clean Air
feature is activated.
DEFROST indication lamp (For HEAT PUMP models only): Lights up when
the air conditioner starts defrosting automatically or when the warm air control
feature (WARM START) is activated in heating operation.
OPERATION indication lamp:This lamp illuminates when the air conditioner is in
operation.
42
8.3 Main Protection
3.5
A
3.0
8.4.2 Cooling Mode B
2.5
8.4.2.1 Compressor running rules
C
The maximum operation frequency of 2.0
D
1.5
compressor after starting submits to following
E
1.0
rule.
F
0.5
-0.5
G
-1.0
H
44
Note: Cooling
When T1-Ts stays in the same temp. zone for 3
minutes, the compressor will run as the below A
28
rules:
A~E: Increase the frequency to the higher level 26
B
until reaching F8. 25
45
For other models, when the compressor is
19
18 Fmax=F5
T1-Ts
H 17
6.0 Fmax=F6
a (H-L)*0.75+L 16
5.0
b (H-L)*0.5+L 15
4.0 Fmax=F7
c (H-L)*0.25+L 14
2.5
d L
1.0 12
e Fmax=F8
11
For other models: 6
5 Fmax=F9
Fmax=F10
27.5
High
27
Fmax: The maximum operation frequency of
Medium compressor.
25.5
25 F1~F8: The detailed value of the compressor
operation frequency.
Low
If users switch on AC by remote controller, the
compressor will run at the Fmax frequency for 7
minutes according to outdoor ambient temp.
During the 7 minutes, the frequency limitation is
active.
8.4.3 Heating Mode 7 minutes later, the compressor running
8.4.3.1 Compressor running rules frequency will be controlled as below:
The maximum operation frequency of the
compressor after starting submits to the
following rule.
46
Decrease: Decrease the running frequency to
H the lower level.
Hold: Keep the current frequency.
H
+5.0 Resume: No limitation for frequency.
+4.5 Note:
+3.5
G When AC is in “hold” zone for 3 minutes, the
compressor frequency will rise to the higher
+3.0 F
level. (The frequency will increase twice at
+2.5 E
most)
+2.0 D
8.4.3.2 Outdoor fan running rules
+1.5
C For 9000 BTU, 12000 BTU and 18000 BTU, 20
+1.0 B SEER Cool Only and Heat Pump models:
+0.5 A Heating
21 E
While the zones of A,B,C... are corresponding
to different compressor running frequency. 19
D
ΔT=0℃ as default. 18
Note:
16
When T1-Ts stays in the same temp. zone for 3 15 C
minutes, the compressor will run as per the
below rules: 13
B
12
A~E: Increase the frequency to the higher level
until to F10. 10 A
F: Keep the current frequency.
G: Decrease the frequency to the lower level
until to F1. For other models:
H: Run at F1 for 1h.(if T1-Ts-ΔT >6℃, the
compressor will stop)
Meanwhile, the compressor running frequency
is limited by the current.
Low
17
Off
I3HEAT 15
Decrease High
I2HEAT
Low
For other models: 2.5
2.0
Medium
1.5
Setting 1.0
44 High
38
37
Low 8.4.3.4 Defrosting mode
34 Condition of defrosting:
33
----T4>0℃,
Breeze When the units are running, if the following two
17 items are satisfied, the units start defrosting:
Off The units run with T3<3℃ for 40 minutes and
T3 stays lower than TCDI℃ for more than 3
minutes.
The unit runs with T3<3℃ for 80 minutes and
T3 stays lower than TCDI+2℃ for more than 3
minutes.
----T4<0℃,
If the 1st condition and 2nd condition items are
Auto fan action in heating mode. satisfied, then the program judges if T2 has
For 9000 BTU, 12000 BTU and 18000 BTU, 20 decreased more than 5℃.When T2 has
SEER Cool Only and Heat Pump models: decreased more than 5℃, system enters the
defrosting mode.
----No matter what value T4 is, if the machine
runs with T3<3℃ for more than 120 minutes
and T3 keeps lower than TCDI+4℃ for more
than 3 minutes, the machine will enter
defrosting mode no matter if T2 drops more
48
than 5℃ or not. Frequency F2 Frequency F8
Condition of ending defrosting: on
If any one of the following items is satisfied, the Compressor
off
defrosting will end and the machine will turn to
on
normal heating mode. 4-way valve
off
----T3 rises to be higher than TCDE1℃.
on
----T3 stays to be higher than TCDE2℃ for 80 Outdoor fan
off
seconds.
on
----The machine has run for 10 minutes in Indoor fan
off
defrosting mode.
Defrosting action: 10s
Indoor fan breeze(10s)
For 9k,12k models: xx
10s
Frequency F2 FrequencyF8
no longer than 10m 30s
on
Compressor
off
on
xx=90
4-way valve
off .
on
8.4.3.5 Evaporator coil temperature
Outdoor fan
off protection
----T2> TEH2℃, the compressor running
on
Indoor fan frequency decreases to the lower level and
off
runs for 20s.
10s When the frequency decreases to F2 and the
Indoor fan breeze(10s)
xx
T2 is still over TEH2℃ for 3 minutes, the
10s compressor will stop.
----T2<48℃ or T2 stays in 48℃~ TEH2℃ for 6
no longer than 10m 30s
minutes, the frequency will not be limited by T2.
----T2>60℃, the compressor will stop and
restart when T2<48℃.
xx=60s.
8.4.4 Auto-mode
This mode can be chosen with remote
controller and the setting temperature can be
changed between 17~30℃.
In auto mode, the machine will choose cooling,
heating or fan-only mode according to ΔT (ΔT
=T1-Ts).
ΔT=T1-Ts Running mode
For 18k,24k models: ΔT>1℃ Cooling
-1<ΔT≤1℃ Fan-only
ΔT≤-1℃ Heating
Indoor fan will run at auto fan of the relevant
mode.
The louver operates same as in relevant mode.
If the machine switches mode between heating
49
and cooling, the compressor will keep stopping 8.4.6.3 Operation rules:
for 15 minutes and then choose mode Forced cooling mode:
according to T1-Ts. The compressor runs at F2 frequency and
If the setting temperature is modified, the indoor fan runs as breeze. After running for 30
machine will choose running function again. minutes. the machine will turn to auto mode as
8.4.5 Drying mode 24℃ setting temperature.
8.4.5.1 Indoor fan speed is fixed at breeze Forced auto mode:
and can’t be changed. The louver angle is the The action of forced auto mode is the same as
same as in cooling mode. normal auto mode with 24℃ setting
8.4.5.2 Compressor running rules temperature.
51
the air conditioner can be as lower as 8℃, Press the “silence” button on remote controller
to initiate SILENCE function. When the Silence
which keeps the room temperature steady at 8℃ function is activated, the compressor running
and prevents household things freezing when frequency will keep lower than F2 and the
indoor unit will bring faint breeze, which will
the house is unoccupied for a long time in reduce the noise to the lowest level and create
severe cold weather. a quiet and comfortable room for you.
9. Troubleshooting
Safety
Electricity power is still kept in capacitors even the power supply is shut off. Do not forget to discharge the electricity
power in capacitor.
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, -
terminals of the electrolytic capacitor on the contrary side of the outdoor PCB.
Note: The picture above is only for reference. The plug of your side may be different.
52
9.1 Indoor Unit Error Display
MS9A-24HRDN1-MS0W)
P0 IPM malfunction or IGBT over-strong current protection
P1 Over voltage or over low voltage protection
High temperature protection of compressor top diagnosis and solution(except
P2
24000 BTU, 16 SEER, Heat Pump)
P4 Inverter compressor drive error
53
For 18000 BRY, 16 SEER Heat Pump
Display LED STATUS
E0 Indoor unit EEPROM parameter error
54
9.2 Outdoor unit error display
For 9000 BTU and 12000 BTU, 115V, 20 SEER, Cooling Only and Heat Pump
55
For 9000 BTU and, 12000 BTU, 230V, 16 SEER, Heat Pump.
After power on, LED1(Blue color) will be slow flash(0.2Hz) when the unit is in standby and
quick flash (2.5Hz) if the unit has some problems.
LED6 LED5
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
56
For 12000 BTU, 230V, 20 SEER, Cool Only.
57
For 12000 BTU and 18000 BTU, 230V, 20 SEER, Heat Pump.
After power on, LED3(Blue color) will be slow flash(0.2Hz) when the unit is in standby and
quick flash (2.5Hz) if the unit has some problems.
LED2 LED1
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
58
For 12000 BTU, 230 V, 20 SEER, Heat Pump
After power on, LED1(Blue color) will be slow flash(0.2Hz) when the unit is in standby and
quick flash (2.5Hz) if the unit has some problems.
LED6 LED5
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
59
For 18000 BTU, 16 SEER, Heat Pump
After power on, LED3(Blue color) will be slow flash(0.2Hz) when the unit is in standby and
quick flash (2.5Hz) if the unit has some problems.
LED2 LED1
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
60
For 18000 BTU and 24000 BTU, 20 SEER, Heat Pump
After power on, LED1(Blue color) will be slow flash(0.2Hz) when the unit is in standby and
quick flash (2.5Hz) if the unit has some problems.
LED6 LED5
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
61
For 24000 BTU, 16 SEER, Heat Pump
62
9.3 Diagnosis and Solution
9.3.1 EEPROM parameter error diagnosis and solution(E0/F4)
Error Code E0/F4
Malfunction decision Indoor or outdoor PCB main chip does not receive feedback
conditions from EEPROM chip.
Supposed causes ● Installation mistake
● PCB faulty
Trouble shooting:
Shut off the power supply and
turn it on 5 seconds later. Is it
still displaying the error code ?
Yes
Yes
EEPROM: a read-only memory whose contents can be erased and reprogrammed using a pulsed
voltage. For the location of EEPROM chip, please refer to the below photos.
Note: The two photos above are only for reference, it’s may be not same totally with the ones on
your side.
63
9.3.2 Indoor / outdoor unit’s communication diagnosis and solution(E1)
Error Code E1
Malfunction decision Indoor unit does not receive the feedback from outdoor unit during
conditions 110 seconds and this condition happens four times continuously.
Supposed causes ● Wiring mistake
● Indoor or outdoor PCB faulty
Trouble shooting:
64
Remark:
Use a multimeter to test the DC
voltage between L2 (or N for 115V)
port and S port of outdoor unit. The
red pin of multimeter connects with L2
(or N for 115V) port while the black
pin is for S port.
Remark:
Use a multimeter to test the
resistance of the reactor which does
not connect with capacitor.
The normal value should be around
zero ohm. Otherwise, the reactor
must have malfunction and need to
be replaced.
65
9.3.3 Zero crossing detection error diagnosis and solution(E2)
Error Code E2
Malfunction decision When PCB does not receive zero crossing signal feedback for 4
conditions minutes or the zero crossing signal time interval is abnormal.
Supposed causes ● Connection mistake
● PCB faulty
Trouble shooting:
66
9.3.4 Fan speed has been out of control diagnosis and solution (E3/E7/F5)
Error Code E3
Malfunction decision When indoor fan speed keeps too low (300RPM) for certain time,
conditions the unit will stop and the LED will display the failure.
Supposed causes ● Wiring mistake
● Fan ass’y faulty
● Fan motor faulty
● PCB faulty
Trouble shooting:
67
Index 1:
1.Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
Measure the resistance value of each winding by using the tester. If any resistance value is zero, the
fan motor must has problems and need to be replaced.
Index2:
1:Indoor or Outdoor DC Fan Motor(control chip is in fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must has
problems and need to be replaced.
68
9.3.5 Open circuit or short circuit of temperature sensor diagnosis and solution (E5)
Error Code E5
Malfunction decision If the sampling voltage is lower than 0.06V or higher than 4.94 V,
conditions the LED will display the failure.
Supposed causes ● Wiring mistake
● Sensor faulty
Trouble shooting:
69
9.3.6 IPM malfunction or IGBT over-strong current protection diagnosis and solution (P0)
Error Code P0
Malfunction decision When the voltage signal that IPM send to compressor drive chip
conditions is abnormal, the display LED will show “P0” and AC will turn off.
Supposed causes ● Wiring mistake
● IPM malfunction
● Outdoor fan ass’y faulty
● Compressor malfunction
● Outdoor PCB faulty
Trouble shooting:
70
P-U
P-V
71
P-W
P-N
72
9.3.7 High temperature protection of compressor top diagnosis and solution (P2)
Error Code P2
Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes ● Power supply problems.
● System leakage or block
● PCB faulty
Trouble shooting:
73
9.3.8 Inverter compressor drive error diagnosis and solution (P4)
Error Code P4
No
IPM continuity check. Check if the Replace the IPM board or replace the
IPM terminal resistance values are No main PCB if the IPM board and main
uniform. Refer to page 64. PCB are integrated together.
Yes
For 3D inverter models, refer to the solution of fan speed
has been out of control malfunction . Find out the
Check if the outdoor fan runs
cause and have it solved. For other models, please
properly or the outdoor unit No
refer to the below remark, check whether the
ventilation is good.
resistance of the fan motor is normal. If not, replace
the fan motor.
Yes
Yes
Remark:
1) 9K and 12K 16 Seer and 12K 20 Seer (230V) models: Measure the black pin and red pin of the motor connector, the resistance should be around 293Ω at
20℃(68℉)
2) 18K, 16 SEER model: Measure the black pin and red pin of the motor connector, the resistance should be around 56Ω at 20℃(68℉)
3) 24K 16 SEER model: Measure the black pin and red pin of the motor connector, the resistance should be around 88.5Ω at 20℃(68℉)
4) 24K, 20 SEER model: Measure the black pin and red pin of the motor connector, the resistance should be around 56.5Ω at 20℃(68℉)
74
Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.
Temperature Sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.
75
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (℃--K)
℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231
76
Appendix 2 Temperature Sensor Resistance Value Table for T5 (℃--K)
℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm ℃ ℉ K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812
77
Appendix 3:
℃ 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
℉ 50 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82
℃ 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
℉ 84 86 86 90 92 94 96 98 98 99 100 102 104 106 108 109
℃ 44 45 46 47 48 49 50
℉ 111 113 115 117 118 120 122
9ΔT
ΔT
5
78
2.Compressor checking
Measure the resistance value of each winding by using the tester.
79
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P N
V (Several MΩ) W (Several MΩ)
W (+)Red
80
5: Pressure On Service Port
Cooling chart:
12.0
10.0
8.0
70/59
6.0
75/63
80/67
4.0
2.0
0.0
75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
81
Heating Chart:
40.0
35.0
30.0
25.0
55
20.0
65
15.0
75
10.0
5.0
0.0
57/53 47/43 37/33 27/23 17/13
(13.89/11.67) (8.33/6.11) (2.78/0.56) (‐2.78/‐5) (‐8.33/‐10.56)
82
10. Exploded Views: (Available as a separate Document)
83
11. Disassembly Instructions
Note: This part is for reference, the photos may have slight difference with your machine.
panel.
Connector for
display ass’y
5 screws
84
2 Electrical How to remove the Grounding Coil temp.
screws sensor
parts electrical parts.
1) After remove the
front panel from
procedure 1, pull out the
room temp. sensor and
evaporator coil sensor. Room temp. sensor
screws.
2) Remove the fixing
screw and open the cover
of electronic control box.
Fan motor
One screw
85
3 Evaporator How to remove the
evaporator.
1 and procedure 2,
3 screws
86
4 Fan and How to remove the fan
motor and motor.
evaporator ass’y
following procedure 1,
procedure 2 and
cover
1-Screw
87
11.2 Outdoor unit
12000 BTU, 230 V, 20 SEER and 9000 / 12000 BTU, 115V, 20 SEER Heat Pumps.
No. Part name Procedures Remarks
88
1 Panel plate How to remove the panel
plate.
1) Stop operation of the Screws of top panel
Screw of
top panel
side plate.
Screws of
water connector
on right side
Screw of right side plate
plate
Screw of
the top
4) Remove the screws of
panel
the front panel, including
89
the fixing screws of motor
holder and then remove
the front panel.
90
2 Fan ass’y How to remove the fan Electronic control box
ass’y. Fan ass’y
Reactor
91
3) Disconnect the
connector for fan motor
from the electronic control
board.
motor. screws
crankcase
heater
Capacitor
connector
Compressor
connector
92
2) Pull out the two black
wires connected with the
four way valve.
93
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
1) Perform work of item the one on your side.
1,2,3.
2) Recover refrigerant Four-way
plate. pipe
Nuts of
compressor
94
9000 BTU and 12000 BTU, 230V, 16 SEER
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
plate.
1) Stop operation of the Screws of top panel
Screw of
side plate.
Screws of
water connector
on right side
Screw of right side plate
plate
95
Screw of
the top
4) Remove the screws of
panel
the front panel, including
the fixing screws of motor
holder and then remove
the front panel.
96
2 Fan ass’y How to remove the fan Electronic control box
ass’y. Fan ass’y
Reactor
97
3) Disconnect the
connector for fan motor
from the electronic control
board.
crankcase
heater
Capacitor
connector
Compressor
connector
98
2) Pull out the two black
wires connected with the
four way valve.
99
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
1) Perform work of item the one on your side.
1,2,3.
2) Recover refrigerant Four-way
plate. pipe
Nuts of
compressor
100
18000 BTU, Both 16 and 20 SEER Models.
Screw of
top panel
Screws of
3) Remove the screws of big handle
side plate.
top panel.
Screws of Screws of
front panel water connector
on right side
plate
101
4) Remove the screws of Screw of
the top
the front panel, including
panel
the fixing screws of motor
Screw of
top panel
plate. Screws of
front panel
102
2 Fan ass’y How to remove the fan Electronic control box
Fan
ass’y.
Two reactors
Compressor and
liquid-gas separator
103
3) Release the fan motor
Fan motor connector
connector and four way
Four way valve
valve connector.
connector
motor.
compressor crankcase
heater.
104
2) Release the three
of reactor.
of electronic expansion
valve.
5) Remove the
grounding screw.
supply wires(L1,L2,S).
105
4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of
Four-way
item1,2,3. valve
2) Recover refrigerant
Welded
from the refrigerant circuit. parts
pipe
discharge pipe and suction
pipe with a burner.
3) Remove the hex nuts
and washers fixing the
compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.
Nuts of
compressor
106
18000 BTU, 16 SEER
Screw of
top panel
Screws of
3) Remove the screws of big handle
side plate.
top panel.
Screws of Screws of
front panel water connector
on right side
plate
107
4) Remove the screws of Screw of
the top
the front panel, including
panel
the fixing screws of motor
Screw of
top panel
plate. Screws of
front panel
108
2 Fan ass’y How to remove the fan Electronic control box
Fan
ass’y.
Two reactors
Compressor and
liquid-gas separator
109
Fan motor connector
valve connector.
motor.
motor.
compressor crankcase
heater.
110
2) Release the three
of reactor.
of electronic expansion
valve.
5) Remove the
grounding screw.
supply wires(L1,L2,S).
111
4 Four-way How to remove the
valve The picture of four-way valve may be different from
four-way valve. the one on your side.
1) Perform work of
Four-way
item1,2,3. valve
2) Recover refrigerant
Welded
from the refrigerant circuit. parts
pipe
discharge pipe and suction
pipe with a burner.
3) Remove the hex nuts
and washers fixing the
compressor on bottom
plate.
4) Lift the compressor
from the base pan
assembly.
Nuts of
compressor
112
24000 BTU, 16 and 20 SEER Models.
No. Part name Procedures Remarks
Panel plate How to remove the panel
plate.
Screws of top panel
1) Stop operation of
the air conditioner and turn
“OFF” the power breaker.
side panel
big handle
on right
side plate.
Screws of
water connector
Screws of
on right side
front panel
plate
front panel
114
2 Fan ass’y How to remove the fan
Fan LAK board(optional) Electronic control box
ass’y.
Accumulator
Three reactors
Compressor and
liquid-gas separator
115
3) Disconnect the
connector for fan motor
from the electronic control
board.
motor.
116
3) Pull out connectors of
the compressor top temp.
sensor, condenser coil
temp. sensor(T3),outdoor
ambient temp. sensor(T4)
and discharge temp.
sensor(T5).
4) Remove the
grounding screw.
Grounding screw
117
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
1) Perform work of the one on your side.
item1,2,3.
2) Recover refrigerant Four-way
Nuts of
compressor
118