A750e A761e Zip in - D
A750e A761e Zip in - D
A750e A761e Zip in - D
*
2 * CAUTION! Steps 8 & 9:
2 CAUTION! Note
Must note locations the location
of adjustable steps ** 9 of OE
3 prior to removal. checkballs
See notes on page 2. during disassembly!
** Location and quantity
6 8 of checkballs varies
depending upon
*
vehicle application!
6 Reuse
OE
Spring 10
2 3 * Lower Valve
Lower Valve ** 2 Body
Body #2*
*
3
* 9
*
2
*
In addition to general rebuilding tips and technical information, the technical booklet included in this kit contains vacuum
testing and additional repair options for higher mileage units or for repairing specific complaints which are beyond the
scope of this kit.
Step 3 Replace OE 12mm End Plug • Sleeve • Boost Valve • Reverse Boost Valve
Packaging Pocket 3
• End Plugs, 12mm (3) • O-Rings (4) 1 Extra • Bolt (1) Step 9 R
eplace OE Accumulator
NOTE: Bolt used as tool for installation of threaded end plug into bore
in lower valve body.
Control Plunger Assembly
NOTE: This lineup is in different locations based upon transmission type.
Packaging Pocket 9
Step 4 Replace OE 14mm End Plug • Plunger Valve • Shims (4) Selective • Sleeve
Packaging Pocket 4
NOTE: Detailed instructions and illustrations on page 8 of
• End Plug, 14mm • O-Rings (2) 1 Extra installation and testing booklet.
Prior to removal, note the position of the OE retaining pin on the step of
the OE castellated plunger sleeve. Save the OE retaining pin and spring
Step 5 Replace OE Lockup Control (between valve and sleeve bore) for reuse. Refer to chart for shim assem-
bly details.
Plunger Valve & Sleeve After correct number of shims are installed over the long stem of Sonnax
NOTE: Verify OE application and sleeve OD per chart.
plunger valve, place OE spring over long stem of Sonnax plunger valve.
Install this valve/shim/spring assembly into Sonnax sleeve, spring end
For AB60E/F applications, remove valve from .602" dia sleeve and first. Push assembly into bore and secure with OE retaining pin.
install with .616" dia. sleeve. Reuse OE spring with all applications.
Packaging Pocket 5 OE Sleeve Notch Pin Location Install This Many Shims
Deepest 0
• Valve/Sleeve Assembly (.602" dia. sleeve) A750E/F, A761E, A960E/F
2nd Deepest 1
• Sleeve (.616" dia.) A760E/F/H, AB60E/F
Middle 2
2nd Shallowest 3
Step 6 Replace OE Solenoid Shallowest 4
Modulator Valve Lineup
NOTE: This lineup is in different locations based upon transmission type.
Save OE retainer for reuse. Install Sonnax sleeve/valve assembly with
Step 10 Replace OE Checkballs
sleeve end face notches inboard and long valve stem outboard. Install
Sonnax spring over valve stem. Push the end plug in, stepped end first, NOTE: For best results, note location of OE checkballs prior to
fitting the spring into the spring pocket. Secure with OE retainer. valve body disassembly. Checkball quantities and locations vary with
specific valve body applications.
Packaging Pocket 6
Packaging Pocket 10
• Valve • Sleeve • Spring • End Plug
Checkballs, .218" dia. (20)
SLU**
SR SL2** A750E Shown
A761E Shown
SLU**
** SL2
Lower Valve Body
Valve Body Large Lower Large Upper Small Lower Small Upper Small Lower Small Upper Large Plate
Proper identification Type Casting # Casting # Casting # Casting # Plate Code Plate Code Code
of this valve body
is critical! A760** 89030 89060 89010 89020 F04 F09 F12
A761 8870 8870 8870 8870 F02 F03 F04
**NOTE: For a quick
identification the SLU connector A960 8840 8840 8840 8840 S03 S02 S03
is Blue on these models.
AB60** 89030 89060 89010 89020 F04 L01 L01
A750 Series Valve Bodies A760 & A960 Series Valve Bodies
(A750E shown) (A761E shown)
B
B E BA E
B
D E F H
E B E
G
B B
C C
D E E D G
C E C G
B G E
D D
D E E G G
C B B G B
C B
C C
D D D D
A D D A
B B D D D D
B B
Upper Valve Body, Valve Body Disassembly - Bolt Locations Upper Valve Body, Valve Body Disassembly - Bolt Locations
Figure 2 Figure 4
1 1 1 2 2
2
1 1 1 2 2 6 6 2
1 2 5 6 2
1 1 4 3 2
6 2
1 5 2
1 7 7 7 5
7
1 2 2
1
5 5
1 4
2 1
1 7 5 7
5 2 3
1
5 7
7
1 1
2 2
Lower Valve Body, Case Removal - Bolt Locations Lower Valve Body, Case Removal - Bolt Locations
Solenoid
Selector Position
S1 S2 SR SL1 SL2 SLU C1 C2 C3 B1 B2 B3 B4 F1 F2 F3 Ohms
P-Park ON ON A750 A760
Series Series
R-Reverse* ON ON
S1 11-15 11-15
N-Neutral ON ON
1st ON ON S2 11-15 11-15
A760, A960 & AB60 Series Component & Solenoid Apply Figure 7
Drive 1st ON ON ON ON
S2 2nd* ON ON ON ON ON ON
S1 1st* ON ON ON
2. Boost Assembly
• Clutch failure • Soft/Harsh shifts
• High line pressure in Reverse • Overheating
• Low line rise in Drive • High/Low line pressure
Replace with Sonnax Part No. 147741-01K*
16
3. Lockup Relay Valve
• TCC apply & release concerns • Shudder
• TCC apply codes • Burnt converter
• Overheating • Lube failures
15 Replace with Sonnax Part No. 147741-07K
2 Requires F-147741-TL7 & VB-FIX
11 21
Upper Valve Body
Block valve outboard with Seal port 4. Secondary Regulator Valve
Test
.218" dia. checkball. on back. 15 5 • Harsh lockup • TCC apply & release concerns
18 23 together. • Burnt converter • Lube failures
Seal port
17 12 Replace with Sonnax Part No. 147741-10K
on back. Requires F-147741-TL4 & VB-FIX
5. B1 Accumulator Piston
• Delayed engagement • Flare shifts
• Forward slip • Burnt clutches
4
Replace with Sonnax Part No. 57917E-19K*
15
25
20 10
5
For specific vacuum test information, refer to individual part
30
VACUUM
0 instructions included in kits and available at www.sonnax.com.
TEST
9. L
ockup Control Plunger A760, A960 & AB60 Series • Lower Valve Body
Valve & Sleeve NOTE: A960 passages are slightly different, however vacuum test locations are the same.
• TCC codes • TCC apply & release concerns Block valve inboard with
• Harsh downshifts • Cycling TCC RPM .218" dia. checkball. 20
Replace with Sonnax Part No.
147741-37K A750, A761 & A960 Series
157740-37K A760 & AB60 Series 1
OE Exploded View
A750 Valve Body
Filter
Upper
Valve Body
No. 2
101
301
Lower
Valve Body
Check
Valve A750 Series Valve Body Descriptions
102
104 I.D. No. Description
107
101 Manual Valve
102 SLT Damper
Primary Regulator Valve (inboard)
103
Boost Assembly (outboard)
105
106 104 Clutch Control Valve
105 Clutch Apply Control Valve
Accumulator Control Valve (inboard)
103 106 Accumulator Control Plunger Valve
201
202 & Sleeve (outboard)
Upper 107 Sequence Valve
Valve Body
201 Solenoid Modulator Valve
202 Clutch Lock Valve
203 B1 Accumulator Piston
204 Secondary Regulator Valve
203 205 Lockup Relay Valve
Lockup Control Valve (inboard)
206 Lockup Control Plunger Valve
& Sleeve (outboard)
207 C3 Check Valve
208 3-4 Shift Valve
209 Brake Control Valve
210 2-3 Shift Valve
207
211 1-2 Shift Valve
209 B1 Apply Control Valve (inboard)
212 B1 Apply Control Plunger Valve &
206 Sleeve (outboard)
208
211 210 205 204 Coast Brake Relay Valve
212 301 Note: May not have a valve in this location if the upper
cover or upper valve body #2 casting number is 89010.
A760, A960 & AB60 Series Valve Body NOTE: Checkballs are shown in proper location for
A760 series valve bodies. Reference page 8 for proper
302 304 checkball location in A960 series valve bodies.
Upper
301 303 Valve Body Upper
Valve Body
No. 2
305 401
OE Exploded View
A960 Series Valve Body • Proper Check Ball locations
Middle
2nd
Notch
Shallowest 2nd
Notch Deepest
Notch
Deepest
Shallowest Notch
Notch