Manual No: 577014-011 ● Revision: B

Vapor Pressure Sensor

Installation Guide
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.

Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the
furnishing, performance, or use of this publication.

Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication
may be photocopied, modified or translated to another language without the prior written consent of Veeder-Root. Contact TLS
Systems Technical Support for additional troubleshooting information at 800-323-1799.

DAMAGE CLAIMS / LOST EQUIPMENT

Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a
complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description. Refuse only the damaged product, not the entire shipment.
Veeder-Root must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms
and Conditions.

VEEDER-ROOT’S PREFERRED CARRIER

1. Contact Veeder-Root Customer Service at 800-873-3313 with the specific part numbers and quantities that were missing
or received damaged.
2. Fax signed Bill of Lading (BOL) to Veeder-Root Customer Service at 800-234-5350.
3. Veeder-Root will file the claim with the carrier and replace the damaged/missing product at no charge to the customer.
Customer Service will work with production facility to have the replacement product shipped as soon as possible.

CUSTOMER’S PREFERRED CARRIER

1. It is the customer’s responsibility to file a claim with their carrier.
2. Customer may submit a replacement purchase order. Customer is responsible for all charges and freight associated with
replacement order. Customer Service will work with production facility to have the replacement product shipped as soon as
possible.
3. If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking
fee.
4. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.

RETURN SHIPPING
For the parts return procedure, please follow the appropriate instructions in the "General Returned Goods Policy” pages in the
"Policies and Literature" section of the Veeder-Root North American Environmental Products price list. Veeder-Root will not
accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.

INSTALLATION IN THE STATE OF CALIFORNIA

Please refer to the California Air Resources Board Vapor Recover Certification Phase II EVR Executive Order web site
(www.arb.ca.gov/vapor/eo-evrphaseII.htm) for the latest manual revisions pertaining to VR 202 (Healy Phase II EVR System
Including ISD System), VR-203 (VST Phase II EVR System) or VR-204 (VST Phase II EVR System Including ISD System).

©Veeder-Root 2012. All rights reserved.

 Table of Contents

Pressure Sensor Installation

Dispenser Installation Method ..................................................................................1
Vapor Vent Stack Installation Method ......................................................................1
Limitations ................................................................................................................1
Related Documents ..........................................................................................................1
Documents Required to Install Equipment ...............................................................1
Reference Manuals ...........................................................................................................2
Contractor Certification Requirements ..............................................................................2
Warranty Registrations may only be submitted by selected
Distributors.Safety Precautions ........................................................................................2
General.....................................................................................................................3
Danger Areas ...........................................................................................................4
Intrinsic Safety ..........................................................................................................4
Special Conditions for Safe Use .......................................................................................5
Before You Begin ..............................................................................................................5
Veeder-Root Parts ............................................................................................................5
Tools Required .................................................................................................................7
Under Dispenser Installation Steps ..................................................................................8
Vapor Vent Stack Installation Steps ...............................................................................12

Figures
Figure 1. Example Pressure Sensor Install In Shear Valve Port -
Preferred Non-ISD Installation (Without Vapor Flow Meter) ...................9
Figure 2. Example Pressure Sensor Install In Vapor Return Line -
Non-ISD Installation (Without Vapor Flow Meter) .................................10
Figure 3. Field wiring Pressure Sensor - Observe Polarity ..................................11
Figure 4. Epoxy sealing field wiring .....................................................................11
Figure 5. Connecting Pressure Sensor to TLS-3XX Smart Sensor
Interface Module ...................................................................................12
Figure 6. Locating Pressure Sensor Enclosure in Vapor Vent Stack ...................15
Figure 7. Mounting Pressure Sensor Assembly onto Composite Panel ..............16

Tables
Table 1. Pressure Sensor Installation Kit (Form Number 861110-00X
for IECEx approved pressure sensor, or Form Number 861190-X01
for UL/cUL approved pressure sensor) ....................................................5
Table 2. Kit - Pressure Sensor Drying Tube (P/N 330020-717) ..............................6
Table 3. Kit - Vapor Pressure Sensor Site Start-Up
Install ISD (P/N 330020-715) ....................................................................6
Table 4. Kit - Universal Enclosure (P/N 330020-716) .............................................7

iii
 Pressure Sensor Installation

A Vapor Pressure Sensor monitors the pressure in a vapor containment system located at a product fueling site.
The purpose of this sensor is to detect pressure leakage as well as overpressure conditions that are both
considered vapor containment faults. To accomplish this, a pressure sensor is installed on either the vapor return
line, for each dispenser, or a pressure sensor is installed on the vapor vent stack.
Dispenser Installation Method
Reference Figure 1 and Figure 2 in this manual. Each dispenser must have adequate room to mount the Vapor
Pressure Sensor, and the associated hardware, inside the cabinet located at the base of the dispenser.
Vapor Vent Stack Installation Method
Reference Figure 6 and Figure 7 in this manual. Each Vapor Vent Line must have an enclosure with the Vapor
Pressure Sensor mounted inside. Additional customer supplied hardware is required to complete this type of
vapor monitoring installation.
CAUTION! Do not attempt to wedge fit the Vapor Pressure Sensor in between other dispenser hardware. In doing
so, the dispenser may not be approved by the AHJ (authority having jurisdiction.) If installing the Vapor Pressure
Sensor under a Product Dispenser, it must be mounted in a location that does not inhibit access to other
dispenser parts that require periodic maintenance such as product filters or paper spools or any other
serviceable parts. Dispensers capable of handling multiple products may not have the required room, in the
bottom cabinet, to mount all of the hardware associated with the Vapor Pressure Sensor.
Careful consideration must be given on whether to install a Vapor Pressure Sensor inside the Dispenser or on
the Vapor Vent Stack and each sensor must be installed according to the guidelines listed in this manual.

Limitations
The Vapor Pressure Sensor, part nos. 331946-XXX and series 8611 may be installed in either the base of a
product fueling dispenser or be mounted to the vapor vent stack.

Related Documents

DOCUMENTS REQUIRED TO INSTALL EQUIPMENT

This equipment must be installed according to the applicable installation document:

ATEX IECEx UL/cUL

Descriptive System Descriptive System Control Drawing

Equipment Document No. Document No. Document No.

Associated Apparatus

TLS-450/8600 331940-006 331940-106 331940-008

TLS-350R or TLS-350 Plus 331940-001 331940-101 331940-011

Intrinsically Safe Apparatus for Wireless Applications

Tank Gauge Accessories 331940-005 331940-105 331940-012

1
Pressure Sensor Installation Reference Manuals

Reference Manuals

577013-964 TLS RF Wireless 2 System (W2) Installation and Maintenance Guide

577013-578 TLS Monitoring Systems Contractor’s Site Preparation Guide

Contractor Certification Requirements

Veeder-Root requires the following minimum training certifications for contractors who will install and setup the
equipment discussed in this manual:
Installer (Level 1) Certification: Contractors holding valid Installer Certification are approved to perform wiring and
conduit routing; equipment mounting; probe, sensor and carbon canister vapor polisher installation; wireless equipment
installation; tank and line preparation; and line leak detector installation.
ATG Technician (Level 2/3 or 4) Certification: Contractors holding valid ATG Technician Certifications are approved
to perform installation checkout, startup, programming and operations training, system tests, troubleshooting and
servicing for all Veeder-Root Series Tank Monitoring Systems, including Line Leak Detection. In addition, Contractors
with the following sub-certification designations are approved to perform installation checkout, startup, programming,
system tests, troubleshooting, service techniques and operations training on the designated system.
• Wireless 2
• Tall Tank
VR Vapor Products Certification: Contractors holding a certification with the following designations are approved to
perform installation checkout, startup, programming, system tests, troubleshooting, service techniques and operations
training on the designated system.
• ISD – In Station Diagnostics
• PMC – Pressure Management Control
• CCVP - Veeder-Root Vapor Polisher
• Wireless – ISD/PMC Wireless
• A current Veeder-Root Technician Certification is a prerequisite for the VR Vapor Products course.

Warranty Registrations may only be submitted by selected Distributors.Safety Precautions

The following safety symbols may be used throughout this manual to alert you to important safety hazards and
precautions.

EXPLOSIVE FLAMMABLE
Fuels and their vapors are extremely explosive if ignited. Fuels and their vapors are extremely flammable.

ELECTRICITY TURN POWER OFF

OFF
High voltage exists in, and is supplied to, the device. A Live power to a device creates a potential shock
potential shock hazard exists. hazard. Turn Off power to the device and associated
accessories when servicing the unit.

WARNING USE SAFETY BARRICADES

Heed the adjacent instructions to avoid damage to Unauthorized people or vehicles in the work area are
equipment, property, environment or personal injury. dangerous. Always use safety cones or barricades,
safety tape, and your vehicle to block the work area.

INJURY GLOVES
Careless or improper handling of materials can result in Wear gloves to protect hands from irritation or injury.
bodily injury..

2
 Pressure Sensor Installation Warranty Registrations may only be submitted by selected Distributors.Safety Precautions

WEAR EYE PROTECTION READ ALL RELATED MANUALS

Wear eye protection when working with pressurized Knowledge of all related procedures before you
fuel lines or epoxy sealant to avoid possible eye injury. begin work is important. Read and understand all
manuals thoroughly. If you do not understand a pro-
cedure, ask someone who does.

WARNING
This product is to be installed and operated in the highly combustible environment
of a gasoline dispenser where flammable liquids and explosive vapors may be
present.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY
PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,
RESULTING IN SERIOUS INJURY OR DEATH.
The following hazards exist:
1. Electrical shock resulting in serious injury or death may result if power is on
during installation and the device is improperly installed.
2. Product leakage could cause severe environmental damage or explosion
resulting in death, serious personal injury, property loss and equipment
damage.
Observe the following precautions:
1. Read and follow all instructions in this manual, including all safety warnings.
2. To be installed in accordance with the National Electrical Code (NFPA 70) and
the Code for Motor Fuel Dispensing Facilities and Repair Garages (NFPA 30A).
OFF 3. Before installing this device, turn Off, tag/lock out power to the system,
including console and submersible pumps.
4. To protect yourself and others from being struck by vehicles, block off your
work area during installation or service.
5. Substitution of components may impair intrinsic safety.

GENERAL
Ensure that all local council, ANZEx laws and regulations are complied with. Also ensure that all recognized safety
codes are followed.

NOTE Every person working with Veeder–Root equipment is expected to take every safety precaution possible in the
installation of the TLS Systems.

Contractors must ensure that supervisory personnel on the installation site are aware of their presence and
requirements, especially the provision of safe working areas and isolation from AC electrical power.
Leaking underground tanks can create serious environmental and health hazards. It is the contractor's
responsibility to comply with the instructions and warnings found in this manual.

33
Pressure Sensor Installation Warranty Registrations may only be submitted by selected Distributors.Safety Precautions

DANGER AREAS

WARNING
TLS System products will be operated near the highly combustible
environment of a fuel storage tank.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY
PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT,
RESULTING IN SERIOUS INJURY OR DEATH.
Failure to install these products according to the instructions contained in this
manual may result in explosion and personal injury.
It is essential that the warnings and instructions in this manual are carefully
read and followed to protect both the installer and others from serious or
fatal injury.

If the underground storage tank to be fitted with a TLS system either contains or at any time has contained
petroleum products then the tank inspection chamber must be considered a hazardous environment as defined in
IEC EN 60079-10 Classification of Hazardous Areas. Suitable working practices for this environment must be
observed.

INTRINSIC SAFETY
The design of Veeder–Root products limits the power in the wiring to the in–tank probes and sensors and keeps
this wiring physically separated from any other. It is the responsibility of the contractor to maintain the effectiveness
of these safety features by preparing the installation site in accordance with the instructions and warnings which
follow. Failure to do so could create danger to life and property. Only those products contained in the system
descriptive documents are certified by Veeder-Root. The safe installation and placing of equipment into service
that is not contained on the system descriptive documents is the sole responsibility of the installer, end user and
local authority having jurisdiction. All installations must comply with all local, national and international codes.

Circuitry within the probe and console barrier forms an intrinsically safe, energy limited system. This system makes
the probes and sensors suitable for use in hazardous locations. Probe and sensor wiring is intrinsically safe only
when connected to the TLS console.

Substitution of specified components may impair intrinsic safety.

All probe and sensor wiring must be contained in dedicated ducts.

WARNING
Explosion could occur if other wires share ducts with intrinsically safe probe or sensor
wiring. Ducting from probes and sensors must not contain any other wiring circuits.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS
COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS
INJURY OR DEATH.

4
Pressure Sensor Installation Special Conditions for Safe Use

Special Conditions for Safe Use

All installations must be made in accordance with the Descriptive System Documentation found in manual
577013-578.

Before You Begin

• Review and comply with all the health and safety warnings in the installation manuals and any other national or
local requirements.
• When direct wiring to a TLS console, a 2-conductor, 18 AWG, or equivalent, shielded cable must be installed in
intrinsically safe conduit from the dispenser or from the vapor vent stack to the TLS console.
• The Pressure Sensor must be installed in a VERTICAL position with the sensing port pointing down. Its
connection in the base of the dispenser to the vapor return line must be made BELOW the vapor return line
shear valve mechanism, AND BELOW the Vapor Flow Meter outlet (if a flow meter is installed).
• For all connections requiring sealant, use only UL classified yellow Gas/TFE Teflon tape.
• When installing on a vent stack, customer supplied pipe and pipe fittings shall be standard full-weight (ASTM
Schedule 40, or equivalent) wrought iron or steel.
• Customer supplied copper tubing shall be soft tempered, 1/4-inch O.D., with a minimum wall thickness of
0.0265 inches.
• Pipe threads shall be in accordance with the Standard for Pipe Threads, General Purpose (Inch) ANSI/ASME
B1.20.1-1983, or equivalent.
• When installing the vapor pressure sensor in a dispenser, the drying tube must be mounted above grade
and the Tygon tubing connecting the vapor pressure sensor to the drying tube must be attached to the up port
of the drying tube. The down port must be left open to atmosphere.

When installing the vapor pressure sensor in a vent stack enclosure, the Tygon tubing connecting the vapor
pressure sensor to the drying tube must be attached to the down port of the drying tube. The up port must be
left open to atmosphere.

Veeder-Root Parts

Veeder-Root parts and kits required to install the Vapor Pressure Sensor either in a dispenser or on a vent stack
are listed in Table 1, Table 2 and Table 3. Installations of the Vapor Pressure Sensor on a vent stack will require the
parts listed in Table 4 as well.

Table 1. Pressure Sensor Installation Kit (Form Number 861110-00X for IECEx approved pressure sensor, or
Form Number 861190-X01 for UL/cUL approved pressure sensor)

Item Qty. Description P/N

1 1 Pressure sensor assembly 8611X0-X0X

2 1 Warranty registration form 576047-146

3 1 Warranty card 577013-868

4 1 Union 62CA-4, brass 1/4” tube size 514100-431

5 1 Sealing pack 514100-304

55
Pressure Sensor Installation Veeder-Root Parts

Table 1. Pressure Sensor Installation Kit (Form Number 861110-00X for IECEx approved pressure sensor, or
Form Number 861190-X01 for UL/cUL approved pressure sensor)

Item Qty. Description P/N

6 2 Wire nut 576008-461

7 2 Tie wrap 510901-337

8 1 Shim 332061-001

9 1 Installation manual 577014-011

10 1 Kit - vapor pressure sensor drying tube 330020-717

Table 2. Kit - Pressure Sensor Drying Tube (P/N 330020-717)

Item Qty. Description P/N

1 1 Drying tube - non-indicating desiccant 514100-424

2 36” Tubing - Tygon fuel and lube 514110-425

3 4 Tie wrap 510901-337

4 2 Self-adhesive mount - tie wrap 576008-437

Table 3. Kit - Vapor Pressure Sensor Site Start-Up Install ISD (P/N 330020-715)

Item Qty. Description P/N

1 4 Male connector 68CA-4-4, brass 1/4" tube to 1/4" pipe 514100-430

2 1 Plug 59CA-4, brass 1/4" tube size 514100-432

3 1 Universal Mount Kit (assorted screws, clamps, brackets, 330020-012

bolts, washers and nuts)

4 1 Cord grip 331028-001

5 1 Ball valve, 3-way, 1/4” 576008-649

6 36” Tube - soft copper, 1/4” OD 332151-001

7 2 Male elbow 169CA-4-4, brass 1/4" tube to 1/4" pipe 579066-001

8 1 Bulkhead union 62CABH-4, brass 1/4” tube size 514100-476

9 2 Washer, 0.469 x 1.125 x 0.063”, zinc 510904-573

10 1 Tube - copper, 1/4” OD, short S bend 333006-001

6
Pressure Sensor Installation Tools Required

Table 4. Kit - Universal Enclosure (P/N 330020-716)

Item Qty. Description P/N

1 1 Enclosure, NEMA 4X-modified 333004-001

2 1 Vent plug, porous, flanged, 0.17 x 0.42” 514100-477
3 1 Label - Veeder-Root 333042-001
4 1 Label - eVRgreen 333041-001
5 1 Panel, composite, modified 333005-001
6 1 Cord grip bushing 330787-004
7 2 Conduit clamp, 3”, steel, std duty 514100-482
8 1 Conduit hub 576010-715
9 2 Hex bolt - steel, 1/4-20 x 0.75” 026-620-1
10 2 Washer, flat, 1/4”, zinc 514100-374
11 2 Hex nut w/lock washer, 1/4-20 511000-251
12 2 Conduit clamp, 2”, steel - std duty 514100-478
13 1 Fitting, cap plug 027-213-1
14 1 Mounting bracket, Receiver 332315-001
15 1 Mounting bracket, Battery 332295-002
16 1 Panel nut, 7/8-16 x 1/4 thick 514100-475
17 6 Screw, #10-32 x 1/2 Taptite 510500-400
18 1 Label - universal enclosure kit 333263-001
19 1 Group - cord grip, 1/2” NPT 331028-001
20 1 Cord grip bushing 330787-002

Tools Required

1. Wrenches suitable for tightening tubing/pipe fittings.

2. Necessary pipe fitter’s equipment (including tube bending and threading equipment as needed) and a non-
hazardous work space suitable to modify the dispenser vapor line or the vapor vent stack for Vapor Pressure
Sensor installation.
3. Torx bit for tamper-resistant screws (V-R P/N 330020-635).
NOTE: this bit is required to open and close the enclosure door.

77
 Pressure Sensor Installation Under Dispenser Installation Steps

Under Dispenser Installation Steps

OFF

1. Before installing this device, turn Off, tag/lock out power to the system, including console and submersible
pumps.
2. Determine which dispenser is closest to the tank being monitored. Remove that dispenser’s lower sheet
metal doors to gain access to the vapor plumbing.
3. Refer to Pressure Sensor dispenser installation examples in Figure 1 and Figure 2 to locate a suitable port or
plumb a suitable fitting for the Pressure Sensor tubing in either the vapor return shear valve or in the vapor
return line. NOTE: In ISD installations, the pressure port used must be below the vapor flow meter
outlet.
4. Install one of the 68CA-4-4 male connectors (item 1 in Table 3) from the kit into the vapor return tapped hole.
5. Install Pressure Sensor (item 1 in Table 1) vertically to the dispenser frame or piping using the 2-inch conduit
clamp, rubber shim, and necessary bolts, nuts, and washers from the included Universal Sensor Mounting kit
(item 3 in Table 3). Wrap the rubber shim (item 8 in Table 1) around the sensor before inserting it into the
clamp. Also make sure the sensor cable outlet is facing up and the pressure sensing port tube in the base of
the sensor is facing down.
6. Attach one end of the 62CA-4 union (item 4 in Table 1) to the pressure sensing port in the base of the
Pressure Sensor.
7. Install the remaining 68CA-4-4 male connectors (item 1 in Table 3) from the kit into each of the three ports in
the 3-way calibration valve (item 5 in Table 3).
8. Measure, fabricate, and install a ¼" OD copper tube (item 6 in Table 3) that runs between the 62CA-4 union
in the base of the sensor and the center port of the 3-way calibration valve.
9. Measure, fabricate, and install a ¼" OD copper tube that runs between the ¼" tube end of the male
connector fitting installed beneath the shear valve mechanism and the right port on the 3-way valve, being
careful not to create any potential liquid traps.
10. Screw the 59CA-4 plug, (item 2 in Table 3) onto the left port’s male connector. Make sure the valve’s handle
is set to connect the sensor to the vapor return line (normal operating position).
Important! All plumbing’s pitch to drain should be 1/4” vertical per 12” horizontal to eliminate liquid traps.
11. Route the cable from Pressure Sensor to the Pressure Sensor junction box in the dispenser. Observing
polarity, connect the sensor wiring to the field wiring from console and cap with wire nuts (see Figure 3) - OR
- terminate the wiring in the TLS RF transmitter (W2). In wireless installations, the wiring is not sealed and
does not run back to the TLS console and Steps 12, 13 and 14 ARE NOT REQUIRED.
12. Seal wire nuts in epoxy sealant following the instructions in Figure 4.
13. Push the epoxy sealed bag into the junction box. Replace and tighten the junction box cover.
14. Terminate field wiring into TLS Console and connect to Smart Sensor Module (TLS-3XX - Figure 5). Note:
observe polarity! The cable length between the console and sensor must not exceed the distance stated in
the TLS-3XX Site Prep manual (P/N 576013-879) or (P/N 577013-578).
15. Get the contents of the pressure sensor drying tube kit (Table 2). Thread a tie wrap (item 3)through the slots
in each of the self-adhesive mounts (item 4). Place the top mount against the large cap on one end of the
tube and tighten the tie wrap until it is against the tube cap but you can still rotate the tube. Place the second
mount against the other end cap of the tube, again pulling the tie wrap through the mount until it is against
the tube cap but you can still rotate the tube.

Remove the two soft plastic seals from each end port of the drying tube. Get the Tygon tubing (item 2) from
the kit and attach one end of the tubing to one end of the drying tube. Slide the tubing onto the drying tube
as far as you can (snug). Referring to Figure 1, position the drying tube vertically against the inside of the
dispenser with the open port of the tube down and above grade and estimate the length needed to loop from

8
Pressure Sensor Installation Under Dispenser Installation Steps

the top of the drying tube and over to the vent port (off center) of the Vapor Pressure Sensor. Cut the Tygon
tubing at the estimated length.

Remove the paper cover from the self-adhesive base of the two tie wrap mounts and stick the drying tube to
the inside of the dispenser in the spot you selected earlier. Pull each of the tie wraps snug and cut off the
excess. Attach the other end of the Tygon tubing to the vent port (off center) of the Vapor Pressure Sensor.
NOTE: the down port of the drying tube must remain open and be oriented down as shown in Figure 1.
16. After the Vapor Pressure Sensor is installed, pressurize the tank ullage space and vapor piping to at least 2
inches WC and test for leaks using leak detection solution.
17. Replace lower dispenser sheet metal doors onto dispensers.

Base of dispenser cabinet

1 Pressure
Sensor
Wrap rubber shim from
8 kit around sensor before Cable
inserting in clamp

Pressure 2”conduit clamp, Vapor return line

sensing 3 1/4-20 x 1-1/2” mach. from dispenser
port screw and 1/4-20 nut
from univ. mntg. kit Cord grip
4 Junction box
(customer
supplied)
1 2 3 4 - OR -
connect this
Pitch to drain 1/4" cable to a TLS RF
vertical per 12" 1/4 " OD copper transmitter (W2)
horizontal tube as required

1 6

5 Seal off
1 1 (customer
2 Vapor return line supplied)
shear valve
Top of
Drying tube must pedestal island
install vertically, (Valve handle shown Conduit to
above grade with in operating position) TLS Console
vent port down
1

2" or 3" common main vapor return line

011-2.eps
X Numbers in circle refer to item numbers (kit components) in Table 1
X Numbers in squares refer to item numbers (kit components) in Table 2
X Numbers in triangles refer to item numbers (kit components) in Table 3

Figure 1. Example Pressure Sensor Install In Shear Valve Port - Preferred Non-ISD Installation (Without Vapor Flow Meter)

99
Pressure Sensor Installation Under Dispenser Installation Steps

Base of dispenser cabinet

1 Pressure
Sensor
Wrap rubber shim from
8 kit around sensor before Cable
inserting in clamp

Pressure 2”conduit clamp, Vapor return line

sensing 3 1/4-20 x 1-1/2” mach.
port from dispenser
screw and 1/4-20 nut
from univ. mntg. kit Cord grip
4
Junction box
(customer
1 2 3 4 supplied)
- OR -
1/4 " OD copper connect this
tube as required cable to a TLS RF
transmitter (W2)
6
Pitch to drain 1/4" Seal off
vertical per 12" (customer
horizontal Vapor return line supplied)
shear valve
1 Top of
Drying tube must 5 Conduit to pedestal island
install vertically, 1 1
above grade with 2 TLS Console
vent port down

(Valve handle shown

in operating position) OR 1

1
2" or 3" common main vapor return line

011-3.eps
X Numbers in circle refer to item numbers (kit components) in Table 1
X Numbers in squares refer to item numbers (kit components) in Table 2
X Numbers in triangles refer to item numbers (kit components) in Table 3

Figure 2. Example Pressure Sensor Install In Vapor Return Line - Non-ISD Installation (Without Vapor Flow Meter)

10
Pressure Sensor Installation Under Dispenser Installation Steps

Black
From
To Seal-off Pressure
Console Sensor
White

1/2'' rigid
conduit
Epoxy sealed connections in a
797-8.eps weatherproof junction box

Figure 3. Field wiring Pressure Sensor - Observe Polarity

A B C From sensor
797-6.eps

To console
Make sure that
the ends of cable
sheathing are
ntt
sub-merged in sealant Tie wrap
Wire nuts

Instructions:
NOTE: When temperature is below 50°F (10°C), keep 4. Mix thoroughly to a uniform color by squeezing
resin in a warm place prior to mixing (e.g., in an contents back and forth 25-30 times.
inside pocket next to body). 5. Squeeze mixed, warm resin into one end of bag and
1. Open epoxy sealant package, and remove resin pak. cutoff other end.
6. Slowly insert wiring connections into sealing pack
2. Holding resin pak as shown in A, bend pak along until they fit snugly against the opposite end as
long length. shown in C.
3. As shown in B, firmly squeeze the RED SIDE of the 7. Twist open end of bag and use tie wrap to close it off
resin, forcing it through the center seal and into and position the tie wrapped end up until the resin
BLACK SIDE. jells.

CAUTION: Epoxy sealant is irritating to eyes, respiratory system, and skin. Can cause
allergic skin reaction. Contains: epoxy resin and Cycloaliphatic epoxycarboxylate.
Precautions: Wear suitable protective clothing, gloves, eye, and face protection. Use
only in well ventilated areas. Wash thoroughly before eating, drinking, or smoking.

NOTE: Not required for wireless installations!

Figure 4. Epoxy sealing field wiring

1111
Pressure Sensor Installation Vapor Vent Stack Installation Steps

INTRINSICALLY
SAFE BAY

SMART 1 2 3 4 5 6 7 8 MAXIMUM
+ + + + + + + +
SENSOR OUTPUT RATINGS
13 VDC
0.2 AMP

SMART SENSOR INTERFACE MODULE

Attach Cable Shields to Ground

Lug Closest to Conduit Entry

Console
Rigid Conduit
(enters Console
through an I.S. Bay
knockout)
+ 797-7.eps

Pressure Sensor

NOTE! For wireless configurations, see TLS RF System Control Drawing 331940-012.

Figure 5. Connecting Pressure Sensor to TLS-3XX Smart Sensor Interface Module

Vapor Vent Stack Installation Steps

1. Before installing this device, perform all required safety procedures to gain access inside the vapor vent
stack.
2. Determine which vapor vent stack line is closest to the tank being monitored. Select this line for the addition
of the pressure sensor.

CAUTION: Installation of the pressure sensor on the vapor vent stack is only allowed at facilities
equipped with a “Veeder-Root Vapor Polisher” or “Franklin Fueling System Healy Clean Air
Separator.
3. Locate a suitable port in an existing Schedule 40 piping fitting (tee, cross, etc.) or plumb a suitable Schedule
40 pipe fitting (tee, cross, etc.) into the vapor vent stack line (maximum length of copper tubing limited by
dimension in Figure 6).
4. Install the vapor pressure sensor (item 1 in Table 1) vertically onto the center of the composite panel (item 5
in Table 4). Insert the sensor in the 2-inch conduit clamp using necessary bolts, nuts, and washers included in
the universal mounting kit (item 3 of Table 3). Be sure the top symbol on the panel is facing upwards (see
Figure 7). Wrap the rubber shim (item 8 in Table 3) around the sensor before inserting it into the clamp. Also
make sure the sensor cable outlet is facing up and the pressure sensing port tube in the base of the sensor is

12
Pressure Sensor Installation Vapor Vent Stack Installation Steps

facing down. Locate the pressure sensor in the clamp, but leave the conduit clamp screw somewhat loose for
later sensor height adjustment.
5. Install two169CA-4-4 male elbows (item 7 in Table 3) into each end of the 3-way calibration valve (item 5 in
Table 3) as shown (see Figure 7).
6. Install one 68CA-4-4 male connector (item 1 in Table 3) into the center port of the 3-way calibration valve,
and then directly attach it to the vapor pressure sensor inlet port (center) (see Figure 7).
7. Screw the 59CA-4 plug (item 2 in Table 3) onto the left port’s male elbow (see Figure 7).
8. Install the two plastic enclosure mounting plates to the back of the enclosure. Use the four short flat-head
screws included in the enclosure hardware bag.
9. Install the composite panel into the enclosure (item 5 in Table 4) such that the sensor cable outlet is facing up
and the pressure sensing port tube in the base of the sensor is facing down. The top symbol on the panel
should be facing upward. Use the four short screws included in the enclosure hardware bag.
10. Make sure that the white flanged porous vent (factory installed - item 2 in Table 4) is still securely installed
into the hole in the bottom of the enclosure (see Figure 7).
11. Insert the S-bend ¼" OD copper tube (item 10 in Table 3) into the right-side male elbow of the 3-way
calibration valve, but do not fully tighten the compression nut (see Figure 7).
12. Locate the 62CABH-4 bulkhead union (item 8 in Table 3) and remove the compression nut and the
adjustable nut then place a large washer (item 9 in Table 3) against the fixed, integral body nut. Slide the
compression nut that was removed onto the bottom portion of the S-bend tube.
13. Partially insert the bulkhead union into the bottom center hole in the enclosure. Slide a large washer over the
body, and thread the adjustable nut back onto the body.
14. Insert the bottom portion of the S-bend tube into the bulkhead union and fully tighten the bulkhead union
adjustable nut against the large washer and enclosure wall. Adjust the pressure sensor vertically in the shim /
conduit clamp to make sure the S-bend tube is fully inserted into the union and male elbow.
15. Fully tighten the compression nuts to connect the S-bend tube to the union and to the male elbow. Tighten
the sensor conduit clamp screw to secure the sensor in its final vertical position (see Figure 7).
16. For wireless pressure sensor applications install wireless components in the enclosure. Reference 577013-
964.
17. Get the contents of the pressure sensor drying tube kit (Table 2). Thread a tie wrap (item 3)through the slots
in each of the self-adhesive mounts (item 4). Place the top mount against the large cap on one end of the
tube and tighten the tie wrap until it is against the tube cap but you can still rotate the tube. Place the second
mount against the other end cap of the tube, again pulling the tie wrap through the mount until it is against
the tube cap but you can still rotate the tube.

Remove the two soft plastic seals from each end port of the drying tube. Get the Tygon tubing (item 2) from
the kit and attach one end of the tubing to one end of the drying tube. Slide the tubing onto the drying tube
as far as you can (snug). Referring to Figure 7, position the drying tube vertically in the enclosure with the
open port of the tube up, and estimate the length needed to loop from the bottom of the drying tube up to the
vent port (off center) of the Vapor Pressure Sensor. Cut the Tygon tubing at the estimated length
(approximately a foot or so). Remove the paper cover from the self-adhesive base of the two tie wrap mounts
and stick the drying tube to the inside of the enclosure as shown in Figure 7. Pull each of the tie wraps snug
and cut off the excess. Attach the other end of the Tygon tubing to the vent port (off center) of the Vapor
Pressure Sensor. NOTE: the upper port of the drying tube must remain open and be oriented up as shown in
Figure 7.
18. Mount the plastic enclosure onto the vapor vent stack or suitable rigid structure ABOVE the vapor vent stack
port using two conduit clamps (for 2" or 3" pipe), bolts, nuts, and washers included, or use other customer
supplied suitable mounting hardware (Example: Unistrut®). Leave the mounting hardware somewhat loose for
later enclosure height adjustment (see Figure 6).

1313
Pressure Sensor Installation Vapor Vent Stack Installation Steps

19. Measure, fabricate, and install customer supplied pipe and pipe fittings between the vapor vent stack port
and within a few inches of the bulkhead union in the bottom of the enclosure.
20. Install one 68CA-4-4 male connector (item 1 in Table 3) onto the top of the new pipe (see View A-A,
Figure 6).
21. Measure, fabricate, and install ¼" OD copper tubing (item 6 in Table 3) between the bulkhead union and the
male connector. Adjust the enclosure vertically on vent pipe to make sure the copper tube is fully inserted into
the bulk head union and male connector.
22. Fully tighten the compression nuts to secure the fabricated tube to the bulkhead union and to the male
connector. Tighten the enclosure mounting hardware to secure the enclosure in its final vertical position.

Note: Important! All plumbing’s pitch to drain should be 1/4" vertical per 12" horizontal to eliminate any
potential liquid traps.
23. Make sure the valve’s handle is set to connect the sensor to the vapor vent stack as shown in Figure 7 and
not to the capped (vent) port.
24. Install two tamper-resistant screws from the enclosure hardware bag into the two holes on the enclosure
door (if not already installed) using a Torx bit for tamper-resistant screws. Discard any remaining items in the
enclosure hardware bag.
25. When direct wiring to a TLS console, install ½" electrical conduit from the conduit hub in the bottom of the
enclosure to the customer supplied weather-proof junction box (see Figure 6). For wireless installations, using
the TLS RF, Steps 23 - 27 are not required.
26. Route the cable from the pressure sensor to the junction box under the enclosure. Observing polarity,
connect the sensor wiring to the field wiring from console and cap with wire nuts (see Figure 6).
27. Seal wire nuts in epoxy sealant following the instructions in Figure 4.
28. Push the epoxy sealed bag into the junction box. Replace and tighten the junction box cover.
29. Terminate field wiring into TLS Console and connect to Smart Sensor Module (TLS console - Figure 5). Note:
observe polarity! The cable length between the console and sensor must not exceed the distance stated in
the TLS-3XX Site Prep manual (P/N 576013-879).\
30. After the Pressure Sensor is installed, pressurize the tank ullage space and vapor piping to at least 2 inches
WC and test for leaks using leak detection solution.
31. Close the enclosure door and secure by threading the tamper-resistant screws into the enclosure body using
a Torx bit for tamper-resistant screws.
32. Affix the eVRgreen label (item 4 in Table 4) to the enclosure door as desired.

14
Pressure Sensor Installation Vapor Vent Stack Installation Steps

Upper J-box - Install per all

National, State and Local X Numbers in circle refer to item
codes (customer supplied).
numbers (kit components) in
Epoxy enclosed connections
Table 2.
in junction box - OR -
Connect to a TLS RF transmitter
(W2) - refer to manual 577013-964
for details.
14 15 16 Pressure sensor
13 or 29 enclosure 2

A
7 1/4 “ Copper 10
tubing from kit
24"
5 Maximum

A
Schedule 40 piping Center of
and pipe fittings suitable port
(customer supplied)

View A-A

Install conduit per all

National, State and
Local codes
(customer supplied)

Seal off - Install per all

National, State and Local
codes (customer supplied).

Grade
797-1.eps

Figure 6. Locating Pressure Sensor Enclosure in Vapor Vent Stack

1515
Pressure Sensor Installation Vapor Vent Stack Installation Steps

Top symbol (on panel)

Panel mounting
screws (4) Drying tube must
install vertically,
above grade with
vent port up
5 Pressure sensor
must be vertical 1

8
2”conduit clamp,
1 3 1/4-20 x 1-1/2” mach.
screw and 1/4-20 nut
from univ. mntg. kit
2 7
1 2 3 4
7
5
Handle shown 10
in operating
position (down)

8 9 Place large washers on both

Flanged porous sides of enclosure wall.
2 8
011-1.eps
vent (factory installed) Longer portion of bulkhead
union inside enclosure.
1
X Numbers in circle refer to item numbers (kit components) in Table 1
X Numbers in squares refer to item numbers (kit components) in Table 2
X Numbers in triangles refer to item numbers (kit components) in Table 3
X Numbers in hex refer to item numbers (kit components) in Table 4

Figure 7. Mounting Pressure Sensor Assembly onto Composite Panel

16
For technical support, sales or
other assistance, please visit:
www.veeder.com