Jack Up Rig Internship
Jack Up Rig Internship
Jack Up Rig Internship
UNIVERSITY
College of Engineering Department of
Mechanical Engineering
Internship Portfolio
PMU-ID: 201800200
Internship TABLE OF CONTENTS
Checklists
Descriptions
Industrial Reports:
Biweekly Reports:
1. Report 1 Date:
2. Report 2 Date:
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3. Report 3 Date:
4. Report 4 Date:
Final Report:
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Summer 20/06/2022 – 25/8/2022
Presentation:
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Industrial Report
Biweekly Reports
Internship
at
Marjan Factory Company
MEEN 3301
First Bi-weekly report
The first week at the Marjan Factory, I was introduced to the safety
protocols at the plant and important steps to be taken in different
departments of the company. Because, I have worked with the
fiberglass-polyethylene products it was extremely essential for me to
understand the safety standards which are specifics to the fiberglass
related products.
Background
Fiberglass such as silicate fibre are of particle size vary from 0.01
micro-meter to as wide as human hair width 180 micro-meters. One
of the big risks of working in this environment is inhalation of these
particles along with air and which could lead to lung cancer and
pneumoconiosis, which is a restrictive lunch disease. Other major
concerns are
(a) Eyes: Fibre dust particles can irritate eyes, watering, and pain.
(b) Skin: Dermatitis can develop due to contact with the dust.
(c) Lungs: Pneumoconiosis, and chronic obstruction.
Our safety in-charge also mentioned an incident from Kentucky
Fiberglass factory, USA, where in 2003, 7 workers died because of
dust cloud explosion.
Polyethylene Tanks
Fiberglass Tanks
Roving Bath
PPR Pipes
MEEN 3301
Second Bi-weekly report
Background
Feeding
Extrusion
Blowing
Cooling
Releasing
Tank
QC
Loading Crushing
Progress
Plans
References
Belcher, S. L. (2017). Blow Molding. Applied Plastic Engineering Handbook (Second Edition).
MEEN 3301
Third Bi-weekly report
Heating Device
& Mold Cavity
Hopper
Background
Injection Ram
(Or plunger)
Control Unit
Working of injection moulding is as same as extrusion process.
Moulding material (which is polymer in our case), pour from the
hopper by a feeding device. Under the influence of gravity, the
fiberglass-polyethylene goes towards the barrel. Barrel is surrounded
by heater that keeps the polymer in molten state. As soon the
polymer exits from the barrel a plunger or rotating screw push this
material towards the mold cavity, where the material allows to cool
for some time before it takes out as a final product.
Feeder
Extrusion
Injection
Molding
Cooling
Releasing
Final Product
QC
Loading Scrap
Progress
Plans
MEEN 3301
Fourth Bi-weekly report
Background
Sabic-Re
Feeder
Extrusion
Pulveriser
Bag Storage
Weighing Machine
Molding
Cooling
Release
Roto Moulding technique, which is also called, roto-casting.
As this is a casting technique uses rotation mechanism to
produce products like water tanks. Small parts like medical
pipette bulbs are also made using this technique. (Nugent,
2017)
Progress
References
Beltran, M. (2012). Plasticizers in various processing methods. Handbook of Plasticizers.
MEEN 3301
Final Report
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ABSTRACT
This internship project report is about my learnings and the work I did at
Marjan Factory Company, Dammam, in my eight weeks of stay. As required,
this report talks about the company I have worked in. And the bi-weekly
reports are also discussed in a detailed manner. This final report also contains
the more technical background of the week-wise schedule. From the industrial
safety classes, learnings, and my working on different moulding techniques.
This final report also talks about the importance of moulding technology their
advantages and disadvantages. A detailed safety classes with respect to
fiberglass-polyethylene is also discussed.
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ACKNOWLEGEMENT
I find myself very grateful to get this golden opportunity of industrial internship
at the Marjan Factory Company, Dammam. I want to thank my internship
supervisor Nazar Haneefa, Production Manager, Marjan Factory for Fiberglass
and polyethylene department, Dammam, for their constant support me
throughout the 8-weeks of my stay, it full of learning experiences, academically
as well as life lessons. I would like to thank every faculty and staff member of
Department of Mechanical Engineering of Prince Mohammed bin Fahd
University, especially to the chainman of the Department of Mechanical
Engineering. I want to extend my gratitude to the colleagues and friends I met
during my internship period at the Marjan Factory Company. The internship
was a motivational and life-long learning experience for me.
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Table of Contents
ABSTRACT ......................................................................................... 43
ACKNOWLEGEMENT ......................................................................... 44
List of Figures .................................................................................... 46
List of Tables ..................................................................................... 47
Introduction ...................................................................................... 48
The company .................................................................................... 49
Goal of the Company...................................................................... 49
Clients of the Company .................................................................. 50
Major Products by company .......................................................... 50
Activities & Responsibilities .............................................................. 53
1. Week 1 & 2 ............................................................................... 53
2. Week 3 & 4 ............................................................................... 55
3. Week 5 & 6 ............................................................................... 56
4. Week 7 & 8 ............................................................................... 59
Tasks or projects ............................................................................... 61
Conclusion ........................................................................................ 61
References ........................................................................................ 62
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List of Figures
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List of Tables
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Introduction
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The company
To provide pure products for the consumption of the water. To reserve the
water, food, and medicines without any kinds of hygienic risks and
contaminations. To make people understand the importance of preserve and
secure the environment and their health.
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Clients of the Company
As also discussed above major products made by the Marjan Company are –
1. Four layer insulated water tank.
Raw material used – Sabic LLDPE (Linear Low-Density Polyethylene)
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Table 1 – Mechanical Properties of the Four Layer Insulated Water Tank
Tensile Strength @ Yield 16 MPa
Tensile Strength @ Break 17 MPa
Tensile Elongation @ Break 590 %
Flexural Strength 13 MPa
This water tanks are available in 300 L, 500 L, 1000 L, 1500 L, 2000 L, 3000 L,
4000 L, 5000 L, 6000 L, 8000 L, 10000 L, 15000 L, 20000 L and 25000 L capacity.
All the tanks are made by roto-blow moulding technology.
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3. Plastic Road Barrier
Plastic Road Barrier is to work as road divider. As shown in the figure below –
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Activities & Responsibilities
1. Week 1 & 2
First two weeks at the Marjan Factory Company are the basic but very
important steps of my internship program because as per the rules before
visiting any industrial site(s) one should have idea about the industrial safety.
In the safety classes the site-specific safety rules and regulation were very
important for me because for the upcoming weeks where I was going to work
in a fiberglass polymer environment and for that it was extremely important to
know the possible hazard(s) and what are the preliminary precautions.
The fiberglass-polyethylene power size varies from the size 0.01 μm – 180 μm.
Long exposure to this small dust particle is a potential danger to death. During
the cutting, griding and sanding of the fiberglass products it can affect eyes,
skin, upper respiratory systems, and the lungs. There could be a sign of
irritation in eyes, nose, and throat. Long exposure in this environment can
cause asthma and lung infections.
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Fig. 5 Lung infection area (red) under fiberglass environment (RVT Hazards of Fiberglass, 2018)
week I had the very essential step of my internship program which was course
on industrial safety – It was divided into four classes as (a) General safety, (b)
Hazard substances/Material safety, (c) Fire and electrical safety, (d)
Environmental safety. The very important step was to know the meanings of
different safety signs first. As shown in the figure below –
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The second week at the Marjan Factory Company I was introduced to the
overall functioning of the plant. To see the different product manufacturing
sites, their loading and unloading for the sale. Different products are also
discussed in the about the company section of this report.
2. Week 3 & 4
The third and fourth week at the Marjan Company Factor was site-specific.
Where I have learnt about the Blow Moulding Technique and took a first-hand
experience of product making using this technology.
Sabic Polymer are supplied from the hopper (1) into the rotating screw (2),
which then further transferred to heating chamber (3). The Sabic Polymer
heated gradually such that it turns in a homogeneous plastic and starts to melt
and soon approached at the end of the helical screw. The molten plastic then
extruded through a die (4) in the mold cavity, which has the final impression of
the desired shape. Here in the above figure.7 we can see the final shape is of a
water bottle.
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Table. 3 Advantages and disadvantages of the Blow Moulding Technique
Advantages Disadvantages
Low-cost equipment Longer cooling time than injection
moulding
Easy to create large components Only uniform and circular cross-
having open ends section are feasible to manufacture
Continuous process Good dimensional tolerance only at
the outer wall
3. Week 5 & 6
The fifth and sixth week of my internship program was about another
moulding technology – which is injection moulding technique. Here in these
two weeks, I not only learn about it but also prepared some products under
the supervision of my internship supervisor Nazar Haneefa and the operator of
the machine.
The machine on which I made the products was Milacorn Magna T 310
machine.
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Fig.8 Milacorn Injection Moulding Machine at Marjan Factory
Sabic pellets is to be introduce vis hopper (1) which flows through the rotating
screw (2), the spiral of the rotating screw allows Sabic to move forward in
horizontal direction through the heated chamber (3). In the heated chamber
the pellets get heated gradually such that it turns in homogenous plastic and
then the molten plastic then pressed into the mould cavity (4), as shown. Then
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we allow it to cool for some time, after the mass solidified in the desired size
and shape, the other half of mould cavity is to be remove using the ejector pins
(5).
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Fig. 11 Products made using Injection Moulding Technology at Marjan Factory
4. Week 7 & 8
The last two weeks at the Marjan Factory Company, Dammam, I have learnt
about another moulding technique which is – Roto Moulding Technique.
Majority of the products at the Marjan Factory Dammam are made by this
technology only, the large four layer insulated water tanks.
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Fig.12 Schematic Diagram of Roto Moulding Technique
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Tasks or projects
Conclusion
The three different moulding technologies are very interesting and useful in
our day-to-day life products. Not just for potable water the oil storage bottles
are made using moulding technologies by which a big part of Saudi Arabia’s
economy is dependent on. I am satisfied that I chose Marjan Factory Company
for my internship program. It was a good learning experience for me.
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References
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Final Presentation
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