EARTHING & LIGHTNING

PROTECTION SYSTEM
CONTENTS
2 EARTHING
6 EARTH ELECTRODES
11 INSPECTION PITS
12 EARTH ROD ALTERNATIVES - PLATE & LATTICE
13 BACKFILL COMPOUNDS
14 ACCESSORIES
RODS & REBAR CLAMPS -
PIPE CLAMPS -
EARTH POINTS -
BONDS -
20 EARTH BARS

28 LIGHTNING PROTECTION
32 CONDUCTORS
BARE COPPER & ALUMINIUM TAPES -
PVC, LEAD & TIN PLATED TAPES -
WIRES & CABLES -
42 AIR RODS & ACCESSORIES

50 BAHRAWELD
52 TYPES OF CONNECTIONS

UL LIGHTNING
90 PROTECTION SYSTEM
108 SURGE PROTECTION DEVICES
EARTHING Description Write-up comes here
GENERAL INTRODUCTION

7 4
2
3

12

13
13

10 12
14
10

11

10

1 6 10
1
Multiple Point Bonds Earth Electrodes

2 7 11
Air Terminal Rod Conductor Jointing Earth Lattice Copper
Clamps
3 8 12
Air Rod Base Test Clamps Earth Plate Solid Copper

4 9 13
Square Tape/Conductor Earth Inspection Pit DC Tape Clip
Clamp
5 14
Copper Tapes/Conductors G Clamp

EARTHING SYSTEMS
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 EARTHING
GENERAL INTRODUCTION

An earthing system is a need in any electrical system to protect from the adverse effects of
lightning, Leakage currents, insulation failures, short circuiting and other faults. A reliable
earthing system with short, direct and low resistive path ensures protecting people, equipment,
structure and environment by dissipating fault currents that are of high magnitude and impulsive
rise times.
Earthing systems are designed as per the requirement of electrical systems and applications,
though the principle remains the same, conductors, devices, type of connections varies for
different applications such as power stations, overhead transmission systems, consumer power
networks.

3 EARTHING SYSTEMS
EARTHING
GENERAL INTRODUCTION

An Efficient Earthing System Protects From

• Injuries and fatalities to people.
• Damages to the structure and environment.
• Failures in the power system.
• Interferences and noises in electronic systems
• Shutdowns and long downtimes, etc.,

EARTHING SYSTEMS
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 EARTHING
GENERAL INTRODUCTION

Definitions
• Earth
Earth is an equipotential conductive mass, conventionally assumed that its potential is Zero
(Negligible).

• Earthing
Earthing or Grounding is connecting an electrical network, equipment or structure to earth
incidentally or intentionally, directly or through a conducting medium.

• Conductors
An electrical conductor is a medium in which electrical charge flows, usually electrons when
there is a potential difference.

• Leakage current
Current that could flow from any conductive part or the surface of non-conductive parts to
ground if a conductive path is available.

• Short Circuit
A short circuit is simply a low resistance connection between the two conductors supplying
electrical power to any circuit, this results in excessive current flow in the power source through
the ‘short,’ and may even cause the power source to be destroyed.

• Impedance
The effective resistance of an electric circuit or component to alternating current, arising
from the combined effects of ohmic resistance and reactance. Resistivity of soil, reactance of
conductor and connection forms the impedance of an earthing network.

Key Factors Driving the Efficiency

The effectiveness of the earthing system relies on various factors including but not limited to
Soil resistivity, type and shape of conductors, type of electrodes and efficiency of connections.
The system design and selection of components are essential in achieving the shortest, direct
and low impedance path to dissipate the energy to the ground.

Our Solution
Bahra Earthing Systems offers a comprehensive solution with design, technical support at the
site for Soil Resistivity testing and selection of components that suits for the applications. The
earthing components are designed and engineered to withstand harsh environmental conditions
and fault conditions in the electrical networks and are tested to the stringent BS, IEC and UL
standards.

5 EARTHING SYSTEMS
EARTHING
EARTH ELECTRODES

Copper Bonded Earth Rods:

Threaded Rods:
It is important that the earth electrode should be corrosion resistant and less reactive to the
conductors used ensuring longer life and low maintenance. Bahra Threaded Copper bonded
earth rods are made by molecularly bonding 99.9% pure electrolytic copper on a high tensile
steel rod.

The copper bonded rod features high tensile strength comparing to solid copper earth rods
and can be deep driven to the ground with less wear to the rods. Even at severe conditions
the bonded copper does not crack or tear, the adhesion of copper is ensured by a thin layer of
nickel beneath the copper.

The threads are formed by a cold rolling process which ensures strength and eliminating the
risk of chipping of threads while driving the rod deep into the ground. Threading is done after
the copper coating as per the standard requirements, and this also ensures thread diameter of
the rods to match couplers and other accessories. Cold Rolled threads are better than the cut
threads as stress is evenly distributed in the cold rolled threading process.

EARTHING SYSTEMS
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 EARTHING
EARTH ELECTRODES

EARTH ELECTRODES
Copper Bonded Earth Rod:

All Bahra copper bonded rods are coated with a minimum thickness of 10 mils or
254 microns as per the UL standards. (1 mil = 0.001 inch/ 25.4 microns).

Part No Length Thread Diameter Rod Diameter

RT001 1200 mm 1/2” 12.7 mm

RT002 1500 mm 1/2” 12.7 mm
RT003 1800 mm 1/2” 12.7 mm
RT004 2400 mm 1/2” 12.7 mm
RT005 3000 mm 1/2” 12.7 mm
RT011 1200 mm 5/8” 14.2 mm
RT012 1500 mm 5/8” 14.2 mm
RT013 1800 mm 5/8” 14.2 mm
RT014 2400 mm 5/8” 14.2 mm
RT015 3000 mm 5/8” 14.2 mm
RT021 1200 mm 3/4” 17.2 mm
RT022 1500 mm 3/4” 17.2 mm
RT023 1800 mm 3/4” 17.2 mm
RT024 2400 mm 3/4” 17.2 mm
RT025 3000 mm 3/4” 17.2 mm

Complies BS EN 50164, UL 467, IEC 62561.

7 EARTHING SYSTEMS
EARTHING
EARTH ELECTRODES

Accessories:
Couplers:
Earth Rod Couplers are designed for
coupling two or more threaded copper Part no. Type
bonded earth rods or to couple with a CT12 1/2” Coupling
driving stud during installation. They
CT58 5/8 ” Coupling
ensure continual contact between the
CT34 3/4 ” Coupling
rods and are used to aid deep rod
driving.

Driving stud:
Part no. Type
Driving Studs made from high tensile
steel are designed for driving threaded DT12 1/2” Driving Stud
copper bonded rods by hand tools or DT58 5/8 ” Driving Stud
power hammer. These reusable studs DT34 3/4 ” Driving Stud
are fixed on the top of the rod with the
help of the coupler.

Complies BS EN 50164, IEC 62561, UL467

EARTHING SYSTEMS
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 EARTHING
EARTH ELECTRODES

Solid Copper and Stainless Steel Earth Rods:

Solid Copper Earth Rod:

Bahra Solid copper rods are highly conductive, hard drawn from 99.99% pure copper
cathodes. They are ideally used in conditions where soils are with high salt and moisture
content.

Tin plating is also done to reduce the risk of oxidation and to increase the life of the
rod. Physical connection to the rod can be done by mechanical clamps, compression or
BahraWeld exothermic welding system.

Part No. Diameter Length

RT121I 15 mm 1200 mm
RT122I 15 mm 1500 mm
RT123I 15 mm 1800 mm
RT124I 15 mm 2400 mm
RT125I 15 mm 3000 mm
RT171I 20 mm 1200 mm
RT172I 20 mm 1500 mm
RT173I 20 mm 1800 mm
RT174I 20 mm 2400 mm
RT175I 20 mm 3000 mm

Complies BS EN 50164, IEC 62561, UL467

Solid Copper Earth Electrodes Externally threaded:

Part No Length Thread Diameter Rod Diameter

RTE121E 1200mm 5/8" 14.2mm
RTE122E 1500mm 5/8" 14.2mm
RTE123E 1800mm 5/8" 14.2mm
RTE124E 2400mm 5/8" 14.2mm
RTE125E 3000mm 3/4" 14.2mm
RTE171E 1200mm 3/4" 17.2mm

RTE172E 1500mm 3/4" 17.2mm

RTE173E 1800mm 3/4" 17.2mm
RTE174E 2400mm 3/4" 17.2mm
RTE175E 3000mm 3/4" 17.2mm

9 EARTHING SYSTEMS
EARTHING
EARTH ELECTRODES

Stainless Steel Earth Rod:

Stainless steel rods are used to overcome galvanic corrosion which can be caused by
dissimilar metals or components having different electronegativity buried on adjacent
sides.

Bahra recommends stainless steel rods with high resistance to corrosion and anodic to
solid copper rods which likely react hostile with the buried metals.

Part No. Diameter Length

RT211 16 mm 1200 mm
RT212 16 mm 1500 mm
RT215 16 mm 3000 mm
RT222 20 mm 1500 mm
RT225 20 mm 3000 mm

Accessories for Internal Threaded Rods:

Driving stud:
Reusable, High tensile strength, Common for copper/ SS rods.
Part No. Type
DT34I 15 mm & 20 mm hardened steel driving stud

Coupling dowel:
Brass/ Optional phosphor bronze/ Steel
Part No. Type
CD01I Coupling dowel for 15 mm and 20 mm copper rod
CD02I Coupling dowel for 16 mm and 20 mm stainless steel rod

Steel spike:
Made from High Tensile strength steel, Common for copper/ SS rods.
Part No. Type
DS34I 15 mm & 20 mm hardened steel spike

EARTHING SYSTEMS
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 EARTHING
INSPECTION PITS

Concrete Inspection Pit:

Bahra concrete earth inspection pits are tested as per IEC
62561-5 withstanding 3500 kg load tests, Stainless Steel
304 hooks by default in all the concrete inspection pits
ensure less corrosion, durability and low maintenance.

Part No Description Weight per Unit Dimension

PTC01 Concrete inspection pit 32 Kg 320x320x190mm

Complies BS EN 50164-5 & IEC 62561-5

Accessories:
5 Hole and 7 Hole Earth Bar:
Part No Description
EB005 5 holes earth bar
EB007 7 holes earth bar
Complies BS EN 50164-5 & IEC 62561-5

Inspection Pit:
Polymer Inspection Pit:
Polymer inspection pits are highly recommended for areas
where higher loads are standard, with a load rating up
to 5000 kg polymer lids are recommended, and for load
ratings up to 1000 kg, these polymer pits can be used with
concrete lids.

Part No Description
PTP01 polymer inspection pit with grey polymer lid
PTP02 polymer inspection pit with black polymer lid
PTP03 polymer inspection pit with a concrete lid

Earth Rod Seal for Light Weight Inspection Pit:
When Earth pits are installed under the water level, Earth
Rod Seal acts as a barrier from water entry into the earth pits
Testing Standard: BS 62561-5

Part No Description
Earth Rod Size Ranges
ERS01 Single Flange Earth Rod Seal 5/8”- 3/4"
ERS02 Double Flange Earth Rod Seal 5/8”- 3/4"

Material: High Grade PVC

11 EARTHING SYSTEMS
 EARTHING
EARTH ROD ALTERNATIVES

Earth Rod Alternatives:

Solid Copper Earth Plate:

Solid Copper Earth plates fulfil the earthing requirements
where driving earth rods are not ideal due to hard rocks or
high resistive soils.

Part No Size Total Surface Area Weight per Unit

RAP15600 600 x 600 x 1.5 mm 0.72 m2 5.00 Kg
RAP15900 900 x 900 x 1.5 mm 1.63 m2 11.21 Kg
RAP03600 600 x 600 x 3 mm 0.73 m2 9.74 Kg
RAP04700 700 x 700 x 4mm 0.99 m2 17.46 Kg
RAP03900 900 x 900 x 3 mm 1.63 m2 21.74 Kg

Stainless Steel Earth Plate:

Part No Size Total Surface Area Weight per Unit

RAPS15600 600 x 600 x 1.5 mm 0.72 sq. mm 5.00 Kg
RAPS15900 900 x 900 x 1.5 mm 1.63 sq. mm 11.21 Kg
RAPS03600 600 x 600 x 3 mm 0.73 sq. mm 9.74 Kg
RAPS03900 900 x 900 x 3 mm 1.63 sq. mm 21.74 Kg

Copper Earth Lattice/ Mesh/ Mat:

Copper earth lattice/Mesh/Mat are manufactured from
high conductivity copper tapes as per IEC 62561-1, it is
recommended in areas where step & touch potential hazards
are high.

Part No Size Total Surface Area Weight per Unit

RAL6006003 600 x 600 x 3 mm 0.31 m2 3.98 Kg
RAL9009003 900 x 900 x 3 mm 0.65 m2 7.20 Kg

Stainless Steel Earth Lattice:

Part No Size Total Surface Area Weight per Unit

RALS6006003 600 x 600 x 3 mm 0.31 sq. mm 3.98 Kg
RALS9009003 900 x 900 x x3 mm 0.65 sq. mm 7.20 Kg

EARTHING SYSTEMS
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 EARTHING
BACKFILL COMPOUNDS

Backfill Compounds:

BahraCEM – Conductance Enhancement Mix:

For earthing systems to be effective, it is important that
the electrical path for dissipation is with lower resistance.
BahraCEM is advanced enhancement compound which have
very high effect by reducing the resistivity less than 0.5 ohm.
It comes with optionally premixed cement forming high
strength electrically conductive concrete to last life time with
no required maintenance.

Part No Description Weight per Unit

BCEM-01 BCEM 25 Kg
BCEM-02 BCEM (supplied with cement) 25 Kg

Bahra Bentonite Moisture-Retaining Clay:

Bentonite is a natural mineral mined from the earth, and
it is an economical backfill compound for earth rods. The
property of bentonite to absorb water more than ten times
of its volume and to retain it for a longer time helps in
maintaining lower soil resistivity. Bahra bentonites are first-
grade bentonites developed for earthing applications.

Part No Description Weight per Unit

BENTP Bentonite Powder 22.5 Kg / 50 Lbs

13 EARTHING SYSTEMS
 EARTHING
ACCESSORIES

Accessories

All earthing accessories or mechanical connection components are made from a special
copper alloy that features high mechanical strength and high conductivity. For some
parts considering their applications, forging process is used to increase the mechanical
strength assuring extra heavy duty performance. Fasteners used in all the fittings are
only made from solid copper alloys (Special Grade Brass / Phosphor Bronze / pure
copper) and are not made from commercial copper/brass plated steel.

BS EN 50164, IEC 62561 & UL 467 are the primary standards corresponding to
accessories, and test reports can be provided on special request.

Rods And Rebar Clamps:

Rod to Tape Clamp(Type A):

Part No Max. Rod diameter Max. conductor

CRTA02 16 mm 30 x 2 mm
CRTA02 20 mm 30 x 2 mm
CRTA03 16 mm 40 x 12 mm
CRTA04 16 mm 51 x 8 mm
CRTA05 20 mm 51 x 12 mm
CRTA06 12.7 mm 26 x 20 mm
CRTA06 16 mm 26 x 18 mm
CRTA06 25 mm 26 x 10 mm

Rod To Conductor Clamp (Type G):

Part No Rod diameter Max. conductor

CRCG02 12.5 mm 16-50 mm2
CRCG03 16 mm 5.2-33.6 mm2
CRCG04 16 mm 16-70 mm2
CRCG06 20 mm 35-95 mm2
CRCG07 25 mm 70-150 mm2

BS EN 50164, IEC 62561.

EARTHING SYSTEMS
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 EARTHING
ACCESSORIES

U Bolt Clamps:
The U Bolt clamps can be used for Flat Tapes, Cables, Earth Rods and Rebars.

U Bolt Rod Clamp (Type E): (Single plated Horizontal type)

Part No Rod / rebar diameter Hole centres

CRTE01 5⁄8” 16 mm 37 mm
CRTE02 3⁄4” 20 mm 37 mm
CRTE03 1” 25 mm 37 mm
CRTE04 11⁄2” 38 mm 54 mm
CRTE05 2” 50 mm 64 mm

U Bolt Rod to Tape Clamp (Type E): (Double plated vertical type)

Part No Rod/Rebar Diameter Hole Centers Copper Tape Size

CRTU02 14-25 mm 37 mm 25x3 mm
CRTU03 14-25 mm 37 mm 50x6 mm
CRTU04 25-38 mm 54 mm 25x3 mm
CRTU05 50 mm 64 mm 25x3 mm
CRTU07 14-25 mm 37 mm 30x4 mm
These Clamps are to ensure the connection between rebar or earth rods with copper
tapes (vertical connection).

“U” Bolt Rod to Cable Clamp (type GUV): (Double Plated Vertical Type)

Part No Rod / rebar diameter Conductor range

CRCU01 14-25 mm 16-70 mm2
CRCU02 14-25 mm 50-150 mm2
CRCU03 14-25 mm 150-500 mm2
Complies with IEC 62561

‘U’ Bolt Rod to 3 parallel Cable Clamp (Type V): (Double Plated Vertical Type)

Part No Rod / rebar diameter Conductor range

CRCU01-3R 14-25 mm 16-70 mm2
CRCU02-3R 14-25 mm 50-150 mm2
CRCU03-3R 14-25 mm 150-500 mm2

These clamps are to ensure the connection between rebar or earth rod with cables
(Vertical Connection).

15 EARTHING SYSTEMS
EARTHING
ACCESSORIES

Rod To Cable Lug Clamp (Type B):

Part No Rod diameter Rod type Bold size

CRCB01 3⁄8” 9.5 mm Copper bond M8
CRCB02 5⁄8” 16 mm Copper bond M10
CRCB03 5⁄8” 15 mm Solid copper M10
CRCB04 3⁄4” 20 mm Copper bond M10
CRCB05 3⁄4” 20 mm Solid copper M10

Rebar lamp:

Part No Conductor diameter Rebar diamater Conductor material

CRCR01 8 mm 8-18 mm Copper
CRCR02 8 mm 18-38 mm Copper

Tower Earth Clamp:

Tower earth clamps are served as a bond to copper cable or wire or
steel structure.
Channel Conductor
Part No Conductor range Bolt size
thickness material
CTE01 16-70 mm2 10 mm M10 Copper
CTE02 70-120 mm2 10 mm M12 Copper
CTE03 25-50 mm2 10 mm M10 Copper
CTE04 25-50 mm2 10 mm M10 Aluminium
CTE05 120-185 mm2 10 mm M12 Copper
CTE06 185-240 mm2 10 mm M12 Copper

Pipe Clamp :
Pipe clamps are used over metal pipes to connect to earthing
conductors.
Part No Pipe diameter Conductor range
CPC1325 1⁄2” – 1” 13-25 mm 25-95 mm2
CPC3250 11⁄4 ”– 2” 32-50 mm 25-95 mm2
CPC6590 21⁄2 ”– 31⁄2 ” 65-90 mm 25-95 mm2
CPC100125 4” - 5” 100-125 mm 25-95 mm2
CPC150 6” 150 mm 25-95 mm2
CPC200 8” 200 mm 25-95 mm2
CPC250 10” 250 mm 25-95 mm2
CPC300 12” 300 mm 25-95 mm2

EARTHING SYSTEMS
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 EARTHING
ACCESSORIES

Earth Points :
Earth points are used when a steel rebar needs to be grounded or connected to the
down conductor. They are used with U-bolt clamps that are connected to the rebar with
a conductor. Another end of the conductor is exothermically welded to an earth point
which is connected to a tape or down conductor.

Earth points are also available with standard, and customised pre-welded tails (Bahra
Green Yellow PVC earthing cable).

Single Hole Earth Point

Part No Hole size Length

EP1N08 M8 x 15 mm 80 mm
EP1N10 M10 x 15 mm 80 mm
EP1N12 M12 x 15 mm 80 mm
EP1N16 M16 x 15 mm 80 mm

Single Hole Earth Point with Single Pre-Welded Tail

Part No Description
EP1T08 EP1N08 earth point with pre-welded 500mm earth cable
EP1T10 EP1N10 earth point with pre-welded 500mm earth cable
EP1T12 EP1N12 earth point with pre-welded 500mm earth cable
EP1T16 EP1N16 earth point with pre-welded 500mm earth cable

Two Hole Earth Point

Part No Hole size Length

EP2N01 M8 x 12 mm 80 mm
for connection of 25 mm x 3 mm copper tape or 70 mm2
stranded copper cable.
EP2N02 M12 x 15 mm 80 mm
for connection of 25 mm x 3 mm copper tape or 8 mm2
diameter solid circular copper.

Two Hole Earth Point with Single Pre-Welded Tail

Part No Description
EP2T01 EP2N01 earth point with pre-welded 500mm earth cable
EP2T02 EP2N02 earth point with pre-welded 500mm earth cable

17 EARTHING SYSTEMS
EARTHING
ACCESSORIES

Two Hole Earth Point with Double Pre-Welded Tail

Part No Description
EP22T01 EP2T01 earth point with pre-welded 2x500mm earth cable
EP22T02 EP2T02 earth point with pre-welded 2x500mm earth cable

Four Hole Earth Point

Part No Hole size Length

EP4U01 M8 x 14 mm 75 mm

Four Hole Earth Point with Single Pre-Welded Tail

Part No Description
EP4T01 EP4U01 earth point with pre-welded 500mm earth cable
EP4T012 Earth Point with Pre-welded 1000mm earth cable

Four Hole Earth Point with Double Pre-Welded Tail

Part No Description
EP42T01 EP4U01 earth point with pre-welded 2x500mm earth cable

Type H High Strength Splitbolt Connector :

Part No Conductor range Dimension

Min Max
Min Max Min Max
CSB01 4 mm2 10 mm2 2.5 mm2 10 mm2 4.1 mm
CSB02 10 mm2 16 mm2 2.5 mm2 16 mm2 5.5 mm
CSB03 16 mm2 25 mm2 4 mm2 25 mm2 6.9 mm
CSB04 25 mm2 35 mm2 4 mm2 35 mm2 8.4 mm
CSB05 35 mm2 50 mm2 4 mm2 50 mm2 9.7 mm
CSB06 35 mm2 70 mm2 4 mm2 70 mm2 11.2 mm
CSB07 50 mm2 95 mm2 4 mm2 95 mm2 13.6 mm
CSB08 50 mm2 120 mm2 6 mm2 120 mm2 14.7 mm
CSB09 95 mm2 185 mm2 6 mm2 185 mm2 18.2 mm

EARTHING SYSTEMS
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 EARTHING
ACCESSORIES

Bonds:

B Bond:
A bonding tool to connect tape to steel structure.
Maximum Tape
Part No Bolt size Conductor material
width
CBB01 26 mm M10 Copper
CBB02 26 mm M10 Aluminium
CBB03 31 mm M10 Copper

Metalwork Bond:
Bonds steel structures up to 12.8 mm.
Maximum Tape
Part No Bolt size Conductor material
width
CMB01 26 mm M10 Copper
CMB02 26 mm M10 Aluminium
CMB03 31 mm M10 Copper

RWP Bond:
A bonding tool to bond tape to rainwater pipes, handrails, etc.
Maximum tape
Part No Bolt size Conductor material
width
CRB01 26 mm M10 Copper
CRB02 26 mm M10 Aluminium

Watermain Bond:
A bonding tool to bond tape to rainwater pipes, handrails, etc.
Maximum tape
Part No Conductor material Weight per unit
width
CWB01 26 mm Copper 0.26 Kg

Pipe Bond:
A bonding tool to bond duct and large diameter pipes.
Conductor Weight per
Part No Conductor diameter Pipe diameter
material unit
CWP01 8 mm 50-200 mm Copper 0.46 Kg
CWP02 8 mm 50-200 mm Aluminium 0.25 Kg

Static Discharging Receptacles:

A static discharging point for aircrafts stations Fuel stations, etc. in
open areas.
Part No Material Used
Testing Standard: BS 7430
SDR01 Copper

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EARTHING
ACCESSORIES

Flexible Braids
These items are used for bonding metallic items such as metal doors, fences, hand
rails, etc.

Standards: BS EN 50164-2: 2009 & BS 7430

Flat:
Part No Copper Part No Tinned Size W x H Length Hole dia
FFB01 FFT01 10 x 2 mm 100 mm 6 mm
FFB02 FFT02 10 x 2 mm 200 mm 6 mm
FFB03 FFT03 10 x 2 mm 300 mm 6 mm
FFB04 FFT04 12 x 2 mm 100 mm 6 mm
FFB05 FFT05 12 x 2 mm 200 mm 6 mm
FFB06 FFT06 12 x 2 mm 300 mm 6 mm
FFB07 FFT07 19 x 2.5 mm 100 mm 10 mm
FFB08 FFT08 19 x 2.5 mm 200 mm 10 mm
FFB09 FFT09 19 x 2.5 mm 300 mm 10 mm
FFB10 FFT10 25 x 3 mm 100 mm 10 mm
FFB11 FFT11 25 x 3 mm 200 mm 10 mm
FFB12 FFT12 25 x 3 mm 400 mm 10 mm
FFB13 FFT13 25 x 3 mm 200 mm 11 mm
FFB14 FFT14 25 x 3 mm 300 mm 11 mm
FFB15 FFT15 25 x 3 mm 400 mm 11 mm
FFB16 FFT16 30 x 4.5 mm 200 mm 10 mm
FFB17 FFT17 30 x 4.5 mm 400 mm 10 mm
FFB18 FFT18 32 x 5 mm 200 mm 10 mm
FFB19 FFT19 32 x 5 mm 400 mm 10 mm

EARTHING SYSTEMS
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 EARTHING
ACCESSORIES

Flexible Braids
These items are used for bonding metallic items such as metal doors, fences, hand
rails, etc.

Standards: BS EN 50164-2: 2009 & BS 7430

Circular:
Part No Cross Section Length Hole dia
CFB01 4 100 mm 6 mm
CFB02 4 200 mm 6 mm
CFB03 4 300 mm 6 mm
CFB04 6 100 mm 6 mm
CFB05 6 200 mm 6 mm

CFB06 6 300 mm 6 mm

CFB07 10 100 mm 6 mm
CFB08 10 200 mm 6 mm
CFB09 10 300 mm 6 mm
CFB10 16 100 mm 6 mm
CFB11 16 200 mm 6 mm
CFB12 16 300 mm 6 mm
CFB13 16 100 mm 10 mm
CFB14 16 200 mm 10 mm
CFB15 16 300 mm 10 mm
CFB16 25 200 mm 10 mm
CFB17 25 400 mm 10 mm
CFB18 35 200 mm 10 mm
CFB19 35 400 mm 10 mm
CFB20 50 200 mm 10 mm
CFB21 50 400 mm 10 mm
CFB22 70 200 mm 10 mm
CFB23 70 400 mm 10 mm

For Tinned Flat Flexile braid, replace third digit “B” with “T”

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EARTHING
EARTH BARS

Earth Bar:
Various type of Earth Bars are available in our product range. There are shown in
below.
Earth Bar without Disconnecting Link :
Copper Earth Bar:

Part No Description Length

EBC06 6 way 400mm
EBC08 8 way 500mm
EBC10 10 way 650mm
EBC12 12 way 750mm
EBC14 14 way 850mm
EBC16 16 way 950mm
EBC18 18 way 1050mm
EBC20 20 way 1200mm
EBC22 22 way 1300mm
EBC24 24 way 1400mm
EBC26 26 way 1500mm
EBC28 28 way 1650mm
EBC30 30 way 1750mm

Tinned Copper Earth Bar:

Part No Description Length

EBT06 6 way 400mm
EBT08 8 way 500mm
EBT10 10 way 650mm
EBT12 12 way 750mm
EBT14 14 way 850mm
EBT16 16 way 950mm
EBT18 18 way 1050mm
EBT20 20 way 1200mm
EBT22 22 way 1300mm
EBT24 24 way 1400mm
EBT26 26 way 1500mm
EBT28 28 way 1650mm
EBT30 30 way 1750mm
Standard Width x Height : 90 mm x 96 mm
Busbar Dimensions: 50 x 6mm
Complies with IEC 62561, UL 467

EARTHING SYSTEMS
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 EARTHING
EARTH BARS

Earth Bar:
Earth Bar with Single Disconnecting Link:
Copper Earth Bar:
Part No Description Length
EBCS06 6 way 475 mm
EBCS08 8 way 575 mm
EBCS10 10 way 725 mm
EBCS12 12 way 825 mm
EBCS14 14 way 925 mm
EBCS16 16 way 1025 mm
EBCS18 18 way 1125 mm
EBCS20 20 way 1275 mm
EBCS22 22 way 1375 mm
EBCS24 24 way 1475 mm
EBCS26 26 way 1575 mm
EBCS28 28 way 1725 mm
EBCS30 30 way 1825 mm

Tinned Copper Earth Bar:

Part No Description Length

EBTS06 6 way 475 mm
EBTS08 8 way 575 mm
EBTS10 10 way 725 mm
EBTS12 12 way 825 mm
EBTS14 14 way 925 mm
EBTS16 16 way 1025 mm
EBTS18 18 way 1125 mm
EBTS20 20 way 1275 mm
EBTS22 22 way 1375 mm
EBTS24 24 way 1475 mm
EBTS26 26 way 1575 mm
EBTS28 28 way 1725 mm
EBTS30 30 way 1825 mm
Standard Width x Height : 90 mm x 96 mm
Busbar Dimensions: 50 x 6mm
Complies with IEC 62561, UL 467

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EARTHING
EARTH BARS

Earth Bar With Twin Disconnecting Link:

Copper Earth Bar

Part No Description Length

EBCT06 6 way 550 mm
EBCT08 8 way 650 mm
EBCT10 10 way 800 mm
EBCT12 12 way 900 mm
EBCT14 14 way 1000 mm
EBCT16 16 way 1100 mm
EBCT18 18 way 1200 mm
EBCT20 20 way 1350 mm
EBCT22 22 way 1450 mm
EBCT24 24 way 1550 mm
EBCT26 26 way 1650 mm
EBCT28 28 way 1800 mm
EBCT30 30 way 1900 mm

Tinned Copper Earth Bar

Part No Description Length

EBTT06 6 way 550 mm
EBTT08 8 way 650 mm
EBTT10 10 way 800 mm
EBTT12 12 way 900 mm
EBTT14 14 way 1000 mm
EBTT16 16 way 1100 mm
EBTT18 18 way 1200 mm
EBTT20 20 way 1350 mm
EBTT22 22 way 1450 mm
EBTT24 24 way 1550 mm
EBTT26 26 way 1650 mm
EBTT28 28 way 1800 mm
EBTT30 30 way 1900 mm
Standard Width x Height : 90 mm x 96 mm
Busbar Dimensions: 50 x 6mm
Complies with IEC 62561, UL 467

EARTHING SYSTEMS
24
 EARTHING
EARTH BARS

Earth Bar Accessories :

Disconnecting Links

Part No Description Length Width Height

EBCAD Disconnecting Link 125 mm 90 mm 90 mm
EBTAD Tinned 125 mm 90 mm 90 mm
Disconnecting Link
Complies with IEC 62561, UL 467

Telecomm Earth Bar

It serves as a common grounding point for Extra Low Voltage system.

Part No Description Length Width

EBELV01 Sub ELV Earth Bar 305 mm 51 mm
EBELV02 Main ELV Earth Bar 305 mm 102mm

*And Available Customized Earthbars

Complies with IEC 62561, UL 467

Earth Insulator

Part No Length Outer dia Inner DIa

EI01 51 mm 32 mm 27 mm

Earth Boss
Manufactured to provide a secure earth connection point on a steel structure. Use
denso tape and wrap the connection.
Part No Length Dia
EBOX01 25 mm 25 mm
EBOX02 30 mm 30 mm
EBOX03 30 mm 40 mm
EBOX04 30 mm 50 mm
EBOX05 40 mm 30 mm
EBOX06 40 mm 40 mm
EBOX07 40 mm 50 mm
EBOX08 50 mm 30 mm
EBOX09 50 mm 40 mm
EBOX10 50 mm 50 mm

For Steel, Use replace the third digit “X” with “S” For Stainless Steel, Use replace the
third digit “X” with “U”

25 EARTHING SYSTEMS
EARTHING
EARTH BARS

C Shaped Connector:
C shape connectors are specially designed to connect the two parallel cables.
Copper :
Conductor range Conductor range
Part No
(Main) (Tap)
CC101510 10 mm2 1.5-10 mm2

CC161516 16 mm2 1.5-16 mm2

CC16251510 25-16 mm2 10-1.5 mm2

CC251625 25 mm2 25-16 mm2

CC351516 35 mm2 16-1.5 mm2

CC352535 35 mm2 35-25 mm2

CC50425 50 mm2 25-4 mm2

CC503550 50 mm2 50-35 mm2

CC701525 70 mm2 25-1.5 mm2

CC5070435 70-50 mm2 35-4 mm2

CC50703570 70-50 mm2 70-35 mm2

CC95435 95 mm2 35-4 mm2

CC953570 95 mm2 70-35 mm2

CC957095 95 mm2 95-70 mm2

CC12025120 120 mm2 120-25 mm2

CC15025120 150 mm2 120-25 mm2

CC15070150 150 mm2 150-70 mm2

CC1851695 185 mm2 95-16 mm2

CC120185 185-120 mm2 185-120 mm2

CC15024095120 240-150 mm2 120-95 mm2

CC240150 150-240 mm2 150-240 mm2

CC240185 185-240 mm2 185-240 mm2

CC240240 240-240 mm2 240-240 mm2

CC300120 120-300 mm2 120-300 mm2

CC300300 300-300 mm2 300-300 mm2

Note: For Tinned Items the code shall be started with “CT”.

EARTHING SYSTEMS
26
27 EARTHING SYSTEMS
LIGHTNING
PROTECTION

EARTHING SYSTEMS
 LIGHTNING
GENERAL INTRODUCTION

Lightning is a natural phenomenon that occurs during an electrical storm. This

electrostatic discharge occurs inside the clouds or between two clouds or between
cloud and ground. In all the cases due to enormous potential in the clouds, the atoms
in that regions are ionised piloting a strike with light in the form of plasma and sound
in the form of thunder. The rise time of the negative lightning current is typically 1-10
microseconds to reach the peak with amperes ranging from 30 kA to 120 kA.
Lightning protection systems act as a Faraday Cage for structures which protect the
building and its contents from external electric fields by transferring that energy around
the cage instead of passing through the structures. The ultimate aim of lightning
protection system is to offers a low resistance path to the ground where the enormous
energy is safely dispersed without affecting the structure.
A conventional lightning protection system includes Air terminals, conductors and
ground electrodes to offer a low resistance path to the earth as current has a tendency
to flow through low resistance path. Proper grounding is essential for efficiently and
safely dispersing enormous energy from the lightning strike.

Our Offerings
Bahra offers a comprehensive solution for lightning protection that includes,
• Soil Resistivity Testing
• Risk Assessment as per BS EN/IEC 62305
• Design
• Product supplies

Soil Resistivity Testing:

It is important to understand the soil resistivity before designing a lightning protection
system as the ground resistance or impedance is one of the key factors in risk assessment
and design. Our expert engineers with periodically calibrated instruments conduct soil
resistivity tests at the site and offer solutions based on the report.

29
EARTHING SYSTEMS
LIGHTNING
GENERAL INTRODUCTION

Risk Assessment:
Our team of experts will make a complete risk assessment for projects as per IEC
62305 with the site survey or project reports. Information on geographical location,
soil resistivity, structure dimensions, the frequency of thunderstorms, wind speed,
people population, etc., are critical for assessing the risks and selecting the right level
of protection.

Design:
Upon selecting the level of protection, a detailed design for the project can be offered
with bill of materials, recommended practices, and installation guidelines. It ensures
optimum level of safety and protection for the people, equipment and structures.

EARTHING SYSTEMS
30
 LIGHTNING
GENERAL INTRODUCTION

Product Supplies:
Bahra manufactures conductors and components for Earthing and lightning protection
in its state of the art manufacturing facilities.

Raw Materials & Manufacturing

Copper & Aluminium plays a significant role in earthing and lightning protection as
all the conductors and accessories are either made from Copper, Aluminium and its
alloys. Bahra manufactures all its conductors from 99.99% pure copper/aluminium
cathodes. Accessories are made from copper and aluminium alloys ensuring higher
mechanical strength and conductivity. Most of the accessories are made from bronze
by the casting process and a few are made by the forging process for applications that
need higher mechanical strength.

Approvals & Testing

• Bahra conductors and accessories are tested as per BS EN 50164 and IEC 62561.
• Earth rods and accessories are tested as per Ul 467.

Product Portfolio
Our wide range of conductors and accessories ensures that every project need is
fulfilled to achieve the complete earthing and lightning protection. This catalog lists all
the standard products, In addition to this Bahra offers customized products designed
for particular applications.

31
EARTHING SYSTEMS
LIGHTNING
CONDUCTORS

Conductors:

Bare Copper Tape:

Bare copper soft drawn tapes are the most commonly used down
conductors in the Middle East for lightning protection. Bahra
copper tapes are soft drawn from 99.99% pure copper cathodes
ensuring higher conductivity. These tapes are radially edged
making it easier to install and are tested as per IEC 62561,
BS EN 50164 & UL 96 with harsh atmospheric conditions and
impulse current of 100000 Amperes.

Conductor size
Part No. Weight per metre Standard coil size
(X x Y)

BCT12.51.5100 12.5 x 1.5 mm 0.17 Kg 100 m

BCT12.503100 12.5 x 3 mm 0.33 Kg 100 m
BCT201.5100 20 x 1.5 mm 0.27 Kg 100 m
BCT200350 20 x 3 mm 0.53 Kg 50 m
BCT2003100 20 x 3 mm 0.53 Kg 100 m
BCT251.5100 25 x 1.5 mm 0.33 Kg 100 m
BCT250250 25 x 2 mm 0.49 Kg 50 m
BCT250325 25 x 3 mm 0.67 Kg 25 m
BCT250350 25 x 3 mm 0.67 Kg 50 m
BCT1-1/4-25 1” x 1⁄4 ” 0.67 Kg 25 m
BCT250450 25 x 4 mm 0.89 Kg 50 m
BCT250640 25 x 6 mm 1.33 Kg 40 m
BCT1-1/4-40 1” x 1⁄4 ” 1.33 Kg 40 m
BCT300250 30 x 2 mm 0.53 Kg 50 m
BCT300350 30 x 3 mm 0.83 Kg 50 m
BCT300440 30 x 4 mm 1.07 Kg 40 m
BCT300540 30 x 5 mm 1.33 Kg 40 m
BCT310350 31 x 3 mm 0.83 Kg 50 m
BCT31.50440 31.5 x 4 mm 1.13 Kg 40 m
BCT310630 31 x 6 mm 1.65 Kg 30 m
BCT380350 38 x 3 mm 1.01 Kg 50 m
BCT380530 38 x 5 mm 1.69 Kg 30 m
BCT380625 38 x 6 mm 2.02 Kg 25 m
BCT400340 40 x 3 mm 1.06 Kg 40 m
BCT400430 40 x 4 mm 1.42 Kg 30 m
BCT400525 40 x 5 mm 1.78 Kg 25 m
BCT400625 40 x 6 mm 2.16 Kg 25 m
BCT406.325 40 x 6.3 mm 2.24 Kg 25 m
BCT500340 50 x 3 mm 1.33 Kg 40 m
BCT500430 50 x 4 mm 1.78 Kg 30 m
BCT500520 50 x 5 mm 2.22 Kg 20 m
BCT500620 50 x 6 mm 2.68 Kg 20 m
BCT506.320 50 x 6.3 mm 2.80 Kg 20 m
BCT500720 50 x 7 mm 3.08 Kg 20 m

EARTHING SYSTEMS
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 LIGHTNING
CONDUCTORS

Bare Aluminium Tape:

Bahra bare aluminium tapes are alternatives to copper tapes.

Part No. Conductor size (X x Y) Standard coil size

BAT12.51.5100 12.5 x 1.5 mm 100 m
BAT12.503100 12.5 x 3 mm 100 m
BAT201.5100 20 x 1.5 mm 100 m

BAT200350 20 x 3 mm 50 m

BAT2003100 20 x 3 mm 100 m
BAT251.5100 25 x 1.5 mm 100 m
BAT250250 25 x 2 mm 50 m
BAT250325 25 x 3 mm 25 m
BAT250350 25 x 3 mm 50 m
BAT1-1/4-25 1” x 1⁄4 ” 25 m
BAT250450 25 x 4 mm 50 m
BAT250640 25 x 6 mm 40 m
BAT1-1/4-40 1” x 1⁄4 ” 40 m
BAT300250 30 x 2 mm 50 m
BAT300350 30 x 3 mm 50 m
BAT300440 30 x 4 mm 40 m
BAT300540 30 x 5 mm 40 m
BAT310350 31 x 3 mm 50 m
BAT31.50440 31.5 x 4 mm 40 m
BAT310630 31 x 6 mm 30 m
BAT380350 38 x 3 mm 50 m
BAT380530 38 x 5 mm 30 m
BAT380625 38 x 6 mm 25 m
BAT400340 40 x 3 mm 40 m
BAT400430 40 x 4 mm 30 m
BAT400525 40 x 5 mm 25 m
BAT400625 40 x 6 mm 25 m
BAT406.325 40 x 6.3 mm 25 m
BAT500340 50 x 3 mm 40 m
BAT500430 50 x 4 mm 30 m
BAT500520 50 x 5 mm 20 m
BAT500620 50 x 6 mm 20 m
BAT506.320 50 x 6.3 mm 20 m
BAT500720 50 x 7 mm 20 m

Complies BS EN 755-5

33
EARTHING SYSTEMS
LIGHTNING
CONDUCTORS

Tinned Copper Tape:

Bahra tinned copper tapes are made from state of the art
continuous tin plating facility. Tin plating prevents from
oxidization and is recommended to avoid copper thefts.
Below weights for tin plated tapes are with a +2% tolerance.
Complied with IEC 62561 & BS EN 50164 and UL 96

Part No. Conductor Size (X x Y) Weight per metre Standard coil size
TCT12.51.5100 12.5 x 1.5 mm 0.17 Kg 100 m
TCT12.503100 12.5 x 3 mm 0.33 Kg 100 m
TCT201.5100 20 x 1.5 mm 0.27 Kg 100 m
TCT200350 20 x 3 mm 0.53 Kg 50 m
TCT2003100 20 x 3 mm 0.53 Kg 100 m
TCT251.5100 25 x 1.5 mm 0.33 Kg 100 m
TCT250250 25 x 2 mm 0.49 Kg 50 m
TCT250325 25 x 3 mm 0.67 Kg 25 m
TCT250350 25 x 3 mm 0.67 Kg 50 m
TCT1-1/4-25 1” x 1⁄4 ” 0.67 Kg 25 m
TCT250450 25 x 4 mm 0.89 Kg 50 m
TCT250640 25 x 6 mm 1.33 Kg 40 m
TCT1-1/4-40 1” x 1⁄4 ” 1.33 Kg 40 m
TCT300250 30 x 2 mm 0.53 Kg 50 m
TCT300350 30 x 3 mm 0.83 Kg 50 m
TCT300440 30 x 4 mm 1.07 Kg 40 m
TCT300540 30 x 5 mm 1.33 Kg 40 m
TCT310350 31 x 3 mm 0.83 Kg 50 m
TCT31.50440 31.5 x 4 mm 1.13 Kg 40 m
TCT310630 31 x 6 mm 1.65 Kg 30 m
TCT380350 38 x 3 mm 1.01 Kg 50 m
TCT380530 38 x 5 mm 1.69 Kg 30 m
TCT380625 38 x 6 mm 2.02 Kg 25 m
TCT400340 40 x 3 mm 1.06 Kg 40 m
TCT400430 40 x 4 mm 1.42 Kg 30 m
TCT400525 40 x 5 mm 1.78 Kg 25 m
TCT400625 40 x 6 mm 2.16 Kg 25 m
TCT406.325 40 x 6.3 mm 2.24 Kg 25 m
TCT500340 50 x 3 mm 1.33 Kg 40 m
TCT500430 50 x 4 mm 1.78 Kg 30 m
TCT500520 50 x 5 mm 2.22 Kg 20 m
TCT500620 50 x 6 mm 2.68 Kg 20 m
TCT506.320 50 x 6.3 mm 2.80 Kg 20 m
TCT500720 50 x 7 mm 3.08 Kg 20 m

EARTHING SYSTEMS
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 LIGHTNING
CONDUCTORS

Bare Copper Conductor:

Conductor Packaging
Cross Number Overall Max. DC Net Standard
Sectional and Diameter Resistance Weight Package
Item
Area Nominal Approx at 20°C Approx m+/-5%
Numbers
Nominal mm 2
Diameter mm ohm/km kg/km
of Wires mm
14110020 2.5 rm 7x0.66 2.0 7.4100 21 2000
14110030 4 rm 7x0.84 2.5 4.6100 34 2000
14110040 6 rm 7x1.02 3.1 3.0800 51 2000
14110050 10 rm 7x1.33 4.0 1.8300 86 2000
14110060 16 rm 7x1.68 5.1 1.1500 137 2000
14110070 25 rm 7x2.11 6.4 0.7270 217 2000
14110080 35 rm 7x2.48 7.5 0.5240 312 2000
14110090 50 rm 19x1.75 8.8 0.3870 408 1000
14110100 70 rm 19x2.11 10.6 0.2680 589 1000
14110110 95 rm 19x2.48 12.4 0.1930 818 1000
14110120 120 rm 37x2.00 14.0 0.1530 1032 1000
14110130 150 rm 37x2.22 15.5 0.1240 1273 1000
14110140 185 rm 37x2.48 17.4 0.0991 1593 1000
14110150 240 rm 61x2.22 20.3 0.0754 2094 1000
14110160 300 rm 61x2.48 22.9 0.0601 2650 1000
14110170 400 rm 61x2.81 25.7 0.0470 3400 500
14110180 500 rm 61x3.18 28.8 0.0366 4314 500
14110190 630 rmc 61x3.75 30.5 0.0283 5650 500
Copper grade “CU-ETP1” with nominal comductivity (IACS) 101% complying with EN 1977:1998.
Fusing temperature not be less than 1083ºC.

35
EARTHING SYSTEMS
LIGHTNING
CONDUCTORS

Bare Solid Circular:

Bare solid circular used on lightning protection applications.

Conductor
Part No. Diameter (A) Cross-sectional area Standard coil size
material

BCSR008 Copper 8 mm 50.27 mm2 50 m

BASR008 Aluminium 8 mm 50.27 mm2 50 m

Tinned Soft Drawn Stranded Copper Cable:

Tin plated conductors are highly resistant to oxidation recommended for harsh
environments.

Part No. Cross-sectional area Stranding No./mm Ø Weight per metre

BCST020 20 mm2 19/2.14 0.62 Kg

EARTHING SYSTEMS
36
 LIGHTNING
CONDUCTORS

Bare Busbar:
The multipurpose bare Busbars are used as Earth Bar/
Ground Busbar for connecting equipment’s ground
terminals / Telecommunication grounding etc., For Busbars
with insulation base and with connection terminals refer to
Earth Bars section.

Part No. Conductor Size (X x Y) Weight per metre Length per Bar
BCB01 12.5 x 1.5 mm 0.17 Kg 4m
BCB02 12.5 x 3 mm 0.33 Kg 4m
BCB03 20 x 1.5 mm 0.27 Kg 4m
BCB04 20 x 3 mm 0.53 Kg 4m
BCB05 20 x 3 mm 0.53 Kg 4m
BCB06 25 x 1.5 mm 0.33 Kg 4m
BCB07 25 x 2 mm 0.49 Kg 4m
BCB08 25 x 3 mm 0.67 Kg 4m
BCB09 25 x 3 mm 0.67 Kg 4m
BCB10 1” x 1⁄4 ” 0.67 Kg 4m
BCB11 25 x 4 mm 0.89 Kg 4m
BCB12 25 x 6 mm 1.33 Kg 4m
BCB13 1” x 1⁄4 ” 1.33 Kg 4m
BCB14 30 x 2 mm 0.53 Kg 4m
BCB15 30 x 3 mm 0.83 Kg 4m
BCB16 30 x 4 mm 1.07 Kg 4m
BCB17 30 x 5 mm 1.33 Kg 4m
BCB18 31 x 3 mm 0.83 Kg 4m
BCB19 31.5 x 4 mm 1.13 Kg 4m
BCB20 31 x 6 mm 1.65 Kg 4m
BCB21 38 x 3 mm 1.01 Kg 4m
BCB22 38 x 5 mm 1.69 Kg 4m
BCB23 38 x 6 mm 2.02 Kg 4m
BCB24 40 x 3 mm 1.06 Kg 4m
BCB25 40 x 4 mm 1.42 Kg 4m
BCB26 40 x 5 mm 1.78 Kg 4m
BCB27 40 x 6 mm 2.16 Kg 4m
BCB28 40 x 6.3 mm 2.24 Kg 4m
BCB29 50 x 3 mm 1.33 Kg 4m
BCB30 50 x 4 mm 1.78 Kg 4m
BCB31 50 x 5 mm 2.22 Kg 4m
BCB32 50 x 6 mm 2.68 Kg 4m
BCB33 50 x 6.3 mm 2.80 Kg 4m
BCB34 50 x 7 mm 3.08 Kg 4m

37
EARTHING SYSTEMS
LIGHTNING
CONDUCTORS

Tinned Busbar:

Part No. Conductor Size (X x Y) Weight per metre Length per Bar
TCB01 12.5 x 1.5 mm 0.17 Kg 4m
TCB02 12.5 x 3 mm 0.33 Kg 4m
TCB03 20 x 1.5 mm 0.27 Kg 4m
TCB04 20 x 3 mm 0.53 Kg 4m
TCB05 20 x 3 mm 0.53 Kg 4m
TCB06 25 x 1.5 mm 0.33 Kg 4m
TCB07 25 x 2 mm 0.49 Kg 4m
TCB08 25 x 3 mm 0.67 Kg 4m
TCB09 25 x 3 mm 0.67 Kg 4m
TCB10 1” x 1⁄4 ” 0.67 Kg 4m
TCB11 25 x 4 mm 0.89 Kg 4m
TCB12 25 x 6 mm 1.33 Kg 4m
TCB13 1” x 1⁄4 ” 1.33 Kg 4m
TCB14 30 x 2 mm 0.53 Kg 4m
TCB15 30 x 3 mm 0.83 Kg 4m
TCB16 30 x 4 mm 1.07 Kg 4m
TCB17 30 x 5 mm 1.33 Kg 4m
TCB18 31 x 3 mm 0.83 Kg 4m
TCB19 31.5 x 4 mm 1.13 Kg 4m
TCB20 31 x 6 mm 1.65 Kg 4m
TCB21 38 x 3 mm 1.01 Kg 4m
TCB22 38 x 5 mm 1.69 Kg 4m
TCB23 38 x 6 mm 2.02 Kg 4m
TCB24 40 x 3 mm 1.06 Kg 4m
TCB25 40 x 4 mm 1.42 Kg 4m
TCB26 40 x 5 mm 1.78 Kg 4m
TCB27 40 x 6 mm 2.16 Kg 4m
TCB28 40 x 6.3 mm 2.24 Kg 4m
TCB29 50 x 3 mm 1.33 Kg 4m
TCB30 50 x 4 mm 1.78 Kg 4m
TCB31 50 x 5 mm 2.22 Kg 4m
TCB32 50 x 6 mm 2.68 Kg 4m
TCB33 50 x 6.3 mm 2.80 Kg 4m
TCB34 50 x 7 mm 3.08 Kg 4m

EARTHING SYSTEMS
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 LIGHTNING
CONDUCTORS

Coated Copper Tapes:

Lead Covered Copper Tapes

Lead covered copper tapes are widely used in power stations, all lead covered copper
tapes are made with a lead thickness of 2.1 mm.
Order with part numbers replaced with first digit “X” by color code.

Pvc Covered Copper Tape:

In modern structures, Bahra PVC covered tapes maintains the aesthetics of the building,
with the wide color range available in PVC coating it becomes much easier to match
the building color.
The thickness of PVC is minimum 1.2 to 1.5 mm on each side over the tape, and Green
Yellow PVC covered tapes are available for easier identification of earthing or down
conductors.

Color Codes:
Y- Green Yellow
G- Green
N-Black
W-White
R-Red
B-Blue
E-Grey
L-Lead covered
T-Tin plated

39
EARTHING SYSTEMS
LIGHTNING
CONDUCTORS

Pvc Covered Copper Tape:

Part No. Conductor Size (X x Y) Standard coil size

XCT12.51.5100 12.5 x 1.5 mm 100 m
XCT12.503100 12.5 x 3 mm 100 m
XCT201.5100 20 x 1.5 mm 100 m
XCT200350 20 x 3 mm 50 m
XCT2003100 20 x 3 mm 100 m
XCT251.5100 25 x 1.5 mm 100 m
XCT250250 25 x 2 mm 50 m
XCT250325 25 x 3 mm 25 m
XCT250350 25 x 3 mm 50 m
XCT1-1/4-25 1” x 1⁄4 ” 25 m
XCT250450 25 x 4 mm 50 m
XCT250640 25 x 6 mm 40 m
XCT1-1/4-40 1” x 1⁄4 ” 40 m
XCT300250 30 x 2 mm 50 m
XCT300350 30 x 3 mm 50 m
XCT300440 30 x 4 mm 40 m
XCT300540 30 x 5 mm 40 m
XCT310350 31 x 3 mm 50 m
XCT31.50440 31.5 x 4 mm 40 m
XCT310630 31 x 6 mm 30 m
XCT380350 38 x 3 mm 50 m
XCT380530 38 x 5 mm 30 m
XCT380625 38 x 6 mm 25 m
XCT400340 40 x 3 mm 40 m
XCT400430 40 x 4 mm 30 m
XCT400525 40 x 5 mm 25 m
XCT400625 40 x 6 mm 25 m
XCT406.325 40 x 6.3 mm 25 m
XCT500340 50 x 3 mm 40 m
XCT500430 50 x 4 mm 30 m
XCT500520 50 x 5 mm 20 m
XCT500620 50 x 6 mm 20 m
XCT506.320 50 x 6.3 mm 20 m
XCT500720 50 x 7 mm 20 m

EARTHING SYSTEMS
40
 LIGHTNING
CONDUCTORS

Pvc Covered Copper Solid Circular:

Offered from the portfolio of Bahra Cables, wires and
conductors specially made for earthing and lightning
protection applications.

Cross-sectional Weight per Standard coil

Part No. Diameter (A) Colour range
area metre size
XCSS08 Copper 8 mm 50.27 mm2 0.49 Kg 50 m

Available in all the color mentioned above codes.

41
EARTHING SYSTEMS
LIGHTNING
AIR RODS

Conventional Air Termination Systems:

Air Rods :
Air rods on the roof are selected and positioned based on the design and class of
protection required, a group of air rods make the air termination network for the
lightning protection system. Hard drawn externally threaded rods with knurling to fix
multi points. (multi points are supplied as separate accessories).

Part No. Rod length Rod diameter Thread size Conductor material
AR01 500 mm 15 mm M16 Copper
AR01A 600 mm 15 mm M16 Copper
AR02 1000 mm 15 mm M16 Copper
AR03 1500 mm 15 mm M16 Copper
AR04 2000 mm 15 mm M16 Copper
Complies with IEC 62561, UL 467

Accessories:
Air Rod Base:
Air rod bases are mechanical connectors between air rods and Copper/ Aluminium
tapes on flat roof surfaces.

Maximum
Rod Thread
Part No. conductor
diameter size
width
CAB01 15 mm M16 25 mm
CAB02 15 mm M16 50 mm
Complies with IEC 62561, UL 467

Multiple Points:
Multi points are packed as a kit of 3 rods and a multipoint
base. Additional fasteners are not required ergonomically
fixes on the knurling of air rods.

Part No. Rod diameter Conductor material

ARM01 15 mm Copper

Flat Conductor Saddle:

Flat conductor saddles are used for connecting air rods with
stranded conductors.
Conductor Rod Thread Conductor
Part No.
size diameter size material
CAF01 50 mm 15 mm M16 Copper
CAF02 70 mm 15 mm M16 Copper
CAF03 95 mm 15 mm M16 Copper
CAT04 120 mm 15 mm M16 Copper Air Terminal

EARTHING SYSTEMS
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 LIGHTNING
AIR RODS - ACCESSORIES

Ridge Saddle:
Suitable to install on ridges or uneven surfaces where
standard air rod bases are not feasible to fix.

Maximum
Conductor
Part No. Rod diameter Thread size conductor
material
width
CAR01 15 mm M16 31x6 mm Copper
CAR02 15 mm M16 55x10 mm Copper

Rod to Conductor Coupling:

Air rods when mounted on vertical planes with CARB01
Down conductors such as tapes or stranded conductors can be connected with a rod
to conductor couplings.

For Connecting Stranded Conductor:

Rod Thread Rod
Part No. Conductor size
diameter size material
CAS01 50-70 mm2 15 mm M16 Copper
CAS02 95-120 mm2 15 mm M16 Copper

For Connecting Copper Tapes:

Conductor Rod Thread Rod
Part No.
size diameter size material
CAT01 25 x 3 mm 15 mm M16 Copper

Rod Brackets:
Suitable for applications where air rods need to be mounted on
vertical planes.

Part No. Rod diameter Rod material

CARB01 15 mm Copper

Puddle Flanges:
Puddle flanges are highly suitable in conditions to provide
continuous connection where down conductor should pass
through the waterproof roof layer.
Part No Material Used
PF01 Copper
PF02 Aluminum

43
EARTHING SYSTEMS
LIGHTNING
AIR RODS - ACCESSORIES

Strike Pads:
An innovative solution to replace air terminal rods at situations such as complex roof
structure, roof car park buildings, etc.

Part No Description Material Used

SP01 Copper Strike Pad Copper
SP02 Aluminum Strike Pad Aluminum
ST01 Stem for Strike Pad Copper

Free Standing Air Terminal Rods:

Free standing Air Terminal Rods are perfect solution to achieve greater height and
where no penetration of the roof structure is allowed.
These air terminal rods are designed to withstand the wind speed up to 190 kmh.

FSAT01 FSAT03 FSAT07 FSAT05

Part No Height Base Description

FSAT01 3 Square support frame 4 Nos Square Concrete Base
FSAT02 4 Square support frame 4 Nos Square Concrete Base
FSAT03 5 Tripod Support Frame 3 Nos Circular Concrete Base
FSAT04 6 Tripod Support Frame 3 Nos Circular Concrete Base
FSAT05 7 Tripod Support Frame 6 Nos Circular Concrete Base
FSAT06 8 Tripod Support Frame 6 Nos Circular Concrete Base
FSAT07 9 H Shaped Support Frame 10 Nos Circular Concrete Base
FSAT08 10 H Shaped Support Frame 10 Nos Circular Concrete Base

Supporting Accessories: Bases:

Part No Description Part No Description

SUP01 Square Support Frame CB01 Square Concrete Base
SUP02 Tripod Support Frame CB02 Circular Concrete Base
SUP03 H Shaped Support Frame

EARTHING SYSTEMS
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 LIGHTNING
AIR RODS - ACCESSORIES

DC Tape Clip:
DC tape clip mechanically fixes the tapes on to a wall, supplied with countersunk
screws.

For Bare Copper Tapes:

Part No. Conductor Size

CDC01 20 x 3 mm
CDC02 25 x 3 mm
CDC03 25 x 6 mm
CDC04 30 x 5 mm
CDC05 38 x 5 mm
CDC06 40 x 4 mm
CDC07 40 x 6 mm
CDC08 50 x 4 mm
CDC09 50 x 6 mm

Note: Tinned item product codes ending with “T”

Complies with IEC 62561, UL 467

For use with PVC Covered Copper:

The sizes mentioned as conductor size are only the bare conductor, The PVC extra
thickness of 3 mm on the width and 3 mm on thickness is not added in the conductor
size.

Part No. Conductor Size

CDP02 25 x 3 mm
CDP03 25 x 6 mm
CDP09 50 x 6 mm

For use with Lead Covered Copper:

Part No. Conductor Size

CDL02 25 x 3 mm

For use with Bare Aluminium:

Part No. Conductor Size

CDA01 20 x 3 mm
CDA09 50 x 6 mm

45
EARTHING SYSTEMS
LIGHTNING
AIR RODS - ACCESSORIES

For use with PVC Covered Aluminum:

Part No. Conductor Size

CDM01 25 x 3 mm
CDM02 50 x 6 mm

Tape Clip:
Made from 99.99% pure copper, used for fixing tapes on flat surfaces or the walls.
Additional screws are required for fixing.

Part No. Conductor Size

CTC01 20 x 3 mm
CTC02 25 x 3 mm
CTC09 50 x 6mm

Note: Tinned item product codes ending with “T”

One Hole Clip:

Made from 99.99% pure copper, used for fixing conductors on flat surfaces or the
walls. An additional screw is required for fixing.

Part No. Conductor Conductor material

CHC01 8 mm dia Copper
CHC02 10 mm dia Copper
CHC03 50 mm2 Copper
CHC04 70 mm2 Copper
CHC05 95 mm2 Copper
CHC06 120 mm2 Copper
CHC07 150 mm2 Copper
Note: Tinned item product codes ending with “T”
For PVC Cables product code ending with “P”

Cable Saddle:

Part No. Conductor Conductor material

CCS01 8 mm dia Copper
CCS02 10 mm dia Copper
CCS03 50 mm2 Copper
CCS04 70 mm2 Copper
CCS05 95 mm2 Copper
CCS06 120 mm2 Copper
CCS07 150 mm2 Copper
Note: Tinned item product codes ending with “T”
For PVC Cables product code ending with “P”

EARTHING SYSTEMS
46
 LIGHTNING
AIR RODS - ACCESSORIES

Non-metallic DC Tape Clip:

Made from heavy duty PVC compound. A screw is needed for fixing the base, no
additional screws required for closing the clip.
For Bare Copper Tape: For PVC Covered Copper Tape:
Part No. Conductor Size Part No. Conductor Size
CXDC02 25 x 3 mm CXDP02 25 x 3 mm
CXDC03 25 x 6 mm CXDP03 25 x 6 mm
CXDC09 50 x 6 mm CXDP09 50 x 6 mm

Available in different color variants,

Order with part numbers replaced with the second digit “X” by color code.
Color codes:
G- Green, N-Black, W-White, R-Red, B-Blue, E-Grey, O-Brown

Adhesive Non-Metallic DC Tape Clips:

It serves a perfect solution to hold the copper tapes in surfaces which cannot be
penetrated by a screw. Manufactured from high grade plastic which can withstand hot
and cold weather.
For Bare Copper Tape: For PVC Covered Copper Tape:
Part No Tape Size Part No Tape Size
CXNM01 25x3 mm CXNP01 25x3 mm
CXNM11 25x6 mm CXNP11 25x6 mm
CXNM21 50x6 mm CXNP21 50x6 mm
Available in different color variants,
Order with part numbers replaced with the second digit “X” by color code.
Color codes:
G- Green, N-Black, W-White, R-Red, B-Blue, E-Grey, O-Brown

Weldable DC Tape Clips:

These items are designed to use on PVC roofing membrane.
For Bare Copper Tape: For PVC Covered Copper Tape:
Part No Tape Size Part No Tape Size
CXW01 25x3 mm CXWP01 25x3 mm
CXW02 25x6 mm CXWP02 25x6 mm
CXW03 50x6 mm CXWP03 50x6 mm

Available in different color variants,

Order with part numbers replaced with the second digit “X” by color code.
Color codes:
G- Green, N-Black, W-White, R-Red, B-Blue, E-Grey, O-Brown

47
EARTHING SYSTEMS
LIGHTNING
AIR RODS - ACCESSORIES

Oblong Test Clamp:

Used as test clamp by overlapping copper tapes while using copper tape as down
conductors.
Part No Tape Size
OTC-01 25 x 3 mm
OTC-02 30 x 6 mm
OTC-03 40 x 4 mm
OTC-04 50 x 6 mm

Bi Metallic Connectors:
BI metallic Connectors are used to join either aluminum & copper tapes or aluminum
& copper conductors without affecting the conductivity.
Part No Tape Size / conductor Size
BMT01 25 x 3 mm
BMC01 8 mm

Square Tape Clamp:

Clamps are supplied with countersunk screws, Additional screws are required for fixing
the bases for all square clamps.
Part No. Conductor Conductor material
CSTT02 25 x 3 mm Copper
CSTT03 25 x 6 mm Copper
CSTT09 50 x 6 mm Copper
Complies with IEC 62561, UL 467
Tape to Conductor Square Clamp:
These clamps are suitable for making connection between copper tapes and copper
conductors.
Part No. Conductor size Conductor material
CSTC01 25 x 3 mm to 50 mm2 Copper
CSTC02 25 x 3 mm to 70 mm2 Copper
CSTC03 25 x 3 mm to 95 mm2 Copper
CSTC04 25 x 3 mm to 120 mm2 Copper
CSTC05 25 x 3 mm to 150 mm2 Copper

Cable to Cable Square Clamp:

Part No. Conductor size Conductor material
CSCC01 50 mm2 Copper
CSCC02 70 mm2 Copper
CSCC03 95 mm2 Copper
CSCC04 120 mm2 Copper
CSCC05 150 mm2 Copper
Note: Tinned item product codes ending with “T”

EARTHING SYSTEMS
48
 LIGHTNING
AIR RODS - ACCESSORIES

Inter Face Test Clamp:

These clamps provide the connection between copper tapes and copper conductors in
the lightning protection system.
Part No Tape Size Conductor Size
CITC01 25x3 mm 8 sq mm
CITC02 25x3 mm 10 sq mm
CITC03 25x3 mm 16 sq mm

Conductor Test Clamp:

These clamps are serves as a test clamp for the copper cable down conductors in the
lightning Protection System.
Part No Conductor Size
CCTC01 50 sq mm
CCTC02 70 sq mm
CCTC03 95 sq mm

Universal Cable Clamp:

These clamps are serves as a Cable connector and Test clamp as per below range in
Lightning Protection System
Part No Conductor Size
UC050 50 sq mm
UC070 70 sq mm
UC095 95 sq mm
UC120 120 sq mm
UC150 150 sq mm

Cable to Cable T Clamp:

These clamps will provide T shape connection between below range of cables
Part No. Conductor size Conductor material
CICC01 50 mm2 Copper
CICC02 70 mm2 Copper
CICC03 95 mm2 Copper
CICC04 120 mm2 Copper
CICC05 150 mm2 Copper

Denso Tape:
A tape used for wrapping to obtain waterproof property in joints.
Part No Tape Size
TD005 50mm x 10 m

49
EARTHING SYSTEMS
BAHRAWELD

EARTHING SYSTEMS
 BAHRAWELD
GENERAL INTRODUCTION

BahraWeld
BahraWeld is an exothermic welding system that does not require an external source for
heating. Exothermic welding is preferred where highly conductive, strong connections
are required, these connections are permanent and do not loosen over time and
withstands under repeated fault conditions.

Major three parts that comprise this welding system are

Molds
Molds are made from optimum density graphite that lasts for 50 to 80 welds. The
density of graphite and design of mold is selected based on various factors,

• Life of molds to withstand repetitive opening, closing, firing and cleaning cycles for
50-80 connections. (Higher the density of graphite, higher is the life)

• Time for weld/dissipation. (Lower the density of graphite, faster is the heat dissipation)

• Type of connection, size and complexity of connections, etc.,

In addition to the standard molds listed in this catalog, BahraWELD offers a wide range
of customized molds for power stations, railways and other unique applications.

Weld Metal
Weld metals are available in the form of powders and tablets. Weld metals are made
from copper and aluminium oxides. The content of metal varies based on the size and
type of the joint required. Ignition/ Starting powder is an explosive which initiates the
combustion process of weld metal.

Tools
• PPEs such as gloves, goggles are mandatory for the BahraWELD process.

• Handle clamps are required for opening & closing and to hold the graphite molds
during the welding process.

• Flint guns or electronic ignition tools are required for initiating the welding process.

• Scraper, Brush and other cleaning tools are needed to clean the molds, conductors
and joints.

51 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Bar to Bar BB1

A mm x mm Weld Metal Mold Handle

20 x 3 45W10 BB1-M4-203 HK4

25 x 3 65W10 BB1-M4-253 HK4

25 x 4 90W10 BB1-M4-254 HK4

25 x 6 150W10 BB1-M4-256 HK4

30 x 2 65W10 BB1-M4-302 HK4

30 x 3 90W10 BB1-M4-303 HK4

30 x 4 115W10 BB1-M4-304 HK4

30 x 5 115W10 BB1-M4-305 HK4

31 x 3 90W10 BB1-M4-313 HK4

31 x 6 150W10 BB1-M4-316 HK4

38 x 3 115W10 BB1-M4-383 HK4

38 x 5 150W10 BB1-M4-385 HK4

38 x 6 200W10 BB1-M4-386 HK4

40 x 3 115W10 BB1-M4-403 HK4

40 x 4 150W10 BB1-M4-404 HK4

40 x 5 150W10 BB1-M4-405 HK4

40 x 6 200W10 BB1-M4-406 HK4

50 x 3 150W10 BB1-M4-503 HK4

50 x 4 200W10 BB1-M4-504 HK4

50 x 5 200W10 BB1-M4-505 HK4

50 x 6 250W10 BB1-M4-506 HK4

EARTHING SYSTEMS
52
 BAHRAWELD
TYPES OF CONNECTIONS

Bar to Bar BB3

A B
Weld Metal Mold Handle
mm x mm mm x mm

20 x 3 20 x 3 65W10 BB3-M4-203203 HK4

25 x 3 25 x 3 65W10 BB3-M4-253253 HK4

25 x 4 25 x 4 90W10 BB3-M4-254254 HK4

25 x 6 25 x 6 150W10 BB3-M4-256256 HK4

30 x 2 30 x 2 65W10 BB3-M4-302302 HK4

30 x 3 30 x 3 90W10 BB3-M4-303303 HK4

30 x 4 30 x 4 115W10 BB3-M4-304304 HK4

30 x 5 30 x 5 115W10 BB3-M4-305305 HK4

31 x 3 31 x 3 115W10 BB3-M4-313313 HK4

31 x 6 31 x 6 200W10 BB3-M4-316316 HK4

38 x 3 38 x 3 115W10 BB3-M4-383383 HK4

38 x 5 38 x 5 150W10 BB3-M4-385385 HK4

38 x 6 38 x 6 200W10 BB3-M4-386386 HK4

40 x 3 40 x 3 115W10 BB3-M4-403403 HK4

40 x 4 40 x 4 150W10 BB3-M4-404404 HK4

40 x 5 40 x 5 150W10 BB3-M4-405405 HK4

40 x 6 40 x 6 200W10 BB3-M4-406406 HK4

50 x 3 50 x 3 200W10 BB3-M4-503503 HK4

50 x 4 50 x 4 200W10 BB3-M4-504504 HK4

50 x 5 50 x 5 200W10 BB3-M4-505505 HK4

50 x 6 50 x 6 250W10 BB3-M4-506506 HK4

53 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Bar to Bar BB7

A
Weld Metal Mold Handle
mm x mm
20 x 3 45W10 BB7-M4-203 HK4

25 x 3 65W10 BB7-M4-253 HK4

25 x 4 90W10 BB7-M4-254 HK4

25 x 6 150W10 BB7-M4-256 HK4

30 x 2 65W10 BB7-M4-302 HK4

30 x 3 65W10 BB7-M4-303 HK4

30 x 4 90W10 BB7-M4-304 HK4

30 x 5 115W10 BB7-M4-305 HK4

31 x 3 65W10 BB7-M4-313 HK4

31 x 6 150W10 BB7-M4-316 HK4

38 x 3 90W10 BB7-M4-383 HK4

38 x 5 150W10 BB7-M4-385 HK4

38 x 6 200W10 BB7-M4-386 HK4

40 x 3 90W10 BB7-M4-403 HK4

40 x 4 115W10 BB7-M4-404 HK4

40 x 5 150W10 BB7-M4-405 HK4

40 x 6 200W10 BB7-M4-406 HK4

50 x 3 150W10 BB7-M5-503 HK5

50 x 4 200W10 BB7-M5-504 HK5

50 x 5 200W10 BB7-M5-505 HK5

50 x 6 250W10 BB7-M5-506 HK5

EARTHING SYSTEMS
54
 BAHRAWELD
TYPES OF CONNECTIONS

Bar to Bar BB14

A B
Weld Metal Mold Handle
mm x mm mm x mm

20 x 3 20 x 3 45W10 BB14-M4-203203 HK4

25 x 3 25 x 3 65W10 BB14-M4-253253 HK4

25 x 4 25 x 4 90W10 BB14-M4-254254 HK4

25 x 6 25 x 6 115W10 BB14-M4-256256 HK4

30 x 2 30 x 2 65W10 BB14-M4-302302 HK4

30 x 3 30 x 3 65W10 BB14-M4-303303 HK4

30 x 4 30 x 4 90W10 BB14-M4-304304 HK4

30 x 5 30 x 5 115W10 BB14-M4-305305 HK4

31 x 3 31 x 3 90W10 BB14-M4-313313 HK4

31 x 6 31 x 6 150W10 BB14-M4-316316 HK4

38 x 3 38 x 3 90W10 BB14-M4-383383 HK4

38 x 5 38 x 5 150W10 BB14-M4-385385 HK4

38 x 6 38 x 6 200W10 BB14-M4-386386 HK4

40 x 3 40 x 3 90W10 BB14-M4-403403 HK4

40 x 4 40 x 4 115W10 BB14-M4-404404 HK4

40 x 5 40 x 5 150W10 BB14-M4-405405 HK4

40 x 6 40 x 6 200W10 BB14-M4-406406 HK4

50 x 3 50 x 3 150W10 BB14-M5-503503 HK5

50 x 4 50 x 4 200W10 BB14-M5-504504 HK5

50 x 5 50 x 5 200W10 BB14-M5-505505 HK5

50 x 6 50 x 6 250W10 BB14-M5-506506 HK5

55 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Bar to Bar BB41

A B
Weld Metal Mold Handle
mm x mm mm x mm

20 x 3 20 x 3 65W10 BB41-M4-203203 HK4

25 x 3 25 x 3 65W10 BB41-M4-253253 HK4

25 x 4 25 x 4 90W10 BB41-M4-254254 HK4

25 x 6 25 x 6 115W10 BB41-M4-256256 HK4

30 x 2 30 x 2 65W10 BB41-M4-302302 HK4

30 x 3 30 x 3 115W10 BB41-M4-303303 HK4

30 x 4 30 x 4 115W10 BB41-M4-304304 HK4

30 x 5 30 x 5 115W10 BB41-M4-305305 HK4

31 x 3 31 x 3 115W10 BB41-M4-313313 HK4

31 x 6 31 x 6 115W10 BB41-M4-316316 HK4

38 x 3 38 x 3 150W10 BB41-M4-383383 HK4

38 x 5 38 x 5 150W10 BB41-M4-385385 HK4

38 x 6 38 x 6 200W10 BB41-M4-386386 HK4

40 x 3 40 x 3 200W10 BB41-M4-403403 HK4

40 x 4 40 x 4 200W10 BB41-M4-404404 HK4

40 x 5 40 x 5 200W10 BB41-M4-405405 HK4

40 x 6 40 x 6 200W10 BB41-M4-406406 HK4

50 x 3 50 x 3 200W10 BB41-M5-503503 HK5

50 x 4 50 x 4 200W10 BB41-M5-504504 HK5

50 x 5 50 x 5 200W10 BB41-M5-505505 HK5

50 x 6 50 x 6 200W10 BB41-M5-506506 HK5

EARTHING SYSTEMS
56
 BAHRAWELD
TYPES OF CONNECTIONS

Bar to Earth Rod BR2 - Part1

A B
C
mm inches Weld Metal Mold Handle
mm x mm
Ø Ø
12.7 1⁄2 “ 20 x 3 90W10 BR2-M4-127203 HK4
12.7 1⁄2 “ 25 x 3 90W10 BR2-M4-127253 HK4
12.7 1⁄2 “ 25 x 4 90W10 BR2-M4-127254 HK4
12.7 1⁄2 “ 30 x 2 90W10 BR2-M4-127302 HK4
12.7 1⁄2 “ 30 x 3 90W10 BR2-M4-127303 HK4
12.7 1⁄2 “ 31 x 3 90W10 BR2-M4-127313 HK4
12.7 1⁄2 “ 38 x 3 90W10 BR2-M4-127383 HK4
12.7 1⁄2 “ 40 x 3 90W10 BR2-M4-127403 HK4
12.7 1⁄2 “ 50 x 3 115W10 BR2-M4-127503 HK4
14.2 5⁄8 “ 20 x 3 90W10 BR2-M4-142203 HK4
14.2 5⁄8 “ 25 x 3 90W10 BR2-M4-142253 HK4
14.2 5⁄8 “ 25 x 4 115W10 BR2-M4-142254 HK4
14.2 5⁄8 “ 25 x 6 150W10 BR2-M4-142256 HK4
14.2 5⁄8 “ 30 x 2 90W10 BR2-M4-142302 HK4
14.2 5⁄8 “ 30 x 3 115W10 BR2-M4-142303 HK4
14.2 5⁄8 “ 30 x 4 150W10 BR2-M4-142304 HK4
14.2 5⁄8 “ 30 x 5 150W10 BR2-M4-142305 HK4
14.2 5⁄8 “ 31 x 3 115W10 BR2-M4-142313 HK4
14.2 5⁄8 “ 31 x 6 150W10 BR2-M4-142316 HK4
14.2 5⁄8 “ 38 x 3 150W10 BR2-M4-142383 HK4
14.2 5⁄8 “ 38 x 5 150W10 BR2-M4-142385 HK4
14.2 5⁄8 “ 38 x 6 200W10 BR2-M4-142386 HK4
14.2 5⁄8 “ 40 x 3 150W10 BR2-M4-142403 HK4
14.2 5⁄8 “ 40 x 4 150W10 BR2-M4-142404 HK4
14.2 5⁄8 “ 40 x 5 150W10 BR2-M4-142405 HK4
14.2 5⁄8 “ 40 x 6 200W10 BR2-M4-142406 HK4
14.2 5⁄8 “ 50 x 3 200W10 BR2-M4-142503 HK4
14.2 5⁄8 “ 50 x 4 200W10 BR2-M4-142504 HK4
14.2 5⁄8 “ 50 x 5 200W10 BR2-M4-142505 HK4
14.2 5⁄8 “ 50 x 6 250W10 BR2-M4-142506 HK4
17.2 3⁄4 “ 20 x 3 150W10 BR2-M4-172203 HK4
17.2 3⁄4 “ 25 x 3 150W10 BR2-M4-172253 HK4
17.2 3⁄4 “ 25 x 4 200W10 BR2-M4-172254 HK4
17.2 3⁄4 “ 25 x 6 200W10 BR2-M4-172256 HK4
17.2 3⁄4 “ 30 x 2 150W10 BR2-M4-172302 HK4
17.2 3⁄4 “ 30 x 3 150W10 BR2-M4-172303 HK4

57 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Bar to Earth Rod BR2 - Part2

A B
C
mm inches Weld Metal Mold Handle
mm x mm
Ø Ø
17.2 3⁄4 “ 30 x 4 250W10 BR2-M4-172304 HK4
17.2 3⁄4 “ 30 x 5 200W10 BR2-M4-172305 HK4
17.2 3⁄4 “ 31 x 3 200W10 BR2-M4-172313 HK4
17.2 3⁄4 “ 31 x 6 250W10 BR2-M4-172316 HK4
17.2 3⁄4 “ 38 x 3 200W10 BR2-M4-172383 HK4
17.2 3⁄4 “ 38 x 5 200W10 BR2-M4-172385 HK4
17.2 3⁄4 “ 38 x 6 250W10 BR2-M4-172386 HK4
17.2 3⁄4 “ 40 x 3 200W10 BR2-M4-172403 HK4
17.2 3⁄4 “ 40 x 4 200W10 BR2-M4-172404 HK4
17.2 3⁄4 “ 40 x 5 200W10 BR2-M4-172405 HK4
17.2 3⁄4 “ 40 x 6 250W10 BR2-M4-172406 HK4
17.2 3⁄4 “ 50 x 3 2 x 150W10 BR2-M5-172503 HK5
17.2 3⁄4 “ 50 x 4 2 x 150W10 BR2-M5-172504 HK5
17.2 3⁄4 “ 50 x 5 2 x 150W10 BR2-M5-172505 HK5
17.2 3⁄4 “ 50 x 6 2 x 150W10 BR2-M5-172506 HK5

Bar to Earth Rod BR7 - Part1

A B
C
mm inches Weld Metal Mold Handle
mm x mm
Ø Ø
12.7 1⁄2 “ 20 x 3 90W10 BR7-M4-127203 HK4
12.7 1⁄2 “ 25 x 3 90W10 BR7-M4-127253 HK4
12.7 1⁄2 “ 25 x 4 90W10 BR7-M4-127254 HK4
12.7 1⁄2 “ 30 x 2 90W10 BR7-M4-127302 HK4
12.7 1⁄2 “ 30 x 3 90W10 BR7-M4-127303 HK4
12.7 1⁄2 “ 31 x 3 90W10 BR7-M4-127313 HK4
12.7 1⁄2 “ 38 x 3 90W10 BR7-M4-127383 HK4
12.7 1⁄2 “ 40 x 3 90W10 BR7-M4-127403 HK4
12.7 1⁄2 “ 50 x 3 115W10 BR7-M4-127503 HK4
12.7 1⁄2 “ 50 x 6 115W10 BR7-M4-127503 HK4
14.2 5⁄8 “ 20 x 3 90W10 BR7-M4-142203 HK4
14.2 5⁄8 “ 25 x 3 90W10 BR7-M4-142253 HK4
14.2 5⁄8 “ 25 x 4 115W10 BR7-M4-142254 HK4
14.2 5⁄8 “ 25 x 6 115W10 BR7-M4-142256 HK4
14.2 5⁄8 “ 30 x 2 115W10 BR7-M4-142302 HK4

EARTHING SYSTEMS
58
 BAHRAWELD
TYPES OF CONNECTIONS

Bar to Earth Rod BR7 - Part2

A B
C
mm inches Weld Metal Mold Handle
mm x mm
Ø Ø
14.2 5⁄8 “ 30 x 3 115W10 BR7-M4-142303 HK4
14.2 5⁄8 “ 30 x 4 150W10 BR7-M4-142304 HK4
14.2 5⁄8 “ 30 x 5 150W10 BR7-M4-142305 HK4
14.2 5⁄8 “ 31 x 3 115W10 BR7-M4-142313 HK4
14.2 5⁄8 “ 31 x 6 150W10 BR7-M4-142316 HK4
14.2 5⁄8 “ 38 x 3 1115W10 BR7-M4-142383 HK4
14.2 5⁄8 “ 38 x 5 150W10 BR7-M4-142385 HK4
14.2 5⁄8 “ 38 x 6 200W10 BR7-M4-142386 HK4
14.2 5⁄8 “ 40 x 3 115W10 BR7-M4-142403 HK4
14.2 5⁄8 “ 40 x 4 150W10 BR7-M4-142404 HK4
14.2 5⁄8 “ 40 x 5 150W10 BR7-M4-142405 HK4
14.2 5⁄8 “ 40 x 6 200W10 BR7-M4-142406 HK4
14.2 5⁄8 “ 50 x 3 150W10 BR7-M4-142503 HK4
14.2 5⁄8 “ 50 x 4 200W10 BR7-M4-142504 HK4
14.2 5⁄8 “ 50 x 5 200W10 BR7-M4-142505 HK4
14.2 5⁄8 “ 50 x 6 200W10 BR7-M4-142506 HK4
17.2 3⁄4 “ 20 x 3 115W10 BR7-M4-172203 HK4
17.2 3⁄4 “ 25 x 3 150W10 BR7-M4-172253 HK4
17.2 3⁄4 “ 25 x 4 150W10 BR7-M4-172254 HK4
17.2 3⁄4 “ 25 x 6 200W10 BR7-M4-172256 HK4
17.2 3⁄4 “ 30 x 2 150W10 BR7-M4-172302 HK4
17.2 3⁄4 “ 30 x 3 150W10 BR7-M4-172303 HK4
17.2 3⁄4 “ 30 x 4 250W10 BR7-M4-172304 HK4
17.2 3⁄4 “ 30 x 5 200W10 BR7-M4-172305 HK4
17.2 3⁄4 “ 31 x 3 200W10 BR7-M4-172313 HK4
17.2 3⁄4 “ 31 x 6 200W10 BR7-M4-172316 HK4
17.2 3⁄4 “ 38 x 3 200W10 BR7-M4-172383 HK4
17.2 3⁄4 “ 38 x 5 200W10 BR7-M4-172385 HK4
17.2 3⁄4 “ 38 x 6 250W10 BR7-M4-172386 HK4
17.2 3⁄4 “ 40 x 3 200W10 BR7-M4-172403 HK4
17.2 3⁄4 “ 40 x 4 200W10 BR7-M4-172404 HK4
17.2 3⁄4 “ 40 x 5 200W10 BR7-M4-172405 HK4
17.2 3⁄4 “ 40 x 6 250W10 BR7-M4-172406 HK4
17.2 3⁄4 “ 50 x 3 250W10 BR7-M4-172503 HK5
17.2 3⁄4 “ 50 x 4 250W10 BR7-M4-172504 HK5
17.2 3⁄4 “ 50 x 5 2 x 150W10 BR7-M4-172505 HK5
17.2 3⁄4 “ 50 x 6 2 x 150W10 BR7-M4-172506 HK5

59 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Bar to Steel Surface BS1

A
Weld Metal Mold Handle
mm x mm

20 x 3 65W10 BS1-M4-203 HK4

25 x 3 90W10 BS1-M4-253 HK4

25 x 4 90W10 BS1-M4-254 HK4

25 x 6 150W10 BS1-M4-256 HK4

30 x 2 90W10 BS1-M4-302 HK4

30 x 3 90W10 BS1-M4-303 HK4

30 x 4 115W10 BS1-M4-304 HK4

30 x 5 150W10 BS1-M4-305 HK4

31 x 3 90W10 BS1-M4-313 HK4

31 x 6 200W10 BS1-M4-316 HK4

38 x 3 150W10 BS1-M4-383 HK4

38 x 5 200W10 BS1-M4-385 HK4

38 x 6 250W10 BS1-M4-386 HK4

40 x 3 150W10 BS1-M4-403 HK4

40 x 4 200W10 BS1-M4-404 HK4

40 x 5 200W10 BS1-M4-405 HK4

40 x 6 250W10 BS1-M4-406 HK4

50 x 3 200W10 BS1-M4-503 HK4

50 x 4 250W10 BS1-M4-504 HK4

50 x 5 250W10 BS1-M4-505 HK4

50 x 6 2 x 150W10 BS1-M5-506 HK5

EARTHING SYSTEMS
60
 BAHRAWELD
TYPES OF CONNECTIONS

Bar to Steel Surface BS2

A
Weld Metal Mold Handle
mm x mm

20 x 3 90W10 BS2-M4-203 HK4

25 x 3 90W10 BS2-M4-253 HK4

25 x 4 90W10 BS2-M4-254 HK4

25 x 6 150W10 BS2-M4-256 HK4

30 x 2 115W10 BS2-M4-302 HK4

30 x 3 115W10 BS2-M4-303 HK4

30 x 4 150W10 BS2-M4-304 HK4

30 x 5 200W10 BS2-M4-305 HK4

31 x 3 115W10 BS2-M4-313 HK4

31 x 6 200W10 BS2-M4-316 HK4

38 x 3 150W10 BS2-M4-383 HK4

38 x 5 200W10 BS2-M4-385 HK4

38 x 6 200W10 BS2-M4-386 HK4

40 x 3 115W10 BS2-M4-403 HK4

40 x 4 200W10 BS2-M4-404 HK4

40 x 5 200W10 BS2-M4-405 HK4

40 x 6 250W10 BS2-M4-406 HK4

50 x 3 200W10 BS2-M4-503 HK4

50 x 4 2 x 150W10 BS2-M5-504 HK5

50 x 5 2 x 150W10 BS2-M5-505 HK5

50 x 6 2 x 150W10 BS2-M5-506 HK5

61 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Bar to Steel Surface BS3

A
Weld Metal Mold Handle
mm x mm

20 x 3 65W10 BS1-M4-203 HK4

25 x 3 90W10 BS3-M4-253 HK4

25 x 4 115W10 BS3-M4-254 HK4

25 x 6 115W10 BS3-M4-256 HK4

30 x 2 150W10 BS3-M4-302 HK4

30 x 3 115W10 BS3-M4-303 HK4

30 x 4 115W10 BS3-M4-304 HK4

30 x 5 150W10 BS3-M4-305 HK4

31 x 3 115W10 BS3-M4-313 HK4

31 x 6 200W10 BS3-M4-316 HK4

38 x 3 150W10 BS3-M4-383 HK4

38 x 5 200W10 BS3-M4-385 HK4

38 x 6 250W10 BS3-M4-386 HK4

40 x 3 150W10 BS3-M4-403 HK4

40 x 4 200W10 BS3-M4-404 HK4

40 x 5 250W10 BS3-M4-405 HK4

40 x 6 250W10 BS3-M4-406 HK4

50 x 3 250W10 BS3-M4-503 HK4

50 x 4 250W10 BS3-M4-504 HK4

50 x 5 250W10 BS3-M4-505 HK4

50 x 6 250W10 BS3-M4-506 HK4

EARTHING SYSTEMS
62
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Bar CB1

A B
Weld Metal Mold Handle
mm2 mm x mm

16* 20 x 3 45W10 CB1-M4-16203 HK4

16* 25 x 3 45W10 CB1-M4-16253 HK4
25 20 x 3 32W10 CB1-M4-25203 HK4
25 25 x 3 45W10 CB1-M4-25253 HK4
35 20 x 3 45W10 CB1-M4-35203 HK4
35 25 x 3 45W10 CB1-M4-35253 HK4
50 20 x 3 45W10 CB1-M4-50203 HK4
50 25 x 3 65W10 CB1-M4-50253 HK4
8 mm Ø 20 x 3 45W10 CB1-M4-8SC203 HK4
8 mm Ø 25 x 3 65W10 CB1-M4-8SC253 HK4
70 25 x 3 65W10 CB1-M4-70253 HK4
70 25 x 4 65W10 CB1-M4-70254 HK4
70 25 x 6 65W10 CB1-M4-70256 HK4
10 mm Ø 25 x 3 65W10 CB1-M4-10SC253 HK4
10 mm Ø 25 x 4 65W10 CB1-M4-10SC254 HK4
10 mm Ø 25 x 6 65W10 CB1-M4-10SC256 HK4
95 25 x 4 90W10 CB1-M4-95253 HK4
95 25 x 3 90W10 CB1-M4-95256 HK4
120 25 x 3 90W10 CB1-M4-120253 HK4
120 30 x 5 115W10 CB1-M4-120305 HK4
150 25 x 3 115W10 CB1-M4-150253 HK4
150 30 x 5 115W10 CB1-M4-150305 HK4
150 40 x 5 150W10 CB1-M4-150405 HK4
185 31 x 6 150W10 CB1-M4-185316 HK4
185 40 x 5 150W10 CB1-M4-185405 HK4
185 50 x 5 200W10 CB1-M5-240505 HK5
240 50 x 5 200W10 CB1-M5-240505 HK5
240 50 x 6 2 x 150W10 CB1-M5-240506 HK5
300 50 x 6 2 x 150W10 CB1-M5-300506 HK5

*-1 x S103

63 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Bar CB4

A B
Weld Metal Mold Handle
mm2 mm x mm

16* 20 x 3 45W10 CB4-M4-16203 HK4

16* 25 x 3 45W10 CB4-M4-16253 HK4
25 20 x 3 45W10 CB4-M4-25203 HK4
25 25 x 3 45W10 CB4-M4-25253 HK4
35 20 x 3 45W10 CB4-M4-35203 HK4
35 25 x 3 45W10 CB4-M4-35253 HK4
50 20 x 3 45W10 CB4-M4-50203 HK4
50 25 x 3 45W10 CB4-M4-50253 HK4
8 mm Ø 20 x 3 45W10 CB4-M4-8SC203 HK4
8 mm Ø 25 x 3 45W10 CB4-M4-8SC253 HK4
70 25 x 3 65W10 CB4-M4-70253 HK4
70 25 x 4 65W10 CB4-M4-70254 HK4
70 25 x 6 90W10 CB4-M4-70256 HK4
10 mm Ø 25 x 3 65W10 CB4-M4-10SC253 HK4
10 mm Ø 25 x 4 65W10 CB4-M4-10SC254 HK4
10 mm Ø 25 x 6 90W10 CB4-M4-10SC256 HK4
95 25 x 4 90W10 CB4-M4-95254 HK4
95 25 x 6 115W10 CB4-M4-95256 HK4
120 25 x 6 115W10 CB4-M4-120256 HK4
120 30 x 5 115W10 CB4-M4-120305 HK4
150 25 x 6 115W10 CB4-M4-150256 HK4
150 30 x 5 115W10 CB4-M4-150305 HK4
150 40 x 5 115W10 CB4-M4-150405 HK4
185 31 x 6 150W10 CB4-M4-185316 HK4
185 40 x 5 150W10 CB4-M4-185405 HK4
185 50 x 5 150W10 CB4-M4-240505 HK4
240 50 x 5 200W10 CB4-M4-240505 HK4
240 50 x 6 250W10 CB4-M4-240506 HK4
300 50 x 6 2 x 150W10 CB4-M5-300506 HK5

EARTHING SYSTEMS
64
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Bar CB5

A B
Weld Metal Mold Handle
mm2 mm x mm

16* 20 x 3 45W10 CB5-M4-16203 HK4

16* 25 x 3 65W10 CB5-M4-16253 HK4
25 20 x 3 45W10 CB5-M4-25203 HK4
25 25 x 3 65W10 CB5-M4-25253 HK4
35 20 x 3 45W10 CB5-M4-35203 HK4
35 25 x 3 65W10 CB5-M4-35253 HK4
50 20 x 3 65W10 CB5-M4-50203 HK4
50 25 x 3 65W10 CB5-M4-50253 HK4
8 mm Ø 20 x 3 65W10 CB5-M4-8SC203 HK4
8 mm Ø 25 x 3 65W10 CB5-M4-8SC253 HK4
70 25 x 3 90W10 CB5-M4-70253 HK4
70 25 x 4 115W10 CB5-M4-70254 HK4
70 25 x 6 115W10 CB5-M4-70256 HK4
10 mm Ø 25 x 3 115W10 CB5-M4-10SC253 HK4
10 mm Ø 25 x 4 115W10 CB5-M4-10SC254 HK4
10 mm Ø 25 x 6 150W10 CB5-M4-10SC256 HK4
95 25 x 4 150W10 CB5-M4-95254 HK4
95 25 x 6 150W10 CB5-M4-95256 HK4
120 25 x 6 150W10 CB5-M4-120256 HK4
120 30 x 5 200W10 CB5-M4-120305 HK4
150 25 x 6 200W10 CB5-M4-150256 HK4
150 30 x 5 200W10 CB5-M4-150305 HK4
150 40 x 5 250W10 CB5-M4-150405 HK4
185 31 x 6 250W10 CB5-M4-185316 HK4
185 40 x 5 250W10 CB5-M4-185405 HK4
185 50 x 5 2 x 150W10 CB5-M5-240505 HK5
240 50 x 5 2 x 150W10 CB5-M5-240505 HK5
240 50 x 6 2 X 200W10 CB5-M5-240506 HK5
300 50 x 6 2 x 250W10 CB5-M5-300506 HK5

*-2 x S103

65 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Cable CC1

A
Weld Metal Mold Handle
mm 2

16* 32W10 CC1-M4-16 HK4

25 32W10 CC1-M4-25 HK4

35 32W10 CC1-M4-35 HK4

50 45W10 CC1-M4-50 HK4

8 mm Ø 45W10 CC1-M4-85C HK4

70 65W10 CC1-M4-70 HK4

10 mm Ø 65W10 CC1-M4-10SC HK4

95 90W10 CC1-M4-95 HK4

120 115W10 CC1-M4-120 HK4

150 115W10 CC1-M4-150 HK4

185 150W10 CC1-M4-185 HK4

240 200W10 CC1-M4-240 HK4

300 250W10 CC1-M4-300 HK4

400 2 x 150W10 CC1-M5-400 HK5

*-2 x S103

EARTHING SYSTEMS
66
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Cable CC2

A B
Weld Metal Mold Handle
mm 2 mm 2
16* 16* 45W10 CC2-M4-1616 HK4
25 25 45W10 CC2-M4-2525 HK4
35 35 45W10 CC2-M4-3535 HK4
35 25 45W10 CC2-M4-3525 HK4
8 mm Ø 8 mm Ø 65W10 CC2-M4-88SC HK4
50 50 90W10 CC2-M4-5050 HK4
50 35 65W10 CC2-M4-5035 HK4
50 25 65W10 CC2-M4-5025 HK4
10 mm Ø 10 mm Ø 90W10 CC2-M4-1010SC HK4
70 70 90W10 CC2-M4-7070 HK4
70 50 90W10 CC2-M4-7050 HK4
70 35 65W10 CC2-M4-7535 HK4
70 25 65W10 CC2-M4-7025 HK4
95 95 115W10 CC2-M4-9595 HK4
95 70 90W10 CC2-M4-9570 HK4
95 50 90W10 CC2-M4-9550 HK4
95 35 90W10 CC2-M4-9535 HK4
120 120 150W10 CC2-M4-120120 HK4
120 95 150W10 CC2-M4-12095 HK4
120 70 90W10 CC2-M4-12070 HK4
120 50 90W10 CC2-M4-12050 HK4
150 150 200W10 CC2-M4-150150 HK4
150 120 150W10 CC2-M4-150120 HK4
150 95 150W10 CC2-M4-15095 HK4
150 70 90W10 CC2-M4-15070 HK4
185 185 200W10 CC2-M4-185185 HK4
185 150 200W10 CC2-M4-185150 HK4
185 120 200W10 CC2-M4-185120 HK4
185 95 150W10 CC2-M4-18595 HK4
240 240 2 x 150W10 CC2-M4-240240 HK4
240 185 200W10 CC2-M4-240185 HK4
240 150 200W10 CC2-M4-240150 HK4
240 120 200W10 CC2-M4-240120 HK4
300 300 2 x 200W10 CC2-M5-300300 HK5
300 240 2 x 200W10 CC2-M5-300240 HK5
300 185 250W10 CC2-M4-300185 HK4
*-3 x S103

67 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Cable CC4

A B
Weld Metal Mold Handle
mm 2 mm 2
16* 16* 65W10 CC4-M4-1616 HK4
25 25 45W10 CC4-M4-2525 HK4
35 35 65W10 CC4-M4-3535 HK4
35 25 65W10 CC4-M4-3525 HK4
8 mm Ø 8 mm Ø 90W10 CC4-M4-88SC HK4
50 50 90W10 CC4-M4-5050 HK4
50 35 90W10 CC4-M4-5035 HK4
50 25 90W10 CC4-M4-5025 HK4
10 mm Ø 10 mm Ø 115W10 CC4-M4-1010SC HK4
70 70 115W10 CC4-M4-7070 HK4
70 50 115W10 CC4-M4-7050 HK4
70 35 115W10 CC4-M4-7535 HK4
70 25 115W10 CC4-M4-7025 HK4
95 95 150W10 CC4-M4-9595 HK4
95 70 150W10 CC4-M4-9570 HK4
95 50 115W10 CC4-M4-9550 HK4
95 35 115W10 CC4-M4-9535 HK4
120 120 200W10 CC4-M4-120120 HK4
120 95 200W10 CC4-M4-12095 HK4
120 70 150W10 CC4-M4-12070 HK4
120 50 150W10 CC4-M4-12050 HK4
150 150 250W10 CC4-M4-150150 HK4
150 120 250W10 CC4-M4-150120 HK4
150 95 200W10 CC4-M4-15095 HK4
150 70 150W10 CC4-M4-15070 HK4
185 185 2 x 150W10 CC4-M4-185185 HK4
185 150 250W10 CC4-M4-185150 HK4
185 120 250W10 CC4-M4-185120 HK4
185 95 200W10 CC4-M4-18595 HK4
185 70 200W10 CC4-M4-18570 HK4
240 240 2 x 250W10 CC4-M5-240240 HK5
240 185 2 x 200W10 CC4-M5-240185 HK5
240 150 2 x 200W10 CC4-M5-240150 HK5
240 120 2 x 150W10 CC4-M5-240120 HK5

EARTHING SYSTEMS
68
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Cable CC6

A B
Weld Metal Mold Handle
mm 2 mm 2
16* 16* 65W10 CC6-M4-1616 HK4

25 25 45W10 CC6-M4-2525 HK4

35 35 65W10 CC6-M4-3535 HK4

35 25 65W10 CC6-M4-3525 HK4

50 50 90W10 CC6-M4-5050 HK4

50 35 65W10 CC6-M4-5035 HK4

50 25 65W10 CC6-M4-5025 HK4

70 70 115W10 CC6-M4-7070 HK4

70 50 115W10 CC6-M4-7050 HK4

70 35 90W10 CC6-M4-7535 HK4

70 25 90W10 CC6-M4-7025 HK4

95 95 150W10 CC6-M4-9595 HK4

95 70 115W10 CC6-M4-9570 HK4

95 50 115W10 CC6-M4-9550 HK4

95 35 115W10 CC6-M4-9535 HK4

120 120 200W10 CC6-M4-120120 HK4

120 95 200W10 CC6-M4-12095 HK4

120 70 150W10 CC6-M4-12070 HK4

120 50 115W10 CC6-M4-12050 HK4

69 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Cable CC7

A B
Weld Metal Mold Handle
mm 2 mm 2
16* 16* 65W10 CC7-M4-1616 HK4
25 25 45W10 CC7-M4-2525 HK4
35 35 65W10 CC7-M4-3535 HK4
35 25 65W10 CC7-M4-3525 HK4
8 mm Ø 8 mm Ø 90W10 CC7-M4-88SC HK4
50 50 90W10 CC7-M4-5050 HK4
50 35 90W10 CC7-M4-5035 HK4
50 25 65W10 CC7-M4-5025 HK4
10 mm Ø 10 mm Ø 115W10 CC7-M4-1010SC HK4
70 70 115W10 CC7-M4-7070 HK4
70 50 115W10 CC7-M4-7050 HK4
70 35 90W10 CC7-M4-7535 HK4
70 25 90W10 CC7-M4-7025 HK4
95 95 150W10 CC7-M4-9595 HK4
95 70 115W10 CC7-M4-9570 HK4
95 50 115W10 CC7-M4-9550 HK4
95 35 115W10 CC7-M4-9535 HK4
120 120 200W10 CC7-M4-120120 HK4
120 95 200W10 CC7-M4-12095 HK4
120 70 150W10 CC7-M4-12070 HK4
120 50 150W10 CC7-M4-12050 HK4
150 150 2 x 150W10 CC7-M5-150150 HK5
150 120 250W10 CC7-M4-150120 HK4
150 95 200W10 CC7-M4-15095 HK4
150 70 150W10 CC7-M4-15070 HK4
185 185 2 x 150W10 CC7-M5-185185 HK5
185 150 2 x 150W10 CC7-M5-185150 HK5
185 120 250W10 CC7-M4-185120 HK4
185 95 200W10 CC7-M4-18595 HK4
240 240 2 x 200W10 CC7-M5-240240 HK5
240 185 2 x 200W10 CC7-M5-240185 HK5
240 150 2 x 150W10 CC7-M5-240150 HK5
240 120 250W10 CC7-M4-240120 HK4
300 300 2 x 250W10 CC7-M5-300300 HK5
300 240 2 x 250W10 CC7-M5-300240 HK5
300 185 2 x 200W10 CC7-M5-300185 HK5
300 150 2 x 150W10 CC7-M5-300150 HK5

EARTHING SYSTEMS
70
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Cable CC11

A B
Weld Metal Mold Handle
mm 2 mm 2
50 50 150W10 CC11-M7-5050 HK7
70 70 200W10 CC11-M7-7070 HK7
95 95 250W10 CC11-M7-9595 HK7
120 120 2 x 150W10 CC11-M7-120120 HK7
150 150 2 x 200W10 CC11-M8-150150 HK8
185 185 2 x 250W10 CC11-M8-185185 HK8
240 240 2 x 200W10 CC11-M8-240240 HK8
8 mm Ø 8 mm Ø 150W10 CC11-M7-88SC HK7
10 mm Ø 10 mm Ø 150W10 CC11-M7-1010SC HK7

Cable to Cable CC14

A B
Weld Metal Mold Handle
mm 2 mm 2
16* 16* 65W10 CC14-M4-1616 HK4
25 25 45W10 CC14-M4-2525 HK4
35 35 65W10 CC14-M4-3535 HK4
35 25 65W10 CC14-M4-3525 HK4
8 mm Ø 8 mm Ø 90W10 CC14-M4-88SC HK4
50 50 90W10 CC14-M4-5050 HK4
50 35 90W10 CC14-M4-5035 HK4
50 25 90W10 CC14-M4-5025 HK4
10 mm Ø 10 mm Ø 115W10 CC14-M4-1010SC HK4
70 70 115W10 CC14-M4-7070 HK4
70 50 115W10 CC14-M4-7050 HK4
70 35 90W10 CC14-M4-7535 HK4
70 25 90W10 CC14-M4-7025 HK4
95 95 150W10 CC14-M4-9595 HK4
95 70 150W10 CC14-M4-9570 HK4
95 50 150W10 CC14-M4-9550 HK4
95 35 115W10 CC14-M4-9535 HK4
120 120 200W10 CC14-M4-120120 HK4
120 95 200W10 CC14-M4-12095 HK4
120 70 200W10 CC14-M4-12070 HK4
120 50 150W10 CC14-M4-12050 HK4

71 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Earth Rod CR1

A B
C
mm inches Weld Metal Mold Handle
mm2
Ø Ø
12.7 1⁄2 “ 16* 65W10 CR1-M4-12716 HK4
12.7 1⁄2 “ 25 65W10 CR1-M4-12725 HK4
12.7 1⁄2 “ 35 65W10 CR1-M4-12735 HK4
12.7 1⁄2 “ 50 65W10 CR1-M4-12750 HK4
12.7 1⁄2 “ 8 mm Ø 65W10 CR1-M4-1278SC HK4
12.7 1⁄2 “ 70 90W10 CR1-M4-12770 HK4
12.7 1⁄2 “ 95 90W10 CR1-M4-12795 HK4
12.7 1⁄2 “ 120 90W10 CR1-M4-127120 HK4
14.2 5⁄8 “ 16* 65W10 CR1-M4-14216 HK4
14.2 5⁄8 “ 25 65W10 CR1-M4-14225 HK4
14.2 5⁄8 “ 35 65W10 CR1-M4-14235 HK4
14.2 5⁄8 “ 50 90W10 CR1-M4-14250 HK4
14.2 5⁄8 “ 8 mm Ø 90W10 CR1-M4-1428SC HK4
14.2 5⁄8 “ 70 90W10 CR1-M4-14270 HK4
14.2 5⁄8 “ 95 90W10 CR1-M4-14295 HK4
14.2 5⁄8 “ 120 90W10 CR1-M4-142120 HK4
14.2 5⁄8 “ 150 115W10 CR1-M4-142150 HK4
14.2 5⁄8 “ 185 115W10 CR1-M4-142185 HK4
14.2 5⁄8 “ 240 150W10 CR1-M4-142240 HK4
17.2 3⁄4 “ 16* 65W10 CR1-M4-17216 HK4
17.2 3⁄4 “ 25 65W10 CR1-M4-17225 HK4
17.2 3⁄4 “ 35 65W10 CR1-M4-17235 HK4
17.2 3⁄4 “ 50 90W10 CR1-M4-17250 HK4
17.2 3⁄4 “ 8 mm Ø 90W10 CR1-M4-1728SC HK4
17.2 3⁄4 “ 70 90W10 CR1-M4-17270 HK4
17.2 3⁄4 “ 95 90W10 CR1-M4-17295 HK4
17.2 3⁄4 “ 120 90W10 CR1-M4-172120 HK4
17.2 3⁄4 “ 150 115W10 CR1-M4-172150 HK4
17.2 3⁄4 “ 185 115W10 CR1-M4-172185 HK4
17.2 3⁄4 “ 240 150W10 CR1-M4-172240 HK4
17.2 3⁄4 “ 300 200W10 CR1-M4-172300 HK4

EARTHING SYSTEMS
72
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Earth Rod CR2

A B
C
mm inches Weld Metal Mold Handle
mm2
Ø Ø
12.7 1⁄2 “ 16* 90W10 CR2-M4-12716 HK4
12.7 1⁄2 “ 25 90W10 CR2-M4-12725 HK4
12.7 1⁄2 “ 35 90W10 CR2-M4-12735 HK4
12.7 1⁄2 “ 50 90W10 CR2-M4-12750 HK4
12.7 1⁄2 “ 8 mm Ø 90W10 CR2-M4-1278SC HK4
12.7 1⁄2 “ 70 90W10 CR2-M4-12770 HK4
12.7 1⁄2 “ 95 115W10 CR2-M4-12795 HK4
12.7 1⁄2 “ 120 150W10 CR2-M4-127120 HK4
14.2 5⁄8 “ 16* 90W10 CR2-M4-14216 HK4
14.2 5⁄8 “ 25 90W10 CR2-M4-14225 HK4
14.2 5⁄8 “ 35 90W10 CR2-M4-14235 HK4
14.2 5⁄8 “ 50 90W10 CR2-M4-14250 HK4
14.2 5⁄8 “ 8 mm Ø 90W10 CR2-M4-1428SC HK4
14.2 5⁄8 “ 70 115W10 CR2-M4-14270 HK4
14.2 5⁄8 “ 95 115W10 CR2-M4-14295 HK4
14.2 5⁄8 “ 120 150W10 CR2-M4-142120 HK4
14.2 5⁄8 “ 150 200W10 CR2-M4-142150 HK4
14.2 5⁄8 “ 185 200W10 CR2-M4-142185 HK4
14.2 5⁄8 “ 240 250W10 CR2-M4-142240 HK4
17.2 3⁄4 “ 16* 90W10 CR2-M4-17216 HK4
17.2 3⁄4 “ 25 90W10 CR2-M4-17225 HK4
17.2 3⁄4 “ 35 90W10 CR2-M4-17235 HK4
17.2 3⁄4 “ 50 115W10 CR2-M4-17250 HK4
17.2 3⁄4 “ 8 mm Ø 115W10 CR2-M4-1728SC HK4
17.2 3⁄4 “ 70 115W10 CR2-M4-17270 HK4
17.2 3⁄4 “ 95 115W10 CR2-M4-17295 HK4
17.2 3⁄4 “ 120 150W10 CR2-M4-172120 HK4
17.2 3⁄4 “ 150 200W10 CR2-M4-172150 HK4
17.2 3⁄4 “ 185 200W10 CR2-M4-172185 HK4
17.2 3⁄4 “ 240 250W10 CR2-M4-172240 HK4
17.2 3⁄4 “ 300 2 x 150W10 CR2-M5-172300 HK5

73 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Earth Rod CR3

A B
C
mm inches Weld Metal Mold Handle
mm2
Ø Ø
12.7 1⁄2 “ 16* 90W10 CR3-M9-12716 HK4
12.7 1⁄2 “ 25 90W10 CR3-M9-12725 HK4
12.7 1⁄2 “ 35 90W10 CR3-M9-12735 HK4
12.7 1⁄2 “ 50 115W10 CR3-M9-12750 HK4
12.7 1⁄2 “ 8 mm Ø 115W10 CR3-M9-1278SC HK4
12.7 1⁄2 “ 70 115W10 CR3-M9-12770 HK4
12.7 1⁄2 “ 95 115W10 CR3-M9-12795 HK4
12.7 1⁄2 “ 120 150W10 CR3-M9-127120 HK4
14.2 5⁄8 “ 16* 90W10 CR3-M9-14216 HK4
14.2 5⁄8 “ 25 90W10 CR3-M9-14225 HK4
14.2 5⁄8 “ 35 90W10 CR3-M9-14235 HK4
14.2 5⁄8 “ 50 115W10 CR3-M9-14250 HK4
14.2 5⁄8 “ 8 mm Ø 115W10 CR3-M9-1428SC HK4
14.2 5⁄8 “ 70 115W10 CR3-M9-14270 HK4
14.2 5⁄8 “ 95 115W10 CR3-M9-14295 HK4
14.2 5⁄8 “ 120 150W10 CR3-M9-142120 HK4
14.2 5⁄8 “ 150 150W10 CR3-M9-142150 HK4
14.2 5⁄8 “ 185 200W10 CR3-M9-142185 HK4
14.2 5⁄8 “ 240 2 x 200W10 CR3-M9-142240 HK4
17.2 3⁄4 “ 16* 90W10 CR3-M9-17216 HK4
17.2 3⁄4 “ 25 90W10 CR3-M9-17225 HK4
17.2 3⁄4 “ 35 90W10 CR3-M9-17235 HK4
17.2 3⁄4 “ 50 115W10 CR3-M9-17250 HK4
17.2 3⁄4 “ 8 mm Ø 115W10 CR3-M9-1728SC HK4
17.2 3⁄4 “ 70 150W10 CR3-M9-17270 HK4
17.2 3⁄4 “ 95 150W10 CR3-M9-17295 HK4
17.2 3⁄4 “ 120 200W10 CR3-M9-172120 HK4
17.2 3⁄4 “ 150 250W10 CR3-M9-172150 HK4
17.2 3⁄4 “ 185 2 x 200W10 CR3-M10-172185 HK5
17.2 3⁄4 “ 240 2 x 250W10 CR3-M10-172240 HK5
17.2 3⁄4 “ 300 3x 300W10 CR3-M10-172300 HK5

*-2 x S103

EARTHING SYSTEMS
74
 BAHRAWELD
TYPES OF CONNECTIONS

Frame:
Frames come addition into the process to handle clamp while using three mold parts.

Part No Description
HKF4 Frame for use with Handle Clamp HK4
HKF5 Frame for use with Handle Clamp HK5

75 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Earth Rod CR17

A B
C
mm inches Weld Metal Mold Handle
mm2
Ø Ø
12.7 1⁄2 “ 16* 90W10 CR17-M4-12716 HK4
12.7 1⁄2 “ 25 90W10 CR17-M4-12725 HK4
12.7 1⁄2 “ 35 90W10 CR17-M4-12735 HK4
12.7 1⁄2 “ 50 115W10 CR17-M4-12750 HK4
12.7 1⁄2 “ 8 mm Ø 115W10 CR17-M4-1278SC HK4
12.7 1⁄2 “ 70 150W10 CR17-M4-12770 HK4
12.7 1⁄2 “ 95 200W10 CR17-M4-12795 HK4
12.7 1⁄2 “ 120 250W10 CR17-M4-127120 HK4
14.2 5⁄8 “ 16* 90W10 CR17-M4-14216 HK4
14.2 5⁄8 “ 25 90W10 CR17-M4-14225 HK4
14.2 5⁄8 “ 35 90W10 CR17-M4-14235 HK4
14.2 5⁄8 “ 50 115W10 CR17-M4-14250 HK4
14.2 5⁄8 “ 8 mm Ø 115W10 CR17-M4-1428SC HK4
14.2 5⁄8 “ 70 200W10 CR17-M4-14270 HK4
14.2 5⁄8 “ 95 250W10 CR17-M4-14295 HK4
14.2 5⁄8 “ 120 250W10 CR17-M4-142120 HK4
14.2 5⁄8 “ 150 250W10 CR17-M4-142150 HK4
14.2 5⁄8 “ 185 2 x 150W10 CR17-M4-142185 HK4
14.2 5⁄8 “ 240 2 x 200W10 CR17-M4-142240 HK4
17.2 3⁄4 “ 16* 115W10 CR17-M4-17216 HK4
17.2 3⁄4 “ 25 115W10 CR17-M4-17225 HK4
17.2 3⁄4 “ 35 115W10 CR17-M4-17235 HK4
17.2 3⁄4 “ 50 150W10 CR17-M4-17250 HK4
17.2 3⁄4 “ 8 mm Ø 150W10 CR17-M4-1728SC HK4
17.2 3⁄4 “ 70 200W10 CR17-M4-17270 HK4
17.2 3⁄4 “ 95 250W10 CR17-M4-17295 HK4
17.2 3⁄4 “ 120 250W10 CR17-M4-172120 HK4
17.2 3⁄4 “ 150 2 x 150W10 CR17-M4-172150 HK4
17.2 3⁄4 “ 185 2 x 150W10 CR17-M4-172185 HK4
17.2 3⁄4 “ 240 2 x 200W10 CR17-M4-172240 HK4
17.2 3⁄4 “ 300 2 x 250W10 CR17-M5-172300 HK5

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76
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Earth Rod CR24

A B
C
mm inches Weld Metal Mold Handle
mm2
Ø Ø
12.7 1⁄2 “ 16* 90W10 CR24-M4-12716 HK4
12.7 1⁄2 “ 25 90W10 CR24-M4-12725 HK4
12.7 1⁄2 “ 35 90W10 CR24-M4-12735 HK4
12.7 1⁄2 “ 50 115W10 CR24-M4-12750 HK4
12.7 1⁄2 “ 8 mm Ø 115W10 CR24-M4-1278SC HK4
12.7 1⁄2 “ 70 150W10 CR24-M4-12770 HK4
12.7 1⁄2 “ 95 200W10 CR24-M4-12795 HK4
12.7 1⁄2 “ 120 250W10 CR24-M4-127120 HK4
14.2 5⁄8 “ 16* 115W10 CR24-M4-14216 HK4
14.2 5⁄8 “ 25 115W10 CR24-M4-14225 HK4
14.2 5⁄8 “ 35 115W10 CR24-M4-14235 HK4
14.2 5⁄8 “ 50 200W10 CR24-M4-14250 HK4
14.2 5⁄8 “ 8 mm Ø 200W10 CR24-M4-1428SC HK4
14.2 5⁄8 “ 70 250W10 CR24-M4-14270 HK4
14.2 5⁄8 “ 95 250W10 CR24-M4-14295 HK4
14.2 5⁄8 “ 120 2 x 150W10 CR24-M4-142120 HK4
14.2 5⁄8 “ 150 2 x 150W10 CR24-M4-142150 HK4
14.2 5⁄8 “ 185 2 x 200W10 CR24-M4-142185 HK4
14.2 5⁄8 “ 240 2 x 200W10 CR24-M4-142240 HK4
17.2 3⁄4 “ 16* 115W10 CR24-M4-17216 HK4
17.2 3⁄4 “ 25 115W10 CR24-M4-17225 HK4
17.2 3⁄4 “ 35 115W10 CR24-M4-17235 HK4
17.2 3⁄4 “ 50 250W10 CR24-M4-17250 HK4
17.2 3⁄4 “ 8 mm Ø 250W10 CR24-M4-1728SC HK4
17.2 3⁄4 “ 70 2 x 150W10 CR24-M4-17270 HK4
17.2 3⁄4 “ 95 2 x 150W10 CR24-M4-17295 HK4
17.2 3⁄4 “ 120 2 x 150W10 CR24-M4-172120 HK4
17.2 3⁄4 “ 150 2 x 200W10 CR24-M4-172150 HK4
17.2 3⁄4 “ 185 2 x 200W10 CR24-M4-172185 HK4
17.2 3⁄4 “ 240 2 x 250W10 CR24-M4-172240 HK4
17.2 3⁄4 “ 300 2 x 250W10 CR24-M5-172300 HK5

77 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Reinforcing Bar CRE1

A
B
mm Weld Metal Mold Handle Packing
mm 2
Ø
10-40 16* 45W10 CRE1-M3-16 HK3-B PACK-A
10-40 25 45W10 CRE1-M3-25 HK3-B PACK-A
10-40 35 45W10 CRE1-M3-35 HK3-B PACK-A
10-40 8 mm Ø 90W10 CRE1-M3-8SC HK3-B PACK-A
10-40 50 90W10 CRE1-M3-50 HK3-B PACK-A
10-40 10 mm Ø 90W10 CRE1-M3-10SC HK3-B PACK-A
10-40 70 90W10 CRE1-M3-70 HK3-B PACK-A
10-40 95 90W10 CRE1-M3-95 HK3-B PACK-A
10-40 120 90W10 CRE1-M3-120 HK3-B PACK-A

Cable to Reinforcing Bar CRE2 - Part1

A
B
mm Weld Metal Mold Handle
mm 2
Ø
16 16* 90W10 CRE2-M4-16R16 HK4
16 25 90W10 CRE2-M4-61R25 HK4
16 35 90W10 CRE2-M4-16R35 HK4
16 8 mm Ø 115W10 CRE2-M4-16R8SC HK4
16 50 115W10 CRE2-M4-16R50 HK4
16 10 mm Ø 115W10 CRE2-M4-16R10SC HK4
16 70 115W10 CRE2-M4-16R70 HK4
16 95 150W10 CRE2-M4-16R95 HK4
16 120 150W10 CRE2-M4-16R120 HK4
16 150 200W10 CRE2-M4-16R150 HK4
16 185 200W10 CRE2-M4-16R185 HK4
16 240 250W10 CRE2-M4-16R240 HK4
16 300 2 x 150W10 CRE2-M4-16R300 HK4
18 16* 115W10 CRE2-M4-18R16 HK4
18 25 115W10 CRE2-M4-18R25 HK4
18 35 115W10 CRE2-M4-18R35 HK4
18 8 mm Ø 150W10 CRE2-M4-18R8SC HK4
18 50 150W10 CRE2-M4-18R50 HK4
18 10 mm Ø 150W10 CRE2-M4-18R10SC HK4
18 70 150W10 CRE2-M4-18R70 HK4
18 95 150W10 CRE2-M4-18R95 HK4

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 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Reinforcing Bar CRE2 - Part2

A
B
mm Weld Metal Mold Handle
mm 2
Ø
18 120 200W10 CRE2-M4-18R120 HK4
18 150 200W10 CRE2-M4-18R150 HK4
18 185 200W10 CRE2-M4-18R185 HK4
18 240 250W10 CRE2-M4-18R240 HK4
18 300 2 x 150W10 CRE2-M4-18R300 HK4
20 16* 115W10 CRE2-M4-20R16 HK4
20 25 115W10 CRE2-M4-20R25 HK4
20 35 115W10 CRE2-M4-20R35 HK4
20 8 mm Ø 150W10 CRE2-M4-20R8SC HK4
20 50 150W10 CRE2-M4-20R50 HK4
20 10 mm Ø 150W10 CRE2-M4-20R10SC HK4
20 70 200W10 CRE2-M4-20R70 HK4
20 95 200W10 CRE2-M4-20R95 HK4
20 120 200W10 CRE2-M4-20R120 HK4
20 150 200W10 CRE2-M4-20R150 HK4
20 185 250W10 CRE2-M4-20R185 HK4
20 240 2 x 150W10 CRE2-M4-20R240 HK4
20 300 2 x 200W10 CRE2-M5-20R300 HK5
25 16* 250W10 CRE2-M4-25R16 HK4
25 25 250W10 CRE2-M4-25R25 HK4
25 35 250W10 CRE2-M4-25R35 HK4
25 8 mm Ø 2 x 150W10 CRE2-M4-25R8SC HK4
25 50 2 x 150W10 CRE2-M4-25R50 HK4
25 10 mm Ø 2 x 150W10 CRE2-M4-25R10SC HK4
25 70 2 x 150W10 CRE2-M4-25R70 HK4
25 95 2 x 150W10 CRE2-M4-25R95 HK4
25 120 2 x 200W10 CRE2-M4-25R120 HK4
25 150 2 X 200W10 CRE2-M4-25R150 HK4
25 185 2 X 250W10 CRE2-M5-25R185 HK5
25 240 3 X 200W10 CRE2-M5-25R240 HK5
25 300 3 x 200W10 CRE2-M5-25R300 HK5
30 16* 250W10 CRE2-M4-30R16 HK4
30 25 250W10 CRE2-M4-30R25 HK4
30 35 250W10 CRE2-M4-30R35 HK4
30 8 mm Ø 2 x 150W10 CRE2-M4-30R8SC HK4
30 50 2 x 150W10 CRE2-M4-30R50 HK4

79 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Reinforcing Bar CRE2 - Part3

A
B
mm Weld Metal Mold Handle
mm 2
Ø
30 10 mm Ø 2 x 150W10 CRE2-M4-30R10SC HK4
30 70 2 x 150W10 CRE2-M4-30R70 HK4
30 95 2 x 150W10 CRE2-M5-30R95 HK5
30 120 2 x 200W10 CRE2-M5-30R120 HK5
30 150 2 X 200W10 CRE2-M5-30R150 HK5
30 185 2 X 250W10 CRE2-M5-30R185 HK5
30 240 3 X 200W10 CRE2-M5-30R240 HK5
30 300 3 X 200W10 CRE2-M5-30R300 HK5

*-1 x S103

Cable to Reinforcing Bar CRE3

A
B
mm Weld Metal Mold Handle
mm 2
Ø
10-40 16* 45W10 CRE3-M3-10R16 HK3-A
10-40 25 45W10 CRE3-M3-10R25 HK3-A
10-40 35 45W10 CRE3-M3-10R35 HK3-A
10-40 8 mm Ø 90W10 CRE3-M3-10R8SC HK3-A
10-40 50 90W10 CRE3-M3-10R50 HK3-A
10-40 10 mm Ø 90W10 CRE3-M3-10RSC HK3-A
10-40 70 90W10 CRE3-M3-10R70 HK3-A
10-40 95 90W10 CRE3-M3-10R95 HK3-A
10-40 120 90W10 CRE3-M3-10R120 HK3-A

EARTHING SYSTEMS
80
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Reinforcing Bar CRE6

A
B
mm Weld Metal Mold Handle
mm 2
Ø
10-40 16* 45W10 CRE6-M3-16 HK3-A
10-40 25 45W10 CRE6-M3-25 HK3-A
10-40 35 45W10 CRE6-M3-35 HK3-A
10-40 8 mm Ø 65W10 CRE6-M3-8SC HK3-A
10-40 50 65W10 CRE6-M3-50 HK3-A
10-40 10 mm Ø 90W10 CRE6-M3-10SC HK3-A
10-40 70 90W10 CRE6-M3-70 HK3-A
10-40 95 90W10 CRE6-M3-95 HK3-A
10-40 120 115W10 CRE6-M3-120 HK3-A

Cable to Reinforcing Bar CRE17

A
B
mm Weld Metal Mold Handle
mm 2
Ø
10-40 16* 45W10 CRE17-M3-16 HK3-B
10-40 25 45W10 CRE17-M3-25 HK3-B
10-40 35 45W10 CRE17-M3-35 HK3-B
10-40 8 mm Ø 90W10 CRE17-M3-8SC HK3-B
10-40 50 90W10 CRE17-M3-50 HK3-B
10-40 10 mm Ø 90W10 CRE17-M3-10SC HK3-B
10-40 70 90W10 CRE17-M3-70 HK3-B
10-40 95 90W10 CRE17-M3-95 HK3-B
10-40 120 90W10 CRE17-M3-120 HK3-B

81 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Steel Surface & Pipe CS1

A
Weld Metal Mold Handle
mm2

16* 45W10 CS1-M4-16 HK4

25 45W10 CS1-M4-25 HK4
35 45W10 CS1-M4-35 HK4
8 mm Ø 90W10 CS1-M4-8SC HK4
50 90W10 CS1-M4-50 HK4
10 mm Ø 90W10 CS1-M4-10SC HK4
70 90W10 CS1-M4-70 HK4
95 115W10 CS1-M4-95 HK4
120 115W10 CS1-M4-120 HK4
150 150W10 CS1-M4-150 HK4
185 200W10 CS1-M4-185 HK4
240 200W10 CS1-M4-240 HK4
300 200W10 CS1-M4-300 HK4

Cable to Steel Surface & Pipe CS2

A
Weld Metal Mold Handle
mm2

16* 45W10 CS2-M4-16 HK4

25 45W10 CS2-M4-25 HK4
35 45W10 CS2-M4-35 HK4
8 mm Ø 90W10 CS2-M4-8SC HK4
50 90W10 CS2-M4-50 HK4
10 mm Ø 115W10 CS2-M4-10SC HK4
70 115W10 CS2-M4-70 HK4
95 115W10 CS2-M4-95 HK4
120 150W10 CS2-M4-120 HK4
150 200W10 CS2-M4-150 HK4
185 250W10 CS2-M4-185 HK4
240 2 x 150W10 CS2-M5-240 HK5
300 2 x 200W10 CS2-M5-300 HK5

EARTHING SYSTEMS
82
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Steel Surface & Pipe CS3

A
Weld Metal Mold Handle
mm2

16* 45W10 CS3-M4-16 HK4

25 45W10 CS3-M4-25 HK4
35 45W10 CS3-M4-35 HK4
8 mm Ø 65W10 CS3-M4-8SC HK4
50 65W10 CS3-M4-50 HK4
10 mm Ø 90W10 CS3-M4-10SC HK4
70 90W10 CS3-M4-70 HK4
95 115W10 CS3-M4-95 HK4
120 115W10 CS3-M4-120 HK4
150 115W10 CS3-M4-150 HK4
185 200W10 CS3-M4-185 HK4
240 200W10 CS3-M4-240 HK4
300 250W10 CS3-M4-300 HK4

Cable to Steel Surface & Pipe CS7

A
Weld Metal Mold Handle
mm2

16* 65W10 CS7-M4-16 HK4

25 65W10 CS7-M4-25 HK4
35 65W10 CS7-M4-35 HK4
8 mm Ø 90W10 CS7-M4-8SC HK4
50 90W10 CS7-M4-50 HK4
10 mm Ø 150W10 CS7-M4-10SC HK4
70 150W10 CS7-M4-70 HK4
95 200W10 CS7-M5-95 HK4
120 200W10 CS7-M5-120 HK4
150 250W10 CS7-M5-150 HK4
185 2 x 150W10 CS7-M9-185 HK4
240 2 x 150W10 CS7-M9-240 HK4
300 2 x 200W10 CS7-10-300 HK5

83 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Steel Surface & Pipe CS8

A
Weld Metal Mold Handle
mm2

16* 45W10 CS8-M2-16 HK2

25 45W10 CS8-M2-25 HK2
35 45W10 CS8-M2-35 HK2
8 mm Ø 45W10 CS8-M2-8SC HK2
50 45W10 CS8-M2-50 HK2
10 mm Ø 65W10 CS8-M2-10SC HK2
70 65W10 CS8-M2-70 HK2
95 90W10 CS8-M5-95 HK2
120 115W10 CS8-M4-120 HK4
150 150W10 CS8-M4-150 HK4
185 200W10 CS8-M4-185 HK4
240 200W10 CS8-M4-240 HK4
300 250W10 CS8-M4-300 HK4

Cable to Steel Surface & Pipe CS9

A
Weld Metal Mold Handle
mm2

16* 45W10 CS9-M2-16 HK2

25 45W10 CS9-M2-25 HK2
35 45W10 CS9-M2-35 HK2
8 mm Ø 90W10 CS9-M4-8SC HK4
50 90W10 CS9-M4-50 HK4
10 mm Ø 115W10 CS9-M4-10SC HK4
70 115W10 CS9-M4-70 HK4
95 115W10 CS9-M4-95 HK4
120 150W10 CS9-M4-120 HK4
150 200W10 CS9-M4-150 HK4
185 250W10 CS9-M4-185 HK4
240 2 x 150W10 CS9-M4-240 HK5

EARTHING SYSTEMS
84
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Steel Surface & Pipe CS25

A
Weld Metal Mold Handle
mm2

16* 45W10 CS25-M4-16 HK4

25 45W10 CS25-M4-25 HK4
35 45W10 CS25-M4-35 HK4
8 mm Ø 65W10 CS25-M4-8SC HK4
50 65W10 CS25-M4-50 HK4
10 mm Ø 90W10 CS25-M4-10SC HK4
70 90W10 CS25-M4-70 HK4
95 115W10 CS25-M4-95 HK4
120 115W10 CS25-M4-120 HK4
150 150W10 CS25-M4-150 HK4
185 200W10 CS25-M4-185 HK4
240 200W10 CS25-M4-240 HK4
300 250W10 CS25-M4-300 HK4

Cable to Steel Surface & Pipe CS27

A
Weld Metal Mold Handle
mm2

16* 45W10 CS27-M4-16 HK4

25 45W10 CS27-M4-25 HK4
35 45W10 CS27-M4-35 HK4
8 mm Ø 65W10 CS27-M4-8SC HK4
50 65W10 CS27-M4-50 HK4
10 mm Ø 115W10 CS27-M4-10SC HK4
70 115W10 CS27-M4-70 HK4
95 150W10 CS27-M4-95 HK4
120 150W10 CS27-M4-120 HK4
150 200W10 CS27-M5-150 HK5
185 250W10 CS27-M5-185 HK5
240 2 x 150W10 CS27-M5-240 HK5
300 2 x 200W10 CS27-M5-300 HK5

85 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Cable to Steel Surface & Pipe CS32

B
A
mm Weld Metal Mold Handle
mm2
Ø
2.5 <125 15W10 CS32-M1-2.5-A HK1
2.5 >125 15W10 CS32-M1-2.5-B HK1
4 <125 15W10 CS32-M1-M4-A HK1
4 >125 15W10 CS32-M1-M4-B HK1
6 <125 15W10 CS32-M1-6-A HK1
6 >125 15W10 CS32-M1-6-B HK1
10 <125 25W10 CS32-M1-10-A HK1
10 >125 25W10 CS32-M1-10-B HK1
16 <125 45W10 CS32-M2-16-A HK2
16 >125 45W10 CS32-M2-16-B HK2
25 <70 25W10 CS32-M1-25-C HK1
25 70-165 25W10 CS32-M1-25-D HK1
25 >165 25W10 CS32-M1-25-E HK1
35 <70 45W10 CS32-M2-35-C HK2
35 70-165 45W10 CS32-M2-35-D HK2
35 165-250 45W10 CS32-M2-35-F HK2
35 >250 45W10 CS32-M2-35-G HK2
50 <70 45W10 CS32-M2-50-C HK2
50 <125 45W10 CS32-M2-50-D HK2
50 70-165 45W10 CS32-M2-50-F HK2
50 165-250 45W10 CS32-M2-50-G HK2
70 <70 65W10 CS32-M2-70-C HK2
70 70-165 65W10 CS32-M2-70-D HK2
70 165-250 65W10 CS32-M2-70-F HK2
70 >250 65W10 CS32-M2-70-G HK2

EARTHING SYSTEMS
86
 BAHRAWELD
TYPES OF CONNECTIONS

Cable to Steel Surface & Pipe CS34

B
A
mm Weld Metal Mold Handle
mm2
Ø
2.5 <125 15W10 CS34-M2-2.5-A HK2
2.5 >125 15W10 CS34-M2-2.5-B HK2
4 <125 15W10 CS34-M2-M4-A HK2
4 >125 15W10 CS34-M2-M4-B HK2
6 <125 15W10 CS34-M2-6-A HK2
6 >125 15W10 CS34-M2-6-B HK2
10 <125 32W10 CS34-M2-10-A HK2
10 >125 45W10 CS34-M2-10-B HK2
16 <125 45W10 CS34-M2-16-A HK2
16 >125 45W10 CS34-M2-16-B HK2
25 <70 32W10 CS34-M1-25-C HK2
25 70-165 32W10 CS34-M1-25-D HK2
25 >165 32W10 CS34-M1-25-E HK2
35 <70 45W10 CS34-M2-35-C HK2
35 70-165 45W10 CS34-M2-35-D HK2
35 165-250 45W10 CS34-M2-35-F HK2
35 >250 45W10 CS34-M2-35-G HK2
50 <70 65W10 CS34-M2-50-C HK2
50 70-165 65W10 CS34-M2-50-D HK2
50 165-250 65W10 CS34-M2-50-F HK2
50 >250 65W10 CS34-M2-50-G HK2

Stud to Steel Surface RS1 :

A Weld Metal Mold Handle

M6 25W10 RS1-M4-M6 HK4 RSSM6

M8 32W10 RS1-M4-M8 HK4 RSSM8
M10 45W10 RS1-M4-M10 HK4 RSSM10
M12 65W10 RS1-M4-M12 HK4 RSSM12
M16 115W10 RS1-M4-M16 HK4 RSSM16

87 EARTHING SYSTEMS
BAHRAWELD
TYPES OF CONNECTIONS

Handle Clamps :

Part No. Description

HK1 Handle Clamp 1

HK2 Handle Clamp 2
HK3 Handle Clamp 3
HK4 Handle Clamp 4
HK5 Handle Clamp 5
HK6 Handle Clamp 6
HK7 Handle Clamp 7
HK8 Handle Clamp 8
HK9 Handle Clamp 9

Accessories:

Part No. Description

HCCB Cable cleaning brush

HMCB Mold cleaning brush
HTCB Tape cleaning brush
HFG Flint gun
HFGR Replacement Flints (Pack of 100)
HMCS Mold cleaning scraper
HWT Welding toolbox
DUX DUX Seal Compund

Welding Powder:

Part No Weight per pack

WP015 15 grams
WP025 25 grams
WP032 32 grams
WP045 45 grams
WP065 65 grams
WP090 90 grams
WP115 115 grams
WP150 150 grams
WP200 200 grams
WP250 250 grams

Bahra Weld Complies with UL 467

EARTHING SYSTEMS
88
EARTHING SYSTEMS
UL LIGHTNING
PROTECTION SYSTEM

EARTHING SYSTEMS
 UL LIGHTNING PROTECTION SYSTEM
CONTENTS

GENERAL INTRODUCTION 92

PRODUCT RANGE

Copper Conductor 95

Aluminum Conductor 96

Air Terminal 97

Bolt Base 99

Terminal Brace 100

Bolt Fittings 101

U- Bolt Pipe Clamps 102

Fastener Loops 103

Adhesive Sealant 104

Ground Rod Clamp 105

Ground Test well 106

91
EARTHING SYSTEMS
UL LIGHTNING PROTECTION SYSTEM
GENERAL INTRODUCTION

UL 96A & NFPA 780 COMPLIED

LIGHTNING PROTECTION SYSTEM
WHY RISK?
A properly installed lightning protection system safe-guards a business structurally and also protects
property, inventory, electronic equipment and personnel from the destructive forces of lightning. As with
fire alarms, sprinklers, and security systems, a lightning protection system provides the peace of mind
that comes from knowing that a potentially catastrophic problem has been dealt with proactively.

DESIGN MATTERS
Design is important, which is why modern lightning protection systems are made to blend with the style
of a structure, making the system practically undetectable from the ground. It is also imperative that all
of the metals in a lightning protection system are compatible with all of the metals in a structure and
that the system complies with Underwriters Laboratories UL96A and National Fire Protection Association
NFPA 780 lightning protection standards.

PROTECT AGAINST LOSS

It’s Simple
A lightning protection system performs a simple task. It provides a specified path on which lightning
can travel. When a building is equipped with a lightning protection system, the destructive power of
the lightning strike is directed safely into the ground, leaving the structure, personnel, and equipment
unharmed.

The Primary Components

A lightning protection system should include all of the following elements, which work together to
prevent lightning damage:
• Strike termination devices (Air Rods)
• Conductor (Cable)
• Bonds with metallic bodies
• Ground electrodes (Earth Rods ...)
• Surge suppression devices (SPD’s)

Compliance Counts
Nationally recognized safety standards for lightning protection system design and installation are
maintained by the National Fire Protection Association (NFPA 780) and Underwriters’ Laboratories
(UL96A). These standards are designed to help ensure safe, effective protection from lightning. There
are other lightning protection design standard depending on the application such as Lightning Protection
Institute (LPI175), Air Force Instruction (AFI32) and Saudi Building Code (SBC 401).

Electronic Protection
Modern facilities are especially vulnerable to the havoc that lightning can wreak on sensitive electronic
equipment. To assure the highest level of protection, UL-listed lightning surge protection devices should
be installed on electric service panels. Surge protection devices (SPD’s) are the first line of defense
against harmful electrical surges that can enter a structure through power lines.

By filtering and dissipating the harmful current, surge protection devices prevent electrical fires and
protect against transients that can damage a building’s electrical system. For additional protection,
UL-listed transient voltage surge protection devices can be installed to protect specific electronic
components. A qualified lightning protection specialist can make recommendations for surge protection
that is tailored to the specific facility.

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GENERAL INTRODUCTION

QUALITY MATTERS
Bahra Earthing is associated with UL File # E524796 (https://iq.ulprospector.com/en/profile?e=4353372)

Bahra Cables products are listed and labeled for the UL Master Label Certificate Program for Lightning
Protection. Specifiers rely on the UL Master Label to ensure compliance for individual lightning protection
installations. Bahra Cables products also meet or exceed the requirements for lightning protection
established by the National Fire Protection Association and the Lightning Protection Institute.

CONSULTANT SPECS:

REFERENCES
Publications listed below (including amendments, addenda, revisions, supplements, and errata) form
part of this specification to the extent referenced. Publications are referenced in the text by the basic
designations only.
1. Saudi Building Code - Latest Edition.
2. National Fire Protection Association (NFPA) standards:
a. Lightning Protection NFPA-780.
3. Underwriter’s Laboratories standards:
a. UL 96 Requirements of Master Label
b. UL 96A Installation Requirements for Lightning Protection Systems
c. Comply with latest edition of UL 467, “Grounding and Bonding Equipment
d. NFPA70
e. LPI175
4. IEEE-81 (Latest Edition): Guide for measuring earth resistivity, ground impedance and earth surface
potentials for a grounding system.
5. All requirements of Local Authority having Jurisdiction.

QUALITY ASSURANCE
1. Installer Qualifications: Certified by UL, trained and approved for installation of units required for
this Project.
2. Designer Qualifications: Engage an experienced designer who is NRTL listed to design and lay out
the lightning protection system certified at least five years.
3. Inspector Qualifications: Engage an experienced inspector who is NRTL listed to perform periodic
inspections during installation of the lightning protection system.
4. Provide UL Master Label for lightning protection system.
5. System Certificate: UL Master Label.
6. Electrical Components, Devices, and Accessories: Listed and labelled as defined in NFPA 780,
“Definitions” Article.
7. Provide services of qualified lightning protection engineer, supplier, and installer to perform work
for lightning protection system. Provide components for complete lightning protection system,
lightning protection system ground and installation of system to NFPA 780. System shall meet UL
96A requirements for Master-Labelled lightning protection systems. Deliver Master Label to Owner.

FIELD QUALITY CONTROL

1. Obtain the UL Master Label and attach it to the structure at the location specified by the Owner.
2. At time of application for UL Master Label, a copy of the application shall be sent to an Owner’s
Representative.
3. UL Inspection: Meet requirements to obtain a UL Master Label for system.

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GENERAL INTRODUCTION

UL Master Label Certificate

Why required?
Master Label Certificate is a safety compliance and accreditation for any structure. This covers the
materials and the installation assurance to meet the requirement of the Lightning Protection standards
as below:
• Materials comply and tested as per UL96 and UL467 standard
• Installation according to the UL96A & NFPA780 (referenced in Saudi Building Code SBC)
• Surge Protection Devices Materials and Installation according to UL1449

Benefits?
• Design review by UL enrolled specialist and UL team to verify compliance and empower the design
aspects as per standard requirement and project specifications.
• Design deviations due to standard amendment or updated will be reported as findings.
• Installation inspection by UL Master Installer and UL team to verify compliance and empower the
installation aspects to maximize the safety.
• All materials will be tested and listed as per UL standards.
• It is providing confidence that the system has been installed in accordance with applicable recognized
standards.

Process?
• Choose the professional trained installer.
• Determine the scope of the project and associated structures.
• The design review will be performed by UL, based on information provided by the customer and the
UL Enrolled company (drawings, system designs, etc.).
• The Design Review will result in a report. One report revision will be included in the quoted price,
based on updated information provided.
• Phase 2 will consist of a GAP Analysis of the installation. The GAP Analysis will be performed by UL,
based on photos/video/documentation provided.
• The GAP Analysis will result in a report. Any non-compliances noted in the report will be verified for
compliance during phase 3 (on-site inspection).
• Phase 3 is for the On-Site Inspection at the site to inspect the project structures.
• Master Label Certificates will then be issued for the structures that are within full compliance of the
applicable standards (NFPA 780 and UL96A).
• Additional Assumptions:
• The Installer shall be an active UL Listed Installer in good standing with UL’s listed installer
program. Training of the installation team can be provided.
• All Lightning protection system components must be UL Listed and Tested

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BARE AND TINNED COPPER CONDUCTOR

Structures not exceeding 75 ft (23 m) in height shall be protected with Class I materials.
Structures exceeding 75 ft (23 m) in height shall be protected with Class II materials.
If part of a structure exceeds 75 ft (23 m) in height (e.g., a steeple) and the remaining portion
does not exceed 75 ft (23 m) in height, the requirements for Class II air terminals and conductors
shall apply only to that portion exceeding 75 ft (23 m) in height.

Copper shall be of the grade required for commercial electrical work and shall be of 95 percent
conductivity when annealed.

Part No. Description

BC14 14 strands of 17 gauge (1.15 mm) Secondary Bonding Copper

Cable. 92 pounds per thousand feet (137 grams/meter). 28,729
circular mils (14.5 mm2) of conductivity

BC14T As above but with tinned copper strands

BC29 29 strands of 17 gauge (1.15 mm) Basket Weave Copper Cable.

192 pounds per thousand feet (286 grams/meter). 59,450
circular mils (30 mm2) of conductivity
Exceeds Class I requirements.

BC29T As above but with tinned copper strands

BC32 32 strands of 17 gauge (1.15 mm) Basket Weave Copper Cable.

217 pounds per thousand feet (323 grams/meter). 65,667
circular mils (33 mm2) of conductivity
Exceeds Class I requirements.

BC32T As above but with tinned copper strands

BC230 28 strands of 16 gauge (1.29 mm) Rope Lay Copper Cable.

230 pounds per thousand feet (343 grams/meter).
72,758 circular mils (36.5 mm2) of conductivity
Exceeds Class I requirements.

BC385 28 strands of 0.066 gauge (1.68 mm) Rope Lay Copper Cable.
385 pounds per thousand feet (573 grams/meter).
121,968 circular mils (61.5 mm2) of conductivity
Exceeds Class II requirements.

BC385T As above but with tinned copper strands

BC420 28 strands of 0.069 gauge (1.75mm) Rope Lay Copper Cable.

420 pounds per thousand feet (625 grams/meter).
133,308 circular mils (70 mm2) of conductivity
Exceeds Class II requirements.

BC420T As above but with tinned copper strands

BC2/0-19 19 strands of 0.0837 gauge (2.13 mm) Concentric Lay Copper

Cable. 411 pounds per thousand feet (612 grams/meter).
133,108 circular mils (70 mm2) of conductivity
Exceeds Class II requirements.
BC2/0-19
Tinned As above but with tinned copper strands

BC4/0-19 19 strands of 0.1055 gauge (2.68 mm) Concentric Lay Copper

Cable. 653 pounds per thousand feet (972 grams/meter).
211,475 circular mils (120 mm2) of conductivity
Exceeds Class II requirements.

BC4/0-19
Tinned As above but with tinned copper strands

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ALUMINUM COPPER CONDUCTOR

Structures not exceeding 75 ft (23 m) in height shall be protected with Class I materials.
Structures exceeding 75 ft (23 m) in height shall be protected with Class II materials.
If part of a structure exceeds 75 ft (23 m) in height (e.g., a steeple) and the remaining portion
does not exceed 75 ft (23 m) in height, the requirements for Class II air terminals and conductors
shall apply only to that portion exceeding 75 ft (23 m) in height.

Aluminum shall not be used where contact with the earth is possible or where rapid deterioration
is possible. Conductors shall be of electrical-grade aluminum with a minimum chemical
composition of 99 percent aluminum.

Part No. Decription

BA11 11 strands of 14 gauge (1.63 mm) Secondary Bonding Aluminum

Cable. 45 pounds per thousand feet (67 grams/meter). 45,107
circular mils (23 mm2) of conductivity

BA24 24 strands of 14 gauge (1.63 mm) Basket Weave Aluminum

Cable. 102 pounds per thousand feet (152 grams/meter).
98,640 circular mils (50 mm2) of conductivity
Exceeds Class I requirements.

BA28 28 strands of 14 gauge (1.63 mm) Basket Weave Aluminum

Cable. 115 pounds per thousand feet (172 grams/meter).
115,047 circular mils (58 mm2) of conductivity
Exceeds Class I requirements.

BA37 37 strands of 12-1/2 gauge (1.92 mm) Concentric Wind

Aluminum Cable. 200 pounds per thousand feet (298 grams/
meter). 211,475 circular mils (107 mm2) of conductivity
Exceeds Class II requirements.

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BLUNT AIR TERMINALS – CLASS I

The tip of an air terminal shall be not less than 10 in. (254 mm) above the object or area it is
to protect.

Air terminals shall be secured against overturning or displacement by at least one of the
following methods:
(1) Attachment to the object to be protected
(2) Braces that are permanently and rigidly attached to the structure

Air terminals exceeding 24 in. (600 mm) in height shall be supported at a point not less than
one-half their height.

Product Decription

ALUMINUM 1/2 “ (12.7 mm diameter, threaded base)

CLASS I
BAT10AB ½” x 10” (12.7mm x 254 mm)
BAT12AB ½” x 12” (12.7mm x 305 mm)
BAT15AB ½” x 15” (12.7mm x 381 mm)
BAT18AB ½” x 18” (12.7mm x 458 mm)
BAT24AB ½” x 24” (12.7mm x 610 mm)
BAT36AB ½” x 36” (12.7mm x 915 mm)
BAT48AB ½” x 48” (12.7mm x 1220 mm)

COPPER 3/8 “ (9.5 mm diameter, threaded base)

CLASS I
BAT10CB 3/8” x 10” (9.5mm x 254 mm)
BAT12CB 3/8” x 12” (9.5mm x 305 mm)
BAT15CB 3/8” x 15” (9.5mm x 381 mm)
BAT18CB 3/8” x 18” (9.5mm x 458 mm)
BAT24CB 3/8” x 24” (9.5mm x 610 mm)
BAT36CB 3/8” x 36” (9.5mm x 915 mm)
BAT48CB 3/8” x 48” (9.5mm x 1220 mm)

TINNED COPPER 3/8 “ (9.5 mm diameter, threaded base)

CLASS I
BAT12TB 3/8” x 12” (9.5mm x 305 mm)
BAT15TB 3/8” x 15” (9.5mm x 381 mm)
BAT18TB 3/8” x 18” (9.5mm x 458 mm)
BAT24TB 3/8” x 24” (9.5mm x 610 mm)

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BLUNT AIR TERMINALS – CLASS II

The tip of an air terminal shall be not less than 10 in. (254 mm) above the object or area it is
to protect.

Air terminals shall be secured against overturning or displacement by at least one of the
following methods:
(1) Attachment to the object to be protected
(2) Braces that are permanently and rigidly attached to the structure

Air terminals exceeding 24 in. (600 mm) in height shall be supported at a point not less than
one-half their height.

Product Decription

ALUMINUM 5/8” (15.9 mm diameter, threaded base)

CLASS II
BAT110AB 5/8” x 10” (15.9mm x 254 mm)
BAT112AB 5/8” x 12” (15.9mm x 305 mm)
BAT115AB 5/8” x 15” (15.9mm x 381 mm)
BAT118AB 5/8” x 18” (15.9mm x 458 mm)
BAT124AB 5/8” x 24” (15.9mm x 610 mm)
BAT136AB 5/8” x 36” (15.9mm x 915 mm)
BAT148AB 5/8” x 48” (15.9mm x 1220 mm)

COPPER 1/2 “ (12.7 mm diameter, threaded base)

CLASS II
BAT110CB 1/2” x 10” (12.7mm x 254 mm)
BAT112CB 1/2” x 12” (12.7mm x 305 mm)
BAT115CB 1/2” x 15” (12.7mm x 381 mm)
BAT118CB 1/2” x 18” (12.7mm x 458 mm)
BAT124CB 1/2” x 24” (12.7mm x 610 mm)
BAT136CB 1/2” x 36” (12.7mm x 915 mm)
BAT148CB 1/2” x 48” (12.7mm x 1220 mm)

TINNED COPPER 1/2 “ (12.7 mm diameter, threaded base)

CLASS II
BAT112TB 1/2” x 12” (12.7mm x 305 mm)
BAT115TB 1/2” x 15” (12.7mm x 381 mm)
BAT118TB 1/2” x 18” (12.7mm x 458 mm)
BAT124TB 1/2” x 24” (12.7mm x 610 mm)

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BOLT BASES

Air terminals shall be mounted to metal roof top units by using one of the following methods:

1. Adhered with adhesive bases to the metal units housing.

2. Secured on bases having a minimum contact area of 3 in. 2 (1940 mm2), each to the bare
metal of the unit’s housing using mechanical fasteners.
3. Drilled, tapped, and screwed directly into the unit’s frame.

Part No. Decription

BBB3B A cast bronze base with 2 way bolt pressure cable holder.
Adhesive Base Cap can be rotated 90 degrees. Suitable for use on built-up,
single membrane, or other roof surfaces where mechanical
penetrations must be avoided. For use with adhesives
compatible to roof surfaces. 5/16-18 stainless steel bolt
and washer. 4-1/4” x 4” (10.8cm x 10.2cm): approximately
16oz. (454 grams). Use suffix 3/8, 1/2 or 5/8 to denote air
terminal thread size.

BBB3A ALUMINUM
Aluminum Approximately 6 oz. (170 grams). Use suffix 1/2or 5/8 to
denote air terminal thread size.

BBB900B A cast bronze base with 2 way cable holder. Threaded for
top or side mounting. Features a wide mounting surface
for a variety of mounting applications. 5/16-18 stainless
steel bolt and washer. 3-1/8” x 3-5/8” (79.4cm x 92cm):
approximately 13.6oz. (386 grams). Use suffix 3/8, 1/2 or
5/8 to denote air terminal thread size.

BBB900A ALUMINUM
Approximately 4.8 oz. (136 grams).
Use suffix 2/1 or 8/5 to denote air terminal thread
size.

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TERMINAL BRACES

Air terminals exceeding 24 in. (600 mm) in height shall be supported at a point not less than
one-half their height.

Air terminal supports are located at a point not less than one-half the height of the air terminal.

Product Decription

GALVANIZED BRACE BTB18 18” (45.7cm)

BTB24 24” (61cm)
Galvanized steel tripod braces for BTB36 36” (91.4cm)
use with air terminals up to ”8/5 BTB48 48” (122cm)
15.9(mm) in diameter

BRACE WITH ALUMINUM FEET BTB18A 18” (45.7cm)

BTB24A 24” (61cm)
As above but with cast aluminum BTB36A 36” (91.4cm)
feet for adhesive application BTB48A 48” (122cm)

BRACE WITH BRONZE FEET BTB18B 18” (45.7cm)

BTB24B 24” (61cm)
As above but with bronze feet for BTB36B 36” (91.4cm)
adhesive application BTB48B 48” (122cm)

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BOLT FITTINGS

Conductors shall be fastened to the structure upon which they are placed at intervals not
exceeding 3 ft (1 m).
Attachment by nails, screws, bolts, or adhesive shall be permitted to be used as necessary.
The fasteners shall not be subject to breakage.
Roofing membrane strapped over the conductor shall not be considered a suitable fastener.
Fasteners shall be of the same materials as the conductor or of a material equally resistant to
corrosion as that of the conductor.
No combination of materials shall be used that will form an electrolytic couple of such a nature
that, in the presence of moisture, corrosion will be accelerated.
Bimetallic connectors and fittings shall be used for splicing or bonding dissimilar metals.

Part No. Decription

BBF1B Round-Round
Cast bronze, bolt pressure cable to cable or cable to rod clamp, 1-1/4”
stainless steel hex head bolt and washer, 1-9/16” x 1-3/4” (4cm x
4.45cm); approximately 6.3oz. (179 grams).
BBF1A Aluminum
As above but aluminum. Approximately 3 oz. (85 grams).
BBF100B Round-Round
Cast bronze, bolt pressure cable to cable or cable to rod clamp,
1-1/2” stainless steel carriage bolt. Specifically designed for cables
splices on single membrane roofs. 1-9/16” x 1-3/4” (4cm x 4.45cm);
approximately 7.6oz. (215 grams).
BBF100A Aluminum
As above but aluminum. Approximately 3 oz. (85 grams).
BBF3B Straight
4-bolt hex brass straight splicer. Stainless steel bolts. 3-1/2” x
3/4” (8.9cm x 1.9cm); approximately 6 oz. (170 grams).
BBF3A Aluminum
As above but alumimun. Approximately 2 oz. (57 grams)
BBF8B 2 Way Bonding Plate
Cast bronze, 8 square inch bonding plate with 2-way bolt
pressure cable holder. Stainless steel bolt and washer, 2-1/16” x
4” (52.38mm x 101.6mm); approximately 10.3oz. (292 grams).
BBF8A Aluminum
As above but aluminum. Approximately 3.8 oz. (108 grams).
BBF13B Cross Run
Cast bronze, bolt pressure cross run or cross tee clamp. Stainless
steel carriage bolt, nut and washer, 1-9/16” x 1-3/4” (4cm x
4.5cm); approximately 8oz. (227 grams).
BBF13A Aluminum
As above but aluminum. Approximately 3.5 oz. (99 grams).
BBF19B 4 Square Inch Beam Clamp
Cast bronze, 4 square inch bonding plate with one 2-way bolt
pressure cable holder. For primary bonding to beams and
similar flat metal protrusions. Stainless steel bolts and washer,
3-1/4” x 2” (82.6mm x 50.8mm); approximately 1 Ib 1 oz. (482
grams).
BBF19A Aluminum
As above but aluminum. Approximately 6.7 oz. (190 grams).
BBM3 Bimetallic 4-Bolt Straight Splicer
For joining aluminum and copper cables. Stainless Steel bolts.
5” x ¾” (8.9cm x 1.9cm) hex; approximately 8 oz. (170 grams).

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U BOLT PIPE CLAMPS

Clamps or welding shall be used for all connections to the reinforcing steel and to the down
conductors.
Grounded media and buried metallic conductors shall be bonded to the lightning protection
grounding system below a height 12 ft (3.6 m) vertically above the base of the structure.

Inherent bonding is achieved in construction through common methods such as welding or

compression fittings (bolting). Bonding forms, a mechanically robust, low-resistance electrical
connection between conductive parts.

The bonding resistance value should typically be in the tens of milliohms but should not exceed
200 milliohms.

Product No. Decription

BPC1UB 1 inch U-Bolt Clamp

Cast bronze pipe clamp. Fits rod or pipes with 1” to 1-1/4”
(1.3cm to 3.cm) OD. 5/16-18” stainless steel U-bolt, nuts and
washers. 2-1/2” x 3-1/2” (6.35cm x 8.9cm); approximately 9 oz.
(255 grams)

BPC1UA 1 inch U-Bolt Clamp – Aluminum

Approximately 5 oz. (142 grams).

BPC2UB 2 inch U-Bolt Clamp

Cast bronze pipe clamp. Fits rod or pipes with 2” (5.1cm) OD
pipe. 2-way bolt pressure cable holder cover can be turned 90
degrees. 5/16-18” stainless steel U-bolt, nuts and washers.
3-1/4” x 3-1/2” (8.25cm x 8.9cm); approximately 8.5 oz. (241
grams)

BPC2UA 2 inch U-Bolt Clamp – Aluminum

Approximately 4.2 oz. (119 grams).

BPC3UB 3 inch U-Bolt Clamp

Cast bronze pipe clamp. Fits up to 3” (7.6cm) OD pipe. 2-way
bolt pressure cable holder cover can be turned 90 degrees.
5/16-18” stainless steel U-bolt, nuts and washers. 4-1/4” x
4-1/2” (10.8cm x 11.43cm); approximately 13 oz. (369 grams)

BPC3UA 3 inch U-Bolt Clamp – Aluminum

Approximately 6 oz. (170 grams).

BPC6UB 6 inch U-Bolt Clamp

Cast bronze pipe clamp. Fits up to 6-3/4” (17.14cm) OD pipe.
2-way bolt pressure cable holder cover can be turned 90 degrees.
stainless steel U-bolt, nuts and washers. 8-1/4” x 8-1/2” (21cm x
21.6cm); approximately 2 lbs 5.4oz. (1060 grams)

BPC6UA 6 inch U-Bolt Clamp – Aluminum

Approximately 14 oz. (397 grams).

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FASTENER LOOPS

Conductors shall be fastened to the structure upon which they are placed at intervals not
exceeding 3 ft (1 m). Attachment by nails, screws, bolts, or adhesive shall be
permitted to be used as necessary.

The fasteners shall not be subject to breakage.

Fasteners shall be of the same materials as the conductor or of a material equally resistant to
corrosion as that of the conductor.

Part No. Decription

BFL1C* 1- Nail stamped copper loop

BFL1T* 1- Nail stamped tinned copper loop

BFL1A* 1- Nail stamped aluminum loop

BFL100A* 1- Nail stamped aluminum loop

BFL51C* 1/4” hole, small stamped copper loop

BFL51T* 1/4” hole, small stamped tinned copper loop

BFL2C* 1/4” hole, medium stamped copper loop

BFL2T* 1/4” hole, medium stamped tinned copper loop

BFL3C** 1/4” hole, largest stamped copper loop

BFL3T** 1/4” hole, largest stamped tinned copper loop

BFL3A** 1/4” hole, largest stamped alumimun loop

BFL300C** 1/4” hole, large stamped copper loop

BFL300A** 1/4” hole, large stamped tinned copper loop

BFL4C Stamped Adhesive Crimp Copper Loop

For use on built, single membrane or other flat roof
surfaces where mechanical penetrations must be
avoided. Use with adhesives compatible to roof surface.
2-1/4” x 3-1/2” (5.7cm x 8.9cm): approximately 1.4 oz.
(40 grams).
BFL4T
Stamped Adhesive Crimp Tinned Copper Loop
As above but tinned.
Approximately 1.4 oz. (40 grams)
BFL4A
Stamped Adhesive Crimp Aluminum Loop
As above but aluminum. Approximately 0.8 oz. (23
grams)

Note: * Use with Class I conductors. ** Use with Class II conductors.

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ADHESIVE SEALANTS

Product Decription

M-1 Structural High performance sealant adheres to a

Adhesive Sealant By variety of building substrates. Moisture curing
Chemlink polyether adhesive sealant.

10.1 fluid ounce tubes available in Black,

Grey, White, Limestone, Tan colors.

Note: Not recommended for adhering copper

to copper.

Duralink Roof Seal- Extremely elastic moisture curing polyether

ant sealant. Bonds well to cementitious siding
By Chemlink and metal architecture including PVDF coated
metal.

10.1 fluid ounce tubes available in Black,

Grey, White colors.

Durasil Silicone High performance adhesive/sealant designed

Sealant for application on dissimilar metals and a
By Chemlink wide range of materials including glass,
masonry, PVDF coated metal and engineered
plastics. Neutral cure silicone sealant.

10.1 fluid ounce tubes available in clear.

Product of choice for adhering copper to

copper.

Clear General Moisture curing polyether sealant adheres to

Purpose Sealant a variety of substrates.
By Chemlink
10.1 fluid ounce tube.

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GROUND ROD CLAMPS

The down conductor(s) shall be attached permanently to the grounding electrode system by
bolting, brazing, welding, or high-compression connectors listed for the
purpose.

Part No. Decription

BGC3/4 Cast bronze, cable to 3/4” (1.91cm) ground rod clamps.

Stainless steel bolts. 2-3/16” x 1-13/16” (5.55cm x
4.6cm). Approximately 9 oz. (255 grams).

BGCUB Cast bronze, cable to 3/4” (1.91cm) ground rod clamps.

Designated to join rods up to 7/8” OD and one or two
cables with a cast bronze parallel cable holder. Stainless
steel bolt, nuts and washers. 1-7/8” x 2-1/4” (47.6mm x
57.1mm). Approximately 8.8 oz. (250 grams).

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GROUND TEST WELLS

Product Decription

Heavy Duty Ground Test Well 12” Length

B3100 PVC Schedule 80 12 3/4” x 12”
B3102 3/8” Steel 12 3/4” x 12”

18” Length
B3120 PVC Schedule 80 12 3/4” x 18”
B3122 3/8” Steel 12 3/4” x 18”

Heavy Duty High Traffic Area Ground Test Well 12” Length
B3110 PVC Schedule 80 13 3/4” x 12”
B3112 3/8” Steel 13 3/4” x 12”
B3114 Concrete 13 3/4” x 12”

18” Length
B3130 PVC Schedule 80 13 3/4” x 18”
B3132 3/8” Steel 13 3/4” x 18”

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EARTHING SYSTEMS
SURGE
PROTECTION DEVICES

EARTHING SYSTEMS
 SURGE PROTECTION DEVICES
GENERAL INTRODUCTION

Lightning strikes may introduce severe transient voltages into electronic equipment and sensitive systems
inside the building, these surges depend not only on the lightning protection of the building itself but
also on the installation details of the wiring and sensors and the route to the electronic equipment
in the building. For the protection of the equipment against these transient surges, surge protective
devices (SPD) should be fitted as close as possible to the point of entry/exit to the building and as close
as possible to the power supplied to electronic equipment and sensitive systems.

Over voltages that are transmitted through distribution networks can be originated in commutation
networks because of their deficiencies as well as atmospheric discharges. Furthermore, we can not
ignore over voltages caused by users of the network or its environment, electric discharge lamps,
engines starts, variable speed drives, generators and power generators start and stops which cause
surges and transient intensities of short duration, as well as high pick values.

These surges are characterised nationally and internationally as 1,2 / 50 - 5/65 - 8/20 and 10/350
μsec shock waves by the SBC, CCITT, ITU, DIN, UL and IEC/BS EN Standards. The first value of the
expression makes reference to Rise time of the wave front and the second one to Fall time until middle
value expressed in μsec. These waveforms are transmitted as high frequency currents through electrical
and phone networks, railway catenary, etc., with frequency ranging between 30 and 300 kHz in highest
energy components. This value depends mainly on the rise of the transient component.

Transformers and stabilizers operate properly at industrial frequencies (50 - 60 cycles), while their
behaviour is completely transparent to them at a high frequency range. This is the reason why these
phenomena are so destructive and reach all the connected devices to the network.

Voltage gaps and micro-interruptions are short interruptions in the power supply. Closing or opening
a circuit give rise to overvoltage impulses at the beginning and at the end of the micro-interruption
as a consequence of the self-induction electromotive force. For this reason, micro-interruptions are
associated to breakdowns, especially the most sensitive electronic elements.

The materials used shall withstand the electric and electromagnetic effects of the lightning current and
predictable accidental stress without being damaged.

Lightning protection systems shall be made of materials that are tested against lightning direct and
indirect surges. Surge protective device (SPD) Device that is intended to limit transient over voltages
and divert surge currents. It contains at least one non-linear component.

Surge protective device (SPD) integrating in a single package the means for providing surge
protection at two or more ports of equipment connected to different systems, such as a power system
and a communications system are referred as Combined multi-port SPD.

Electrical and electronic systems are subject to damage from a lightning electromagnetic impulse
(LEMP). Therefore, Surge Protection Measures SPM need to be provided to avoid failure of internal
systems.

The design of SPM should be carried out by experts in lightning and surge protection who possess a
broad knowledge of EMC and installation practices.

Protection against LEMP is based on the lightning protection zone (LPZ) concept: the zone containing
systems to be protected shall be divided into LPZs. These zones are theoretically assigned part of space
(or of an internal system) where the LEMP severity is compatible with the withstand level of the internal
systems enclosed. Successive zones are characterized by significant changes in the LEMP severity. The
boundary of an LPZ is defined by the protection measures employed.

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GENERAL INTRODUCTION

With respect to lightning threat, the following LPZ are defined (IEC 62305-1:4):

Outer zones:
LPZ 0 Zone where the threat is due to the unattenuated lightning electromagnetic field and where the
internal systems may be subjected to full or partial lightning surge current. LPZ 0 is subdivided into:
LPZ 0A Zone where the threat is due to the direct lightning flash and the full lightning
electromagnetic field. The internal systems may be subjected to full lightning surge current.
LPZ 0B Zone protected against direct lightning flashes but where the threat is the full
lightning electromagnetic field. The internal systems may be subjected to partial lightning surge
currents.

Inner zones: (protected against direct lightning flashes)

LPZ 1 Zone where the surge current is limited by current sharing and isolating interfaces and/
or by SPDs at the boundary. Spatial shielding may attenuate the lightning electromagnetic field.
LPZ 2…n Zone where the surge current may be further limited by current sharing and isolating
interfaces and/or and by additional SPDs at the boundary. Additional spatial shielding may be used to
further attenuate the lightning electromagnetic field.
The LPZs are implemented by the installation of the SPM, e.g. installation of a coordinated SPD system
and/or magnetic shielding. Depending on the number, type and withstand level of the equipment
to be protected, suitable LPZ can be defined. These may include small local zones (e.g. equipment
enclosures) or large integral zones (e.g. the whole structure).
Interconnection of LPZs of the same order may be necessary if either two separate structures are
connected by electrical or signal lines, or the number of required SPDs is to be reduced (see Figure 3).

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EARTHING SYSTEMS
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GENERAL INTRODUCTION

Selection of characteristics for two or more SPDs (Surge Protection Device) to be connected across
the same conductors of a system but separated by some decoupling impedance such that, given the
parameters of the impedance and of the impinging surge, this selection (Coordination of SPDs) will
ensure that the energy deposited in each of the SPDs is commensurate with its rating.

Surge Protection Device SPD requires an internal or external disconnector for disconnecting a surge
protective device (SPD) from the system in the event of SPD failure. It is intended to prevent a persistent
fault on the system and may give visible indication of the SPD failure.

Operational condition when the sustained power loss of an SPD exceeds the thermal dissipation of the
housing and connections, leading to a cumulative increase in the temperature of the internal elements
culminating in failure.

Bahra Earthing team can help you to make the correct selection and application of SPDs needed to
protect the low-voltage supply systems against the effects of transient surges or over-voltages. When
required in accordance with SASO IEC 62305, UL 1449 or otherwise specified, SPDs shall be installed
at the origin of the installation. Additional SPDs may be necessary to protect sensitive equipment. Such
SPDs shall be coordinated with the SPDs installed upstream. In the case where SPDs are part of the
fixed electrical installation, but not mounted inside a distribution board (e.g. in a socket-outlet), their
presence shall be indicated by a label on or as near as is reasonably possible to the origin of the circuit
under consideration.

Connection of SPDs Surge protective devices at or near the origin of the installation shall be connected
at least between the following points:

a) If there is a direct connection between the neutral conductor and the PE at or near the origin of the
installation or if there is no neutral conductor: Between each line conductor and either the main
earthing terminal or the main protective conductor, whichever is the shortest route; NOTE The
impedance connecting the neutral to the PE in IT systems is not considered as a direct connection.

b) If there is no direct connection between the neutral conductor and the PE at or near the origin of the
installation, then either: “ between each line conductor and either the main earthing terminal or the
main protective conductor, and between the neutral conductor and either the main earthing terminal
or the protective conductor, whichever is the shortest route – connection type 1; or “ between each
line conductor and the neutral conductor and between the neutral conductor and either the main
earthing terminal or the protective conductor, whichever route is shorter – connection type 2.

In small installations it is only required to settle a surge suppressor and harmonic filter in the
main switchboard to protect the installation. Loads of the installation themselves generate the
high frequency harmonics and the transitory peaks. If the filter is settled distant enough from the
problematic loads and especially from the critical ones to be protected, these may be affected by
over voltages and harmonics.

In large facilities it is not enough to install a unique device to allow the proper functioning of
itself and avoid breakdowns in power supplies and circuit boards. When engines start and stop,
when variable-frequency drives themselves chop the sinusoidal wave, the group starts, the signal
micro-interruptions (the peaks associated with micro-interruptions are not only originated by the
electrical connection, all the loads inside the installation will also behave like small generators
injecting voltage peaks) can produce over voltages but in the case of internal origin they will wear
the electronic equipment of the installation away slowly or quickly in case of a high overvoltage.

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GENERAL INTRODUCTION

In addition, it is necessary to take into consideration the any type of cable, whether it is electrical,
coaxial, data, telephone, etc. over voltages can be induced.

Bahra Earthing provides a complete range of Surge Protective Devices SPDs as well as Unified
Protection Systems (SPU) made up of several redundant and coordinated protection sets, conceived
under criteria of maximum discharge capacity and minimum residual voltage. Its design allows the
implementation of accessory modules, as well as its adaptation to the needs of each installation, putting
its safety and proper functioning first.

Our range of products include:

• Multi-Stage Surge Protection Devices, as against Medium and High Frequency Harmonics in Low-
Voltage AC Power Supply Networks.
• Multi-stage Surge Protective Device and Middle & High Frequency Harmonics with Voltage
Stabilization.
• Surge protective devices for High Voltage AC power supply networks
• Modular transitory overvoltage protective devices in Low Voltage power supply networks:
• Transient overvoltage protective devices in Low-Voltage installations:
• Type 1 surge protective devices
• Type 1+2 surge protective devices
• Type 2 surge protective devices
• Type 3 surge protective devices
• Photovoltaic surge protective devices: Surge protective devices specially designed for the protection
of electrical generators and communication buses in photovoltaic installations.
• LED surge protective devices: Surge protective devices specially designed to protect LED installations.
• Control, data and communication lines protective devices.
• Protective devices in coaxial cables.
• Relays for The Protection Against Permanent Over voltages
• UL1449 Listed and Tested Surge protective devices

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 SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD2-20/240
Type 2 single-phase surge protective devices are installed in the main
electrical panel of the installation.
They are recommended to protect electric and electronic devices against
surges of atmospheric and maneuvers origin.
• Protection Class II in accordance with EN 61643-11.
• Protection Type 2 in accordance with IEC 61643-1.
• E asy supervision due to the disconnection device.
• Two-pole surge protective devices consisting of a base part and a
plug- in protection module.
• F ault indication by red flag window.
• Rapid response.
• O ptional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD2-20

DEVICE MODEL BD2-20/240

Connection mode Parallel / Monofásica F+N+T
Rated voltage / Frequency 240 VAC / 50-60 Hz
Earthing System TT, IT y TN-S
Desconexión térmica Internal; green-normal, red-failed
Remote alarm contact Optional; Cod BD2-25 / 240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Type 2+3 / Class II + III
Maximum continuous operating voltage (Uc) AC [L−N/N− 275 VAC / 255 VAC
TE]
Nominal discharge current (8/20) In 10 kA
Maximum discharge current (8/20)Imax 20 kA
Lightning impulse current (10/350) Iimp -
Protection level Up [L−N/N−TE] 1,2 kV / 1,2 kV
DC sparkover voltage DC [L−N] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤32A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,22
Dimensions (mm) (Height×Wide×Depth) 2 DIN modules (98×36×66)

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EARTHING SYSTEMS
SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD2-40/240
Type 2 single-phase surge protective devices are installed in the main
electrical panel of the installation.
They are recommended to protect electric and electronic devices against
surges of atmospheric and maneuvers origin.
• Protection Class II in accordance with EN 61643-11.
• Protection Type 2 in accordance with IEC 61643-1.
• E asy supervision due to the disconnection device.
• Two-pole surge protective devices consisting of a base part and a
plug- in protection module.
• F ault indication by red flag window.
• Rapid response.
• O ptional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD2-40

DEVICE MODEL BD2-40/240

Connection mode Parallel / Monofásica F+N+T
Rated voltage / Frequency 240 VAC / 50-60 Hz
Earthing System TT, IT y TN-S
Desconexión térmica Internal; green-normal, red-failed
Remote alarm contact Optional; Cod BD2-40 / 240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Type 2 / Class II
Maximum continuous operating voltage (Uc) AC [L−N/N− 250 VAC / 255 VAC
TE]
Nominal discharge current (8/20) In 20 kA
Maximum discharge current (8/20)Imax 40 kA
Lightning impulse current (10/350) Iimp -
Protection level Up [L−N/N-T] 1,3 kV / 1,5 kV
DC sparkover voltage DC [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤32A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,19
Dimensions (mm) (Height×Wide×Depth) 2 DIN modules (98×36×66)

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EARTHING SYSTEMS
 SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD2-60/240
Type 1+2 surge protector devices are installed in the main electrical
panel of the installation.
They are recommended to protect electric and electronic devices against
surges of atmospheric and manoeuvres origin.
• Protection Class II in accordance with EN 61643-11.
• Protection Type 2 in accordance with IEC 61643-1.
• Easy supervision due to the disconnection device.
• Two-pole surge protective devices consisting of a base part and a
plug- in protection module.
• Fault indication by red flag window.
• Rapid response.
• Optional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD2-60

DEVICE MODEL BD2-20/240

Connection mode Parallel / Monopolar F+N+T
Rated voltage / Frequency 240 VAC / 50-60 Hz
Earthing System TT, IT y TN-S
Thermal disconnection Internal; green-normal, red-failed
Remote alarm contact Optional; Cod BD2-60 / 240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Class I+II / Type 1+2
Maximum continuous operating voltage (Uc) AC [L−N/N− 250 VAC / 255 VAC
TE]
Nominal discharge current (8/20) In [L−N/N−TE] 30 kA / 30 kA
Maximum discharge current (8/20)Imax [L−N/N−TE] 60 kA / 60 kA
Lightning impulse current (10/350) Iimp [L−N/N−TE] - / 7 kA
Protection level Up [L−N/N−TE] 1,3 kV / 1,5 kV
DC sparkover voltage [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤80A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,25
Dimensions (mm) (Height×Wide×Depth) 2 DIN modules (98×36×66)

115
EARTHING SYSTEMS
SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD2-100/240
Type l+ll surge protector devices are installed in the main electrical
panel of the installation.
They are recommended to protect electric and electronic devices against
surges of atmospheric and manoeuvres origin.
• Protection Class I+II in accordance with EN 61643-11.
• Protection Type 1+2 in accordance with IEC 61643-1.
• Easy supervision due to the disconnection device.
• Modular design.
• Fault indication by red flag window.
• Rapid response.
• Optional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD2-100

DEVICE MODEL BD2-100/240

Connection mode Parallel / Monopolar F+N+T
Rated voltage / Frequency 240 VAC / 50-60 Hz
Earthing System TT, IT y TN-S
Thermal disconnection[L−N] Internal; green-normal, red-failed
Remote alarm contact [L−N] Optional; Cod BD2-100 / 240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Class I+II / Type 1+2
Maximum continuous operating voltage (Uc) AC [L−N/ 250 VAC / 255 VAC
N−TE]
Nominal discharge current (8/20) In [L−N/N−TE] 50 kA / 50 kA
Maximum discharge current (8/20)Imax [L−N/N−TE] 100 kA / 100 kA
Lightning impulse current (10/350) Iimp [L−N/N−TE] 12,5 kA / 25 kA
Protection level Up [L−N/N−TE] 1,3 kV / 1,5 kV
DC sparkover voltage DC [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤80A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,39
Dimensions (mm) (Height×Wide×Depth) 4 DIN modules (98×72×67)
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EARTHING SYSTEMS
 SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD4-20/240
Type 2+3 single-phase surge protective devices are installed
in the main electrical panel of the installation.
They are recommended to protect electric and electronic
devices against surges of atmospheric and manoeuvres origin.
• Protection Class II+III in accordance with EN 61643-11.
• Protection Type 2+3 in accordance with IEC 61643-1.
• Easy supervision due to the disconnection device.
• Two-pole surge protective devices consisting of a base part
and a plug-in protection module.
• Fault indication by red flag window.
• Rapid response.
• Optional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD4-60

DEVICE MODEL BD4-20/240

Connection mode Parallel / Trifásica 3F+N+T
Rated voltage / Frequency 240 VL - 400 VL-L / 50-60 Hz
Earthing System TT, IT y TN-S
Desconexión térmica Internal; green-normal, red-failed
Remote alarm contact Optional; Cod BD4-20/240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Type 2+3 / Class II + III
Maximum continuous operating voltage (Uc) AC [L−N/ 250 VAC / 255 VAC
N−TE]
Nominal discharge current (8/20) In 10 kA
Maximum discharge current (8/20)Imax 20 kA
Lightning impulse current (10/350) Iimp -
Protection level Up [L−N//N-T] 1,2 kV / 1,2 kV
DC sparkover voltage DC [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤32A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,36
Dimensions (mm) (Height×Wide×Depth) 4 DIN modules (98×72×66)

117
EARTHING SYSTEMS
SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD4-40/240
Type 2 three-phase surge protective devices are installed in the
main electrical panel of the installation.
They are recommended to protect electric and electronic devices
against surges of atmospheric and manoeuvres origin.
• Protection Class II in accordance with EN 61643-11.
• Protection Type 2 in accordance with IEC 61643-1.
• Easy supervision due to the disconnection device.
• Two-pole surge protective devices consisting of a base part
and a plug-in pro- tection module.
• Fault indication by red flag window.
• Rapid response.
• Optional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD2-100

DEVICE MODEL BD4-40/240

Connection mode Parallel / Trifásica 3F+N+T
Rated voltage / Frequency 240 VL - 400 VL-L / 50-60 Hz
Earthing System TT, IT y TN-S
Desconexión térmica Internal; green-normal, red-failed
Remote alarm contact Optional; Cod BD4-40/240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Type 2 / Class II
Maximum continuous operating voltage (Uc) AC [L-N/N- 250 VAC / 255 VAC
T]
Nominal discharge current (8/20) In 20 kA
Maximum discharge current (8/20)Imax 40 kA
Lightning impulse current (10/350) Iimp -
Protection level Up [L−N/N−TE] 1,3 kV / 1,5 kV
DC sparkover voltage DC [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤32A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,39
Dimensions (mm) (Height×Wide×Depth) 4 DIN modules (98×72×66)

118
EARTHING SYSTEMS
 SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD4-100/240
Type 1+2 surge protector devices are installed in the main
electrical panel of the installation.
They are recommended to protect electric and electronic
devices against surges of atmospheric and manoeuvres origin
by coordinating Type 1 and Type 2 features.
• Protection Class I+II in accordance with EN 61643-11.
• Protection Type 2 in accordance with IEC 61643-1.
• Easy supervision due to the disconnection device.
• Modular design.
• Fault indication by red flag window.
• Rapid response.
• Optional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD4-60

DEVICE MODEL BD4-100/240

Connection mode Parallel / Three-phase 3F+N+T
Rated voltage / Frequency 240 VL-N - 400 VL-L / 50-60 Hz
Earthing System TT, IT y TN-S
Thermal disconnection[L-N] Internal; green-normal, red-failed
Remote alarm contact [L-N] Optional; Cod BD4-100 / 240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Class I+II / Type 1+2
Maximum continuous operating voltage (Uc) AC [L- 275 VAC / 255 VAC
N/N-TE]
Nominal discharge current (8/20) In [L-N/N-TE] 50 kA / 50 kA
Maximum discharge current (8/20)Imax [L-N/N-TE] 100 kA / 100 kA
Lightning impulse current (10/350) Iimp [L-N/N-TE] 12,5 kA / 25 kA
Protection level Up [L−N/N-T] 2 kV / 2 kV
DC sparkover voltage [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤80A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,82
Dimensions (mm) (Height×Wide×Depth) 8 DIN modules (98×144×67)

119
EARTHING SYSTEMS
SPD // BD SERIES
SURGE PROTECTIVE MODULES LV POWER
SUPPLY NETWORKS
BD4-60/240
Type 1+2 surge protector devices are installed in the main
electrical panel of the installation.
They are recommended to protect electric and electronic devices
against surges of atmospheric and manoeuvres origin.
• Protection Class II in accordance with EN 61643-11.
• Protection Type 2 in accordance with IEC 61643-1.
• Easy supervision due to the disconnection device.
• Two-pole surge protective devices consisting of a base part
and a plug-in protection module.
• Fault indication by red flag window.
• Rapid response.
• Optional remote alarm terminal.

Circuit Diagram Electrical diagram and dimensions of BD4-60

DEVICE MODEL BD4-60/240

Connection mode Parallel / Three-phase 3F+N+T
Rated voltage / Frequency 240 VL-N - 400 VL-L / 50-60 Hz
Earthing System TT, IT y TN-S
Desconexión térmica Internal; green-normal, red-failed
Remote alarm contact Optional; Cod BD4-60/240-S
Surge Response
Protection type (EN 61643-11 / IEC 61643-1) Class I+II / Type 1+2
Maximum continuous operating voltage (Uc) AC [L-N/N- 255 VAC / 255 VAC
TE]
Nominal discharge current (8/20) In [L-N/N-TE] 30 kA / 30 kA
Maximum discharge current (8/20)Imax [L-N/N-TE] 60 kA / 60 kA
Lightning impulse current (10/350) Iimp [L-N/N-TE] - / 7 kA
Protection level Up [L−N/N-T] 1,3 kV / 1,5 kV
DC sparkover voltage [N−TE] 600 V
Response time Rt [L−N/N−TE] 25 ns / 100 ns
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection D Curve MCB or fuse (In≤80A)
Enclosure material Thermoplastic
Installation method 35 mm DIN-rail
Operating temperature -40 ºC … +80 ºC
IP protection degree IP20
Location category Indoor
Weight (Kg) 0,44
Dimensions (mm) (Height×Wide×Depth) 4 DIN modules (98×72×66)
120
EARTHING SYSTEMS
 SPU // 2D SERIES
MEDIUM & HIGH FREQUENCY
MULTI-STAGE SURGE HARMONICS PROTECTIVE DEVICE IN AC
LV POWER SUPPLY NETWORKS
SP 2D-10
• It is destined for low power single-phase panels.
• Ideal for sensistive loads protection.
• High discharge capacity.
• Easy suervision and maintenance.
• Both common and differential protection mode for all
protective modes.
• Adjusted thresholds to the operating voltage range.
• Network indicator light plus fuses.

DEVICE MODEL SP 2D-10

Installation mode Parallel / Single-phase
Nominal voltage / Frequency / Topology 230 V / 50-60 Hz / P+L+TT
Connection mode to the electrical supply Power strip
Recommended power of the installation to be protected 10 kVA
Network topoloy TT, IT and TN
Elements of internal disconnection 20 A fuse
Number of Indicator lights 1
Surge Response
Protection type 2
Maximum continuous operating voltage (Uc) AC 250 VAC
Operation threshold (Un) 275 VAC
Response time (tA) 25 ns
ITmax (8/20) – Differential mode (Phase – Neutral) 60 kA
ITmax (8/20) – Common mode (Phase – Earth / Neutro – Tierra) 60 kA / 60 kA
ITimp (10/350) – Differential mode (Phase – Neutral) -
ITimp (10/350) – Common mode (Phase – Earth / Neutro – Tierra) -/-
Total ITmax (8/20) 180 kA
Total ITimp (10/350) -
Number of surge protective stages 3
Frequency Response (Z = 10 Ω)
Cut off frequency 23 kHz
Attenuation at 30 KHz 4,2 dB
Installation Data
Recommended minimum section of connecting cables Cu 4 mm2
Recommended protection 25 A
Enclosure material Polycarbonate
Installation method DIN-Rail
Operating temperature [ -10 °C … +60°C ]
IP protection degree IP 20
Location category Indoor
Weight (Kg) 0,5 Kg
Dimmensions (mm) (Height×With×Depth) 90×70×60

121
EARTHING SYSTEMS
SPU // 2D SERIES
MEDIUM & HIGH FREQUENCY
MULTI-STAGE SURGE HARMONICS PROTECTIVE DEVICE IN AC
LV POWER SUPPLY NETWORKS
SP 2D-80
• Destined to low power single-phase panels.
• Ideal for sensitive loads protection against MF and HF harmonics.
• High discharge capacity.
• Easy supervision and maintenance.
• Both common and differential protection mode for all protective modes.
• Adjusted thresholds to the operating voltage range.
• Network indicator light plus MCBs.

DEVICE MODEL SP 2D-80

Installation mode Parallel / Single-phase
Nominal voltage / Frequency / Topology 230 V / 50-60 Hz / F+N+TT
Connection mode to the electrical supply Terminal blocks
Recommended power of the installation to be protected 80 kVA
Network topoloy TT, IT y TN
Elements of internal disconnection (1) MCB 80A
Number of Indicator lights 2
Surge Response
Protection type 1+2
Maximum continuous operating voltage (Uc) AC 250 VAC
Operation threshold (Un) 275 VAC
Response time (tA) 25 ns
ITmax (8/20) – Differential mode (Phase – Neutral) 470 kA
ITmax (8/20) – Common mode (Phase – Earth / Neutro – Tierra) 170 kA / 470 kA
ITimp (10/350) – Differential mode (Phase – Neutral) 110 kA
ITimp (10/350) – Common mode (Phase – Earth / Neutro – Tierra) 35 kA / 110 kA
Total ITmax (8/20) 1.110 kA
Total ITimp (10/350) 255 kA
Number of surge protection stages 3
Frequency Response (Z = 10 Ω)
Cut off frequency 300 Hz
Attenuation at 30 KHz 40 dB
Installation Data
Recommended minimum section of connecting cables Cu 25 mm2
Recommended protection 80 A
Enclosure material Metallic
Installation method Wall mounting
Operating temperature [ -10 °C … +85°C ]
IP protection degree IP 20
Location category Indoor
Weight (Kg) 7 Kg
Dimmensions (mm) (Height×With×Depth) 400×300×150

122
EARTHING SYSTEMS
 SPU // 4D SERIES
MEDIUM & HIGH FREQUENCY
MULTI-STAGE SURGE HARMONICS PROTECTIVE DEVICE IN AC
LV POWER SUPPLY NETWORKS
SP 4D-25
• It is destined for low power three-phase panels.
• Ideal for sensistive loads protection.
• High discharge capacity.
• Easy suervision and maintenance.
• Both common and differential protection mode for all
protective modes.
• Adjusted thresholds to the operating voltage range.
• Network indicator light.

DEVICE MODEL SP 4D-25

Installation mode Parallel / Three-Phase
Nominal voltage / Frequency / Topology 230 V / 400 V / 50-60 Hz /
3F+N+TT
Connection mode to the electrical supply Power strip
Recommended power of the installation to be protected 25 kVA
Network topoloy TT, IT y TN
Elements of internal disconnection -
Number of Indicator lights 1
Surge Response
Protection type 2
Maximum voltage in continuous operation (Uc) AC 250 / 430 VAC
Current threshold (Un)/Operationthreshold 275 / 470 VAC
Response time (tA) 25 ns
Itmax (8/20) – Differential mode (Phase – Phase /Phase – Neutral) 45 kA / 60 kA
Itmax(8/20) – (Phase – Earth / Neutral – Earth) 45 kA / 60 kA
Itimp(10/350) – Differential mode (Phase – Phase / Phase – Neu- -/-
tral)
Itimp (10/350) – Common mode (Phase – Earth / Neutral – Earth) -/-
ITmax (8/20) Total 510 kA
ITimp (10/350) Total -
Number of surge protection stages 3
Frequency Response (Z = 10 Ω)
Cut off frequency 23 kHz
Attenuation at 30 KHz 4,2 dB
Installation Data
Recommended minimum section of the connecting cable Cu 10 mm2
Recommended protection 40 A
Enclosure material Polycarbonate
Installation method DIN rail
Operating temperature [ -10 °C … +85°C ]
IP protection degree IP 20
Location category Indoor
Weight (Kg) 1,4 Kg
Dimmensions (mm) (Height×With×Depth) 185×213×102

123
EARTHING SYSTEMS
SPU // 4D SERIES
MEDIUM & HIGH FREQUENCY
MULTI-STAGE SURGE HARMONICS PROTECTIVE DEVICE IN AC
LV POWER SUPPLY NETWORKS
SP 4D-80
• Specially designed for being installed in secondary industrial panels or
in the main electrical panel of the installation.
• Ideal to protect sensistive loads against MF or HF harmonics and
• voltage oscillations.
• High discharge capacity.
• Easy suervision and maintenance.
• Both common and differential protection mode for all protective modes.
• Adjusted thresholds to the operating voltage range.
• Network and alarm indicator lights plus MCBs

DEVICE MODEL SP 4D-80

Installation mode Parallel / Trifásica
Nominal voltage / Frequency / Topology 230 V / 400 v / 50-60 Hz /
3F+N+TT
Connection mode to the electrical supply MCB
Recommended power of the installation to be protected 80 kVA
Network topoloy TT, IT y TN
Elements of internal disconnection 80A MCB
Number of Indicator lights 1
Surge Response
Protection type 1+2
Maximum voltage in continuous operation (Uc) AC 250 / 430 VAC
Current threshold (Un)/Operationthreshold 275 / 470 VAC
Response time (tA) 25 ns
Itmax (8/20) – Differential mode (Phase – Phase /Phase – Neutral) 60 kA / 140 kA
Itmax(8/20) – (Phase – Earth / Neutral – Earth) 100 kA / 140 kA
Itimp(10/350) – Differential mode (Phase – Phase / Phase – Neu- - / 30 kA
tral)
Itimp (10/350) – Common mode (Phase – Earth / Neutral – Earth) 20 kA / 30 kA
ITmax (8/20) Total 1040 kA
ITimp (10/350) Total 180 kA
Number of surge protection stages 3
Frequency Response (Z = 10 Ω)
Cut off frequency 23 kHz
Attenuation at 30 KHz 4,2 dB
Installation Data
Recommended minimum section of the connecting cable Cu 35 mm2
Recommended protection 80 A
Enclosure material Metallic cabinet with foamed-in
polyurethane gasket
Installation method Wall-mounting
Operating temperature [ -10 °C … +85°C ]
IP protection degree IP 20
Location category Indoor
Weight (Kg) 14 Kg
Dimmensions (mm) (Height×With×Depth) 400×300×150

124
EARTHING SYSTEMS
 SPU // 4D SERIES
MEDIUM & HIGH FREQUENCY
MULTI-STAGE SURGE HARMONICS PROTECTIVE DEVICE IN AC
LV POWER SUPPLY NETWORKS
SP 4D-100
• Specially designed for being installed in secondary industrial panels or in
the main electrical panel of the installation.
• It is ideal to protect sensistive loads against MF and HF harmonics and
voltage oscillations.
• High discharge capacity.
• Easy supervising and maintenance.
• Both common and differential protection mode for all protective modes.
• Adjusted thresholds to the operating voltage range.
• Network indicator light plus MCB for internal disconnection.

DEVICE MODEL SP 4D-100

Installation mode Parallel / Three-Phase
Nominal voltage / Frequency / Topology 230 V / 400 V / 50-60 Hz /
3L+N+PE
Connection mode to the electrical supply MCB terminals
Recommended power of the installation to be protected 100 kVA
Network topoloy TT, IT y TN
Elements of internal disconnection 80A MCB
Number of Indicator lights 1
Surge Response
Protection type 1+2
Maximum voltage in continuous operation (Uc) AC 250 / 430 VAC
Current threshold (Un)/Operationthreshold 275 / 470 VAC
Response time (tA) 25 ns
Itmax (8/20) – Differential mode (Line – Neutral) 60 kA / 140 kA
Itmax(8/20) – (Line – Protective Earth / Neutral – Protective Earth) 140 kA / 140 kA
Itimp(10/350) – Differential mode (Line – Neutral) - / 30 kA
Itimp (10/350) – Common mode (Line – Earth / Neutral – Protec- 30 kA / 30 kA
tive Earth)
Total ITmax (8/20) 1160 kA
Total ITimp (10/350) 210 kA
Number of surge protection stages 3
Frequency Response (Z = 10 Ω)
Cut off frequency 250 Hz
Attenuation at 30 KHz 41 dB
Installation Data
Recommended minimum section of the connecting cable Cu 35 mm2
Recommended protection 80 A
Enclosure material Metallic cabinet with foamed-
in polyurethane gasket
Installation method Wall mounting
Operating temperature [ -10 °C … +85°C ]
IP protection degree IP 20
Location category Indoor
Weight (Kg) 14 Kg
Dimmensions (mm) (Height×With×Depth) 500×400×200
125
EARTHING SYSTEMS