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Maquina de Ex Pandir Tuberia

Maquina

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0% found this document useful (0 votes)
51 views56 pages

Maquina de Ex Pandir Tuberia

Maquina

Uploaded by

Henry
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Assembly tooling
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Assembly tooling

Index
Manual assembly tools Manual
for EO/EO2 assembly devices

VOMO KONU HVM-B EO-KARRYMAT


p. H5 p. H6 p. H8 p. H10
Assembly machines
for EO/EO2, Triple-Lok®

EOMAT II EOMAT III/A


p. H12 p. H16
Forming machine
for EO2-FORM

EO2-FORM F2
p. H24
Manual flaring tools
for Triple-Lok®

1004/210A Impact flarer 1015


p. H28 p. H28 p. H28
Parflange®-Machines
for O-Lok®/Triple-Lok®

1025 1040
p. H38 p. H38
Lubricants

NIROMONT LUBSS
p. H43 p. H43

H2 Catalogue 4100-5/UK
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Assembly tooling

Index
Cutting, bending
and deburring tools

AV 6/42 BAV 6/12 IN-EX 226


p. H44 p. H45 p. H45

Tube bending tools

BV 6/18 BV 20/25
p. H46 p. H47

Hand-tools
H
Par-Lok wrench WKZ – Tool box
p. H48 p. H49

O-Ring assembly tools


for O-Lok®

O-Lok® CORG O-Ring Pick


p. H50 p. H50

Port manufacturing tools

Counterbore Thread taps


p. H51 p. H51

Thread identification

Thread ID kit Portboard


p. H53 p. H53

Training equipment/Books

Training case Presentation case Pocket book


p. H54 p. H55 p. H56

H3 Catalogue 4100-5/UK
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Assembly tooling

Parker tube fabricating equipment


Equipment described in this section is designed to advice on operation and application. Experienced applica-
make strong, accurate tubing systems easier and more tion engineers at TFDE are available when it comes to spe-
dependable. Every time you make up a tubing circuit, cial application of TFDE assembly equipment.
you want to be sure you get strong dependable joints, In case of machine malfunction, spare machines can be
accurate kink-free bends and a neat system that will provided on short notice so that production can continue. In
stand up to years of hard service. You want to fabricate the meantime, damaged machinery is checked and re-
the system with the least effort and risk of errors. paired at the TFDE machine repair facility. Well trained and
experienced engineers take personal care that the ma-
Parker tube fabricating equipment is designed to help chines return properly repaired and tested.
you get all these benefits. Parker has been leading the
way in use of tubing and in fittings design for over 60
years. All this experience has shown Parker engineers
a host of ways to make tube fabricating equipment
more efficient and trouble free. You’ll find them all in
the equipment featured here – from improvements that
help you make accurate concentric flares, to bender
designs that make kink-free bending easier. They’ll all
help you get better tubing systems with less work and
less risk of mistakes in fabrication.

Nomenclature
Order assembly equipment by specification and order code
as listed in this catalogue.
Most TFDE tube fabricating tools carry simple 3-, 4- or 6-
digit part numbers. In some cases order codes for accesso-
ries are constructed from numbers which, where applica-
ble, identify the size or sizes of tubing they are intended to
handle. Size number may either precede or follow basic or-
der code. In other cases (as for lubricants) simple identifi-
cation by name is used.

Machine selection
Parker offers a variety of assembly devices and machines
for different products and different applications.
Refer to overview in chapter E for machine recommenda-
tion. Experienced engineers support proper operation of TFDE assembly
machinery
Service
Assembly machines and standard tooling for TFDE con- TFDE also offers a machine maintenance and calibration
nectors are available from stock for immediate service. service. Standard spare parts like oil filters can be ordered
Both purchasing and leasing are possible depending on from stock.
machine type and volume of business. For limited projects,
assembly equipment can be provided on a rental basis via
our certified distributor network. Repair procedure
Special “demo”-equipment is available for sales presenta-
tions and fairs. Please contact your Parker Service Center for problem
solving/repair. Your correspondent will organise the repair
and arrange a spare machine if required. Please do not
Technical support send in machines without notice to your sales correspond-
TFDE machine service procedures ensure that reliable ent. To assure optimum service, all machine shipments
machine function and fitting performance is achieved when must include a documentation with information about: Ma-
using genuine Parker assembly equipment. chine type, serial number, purchase data, problem descrip-
All machines come with detailed operating manuals. Parker tion, contact name, phone number and complete adress for
distributors and sales representatives are trained to give return.

H4 Catalogue 4100-5/UK
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Assembly tooling

Manual assembly tools for EO/EO-2


VOMO – Pre-assembly tools for EO/EO-2 tube connections
Simple but essential tool for the man-
ual presetting of EO-fittings.
The use of a VOMO assures that the
bite ring securely cuts into the tube
without damage on the inner fitting
cone.
Pre-assembly using VOMO or
EOMAT must be done for all connec-
tions of:
– EO-2 with large tube dimensions
(Tube OD 30 mm and above)
– EO-Progressive Stop Ring/Pro- 2. Flexible – A VOMO can be used 4. Efficient – There is no doubt that
gressive Ring with stainless steel anywhere to assure safe fitting as- VOMO-presetting contributes to
tube or standpipe fittings (E.g.:
“BE”-type hose fitting).
sembly – even at assembly sites
where EOMAT technology is not
save time and effort in bite-type
assembly. The little investment
H
available. pays back immediately.
For proper use, see EO assembly
instructions. VOMO tools wear out 3. Safe – Hazardous blowout of 5. Special – VOMO tools are specifi-
and then may cause assembly fail- incorrect assembled standpipe cally designed and manufactured
ures. VOMO’s must be checked regu- hose fittings or stainless steel to match EO-fitting standards.
larly with “KONU” cone gauges (max. tube can be avoided by VOMO-
after 50 assemblies) and replaced assembly.
when damaged or worn out.
Specifications:
Material: hardened tool steel
Sizes: 4 LL – 12 LL,
6 L – 42 L, Series Tube o.d. Pre-assembly tools Cone gauges
6 S – 38 S mm Order code Order code
Pre-assembly of: EO-2 and Progres- LL 4 VOMO04LLX KONU04+06LLX
6 VOMO06LLX
sive Stop Ring PSR/EO progressive 8 VOMO08LLX KONU06+08LLX
Stop Ring DPR 10 VOMO10LLX
12 VOMO12LLX KONU10+12LLX
L 6 VOMO06LX KONU06+08LX1)
Features, advantages and 8 VOMO08LX
benefits of pre-assembly 10 VOMO10LX KONU10+12LX1)
12 VOMO12LX
tools: 15 VOMO15LX KONU15+18LX
1. Marking notch – A special notch 18 VOMO18LX
engraves a circular mark onto the 22 VOMO22LX KONU22+28LX
tube end to verify that it was proper- 28 VOMO28LX
35 VOMO35LX KONU35+42LX
ly bottomed at assembly. Failures 42 VOMO42LX
caused by improper tube cutting or
S 6 VOMO06SX KONU06+08LX1)
bottoming in VOMO can be recog- 8 VOMO08SX
nised before final installation. 10 VOMO10SX KONU10+12LX1)
12 VOMO12SX
14 VOMO14SX KONU14+16SX
16 VOMO16SX
20 VOMO20SX KONU20+25SX
25 VOMO25SX
30 VOMO30SX KONU30+38SX
38 VOMO38SX
1) Cone gauges for tube o.d.6 to 12 mm are identical in series L and S.

H5 Catalogue 4100-5/UK
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Assembly tooling

KONU – Cone gauge for EO/EO-2 tube connections


Cone gauges are essential for moni-
toring wear on pre-assembly tools like
VOMO, MOK or MOS.
KONU must be regularly used to pre-
vent assembly failures caused by worn
out or damaged tools (DIN 3859-2:
max. each 50th assembly).
For proper use see EO assembly in-
structions.
Specifications:
Material: hardened tool steel Series Tube o.d. Cone gauges
Sizes: 4 LL – 12 LL, mm Order code
6 L – 42 L,
6 S – 38 S LL 4 KONU04+05LLX
(Sizes 6 L – 12 L 6
are identical to 6 S – 12 S) 8 KONU06+08LLX
10
12 KONU10+12LLX
Features, advantages and L 6 KONU06+08LX1)
benefits of cone gauges: 8
1. Special – KONU are high preci- 10 KONU10+12LX1)
sion gauges specifically designed 12
and manufactured to match EO 15 KONU15+18LX
standards. 18
22 KONU22+28LX
2. Practical – For easy handling 28
and less inventory, each KONU 35 KONU35+42LX
gauge is suitable for two sizes. 42
3. ISO 9001 – Simple but effective S 6 KONU06+08LX1)
method to assure ISO 9001 speci- 8
fication for monitoring tools. 10 KONU10+12LX1)
12
4. Maintenance tool – A leaking
14 KONU14+16SX
fitting can be easily checked and
16
replaced if worn-out.
20 KONU20+25SX
25
30 KONU30+38SX
38
1
) Cone gauges for tube o.d. 6 to 12 are identical in series L and S.

Checklist “depth measurement” for pre-assembly tooling (MOK and VOMO)


Tmin
Type Tmin Tmax Type Tmin Tmax
6-L 6.95 7.05 6-S 6.95 7.05
8-L 6.95 7.05 8-S 6.95 7.05
10-L 6.95 7.05 10-S 7.45 7.55
12-L 6.95 7.05 12-S 7.45 7.55
15-L 6.95 7.05 14-S 7.95 8.05
18-L 7.45 7.55 16-S 8.45 8.55
22-L 7.45 7.55 20-S 10.45 10.55
28-L 7.45 7.55 25-S 11.95 12.05
35-L 10.45 10.55 30-S 13.45 13.55
42-L 10.95 11.05 38-S 15.95 16.05 Tmax

H6 Catalogue 4100-5/UK
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Assembly tooling

Manual assembly devices for EO/EO-2 tube connections


Machine selection guide
Manual assembly devices are availa- Features, advantages and
ble to reduce assembly time and ef-
benefits
fort. High assembly quality and con-
sistency assures reliable fitting per- 1. Flexible – Manual assembly de- 4. Special – Each device has been
formance. EO assembly devices are vices are portable and do not need especially developed for the effi-
manually operated and do not need any power supply. Therefore they cient use in a certain application.
any external power supply. are ideal for on-site tube assembly, The HVM-B is a handy tool for the
repair and plant maintenance. quick pre-assembly of EO Pro-
Due to the low weight, easy handling
gressive rings onto soft steel tube.
and simple but reliable design, the 2. Economic – Manual assembly
The EO-KARRYMAT is a real
EO assembly devices are the ideal devices close the gap in between
problem solver when it comes to
tool for tube preparation of small manual fitting pre-assembly in a
on-site assembly of medium to
quantities. vice and the Eomat technology.
large EO-Progressive rings and
The devices contribute to save
For efficient mass production, manual EO-2 fittings onto steel and stain-
time and effort in bite type assem-
devices are not suitable, therefore less steel tube.
EOMAT machines are recommend-
ed.
bly. The little investment pays back
immediately. H
3. Controlled assembly – After pre-
assembly, the tube joint can be
easily inspected before final instal-
lation. Therefore, this mandatory
step in fitting assembly is less like-
ly to be forgotten.

How to select the ideal assembly device for your application:


HVM-B EO-KARRYMAT

Assembly method
EO-2: not suitable Pressure controlled
PSR/DPR/D: Stroke controlled Pressure controlled
Triple-Lok®: not suitable not suitable
Tube specification
Material: Steel Steel, Stainless Steel
Outside diameter/mm: 4–15 mm 6–42 mm
Wall thickness: no limitation no limitation
Tool specification Special assembly cones MOSI and plates HL Standard assembly cones MOK and plates GHP
Operation drive Lever with eccentric cam Handpump
Process control Assembly stroke determined by tool geometry Pressure control according to selection chart
Preassembly
is equal to
EO-2: – Gap closed
PSR: 1 turn 11/2 turn
D/DPR: 1 turn 11/4 turn
Performance
Overall cycle time: 10 secs. 30–60 secs.
Application Simple tool for quick pre-assembly of small Most efficient for one-site assembly
dimension EO-Progressive rings onto steel tubes of medium to large DPR- and EO-2 connections
onto any suitable tube material

H7 Catalogue 4100-5/UK
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Assembly tooling

HVM-B Pre-assembly tool


This pre-installation tool is a simple
tool for a quick and safe pre-assembly
of EO-Progressive Stop Ring/Pro-
gressive ring. The tool is very handy
and can be used at any site provided
a vice is available. Suitable for LL, L
and S series and tube sizes from 4 to
15 mm O.D.
Attention:
 Not suitable for EO-2 assembly.
 Not suitable for stainless steel
progressive ring assembly. Type Order code
 Final assembly of 1/2 turn in
fitting body required. HVM-B Pre-assembly tool device without tools HVMBKPLX
Specifications:
For pre- Spare parts
assembly of: EO Progressive Stop center bearing pin HVMB02X
Ring/Progressive
Ring excenter roll HVMB-03-1X
Pre-assembly
equals: 1 turn of nut
For assembly check and fitting Series Tube o.d. Tube Assembly
installation see assembly mm location plate cone Cone gauge
instructions chapter E. Order code Order code Order code

Tube O.D.: 4 to 15 mm LL 4 HL04X MOSI04LLX KONU04+05LLX


Series: LL, L and S 5 HL05X MOSI05LLX
Tube and 6 HL06X MOSI06LLX KONU06+08LLX
fitting material: Steel 8 HL08X MOSI08LLX
Weight: approx. 7.0 kg 10 HL10X MOSI10LLX KONU10+12LLX
(without tools) 12 HL12X MOSI12LLX
L 6 HL06X MOSI06LX KONU06+08L/X1)
Features, advantages and 8 HL08X MOSI08LX
benefits of pre-assembly 10 HL10X MOSI10LX KONU10+12L/X1)
tool: 12 HL12X MOSI12LX
1. Special – HVM-B is designed and 15 HL15X MOSI15LX KONU15+18L/X
manufactured to match EO-DPR
standards. S 6 HL06X MOSI06SX KONU06+08L/X1)
8 HL08X MOSI08SX
2. Vice mounted – For easy work- 10 HL10X MOSI10SX KONU10+12L/X1)
shop use, the HVM-B can be 12 HL12X MOSI12SX
clamped into any vice. 14 HL14X MOSI14SX KONU14+16SX
3. Flexible – A HVM-B can be used 1) Cone gauges for tube o.d. 6 to 12 are identical in series L and S.
anywhere to assure safe fitting as-
sembly – even at assembly sites
where EOMAT technology is not
available.
4. Efficient – There is no doubt that
HVM-B-presetting contributes to
save time and effort in bite-type
assembly. The little investment
pays back immediately.

H8 Catalogue 4100-5/UK
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Assembly tooling

HVM-B Pre-assembly tool

How to use
● Clamp HVM-B into vice.
● Select required assembly cone (MOS-I) and insert.
● The assembly cones are marked with tube O.D.
and series (e.g. 10-L).
1

● Insert the tube location plate


– HL – of corresponding size and fasten with screw.
● The tube location plates are marked with tube O.D.
(e.g. “10”).

2 H

● Slip nut “M” and Progressive Stop Ring PSR/


Progressive ring “DPR” (or cutting ring “D”) over
tube end and insert into pre-assembly tool.
● Nut position must be in front of tube location plate
– HL – !
3

● Hold tube against stop in the assembly cone.

● Pull lever to turn the eccentric cam (Pre-assembly).

Attention
 For assembly check and final assembly

5 see PSR/DPR instructions.

Attention:
 At final assembly nut must be tightened
by 1/2 turn.

H9 Catalogue 4100-5/UK
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Assembly tooling

EO-KARRYMAT portable pre-assembly device for EO tube connections

Type Order code


EO-KARRYMAT assembly device complete device including
handpump and carrying case, including operation manual.
Tools (assembly cone MOK and baching plate GHP)
must be ordered separately. EO-KARRYMAT
Promotion leaflet UK/DE 4044-DE/UK
Separate operating manual UK/DE/FR/IT 4044-T
Spare parts
Handpump 82C-2HP
Pressure gauge EO-KARRYMAT/MANO
Pressure chart sticker EO-KARRYMAT/CHART
Cover hinge EO-KARRYMAT/HINGE

The EO-KARRYMAT is a dependable the EO-KARRYMAT is the ideal tool sembly of even large dimension steel
device for safe and efficient bite-type for on-site tube assembly, repair and and stainless steel tubes without ex-
presetting. It allows pre-assembly of plant maintenance. cessive hard work.
even large dimension steel and stain-
less steel tube at assembly sites where 2. Economic – The EO-KARRYMAT
EOMAT technology is not available. closes the gap in between manual The applications:
The EO-KARRYMAT consists of a hy- fitting pre-assembly in a vice and the
draulic drive and a handpump. The hy- EOMAT technology. EO-KARRYMAT ● Repair workshops
draulic assembly pressure can be read assembly is far less hard work as ● Mobile repair service
on a gauge. The EO-KARRYMAT manual assembly but it achieves the
comes as one unit with all components dependent assembly result of the ● Plant maintenance in process engi-
firmly attached to a practical carrying EOMAT assembly machine. neering, paper production, power
frame. plants, offshore exploration, indus-
3. “Must” for stainless steel – As di- trial production
Specifications: rect assembly of stainless steel
● On-site assembly of tubing systems
tubes in bite type fittings results in
For pre-
failure, a special pre-assembly proc-
assembly of: EO PSR/DPR and
ess is mandatory according to ISO
EO-2 Tube OD EO-2 PSR DPR
8483 / DIN 3859 and all manufactur-
Pre-assembly equals:
ers instructions. The EO-KARRY-
EO Progressive Stop
MAT fulfils this requirement.
Ring (PSR): 11/2 turn of nut ∅ [mm] P [bar] P [bar] P [bar]
EO Progressive 6 60 40 40
4. Dependent – The use of the EO-
ring (DPR): 11/4 turn of nut 8 70 50 50
KARRYMAT is far less demanding
EO-2 “Gap closed” 10 80 60 60
than manual fitting assembly using
wrenches. It helps to prevent failures 12 90 70 70
For assembly check and fitting 14 110 85 80
caused by insufficiant fitting assem-
installation see assembly 15 110 85 80
bly which is most critical on large di-
instructions chapter E. 16 120 95 90
mension steel and stainless steel
Tube O.D.: 6 to 42 mm tube. 18 120 110 100
Series: L and S 20 170 140 120
Tube and 5. Controlled assembly – After pre- 22 140 130 130
fitting material: Steel and stainless assembly, the tube joint can be eas- 25 230 170 150
steel ily inspected before final assembly. 28 170 150 140
Weight: approx. 28 kg Therefore, this mandatory step in fit- 30 310 220 200
Oil: HLP23–1.22 ting assembly is less likely to be for- 35 260 190 180
(filled before delivery) gotten. 38 350 290 240
42 310 240 220
6. Special – The EO-KARRYMAT has
Features, advantages and been especially developed for the ef- mi 1
/4 t
ma n. 1/ 30°
benefits of EO-KARRYMAT: ficient on-site assembly of EO Pro- x. 6
1/4
urn
s
1. Ideal – With some 28 kg, the EO- gressive ring and EO-2 fittings. The
KARRYMAT is portable and does not tools are designed according to a Installation min 60° ~30° ~ 90°
–max 90°
need any power supply. Therefore new EO-patent which allows safe as-

H10 Catalogue 4100-5/UK


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Assembly tooling

Assembly machines for EO/EO-2 and Triple-Lok®


Machine selection guide
EOMAT assembly is much more cost effi- Features, advantage and 5. Flexible – All tube dimensions from 6
cient than manual assembly of EO-fittings. to 42 mm can be machined. All com-
Assembly time and effort are greatly re-
benefits: mon tube materials are covered, even
duced. Proper and consistant pre-assem- 1. Universal – Assembly of EO-2, EO plastic tube (EO-2 and PSR/DPR
bly support safe and leakfree fitting per- PSR/DPR rings and 37° flaring for Tri- only).
formance. ple-Lok® can be done with just 1 ma- 6. Marking notch – A special notch en-
EOMAT machines are specifically de- chine. graves a circular mark onto the tube
signed to match EO-2, EO PSR/DPR rings 2. Efficient – With a cycle time of some end to verify that it was properly bot-
and Triple Lok® standards. Assembly is 15 seconds the EOMAT machine tomed at assembly. Failures caused by
achieved with high precision and repeata- greatly saves assembly time and ef- improper tube cutting or bottoming in
bility. fort. The investment pays back soon. VOMO can be recognised before final
installation.
EOMAT machines are available in several 3. Safe – Proper pre-assembly greatly
versions to serve individual applications. reduces the danger of leaking fittings 7. Reliable – For more than 20 years,
All machines are designed for reliable or even hazardous tube blow out. hundreds of EOMAT machines are op-
workshop use even under severe construc- erated under heavy duty workshop
tion site working conditions. Tool handling
and machine operation are simple.
4. Strong – Even 37° flaring of large size
stainless steel tube is done within few
conditions.
H
seconds.
How to select the ideal EOMAT machine for
your application:

EOMAT II EOMAT III

Assembly method:
EO-2 Pressure controlled Pressure controlled
D/PSR/DPR Pressure controlled Stroke controlled
Triple-Lok® Conventional 37° flaring Conventional 37° flaring
Tube specification:
Material Steel, Stainless Steel Steel, Stainless Steel, Aluminium, Copper,
Monel or CuNiFe, plastic tube such as nylon
polyurethane, PVC or teflon (EO-2/DPR only)
Outside diameter/mm 6–42 mm 4–42 mm
Wall thickness:
EO-2/PSR/DPR No limitation No limitation
Triple Lok® 6×1 to 38×4 or 42×3 mm (Tube O.D. x wall thickness) 6×1 to 38×4 or 42×3 mm (Tube O.D. x wall thickness)
Operation:
Setting Manual pressure adjustment according Menue selection of assembly type and
to selection chart tube dimension
Depending on: Automatic adjustment and control of
Assembly type; Tube dimension; Tube material process parameter
Process control Pressure gauge Microprocessor
Warning message for most typical assembly failures
Memory function No Yes, 26 memory locations
Oil level control Visual control Display warning when too low
Oil temperature control No Display warning when too high
Foot operating switch Not available Accessory
Performance 3 Phase/400 V (380 V) 1 Phase/230 V (220 V) 3 Phase/400 V (380 V) 1 Phase/230 V (220 V)
Overall cycle time (sec.):
EO-2 presetting 12 15 10 13
PSR/DPR presetting 15 18 12 15
37° flaring 15 18 12 15
Continuous operating: 80 % 80 % 100 % 100 %
Weight approx. 62 kg approx. 60 kg approx. 100 kg approx. 98 kg
Application Simple workshop tool Only at assembly sites Efficient production ma- Only at assembly sites
for use on construction where 3 phase power chine for low-cost and where 3 phase power
site supply is not available high quality assembly supply is not available

H11 Catalogue 4100-5/UK


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Assembly tooling

EOMAT II assembly and flaring machine


General Technical data Features, advantages
The EOMAT II is an electro-hydraulic Oil: and benefits:
machine for the assembly of: Esso Nuto H 32 or equal, 3.3L 1. Universal – Assembly of EO-2,
(Reference oil change, see label on unit) EO-PSR/DPR and 37° flaring for Triple-
EO-2
Operating pressure: Lok® can be done with just 1 machine.
EO PSR/DPR and
Variable from 15 to 200 bar
Triple-Lok® 37° flared tube fittings. 2. Efficient – With a cycle time of some
Dimensions:
Compared to manual assembly it greatly Width 540 mm, height 245 mm, depth 15 seconds the EOMAT II greatly saves
reduces assembly time, effort and cost and 420 mm assembly time and effort. The invest-
also guarantees leakfree performance of ment pays back soon.
constant high-quality fitting assemblies. 3. Safe – Proper pre-assembly greatly
400 (380) V version
Common tube materials such as steel reduces the danger of leaking fittings or
Hydraulic pump: even hazardous tube blow out.
(ST 37.4 BK, ST 52.4 BK), stainless steel
1.8 kW – 4.3 l/min
(1.4571/1.4541/316Ti or similar) and copper 4. Strong – Even 37° flaring of large size
Feedrate: 8.3 mm/sec.
can be pre-assembled. stainless steel tube is done within few
Electrical connection:
The tool range covers all metric tube sizes seconds.
380 V/ 3~ / 50 Hz / 4.3 A
from 4 to 42 mm outer diameter. The Connection cable: 5. Flexible – All tube dimensions from 4 to
required operating pressure is variable and 5 m – CEE 16 A 42 mm can be pre-assembled. All
set at the pressure gauge. The unit may Weight: 62 kg common tube materials are covered.
therefore be used for a variety of different
6. Workshop tool – With a 80 kg, the
applications.The standard version is for 380
230 (220) V version EOMAT II can be brought to an assem-
V supply, a 220 V version is also available
bly site.
on request. The tooling for either EO-2/ Hydraulic pump:
PSR/DPR pre-assembly or tube flaring may 1.3 kW – 2.5 l/min 7. Marking notch – All VOMO tools feature
be manually replaced, without the use of Feedrate: 4.8 mm/sec. a special notch in the bottom surface
tools. Electrical connection: which is designed to engrave a circular
230 (220) V/ 1~ / 50 Hz / 8.3 A groove into the tube-end at assembly.
Connection cable: A missing of this mark indicates that the
5 m – Earth plug tube-end has not been properly
Weight: 60 kg bottomed at assembly.
8. Reliable – For more than 20 years,
We reserve the right to make modifications hundreds of machines are operated
in the course of further technical under heavy duty workshop conditions.
development.

Pressure table

Rating plate (rear)


Pressure gauge for variable
setting of pressure Oil change
label
Tool mounting rack

Carry handle
Piston rod with
mounting attachment
On switch for
assembly

Emergency
off switch
Control lamp
Fixture for Fixture for
37° tube flaring EO-2/PSR/DPR/ Main switch
pre-assembly
(Mounting of tube location
plates)

H12 Catalogue 4100-5/UK


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Assembly tooling

EOMAT II assembly and flaring machine


Basic operation for EO-2 Basic operation Basic operation for 37˚ tube
Functional nuts for EO PSR/DPR ferrules flaring
See EO-2 instructions for fitting See PSR/DPR instructions for fitting See Triple-Lok® instructions for fitting
assembly assembly assembly
1. Adjust EO-2 pressure according to 1. Adjust PSR/DPR pressure according to 1. Adjust Triple-Lok® pressure according
chart (A) chart (A) to chart (A)
2. Insert the pre-assembly 2. Insert the pre-assembly fixture in the 2. Insert the tube flaring fixture in the
fixture in the tool tool mounting (weight approx. 5.5 kg). toolmounting (weight approx. 19.5 kg).
mounting weight
3. Select the assembly cone (MOK)
approx. 5.5 kg).
and backing plate (GHP) in
3. Select the assembly accordance with the tube size and
cone (MOK) and type. Check the assembly cone
backing plate using a cone gauge.
(GHP) in accord-
4. Place the assembly cone in the
ance with the tube
tool holder. Place the backing plate
size and type.
in the slot in the fixture.
4. Place and lock the
5. Oil the ring, nut and assembly
assembly cone in
the tool holder. Place
the backing plate in the slot in the 6.
cone.
Slide the nut and ring onto the tube, H
fixture. which has been cut off square and
deburred.
5. Slide the EO-2 functional nut onto the
tube, which has been cut off square and 7. Place the tube with nut and progressive
deburred. ring or cutting ring in the pre-assembly 3. Lubricate the flaring pin.
fixture between backing plate and
6. Place the tube with the EO-2 functional 4. Insert the flaring die set corresponding
assembly cone.
nut in the pre-assembly fixture between to the tube size.
backing plate and assembly cone. 8. Press the tube against the stop in the
assembly cone. Hold the tube in this 5. Push the nut and support sleeve onto
7. Press the tube against the stop in the the tube.
position. Press and hold the start
assembly cone. Hold the tube in this
button until the pre-assembly process 6. Push the tube through the flaring die
position. Press and hold the start button
is completed. hole to the stop plate. To prevent
until the pre-assembly process is
9. Take the pre-assembled tube out of the misalignment, longer tubes are to be
complete.
backing plate. See EO PSR/DPR supported during the flaring process.
8. Take the assembled tube connection out
assembly instruction (chapter E) for 7. Press the start button (or right-hand
of the location plate. See EO-2 assembly
assembly check and installation foot switch) and hold until the display
instruction (chapter E) for assembly
instructions. reads “RELEASE START BUTTON”.
check and installation instructions.
10. Check assembly result before final The flaring procedure is completed.
9. Check assembly result before final
installation. 8. Lift the tube with the flaring die
installation.
upwards out of the fixture.
9. To release the tube, place the flaring
die set in the opening provided in the
fixture and tilt the tube to one side.
10. Check assembly result before final
installation.

Important!
Important! Do not drive the flaring pin into the
flaring die without a tube in position.
Only proceed with pre-assembly when a tube with nut and cutting ring has been placed in
The roughened surface of the flaring
the fixture (failure to observe this can result in damage to the tools). Longer tubes are to
die must be absolutely free of oil and
be suitably supported during pre-assembly.The assembly cones are to be regularly
grease to prevent the tube from
checked for correct dimensions using the cone gauge and should be replaced when
slipping.
necessary.
Caution: do not reach into the
Caution: do not reach into the working area of the pre-assembly fixture while it is
working area of the flaring fixture
operating!
while it is operating!

H13 Catalogue 4100-5/UK


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Assembly tooling

EOMAT II assembly and flaring machine


Pressure setting chart A

EOMAT II

Tube-OD EO-2 PSR DPR Triple-Lok®

∅ (mm) P (bar) P (bar) P (bar) P (bar)

6 30 25 25 20
8 35 30 30 20
10 45 35 35 35
12 50 40 40 35
14 60 50 45 45
15 60 50 45 60
16 70 55 55 60
18 70 65 60 70
20 100 80 70 95
22 80 75 75 95
25 130 100 90 105
28 100 90 85 125
30 180 125 115 135
35 150 110 105 155
38 200 170 140 165
42 180 140 130 185

m 30° 1
/4 t α
main. 1 urn
x. /6 s
1/4

Installation min 60° – max 90°  30°  90° min 60° – max 90°

Steel (ST 37.4 BK, ST 52.4 BK, . . .)


Stainless Steel (ST 1.4571, 1.4541, 1.4301, 316 Ti, . . .)

The given values are a guide. The results of pre-assembly and/or tube flaring are therefore always to be checked.
For detailed instructions on tube preparation, tool selection, assembly check and final installation see chapter E.

H14 Catalogue 4100-5/UK


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Assembly tooling

EOMAT II assembly and flaring machine


Ordering
Type Order code

EOMAT II Basic machine


Ready to use, including operation manual
Filled with hydraulic oil
Without EO assembly fixture/Flaring fixture
Without tools for EO-assembly/37˚ flaring
Basic machine 400 V, 3 Phase, 50 Hz EOMATII380VX
Basic machine 230 V, 1 Phase, 50 Hz EOMATII220VX

Fixture for PSR/DPR/EO-2 assembly EOMATSCHNEIDRX

37˚ Flaring fixture for Triple-Lok® EOMATBOERDELBX

EOMAT II promotion leaflet UK 4042/UK

EOMAT II promotion leaflet DE 4042/DE


H
EOMAT II operating manual UK/DE/FR/IT 4042-OM/UK/DE/FR/IT

Assembly fixtures, tools, cone gauges, and lubricant must be ordered separately
Assembly tools for PSR/DPR/EO2 see page H5.
37° flaring tools for Triple-Lok® see page H28.

Spare parts
Type Order code

Fixing clip for MOK EOMAT/CLIP

37° flaring pin EOMAT/FLAREPIN

O-ring for flaring pin EOMAT/FLAREORING

Tube stop assembly for flaring block EOMAT/FLAREHOUSING

Breath air filter for oil tank EOMATII/AIRFILTER

Pressure chart sticker EOMATII/CHART

Digital pressure adjustment display SCE-025-01

Pressure switch for digital display SCP-250-12-06

Pressure adjustment panel complete pressure switch and gauge


for old version EOMATII EOMATII/SWITCH-MECH

H15 Catalogue 4100-5/UK


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Assembly tooling

EOMAT III assembly and flaring machine with electronic control


General Common tube materials such as steel, operating data. Frequently used assembly
The EOMAT III/A is an “electronically” (ST 37.4 BK, ST 52.4 BK) stainless steel data or special applications can be
controlled hydraulic drive unit for the (1.4571/ 1.4541/ 316Ti), aluminum, copper memorized; 26 memory locations are
assembly of: and even plastic (EO-2/PSR/DPR only) can available for this purpose. These features
be machined. The tool range covers all allow for individual use of the unit.
EO-2 metric tube sizes from 4 to 42 mm outer The standard version is for 380 V power
EO PSR/DPR diameter. supply; other voltage types and frequencies
Triple-Lok® 37° flared tube fittings. are available at extra charge.
The required operating pressure depends
Compared to manual assembly it greatly on the assembly type and the tube The tools are the same as those of the
reduces assembly time, effort and cost and dimensions, and it is automatically selected EOMAT II and III versions and the fixtures
also guarantees leakfree performance of by a microprocessor. A multifunction display for either the pre-assembly of cutting rings
constant high-quality fitting assemblies. provides information about the current or for flaring tubes may be changed
manually without using tools.

Oil filler-cap
with filter
Multifunction
display with
Piston rod with menu buttons
mounting attachment On/Off switch
“FS” socket Start button

Emergency
off switch

GHP

MOK

Foot operating
switch

Tool compartment

Fixture for tube flaring

Fixture for bite type ring


pre-assembly

H16 Catalogue 4100-5/UK


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Assembly tooling

EOMAT III assembly and flaring machine with electronic control


Features, advantages 10. Marking notch – All VOMO tools Technical specifications
and benefits of EOMAT III/A: feature a special notch in the bottom of the electronic control
surface which is designed to engrave a
1. Universal – Assembly of EO-2, circular groove into the tube-end at Display:
EO PSR/DPR and 37° flaring for Triple- assembly. A missing of this mark LCD display, 2 Lines with 24 characters
Lok® can be done with just 1 machine. indicates that the tube-end has not each. Character height 5.5 mm.
2. Efficient – With a cycle time of some been properly bottomed at assembly. “MENU” buttons:
10 seconds the EOMAT III/A greatly 11. No tool wear – When the machine is Three buttons for entering the menu.
saves assembly time and effort. The only used for pre-assembly of EO-2 The button functions appear in the lower
investment pays back soon. fittings, the VOMO tools do not wear. line of the LCD display.
3. Industrial production – sufficient This prevents fitting failures caused by “FS” socket:
hydraulic oil volume and intelligent worn-out pre-assembly tools. For connecting the foot operating switch,
energy management allow continuous 12. Three languages display – English/ plug connection: DIN 41524, 3-pole.
24-hour operation without overheating. German/French can be easily selected Ambient conditions:
The drive unit is designed to last millions for the display. Ambient temperature: 0 … +50°C.
of cycles. Storage temperature: –25 … +60°C.
13. Memory locations – 26 memory
4. Menue selection – Operation is as easy locations are available to store General:
as selecting the intented assembly regularly used specific assembly data. Lithium battery for data memory.
process (EO-2/PSR/DPR/ 37° flare) and Service life min. 5 years.
tube dimension. No pressure charts are
necessary.
14. Foot switch – For easy handling of
long tubes and time efficient series
production a foot switch is available.
H
Initial operation
5. Bite control – In PSR and DPR-mode,
15. Machine monitoring – A warning will Phase polarity
the axial movement of the Progressive
be shown on the display when Switch on the unit. Correct phase-polarity is
ring is controlled with an accuracy of
hydraulic oil level is low or oil tempera- checked by a trial run without tool and
0.01 mm (0.0004 inch). This assures
ture is high to avoid machine damage. without fixtures. Press and hold down the
reliable leakfree fitting performance
independent of lubrication or dimen- start button (lit up). If the start button is not
sional and hardness tolerances. Technical specifications lit up, keep pressing the green menu button
until the start button lights up. When phase-
6. Error messages – All process param- Oil polarity is correct, the piston moves forward
eter are controlled by the built-in Esso Nuto H 32 or equivalent, capacity 15 l to the stop and then returns. The display
microprocessor. Clear messages for (oil change once per year or every 2000 shows the command „RELEASE START
typical failures are shown on the hours. Oil drain screw on the underside of BUTTON“. When phase-polarity is incorrect,
multifunction display. the unit). the piston does not move. In this case,
7. Safe – Proper pre-assembly greatly Working pressure: switch off the unit and switch over the
reduces the danger of leaking fittings or Electronically adjusted from 12 to 200 bar. phase inverter in the plug, using a screw-
even hazardous tube blow out. driver.
Dimensions:
8. Strong – Even 37° flaring of large size Width 690 mm, height 530 mm,
stainless steel tube is done within few depth 320 mm.
seconds.
Hydraulic pump:
9. Flexible – All tube dimensions from 4 to 1.1 kW – 5.4 l/min.
42 mm can be machined. All common
Feed speed:
tube materials are covered, even plastic
19 mm/sec, working stroke 8.7 mm/sec,
tube (EO-2/PSR/DPR only). return speed 13.3 mm/sec.
Electrical connection:
400 (380) V/3 Phase /50 Hz /2.8 A
(standard). Other specifications on
request.
Power cable:
5 m – CEE 16 A, with phase inverter.
Weight: 100 kg.

H17 Catalogue 4100-5/UK


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Assembly tooling

EOMAT III assembly and flaring machine with electronic control


Basic operation for EO-2 Basic operation for Basic operation for 37°
functional nuts EO PSR/DPR rings tube flaring
See EO-2 instructions for fitting See PSR/DPR instructions for fitting See Triple-Lok® instructions for fitting
assembly assembly assembly
1. Pressure is automatically adjusted 1. Pressure is automatically adjusted 1. Pressure is automatically adjusted by
by the menu selection button by the menu selection button the menu selection button (see
(see paragraph “operating the multi- (see paragraph “operating the multi- paragraph “operating the multi-function
function display”). function display”). display”).
2. Insert the pre-assembly fixture 2. Insert the pre-assembly fixture in the 2. Insert the tube flaring fixture in the tool
in the tool mounting weight tool mounting (weight approx. 5.5 kg). mounting (weight approx. 19.5 kg).
approx. 5.5 kg). 3. Select the assembly cone
3. Select the assembly (MOK)and backing plate (GHP) in
cone (MOK) and accordance with the tube size and
backing plate (GHP) type. Check the assembly cone
in accordance with using a cone gauge.
the tube size and 4. Place the assembly cone in the
type. tool holder. Place the backing plate
4. Place and lock the in the slot in the fixture.
assembly cone in 5. Oil the ring, nut and assembly
the tool holder. cone.
Place the backing 6. Slide the nut and ring onto the tube,
plate in the slot in the fixture. which has been cut off square and
5. Slide the EO-2 functional nut onto the deburred.
tube, which has been cut off square and 7. Place the tube with nut and ring or
deburred. cutting ring in the pre-assembly fixture
6. Place the tube with the EO-2 functional between backing plate and assembly
nut in the pre-assembly fixture between cone.
backing plate and assembly cone. 8. Press the tube against the stop in the
7. Press the tube against the stop in the assembly cone. Hold the tube in this 3. Lubricate the flaring pin.
assembly cone. Hold the tube in this position. Press and hold the start 4. Insert the flaring die set corresponding
position. Press and hold the start button button (or right-hand foot switch) until to the tube size.
(or right-hand foot switch) until the the display gives the command 5. Push the nut and support sleeve onto
display gives the command “RELEASE “RELEASE START BUTTON”. The pre- the tube.
START BUTTON”. The pre-assembly assembly process is completed. 6. Push the tube through the flaring die
process is complete. 9. Take the pre-assembled tube out of the hole to the stop plate.To prevent
8. Take the assembled tube connection out backing plate. The progressive ring or misalignment, longer tubes are to be
of the location plate. Loosen nut and cutting ring has cut into the tube supported during the flaring process.
check that the gap between the sealing leaving a visible raised collar (check!). 7. Press the start button (or right-hand
ring and retaining ring is closed. 10. Check assembly before final installa- foot switch) and hold until the display
9. Check assembly before final installation. tion. reads “RELEASE START BUTTON”.
The flaring procedure is completed.
8. Lift the tube with the flaring die
upwards out of the fixture.
9. To release the tube, place the flaring
die set in the opening provided in the
fixture and tilt the tube to one side.
10. Check assembly before final installa-
tion.

Important!
Important! Do not drive the flaring pin into the
flaring die without a tube in position.
Only proceed with pre-assembly when a tube with nut and cutting ring has been placed in
The roughened surface of the flaring
the fixture (failure to observe this can result in damage to the tools). Longer tubes are to
die must be absolutely free of oil and
be suitably supported during pre-assembly.The assembly cones are to be regularly
grease to prevent the tube from
checked for correct dimensions using the cone gauge and should be replaced when
slipping.
necessary.
Caution: do not reach into the
Caution: do not reach into the working area of the pre-assembly fixture while it is
working area of the flaring fixture
operating!
while it is operating!

H18 Catalogue 4100-5/UK


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Assembly tooling

EOMAT III assembly and flaring machine with electronic control


Operation

Parker Hannifin GmbH Geschäftsbereich ERMETO


Am Metallwerk 9 · 33659 Bielefeld · Tel.0521/40 48-0

Choice of language Entering a password Menu selection for standard


(German/English/French) 1. To change the password, switch off the range for steel and
1. To change the language, switch off the unit. stainless steel
unit.
2. Switch the unit on again, holding down
2. Switch the unit on again, holding down
the left-hand yellow menu button.
3. The following image appears on the
All settings are permanently programmed.
Only assembly type, material and tube
H
the green menu button. dimensions must be entered.
3. The following image appears on the display after a few seconds: Example:
display after a few seconds: Pre-assembly with progressive ring, steel
ENTER PASSWORD: 000 material, tube dimension 16 × 2 mm
– + OK 1. The display shows the data of the last
TASTE RELEASE RELACHER
setting (random example):
LOSLASSEN BUTTON TOUCHE 4. Using a yellow button (+ or –), enter the
1st number (flashes). Acknowledge with
EO-2 TUBE-O.D.: 12 MM
the green button. Enter the 2nd and the
3rd number in the same way. The MEMORY CHANGE SELECT
following image appears on the display:
2. Press the green “SELECT” button.
The start button is now not operating.
WRONG PASSWORD!
4. After releasing the green menu button, ASS. TYPE: DPR
the languages are indicated: 5a. This image disappears after a few – + OK
seconds and the image of paragraph 3
appears.
SPRACHE LANGUAGE LANGUE 3. Using a yellow button (+ or –), select the
5b.or the following image appears on the
DEUTSCH ENGLISH FRANCAIS display: assembly type until “DPR” appears.
Acknowledge with the green “OK”
PASSWORD button:
CHANGE: ON OFF
TUBE-O.D.: 16 MM
With the left-hand yellow button – + OK
“CHANGE”, a new password can be
entered with the same procedure as
under paragraph 4. With the right-hand 4. Using a yellow button (+ or –), select the
5. For German, press the left-hand yellow
yellow button “ON” the password tube outside diameter. Acknowledge with
button; for English, press the right-hand
protection will be switched on. Whenever the green “OK” button. All required data
yellow button; for French press the green have now been entered and the display
button. All further information appears in one of the three menu buttons is
pressed (i.e. the assembly parameters shows the following:
the selected language, even after the
unit has been switched off. are to be modified), the password must
be entered. With the green button “OFF” DPR TUBE-O.D.: 16 MM
the password protection is switched off. MEMORY CHANGE SELECT
All assembly parameters can be altered
now without entering the password. 5. The start button is now ready (lights up).
6. The password is preset as “000” in the The assembly procedure can now begin
factory. as described in machine operation
7. If a wrong password has been entered manual or assembly instructions
try again. This menu item can only be chapter E.
exited by switching off the unit.

H19 Catalogue 4100-5/UK


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Assembly tooling

EOMAT III assembly and flaring machine with electronic control


Operation A: 45 BAR 1.0 SEC
Display during operation
(Example):
Programming memory locations MEMORY CHANGE SELECT
for special applications LL TUBE-O.D.: 10 MM
For special applications, individual assem- 6. The memorising procedure is completed. 30° C 6 BAR ABORT
bly pressures and retention times can be The start button is now ready (lights up).
entered and memorised. These are The memorised assembly procedure or
normally not available and can only be can now begin as described from
determined by trial assemblies. If neces- paragraph 2 in the section “Assembly of A: 45 BAR 1.0 SEC
sary, please consult our technical service EO-2 functional nuts”, “Pre-assembly of 30° C 6 BAR ABORT
team. 26 memory locations are available, PSR/DPR rings” or “flaring tubes”.
identified by the letters A to Z. Oil temperature and pressure are shown for
control. The current assembly procedure
Example: can be interrupted at any time with the
Enter and memorise: preassembly of green “ABORT” button or with the left-hand
progressive ring, tube o.d. 16 mm. foot operating switch.
Retrieving memory locations:
1. Select assembly type and tube o.d. as in
e.g. Memory location “A”.
the standard range:
1. The display shows the data of the last
DPR TUBE O.D.: 16 MM setting (random example): Display alarms:
MEMORY CHANGE SELECT
DPR TUBE-O.D.: 10 MM TO LITTLE ASS. TRAVEL
2. Press the right-hand yellow “CHANGE” INCOMPETE! CONTINUE
MEMORY CHANGE SELECT
button. The start button is now not
operating. 2. Press left-hand yellow “MEMORY” Check the assembly. For example, if pre-
button. The start button is now not assembly action was carried out without
ASS. PRESSURE: 36 BAR operating. The display now always tool or without progressive ring and nut.
– + OK shows memory location “A”: Press green “CONTINUE” button.

3. The assembly pressure for a special A: 45 BAR 1.0 SEC TOO HIGH PRESSURE
tube (19–200 bar) can now be individual – + OK OVERTIGHTENED! CONTINUE
entered using a yellow button
(+ or – ). Acknowledge with the green 3. With a yellow button (+ or – ), select the This image only appears in case of
“OK” button. required memory location and acknow- displacement-controlled assembly types LL
ledge with the green “OK” button: and DPR. For example, if an already
RETENTION TIME: 1.0 SEC assembled tube has been inserted. Press
– + OK A: 45 BAR 1.0 SEC green “CONTINUE” button.
MEMORY CHANGE SELECT
4. Using a yellow button (+ or – ), adjust FLARE TUBE-O.D.: 16 MM
the retention time (0 to 9 sec). One 4. The start button is now ready (lights up). WRONG FIXTURE!
second is normally sufficient. Acknow- The assembly procedure can now begin
ledge with the green “OK” button. The as described from paragraph 2 in the The inserted fixture does not fit to the se-
display now always shows the memory sections “Assembly of EO-2 functional lected assembly type. The check of the
location “A”. nuts”, “Pre-assembly of PSR/DPR rings” fixture is valid only for assemblies of the
or “flaring tubes”. EO standard range. Insert the correct
A: 35 BAR 0.5 SEC fixture. The “during operation” display will
– + OK be shown. The start button is now ready
(lights up).
5. Using a yellow button (+ or – ), another
memory location (A–Z) can be selected.
In our example, memory location “A” is
INSUFFICIENT OIL LEVEL
to be overwritten. Acknowledge with the
green “OK” button. The display now Switch off the unit. Check for leaks.
indicates the selected memory location, Refill with oil.
the assembly pressure and the retention
time:
OIL TEMPERATURE TOO HIGH

Switch off the unit and leave to cool.

H20 Catalogue 4100-5/UK


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Assembly tooling

EOMAT III assembly and flaring machine with electronic control


Ordering
Type Order code

EOMAT III Basic machine


Ready to use, including operation manual
Filled with hydraulic oil
Without EO assembly fixture/Flaring fixture
Without tools for EO-assembly/37˚ flaring
Basic machine 400 V, 3 Phase, 50 Hz EOMATIII/A380VX
Basic machine 230 V, 1 Phase, 50 Hz EOMATIII/A220VX

Fixture for PSR/DPR/EO-2 assembly EOMATSCHNEIDRX

37˚ Flaring fixture for Triple-Lok® EOMATBOERDELBX

Foot switch for use with long tubes EOMATIIIFUSSX

EOMAT III promotion leaflet UK 4043-1/UK


H
EOMAT III promotion leaflet DE 4043-1/DE

EOMAT III operating manual UK/DE/FR/IT 4043-OM/UK/DE/FR/IT

Assembly fixtures, tools, cone gauges, and lubricant must be ordered separately
Assembly tools for PSR/DPR/EO2 see page H5.
37° flaring tools for Triple-Lok® see page H28.

Spare parts

Type Order code

Fixing clip for MOK EOMAT/CLIP

37° flaring pin EOMAT/FLAREPIN

O-ring for flaring pin EOMAT/FLAREORING

Tube stop assembly for flaring block EOMAT/FLAREHOUSING

Oil filter G01991

air breather filter for oil tank EOMATIII/AIRFILTER

Emergency cut off switch EOMATIII/NOTAUS

Control unit
complete machine control assembly including front panel, display, pushbuttons EOMAT3

Pressure/temperature sensor SCPT-600-10-07

H21 Catalogue 4100-5/UK


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Assembly tooling

EO PSR/DPR and EO-2 assembly tools for EOMAT/EO-KARRYMAT

Assembly cone MOK Tube locating plate GHP Cone gauge conu for MOK Assembly fixture must be installed
on EOMAT II/III

Size Order code


Assembly cone Assembly cone Backing plates Cone gauges
Series Tube o.d. for EO PSR/DPR for EO2/MOK/EO-24) GHP KONU

4 MOK04LLX GHP04X KONU04+05LLX


6 MOK06LLX same as GHP06X
LL3 8 MOK08LLX MOK for PSR/DPR GHP08X KONU06+08LLX
10 MOK10LLX GHP10X
12 MOK12LLX GHP12X KONU10+12LLX

6 MOK06LX GHP06X1 KONU06+08L/SX1


8 MOK08LX GHP08X1
10 MOK10LX GHP10X1 KONU10+12L/SX1
12 MOK12LX same as GHP12X1
15 MOK15LX MOK for PSR/DPR GHP15X KONU15+18LX
L 18 MOK18LX GHP18X
22 MOK22LX GHP22X KONU22+28LX
28 MOK28LX MOKEO228LX GHP28X
35 MOK35LX MOKEO235LX GHP35X2 KONU35+42LX
42 MOK42LX MOKEO242LX GHP42X2

6 MOK06SX GHP06X1 KONU06+08L/SX1


8 MOK08SX GHP08X1
10 MOK10SX same as GHP10X1 KONU10+12L/SX1
12 MOK12SX MOK for PSR/DPR GHP12X1
14 MOK14SX GHP14X KONU14+16SX
S 16 MOK16SX GHP16X
20 MOK20SX GHP20X KONU20+25SX
25 MOK25SX MOKEO225LX GHP25X
30 MOK30SX MOKEO230LX GHP30X KONU30+38SX
38 MOK38SX MOKEO238LX GHP38X

Flaring tools see 1015 machine


1. Backing plates, cone gauges and flaring die sets for series L and S for tube outer diameter 6, 8, 10 and 12 are
the same.
2. Note: For the assembly of EO-2 functional nuts FM 35L and FM42L the two-part backing plates GHP 35 and 42
must be used.
3. Assembly tools for LL-series for EOMAT III only.
4. Special MOK for easy tube insertion.

Tool mounting rack


Practical rack for storing 10 pieces each assembly cone MOK and backing plate GHP.

Type Order code


Tool mounting rack for GHP and MOK EOMATWERKZEUGAUFN.X

H22 Catalogue 4100-5/UK


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Assembly tooling

Ferulok assembly tools for EOMAT/EO-KARRYMAT

Assembly cone Back-up plate


H
Size Order code
Dash size Tube O.D. inch Assembly cone Back-up plate

4 1/4 975867-4 976521-4


6 3/8 975867-6 976521-6
8 1/2 975867-8 976521-8
10 5/8 975867-10 976521-10
12 3/4 975867-12 976521-12
14 7/8 975867-14 976521-14
16 1 975867-16 976521-16
20 11/4 975867-20 976521-20
24 11/2 975867-24 976521-24
32 2 975867-32 976521-32

Assembly tools for inch tube bite type FERULOK.


FERULOK fittings see TFD US-Catalogue 4300.
Machine setting according to correspondant size EO DPR.

H23 Catalogue 4100-5/UK


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Assembly tooling

F2 forming machine for EO2-FORM high pressure tube connections


The EO2-FORM F2 machine is The EO2-FORM F2 machine is 15 seconds on average. All machine
designed to economically cold-form suitable for almost any hydraulic tube components, including the hydraulic
hydraulic tube for EO2-FORM material in metric dimensions from 6 power pack, are integrated into the
connections. During this process, the mm to 38/42 mm tube OD. Depend- machine housing. The only external
tube end is compressed in between ing on tube dimension and material, connection is the electrical power
forming dies. This results in a special the deformation is done in around supply. To allow transportation, the
tube profile which matches the 10 seconds. Total cycle time is machine is mounted on wheels.
genuine EO-2 fitting components.
The use of EO-2 seals provides
leak-free performance and full
interchangeability to the complete
Ermeto Original product range
according to DIN EN ISO 8434-1/
DIN 2353.
EO2-FORM is an attractive solution
for high pressure tube connection
that combines the advantages of
welding, flaring and the proven EO-2
technology. The rigidity and low
tightening torques of a weld connec-
tion are achieved by the unique cold
forming process. Unlike other flaring
systems, the deformation for EO2-
FORM connections is relatively small
and much more a compression
process than flaring. This results in a
high strength of the mechanical
connection. During fitting assembly,
standard EO-2 seals are fitted onto
the tube end. The EO-2 seal
achieves leakfree performance even
under severe working conditions.
For easy operation and high efficien-
cy, the EO2-FORM process is
completely automated. Manual
adjustment of tools or pressure
settings is not required. To assure
reliable function, the machine has a
powerful drive and the tools are
made of high-strength material. The
EO2-FORM F2 machine is designed
for practical workshop use. Tools are
available in a wide range and the
short clamping length allows com-
pact tube bends. Special tube
treatment, heat or chemicals are not
required. Zinc-plated tube can be
used. A practical tool compartment
inside the machine housing allows
orderly and clean tool storage.

H24 Catalogue 4100-5/UK


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F2 forming machine for EO2-FORM high pressure tube connections


Specifications
Cold-forming EO2-FORM connection is the flat As no heat is used, hazards from
of hydraulic tube-ends front surface of the metal support fumes or heat do not occur.
● Elastomerically sealed high ring which is made of heat-treated,
pressure tube connection using high-strength steel or stainless 12. Zinc plated tubing – The EO2-
EO-2 seal element steel. This provides superior me- FORM process allows the use of
chanical strength without settling, zinc-plated tubing. The cost for
● suitable for EO tube fittings cleaning or painting are saved.
loosening or need for re-tighten-
according to DIN EN ISO 8434-1
ing.
13. Quality – Tube clamping and tool
● Tube dimensions functions are fully automated.
(tube OD × wall thickness mm) 5. Single-button-operation – Tube
clamping and forming process Proper joint geometry and seal di-
● steel tube ST37.4: 6 × 1 to 38 × 7/ are completely automated. The mensions are achieved by using
42 × 4. Stainless steel tube operater does not need to adjust standard EO-2 sealing rings.
1.4571: 6 × 1 to 38 × 5/42 × 3 the tooling. A start button is all Therefore high and consistent
that is needed to operate the ma- quality is achieved without manu-
● exotic tube materials, such as al adjustment.
chine.
CuNiFe or Super-Duplex on
request 6. Universal – The EO2-FORM ma- 14. Proven Technology – Since
H
1993, millions of EO-2 fittings
● Cycle time: 15 to 20 seconds chine can cold-form all common
steel and stainless steel tube ma- have operated worldwide under
● standard power supply: 400V terials for hydraulic pipework. heavy duty conditions, providing
50Hz Even exotic materials such as Cu- leak-free hydraulic systems.
● Dimensions: Width 600 mm, NiFe or Super-Duplex can be
15. No restrictions – The process al-
height 115 mm, depth 660 mm formed. EO2-FORM tools cover
lows to use EO-2 elastomeric
Weight: approx. 300 kg. metric tube sizes from 6 to 42 mm
sealing technology even for appli-
OD.
cations where bite- type connec-
7. Quick tool change – Simple tors are not permitted by safety
Features, advantages standards, for example hydraulic
hand tools allow easy replace-
and benefits ment of forming pin and dies. All presses, cranes, lifts or ship canal
1. Process/Product concept – The tools are stored in a practical systems locks.
EO2-FORM technology is not a compartment inside the machine
16. Approved – Both EO-2 high
stand-alone machine or a new fit- housing.
pressure tube fittings and the
ting system. It is a product exten-
8. Thin-wall tube – The process is EO2-FORM process are tested
sion of the EO-2 range which has
limited to a minimum wall thick- and approved by independent or-
existed since 1993. Exactly the
ness of 1 mm. No additional ganisations such as Germa-
same seal elements are used.
sleeves for thin-wall tube are re- nischer Lloyd, Det Norske Veritas
2. Cost saving – Compared to weld- quired. (DNV) and others.
ing or brazing, EO2-FORM is
9. Short tube ends – The compact 17. Applications – Many customers
much less time consuming. Spe-
clamping device and special dies already appreciate the easy as-
cial tube preparation and finishing
are suitable for machining com- sembly characteristics and leak-
are not necessary. Cold forming
plex tube bends. free performance of EO-2 fittings.
uses only a fraction of the energy
EO2-FORM allows the use of this
needed for brazing or welding.
10. Noise/energy loss reduction – elastomeric sealing technology
3. Superior vibration resistance – The EO2-FORM process results even for applications where bite-
The patented EO2-FORM process in a smooth inner contour of the type connectors are not admitted
achieves a smooth structural tube. Less pressure drop, heat by safety standards, like for hy-
transformation of the tube wall. and noise is created. No hidden draulic presses, cranes, lifts or
There are no sharp edges or corners allow the accumulation of ship canal systems/locks. Com-
notches to reduce the vibration re- air, dirt or other sources of trou- pared to welding or brazing, the
sistance. ble. EO2-FORM process is much fast-
er and more comfortable.
4. Superior mechanical strength – 11. Clean – The EO2-FORM process
The working contact area of the is environmental clean and safe.

H25 Catalogue 4100-5/UK


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F2 Forming machine for EO-2-FORM high pressure tube connections


Ordering
Type Order code

Forming machine F2, ready to use,


including operation manual, without tooling.
Cold-forming of EO-2-FORM connections
In special transport container
Power supply 400 V/50 Hz/3-Phases EO2FORMF2400V
Lubricant for tools Volume 0,1 L 1040LUBCAN
Lubricant for tools Volume 1,0 L 1040LUBSS Foot switch

EO2-FORM F2 promotion leaflet UK 4028/UK


EO2-FORM F2 promotion leaflet DE 4028/DE
Operating manual UK/DE/FR/IT 4029/UK/DE/FR/IT
Foot switch F2/FOOTSWITCH
EO2-FORM machines are shipped in a special container which should be kept for all transports to
avoid damage.

Ordering Holder for forming pin

Type Order code

Holder for forming pin F2/PINHOLDER

Holder for clamping die segments F2/DIEHOLDER

Oil filter F2/OILFILTER

Air filter F2/AIRFILTER

Top tray F2/TOPTRAY Holder for clamping die segments

Emergency stop switch (red) F2/STOPSWITCH

“Start” switch (black with symbol) F2/STARTSWITCH

“On” switch (green) F2/ONSWITCH

“Reset” switch (blue) F2/RESETSWITCH

“Off” switch (red) F2/OFFSWITCH

Front panel counter F2/FRONTCOUNTER Pin for forming pin

Front wheel F2/FRONTROLL

Back wheel F2/BACKROLL

High pressure hose F2/HOSE

Pin for clamping die F2/DIEBOLT

Pin for forming pin F2/PINBOLT

Locking screw for forming pin F2/PINSCREW


Pin for clamping die

H26 Catalogue 4100-5/UK


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F2 Forming machine for EO2-FORM high pressure tube connections

Clamping die set MF2EO-2 Forming pin BF2EO-2

Tube
O.D.

Clamping dies for
steel and stainless steel tubes
Order code ∅×s
Forming pin for
steel tubes
Order code
Forming pins for
stainless steel tubes
Order code1)
H
06-L/S MF2EO206 06 × 1 BF2EO206X1S BF2EO206X1SS
06 × 1.5 BF2EO206X1.5S BF2EO206X1.5SS
08-L/S MF2EO208 08 × 1 BF2EO208X1S BF2EO208X1SS
08 × 1.5 BF2EO208X1.5S BF2EO208X1.5SS
10-L MF2EO210 10 × 1 BF2EO210LX1S BF2EO210LX1SS
10 × 1.5 BF2EO210LX1.5S BF2EO210LX1.5SS
10-S MF2EO210 10 × 2 BF2EO210SX2S BF2EO210SX2SS
10 × 3 BF2EO210SX3S
12-L MF2EO212 12 × 1.5 BF2EO212LX1.5S BF2EO212LX1.5SS
12 × 2 BF2EO212LX2S BF2EO212LX2SS
12-S MF2EO212 12 × 2 BF2EO212SX2S BF2EO212SX2SS
12 × 3 BF2EO212SX3S BF2EO212SX3SS
15-L MF2EO215 15 × 1 BF2EO215X1S
15 × 1.5 BF2EO215X1.5S BF2EO215X1.5SS
15 × 2 BF2EO215X2S BF2EO215X2SS
16-S MF2EO216 16 × 2 BF2EO216X2S BF2EO216X2SS
16 × 2.5 BF2EO216X2.5S BF2EO216X2.5SS
18-L MF2EO218 18 × 1.5 BF2EO218X1.5S BF2EO218X1.5SS
18 × 2 BF2EO218X2S BF2EO218X2SS
20-S MF2EO220 20 × 2 BF2EO220X2S BF2EO220X2SS
20 × 2.5 BF2EO220X2.5S BF2EO220X2.5SS
20 × 3 BF2EO220X3S BF2EO220X3SS
20 × 3.5 BF2EO220X3.5S
22-L MF2EO222 22 × 1.5 BF2EO222X1.5S BF2EO222X1.5SS
22 × 2 BF2EO222X2S BF2EO222X2SS
25-S MF2EO225 25 × 2.5 BF2EO225X2.5S BF2EO225X2.5SS
25 × 3 BF2EO225X3S BF2EO225X3SS
25 × 4 BF2EO225X4S
28-L MF2EO228 28 × 2 BF2EO228X2S BF2EO228X2SS
30-S MF2EO230 30 × 3 BF2EO230X3S BF2EO230X3SS
30 × 4 BF2EO230X4S BF2EO230X4SS
35-L MF2EO235 35 × 2 BF2EO235X2S BF2EO235X2SS
35 × 3 BF2EO235X3S BF2EO235X3SS
38-S MF2EO238 38 × 4 BF2EO238X4S BF2EO238X4SS
38 × 5 BF2EO238X5S BF2EO238X5SS
38 × 6/7 BF2EO238X6S
42-L MF2EO242 42 × 2 BF2EO242X2S BF2EO242X2SS
42 × 3 BF2EO242X3S BF2EO242X3SS
Please select clamping die and forming pin according to tube dimension and material.
1) All forming pins for stainless steel tubing are marked with a blue dot on front surface.

H27 Catalogue 4100-5/UK


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Manual flaring tools for Triple-Lok® tubes


Flaring tool selection guide
Manual flaring devices are available for on-site Features, advantages and benefits of hand
assembly and field repair of Triple-Lok® tube
connections.
flaring tools
Manual flaring tools range from simple impact flarers 1. Flexible – Manual flaring tools are portable and do not
to handpump-operated workshop devices. Flaring need any power supply. Therefore they are ideal for on-
result and fitting performance depends strongly on site assembly and field repair.
the skill and effort of operator. Hand flaring tools are
2. Special – Each device has been especially developed
not recommended for efficient industrial production.
to match Parker Triple-Lok® standards. The tube con-
nections will fit properly without rework.

How to select the ideal flaring device for your application:

Hand flaring tools 1004/210A Impact flaring tool Flaring device 1015

Assembly method
Triple-Lok® impact impact conventional flaring
flaring flaring
O-Lok® not suitable not suitable not suitable
Tube specification
Material copper, steel copper, steel, stainless steel steel, stainless steel
Dimension metric tube 6 to 16 mm (1004) 6 to 38 mm 6 to 38 mm
Dimension inch tube 1/8˝ to 5/8˝ (210A) 1/4˝ to 1 1/2˝ 1/4˝ to 1 1/2˝
Limitations see specification see specification see specification 1015
Tools
Clamping dies one device vice block Flaring die M15 …
(same dies used EOMAT)
Flaring pin integral part of device pin plus hammer integral part of device
Operation
Flaring hammer blows hammer blows handpump
Process control manual manual pressure according to chart
Tube clamping manual clamping manual automatic clamping
Specifications
Design flaring device for use in vice Hand tools for use in vice desktop
Weight approx. 1.5 kg – approx. 40 kg
Dimension (W × L × H) – – 250 × 600 × 600 mm
Performance
Overall cycle time approx. 60 secs. approx. 60 secs approx. 60 secs
Quality dependant on operator dependant on operator consistent result
Application on-site repair jobs only; Limited to small dimensions. Efficient for on-site
Limited to single assemblies, not for industrial production, emergency flaring of small quantities
repairs until industrial flared tube is available for replacement. not for mass production

H28 Catalogue 4100-5/UK


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Manual flaring tools for Triple-Lok® tubes


These 37˚ flaring tools are for use with copper, aluminum Features, advantages and benefits
alloy, and thin wall steel or stainless steel tubes. A vice 1. Light – Hand flaring tools can be used at any assembly
block is clamped together with the tube end into a vicener. site where a proper workshop is not available
Flaring pin is used with a hammer. Separate tooling sets for 2. Quick – Hand flaring tools can be used for temporary
each tube size in metric and inch dimensions are availa- repair until a proper spare tube has been made by ma-
ble. chine
These hand tools are suitable for small on-site repair jobs.
Applications
They are not suitable for thick-wall tubing and industrial
● Field repair of agricultural and construction vehicles
production. A rigid vice must be available at the assembly
● Small, local repair workshops
site.
● Mobile repair service

Combination impact flarer 1004 Combination impact flarer 210A


for small dimension metric tube for small dimension inch tube
H

Specifications Specifications
Design: Hand flaring tool for small on-site Design: Hand flaring tools for small on-site
repair jobs repair jobs
Operation: Flaring pin Impact Operation: Flaring pin Impact
37° Flaring: Triple-Lok® connection – ISO 8434-2/ 37° Flaring: Triple-Lok® connection – ISO 8434-2/
SAE J514 SAE J514
Tube material: copper, aluminum and low carbon steel Tube material: copper, aluminum and low carbon steel
Tube diameter: 6 to 16 mm metric tube Tube diameter: 1/8˝ to 5/8˝ inch
Wall thickness: max 15% of tube O.D. Wall thickness: max 15 % of tube-O.D.
Requirements: Rigid vice and hammer Requirements: Rigid vice and hammer

Operation Operation
1. Clamp tube end flush in block halves 1. Clamp tube end flush in block halves
2. Clean and lubricate tube end and flaring pin 2. Clean and lubricate tube end and flaring pin
3. Form the flare by a few sharp hammer blows 3. Form the flare by a few sharp hammer blows
4. Use pre-flaring pin for tube O.D. 20 mm/3/4˝ and larger 4. Release vice and unclamp tube
5. Release vice and unclamp tube
See chapter E for detailed instructions on Triple-Lok® See chapter E for detailed instructions on Triple-Lok®
assembly assembly

Ordering Ordering
Type Order code Type Order code
Combination impact flarer 1004-74M Combination impact flarer 210A
Complete device including Complete device including
Combination dies and pin Combination dies and pin
Tool lubricant 0.1L can 1040LUBCAN Tool lubricant 0.1L can 1040LUBCAN

H29 Catalogue 4100-5/UK


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Impact flaring tools for metric and inch tube

Specifications Operation
Design: Hand flaring tools for small on-site 1. Clamp tube end flush in block halves
repair jobs 2. Clean and lubricate tube end and flaring pin
Operation: Impact flaring pin 3. Form the flare by a few sharp hammer blows
37° Flaring: Triple-Lok® connection – ISO 8434-2/ 4. Use pre-flaring pin for tube O.D. 20 mm/3/4˝ and larger
SAE J514 5. Release vice and unclamp tube
Tube material: copper, aluminum, steel and stainless
steel tube See chapter E for detailed instructions on Triple-Lok®
Tube diameter: 6 to 38 mm/1/4˝ to 1 1/2˝ assembly
Wall thickness: max 15% of tube-O.D., max 10% of tube
O.D. for tubes larger 20 mm tube O.D.
Requirements: Rigid vice and hammer

Tools for metric tube Tools for inch tube


Pre-flaring Pre-flaring
Rohr pin Flaring Vice block Tube-O.D. pin Flaring Vice block
A.D. mm Order code Order code Order code inch Order code Order code Order code
06 P17408 M27406 1/4˝ P17408 M04742
08 P17408 M05742 5/16˝ P17408 M05742
10 P17408 M27410 3/8˝ P17408 M06742
12 P17414 M27412 1/2˝ P17414 M08742
14 P17414 M27414
15 P17414 M27415
16 P17414 M27416 5/8˝ P17414 M10742
18 P17418 M27418
20 P1E P17418 M27420 3/4˝ P1E P17418 M12742
25 P1E P17422 M27425 1˝ P1E P17422 M16742
30 P1E P17432 M27430 P1E
32 P1E P17432 M27432 1.1/4˝ P1E P17432 M20742
38 P1E P17438 M24742 1.1/2˝ P1E P17438 M24742

Type Order code


Tool lubricant 0,1L can 1040LUBCAN

H30 Catalogue 4100-5/UK


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Portable 37° flaring device 1015


The 1015 flarer is a portable device for on-site 37˚ flaring of Features, advantages and benefits
tube for Triple-Lok® connections. It allows flaring of even
large dimension steel and stainless steel tube at assembly 1. Flexible – The 1015 flaring device can be used at any
sites where Parflange® technology is not available. assembly site where a proper workshop is not available
2. Economic – The 1015 device closes the gap in be-
The 1015 flarer consists of a hydraulic cylinder and a hand- tween hand flaring and professional Parflange® ma-
pump. The hydraulic flaring pressure can be read on a chines. It is far less hard work than hand flaring and
gauge. The 1015 flaring device comes as one unit with all achieves consistent flaring quality.
components firmly attached to a practical carrying frame.
Flaring tools consist of a die set for each tube O.D. and Applications
must be ordered separately. The flaring pin is integrated
into the device. ● On-site assembly of small hydraulic systems
● Field repair of agricultural and construction vehicles
● Repair workshops and plant maintenance
● Mobile repair service

Operation
1.
2.
Clean and lubricate tube end and flaring pin
Lift the die fixture cover
H
3. Insert clamping dies and close die fixture cover
4. Push in tube to stop
5. Form the flare by operating handpump
6. Refer to chart on machine for correct pressure
7. Open cover and lift out dies to remove tube
See chapter E for detailed instructions on Triple-Lok®
assembly

Ordering
Specifications Type Order code
Design: Portable hand flaring device Manual flaring device 1015 1015-1C
for on-site assembly (Complete unit with handpump and
37° Flaring: Triple-Lok® connection – ISO 8434-2/ flaring pin, tank filled with hydraulic oil,
SAE J514 without die sets including operation
manual)
Tube material: copper, aluminum, steel and stainless
Tool lubricant 0.1L can 1040LUBCAN
steel tube
Tool lubricant 1.0L refill 1040LUBSS
Tube diameter: metric: 6 to 38mm Inch: 1/4˝ to 1 1/2˝
1015 promotion leaflet UK/DE 4370/UK/DE
Maximum capacity: Steel tube 38 × 4 mm/1 1/2˝ × 0.156˝
1015 operating manual UK/DE/FR/IT 4390-B3
(tube O.D. × wall thickness)
Stainless steel tube 25 × 3 mm/ Spare parts
1˝ × 0.095˝
Tube specification: Fully annealed seamless cold drawn Type Order code
or welded precision tube Flaring block complete 1015/FLAREBLOCK
Tools: Flaring pin is integral part of machine Spare flaring Pin 1015/FLAREPIN
Clamping dies “M15 …” O-ring for flaring pin 1015/B08
(Also used on EOMAT) Closure handle 1015/B11
Tool lubrication: Lubricant 1040LUBCAN/1040LUBSS Tube stop assembly 1015/B12
Hydraulic oil: HLP 23 0.5L (filled before delivery) Spring with screws 1015/B13
Dimensions: 250 × 600 × 600mm Pressure gauge 1015/MANO
Weight: 40 kg

H31 Catalogue 4100-5/UK


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37° flaring tools for 1015 device and EOMAT II/III machine

Flaring die set M1574 Flaring fixture must be installed on EOMAT II/III

Flaring dies for metric tube Flaring dies for inch tube

Tube O.D. Order code Tube O.D. Order code


mm in.

6 M157406-1 1/4˝ M047415-1


8 M157408-1 5/16˝ M157408-1
10 M157410-1 3/8˝ M067415-1
12 M157412 1/2˝ M087415
14 M157414
15 M157415
16 M157416 5/8˝ M107415
18 M157418
20 M157420 3/4˝
25 M157425 1˝ M167415
30 M157430
32 M157432 1.1/4˝ M207415
38 M157438 1.1/2˝ M157438
42 M157442

Flaring diameters acc. to ISO 8434-2/SAE J514 for Triple-Lok®.

Flaring pins are integrated in 1015 device and flaring fixture for EOMAT II/III machine.

Flaring dies are not interchangeable with Parflange® tools for 1025/1040-machines.

H32 Catalogue 4100-5/UK


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Assembly machines for O-Lok® and Triple-Lok®


Parflange® machine selection guide
Parflange® 1025 and Parflange® 1040 are Features, advantages and essary. Flanging uses only a fraction of
orbital flaring machines designed to cold- the energy needed for brazing or weld-
form high pressure tube connections. The benefits ing.
unique feature of the patented Parflange® 1. Superior sealing performance – The 5. Clean – The Parflange® process is en-
process is that the deformation of the tube patented Parflange® process achieves vironmental clean and safe. As no heat
end is achieved by rolling rather than by a sealing surface of unique surface or chemicals are used, hazards from
just pushing a tool into the tube end. The quality and mechanical strength. fumes or heat do not occur.
Parflange® machine smoothly com- 2. Superior vibration resistance – Un- 6. Zinc plated tubing. The Parflange®
presses the tube material and achieves a like conventional flaring, the Parf- process allows the use of zinc-plated
high strength joint with a polished surface lange® process results in a rigid con- tubing. The cost for cleaning, post
of the tube end. O-Lok® sleeves are firmly nection of the O-Lok® sleeve on the process plating or painting is saved.
fixed onto the tube end, resulting in a very tube-end. Parflange®/O-Lok® connec- 7. Process/Product concept – Par-
rigid high-pressure tube connection. tions perform much better under re- flange® machines are especially de-
versed bending stress conditions. signed to match Parker O-Lok® and Tri-
3. Easy to use – No programming or ad- ple-Lok® standards. Machine, tools
justments necessary. High quality re- and products are fine-tuned for reliable
sults are consistently achieved without performance.
manual adjustments.
4 Cost saving – Compared to brazing or
welding, orbital flanging is much less
8. Proven technology – For more than
10 years, hundreds of Parflange® ma-
chines have operated worldwide under
H
time consuming. Special tube prepara- heavy duty workshop conditions.
tion and finishing are not nec-
How to select the ideal Parflange® Machine for your application:

Machine selection chart Parflange® 1025 Parflange® 1040

Assembly method
Triple-Lok® Orbital flaring 37° Orbital flaring 37°
O-Lok® Orbital flanging 180° Orbital flanging 180°
Tube specification
Material Steel, Stainless Steel Steel, Stainless Steel
Dimension metric tube 6 × 1 to 38 × 4 mm/42 × 3 mm 6 × 1 to 38 × 4 mm/42 × 3 mm
Dimension inch tube 1/4˝ × 0.028˝ to 1 1/2˝ × 0.120˝ 1/4 × 0.028 to 1 1/2˝ × 0.120˝
Limitations not suitable for 1.4571 (316 Ti) tube not suitable for 1.4571 (316 Ti) tube
see specification 1025 see specification 1040
Tools special Parflange® tools special Parflange® tools
Clamping dies M40 … (old: M30 …) M40 …
Flaring/flanging pin B30 … B30 …
Operation
Setting automatic adjustment automatic adjustment
Standard sleeve feeding manual loading manual loading
Optional sleeve feeding not available O-Lok® sleeve feeder
Tube clamping manual clamping hydraulic clamping
Flanging/Flaring automatic drive automatic drive
Process control semi automatic fully automatic
Specifications
Design desktop stand-alone
Weight approx. 85 kg approx. 300 kg
Dimension (W × L × H) 390 × 670 × 460 mm 700 × 840 × 1035 mm
Performance
Version 1.5 kW 1.1 kW 4 kW
Voltage 400 V 3 Phase 230 V 1 Phase 400 V 3 Phase
Overall cycle time approx. 50 secs. approx. 60 secs. approx. 15 secs.
Design approx. desktop desktop stand-alone
Weight 85 kg 85 kg 300 kg
Application Ideal for projects on-site Efficient production
and workshop use repair jobs machine for low-cost
and maintenance where and high-quality
High quality result 3phase assembly
No mass power supply
production is not available

H33 Catalogue 4100-5/UK


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Parflange® 1025 workshop machine for O-Lok® and Triple-Lok®

The Parflange® 1025 machine is designed to cold-form Process: Orbital flaring and flanging according
high pressure tube connections for O-Lok® and Triple-Lok® to Parflange® process
connection. It uses the patented Parflange® orbital flaring Design: Desktop machine for workshop use
process. The Parflange® 1025 machine smoothly com- Tube material: steel and stainless steel tube
presses the tube material and achieves a high strength Tube diameter: metric: 6 to 38 mm Inch: 1/4 to 1 1/2˝
joint with a polished surface of the tube end. O-Lok® and Maximum capacity: Steel tube 42 × 3/1 1/2 × 0.120 (tube
SAE flange sleeves are firmly fixed onto the tube end, re- O.D. × wall thickness)
sulting in a very rigid high-pressure tube connection. Stainless steel tube 25 × 3/1 × 0.095
Tube specification: fully annealed seamless cold drawn
The 1025 is the smallest machine of the Parflange® ma-
or welded precision tube
chine programme. It is recommended for low-volume as-
Limitations: Not suitable for Titanium-Stabilised
sembly jobs of small to medium tube dimensions. Maxi-
stainless steel tube material
mum tube capacity is 38 x 4 mm/1 1/2˝ (steel tube) and
(316Ti, 1.4571)
25 x 2.5 mm/1˝ stainless steel tube (3 Phase version). Its
Operation: Manual clamping, automatic
advantage is the quick and easy change of tooling and the
flanging/flaring
simple operation without manual adjustments or program-
Cycle time: approx. 15 to 20 secs.
ming. The machine is transportable so that it can be moved
Tools: Flaring pin B30 … and clamping dies
to any assembly site with electrical power supply.
M40 …
The Parflange® 1025 comes ready to be used. Parflange® Tool clamping: Manual, by eccentric lever
tools are purchased separately. For each tube dimension, Tool lubrication: Automatic lubrication device
special clamping dies and Parflange® pins are required. Lubricant: 1040LUBSS (filled when delivered)
Hydraulic oil: HLP 23 0.5L (filled when delivered)
Installation: rigid workbench and electrical power
Specifications supply required
Purpose: 180° flanging for O-Lok® and 37° Dimensions: 390 × 670 × 460 mm
flaring for Triple-Lok® Weight: 60 kg

H34 Catalogue 4100-5/UK


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Features, advantages and benefits Applications


1. Superior sealing performance – The patented Parf- Workshop use, project work, plant maintenance, on-site
lange® process achieves a sealing surface of unique assembly.
surface quality and mechanical strength. Not for efficient mass production
2. Superior vibration resistance – Unlike conventional
flaring, the Parflange® process results in a rigid connec-
tion of the O-Lok® sleeve on the tube-end. Parflange®/ Ordering
O-Lok® connections perform much better under re- Type Order code
versed bending stress conditions.
Parflange® 1025 Basic machine
3. Easy to use – No programming or adjustments neces- Ready to use, Including operating manual,
sary. High quality results are consistently achieved Filled with hydraulic oil and lubricant
without manual adjustments. Without Parflange® tools
4. Quality – Machine setting, tool control and even lubri- Basic machine 400 V, 3 Phase, 50 Hz 1025-380VTRI50
cation are fully automated so that high and consistent Basic machine 230 V, 1 Phase, 50 Hz 1025-220VNMONO50
quality results are achieved without manual adjust- 1025 promotion leaflet UK 4390-P2-UK
ments. 1025 promotion leaflet DE 4390-P2-DE
5. Small bending radii – The compact clamping device 1025 operating manual UK/DE/FR/IT 4395-B5
and special dies are suitable for flanging short tube Parflange® machines are shipped in a special container which should be
ends. kept for all transports to avoid damage.
6. Cost saving – Compared to brazing or welding, orbital
flanging is much less time consuming. Special tube
preparation and finishing are not necessary. Flanging
Spare parts H
uses only a fraction of the energy needed for brazing or Type Order code
welding. Tool lubricant qty: 1L 1040/LUBSS
7. Clean – The Parflange® process is environmental clean Hydraulic oil qty: 1L 1025/HYDROBT15
and safe. As no heat or chemicals are used, hazards Drive belt 1025/028BELT
from fumes or heat do not occur. Came guide and with screw 1025/0281031
8. Zinc plated tubing – The Parflange® process allows Hydraulic tank seal kit 1025/0281042
the use of zinc-plated tubing. The cost for cleaning or Lubrication kit 1025/028-1200
painting can be saved.
9. High tool lifetime – The Parflange® 1025 machine is
equipped with an automatic lubrication device. The
tools will not wear rapidely if the operator does not lubri-
cate regularly.
10. Process/Product concept – Parflange® machines are
especially designed to match Parker O-Lok® and Triple-
Lok® standards. Machine, tools and products are fine-
tuned for reliable performance.
11. Proven technology – Since more than 10 years, hun-
dreds of Parflange® machines have operated world-
wide under heavy duty workshop conditions.

H35 Catalogue 4100-5/UK


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Assembly tooling

Parflange® 1040 production machine for O-Lok® and Triple-Lok®


The Parflange® 1040 comes ready to be used. Par-
flange® tools have to be purchased separately. For
each tube dimension, special clamping dies and
Parflange® pins are required. The machine can be
moved on wheels. Additionally to the electrical sup-
ply, an air pressure connection is required for the in-
tegrated lubrication device.

For industrial mass production of O-Lok® connec-


tions, a special sleeve feeder is available. This sleeve
feeding device increases the productivity, particular-
ly of high volume – single tube dimension jobs.

Specifications 1040
Purpose: 180° Flanging for O-Lok® and
37° Flaring for Triple-Lok®
Process: Orbital flaring and flanging
according to Parflange®
process
Design: Stand-alone machine for
industrial production
Tube material: steel and stainless steel tube
Tube diameter: metric: 6 to 38 mm Inch: 1/4 to
1 1/2˝
Maximum capacity: Steel tube 38 × 5 mm/
1 1/2˝ × 0.188 (tube O.D.
× wall thickness)
Stainless steel tube
38 × 4 mm/1 1/2˝ × 0.156
Tube specification: fully annealed seamless cold
drawn
or welded precision tube
Limitations: Not suitable with titanium
stabilised stainless steel tube
material
The Parflange® 1040 is an orbital flaring machine designed to (316Ti, 1.4571)
cold-form high pressure tube connections. The unique feature of Operation: Automatic clamping, automatic
the patented Parflange® process is that the deformation of the flanging/flaring
tube end is achieved by rolling rather than by just pushing a tool Optional automatic sleeve
into the tube end. The Parflange® machine smoothly compresses feeder available
the tube material and achieves a high strength joint with a pol- Cycle time: approx. 15 to 20 secs.
ished surface of the tube end. O-Lok® and SAE flange sleeves are Tools: Flaring pin B30 … and clamp-
firmly fixed onto the tube end, resulting in a very rigid high-pres- ing dies M40 …
sure tube connection. Tool clamping: automatic
Tool lubrication: Automatic lubrication device
The 1040 is the heavy-duty, mass production machine of the Par- Lubricant: 1040LUBSS (filled when
flange® machine programme. It is recommended for industrial delivered)
production of all sizes Triple-Lok® and O-Lok® tube connections. Hydraulic oil: HLP 23 XXL (filled when
Maximum tube capacity is 38 mm/1 1/2 tube O.D. The powerful delivered)
drive, and the fast, automatic process allow short cycle times for Installation: electrical power and com-
efficient production. Its advantage is the quick and easy change of pressed air (6 bar) supply
tooling and the simple operation without manual adjustments or required
programming. Tube clamping and tool lubrication are done auto- Dimensions: 700 x 840 x 1035 mm
matically. Weight: 306 kg

H36 Catalogue 4100-5/UK


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Assembly tooling

Applications Ordering
Type Order code
Industrial production of Triple-Lok® and O-Lok® connec-
Parflange® 1040 Basic machine
tions, High quantity/large diameter assembly projects, Ready to use, including operation manual,
Large diameter stainless steel assembly jobs filled with hydraulic oil and lubricant
Without Parflange® tools
Basic machine 400 V, 3 Phase, 50 Hz 1040-EU400V
Features, advantages and benefits 1040 promotion leaflet UK 4390-P1-UK
of the 1040 1040 promotion leaflet DE 4390-P1-DE
1040 operating manual UK/DE/FR/IT 4395-B11/
1. Superior sealing performance – The patented Par- UK/DE/FR/IT
flange® process achieves a sealing surface of unique
surface quality and mechanical strength.
2. Superior vibration resistance – Unlike conventional Feeder for O-Lok® sleeves
flaring, the Parflange® process results in a rigid connec- (not suitable for Triple-Lok®)
tion of the O-Lok® sleeve on the tube-end. Parflange/
O-Lok® connections perform much better under re- Sleeve feeder Order code
versed bending stress conditions. For attaching on Parflange® 1040 machine
3. Efficient – The short cycle time and the automatic Complete kit including all connectors
and installation/operating manual
process allow efficient mass production.
without sleeve feeding rails 1040-FEEDER
4. Quality – Tube clamping, tool control and even lubrica-
tion is fully automated so that high and consistent qual-
ity results are achieved without manual adjustments.
Sleeve feeding rails for 1040 sleeve feeder
are ordered separately for each tube O.D.
6 mm/1/4˝ 1040/025GS-04
H
5. Low-cost mass production – The machine can be 8–10 mm/3/8˝ 1014/025GS-06
equipped with an automated sleeve feeder. The Par- 12 mm/1/2˝ 1014/025GS-08
flange® 1040 then is the perfect solution for low-cost 14–15–16 mm/5/8˝ 1014/025GS-10
mass production. 18–20 mm/3/4˝ 1014/025GS-12
6. Universal – The Parflange® 1040 can do 37° flaring for 22–25 mm/1˝ 1014/025GS-16
Triple-Lok® connectors and flange tubes for both O- 28–30–32 mm/1 1/4˝ 1014/025GS-20
Lok® fittings (ORFS). Parflange® tools cover metric tube 35–35 mm/1 1/2˝ 1014/025GS-24
from 6 to 38 mm O.D. and inch tube from 1/4 to 1 1/2˝
O.D.
7. Heavy duty – The rigid machine design allows use for Spare parts
mass production of even large stainless steel tube con-
Type Order code
nections.
8. Easy to use – The clamping and flanging process is Drive belt 1025/028BELT
fully automated. Manual tool manipulation is not re- Hydraulic oil filter cartridge G01991
quired. Tool lubricant qty: 1L 1040/LUBSS
Adjustable spray line 1040/LMC0102
9. Cost saving – Compared to welding or brazing, orbital
Tube stop (lever only) 1040/0142205
flanging is much less time consuming. Special tube
Tube stop kit (complete assembly) 1040/0142228
preparation and finishing are not necessary. Flanging
uses only a fraction of the energy needed for brazing or Parflange® machines and feeders are shipped in special container which
welding. should be kept for all transports to avoid damage.
10. Clean – The Parflange® process is environmentally
clean and safe. As no heat or chemicals are used, haz-
ards from fumes or heat do not occur.
11. Zinc plated tubing – The Parflange® process allows
the use of zinc-plated tubing. The cost for cleaning post
process plating, or painting can be saved.
12. High tool lifetime – The Parflange® 1040 machine is
equipped with an automatic lubrication device. The op-
erator does not have to lubricate the tools regularly to
prevent rapid wear.
13. Process/Product concept – Parflange® machines are
especially designed to match O-Lok®, Triple-Lok® and
SAE-flange standards. Machine, tools and products are
fine-tuned for reliable performance.
14. Proven technology – For more than 10 years, hun-
dreds of Parflange® machines have operated world-
wide under heavy duty workshop conditions.

H37 Catalogue 4100-5/UK


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Assembly tooling

Tooling for Parflange® machines


Machine and tool selection

Parflange® 1025

Parflange® 1040

Parflange® 1025 machines flanging capacity


for O-Lok®
Parflange® 1040 machines flanging capacity
220 V 1.1 kW 380 V 1.5 kW for O-Lok®
Tube material
Max. tube size mm (inch)
Tube material Max. tube size mm (inch)
Steel ST37 38 × 2 (11/2 × .083) 38 × 3 (11/2 × .120˝)
Steel ST37 38 × 5/50 × 3 (2 × .120)
Stainless steel
304L/316L* 25 × 2 (1× .083) 25 × 2.5 (1× .095) Steel ST52 38 × 4 (11/2 × .156)
Steel ST52 25 × 2 (1× .083) 25 × 2.5 (1× .095) Stainless steel 304L/316L* 38 × 4 (11/2 × .156)

Parflange® 1025 machines flaring capacity Parflange® 1040 machines flaring capacity
for Triple-Lok® for Triple-Lok®
Elect. power of machine Elect. power of machine
Tube material 220 V 1.1 kW 380 V 1.5 kW Tube material 220/380 V 4 kW
Max. tube size mm (inch) Max. tube size mm (inch)
Steel TU 37 B 38 × 4 (11/2 × .120) 38 × 4 (11/2 × .120) Steel TU 37 B 38 × 4/42 × 3 (11/2 × .120)
Stainless steel Steel TU 52 B 38 × 4/42 × 3 (11/2 × .120)
304L/316L* 38 × 4 (11/2 × .120) 38 × 4 (11/2 × .120) Stainless steel
Steel TU 52 B 304L/316L* 38 × 4/42 × 3 (11/2 × .120)
Stainless steel Not 25 × 2.5 Stainless steel Duplex 38 × 3.6
Duplex (or PW 400) recommended (1× .095) (or PW 400)

● Tooling for Parflange® machines


● Pins B 30 … are common to all Parflange® machines
● Dies M 40 … can be used on Parflange® 1040, Parflange® 1025, or Parflange® 1030
(Nb: M 30 dies have been phased out).
● Dies M 30 … can be used only on Parflange® 1030 and 1025 machines
See table following for the selection of the correct pins and dies

H38 Catalogue 4100-5/UK


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Assembly tooling

Parflange® tool identification

Parflange® tools for O-Lok® Parflange® tools for Triple-Lok® H

Tooling for metric tubing


Metric die numbering system Metric pin numbering system
Die 180° Flange Wall thickness Pin 180° Flange Wall thickness

M 40 180 16 X 2 M B 30 180 16 X 2 M

For 1025/1030/1040 Tube size Denotes For 1025/1030/1040 Tube size Denotes
machine metric size machine metric size

Tooling for inch tubing


Die numbering system Pin numbering system

Tube size Tube size


(dash size and wall thickness in inches/1000) (dash size and wall thickness in inches/1000)
Die Pin

M 40 24 X 120 180 B 30 24 X 120 180

For 1025/1030/1040 machine 180°-Flange For 1025/1030/1040 machine 180°-Flange

Parflange® tools for stainless steel tubes have different dimensions and are specially coated. These tools are marked
with suffix “SS”.

H39 Catalogue 4100-5/UK


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Assembly tooling

Parflange® tools for O-Lok®


Parflange® tooling – Order codes for Parflange® 1040, Parflange® 1025 and Parflange® 1030

Metric tube Inch tube

Tube size Flange pin 1040 flange die Tube size Flange pin 1040 flange die
(O.D. × wall thickness) Order code Order code (O.D. × wall thickness) Order code Order code
mm inch

6 × 1** B3018006X1M M4018006X1M 1/4 × .028 B3004X028180 M4004X028180


6 × 1.5 B3018006X1.5M M4018006X1.5M 1/4 × .035*** B3004X035180 M4004X035180
1/4 × .049*** B3004X049180 M4004X049180
8 × 1** B3018008X1M M4018008X1M
8 × 1.5** B3018008X1.5M M4018008X1.5M 3/8 × .035*** B3006X035180 M4006X035180
10 × 1** B3018010X1M M4018010X1M 3/8 × .049*** B3006X049180 M4006X049180
10 × 1.5** B3018010X1.5M M4018010X1.5M 3/8 × .065*** B3006X065180 M4006X065180
10 × 2 B3018010X2M M4018010X2M 1/2 × .035*** B3008X035180 M4008X035180
12 × 1** B3018012X1M M4018012X1M 1/2 × .049*** B3008X049180 M4008X049180
12 × 1.5** B3018012X1.5M M4018012X1.5M 1/2 × .065*** B3008X065180 M4008X065180
12 × 2** B3018012X2M M4018012X2M 1/2 × .083*** B3008X083180 M4008X083180
15 × 1.5** B3018015X1.5M M4018015X1.5M 5/8 × .049*** B3010X049180 M4010X049180
15 × 2 B3018015X2M M4018015X2M 5/8 × .065*** B3010X065180 M4010X065180
5/8 × .083*** B3010X083180 M4010X083180
16 × 1 B3018016X1M M4018016X1M
5/8 × .095*** B3010X095180 M4010X095180
16 × 1.5** B3018016X1.5M M4018016X1.5M
16 × 2** B3018016X2M M4018016X2M 3/4 × .049*** B3012X049180 M4012X049180
16 × 2.5 B3018016X2.5M M4018016X2.5M 3/4 × .065*** B3012X065180 M4012X065180
3/4 × .083*** B3012X083180 M4012X083180
18 × 1 B3018018X1M M4018018X1M
3/4 × .095*** B3012X095180 M4012X095180
18 × 1.5** B3018018X1.5M M4018018X1.5M
3/4 x.109*** B3012X109180 M4012X109180
18 × 2 B3018018X2M M4018018X2M 3/4 x.120*** B3012X120180 M4012X120180
20 × 2** B3018020X2M M4018020X2M 1 × .065*** B3016X065180 M4016X065180
20 × 2.5** B3018020X2.5M M4018020X2.5M 1 × .083*** B3016X083180 M4016X083180
20 × 3 B3018020X3M M4018020X3M 1 × .095*** B3016X095180 M4016X095180
22 × 1.5** B3018022X1.5M M4018022X1.5M 1 × .109*** B3016X109180 M4016X109180
22 × 2 B3018022X2M M4018022X2M 1 × .120*** B3016X120180 M4016X120180
22 × 2.5 B3018022X2.5M M4018022X2.5M 1 × .134** B3016X134180 M4016X134180

25 × 2** B3018025X2M M4018025X2M 1 1/4 × .095*** B3020X095180 M4020X095180


25 × 2.5** B3018025X2.5M M4018025X2.5M 1 1/4 × .109*** B3020X109180 M4020X109180
25 × 3 B3018025X3M M4018025X3M 1 1/4 × .120*** B3020X120180 M4020X120180
25 × 4 B3018025X4M M4018025X4M 1 1/4 × .134 B3020X134180 M4020X134180
1 1/4 × .148 B3020X148180 M4020X148180
28 × 2 B3018028X2M M4018028X2M
1 1/4 × .156 B3020X156180 M4020X156180
28 × 2.5 B3018028X2.5M M4018028X2.5M
1 1/4 × .188 B3020X188180 M4020X188180
30 × 2 B3018030X2M M4018030X2M 1 1/2 × .065 B3024X065180 M4024X065180
30 × 3** B3018030X3M M4018030X3M 1 1/2 × .083 B3024X083180 M4024X083180
30 × 4 B3018030X4M M4018030X4M 1 1/2 × .095 B3024X095180 M4024X095180
32 × 3 B3018032X3M M4018032X3M 1 1/2 × .109 B3024X109180 M4024X109180
32 × 4 B3018032X4M M4018032X4M 1 1/2 × .120*** B3024X120180 M4024X120180
1 1/2 × .134 B3024X134180 M4024X134180
35 × 3 B3018035X3M M4018035X3M
1 1/2 × .156 B3024X156180 M4024X156180
38 × 3** B3018038X3M M4018038X3M 1 1/2 × .188 B3024X188180 M4024X188180
38 × 4** B3018038X4M M4018038X4M
2 × .083 B3032X083180 M4032X083180
38 × 5 B3018038X5M M4018038X5M
2 × .095 B3032X095180 M4032X095180
50 × 3 B3018050X3M M4018050X3M 2 × .120 B3032X120180 M4032X120180

Notes:
1) These sizes are presently available for flanging stainless steel tubing (AISI 304 L and 316 L). Use the suffix “SS” after

the steel order code (Eg. B3018012X1.5MSS).


2
) These sizes available in Parker USA for flanging stainless steel tubing (AISI 304 L and 316 L).

H40 Catalogue 4100-5/UK


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Parflange® tools for Triple-Lok®

Metric tube Inch tube

Tube size Flare pin Flare die Tube size Flare pin Flare die
(O.D. × wall thickness) Order code Order code (O.D. × wall thickness) Order code Order code
mm inch

6×1** B300746X1M M4007406M 1/4×0.028 on request


6×1.5 B300746X1.5M M4007406M 1/4×0.035 B3004X035074 M4004074
1/4×0.049 B3004X049074 M4004074
8×1** B300748X1M M4007408M
8×1.5 B300748X1.5M M4007408aM 3/8×0.049 B3006X049074 M4006074
3/8×0.065 B3006X065074 M4006074
10×1** B3007410X1M M4007410M
10×1.5** B3007410X1.5M M4007410M 5/16×0.035 B3005X035074 M4007408M
5/16×0.049 B3005X049074 M4007408M
12×1 on request
5/16×0.065 B3005X064074 M4007408M
12×1.5** B3007412X1.5M M4007412M
1/2×0.065 B3008X065074 M4008074
12×2 B3007412X2M M4007412M
1/2×0.083 B3008X083074 M4008074
15×1.5**
15×2
B3007415X1.5M
B3007415X2M
M4007415M
M4007415M
5/8×0.065
5/8×0.083
on request
B3010X083074 M4010074
H
16×1.5** B3007416X1.5M M4007416M 5/8×0.095 B3010X095074 M4010074
16×2** B3007416X2M M4007416M
3/4×0.095 B 3012X095074 M 4012074
18×1.5** M4007419M 3/4×0.109 B 3012X109074 M 4012074
M4007419X1.5M
1×0.083 B 3016X083074 M 4016074
18×2 B3007418X2M M4007418M
1×0.095 B 3016X095074 M 4016074
20×2** B3007420X2M M4007420M 1×0.109 B 3016X109074 M 4016074
20×2.5** B3007420X2.5M M4007420M 1×0.120 B 3016X120074 M 4016074
22×2 B3007422X2M M4007422M
1-1/4×0.095 B3020X095074 M4020074
25×2.5** B3007425X2.5M M4007425M 1-1/4×0.120 B3020X120074 M4020074
25×3 B3007425X3M M4007425M
1-1/2×0.120 B3024X120074 M4024074
28×2 on request
28×2.5 on request
30×2 on request
30×2.5 B3007430X2.5M M4007430M
30×3** B3007430X3M M4007430M
32×3 B3007432X3M M4007432M
38×4** B3007438X4M M4007438M
42×3 B3007442X3M M4007442M

Notes:
**These sizes are presently available for flaring stainless steel tubing (304 L and 316 L).
Use the suffix “SS” after the steel order code (e.g. B3007416X1.5MSS).

H41 Catalogue 4100-5/UK


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Assembly tooling

Parflange® tools for Flange Seal


Flange-seal tools are not suitable for O-Lok®

Clamping die set M … 180 Parflange® pin B … 180

Metric tube Inch tube

Tube size Flange pin Flange die Tube size Flange pin Flange die
(O.D. × wall thickness) Order code Order code (O.D. × wall thickness) Order code Order code
mm mm
6×1 B3018006X1M M4018006X1MLHP 1/4×0.035 B4004X035180 M4004X035180LHP
1/4×0.049 B4004X049180 M4004X049180LHP
8×1 B3018008X1M M4018008X1MLHP
8×1.5 B3018008X1.5M M4018008X1.5MLHP 3/8×0.049 B4006X049180 M4006X049180LHP
3/8×0.065 B4006X065180 M4006X065180LHP
10×1 B3018010X1M M4018010X1MLHP
10×1.5 B3018010X1.5M M4018010X1.5MLHP 1/2×0.049 B4008X049180 M4008X049180LHP
10×2 B3018010X2M M4018010X2MLHP 1/2×0.065 B4008X065180 M4008X065180LHP
1/2×0.083 B400810X083180 M4008X083180LHP
12×1 B3018012X1M M4018012X1MLHP
12×1.5 B3018012X1.5M M4018012X1.5MLHP 5/8×0.065 B401010X065180 M4010X065180LHP
16×2 B3018016X2M M4018015X2MLHP 5/8×0.083 B401010X083180 M4010X083180LHP
20×2.5 B3018020X2.5M M4018020X2.5MLHP 3/4×0.065 B4012X065180 M4012X065180LHP
3/4×0.083 B4012X083180 M4012X08380LHP
25×2.5 B3018025X2.5M M4018025X2.5MLHP
25×3 B3018025X3M M4018025X3MLHP 1×0.095 B4016X095180 M4016X095180LHP

H42 Catalogue 4100-5/UK


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Assembly tooling

Lubricants
NIROMONT lubricant for fitting assembly

LUBSS/LUBCAN lubricant for flaring and forming tools


NIROMONT is a high-performance
lubricant which has been especially
developed for the assembly of bite-
type fittings.
For best individual application, EO-
Niromont is available in a small tin
(paste) or plastic bottle (liquid).

LUBSS/LUBCAN is a special lubri-


cant for flaring dies, Parflange® tools
and EO2-FORM tooling. It allows
high-quality tube forming without ex-
cessive tool wear.
1040 LUBSS is the standard Lubri-
H
cant for the Parflange® machine auto-
matic tool lubrication system.

NIROMONT
Features, advantages and
benefits of NIROMONT
lubricant:
1. Highly effective – Niromont dra-
matically reduces assembly effort.
This helps to prevent fitting failure
resulting from insufficient assem-
bly.
2. Cost saving – Tools in assembly
machines will last much longer, re-
sulting in high-quality tube forming
with excellent sealing surface.
3. No cold welding – Cold welding
of stainless steel threads is impos-
sible when EO-Niromont is proper-
ly applied.
4. Liquid – Penetrates even small
gaps.
5. Paste – Stays in place for a while. LUBSS LUBCAN
Ideal for application on pre-as-
sembly tools.
6. Compatible – NIROMONT and
LUBSS/LUBCAN do not effect fit- Ordering
ting surfaces or seal materials. Type Order code
NIROMONT Assembly lubricant paste (130 g) EONIROMONTPASTX
NIROMONT Assembly lubricant liquid (250 cc) EONIROMONTFLUESSX
Forming tool lubricant can (100 cc) 1040LUBCAN
Forming tool lubricant refill (1 L) 1040LUBSS

H43 Catalogue 4100-5/UK


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Cutting and bending tools


AV 6/42 – Tube saw square

Provides a neat and quick method of


cutting tube at right angles. The exact
cut is achieved by hardened guides.
We recommend using deeper-section
sawblades that cut in both directions
for best results. The AV 6/42 can be
used in a vice or just be clamped onto
the tube for cutting.

Specifications:
Tube. O.D.: 6–42 mm
Weight: approx. 0.7 kg

Type Order code


Tube cutting tool AV06/42KPLX
Spare hardened
guides AV06/4208X

Features, advantages and


benefits of tube saw
square:
1. Square cut – Exact tube prepara-
tion greatly reduces leakage
caused by assembly failures.
2. Contour clamping – Tube is not
distorted by clamping.
3. No vice required – For workshop
application AV 6/42 can simply be
clamped onto the tube without us-
ing a vice or other attachment.
4. Replaceable guides – Worn out
guides can easily be replaced to
maintain neat cutting result.
5. Light – At only 0.7 kg, the AV 6/42
should be carried in the toolbox of
every hydraulic tube fitter.

H44 Catalogue 4100-5/UK


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Cutting and bending tools


BAV 6/12 – Combined tube bending and cutting tool
The BAV 6/12 is a workshop device
for neat tube cutting and simple but
exact bending of small dimension
EO-tube. Relatively small bending ra-
dii can be achieved.
The exact cut is achieved with hard-
ened guides and using sawblades
which are notched on both sides. The
BAV 6/12 can be used in a vice or just
be clamped onto a workbench.
Specifications:
Tube. OD: 6–12 mm
Weight: approx. 2 kg
Type
Combined tube bend-
Order code
H
ing and cutting tool
including 3 bending
rolls for 6 to 12 mm
tube and bending
lever BAV6/12KPLX
Spare Parts
Spare hardened guide BAV6/1206X Features, advantages and 3. No vice required – For workshop
application BAV 6/12 can simply
Bending roll 6/8 mm BAV06/1209X benefits of combined tube be clamped onto a workbench.
Bending roll 10 mm BAV06/1210X bending and cutting tool: 4. Small bending radii – Compact
Bending roll 12 mm BAV06/1211X tube bends allow tight assemblies.
Bending pin BAV06/1207X 1. Bending and cutting – The BAV 5. Light – At only 2 kg, the BAV 6/12
lever complete BAV06/1220KPLX 6/12 is a light multi-purpose tool can be easily brought to the as-
for all small dimension tube as- sembly site.
Bending dimensions in mm semblies. 6. Optimised bending roller con-
Rolls for tube O.D. 6/8 10 12
2. Square cut – Exact tube prepa- tour – Special shape of bending
ration greatly reduces leakage roller allows small bends without
Bending radius 19/20 25 26
caused by assembly failures. tube flattening.

In-Ex tube deburring tool 226


Material: Aluminum with hardened
steel blades
Tube-O.D.: 4 to 42 mm
Weight: 0.12 kg
Type Order code
Tube deburrer 226
Replacement blades 226 blades

Features, advantages and


benefits of In-Ex tube
deburring tool 226: 2. Replaceable blades – Worn out 3. Light – At only 0.12 kg, the In-Ex
1. Proper deburring – Exact tube blades can easily be replaced to tube deburring tool should be car-
preparation greatly reduces leak- maintain neat deburring result. ried in the toolbox of every hydrau-
age caused by assembly failures. lic tube fitter.

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Cutting and bending tools


BV 6/18 – Tube bending tool
The BV/6/18 is a flexible bending de-
vice for simple but exact bending of
EO-tube up to 18 mm tube O.D. The
high quality bending results are
achieved by 6 interchangeable bend-
ing rollers.
The fixing roller can be individually
adjusted to produce a precise bend
transition.
Specifications:
Tube-O.D.: 6–18 mm
Weight: approx. 4 kg

Type Order code Features, advantages and


Tube bending tool
benefits of tube-bending tool:
complete device
including 6 bending 1. Vice mounted – For easy work-
rolls for 6 to 18 mm shop use, the BV can be clamped
Bending dimensions in mm
tube and bending lever BV6/18KPLX into a vice.
Rolls
Spare Parts
for tube O.D. r ≈X 2. Small bending radii – Compact
Bending roll 6/8 mm BV06/1812X tube bends allow tight assemblies.
6 33.0 35
Bending roll 10/12 mm BV06/1803X 8 34.0 35
3. Light – At only 4 kg, the BV 6/18
Bending roll 14 mm BV06/1804X 10 35.5 35 can be easily brought to each as-
Bending roll 15 mm BV06/1805X 12 36.5 35
sembly site.
Bending roll 16 mm BV06/1806X 14 36.5 35
Bending roll 18 mm BV06/1807X 15 44.0 38 4. Optimised bending roller con-
tour – Special shape of bending
Fixing roll BV06/1802X 16 44.0 38
roller allows small bends without
Lever complete BV06/1808KPLX 18 51.5 42
tube flattening.

H46 Catalogue 4100-5/UK


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BV 20/25 – Tube bending tool


The BV 20/25 allows bending of me-
dium size tube at the assembly site.
The bending lever shows two
universal studs. A bar extension can
either be ordered or locally made.
Specifications:
Tube-O.D.: 20–25 mm
3 bending
segments: 20, 22, 25 mm
Bending radius: r = 86,5 mm
x = 52 mm
Weight: approx. 15 kg
(without bar
extension)

Type Order code


BV 20/25 Tube bending
tool bending device
H
including 3 bending
segments for tube O.D.
20 to 25 mm including Features, advantages and
bending lever without benefits of tube-bending tool:
bar extension tube BV20/25KPLX 3. Shaped clamping – Tube is not
Spare Parts 1. Rigid design – The solid design distorted by clamping.
and the bar extension allow
Bending segment 20 mm BV20/2501X
manual bending without heating 4. Small bending radii – Compact
Bending segment 22 mm BV20/2502X tube bends allow for compact
the tube.
Bending segment 25 mm BV20/2503X assemblies.
Fixing arm BV20/2505X
2. Optimised bending roller con-
tour – Special shape of bending 5. Vice mounted – For easy work-
Lever complete BV20/2506KPLX
roller allows small bends without shop use, the BV can be clamped
Bar extension tube BV20/2510X tube flattening. into a vice.

H47 Catalogue 4100-5/UK


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Hand-tools
Par-Lok wrench

Par-Lok wrench Par-Lok wrench kit O-Lok® wrench kit Triple-Lok® & Ferulok wrench kit

360° Snap-action ratchet wrench for Specifications Triple-Lok® & Ferulok wrench kit
hex sizes from 10 mm to 41 mm and Par-Lok wrenches are available indi- Five piece wrench set for use with
inch sizes from 3/8˝ to 21/4˝ accross vidually or in different kit combina- Triple-Lok® and Ferulok body and nut
flats. Inch sizes meet US government tions. Par-Lok jaws are constructed sizes -4, -6, -8, -10, -12. Kit contains
specifications and are listed as NSN- from drop-forged, high carbon steel wrenches for hex sizes 9/16˝, 11/16˝, 7/
5120-00-474-7227. material with a black conversion coat 1
8˝, and 1˝ and /4˝.
finish. Par-Lok handles are made
Install tube fittings more quickly from heavy gauge steel material, heat
treated and with a corrosion resistant Features, advantages
Easy access ratchet wrench speeds
fittings installation in tight locations. black finish. Solid stainless steel riv- and benefits
Rugged, snap-action jaws can be ets and tempered jaw springs are de- of Par-Lok wrench:
opened over tube lines, locked onto signed into every wrench for maxi- 1. 360° – No slipping and hexagon
fitting hex and ratcheted within mum strength. damage.
1/ turn. Full six point contact prevents
8 2. Snap-mechanism – Ideal for tube
fitting distortion common with wrench O-Lok® wrench kit
fitting assembly.
slippage. Ideal for tube line installa- Six piece wrench set for use with O-
tions where compact runs required Lok® body and nut sizes -4, -6, -8. Kit 3. Light – Par-Lok wrenches belong
multiple fittings make-up, disassem- contains wrenches for hex sizes 5/8˝, in the standard toolbox of each
11/ ˝, 3/ ˝, 13/ ˝, 7/ ˝ and 15/ ˝. fitting engineer.
bly and remakes. 16 4 16 8 16

Inch Sizes Metric Sizes


Hex Size Order code Hex Size Order code Hex Size Order code
3/8 860062-6 1 1/8 860062-18 10 mm 860063-10
7/16 860062-7 1 1/4 860062-20 11 mm 860063-11
1/2 860062-8 1 3/8 860062-22 12 mm 860063-12
9/16 860062-9 1 1/2 860062-24 13 mm 860063-13
5/8 860062-10 1 5/8 860062-26 14 mm 860063-14
11/16 860062-11 1 7/8 860062-30 16 mm 860063-16
3/4 860062-12 2 860062-32 17 mm 860063-17
13/16 860062-13 2 1/4 860062-36 19 mm 860063-19
7/8 860062-14 Full kit of all 860062-KIT2 21 mm 860063-21
15/16 860062-15 eight wrenches 22 mm 860063-22
1 860062-16 O-Lok® kit 860062-LKIT 24 mm 860063-24
Full kit 860062-KIT (six wrenches) 27 mm 860063-27
of all eleven sizes Triple-Lok®/Ferulok kit 860062-UKIT 30 mm 860063-30
(five wrenches) 32 mm 860063-32
36 mm 860063-36
41 mm 860063-41
Full kit 860063-KIT
of all ten sizes
10 to 22 mm

H48 Catalogue 4100-5/UK


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WZK – Tool boxes


Tools which are regularly used for tube
preparation and bending are available in
organized tool boxes. Two sets are availa-
ble:

Features, advantages and


benefits:
1. Well organised – Nothing gets dirty,
damaged, lost or forgotten. Type Content Order code
Toolbox WZK1 BV6/18 tube bending tool WZK1KOMPLX
2. Practical – In one box you take every- Toolbox WZK2 BV6/18 tube Bending tool, AV6/42 tube saw WZK2KOMPLX
thing to the assembly site. square, Hacksaw, Flat file, Deburring tool,
3. Rigid – The solid metal box is suitable fixture for assembly cones VOMO
and cone gauge KONU
for daily workshop use.

H49 Catalogue 4100-5/UK


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O-ring assembly tools


CORG O-ring installation tool for O-Lok®

Parker’s CORG Assembly Tools are designed to facilitate


the installation of the O-ring into the half-dovetail groove of
the O-ring face seal fitting. They are available in sizes –4 to
–32 (6 mm to 50 mm/1/4˝ to 2˝ tube).

Ordering

CORG tool
Order code Fitting size O-ring size Operation
See chapter F “Fitting assembly”
CORG-4 – 4 2-011 for detailed instructions
CORG-6 – 6 2-012 The CORG assembly tool is easy to use and can be operat-
CORG-8 – 8 2-014 ed in just a few steps:
CORG-10 –10 2-016 1. Insert the O-ring into the slot located on the side
CORG-12 –12 2-018 of the tool.
CORG-16 –16 2-021 2. Position the open end of the tool over the ORFS
CORG-20 –20 2-025 end of the fitting.
3. With the fitting end bottomed inside the tool,
CORG-24 –24 2-029
push the piston of the tool until the O-ring is
CORG-32 –32 2-135
released into the fitting groove.

O-ring pick for O-Lok®


Features, advantages and benefits
of O-Ring installation tools
1. Special – O-ring installation tools are especially de-
signed for O-Lok® fittings with CORG groove. O-rings
O-ring pick
are not torn or damaged at assembly.

A plastic O-ring pick to allow easy removal of O-rings with- 2. Cost saving – O-ring installation tools are easy to use
out causing damage to the fitting. and save time and cost when O-rings need to be as-
sembled.
Ordering
Type Order code
Plastic O-ring pick device O-RINGPICK

H50 Catalogue 4100-5/UK


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Port cutting tools


Counterbore tools and thread taps for metric ports
For manufacturing metric ports to ISO 6149 (Details see chapter D).
These tools allow correct manufacturing of metric port connections. Counterbore tools and thread taps are made of high
speed tool steel.

Ordering counterbore tools Ordering thread taps

ISO 6149 Order code


Port Large Small Part thread Order code
ISO
size Spot face Spot face
M08×1 R1449A R1449B M08 M08×1-GMTAP
M10×1 R1450A R1450B M10 M10×1-GMTAP
M12×1.5 R1451A R1451B M12 M12×1.5-GMTAP
M14×1.5 R1452A R1452B M14 M14×1.5-GMTAP
M16×1.5
M18×1.5
R1453A
R1454A
R1453B
R1454B
M16
M18
M16×1.5-GMTAP
M18×1.5-GMTAP
H
M22×1.5 R1455A R1455B M22 M22×1.5-GMTAP
M27×2 R1456A R1456B M27 M27×2-GMTAP
M33×2 R1457A R1457B M33 M33×2-GMTAP
M42×2 R1458A R1458B M42 M42×2-GMTAP
M48×2 R1459A R1459B M48 M48×2-GMTAP

Counterbore tools and thread taps for straight SAE thread ports
For manufacturing UNF ports to SAE J 1926-1 (details see chapter D)
These tools allow correct manufacturing of UNF port connections. Counterbore tools and thread taps are made of high
speed tool steel.

counterbore tools thread taps

Use with SAE UNF SAE


UNF dash Order thread dash
thread size size code size size Order code

5/16-24 2 Y-34730 5/16-24 2 5/16X24 UNF-2B


3/8-24 3 Y-34731 3/8-24 3 3/8X24 UNF-2B
7/16-20 4 Y-34732 7/16-20 4 7/16X20 UNF-2B
1/2-20 5 Y-34733 1/2-20 5 1/2X20UNF-2B
9/16-18 6 Y-34734 9/16-18 6 9/16X18 UNF-2B
3/4-16 8 Y-34735 3/4-16 8 3/4X16 UNF-2B
7/8-14 10 Y-34736 7/8-14 10 7/8X14 UNF-2B
1 1/16-12 12 Y-34737 1 1/16-12 12 1 1/16X12 UNF-2B
1 3/16-12 14 Y-34738 1 3/16-12 14 1 3/16X12 UNF-2B
1 5/16-12 16 Y-34739 1 5/16-12 16 1 5/16X12 UNF-2B
1 5/8-12 29 Y-34740 1 5/8-12 29 1 5/8X12 UNF-2B
1 7/8-12 24 Y-34741 1 7/8-12 24 1 7/8X12 UNF-2B
2 1/2-12 32 Y-34743 2 1/2-12 32 2 1/2X12 UNF-2B

H51 Catalogue 4100-5/UK


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Operation of port cutting tools

1 2 3

1. Pilot hole drilling 2. Port counterboring 3. Thread tapping

Note:
All dimensions must be according to relevant standards. See chapter D for details.
It is necessary to create a spotface surface which is flat and perpendicular to the port. Smooth finish to prevent leakage
or O-ring extrusion.

H52 Catalogue 4100-5/UK


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Thread identification
Thread identification kit

The thread identification tools are beneficial in the assist-


ance of the identification of international threads such as:

● European threads
(Metric, BSPP, BSPT threads) and

● U.S. threads
(NPT and SAE straight threads UNF)

The Thread Identification Kit is equipped with thread gaug-


es, a set of callipers, thread profiles, and an instruction
booklet.

The components of the thread ID Kit are no high precision


gauges but simple instruments for workshop use.
H
Ordering
Type Order code
Thread identification kit MIK-1

Portboard

Portboards are suitable for thread identification of male


stud connectors. The two portboards are machined with fe-
male threads for quick and easy identification by simply
screwing the appropriate male port end.

● European
(Metric, BSPP/BSPT threads)

● U.S.
(NPT and SAE straight threads UNF)

Ordering
Type Order code
Portboard for NPT and SAE straight threads Portboard A
Portboard for Metric and BSPP/BSPT threads Portboard B

H53 Catalogue 4100-5/UK


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Training equipment
Sample case for assembly training

These practical cases are designed to support on-site as-


sembly training. The rigid plastic boxes include sufficient
nuts and rings or flare sleeves to do many hands-on as-
sembly training. Properly cut and deburred tube-ends are
also included so that functional fitting presentations, as-
sembly machine demonstrations and proper in-depth as-
sembly training are easy to conduct. An assortment of se-
lected fitting bodies represent fittings like male stud ED-
seal/O-Ring seal or adjustable elbows which need specific
assembly procedures. For better overview and easy han-
dling, the components are stored in individual plastic trays.

Two different sample cases are available for DIN (EO/EO2/


EO2-FORM) and SAE (O-Lok®/Triple-Lok®) product train-
ing. Sample tube size is 16×2 mm, steel and stainless
steel tube. These prepared tube pieces can be ordered
separately for refill of the cases.

Specification
Case: rigid plastic case with individual trays
Case dimension: 410 × 320 × 80 mm
Total weight: approx. 10 kg
Tube size: 16 × 2 mm
Tube material: steel and stainless steel

Ordering
Please note:
Type Order code Case content is continuously updated according to new
Sample case EO/EO2/EO2-FORM DIN-CASE product additions. Assembly tools are not included.
Sample case O-Lok®/Triple-Lok® SAE-CASE
Spare steel tube ends 10 pieces R16X2X140VZ
Spare stainless steel tube ends 10 pieces R16X2X14071

Case content
DIN CASE SAE CASE
Type approx. qty Type approx. qty
Tube end components: Tube end components:
EO nuts/EO2 functional nuts FM 20 Triple-Lok®/O-Lok® nuts 20
PSR/DPR rings 50 Triple-Lok®/O-Lok® sleeves 50
EO2/EO2-FORM seal DOZ 50 Tube pieces (steel and stainless steel) 30
Tube pieces (steel and stainless steel) 30
EO fitting bodies (steel): Triple-Lok®/O-Lok® fitting bodies (steel):
Tube to Tube unions 10 Tube to Tube unions 10
Male stud BSPP with ED-seal 5 Male stud BSPP with ED-seal 5
Male stud metric with O-ring 2 Male stud metric with O-ring 2
High pressure banjo 1 Male stud UNF with O-ring 2
Swivel nut elbow 1 Swivel nut elbow 2
Swivel union 1 Swivel union 2
Adjustable locknut elbow 90°/45° 1 Adjustable locknut elbow 90°/45° 2
Swivel reducer 1
Distance piece adapter 1

H54 Catalogue 4100-5/UK


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Features, advantages and benefits


1. Practical – The cases and the content have been se-
lected from experienced trainers for use with TFDE
products.
2. Efficient – The use of these case saves preparation
time and effort. 4. Give-away samples – Samples of the assemblies can
3. Impressive – Customers on workshop level will be im- stay at the customer. This will help to illustrate product
pressed on the simple but professional training equip- function and demonstrate TFDE products.
ment. 5. Dry Technology – As both, traditional and Dry Technology
products are included, this case is a powerful and con-
vincing sales tool particularly on workshop level.

Sample case for product presentation


This representative case is designed to support product
presentations. The sample case includes cut-off samples
of all TFDE tube fitting systems. Essential components like
nuts and rings are added as individual samples.
H
The case looks representative and is of rigid design. All
components are assorted in a black foam tray. The inside of
the cover shows drawings of each product.

Specification
Case: rigid plastic case with foam tray
Case dimension: 325 × 275 × 54 mm
Total weight: approx. 1,8 kg
Sample size: 16 × 2 mm
Sample material: steel, stainless steel and brass

Ordering
Type Order code
Showcase Tube fitting systems SHOWCASESS

Case content
Cross sections (one piece each): EO DPR/PSR, EO2,
EO2-FORM, EO Weld Nipple,
Triple-Lok®, O-Lok®

Please note:
Case content is continuously updated according to new
product additions.
3. Efficient – The use of these case saves preparation
time and effort.
Features, advantages and benefits 4. Impressive – Customers on workshop level will be im-
1. Essential sales tool – The case is a powerful tool to pressed on the simple but professional training equip-
illustrate the function and explain the components of ment.
each TFDE fitting system. It will contribute to visualize 5. Durable – As most components are made of stainless
the features, advantages and benefits of the superior steel, the samples will stay bright and shiny even when
Parker products. they are used and touched regularly.
2. Practical – The cases is light and easily can be brought 6. Dry Technology – As both, traditional and Dry Technology
to any customer visit. It also can be used at a distribu- products are included, this case is a powerful and con-
tors sales desk. vincing sales tool particularly on non-technician level.

H55 Catalogue 4100-5/UK


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Training aids
The “Leak-free Hydraulic Connectors” pocket book

The 226th volume in the series “The Technology Library”, Or:


entitled “Leak-free Hydraulic Connectors”, has been pub- Individual copies can be obtained from bookshops. A
lished by “Verlag Moderne Industrie”. It represents the counter-top display unit containing 20 books is available to
most comprehensive treatment of high pressure connec- distributors.
tion technology presently available in the english language.
Ordering code
Organised according to the fitting system, not only the lat-
est developments in connecting and assembly technology TFDEBOOKPACK20UK
but also national and international standards as well as
market trends are clearly described. Each chapter is round-
ed off with detailed advice on practical application. Features, advantages and benefits
1. Up-to-date knowledge – This pocket book is ideal for
those who are new to this field and who want to find their
way quickly and easily into the subject. But also for us-
ers whose professional training goes back over many
years, this pocket book makes for interesting reading,
containing as it does information on and evaluation of
the latest product solutions and assembly technology.
2. Practical – The publication is intended not only as a ref-
erence book but also as something that can be read
when travelling. It is ideally suited as a gift.
3. Competitor-neutral – To a large extent the contents
lean more towards international standards and less to
manufacturer-specific products. This pocket book is
therefore ideal for use in teaching and in-house training
and further education.
4. Problemsolver – Leakage problems occur frequently in
hydraulic systems. The book helps to determine and
eliminate the causes. For new projects, it can be con-
sulted for the specification and planning of assembly
work.

Specification
Title: Leak-free Hydraulic Connectors
Contents: Standards, operating principles and
assembly for tube fittings
Author: Bernd Schmehl, Parker Hannifin, Ermeto
Division
Publisher: Verlag Moderne Industrie, Landsberg/Lech
2002, Germany
This edition: 96 pages, 48 colour illustrations, hardback
ISBN-Nr: ISBN 3-478-93267-X

Ordering
Item Ordering code
Single copy TFDEBOOKUK
Sales display 20 copies TFDEBOOKPACK20UK

H56 Catalogue 4100-5/UK

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