Maquina de Ex Pandir Tuberia
Maquina de Ex Pandir Tuberia
Assembly tooling
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Assembly tooling
Index
Manual assembly tools Manual
for EO/EO2 assembly devices
EO2-FORM F2
p. H24
Manual flaring tools
for Triple-Lok®
1025 1040
p. H38 p. H38
Lubricants
NIROMONT LUBSS
p. H43 p. H43
H2 Catalogue 4100-5/UK
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Assembly tooling
Index
Cutting, bending
and deburring tools
BV 6/18 BV 20/25
p. H46 p. H47
Hand-tools
H
Par-Lok wrench WKZ – Tool box
p. H48 p. H49
Thread identification
Training equipment/Books
H3 Catalogue 4100-5/UK
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Assembly tooling
Nomenclature
Order assembly equipment by specification and order code
as listed in this catalogue.
Most TFDE tube fabricating tools carry simple 3-, 4- or 6-
digit part numbers. In some cases order codes for accesso-
ries are constructed from numbers which, where applica-
ble, identify the size or sizes of tubing they are intended to
handle. Size number may either precede or follow basic or-
der code. In other cases (as for lubricants) simple identifi-
cation by name is used.
Machine selection
Parker offers a variety of assembly devices and machines
for different products and different applications.
Refer to overview in chapter E for machine recommenda-
tion. Experienced engineers support proper operation of TFDE assembly
machinery
Service
Assembly machines and standard tooling for TFDE con- TFDE also offers a machine maintenance and calibration
nectors are available from stock for immediate service. service. Standard spare parts like oil filters can be ordered
Both purchasing and leasing are possible depending on from stock.
machine type and volume of business. For limited projects,
assembly equipment can be provided on a rental basis via
our certified distributor network. Repair procedure
Special “demo”-equipment is available for sales presenta-
tions and fairs. Please contact your Parker Service Center for problem
solving/repair. Your correspondent will organise the repair
and arrange a spare machine if required. Please do not
Technical support send in machines without notice to your sales correspond-
TFDE machine service procedures ensure that reliable ent. To assure optimum service, all machine shipments
machine function and fitting performance is achieved when must include a documentation with information about: Ma-
using genuine Parker assembly equipment. chine type, serial number, purchase data, problem descrip-
All machines come with detailed operating manuals. Parker tion, contact name, phone number and complete adress for
distributors and sales representatives are trained to give return.
H4 Catalogue 4100-5/UK
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Assembly tooling
H5 Catalogue 4100-5/UK
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Assembly tooling
H6 Catalogue 4100-5/UK
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Assembly tooling
Assembly method
EO-2: not suitable Pressure controlled
PSR/DPR/D: Stroke controlled Pressure controlled
Triple-Lok®: not suitable not suitable
Tube specification
Material: Steel Steel, Stainless Steel
Outside diameter/mm: 4–15 mm 6–42 mm
Wall thickness: no limitation no limitation
Tool specification Special assembly cones MOSI and plates HL Standard assembly cones MOK and plates GHP
Operation drive Lever with eccentric cam Handpump
Process control Assembly stroke determined by tool geometry Pressure control according to selection chart
Preassembly
is equal to
EO-2: – Gap closed
PSR: 1 turn 11/2 turn
D/DPR: 1 turn 11/4 turn
Performance
Overall cycle time: 10 secs. 30–60 secs.
Application Simple tool for quick pre-assembly of small Most efficient for one-site assembly
dimension EO-Progressive rings onto steel tubes of medium to large DPR- and EO-2 connections
onto any suitable tube material
H7 Catalogue 4100-5/UK
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Assembly tooling
H8 Catalogue 4100-5/UK
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Assembly tooling
How to use
● Clamp HVM-B into vice.
● Select required assembly cone (MOS-I) and insert.
● The assembly cones are marked with tube O.D.
and series (e.g. 10-L).
1
2 H
Attention
For assembly check and final assembly
Attention:
At final assembly nut must be tightened
by 1/2 turn.
H9 Catalogue 4100-5/UK
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Assembly tooling
The EO-KARRYMAT is a dependable the EO-KARRYMAT is the ideal tool sembly of even large dimension steel
device for safe and efficient bite-type for on-site tube assembly, repair and and stainless steel tubes without ex-
presetting. It allows pre-assembly of plant maintenance. cessive hard work.
even large dimension steel and stain-
less steel tube at assembly sites where 2. Economic – The EO-KARRYMAT
EOMAT technology is not available. closes the gap in between manual The applications:
The EO-KARRYMAT consists of a hy- fitting pre-assembly in a vice and the
draulic drive and a handpump. The hy- EOMAT technology. EO-KARRYMAT ● Repair workshops
draulic assembly pressure can be read assembly is far less hard work as ● Mobile repair service
on a gauge. The EO-KARRYMAT manual assembly but it achieves the
comes as one unit with all components dependent assembly result of the ● Plant maintenance in process engi-
firmly attached to a practical carrying EOMAT assembly machine. neering, paper production, power
frame. plants, offshore exploration, indus-
3. “Must” for stainless steel – As di- trial production
Specifications: rect assembly of stainless steel
● On-site assembly of tubing systems
tubes in bite type fittings results in
For pre-
failure, a special pre-assembly proc-
assembly of: EO PSR/DPR and
ess is mandatory according to ISO
EO-2 Tube OD EO-2 PSR DPR
8483 / DIN 3859 and all manufactur-
Pre-assembly equals:
ers instructions. The EO-KARRY-
EO Progressive Stop
MAT fulfils this requirement.
Ring (PSR): 11/2 turn of nut ∅ [mm] P [bar] P [bar] P [bar]
EO Progressive 6 60 40 40
4. Dependent – The use of the EO-
ring (DPR): 11/4 turn of nut 8 70 50 50
KARRYMAT is far less demanding
EO-2 “Gap closed” 10 80 60 60
than manual fitting assembly using
wrenches. It helps to prevent failures 12 90 70 70
For assembly check and fitting 14 110 85 80
caused by insufficiant fitting assem-
installation see assembly 15 110 85 80
bly which is most critical on large di-
instructions chapter E. 16 120 95 90
mension steel and stainless steel
Tube O.D.: 6 to 42 mm tube. 18 120 110 100
Series: L and S 20 170 140 120
Tube and 5. Controlled assembly – After pre- 22 140 130 130
fitting material: Steel and stainless assembly, the tube joint can be eas- 25 230 170 150
steel ily inspected before final assembly. 28 170 150 140
Weight: approx. 28 kg Therefore, this mandatory step in fit- 30 310 220 200
Oil: HLP23–1.22 ting assembly is less likely to be for- 35 260 190 180
(filled before delivery) gotten. 38 350 290 240
42 310 240 220
6. Special – The EO-KARRYMAT has
Features, advantages and been especially developed for the ef- mi 1
/4 t
ma n. 1/ 30°
benefits of EO-KARRYMAT: ficient on-site assembly of EO Pro- x. 6
1/4
urn
s
1. Ideal – With some 28 kg, the EO- gressive ring and EO-2 fittings. The
KARRYMAT is portable and does not tools are designed according to a Installation min 60° ~30° ~ 90°
–max 90°
need any power supply. Therefore new EO-patent which allows safe as-
Assembly tooling
Assembly method:
EO-2 Pressure controlled Pressure controlled
D/PSR/DPR Pressure controlled Stroke controlled
Triple-Lok® Conventional 37° flaring Conventional 37° flaring
Tube specification:
Material Steel, Stainless Steel Steel, Stainless Steel, Aluminium, Copper,
Monel or CuNiFe, plastic tube such as nylon
polyurethane, PVC or teflon (EO-2/DPR only)
Outside diameter/mm 6–42 mm 4–42 mm
Wall thickness:
EO-2/PSR/DPR No limitation No limitation
Triple Lok® 6×1 to 38×4 or 42×3 mm (Tube O.D. x wall thickness) 6×1 to 38×4 or 42×3 mm (Tube O.D. x wall thickness)
Operation:
Setting Manual pressure adjustment according Menue selection of assembly type and
to selection chart tube dimension
Depending on: Automatic adjustment and control of
Assembly type; Tube dimension; Tube material process parameter
Process control Pressure gauge Microprocessor
Warning message for most typical assembly failures
Memory function No Yes, 26 memory locations
Oil level control Visual control Display warning when too low
Oil temperature control No Display warning when too high
Foot operating switch Not available Accessory
Performance 3 Phase/400 V (380 V) 1 Phase/230 V (220 V) 3 Phase/400 V (380 V) 1 Phase/230 V (220 V)
Overall cycle time (sec.):
EO-2 presetting 12 15 10 13
PSR/DPR presetting 15 18 12 15
37° flaring 15 18 12 15
Continuous operating: 80 % 80 % 100 % 100 %
Weight approx. 62 kg approx. 60 kg approx. 100 kg approx. 98 kg
Application Simple workshop tool Only at assembly sites Efficient production ma- Only at assembly sites
for use on construction where 3 phase power chine for low-cost and where 3 phase power
site supply is not available high quality assembly supply is not available
Assembly tooling
Pressure table
Carry handle
Piston rod with
mounting attachment
On switch for
assembly
Emergency
off switch
Control lamp
Fixture for Fixture for
37° tube flaring EO-2/PSR/DPR/ Main switch
pre-assembly
(Mounting of tube location
plates)
Assembly tooling
Important!
Important! Do not drive the flaring pin into the
flaring die without a tube in position.
Only proceed with pre-assembly when a tube with nut and cutting ring has been placed in
The roughened surface of the flaring
the fixture (failure to observe this can result in damage to the tools). Longer tubes are to
die must be absolutely free of oil and
be suitably supported during pre-assembly.The assembly cones are to be regularly
grease to prevent the tube from
checked for correct dimensions using the cone gauge and should be replaced when
slipping.
necessary.
Caution: do not reach into the
Caution: do not reach into the working area of the pre-assembly fixture while it is
working area of the flaring fixture
operating!
while it is operating!
Assembly tooling
EOMAT II
6 30 25 25 20
8 35 30 30 20
10 45 35 35 35
12 50 40 40 35
14 60 50 45 45
15 60 50 45 60
16 70 55 55 60
18 70 65 60 70
20 100 80 70 95
22 80 75 75 95
25 130 100 90 105
28 100 90 85 125
30 180 125 115 135
35 150 110 105 155
38 200 170 140 165
42 180 140 130 185
m 30° 1
/4 t α
main. 1 urn
x. /6 s
1/4
Installation min 60° – max 90° 30° 90° min 60° – max 90°
The given values are a guide. The results of pre-assembly and/or tube flaring are therefore always to be checked.
For detailed instructions on tube preparation, tool selection, assembly check and final installation see chapter E.
Assembly tooling
Assembly fixtures, tools, cone gauges, and lubricant must be ordered separately
Assembly tools for PSR/DPR/EO2 see page H5.
37° flaring tools for Triple-Lok® see page H28.
Spare parts
Type Order code
Assembly tooling
Oil filler-cap
with filter
Multifunction
display with
Piston rod with menu buttons
mounting attachment On/Off switch
“FS” socket Start button
Emergency
off switch
GHP
MOK
Foot operating
switch
Tool compartment
Assembly tooling
Assembly tooling
Important!
Important! Do not drive the flaring pin into the
flaring die without a tube in position.
Only proceed with pre-assembly when a tube with nut and cutting ring has been placed in
The roughened surface of the flaring
the fixture (failure to observe this can result in damage to the tools). Longer tubes are to
die must be absolutely free of oil and
be suitably supported during pre-assembly.The assembly cones are to be regularly
grease to prevent the tube from
checked for correct dimensions using the cone gauge and should be replaced when
slipping.
necessary.
Caution: do not reach into the
Caution: do not reach into the working area of the pre-assembly fixture while it is
working area of the flaring fixture
operating!
while it is operating!
Assembly tooling
Assembly tooling
3. The assembly pressure for a special A: 45 BAR 1.0 SEC TOO HIGH PRESSURE
tube (19–200 bar) can now be individual – + OK OVERTIGHTENED! CONTINUE
entered using a yellow button
(+ or – ). Acknowledge with the green 3. With a yellow button (+ or – ), select the This image only appears in case of
“OK” button. required memory location and acknow- displacement-controlled assembly types LL
ledge with the green “OK” button: and DPR. For example, if an already
RETENTION TIME: 1.0 SEC assembled tube has been inserted. Press
– + OK A: 45 BAR 1.0 SEC green “CONTINUE” button.
MEMORY CHANGE SELECT
4. Using a yellow button (+ or – ), adjust FLARE TUBE-O.D.: 16 MM
the retention time (0 to 9 sec). One 4. The start button is now ready (lights up). WRONG FIXTURE!
second is normally sufficient. Acknow- The assembly procedure can now begin
ledge with the green “OK” button. The as described from paragraph 2 in the The inserted fixture does not fit to the se-
display now always shows the memory sections “Assembly of EO-2 functional lected assembly type. The check of the
location “A”. nuts”, “Pre-assembly of PSR/DPR rings” fixture is valid only for assemblies of the
or “flaring tubes”. EO standard range. Insert the correct
A: 35 BAR 0.5 SEC fixture. The “during operation” display will
– + OK be shown. The start button is now ready
(lights up).
5. Using a yellow button (+ or – ), another
memory location (A–Z) can be selected.
In our example, memory location “A” is
INSUFFICIENT OIL LEVEL
to be overwritten. Acknowledge with the
green “OK” button. The display now Switch off the unit. Check for leaks.
indicates the selected memory location, Refill with oil.
the assembly pressure and the retention
time:
OIL TEMPERATURE TOO HIGH
Assembly tooling
Assembly fixtures, tools, cone gauges, and lubricant must be ordered separately
Assembly tools for PSR/DPR/EO2 see page H5.
37° flaring tools for Triple-Lok® see page H28.
Spare parts
Control unit
complete machine control assembly including front panel, display, pushbuttons EOMAT3
Assembly tooling
Assembly cone MOK Tube locating plate GHP Cone gauge conu for MOK Assembly fixture must be installed
on EOMAT II/III
Assembly tooling
Assembly tooling
Assembly tooling
Assembly tooling
Assembly tooling
Tube
O.D.
∅
Clamping dies for
steel and stainless steel tubes
Order code ∅×s
Forming pin for
steel tubes
Order code
Forming pins for
stainless steel tubes
Order code1)
H
06-L/S MF2EO206 06 × 1 BF2EO206X1S BF2EO206X1SS
06 × 1.5 BF2EO206X1.5S BF2EO206X1.5SS
08-L/S MF2EO208 08 × 1 BF2EO208X1S BF2EO208X1SS
08 × 1.5 BF2EO208X1.5S BF2EO208X1.5SS
10-L MF2EO210 10 × 1 BF2EO210LX1S BF2EO210LX1SS
10 × 1.5 BF2EO210LX1.5S BF2EO210LX1.5SS
10-S MF2EO210 10 × 2 BF2EO210SX2S BF2EO210SX2SS
10 × 3 BF2EO210SX3S
12-L MF2EO212 12 × 1.5 BF2EO212LX1.5S BF2EO212LX1.5SS
12 × 2 BF2EO212LX2S BF2EO212LX2SS
12-S MF2EO212 12 × 2 BF2EO212SX2S BF2EO212SX2SS
12 × 3 BF2EO212SX3S BF2EO212SX3SS
15-L MF2EO215 15 × 1 BF2EO215X1S
15 × 1.5 BF2EO215X1.5S BF2EO215X1.5SS
15 × 2 BF2EO215X2S BF2EO215X2SS
16-S MF2EO216 16 × 2 BF2EO216X2S BF2EO216X2SS
16 × 2.5 BF2EO216X2.5S BF2EO216X2.5SS
18-L MF2EO218 18 × 1.5 BF2EO218X1.5S BF2EO218X1.5SS
18 × 2 BF2EO218X2S BF2EO218X2SS
20-S MF2EO220 20 × 2 BF2EO220X2S BF2EO220X2SS
20 × 2.5 BF2EO220X2.5S BF2EO220X2.5SS
20 × 3 BF2EO220X3S BF2EO220X3SS
20 × 3.5 BF2EO220X3.5S
22-L MF2EO222 22 × 1.5 BF2EO222X1.5S BF2EO222X1.5SS
22 × 2 BF2EO222X2S BF2EO222X2SS
25-S MF2EO225 25 × 2.5 BF2EO225X2.5S BF2EO225X2.5SS
25 × 3 BF2EO225X3S BF2EO225X3SS
25 × 4 BF2EO225X4S
28-L MF2EO228 28 × 2 BF2EO228X2S BF2EO228X2SS
30-S MF2EO230 30 × 3 BF2EO230X3S BF2EO230X3SS
30 × 4 BF2EO230X4S BF2EO230X4SS
35-L MF2EO235 35 × 2 BF2EO235X2S BF2EO235X2SS
35 × 3 BF2EO235X3S BF2EO235X3SS
38-S MF2EO238 38 × 4 BF2EO238X4S BF2EO238X4SS
38 × 5 BF2EO238X5S BF2EO238X5SS
38 × 6/7 BF2EO238X6S
42-L MF2EO242 42 × 2 BF2EO242X2S BF2EO242X2SS
42 × 3 BF2EO242X3S BF2EO242X3SS
Please select clamping die and forming pin according to tube dimension and material.
1) All forming pins for stainless steel tubing are marked with a blue dot on front surface.
Assembly tooling
Hand flaring tools 1004/210A Impact flaring tool Flaring device 1015
Assembly method
Triple-Lok® impact impact conventional flaring
flaring flaring
O-Lok® not suitable not suitable not suitable
Tube specification
Material copper, steel copper, steel, stainless steel steel, stainless steel
Dimension metric tube 6 to 16 mm (1004) 6 to 38 mm 6 to 38 mm
Dimension inch tube 1/8˝ to 5/8˝ (210A) 1/4˝ to 1 1/2˝ 1/4˝ to 1 1/2˝
Limitations see specification see specification see specification 1015
Tools
Clamping dies one device vice block Flaring die M15 …
(same dies used EOMAT)
Flaring pin integral part of device pin plus hammer integral part of device
Operation
Flaring hammer blows hammer blows handpump
Process control manual manual pressure according to chart
Tube clamping manual clamping manual automatic clamping
Specifications
Design flaring device for use in vice Hand tools for use in vice desktop
Weight approx. 1.5 kg – approx. 40 kg
Dimension (W × L × H) – – 250 × 600 × 600 mm
Performance
Overall cycle time approx. 60 secs. approx. 60 secs approx. 60 secs
Quality dependant on operator dependant on operator consistent result
Application on-site repair jobs only; Limited to small dimensions. Efficient for on-site
Limited to single assemblies, not for industrial production, emergency flaring of small quantities
repairs until industrial flared tube is available for replacement. not for mass production
Assembly tooling
Specifications Specifications
Design: Hand flaring tool for small on-site Design: Hand flaring tools for small on-site
repair jobs repair jobs
Operation: Flaring pin Impact Operation: Flaring pin Impact
37° Flaring: Triple-Lok® connection – ISO 8434-2/ 37° Flaring: Triple-Lok® connection – ISO 8434-2/
SAE J514 SAE J514
Tube material: copper, aluminum and low carbon steel Tube material: copper, aluminum and low carbon steel
Tube diameter: 6 to 16 mm metric tube Tube diameter: 1/8˝ to 5/8˝ inch
Wall thickness: max 15% of tube O.D. Wall thickness: max 15 % of tube-O.D.
Requirements: Rigid vice and hammer Requirements: Rigid vice and hammer
Operation Operation
1. Clamp tube end flush in block halves 1. Clamp tube end flush in block halves
2. Clean and lubricate tube end and flaring pin 2. Clean and lubricate tube end and flaring pin
3. Form the flare by a few sharp hammer blows 3. Form the flare by a few sharp hammer blows
4. Use pre-flaring pin for tube O.D. 20 mm/3/4˝ and larger 4. Release vice and unclamp tube
5. Release vice and unclamp tube
See chapter E for detailed instructions on Triple-Lok® See chapter E for detailed instructions on Triple-Lok®
assembly assembly
Ordering Ordering
Type Order code Type Order code
Combination impact flarer 1004-74M Combination impact flarer 210A
Complete device including Complete device including
Combination dies and pin Combination dies and pin
Tool lubricant 0.1L can 1040LUBCAN Tool lubricant 0.1L can 1040LUBCAN
Assembly tooling
Specifications Operation
Design: Hand flaring tools for small on-site 1. Clamp tube end flush in block halves
repair jobs 2. Clean and lubricate tube end and flaring pin
Operation: Impact flaring pin 3. Form the flare by a few sharp hammer blows
37° Flaring: Triple-Lok® connection – ISO 8434-2/ 4. Use pre-flaring pin for tube O.D. 20 mm/3/4˝ and larger
SAE J514 5. Release vice and unclamp tube
Tube material: copper, aluminum, steel and stainless
steel tube See chapter E for detailed instructions on Triple-Lok®
Tube diameter: 6 to 38 mm/1/4˝ to 1 1/2˝ assembly
Wall thickness: max 15% of tube-O.D., max 10% of tube
O.D. for tubes larger 20 mm tube O.D.
Requirements: Rigid vice and hammer
Assembly tooling
Operation
1.
2.
Clean and lubricate tube end and flaring pin
Lift the die fixture cover
H
3. Insert clamping dies and close die fixture cover
4. Push in tube to stop
5. Form the flare by operating handpump
6. Refer to chart on machine for correct pressure
7. Open cover and lift out dies to remove tube
See chapter E for detailed instructions on Triple-Lok®
assembly
Ordering
Specifications Type Order code
Design: Portable hand flaring device Manual flaring device 1015 1015-1C
for on-site assembly (Complete unit with handpump and
37° Flaring: Triple-Lok® connection – ISO 8434-2/ flaring pin, tank filled with hydraulic oil,
SAE J514 without die sets including operation
manual)
Tube material: copper, aluminum, steel and stainless
Tool lubricant 0.1L can 1040LUBCAN
steel tube
Tool lubricant 1.0L refill 1040LUBSS
Tube diameter: metric: 6 to 38mm Inch: 1/4˝ to 1 1/2˝
1015 promotion leaflet UK/DE 4370/UK/DE
Maximum capacity: Steel tube 38 × 4 mm/1 1/2˝ × 0.156˝
1015 operating manual UK/DE/FR/IT 4390-B3
(tube O.D. × wall thickness)
Stainless steel tube 25 × 3 mm/ Spare parts
1˝ × 0.095˝
Tube specification: Fully annealed seamless cold drawn Type Order code
or welded precision tube Flaring block complete 1015/FLAREBLOCK
Tools: Flaring pin is integral part of machine Spare flaring Pin 1015/FLAREPIN
Clamping dies “M15 …” O-ring for flaring pin 1015/B08
(Also used on EOMAT) Closure handle 1015/B11
Tool lubrication: Lubricant 1040LUBCAN/1040LUBSS Tube stop assembly 1015/B12
Hydraulic oil: HLP 23 0.5L (filled before delivery) Spring with screws 1015/B13
Dimensions: 250 × 600 × 600mm Pressure gauge 1015/MANO
Weight: 40 kg
Assembly tooling
37° flaring tools for 1015 device and EOMAT II/III machine
Flaring die set M1574 Flaring fixture must be installed on EOMAT II/III
Flaring dies for metric tube Flaring dies for inch tube
Flaring pins are integrated in 1015 device and flaring fixture for EOMAT II/III machine.
Flaring dies are not interchangeable with Parflange® tools for 1025/1040-machines.
Assembly tooling
Assembly method
Triple-Lok® Orbital flaring 37° Orbital flaring 37°
O-Lok® Orbital flanging 180° Orbital flanging 180°
Tube specification
Material Steel, Stainless Steel Steel, Stainless Steel
Dimension metric tube 6 × 1 to 38 × 4 mm/42 × 3 mm 6 × 1 to 38 × 4 mm/42 × 3 mm
Dimension inch tube 1/4˝ × 0.028˝ to 1 1/2˝ × 0.120˝ 1/4 × 0.028 to 1 1/2˝ × 0.120˝
Limitations not suitable for 1.4571 (316 Ti) tube not suitable for 1.4571 (316 Ti) tube
see specification 1025 see specification 1040
Tools special Parflange® tools special Parflange® tools
Clamping dies M40 … (old: M30 …) M40 …
Flaring/flanging pin B30 … B30 …
Operation
Setting automatic adjustment automatic adjustment
Standard sleeve feeding manual loading manual loading
Optional sleeve feeding not available O-Lok® sleeve feeder
Tube clamping manual clamping hydraulic clamping
Flanging/Flaring automatic drive automatic drive
Process control semi automatic fully automatic
Specifications
Design desktop stand-alone
Weight approx. 85 kg approx. 300 kg
Dimension (W × L × H) 390 × 670 × 460 mm 700 × 840 × 1035 mm
Performance
Version 1.5 kW 1.1 kW 4 kW
Voltage 400 V 3 Phase 230 V 1 Phase 400 V 3 Phase
Overall cycle time approx. 50 secs. approx. 60 secs. approx. 15 secs.
Design approx. desktop desktop stand-alone
Weight 85 kg 85 kg 300 kg
Application Ideal for projects on-site Efficient production
and workshop use repair jobs machine for low-cost
and maintenance where and high-quality
High quality result 3phase assembly
No mass power supply
production is not available
Assembly tooling
The Parflange® 1025 machine is designed to cold-form Process: Orbital flaring and flanging according
high pressure tube connections for O-Lok® and Triple-Lok® to Parflange® process
connection. It uses the patented Parflange® orbital flaring Design: Desktop machine for workshop use
process. The Parflange® 1025 machine smoothly com- Tube material: steel and stainless steel tube
presses the tube material and achieves a high strength Tube diameter: metric: 6 to 38 mm Inch: 1/4 to 1 1/2˝
joint with a polished surface of the tube end. O-Lok® and Maximum capacity: Steel tube 42 × 3/1 1/2 × 0.120 (tube
SAE flange sleeves are firmly fixed onto the tube end, re- O.D. × wall thickness)
sulting in a very rigid high-pressure tube connection. Stainless steel tube 25 × 3/1 × 0.095
Tube specification: fully annealed seamless cold drawn
The 1025 is the smallest machine of the Parflange® ma-
or welded precision tube
chine programme. It is recommended for low-volume as-
Limitations: Not suitable for Titanium-Stabilised
sembly jobs of small to medium tube dimensions. Maxi-
stainless steel tube material
mum tube capacity is 38 x 4 mm/1 1/2˝ (steel tube) and
(316Ti, 1.4571)
25 x 2.5 mm/1˝ stainless steel tube (3 Phase version). Its
Operation: Manual clamping, automatic
advantage is the quick and easy change of tooling and the
flanging/flaring
simple operation without manual adjustments or program-
Cycle time: approx. 15 to 20 secs.
ming. The machine is transportable so that it can be moved
Tools: Flaring pin B30 … and clamping dies
to any assembly site with electrical power supply.
M40 …
The Parflange® 1025 comes ready to be used. Parflange® Tool clamping: Manual, by eccentric lever
tools are purchased separately. For each tube dimension, Tool lubrication: Automatic lubrication device
special clamping dies and Parflange® pins are required. Lubricant: 1040LUBSS (filled when delivered)
Hydraulic oil: HLP 23 0.5L (filled when delivered)
Installation: rigid workbench and electrical power
Specifications supply required
Purpose: 180° flanging for O-Lok® and 37° Dimensions: 390 × 670 × 460 mm
flaring for Triple-Lok® Weight: 60 kg
Assembly tooling
Assembly tooling
Specifications 1040
Purpose: 180° Flanging for O-Lok® and
37° Flaring for Triple-Lok®
Process: Orbital flaring and flanging
according to Parflange®
process
Design: Stand-alone machine for
industrial production
Tube material: steel and stainless steel tube
Tube diameter: metric: 6 to 38 mm Inch: 1/4 to
1 1/2˝
Maximum capacity: Steel tube 38 × 5 mm/
1 1/2˝ × 0.188 (tube O.D.
× wall thickness)
Stainless steel tube
38 × 4 mm/1 1/2˝ × 0.156
Tube specification: fully annealed seamless cold
drawn
or welded precision tube
Limitations: Not suitable with titanium
stabilised stainless steel tube
material
The Parflange® 1040 is an orbital flaring machine designed to (316Ti, 1.4571)
cold-form high pressure tube connections. The unique feature of Operation: Automatic clamping, automatic
the patented Parflange® process is that the deformation of the flanging/flaring
tube end is achieved by rolling rather than by just pushing a tool Optional automatic sleeve
into the tube end. The Parflange® machine smoothly compresses feeder available
the tube material and achieves a high strength joint with a pol- Cycle time: approx. 15 to 20 secs.
ished surface of the tube end. O-Lok® and SAE flange sleeves are Tools: Flaring pin B30 … and clamp-
firmly fixed onto the tube end, resulting in a very rigid high-pres- ing dies M40 …
sure tube connection. Tool clamping: automatic
Tool lubrication: Automatic lubrication device
The 1040 is the heavy-duty, mass production machine of the Par- Lubricant: 1040LUBSS (filled when
flange® machine programme. It is recommended for industrial delivered)
production of all sizes Triple-Lok® and O-Lok® tube connections. Hydraulic oil: HLP 23 XXL (filled when
Maximum tube capacity is 38 mm/1 1/2 tube O.D. The powerful delivered)
drive, and the fast, automatic process allow short cycle times for Installation: electrical power and com-
efficient production. Its advantage is the quick and easy change of pressed air (6 bar) supply
tooling and the simple operation without manual adjustments or required
programming. Tube clamping and tool lubrication are done auto- Dimensions: 700 x 840 x 1035 mm
matically. Weight: 306 kg
Assembly tooling
Applications Ordering
Type Order code
Industrial production of Triple-Lok® and O-Lok® connec-
Parflange® 1040 Basic machine
tions, High quantity/large diameter assembly projects, Ready to use, including operation manual,
Large diameter stainless steel assembly jobs filled with hydraulic oil and lubricant
Without Parflange® tools
Basic machine 400 V, 3 Phase, 50 Hz 1040-EU400V
Features, advantages and benefits 1040 promotion leaflet UK 4390-P1-UK
of the 1040 1040 promotion leaflet DE 4390-P1-DE
1040 operating manual UK/DE/FR/IT 4395-B11/
1. Superior sealing performance – The patented Par- UK/DE/FR/IT
flange® process achieves a sealing surface of unique
surface quality and mechanical strength.
2. Superior vibration resistance – Unlike conventional Feeder for O-Lok® sleeves
flaring, the Parflange® process results in a rigid connec- (not suitable for Triple-Lok®)
tion of the O-Lok® sleeve on the tube-end. Parflange/
O-Lok® connections perform much better under re- Sleeve feeder Order code
versed bending stress conditions. For attaching on Parflange® 1040 machine
3. Efficient – The short cycle time and the automatic Complete kit including all connectors
and installation/operating manual
process allow efficient mass production.
without sleeve feeding rails 1040-FEEDER
4. Quality – Tube clamping, tool control and even lubrica-
tion is fully automated so that high and consistent qual-
ity results are achieved without manual adjustments.
Sleeve feeding rails for 1040 sleeve feeder
are ordered separately for each tube O.D.
6 mm/1/4˝ 1040/025GS-04
H
5. Low-cost mass production – The machine can be 8–10 mm/3/8˝ 1014/025GS-06
equipped with an automated sleeve feeder. The Par- 12 mm/1/2˝ 1014/025GS-08
flange® 1040 then is the perfect solution for low-cost 14–15–16 mm/5/8˝ 1014/025GS-10
mass production. 18–20 mm/3/4˝ 1014/025GS-12
6. Universal – The Parflange® 1040 can do 37° flaring for 22–25 mm/1˝ 1014/025GS-16
Triple-Lok® connectors and flange tubes for both O- 28–30–32 mm/1 1/4˝ 1014/025GS-20
Lok® fittings (ORFS). Parflange® tools cover metric tube 35–35 mm/1 1/2˝ 1014/025GS-24
from 6 to 38 mm O.D. and inch tube from 1/4 to 1 1/2˝
O.D.
7. Heavy duty – The rigid machine design allows use for Spare parts
mass production of even large stainless steel tube con-
Type Order code
nections.
8. Easy to use – The clamping and flanging process is Drive belt 1025/028BELT
fully automated. Manual tool manipulation is not re- Hydraulic oil filter cartridge G01991
quired. Tool lubricant qty: 1L 1040/LUBSS
Adjustable spray line 1040/LMC0102
9. Cost saving – Compared to welding or brazing, orbital
Tube stop (lever only) 1040/0142205
flanging is much less time consuming. Special tube
Tube stop kit (complete assembly) 1040/0142228
preparation and finishing are not necessary. Flanging
uses only a fraction of the energy needed for brazing or Parflange® machines and feeders are shipped in special container which
welding. should be kept for all transports to avoid damage.
10. Clean – The Parflange® process is environmentally
clean and safe. As no heat or chemicals are used, haz-
ards from fumes or heat do not occur.
11. Zinc plated tubing – The Parflange® process allows
the use of zinc-plated tubing. The cost for cleaning post
process plating, or painting can be saved.
12. High tool lifetime – The Parflange® 1040 machine is
equipped with an automatic lubrication device. The op-
erator does not have to lubricate the tools regularly to
prevent rapid wear.
13. Process/Product concept – Parflange® machines are
especially designed to match O-Lok®, Triple-Lok® and
SAE-flange standards. Machine, tools and products are
fine-tuned for reliable performance.
14. Proven technology – For more than 10 years, hun-
dreds of Parflange® machines have operated world-
wide under heavy duty workshop conditions.
Assembly tooling
Parflange® 1025
Parflange® 1040
Parflange® 1025 machines flaring capacity Parflange® 1040 machines flaring capacity
for Triple-Lok® for Triple-Lok®
Elect. power of machine Elect. power of machine
Tube material 220 V 1.1 kW 380 V 1.5 kW Tube material 220/380 V 4 kW
Max. tube size mm (inch) Max. tube size mm (inch)
Steel TU 37 B 38 × 4 (11/2 × .120) 38 × 4 (11/2 × .120) Steel TU 37 B 38 × 4/42 × 3 (11/2 × .120)
Stainless steel Steel TU 52 B 38 × 4/42 × 3 (11/2 × .120)
304L/316L* 38 × 4 (11/2 × .120) 38 × 4 (11/2 × .120) Stainless steel
Steel TU 52 B 304L/316L* 38 × 4/42 × 3 (11/2 × .120)
Stainless steel Not 25 × 2.5 Stainless steel Duplex 38 × 3.6
Duplex (or PW 400) recommended (1× .095) (or PW 400)
Assembly tooling
M 40 180 16 X 2 M B 30 180 16 X 2 M
For 1025/1030/1040 Tube size Denotes For 1025/1030/1040 Tube size Denotes
machine metric size machine metric size
Parflange® tools for stainless steel tubes have different dimensions and are specially coated. These tools are marked
with suffix “SS”.
Assembly tooling
Tube size Flange pin 1040 flange die Tube size Flange pin 1040 flange die
(O.D. × wall thickness) Order code Order code (O.D. × wall thickness) Order code Order code
mm inch
Notes:
1) These sizes are presently available for flanging stainless steel tubing (AISI 304 L and 316 L). Use the suffix “SS” after
Assembly tooling
Tube size Flare pin Flare die Tube size Flare pin Flare die
(O.D. × wall thickness) Order code Order code (O.D. × wall thickness) Order code Order code
mm inch
Notes:
**These sizes are presently available for flaring stainless steel tubing (304 L and 316 L).
Use the suffix “SS” after the steel order code (e.g. B3007416X1.5MSS).
Assembly tooling
Tube size Flange pin Flange die Tube size Flange pin Flange die
(O.D. × wall thickness) Order code Order code (O.D. × wall thickness) Order code Order code
mm mm
6×1 B3018006X1M M4018006X1MLHP 1/4×0.035 B4004X035180 M4004X035180LHP
1/4×0.049 B4004X049180 M4004X049180LHP
8×1 B3018008X1M M4018008X1MLHP
8×1.5 B3018008X1.5M M4018008X1.5MLHP 3/8×0.049 B4006X049180 M4006X049180LHP
3/8×0.065 B4006X065180 M4006X065180LHP
10×1 B3018010X1M M4018010X1MLHP
10×1.5 B3018010X1.5M M4018010X1.5MLHP 1/2×0.049 B4008X049180 M4008X049180LHP
10×2 B3018010X2M M4018010X2MLHP 1/2×0.065 B4008X065180 M4008X065180LHP
1/2×0.083 B400810X083180 M4008X083180LHP
12×1 B3018012X1M M4018012X1MLHP
12×1.5 B3018012X1.5M M4018012X1.5MLHP 5/8×0.065 B401010X065180 M4010X065180LHP
16×2 B3018016X2M M4018015X2MLHP 5/8×0.083 B401010X083180 M4010X083180LHP
20×2.5 B3018020X2.5M M4018020X2.5MLHP 3/4×0.065 B4012X065180 M4012X065180LHP
3/4×0.083 B4012X083180 M4012X08380LHP
25×2.5 B3018025X2.5M M4018025X2.5MLHP
25×3 B3018025X3M M4018025X3MLHP 1×0.095 B4016X095180 M4016X095180LHP
Assembly tooling
Lubricants
NIROMONT lubricant for fitting assembly
NIROMONT
Features, advantages and
benefits of NIROMONT
lubricant:
1. Highly effective – Niromont dra-
matically reduces assembly effort.
This helps to prevent fitting failure
resulting from insufficient assem-
bly.
2. Cost saving – Tools in assembly
machines will last much longer, re-
sulting in high-quality tube forming
with excellent sealing surface.
3. No cold welding – Cold welding
of stainless steel threads is impos-
sible when EO-Niromont is proper-
ly applied.
4. Liquid – Penetrates even small
gaps.
5. Paste – Stays in place for a while. LUBSS LUBCAN
Ideal for application on pre-as-
sembly tools.
6. Compatible – NIROMONT and
LUBSS/LUBCAN do not effect fit- Ordering
ting surfaces or seal materials. Type Order code
NIROMONT Assembly lubricant paste (130 g) EONIROMONTPASTX
NIROMONT Assembly lubricant liquid (250 cc) EONIROMONTFLUESSX
Forming tool lubricant can (100 cc) 1040LUBCAN
Forming tool lubricant refill (1 L) 1040LUBSS
Assembly tooling
Specifications:
Tube. O.D.: 6–42 mm
Weight: approx. 0.7 kg
Assembly tooling
Assembly tooling
Assembly tooling
Assembly tooling
Hand-tools
Par-Lok wrench
Par-Lok wrench Par-Lok wrench kit O-Lok® wrench kit Triple-Lok® & Ferulok wrench kit
360° Snap-action ratchet wrench for Specifications Triple-Lok® & Ferulok wrench kit
hex sizes from 10 mm to 41 mm and Par-Lok wrenches are available indi- Five piece wrench set for use with
inch sizes from 3/8˝ to 21/4˝ accross vidually or in different kit combina- Triple-Lok® and Ferulok body and nut
flats. Inch sizes meet US government tions. Par-Lok jaws are constructed sizes -4, -6, -8, -10, -12. Kit contains
specifications and are listed as NSN- from drop-forged, high carbon steel wrenches for hex sizes 9/16˝, 11/16˝, 7/
5120-00-474-7227. material with a black conversion coat 1
8˝, and 1˝ and /4˝.
finish. Par-Lok handles are made
Install tube fittings more quickly from heavy gauge steel material, heat
treated and with a corrosion resistant Features, advantages
Easy access ratchet wrench speeds
fittings installation in tight locations. black finish. Solid stainless steel riv- and benefits
Rugged, snap-action jaws can be ets and tempered jaw springs are de- of Par-Lok wrench:
opened over tube lines, locked onto signed into every wrench for maxi- 1. 360° – No slipping and hexagon
fitting hex and ratcheted within mum strength. damage.
1/ turn. Full six point contact prevents
8 2. Snap-mechanism – Ideal for tube
fitting distortion common with wrench O-Lok® wrench kit
fitting assembly.
slippage. Ideal for tube line installa- Six piece wrench set for use with O-
tions where compact runs required Lok® body and nut sizes -4, -6, -8. Kit 3. Light – Par-Lok wrenches belong
multiple fittings make-up, disassem- contains wrenches for hex sizes 5/8˝, in the standard toolbox of each
11/ ˝, 3/ ˝, 13/ ˝, 7/ ˝ and 15/ ˝. fitting engineer.
bly and remakes. 16 4 16 8 16
Assembly tooling
Assembly tooling
Ordering
CORG tool
Order code Fitting size O-ring size Operation
See chapter F “Fitting assembly”
CORG-4 – 4 2-011 for detailed instructions
CORG-6 – 6 2-012 The CORG assembly tool is easy to use and can be operat-
CORG-8 – 8 2-014 ed in just a few steps:
CORG-10 –10 2-016 1. Insert the O-ring into the slot located on the side
CORG-12 –12 2-018 of the tool.
CORG-16 –16 2-021 2. Position the open end of the tool over the ORFS
CORG-20 –20 2-025 end of the fitting.
3. With the fitting end bottomed inside the tool,
CORG-24 –24 2-029
push the piston of the tool until the O-ring is
CORG-32 –32 2-135
released into the fitting groove.
A plastic O-ring pick to allow easy removal of O-rings with- 2. Cost saving – O-ring installation tools are easy to use
out causing damage to the fitting. and save time and cost when O-rings need to be as-
sembled.
Ordering
Type Order code
Plastic O-ring pick device O-RINGPICK
Assembly tooling
Counterbore tools and thread taps for straight SAE thread ports
For manufacturing UNF ports to SAE J 1926-1 (details see chapter D)
These tools allow correct manufacturing of UNF port connections. Counterbore tools and thread taps are made of high
speed tool steel.
Assembly tooling
1 2 3
Note:
All dimensions must be according to relevant standards. See chapter D for details.
It is necessary to create a spotface surface which is flat and perpendicular to the port. Smooth finish to prevent leakage
or O-ring extrusion.
Assembly tooling
Thread identification
Thread identification kit
● European threads
(Metric, BSPP, BSPT threads) and
● U.S. threads
(NPT and SAE straight threads UNF)
Portboard
● European
(Metric, BSPP/BSPT threads)
● U.S.
(NPT and SAE straight threads UNF)
Ordering
Type Order code
Portboard for NPT and SAE straight threads Portboard A
Portboard for Metric and BSPP/BSPT threads Portboard B
Assembly tooling
Training equipment
Sample case for assembly training
Specification
Case: rigid plastic case with individual trays
Case dimension: 410 × 320 × 80 mm
Total weight: approx. 10 kg
Tube size: 16 × 2 mm
Tube material: steel and stainless steel
Ordering
Please note:
Type Order code Case content is continuously updated according to new
Sample case EO/EO2/EO2-FORM DIN-CASE product additions. Assembly tools are not included.
Sample case O-Lok®/Triple-Lok® SAE-CASE
Spare steel tube ends 10 pieces R16X2X140VZ
Spare stainless steel tube ends 10 pieces R16X2X14071
Case content
DIN CASE SAE CASE
Type approx. qty Type approx. qty
Tube end components: Tube end components:
EO nuts/EO2 functional nuts FM 20 Triple-Lok®/O-Lok® nuts 20
PSR/DPR rings 50 Triple-Lok®/O-Lok® sleeves 50
EO2/EO2-FORM seal DOZ 50 Tube pieces (steel and stainless steel) 30
Tube pieces (steel and stainless steel) 30
EO fitting bodies (steel): Triple-Lok®/O-Lok® fitting bodies (steel):
Tube to Tube unions 10 Tube to Tube unions 10
Male stud BSPP with ED-seal 5 Male stud BSPP with ED-seal 5
Male stud metric with O-ring 2 Male stud metric with O-ring 2
High pressure banjo 1 Male stud UNF with O-ring 2
Swivel nut elbow 1 Swivel nut elbow 2
Swivel union 1 Swivel union 2
Adjustable locknut elbow 90°/45° 1 Adjustable locknut elbow 90°/45° 2
Swivel reducer 1
Distance piece adapter 1
Assembly tooling
Specification
Case: rigid plastic case with foam tray
Case dimension: 325 × 275 × 54 mm
Total weight: approx. 1,8 kg
Sample size: 16 × 2 mm
Sample material: steel, stainless steel and brass
Ordering
Type Order code
Showcase Tube fitting systems SHOWCASESS
Case content
Cross sections (one piece each): EO DPR/PSR, EO2,
EO2-FORM, EO Weld Nipple,
Triple-Lok®, O-Lok®
Please note:
Case content is continuously updated according to new
product additions.
3. Efficient – The use of these case saves preparation
time and effort.
Features, advantages and benefits 4. Impressive – Customers on workshop level will be im-
1. Essential sales tool – The case is a powerful tool to pressed on the simple but professional training equip-
illustrate the function and explain the components of ment.
each TFDE fitting system. It will contribute to visualize 5. Durable – As most components are made of stainless
the features, advantages and benefits of the superior steel, the samples will stay bright and shiny even when
Parker products. they are used and touched regularly.
2. Practical – The cases is light and easily can be brought 6. Dry Technology – As both, traditional and Dry Technology
to any customer visit. It also can be used at a distribu- products are included, this case is a powerful and con-
tors sales desk. vincing sales tool particularly on non-technician level.
Assembly tooling
Training aids
The “Leak-free Hydraulic Connectors” pocket book
Specification
Title: Leak-free Hydraulic Connectors
Contents: Standards, operating principles and
assembly for tube fittings
Author: Bernd Schmehl, Parker Hannifin, Ermeto
Division
Publisher: Verlag Moderne Industrie, Landsberg/Lech
2002, Germany
This edition: 96 pages, 48 colour illustrations, hardback
ISBN-Nr: ISBN 3-478-93267-X
Ordering
Item Ordering code
Single copy TFDEBOOKUK
Sales display 20 copies TFDEBOOKPACK20UK