Method Statement of Quality C Concrete Rev 02
Method Statement of Quality C Concrete Rev 02
Method Statement of Quality C Concrete Rev 02
net/publication/370779915
CITATIONS READS
0 103
1 author:
Sherin Akter
Independent University, Bangladesh
217 PUBLICATIONS 1 CITATION
SEE PROFILE
All content following this page was uploaded by Sherin Akter on 16 May 2023.
SUBMITTAL FORM
Purpose R o A þ
Inf. Rec. o o
Title : Method Statement for Quality Control of Concrete To : Mr. Takayuki FUJITOMI, Acting Team Leader
Sub-Contractor/Supplier:
Date
Item No. Description Rev. Review Status Employer / Rep.
Returned
NOO NONOC
NONO
A B C
A = For Approval NONOC : Notice of No Objection with Comments (With “B” and/or “C” Comments)
Rec = For Record Note: Acceptance of ER does not relieve the Contractor of its Contractual Obligations
METHOD STATEMENT
FOR QUALITY CONTROL OF CONCRETE
Employer
Dhaka Mass Transit Company Limited
A Government Owned Company
Level-14, Probashi Kalyan Bhaban
71-72, Old Elephant Road
Eskaton Gardens, Dhaka-1000, Bangladesh
PREPARED BY
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project
Contract No. CP-02
ITD-SINOHYDRO JV
DHAKA MASS RAPID TRANSIT DEVELOPMENT PROJECT
CONSTRUCTION OF CIVIL AND BUILDING WORKS
IN UTTARA DEPOT FOR MRT LINE 6
CONTRACT NO. CP-02
AMENDMENT/RELEASE RECORD
Revision Issue Description of Amendment/Release Effective Date
No. Type
Type of "A" For Acknowledgement & Information & Reference "R" For Internal Review & Comment
Issuing: "C" For Employer Representative's Approval "U" For Internal Using and/or Replacing the Existing One.
CONTENTS
1.0 GENERAL/SCOPE............................................................................................................................3
5.0PROCEDURE........................................................................................................................................ 3
5.1Concrete Order Process...................................................................................................................3
5.2Incoming Inspection Process...........................................................................................................4
5.3Test Result Record............................................................................................................................4
5.4Test Result of Materials...................................................................................................................4
6.0SAFETY PROVISIONS........................................................................................................................ 6
7.0ENVIRONMENTAL PROVISIONS..................................................................................................... 7
8.0TRAFFIC MANAGEMENT.................................................................................................................. 7
9.0ATTACHMENTS ............................................................................................................................7
Attachment 1 : Inspection and Test Plan for Method Statement for Quality Control of Concrete
Material..................................................................................................................................................... 7
Attachment 2 : Quality Control Checklist for Quality Control of Concrete Material...................... 7
1.0 GENERAL/SCOPE
This procedure is applicable for ready-mixed concrete produced from the approved
batching plants which shall supply the concrete for the permanent works of the
construction of Dhaka Mass Rapid Transit Development Project, Contract No. CP-02.
g. Concrete to be used for this project is Grade 30, Grade 25, and Grade 15.
5.0 PROCEDURE
According to the time frame, if the respective engineer checks the works, and ensures
that the reinforcing bars installation, formwork installation and cleanness have been
accomplished as per the approved construction technical drawings and specifications,
he shall issue the concrete order form, as shown in Form No. ITD-SINOHYDRO
JV/CP02/MS/ST005/01 to request ready-mixed concrete from the batching plant.
Note: 1. Quality control for ready-mixed concrete is prescribed in the ITP attached 1.
TABLE - 1 - 1
Gread of Minimum cement Range of cores Max,water Minimum 28 days cylinder strength
concrete content in concrete aggregate cement ratio N/mm2
(KG/M3) Preliminary tests Site test
G30 300 20mm-No.4 0.45 38 30
G25 275 20mm-No.4 0.50 33 25
G15 225 - - 23 15
Works concrete shall be tested and the results assessed as specified,the standard of
concrete (other than G15) and structural concrete G30 shall be such that;
a. The average of all sets of three consecutive strength tests at 28 days shall not be
less than the minimum strength for the grade in question as specified in table 1.1-1
b. No individual strength test (average of two cylinders) falls below the required 28 day
strength by more than 3.5 N/mm2.
c. When the control standard has not been realized, the test value of any specimen is
less than 85% of the minimum working intensity specified in table 1.1-1, and remedial
measures should be taken according to the measures directed by the engineer.
d. initial testes shall be carried out on test piece A cylinders test at 28 days,report the
test data to the engineer ,determine the ratio according to the approval of the
engineer.also the test piece A cylinders tested at 7 days and likewise subjected to
statstical analysis shall be used to determine the relashionship between the 7 days
and 28 days strengths
a. The requirement of the quality control of concrete in association with its mix proportion
shall be such that not more than 2.5% of works concrete cylinders tested fall below the
appropriate minimum strength given in table 1.1-1 , find the mean value and the
"standard deviation" of the available test results. not more than 2.5% of the test results
shall have strength less than the mean value minus 2 standard deviations. The
standard deviation shall be obtained from not less than 30 test results for any one
series of test cylinders in which each result representing separate batches of similar
concrete produced by the same plant under the same supervision.
b. The standard deviation is calculated by summing the squares of the differences of the
average value from their individual test values dividing by one less than the number of
test values and taking the square root of the result It is expressed in the same units as
the test results themselves. If S = Standard Deviation;
(X1-M)2 +(X2-M)2+....... +(Xn-M)2
(X1 + X2 +........ + Xn)/ n
c. Test Piece "A" Cylinders shall be used to determine the general standard of quality
control of the 7 and 28 day strengths of the concrete for a particular grade and mix of
concrete. The concrete shall be deemed to comply with these Specifications: M28 -
2.0 (S) > L28,Where M28 = the average value of the 28 day test results L28 = the
required 28 day cylinder strength as given in table 1.1-1.When the Engineer is
satisfied that sufficient cylinder test results from Test Piece "A" cylinders are available
to establish the ratio: Average Cylinder Strength at 7 days Average Cylinder Strength
at 28 days the concrete shall be deemed to comply with the Specifications for quality
control purposes if: M7 - 2.0 (S) > L7,The value of Y shall be determined from time to
time at the direction of the Engineer as
d. Test Piece "B" Cylinders,The appropriate strength requirements of each set of three
cylinder of test piece B shall be deemed to be satisfied if none of the three cylinders is
below the specified cylinder strength or the average strength of the three cylinders is
not less than the specified cylinder strength and the difference between the greatest
and the least strength of the cylinders is not greater than 20% of the average
strength,for the test piece B cylinders the specified cylinders strength shall be as
directed by the engineer to satisfy the requirement appropriate
D= L*L/20000H
a. All workers entering the construction areas will be provided with safety induction
training.
b. All workers will use personal protective equipment during work process.
N/A
9.0 ATTACHMENTS
Attachment 1 : Inspection and Test Plan for Method Statement for Quality Control of
Concrete
Attachment 2 : Quality Control Checklist for Quality Control of Concrete
ATTACHMENT 1
INSPECTION AND TEST PLAN FOR METHOD STATEMENT
FOR QUALITY CONTROL OF CONCRETE
Project :
ITD-SINOHYDRO JV
The Dhaka Mass Rapid Transit Development Project
INSPECTION AND TEST PLAN
FOR
Contract No. CP-02 Quality System : ISO 9001
Item Description : N/A METHOD STATEMENT FOR QUALITY Document Type : Controlled
Location/Area : N/A CONTROL FOR CONCRETE Date : November 6, 2017
Storage Location: N/A Prepared by : Mr.Wang Wenliang
Specification No : Work Requirement, Section XI: Specification – Particular Specifications, Approved by : Mr. Thitinan Panpila
Part 02, Sub Clauses 2: Concrete work ER Approved : N/A
Inspection Activity Document
Frequency of
No. Activity Inspection and Tests Required Form Verification/Acceptance Acceptance Criteria
Inspection/Test Subcont. Vendor ITD ER
Checklist No. Sign Off By
1 Submission - Material, Shop Drawing, Method Statement N/A N/A N/A N/A N/A N/A
- Mock up Inspection N/A N/A N/A N/A N/A N/A
2 Materials - Appoved Ready Mixed Concrete N/A X X W/O N/A EN/FM Refer to Trial Mix report, Material Submission
3 Equipment - Mold, Measuring tap, Plastic sheet, Straight bar and Slump cones N/A X X W/O N/A EN/FM Refer to item 2 in this Method Statement
4 Interface Coordination N/A N/A N/A N/A N/A N/A N/A N/A
ITD-SINOHYDRO
5 In-process Inspection - Concrete order N/A X X W/O EN/FM Follow to drawings
JV/CP02/MS/ST005/01
ITD-SINOHYDRO
- Concrete Slump Test N/A X X W/O EN/FM AASHTO T119 and Volume 4, Part 2,Clauses 2, item 2.1.3
JV/CP02/MS/ST005/01
ITD-SINOHYDRO 32 °C (Refer to Volume 4, Part 2,Clauses 2, item 2.3.1 (2) and
- Fresh Concrete temperature (Inspection on site prior to placement) N/A X X W/O EN/FM
JV/CP02/MS/ST005/03 ACI305.1-06
ITD-SINOHYDRO ≤ 2 hr. (Based on the experience of concrete work performed in the
- Period from Batching Plant to placement (each truck) N/A X X W/O EN/FM
JV/CP02/MS/ST005/03 hot weather country zone)
3 ITD-SINOHYDRO
- Cylinder make (3 cylinders for every 30 m /Each class) N/A X X W/O EN/FM Volume 4, Part 2,Clauses 2, item 2.1.4
JV/CP02/MS/ST005/02,03
ITD-SINOHYDRO
- At least 3 cylinders shall be taken for each class of concrete placed each day. N/A X X W/O EN/FM Volume 4, Part 2,Clauses 2, item 2.1.4
JV/CP02/MS/ST005/02,03
ATTACHMENT 2
QUALITY CONTROL CHECKLIST FOR QUALITY CONTROL
OF CONCRETE
ITD-SINOHYDRO JV Dhaka Mass Rapid Transit Development Project
Contract No. CP-02
Method Statement for Quality Control for Concrete
No.
Concrete Order Form
Batching Plant: Order Date:
Fax No./Email Address: Attention:
Attention:
Requested by:
( )
Approved by:
( )
Note: Site Engineer shall phone/email to the batching plant for confirming the Site Engineer
required time prior to ready-mixed concrete being supplied.
Identification Tag
Type of Structure:
Level/Gridline:
Cast Date: Time :
Ticket No.:
Concrete Code:
Compressive Strength: N/mm2
Name/Plant:
Collected by:
Code No.:
Form No. ITD-SINOHYDRO JV/CP02/MS/ST005/02, Rev.01
Code Certificate
Age of Test Result
Item Part of Structure Casting Date Testing Date Number of 2 Received Remarks
Specimen (N/mm )
Specimen Date
Average
Days Test Result : Date of Crushing:
Average
Calibration Equation:
Remarks