Sino Digital Readout EN

DIGITAL READOUTS
SDS6
Operation Manual
SINO L . DIGITAL LTD

SINO L . DIGITAL LTD http//:WWW.Sino-ld.com
Service on-line: 020-81591008
Dear Users:
Thank you for your purchase of the SINO Digital Display Meter, of
which the main purpose is provide detection and positioning functions
for machine tool processing. Before use, please read the following
safety instructions and precautions for safety operation of the new
digital display meter device.
When using the manual:
● Chapters and sections are listed in the table of contents( see P5~6
ahead).
● This manual includes some instructions for panel keys of SDS6 digital
display meter and other series, including.
the readout used for 2 axis milling machine and
SDS6-2V grinding machine and lathe machine
the readout used for 3 axis milling machine and
SDS6-3V lathe machine and discharging processing
It is recommended that:
● Instructions for panel keys of the SDS6 digital display meter that is
applicable to this manual are listed in P1~4 of the above Section 1.
● Read through follow safety precautions and Section 2( see
P100~104), which are very important to the safe operation of your digital
display meter.
Safety Precautions:
Caution:
■ Do not dampen or splash coolant directly onto the unit to avoid electric
shock or fire.
Warning:
■ Do not open the enclosure optionally to avoid electric shock, there is no
element repairable by the user inside. Turn to appointed technician for
repair.
■ If the unit is not used for along time, the chargeable lithium batteries for
data retention inside the digital display meter will be damaged. Please
contact SINO Company, agent or professional technicians for battery
replacement when using it again.
Notes:
● Disconnect power plug promptly if the digital display meter emits smog
or peculiar smells, when an electric shock or fire may be caused when
continuing to use it. Please contact SINO Company or dealer and never
attempt to repair it by yourself.
● The digital display meter constitutes a precision detection device with an
optical electronic ruler. Once the connecting wires between the two parts
are broken or damaged of surface during use, error in detection data
might be caused, to which the user should pay special attention.
● Do not repair or refit the digital display by yourself, otherwise a fault or
damage might be caused. In the case of abnormality, please contact SINO
Company or dealer.
● Once the optical electronic ruler used in the digital display meter is
damaged, do not replace it with rulers of other brands, because products
of different companies have their respective characteristics, indicators
and wiring. Never make wiring without the guide of professional
technicians, otherwise the digital display meter might get into fault.
This digital display device conforms to the Standard-European
Electric Appliance Safety CC Standard.
Our company is awarded the certification of ISO9001 International

Standard Quality System(Ver. 2000) issued by the British Would
Company (an international Certifying company)
Awarded the manufacturing permit “ 00000174” for measuring

instruments issued by the Government of China.
Illustration of Panel and Keyboard
SDS6-3V READOUT PANEL AND KEYBOARD
SEL
¡ ª
¡ Ì +
SEL
8 -
4 ¡ Á
SEL 1 2 3 ¡ Â
1
2 0 ¡ À =
R
SDS6-2V READOUT PANEL AND KEYBOARD
SEL
¡ ¡Ìª +
SEL
8 -
4 ¡ Á
1 2 3 ¡ Â
1
2 0 ¡ À =
R
1
Caption of the Keyboard of SDS6
Keys for Axis selection
0 1 2 3 4
Entry keys for digits
5 6 7 8 9
+ - ¡ Á ¡ Â = Operation Key (in Calculation

function key)
Calculation function key

(in Calculation function key)
Input (calculation result)

canceling key(in Calculation
function key)
Key for “Inverting”

TrigonometricFunctions
¡ ª
¡Ì Square root calculating key
Entry keys for decimal point
¡ À Entry key plus or minus symbol
Key for entering data
2
Key for cleaning the displayed

value to zero
Function key for getting one half
Key for the conversion the

meter System/ British system
display
Function key for Sleep
Function key for 200 zero

Position
R angular ARC function key

(ARC Function key)
Function key for circle equally

Dividing (PCD Function key)
Function key for drilling holes

along an oblique line
Angular surface processing

function key; In calculation
function as sine trigonometric
function key
Progressive inner chamber

processing function key; In
calculation function as cosine
trigonometric function key
3
Tool compensation function key;

In calculation function as
tangent trigonometric function
key
Key for the conversion of

relative/absolute display
Key for the selection of

upper/lower term or plane
procession
Key for taper measure function
Key for calling 200 tool

storeroom
TOOL
Key for input 200 tool storeroom
Key for radius
Function key for machine output

(EDM)
（only SDS6-3V readout has）
Function key for data filtration
（only SDS6-2V readout has）
4
Catalogue
Catalogue
A. Basic Functions …………………………………………………………. 1
B. Smooth R ……………………………………………………………….. 15
(Be the same with: MIIL_MS 、MIIL_M)
C. Simple R ………………………………………………………………... 27
(Be the same with: 2V-MIIL_MS 、2V-MIIL_M)
D. Hole Drilling Along An Oblique Line ………………………………… 34

(Be the same with: MIIL_MS)
E1. The Function For 200 Point Subsidiary Zero Position ……………... 38
(Be the same with: MIIL_MS、MIIL_M、EDM)
(Be the same with: LATHE)
(Be the same with: 2V-GRIND)
F. PCD Circle Equally Dividing Holes …………………………………... 62
G. Angular Surface Processing ……………………………………………66
5
Catalogue
H. The Function-Calculator Function ………………………………….. 71

I. Tool Diameter Compensation ………………………………………… 74
(Be the same with: 3V-MIIL_MS)
J. 200 Tool Storeroom……………………………………………………. 77

K. The Function Of Measure For Taper ……………………………….. 81

L. (EDM)Matching Output Function ………………………………….. 83

(Be the same with: 3V-EDM)
M. Digital Filter Function ………………………………….…………… 93

N. N3 Function ………………………………….…………….. …………95

O. The Progressive Progressing of rectangular Inner chamber ………. 99

P. Additional sheet……………………………………………………….. 102
6
A. Basic Function
A.
Basic Functions
1
A. Basic Function
We take pleasure to tell you that this machine tool optical digital display ruler
device you are using is the one most popular in Europe.
You will be able to use this device easily after you have read this manual
thoroughly. Thank you!
I. Usage
1. Start, Self check Model
1) Selecting the power voltage, SEL
switching the power on Special mark for

milling machine
Number of axes SEL
2) Self check of the meter

SEL
Display resolution
3) Self check finished, SEL

Message screen displays
enter working mode "ALE" or "INC" or "ZER"
SEL
Note: Two axial readout only has SEL
X-axis and Y-axis, three axial

readout has X-axis, Y-axis and Z-axis. The lathe machine readout
display “LATHE”; the grinding machine readout display “GRIND”;
the multifunctional milling machine readout display “MILL_MS”; the
universal milling machine readout display “MILL_M”; the discharging
processing readout display “EDM”.
2. Setting of System
In process of self check, key , then the system enter setting mode after self
check finished.
1) Setting axis X resolution. SEL
Setting different resolution according to keying different numbers.

Number key 0 1 2 5 7 8 9
Resolution(um) 10 1 2 5 0.1 0.2 0.5
Key , next step
2) Setting axis Y resolution.

Setting method alike axis X SEL
Key , next step
3) Setting axis Z resolution.

Setting method alike axis X. SEL
2
A. Basic Function
Key , next step
4) Setting counts direction of axis X linear encoder.

Key 0 as positive direction count. SEL
Key 1 as reverse direction count.
Key , next step
5) Setting counts direction of axis Y linear encoder.

Setting method alike axis X.
Key , next step

SEL
6) Setting count direction of axis Z linear encoder.

Setting method alike axis X.
SEL
Key , next step
7)choose machine type

SDS6-3V readout：
0multifunctional milling machine readout
1 universal milling machine readout
2 discharging processing readout
3 lathe machine readout
SDS6-2V readout：
0 multifunctional milling machine readout
1 universal milling machine readout
2 grinding machine readout
3 lathe machine readout
key ，next step
8)choose whether integrate Y-axis with Z-axis

press 0 or 1 can realize the conversion
“NONE” means no integration
3
A. Basic Function
“INGREAT” means integration and the integrated

value displays in Y-axis LED.
Press ，next step
Note: only 3 axis lathe machine has this function.
9) choose compensation type

0 choose line error compensation “LINEAR”;
1 choose Segmented error compensation “SEGMENT”;
Press ，next step
10) Self test.

Key twice, the Self-test program started ALE
then key to quit.

(Note: Setting of axis Z only applies to three axis digital readout.)
3. Returning the displayed Value to zero

1) It is possible to return to zero any
point, take the example of X axis S EL
display.
2) Key S EL
4. Presetting data
A B C
1) As shown in the figure, after the processing
of Hole A finished, the position of the
working piece has been adjusted, Hole B
is to be processed.
5
13
2) Align the Tool with Hole A. 20
3) Select the key for axis, key .

SEL
4) Key 5 ,Enter the value(If the entered value

is wrong, key and enter the correct one
again) SEL
4
A. Basic Function
5) Key , (If any mistake is found now, repeat

steps 3~5). SEL
6) Move the machine table to the position

of 13, and the processing at Point B can SEL
start.
5. Absolute/relative/user coordinate display

D
mode.
10
C E
Key , the absolute/relative display 10
B
20
A
mode will convert one the other, following are
10
M
10
operations. 30
50
1) Let the Tool point to Point M

reset under the absolute mode. SEL
Key or
SEL
Key
2) Move the machine tool to

SEL
Position A.
SEL

Position. B. S EL
S EL
4) Key
S EL
S EL

Position C. SEL
SEL

Position D. SEL
SEL
SEL
SEL
5
A. Basic Function
7) Return to the absolute mode

Position E. SEL
SEL
Note: The resetting in the absolute and the relative display mode must be
done separately. In absolute display mode, “ALE” is displayed on
Message Screen. It is in absolute display mode when “INC” is display
Message Screen.
Keying , can also realize the conversion between the two display mode,
and it is also possible to enter the display mode of 200 sets of user coordinates, as
shown in the following circulating schematic diagram.
Key and enter the display mode of 200 sets of user coordinates directly.
Enter the number
Key digit keys, such as Entered the display mode

5 0 of No. 50 set of relative
coordinates.
6
6. key display
1 44
As shown in the figure, the enter

between two points is to be found.
1) Let the tool touch the one edges of the

working piece and Return the X-axis displayed Value to zero, then move the tool
along the direction of arrow and let it come to touch the other edges of the
6
A. Basic Function
working piece, then do the next step can determine the center position.
2) Key axis key

SEL
3) Key SEL
4) Move the machine tool to bring the

axis displayed value into zero, and SEL
the center position is reached.

(in the same method can determine the center positions of Y-axis and Z-axis).
note: Lathe machine without this function.
7. “R/D” (Radius/Diameter) Switch Display.
20
Õ0
¦ Õ
¦ 1
X axis datum on the center line.
A
B
1) Cutting tool in place A.

SEL
2) Key
SEL
3) Move the cutting tool to place B.

SEL
4) Key
SEL
Notes: only lathe machine has this function；A lit “SEL” indicator means
diameter display, Y、Z axis is not able to display so.
8. The switch of the summing axis value displaying type.

In the function of Y, Z axis summing, press can switch the display
mode.
1) if the former display mode is summing, Y
press switch to separate mode. ALE
Z
ALE
2) if the former display mode is separation, Y

ALE
press switch to summing mode.
Z
ALE
7
A. Basic Function
Note: only the lathe machine digital displayer has the function; the parameter
option” whether the Y\Z axis summing display” must be set summing mode;
the Z axis only displays the digital value, and can’t be preset value or clear.
9. "M/I" (The mm System/inch System) Conversion Display.
Key ,the size displayed in the A B

mm System/inch system will convert
one to the other.
1"
2.4"
1) The original display is in the mm
system, and the display in inch is
desired. SEL
2) Key
3) Key or choose the bits of decimal;

（4 bits or 5bits） SEL
Key
4) Enter processing mode of Hole B S EL
5) Key can convert directly to mm System

SEL
10. Segmented error compensation

Note: only in Metric system can do Segmented error compensation . After
Segmented error compensation, the display can be converted freely betweef
Metric system and Imperial system.
There are two methods for Segmented error compensation of the digital
display meter:
1. To carry out error compensation taking the start point as the mechanical
origin. (Figure 1)
2. To carry out error compensation taking the 1st absolute zero of the raster
ruler as the mechanical origin. (Figure 2)
8
A. Basic Function
L: The distance of effective range of raster ruler

L1: Length of the compensation segment
L2: Effective distance of the compensation segment
1. Set up according to the sketch map 1. The parameter set-up method is as

follows:
1) Move the raster ruler to the
smallest end of the coordinate data Enter into the ALE right-angle coordinate
system
2) Press , enter into the input function of multi-segment compensation

of X axis (the set-up method for Y axis and Z axis is the same as X axis.)
3) Input the quantity of compensation segments

(Figuer 1):
Press 6
(Figuer 2):
Press 5
Press , next step
Remarks: The quantity of compensation segments of any axis is input in X
axis.
4) Input the length of compensation segments

Press input compensation length value
Press , next step
9
A. Basic Function
5）Find the mechanical origin

There are two methods for setting the compensation origin.
1、directly press to choose the current position as origin.
2、Press to choose the 1st absolute zero of the raster ruler as the
mechanical origin.
Move towards the positive direction of X axis of the
machine tool and search for the 1st absolute zero of the raster ruler as the
mechanical origin. After find the origin, then auto enter the next step for data input.
This time the X-axis displays the raster ruler fact value, and Y-axis displays the
former compensation value(if the readout is first compensated, the Y-axis display a
uncertain value).
6) Input the compensation setup of the 1st segment

X
At this time, firstly move the
Y
X-axis raster ruler towards the
positive direction. When the raster ruler is moved around the length of the
compensation value（the compensation length in Step 4 is ±0.5mm）, the
display of Y axis is dimmed and enters into the status of value setting status,
at this time input the standard value of Y axis or the exact value measured by
laser (this method is implemented in every set-up point)
Press 12 0
（When press ,Y-axis will displays the X-axis’s value, and that means the
compensation value has been setup. If the value input is wrong, don’t move the
raster ruler, and press ,then press , this time the digit-display LED of
Y-axis will be in input state, and input the right value again.）
coordinate value
Press , and enter into the next set-up point

Remarks: In this function, the display of X
axis is the coordinate value, while Y axis
displays the standard value or the
measurement value by laser The standard value or the
measurement value by laser
10
A. Basic Function
7) Input the compensation setup of the 2nd segment

X
Press 2 0
Y
Press , enter into the next set-up point
8) Input the compensation setup of the 3rd segment

X
Press 3 0
Y
9) Input the compensation setup of the 4th segment

X
Press 4 0
Y

X
Press 5 0
Y

X
Press 6 0
Y
After the setup is finished, press key to exit.

Remarks: The input zone for the compensation value of Y axis and Z axis is the
coordinate display zone of X axis.
2. The cancellation method of Segmented compensation value

The Segmented compensation value is only aimed at the digit display meter,
raster ruler and machine tool set up together. If the raster ruler or digit display
meter whose Segmented compensation value is set up in a machine tool is moved
to another machine tool, the Segmented compensation value needs to be reset.
When the Segmented compensation function is not needed, the Segmented
11
A. Basic Function
compensation value is to be cancelled. The cancellation method is:

According to the set-up method of Segmented compensation indicated above,
when it is indicated to input the quantity of compensation points, input 0 as the
compensation segment, then all the compensation setup parameters are initialized.
At this time, all the compensation values set up before are cancelled automatically.
3. Finding the function of the mechanical origin

If there is power off when the raster ruler is moving, or the rater ruler is
moved before the power is on, after re-start, the mechanical origin needs to be
found again. Because of movement in power off or before power on, the
coordinate origin of the machine tool can not match the value in the digit display
meter. If the mechanical origin is not found, the misplaced relationship is brought
into the later user coordinate system. As when calculating the user coordinate, the
Segmented compensation value is found according to the wrong mechanical
coordinate, thus there is big error of the displayed coordinate.
The method of finding mechanical origin is as follows:
1.Move the raster ruler to the position which is initially set up as the
mechanical origin, and then set up Segmented compensation. When inputting
the quantity of compensation segment and the compensation length, do not
make any change, and press directly to skip. Enter into the interface for
choosing compensation method, press . The interior of digit display meter
handles automatically. At this time, directly press key to quit the Segmented
compensation setup, and finish finding the mechanical origin.(Remarks: It is
applicable to setting up parameters according to sketch map 1)
2.Firstly move the raster ruler to the smallest value, and then set up
Segmented compensation. When inputting the quantity of compensation
segments and the compensation length, do not make any change, and
press .directly to skip. Enter into the interface for choosing compensation
method, press ,to enter X axis to find the status of absolute zero.
Move the raster ruler towards the positive direction. When the absolute zero is
found, it is the mechanical origin. The interior of digit display meter handles
automatically. At this time, directly press key to quit the Segmented
compensation setup, and finish finding the mechanical origin.(Remarks: It is
applicable to setting up parameters according to sketch map 2)
Note: When find the mechanical origin, the user-coordinate will resume.
Advise: find the mechanical origin before start work after power on to
12
A. Basic Function
assure the coordinate origin of the machine tool can match the value in the
digit display meter.
11. Linear Error Compensation

The linear error compensation function is used to make the linear correction
of the system error of the grating metering system.
Correction factor S =(L-L')/(L/1000) mm/m
L---the actually metered length (mm)
L'---the displayed value on digital display meter (mm)
S---the actually factor (mm/m), "+" symbol means the actual length is larger, and
"-" symbol means the actual length is smaller.
Compensation range: -1.500 mm/m∼+1.500 mm/m
Example: The Actual metered length of the machine tool machine table is
1000 mm, and the display value on the digital display meter is 999.98 mm.
S=(1000-999.98)/(1000/1000)=0.02 mm/m
1) Select the axis
2) Key
modificatory coefficient used
last time
3) Key the new correction factor in:
0 0 2
4) Key
Note: The linear error compensation can only be carried in absolute display
mode (the message screen displays ALE) and metric system；
12. Power Interruption Memory
During the processing of a working piece, there may occur power interruptions
or needed temporary turnoffs, the digital display box will automatically store the
working state (such as the working mode in every axis, displayed data and the
linear error compensation factor) just before every interruption event in its
memory. Every time when the machine is turn on again, the digital display box
will recover to its working state just before the interruption event after self
checking, and the valve just before the interruption (turn off) event will recover,
13
A. Basic Function
and the processing will continue.
13. Sleep Switch (no this function for the digital display box with 3-axis
display)
The switch on the back panel of the digital display box may once be turned
off during the processing of a working piece. It is true that the SDS Series digital
box has its interruption memory, but the machine tool may have been moved after
the event. In such a case, when the machine is turned on again, the working state
just before the interruption event will be displayed again, but this is not the actual
new situation. If the operator want to suspend the processing for his (her) rest time
or any time he (she) is occupied by other thing, the sleep switch can be used to
avoid the above mentioned situation.
In not ALE working state, if there a need of Sleep Switch Off, key ,the
digital display box will turn off the display. When restarting the processing,
key ,and the box will turn on all the display. No matter how the machine tool
was moved after the display had been turned off, the box will “see” and “keep in
mind” the end state after the machine tool have been moved. When the display has
been turned on again, the displayed working state will be the actual state.
Note: When the sleep switch has been turned off, the digital display box is not
really in the turnoff sate; if the power switch on the back panel of the
box has been turned off, the sleep switch losses its function.
14
B. Smooth R(Be the same with: MIIL_MS 、MIIL_M)
B.
Smooth R
(Be the same with: MIIL_MS 、MIIL_M)
15
Smooth R Arc Calculation function (ARC Function)

In the processing of moulds, it often happens that the processing of circular
arc is indispensable. For the case that the processing is arranged for a single
working piece, the required contour is simple and not too much processing of
circular arc will be involved, it may involve much dissipation in both time and
money to arrange the job to a digital control machine tool.
The advanced smooth R arc Calculation function provided in SDS6 model
digital display box makes it possible to complete the processing of a single piece
such as moulding copper electrode easily and quickly with a universal milling
machine. This arc Calculation function makes it possible to freely control the
smoothness of the circular arc. The distance between two adjoining working points
is uniform, the smoothness of the circular arc can be control through the control of
this distance.
This function is used in the processing of circular arc. ①The display on the
message window prompts the operator to enter all the parameters have to be
defined, so it is very easy to operate. ②This function can based on the input
maximal cut (MAX CUT) calculates out the most proper depth of cut, and so, the
smoothness of the circular arc in thoroughly in the operator’s control.
1) An operator without experience in this must at first get a clear understanding of
the coordinate system in using the Arc R calculating function.
Note: The arrow direction is
the positive direction of
coordinate axes.
Z
Y
X
XY pl ane
XZ pl ane 16 YZ pl ane Fi g. 1
2) Let us recognize the plane coordinate and the start and end angles of a
circular arc.
In Plane XY、XZ or YZ, the coordinate of a point is its position with respect
to the zero point on the plane.
Y
30 30 The coordinate of zero point O:(0,0)
20 20
The coordinate of Point A:(20,20)
C A
The coordinate of Point B:(30,10)
The coordinate of Point C:(-20,20)
20
B The coordinate of Point D:(-30,10)

D O ( 0, 0)
10 10
X The coordinate of Point E:(-30,-10)

The coordinate of Point F:(-20,-20)
20
E G
The coordinate of Point G:(30,-10)
H
F The coordinate of Point H:(20,-20)
Fi g. 2
In Plane XY、XZ or YZ, the start and end angle of a circular arc is counted in
anti clockwise.
As shown in Fig. 3:
From A to B 0° 90°
Arc AB
Y
Form B to A 90° 0°
B 90¡ ã
E
45¡ ã From B to C 90° 180°
180¡ ã A0¡ ã
X Arc BC
C 360¡ ã From C to B 180° 90°
D 270¡ ã
Fi g. 3 From C to D 180° 270°
Arc CD
From D to C 270° 180°
From A to D 360° 270°

Arc DA
From D to A 270° 360°
17
From E to B 45° 90°

Arc BE
From B to E 90° 45°
3) The procedure in using the Arc R Calculation function.

As shown in the figures(a)、(b)and (c), reset all the axes after finishing the
installation of Tool and the related tool setting (assign the position of the tool after
tool setting as the zero point).
Key , enter the Arc R Calculation function.
R
1. Select the smooth R function (SMOOTH).

The center axis
2. Select the processing plane XY、XZ or YZ.
(ARC-XY) O
R
(ARC-XZ) A
(ARC-YZ)
(a)
3. Enter the center position of the circular
arc:(CT POS)
The center position of the circular arc is the A F
B
position of the circle with respect to the position O E
of the tool just after tool setting and reset. (b)
In the processing the arc in XZ or YZ plane:
As shown in Fig. (b) when a flat end milling tool
is used, the circle center position is the position
C A
of Point O with respect to Point B on the tool. O
As shown in Fig. (c) when a circular arc milling
tool is used, the circle center position is the position (c)
of Point O with respect to Point C on the tool.
In the processing of the arc in Plane XY, as shown MAX CUT
in Fig. (a), the circle center position is the position of

the center axis of the tool.
(d)
4. Enter the radius of the circle (RADIUS)
5. Enter the diameter of the tool (TL DIA)
18
Note: In the processing of the arc in Plane XZ or YZ, as show in Fig. (b) an end
mill is used and the working point is Point B, the diameter of the tool is not
involved in the processing, so, you must enter (TL DIA) =0.
6. Enter the maximal cut (MAX CUT)

When this function is used in the processing of circular arc, the cut of every
cutting feed is uniform, as shown in Fig. (d).
7. Enter the start angle of the circular arc (ST ANG)

This determines the position of the first cut feed in the processing of circular arc.
As show in Fig.(b), the start angle is 0° if the arc is to be processed from Point E
to Point F, and 90° when from F to E.
8. Enter the end angle of the arc (ED ANG)

This determines the position of the last cut feed in the processing of circular arc.
As shown in Fig. (b), the end angle is 90° if the arc is to be processed from Point E
to Point F, but 0 when from F to E.
9. Determine inner/outer circle mode:

For outer circular arc, as shown in Fig. (b), RAD+TL.
For inner circular arc, as shown in Fig. (c), RAD -TL.
10. Move the machine tool to the start point of the processing in
following with the display on axes, and then start the point by point
processing.
11. You can quit the Arc R Calculation function as will, just key R
.
(Ⅰ) *Take the processing of the arc shown in the figure in page 22 as an
example.
1) At first, finish tool setting, reset, key R
,
and enter ARC function.
2)choose smooth function

press
press
（only 2V readout has this set item and 3V readout has only smooth R function，
so hasn’t the set item and directly get into next step）
3) Select processing plane
19
Key or
4) Select Plane XY
Key
5) Enter the position of the circle center.

If finish the tool setting as shown in Fig. (a).
Key 4 2 5
SEL
2 2 5
SEL
Key
If finish the tool setting as shown in Fig. (b).
Key 2 2 5 ¡ À
2 2 5 ¡ À
Key
R20 SEL
20 40 SEL
¦ Õ
5
¦ 5
Õ
(a) (b )
6) Enter the radius of the circle.
Key 2 0
SEL
SEL
Key
7) Enter the diameter of the tool.

Key 5 SEL
SEL
Key
8) Enter the maximal cut.

SEL
Key 1
SEL
Key
20
9) Enter the start angle of the arc.

Key 0 SEL
SEL
Key
10) Enter the end angle of the arc.

Key 9 0 SEL
SEL
Key
11) Determine inner/outer circle mode.

Key or
Key
Key
12) It is display that the processing start at

the first point. S EL
S EL
Tool setting as Fig. (a)

SEL
SEL
Tool setting as Fig. (b)

SEL
SEL

display value on X- and Y-axes SEL
into zero, reach the start point of R.

SEL
14) Key or and the position of any processing point may come to be
displayed, and you can move the machine tool to bring the displayed values
on the both axes into zero and reach the position of the corresponding point of
the R circular arc.
(Ⅱ) *Take the processing of the arc shown in the figure in page 24 as an
example again.
1) At first, finish tool setting, reset, key R
,
and enter ARC function.

press
21
press
（only 2V readout has this set item and 3V readout has only smooth R function，
so hasn’t this set item and directly get into next step）
3) Select processing plane
Key or
4) Select Plane XZ.

Key
5) Enter the position of the circle center.

If you use a circular arc milling tool,
finish tool setting as shown in Fig. (a).
Key 3 2 5
SEL
¡ À 2 5
SEL
Key
If you use a circular arc milling tool, SEL
finish tool setting as shown in Fig. (b) SEL
Key ¡ À 2 5
SEL
¡ À 2 5
SEL
Key
If you use a flat end milling tool,

finish tool setting as shown in Fig. (a) SEL
Key 3 5
SEL
0
SEL
Key
If you use a flat end milling tool,

finish tool setting as shown in Fig (b) SEL
Key 0
SEL
0 SEL
Key
R1 0
22
20
(a ) (b )
30

Key 1 0 SEL
SEL
Key
SEL
7) Enter the diameter of the tool. SEL
Use a circular arc milling tool

Key 5 SEL
SEL
Use a flat end milling tool

Key 0 SEL
Key SEL
SEL

Key 1 SEL
SEL
Key
SEL

Key 2 7 0 SEL
SEL
Key
SEL

Key 1 8 0 SEL
SEL
Key
SEL

Key or
Key
SEL
Key SEL
SEL
23
12) It is display that the processing start at

the first point. SEL
Use a circular arc milling tool SEL
setting as Fig. (a)

SEL
Use a circular arc milling tool SEL
setting as Fig. (b)

SEL
SEL

SEL
setting as Fig. (a)

SEL
SEL

SEL
setting as Fig. (b)

SEL
SEL

display value on X- and Y-axes SEL
into zero, reach the start point of R. SEL
SEL
14) Key or and the position of any processing point may come to be
displayed, and you can move the machine tool to bring the display values on
the both axes into zero and reach the position of the corresponding point of the
R circular arc.
120¡ ã
90¡ ã
(c ) (d )
Note: When the arc to be processed in Planes XZ and YZ covers the 90°
or the 270° position, for example, the one from 210° to 330° covers 270°
in Fig.(c), and the other from 135° to 45° covers 90° in Fig. (d),end mill
shall not be used.
24
(Ⅲ) *Take the processing of the working piece shown in the figure on the
right as the third example:
0
R1
1. For the processing of this working piece, it is
necessary to calculate out the start and end angles
15
of the arc at first.
Refer to the figure. 17.3
α=arc cos(17.3/2)/10 30°
30¡ ã 30¡
The start angle (ST ANG)of the arc is 30°,
and the end angle (ED ANG) is 150°. (a)
¦ 5
Õ
2. At first, finish tool setting and return the boring
ring scales on X- and Z- axes to zero.
1) Key R
, enter ARC function.
(b)
press
press
（only 2V readout has this set item，3V readout has only smooth R function, so
hasn’t this set item and directly get into next step）
3) Select processing plane.

Key or
4) Select Plane XZ.

Key
5) Enter the position of the circle center

Key 1 1 1 5
AL E
X
Y
1 2 5 ¡ À AL E
Z
Key AL E

Key 1 0
SEL
Key
25
*Now a circular arc mill is used, finish the tool setting as shown in Fig. (b)
7) Enter the diameter of the tool.

Key 5 SE L
Key

Key 1 SE L
Key

Key 1 5 0 S EL
Key

Key 3 0 S EL
Key

Key or
Key
X
Key
12) It is display that the processing start at X

AL E
the first point.

Y
AL E
Z
AL E
13) enter the processing and display the first point.
14) Press or to display the every processing position, Move the machine tool
to bring the display value on X- and Y-axes into zero, that’s the each point of
R.
You may quit ARC function at will, just key R

.
26
C. Simple R(Be the same with: 2V-MIIL_MS、2V-MIIL_M)
C.
Simple R
(Be the same with: 2V-MIIL_MS、2V-MIIL_M)
27
Simple Arc R Calculation function:

One who is not quite at home in the concepts of plane coordinates will feel
difficult in using smooth arc function. If the arc to be processed is simple enough,
and the required smoothness is average, the simple arc R function may be a good
choice.
In general, the processing of a circular arc will be realized in one of the eight
ways shown below, using end mill or circular arc mill.
1 2 3 4
5 6 7 8
*The operation procedure of the simple arc R function.

Let the tool face just at the arc, and key R
, enter arc R Calculating function.
As to how to let the tool face just at the start point, just refer to (1) in page 30.
1. Select the simple R function (SIMPLE).
2. Select the processing way among the preset 1 to 8 ways, the prompt:
“WHICH”.
28
3. Select the processing plane, XY、XZ or YZ.

(ARC-XY)
(ARC-XZ)
(ARC-YZ)
4. Enter the of the circular arc (RDDIUS)
5. Enter the diameter of the tool (TL DLA): When processing the arc in Planes XZ
and YZ, end mill is used and the processing in carried by the end edge of the
tool, so the diameter valve to be entered should be zero.(refer to step 5 in the
operation procedure of the smooth R function).
6. Enter the maximal cut (MAX CUT):

When processing an arc in Planes XZ MAX CUT
MAX CUT
and YZ, “MAX CUT” in the simple R
function is defined as the depth of cut
in each cut feed in Z axis direction
(see Fig. a) the maximal cut can be
changed during the processing. Fig. (a) Fig. (b)
When processing an arc in plane XY,
M AX CUT is the cut of each cut feed and is uniform (refer to Fig. b).
7. Implement the processing point by point following the display.

0 ¦ 5
Õ
8. You may quit the arc R Calculating R1
function at will, just key . R
A
*Take the processing of the arc on B
right as an example.
1) At first, let the tool face just at the start point of
the arc (point A or Point B), key R
,
enter ARC function.
Select the simple function key .
2) Select R processing mode.

Start point is A, key 3
End point is B, key 4
29
L
L
R
R
R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool
L
R
R
L= R L= R+ the radius of the tool L= R+ the radius of
the tool
L L1
L2
L1
L2
R R R
L=R L1= R L1= R

L2= the radius of the tool L2= the radius of
L1 the tool
L2
L
L2
R R R L1
L=R L1= the radius of the tool L1= the radius of the
L2= R tool
L2= R
End mill Circular arc mill Plane XY
30
3) Select the processing plane

Key or
4) Select Plane XZ
Key
5) Enter the radius of the circular arc

Key 1 0
S EL
Key
S EL
6) Enter the radius of the tool

Key 0 SEL
Key SEL
7) Enter the maximal cut SEL
Key 0 5
SEL
Key
8) Start processing SEL
Key
SEL
Point A as the start point(0,0) SEL
Key
SEL
Point B as the start point(0,0)

Key
9) Refer to the display, move the machine tool to bring the displayed value on X
axis into zero, then turn the Z axis star wheel to let the machine table rise or
drop by the display value in Y axis.
10) Key or and the position of next/last point will displayed.
You can quit ARC function at will, just

key R
B
A
0
R1
31
*Take the processing of an inner circular arc as example:
1) At first, align the tool to face just the start point(Point A or Point B),
key to enter ARC function.
R
Select the simple function, key
2) Select the way of the R processing

Point A is the start point, key 6
Point A is the start point, key 5

Key or
4) Select Plane XZ
Key
5) Enter the radius of the circular arc

Key 1 0
S EL
Key
S EL
6) Enter the diameter of the tool

Key 5 S EL
S EL
Key
7) Enter the maximal cut

SE L
Key 0 5
SE L
Key
8) Enter processing mode

SEL
Key
SEL
Point A is the start point(0,0), key
Point A is the start point(0,0), key
32
9) Refer to the display, move the machine tool to bring the displayed valve on X
axis into zero, then turn the Z axis star wheel to let the machine table rise or
drop by the displayed value in Y axis.
10) Key or and the position of next/last point will display. You may quit
ARC function, just key .
R
Note: After entering processing mode, the number of the processing point and
the accumulated value in Z axis direction will alternately displayed on
the message window.
*Changing the maximal cut

When processing an arc in Plane XZ and YZ, “MAX CUT” is the depth of
cut in Z axis. If the depth of cut in Z axis is uniform, the surface quality of the arc
worked out will be very no uniform. In order to improve the surface quality of the
circular arc processing in Plane XZ and YZ, the operator may change the maximal
cut during the processing to bring a rather uniform surface quality. When
processing an arc in Plane XY, “MAX CUT” is the cut of each cut feed. By reason
of the cut of each cut feed in uniform, the surface quality of the arc worked out
will be controlled to be rather uniform, so, no “changing the maximal cut”
function will be used when processing an arc in Plane XY.
For changing the maximal cut, the operator may follow the following
operations.
1) Change the maximal cut under processing

mode. SEL
Key
SEL
the original entered

2) Enter the changed value of the maximal
cut, for example, “0.5”.
Key 0 5 SEL
SEL
3) Return to processing mode, Continue

the processing. SE L
Key
SE L
33
D. Hole Drilling Along An Oblique Line(Be the same with: MIIL_MS)
D.
Hole Drilling Along An Oblique Line

34
The function of hole drilling along an oblique line

Normally, for processing the working
pieces shown in the right figure the operator 60
must calculate out the distance between two
neighboring holes in X- and Y- axes; an easy
A 30¡ ã
10
and quick resolution is provided through the
20
function of hole drilling along an oblique line.
( a)
What the operator shall do is only entering
the following data:
The length of the oblique line(LENGTH) 20
This is the real distance from the center of
10
A 30¡ ã
the start hole to the center of the end hole, enter
this data when “MODE L” (length mode) is 20
selected.
The step length (STEP)
This is the distance between two neighboring
( b)
the holes.
This data shall be entered when “MODE S” (step length mode) is selected.
Angle (ANGLE)
This is the direction of the oblique line in the plane coordinate. The angle is
30° in (a), so, the plane angle to be entered is 30; the angle is -30 in (b), so the
plane angle to be entered is -30.
Number of holes (NUMBER)
Take the processing of (a) as example

1) At first move the tool to the position of the
start hole A.
Key to enter the function.
2) Choosing the processing plane

Press or
Choose “processing plan”, press
（only 3V readout has this set item，2V readout has only XY plane，so needn’t
choose plane and can directly get into next step）
3) Select Mode
Key or
Select “MODE L”
Key
35
4) Enter the length of the oblique line

Key 6 0 SEL
Key
5) Enter the angle

Key 3 0
S EL
Key
6) Enter the number of holes

Key 4 S EL
Key
7) The position of the first hole is

displayed, enter processing state. SEL
SEL
8) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero. You
can quit the function at will, just key .
For the working piece in (a), it is more convenient to select “MODE L”. In
the following, we take working piece in (b) as anther example to shown how to
operate when “MODE S” is selected.
1) At first move the tool to the position of the
start hole A.
Key to enter the function
2) Choosing the processing plan

Press or
Choose “processing plan”, press
（only 3V readout has this set item，2V readout has only XY plane so needn’t
choose plane and can directly get into next step）
3) Select Mode
Key or
Select “MODE S”
Key
36
4) Enter the step length

Key 2 0
S EL
Key
5) Enter the angle

Key 3 0
S EL
Key
6) Enter the number of holes

Key 4 S EL
Key
7) Enter processing state SEL
SEL
8) Key to display the position of next processing point, and then move the
machine tool to bring the displayed value on both X- and Y-axes into zero. You
can quit the function at will, just key .
37
E1. The Function For 200 Point(Be the same with: MIIL_MS、MIIL_M、EDM)
E1
The Function For 200 Point

Subsidiary Zero Positions
38
200 subsidiary zero position function:

200 auxiliary zero position function: also is called 200 user Coordinate
System (UCS) function.
ALE: Absolute Coordinate System.
ALE is the “reference” system. All 200 UCS are defined relative to the ALE.
ALE is confirmed in the initialization of the work piece process, which doesn’t
change if the work piece no changed.
UCS: User Coordinate System.
In the processing of moulds, often it would not work with only one reference
zero position, normally, a lot of subsidiary zero positions is necessary. In the
processing of a large of complicated drilling/milling fittings with multi point
dimensions, it is also necessary to have a lot of fixed point positions in order to
perform the processing of a series of structures with dimensions referred to these
point position. In these cases, if there is only one reference point, the working
efficiency will be rather low, as you have to find out the correct position point by
point, more over, it may be very difficult for complicated moulds or moulding
fittings to do in such a way. The function 200 point subsidiary zero positions is
specially provided as a good resolution for this problem.
Ⅰ. The operator must know the following two key points before
making use of this function:
1. Every subsidiary zero position is equivalently the original point of one UCS.
Once entering the display mode of such UCS, the display of every point will
take the subsidiary zero position as the original point.
2. There is relation between every subsidiary zero position and the zero position is
the absolute mode. After a subsidiary zero position is set, it will keep the
position relation between it and the zero position in the absolute mode in
memory, once the zero position in the absolute mode changes, the subsidiary
zero position will also change by the same distance and angle.
Ⅱ. The operator may fully make use this function as the
following:
1. Set the zero position in absolute mode (ALE lamp on) at the main reference
point of the working piece, for example, Point O in Fig. (1) in next page. Set
subsidiary zero positions at subsidiary reference points of the working piece, for
39
example, Points 1, 2 and 3 in Fig. (1). It is possible to enter the display mode of
every UCS taking a subsidiary zero position as its original points to perform the
processing when need.
2. In the display mode of every UCS, processing with various special function can
be performed.
Ⅲ. The setting of subsidiary zero position

There are two methods of setting subsidiary zero position: the one is entering
the position of the subsidiary zero position directly, the other is resetting once a
subsidiary zero position is reached.
Method 1: Directly Entering, under the UCS display mode, key
Number keys .
Take Fig. (1) as example: After turning the machine on, move the machine
tool to the center point O in Fig.(1), enter the absolute display mode.
0
¦ 4Õ
D
3(60,40)
E(10,10)
O(0,0)
15 C
20
A
15
B
2(70,-40)
1(-80,-30) 15
Fig. (1)
Reset, set the zero position in the absolute mode at the main reference of the
working piece.
SEL
SEL
SEL
40
1) After setting the zero position in the absolute mode, the system automatically
perform a keeping in memory operation, in order that once a power interruption
happen in the course the zero position may be tracked back.
2) Enter the UCS display mode. (Two Method)

Method 1:
Key
Key
Method 2:
Key
Key 1
3) Enter the position of the first subsidiary zero position.

Key ¡ À 8 0 SEL
SEL
¡ À 3 0
SEL
4) Enter the position of the second UCS.

Key or
Key 2
5) Enter the position of the second zero position.

Key 7 0 SEL
¡ À 4 0
SEL
SEL
6) Enter the display mode of the third UCS.

Key or
Key 3
41
7) Enter the display mode of the third zero position.

Key 6 0 SEL
SEL
4 0
SEL
The setting of all the subsidiary zero positions of the working piece shown in
Fig. (1) has been finished.
Why the enter position coordinates of every subsidiary zero position are just
in the opposite direction of the displayed values? Let us explain this with the
above example. Under the UCS mode, when the coordinates of the subsidiary zero
position are entered at the position of the zero position in the absolute mode, the
displayed data will be the position of the zero position in the absolute mode in the
corresponding UCS. This is because the subsidiary zero position is taken as the
original point of the UCS under the relative display mode. In Fig. (1), we can see
that Point O is at the position(-80, -30) with respect to Point 1, (-70, -40) with
respect to Point 2, and (-60, -40)with respect to Point 3. If the operator enter the
coordinates of a subsidiary zero point other than the zero position in the absolute
mode, the displayed data will be the position with respect to subsidiary zero point
in the corresponding UCS. For example, when the position of the third subsidiary
zero position is entered at Point E, the resulted display will be (-50, -30).
Method 2: Clearing when the position is reached. When the machine tool is at
the position of the subsidiary zero point, key .
We take the working piece shown in Fig. (1) as example again: Move the
machine table to the center point O shown in Fig. (1).
1) Enter the absolute display mode, reset, SEL
set the zero position in the absolute mode SEL
at the main reference point.

SEL
2) Move the machine table of the machine

tool to Point 1. SEL
X axis display -80, SEL
Y axis display -30,

SEL
42
3) Enter the display node of the first UCS.

Key or SEL
SEL
Key 1
SEL
4) Set the subsidiary zero position.

Key SEL
SEL
SEL
5) Return to the absolute state display mode

Key SEL
SEL
SEL

tool to Point 2. SEL
X axis display 70, SEL
Y axis display-40.
SEL
7) Enter the display mode of the second UCS.

Key 2
SEL
SEL
SEL
8) Clear, set the second subsidiary zero point.

Key SEL
SEL
SEL
9) Return to the absolute state display mode.

Continue to touch three times key SEL
SEL
SEL

SEL
tool to Point 3.
Y axis display 40. SEL

Key 3
SEL
SEL
SEL
43
12) Clear, ser the third subsidiary zero point.

Key SEL
SEL
SEL
13) Return to the absolute state display mode.

Continue to touch four time key SEL
SEL
SEL
The setting of all the subsidiary zero positions of the working piece shown in Fig.
(1) has been finished.
Ⅳ. The usage of subsidiary zero positions.

After entering the display mode of the UCS, the corresponding subsidiary
zero positions may be used to help in the processing.
It is possible to enter a UCS display mode using key 、 or .
When using keys and , you may key or continuously until

entering the desired UCS.
When using key just key and under the prompt “ZERO No” enter the
number of the desired UCS. For the related operations, the operator may refer to
“5 Absolute/relative/user coordinate display mode” under “Ⅰ.Usage” of “A. Basic
Function”.
We take the working piece shown in Fig. (1) as example.

1) Enter the display mode of the first UCS.
Key
2) Enter the number. SEL
Key 1
SEL
SEL
3) Move the machine tool to Point A.

SEL
X axis display 0,
SEL
44
SEL
Y axis display 15.
4) Process Hole A.
5) Enter the display mode of the second UCS. SEL
Key
SEL
SEL
6) Move the working of the machine tool

to Point B SEL
X axis display -15, SEL
Y axis display 0.
SEL
7) Process Hole B
8) Move the machine tool to Point C.

9) Process Hole C
SEL

Key SEL
SEL
SEL
11) Move the machine tool to point 3.

SEL
12) Enter PCD function, process the six small

holes distribute uniformly on the circle SEL
center at Point 3.
SEL
SEL
Key
13) The processing of the six small holes has been

SEL
SEL
45
SEL
finished, return to Point D, the display

should be:
For PCD function, please refer to the
related sections.
Ⅴ. The Clearing of Subsidiary Zero Positions and Other

Related Problems.
1. The Clearing of Subsidiary zero positions

In absolute state (ALE state), key 10 times continuously, the memory
about all the subsidiary zero positions will be cleared, the 200 subsidiary zero
positions will become the same point of the zero position in the absolute state.
2. Reset during a subsidiary zero position is being used

A subsidiary zero position is being used of course under the display mode of
the corresponding UCS, resetting in this state is actually to reset a new subsidiary
zero position. The point at which the resetting operation act become the new
subsidiary zero position, and the new subsidiary zero position replacing the
original subsidiary zero position.
3. Turn to one half during a subsidiary zero position is being used

“1/2” function may be used under UCS display mode. Turning to one half
under the UCS display mode using a subsidiary zero position is actually also
resetting a new subsidiary zero position. After the operation of turning to one half
act, the original subsidiary zero position will be replaced by the new subsidiary
zero position is center between the original subsidiary zero position and the point
at which the operation act.
46
E2. The Function For 200 Point(Be the same with: LATHE)
E2

47

System(UCS) function.

processing of a large or medium lot of complicated drilling/milling fittings with
multi point dimensions, it is also necessary to have a lot of fixed point positions in
order to perform the processing of a series of structures with dimensions referred
to these point position. In these cases, if there is only one reference point, the
working efficiency will be rather low, as you have to find out the correct position
point by point, more over, it may be very difficult for complicated moulds or
molding fittings to do in such a way. The function 200 point subsidiary zero
positions is specially provided as a good resolution for this problem.
making use of this function.
following:
48
example, Points 1、2 and 3 in Fig. (1). It is possible to enter the display mode of
be performed.

Number keys .
tool to the center point O in Fig.(1), Enter the absolute display mode.
O( 0, 0)
Y/Z
71
40
40
60
¦ Õ
20
¦ Õ
¦ Õ
¦ Õ
¦ Õ
40
3( 20, - 130) 25 70 X
10 2( 30, - 120) 1( 20, - 70)
155 Fig. (1)
In the following content take Y axis as an example

working piece.
SEL
Z
Z0
SEL
49

Method 1:
Key
Key
Method 2:
Key
Key 1
Key 2 0
¡ À 7 0
Key or
Key 2

Key 3 0
¡ À 1 2 0

Key or
Key 3

Key 2 0
¡ À 1 3 0
50

Why the direction of each coordinate of your input auxiliary zero position
opposite to that of the display result? As the above example illustrates, under the
user coordinate display mode, if your enter the coordinate of auxiliary zero
position on the position of the zero position under absolute state, the display result
will be the position of absolute state zero position in this user coordinate. Because
the user coordinate display mode uses each auxiliary zero position as the origin of
user coordinate. Seeing from Fig. 1, Point O is exactly located at the position of
Point 1(-20, 70), the position of Point 2 (-30, 120) and that of to Point 3 (-20, 130).
If the operator enters the coordinate of auxiliary zero point at any other point than
the zero point under absolute state, the display result will be the position of this
point in this user coordinate.
Method 2: Clearing when the position is reached. When the machine tool is at
the position of the subsidiary zero point, key .
Method 2 is not suited to operations on lathe. The instructions for lathe are
not given in details in this manual.
Ⅳ. The usage of subsidiary zero positions.

Function”.
Take the spare part shown in Processing Fig. (2) as an example, operator can
use the 200 point auxiliary zero-point function in grinding and turning.
51
0. 8
0. 8 0. 8 A( 0, 0)
Y/Z
Õ1
40
Õ0
Õ0
Õ0
¦ Õ
¦ 7
¦ 6
¦ 4
¦ 2
D B 40
25 10 C 70 X
155
Fig.(2)
The work piece has been roughly turned, and has to be semi subtly turned.
The unilateral allowance through rough turning is 0.05, the subtle turning
will the surface of the work piece to meet the roughness requirements.
First set the absolute coordinate origin at Point A, then directly the position
of the auxiliary zero point according to the setting method I for auxiliary zero
point to set up the user coordinate system. We have set the first auxiliary zero
point at the point (10, -40), the second at the point (20.05, -70) and the point
(30.05, -120).
1) After checking the cutting tool, enter the first user coordinate system.
Key
2) Enter the code

Key 1 S EL
3) Process the encircle Φ20
Start cutting until the displays on

both X axis and Y turn out 0.
4) Enter the second user coordinate system.
52
Key

start cutting until the displays on
X axis and Y turn out 0.
6) Enter the third user coordinate system.
Key
Start cutting until the displays on

X axis and Y turn out 0.
8) Return to absolute state

Keep pressing until “ALE” is
displayed.
9) Switch the work piece to the other side of its, for turning of such other end
encircle Φ40.
Related Problems.

53


54
E3. The Function For 200 Point(Be the same with: 2V-GRIND)
E3

55

System (UCS) function.
processing of a large of complicated drilling/milling fittings with multi-point
dimensions, it is also necessary to have a lot of fixed point positions in order to
perform the processing of a series of structures with dimensions referred to these
point position. In these cases, if there is only one reference point, the working
efficiency will be rather low, as you have to find out the correct position point by
point, more over, it may be very difficult for complicated moulds or moulding
fittings to do in such a way. The function 200 point subsidiary zero positions is
specially provided as a good resolution for this problem.
making use of this function:
following:
56
example, Points 1, 2 and 3 in Fig. (1). It is possible to enter the display mode of
be performed.

Number keys .
tool to the center point O in Fig.(1), Enter the absolute display mode.
25
grinding wheel
X Fig. (1)
A D
0(0,0) E
C B
5
10
2(-10,75) 3(-10,100)
45
50 50
1(-5,25)
150
working piece.
S EL
S EL
57

Method 1:
Key
Key
Method 2:
Key
Key 1

Key ¡ À 5
SE L
2 5
SE L

Key or
Key 2

Key ¡ À 1 0
SE L
7 5
SE L

Key or
Key 3

Key ¡ À 1 0
S EL
S EL
58
1 0 0
Why the direction of each coordinate of your input auxiliary

zero-position opposite to that of the display result? As the above example
illustrates, under the user coordinate display mode, if your enter the
coordinate of auxiliary zero position on the position of the zero position
under absolute state, the display result will be the position of absolute state
zero position in this user coordinate. Because the user coordinate display
mode uses each auxiliary zero position as the origin of user coordinate.
Seeing from Fig. 1, Point O is exactly located at the position of Point 1(5,
-25), the position of Point 2 (10, -75) and that of to Point 3(10, -100). If the
operator enters the coordinate of auxiliary zero point at any other point than
the zero-point under absolute state, the display result will be the position of
this point in this user coordinate.
Method 2: Clearing when the position is reached. When the machine tool is
at the position of the subsidiary zero point, key .
Method 2 is not suited to operations on grinding machine. The instructions

for lathe are not given in details in this manual.
Ⅳ. The usage of subsidiary zero positions

Function”.
We take the working piece shown in Fig. (1) as example again: Move the
machine table to the center point O shown in Fig. (1).
59
1) Enter the display mode of the first UCS.

Key
2) Enter the number.
Key 1 SEL
SEL
3) Process the plane A, E

S EL
Start grinding until the displays on

both X axis and Y turn out 0. S EL
4) Enter the second user coordinate system. SEL
Key
SEL
5) Process the plane B, C

SEL
Start grinding until the displays on

both X axis and Y turn out 0. SEL
6) Enter the third user coordinate system.

Key SEL
SEL
7) Process the plane B、D
Start grinding until the displays on SEL
both X axis and Y turn out 0. SEL
8) Return to absolute state

Keep pressing until “ALE” is
SEL
displayed.
SEL
Related Problems.

60


61
F. PCD Circle Equally Dividing Holes(Be the same with: MIIL_MS、MIIL_M、EDM)
F.
PCD Circle Equally Dividing Holes

62
Circular arc equally Dividing Function(PCD Function)

This function may be used to divide a circular arc equally, for example in the
processing of drilling holes distributed uniformly
on a flange. After selecting this function, the
message window will prompt for various parameters o
to be defined for the operator.
A
The following are parameter to be defined. (A)
3
1. The position of the circle center. 4 2
The position of the circle center (CT POS) means 5 1
0¡ ã
the position of the circle center with respect to the 180¡ã
¦ 2Õ0
9
center of the tool just after tool setting and clearing, 6 8
such as the position of Point O with respect to 7 (B)
Point A in Fig. (A).
2. Diameter(DIA): The Diameter of the circle to

be divided equally.
300¡ã
3. The number of holes(NUMBER):

The number of holes equally dividing the circle.
For the example shown in Fig. (B), 5 points from ¦ 1
Õ0 0 (C)
point 1 to Point 5 must used to divide the arc from 0°
to 180° into 4 equal sections. So, 9 points must be used to divide the whole circle
into 8 equal sections, and Point 9 will coincide with Point 1. As shown in the Fig.,
in order to drill 8 hole on the circle into 8 sections, the number of point to be
entered should be 9.
4. The start angle (ST ANG): The angle of the start point of the circular arc
to be divide equally.
5. The end angle (ED ANG): The angle of the end point of the circular to be
divided equally.
Note: For the definition of the start angle (ST ANG) and end angle (ED
ANG), refer to the section “To recognize the start and end angle of a circular
arc”, page 19.
Tale the processing of the circular working-piece in Fig. (c) as example:

1) At first, find out the center position of the working piece and finish tool setting
reset.
Key to enter PCD function.
63
2) Key or select processing plane.
or
Enter the parameter

Select Plane XY.
Key , next step.
（only 3V readout has this set item, 2V readout has only XY plane, so hasn’t
the item and can directly get into next step）
3) Enter the center position of the circular

arc.
Key 0
SEL
0
SEL
Key , next step. SEL
4) Enter the diameter of the circular arc.

Key 1 0 0
SEL
SEL
5) Enter the number of points equally dividing the arc.
Fig. (c),we can consider it as 6 points is

used to divide the arc from 0 to 300° into 5° equal
section.
Key 6 SEL
SEL
Key , next step.

SEL
It is also possible to consider as 7 points

in points in used to divide the whole circle into
6 equal sections. SEL
Key 7
SEL
64
6) Enter the start angle.

Key 0
SEL
Key , next step.

SEL
SEL
7) Enter the end angle.
If the arc is dividing by 6 points.

Key 3 0 0 SEL
SEL
Key , next step.

SEL
SEL
If the whole circle is divided by 7 point.

Key 3 6 0 SEL
SEL
Key , next step.

SEL
8) Enter processing
SEL
The display result for dividing the arc into SEL
5 equal sections.
SEL
The display result for dividing the arc into

SEL
6 equal sections.
SEL
9) Key and the position of next processing point will be displayed, just move
the machine tool to bring the displayed values on both axes into zero to reach
the corresponding processing position.
10) You may quit PCD function at will, just key .
65
G. Angular Surface Processing(Be the same with: MIIL_MS)
G. Angular Surface Processing

( Be the same with: MIIL_MS)
66
Angular Surface Processing

When the processing of a rather large angular surface is one part of job, the
angular processing function can make the job much easier.
Ⅰ. Aligning for the bank angle:

When the processing surface is Plane XY
as in the case of the fitting shown in Fig. (a), (a)
it is necessary to align the working piece for
the bank angle before processing the angular
surface. In this case, the angular surface
processing function plays its role in aligning
the reference plane for the bank angle.
The procedure of aligning for the bank angle: 45¡

At first, set the working piece on the machine
table with an oblique angle equal roughly the
desired bank angle.
1. Key， to enter the angular surface
processing function.
(b)
2. Select the processing plane-Plane XY.
3. Enter the angle of the angular surface (ANGLE).
4. Move the machine table to let the metering tool(for example, dial indicator)
preset on the milling machine come just in contact with the reference plane
being aligned, adjust the scale reading into zero, and move the machine table an
arbitrary distance along X axis.
5. Key , refer to the display and move along Y axis until the displayed value
become zero.
6. Adjust the angle of the working piece and bring the scale reading into zero.
For example: Align the bank angle of the working piece to 45° as shown in
Fig. (b).
1) Set the working piece on the machine table with a bank

angle equal roughly 45°
Key
67
2) Select Plane XY.

Key
3) Enter the angle of the angle surface

Key 4 5
Key SEL
SEL
4) Move the machine table along X axis.

Let the metering tool come just in contact S EL
with the working piece, and adjust the

scale reading into zero, then move the S EL
machine table an arbitrary distance along X axis.
5) The moving distance on Y axis is displayed.

Key
S EL
S EL
6) Move the machine tool along Y axis.

Adjust the bank angle of the working piece, let the reference plane being
aligned come just in contact with the metering tool and the scale reading be zero.
7) Move the machine table to bring the displayed value on Y axis into zero.
You may quit the angular surface processing function at will, just key .
Ⅱ. Processing the angular surface

When the processing plane is Plane XZ or YZ, the
angular processing function may prompt in processing
the angular surface step by step.
Processing on using the angular

processing function:
When the processing plane is Plane XZ 1Õ0
¦ 20
or YZ. At first align the spindle of the
machine tool for the bank angle, finish tool
20
setting, and key to enter the angular

processing function.
68
1. Select Plane XZ or YZ.

2. Enter the diameter of the tool (DIA).
3. Enter the start point (ST POS).
4. Enter the end point (ED POS).
5. You may quit the angular surface processing function at will, just key .
Refer to the example:

1)Align for the bank angle, finish
tool setting, and key .

Key
Select Plane XZ
Key

Key 1 0
SEL
Key
4) Enter the start point A LE
Key 0
A LE
¡ À 2 0
Key
5) Enter the coordinates of the end point.

ALE
Key 2 0
ALE
Key ALE
6)Enter processing state X

ALE
Y
ALE
Z
ALE
69
Key or and respectively the position of last/next processing point will

be displayed.
You may quit the angular processing function at will, just key .
70
H. The Function Calculator Function(Be the same with: MIIL_MS)
H.
The Function Calculator Function

71
The Calculation function

Some time it is necessary to calculate out some values during the processing,
SDS6 Series digital display boxes are provided with simple Calculation function.
The details are as following:

All the resulted value is displayed on X axis.
Is the Calculation function key, key it to enter the Calculation function,

during using the Calculation function you may quit the function at will, just
key the same key.
¡ ª
¡Ì , the key for Calculating the square root.
, the key for “inverting” trigonometric functions, key it and then key a
trigonometric function key for Calculating the inverse trigonometric function.
trigonometric function key.
, key for canceling last input and the result of last calculation.
, data axis transferring, key them in succession to transfer the

resulted value on.
, quit data axis transferring.
Example: Key to enter calculation function. Then press 3 、 4 or

5
key to choose the precision of calculation (namely the decimal number digits)
Perform the following calculation: 10+10÷2×5＝35

1 0 + 1 0 ¡ Â 2 ¡ Á 5 = 35
Calculate: sin 45°= 0.707

4 5
0.707
Calculate: arc sin 0.707=44.991

0 7 0 7 44.991
72
Make the following calculation:
The distance AB in the figure =√10 +30 ＝31.623

2 2
1 0 ¡ Á 1 0 + 3 0
¡ Á 3 0 = ¡ ª
¡Ì 31.623
10
B
90¡ ã
30
A
Display for the result:

SEL
SEL
Transfer the value 31.623 to Y axis.

Key S EL
S EL
Key
As shown in the figure, the distance AB=31.623, the tool is at Point A, move
the machine table to bring the displayed value into zero, the position of Point B is
reached, the processing of Hole B may start.
Quit the resulted value axis transferring function, enter the calculation
function again.
Key S EL
Key to quit the calculation function. S EL
Notes: When the value of input or calculation runs over, the information
window display CTR E ，means the result of calculation is wrong, press .
73
key can resume.
74
I. Tool Diameter Compensation(Be the same with: 3V-MIIL_MS)
I .
Tool Diameter Compensation

( Be the same with: 3V-MIIL_MS)
74
The Tool Diameter Compensation Function

In the processing of the four sides of 150
the fitting shown in (1), the operator has to b 100
run for an additional feeding distance equal a
the diameter of the tool in every side to (1)
complete the processing of the whole length,
if the tool diameter compensation function is ¦ 6
Õ
not used. The tool diameter compensation
function provided in the digital display box a
b
can make the related compensation (2)
automatically.
¦ Õ
6
Note: The tool diameter can be made only in
the direction of X- or Y- direction. b
a
Operation Procedure: (3)

1. Key to enter the tool compensation function.
2. Select a processing way among the preset 8 ways (prompt: WHICH).
7 8 9
4 6
1 2 3
3. Enter the diameter of the tool. (DIA)

4. Enter processing state.
Refer to the operation procedure in a particular example:

The processing of Plane a and of the fitting shown in Fig. (1).
1) Key to enter the tool SE L
compensation function.
SE L
75
2) Select a processing mode preset.

Start the processing at the position
SEL
shown in Fig. (2) SEL
Key 9

shown in Fig. (3) SEL
Key 1
SEL

Key 6 SEL
Key SEL
4) Enter processing state

S EL
Start the processing at the position S EL
shown in Fig. (2)

SEL
Move the machine tool to bring the

X-axis displayed value into 150.000, SEL
and then move to bring the Y-axis displayed value into 100.000, so, the processing
of two peripheral sides finishes.

shown in Fig. (3)
SE L
Move the machine tool to bring the

X-axis displayed value into -150.000 SE L
and then move to bring the Y-axis

displayed value into -100.000, so, the processing of two peripheral sides finishes.
5) You may key to quit the tool compensation at will.
76
J. 200 Tool Storeroom(Be the same with: LATHE)
J.
200 Tool Storeroom

77
200 tool storeroom:

It will need to use different tools when turning different work pieces or
different surface of work pieces, so it is necessary to uninstall and adjust the tools,
SDS6 digital readout has the function of 200 tools storeroom, which makes the
operation simple.
Notice: The function of 200 tools storeroom can’t be used but the lathe has
the frame of adjusting tool. Please don’t use this function if you
haven’t the frame of adjusting tool.
1. Set a base tool. In the state of “ALE”, 10

20
to clear the display value of the X axis Tool 1
Tool 2
or the Y axis when moving the base Base Tool
30
25
tool to touch the frame of adjusting tool.
2. Ensure the other tool position relative to

the base tool position, which is also the zero ( a)
point of “ALE” coordinate system, as the figure (a) shows, the relative position
of the second tool is:
X-axis 25-30=-5, Y-axis 20-10=10.
3. Number the tool, and store the relative position to the base tool into the
digital readout.
4. In process, the operator can input the numbers

of using tool, the digital readout will display
5
the relative position dimension of using tool
to the zero point of “ALE” coordinate system,
Tool 1 Tool 2
moving the lathe platform to make the
10
display of X axis and Y axis become zero.
5. The tool storeroom can store datum of 200

tools.
Tool 2
6. If the function of 200 tools storeroom is opened, you can lock this function after
you continue to touch the key ¡ À 10 times.
If the function of 200 tools is locked, you can unlock this function after you
continue touch the key ¡ À 10 times. In the state of “ALE”.
Means close tool storeroom；
Means open tool storeroom。
78
Notes: the Y-axis value mentioned above is the integrated value of Y-axis
with Z-axis, namely the Z/Z0-axis in the former lathe machine readout.
The operation of inputting the datum of tools and calling tool:

1) Please input the datum of tools, in the X
“ALE” coordinate system, clear the
Y
display value when moving the base
tool to touch the frame of adjusting tool, Z
set the first tool to the base tool.
2) Enter the inputting stare.

Key TOOL
3) Input the datum of next tool. X

Key 0
Y
0
Key
4) Input the numbers of tool

Key 2
Key
5) Input the datum of tool. X
Key ¡ À 5
Y
1 0
6) Key continue to input the datum of next tool.
Key TOOL quit the inputting state.
You can operate the tool storeroom as below after you input the datum of
tools, first install the second tool.
1) Enter the using state. S EL
Key
2) Ensure the base tool. S EL
Key
79
Default the first tool as the base tool, you

can also set the other tool as the base tool, key number is OK. Key
can call other tools.
3) Call the second tool. SEL
Key 2
X
4) Exit ALE
Key Y
ALE
Move the flat-from to make the display value of X axis and Z/Z0 axis become
zero.
The second tool has reached the datum mark, in like manner, the operator can
input and call 200 tools.
Notice: You can clear the display value to zero in “ALE” coordinate system
only when using the base tool, you can clear the display value to zero
in “INC” coordinate system when using other tools.
80
K. The Function Of Measure For Taper(Be the same with: LATHE)
K.
The Function Of Measure For Taper

81
K. The Function Of Measure For Taper(Be the same with: LATHE)
The Function of measure for taper: 90

0
10
90
0
10
80
80
20
20
70
70 30
30
The taper of work piece can be measured
40 40
60 60
50 50
when turning the taper work piece.

A B
AB
Operation:
As figure shows, the nod of lever meter
is touched the position A of work piece surface. 60¡ 8.5
ã
Pressing it to make the lever meter point to zero. A
B
4.907
1) Then entering the function of measure
for taper.
X
Key ALE
Y
ALE
2) Move the lever meter to position B of X

work piece surface, press it to make the ALE
lever meter point to zero. Y

ALE
3) Compute. X
ALE
Key Y
ALE
The display value of X axis is taper.

The display value of Y axis is angle.
4) Quit
Key
82
L. (EDM) Matching Output Function(Be the same with: 3V-EDM)
L.
(EDM) Matching Output Function

(Be the same with: 3V-EDM)
83
New type matching output function:

1. Function
This function is used especially for processing by use of discharging
processing machine. When the set target valve on Z axis of spark machine is equal
to the current value, the digital display case exports switching signals to control
the spark machine tool to stop the in depth processing.
Model SDS6-3V digital display case has its
- 20
direction setup in the Z axis as shown in Fig. 1.
- 15
Namely, the deeper the depth goes, the bigger
positive processing
negative processing
- 10
the coordinate value displayed on Z axis. The -5
depth goes further ever since the processing 0
is stared, and the displayed value on Z axis 5
10
increases gradually.
15
According the set direction on Z axis,
20
the processing directions are divided into
positive and negative. When the electrode Z Fig. 1
goes down and processing goes from upper to lower, the value displayed on
digital display meter increases, and the processing direction now is “positive”.
This direction is then set as normal setup.
When the electrode goes up and processing goes from lower to upper, the
displayed value on the digital display meter is reduced, and the processing
direction now is “negative”, namely, the “negative processing” as shown is Fig.
1.
Model SDS6-3V digital display case also possesses the “negative anti fire
height” function that other cases of similar kinds cannot offer. This function is
delivered by a kind of intellectual location tracing, testing and protecting device.
In the positive processing, the electrode surface will be covered by a kind of
84
negative anti-fire height

intellectual location tracing, testing and
protecting device. In the positive processing,
the electrode surface will be covered by el ect r ode
accumulative carbon; in case of long time wor kpi ece

0
processing and overtime processing not under
control by anybody, such accumulated carbon
Z
is not cleaned by anyone; then the electrode Fig. 2
will increase along the negative direction; and once the electrode exceeds the
liquid surface, it may cause a fire accident and incur losses. This function is
designed to exactly resolve this problem in setup. Once you set “negative anti
fire height”, when the increased height of electrode exceeds its height above the
depth of processed surface ( i. e. the negative anti fire height), the digital display
case will flash alarm signal; meanwhile, its exported signal will automatically
shut down the discharging processing machine to avoid any possibility of fire
accident (as shown in Fig. 2).
2. Concrete operating methods:

See the concrete processing examples 1, 2 and 3.
1) Before processing, first set the parameters “negative anti-fir height”,
“exit mode”, and “processing direction”.
2) First, move the main axis electrode on Z axis to make it touch work piece
datum. Reset or enter a figure.
3) Press button, enter your desired depth value( to be displayed on X axis to).
Such as 10. Then press button to confirm the input value. Afterwards, press
the button to exit from “Depth” status. At the same time, enter the “EDM”
status to conduct processing.
85
4) X-axis will display “target value of personal location”

Y-axis will display “value of depth reached”. Note: Values on Y-axis means the
depths reached on the work piece by processing.
Z-axis will display “real time value of personal location”. Note: Values on
Z-axis mean the values of locations of main axis electrode on Z-axis.
5) Start processing. The displayed value on Z-axis gradually gets close to the
target value. The displayed value on Y-axis also gets close to the target value. If
the electrode is repeated raised and lowered at this time, the displayed value on
Z-axis will change accordingly. But the displayed value on Y-axis will not
change, and always refer to the value of depth reached by processing.
6) When the displayed value on Z-axis is equal to the set target value, the
matching switch is shut off, EDM discharging machine will stop processing,
and message screen will display “EDM. E”. According to the setup of operators,
there are 2 kinds of exit modes:①automatic mode: means automatically exit
from the processing status of spark machine, and return to the display status
before such processing;②pause mode: “EDM. E” is always displayed, you
have to press the button once to exit and return to the original display
status.
3. Set “ERRHIGH”, exit mode and processing direction:

Before processing, you can first set “ERRHIGH”, “exit mode” and
“processing direction”.
1) Enter “EDM” SEL
Key SEL
SEL
2) Enter Setup Mode SEL
SEL
SEL
86
Key
3) Set “negative anti-fire height:

Enter a height, i. e. “150”. SEL
Key 1 5 0 SEL
Key SEL
4) Enter the “Exit Mode” Setup.
Key 1 Set at “pause mode”.
Key
“AUTO” means automatic mode, “STOP” refers to pause mode. If the

original exit mode is pause mode, and “STOP” mark appears, press O to display
“Automatic mode” to replace the “AUTO ” mark. You can use 1 or 0 to
change.
5) Select positive or negative processing direction.
Key 0 , set at “negative processing”
Positive, Key 1
Negative, Key 0
6）choose the EDM process mode
there’s two alterative choice 0 and 1 of EDM MODE:

Press 0 to choose mode 0.
the relay act as list below:
A power off, relay OFF
B CPU resetting, relay OFF
C CPU start-up, relay ON
D Running function EDM , relay ON
87
E Reach the depth of function EDM setting, relay OFF

Press 1 to choose mode 1.
the relay act as list below:
A power off, relay OFF
B CPU resetting, relay OFF
C CPU start-up, relay OFF
D Running function EDM , relay OFF
E Reach the depth of function EDM setting, relay ON
You shall first make sure the mode is positive processing: in negative
processing, for the work piece as shown in Fig. (f), be sure to set at negative
processing mode and lead to exit from processing.
6) Exit from setup mode

Key
You can also set various parameters during processing. When electronic
spark processing started, if you find it is necessary to change the originally set
“DEPTH”, “ERRHIGH” or “EXIT MODE” and “PROCESSING DIRECTION”,
the operator can press button to enter the setup mode. When the message
screen displays “DEPTH”, you can re-ser the depth value; continue to press .
button, the screen will display “ERRHIGH”, “AUTO” (or “STOP”) and
“POSITIVE” (or “NEGATIVE”) in succession, then you can re-set any item as
you choose. Press down the button until “EDM” is shown, you can return to
the processing mode again.
4. Example of Positive Processing:

Example 1: Model Chamber as shown in the processing Fig. (a)
Please make sure the processing direction is positive.
processing
positive
1) First move the main axis electrode to make it touch 0

20
the work piece, as shown in Fig. (b), then

20
press CLS to clear the display.
Z
( a)
88
el ect r ode
SEL
SEL
wor k pi ece
SEL
( b)
2) Put in depth of processing. SEL
Key SEL
SEL
3) Enter the depth value.

SEL
Key 2 0
SEL
SEL
Key
SEL
4) Start processing. SEL
SEL
5) “EDM E” display lasts for 3 seconds SEL
long.
Return to the state before processing. SEL
SEL
Example 2: Work piece shown in the SEL
processing drawing (c).

SEL
SEL
Please make sure the processing direction is positive.
1) First move the main axis electrode to make it touch

processing
positive
the work piece datum, as shown in Fig. (d),

then press reset. - 10
10
0
S EL
( c) Z
S EL
S EL
Move the electrode to the shown place in ( d)
89
drawing (e).
el ect r ode
SEL
30
SEL
wor k pi ece
SEL
( e)
2) Enter “EDM” SEL
Key SEL
SEL

Key ¡ À 1 0 SEL
SEL
Key
SEL
SEL
SEL
5) Reach the target value. “EDM E” display SEL
lasts for 3 seconds and then exits

automatically. SEL
SEL
SEL
SEL
5. Example of Negative Processing.

SEL
Example 3: Work piece as shown in

the processing drawing (f).
p r oc e s s i n g
Before processing, please make sure the

n e g a t i ve
-6
6
processing is negative. 0
1) First, move the main axis electrode to make it Z

touch datum place for processing specifications (f )
of the work piece as shown in Fig. (g). Then el ect r ode
press to clear the display.
SEL
wor kpi ece

SEL
( g)
90
SEL
2) Put in depth of processing.

Key SEL
SEL
SEL

Key ¡ À 6 SEL
SEL
Key
SEL
SEL
SEL
5) Reach the target value. “EDM E” display

SEL
lasts for 3 seconds and then exits

automatically. SEL
SEL
SEL
SEL
SEL
6. A Combined Use of PCD function and EDM function.
PCD and EDM functions can be used in a combination. The operator can first
use the PCD function, under the working condition, press button to exit from
PCD; then you can press to enter EDM function to process the work piece;
after exiting from EDM, press button to return to the status when you exited
from PCD just now, then you can continue to use PCD function. In such a cycle,
you can use the discharging processing machine to process evenly the hole around
the circumference.
7. Switch Display Mode Function
In EDM spark processing, if the operator wants to know the XY plane

coordinates in the exterior, he can press button, then the message screen
displays “EDM. P”; and X axis and Y axis will display the exterior XY planes.
91
Press the button again to return the original EDM display mode. This function
only switches between display modes, and does not affect the spark processing.
8. back panel EQUAL OUT port
EQUAL OUT port is connected to the output of relay,
1.0A30DC 0.5A125VAC 0.3A60VDC
PIN SIGNAL COLOR OF WIRE
1 5
1 NC(Normal Close) Brown 6 9
3 COM(Common) Blue
5 NO(Normal Open) Yellow-green
92
M. Digital Filter Function(Be the same with: 2V-GRIND)
M.
Digital Filter Function

( Be the same with: 2V-GRIND )
93
M. Digital Filter Function(Be the same with: 2V-GRIND)
Digital filter function：
In grinding process, the readout display value will change quickly because of
the vibration of the grinding machine, it will made operator indisposed. SDS6-2V
special readout for grinding machine has the digital filter function, it delays the
readout display value when the grinding machine is vibrating.
The operator can use the digital filter function as follow:
1) Enter the digital filter function.

SE L
Key
SE L
2) Key quit the digital filter function.
SEL
SEL
Note: The digital filter function can only be used in “INC” or “ALE” mode.
94
N. N3 Function (Be the same with: 2V-MIIL_MS)
N.
N3 Function
95
the function is suit for Z axis vertical slope machining.

There are four machining mode, as following example:
① ΔZ=0.1
A=60˚
② ΔZ=0.1
A=120˚
③ ΔZ=-0.1
A=-120˚
96
④ ΔZ=-0.1
A=-60˚
Operation steps was show as fallow: (Take the processing plane XZ as an

example)
1) Move the tool to the start point,
X
Key
(plane YZ). Y
tg
2) Key N3
，enter N3 function.
3) Key ，select the processing
plane.
4) Select plane XZ，
Key to ensure
5) Enter the angle.

X
Key 6 0
Y
Key ，next setp
6) Enter the feeding of Z(delta Z)

Key 0 X
Key ，start processing. Y
97
(Note: When processing, delta Z of each step is equal.)
7) Point 1, move axis X to 0, X
move axis Z 0.1mm forward. Y
Key ，next point.
8) Point 2, move axis X to 0, X
move axis Z 0.1mm forward.

Y
Key ，next point.
X
9) Point 3, move axis X to 0,
Key ，next point.
The last point

10) The last point, move axis X to 0, X
tg
X
11) Key ，quit N3 function,
N3
Y
digital readout show the current
XY value.
12) Validate the value using the equation bellow:

ΔZ
X (I ) = ×I
tgA 98
ΔZ
ΔX =
tgA
Z ( I ) = ΔZ × I
I Step number.
Delta X: feed of axis X between each step.
Delta Z: feed of axis Z between each step.
XI: displacement of axis X in the Ith point.
ZI: displacement of axis Z in the Ith point.
(Note: the processing on plane YZ is the same with plane XZ.)
99
O. The Progressive Progressing(Be the same with: 2V-MIIL_MS)
O.
The Progressive Progressing

of rectangular Inner chamber
99
The progressive progressing of rectangular inner chamber

When the job is to process the inner chamber of the fitting shown by the
working drawing of Fig. (1), the progressive inner chamber processing function
may be used; and referring to the prompts the operator can operate easily. As
shown in Fig. (3), the processing starts from the center of the inner chamber and
goes on along the arrow direction. R3
150
60 100
Operation procedure: 75
1. Key to enter the progressive inner
chamber processing function. ( 1)
2. Enter the diameter of the tool (DIA). ¦ 6
Õ
3. Enter the position of the inner chamber
(CT POS) (the position with respect to
center of the tool).
4. Enter the size of the inner chamber.
( 2)
5. Enter processing state.
The operation procedure in an example:

The processing of the inner chamber of the
fitting shown in Fig. (1). ( 3)
1) Finish tool setting as shown in Fig. (2), reset,

and key to enter the function.
SE L
SE L

Key 6 SE L
Key
SE L
3) Enter the position of the center of the

inner chamber. SEL
Key 7 8 SEL
5 3
Key
4) Enter the size of the inner chamber

SEL
Key 7 5
6
SEL
0
Key
100
5) Enter processing state. S EL
S EL
6) Move the machine table to bring the

SE L
displayed values on both X- and Y-axes

into zero. SE L
7) Key to display the processing position of next step, refer to the prompts and
move the machine to bring the displayed values on both X- and Y- axes into
zero.
You may quit the progressive inner chamber processing function at will, just
key .
101
Additional sheet
Additional sheet:
Ⅰ. What the user must know:
1. The digital display box must be handle carefully.

2. The box must be grounded properly.
3. Power voltage selection: AC 80V~260V ±15%
50 Hz~60 Hz
4. Power consumption: 25VA
5. Working temperature: 0℃~45℃
6. Storage temperature: -30℃~70℃
7. Relative humidity: <90%(20±5℃)
8. Weight: ≈3.2 kg
9. There must not obviously be corrosive gases around the box.
10. Number of coordinates: 2 coordinates, 3 coordinates.
11. Display: 7 digit with plus and minus symbol display (2 axes or 3 axes),
the message window displays by means of 8 star character
display device.
12. Frequency multiplication: 4X
13. Allowable input signal: TTL square wave.
14. Allowable input signal frequency: 5M Hz
15. Length resolution: 5µm, 1µm,10µm, 0.1µm, 0.2µm, 0.5µm.

16. Operation keyboard: Sealed diaphragm touch keys.
17. Optical Ruler: Grating aperture: 0.02 mm; power voltage: +5V; signal:
TTL square signals are send out from two channels with
aphase difference of 90° (with zero position signal);
102
Additional sheet
current: 50 m A; accuracy: ±3µm, ±5µm, ±10µm.
Ⅱ. Trouble shooting and handling:
Troubleshooting of Grating Ruler and Digital display Meter

The following troubleshooting is primary only. If there are still
problems, do not dismantle them by yourself, seek help from our company
or corresponding agents.
Symptom of
Source of failure Troubleshooting
failure
Digital 1. Is it connected to power 1. Check power wire, then
display supply? switch on power supply.
meter does 2. Is power switch closed? 2. Close the power switch.
not display 3. Is appropriate mains voltage 3. Mains voltage should be
used? within 60~260V.
4. Shorting of power supply 4. Disconnect plug of grating
inside grating ruler. ruler.
Enclosure 1. Is enclosure of machine tool 1. Well ground enclosure of
of digital and digital display meter well machine tool and digital
display grounded? display meter
meter is 2. Is there electric leakage from 2. Check 220V power supply.
charged. 220V power supply to the
ground?
1. Exchange with the grating 1. If counting is normal failure
ruler on the other axis, and of grating ruler.
One axis of then operate to see if it no If counting is abnormal failure
digital longer counts. of digital display meter.
display
meter does
not count.
103
Additional sheet
2. Is digital display meter in 2. Exit special function.

some special function?
Symptom of
Source of failure Troubleshooting
failure
Grating 1. Grating ruler falls outside the 1. Repair the grating ruler.
ruler does usable range of length,
not count reading head cracked up.
2. Reading head of grating ruler 2. Repair the grating ruler.
rubs ruler enclosure, and
aluminum chips piled up.
3. Too much gap between 3. Repair the grating ruler.
reading head of grating ruler
and ruler body.
4. Metal hose parts of grating 4. Repair the grating ruler.
ruler (plugs, hoses,
connectors) burnt, squeezed,
broken to cause shorting or
breaking of inner circuits.
5. Time of service of grating ruler 5. Repair the grating ruler.
too long, some inner parts or
components go wrong.
1. Carriage body of grating ruler 1. Repair the grating ruler.
Grating
apart from friction ball.
ruler does
not count
sometimes.
2. Some part of small grating 2. Repair the grating ruler.

piece inside reading head of
grating ruler wears out.
104
Additional sheet
3. There is dirt on some part of 3. Repair the grating ruler.

grating inside enclosure of
grating ruler.
4. Insufficient elasticity of 4. Repair the grating ruler.

carriage steel wire inside
reading head of grating ruler.
Ⅲ. Structural principle
Our linear encoder and digital readout are high technologic

production that is combined with photo electronic technology, precision
mechanical technology, microelectronic technology and computer
technology, and so on. The customer without being trained may not repair
this system. The structural principle is as follows.
Produce pulse Counter Enter digital

Move Digital
by phonics pulse of readout
linear readout
principle position
Disposal Display
value of position dimension
counter
Ⅳ. Install figure
1.old DRO Install figure

1 19 2 80
16 5
4 3.2
27 0
105
49 1
52
Additional sheet
2.new DRO Install figure

50 308
193
301
36
53.5
52 456
notice: 1、cliping the power and signal wire to avoid stumbling.
2、install height is 1350mm from the operator standing floor.
Ⅴ. product packaging bill
1、a piece of SDS6 series digital readout
2、a piece of power wire
106
Additional sheet
3、a copy of operating instruction
4、A copy of verified certificate
5、A piece of dustproof cover
6、a piece of wire clip
7、a piece of bracket
107

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DIGITAL READOUTS

SINO L . DIGITAL LTD

● Read through follow safety precautions and Section 2( see

Our company is awarded the certification of ISO9001 International

Awarded the manufacturing permit “ 00000174” for measuring

SDS6-3V READOUT PANEL AND KEYBOARD

SDS6-2V READOUT PANEL AND KEYBOARD

Caption of the Keyboard of SDS6

Keys for Axis selection

+ - ¡ Á ¡ Â = Operation Key (in Calculation

Calculation function key

Input (calculation result)

Key for “Inverting”

Entry keys for decimal point

¡ À Entry key plus or minus symbol

Key for entering data

Key for cleaning the displayed

Function key for getting one half

Key for the conversion the

Function key for Sleep

Function key for 200 zero

R angular ARC function key

Function key for circle equally

Function key for drilling holes

Angular surface processing

Progressive inner chamber

Tool compensation function key;

Key for the conversion of

Key for the selection of

Key for taper measure function

Key for calling 200 tool

Function key for machine output

（only SDS6-3V readout has）

Function key for data filtration

（only SDS6-2V readout has）

A. Basic Functions …………………………………………………………. 1

(Be the same with: MIIL_MS 、MIIL_M)

(Be the same with: 2V-MIIL_MS 、2V-MIIL_M)

D. Hole Drilling Along An Oblique Line ………………………………… 34

(Be the same with: MIIL_MS、MIIL_M、EDM)

F. PCD Circle Equally Dividing Holes …………………………………... 62

(Be the same with: MIIL_MS、MIIL_M、EDM)

G. Angular Surface Processing ……………………………………………66

(Be the same with: MIIL_MS)

H. The Function-Calculator Function ………………………………….. 71

J. 200 Tool Storeroom……………………………………………………. 77

K. The Function Of Measure For Taper ……………………………….. 81

L. (EDM)Matching Output Function ………………………………….. 83

M. Digital Filter Function ………………………………….…………… 93

N. N3 Function ………………………………….…………….. …………95

O. The Progressive Progressing of rectangular Inner chamber ………. 99

P. Additional sheet……………………………………………………….. 102

1. Start, Self check Model

1) Selecting the power voltage, SEL

switching the power on Special mark for

2) Self check of the meter

3) Self check finished, SEL

Note: Two axial readout only has SEL

X-axis and Y-axis, three axial