www.ehad. co.

za
 EHAD FUEL DISPENSERS

General Informa�on

The manufacturer accepts no liability for any consequences resul�ng from inappropriate, negligent or
incorrect installa�on or adjustment of the op�onal opera�ng parameters of the equipment’s or from the
incorrect installa�on.

The contents of this manual are believed to be correct at the �me of prin�ng. In the interests of a
commitment to a policy of con�nuous development and improvement, the manufacturer reserves the
right to change the specifica�on of the product or its performance, or the contents of the guide, without
no�ce.

All rights reserved. No parts of this manual may be reproduced or transmi�ed in any form or by any means
without permission in wri�ng from the publisher. So�ware version
The electrical calculator is produced and supplied with the latest so�ware version. Higher versions usually
extend func�ons of the control system.

If there is any doubt, please contact EHAD,

www.ehad.co.za

2
Safety on Site

Electrical safety - general warning

The voltage used in calculator's basic unit can cause injury that may result even in death. Therefore, it is
necessary to follow the relevant safety standards valid for operation with electric equipment, the
installation and maintenance of the system must conform to relevant safety regulations. The calculator

must not be subjected to excessive mechanic force.

Environmental limits

Instructions in this manual regarding transport storage installation and use of the calculator must be
complied with including the specified environmental limits. The calculator must not be subjected to
excessive mechanic force.

Safety of personnel

The power supply must be disconnected before any servicing work is performed. To avoid security hazards
or damage of the equipment do not connect the system to power supply until you are fully acquainted
with its function.

To avoid electric injury do not remove the outside cover or manipulate with the system under voltage.
The system contains capacitors that remain charged even several minutes after power down.
Maintenance and service of the system should be carried out by trained personnel only!

Adjusting parameters

Some parameters have a profound effect on the operation of the system. They must not be altered
without careful consideration of the impact on the controlled system.

Measures must be taken to prevent unwanted changes due to error or tampering.

3
 1. Basic Data

1.1 General information EHAD I2 series are electronic calculator that control the fuel pump dispensers.

I2 electrical system can control fuel dispensing both one site and two sites, i.e. one I2 motherboard can
control both 1 or 2 nozzle at the same time.

The I2 calculator can operate independently and/or can be controlled by a site control system (FMS). The
I2 calculator is connected to the site control system via the RS485/CURRENT LOOP lines, which is
controlled by its own communication protocol EASY-CALL, and/or according to IFSF standards
(communication level LON or TCP/IP-Ethernet).

The main advantages of the I2 calculators that its reliability and its high performance, its low price and its
guaranteed quality. The most outstanding features of the calculators are as follows: The high-quality
measurement; Integrated Electronic Calibration of meters (EC); Automatic Temperature Compensation of
fuel (ATC). Many expanded interfaces (support and connect printer, IC card, ID card, vapor recovery
system, site system with RS85/CURRENT LOOP standard, etc.) The I2 calculator controls all functions
necessary for dispenser operation and no other electronic devices are needed.

All the above-mentioned features are accomplished at wide temperature range typical for pump stations
outdoor operation. The flexibility of the calculator is ensured by possible programming of a wide range of
functional parameters (i.e. required by different national standards, different dispenser design
parameters, adjustable position of the decimal points etc.)

The I2 calculator enables fuel dispensing in the pre-selection mode, i.e. customer is allowed to preselect
the total volume and/or total amount of the fuel required.

4
 1.2 Glossary HARDWARE:

DISP – dispenser side display Motherboard – I2 calculator controls all the dispensing function, authorize
all commands for dispensing and transmit data to site control system

*Control board - controls starting up or shut down of solenoid valve and motor by using driving signal
*Keypad – input equipment of the computer device, to realize human-machine conversion

*Keypad display – display the preset value and other related information

*Sensor – convert the angle displacement of the flow meter to electrical purse

*Switch – the device controls startup and shutdown signal of dispenser

*Filter – filter out high frequency clutter waves in power supply circuit

*Transformer – convert strong power (AC) into weak power (AC)

*Nozzle – the terminal unit of hydraulic system of a fuel dispenser

SOFTWARE & OPERATION:

EC – electronic calibration of the meters IFSF (International Forecourt Standardization Forum) – an

international standard group of European Oil Societies (keepers of fuel pump stations) defining and
publishing technology standards for pump station equipment in order to reach compatibility among
devices of various producers.

LON-FTT-10 – communication interface level according to IFSF

RS485 – half-duplex serial communication interface according to ISO 8482 standards

CURRENT LOOP – adopting positive and negative feedback to prompt performance and stability of output
current, ensure data transaction transmitted correctly

Site Control System – a system for controlling of pump station operation including technological device
control, also call FMS (Fuel Management System)

Online/Offline – communicate with site control system via setting online/offline mode

Master Off value – Set the advanced volume value to shutoff master valve (valid under common protocol
mode)

*Valve Off time – Set the advanced time(0-200s) to shutoff master valve(valid under ball valve mode)
*Time Out – after lifting nozzle, while motor start running, the time lasted until stop the motor working
when there is non-oil come out

*Transaction time – the time lasted from lifting nozzle until motor startup running

*Start Value – the minimum sales amount for fueling

5
 1.3 The I2 series Calculator Description
The I2 series calculator are an electronic control system based on the powerful single-chip
ARM7TDMI-S, the 32 bit central processing unit, which possess 512KB internal flash ROM(Read
Only Memory),32KB static SRAM(Static Radom Access Memory), ISP(In-System Programming),
IAP(In-Application Programming) function. The system fully controls fuel dispensing on both one
and/or two sites. Because of software program requiring large RAM, it expands another 64KB
SRAM.

The I2 calculator can be used for the high-speed dispensers. Because it measures the fuel flow of up to
1000L per minute with accuracy less than 0.25%. the calculator has new function for SUPERMAX
dispenser. The calculator activates 2 pumps for high speed delivery in this case.

The I2 calculator is a compact device containing power supply, control logic, and the input/output
interface. Connectors of the system can be disconnected, which makes the exchange of the calculator
during service maintenance possible. The installation and service of the I2 calculator is very simple.

The I2 calculator can be equipped with 2 separate displays on each dispensing site. The side display shows
the value of the transactions and other data displayed in various modes of the calculator operation.

The I2 calculator is equipped with the electronic totals according to the IFSF standard. There are non-
erasable meter totals and erasable nozzle totals. Electronic totals can be read either via dispenser keypad
and/or via the communication line from the site control system. both nozzle totals are allowed to record
from the keypad and/or site control system. The internal electronic totals are independent on the
electromechanical volume totals. The IFSF (International Forecourt Standards Forum) version of the
calculator is equipped with all compulsory totals and other necessary parameters according to the IFSF
standard.

The keypad is used to set all of the calculator, the electronic calibration of the meters, setting of the ATC
and vapor recovery system control. It also enables the unit prices setting for the manual mode of
operation.

6
 1.3.1 The I2 calculator control inputs and outputs

*Inputs/outputs defined for the whole calculator (or dispenser)

- Site controller communication interface (RS485/LON/CURRENT LOOP)

- Connect to barcode receipt printer

- Connect to ATG (auto tank gauge)

- Connect to heater for the computer box

*Inputs/outputs defined for the dispensing side

- Control board input - Display board input - Keypad display input

- IC card reader input

- Receipt printer input

- Speaker input - Temperature detecting input

- Nozzle-up switch input

- Pulsar input

- Output signal of motor startup - Output signal of main and secondary solenoid valve

- Power supply input

- LED display input signal

- Indicator signal for sensor/motor/solenoid valve - Electromagnetic totalizer input signal.

7
I2 calculator power supply

The electrical calculator is equipped with its own power supply that ensures:

* It configures 2 separate power box, one is for strong power (AC220V/380V), the other is for weak power
(DC12V);

* Its linear power supply, different components constitute the power system, ensures power supply stable
and reliable;

*Supply of control circuits at declared voltage range; *Secure data saving into the memory during power
off;

*Supply of power elements;

*Supply of user pre-selection keypads;

*Supply of user side display;

*Supply of side printer;

*Supply of side IC card reader;

*Isolated voltage to interface circuits of the communication line;

8
*Connection of shielding of all dispenser elements

Note: To secure power supply of the calculator, EHAD manufacturer advises to use the circuit breaker
with type C characteristic. (Schneider brand is advised)

RS485/CURRENT LOOP communication line

The calculator is connected to the site controller via optically coupled half-duplex asynchronous serial
line, or positive/negative feedback current method to ensure data transition. Physical level of the line
follows the RS485/CURRENT LOOP standard.

This type of serial interface enables connection of up to 32 participants without the use of any
concentrators or repeaters. The I2 calculator is connected to the RS485/CURRENT LOOP communication
line as one physical station. It is equipped with RS485/CURRENT LOOP interface circuits for two-wire/three
wire line. Each side of the dispenser represents a logical station to the site controller.

1.3.2 The side Inputs and Outputs

The I2 calculator controls two dispensing sides—A and B. the fuel dispensing can be performed on both
sides simultaneously.

Power supply Strong power circuit: motor, solenoid valve, control board, anti-explosion power box in fuel
dispenser. Attention:

1. 380VAC three-phase four wire, fuel dispenser using this power supply configured with three phase
asynchronous motor;

2. 220 VAC, fuel dispenser using this power configured with single-phase motor;

3. explosion-proof junction box, explosion-proof power box into holes in each line are equipped with silk
plugging, pads, they are designed for explosion-proof sealing, while preventing the wire fall off or reverse.

Weak power circuit：The use of power supply for main board works and its interface. Attention：

1. the main board and other integrated circuit use5VDC;

2. the driving parts of the main board use12VDC;

3. microswitch, parameter lock, sensor use12VDC;

9
For the power supply, EHAD engineer integrated the power board to motherboard. design the high
integration circuit, decrease the risk of PCB board burn out. through filtering, transforming, the strong
power 220VAC/ 50HZ input into the power board, after rectifying, filtering, stabile volt, the output is
DC12V, DC5V. The power board is used in fuel dispenser with IC card connecting the console.

Power failure

When power failure is detected dispensing will stop immediately and transaction data is stored in
nonvolatile memory. The last valid values are displayed. The electromagnetic counter shows transaction
data for unlimited time after power failure. The LCD displays show the transaction data for the time period
minimum of 30 minutes.

When a short-time power failure occurs(the “short time” differs, can be up to 3 seconds)the startup delay
after normal power-on does not follow and the display tests immediately, and the customer can set the
time value for power failure –power on continue fueling.

Control board

The control board is used to control the turning on and turning off of the motor and solenoid valve. The
main board issues a startup signal and a low voltage signal (12V) for opening the solenoid valve, which are

10
converted into strong voltage signals to drive the solenoid valve (220VAC) and the
motor(380VAC/220VAC), thus completing the function of conversion from weak voltage

power to strong voltage power. The control board circuit isolates high voltage interference signals via
photoelectrical isolating components.

In addition to drive motor and solenoid valve in high voltage electrical components outside, the control
board still has the function to send startup signal into the motherboard, and also undertake the
responsibility of sending electrical purse to motherboard.

Remark:

220V power input: the interface is connecting the power supply cable coming from anti-explosion power
box;

220V power output: the interface is connecting the power cable to power filter;

MA1&MA2: Control wires for motor side-A, connect to AC contactor A;

EA1&EA2: EA1 is the main valve wire of solenoid valve,

EA2 is for the secondary valve wire of solenoid valve(side-A);

MB1&MB2: Control wires for motor side-B, connect to AC contactor B;

11
EB1&EB2: EB1 is the main valve wire of solenoid valve,

EB2 is for the secondary valve wire of solenoid valve(side-B);

SW1&G12: Nozzle 1’s switch which startup fuel dispenser for dispensing;

SW2&G12: Nozzle 2’s switch which startup fuel dispenser for dispensing;

MAC_A&V12: Nozzle 1’s electromagnetic totalizer;

MAC_B&V12: Nozzle 2’s electromagnetic totalizer;

Side Displays The side displays show the progress of a delivery. The I2 calculator can use for 2 side
displays— one display per side. But it can be add another pinboard to expand two displays per side. In
addition, to promote beautiful and harmonious, EHAD specially designed separate displays.

There are two lines on the side displays for the main display, and 1 line for the slave display:

*Total amount (7 digits)

* Volume (6 digits)

*Unit price of the delivered product (5 digits) The size of the digits is 25.4mm in all cases (1 inch).

Note: The number of decimal places (i.e. position of the decimal point) is set separately for all the three
displayed values:

12
LCD displays and unit price displays (DISP LCD/N, DJB/N)

LCD displays are often used mainly because they are cost-effective, the data on an LCD display can be
read for at least 30 minutes after power failure. The decimal point is displayed automatically according to
parameter settings. DISPLCD/N is produced with the LED backlight.

DJB/N displays the unit prices of the fuel. During the transaction the DJB/N displays only the price of the
delivered fuel. DJB/N is connected to the 10P connector of the main display.

Unit price

The unit price displayed is the unit price of the currently delivered product and/or product delivered in
the last finished transaction of the side. the decimal point settings can be different for unit price/total
amount/total volume via keypad operation. The unit price can be adjusted via keypad operation or site
control system (FMS).

Keypad display

The correct function of the keypad display is essential for the I2 calculator operation therefore any failure
of side displays can result in a fatal error causing the stop of a particular fuel delivery and blocking of the
calculator. Displays are connected to the calculator via the 10-core flat cable. For the correct function the
address of the keypad display must be set by keypad.

13
Pre-selection keypad

The user pre-selection keypad can be connected to both dispensing sides. It enables the customer to pre-
select the volume and/or total amount of the fuel delivered. Most of the parameters can be adjusted via
pre-selection keypad. (1) the regular EHAD keypad (5*4) is as bellow:

(2) the special keypad(4*3) used in Australia is as bellow

14
Attention: the dispenser which configure with this special keypad must be chosen Australia protocol; The
digital preset area, ＄1, ＄5, ＄10, ＄15, ＄20, ＄50: for preset the qualified value refueling;

Function button area:

Fill: clear the previous preset value, enter into non-preset status;

Clear: clear previous inputs, such as: preset value, flowrate chosen;

Stop: whatever preset or non-preset in current status, stop the fueling immediately;

Car: the normal flowrate(50L/Min); choose the flowrate firstly before fueling;(default 50L/Min)

Truck: the heavy-duty flowrate(80L/Min); choose the flowrate firstly before fueling;(default 50L/Min)

15
1.3.3 Schematic diagram of I2 electrical system

When the user lifts the nozzle, the nozzle switch sends a start signal (SW) to the main board. When the
main board receives the SW signal, it issues a reset display command to the display board; the liter and
amount displayed on the display board are reset; in the meantime, the main board issues such control
signals as to open the solenoid valve and start the motor to the drive board inside the power supply box;
then the assistant valve of the solenoid valve is opened, the motor is started, and the fuel dispenser enters
into a waiting for fueling condition.

When the user turns on the nozzle, fuel is dispensed into the fuel receiving container via the fuel pump,
fuel-gas separator, solenoid valve, flow meter, sight glass, and nozzle etc. When fuel flows through the
flow meter, it moves the piston inside the flow meter back and forth to discharge a certain volume of fuel
and rotates the output shaft of the flow meter via a series of drive mechanisms. The output shaft drives
the rotating of the raster disc (code disc) inside the sensor to cut light beams, so that the sensor board
produces counted pulse signals (each of which represents a certain volume of fuel). After the main board
receives these counted pulse signals, it rectifies, computes and processes them, and sends the data to the
display screen. The main valve of the solenoid valve can be opened for high volume fueling only after the
fueling volume of the fuel dispenser is over 0.03 liters.

16
When the user hangs up the nozzle, the start signal (SW) is interrupted and the main board sends signals
to close the solenoid valve and turn off the motor, to the drive board. The main board saves fueling data
while the display screen keeps the displayed fueling data unchanged. Now the process of fueling is
completed.

The previous process of fueling is not preset fueling. If preset fueling is needed, the user should input the
preset quantity of fuel to be filled (measured by liter or sale) into the main board by using the keypad;
when the quantity of fuel filled is close to the preset value (reaches the oil output value to close the main
valve). the main board sends a signal to close the main valve of the solenoid valve to the drive board;
when the quantity of fuel filled reaches the preset value, the main board sends signals to close the
assistant valve and turn off the motor to the drive board; the main board saves fueling data while the
display screen keeps the displayed fueling data unchanged. Now the process of preset fueling is
completed.

1.4 Housing

The I2 calculator is enclosed in a metal (aluminum casting) case with solid connectors for connecting
all parts of the dispenser. Also, the control board and power supply parts should be enclosed in its
own case to prevent accident caused by high voltage or any other unexpended factors.

Connection of all dispenser parts as well as connection of display/keypad can be done without
disassembling the case.

The transparent colored DISP LCN/N displays are delivered without case and must be installed in a position
securing effective back-lighting.

17
 2. I2 series calculator settings
2.1 Hardware setting

Regarding the I2 series calculator, hardware settings are important and necessary, due to different
configuration, different software program, different communication methods, hardware setting is
essential to meet the demands of customized requirement.

18
JP1 : open circuit(OFF): non-contact short circuited; short circuit(ON): contact the short circuited.
Regarding the flowrate switching, it refers to the double solenoid valves but single oil pipeline model
dispenser, and the precondition is: the dispenser configures with EHAD’s regular keypad, with parameter
lock 3 short circuit, then the customer can operate and convert the flowrate mode freely.

The Reset/Boot pins locate in the middle-lower part of I2 calculator.

RESET mode: Normally, we use a short circuiter to put on the RESET pin, to avoid software program crash
caused by electrical interference, EHAD adopt the watchdog circuit. it will restart the CPU automatically
if the watchdog is not fed during 1.7s, the watchdog signal(3V~0.8V) gradually damps in the ms level.
BOOT mode: Normally, the BOOT pin will be in an OPEN circuit mode, it will be short circuit only when
need upgrading software program. Under the BOOT mode, it will enter a guidance mode, which will guide
the customer to open the serial programming mode, then the operator can upgrade new software
program via the serial port CN12.

19
Due to EHAD adopting ARM central processing unit LPC2378, with strong and powerful CPU, one I2
motherboard can configure maximum 4 control boards, 8 nozzles. In order to define the sequence No of
control boards, it’s necessary to regulate the related Nos via hardware settings.

For the I2 calculator, EHAD regulate related interfaces as bellow:

CN12A-Control board No 1; (nozzle No 1&2)

CN12B-Control board No 2; (nozzle No 3&4)

CN12C-Control board No 3; (nozzle No 5&6)

CN12D-Control board No 4; (nozzle No 7&8)

Attention: OFF — OPEN circuit, ON — SHORT circuit;

2.2 Software function enquiry and setting EHAD has a strong and experienced R&D team, over 20 years
of industry experience, familiar with users and the industry needs. they can design and promote software
program according to customized requirement timely.

The EHAD’s non-IC card software program are devided into 3 level interfaces. Different level defines
different parameter menu ranks.

All of the 3 level’s interfaces are friendly, and gradation distinct, every level need password to be entered,
the default password is: 9876; the user can set and recover the password in level 3;

2.2.1 Modes setup The I2 calculator can operate in two modes: Offline mode: Dispensing is controlled via
the keypad inputs. Online mode: Dispensing is fully controlled or monitored by site controller via the
communication line( the RS485 or the current loop version)

The interface to the FMS is made through a serial channel (balanced current loop with galvanic isolation).
Optionally a RS485 interface is possible.

Current operation mode of the I2 calculator does not change even after power-off. To change the mode
set parameter level 2, item 2.

20
Note: Modification of parameter Online/Offline mode via the communication line is possible only from
the OFFLINE into the ONLINE mode.

2.2.2 Protocol chosen In order to meet the demands of customer’s local requirement, especially for the
connection of site

Controller (FMS) used in mainstream, EHAD R&D team specialized design and develop to connect several
protocol and FMS.

For the regular non-IC card software program, the protocol can be communicated are concluded as
bellow:

2.2.3 Normal function enquiry and settings Volume Tot enquiry (Level 1, item 1) The calculator is equipped
with the electronic totals according to related international standard. There are non-erasable meter totals
and erasable nozzle totals. Electronic totals can be read either via keypad and/or the communication line
from the site controller.

Total volume is displayed on side displays on both total Sale and Liter lines: n Both side displays show
the same value; n The first 2 character displayed from the left on the amount display is: “LL--” when the
volume totals is displayed; n The rest displaying digits show the volume totals;

Setting: --make the nozzle/keypad under idle mode; --press “PRICE” button, input default password: 9876;
--Press “L/GAL” key to enter level 1; --Press “11” or down-arrow button, press “L/GAL” key, then enter
into volume totals interface; --Press “L/GAL” key, it reminds to choose a certain nozzle No; --Press “L/GAL”
key after choose some certain nozzle No(e.g. 1 or 2…) --The current volume totals will show on both
displays and keypad display; --Press “CANCEL” key to return to idle status.

21
Sales Tot enquiry (Level 1, item 2) Sales totals is displayed on side displays on both total Sale and Liter
lines: n Both side displays show the same value; n The first 2 character displayed from the left on the
amount display is: “PP--” when the sales

totals is displayed; n

*The rest displaying digits show the sales totals;

Setting: --make the nozzle/keypad under idle mode; --press “PRICE” button, input default password: 9876;
--Press “L/GAL” key to enter level 1; --Press “12” or down-arrow button to find: Query tot sales; press
“L/GAL” key, then enter into sale totals interface; --Press “L/GAL” key, it reminds to choose a certain
nozzle No; --Press “L/GAL” key after choose some certain nozzle No(e.g. 1 or 2…) --The current sale totals
will show on both displays and keypad display; --Press “CANCEL” key to return to idle status.

Date &Time (Level 1, item 5) Whatever the fuel dispenser connects to site controller or not, after setting
Date & Time, it will indicate the current fueling status and show the local time.

In addition, setting the date & time can also well mange the final customers for overseas agency. because
this item is related to the working days for credit customers.

Setting: --make the nozzle/keypad under idle mode; --press “PRICE” button, input default password:
9876; --Press “L/GAL” key to enter level 1; --Press “15” or down-arrow button to find item 15: Date &
Time; --Press “L/GAL” key, then enter into Date & Time interface; --Input 15 digits for date and time
contents(year(4 digits), month(2 digits), day(2 digits), hour(2 digits), minute(2 digits),second(2 digits),
weekday(1 digit)); --Press “L/GAL” key to adapt new setting to the system; --Press “CANCEL” key to return
to idle status. e.g: Preset Date & Time as 201605021123371; Explanation: 2016—year; 05—month; 02—
day; 11—hour; 23—minute; 37—second; 1— weekday;(Mon-1; Tue-2; Wed-3; Thu-4; Fri-5; Sat-6; Sun-0)

Price setting (Level 2, item 4) Unit price setting can be validated under both Offline/Online mode.
Attention: in Online mode, while operate pre-selection, the price may rely on the site controller, some
types site controller sends commands including inner set price, but some others will not include it’s own
inner price. The price from the dispenser will adjust itself according to related site controller
automatically.

Conditions required to enter the price setting: -the nozzle-up has not been performed since last power on
of the I2 calculator;

-there are no pending transaction.

22
Setting: --make the nozzle/keypad under idle mode; --press “PRICE” button, input default password:
9876; --Press “L/GAL” key to enter level 1; --Press “19” or up-arrow button, press “L/GAL” key, then enter
into Level 2; --Press “24” or down-arrow button, until find the item 24: price; --Press “L/GAL” key, it
reminds to choose a certain nozzle No; --Press “L/GAL” key after choose some certain nozzle No(e.g. 1 or
2…) --Input new price; --Press “L/GAL” key to adapt new price to the system; --Press “CANCEL” key to
return to idle status. Master OFF valve (Level 2, item 7) Hereby “X” is assumed to be the master off value.
at a high flow rate, both the primary and secondary valves of solenoid valve are opened; when the
quantity of fuel is added to the lead for closing the primary valve (approximately (X/100+0.3)L), the
primary valve of solenoid valve is closed, the fuel dispenser reduces the output flow rate, the flow speed
decreases; when the fuel dispenser continues to fuel to the quantified value at a low flow rate, the
secondary valve of the solenoid valve is closed, thus solving the problem of overshoot before the fuel
dispenser stops, and enhancing the accuracy of quantified fueling.

e.g: if we assume X=20, it means (X/100 +0.3)L=(20/100 +0.3)L=0.5L; if we preset 10L, while fueling over
9.5L, the primary valve will shut-off automatically, only left the secondary valve open and fueling the last
0.5L to the end.

Setting: --make the nozzle/keypad under idle mode; --press “PRICE” button, input default password: 9876;
--Press “L/GAL” key to enter level 1; --Press “19” or up-arrow button, press “L/GAL” key, then enter into
Level 2; --Press “27” or down-arrow button, until find the item 27: Master OFF valve; --Press “L/GAL” key,
it shows the previous existed value; --Input new “X” value(0-99); --Press “L/GAL” key to adapt new value
to the system; --Press “CANCEL” key to return to idle status.

Sale point (Level 3, item 10) Decimal places of sale display; Setting: --make the nozzle/keypad under idle
mode; --press “PRICE” button, input default password: 9876; --Press “L/GAL” key to enter level 1;

--Press “19” or up-arrow button, press “L/GAL” key, then enter into Level 2; --Press “227” or up-arrow
button, find the item: Enter level 3; --Turn on the parameter lock 90°clockwise, it remind to input
password; --Input default password: 9876; --Press “L/GAL” key, it will enter into Level 3; --Press “310” or
up and down arrow to find item 310: Sale point; --Press “L/GAL” key to enter into the sale point interface;
--Input new sale decimal places(0-3); --Press “L/GAL” key to adapt new value to the system; --Return the
parameter lock 90°anti-clockwise ,Press “CANCEL” key to return to idle status.

23
Liter point (Level 3, item 11) Decimal places of liter display; Setting: --make the nozzle/keypad under idle
mode; --press “PRICE” button, input default password: 9876; --Press “L/GAL” key to enter level 1; --Press
“19” or up-arrow button, press “L/GAL” key, then enter into Level 2; --Press “227” or up-arrow button,
find the item: Enter level 3; --Turn on the parameter lock 90°clockwise, it remind to input password; --
Input default password: 9876; --Press “L/GAL” key, it will enter into Level 3; --Press “311” or up and down
arrow to find item 311: Volume point; --Press “L/GAL” key to enter into the liter point interface; --Input
new liter decimal places(0-3); --Press “L/GAL” key to adapt new value to the system; --Return the
parameter lock 90°anti-clockwise ,Press “CANCEL” key to return to idle status.

Price point (Level 3, item 12) Decimal places of price display Setting: --make the nozzle/keypad under idle
mode; --press “PRICE” button, input default password: 9876; --Press “L/GAL” key to enter level 1; --Press
“19” or up-arrow button, press “L/GAL” key, then enter into Level 2; --Press “227” or up-arrow button,
find the item: Enter level 3; --Turn on the parameter lock 90°clockwise, it remind to input password; --
Input default password: 9876; --Press “L/GAL” key, it will enter into Level 3; --Press “312” or up and down
arrow to find item 312: Price point; --Press “L/GAL” key to enter into the price point interface; --Input new
price decimal places(0-3); --Press “L/GAL” key to adapt new value to the system;

--Return the parameter lock 90°anti-clockwise ,Press “CANCEL” key to return to idle status.

2.2.4 The list of I2 calculator parameter settings The parameter of software program’s enquiry and settings
is regulated to 3 levels. Different level needs different permission;

Once power on, the dispenser will locate in the idle status, normally, EHAD company already set the
related parameter completely before delivery, hereby will introduce the operation for fueling and setting
parameters.

From the keypad, we can see the layout of 5*4 buttons, with mental materials. On top line, it’s “P1”, “P2”,
“P3”, “P4”, these buttons are used for preset a certain value which customer fuels frequently;

e.g. P1=10USD, P2=20USD, P3=50USD, P4=100USD; If we want to preset 20USD for fueling, Only need to
press “P2” will finish the preset operation.

Besides preset total amount, the “P1”, “P2”, “P3”, “P4” with up/down/right/left arrows also undertake
the responsibility of setting parameters.

24
The first column is function buttons area, most of them are used for setting/enquiry or switch
parameters/modes.

The other digit buttons are used to input number or letter for fueling or setting related contents.

Regarding the 3 level software operating interfaces, every interface need to verify password to get
through, because of different parameter need different safety grade, the access permission of the 3 level
escalates level by level. The implication of the level’s content is: the first number is level grade, the next
number is the sequence No of the item; e.g. item 212: it means the item locate in level 2, and item No 12,
the content is: Protocol;

Under level 1,2,3 commands, the general operations’ guidance are as follows: 1. Line 1 displays the title
of the command or parameters to change; 2. TOP right corner, display up and down arrow↑↓and pencil
logo; 3. Line 2 display the current parameter sequence number and name, default is first item of level 1,
that mean 11: enquiry volume totalizer; 4. Use the up or down arrow ↑↓or enter a digit number(0-9) to
scroll/change the parameter name; 5. Press “L/GAL” key to adapt the current parameter; 6. Press
backspace← to erase or back one char; 7. CANCEL key to exit the current setup menu, one step back; 8.
When you enter level 3 commands from level 2, please turn on the switch of lock 2, after the menu
operation, please turn off lock 2 switch.

25
 Command Level 1 Command Level 2 Command Level 3
11:Query Tot Volume 21:Recall Txd Data 31:Set Volume Tot
12:Query Tot Sales 22:Online/Offline 32:Query Tot Change
13:Shift Volume 23:Reset Shift 33:Set Work Days
14:Other Tots 24:Price 34:Set Flowrate UPL
15:Date&Time 25:Valve Models 35:Refuel Interval
16:Default Preset 26:Master OFF Value 36:Scroll ON/OFF
17:Preset Value 27:Valve OFF Time 37:Other Tot ON/OFF
18:Version 28:Max Fuel-Money 38:Change Password
19:Enter Level 2 29:Max Fuel-Time 39:Reset Password
210:Time Out 310:Sale Point
211:Transition Time 311:Volume Point
212:Protocol 312:Price Point
213:Address 313:SV-Symbol
214:Printer ON/OFF 314:VS-Symbol
215:Print Contents 315:ID Card ON/OFF
216:Keyboard ON/OFF 316:ID Card AUTH Mode
217:Ctrlboard ON/OFF 317: Set Measure Unit
218:Purlse Err ON/OFF 318: Save Settings
219:Re-Print ON/OFF 319:Recover Setting
220:Start Value
221:PlateNum ON/OFF
222:PrintOut Mode ON/OFF
223:Rounding
224:Key Pre-star
225:Printer Pinboard
226:Bypass valve
227:Enter Level 3

Hereby the description and operation of 3 levels are shown as follows:

LEVEL 1:

1. Make sure the dispenser locate in the idle status;

2. Press “MENU” key, the password is recommended to input;

3. Input the default password “9876”, then press “L/GAL” key to enter Level 1;

26
 Level 1’s ITEM/DESCRIPTION/OPERATION
No Item Description Operation
11 Use the up and down arrow↑or↓ or digit
Query Tot Query the electrical tot volume number 18(available nozzles) to scroll/change
Volume for each nozzle nozzle No to display the tot volume; Press
“CANCEL” to exit
12 Query the tot sales for each Use the up and down arrow↑or↓ or digit
Query Tot nozzle number 18(available nozzles) to scroll/change
Sales nozzle No to display the tot sales; Press “CANCEL”
to exit;
13 Query for the shift volume; The Use the up and down arrow↑or↓ or digit
Shift shift volume is the tot volume number 18(available nozzles) to scroll/change
Volume for normal refueling operation nozzle No to display the shift volume; Press
“CANCEL” to exit;
14 Query for other tots(other tot
volume). Other tots is the
volume when abnormal Use the up and down arrow↑or↓ or digit
operated. Especially to prevent number 18(available nozzles) to scroll/change
Other Tots someone steal oil as little nozzle No to display the Other Tot volume; Press
quantity. When fueling data is “CANCEL” to exit;
over 0.06 ltr/gal, it will show on
the display. But if less than 0.06
ltr/gal, it will not show on the
display, will be counted into the
Other Tots
15 A.Press”L/GAL” key to enter into the date & time
set process; B.Use the digit number to enter
Date & Query and set dispenser’s YEAR(4),MONTH(2),DATE(2),HOUR(2),MIN(2),SEC
Time current date and time OND(2)WEEKDAY(1) C.MUST BE 15 digits
consecutively; D.Press “L/GAL” key to save and
validate the setting date and time; E.Press
“CANCEL” to exit.
16 Default Change default preset Press “L/GAL” key to enter the interface of
Preset units(Sales or Volume) changing preset mode; Use up and down arrow
↑or↓(1 or 2) to change the preset default mode
as litre/sale Press “L/GAL” key to adapt the
modification; Press “CANCEL” to exit;
17 Preset Change the fixed preset keys Press “L/GAL” key to enter the setting interface of
Value P1-P4’s value; “Px” ; Use up and down arrow ↑or↓ to select the
“P1”,”P2”,P3”,”P4” is fixed P1 to P4; Press “L/GAL” key to enter the related
sales amount preset key to item, set the corresponding preset value; Press
preset how much to be “L/GAL” to save and update the modified
refueled parameter set; Press “CANCEL” to exit;
18 Version Query the software version Press “L/GAL” key to enter the interface of
checking program version; It displays the current
software program version on display; Press
“CANCEL” to exit;

27
LEVEL 2:

1. Make sure the operation locates under level 1;

2. Press “19” key, the interface indicates to show: Enter to Level 2;

3. Press “L/GAL” key, the password is recommended to input;

4. Input the default password “9876”, then press “L/GAL” key to enter Level 2 interface;

Level 2’s ITEM/DESCRIPTION/OPERATION

No Item Description Operation
21 Recall the fueling data Press “L/GAL” key to select proper nozzle; Use
Recall Txd record(available for the last the updown arrow ↑or↓or enter a digit
Data 200 sales records) number 1-8 available to scroll/change the
nozzle number. Press “L/GAL” key to enter the
related nozzle interface; Use digit number(1 to
200) to select the related transaction to
display, 1 is always the latest transaction in
historical record; Press “CANCEL” to exit

22 Online/Offline Switchover Online/Offline Press “L/GAL” key to enter into the

mode “Online/Offline” mode; 1 is set “Offline” in
default, 2 is set “Online”a indefault; Use
updown arrow ↑or↓or input 1 or 2 to
scroll/switchover the mode; Press “L/GAL” key
after switchover the mode to save and update
new setting; Press “CANCEL” to exit.
23 Reset Shift Clear the shift volume data for Press “L/GAL” key to enter into the “Reset
all nozzles. Shift” interface; Use the updown
arrow↑or↓to scroll and select nozzle number;
Press “L/GAL” key, it recommends whether to
reset or not, press “L/GAL” again, it will reset;
Press “CANCEL” key to exit;
24 Adjust the price for each Press “L/GAL” key to enter into the “Price”
Price nozzle interface; Use the updown arrow↑or↓to
scroll and select nozzle number; Press “L/GAL”
key, input the new price; Press ”L/GAL” key to
save and update the new setting; Press
“CANCEL” key to exit;

25 Valve Models Select the valve models; Press “L/GAL” key to select the valve model;
Common valve means 2-stage Use updown arrow↑or↓to scroll(or input 1 or
valve; Ball valve means 2) to select proper valve model; Press “L/GAL”
electrical ball valve (Normal to save and update new setting; Press
“CANCEL” key to exit;

28
 configuration choose Common
valve)

26 Master OFF When system in Common Press “L/GAL” key, select the corresponding
Value model this item is valid. Set nozzle; Press “L/GAL” key to enter the related
the advanced volume to turn nozzle menu, then input new Master OFF
off the master value. Normal value; Press “L/GAL” key to save and update
meter range(0-99) Special new setting; Press “CANCEL” key to exit;
meter range(0-255)
27 Valve OFF When system in Ball model Press “L/GAL” key, select the corresponding
Time this item is valid. Set the nozzle; Use the undown arrow ↑or↓to scroll
advanced volume to turn off and select nozzle number; Input the new valve
the ball value off time( 0-200) Press “L/GAL” key to save and
update new setting; Press “CANCEL” key to
exit;
28 Max Fuel- Maximum total volume per Press “L/GAL” key, the display shows current
money transaction allowed; Range: 0- max fuel time; Input new Max Fuel-time(0-
9999s 9999); Press “L/GAL” key to save and update
new setting; Press “CANCEL” key to exit;
29 Max Fuel- Maximum total volume per Press “L/GAL” key, the display shows current
time transaction allowed; Range: 0- max fuel time; Input new Max Fuel-time(0-
9999s 9999); Press “L/GAL” key to save and update
new setting; Press “CANCEL” key to exit;
210 Time out The lasting time that motor Press “L/GAL” key, enter into the time out
began working until stop menu; Input the new time out value( 10-180)
running after lifting nozzle Press “L/GAL” key to save and update new
without fueling; Range:10- setting; Press “CANCEL” key to exit;
180s
211 Protocol Select the communication Press “L/GAL” key, enter into the protocol
protocol to the FMS: 1: menu; Use undown arrow↑or↓to scroll(or
Comm; 2: Rusia664; 3: input 1-6 available protocol) and select the
Rusia765; 4: AZT2.0; 5: suitable protocol; Press “L/GAL” key to save
Australia; 6: General and update new setting; Press “CANCEL” key to
exit;
213 Address Preset communication Press “L/GAL” key, enter into the address
address for fuel dispenser; menu; Input suitable communication address
Comm protocol is invalid; for dispenser; Press “L/GAL” key to save and
update new setting;
214 Price Adjust the price for each Press “L/GAL” key to enter into the “Price”
nozzle interface; Use the updown arrow↑or↓to
scroll and select nozzle number; Press “L/GAL”
key, input the new price; Press ”L/GAL” key to
save and update the new setting; Press
“CANCEL” key to exit;
25 Valve Models Select the valve models; Press “L/GAL” key to select the valve model;
Common valve means 2- Use updown arrow↑or↓to scroll(or input 1 or

29
 stagevalve; Ball valve means 2) to select proper valve model; Press “L/GAL”
electrical ball valve (Normal to save and update new setting; Press
configuration choose “CANCEL” key to exit;
Common valve)
26 Master OFF When system in Common Press “L/GAL” key, select the corresponding
Value model this item is valid. Set nozzle; Press “L/GAL” key to enter the related
the advanced volume to turn nozzle menu, then input new Master OFF
off the master value. Normal value; Press “L/GAL” key to save and update
meter range(0-99) Special new setting; Press “CANCEL” key to exit;
meter range(0-255)
27 Valve OFF When system in Ball model Press “L/GAL” key, select the corresponding
Time this item is valid. Set the nozzle; Use the undown arrow ↑or↓to scroll
advanced volume to turn off and select nozzle number; Input the new valve
the ball value. off time( 0-200) Press “L/GAL” key to save and
update new setting; Press “CANCEL” key to exit
28 Max Fuel- Maximum total sales per Press “L/GAL” key, the display shows current
money transaction allowed; max fuelmoney value; Input new Max Fuel-
Attention: this function will money value(0-999999999); Press “L/GAL” key
activate in advance of setting to save and update new setting; Press
“Display Scroll ON” in level 3; “CANCEL” key to exit;
Range: 0-999999999;
29 Max Fuel- Maximum total volume per Press “L/GAL” key, the display shows current
time transaction allowed; Range: 0- max fueltime; Input new Max Fuel-time(0-
9999s 9999); Press “L/GAL” key to save and update
new setting; Press “CANCEL” key to exit;
210 Time out The lasting time that motor Press “L/GAL” key, enter into the time out
began working until stop menu; Input the new time out value( 10-180)
running after lifting nozzle Press “L/GAL” key to save and update new
without fueling; Range:10- setting; Press “CANCEL” key to exit;
180s
211 Transition After lifting nozzle, the lasting Press “L/GAL” key, enter into the transition
time time until display reset to 0; time menu; Input the new transition time
Range: 2-10s value( 2-10) Press “L/GAL” key to save and
update new setting; Press “CANCEL” key to
exit;

212 Protocol Select the communication Press “L/GAL” key, enter into the protocol
protocol to the FMS: menu; Use undown arrow↑or↓to scroll(or
1: Comm; input 1-6 available protocol) and select the
2: Rusia664; suitable protocol; Press “L/GAL” key to save
3: Rusia765; and update new setting; Press “CANCEL” key to
4: AZT2.0; exit;
5: Australia;
6: General;

30
213 Address Preset communication Press “L/GAL” key, enter into the address
address for fuel dispenser ; menu; Input suitable communication address
Comm protocol is invalid; for dispenser; Press “L/GAL” key to save and
Range: 1-99 update new setting; Press “CANCEL” key to
exit;
Press “L/GAL” key, enter into the printer menu;
214 Printer Set the software program use Use undown arrow↑or↓to scroll(or input 1-2)
ON/OFF printer or not and select the printer status(Printer ON/OFF,
default is: 1 is Printer OFF); Press “L/GAL” key
to save new setting, new setting is valid for all
nozzles; Press “CANCEL” key to exit
Press “L/GAL” key, enter into the print contents
menu; Use undown arrow↑or↓to scroll and
check the print contents; Press “L/GAL” key to
enter into qualified item, then use the pencil
key to enter the editing interface, modify
related content by inputting numbers, letter
lower case or capital, backspace ← to erase a
215 Print Content Edit the printing contents; letter; Press “L/GAL” key to save new
When set printer ON, this modifications; Press “CANCEL” key to exit;
item is valid;
e.g. Company name: Station address: City: Tel
Number:
Currency:
Dispenser No. …
Nozzle No. Product1 …
Productn
Footer 1
Footer2
Footer2
Exit;
216 Keyboard Under this item ON status, if Press “L/GAL” key, enter into the “Keyboard
ON/OFF keypad has any issue or faults, ON/OFF” menu; Use updown arrow ↑or↓to
there will be an alarm and scroll to convert keyboard ON/OFF(default is:1
error code displaying on Keyboard OFF): ; Press “L/GAL” key to save and
keypad display; update new setting new setting is valid for all
nozzles; Press “CANCEL” key to exit

217 Ctrlboard Under this item ON status, if Press “L/GAL” key, enter into the “Ctrlboard
ON/OFF Ctrlboard has any issue or ON/OFF” menu; Use updown arrow ↑or↓to
fault, there will be an alarm scroll to convert Ctrlboard ON/OFF(default is:1
and error code displaying on Ctrlboard OFF): ; Press “L/GAL” key to save and
keypad display; update new setting, new setting is valid for all
nozzles; Press “CANCEL” key to exit;
218 PulseErr Under this item ON status, if Press “L/GAL” key, enter into the “PulseErr
ON/OFF pulse has any issue or fault, ON/OFF” menu; Use updown arrow ↑or↓to
there will be an alarm and scroll to convert PulseErr ON/OFF(default is:1

31
 error code displaying on PulseErr OFF): ; Press “L/GAL” key to save and
keypad display; update new setting, new setting is valid for all
nozzles; Press “CANCEL” key to exit;
219 Re-print After set this item ON mode, Press “L/GAL” key, enter into “Re-print
ON/OFF press “.” Key to re-print after ON/OFF” menu; Use updown arrow ↑or↓to
fueling; This item is valid while scroll to convert Re-print ON/OFF(default is:1
set printer ON Re-print ON); Press “L/GAL” key to save and
update new setting, new setting is valid for all
nozzles; Press “CANCEL” key to exit
220 Start Value Preset the minimum refueling Press “L/GAL” key, enter into the “Start Value”
volume or sales to startup menu; Input new Start value(minimum: Liter:
dispenser. It will be not 0.1L; Sale:0.1L*Price ) Press “L/GAL” key to
allowed to refuel if preset save and update new setting, new setting is
value less than the minimum valid for all nozzles;
limit. The start Press “CANCEL” key to exit;
value(liter/sale) is associated
to the preset value in level 1;
221 Plate Num Set the mode whether to print
ON/OFF the vehicle plate No and
Odometer No; Under this item Press “L/GAL” key, enter into “Plate Num
ON status, after refueling, ON/OFF” menu; Use updown arrow ↑or↓to
press “.”key to enter the scroll to convert Plate Num ON/OFF(default
interface to edit the plate is:1Plate Num OFF); Press “L/GAL” key to save
number and odometer and update new setting, new setting is valid
number. This item activates for all nozzles; Press “CANCEL” key to exit;
under 2 precondition: (1):
Printer ON; (2): Printout Mode
in Indonesia;
222 PrintOut Set the PrintOut mode: (1): Press “L/GAL” key, enter into the “PrintOut
Mode Common; (2): Indonesia; mode” menu; Use updown arrow ↑or↓to
scroll to convert printout mode;(default
is:1Common); Press “L/GAL” key to save and
update new setting, new setting is valid for all
nozzles; Press “CANCEL” key to exit
223 Rounding Set the Rounding mode, this Press “L/GAL” key, enter into the “Rounding”
item take effect for “Non- menu; Use updown arrow ↑or↓to scroll to
preset”; Press “.”key to make select the right rounding digit;(default is:1:1);
dispenser stop fueling at an Press “L/GAL” key to save and update new
integral sale. (1):1; (2): 10; setting, new setting is valid for all nozzles; Press
(3): 100; “CANCEL” key to exit;

224 Key Pre-start After set Key Pre-start ON: Press “L/GAL” key, enter into the “Key Pre-
Before a “Non-preset” fueling, start” menu; Use updown arrow ↑or↓to scroll
it’s necessary to press to convert Key Prestart ON/OFF(default is:1:
“CANCEL” key firstly; OFF); Press “L/GAL” key to save and update

32
 new setting, new setting is valid for all nozzles;
Press “CANCEL” key to exit;
225 Printer While dispenser configure Press “L/GAL” key, enter into “Printer
Pinboard with multiple nozzles, each pinboard” menu; Use updown arrow ↑or↓to
nozzle need to it’s own scroll to convert printer pinboard
printer, here it’s necessary to ON/OFF(default is:1: Pinboard OFF); Press
add the printer pinboard to “L/GAL” key to save and update new setting,
the syste new setting is valid for all nozzles; Press
“CANCEL” key to exit;
226 Bypass valve This bypass valve only validate Press “L/GAL” key, enter into “Printer
under choosing ball valve item pinboard” menu; Use updown arrow ↑or↓to
in level 2; scroll to convert Use/Not Use Bypass
valve(default is:1: Not Use Bypass valve); Press
“L/GAL” key to save and update new setting,
new setting is valid for all nozzles; Press
“CANCEL” key to exit;

227 Enter Level 3 Enter Level 3 interface Firstly, turn “Lock 1” clockwise 90°to the right
position; Press “L/GAL” key to input password
“9876”; Press “L/GAL” key again to enter Level
3;

LEVEL 3:

1. Make sure the operation locate under level 2, item 227;

2. Turn “Lock 1” clockwise 90°to the right position;

3. Press “L/GAL” key, the password is recommended to input;

4. Type in default password “9876” ;

5. Press “L/GAL” key, enter into Level 3 interface;

Level 3’s ITEM/DESCRIPTION/OPERATION

No Item Description Operation
31 Set Volume Modify the electronic Press “L/GAL” key, enter into “Set Volume Tot”
Tot totalizer by manual; The menu; Use updown arrow ↑or↓to scroll to
setting validate for single select corresponding nozzle(1-8 available
nozzle; Range: 0-4294967295; nozzles); Press “L/GAL” key, enter the
corresponding nozzle item; Press “SALE” pencil
button to enter modifying interface; Input new
Volume tot value ; Press “L/GAL” key to save and
update new setting, new setting is valid for
single nozzles; Press “CANCEL” key to exit;
32 Query Tot Query the records of Press “L/GAL” key, enter into the “Query Tot
Change modifying volume totalizer; Change” menu; Use updown arrow ↑or↓to

33
 scroll to select corresponding nozzle(1-8
Only record the latest 10 available nozzles); Press “L/GAL” key, enter the
times modification corresponding nozzle item; Use updown arrow
↑or↓to scroll to check related records; Press
“CANCEL” key to exit;
33 Set Work Set the maximum working Press “L/GAL” key, enter into the “Set Working
Days days for the fuel dispenser; Days” menu; Press “SALE” pencil button to enter
Range: 0-365; 0: No limit; The setting interface; Input working days(0-365
setting value function validate available, default value is: 0); ; Press “L/GAL” key
for all nozzles; to save and update new setting; Press “CANCEL”
key to exit;
34 Set Set up-limit flowrate, it will Press “L/GAL” key, enter into the “Set Flowrate
Flowrate alarm while exceeds the set UPL” menu; Press “SALE” pencil button to enter
UPL value; Range: 0-9999L/Min; 0- setting interface; Input up-limit flowrate
9999Gal/Min value(0-9999, default value is: 0) ; Press “L/GAL”
key to save and update new setting; Press
“CANCEL” key to exit;

35 Refuel The refuel interval means the Press “L/GAL” key, enter into the “Refuel
Interval time from power off till Interval” menu; Press “SALE” pencil button to
power on, the delivery can be enter setting interface; Input refuel interval
continued to calculate to the value(0, 30-180, default value is: 0) ; Press
first tot; Range: 0s, 30-180s “L/GAL” key to save and update new setting;
Press “CANCEL” key to exit
36 Scroll Set the display Scroll ON, then Press “L/GAL” key, enter into the “Scroll
ON/OFF the sales amount display digit ON/OFF” menu; Use updown arrow ↑or↓to
can expand from 7 digits(max) scroll to convert Scroll ON/OFF(default is:1:
to 9 digits(max); 1: Scroll ON; Scroll ON); Press “L/GAL” key to save and update
2: Scroll OFF; New setting new setting, new setting is valid for all nozzles;
validate to all nozzles; Press “CANCEL” key to exit;
37 Other Tot Set Other Tot ON, which Press “L/GAL” key, enter into the “Other Tot
ON/OFF means other volume tot will ON/OFF” menu; Use updown arrow ↑or↓to
accumulate to the current scroll to convert Other Tot ON/OFF(default is:1
electronic volume tot; Other OFF); Press “L/GAL” key to save and update new
Tot: while fueling volume is setting, new setting is valid for all nozzles; Press
less than 0.06L, it will “CANCEL” key to exit;
accumulate to Other Tot
38 Change Change the password of Level Press “L/GAL” key, enter into the “Change
Password 1, Level Password” menu; Use updown arrow ↑or↓to
2, Level scroll to choose password level(Level 1&2&3);
3, respectively; Press “L/GAL” key to enter new password input
interface of selected level; Input new
password(4 digits number); Press “L/GAL” key to
prompt input new password again; Input new
password and confirm again; Press “L/GAL” key

34
 to save and update new setting, new setting is
valid for all nozzles; Press “CANCEL” key to exit;

39 Reset Reset password to the default Press “L/GAL” key, enter into the “Reset
Password value Password” menu; Press “L/GAL” will ask you
enter a password of changing password which is
"1234". Input the changing password; Press
“L/GAL” key to reset password; Press “CANCEL”
key to exit;
310 Sale Point Set decimal places for sale Press “L/GAL” key, enter into the “Sale Point”
display. menu; Use the updown arrow ↑ or ↓ or enter
a digit number 0-2 to select the Point. Press
“L/GAL” key to store the new set. Press
“CANCEL” key to exit;
311 Volume Set decimal places for Press “L/GAL” key, enter into the “Volume
Point liter/gallon display Point” menu; Use the updown arrow ↑ or ↓ or
enter a digit number 0-3 to select the Point.
Press “L/GAL” key to store the new set. Press
“CANCEL” key to exit;
312 Price Point Set decimal places for price Press “L/GAL” key, enter into the “Price Point”
display. menu; Use the updown arrow ↑ or ↓ or enter
a digit number 0-3 to select the Point. Press
“L/GAL” key to store the new set. Press
“CANCEL” key to exit;
313 SV-Symbol Set the conversion from sale Press “L/GAL” key, enter into the “SV-Symbol”
to volume. menu; Enter a digit number 0-9 to select the
Point.（For example: Set to n, n rounddowm,
n+1 roundup); Press “L/GAL” key to store the
new set. Press “CANCEL” key to exit
314 VS-Symbol Set the conversion from Press “L/GAL” key, enter into the “VS-Symbol”
volume to sale. menu; Enter a digit number 0-9 to select the
Point.（For example: Set to n, n rounddowm,
n+1 roundup); Press “L/GAL” key to store the
new set. Press “CANCEL” key to exit;
315 ID-Card Select ID Card ON or OFF. Press “L/GAL” key, enter into the “ID Card
ON/OFF ON/OFF” menu; Use ↑ or ↓ or 1 or 2 to select
Keypad ON/OFF. Press “L/GAL” key to update
the valid status. Press “CANCEL” key to exit;
316 ID-Card Select ID Card AuthMode. In Press “L/GAL” key, enter into the “ID Card
AuthMode Bounded Mode, the refuel AuthMode” menu; Use ↑ or ↓ or 1 or 2 to
times can be limited select ID Card AuthMode (1:Unbounded;
2:Bounded). Press “L/GAL” key to update the
valid status. Press “CANCEL” key to exit;
317 Measure Set measure unit. Press “L/GAL” key, enter into the “Measure
Unit Unit” menu; Use the up and down arrow
↑/↓or1/2/3 to choose measure unit. (1:Liter;
2:American Gallon; 3:Imperial Gallon); Press

35
 “L/GAL” key to store the new set. Press
“CANCEL” key to exit;
318 Save To store the current Press “L/GAL” key, enter into the “Save Settings”
Settings parameters configurations menu; Press “L/GAL” key will ask you to confirm
for Recover settings for saving the settings command. save all the
command. current settings to memory. Press “L/GAL” key
again will save the current settings and display
"Settings Saved". Press “CANCEL” key to exit;

319 Recover To get the stored settings by Press “L/GAL” key, enter into the “Recover
Settings command 318: Save Settings. Settings” menu; Press “L/GAL” key will ask you
to confirm for Recover Settings command. Press
“L/GAL” key again will recover the stored
settings as current parameters and display
"Settings Recovered". Press “CANCEL” key to
exit;
320 Key modify Under online mode, whether Press “L/GAL” key, enter into the “Key Modify
Price enable to setup price by Price” menu; Use ↑ or ↓ (or press digital
keypad. number “1” or “2”) to select Key Modify Price
1. Disable; mode (1:Disable; 2:Enable). Press “L/GAL” key to
2. Enable update the valid status. Press “CANCEL” key to
exit;

36
2.3 Diagram of I2 electrical calculator working principle

Fig 2.3(a) Diagram for I2 main board

37
2.4 The transaction limit

The transaction limit is based on counting of the calculator operation time. Here the I2 calculator has 2
types of transaction limit for the fueling period.

(1) The transaction limit for each fueling For EHAD’s I2 calculator, each fueling can be set the maximum
fueling value, for item 28, Max Fuel Money, item 29, Max Fuel Time, after preset the pre-limit value, the
nozzle will stop its fueling while overrun it’s pre-limit.

This limit can be set by the supplier of the technology for the petrol station. When operation value reaches
the pre-set limit, the calculator’s price display and keypad display will show error code

(2) The transaction limit for the overrun tot sale(volume) Regarding sales totals and volume totals, Both
of I2 calculator’s transaction limit is 42949672.95, the decimal places can be adjusted according to
different country’s requirements. Once reaches to the limit value, the software program will NOT stop its
function after overrun of the pre-set limit, but it will return to 0, then continue to count the fueling data.

e.g: here are 2 nozzles, we preset 100RMB, the current sales totals and volume totals are as bellow: nozzle
1: Sales tot: 42949660.00, Volume tot: 8456242.55L; price: 7.50RMB/L; nozzle 2: Sales tot: 207478.50,
Volume tot: 42949665.00L; price: 7.50 RMB/L;

For nozzle 1:

Sales tot: 42949660.00+100=42949660.00+12.95+87.05=87.05; Volume tot:

8456242.55+100/7.50=8456255.88;

For nozzle 2:

Sales tot: 207478.50+100=207578.50; Volume tot:

42949665.00+100/7.50=42949665.00+13.3=42949665.00+7.95+5.35=5.35

38
2. Technical Data

Technical data of I2 calculator

Power supply(V) 220V（-10%——+15%）,50Hz

Safety fuse 250V/2A
Power consumption 50VA max
Coverage IP20B
Operating temperature -40℃——+70℃
Relative Humidity 20%——95%
Range of single count 0——9999.99L
Range of price 0.01——99999
Range of totalizer Volume：0——42949672.95L; Sale：0——
42949672.95
Maximum flow control 1200L/Min
Shaft encoder Open-collector output, 2 channels, +12VDC

MOT— motor contactor +9VDC——220VAC

EMV1— high flow valve +9VDC——220VAC
Maximum power loads EMV2— low flow valve +9VDC——220VAC
Shaft encoder power supply +12VDC /max 30mA

RS485: half-duplex(2 wires),baud rate:9600b/s(19200b/s

Communication line optionally), the baud rate shall match with the same baud
rate of FMS; Current loop: half-duplex (3 wires),baud
rate:9600b/s(19200b/s optionally), the baud rate shall
match with the same baud rate of FMS.

Nozzle No per side 1/2/3/4

Technical data of G5/B5 Display

Displays High contrast LCD Displayed values(from top

to bottom): Sale: 7 digits Volume: 6 digits
Unit price: 5 digits
Operating temperature -40℃——+70℃ Display with internal
heating
Display dimension Display：181*132*39mm； Price：
181*74*39mm； Height of digits：25mm（
1 inch）
Display data retention Min. 30 Minute after power off

39
4. Diagnostics

4.1 Error message

When an error is detected:
* Delivery is stopped (on one or both sides depending on the error type)
* Error code is displayed on the unit price display (3rd line of the side display), where unit
price is normally displayed. The error displayed in the form “Xxx” where “X” stands for the
digital of “1” and “2”, “xx” stand for the error code item (from 01 to 13)

EHAD manufacturer classifies the error code into 2 series:

Series Ⅰ: error code for non-refueling status;
Series Ⅱ: error code for refueling status.

Series Ⅰ fatal error (unit price board displayed as 1xx)

Under the standby status, this error causes the prohibition of fueling. The dispenser is blocked
for other transactions. These errors can be detected by the software program of I2 calculator
automatically and send the corresponding error code to the unit price display.

When this error occurs, the user should consult the producer or the local agency. To recover the
dispenser from this type of error, please refer to the related solutions.

Series Ⅱ fatal error (unit price board displayed as 2xx)

During the fueling process, this error will cause an immediate stop of fuel delivery on both sides
of the dispenser. Also, the other transaction will be blocked. These errors can be detected
during dynamic fueling performance by I2 series calculator.

When this error occurs, the user should stop fueling immediately, and consult the producer or
the local agency. To recover the dispenser from this type of error, please refer to the related
solutions.

4.2 Survey of Error Codes

Survey of errors series Ⅰ reported

Series Ⅰ fatal error codes and solutions
Error code Description Solution
101 The keypad display shows alarm code and
source of error, unit price board shows alarm
code(101) and price alternately, speaker Check and re-hang up the
alarms: It detects “Nozzle Out”; a)Nozzle nozzle, the alarm will be
doesn’t put back while power on; b)Time removed.
interval is less than 1s between hang up\lift
up nozzle; c)Multi-nozzles lifting up while lift
1 nozzle at the same refueling side; d)Lift
nozzle again while refueling at the same side;

40
102 error, two unit price boards show alarm code button battery(”+” and “-“)
“102” and price alternately, the speaker which installed on the main
alarms, it’s forbidden to lift nozzle for fueling: board, if it is less than
It fails to read “Battery RAM Error” while 1.7VDC, replace for a new
power on to initialize battery, the battery
module is: CR2032(3V)
Attention: Make sure
power on all time while
replacing the button
battery.
103 Two keypad displays show alarm code and Put back nozzle to nozzle
source of error, two unit price boards show boot, then set the correct
alarm code(103) and price alternately, the working days in level 3,
speaker alarms, it’s forbidden to fuel; While item 2;(normally, set this
prepare to lift nozzle for refueling, it detect value as 0)
“Out of Date”
104 Two keypad displays show alarm code and (1) Power off and on again,
source of error, two unit price boards show sometimes it will release
alarm code(104) and price alternately, the the blocking issue; (2)
speaker alarms, it’s forbidden to fuel; While Replace the main board,
lift nozzle for refueling, it detects “Read Flash this will release the
45DB041 Error”; blocking issue thoroughly.
105 Two keypad displays show alarm code and (1) Power off and on again,
source of error, two unit price boards show sometimes it will release
alarm code(106) and price alternately, the the blocking issue; (2)
speaker alarms, it’s forbidden to fuel; While Replace the main board,
lift nozzle for refueling, it detects “Read this will release the
E2PROM 24LC16 Error” blocking issue thoroughly.
107 Two keypad displays show alarm code and (1) Power off and on again,
source of error, two unit price boards show sometimes it will release
alarm code(107) and price alternately, the the blocking issue; (2)
speaker alarms, it’s forbidden to fuel; While Replace the main board,
lift nozzle for refueling, it detects “Write this will release the
E2PROM 24LC16 Error” blocking issue thoroughly.
108 Keypad display in the same side show alarm
code and source of error, the unit price Set new coefficient in level
boards in the same side show alarm 4; normally, the coefficient
code(108) and price alternately, the speaker value is 1000;
alarms; While lift nozzle for refueling, it 109
detects “No coefficient”
109 unit price boards in same side show alarm (1) Check the cable connect
code(109) and price alternately, the speaker from main board to
alarms, it’s forbidden to refuel this side； keypad, maintain or
while lift nozzle for refueling, it detects replace it if damaged; (2)
“KeyBoard Error Check the keypad, maintain
or replace it if damaged

41
 110 The related keypad display show alarm code (1) Check the cable
and source of error, two unit price boards connected from main
show alarm code(110) and price alternately, board to control board,
the speaker alarms, it’s forbidden to refuel; maintain or replace it if
While lift nozzle for refueling, it detects damaged; (2) Check the
“CtrlBoard Error” control board, maintain or
replace it if damaged
111 Non-refueling status: two keypad displays
show alarm code and source of error, two
unit price boards show alarm code(111) and
price alternately, the speaker alarms, it’s While connecting to FMS,
forbidden to fuel; Under refueling status: set the communication
stop driving signals while refueling, two mode to Online mode; then
keypad displays show alarm code and source check the communication
of error, two unit price boards show alarm line connection, make sure
code(111) and price alternately, the speaker it’s fasten connected.
alarms, but no affect for the next refueling it
will alarm after 5s when under non-refueling
offline mode, but 3s under refueling offline
mode; it will detect “Off Line”
112 The keypad display of this side shows alarm Put back the nozzle, then
and source of error, the unit price board set the preset value in level
shows alarm code(112) and price alternately, 2 item 20: Start Value; or
the speaker alarms, forbid to fuel this side; preset the refueling value
While lift nozzle for refueling, it detects in an suitable range
“Preset Too Low”
113 The keypad display of this side shows alarm Put back the nozzle, then
and source of error, the unit price board set the preset value in level
shows alarm code(113) and price alternately, 2 item 8:Max-Fuel money;
the speaker alarms, forbid to fuel this side; or preset the refueling
While lift nozzle for refueling, it detects value in an suitable range.
“Preset Too High”

Survey of errors series Ⅱ reported

Series Ⅱ fatal error codes and solutions
Error code Description Solution
201 keypad display of the same side shows Put back nozzle to nozzle
alarm code and source of error, the unit boot, then startup again;
price board this side shows alarm code Or after put back nozzle,
and price alternately, the speaker alarms set the “Time Out” value
； while lift nozzle for refueling, the into correct data.
stopping time before delivery, when it normally, the value range
detects exceeding the time value, it will is 10s—180s The “Time
show “Time Out” in keypad display Out” locate in level 2 item
210;

42
202 keypad display of the same side shows Put back nozzle to nozzle
alarm code and source of error, the unit boot, then startup again;
price board this side shows alarm Or after put back nozzle,
code(202) and price alternately, the set the “Max fuel-time”
speaker alarms； During refueling, when value into correct data.
the refueling time exceeds “Max fuel- normally, the value range
time”, it will detect and show “Over Max is 0s—9999s The “Max
Fuel-time” in keypad display. Fuel-time” locate in level
2 item29;
203 keypad display of this side shows alarm
code and source of error, the unit price
board this side shows alarm code and Decrease the refueling
price alternately, the speaker alarms; speed, or put back nozzle
During refueling, when the refueling speed to startup again.
exceeds flow rate upper limit, it will detect
and show “Over Flow rate UPL” in keypad
display.
204 The keypad display of this side shows
alarm code and source of error, the unit (1) Put back nozzle, press
price board of this side shows alarm “CANCEL” to release the
code(204) and price alternately, the issue; (2) Upgrade the
speaker alarms; After reaching the preset software program; (3)
value, the driving signal doesn’t stop, and Maintain or replace new
refuel again. It detects and show “Oil main board.
Leakage”
205 keypad display of this side shows alarm
code and source of error, the unit price (1) Check the cable which
board this side shows alarm code(205) and connect from pulser to
price alternately, the speaker alarms; main board; (2) Maintain
During refueling, it will detects and show or replace pulser.
“Pulser Error”
206 KEYPAD Display of this side shows alarm (1) Check Cable witch
code and Source Error, The unit price connect from M-
board Side shows alarm Code (206) and Counter to
price alternately, the speaker alarms, Ctrboard (KZB)
During refueling it will detect and shows (2) Maintain or
“magnetic Error” replace M-Counter

43
 www. ehad. co. za
www.ehad. co. za

QUALIT Y B R AND ACHIEV EMENT S

QUALIT Y B R AND ACHIEV EMENT S

44