Sistema Centrador E+l Completo

-
Manual
Order number
Nr. 845 für REGGIANI SPA 327795
Kunden Nr. 156613 Pos. 1 Your purchase order number
COMM. 1X810/34 + 1X811/41 + 1X811/42 1503163 REGGIANI SPA
Language Doc-ID
EN ADS--327795--00
Table of contents
Instructions: Worldwide Service Centers HIN--250139

Safety instructions: ELSMART SWS Web guiding system SHS--251079
Instructions: Waste disposal HIN--250468
Instructions: EMC Info sheet HIN--234556
Form: RMA (Return Merchandise Authorization) FOR--250764
A Systems - Operating instruction: Digital web guider SWS Guiding by th... ANL--250596
B Operating instruction: Infra-red edge sensor FR 5201, FR 5221, FR 5222 BEA--251233
D Operating instruction: Segmented roller guider SW 948. BEA--251015
I Operating instruction: Logic card LK 4203 BEA--250804
J Operating instruction: Control card RK 4004 BEA--250482
J Operating instruction: Setting values RK 4004 BEA--251433
V Operating instruction: CAN bus, serial bus BEA--209283
Dimensioned drawing: Sensor MAS-FR_5201-158321
Dimensioned drawing: Segmented roll guider MAS-SW_9480-158128
Dimensioned drawing: Digital controller MAS-DC_03..-157872
X Spare parts list: Segmented roller guider SW 94.. ERS--251028
Block diagram: Segmented roll guider BLO-SW_94..-016
Circuit diagram: Web guider 0-160W SPM-DC_0341-001
Circuit diagram: Positioning drive SPM-AG_249.-001
This documentation is part of the delivery package and must be read through carefully
before beginning assembly, installation or operation of the equipment or maintenance work.
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Note
EN
Worldwide Service Centers
When making queries about E+L devices, the Var. No. / Com No. /
ID No. must always be quoted.
The Var. No. (1) / Com No. (2) / ID No. (3) is found in the following
places:
– On the cover of the operating manual
– On the type plate of the system
– On the address sticker of the electrical components
– On the type plate of the components

3
You can find the locations of the branch offices of

Erhardt+Leimer, and the corresponding telephone nos. and e-
mail addresses on the Internet as follows.
- Enter Erhardt-Leimer.com in your Internet browser and open the
Home page.
Select the desired language (1).
HIN--250139-EN-19
Erhardt+Leimer GmbH
Albert-Leimer-Platz 1
86391 Stadtbergen, Germany
Phone +49 821 2435-0
www.erhardt-leimer.com
info@erhardt-leimer.com
- Select the "Service" (2) selection menu.
- Select the "Location overview" (3) selection menu.
- Open the country selection (4) and then select the required country
(5). 4
Depending on capacity in the required country, you will find

– One or more branch offices
– One or more service points
– One or more sales offices
Subject to technical change without notice
2/2 HIN--250139-EN-19
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Safety instructions EN
ELSMART SWS
Web guiding system
1. Documentation 2
2. Intended use 2
3. User groups 3
4. Explanation of symbols 3
5. Safety instructions 4
SHS--251079-EN-02
Safety instructions Documentation
1. Documentation
Keep the documentation for the E+L system/device in a safe place and
accessible for personnel at all times.
The documentation is part of the scope of delivery and must be read
carefully prior to starting assembly, operation or maintenance work.
The documentation for an E+L system essentially comprises the high-
er level system description (A), the individual descriptions of the com-
ponents (B, C, ... W), spare part lists (X) and the circuit diagrams (Z).
Proceed in accordance with the instructions in the system description.
All important processes are described in the system description.
Where necessary, reference is made to the descriptions of the individ-
ual components.
In the block diagram you will find a schematic illustration of your sys-
tem. For digital components configured by E+L, the block diagram also
contains the address settings.
2. Intended use
The web guiding system is only allowed to be used to spread, spread
out and guide dry, damp and wet textile webs.
The web guiding system is only allowed to be installed in the custom-
er's machine as defined by E+L.
The web guiding system is not allowed to be modified. This action can
result in additional hazards which the safety features may not be suffi-
cient to guard against.
The web guiding system is built to the state-of-the-art.
Nevertheless, during operation
– Hazards to the user's health or
– Damage to property may occur.
Only use the web guiding system
– when it is in correct working order,
– with due attention to safety and hazards while observing the locally
applicable, statutory and customary safety regulations as well as
the regulations for the prevention of accidents.
2/6 SHS--251079-EN-02
User groups Safety instructions
3. User groups
All the activities in the documentation of the E+L system/device are
only allowed to be undertaken by the user groups listed in the following
with the stated qualifications.
Activities User groups Qualification
Transport/assembly, commissioning, Specialist personnel Technicians, industrial mechanics, fitters
troubleshooting/repair, maintenance, dis- etc.
assembly
Installation, disassembly Specialist personnel Electrical connection only by electricians
Operation Specialist personnel, unskilled personnel, Instruction by the operating organization
trainees
4. Explanation of symbols
DANGER!
Signifies that death or serious injury will occur immediately if the relat-
ed safety measure is not taken.
WARNING!
Signifies that death or serious injury may occur if the related safety
measure is not taken.
CAUTION!
Signifies that minor injury may occur if the related safety measure is
not taken.
NOTICE
Signifies that a malfunction or damage may occur if the related mea-
sure is not taken.
 Jobs to be performed.
SHS--251079-EN-02 3/6
Safety instructions Safety instructions
5. Safety instructions
DANGER!
Risk of entanglement!
There is a risk of entanglement at rotating parts.
 Never touch or reach between moving parts.
 Never reach between rotating and fixed parts.
DANGER!
Cuts!
Edges of moving webs can cause cuts.
 Never touch the edges of running webs.
WARNING!
Falling parts!
Falling parts can cause injuries.
 Never stand under suspended loads.
 Only transport E+L control systems as described in the documen-
tation.
 Only remove transport safety devices after assembly.
WARNING!
Risk of crushing!
Moving parts may cause crushing.
 Never reach between moving and fixed parts.
WARNING!
Electric shock!
Live parts can cause an electric shock.
 Never touch live parts.
WARNING!
Defective pneumatic lines!
Defective pneumatic lines can cause injury.
 Regularly check the pneumatic lines for damage.
4/6 SHS--251079-EN-02
Safety instructions Safety instructions
WARNING!
Pulsed ultrasound!
People sensitive to ultrasound may find the pulsed ultrasound disturb-
ing.
 Wear hearing protection.
CAUTION!
High intensity light!
Camera flashes and light transmitters can temporarily affect your sight.
 Do not look straight into the beam.
 Wear safety glasses.
CAUTION!
Hot surface!
In operation the light transmitter can become very hot.
 Wear protective gloves.
SHS--251079-EN-02 5/6
Erhardt+Leimer GmbH
Phone +49 821 2435-0
6/6 SHS--251079-EN-02
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Note
Waste disposal EN
Hazardous material such as used oil, sludge or filters occur whenever
equipment is being repaired, serviced or scraped. This material must
be disposed of in accordance with the official local regulations.
HIN--250468-EN-02
Erhardt+Leimer GmbH
Phone +49 821 2435-0
2/2 HIN--250468-EN-02
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EMC information sheet
EN
To guarantee the electromagnetic compatibility of electrical systems,
many requirements must be fulfilled. This information sheet only gi-
ves the most essential rules that must be observed at all cost.
Please contact E+L if you have any further queries on the electro-
magnetic compatibility of systems.
Grounding and chassis ground connections

➜ It is essential that grounding and chassis ground connections be
performed as specified in the wiring diagrams.
Cables not provided by E+L must correspond to the E+L cables.
➜ It is essential that conductive connections permitting low and high Tooth lock washer
frequency equipotential bonding between the individual machine
parts and/or cable ducts be installed.
Paint may also isolate and thus prevent connections being
conductive.
➜ On screwed connections, set the toothed lock washer(s) so that a
conductive connection is formed between the indented teeth and
the unvarnished surface. See figure on the left.
All E+L components (command parts, controller, switch inserts, Grounding lead
actuators and sensors) must be connected to the same chassis
ground as the entire machine. Toothed connection with tooth lock
washer(s)
Cross-section
DO .... > 4 mm2 DC .... controller
command station in
console housing
Machine chassis
➜ Link the ground connections on the housing of E+L components to

the machine chassis via grounding leads (cross-section > 4 mm2).
➜ Establish a grounding contact for the actuators via the support
surfaces and screw components. Protected
➜ For the sensors, establish a good electrical connection to the signal line
machine chassis via the sensor holder. If necessary, connect the
sensors also to the machine chassis via their own grounding leads Disruptive
line
(cross section > 4 mm2).
Cable paths
➜ It is essential that signal lines (sensitive to disturbance) be run se- Metallic
parately to any potentially disruptive lines (e.g. mains or motor cable ducts
cables.
HIN--234556-EN-04
Erhardt+Leimer GmbH
D-86136 Augsburg
GERMANY
Phone +49 (0)821 2435-0
Internet http://www.erhardt-leimer.com
E-mail info@erhardt-leimer.com
CAN bus
The total length of all CAN lines in the CAN network is restricted
to 160 m. This must not be exceeded.
Only original E+L CAN lines may be used.
➜ CAN lines must shielded and laid separately from cables carrying
high voltages.
➜ Attach CAN terminating connectors at the beginning and end of
the CAN network.
Unvarnished
(conductive)
Protection with cable clamps
➜ Establish an all-round protection contact to the relevant cable
clamp.
Any insulating foil featured may not be caught between the shield
and cable sheath.
Cable clamp The shield must provide a good conductive connection to the ma-
with a good grounding contact
chine chassis via the cable clamp.
Protection with cable screw fittings

Shield over Unvarnished
plastic insert (conductive) Variant 1 (see figure on the left):
➜ Fit the shield over the cable screw fitting plastic insert.
➜ Push the plastic insert into the guiding grooves of the cable screw
fitting.
Metallic cable screw fit- ➜ Tighten the cap of the cable screw fitting.
ting with a good groun- The shield must have a good electrical connection to the machine
ding contact
chassis via the metallic cable screw fitting.
Variant 2: Variant 3: Variant 4:
Single-sheath cable Double-sheath cable Cable with a window in the cable sheath
➜ Screw the cables as shown in the respective figure.

The shielding must have a good electrical connection to the ma-
chine chassis via the metallic spring.
In variant 4 it is important to note that the strands are always se-
parated from the shielding by a sheath, mat or foil.
Optionally, a self-adhesive copper strip can be wrapped around the
shielding:
➜ Fold the shielding back over the cable (only in variants 2/3).
➜ Wrap a self-adhesive copper strip around the shielding.
Variant 2 Variant 4
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Erhardt + Leimer GmbH

86391 Stadtbergen
DEUTSCHLAND
RMA (Return Merchandise Authorization) Telefon +49 (821) 24 35-0

Telefax +49 (821) 24 35-695
Returns/Repairs
Dear E+L Customer,
It is our intention to provide equipment that is reliable and exactly meets your requirements. If,
despite our efforts, the equipment does not function correctly, we would ask you to proceed as
described below to make sure your problem can be solved quickly.
First check: Before returning a part or equipment, please check the operating instructions and
make sure there is a defect or malfunction, not an operating error. For any further help, please call
our hot line on +49-821-2435-599 or your usual contact at E+L.
If the problem is still unresolved than please complete the Return Merchandise Authorization form,
which accompanies the original documentation.
Please note: To make sure your complaint can be treated promptly, please give a detailed
description and indicate what kind of problem you have and when it occurs. Only forms
filled in correctly can be dealt with!
Transport/postage: Please return the equipment in the original package or equivalent to your
responsible subsidiary or affiliate. Please refit transport screws etc. where appropriate.
As a matter of principle we cannot grant warranty where the equipment has been tampered with by
a third-party, the ID numbers or type labels have been removed, mishandling or transport damage.
Please return the goods “free house”; in the case of warranty we will send them back “postage
paid”.
Repairs: For repairs beyond the warranty period we will issue a non-binding cost estimate. If the
equipment is not repaired then the charge for the estimate is 100.00 € (plus freight and packing
charges, if the defective equipment is returned to you).
Returns: For returns beyond the warranty period we reserve the right to deduct handling costs from
the credit note of a minimum of 15 % of the invoiced value of the goods. We cannot grant any credit
for equipment that is not considered as new.
FOR--250764-EN-06
Werkanschrift: Internet http://www.erhardt-leimer.com

Leitershofen, Albert-Leimer-Platz 1, 86391 Stadtbergen E-mail info@erhardt-leimer.com
RMA (Return Merchandise Authorization)
Customer No. If you have any questions, please contact

Repairs/returns department
* Company Tel. +49 (821) 24 35 - 999
Fax. +49 (821) 24 35 - 695
* Address E-mail rma@erhardt-leimer.com
* Zip Code, City
* Contact name
* Telephone, fax, e-mail
Number of original O.C./ Delivery note/ Invoice
Number of exchange Order/ Delivery note/ Invoice
* Repair (repaired parts will be * Return (parts stay with E+L Augsburg)
returned to customer)
* The following parts will be returned:

Pos. Qty Mat. No. Designation ID No. if available
1.
2.
3.
4.
5.
* Reason for return

wrong parts ordered equipment on loan basis over delivery equipment defective
(customer)
wrong parts delivered warranty replacement delivery was cancelled
(E+L)
equipment on trial basis spare parts for service transport damage
* If the reason for return is "equipment defective", please briefly explain the defects of each item concerned.
"Out of order" is not an adequate or helpful explanation.
FOR--250764-EN-06
* Date Completed by
Thank you for filling out the form carefully and legibly and sending it with the equipment concerned (*mandatory fields).
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Operating manual en
Digital web guider SWS

Guiding by the web edge
with manual sensor positioning
with digital guider RK 40..
and digital interface DI ....
1. Function 3
2. Assembly 5
3. Installation 6
4. Setup editor 7
5. Commissioning 9
6. Operation with digital interface DI .... 11
7. Optimization 13
8. Maintenance 15
9. Technical data 15
Component descriptions:
Sensor B
Actuating element D
Auxiliary drive (optional) F
Spreading device (optional) G
Command devices H
Digital interface (optional) I
CAN bus, serial bus and setup editor V
Service manual W
Spare parts lists X
Parameter lists Y
Wiring diagrams Z
ANL--250596-EN-01
Operating manual instructions
Explanation of symbols ➜ = jobs to be performed
= important information and instructions
= sections of the text due particular attention to assure the

safe operation of the web guider.
Operating manual structure The E+L web guider operating manual consists of a general system
description (A), the individual component descriptions (B, C, ... W),
spare parts lists (X), parameter lists (Y) and wiring diagrams (Z).
Follow the operating manual instructions. All important operating se-
quences are described in it. Where required, reference is made to
the individual descriptions.
A schematic of your system is contained in the block diagram. This
also lists the address settings for web guiders planned by E+L.
See the parameter lists for a description of the individual setup pa-
rameters. See the"Setup editor" section for procedure on
checking/changing parameters.
A Page 2
Function
1. Function
1.1 Purpose Web guider SWS positions the moving web according to the web
edge and corrects deviations from the set position. Oscillating the
web around the set position is possible within the sensor measuring
range. On segmented roller guiders with two-part guiding slats, the
web is guided and spread also.
If a spreading device is implemented at the infeed, the curled edges
of the web are opened.
The use of an auxiliary drive prevents longitudinal creasing of the
web.
1.2 Design
Spreading device
(optional)
Segmented
roller guider
M
Auxiliary drive
(optional)
Example: Actuator AG ..
Web guider SWS with segmented
roller guider (two-part guiding slats), Edge sensor
edgesensor, spreading device and
auxiliary drive
The web guider consists of the following components:

- a sensor to detect the actual position
- an actuating element (segmented roller guider) with actuator and
a return-to-center switch
- a digital controller DC .... or SE ..... .
optionally
- command device DO ....
- command device NT ....
- digital interface DI .... (e.g. CAN PLC, CAN ARCNET,
CAN INTERBUS)
- spreading device
- auxiliary drive
1.3 Operating principle The sensor determines the position of the web edge. If the web edge
deviates from its set position, the sensor sends the size and direction
of the deviation to the digital controller for evaluation purposes. The
position controller assures that the web is corrected back to its set
position via the actuating element (see control diagram).
KAP--250065-E-01 A Page 3
Function
1.3.1 Oscillation The oscillation function is used to displace the web to the left/right by
oscillation. Web guiding is continued during oscillation. The oscillation
time and stroke may be set by the remote display DO 002. oscillation
function or via setup parameters. The oscillation time for path-depen-
dent oscillation is determined by the on-site path sensor pulses.
1.3.2 Control diagram

mode (actuating element
operating mode):
a Left limit position Parameter
b Center position
c Right limit position
d Stop
e Automatic
19 Position-
f Left manual offset
number
g Right manual offset
Control diagram explanations

1 Operating mode (see mode) 15 Actual speed value recording
2 Actuating range limit (maximum act. stroke) 16 Max. variable actuating speed in automatic
3 Act. element position controller (segment. roller guider) 17 Memory command on stop
4 Max. manually variable actuating speed 18 Actual position memory (actuating element)
5 Speed controller 19 Web position controller
6 Variable current limiter 20 Summer
7 Power unit with current controller 21 Edge sensor
8 Electrical actuator 22 Web position set value
9 Right end position 23 Web offset
10 Center position 24 Oscillation generator
11 Left end position 25 Oscillation stroke
12 Left manual offset 26 Oscillation time
13 Right manual offset 27 Oscillation mode
14 Counter
A Page 4
Assembly
Please observe the locally applicable and professional safety

2. Assembly and accident prevention regulations!
2.1 Digital controller The digital controller is designed either for mounting on the actuator
or in an on-site control cabinet.
The connection lead between the actuator and digital controller
must not exceed a length of max. 10 m.
If the motor cable is protected and run separately, the maximum
lead length may be changed after prior consultation with E+L.
2.2 Sensors The sensors are pre-mounted on the actuating element (support
beam). In exceptional cases, see sensor and actuating element des-
criptions, application instructions section.
2.3 Support beam (optional) The support beam is pre-mounted on the actuating element. In ex-
ceptional cases, see support beam description. The support beam
must be mounted so that the sensors are located immediately after
the actuating element, see also actuating element description, appli-
cation instructions section.
2.4 Actuating element ➜ Moun the actuating element according to the attached description.
See also dimensioned and set-up drawings.
2.5 Return-to-center switch On segmented guider roller SW the return-to-center switch is pre-
mounted ex works.
For segmented roller guiders in a component version, see rele-
vant description, dimension or planning drawing.
2.6 Command devices ➜ As far as possible, mount command devices in view of the support
(optional) beam.
2.7 Spreading device ➜ See spreading device description.

(optional)
2.8 Auxiliary drive (optional) ➜ See auxiliary drive description.
KAP--229995-E-02 A Page 5
Installation
Please observe the locally applicable and customary safety

3. Installation and accident prevention regulations!
➜ Connect electrical leads according to the attached wiring diagram

and EMC guidelines.
3.1 Guider stop digital input Depending on the application the guider stop digital input is used an
an enable contact for automatic mode or for switching between cen-
ter and automatic modes, see attached wiring diagram.
Function Terminal -X 4 / 1
Guider enabled 0 V DC (free)

Guider inhibited +24 V DC
Automatic 0 V DC
Center position +24 V DC
If used as an enable contact for automatic mode, it may take any

form, e.g. :
- manual switch (ON-OFF switch)
- Light barrier (web scanning)
- speed-dependent switch (v>min)
- or machine contact (machine actuation at start of processing).
3.2 Sensors ➜ See sensor description.
3.3 Support beam (optional) ➜ See support beam description.
3.4 Spreading device ➜ See spreading device description

(optional)
A Page 6
Setup editor
Parameters can be displayed and some even changed in setup

4. Setup editor mode. You can access setup and expanded setup mode via com-
mand station DO .... or operator panel RT .... .
Basic operation in setup mode:

Para- Para-
meter meter-
value
Start setup mode: press the setup and additio-
+
nally the increase value key (press the se tup key Start setup mode
first). The green LED on the key will flash.
Enter device number: press and hold down the

setup key and select parameter 0 via the increase
value key. Let go the setup key again and enter +
the device number via the increase or decrease Enter device number
value keys (device number is specified in block or
diagram)
Enter group number: press and hold down the
value key. Let go the setup key again and enter +
Enter group number
the group number via the increase or decrease
value keys (group number is specified in block or
diagram)
Select and change parameter: press and hold

down the setup key and select the parameter you +
require via the increase value key. Let go the set- Select parameter
up key again and enter the parameter value you
wish via the increase or decrease value keys. Change parameter value
or
Improper parameter changes can impair

parameter va- yes
the function of the entire system !
lue can be
changed
no
Select expanded setup mode: select device
number X.5, then press and hold down the +
value key. Let go the setup key again and enter Expanded setup mode
parameter value 42 via the increase or decrease
value keys . or
Select
yes
further parame-
ters
no
Quit setup mode: select device number X.5
then press and hold down the setup key and sel- +
ect parameter 3 via the increase value key. Let go
the setup key again and enter parameter value 1
via the increase or decrease value keys. Press Quit setup mode
or
and hold down the setup key and press the
increase value key once..Let go the setup key
+
again.
X is used as a stand-in for digits
KAP--250505-EN-01 A page 7
Setup editor
The full device address must be entered in the setup editor before
the parameters of a specific device (e.g. sensor) can be changed.
The device address is made up of the device and group number.
All device addresses are specified in the block diagram.
Parameters are selected by pressing and holding down the setup key
and then pressing the increase or decrease value key until the para-
meter you want appears on the display.
Once you let go the setup key the parameter value will appear on the
display. Use the increase or decrease value keys to change the para-
meter value.
Values are adopted or a reaction triggered by changing parameters,
i.e. by selecting the next parameter.
Parameters that cannot be edited must be selected and changed in
expanded setup mode.
A page 8
Commissioning
5. Commissioning No-one must be present in the danger area around the web
guider during commissioning or operation. Please observe
the locally applicable and professional safety regulations.
➜ Check that the connecting leads are correctly wired.

➜ Connect all web guider devices to the operating voltage.
➜ Check the CAN bus connections. The CAN bus connection LEDs
on the web guider and command stations will light up green, i.e.
operational. If one of the LEDs lights up red, the corresponding
CAN connection has a malfunction. Check the device and CAN
cabling.
➜ Position and check sensor, set if necessary (e.g. adjustment etc.)
see sensor description.

(optional)
5.2 Auxiliary drive (optional) ➜ See aulixiary device description.
This terminates the commissioning for standard applications.
The settings for the following functions are listed in the descrip-
ton of the control board RK 4004:
Step size for web displacement by touch control
Oscillation
Proportional range (amplification of control loop)
Positioning speed in automatic mode
Positioning speed in manual mode
Reduction of positioning speed in the event of a web defect
Sensor emergency operation
Adaptive amplification
Early warning for limit of travel
Programmable digital inputs
Acceleration ramp manual mode
Dynamic motor current elevation
KAP--250546-EN-01 A page 9
Commissioning
A page 10
Operation with digital interface DI ....
6. Operation with Only insert web when web guider and processing machine
are switched off. Risk of injury!
digital interface
DI ....
Start
Web guider Enable web guider

ON operating voltage
Center position Set actuating element

to center position
Set web offset

to 0
Manually position sensor in their

Position
outer position
sensor
(away from web)
Insert web
Position Manually position sensor at

sensor web edge or set position
Select operating mode

Operating
(Automatic, oscillation in automatic,
mode
center position, manual mode)
KAP--250069-E-01 A Page 11
Operation with digital interface DI ..
Center position Manual mode
Automatic,
Oscillation in Manual offset Offset actuating element
guiding by Automatic
automatic manually to left or right
web edge
Guider stop
no
contact attached Guider stop
yes/no
yes
Start processing
System ON
machine
Condition for guider

enable satisfied
no
(e.g. processing ma- System ON
chine running or
web inserted)
yes
Automatic
mode
Use web offset? no

Web offset
yes
Offset web to
Web offset
left or right
A Page 12
Optimisation
Amplification is correctly set if, after brief overshooting the error is

7. Optimization corrected. If the position controller is set with too great a degree of
7.1 Optimization premises sensitivity, the guider will overshoot as well. In the case of too little
amplification the control loop will be too slow. Optimum amplifi-
cation may be determined with a characteristic curve tracer. In
practice, amplification may also be determined by trial and error:
Amplification too high While the web is controlled in the automatic mode it is necessary
to shortly cover up the sensor measuring range (with a piece of
cardboard for ex.) . A change of the web position will change the
web path. The level-out behavior of the web guider provides furt-
Amplification right
her data on the amplification.
Amplification too low
The smaller the set proportional range is for the maximum correction
path of the actuator (parameter ".4.5. prop stroke ±"), the greater the
amplification of the web guider.
A negative proportional range causes negative amplification, the
effective direction is thus inverted in automatic mode.
Correction Proportional range
positioning path .1.3. prop range ±
2.0 3.5
established correction
positioning path depen-
ding on proportional 18 mm
range
10.5 mm
Control deviation
Correction positioning
path
.4.5. prop stroke ±
25 mm
Set position
(Sensor measuring range
Control deviation of
center)
1.5 mm
By reducing the proportional range the characteristic curve (see fig.)

becomes steeper. The steeper the characteristic curve the greater
the positioning path of the actuator given a control deviation and the
more sensitive the system becomes. The correction positioning path
of the actuator may be established on the basis of the characteristic
curve independently of the control deviation.
KAP--250544-EN-01 A page 13
Optimisation
In this example a proportional range of 2 mm or 3.5 mm has been

assumed with a correction positioning path of 25 mm.
If the control deviation is 1,5 mm the following correction positioning
paths will result:
18 mm for a proportional range of 2 mm
10,5 mm for a proportional range of 3,5 mm
The values may also be calculated arithmetically:
Amplification (G) = parameter .4.5. / parameter .1.3.
Correction positioning path (SK) = control deviation * amplication (G)
Example 1: Example 2:
G = 25/2 = 12.5 G = 25/3.5 = 7.14
SK = 1.5 mm * 12.5 SK = 1.5 mm * 7.14
VK = 18.75 mm VK = 10.71 mm
Reduce the proportional range by small steps only. Following each

change of the parameter value a web deviation should be produced
manually in automatic mode so that oscillation may be detected im-
mediately.
Reduce the proportional range until the guider starts to oscillate. The
increase the proportional range again until no more oscillation may
be observed.
7.2 Optimizing the proportio-
nal range
➜ Select operational mode "Automatic" .
+ . 1. 3. ➜ Select parameter ".1.3. prop range ±" .

➜ Modify parameter value as required.
/ Smaller value = web guider more responsive
Bigger value = web guider less responsive
Each time the parameter value is changed the web should be de-
viated so that oscillation is detected immediately.
Leave the setup mode after setting the proportional range.
+ . . 3. ➜ Select parameter "..3. start service".
1 ➜ Enter parameterwert 1.
+ . . 4. ➜ Select parameter "..4.".

By entering "1" into parameter "..3." and then changing to another
parameter a reset with data storage is activated.
If two or several digital controllers are networked it is necessary to

select the equipment address of the relevant web guider before
selecting the parameter, see chapter "Setup-Editor".
A page 14
Maintenance / Technical data
Maintenance work may only be performed when the web gui-

8. Maintenance der and processing machine are switched off.
8.1 Sensor ➜ See sensor description.
8.3 Actuating element ➜ See actuating element description.

(optional)
8.5 Auxiliary drive (optional) ➜ See auxiliary device description.
The technical data depend on the devices used in each case and
9. Technical data are documented in the relevant descriptions.
9.1 Control card Supply voltage

control card RK 40..
Nominal value 24 V DC
Permissible range 20 - 30 V DC
(incl. ripple)
9.2 Sensor ➜ See sensor description.
9.4 Actuating element ➜ See actuating element description.

(optional)
Technical data subject to modification without notice
KAP--229998-E-01 A page 15
Postfach 10 15 40
D-86136 Augsburg
Phone (0821) 24 35-0
Telefax (0821) 24 35-666
-
Description B
Infrared edge sensor EN

FR 5201, FR 5221, FR 5222
2. Type Overview 3
3. Function 4
4. Assembly 8
5. Installation 11
6. Commissioning 12
7. Operation/controls 18
8. Parameters 18
9. Troubleshooting/repair 26
10. Maintenance 27
11. Disassembly 27
BEA--251233-EN-09
Infrared edge sensor FR 5201, FR 5221, FR 5222 Safety instructions
1.1 Description
Keep this description in a safe place and accessible for the personnel
at all times.
The description is part of the items supplied and is to be read carefully
prior to starting assembly, operation or maintenance.
The documentation on the E+L system essentially comprises the high-
All important processes are described in the system description. If nec-
essary, reference is made to the individual descriptions of the compo-
nents.
tem. In case of digital devices configured by E+L, the block diagram
also contains the address settings.
The infrared edge sensor is referred to as simply the sensor in the rest
of this description.
1.2 Intended use

The sensor is only allowed to be used for non-contact scanning of
webs.
The sensor is only allowed to be installed in the customer's machine
as defined by E+L. See chapter Assembly.
The sensor is not allowed to be modified. This action can result in ad-
ditional hazards which the safety features may not be sufficient to
guard against.
The sensor is built to the state-of-the-art.
– Hazards to the user's health or
Only use the sensor
– in correct working order
– with due attention to safety and hazards while observing the locally
applicable, statutory and customary safety regulations as well as
the regulations for the prevention of accidents.
1.3 User groups

All the activities in this description are only allowed to be undertaken
by the user groups listed in the following with the stated qualifications.
B 2/28 BEA--251233-EN-09
Type Overview Infrared edge sensor FR 5201, FR 5221, FR 5222

assembly
trainees
1.4 Explanation of symbols
DANGER!
WARNING!
CAUTION!
not taken.
NOTICE
sure is not taken.
The infrared edge sensor is referred to as simply the sensor in the rest
of this description.
2. Type Overview
The sensors FR 5201, FR 5221 and FR 5222 differ in the detection of
the web edge.
Type Properties of edge
FR 5201 Solid web
FR 5221 Threads, strip-shaped web
FR 5222 Lattice-shaped web with protruding frayed
threads
BEA--251233-EN-09 B 3/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Function
3. Function
3.1 Purpose
The sensor FR 5201 scans, without contact, the edges of webs on ma-
terials that are opaque. Materials up to a transparency of 50 % are
possible. It is also possible to scan a homogeneous web with interrup-
tions, mesh-type webs, as well as threads and a strip-shaped web.
In the case of lattice-shaped webs with protruding frayed threads the
sensor FR 5222 is used.
3.2 Design
1
5
4
2
The sensor comprises:

1) 1 lens
2) 1 socket
3) 1 mark for the middle of the measuring range
4) 2 membrane buttons
5) 1 LED bar display
3.3 Principle of operation

Special coaxial lighting generates parallel infrared light that illuminates
the entire measuring range up to the reflector, axial to the sensor axis.
The web is imaged telecentrically. The telecentric imaging has the con-
sequence that the scale for the imaging is the same whatever the
height of the moving web. The edge position is therefore independent
of the height of the moving web.
The web imaged in the sensor is converted into a position value. This
position is transmitted over the CAN bus. Using this position value,
e.g., a digital web guiding system can be controlled.
The LED bar display indicates the actual position of the edge of the
web. Depending on whether the measuring range is clear or the mea-
B 4/28 BEA--251233-EN-09
Function Infrared edge sensor FR 5201, FR 5221, FR 5222
suring range is covered, the related LED 0 or LED 8 flashes respec-

tively.
3.3.1 Scanning options

The basic principle for the detection of the web edge is the contrast
change at the edge of the web.
The default sensor setting is designed to detect the edge of a solid
web. The scanning direction is from the outside inwards. At the web
edge there is a contrast change from dark to light.
At variance from the default setting, for the following webs the scan-
ning direction must be reversed (from the inside outwards):
– Solid web with interruptions
– Threads, strip-shaped web
– Lattice-shaped web
The contrast change is also reversed (from light to dark). There is a
risk that any soiling on the lens or the reflector will be detected as a
web edge.
Solid web Solid web with Threads, strip-shaped web Lattice-shaped web with
interruptions frayed threads
(default FR 5201) (default FR 5221) (default FR 5222)
DEV
DEV
DEV
DEV
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
GRP
GRP
GRP
GRP
------> Scanning direction <------ Scanning direction <------ Scanning direction <------ Scanning direction
2 2 2
-----> 1 <----- <----- <-----
The first contrast change (1) The first contrast change (2) The first contrast change (2) The first contrast change (2)
from dark to light is detected from light to dark is detected from light to dark is detected from light to dark is detected
as the edge of the web. as the edge of the web. as the edge of the web. as the edge of the web.
The settings for the following webs,

– Solid, with interruptions
– Threads, strip-shaped web
– Lattice-shaped
are made in the chapter "Commissioning".
BEA--251233-EN-09 B 5/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Function
Special feature of FR 5222
The optical layout of the sensor FR 5222 makes it possible to detect

1 the edge of a web with protruding frayed threads (1). These frayed
threads are ignored by the sensor. The sensor only detects the con-
tinuous edge of the web.
DEV
0
1
2
3
4
5
6
7
8
GRP
<-----
2
3.3.2 Sensor measuring range

The measuring range (1) of the sensor is ±10 mm. The sensor out-
±10 mm puts in this range the value that corresponds to the position of the
1
edge of the web.
The set position (2) is in the middle of the measuring range. It is pos-
sible to move the set position using a digital controller.
B 6/28 BEA--251233-EN-09
Function Infrared edge sensor FR 5201, FR 5221, FR 5222
3.3.3 Sensor's settings menu
2.1 2.2 2.3
DEV
DEV
DEV
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
> 15 sek. > 5 sek.
GRP
GRP
GRP
> 15 sek. > 5 sek.
DEV
0
1
2
3
4
5
6
7
8
GRP
4
DEV
0
1
2
3
4
5
6
7
8
GRP
5
The procedure on the sensor's settings menu comprises the following
steps:
– "1" Open Settings menu to set the
"2.1" group no. (press GRP for at least 15 sec.)
"2.2" device no. (press DEV for at least 15 sec.)
"2.3" Service functions (press GRP and DEV simultaneously for at
least 5 sec.)
For an overview of service functions, please refer to the following
table
– Select "3" Group no, device no. or service function (press DEV)
– "4" Save setting or start Service function (press GRP)
The settings menu is closed automatically after step "4".
NOTICE
If a button is not pressed after step "2", the sensor leaves the Settings
menu after 20 seconds.
BEA--251233-EN-09 B 7/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Assembly
3.3.3.1 Overview of Service functions

No. Display Explanation
0 Sensor calibration
0
1
2
3
4
5
6
7
8
1 Scanning a homogeneous web
0
1
2
3
4
5
6
7
8
2 Scanning a mesh-type web

0
1
2
3
4
5
6
7
8
3 Scanning threads or a strip-shaped web

0
1
2
3
4
5
6
7
8
4 Setting the address of the support beam

0
1
2
3
4
5
6
7
8
4. Assembly
4.1 General information

The chapter Assembly is divided into the sections "Sensor with reflec-
1
tor bar" and "Sensor with reflector".
The sensor should, if possible, always be mounted with the buttons on
the outside (1). However it is also possible (e.g. if there is a lack of
space) to mount it rotated by 180° (2).
The illustrations in the descriptions always relate to the recommended
2 form of installation (1).
If the sensor should be mounted rotated by 180°, the scan direction in
P17 mount direction must be inverted.
NOTICE
A change to P17 mount direction, must always be saved in the sensor
using the service function 22 (P3 start service 22/Save Sensor Setup).
4.2 Sensor with reflector bar

The mounting of the sensor on the reflector bar is identical. However
the heights of the moving web vary for the different types of webs.
B 8/28 BEA--251233-EN-09
Assembly Infrared edge sensor FR 5201, FR 5221, FR 5222
Solid web (FR 5201) Threads, strip-shaped web (FR 5221)

Solid web with interruptions Lattice-shaped web
Lattice-shaped web with frayed threads (FR 5222)
2 2
1 1
3 3
>140 mm
The height of the moving web should be within the range from The height of the moving web should be within the range from
30 mm to 160 mm (measured from the lens). In the range from 140 mm to 160 mm (measured from the lens). In the range
0 mm to 30 mm reliable detection of the web is limited. It must from 0 mm to 140 mm reliable detection of the web is limited.
be ensured that the web does not touch the sensor or the It must be ensured that the web does not touch the sensor or
reflector. the reflector.
The sensor must be mounted at 90° in relation to the edge of the web.
 Mount sensor (1) to the reflector bar (3) using 2 screws M5 (2). The
maximum thread length is 10 mm.
 Mount reflector using 2 or 4 screws (dependent on the reflector) M5
taking into account the notes.
4.3 Sensor with reflector
1
1
NOTICE
The sensor must be mounted at an angle of 90° (1) in relation to edge
of the web and reflector.
The sensor must be tilted toward the reflector 15° (2).
The distance between the sensor and the reflector as well as the
height of the moving web depends on the web.
BEA--251233-EN-09 B 9/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Assembly
Solid web (FR 5201) Threads, strip-shaped web (FR 5221)

Solid web with interruptions Lattice-shaped web
Lattice-shaped web with frayed threads (FR 5222)
0 mm 500 mm 0 mm 140 mm 240 mm
180 mm
350 mm
The distance between the sensor and the reflector can be The distance between the sensor and the reflector can be
selected as required in the range from 20 mm to 500 mm. selected as required in the range from 300 mm to 350 mm.
The height of the moving web should be in the range from The height of the moving web should be in the range (3) from
20 mm to 500 mm. It must be ensured that the web does not 140 mm to 240 mm. A distance of 180 mm (4) is optimal. The
touch the sensor or the reflector. web should not be outside this range, as the reliable detection
The web should not be outside this range, as the reliable detec- of the web is not ensured.
tion of the web is not ensured.
 Mount sensor using 2 screws M5. The maximum thread length is

10 mm.
 Mount reflector.
4.4 Clearing device (optional)

The optional clearing device (1) must be connected to the cus-
tomer's compressed air supply via a service unit with a submicron fil-
ter. The service unit must meet the following conditions:
– Free of oil
– Operating pressure 2 bar
1
– Pore size < 5μm
B 10/28 BEA--251233-EN-09
Installation Infrared edge sensor FR 5201, FR 5221, FR 5222
If the clearing device (1) is mounted at the customer, the nozzle

openings (2) must be aligned with the axis between the sensor and
reflector.
5. Installation
WARNING!
Electric shock!
 Never touch electrically live parts.
 Lay sensor cable with screening and separately from cables carry-
ing high currents.
 Secure sensor cable using strain relief.
 Connect sensor housing to the machine's ground. The cross-sec-
tion of the ground wire must be at least 4 mm2 (11 AWG).
NOTICE
The sensor cables are only allowed to be connected with the power
supply switched off.
1  Plug the sensor connector (2) into the socket (1) and tighten the
2 locking nut (3).
BEA--251233-EN-09 B 11/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Commissioning
 Connect right sensor "R" to X5 and left sensor "L" to X6 on the

control card or the corresponding connector.
"L" X6
NOTICE
The right sensor "R" and left sensor "L" allocation always refers to the
direction of web travel (1) on the overall machine.
1
"R" X5
6. Commissioning
6.1 Setting data protocol

The sensor can transmit the sensor signals on the E+L CAN bus using
2 different data protocols (data protocol 1.0 or 2.0).
The web guider (master) defines which data protocol is to be used.
The sensor's data protocol default setting is as follows:
– Data protocol automatically set to match the web guider (master)
– If there is no web guider (master), data protocol 2.0 is used.
On older systems (without web guider) it may be necessary to set the
sensor's data protocol manually to 1.0.
The data protocol is set manually either in the sensor by means of the
related parameter change (Setup editor or ELBUDDY) or at the sensor
by pressing the related button.
NOTICE
Prior to making the setting it must be defined which data protocol is to
be set. One of the two buttons must then be pressed accordingly. It is
not possible to change the setting in the setting mode. Releasing the
button in the setting mode (15 sec.) will cancel the setting change.
 Switch off operating voltage for the entire system.

 Depending on the data protocol required, press one of the two but-
tons and keep it pressed.
B 12/28 BEA--251233-EN-09
Commissioning Infrared edge sensor FR 5201, FR 5221, FR 5222
– "GRP" button for data protocol 1.0
GRP
– "DEV" button for data protocol 2.0
DEV
 Switch on operating voltage for the entire system. The actual set-
tings is indicated for 15 sec. by flashing.
– LED 0 = No data protocol detected (searching for data protocol)
0
1
2
3
4
5
6
7
8
– LED 1 = Actual data protocol 1.0

0
1
2
3
4
5
6
7
8
– LED 2 = Actual data protocol 2.0

0
1
2
3
4
5
6
7
8
After approx. 15 sec. the flashing LED changes to continuous illumina-

tion as confirmation of the change to the data protocol.
 Release button pressed. The sensor switches to the normal oper-
ating mode, the setting is complete.
6.2 Sensor addressing
NOTICE
In case of a compact unit from E+L on which all components are al-
ready connected, the chapter "Sensor addressing" can be skipped.
If the sensor is supplied loose, the sensor address must be set manu-
ally after the sensor has been connected to the corresponding slot.
Manual sensor addressing

In the case of manual sensor addressing, the group number and de-
vice number must be set on each sensor.
The group number and device number are given on the block diagram.
 Determine group number (GRP) and device number (DEV) for the
sensor from the block diagram.
FR / FX .... FR / FX ....
GRP: 0 GRP: 0
DEV: 2 DEV: 1
BEA--251233-EN-09 B 13/28
Setting the group number

 Start mode for setting the group number.
DEV
Press "GRP" button (approx. 15 seconds) until the green LED in
the button and a yellow LED illuminate.
0
1
2
3
4
5
6
7
8
The yellow LED indicates the group number set. In the example on the
GRP
left, group number 2 is set.

If a button is not pressed, after 20 seconds the sensor leaves the
mode for setting the group number.
 Set group number.
DEV
Press "DEV" button repeatedly until the LED beside the required
group number illuminates. In the example on the left, the group
0
1
2
3
4
5
6
7
8
number 0 is set.
GRP
 Confirm group number and leave the settings menu.

DEV
Press the "GRP" button.

0
1
2
3
4
5
6
7
8
GRP
Setting the device number

 Start mode for setting the device number.
DEV
Press "DEV" button (approx. 15 seconds) until the green LED in the
button and a yellow LED illuminate.
0
1
2
3
4
5
6
7
8
The yellow LED indicates the device number set. The device number
GRP
1 is set in the example on the left.

If a button is not pressed, after 20 seconds the sensor leaves the
mode for setting the device number.
 Set device number.
DEV
Press "DEV" button repeatedly until the LED beside the required
device number illuminates. In the example on the left the device
0
1
2
3
4
5
6
7
8
number 2 is set.
GRP
 Confirm device number and leave the settings menu.

DEV
Press the "GRP" button.

0
1
2
3
4
5
6
7
8
GRP
B 14/28 BEA--251233-EN-09
The sensor address setting is then complete.
6.3 Sensor calibration

If the reflector is mounted at the customer, the sensor must be calibrat-
ed.
NOTICE
Prerequisites for the sensor calibration:
 Sensor at operating temperature
 Measuring range clear.
 Clean lens and reflector using a soft, dry cloth, see chapter "Main-
tenance".
 Start "Service functions" mode.
DEV
Press "GRP" and "DEV" buttons simultaneously (approx. 5 sec-

onds) until the green LEDs in both buttons illuminate.
0
1
2
3
4
5
6
7
8
GRP
 Select service function "0"

DEV
Press "DEV" button repeatedly until the LED "0" illuminates.

The green LEDs in both buttons illuminate.
0
1
2
3
4
5
6
7
8
GRP
 Start sensor calibration.

DEV
Press "GRP" button once, the sensor calibration starts.

The sensor calibration can take up to 5 seconds. During the sensor
0
1
2
3
4
5
6
7
8
calibration the green LEDs in the "GRP" and "DEV" buttons illumi-
GRP
nate.
NOTICE
If the sensor calibration is erroneous, the green LEDs in the "GRP" and
"DEV" buttons flash alternately for 5 seconds.
6.4 Setting the scanning

From the factory the sensor is set to scan the following webs:
FR 5201 scanning a homogeneous web
FR 5221 scanning threads or a strip-shaped web
FR 5222 scanning a mesh-type web with frayed threads
If the web type corresponds to the works setting, this chapter can be
skipped.
BEA--251233-EN-09 B 15/28
On the two sensors FR 5201 and FR 5221 the scanning can be

changed. The scanning is changed using the corresponding service
function.
On the sensor FR 5222 the scanning type should not be changed.
Homogeneous web Homogeneous web with Threads or strip-shaped web Mesh-type web
(default FR 5201) interruptions (default FR 5221) with frayed threads
Service function 3 (LED 3) (default FR 5222)
Service function 1 (LED 1) Service function 2 (LED 2) Service function 2 (LED 2)
DEV
DEV
DEV
DEV
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
GRP
GRP
GRP
GRP
DEV

0
1
2
3
4
5
6
7
8
If a button is not pressed, the sensor leaves the mode for setting the
GRP
service functions after 20 seconds.
 Select required service function

DEV
Press "DEV" button repeatedly until the related LED illuminates.

0
1
2
3
4
5
6
7
8
– LED 1, service function 1

GRP
(homogeneous web, default FR 5201)

(homogeneous web with interruptions)
(mesh-type web)
(mesh-type web with protruding frayed threads, (default FR 5222)
(Threads or strip-shaped web, default FR 5221)
 Save service function.
DEV
Press "GRP" button once.

0
1
2
3
4
5
6
7
8
GRP
B 16/28 BEA--251233-EN-09
6.5 Save CAN address of support beam (optional)
NOTICE
This chapter is only to be executed when positioning the sensor with a
VS .... support beam.
Service function "4" allows automatic saving of the CAN address of the
support beam. The CAN address is necessary for the correct position
detection of the sensor.
DEV

0
1
2
3
4
5
6
7
8
GRP
 Select service function "4"

DEV
Press "DEV" button repeatedly until the LED "4" illuminates.

0
1
2
3
4
5
6
7
8
GRP
 Start Save CAN address

DEV
Press the "GRP" button once, saving of the CAN address starts.
During saving, the green LEDs in the "GRP" and "DEV" buttons il-
0
1
2
3
4
5
6
7
8
luminate.
GRP
BEA--251233-EN-09 B 17/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Operation/controls
7. Operation/controls
7.1 Motorized sensor positioning

In the case of motorized sensor positioning with a support beam, op-
eration at the sensor is not possible.
7.2 Manual sensor positioning
DANGER!
Cuts!
With the aid of the LED bar display, the sensor can be positioned man-
ually at the edge of the web with the machine at standstill.
0
1
2
3
4
5
6
7
8
The sensor (1) is at the set position if the LED 4 is illuminated.

 Position sensor towards outside (away from the edge of the web).
 Position edge of the web at the required set position.
 Move sensor slowly in the direction of the web until only the LED 4
DEV
is illuminated.
0
1
2
3
4
5
6
7
8
GRP
1 NOTICE
If a web edge is not available, the sensor can be positioned using the
marks on the housing (1). The housing marks are in the middle of the
measuring range.
This type of positioning is imprecise and must be checked again later
during automatic operation.
8. Parameters
NOTICE
Parameters can be displayed, and in some cases also changed, in the
setup mode. To open the setup mode, you will need an E+L command
station or the E+L program ELBUDDY.
B 18/28 BEA--251233-EN-09
Parameters Infrared edge sensor FR 5201, FR 5221, FR 5222
8.1 Parameter list

The parameter number is given in the No. field, the short identifier in
the Name field. The Default field gives the default settings, Min and
Max are the related limits allowed. The units can be seen in the Unit
field. The Description explains the function of the parameter.
If there is a point (), after the parameter number, the parameter is
read-only. Read-only parameters cannot be changed.
If the following character (>) is given after the parameter number, the
parameter contains text strings (selection list). How the selection list is
edited depends on the command station used.
– Editing using the command station DO ....:
Using the"Increase value"/"Reduce value" keys, select the re-
quired parameter value. To mark the parameter value, press the
accept key.
– Editing with ELBUDDY:
Select the "Value" field and open the parameter list using the Enter
key. Select the required parameter value using the cursor keys. To
mark the parameter value, press the space key.
For greater clarity, by default only a reduced parameter set is dis-
played. This reduced parameter set includes the parameter names in
bold. All the parameters can be displayed in the following ways:
– in P3 start service enter the value 42 (advanced setup mode)
– special button on the E+L command station DO .... or in the
E+L program ELBUDDY.
P0 to P10 basic settings

No. Name Default Min. Max. Unit Description
0 edit device X.X X.1 X.F hex Device number selection
For device number see block diagram
1 edit group X.X 0.X 7.X hex Group number selection
For group number see block diagram
2 reset settings 0 0 2 - Works setting
0 = No function
1 = E+L basic settings
2 = internal settings (default)
3 start service 0 0 199 - Start a function
1 = Reset sensor
Device Reset
2 = Save parameters
Save Parameter
10 = Calibrate sensor
Calib Sensor
22 = Save sensor settings
Save Sensor Setup
4 FR 52 X.X X.X X.X E+L Software version
5 resolution abs. 2000 2000 2000 - Resolution
6 range +/- 10.00 10.00 10.00 mm Measuring range
7 sensor value 0.00 -10.00 10.00 mm Actual edge position
BEA--251233-EN-09 B 19/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Parameters

8 abs. edge posi- 0.0 -3276.8 3276.7 mm Absolute edge position
tion
9  act. data protocol 0 0 2 - Data protocol used
10  error code 0 0 8 - Error message
0 = no error
1 = 24V power low <16 V
2 = 24V power high >33 V
3 = temperature low <1 °C
4 = temperature high >80 °C
5 = under exposed
6 = over exposed
7 = scan normal err
8 = bad eeprom
11  reserved 11 - - - - Not currently used
"sensor settings" P12 to P22

12 sensor settings - - - - Parameter heading
13 display brightnes 8 0 15 - Display brightness
14 display mode 0 0 3 - Display mode
0 = right left mode
1 = out in mode
2 = test mode
3 = manual test mode
15 send rate 5 5 100 ms Transmission rate on the CAN bus
16 signal inversion 0 0 1 - Invert sensor signal
17 mount direction 0 0 1 - Sensor rotated by 180°
18 mount position 0.0 -3276.8 3276.7 mm Sensor/reference point distance
19 use support adr 0.0 0.0 7.F hex CAN address for the support beam
20 invert support pos. 0 0 1 - Invert support position sent
21 > sel. data protocol 0 0 2 - Set data protocol
0 = set data protocol automatically
protocol autosel
1 = Data protocol PR1
protocol 1.0
2 = Data protocol PR2
protocol 2.0
22 > exposure control 0 0 3 - Exposure controller
0 = aktiv
1 = inaktiv
2 = support mode
3 = limited mode
B 20/28 BEA--251233-EN-09
"edge detection" P23 to P27

23 edge detection - - - - Parameter heading
24  detection mode 0 0 2 - Edge detection
0 = edge detection
1 = expert mode
2 = thread detection
25 edge contrast 80 30 90 - Contrast for edge detection
(only with P24 setting 1)
26 set invalide state 0 0 1 - Web guider inhibit
0 = Inhibit OFF
1 = Inhibit ON
The web guider is inhibited if there is no web edge
in the measuring range.
"sensor diagnostics" P28 to P38

28 sensor diagnostic - - - - Parameter heading
29  mainloops 0 0 65535 - Program loops per second
30  runtime 0 0 65535 h Operating hours counter
31  temperature 0 -10 150 °C Current temperature inside the sensor
32  max. temp. 0 -10 150 °C Maximum saved temperature inside the sensor
33  act power voltage - 0.0 51.1 V Actual sensor operating voltage
34  act. led intensity - 0 254 - Transmitter intensity
35  start led intens 35 0 254 - Transmitter intensity with scan scaling
36  act. edge contrast 0 0 3 - Indication of the edge contrast (transparency)
0 = No measurement
no measurement
1 = Low contrast
low contrast
2 = Medium contrast
middle contrast
3 = High contrast
high contrast
37  act. edge sharpn. 0 0 3 - Indication of the edge sharpness
0 = No measurement
no measurement
1 = low edge sharpness
low sharpness
2 = Medium edge sharpness
middle sharpness
3 = high edge sharpness
high sharpness
38  no expose control 0 0 1 - Exposure controller indication
0 = Exposure controller ON
1 = Exposure controller OFF
BEA--251233-EN-09 B 21/28
"sensor calibration" P39 to P44

39 sensor calibration - - - - Parameter heading
40  lens type 0 0 1 - Lens type indication
0 = Without cylindrical lens
1 = With cylindrical lens
42 temperature offset 0 -30 30 °C Offset for temperature indication in P31
"service settings" P45 to P50

45 service settings - - - - Parameter heading
46 > led mode 2 0 2 - Transmitter operating mode (only for E+L service)
47 set led intensity 35 0 254 - Adjustable transmitter intensity (only for E+L service)
48 set display led 0 0 15 - Select LED (only for E+L service)
49  pressed key 0 0 2 - Button indication (only for E+L service)
8.2 Parameter explanation
P4 FR 52
The software version is displayed.
P7 sensor value
The actual position of the edge of the web in the sensor's measuring
range is displayed.
P8 abs. edge position

The absolute edge position referred to the middle of the machine is dis-
played (only with data protocol PR2).
It comprises the edge position from the sensor P7 sensor value and
the absolute position of the support beam.
If there is no support beam, the value indicated is the sum of P7 sensor
value and P18 mount position.
P10 error code

The following error messages can occur.
No. Error message Explanation Rectification
0 no error - -
1 24V power low Operating voltage below 16 Volt Check power supply
2 24V power high Operating voltage above 33 Volt Check power supply
3 temperature low Operating temperature below 1 °C Increase ambient temperature
4 temperature high Operating temperature above 80 °C Cool sensor
B 22/28 BEA--251233-EN-09
No. Error message Explanation Rectification

5 under exposed Measuring range soiled Clean measuring range (see chapter Main-
tenance)
6 over exposed The sensor is over-exposed by external Shield sensor against external light (e.g.
light sunlight, spotlights).
7 scan normal err The sensor is not calibrated Calibrate sensor
8 bad eeprom Error in the EEPROM Replace sensor
P13 display brightness

The brightness of the LED bar display can be set to 15 levels (1 "dim"
to 15 "maximum brightness").
The value 0 switches off the LED bar display.
P14 display mode

The actual position of the edge of the web in the sensor's measuring
range can be indicated on the LED bar display in two ways.
Setting 0/right left mode (default) indication ±50 %:
If the actual position of the edge of the web is in the middle of the mea-
suring range, only the LED 4 illuminates.
DEV
The further the actual position is away from the middle, the more LEDs
0
1
2
3
4
5
6
7
8
illuminate, starting with the LED 4.

GRP
DEV
0
1
2
3
4
5
6
7
8
GRP
BEA--251233-EN-09 B 23/28
Setting 1/out in mode indication 0 ..... 100 %:

If the actual position of the edge of the web is in the middle of the mea-
suring range, LED 0 to LED 4 illuminate.
DEV The further the actual position is from the middle, the more or fewer
0
1
2
3
4
5
6
7
8
LEDs illuminate, depending on the direction in which the actual posi-

GRP
tion changes.
DEV
0
1
2
3
4
5
6
7
8
GRP
Setting 2/test mode:

LED test (only for E+L service).
Setting 3/manual test mode:

LED test (only for E+L service).
P21 sel. data protocol

The sensor can be operated using data protocol 1 or 2. The selection
can be made in the following ways.
0 = protocol autosel
The sensor sets the data protocol found in the network. To detect the
data protocol there must be a controller or support with the same group
number as the sensor.
1= protocol 1.0
The sensor is set fixed to data protocol 1.0.
2 = protocol 2.0
The sensor is set fixed to data protocol 2.0.
NOTICE
The change to this parameter must be saved in P3 start service using
"22 save sensor setup".
P22 exposure control

The sensor has an exposure controller. This controller compensates
for any soiling in the measuring range of the sensor to a certain de-
gree. In general a differentiation is made between an opaque and a
partially transparent web.
B 24/28 BEA--251233-EN-09
Opaque web:
It is not necessary to make any settings, the sensor is correctly set
from the factory.
Partially transparent web:
It can be determined whether the sensor detects the partially transpar-
ent web using the following two tests:
NOTICE
Before the test the sensor and reflector must be cleaned (see chapter
"Maintenance") and then the sensor calibrated (see chapter "Commis-
sioning")!
1. Position edge of web in the middle of the measuring range. Only

LED 4 should illuminate. If LEDs 1 to 4 illuminate and LED 0 flashes,
the web edge has not been detected.
DEV
DEV
0
1
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
GRP
GRP
Web edge detected Web edge not detected
LED 4 illuminates LED 0 flashes
2. If the web edge has been detected, in a further test the entire mea-
suring range must be covered using the web. In this case LED 8 must
flash, then the web is detected. It is not necessary to make any set-
tings.
Settings if web is not detected:
NOTICE
To make the following settings it is necessary to set P24 detection
mode to 1/expert mode.
1/inactiv Exposure controller switched off

2/support mode Only on the usage of the sensor on a support beam. As long as
the carriage is in the outer position, the exposure controller is
switched on. As soon as the carriage leaves this position, the
exposure controller is switched off.
3/limited mode The exposure controller is only active in a certain range.
First it is necessary to set in this parameter (P22) the setting 3/limited

mode.
Reduce the value of parameter P25 edge contrast by 10.
Undertake test again.
Keep reducing the value of parameter P25 edge contrast until the web
is detected.
BEA--251233-EN-09 B 25/28
Infrared edge sensor FR 5201, FR 5221, FR 5222 Troubleshooting/repair
The lower the parameter value is set, the more sensitively the sensor
reacts to soiling.
If the web is not detected even with the lowest setting for P25 edge
contrast, it is not possible to scan this web.
The setting 2/support mode is only relevant in conjunction with a sup-
port beam.
P31 temperature
The current temperature inside the sensor is displayed in °C.
9. Troubleshooting/repair
WARNING!
Cuts!
 Only undertake troubleshooting with the machine shut down.
9.1 Error messages

Any sensor malfunctions will be displayed on the LED bar display.
There is a difference between a warning and an error.
Warning
The display of the current position will flash. The sensor temperature
or the operating voltage is in the critical range.
DEV
The sensor continues to operate.

0
1
2
3
4
5
6
7
8

GRP
Read P31 temperature and P33 act power voltage and take appro-
priate action.
Error
The green LEDs in the "GRP" and "DEV" buttons flash alternately.
An error is present, the safe operation of the sensor is no longer en-
DEV
sured.
0
1
2
3
4
5
6
7
8

GRP
Read P10 error code and take appropriate action.
B 26/28 BEA--251233-EN-09
Maintenance Infrared edge sensor FR 5201, FR 5221, FR 5222
Sensor signal invalid

Both LEDs 0 and 8 flash. The sensor signal is invalid.
The sensor has lost the web (threads/strip) in the field of view. On the
DEV
0
1
loss of the web it is not possible to determine the position of the web.
2
3
4
5
6
7
8
The sensor sends the signal "Sensor signal invalid" and the web guider
GRP
locks.
 Position web in the field of view of the sensor.
10.Maintenance
WARNING!
Risk of injury!
Maintenance work is only allowed to be undertaken with the machine
switched off.
 Switch off machine.
 Secure machine against switching back on.
 Depending on the ambient conditions, it may be necessary to clean

the lens on the transmitter and the reflector using a dry or damp
cloth. It is not allowed to use any solvents!
NOTICE
Particularly stubborn soiling can be cleaned using isopropanol.
11.Disassembly
WARNING!
Risk of injury!
Disassembly is only allowed to be undertaken with the machine
switched off.
 Disassemble in the reverse order of assembly as described in

chapter "Assembly".
During this process follow all instructions that are given in the chap-
ters "Transport", "Assembly" and "Installation", in particular on the
attachment of transport locks.
BEA--251233-EN-09 B 27/28
Erhardt+Leimer GmbH
Phone +49 821 2435-0
12.Technical data
Sensor
Measuring range ±10 mm
Operating voltage nominal value 24 V DC
Operating voltage nominal range 20 V DC to 30 V DC
(ripple included)
Current consumption Max. 80 mA
Ambient temperature +10 °C to +50 °C
Storage temperature -25 °C to +80 °C
Relative humidity 15 % to 95 %
(non-condensing)
Resolution 0.02 mm
Linearity ±0.1 mm
Thread and strip width Min. 0.2 mm
Wavelength 850 nm
Scan rate 200 Hz
Cable length Max. 10 m
Protection class Max. IP 54
with suitable connector inserted
Weight Approx. 0.3 kg
Dimensions (L x W x H) 105 x 50 x 40 mm
Clearing device (optional)

Operating pressure Min. 0.1 bar
Max. 0.2 bar
Service unit filter 5 μm
Service unit residual oil content <0.01 mg/m3
B 28/28 BEA--251233-EN-09
-
Description D
Segmented roller guider EN

SW 948.
2. Function 4
3. Transport 6
4. Assembly 6
5. Installation 10
6. Operation 10
7. Troubleshooting / repair 11
8. Maintenance 12
9. Disassembly 13
BEA--251015-EN-02
Segmented roller guider SW 948. Safety instructions
1.1 Description
at all times.
nents.
1.2 Intended use

The segmented roller guider is only allowed to be used for guiding tex-
tile webs.
The segmented roller guider is only allowed to be installed in the cus-
tomer's machine as defined by E+L. See chapter Assembly.
The segmented roller guider is not allowed to be modified. This action
can result in additional hazards for which the safety features may not
be adequate.
The segmented roller guider is built to the state-of-the-art.
– Hazards for the user's health or
Only use the segmented roller guider
– In correct working order
– With due attention to safety and hazards while observing the locally
applicable and customary safety regulations as well as the regula-
tions for the prevention of accidents.
D 2/14 BEA--251015-EN-02
Safety instructions Segmented roller guider SW 948.
1.3 User groups

assembly
trainees
DANGER!
WARNING!
CAUTION!
not taken.
NOTICE
sure is not taken.
BEA--251015-EN-02 D 3/14
Segmented roller guider SW 948. Function
2. Function
2.1 Purpose
The segmented roller guider guides a dry or damp (not dripping), fabric
web by machine center or web edge.
On a segmented roller guider with two actuators it is also possible to
guide two separate webs, as well as to guide to a defined width.
2.2 Design
1 1
6 5
4 4
The segmented roller guider comprises:

1) Two guide plates
2) Two digital controllers DC ....
3) Two actuators with DC electric geared motor
4) Two sides with flange bearings for the roller mounting
5) Guiding slats arranged around the periphery
6) A roller body
Various facings are available for the guiding slats (see table) so that
different web types can be guided.
NOTICE
If you are not sure, you can undertake a friction test with a web sample.
Facing Web type

Mohair Woven and knitted webs (standard facing, can be used nearly always)
PVC Linings / Felt / Curtains
D 4/14 BEA--251015-EN-02
Function Segmented roller guider SW 948.
2.3.1 Segmented roller guider

Guiding slats, which can be moved axially at the guide plate, are ar-
ranged around the periphery of the ball-bearing mounted roller body. If
the web moves away from the set position, the sensor outputs the
magnitude and direction of the change to the control card. This card
operates the actuator that adjusts the guide plate. The web is moved
back to the set position.
In addition, the spreading of the web can be set via the digital control-
ler. The value set results in an additional inclination of the guide plates.
The guiding slats are moved toward the outside by the inclination of the
two guide plates. The result is the continuous spreading of the web.
NOTICE
Excessive spreading can damage a delicate web!
2.3.2 Actuator
1 2
4 3
The actuator comprises a DC geared motor (2) with incremental en-

coder (3) and a ball screw (4) with a mechanical spindle stop at the end
positions. The actuating movement is transferred via the articulated
piece (1) to the swivel lever on the segmented roller guider.
In normal operation the actuator's end position is limited electronically
by the incremental encoder (position sensor), this means the actuator
shuts down before reaching the end position.
In case of a malfunction, the actuator is stopped when it reaches its
mechanical end position. The current controller limits the motor current
to the maximum motor current set.
The return-to-center switch is used to re-calibrate the incremental en-
coder on the DC geared motor. It comprises a proximity switch, which
is triggered by the position of the swivel lever.
BEA--251015-EN-02 D 5/14
Segmented roller guider SW 948. Transport
3. Transport
3.1 Transporting and unpacking
WARNING!
Falling parts!
Falling parts can cause injuries.
 Never stand under suspended loads.
WARNING!
Crushing hazard!
 Never reach between moving parts.
 Only transport segmented roller guider in the original packaging.

 Observe the transport instructions on the original packaging.
 Dispose of packaging material correctly.
 Check segmented roller guider for damage.
 Lift segmented roller guider as shown in the figure.
4. Assembly
WARNING!
Crushing hazard!
 Never reach between moving parts.
D 6/14 BEA--251015-EN-02
Assembly Segmented roller guider SW 948.
4.1 Application notes
4.1.1 Application
2
5
6
1
4
1 Pre-entry
2 Wrapping
3 Follow-up
4 Spreading device
5 Lock roller
6 Segmented roller guider
4.1.2 Pre-entry (1)

The free section up to the segmented roller guider – the pre-entry –
should be at least one and a half times the web width (AB).
NOTICE
If the specimen has a large offset or the web is very stiff, a larger pre-
entry may be necessary.
The spreading device positioned in the pre-entry is only allowed to be

pivoted as shown in the application sketch.
BEA--251015-EN-02 D 7/14
Segmented roller guider SW 948. Assembly
The web in the pre-entry must not be deflected by a roller and as a re-
sult locked, as this configuration would restrict the possible correction
that can be applied by the segmented roller guider.
4.1.3 Position of the segmented roller guider
The segmented roller guider must always be mounted such that the
web is in contact with the roller body due to its own weight even when
untensioned. Only in this way will the necessary contact with the seg-
mented roller guider be provided so that correct function is ensured
even with low web tension.
NOTICE
If it is only possible to pass underneath the segmented roller, that is the
web is not in contact with the roller body due to its own weight, correct
function can only be ensured at constant web tension.
This situation is achieved using a dancer roller or by a web tension-
controlled drive in the pre-entry to the segmented roller guider. If the
web tension is insufficient, the web will lose the necessary contact with
the segmented roller guider and will not be guided.
4.1.4 Wrapping (2)

The web should wrap around the segmented roller guider by 90°. The
180° entry point is at approx. 90°, as seen from the guide plate pivot, the exit
point is at 180°. In this way optimal web correction is achieved.
90°
0°
4.1.5 Follow-up (3)

The correct follow-up is also important for a good correction result. The
distance to the first path roller (locking roller) must be as short as pos-
sible.
D 8/14 BEA--251015-EN-02
Assembly Segmented roller guider SW 948.
4.1.6 Locking roller (5)

Good adhesion to the web must be achieved with the first path roller
after the segmented roller guider. The wrapping on the locking roller
should be between 45° and 90°.
4.1.7 Spreading
The magnitude of the spreading is dependent on the inclination of the
guide plates. The larger the inclination of the guide plates, the greater
the spreading.
NOTICE
Excessive spreading can damage a delicate web!
On the design with 2 actuators the spreading is adjusted electronically

via the actuators.
4.2 Assembly tasks
4.2.1 General assembly instructions

The segmented roller guider is mounted on the customer’s machine
using two screws M 12 in each of the two bearing pedestals.
The segmented roller guider can be rotated by 360° around the bear-
ing pedestal, provided there are no parts of the machine in the area of
rotation.
 For dimensions see dimension drawing.
360°
 Pay attention to the application notes during assembly.
NOTICE
Pay attention to the pre-defined direction of travel and installation ar-
rangement.
As an alternative the segmented roller guider can also be mounted at

the two sides. It is then no longer possible to rotate the unit about its
axis. The application notes must be met prior to mounting. The two
bearing pedestals are not required with this type of mounting.
BEA--251015-EN-02 D 9/14
Segmented roller guider SW 948. Installation
5. Installation
WARNING!
Electric shock!
 Never touch live parts.
NOTICE
Electrical wires are only allowed to be connected when electrically iso-
lated (power supply switched off).
 Connect electrical cables as per the circuit diagram, during this

task pay attention to the information on cross-section and screen-
ing.
6. Operation
Operation is dependent on the devices used (command station, sen-
sor and controller) and can therefore not be described in more detail
here.
 See E+L system description, chapter "Operation".
D 10/14 BEA--251015-EN-02
Troubleshooting / repair Segmented roller guider SW 948.
7. Troubleshooting / repair
WARNING!
Risk of injury!
Malfunctions must be remedied with the machine switched off.
All repairs must be undertaken with the machine switched off.
7.1 Replacement of the guiding slats

Damaged or worn guiding slats can be replaced as follows:
cover
 Electrically isolate machine.
 Remove cover on the maintenance opening on the side.
 Turn the roller body until the screw for the guiding slat that is to be
replaced can be seen in the maintenance opening.
 Remove screw.
screw
 Turn roller body downward.

cover
 Remove cover on the maintenance opening on the side.
 Carefully slide guiding profile axially through the side to the exteri-
or.
NOTICE
If the bearing pedestal is covering the maintenance opening, the seg-
mented roller guider must be rotated until the maintenance opening
can be accessed. To turn, carefully undo the screws in the two bearing
pedestals. Ensure the segmented roller guider does not turn in the
guiding slat bearing pedestal in an uncontrolled manner.
 Assemble in the reverse order of removal.
NOTICE
During assembly the screws must be wet with a liquid screw locking
compound that permits subsequent disassembly. The torque for the
screws is 10 Nm.
BEA--251015-EN-02 D 11/14
Segmented roller guider SW 948. Maintenance
8. Maintenance
WARNING!
Risk of injury!
Maintenance work is only allowed to be undertaken with the machine
switched off.
8.1 Cleaning
 Remove coarse soiling, threads etc. depending on the ambient
conditions.
NOTICE
Do not use jets of steam or water or any solvents to clean segmented
roller guider.
8.2 Lubricating the flange bearing
NOTICE
The bearings for the segmented roller guider are sealed for life and
therefore maintenance-free.
In case of harsh ambient conditions, for example.

– High mechanical loads,
– High speed
– Bearing temperatures >55 °C
It is advisable to re-lubricate the bearings to obtain the full service life:
 Clean grease nipple
 Turn the roller body by hand and press grease into the bearing with
little pressure until grease escapes from the bearing.
NOTICE
If too much pressure is exerted the bearing seals may be damaged.
Lubricant recommendation: the most suitable lubricant for lubrica-

tion is a grease with the designation K 2 K, temperature range from -
35 °C to +135 °C (in accordance with DIN 51 502).
8.3 Actuator
The ball screw on the actuator should be lubricated as follows every
5000 operating hours:
D 12/14 BEA--251015-EN-02
Disassembly Segmented roller guider SW 948.
 Remove screws on the underside of the crossbeam and remove

cover.
 Undo clip on the bellows on the actuator, push back bellows and
apply some grease to the spindle.
Lubricant recommendation: the most suitable lubricant for lubrica-
tion is a grease with the designation K 2 K, temperature range from -
35 °C to +135 °C (in accordance with DIN 51 502).
9. Disassembly
WARNING!
Risk of injury!
Disassembly is only allowed to be undertaken with the machine
switched off.
 Disassemble in the reverse order of assembly as described in

chapter "Assembly".
During this process follow all instructions that are given in the chap-
ters "Transport", "Assembly" and "Installation", in particular on the
attachment of transport locks.
BEA--251015-EN-02 D 13/14
Erhardt+Leimer GmbH
Phone +49 821 2435-0
10.Technical data
Operating voltage nominal value 24 V DC
Operating voltage nominal range 20 V DC to 30 V DC
(ripple included)
Current consumption Max. 9 A
Supply voltage additional drive 3 x 400 V AC, 50/60 Hz
(optional)
Guiding accuracy (depending on ±5 mm (with broadband sensor
properties of edge) measuring accuracy "standard")
±3 mm (with broadband sensor
measuring accuracy "high")
±1 mm (with edge sensor)
Correction range Max. ±300 mm
(dependent on web width, web
pre-entry path and web proper-
ties)
Correction speed 1 to 24 mm/s
(works setting 20 mm/s)
Spreading 0 mm to 12 mm
Web speed Max. 200 m/min
Web tension Max. 1000 N
Operating width 1600 mm to 3600 mm
Ambient temperature 0 °C to 60 °C
Operating conditions Dry / damp (not dripping)
Protection class IP 54
Dimensions See dimension drawing
D 14/14 BEA--251015-EN-02
-
Description I
Logic card EN
LK 4203
Application with the following cards/software versions:
RK 4004-0403F_ZG; RK 4004-8403F_ZK;
RK 4014-8403F_ZD;
ZC 4081-8005F_ZD; ZC 4081-8413F_ZA;
2. Function 4
3. Assembly 7
4. Installation 7
5. Parameters 8
6. Functions 13
BEA--250804-EN-09
Logic card LK 4203 Safety instructions
1.1 Description
at all times.
nents.
1.2 Intended use

The logic card is only allowed to be used to exchange signals.
The logic card is not allowed to be modified.
The logic card is built to the state-of-the-art.
Nevertheless, when using the system,
– risks to the health of the user or
– damage to property may occur.
Only use the logic card
– if it is in perfect working order,
– if due attention is paid to safety and hazards while observing the lo-
cally applicable, statutory and customary safety regulations as well
as the regulations for the prevention of accidents.
If the device is used in a way not defined by the manufacturer, then the
protection provided by the device can be impaired.
1.3 User groups

assembly
trainees
I 2/38 BEA--250804-EN-09
Safety instructions Logic card LK 4203
DANGER!
WARNING!
CAUTION!
not taken.
NOTICE
sure is not taken.
BEA--250804-EN-09 I 3/38
Logic card LK 4203 Function
2. Function
2.1 Purpose
The E+L logic card is used as a link between the customer's hardware
and the Erhardt+Leimer CAN network using CAN protocol 2.0.
Using the logic card, commands or data can be transmitted from an ex-
ternal controller (e.g. PLC, switch etc.) to the CAN bus. Similarly, cor-
responding messages can be issued via the outputs.
2.2 Design
5
2 6
The logic card has:

1) serial bus connections
2) supply voltage
3) digital outputs
4) LEDs for the outputs
5) LEDs for the inputs
6) digital inputs
The logic card is mostly integrated into an E+L device, e.g. into a con-
trol unit. However, it can also be supplied separately.
Alternatively, the logic card can also be part of interface DI A0.. or of
data master DM 3... This has 2 integrated logic cards LK 4203. These
logic cards have a separate CAN address and their own parameter set.
I 4/38 BEA--250804-EN-09
Function Logic card LK 4203
ZC 4081 1. LK 4203 2. LK 4203
Interface DI A0.. or data master DM 3...

The logic card transfers the signals from external operating units, such
as a PLC control or a display device on the serial bus and vice versa.
The function of the logic card must be configured in parameter " 5 I/O
card usage".
Depending on the master module (RK 4004/ ZC 4081) and the used
software, the following functions are possible:
usage Function RK RK RK ZC ZC
4004 4004 4014 4081 4081
-0403 -8403 -8403 -8005 -8413
4 General I/O - X X X X
5 Pushbutton interface web guider X X X X X
6 Pushbutton interface support beam X X X X X
9 Width monitoring - - - X X
13 Programmable pushbutton interface - - - X X
15 3-point controller X X X X X
18 Sensor status (e.g. FE 4...) X X X X X
19 Web presence monitoring - - - X X
22 Width monitoring (up to 327 mm) - - - X X
23 Camera monitoring (traffic light con- - - - X X
trol)
24 Register control X X X X X
26 Motor status monitoring X X - X X
27 Width and web offset monitoring - X - - X
BEA--250804-EN-09 I 5/38
Logic card LK 4203 Function
2.3.1 Inputs/outputs
+24 V
10 mA
LED LED
+24 V / 1 A
Input Output
The inputs are edge-triggered inputs that must be operated using a

positive pulse (>100 ms). The inputs are read every 50 ms and switch
with the positive edge.
Some of the inputs can also be operated as static inputs. As long as
there is a signal for this input, the input remains set.
Where there is a difference between the current operating type and the
operating type required by the static input, another command is trans-
mitted to the CAN bus. This means that as long as there is a static sig-
nal for one of the statically evaluated inputs, another operating type
cannot be configured for any of the other operating devices in the CAN
network.
The static inputs are mentioned in the corresponding tables.
For each input/output, there is an LED that lights up when the corre-
sponding input/output is active (+24 V DC). The figure shows the as-
signment of the LEDs to the terminals:
NOTICE
For the exact connection assignment for the installation of the inputs
and outputs, refer to the wiring diagram.
I 6/38 BEA--250804-EN-09
Assembly Logic card LK 4203
3. Assembly
The logic card is normally mounted in a controller from E+L.
If the logic card is supplied loose, it should be mounted in a control
cabinet, separated from assemblies carrying high currents.
4. Installation
WARNING!
Electric shock!
 Never touch electrically live parts.
NOTICE
Electrical wires are only allowed to be connected when electrically iso-
lated (power supply switched off).
 Connect electrical cables as per the circuit diagram, during this

task pay attention to the information on cross-section and screen-
ing.
 Pay attention to the device names and address specifications
(group and device number) in the block diagram.
 Lay signal cable separate from cables carrying interference or high
currents (for example motor cables).
 Ensure the insulation is not damaged and the cables are properly
fixed and protected.
NOTICE
The CAN bus is not allowed to exceed a maximum total length of
160 m and the SPI bus a maximum total length of 0.2 m.
BEA--250804-EN-09 I 7/38
Logic card LK 4203 Parameters
5. Parameters
NOTICE
In parameters 1 to 16, the general settings of the logic card are config-
ured. The functionality and therefore the use of the logic card is con-
figured with parameter 5. The parameter list differs depending on the
selected functionality. The parameters are described in the corre-
sponding chapters.
The parameter number is given in the No. field, the short identifier in
the Name field. The Default field gives the default settings, Min and
Max are the related limits allowed. The units can be seen in the Unit
field. The Description explains the function of the parameter.
If there is a point (), after the parameter number, the parameter is
read-only. Read-only parameters cannot be changed.
If the following character (>) is given after the parameter number, the
parameter contains text strings (selection list). How the selection list is
edited depends on the command station used.
– Editing using the command station DO ....:
Using the"Increase value"/"Reduce value" keys, select the re-
quired parameter value. To mark the parameter value, press the
accept key.
– Editing with ELBUDDY:
Select the "Value" field and open the parameter list using the Enter
key. Select the required parameter value using the cursor keys. To
mark the parameter value, press the space key.
5.1 Parameter list

0 edit device X.X X.1 X.F hex Device number selection
For device number, see block diagram
1 edit group X.X 0.X 7.X hex Group number selection
For group number, see block diagram
2 reset settings 0 0 2 - Works setting
0 = No function
1 = E+L basic settings
2 = Internal settings (default)
3 start service 0 0 199 - Start a function
0 = No function
1 = Reset controller
"device reset"
2 = Save parameters
"save parameter"
4 #### X.X X.X X.X E+L Software version
5> IO card usage 0 0 199 - Function of the logic card
6 cycle time 50 1 250 ms Cycle time for processing the inputs and outputs
7 digital input Parameter heading
8 invert input bits 00 00 FF hex Invert inputs on a bit-by-bit basis
I 8/38 BEA--250804-EN-09
Parameters Logic card LK 4203

9   input port 00 00 FF hex Indication of the digital inputs
10 reserved 10 - - - - Currently without function
12  digital output Parameter heading
13 > invert output bits 00 00 FF hex Invert outputs on a bit-by-bit basis
14   output port 00 00 FF hex Indication of the digital outputs
5.2 Parameter explanation
P0 edit device
P1 edit group
The CAN address comprises the device number (edit device) and the
group number (edit group). Each device with a CAN connection (serial
or parallel) has a dedicated CAN address that is only allowed to be as-
signed once in the entire CAN network.
For it to be possible to communicate with a specific device in the con-
trol loop, the device number must be set in Parameter "edit device" and
the group number in "edit group". The device number and group num-
ber are stated on the block diagram for each device with a CAN ad-
dress.
P2 reset settings
In case of an erroneous function or incorrect parameter entry, the E+L
basic settings or default values can be restored. The following settings
are possible:
1 = Restore customer settings. This customer setting is only pos-
sible on compact systems that were configured by E+L prior
to delivery. During this process all parameters settings are
saved in a backup list. These settings are restored.
2 = Restore basic settings. The default values stated in the
parameter list are loaded. However, the default values are
only loaded for the selected device. No parameter values are
changed on the remaining devices.
P3 start service
Using this parameter, various processes can be started that are re-
quired specifically during the commissioning of the system. The follow-
ing functions are possible:
1 = Reset controller
This reset causes all parameter values for the selected
device to be saved and the device to be restarted. After any
change to the parameter values, the setup mode should
always be exited using "1". In this way, it is ensured that all
modified parameter values are saved.
BEA--250804-EN-09 I 9/38
2 = Save parameters
Function 2 is identical to function 1, the only difference is that
the selected device is not re-started.
NOTICE
All commands are only executed after a parameter change.
P4 LK 4203
The actual CAN data protocol as well the software version are dis-
played.
Number CAN data proto- The number in front of the point defines the CAN data protocol used
col by the software.
1.X to 3.X PR 1
4.X to 6.X PR 2
7.X to 9.X PR 1 + PR 2
Number Software version The number after the point defines the software version.
1.0 A
1.1 B
etc. etc.
1.9 J
2.0 K
2.1 L
etc. etc.
P5 IO card usage
The function of the logic card is defined in this parameter.
The explanations of the different functions are documented in the fol-
lowing chapters.
Depending on the master module (RK 40../ ZC 4081) and the used
software, the following functions are possible:
usage Function RK 4004 RK 4004 RK 4014 ZC 4081 ZC 4081
-0403 -8403 -8403 -8005 -8413
4 General I/O - X X X X
5 Pushbutton interface web guider X X X X X
6 Pushbutton interface support beam X X X X X
9 Width monitoring - - - X X
13 Programmable pushbutton interface - - - X X
15 3-point controller X X X X X
18 Sensor status (e.g. FE 4...) X X X X X
19 Web presence monitoring - - - X X
20 Tube slitter BTA2525 X - - - -
22 Width monitoring (up to 327 mm) - - - X X
23 Camera monitoring (traffic light control) - - - X X
I 10/38 BEA--250804-EN-09
Parameters Logic card LK 4203
usage Function RK 4004 RK 4004 RK 4014 ZC 4081 ZC 4081

-0403 -8403 -8403 -8005 -8413
24 Register control X X X - X
26 Motor status monitoring X X - X X
27 Width and web offset monitoring - X - - X
NOTICE
A change to the function only takes effect after a reset.
P6 cycle time
Cycle time for the duration of processing the inputs and outputs can be
changed. Depending on the passing of the configured time, the inputs
are queried again and the outputs are reset.
P7 digital input
Parameter block for configuring the inputs.
P8 invert input bits

An input is set if there is a positive signal (+24 V) for the corresponding
terminal. Each input can be inverted. An inverted input is set if there is
no voltage (0 V). The hex value defines which input is inverted.
Example:
Inputs 1, 4, 5 and 6 should be set for signal (0 V).
Inputs: 8 7 6 5 4 3 2 1
inverted input: 0 0 1 1 1 0 0 1
configured hex number: 3 9
The value "39" must be configured.
P9 input port
The inputs that are currently set are displayed as a HEX number.
Example:
Inputs: 8 7 6 5 4 3 2 1
configured input: 0 0 0 1 1 0 1 1
displayed hex number: 1 B
In this example, the hex number "1B" is displayed. Inputs 1, 2, 4 and 5 are set.
P10 reserved 10
P11 reserved 11
Not currently used.
P12 digital output

Parameter block for configuring the outputs.
P13 invert output bits

When an output is set, a positive signal (+24 V) is issued for this out-
put. Each output can be inverted. An inverted output then does not is-
BEA--250804-EN-09 I 11/38
sue any voltage (0 V) if it is set. The hex value defines which output is
inverted.
Example:
The outputs 2, 6 and 8 should be inverted.
Outputs: 8 7 6 5 4 3 2 1
inverted input: 1 0 1 0 0 0 1 0
configured hex number: A 2
The value "A2" must be configured.
P9 output port
The outputs that are currently set are displayed as a HEX number.
Example:
Inputs: 8 7 6 5 4 3 2 1
configured input: 0 0 0 0 1 1 1 1
displayed hex number: 0 F
In this example, the hex number "0F" is displayed. Outputs 1, 2, 3 and 4 are set.
P14 reserved 14
P15 reserved 15
Not currently used.
NOTICE
The further description of the logic card LK 4203 depends on the con-
figured function (usage).
I 12/38 BEA--250804-EN-09
Functions Logic card LK 4203
6. Functions
6.1 General IO (usage 4)

With usage 4, the logic card becomes a general interface. The func-
tions of the individual inputs and outputs are project dependent.
6.1.1 Terminal assignments
Input terminals
Termi- Input Edge Static Long name
nal
X1.3 DE0 X X project dependent
Output terminals
Termi- Output Long name
nal
X2.3 DA0 project dependent
BEA--250804-EN-09 I 13/38
Logic card LK 4203 Functions
6.2 Pushbutton interface web guider (usage 5)
6.2.1 Parameter list

No. Name Default Min. Max. Unit PR PR Description
1 2
17  applic. param- Parameter heading
eters
18 not used - - - - - - Currently without function
19 > configuration 0000 0000 FFFF hex - X Pushbutton interface configuration
[ ] Auto-key: toggle 0x0008
[ ] Laminate Status 0x0010
[ ] PLC status output 0x0020
[ ] No Auto at fr supp 0x0040
P19 function Description

[ ] Auto-key: toggle The input "DE 2 Automatic" switches between "Automatic" und "Manual Operation" upon every positive
edge.
Note: When input "DE 3 Manual Operation" is set, switching is blocked.
[ ] Laminate Status Output the sensor status to output "DA 5 sensor right" and "DA 6 sensor left".
Upon a correct sensor status (guiding criterion - in field of view) a constant signal is issued. Upon all
other reports of the sensor status, the output is triggered with a frequency of 1 Hz.
[ ] PLC status output For the triggering of a PLC, flashing output signals are issued as a constant signal.
[ ] No Auto at fr supp If input "DE 2 Automatic" is set, the command "Edge search" is suppressed for sensors that have been
moved clear.
Input terminals
nal
X1.3 DE0 X X Web offset to the right or manual adjust-
ment to the right
X1.4 DE1 X X Web offset to the left or manual adjust-
ment to the left
X1.5 DE2 X X Automatic mode
X1.6 DE3 X X Manual mode
X1.7 DE4 X - Center position
X1.8 DE5 X X Sensor right
X1.9 DE6 X X Sensor left
X1.10 DE7 - X Guider blocked
Output terminals
nal
X2.3 DA0 Drive range limit right
X2.4 DA1 Drive range limit left
X2.5 DA2 Automatic mode
X2.6 DA3 Manual mode
I 14/38 BEA--250804-EN-09

nal
X2.7 DA4 Center position (centering)
X2.8 DA5 Sensor right
X2.9 DA6 Sensor left
X2.10 DA7 Collective fault indication
BEA--250804-EN-09 I 15/38
6.3 Pushbutton interface support beam (usage 6)
Input terminals
nal
ment to the right
ment to the left
X1.5 DE2 X X Edge search
X1.6 DE3 X X Move sensor clear
X1.7 DE4 X - Manual mode
X1.8 DE5 X X Positioning drive right
X1.9 DE6 X X Positioning drive left
X1.10 DE7 - X Oscillation
Output terminals
nal
X2.3 DA0 Right limit reached
X2.4 DA1 Left limit reached
X2.5 DA2 Edge search
X2.6 DA3 Move sensor clear
X2.8 DA5 Positioning drive right selected
X2.9 DA6 Positioning drive left selected
X2.10 DA7 Oscillation
I 16/38 BEA--250804-EN-09
6.4 Width monitoring (usage 9)
NOTICE
In conjunction with the operating device DO 40.., this usage is not per-
mitted. Width monitoring is performed in the operating device. usage
4 must be configured!

1 2
eters
18 width offset 0.0 -3270.0 3270.0 mm X - Offset width measurement
19 number of 2 1 2 - X - Selection of drive support beam and camera
motors 1 = Single-motor support beam
2 = all remaining applications (two-motor support
beam, camera)
20 target value 0.0 0.0 3270.0 mm X X Width target value in 1/10 mm
21 upper alert off- 0.0 0.0 3270.0 mm X X Alarm threshold for positive width deviation
set
22 lower alert off- 0.0 -3270.0 0.0 mm X X Alarm threshold for negative width deviation
set
23 upper warn- 0.0 0.0 3270.0 mm X X Pre-warning threshold for positive width deviation
ing offs
24 lower warning 0.0 -3270.0 0.0 mm X X Pre-warning threshold for negative width deviation
offs
25 hysteresis 3.0 0.0 1000.0 mm X X Hysteresis for resetting the alarm / pre-warning thresh-
old

1 2
26  miscellaneous Parameter heading
27 > sensor valida- 0 0 1 - X X Display of the web width depending on the position of
tion the web edge in the field of view of the sensor. No func-
tion when using a camera!
0 = Display of width only upon valid sensor signal
(web edge in field of view of the sensor)
1 = Display of width also for invalid sensor signal
(web edge outside the field of view of the sensor)
28 > support usage 0 0 1 - X - Sensor carriage position without inclusion of the sensor
signal
0 = Sensor carriage position + sensor signal
1 = Sensor carriage position
29 min out sig 1 1 100 ms X X Minimum length of the output signals multiplied by a fac-
*50 tor of 50
30 > short data dis- 0 0 1 - X X Format for data transmission
play 0 = 1/100 mm (DO 2000)
1 = 1/10 mm (DO 0020)
BEA--250804-EN-09 I 17/38

1 2
31  divice Parameter heading
addresses
32 sensor right 0 0 7F hex X X CAN address of the right sensor
addr
33 sensor left 0 0 7F hex X X CAN address of the left sensor
addr
34 support right 0 0 7F hex X X CAN address of the right support beam
addr
35 support left 0 0 7F hex X X CAN address of the left support beam
addr

1 2
36  monitor Parameter heading
37  actual width - -3276.8 3276.7 mm X X Indication of the current actual width
38  actual devia- - -3276.8 3276.7 mm X X Indication of the current deviation from the target width
tion
39  maximum - -3276.8 3276.7 mm X X Indication of the maximum measured width
width
40  minimum - -3276.8 3276.7 mm X X Indication of the minimum measured width
width
41  max pos devi- - -3276.8 3276.7 mm X X Indication of the maximum measured width deviation
ation
42  max neg devi- - -3276.8 3276.7 mm X X Indication of the minimum measured width deviation
ation
Input terminals
nal
X1.3 DE0 X X Width control ON/OFF
X1.4 DE1 X - Target width = actual width
X1.5 DE2 - - not assigned
X1.10 DE7 - X Operation mode of input DE0
0 = Edge
1 = Static
Output terminals
nal
X2.3 DA0 positive width deviation for alarm (upper alarm limit)
I 18/38 BEA--250804-EN-09

nal
X2.4 DA1 negative width deviation for alarm (lower alarm limit)
X2.5 DA2 positive width deviation for pre-warning (upper pre-warning
limit)
X2.6 DA3 negative width deviation for pre-warning (lower pre-warning
limit)
X2.7 DA4 Width control ON/OFF
X2.8 DA5 Width "OK" (group message)
X2.9 DA6 Width deviation general (group message)
X2.10 DA7 Fault indication sensor
BEA--250804-EN-09 I 19/38
6.5 Programmable pushbutton interface (usage 13)

This setting makes it possible to define a maximum of 8 freely-select-
able operating functions.

1 2
eters
18 > key code input 0000 0000 7FFF hex X X Key code for input 0
0
19 key source 0 0 7F hex X X desired source address of the key code sent
addr 0
1
addr 1
2
addr 2
3
addr 3
4
addr 4
5
addr 5
6
addr 6
7
addr 7
The following table shows the most common key codes. Ask E+L for
further key codes.
Keycode (hex) Function
0001 Automatic mode
0002 Center position
0003 Manual mode
0004 Setup
0005 Decrease value
I 20/38 BEA--250804-EN-09
Keycode (hex) Function

0006 Increase value
0007 Right sensor
0008 Left sensor
0009 Line sensor FE 5...
000A Offset to right
000B Offset to left
000D Edge search
E000 Move sensor clear
F000 Manual operation support beam
0013 Select support beam right
0014 Select support beam left
0015 Oscillation
0016 Offset crossbeam to right
0017 Offset crossbeam to left
0019 Key F1
001A Key F2
001B Key F3
001C Key F4
001D Key F5
E001 Key F6
0020 Key F7
0021 Key F8
0022 Key F9
Input terminals
nal
X1.3 DE0 X - Key code 0
Output terminals
No function
BEA--250804-EN-09 I 21/38
6.6 3-point controller (usage 15)

With usage 15, the logic card becomes an input/output card for a 3-
point controller.
Input terminals
nal
ment to the right
ment to the left
X1.6 DE3 X X Manual mode
Output terminals
nal
X2.3 DA0 Motor/valve right
X2.4 DA1 Motor/valve left
X2.7 DA4 Motor output fast
I 22/38 BEA--250804-EN-09
6.7 Sensor status (usage 18)

This configuration makes it possible to display the status messages of
the sensor.

1 2
eters
18 > sens state ri 16 0 16 - Status sensor right output DA0
out0 X X 0 = No sensor available
X X 1 = Signal in the workspace
X X 2 = Right edge outside the sensor measuring range
X X 3 = Left edge outside the sensor measuring range
X X 4 = Right edge in the range of the end position
X X 5 = Left edge in the range of the end position
X X 6 = Sensor signal invalid
X X 7 = General warning
X - 8 = Lighting ok
X X 9 = Sensor field of view dirty
X X 10 = Sensor under-exposed
X X 11 = Sensor over-exposed
X - 12 = Emergency guide
X X 13 = Maximum sensor temperature exceeded
X - 14 = Not currently used
- X 14 = In the range restriction right
X - 15 = Not currently used
- X 15 = In the range restriction left
X X 16 = Not currently used
19 > sens state ri 16 0 16 - X X Status sensor right output DA1
out1 see P18
out2 see P18
out3 see P18
22 > sens state le 16 0 16 - X X Status sensor left output DA4
out4 see P18
out5 see P18
out6 see P18
out7 see P18
26 > line sensor 0 0 1 - X X Color line sensor on device number 3
active 0 = No color line sensor with device number 3
1 = Color line sensor with device number 3 available
27 right/line 0 0 7F hex X X CAN address of the right edge sensor or the colour line
address sensor
BEA--250804-EN-09 I 23/38

1 2
28 left sens 0 0 7F hex X X CAN address of the left edge sensor
address
Input terminals
No function
Output terminals
nal
X2.3 DA0 Status message 1 right sensor
X2.7 DA4 Status message 1 left sensor
I 24/38 BEA--250804-EN-09
6.8 Web presence monitoring (usage 19)

1 2
17  applic. parameters Parameter heading
18 > web criterion out0 0 0 2 - X X desired edge number for web recognition on
output DA0
0 = no web monitoring
1 = Monitoring 1 web edge
2 = Monitoring 2 web edges
19 right sens addr 0 0 0 7F hex X X CAN address of the right sensor
20 left sens addr 0 0 0 7F hex X X CAN address of the left sensor
Output DA1 (see P18)
Input terminals
No function
BEA--250804-EN-09 I 25/38
Output terminals
nal
X2.3 DA0 Web monitoring sensor 0
I 26/38 BEA--250804-EN-09
6.9 Width monitoring (usage 22) AB => 327 mm
NOTICE
In conjunction with the operating device DO 40.., this usage is not per-
mitted. Width monitoring is performed in the operating device. usage
4 must be configured!
Die usage 22 configures the logic card for width monitoring of a web
with a resolution of 1/100 mm. The maximum width that can be issued
is 327 mm.

1 2
eters
19 number of 2 1 2 - X - Selection of drive support beam and camera
motors 1 = Single-motor support beam
2 = all remaining applications (two-motor support
beam, camera)
set
set
ing offs
offs
old

1 2
27 > sensor valida- 0 0 1 - X X Display of the web width depending on the position of
tion the web edge in the field of view of the sensor. No func-
tion when using a camera!
0 = Display of width only upon valid sensor signal
(web edge in field of view of the sensor)
1 = Display of width also for invalid sensor signal
(web edge outside the field of view of the sensor)
28 > support usage 0 0 1 - X - Sensor carriage position without inclusion of the sensor
signal
0 = Sensor carriage position + sensor signal
1 = Sensor carriage position
*50 tor of 50
BEA--250804-EN-09 I 27/38

1 2
play 0 = 1/100 mm (DO 2000)
1 = 1/10 mm (DO 0020)

1 2
addresses
addr
addr
addr
addr

1 2
tion
39  maximum - -3276.8 3276.7 mm X X Indication of the maximum measured width
width
40  minimum - -3276.8 3276.7 mm X X Indication of the minimum measured width
width
41  max pos devi- - -3276.8 3276.7 mm X X Indication of the maximum measured width deviation
ation
42  max neg devi- - -3276.8 3276.7 mm X X Indication of the minimum measured width deviation
ation
Input terminals
nal
0 = Edge
1 = Static
I 28/38 BEA--250804-EN-09
Output terminals
nal
limit)
limit)
BEA--250804-EN-09 I 29/38
6.10 Camera monitoring with traffic light control (usage 23)

usage 23 configures the logic card for camera monitoring with traffic
light control. Width monitoring is performed.

1 2
eters
19 not used - - - - - - Not currently used
set
set
ing offs
offs
old

1 2
*50 tor of 50
play 0 = 1/100 mm (DO 2000)
1 = 1/10 mm (DO 0020)

1 2
addresses
addr
addr
addr
addr

1 2
I 30/38 BEA--250804-EN-09

1 2
tion
39  not used - - - - - - Not currently used
Input terminals
nal
0 = Edge
1 = Static
Output terminals
nal
limit)
limit)
BEA--250804-EN-09 I 31/38
6.11 Register control (usage 24)

1 2
eters
18 motorsteps/ 1 1 100 - X - Motor steps per input impulse
impuls
18 rel. move/ 0.01 0.01 100.00 mm - X Path per input impulse
impuls
19  resolution 0.00 0.00 0.01 - X - Resolution of the motor positioning
19 > configura- 0000 0000 FFFF hex - X Alarm threshold for positive width deviation
tion [ ] ext. PNW-Master 0001
[ ] Register OFF:AUTO 0002
[ ] Move R/L: static 0004
[ ] Auto-key: toggle 0008
P19 function Description

ext. PNW-Master Upon interruption of input "DE 3 closed-loop register", a guiding set point is sent to the data master
(PNW master node).
Note: Only possible for the use of an external data master for PNW. The function "Register OFF AUTO"
should not be used.
Register OFF:AUTO Upon interruption of the input "DE 3 closed-loop register", the interface always switches to operation
mode "Automatic". Without this function, the operation mode "Automatic" must be set with a signal to
"DE 2 Automatic".
Note: The function "ext. PNW master" should not be used.
Move R/L: static Upon a signal to input "DE 0" or "DE 1", the actuator is positioned with the configured "positioning
speed". After expiry of the delay time of 600 ms, the system switches to the configured "manual opera-
tion speed".
Auto-key: toggle The input "DE 2 Automatic" switches between "Automatic" und "Register control" upon every positive
edge.
Note: When input "DE 3 Register control" is set, switching is blocked.
Input terminals
nal
X1.3 DE0 X - Positioning impulse right
X1.4 DE1 X - Positioning impulse left
X1.6 DE3 X X Register control
X1.7 DE4 X - Center position
I 32/38 BEA--250804-EN-09
Output terminals
nal
X2.3 DA0 Drive range limit right
X2.4 DA1 Drive range limit left
X2.6 DA3 Register control
X2.7 DA4 Center position (centering)
BEA--250804-EN-09 I 33/38
6.12 Motor status (usage 26)

This configuration makes it possible to display the status messages of
the actuator.

1 2
eters
18 > motor state 16 0 16 - Selection sensor status
outp 0 X X 0 = motor missing No actuator available
X X 1 = range OK In the working range
X X 2 = right side Right end stop
X X 3 = left side Left end stop
X X 4 = near right side In the range of the end stop right
X X 5 = near left side In the range of the end stop left
X X 6 = signal invalid Position signal invalid
X X 7 = warning General warning
X X 8 = motor line open Motor line interrupted
X X 9 = motor overloaded Motor blocked
X X 10 = temperatur high Temperature of the final level too
high
X X 11 = encoder fault Encoder missing
X X 12 = sensor missing Sensor signal missing
X X 13 = calib active Calibration of the actuator
X X 14 = security stop Actuator of the controller card deac-
tivated
X X 15 = guider blocked Controller block active
X X 16 = no usage No function
19 > motor state 16 0 16 - X X See parameter 18
outp 1
outp 2
outp 3
outp 4
outp 5
outp 6
outp 7
26 motor address 0 0 7F - X X CAN address of the controller card that triggers the
actuator
I 34/38 BEA--250804-EN-09
Input terminals
No function
Output terminals
nal
X2.3 DA0 Status message 1
BEA--250804-EN-09 I 35/38
6.13 Width and web offset monitoring (usage 27)

1 2
eters
18 > target width 0.0 0.0 3270.0 mm - X Target width in 1/10 mm
19 > max. width 2.0 0.0 100.0 mm - X Maximum permitted width deviation from the target
deviat. width
20 > max. pos. 2.0 0.0 100.0 mm - X Maximum permitted web deviation (between actual posi-
deviat. tion and target position)
Input terminals
No function
Output terminals
nal
X2.3 DA0 No right sensor
X2.4 DA1 Permitted web deviation exceeded
X2.5 DA2 Lighting right sensor ok
X2.6 DA3 Sensor signal right sensor invalid
X2.7 DA4 No left sensor
X2.8 DA5 Permitted width deviation exceeded
X2.9 DA6 Lighting left sensor ok
X2.10 DA7 Sensor signal left sensor invalid
I 36/38 BEA--250804-EN-09
Technical data Logic card LK 4203
7. Technical data
Internal supply voltage +5 V DC
(via bus connection)
External supply voltage including 20 to 30 V DC
residual ripple
Current consumption external, maximum 8 A
per LK 4203
Potential-free inputs
Input voltage for signal "1" 10 to 30 V DC
Input voltage for signal "0" < 2 V DC
Input current Maximum 10 mA
Input frequency Maximum 1 kHz
Outputs potential-free
Output voltage at signal "1" Supply voltage minus 1 V
Output current per output Maximum 1.1 A
Ambient temperature 0 to 50 °C
BEA--250804-EN-09 I 37/38
Erhardt+Leimer GmbH
Phone +49 821 2435-0
I 38/38 BEA--250804-EN-09
-
Description J
Digital controller RK 4004 en
Software: RK 4004-0403 F_ZG

RK 4004-8403 F_ZM
1. Function 2
2. Type overview 7
3. Assembly 7
4. Installation 8
4.1 Terminal assignments X 1 to X 21 9
4.2 Setup operation 10
5. Parameters 13
5.1 Parameter list 13
5.2 Explanation of parameters 22
5.3 "Three position controller" upgrade 62
6. Setting values 64
BEA--250482-EN-32
Digital controller RK 4004
Explanation of symbols ➜ = jobs to be performed
= important information and instructions
1. Function
1.1 Purpose Controller card RK 4004 is used to control a DC actuator with speed
and position feedback. For this purpose a current controller, speed
controller, position controller and motor output stage are integrated
on the card. Appropriate sensors may be attached via a CAN bus for
the position controlling of running webs and following-up of tools.
Operation is via a command device with text display and/or a digital
input-output card.
1.2 Design The controller card consists of the following modules:

- a processor with data memory
- several JST plug sockets
- several terminals
- a green LED for "output stage on stand-by"
- a red LED for the "overcurrent" display
- three segment displays
- and three keys (setup, increase value, decrease value)
Green LED Red LED JST plug sockets

Segment displays
Keys: Data memory
"Setup"
"Decrease value"
"Increase value"
JST plug sockets
JST plug sockets
Terminals
J Page 2/64 BEA--250482-EN-32

1.3 Operating principle The operating principle depends on the mode selected. The following
operating modes are possible:
Actuator manual:
In manual mode the actuator may moved to the left or right to a re-
quired position. The speed may be set in the appropriate parameter.
Actuator center position:

The actuator is positioned at the set center whereby first of all it is
moved to the reference switch and the internal position controller is
adjusted. The actuator is then moved to the set center position. The
reference switch should be mounted so that when the actuator is in
its center position the switching point of the reference is crossed thus
assuring that the actuator may be center-positioned without any ma-
jor positioning movement.
Automatic mode:
In automatic mode the web or tool is guided to the set position. Pre-
requisite to guiding is that guider lock is released.
Guider lock in automatic mode:
Guider inhibiting is only effective in automatic mode and may be acti-
vated on controller card RK 4... or via an interface.
Web offset:
A web offset may be set in automatic mode. A web offset means that
the set position value may be changed positively or negatively.
In the case of fixed sensors or a single motor support beam with two
positioning carriages, web offsetting is limited to 75 % of the sensor
measuring range. On the remaining applications with support beams
the web offset may be extended to include the entire support beam
position range.
Oscillation:
In automatic mode an oscillating set value is additionally added to
the set position value. The oscillating mode, period and path may be
set in the appropriate parameters or via a command station. In the
case of fixed sensors oscillation is only possible within 75 % of the
measuring range.
Park sensor:
When using a support beam the positioning carriage along with the
sensor/tool located on it are moved (outwards) to the outer end posi-
tion.
BEA--250482-EN-32 J Page 3/64

Search for edge:

The sensor searches for and follows the web edge until the operating
mode is changed by, e.g. a guider enable.
1.4 Control structure with con- In a control structure for proportional actuators the web or tool actual
stant controlling for pro- position value is compared with the required set position value and,
portional actuators in the event of a deviation, it is transmitted to a P position controller
as a control difference. The resultant set speed value is compared
with the actual speed value and transmitted to the PI speed control-
ler. The latter emits a pulse width-modulated signal at the output
stage.
The following are available as proportional actuators:
DRS pivoting frame, VWS turning rod, SRS steering roller, WSS
winding station, SVS push roller SVS and VSS positioning and fol-
low-up controller.
Control structure legend

1 Operating mode 15 Counter
2 Actuator position controller 16 Incremental encoder
3 Max. variable actuating speed in manual 17 Web position controller
4 Speed controller 18 Max. variable actuating speed in automatic
5 Variable current controller 19 Memory command at stop
6 Power output stage 20 Right edge sensor
7 Gearing with spindle 21 Left edge sensor
8 Right end position 22 Sensor selection (right web edge, left web edge, web center)
9 Center position 23 Web offset
10 Left end position 24 Oscillation generator
11 Right offset 25 Current controller
12 Left offset
13 Actual position memory
14 Actual speed value recording
J Page 4/64 BEA--250482-EN-32

1.5 Control structure with con- In a control structure for a support beam a set speed value is deter-
stant controlling for sup- mined on the basis of the sensor signal via the P position controller
port beams that is transmitted to the speed controller. The resulting set speed
value is compared to the actual speed value and transmitted to the
PI speed controller. The latter emits a pulse width-modulated signal
at the output stage. In "search for edge" or "hybrid" modes the sen-
sor is driven to follow-up the web edge.
Available as proportional actuator:
Support beam VSS

1 Operating mode 11 Support beam position controller
2 Sensor 12 Actual speed value recording
3 Counter 13 Incremental encoder
4 Web offset 14 Max. variable actuating speed in search for edge mode
5 Edge sensor position controller 15 Variable current controller
6 Support beam speed controller 16 Current controller
7 Power output stage 17 Variable actuating speed during positioning
8 Sensor zero point detector 18 Oscillation generator
9 Memory for edge position
10 Park position
BEA--250482-EN-32 J Page 5/64

1.6 Control structure with con- In the case of a control structure for integral actuators the web actual
stant controlling for inte- position value is compared to the required web set position value
gral actuators and, in the event of a deviation, it is transmitted as a control differ-
ence to a P position controller. The latter provides the necessary set
position value for the actuator. The current actual actuator position
value is compared to the required set position value and transmitted
as a control difference to the actuator position controller. The latter
generates the set speed value which is compared to the actual speed
value, the difference being fed to the PI speed controller which emits
a pulse width-modulated signal at the output stage.
Available integral actuators:
SWS segmented roller guider, VGA pivoting roller, BCS edge and
width spreader

1 Operating mode 14 Actual speed value recording
2 Actuator position controller 15 Counter
3 Max. variable actuating speed in manual 16 Incremental encoder
4 Speed controller 17 Web position controller
5 Variable current controller 18 Max. variable actuator speed in automatic
6 Power output stage 19 Memory command at stop
7 Gearing with spindle 20 Right edge sensor
8 Right end position 21 Left edge sensor
9 Center position 22 Sensor selection (right web edge, left web edge, web center)
10 Left end position 23 Web offset
11 Right offset 24 Oscillation generator
12 Left offset 25 Current controller
13 Actual position memory
J Page 6/64 BEA--250482-EN-32

2. Type overview The following table provides an overview of the most common digital
controllers. The individual digital controllers (DC) are listed in the ver-
tical column. The crosses mark the components belonging to them
(AK ...., LK ...., etc.).
Type RK 4004 AK 4002 LK 4203 RT 4019 DO 2000 AK 4014

DC 0310 X X
DC 0311 X X X
DC 0340 X
DC 0341 X X
DC 0360 X X
DC 0361 X X X
DC 1310 X X X
DC 1340 X X
DC 2340 X X
DC 2341 X X X
3. Assembly Controller card RK 40.. is usually mounted in a sheet steel housing

or E+L device.
If the controller card is supplied on its own it should be mounted in a
control cabinet away from heavy current-carrying modules.
The maximum distance to the DC actuator must not exceed 10 m.
BEA--250482-EN-32 J Page 7/64

4. Installation Connections are only allowed to be made in the electrically iso-

lated state.
➜ Connect electrical leads according to the attached wiring diagram.
➜ Shield and run signal lines away from heavy current-carrying
leads.
The connection line between the controller card and DC actuator
may be run in one lead up to a length of 3 m. From a distance of
3 m to 10 m the motor and incremental encoder lines must be
run separately.
The CAN bus must not exceed a total maximum length of 160 m
and the SPI bus a total maximum length of 0.2 m.
X5 Right X6 Left
X 12 CAN connection
digital digital
without LED display
X 15 Fan sensor sensor
for internal device
networking
X7 CAN connection
with LED display
for CAN device
X 21 Supply voltage connector
for further E+L
X 11 SPI bus
modules
X9 serial bus
X 13 Supply voltage
for further E+L
modules X8 Analogue card
AK 4002
(only when ana-
logue sensors are
X1 Operating volt-
used)
age
X 14 External configu-
ration adapter
X 10 Optical incre-
mental encoder
X2 DC actuator X3 Command sta- X4 Reference X 20 End switch

and incre- tion for web switch, guider
mental en- offset RE .... lock and end
coder or signal for position signal
path-dependent
oscillation
RK 40.. terminal assignments

The wiring diagram indicates which connectors are assigned.
The guider lock is intended for on-site requirements where the actua-
tor is to be stopped in its current position. If the guider lock is closed
(make contact) the actuator remains in this position until the contact
is open again.
J Page 8/64 BEA--250482-EN-32

4.1 Terminal assignments

X 1 to X 21
Terminal No. Input Output Assignment
X1 1 X +24 V DC supply voltage
2 X 0V
3 X Ground
X2 1 X DC actuator
2 X DC actuator
3 X Incremental encoder on DC actuator track A
4 X Incremental encoder on DC actuator track B
5 X +24 V DC
6 X 0V
X3 1 X +24 V DC
2 X Programmable input (default "Web offset or path-dependent") or
("Oscillation signal") or
("automatic mode signal (for minimum operation only)")
0V
3 X Sensor range limit or range limit for D.C. actuator
4 X (possible only in combination with web offset RE 1721)
X4 1 X Programmable input (default "Guider lock")
2 X 0 V potential 0 V for controller lock
3 X +24 V DC reference switch
4 X Programmable input (default "Reference switch signal")
5 X 0 V reference switch
6 X +24 V DC
7 X Programmable input (default "Actuator end position signal")
8 X 0V
X7 1 X X CAN High
2 X X CAN Low
3 X LED +
4 X LED -
X 10 1 X GND (0 V)
2 X (Index) -
3 X Track A
4 X +5 V
5 X Track B
X 12 1 X X CAN High
2 X X CAN Low
3 - - free
4 - - free
X 13 1 X +24 V / I max 1,0 A
2 X GND 0 V
X15 1 X +12 V
2 X Switch output for additional fan
X 20 1 X +24 V
2 X Programmable input (default "Actuator 2nd end position signal")
3 X 0V
4 X Programmable output (default “System on stand-by”)
X 21 1 X +24 V / I max 1,0 A
2 X 0V
BEA--250482-EN-32 J Page 9/64

4.2 Setup operation The three keys and the displays are used as the setup control panel.
The key assignment (setup, decrease/increase value) is indicated in
the illustration opposite. The following applications are possible:
4.2.1 Setting the controller card device address
4.2.2 Current error display
4.2.3 Setting parameters
4.2.1 Set controller card Prior to commissioning the device address of controller card RK 4004
device address must be checked and changed as necessary.
➜ Press both keys "decrease value" and "increase value" at the
same time. The group number is indicated via the "decrease
value" key and the device number via the "increase value" key.
If both keys are held down for longer than approx. 4 seconds the
device address will start to flash.
➜ If the device address deviates from the required address it may be
changed via the keys.
If none of the keys are actuated the device address will be saved
after approx. 20 seconds have elapsed and a software reset is
triggered.
J Page 10/64 BEA--250482-EN-32

4.2.2 Current error display In normal circumstances the display on the controller card indicates
only three dots. These three dots signal that no errors are present.
A flashing number signals an error. The number indicates the error
code. If several errors are present at the same time, the error with
the highest priority will be indicated. If this error is no longer present,
the display will indicate the next error.
Below is a list of possible errors:
No. Error display in Description Output at

CANMON terminal X 20.4
1 UDC-power low 19.5 V DC operating voltage not attained 0
2 UDC-power high 30.5 V DC operating voltage exceeded 0
3 I motor high set maximum cut-off current exceeded -
4 Temp case high heat sink over 70 oC 0
5 encoder fault incremental encoder motor fault -
6 encoder invers incremental encoder motor inverted -
7 sensor R fault no message from right sensor -
8 sensor L fault no message from left sensor -
9 gearconstant fault calculated gear constant produces impermissible value -
10 Motorline fault motor line interrupted 0
12 powerstage defect motor power stage defective 0
13 Motor blocked motor blocked due to overloading (I = max. & n = 0) 0
Attention! output is set after 5 seconds only
14 ref. switch error several reference switch errors detected. -
15 end switch error end position proximity switches incorrectly configured -
16 24 V ext. fault ext. supply voltage overloaded. 0
23 motor protect motor protection 0
4.2.3 Output X 20.4 In the case of certain errors (see table) output X 20.4 is switched to
"0". The internal switch on the controller card that furnishes a con-
nection to ground is opened.
The following circuit variants are recommended:
Lamp "ON" = system on stand-by PLC "1" = system on stand-by

Lamp "OFF" = error PLC "0" = error
BEA--250482-EN-32 J Page 11/64

4.2.4 Parameter setting All parameters in the CAN network may be selected and changed by
the three keys. The following flow diagram illustrates basic operation
with the setup editor:
Basic operation in setup mode:

Para Parameter
meter value
Start setup mode: press the setup and addition-
ally the increase value key (press the setup key +
Start setup mode
first). The green LED on the setup key will flash .
Enter device number: press and hold down the

value key. Release the setup key again and enter +
the device number via the increase or decrease Enter device number
value keys (device number is specified in the or
block diagram)
Enter group number: press and hold down the
value key. Release the setup key again and enter +
the group number via the increase or decrease Enter group number
value keys (group number is specified in the block or
diagram)
Select and change parameters: press and hold

down the setup key and select the required pa- Select parameter +
rameter via the increase value key. Release the
setup key again and enter the required parameter
value via the increase or decrease keys.
Change parameter value
or
Incorrect parameter changes may impair
the function of the entire system !
May param- yes

eter value be
changed
no
Select expanded setup mode: select device +
number X.5, then press and hold down the setup
key and select parameter 3 by pressing the in- Expanded setup mode
crease value key. Release the setup key again
and enter parameter value 42 via the increase or or
decrease value keys.
Select
further yes
parameters
no
Quit setup mode: select device number X.5, then
press and hold down the setup key and select +
parameter 3 by pressing the increase value key.
Release the setup key again and enter parameter
1 by pressing the increase or decrease value key. Quit setup mode
Press and hold down the setup key and press the or
increase value key once. Release the setup key
again. +
X is used as a place retainer
J Page 12/64 BEA--250482-EN-32

5. Parameters In setup mode parameters may be displayed and to some extent

changed as well. In order to access the controller card setup
mode a command station DO .... , a operating panel RT .... or an
E+L CANMON program is required.
5.1 Parameter list The parameter numbers are listed in the No. field of the table, in the
Name field the abbreviation. The Default field indicates the standard
settings, Min. and Max. are the permissible limit values respectively.
The unit is indicated in the Unit field. The Description explains the
parameter function. If a dot (•) comes after the parameter number
this indicates that it is a display parameter, the value of which cannot
be changed.
The parameter list applies for the CAN data protocols PR 1 and
PR 2. The fields indicate whether each parameter is used in the re-
lated CAN data protocols. You can see which CAN data protocol is
used from the number in parameter "..4. RK 4004".
To make reading easier, standard display is a reduced parameter

record only. The bold faced parameters are part of this reduced pa-
rameter record. The following options are available for displaying all
parameters:
- enter value 42 (extended setup mode) into parameter "..3. start
service"
- special section on command station DO 2000 resp. in the
CANMON-Programm.

"Standard"
Nr. Name De- Min. Max. Unit PR PR Description

fault 1 2
..0. edit device 5 1 F hex X X Select device number
See block diagram for device number
..1. edit group 0 0 7 hex X X Select group number
See block diagram for group number
..2. reset settings 0 0 2 - X X Works settings
0 = no function
2 = perform internal default setting
BEA--250482-EN-32 J Page 13/64


fault 1 2
..3. start service 0 0 199 - X X Starting a function
0 = no function
1 = reset controller
2 = save parameter
10 = actuator initialisation run (device X.5)
11 = support beam initialisation run
(device x.6, x.7, x.8, x.9, x.10, x.11)
12 = actuator initialisation run, with specification
of the gear constants (device x.5)
13 = actuator guiding criterion photo (for integral con-
troller only)
15 = calibrate system offset
20 = calibrate the zero point for the
motor current measurement
22 = save application parameters
23 = save the calibration data from the RK 4004
30 = preset for general web guider parameters
31 = preset for sensor support beam VS 35
parameters
32 = preset for 3-position controller parameters
33 = preset for DR 11../DR 12.. parameters
34 = preset for support beam VS 50.. parameters
42 = select expanded setup
55 = delete reset counter and running time meter
56 = delete maximum temperature
57 = set calibration values to default
98 = delete error memory
99 = delete data memory
..4. • RK 4004 X.X 1.0 3.0 - X - Software version
..4. • RK 4004 X.X 4.0 5.5 - - X Software version
..5. webedge off- X X Parameter title
set
..6. weboffset 0.00 -3250.0 3250.0 mm X X Web offset
..7. step width 0.10 0.01 10.00 mm X X Step width for web offset
..8. osc. amplitude 0.0 0.0 500.0 mm X X Oscillation amplitude +/-
±
..9. osc. cycl. time 20 1 700 sec. X X Oscillation cycle time
cycle-dependent = sec/ cycle
path-dependent = pulse/ cycle
.1.0. osc. waveform 95 0 95 % X X Oscillation progression
5% = square wave
50% = trapezoidal wave
95% = delta wave
.1.1. > osc. trigger- 2 0 7 - X X Oscillation operation
mode 0 (4) = operation via keyboard
1 (5) = operation via AUTO key
2 (6) = oscillation OFF
3 (7) = oscillation ON
Values in () for path-dependent oscillation

.1.2. • webedge X X Parameter title
controller
.1.3. prop range +/- 10.0 -2000.0 2000.0 mm X X Guider proportional range
Web offset in mm at which the DC actuator runs at
maximum speed.
Decrease value in case of inaccurate guiding!
Increase value in case of uneven guiding!
J Page 14/64 BEA--250482-EN-32


fault 1 2
.1.4. dual-rate width 30 0 90 % X X Window width in % related to proportional range ".1.3."
This value is used to establish the switch point for deter-
mining the dual rate characteristic curve.
.1.5. dual-rate level 100 0 200 % X X Positioning velocity reduction
This value is used to determine % motion speed at the
switch-over point.
.1.6. velocity auto 20 1 1000 mm/s X X Max. positioning velocity speed in automatic mode
.1.7. velocity pos 10 1 1000 mm/s X X Positioning velocity speed in positioning mode
.1.8. velocity jog 5 1 1000 mm/s X X Positioning velocity speed in jog mode
.1.9. velocity defect 1 0 1000 mm/s X X Positioning velocity when exceeding the set threshold
.2.0. • derated veloc- 0 0 1000 mm/s X X Display of velocity limited by internal functions
ity (only active for selecting in parameter 1.1.8.)
.2.1. reserved 21 - - - - X X Not assigned at present
.2.2. defect range ± 10.0 0.5 2000.0 mm X X Range for detecting a web fault
If not attained switching to the set "velocity defect"
speed will be performed
.2.3. • servo configu- X X Parameter title
ration
.2.4. motion direc- 0 0 1 - X X Motion effective direction
tion 0 = normal
1 = inverted
Depends on mounting position and web direction of
travel
.2.5. motion range 0.0 0.0 3270.0 mm X X Total motor position range on calibration
total AG positioning path must be entered prior to calibration
.2.6. position 0.0 0.0 3270.0 mm X X Positive motor position range
range +
.2.7. position 0.0 -3270.0 0 mm X X Negative motor position range
range -
.2.8. alarm limit % 75 0 100 % X X Limit value for end position early warning
.2.9. hybrid offset 0.0 -3270.0 3270.0 mm X X Hybrid support beam offset
Adjustment of hybrid support beam center to machine
center. Is set in device X.7.
.3.0. reference 0.0 -3270.0 3270.0 mm X X Reference switch offset
offset Distance between reference switching point and AG-
positioning range center
.3.1. center offset 0.0 -3270.0 3270.0 mm X X Centring offset
Distance between actuator positioning range center and
required actuator 0-position in „center position“ mode.
.3.2. system offset 0.0 -3270.0 3270.0 mm X X System offset
Distance between set actuator 0-position and the refer-
ence point (e.g. machine center).
.3.3. • total resolution 0 0 32700 Imp/ X X Motor gear constant
mm
.3.4. encoder reso- 8 5 9999 Imp/U X X Encoder resolution
lution Entry of rev encoder resolution pulse/rev
(without 4-fold evaluation)
.3.5. rotation gear 8.0 0.1 2000.0 - X X Gear transmission on motor
Entry of gear transmission
.3.6. linear gear 4.0 0.1 250.0 - X X Linear gear transmission
(mm/r) Entry of transmission ratio from rotational to linear
movement
BEA--250482-EN-32 J Page 15/64


fault 1 2
.3.7. mech. gearfac- 1.00 0.10 5.00 - X X Mechanical ratio
tor
.3.8. encoder filter 4 2 16 - Filtering of encoder impulses
.3.9. • pos. controller X X Parameter title
.4.0. death zone ± 0.0 0.0 200.0 mm X X Position controller dead zone
.4.1. pos prop range 5.0 0.1 200.0 mm X X Position controller proportional range
±
.4.2. • act position 0.0 -3270.0 3270.0 mm X X Actual position (display only)
.4.3. • set position 0.0 -3270.0 3270.0 mm X X Set position (display only)
.4.4. pos source 0.0 0.0 7.F hex X X Master address
adress Address from which the master set position is received
.4.5. prop stroke ± 10.0 0.0 2000.0 mm X X Actuator correction path
in the event of a web fault of (.1.3. prop range +/-)
.4.6. • foto auto offset 0 -3270.0 3270.0 mm X X Actuator offset between set center and set operating
point during automatic mode is set for
<SETUP>+<AUTO>.
Only if function is activated via „Configuration SYS“.
.4.7. • speed control- X X Parameter title
ler
.4.8. max. motor 1250 10 4000 U/min X X Motor speed characteristic value
speed Value is required for speed limiting
.4.9. • act. speed - -3500 3500 U/min X X Current motor speed (display only)
.5.0. speed_P 2.00 0.00 10.00 - X X P component for speed controller
.5.1. speed_I 0.10 0.00 5.00 - X X I component for speed controller
.5.2. accel./decel. 0.0 0.1 10.0 sec. X X Acceleration time
time
.5.3. • I-PWM 0 -3500 3500 - X X Current I-PWM-value (display only)
.5.4. • set speed - -3500 3500 U/min X X Current motor set speed (display only )
.5.5. • current control- X X Parameter title
ler
.5.6. cut-off current 8.0 1.0 10.0 A X X Cut-off current of motor output stage
.5.7. motorcurrent 1.0 0.0 7.0 A X X Max. permissible nominal motor current
.5.8. overload factor 150 100 200 % X X Dynamic motor current rise
Motor is overloaded briefly by the variable factor
.5.9. therm. const. 60 1 200 sec. X X Thermal time constant for brief motor current excess
.6.0. • limited current - -20.00 20.00 A X X Current permissible motor current
.6.1. • act. current - -20.00 20.00 A X X Actual measured motor current
.6.2. current_P 2.6 0.0 100.0 - X X P component for current controller
.6.3. current_I 0.4 0.0 50.0 - X X I component for current controller
.6.4. • set current 0.00 -20.00 20.00 A X X Set motor current display
.6.6. current dither 0.00 0.00 1.00 A X X Superimposed a.c. component for minimizing the break-
away torque
.6.7. dither cycle- 0.0 0.0 20.0 ms X X Dither cycle time
time The reciprocal value corresponds to the frequency
J Page 16/64 BEA--250482-EN-32


fault 1 2
.6.8. • diagnostics X X Parameter title
.6.9. • system error - 0 9999 - X X Error display
1 = supply voltage < 20 V DC
2 = supply voltage > 30 V DC
3 = cut-off current exceeded
4 = heat sink temperature > 70 °C
5 = incremental encoder defective
6 = incremental encoder inverted
7 = no message from right sensor
8 = no message from left sensor
10 = motor line interrupted
12 = motor output stage defective
13 = motor blocked
14 = reference switch has several switching points
15 = end pos. proximity switches incorrectly
configured
16 = external voltage output overloaded
17 = emergency guidance active,
regulation according to the right sensor
18 = emergency guidance active,
regulation according to the left sensor
23 = motor protection
.7.1. reset counter 0 0 65535 - X X Reset counter
.7.2. • running time 0 0 65535 h X X Running time meter
meter
.7.3. • supplyvoltage 0.0 0.0 999.9 V X X Operating voltage
24 DC
.7.4. • temperature 0.0 0.0 100.0 °C X X Heat sink temperature
case
.7.5. • max. temp. 0.0 0.0 100.0 °C X X Maximal heat sink temperature reached
case
.7.8. • mainloops/sec. - 0 32000 Hz X X For internal evaluation only
.7.9. • I/O configura- X X Parameter title
tion
.8.0.> • digi I/O status - 00 FF hex X X Display of current digital inputs/outputs
.8.1. > usage output 1 00 7 - X X Use of output X20.4
X20.4
.8.2. > usage input 2 -25 25 - X X Use of input X4.1
X4.1
.8.3. > usage input 3 -25 25 - X X Use of input X4.4
X4.4
.8.4. > usage input - -25 25 - X X Use of input X4.7
X4.7
X20.2
X.3.2
.8.7. • guide config. X X Parameter title
BEA--250482-EN-32 J Page 17/64


fault 1 2
.8.8. guide target 0.0 -3000.0 3000.0 mm X X Display of the set web position via an external data
master (CoGuideTarget)
.9.1. • system config. X X Parameter title
.9.2. > controller 0 0 3 - X X Controller type
type 0 = proportional actuators
1 = integral actuators
3 = 3 position controller
.9.3. controller op- 0 0 99 - X X Control mode
erate
.9.4. > auto address 0 0 3 - X X Automatic setting of the sensor addresses to
0 = display only of sensor addresses
1 = automatic setting of the sensor addresses to
x.1/x.2
2 = setting of the sensor addresses to those set in
parameters .95. and .96.
3 = no reading/changing of the sensor addresses
.9.5. sensor addr 0.0 0.0 7.F hex X X Address of the sensor at the right slot
X5
.9.6. sensor addr 0.0 0.0 7.F hex X X Address of the sensor at the left slot
X6
.9.7. > function con- 0801 0000 FFFF hex X X System configuration1
fig 1 [X] framelimit Check 0x0001
[ ] N~ / M control 0x0002
[ ] Center direct 0x0004
[ ] ref on Power on 0x0008
[ ] watch webedge R 0x0010
[ ] watch webedge L 0x0020
[ ] enable AG-Foto 0x0040
[ ] sens. err. > Center 0x0080
[ ] MCP active 0x0100
[ ] Apl. deactive 0x0200
[ ] support 2 motor 0x0400
[X] weboffset 1/10 mm 0x0800
[ ] weboffset invers 0x1000
[ ] defect detection 0x2000
[ ] ext. system mode 0x4000
[ ] RE 1721 invers 0x8000
.9.8. > function con- 0040 0000 FFFF hex X X System configuration 2
fig 2 (*) no Controler output 0x0000
( ) N-target -> CAN 0x0001
( ) delta N -> CAN 0x0002
( ) Pos-target -> CAN 0x0003
( ) delta Pos -> CAN 0x0004
( ) I-target -> CAN 0x0005
[ ] disable I-controle 0x0008
[ ] Pos-TXD: targetpos 0x0010
[ ] lock webspeedlim 0x0020
[X] AUTO: start slow 0x0040
[ ] AUTO: Clear I-part 0x0080
[ ] Pos-TXD: 50->10ms 0x0100
[ ] AG-Foto with sens. 0x0200
[ ] deselect all sen. 0x0400
[ ] pos-CMD: no photo 0x0800
[ ] trigger control 0x1000
[ ] no weboffset limit 0x4000
[ ] list-res 0.1 mm -> 1 mm 0x8000
J Page 18/64 BEA--250482-EN-32


fault 1 2
.9.9. > operatorkey 0000 0000 FFFF hex X X Operatorkey
config [ ] Auto: sel. all sens 0x0001
[ ] sel. valid sensor 0x0002
[ ] force support free 0x0004
[ ] Center -> sup. free 0x0008
[ ] unused sup. free 0x0010
[ ] no edge -> sup. free 0x0020
[ ] sens sel. direct 0x0040
[ ] emergency sensor L 0x0080
[ ] emergency sensor R 0x0100
[ ] Foto @ Auto 0x0200
[ ] Foto @ Auto + Setup 0x0400
[ ] Foto @ host command 0x0800
[ ] no Foto @ Centered 0x1000
[ ] unused sup. search 0x2000
(*) lost web: ---- 0x0000
( ) lost web: Center 0x4000
( ) lost web: Manual 0x8000
1.0.0. > function 0000 0000 FFFF hex X X System configuration 3
config 3 [ ] desel. VSxx to sensor 0x0001
1.0.1. delaytime 1 1.0 0.0 25.0 s X X Delay time 1 (for switching to emergency sensor)
1.0.2. delaytime 2 1.0 0.0 25.0 s X X Delay time 2 (for switching to main sensor)
1.0.3. subsystem 0 00 00 7F hex X X Serial bus card 0 address
adress
adress
adress
adress
1.0.7.• calibration X X Parameter title
1.0.8. calib. UDC 1.00 0.80 1.20 - X X Operating voltage calibration
1.0.9. offset. I-act 0 -100 100 - X X Motor current measurement offset
1.1.0. calib. I-act 1.00 0.80 1.20 - X X Motor current measurement calibration
1.1.1. template 0.0 -3270.0 3270.0 mm - X Absolute edge position for a system offset calibration
position
1.1.2.• webspeed X X Parameter title
config.
1.1.3. webspeed 10 10 1000 I/m X X Normalization of web speed recording
constant Value corresponds to the input pulse figure per running
meter of the web
1.1.4. webspeed 4000 0 4000 m/ X X Maximum web speed
max. min
1.1.5. webspeed limit 0 0 4000 m/ X X Web speed limit
min
1.1.6.• actual web- 0 0 4000 m/ X X Current measured web speed
speed min
BEA--250482-EN-32 J Page 19/64


fault 1 2
1.1.7.• adaptive con- X X Parameter title
trol
1.1.8. > adaptive func- 0 0 63 - X X Selection of the adaptive amplification functions
tion 0 = no intervention in the proportional range
1 = proportional range depends on an external CAN
signal
2 = proportional range depends on the web speed
0 = no intervention in the positioning velocity
4 = positioning velocity depends on an external CAN
signal
8 = positioning velocity depends on the web speed
0 = no intervention in the positioning path
16 = the positioning path depends on an external
CAN signal
32 = the positioning path depends on the web speed
1.1.9.• adaptive ratio 0.0 0.0 409.6 % X X Display of the current control loop amplification
1.2.0. max webspeed 0.0 0.0 409.6 % X X Adaptive factor in % at maximum web speed
ratio
1.2.1. lim webspeed 0.0 0.0 409.6 % X X Adaptive factor in % at web speed limit
ratio
1.2.2. reserved 122 - - - - X X Not assigned at present
1.2.3. reserved 123 - - - - X X Not assigned at present
1.2.4. pos I-Part 0.0 0.0 100.0 1/s X X Additional I-part for integral actuator
1.2.5.• !! Service !! X X Parameter title
1.2.6. service off/on 0 0 1 - X X Switching on service mode
1.2.7. > service mode 0 0 9 - X X ! For service personnel only !
(*) Square current controller test 2
( ) Delta current controller test 3
( ) Square speed controller test 4
( ) Delta speed controller test 5
( ) PWM square bridge signal 6
( ) PWM delta bridge signal 7
( ) Square position set value 8
( ) Delta position set value 9
1.2.8. testvalue 1 0 -100 100 % X X Test value 1 for service mode ! For service personnel
only!
1.2.9. testvalue 2 0 -100 100 % X X Test value 2 for service mode ! For service personnel
only!
1.3.0. testcycletime 0.01 0.01 50.00 s X X Test cycle time for service mode ! For service personnel
only !
J Page 20/64 BEA--250482-EN-32

5.1.2 Parameter list The following parameters can only be edited using a CANMON pro-
"Extended DCS" gram.
(only on RK 4004-8403)
No. Name De- Min. Max. Unit Description
fault
..0. edit device 5 1 F hex Select device number
See block diagram for device number
..1. edit group 0 0 7 hex Select group number
See block diagram for group number
..2. reset settings 0 0 2 - Works settings
0 = no function
2 = restore internal basic settings
..4. • Add. DCS Config. 4.X 4.0 5.5 - Software version
..5. > function config 0000 0000 FFFF hex Configuration
[ ] check workspace 0x0001
[ ] emergency guide 0x0002
..6. mid target limit 0.0 -3250.0 3250.0 mm Limit for reference variable during lamination
..7. auto offset limit 0.0 -3250.0 3250.0 mm Limit for web offset
..8. target change 0 0 120 mm/s Rate of change of reference variable
speed
If the following sign ">" is set in front of the parameter it may be

edited with the help of a parameter value list (selection list) in
CANMON or DO 200. .
Editing with Canmon:
Select the "Value" field and open the parameter list via the enter key.
Select the required parameter value with the cursor keys, to mark the
parameter value press the space bar .
Parameter value list (selection list)
Editing with command station DO 200.:
Select the required parameter value via the "increase value"/
"decrease value" keys, to mark the parameter value press the ac-
knowledge key.
BEA--250482-EN-32 J Page 21/64

5.2 Explanation of parameters

5.2.1 Explanation ..0. edit device
of parameters ..1. edit group
"Standard"
The device address consists of the device and group numbers. Each
device with a CAN connection (serial or parallel) possesses its own
device address that may only be assigned once in the entire CAN
network .
In order for a specific device to be addressed in the control loop the
device number must be set in parameter "..0. edit device" and the
group number in parameter "..1. edit group". The device and group
numbers are specified in the block diagram for each device with a
CAN address.
..2. reset settings

In the event of incorrect functioning or parameter entries, the E+L ba-
sic settings or default values may be reloaded. The following settings
are possible:
2 = perform basic settings. The default values specified in the pa-
rameter list are loaded. The default values are however only
loaded for the currently selected device. No parameter values
are changed on the remaining devices.
..3. start service

Use this parameter to start various processes that are particularly
required on commissioning the system. The following functions are
possible:
1 = Reset guider
In this reset all parameter values for the selected device are
saved and a restart performed. Every time parameter values
are changed setup mode should always be quit via 1 to assure
that all changed parameter values are saved.
2 = Save parameters
Function 2 is identical to function 1, the only difference is that
no restart is performed for the selected device.
10 = Actuator initialisation run (with specification of the motion
path)
Prior to the initialization run the actual positioning path must be
established and entered in parameter ".2.5. total motion range".
The actuator initialization run is started by entering the value
10. Prior to starting the actuator should be located in its center
position for this start position is saved as the new center posi-
tion. The latter may also be corrected manually at any time via
parameter ".3.1. center offset".
J Page 22/64 BEA--250482-EN-32

11 = Initialisation run support beam

By entering value 11 the initialization run for all support beams
featured in this group is performed.
12 = Initialisation run actuator (with specification of motor and
gear data)
In this initialization run by first entering the motor and gear data
(parameter .3.4./.3.5./.3.6. and .3.7.) the maximum positioning
path is established and entered in parameter ".2.5. total motion
range".
13 = Capture of guiding criterion photo
On follow-up control systems the position of the actuator/tool
is controlled according to the detected web position. In order
to calibrate the offset, a guiding criterion photo of the actua-
tor must be taken. To this end, the actuator is moved to the
required location manually. While the actuator guiding criterion
photo is being taken, the offset is calculated on the basis of the
current actuator position and the web position and entered in
parameter ".4.6. foto auto offset".
15= Calibrate system offset (only with data protocol PR 2)
If the control card is used for a support beam, the system offset
must be calibrated.
During the calibration of the system offset, the support beam
position is calibrated to the middle of the machine (reference
line). The parameter "1.1.1. template position" must be set be-
fore the calibration can be performed.
20 = Calibrate the zero point for the motor current measure-
ment
A zero calibration for the motor current measurement is per-
formed. The offset determined during this process is saved in
parameter 1.0.9.
22= Save system parameters
The parameter values of certain parameters are additionally
stored and not deleted in the case of possible data memory de-
letion. The following parameters are saved: .8.2. / .8.3. / .8.4. /
.8.5. / .8.6. / .9.2. / .9.7. / .9.8. and .9.9. .
23= Save the calibration data for the controller card RK 4004
The values saved are displayed in parameter 1.0.8. to 1.1.0. .
30 = general web guider basic parameter setting
31 = VS 35 .. support beam basic parameter setting
32 = 3 position controller basic parameter setting
33= Basic parameter setting for DR 11.. / DR 12..
34 = VS 50.. support beam basic parameter setting
The device-specific parameters are preset for the specified de-
vices by entering the appropriate value.
BEA--250482-EN-32 J Page 23/64

42 = Expanded setup-mode
In setup mode all existing parameters may be selected and
the parameter values viewed. Some of the parameter values
may be changed immediately. The protected parameters may
only be changed once value 42 has been entered. This entry
furnishes access to what is known as "expanded setup-mode".
In expanded setup mode all parameters that can be changed,
may be changed.
44 = Save customer settings
In this form of saving all parameter settings are stored in a
backup list. If necessary, all customer-specific settings may be
reloaded using parameter "..2. reset settings" .
55 = Delete reset counter and running hours meter
The internal reset counter and running hours meter are reset to
zero.
56 = Delete maximum temperature
The maximum heat sink temperature saved is deleted.
57 = Set calibration values to default
The calibration values are reset to the default values.
98 = Delete error memory
This command should only be used by E+L service personnel.
The controller card can store up to 100 errors that have oc-
curred. If the number of errors exceeds the 100 mark, the error
messages are pushed out at the back of the error memory and
are thus deleted.
99 = Delete data memory
This command should be used by E+L service personnel. The
entire data memory of the controller card is deleted. Once the
controller card is switched on the default values are automati-
cally loaded.
No commands are performed until a parameter change has
been executed!
Number CAN data ..4. RK 4004

protocol
The actual CAN data protocol and the software version are dis-
1.X to 3.X PR 1 played.
4.X to 6.X PR 2
The number before the point indicates the CAN data protocol used
7.X to 9.X PR 1 + PR 2
by the software.
Number Software version The number after the point indicates the software version.
1.0 A
1.1 B
etc. etc.
1.9 J
2.0 K
2.1 L
etc. etc.
J Page 24/64 BEA--250482-EN-32

..5. webedge offset

Parameter block for setting the web offset.
..6. weboffset
Sensor zero point The web offset permits the displacement of the set web position
to the left or right during automatic mode. The offset is set directly
in this parameter by a command station or via a digital interface.
The step width for web offsetting may be set in parameter "..7. step
width". The offsetting of the set position is displayed on the command
station in mm. A set web offset is preserved, even when the operat-
ing voltage is switched off, until a new entry is saved.
Web offset to the right in the In the case of fixed sensors or a single motor support beam with
direction of web travel two positioning carriages the web offset is limited to 75 % of the
sensor measuring range. For the remaining applications with sup-
port beams and cameras the web offset may be increased to the
maximum parameter value .
..7. step width

The step width of the web offset per key push may be set in
1
/100 mm. The web offset is changed by this set value by pressing a
key on the command station.
If the step width is set to a smaller value than 1/10 mm, the setting
“weboffset 1/10 mm” in the parameter “.9.7. > function config 1”
must be deselected.
..8. osc. amplitude

During the oscillation stroke it is determined by how far to the left and
right the actuator will swing in oscillation mode. The oscillation stroke
may be entered directly in this parameter or via a command station
with oscillation feature. Entering is performed in 1/10 mm.
In the case of fixed sensors or a single motor support beam with
two positioning carriages the oscillation stroke is limited to 75 % of
Oscillation stroke
the sensor measuring range.
BEA--250482-EN-32 J Page 25/64

..9. osc. cycl. time

Cycle-dependent:
The cycle time (oscillation time tc) for an oscillation period is estab-
lished here. The longer the period, the slower the actuator oscillates.
Entry may be directly in the parameter or via a command station with
oscillation function.
Oscillation time tc
Path-dependent:
In path-dependent oscillation the oscillation period is determined by
path-dependent, external pulses. The oscillation period is divided up
into n-sections. The maximum number of pulses must not exceed 20
pulses per second.
The number of pulses to be set may be calculated as follows:
1. Establish path length per oscillation period
n-sections
web length s
s s = web length per oscillation period
2. Establish maximum oscillation frequency
Vmax fc max = maximum oscillation frequency (1/s)

fc max = Vmax = maximum web speed (m/min)
s x 60
s = web length per oscillation period (m)
3. Establish no. of pulses

The maximum number of pulses per period is limited by the maxi-
mum input frequency of fe max 20 Hz.
fe max = maximum input frequency 20 Hz

fe max
n= fc max = oscillation frequency (Hz)
fc max
n = no. of pulses per period
The no. of pulses n is entered in the parameter.
Dimensioning of the external pulse generator may be determined as

follows:
fa max = maximum pulse generator output frequency (Hz)
n
fa max = s s = web length per oscillation period (m)
n = no. of pulses per period
The external pulse generator must emit the calculated no. of pulses
fa max at maximum web speed.
J Page 26/64 BEA--250482-EN-32

.1.0. osc. waveform

s Oscillation mode determines the oscillation course. By entering a
value of between 5 and 95 oscillation progression may be changed
from square to delta wave.
"5" t
5 = Square-wave (steep rise/drop of the oscillation signal, long
dwelling period in the oscillation end position
s
95 = Delta-wave (shallow rise/drop of the oscillation signal, short
dwelling period in the oscillation end position
"95"
.1.1. >osc. triggermode

Depending on the command station featured, oscillation may be
started in different manners. In addition, the differentiation must be
made of whether cycle or path-dependent oscillation is concerned.
In the case of cycle-dependent oscillation the duration of an oscilla-
tion cycle depends on the set time and in the case of path-dependent
oscillation on the external pulses (see parameter "..9. osc. cycl.
time").
On switching-off oscillation the cycle in progress is continued to
the next zero pass. In the case of path-dependent oscillation the
corresponding pulses must be supplied up to the zero pass. For
path-dependent oscillation the digital input X 3.2 must be pro-
grammed to "web speed measuring" (see parameter .8.6.).
The following table illustrated the various setting options:
Parameter value: Explanation:

Cycle Path
dependent dependent
0 4 Oscillation is switched on together with automatic mode or off via a command station with
oscillation key or digital interface (command code), independently of the automatic key.
1 5 If no command station with oscillation key is featured, oscillation may in this case be
switched on or off via the automatic key. After starting automatic mode, by pressing the
automatic key oscillation is started or stopped while the actuator always remains in "auto-
matic" mode.
2 6 Oscillation is generally switched off. Even if an oscillation key is featured, oscillation cannot
be started.
3 7 Oscillation is always active. Automatic mode without oscillation is not possible. Oscillation
is started together with automatic mode!
.1.2. webedge controller

Parameter block for setting the web guider.
BEA--250482-EN-32 J Page 27/64

.1.3. prop range +/-

On proportional actuators the amplification of the position con-
troller is set via the two parameters ".1.3. Prop range ±" and ".1.6.
velocity auto". On integral actuators amplification is set via the
two parameters ".1.3. Prop range ±" and ".4.5. prop stroke".
With regard to the following considerations please always take
into account that a change to one of the two parameters will al-
ways influence amplification.
Amplification too high Amplification is correctly set if, after brief overshooting the error is
corrected. If the position controller is set with too great a degree of
sensitivity, the guider will overshoot as well. In the case of too little
amplification the control loop will be too slow. Optimum amplification
Amplification right
may be determined with a characteristic curve tracer. In practice, am-
Amplification too low plification may also be determined by trial and error.
Proportional actuator:
The smaller the set proportional range at a constant maximum po-
sitioning velocity (Parameter ".1.6. velocity auto") is, the greater the
amplification of the web guider will be.
effective direction is thus inverted in automatic mode.
Proportional range
Velocity correction
.1.3. prop range ±
2,0 3,5
velocity
depending on
proportional range 15 mm/s
8 mm/s
Control deviation
Positioning velocity
.1.6. velocity auto
20 mm/s
Set position
(sensor measuring range center) Control deviation of
1.5 mm
J Page 28/64 BEA--250482-EN-32


will become steeper. The steeper the characteristic curve the greater
the positioning velocity will be in the case of a control deviation and
the system thus more sensitive. The positioning velocity of the actua-
tor may be determined on the basis of the characteristic curve re-
gardless of the control deviation.

assumed at a maximum motion speed of 20 mm/s.
Given a control deviation of 1.5 mm the positioning velocity is
15 mm/s for a proportional range of 2 mm and 8.0 mm/s for a pro-
portional range of 3.5 mm.
Amplification (G) = parameter .1.6. / Parameter .1.3.
Correction velocity (VK) = control deviation * amplification (G)
G = 20/2 = 10 1/s G = 20/3.5 = 5.71 1/s
VK = 1.5 mm * 10 1/s VK = 1.5 mm * 5.71 1/s
VK = 15 mm/s VK = 8.6 mm/s
Proportional actuator optimisation:

change of the parameter value a web deviation should be produced
manually in automatic mode so that oscillation may be detected im-
mediately.
be observed.
BEA--250482-EN-32 J Page 29/64

Integral actuator:
The smaller the set proportional range is for the maximum correction
path of the actuator (parameter ".4.5. prop stroke ±"), the greater the
amplification of the web guider.
effective direction in automatic mode is thus inverted.
Correction
Proportional range
positioning path
.1.3. prop range ±
2.0 3.5
path
depending on 18 mm
proportional range
10,5 mm
Control deviation
Correction path
25 mm
Set position
(Sensor measuring range center)
1.5 mm

becomes steeper. The steeper the characteristic curve the greater
the positioning path of the actuator given a control deviation and
the more sensitive the system becomes. The correction path of the
actuator may be established on the basis of the characteristic curve
independently of the control deviation.
assumed with a correction path of 25 mm.
Given a control deviation of 1.5 mm the correction path amounts to
approx. 18 mm with a proportional range of 2 mm and with a propor-
tional range of 3.5 mm approx. 10.5 mm .
J Page 30/64 BEA--250482-EN-32


Correction path (SK) = control deviation * amplification (G)
G = 25/2 = 12.5  G = 25/3.5 = 7.14
SK = 1.5 mm * 12.5 SK = 1.5 mm * 7.14
VK = 18.75 mm VK = 10.71 mm
Integral actuator optimisation:
change of the parameter value the a web deviation should be pro-
duced manually in automatic mode so that oscillation may be de-
tected immediately.
be observed.
.1.4. dual-rate width

.1.5. dual-rate level
If the web edge is subject to certain fluctuations (uneven edges)
Window width these two parameters may be used to determine a range in which,
.1.4. dual-rate width given a deviation from the set position, the correction velocity of the
actuator is reduced in the case of proportional guiders.
Positioning velocity Given a web edge progression as illustrated opposite, the actuator
reduction
would normally try to correct the deviation according to the broken
.1.5. dual-rate level
line. The actuator would only oscillate and the control result would
not be satisfactory. The broken line represents the controller amplifi-
cation (parameter .1.3./.1.6.).
Within the set window width ".1.4. dual-rate width" the positioning
velocity is reduced in the case of a control deviation. The positioning
Set position velocity reduction is set in parameter ".1.5. dual-rate level". Potential
oscillation due to edge errors may thus be reduced. If the edge error
exceeds the set window width range the positioning velocity is in-
creased (see fig. on left).
Both parameter values are % entries and are related to the set val-
ues of parameter ".1.3. prop range ±" and ".1.6. velocity auto"
Example:
The following values are set in the parameters.
Error of uneven .1.3. prop range ± : 10.0 mm
edge .1.6. velocity auto : 20 mm/s
BEA--250482-EN-32 J Page 31/64

.1.4. dual-rate width : 50 %

.1.5. dual-rate level : 70 %
Window width = 10.0 mm * 50 % / 100 = 5 mm
Reduced pos. velocity = 20 mm/s * 70 % / 100 = 14 mm/s
Within ±5 mm of the set web position a web error is corrected at a
maximum motion speed of 14 mm/s.
This function is being deactivated when value "100" is entered into
parameter ".1.5. dual-rate level".
.1.6. velocity auto

The greater the set maximum positioning velocity is given a constant
proportional range (parameter ".1.3. prop range ±"), the greater the
amplification of the web guider will be in automatic mode.
Correction
velocity Proportional range
.1.3. prop range ±
2.0
velocity depending on
the positioning velocity 15 mm/s
11 mm/s
Control deviation Positioning velocity

.1.6. velocity auto
15 mm/s
20 mm/s
Set position
(Sensor measuring range center)
1.5 mm
By increasing the maximum positioning velocity the characteristic

curve becomes steeper (see fig.). The steeper the characteristic
curve the greater the positioning velocity will be given a control de-
viation and the more sensitive the system will become. The position-
ing velocity with which the actuator tries to correct the error may be
deduced from the characteristic curve.
J Page 32/64 BEA--250482-EN-32

In this example a maximum positioning velocity of 15 mm/s or

20 mm/s has been assumed with a proportional range of 2 mm.
Given a maximum positioning velocity of 15 mm/s the positioning
velocity amounts to approx. 11 mm/s with a control deviation of
1.5 mm and approx. 15 mm/s with a maximum positioning velocity of
20 mm/s.
Correction velocity (VK) = control deviation * amplification (G)
G = 15/2 = 7.5 1/s G = 20/2 = 10.0 1/s
VK = 1.5 mm * 7.5 1/s VK = 1.5 mm * 10.0 1/s
VK = 11.25 mm/s VK = 15.0 mm/s
If the positioning velocity is too high the web guider will begin to os-
cillate.
The maximum positioning velocity must be set higher than the
maximum error velocity, yet must not exceed the nominal position-
ing velocity the DC actuator.
.1.7. velocity pos

The positioning velocity is determined in this parameter for the fol-
lowing operating modes:
- actuator "center position"
- support beam "park sensor"
- actuator / support beam “positioning commands"
The step width of the speed setting is 1 mm/s.
.1.8. velocity jog

The positioning velocity with which the actuator or support beam is
positioned in "manual" mode may be set in this parameter with a step
width of 1 mm/s.
BEA--250482-EN-32 J Page 33/64

.1.9. velocity defect

".2.2. defect range ±" So that, in the event of a web displacement (e.g. seam joint) the
Switching threshold actuator no longer follows up at maximum positioning velocity in "au-
for reducing the ".1.9. velocity tomatic" mode, the positioning velocity may be reduced to a required
positioning velocity emergence" value.
Value of the
reduced position- From which degree of control deviation (web offset) onwards the re-
ing velocity duction is activated, must be set in parameter ".2.2. defect range ±" .
In the case of a support beam this velocity setting is determined in
"search for edge" mode.
This parameter is only active if "defect detection" is selected in pa-
rameter .9.7..
Web edge progression

in the sensor
.2.0. derated velocity

Not assigned at present.
.2.1. reserved 21
.2.2. defect range ±

If the set value is exceeded, the positioning velocity will be reduced
to the value set in parameter ".1.9. velocity defect". In the event of a
sudden web displacement (seam joint) this prevents the actuator fol-
lowing up at maximum positioning velocity which might lead to a web
tear.
.2.3. servo configuration

Parameter block for setting the motor data.
J Page 34/64 BEA--250482-EN-32

.2.4. motion direction

The positioning direction of the DC actuator drive may be inverted via
this parameter.
Following inversion of the positioning direction an initialization run
must be performed.
.2.5. motion range total

The actual positioning path (dimension K) covered by the actuator at
the outfeed (transfer roller) must be entered in this parameter. As on
certain actuators (e.g. pivoting frames) the actuator positioning path
is not identical to that of the DC actuator drive, the exact value must
be entered.
The mechanical ratio (".3.7. mech. gear factor") is determined via this
setting during the initialization run and the motor gear constant cal-
culated. The latter effects the normalization of the positioning speed
Transfer
roller and path.
.2.6. position range +

.2.7. position range -
Via the position range limit the DC actuator drive is prevented from
reaching its mechanical spindle stop or the actuator its mechanical
stop.
On compact systems the maximum actuator positioning path (see
parameter ".2.5. total motion range") is shortened at the factory by
approx. 2 mm. In the case of on-site mounting of the DC actuator
drive the position range limit must be set by the customer.
Especially in the case of large moved masses, please ensure that the
actuator does not come to a standstill at once. The positioning range
must be reduced accordingly.
The set values are always in relation to the set center.
The positioning path must entered for both sides (right/left) of the
center position in parameter .2.6. and .2.7. of the positioning range.
These position range limits must not be used as safeguards for
persons or appliances. For the safety of persons or appliances the
end position limits must be fitted with additional limit switches or a
suitable mechanical stop.
.2.8. alarm limit %

If necessary a range may be defined that, once exceeded, triggers
the output of a limit alarm. The value is entered in % and is in rela-
tion to the two parameters ".2.6. position range +" and ".2.7. position
range -". If the actuator exceeds this calculated value the "End posi-
tion early warning" message is output. The “End position reached”
message is only output at the two end positions. The limit for "End
position early warning" always relates to the center of the actuating
range set. The warning is output for both sides (positive and nega-
tive).
BEA--250482-EN-32 J Page 35/64

Example:
Entered value in parameter .2.8. = 75 %
Entered value in parameter .2.6. / .2.7. = 15 mm
15 mm * 75 / 100 = 11.25 mm
If the actuating range of 11.25 mm is exceeded, the “End position
.2.6. = 15 mm .2.7. = 15 mm early warning” message is output. If the actuating range of 15 mm is
reached, the "End position reached" message is output.
11.25 mm end position
early warning in relation
to theoretical center
If the values differ in parameters .2.6. / .2.7. a theoretical center will

be deduced from the sum of the two values. The end position early
warning is in relation to this center.
Example:
Entered value in parameter .2.8. = 75 %
.2.6. = 15 mm .2.7. = 10 mm Entered value in parameter .2.6. = 15 mm
9.375 mm end position Entered value in parameter .2.7. = 10 mm
early warning in relation
(15 mm + 10 mm) / 2 * 75 / 100 = 9.375 mm
to theoretical center
.2.9. hybrid offset

If a support beam is operated with two drives in what is termed hy-
brid mode the two positioning carriages move symmetrically to the
support beam center. This support beam center (center of the guided
web) should match the machine center. The support beam center
may be matched to the machine center via this parameter (.2.9. hy-
brid offset).
In the case of mechanically coupled support beams (one drive, two
positioning carriages) this offset is not possible.
This parameter is only necessary on a two-motor support beam in
device X.7.
.3.0. reference offset

In this parameter the distance between the reference switch switch-
ing point and the center of the DC actuator drive is set.
To calibrate the internal position counter the actuator moves first to
the reference switch, then center position (neutral position) in "center
position" operating mode .
To assure that the positioning movement is as slight as possible in
"center position" mode the reference switch switching point should be
the same as neutral position.
This parameter is automatically determined and entered during
the actuator initialization run.
J Page 36/64 BEA--250482-EN-32

.3.1. center offset

DC actuator Center
drive center offset What is termed the "center offset" is the difference between the DC
actuator drive center and the actuator neutral position. If this neutral
position deviates from the positioning path center the former may
be changed by entering the "center offset". In the case of a pivoting
frame, neutral position means that the positioning roller is parallel to
the guide roller.
If the guider is in "center position" mode while the "center offset" is
changed, the change of parameter value will be performed immedi-
ately by the DC actuator drive. Checking of the actuator neutral posi-
Actuator neutral position
tion is possible at once.
.3.2. system offset

If the DC actuator is located in the center of its positioning range the
actual position value "0" will be transmitted via the CAN bus. For spe-
cial applications an offset value may be set in this parameter which is
added to the transmitted actual position value.
.3.3. total resolution

The motor gear constant is displayed in this parameter. It is calcu-
lated on the basis of the following four parameters:
.3.4. encoder resolution, .3.5. rotation gear, .3.6. linear gear (mm/r),
.3.7. mech. gear factor;
.3.4. encoder resolution

.3.5. rotation gear
.3.6. linear gear (mm/r)
.3.7. mech. gearfactor
The motor gear constant is calculated via these parameters.
Outfeed point
DC actuator drive
securing point
Center of
rotation
.3.4. .3.5. .3.6. .3.7.
encoder rotation linear mech.
resolution gear gear (mm/r) gearfactor
S 2/S 1
.3.3. total resolution
BEA--250482-EN-32 J Page 37/64

The values for the three parameters .3.4./.3.5./.3.6. must be deter-

mined using the table in chapter 6.
The mechanical ratio is specified in parameter ".3.7. mech. gear fac-

tor".
The ratio may be established as follows:
Measure distance S 1 between the center of rotation and DC actua-
tor drive securing point. Equally, measure distance S 2 between the
center of rotation and the outfeed point. These two values are set in
relation to one another and the value calculated produces the me-
chanical ratio (parameter .3.7.).
Example:
measured distance S 1 450 mm
measured distance S 2 850 mm
850 mm / 450 mm = 1.89
In this example the entry in parameter .3.7. is 1.89.
During the initialization run (parameter ..3. / value 10) parameter
".3.7. mech. gearfactor" is established automatically.
.3.8. encoder filter

For a dynamic speed control the encoder impulses should be filtered
as little as possible. Too small a filter value will cause an unsteady
motor speed.
.3.9. pos. controller

Parameter block for setting the positioning control loop.
J Page 38/64 BEA--250482-EN-32

.4.0. death zone ±

s (mm)
If, in applications with a stiff mechanism or large moved masses,
Set position
there are problems with the position control loop (e.g. oscillation
Actual position without
25 around the set position), a dead zone can be set taking into account
dead zone
20 the necessary positioning accuracy. There is no actuating movement
15 within the range set.
10
5
t (s)
1 2 3 4 5 6 7
s (mm)
Set position
25 Actual position with dead

zone
20
15
10
.4.0. death zone ±
5
t (s)
1 2 3 4 5 6 7
.4.1. pos prop range ±
Positioning velocity
If the position error is greater than the set "position controller pro-
portional range" the correction velocity will thus correspond to the
maximum positioning velocity. If the position error is within the set
"position controller proportional range" a lesser positioning velocity
Position according to the one of the characteristic curves is produced.
error Via this parameter the P component of the actuator drive position
controller is indirectly set.
Example:
Maximum Position control- A web set position deviation of 1 mm produces an actuator set posi-
positioning velocity ler proportional
tion of 15 mm based on the set values (parameter .1.3. and .4.5.).
in automatic range
(parameter .1.6.) (Parameter .4.1.) The DC actuator drive covers the first 10 mm at maximum positioning
velocity as these values are outwith the grey range. Once the 10 mm
are passed, only 5 mm remain. These 5 mm lie within the grey range
and the velocity is thus reduced linearly to 0 until the 15 mm position
range is reached.
In the case of uneven edges (textile) this parameter may be in-
creased to dampen the DC actuator drive position controller. The
static precision of the web guider is hereby preserved.
The value of parameter .4.1. should amount at most to half of the
sensor scanning range.
BEA--250482-EN-32 J Page 39/64

.4.2. act position

The actual position of the actuator at the outfeed, in relation to the
set center, is displayed.
.4.3. set position

The set position of the actuator at the outfeed, in relation to the set
center, is displayed.
.4.4. pos source adress

In the case of follow-up controlling (master/slave) a second actuator
(slave) without sensor scanning precisely follows up a freely select-
able actuator (master). The device address of the master's guider
Master Slave must be entered on the controller card of the second actuator (slave).
address address
1.5 2.5 Example:
The master's address is 1.5
The slave's address is 2.5
Value 15 (address 1.5) must be entered in parameter .4.4. of the
slave controller card (address 2.5).

In the case of integral actuators the correction path is set in relation
to the set proportional range (parameter ".1.3. prop range ±").
This parameter has no function for proportional actuators.
The greater the set correction path is for a constant proportional
range (parameter ".1.3. prop range ±"), the greater the amplification
(steep characteristic curve) of the web guider in automatic mode.
The steeper the characteristic curve the longer the correction path in
the event of a control deviation and thus the more sensitive the sys-
tem will become. The correction path used by the actuator to try to
correct an error may be seen in the characteristic curve.
J Page 40/64 BEA--250482-EN-32

Correction
Proportional range
path
.1.3. prop range ±
established correction 2,0
path
depending on the
correction path 15 mm
11 mm
Control deviation Correction path

15 mm
20 mm
Set position
(Sensor measuring range center) Control deviation of
1.5 mm
In this example a maximum correction path of 15 mm or 20 mm was

set with a proportional range of 2 mm.
Given a correction path of 15 mm (20 mm) the correction path is ap-
prox. 11 mm (15 mm) given a control deviation of 1.5 mm.
Correction path = control deviation * amplification (G)
G = 15/2 = 7.5 G = 20/2 = 10.0
VK = 1.5 mm * 7.5 VK = 1.5 mm * 10.0
VK = 11.25 mm VK = 15.0 mm
BEA--250482-EN-32 J Page 41/64

.4.6. foto auto offset

During the actuator initialization run the offset is set to zero. A de-
fault offset value can only be set with controller type 1 (parameter
".9.2. >controller type").
With a follow-up control/tool control the actuator follows up the actual
web position proportionally.
To specify the required set position of the unwinder/tool the offset
between the "center" position and the required set position must be
entered.
Center position
Manual offset specification:
The entry of the offset value is in 1/10 mm. Depending on the pre-
sign of the entry the set position of the actuator will be displaced to
the right or left of the center position. For the manual default setting
parameter "1.2.4. pos I-Part" must show value "0".
Automatic offset specification:

In the case of automatic specification the web must be located in the
.4.6. foto auto sensor scanning range and the actuator manually moved to the re-
offset quired set position. The offset is calculated and saved via the "setup"
and "automatic" key combination. For the automatic default, the func-
Center position tion "enable AG Foto" must be selected in parameter ".9.7. >function
Actuator set position
config 1".
Automatic offset adjustment:
In the “automatic” mode the offset is adjusted automatically if the
value in parameter "1.2.4. pos I-part" is >0.
If an adjusting support is used this values corresponds to the edge

position after the search run. This is possible only with a CAN-Data-
protocol PR 1
.4.7. speed controller

Parameter block for setting the speed controller.
.4.8. max. motor speed

The motor speed at maximum terminal voltage (22 V) is set here.
The speed value may be found in the table in chapter 6. The speed
value is set at 22 V motor voltage.
.4.9. act. speed

The actual motor speed of the DC actuator at that moment is dis-
played .
J Page 42/64 BEA--250482-EN-32

.5.0. speed_P
.5.1. speed_I
Please refer to the table in chapter 6 for the P and I components of
the various device types.
The values must not be changed. They have already been optimized
at the factory.
A change to these 2 parameters impairs the optimum function of
the guider. A change to these values may range from guiding im-
pairment to the system ceasing to function.
.5.2. accel./decel. time

Positioning velocity This function is only possible in "manual offset" mode.
Positioning without ramp function
velocity In manual mode the actuator is positioned with the positioning veloc-
ity set in parameter ".1.8. velocity jog".
With this ramp function ".5.2. accel./decel. time" an acceleration time
of 0 to the maximum motor speed may be entered. The actuator
drive thus reaches its maximum motor speed after a set time. The
Time motor speed is increased linearly. Equally, the actuator comes to a
standstill after the same ramp function.
Positioning velocity In the fig. opposite the motion speed progression of an actuator is
with ramp function displayed with a set ramp function of 3 seconds. The key for the
manual offset has been pressed for 5 seconds in this example. The
broken line progression indicates the positioning velocity progression
without ramp function.
.5.3. I-PWM
The actual I-PWM value (pulse-width-modulated) is displayed. The
display is only of significance for internal tests.
.5.4. set speed

The actual motor set speed is displayed.
.5.5. current controller

Parameter block for setting the current controller.
.5.6. cut-off current

Once the set value is exceeded the motor output stage is switched
off. This value should be twice as much as the motor nominal current
(parameter ".5.7. motorcurrent").
Error display 3 is output as error in parameter ".6.9. system error".
If the current fails to reach the set value the motor output stage will
be re-enabled.
BEA--250482-EN-32 J Page 43/64

.5.7. motorcurrent
The motor nominal current specified on the DC actuator drive type
plate should be set here. If set too high the motor current may over-
load or even destroy the DC actuator drive. Please also refer to the
table in chapter 6 in order to establish the current value.
.5.8. overload factor

.5.9. therm. const.
.6.0. limited current
This time-limited excess current is used to increase the dynamics of
the DC actuator drive (shorter acceleration time)
Current
in mA Pos. 1 Pos. 2
internal
current limit
actual permissible
motor current
nom. motor
current
motor current
Time
in s
For a short time a DC actuator drive may be operated with a higher

motor current. The factor is determined here. The internal current lim-
it is calculated on the basis of the nominal motor current in parameter
".5.7. motorcurrent" and the factor from parameter ".5.8. overload
factor". The duration of the excess current is set in parameter ".5.9.
therm. const.".
Excess current functions according to the following principle:
If the motor current input is less than the nominal motor current the
permissible motor current will be increased within the set time (.5.9.
therm. timeconst.) to the internal current limit. This actual permissible
motor current is displayed in parameter ".6.0. limited current".
If the motor current input (pos. 1) is greater than the nominal motor
current (.5.7. motorcurrent) the permissible motor current will then be
reduced again within the set time (.5.9. therm. const.) to the nominal
motor current. As soon as the motor current is again drops below
the nominal motor current (pos. 2) increasing of the current limit is
resumed.
J Page 44/64 BEA--250482-EN-32

Once the operating voltage is supplied the permissible motor cur-

rent begins at the nominal motor current.
The current limit is upwardly limited by the maximum output stage
current (see technical data).
If a support beam VS 50.. / VS 60.. is operated using the con-
trol card, a current increase must not be set. The value in the
parameter ".5.8. overload factor" must be 100.
.6.1. act. current

The actual motor current of the DC actuator drive is displayed.
.6.2. current_P
.6.3. current_I
The P and I components of the current controller may be found in the
table in chapter 6.
The values may not be changed. The values are already optimized at
the factory.
Changing these 2 parameters impairs optimum guider operation.
Changing these values may result in guiding impairment to loss of
system function.
.6.4. set current

The current internal set current is displayed. Only of significance for
E+L service personnel.
.6.5. reserved 65
I (A)
.6.6. current dither
An a.c. component may be superimposed on the motor current. The
motor breakaway torque is thus reduced and the actuator responds
with greater sensitivity. Guiding in the lower speed range is improved.
t
(ms)
.6.7. dither cycletime
Entry of the cycle time for the a.c. component.
.6.8. diagnostics
Parameter block for displaying the system status.
BEA--250482-EN-32 J Page 45/64

.6.9. system error

The following error messages are possible:
1 = supply voltage under 20 V DC
2 = supply voltage over 30 V DC
3 = the guider cut-off current has been exceeded
4 = the heat sink temperature is over 70 °C
5 = the incremental encoder is defective
6 = the incremental encoder is inverted (signal lines confused)
7 = no message from the right sensor
8 = no message from the left sensor
10 = the motor line is interrupted
12 = the motor output stage is defective
13 = the motor is blocked at maximum motor current
14 = several reference switch switching points
15 = the end position proximity switches are confused
16 = the external voltage supply of the control card is overloaded
for further attached devices.
17 = emergency guidance active, regulation according to the
right sensor
18 = emergency guidance active, regulation according to the
left sensor
23 = If the motor blocks longer than for 10 seconds the motor cur-
rent for this direction of rotation is switched off and the defect
display "13" changes to "23". If the direction of rotation is re-
versed the motor protection will be cancelled.
.7.0. reserved 70
.7.1. reset counter

The number of control card starts is displayed.
.7.2. running time meter

The operating hours of the control card are displayed here.
.7.3. supplyvoltage 24 DC
The current supply voltage of the controller card is displayed.
.7.4. temperature case

The current temperature of the controller card case is displayed here.
.7.5. max. temp. case

The controller card stores the highest measured temperature of the
heat sink. This stored temperature is displayed.
J Page 46/64 BEA--250482-EN-32

.7.6. reserved 76
.7.7. reserved 77
.7.8. mainloops/sec.
For internal evaluations only.
.7.9. I/O configuration

Parameter block for programming the digital inputs.
.8.0. >digi I/O status

The current status of the digital controller card inputs/outputs is dis-
played here.
.8.1. >usage output X 20.4

The following functions can be assigned to the digitale output (see
connection diagram).
Value Application Signal at active output

1 sytem o.k. System operational
2 motor limits o.k. The actuator is within the limits of the positioning range
4 sensor limits o.k. The web edge is within the sensor measuring range
8 defect range o.k. No loss of the web or web offset (e.g. seam joint) within the sensor measuring range
For this purpose, the deviation must be set in parameter “.2.2. defect range ±”.
.8.2. >usage input X 4.1

.8.5. >usage input X20.2
The digital inputs (see wiring diagram) may be assigned functions.
Each function may only be assigned once.
The following table illustrates the possible function options:
Value Application Signal at active input
0 no usage no function of this input
1 Motor lock motor is stopped in each operating mode
-1 Motor unlock motor is enabled in each operating mode
2 Automatic lock motor is only stopped in automatic mode
-2 Automatic unlock motor is only enabled in automatic mode
3 Reference with speed- reference switch switches at negative motor direction of rotation (see example 1)
-3 Reference with speed+ reference switch switches at positive motor direction of rotation (see example 1)
4 Speed ± lock at signal 1 the motor direction of rotation is blocked. Which direction of rotation is inhib-
ited is only determined in conjunction with the reference switch. (see example 1)
BEA--250482-EN-32 J Page 47/64

Value Application Signal at active input

-4 Speed ± unlock at signal 0 the motor direction of rotation is blocked. Which direction of rotation is inhib-
ited is only determined in conjunction with the reference switch. (see example 1)
5 Speed + lock at signal 1 the positive motor direction of rotation is stopped (see example 2)
-5 Speed + unlock at signal 0 the positive motor direction of rotation is stopped (see example 2)
6 Speed - lock at signal 1 the negative motor direction of rotation is stopped (see example 2)
-6 Speed - unlock at signal 0 the negative motor direction of rotation is stopped (see example 2)
7 Auto <-> Center switching-over between automatic and centering
-7 Center <-> Auto switching-over between centering and automatic
8 Oscilation ON oscillation ON
-8 Oscilation Off oscillation OFF
9 Weboffset Remote external web offset RE 1721 (only possible on terminal X 3.2!)
9- - not assigned
10 Webspeed Measure web speed measuring (only possible on terminal X 3.2!)
-10 - not assigned
11 Manual Key "Manual" key
12 Right Key "Right" key
13 Left Key "Left" key
14 Auto Key "Auto" key
15 Center Key "Center" key
16 Latch weberror Only possible with "integral" type of control.
The current web position deviation is saved at signal "1" and an appropriate correction
position added to the current AG position at signal "0". This guiding mode is required if
the web position is only available at certain times as a valid value (e.g. label scanning,
broken lines etc.).
17 ATL switch R In case of a 1 signal the positive actuating movement is suppressed and a change made
to the opposite negative actuating movement. The actuating speed for the negative actu-
ating movement is set in parameter ".1.9. velocity defect".
18 ATL switch L In case of a 1 signal the negative actuating movement is suppressed and a change made
to the opposite positive actuating movement. The actuating speed for the positive actuat-
ing movement is set in parameter ".1.9. velocity defect".
19 Edge Search key "Edge Search" key
20 Sensor Free key "Sensor Free" key
21 Foto key Trigger get guiding set point
22 Foto zero key Reset of the start of the guiding process to "0"
23 Desel. all sensors All sensoren in this equipment group will be deselected.
24 Sel Line Sensor The color line sensor is select for control (only with data protocol PR 2)
25 Zero Guide Target The "guide target" (set position of the web) is set to “0”
(only with data protocol PR 2)
26 Calib FE 4x Sensor calibration FE 4... (only with RK4004-8403F_.....).
J Page 48/64 BEA--250482-EN-32

Example 1:
The positioning range is to be limited by two series-connected break
contacts.
The inputs X 4.4 (reference switch) and X 4.7 (end positions) should
be assigned as follows:
Input X 4.4 is assigned the value -3. The switching point is reached
via the positive motor direction of rotation.
Input X 4.7 is assigned the value -4 (break contact).
Example 2:
The positioning range is to be limited by two separate break contacts.
The inputs X 4.4 and X 4.7 should be assigned as follows:
Input X 4.4 is assigned the value -6. At signal 0 the negative motor
direction of rotation is stopped.
Input X 4.7 is assigned the value -5. At signal 0 the positive motor di-
rection of rotation is stopped.
If the circuit is set up with make contacts, value 5 or 6 must be set.
.8.7. guide config.

Parameter block for external guiding specification.
.8.8. guide target

The external data master transmits the set web position. The set po-
sition value is displayed here.
.8.9. reserved 89
.9.0. reserved 90
.9.1. system config.

Parameter block for application adaptation.
BEA--250482-EN-32 J Page 49/64

.9.2. >controller type

This parameter is used to determine which type of guider will be
used.
Proportional actuator Integral actuator Three-level mode

Pivoting frame Pivoting roller
Steering roller Segmented guide rollers
Turn rod Edge spreading device
Winding station Spreading device
Push roller Positioning control
Follow-up control
nist = actual speed

n = speed
nsoll = set speed
nist = actual speed
Ssoll Stellglied = actuator ∆S = web deviation
nsoll = set speed
set position Sist = actual position
S = web set position
Sist Stellglied = actuator Ssoll = set position
∆S = web deviation
actual position
Sist = actual position
∆S = web deviation
Sset = set position
Sist Bahn = actual web
position
Ssoll Bahn = set web
position
0= on a proportional guider a specific motion speed is output to cor-

rect the guiding difference in the event of a deviation of the actual
position from the set position.
1= on an integral actuator a specific actuator position is output to cor-
rect the guiding difference.
3= for applications with an actuator with three-level action
(e.g. reversing contactor).
J Page 50/64 BEA--250482-EN-32

.9.3. controller operate

In the case of web center guiding systems with motor-driven sensor
following-up (hybrid) value 1 must be set.
.9.4. >auto address

The controller card features automatic sensor addressing.
Sensor addressing is only performed after a reset and is only pos-
sible for sensors that are directly connected to the controller card
at connectors X 5/X 6. Furthermore, the sensors must feature the
appropriate software for automatic sensor addressing.
The following sensor addressing options are possible.
0= The sensor address/es is/are only displayed in parameters
"sensor addr X5" and "sensor addr X6". The address is manu-
ally set on the sensor or via the command device.
1= Device number 1 is automatically assigned to the sensor at
terminal X5 and device number 2 to the sensor at terminal X6.
The sensor device group is identical with the controller card
group. Address setting according to the sensor description is
thus unnecessary.
2= The sensor at terminal X5 (X6) is assigned the address set in
the "sensor addr X5" ("sensor addr X6) parameter. In the event
of sensor replacement (defective sensor) the new sensor is
automatically assigned the right address.
3= The sensor addresses at the terminals X5 and X6 are not
checked. The sensor addresses are neither read nor changed.
.9.5. sensor addr X5

.9.6. sensor addr X6
The address setting of the sensor at terminal X5 (X6) is displayed.
.9.7. >function config 1

Certain functions may be activated or deactivated.
The following table indicates the possible functions:
Function Value Description
[X] framelimit Check 0001h Monitors both position range limits. This function must be switched of on actuators with-
out end positions (e.g. tube slitters)!
[ ] N~ / M control 0002h No function at present
[ ] Center direct 0004h In this case moving to center position is performed without additional calibration of the
position counter in "center position" operating mode.
[ ] ref on Power on 0008h Once operating voltage is supplied the reference switch is first of all approached in or-
der to calibrate the position counter. Then the operating mode is selected that was set
before the operating voltage was switched off.
[ ] watch webedge R 0010h In the motor-driven positioning of fork-type sensors the right web edge is monitored.
If the sensor scanning range is fully covered, motor-driven positioning is interrupted.
Damaging of the web edge by the fork-type sensor is thus prevented.
BEA--250482-EN-32 J Page 51/64


[ ] watch webedge L 0020h In the motor-driven positioning of fork-type sensors the left web edge is monitored.
If the sensor scanning range is fully covered, motor-driven positioning is interrupted.
Damaging of the web edge by the fork-type sensor is thus prevented.
[ ] enable AG-Foto 0040h The actual motor position is saved as the set position for automatic mode. Displaying
is in parameter ".4.6. foto auto offset". This function can only be used with controller
type 1 (integral actuator), see also parameter ..3./value 13.
[ ] sens. err.> Center 0080h In the case of an invalid sensor signal the actuator is moved to the stored center posi-
tion. If this function is not activated the actuator will only be blocked in the event of an
invalid sensor signal.
[ ] MCP active 0100h Activation of the MCP (MasterControleProcessor). If no controller card is featured in a
group with the address x.5 (master) this function must therefore be set.
[ ] Apl. deactive 0200h Switching-off of all web guider applications.
[ ] support 2 motor 0400h If on one support beam, two positioning carriages are featured that are to be moved
independently of one another, this function must be selected for the purpose of collision
monitoring. This function is automatically set during support beam initialisation.
[X] weboffset 1/10 mm 0800h On predecessor controller cards the web offset is always transmitted in 1/10 mm. Con-
troller card RK 4004 transmits in 1/100 mm. To assure that controller card RK 4004 is
compatible to older models this function must be set.
[ ] weboffset invers 1000h The effective direction of the web offset is inverted.
This inversion is only possible if the signal for the web offset is received over an inter-
face (e.g. Profi-Bus, Interbus-S, etc.).
[ ] defect detection 2000h If the edge error exceeds the set value of the parameter “.2.2. defect range ±” (e.g. due
to web displacement, adhesive point, web tear etc) the motion speed is reduced to the
set motion speed in parameter “.1.9. velocity emergence”.
[ ] ext. system mode 4000h The system mode is expanded for future applications. Various operating modes may
then be performed simultaneously with the modified command stations.
[ ] RE 1721 invers 8000h Turning the potentiometer in a clockwise direction (to the right) must also effect a web
offset to the right. If the web offset is in the opposite direction (to the left) this function is
used to invert the effective direction of the command station.
The functions may be directly selected with a CANMON program or

command station DO 200..
If these two options are not available the sum of the required func-
tions must be formed and this sum value entered in this parameter.
Sum formation must be performed in the hexa-decimal system.
Example 1:
The "Watch webedge R" and "Watch webedge L" functions are re-
quired.
Sum value = 0010h + 0020h = 0030h
Parameter value = 30
Example 2:
The "enable Photo" and "Sens. err.> Center" functions are required.
Sum value = 0040h + 0080h = 00C0h
Parameter value = C0
J Page 52/64 BEA--250482-EN-32

.9.8. >function config 2

Certain functions may be activated or deactivated. The following
table illustrates the functions:
In the case of the curved brackets () only one function may be se-
lected.
(*) no controler output 0000h None of the following 5 values is output via the CAN channel
( ) N-target -> CAN 0001h Output of the set speed value
( ) delta N -> CAN 0002h Output of the speed difference
( ) Pos-target -> CAN 0003h Output of the set position value
( ) delta Pos -> CAN 0004h Output of the position difference
( ) I-target -> CAN 0005h Output of the set current value
[ ] disable I-controle 0008h If no motor is connected to the controller card, this setting must be used to switch off
the current circuit.
[ ] POS-TXD: targetpos 0010h Instead of the DC actuator drive actual position the set position of the DC actuator
drive is transmitted as a CAN message. The following losses with a follow-up control-
ling system are thus reduced.
[ ] lock webspeedlim 0020h If the set web speed fails to be reached (parameter 1.1.5.) automatic mode is blocked
[X] AUTO: start slow 0040h If the web is outside of the proportional range when the operating mode "automatic"
is selected, the positioning speed will be reduced to the positioning speed set for the
manual mode. This reduction will be made only once and it will be made after the "au-
tomatic" mode has been selected.
[ ] AUTO: Clear I-part 0080h On selecting "Automatic" mode the set I-part of parameter
"1.2.4. pos I-part" is reset to 0.
[ ] Pos-TXD: 50->10ms 0100h The cycle time for transmitting the actual position to the CAN-bus may be reduced
from 50 ms to 10 ms . This minimizes the lag error for the chasing system.
[ ] AG-Foto with sens. 0200h The current motor position is saved as set position for automatic mode. The sensor
value is also taken into account during calculation in addition to the set position.
[ ] deselect all sens. 0400h Automatic mode is performed without taking the sensor signals into account
(e.g. oscillation without sensor).
[ ] pos-CMD: no photo 0800h In the case of motor positioning commands via interface no guiding criterion photo is
triggered.
[ ] trigger control 1000h Each time a new actual position of the web is received, the actual web position is
saved and a corresponding correction position added to the current AG position. This
type of guiding is required if the actual position of the web is sent with t > 5 ms.
Attention! The "latch weberror" function for the programmable inputs must not be se-
lected.
[ ] no weboffset limit 4000h The web offset limit on the sensor measuring range is removed.
[ ] list-res 0.1 mm -> 1 mm 8000h Changes the parameter resolution. With paths greater than 3200.0 mm the values
can no longer be displayed or entered in the related parameters. For this reason the
resolution must be changed from 1/10 mm to 1 mm.
Attention! A reset and a rescan must then be performed.
BEA--250482-EN-32 J Page 53/64

The functions may be directly selected with a CANMON program or

command station DO 200. .
Example :
The "I target-> CAN" and "Disable I Loop" functions are required.
Sum value = 0005h + 0008h = 000Dh
Parameter value = 000D
.9.9. >operatorkey config

This parameter is used to activate or deactivate certain functions.
The table below lists the functions:
[ ] AUTO: sel. all sens 0001h In "automatic" mode all edge sensors featured in this group are selected.
[ ] sel. valid sensor 0002h It is only possible to select sensors with a valid sensor signal (sensor status “gültig/
valid“) via a corresponding command station.
This setting is of significance in the case of a camera or color line sensor, as these
sensors support the status “gültig/valid“ or “ungültig/invalid“.
[ ] force support free 0004h When the "park sensor" key is pressed or signal supplied to the input of the same
name on a digital interface the sensors are moved to their outer position and main
mode set to "SystemLocked". The system is only enabled once the "park sensor" key
is released or signal no longer supplied to the input of the same name on a digital
interface.
[ ] Center -> sup. free 0008h In "center position" mode the positioning carriages/sensors are moved to their outer
position. In "automatic" mode the positioning carriages/sensors move to their origin
position or in "hybrid" mode so that they are symmetrical to the machine center.
[ ] unused sup. free 0010h In "automatic" mode non-selected sensors mounted on a motor-driven positioning
carriage, are moved to their outer position (not active at present).
[ ] no edge -> sup. free 0020h If, during "search for edge" mode the inner end position of the positioning carriage is
reached, "park sensor" mode is automatically switched to. This value must be set in
the controller card X.5 (Master). If no controller card with address X.5 is featured, the
function must be set on the controller card with activated MCP (MasterControlProces-
sor) (see parameter .9.7. function config 1/value 0100).
[ ] sens sel. direct 0040h Without this setting "manual" mode will always be switched to when a sensor is se-
lected. If this function is set the selected operating mode is retained when a sensor is
selected.
[ ] emergency sensor L 0080h Emergency guiding with left sensor
[ ] emergency sensor R 0100h Emergency guiding with right sensor
[ ] Foto @ AUTO 0200h The guiding set point is obtained using the "automatic" key
[ ] Foto @ AUTO + Setup 0400h The guiding set point is obtained using the "automatic" and "setup" key
[ ] Foto @ hostcommand 0800h The guiding set point is obtained using a Host command
[ ] No Foto @ CENTERED 1000h The guiding set point is not obtained in the "center position" operating mode
[ ] Unused sup. search 2000h If, on a two-motor support beam, only one support beam is selected, the second (not
selected) support beam continuously follows the web edge. As a result it is possible to
measure the width of the web despite single-sided edge operation.
(*) lost web ---- 0000h On the loss of the web edge no change to the operating mode is performed.
( ) lost web: Center 4000h On the loss of the web edge "center position" mode is switched.
( ) lost web: Manual 8000h On the loss of the web edge "manual" mode is switched.
J Page 54/64 BEA--250482-EN-32

The functions may be selected directly with a CANMON program or

command station DO 200..
Example 1:
The "Auto: use all sens" and "force support free" functions are re-
quired.
Sum value = 0001h + 0004h = 0005h
Parameter value = 5
Example 2:
The "Sens sel. direct", "emergency sensor L" and "emergency sensor
R" functions are required.
Sum value = 0040h + 0080h + 0100h = 01C0h
Parameter value = 1C0
1.0.0. >function config 3

The following functions are possible:

[ ] desel. VS XX to sensor 0001h If a color line sensor is used in conjunction with a motorized support beam, the
“Search for edge“, “Web offset using support beam“ etc. functions are not possible.
On the selection of the color line sensor, the selection of all support beams in this
device group is cleared automatically. The support beam can only be positioned using
corresponding commands from an interface.
1.0.1. delaytime 1
1.0.2. delaytime 2
On the loss of the guiding criterion when a color line sensor an op-
tion is available of switching to what is termed an emergency sensor.
Emergency guiding is activated in parameter ".9.9. operatorkey con-
fig". The periods after which switching-over takes place are set via
the two "delaytime" parameters.
BEA--250482-EN-32 J Page 55/64

Switching-over is performed according to the following principle:
Main sensor
(Color line sensor)
Emergency sensor
(Edge sensor)
Time
Status valid invalid valid

Color line sensor
.1.0.1 1.0.2.
Parameter delaytime delaytime
1 2
Operating mode automatic blocked automatic
dark line right edge sensor dark line

Sensor selection
➜ At this point the color line sensor loses its guiding criterion. The
web guider is blocked and the delay time set in parameter "1.0.1.
delaytime 1" started.
➜ On expiry of the set time switching to the emergency sensor takes
place and the web guider is enabled. Automatic mode is contin-
ued. At the same time the controller card adopts the current actual
web position as the set position for the emergency sensor.
➜ The guiding criterion is available again and the delay time in pa-
rameter "1.0.2. delaytime 2" starts. Guiding is still performed by
emergency sensor.
➜ Once the set time has elapsed the system switches back to the
color line sensor.
J Page 56/64 BEA--250482-EN-32

1.0.3. subsystem 0 adress

Controller card RK 40.. features a serial bus connection. Up to 4
modules (e.g. a command station, several logic cards etc.) may be
serially connected via this serial bus. The addresses of the serial de-
vices are entered automatically in ascending order beginning in pa-
rameter 1.0.3., (1st slot = address in parameter 1.0.3., 2nd slot = ad-
dress in parameter 1.0.4. etc). In the event of double addressing, the
address must be changed in the appropriate parameter. The place
in front of the dot specifies the group number and the place after the
dot the device number.
Example:
Device number: A 9 F C
Group number: 0 0 3 7
Entry in parameter 0.A 0.9 3.F 7.C
1.0.7. calibration
Parameter block for calibrating the controller card.
1.0.8. calib. UDC

Scaling of operating voltage measuring and display. This parameter
is automatically set during the test run at E+L.
1.0.9. offset. I-act

Motor current offset measuring. This parameter is automatically set
during the test run at E+L.
1.1.0. calib. I-act

Scaling of motor current measuring and display. This parameter is
automatically set during the test run at E+L.
Template 1.1.1. template position

This parameter is only relevant for a support beam.
For the automatic calibration of the system offset using parameter
"..3. start service, value 15", the distance between the middle of the
machine (reference line) and the edge of the template must be en-
tered. The sign for the entry is dependent on the direction of travel of
the web. If the edge of the template is to the left of the center of the
Center of machine/reference line machine (reference line) in the direction of travel of the web, a nega-
tive value must be entered.
The value determined is given in parameter ".3.2. system offset" after
the calibration.
BEA--250482-EN-32 J Page 57/64

1.1.2. webspeed config.

Parameter block for setting web speed measuring.
1.1.3. webspeed constant

In order to calibrate the web speed measuring function in the control-
ler card the no. of pulses that are generated per running meter of the
web must be entered here.
1.1.4. webspeed max.

1.1.5. webspeed limit
1.2.0. max webspeed ratio
1.2.1. lim webspeed ratio
These parameters are only significant if one of the four functions
is activated in parameter "1.1.8. adaptive function".
The guider proportional range or actuator speed may be influenced
% factor depending on the web speed.
The two vertices for the characteristic curve are determined via the
following parameters. Depending on the current web speed, a per
cent factor is produced on the basis of the characteristic curve with
which the proportional range or motion speed may be influenced.
1.2.1.
1.1.4. = Entry of the maximum web speed
1.2.0. 1.2.0. = Entry of the accompanying per cent value
m/min
1.1.5. = Entry of the minimum web speed

1.1.5. 1.1.4.
1.2.1. = Entry of the accompanying per cent value
Example 1:
The set proportional range (.1.3.) should be 200% at minimum web
1.2.1. speed and 50% at maximum web speed. The minimum web speed is
15 m/min, the maximum web speed 60 m/min.
1.2.0.
The corresponding per cent factor for the proportional range at a
specific web speed may be deduced from the characteristic curve
opposite.
1.1.5. 1.1.4.
Example 2:
1.2.0. The maximum positioning velocity in "automatic" mode (.1.6.) should
be 25% at minimum web speed and 100% at maximum web speed.
The minimum web speed is 5 m/min, the maximum web speed 20 m/
1.2.1. min.
The corresponding per cent factor for the positioning velocity at a
1.1.5. 1.1.4. specific web speed may be deduced from the characteristic curve
opposite .
J Page 58/64 BEA--250482-EN-32

The reduction of the positioning velocity does not have any effect
on the sensitivity of the control loop.
1.1.6. actual webspeed

The actual web speed is displayed in m/min.
1.1.7. adaptive control

Parameter block for process-dependent setting of the control param-
eters.
1.1.8. adaptive function

An adaptive guider setting is available for adapting the web guider
control loop to changing process variables (e.g. web speed). Which
guider setting is to be influenced by which process variable must be
set with one of the following values.
0 = Adaptive controlling without function.
1 = The guider proportional range (.1.3.) is influenced depending
on an external CAN signal.
2 = The guider proportional range (.1.3.) is influenced depending
on the web speed.
4 = The motion speed in automatic mode (.1.6.) is influenced de-
pending on an external CAN signal.
8 = The motion speed in automatic mode (.1.6.) is influenced by
the web speed.
16 = The correction path (.4.5.) is influenced by an external CAN
signal.
32 = The correction path (.4.5.) is influenced by the web speed.
1.1.9. adaptive ratio

Display of the current control loop amplification.
1.2.0. max webspeed ratio

See parameter 1.1.4. .
1.2.1. lim webspeed ratio

See parameter 1.1.5. .
1.2.2. reserved 122

BEA--250482-EN-32 J Page 59/64

1.2.3. reserved 123

1.2.4. pos I-part

If, in the case of integral actuators (e.g. segmented guider roller)
controller type 1 (parameter .9.2.) is used, a permanent guiding de-
viation results due to technical guiding reasons. To reduce or avoid
this guiding deviation an automatic offset of the operating point may
be set via parameter "1.2.4. pos I-part". The larger the value set, the
faster the guiding deviation will be compensated. There is however a
danger that the actuator may begin to oscillate. In this case the value
must be reduced.
To assure that the operating point is reset to "0" on selecting auto-
matic mode, the "AUTO clear I-part" must be selected in parameter
".9.8. function config 2".
1.2.5. !! Service !!
This parameter serves only as a parameter title for the following pa-
rameters that are grouped together due to their function. The param-
eter itself has no function.
1.2.6. service off/on

For E+L service personnel only.
Service mode is started via value "1". Following a reset the value is
automatically reset to "0".
1.2.7. >service mode

2= Square current controller test
3= Delta current controller test
4= Square speed controller test
5= Delta speed controller test
6= PWM square bridge signal
7= PWM delta bridge signal
8= Square position set value
9= Delta position set value
1.2.8. testvalue 1
1.2.9. testvalue 2
1.3.0. testcycletime
J Page 60/64 BEA--250482-EN-32

5.2.2 Explanation of param- ..0. edit device

eters "Extended DCS" ..1. edit group
(only for RK 4004-8403)
..2. reset settings
..4. Add. DCS Config.
See parameter explanation "Standard"
..5. >function config

The following functions are possible:
[ ] check workspace 0001h If in the “web center“ control type the web leaves the field of view of a camera (sensor
status “ungültig/invalid“), the “automatic“ operating mode in a standard control system
is interrupted and the controller inhibited.
If this function is selected, the controller is not inhibited in the situation stated above.
The set position of the web is changed via the controller such that the web is brought
back into the field of view of the camera. When the web is back in the field of view of
both cameras, the original set position for the web is adopted.
[ ] emergency guide 0002h If in the “web center“ control type a camera loses its guiding criterion (sensor status
“ungültig/invalid“), the “web edge“ control type is selected and the existing guiding cri-
terion used for control. The position of the existing guiding criterion at this moment is
cached as the set position until the lost guiding criterion is available again.
..6. mid target limit

Limit for the set position of the web, for the slave controller.
In the case of lamination, the set position of the web for the slave
controller is defined by the master web. In some circumstances this
set position can vary to such a large amount that the slave controller
can no longer mechanically follow this position.
Using this parameter the set position for the slave controller is limited
to the value set..
With the value "0" the limit is deactivated.
..7. auto offset limit

The web offset is limited to this value set.
With the value "0" the limit is deactivated.
..8. target change speed

If a new set position for the web is defined via an interface, a step
change may result in a web tear.
To prevent this situation, a web set point ramp can be set using this
parameter.
With the value "0" the ramp is deactivated.
BEA--250482-EN-32 J Page 61/64

5.3 "Three position controller" For control card applications as a three position controller the
upgrade value 32 must be entered in parameter "..3. start service" during
control card commissioning. This loads the three position control-
ler parameter record. The three position controller parameters that
differ from the norm are described below.

.1.3. puls range ± 2.0 2.0 2000.0 mm Switching threshold for transition
Stop at pulse output
.1.4. slow range ± 4.0 4.0 2000.0 mm Switching threshold for transition
Pulse output to permanent signal
.1.5. fast range ± 6.0 6.0 2000.0 mm Switching threshold for transition
Permanent signal to fast signal
.1.6. hysteresis 1.0 1.0 2000.0 mm Hysteresis of the individual switching thresholds
.1.7. pulse ON-time 0.1 0.1 10.0 sec. Switch-on time of pulse signal
.1.8. pulse OFF-time 1.0 0.1 10.0 sec. Switch-off time of pulse signal
.1.9. jog with fast 0 0 1 - Jog mode with fast signal
.2.0. dig. I/O adress 0.0 0.0 7.F hex Address of digit. output card for the positioning signals
.2.1. • act. control out - - - - Display of the current positioning signal
.1.3. pulse range ± (switching threshold 1)

Address X.X .2.0. dig. I/O .1.4. slow range ± (switching threshold 2)
address
.1.5. fast range ± (switching threshold 3)
The three position controller software features 3 switching thresh-
olds.
Usage 15 Switching threshold 1 pulsed "Right" or "Left" output
Switching threshold 2 "Right" or "Left" output duration
Switching threshold 3 "Fast" output duration
Output:
The "Fast" output is switched to threshold 2.
"right"
"left" The switching thresholds should be entered in the appropriate pa-
"fast" rameters. The entered value corresponds to the unit mm .
If a switching point is not required, the value "0" must be set in the
appropriate parameter.
J Page 62/64 BEA--250482-EN-32

.1.6. hysteresis
No hysteresis set:
on and off switching point at A hysteresis may be set for the three existing switching thresholds
0.4 mm (pulsed, continuous and fast). The hysteresis allows the switching-off
point to lie below the switching-on point by the amount of the hyster-
esis.
The set value is applicable to all three switching thresholds.
The hysteresis must not be set higher than the smallest distance
between two switching thresholds or from one switching threshold
to "0".
Hysteresis of 0.1 set:
Switch-on point at 0.4 mm and
switch-off point at 0.3 mm
.1.7. pulse ON-time

Switch-on duration
parameter .1.7. .1.8. pulse OFF-time
The switch-on and off duration may be set separately for switching
threshold 1 (parameter ".1.3. pulse range ±"). The switch-on duration
is entered in parameter .1.7. and the switch-off duration in parameter
.1.8. .
Switch-off duration
parameter .1.8.
.1.9. jog with fast
In jogging mode the fast output may be additionally switched to the
left or right output. The value "1" must be entered in order to activate
the fast output.
.2.0. dig. I/O address

The device address of logic card LK 4203 must be entered here to
the output signals "Left", "Right" and "Fast". The address is specified
in the block diagram.
In logic card LK 4203 the value 15 (3 position controller) must be
set in parameter "..5. >IO card usage".
.2.1. act. control out

The current positioning signal is displayed for internal purposes.
BEA--250482-EN-32 J Page 63/64

Erhardt+Leimer GmbH
Phone +49 (0)821 2435-0
6. Setting values ➜ See “BEA--251433-XX-..”.
7. Technical data Operating voltage

Nominal value 24 V DC
Nominal range 20 - 30 V DC
(including ripple)
Power input
without motor/sensors 4,8 W
with motor (maximum) 180 W
Current input
without motor/sensors 0,2 A
with motor (maximum) 7.2 A
Output voltage
at motor terminal ±22 V (PWM)
(PWM=pulse width-modulated)
Maximum output current
without additional fan 5A
with additional fan 7A
Ambient temperature +10 °C to +50 °C
CAN bus
CAN bus level + 5 V (potential-free)
CAN baud rate 250 KBaud
Sound level digital inputs

terminal X 4.1 / 4.4 / 4.7 / 20.2 / 3.2
Low "0" 0 to 3 V DC
High "I" 10 to 30 V DC
Incremental encoder frequency maximum 5 kHz
Digital output terminal X 20.4

Output current maximum 0.1 A
PNP
Sensor connector X 5/X 6

Output voltage 24 V DC
Output current maximum 0.5 A
-
Setting values XX
RK 4004
Typ Mat. No. motion encoder rotation linear encoder max. speed P speed I motor- over-
range resolu- gear gear filter motor current load
total tion speed factor
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2491 201444 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 204474 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 210667 100 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 308903 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 318781 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 341637 150 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 348150 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 361030 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 363240 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 364705 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 441282 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 441284 100 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 452239 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 474446 150 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 490926 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 836574 100 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2491 855670 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2493 229630 24 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2493 346462 40 500 1.0 2 2 1700 2.0 0.10 3.3 150
AG 2493 383486 50 500 1.0 4 2 1700 2.0 0.10 3.3 150
AG 2493 385526 24 500 1.0 2 2 1700 2.0 0.10 3.3 150
AG 2493 389335 50 8 8.0 4 4 3300 0.5 0.02 0.86 150
AG 2493 447140 100 8 8.0 4 4 3300 0.5 0.02 0.86 150
BEA--251433-XX-21
Setting values RK 4004
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2497 361305 24 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 361306 50 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 361308 100 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 361309 150 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 460133 0 8 15.0 ? 4 3300 0.5 0.02 0.86 100
AG 2497 497092 50 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 517633 100 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 828688 150 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 835200 100 8 15.0 4 4 3300 0.5 0.02 0.86 100
AG 2497 836575 24 8 15.0 4 4 3300 0.5 0.02 0.86 100
Typ Mat. No. motion encoder rotation linear enco- max. speed P speed I motor- over-
range resolu- gear gear der filter motor current load
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2571 311804 200 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 311941 50 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 311942 100 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 311943 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 311963 50 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 311964 100 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 311965 150 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 311966 150 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 390483 50 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 446200 50 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 455053 100 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 455054 100 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 460014 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 460017 200 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 462751 150 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 475107 100 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 2571 837504 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2571 842469 150 8 20.25 5 4 2750 2.0 0.10 2.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2591 210896 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 210897 100 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 210898 150 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 217908 100 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2591 219860 200 8 8.0 5 4 2750 1.0 0.02 2.9 150
2/12 BEA--251433-XX-21
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2591 227057 150 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2591 229159 30 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 230119 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2591 304730 100 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 314827 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 323301 50 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2591 327866 100 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 330270 150 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 336379 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 344426 350 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 351192 150 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 356940 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 365254 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 441276 200 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 441277 100 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2591 445183 100 8 4.5 5 4 2750 2.0 0.10 2.9 150
AG 2591 449790 100 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 452240 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 457205 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 2591 517045 100 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 835888 50 8 8.0 5 4 2750 1.0 0.02 2.9 150
AG 2591 842474 100 8 8.0 5 4 2750 1.0 0.02 2.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2591 224656 0 8 20.25 ? 4 2750 2.0 0.10 2.9 150
- 97
AG 2591 229869 0 8 8.0 ? 4 2750 1.0 0.02 2.9 150
- 97
AG 2591 461120 0 8 20.25 ? 4 2750 2.0 0.10 2.9 150
- 97
AG 2591 217703 0 8 8.0 ? 4 2750 1.0 0.02 2.9 150
- 98
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2593 230661 24 100 1.0 4 2 1228 2.0 0.10 2.0 150
AG 2593 234536 100 100 1.0 4 2 1228 2.0 0.10 2.0 150
AG 2593 300587 50 100 1.0 4 2 1228 2.0 0.10 2.0 150
BEA--251433-XX-21 3/12
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2595 226921 150 8 8.0 5 4 2750 2.0 0.10 2.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2596 227183 80 8 8.0 5 4 2750 2.0 0.10 2.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2651 306728 700 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2651 371413 500 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2651 375112 700 8 7.0 5 4 3070 2.0 0.10 4.9 150
AG 2651 514023 700 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2651 514029 500 8 16.8 5 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2671 310208 150 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 311807 300 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 311944 100 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 311945 200 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 311946 50 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 311947 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 311948 150 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 311949 200 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 311950 300 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 311967 50 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 312647 150 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2671 319780 400 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 323677 50 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2671 363044 50 8 100.0 5 4 3070 1.0 0.02 4.9 150
AG 2671 375661 150 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2671 453115 100 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2671 500333 150 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513443 300 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513609 150 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513610 300 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 513624 150 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513625 300 8 16.8 5 4 3070 2.0 0.10 4.9 150
4/12 BEA--251433-XX-21
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2671 513626 100 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513627 200 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513628 50 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 513629 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 513630 150 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 513631 200 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 513632 300 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 513633 50 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 513634 400 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 834857 150 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 838607 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 842311 200 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2671 843631 200 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2671 844524 300 8 16.8 5 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2691 212325 200 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 212609 150 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 212610 100 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 214554 350 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 217808 200 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 224526 100 8 4.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 228283 350 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 228765 150 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 229098 100 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 234946 350 8 4.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 318927 350 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 327865 150 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 336664 350 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 355084 400 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 355193 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 355490 400 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 365310 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 390663 900 8 7.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 396067 300 8 28.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 441289 100 8 16.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 444686 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 506119 200 8 4.0 5 4 3070 2.0 0.10 4.9 150
AG 2691 513994 200 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 513997 350 8 27.5 5 4 3070 2.0 0.10 4.9 150
BEA--251433-XX-21 5/12
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2691 513998 150 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 513999 100 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 514000 300 8 27.5 5 4 3070 2.0 0.10 4.9 150
AG 2691 514008 150 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2691 514011 100 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2691 514012 350 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2691 514014 200 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2691 514027 150 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2691 514028 350 8 16.8 5 4 3070 2.0 0.10 4.9 150
AG 2691 514032 100 8 16.8 5 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 2699 514015 - 8 16.8 6 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4081 208615 50 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
AG 4081 208616 12 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
AG 4081 208618 12 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
AG 4081 226862 100 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
AG 4081 452091 30 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
AG 4081 512765 12 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4091 209822 12 8 6.25 2.5 4 2778 0.4 0.01 0.71 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4451 322010 24 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4451 322011 60 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4451 323398 24 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4451 323399 60 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4451 344055 60 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4451 357543 60 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
6/12 BEA--251433-XX-21
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4459 325413 24 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4459 327692 24 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4459 327693 60 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
AG 4459 458607 24 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4481 308498 60 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4497 361457 50 8 15.0 4 4 3300 0.5 0.02 0.86 150
AG 4497 363110 100 8 15.0 4 4 3300 0.5 0.02 0.86 150
AG 4497 363111 150 8 15.0 4 4 3300 0.5 0.02 0.86 150
AG 4497 363113 200 8 15.0 4 4 3300 0.5 0.02 0.86 150
AG 4497 394793 200 8 15.0 4 4 3300 0.5 0.02 0.86 150
AG 4497 395120 50 8 15.0 4 4 3300 0.5 0.02 0.86 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4571 311805 100 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 311806 200 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 311951 150 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 311952 50 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 4571 311953 100 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 4571 311954 150 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 4571 311955 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 4571 311968 50 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 346098 40 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 350595 50 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 361696 100 8 8.0 5 4 2750 2.0 0.10 2.9 150
AG 4571 502769 150 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 4571 503236 200 8 20.25 5 4 2750 2.0 0.10 2.9 150
AG 4571 506388 100 8 20.25 5 4 2750 2.0 0.10 2.9 150
BEA--251433-XX-21 7/12
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4591 229329 200 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 230136 200 8 20.25 5 4 2750 1.5 0.10 2.9 150
AG 4591 230566 50 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 230567 100 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 230568 150 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 305222 38 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 307757 100 8 20.25 5 4 2750 1.5 0.10 2.9 150
AG 4591 319709 50 8 4.5 5 4 2750 1.5 0.10 2.9 150
AG 4591 348537 150 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 354751 20 8 20.25 5 4 2750 1.5 0.10 2.9 150
AG 4591 360545 100 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 373601 350 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 441310 150 8 8.0 5 4 2750 1.5 0.10 2.9 150
AG 4591 441312 100 8 8.0 5 4 2750 1.5 0.10 2.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4671 311808 150 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4671 311809 300 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4671 311956 100 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4671 311957 200 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4671 311958 50 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4671 311959 100 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4671 311960 150 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4671 311961 200 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4671 311962 300 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4671 311969 50 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4671 362079 100 8 11.0 5 4 3070 1.0 0.02 4.9 150
AG 4671 384522 50 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4671 514207 50 8 26.4 5 4 3070 2.0 0.10 4.9 150
AG 4671 514208 100 8 26.4 5 4 3070 2.0 0.10 4.9 150
AG 4671 514209 150 8 26.4 5 4 3070 2.0 0.10 4.9 150
AG 4671 514210 200 8 26.4 5 4 3070 2.0 0.10 4.9 150
AG 4671 514211 300 8 26.4 5 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4691 230135 200 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4691 230563 100 8 11.0 5 4 3070 2.0 0.10 4.9 150
8/12 BEA--251433-XX-21
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4691 230564 150 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4691 230565 200 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4691 231350 100 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4691 339290 50 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4691 385689 200 8 25.14 5 4 3070 2.0 0.10 4.9 150
AG 4691 459484 200 8 11.0 5 4 3070 2.0 0.10 4.9 150
AG 4691 480839 0 8 16.0 10 4 3070 2.0 0.10 4.9 150
AG 4691 514018 200 8 26.4 5 4 3070 2.0 0.10 4.9 150
AG 4691 514021 100 8 26.4 5 4 3070 2.0 0.10 4.9 150
AG 4691 514030 200 8 26.4 5 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 4699 309000 - 8 11.0 6 4 3070 2.0 0.10 4.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 5798 451167 100 6 35.0 10 4 4000 1.0 0.10 - -
AG 5798 451168 200 6 35.0 10 4 4000 1.0 0.10 - -
AG 5798 451169 300 6 35.0 10 4 4000 1.0 0.10 - -
AG 5798 451170 400 6 35.0 10 4 4000 1.0 0.10 - -
AG 5798 451171 600 6 35.0 10 4 4000 1.0 0.10 - -
AG 5798 451172 1000 6 35.0 10 4 4000 1.0 0.10 - -
--> ANL--251445-XX-XX
BEA--251433-XX-21 9/12
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
AG 5898 451032 200 6 70.0 10 4 4000 1.0 0.10 - -
AG 5898 451173 100 6 70.0 10 4 4000 1.0 0.10 - -
AG 5898 451174 300 6 70.0 10 4 4000 1.0 0.10 - -
AG 5898 451175 600 6 70.0 10 4 4000 1.0 0.10 - -
AG 5898 457925 400 6 70.0 10 4 4000 1.0 0.10 - -
AG 5898 459085 1000 6 70.0 10 4 4000 1.0 0.10 - -
--> ANL--251445-XX-XX
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
BC 1103 ... 38 8 8.0 5 4 2750 2.0 0.10 2.9 150
BT 25.. ... - 8 16.0 100 4 3070 2.0 0.10 4.9 150
DR 1272 ... * 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
DR 1275 ... * 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
DR 2272 ... * 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
DR 2275 ... * 500 1.0 2.5 2 1746 1.0 0.02 0.9 150
DR 2375 ... * 500 1.0 2 2 1800 1.0 0.10 1.9 150
DR 2399 ... * 100 1.0 2 2 1925 2.0 0.10 1.65 150
DR 2472 ... * 500 1.0 2 2 3475 2.0 0.10 3.3 150
DR 52.. ... * 8 8.0 5 4 2750 2.0 0.10 2.9 150
SWS 9... ... ** 8 8.0 5 4 2750 2.0 0.10 2.9 150
VE 5016 ... 700 8 8.0 5 4 2750 2.0 0.10 2.9 150
10/12 BEA--251433-XX-21
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
VG 1403 326900 50 8 20.25 4 4 2750 2.0 0.10 1.9 150
VG 1403 454586 100 8 20.25 4 4 2750 2.0 0.10 1.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
VG 1404 216764 200 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 219700 150 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 220745 100 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 305383 150 8 16.0 4 4 3070 2.0 0.10 4.9 150
VG 1404 307742 100 8 8.0 4 4 2750 1.0 0.02 2.9 150
VG 1404 312705 100 8 8.0 4 4 2750 1.0 0.02 2.9 150
VG 1404 331959 100 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 332835 100 8 16.0 4 4 3070 2.0 0.10 4.9 150
VG 1404 333899 50 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 333911 50 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 335093 74 8 16.0 4 4 3070 2.0 0.10 4.9 150
VG 1404 357046 50 8 8.0 4 4 2750 1.0 0.02 2.9 150
VG 1404 359293 100 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 367524 100 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 451281 100 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 466139 100 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 514695 200 8 8.0 4 4 3300 0.5 0.02 0.9 150
VG 1404 837571 150 8 8.0 4 4 3300 0.5 0.02 0.9 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
VG 18.. ... 110 8 64.0 4 4 1897 2.0 0.10 2.95 150
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
VG 2411 393424 120 8 50.0 6 4 3070 2.0 0.10 4.9 150
BEA--251433-XX-21 11/12
Erhardt+Leimer GmbH
Phone +49 821 2435-0
P25 P34 P35 P36 P38 P48 P50 P51 P57 P58
VS 35.. ... - 10 48.2 77 4 2750 0.5 0.02 1.0 150
VS 36.. ... - 10 48.2 77 4 2750 0.5 0.02 1.0 150
VS 45.. ... - 5 101.2 80.9 4 4000 2.0 0.10 1.4 100
VS 46.. ... - 5 101.2 80.9 4 4000 2.0 0.10 1.2 100
VS 50.. ... - 8 64.0 125 4 3300 2.0 0.10 2.7 150
VS 60.. ... - 8 288.0 300 4 3300 2.0 0.10 2.7 150
VS 90.. ... - 8 16.0 5 4 3070 2.0 0.10 4.9 150
Technische Änderungen vorbehalten
12/12 BEA--251433-XX-21
-
Description V
CAN bus, serial bus en
1. Safety 2
2. Type overview 2
3. Function 3
3.1 CAN bus networking 3
3.2 CAN bus organization 3
3.3 Serial bus 4
3.4 Application examples 5
3.5 CAN bus adapter EK 4... 7
3.6 CAN bus gateway 7
4. Technical data 7
sS
/ Interbu
ARCNET
Bus
PLC CAN
PC CAN
CAN
S
CAN BU
BEA--209283-EN-03
CAN bus, serial bus
Explanation of symbols
➜ jobs to be performed
important information and instructions
1. Safety
1.1 Intended usage The bus systems (CAN bus and serial bus) are designed for connect-
ing individual E+L control components and networking control loops.
1.2 Description Keep the above in a safe place, accessible to personnel at all times.
1.3 Installation Run bus lines away from noisy or heavy current carrying cables
(e.g. motor cables).
Please ensure when running bus lines that the insulation is not dam-
aged and lines correctly secured and protected.
The CAN bus must not be longer than 160 m, the serial bus 0.5 m.
2. Type overview CAN bus cards Control card RK 4...

Central unit ZC 4...
CAN bus gateway Digital interface DI ....
(Connection to other bus systems)
Serial bus cards Operator panel RT ....
Logic card LK 4...
Expansion cards Analog card AK 4...
Power unit PK 40..
V Page 2
CAN bus, serial bus
3. Function
3.1 CAN bus networking Individual CAN bus cards are connected together by the CAN bus
(see type overview). The CAN bus must not exceed a total length
of 160 meters. A terminating resistor connector must be attached to
both ends of the CAN bus.
The CAN bus operates on the multi master principle.
CAN bus connection example
Web guider Command station DO ....
PLC
RK .. RK ..
ZC .. ZC .. ZC .. LK ..
Terminating resistor CAN bus line Terminating resistor

connector connector
Web tension controller
Main
drive
Command station
DO ....
RK .. RK .. ZC .. ZC ..
Terminating resistor CAN bus line Terminating resistor

connector connector
3.2 CAN bus organization In order to distinguish between the different CAN bus cards in a CAN
bus system, each CAN bus card must have its own address. Setting
Device no. DIP switches 1 - 4 is via a DIP switch on all CAN bus cards. The address is specified in
Group no. DIP switches 5 - 7
the block diagram (on systems designed by E+L).
Example: 5 0 The address consists of two parts:
1 2 3 4 5 6 7 8 - the group number from 0 to 7
ON
- the device number from 1 to F (hex)
OFF
Example: Address 0.5 0 = group number
5 = device number
Binary value:
1 2 4 8 1 2 4 Address 2.5 2 = group number
5 = device number
DIP switches Each address may only be used once!
V Page 3
CAN bus, serial bus
There can be a maximum of 8 groups and 15 devices per group in

each CAN bus system (see illustration). All CAN bus cards belonging
to one control loop get the same group number but different device
numbers (see block diagram).
Each device has its own parameter record for defining functions, for
settings and optimization etc.
Group 0 CAN bus Group 7
0.X 1.X 2.X 3.X 4.X 5.X 6.X 7.X

Addresses in hex. 0.1
Address 7.7 hex.
Device 7 of group 7
Serial bus (device 7, group 7)
Address 0.F hex.

Device 15 of group 0
(device 15, group 0) Parameter list for device 15 Parameter list for device 7
e.g. interface DI .... e.g. remote control DO ....
Bus organization
Each device (CAN bus card, serial bus card, sensors etc.) may be
selected via command stations.
The following device numbers are assigned as standard to the web
guider and web tension controller families:
Device Web guider Web tension controller

number
1 Right sensor
2 Left sensor
5 Web guider (master device) Web tension controller (master device)
6 Right support beam I/O card
7 Left support beam Operator panel RT ....
3.3 Serial bus Serial bus cards (see type overview) are connected to a CAN bus
card via a serial bus. As a rule, up to 8 serial bus cards can be con-
nected to each CAN bus card. The CAN bus card automatically as-
signs addresses to the attached, serial bus cards. These addresses
are also known as a "subsystem addresses".
The automatically assigned address may already be assigned to
a hardware-addressed CAN bus card. In this case the serial bus
card must be assigned a free address in the appropriate param-
eter (see parameter list).
V Page 4
CAN bus, serial bus
The serial bus must not be longer than 50 cm. A terminating resis-
tor connector must be attached to the end of the serial bus.
The serial bus operates on the master-slave principle.
Serial bus
Serial bus card 0 Serial bus card 7

CAN bus card Subsystem address 0.6 Subsystem address 0.D
e.g. address 0.5 CAN bus card address + 1 CAN bus card address + 7
CAN bus
RK .... or .... Serial bus terminating

LK .... RT ....
ZC .... resistor connector
Serial
bus
Master Slave 1 .... Slave 8
3.4 Application examples 1st example: connection of two web tension controllers DC 6... with
a remote display DO ...
Main drive
Web tension
controller DC 6... Remote display DO ....
Group 0 Group 1
Web tension controller DC 6...

CAN bus terminating CAN bus CAN bus terminating
resistor connector resistor connector
Serial bus terminat. element Serial bus terminat. element
Operator panel Operator panel Remote display DO ....

RT .... RT ....
Address 0.7 Address 1.7 Address list:
Serial bus terminat. element Group 0
Web tension controller 0.5
(Control card RK = master device)
I/O card I/O card Control card
I/O card LK 0.6
LK .... LK .... RT ....
Address 0.6 Address 1.6 Address 0.B Command station RT 0.7
Serial Serial Serial Remote display DO

bus bus bus (for group 0 and 1)
Central processor ZC 0.A
Control card Control card Central proces- Operator panel RT 0.B
RK .... RK .... sor ZC ....
Address 0.5 Address 1.5 Address 0.A
Group 1
Web tension controller 1.5
(Control card RK = master device)
I/O card LK 1.6
CAN bus terminating CAN bus CAN bus terminating Command station RT 1.7
resistor connector resistor connector
V Page 5
CAN bus, serial bus
2nd example: networking of two web guiders DR .... with digital sen-
sors and support beam VS .... operated via an external PLC.
Group 0 Group 1
Left support beam
CAN bus
CAN bus terminating

connector Left
sensor
RK .. RK ..
RK .. CAN bus RK .. CAN bus

RK .. RK ..
Right
sensor
Web guider DR ....
CAN bus Right support beam
Address list:
Group 0
right digital sensor 0.1
left digital sensor 0.2 CAN bus
web guider 0.5 terminating connector
(control card RK = master device)
right support beam 0.6 Central unit
(control card RK) Machine control cabinet ZC ....
left support beam 0.7 Address 0.8
(control card RK)
Serial bus
Digital interface DI .... Operator panel

(for group 0 and 1) RT 4...
central unit ZC 0.8 Address 0.9
operator panel RT 0.9
logic card LK 0.A
logic card LK 1.A Logic card
External control
LK 4...
Group 1 (PLC)
Address 0.A
right digital sensor 1.1
left digital sensor 1.2
web guider 1.5
Logic card
(control card RK = master device) LK 4...
right support beam 1.6 Address 1.A
(control card RK)
left support beam 1.7
Serial bus terminating
(control card RK)
connector
Digital interface DI ....
V Page 6
CAN bus, serial bus
3.5 CAN bus adapter EK 4... A CAN bus card is generally connected to the CAN bus via CAN bus
adapter EK 4... .
LED The CAN bus connection consists of two 3-pole diode sockets
EK 4... bridged on the back of CAN bus adapter EK 4... . The LED indicates
whether the CAN bus card is operating error-free. If it lights up green
there is no malfunction, if it lights up red, there is a malfunction on
the CAN bus card.
A CAN bus terminating connector must be attached to each end of
CAN bus connector the CAN-Bus.
CAN bus connector (exterior view)

2
GND (optional)
1 3
CAN + CAN -
3.6 CAN bus gateway The E+L CAN bus system can be connected to other bus systems
via E+L DI .... digital interfaces.
Descriptions are available for each DI interface.
4. Technical data CAN bus

CAN bus level 5 V (potential-free)
CAN baud rate 250 Kbaud
Serial bus
Serial bus level 5V
Synchronous baud rate 1.3 Mbaud
V Page 7
Erhardt+Leimer GmbH
Phone +49 (0)821 2435-0
-
FR 5201/21/22 + FR 5301/21
40
Mitte des Messbereichs

center of measuring range
20 mm measuring range
20 mm Messbereich
105
10 deep
80
M5 (2x)
10 tief
33,50
12
40 30
50
FR 5201/21/22 mit Reflektorbuegel + FR 5301/21 LW 30 und/and LW 75

Sensor gedreht
sensor turned LW 30 LW 75 LW 160
C
84
34
37
Anschluss für Kunstoffschlauch

Aussenkalibriert Ø = 4 mm
A
24 Connection for plastic tube 29

LW
calibrate outer Ø = 4 mm
Freiblaseinrichtung links wie gezeichnet

air-purge for dust particles rechts spiegelbildlich
B 112
lhs according to drawing
rhs mirror reflected
Freiblaseinrichtung Dat. gez.
LW A B C Reflektorbuegel Erhardt + Leimer
2012-10-17 Name ZWERGERLA
air-purge for dust particles
Date drawn
Dat. gepr.
2012-10-19 Name SPATZ M.
CAD Porta~X
Date appr.
30 90 51 117 optional FR_5000-10567058F Benennung/short description
75 135 54 117 - FR_5000-10504621F Infrarotsensor

160 225 54 112 - FR_5000-10500259F
Massstab/Scale Aend.-Nr.
Mod.-No. 648370 Massblatt Dimensioned drawing Type Massblatt-Nr./dim. drawing-no. Zeichn.-Art Version
1:1 Datum/Date
Name
2019-07-09
BAUMEISTERFL
Niederlassung / branch office ELA
Dokumentnr: 10533455 - SAK - 001 - B
FR_5200 - 158321 M B
Dateiname: 10533455-SAK-001 Blatt/Sheet 1 von/of 1 Porta~X/SolidWorks Massblatt Original A3
-
G=ABmax+664=
Kantensensor FR 5201 mit Reflektorbuegel und Stelleinrichtung
Ga=ABmax+522= edge sensor FR 5201 with reflector frame and positioning device
51 ABmax= 355
ABmin= 268
SEITE Y SEITE X 107,5
SIDE Y SIDE X
Lattenteilung
215
slat splitting
asym. X asym. Y
0
A
166,5
22
107,5
475
13
555
,5
119
388,5
16
0
20
0
55 60 13,5(4×) Transportoesen
20
transport lugs Fixierwalze haftend
DC 0340 Lattensatz SW 9400-07 lock roller
set of sleds SW 9400-07
M1 Lagerbock=ABmax+590= Lagerbock 360° schwenkbar
Bei Bestellung bitte angeben: pillow block can be swivelled round 360°
M2 Box=ABmax+446= Please state when placing order:
Sensorseite Seite X Seite Y

side of the sensor side X side Y
190
Zusatzantrieb Seite X Seite Y

auxiliary drive side X side Y
2 min. Arbeitsbreite ABmin=__________mm

M1 min. working width
max. Arbeitsbreite ABmax=__________mm
max. working width
ABmax ≥ 1600mm bis

to ABmax ≤ 3600mm
A 1:2
Anbaumasse fuer Zusatzantrieb Platzbedarf fuer Zusatzantrieb AW 10_2 (optional) Montage Lagerbock Box
space required for auxiliary drive AW 10_2 (optional) mounting pillow block box
mounting dimensions for auxiliary drive
40 max. 293,5 SW 9480/81 sym. Lattenteilung (Standard)
SW 9480/81 sym. slat splitting (standard)
3
SW 9480/81 asym. Lattenteilung in Richtung X Y
160
SW 9480/81 asym. slat splitting in direction

asym. 200mm asym. 300mm asym. 400mm
24 j6
ABmax≥1600mm ABmax≥2500mm ABmax≥3100mm

max. 362
Lattenbelag: Mohair (Standard) PVC

60
slat covering:
Dat. gez.
2007-11-26 Schuster
Erhardt + Leimer
Name
Date drawn
Dat. gepr. . Name .
CAD
Date appr.
max. 156 Benennung/short description Segmented Roll Guider SW 9480/81 with FR 52__
Segmentregelwalze SW 9480/81 mit FR 52__
Passfeder DIN 6885-8×7×25
10 feather key DIN 6885-8×7×25
Massstab/Scale Aend.-Nr.
644888 Massblatt Dimensioned drawing Zeichnungs-Nr./drawing-no.
1:10
Mod.-No.
Dat. gepr.
Date appr. 2018-05-09 Su.
Niederlassung/branch office
ELA SW_9480-158128MC
Dateiname: SW_9480-158128MC Blatt/Sheet 1 von/of 1 SolidWorks Massblatt Original A3
-
-
Ersatzteile X
Spare Parts X
Pièces de Rechange X
Segment-Regelwalze SW 94..
Segmented roller guider
Rouleaux à lattes
Sie benötigen Ersatzteile? Bestellen Sie online auf www.e-l.shop
Need spare parts? Order online on www.e-l.shop
Besoin de pièces de rechange ? Commandez en ligne sur www.e-l.shop
330942
332325
1)
329419 012687
338569 018869
012682
330784 330784
2)
006138 006138
Segment-Regelwalze SW 94.. Segmented roller guider SW 94.. Rouleaux à lattes SW 94..

006138 Gelenkkopf Articulated bearing Fixation
012682 Sicherungsring 85x3,00x103,3 Circlip 85x3,00x103,3 Anneau de retenue 85x3,00x103,3
012687 Sicherungsring 130x4,00x137,0 Circlip 130x4,00x137,0 Anneau de retenue 130x4,00x137,0
018869 Rillenkugellager 6017 2Z Grooved ball bearing 6017 2Z Roulement rainuré à billes 6017 2Z
329419 Formstück Lenkerbefestigung Rod fastener Raccord biellette
330784 Flanschlager Flange mounting Palier à bride
330942 Formstück mittig (60 mm) Connecting part center (60 mm) Raccord médian (60 mm)
332325 Formstück mittig (500 mm) Connecting part center (500 mm) Raccord médian (500 mm)
338569 Lenker komplett Rod end complete Biellette complète
1) Schrauben mit Loctite 221 sichern Secure screws with Loctite 221 Fixer les vis par du Loctite 221
2) Führungsprofile Guide sections Lattes coulissantes
Achtung! Führungsprofile sind Note: guide sections are order specific. Attention! Les lattes coulissantes dépendent de
auftragsabhängig. Bei Bestellung When ordering you must indicate the la commande du client. Pour votre commande,
bitte E+L-Auftrags-Nr. angeben (COM ....) E+L order reference number (COM ....) nous indiquer le no. de commade référence
E+L (COM ....)
Technische Änderungen vorbehalten Subject to technical modifications Sous réserve de modifications techniques
without notice
ERS--251028-DE/EN/FR-02
Postfach 10 15 40
D-86136 Augsburg
Telefon (0821) 24 35-0
Telefax (0821) 24 35-6 66
Internet http://www.erhardt-leimer.com
E-mail info@erhardt-leimer.com
220287
334073
0097953)
305243
006138 331069
Segment-Regelwalze SW 94.. Segmented roller guider SW 94.. Rouleaux à lattes SW 94..

006138 Gelenkkopf Articulated bearing Fixation
009795 Schraube screw Vis
220287 Näherungsschalter induktiv Proximity switch inductive Détecteur de proximité inductif
305243 Hülse Sleeve Douille
323892 Reglerkarte RK 4004 (ohne Abbildung) Control board RK 4004 (not shown) Carte de régulation RK 4004 (sans illustration)
331069 elektrischer Stellantrieb komplett Electric actuator, complete Actionneur électrique complet
334073 Scheibe Disc Disque
3) Schrauben mit Loctite 638 sichern Secure screws with Loctite 638 Fixer les vis par du Loctite 638
Technische Änderungen vorbehalten Subject to technical modifications Sous réserve de modifications techniques
without notice
-
-
-

Sistema Centrador E+l Completo

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Instructions: Worldwide Service Centers HIN--250139

Worldwide Service Centers

– On the address sticker of the electrical components

– On the type plate of the components

You can find the locations of the branch offices of

Select the desired language (1).

- Select the "Service" (2) selection menu.

- Select the "Location overview" (3) selection menu.

Depending on capacity in the required country, you will find

Subject to technical change without notice

Subject to technical change without notice

EMC information sheet

Grounding and chassis ground connections

➜ Link the ground connections on the housing of E+L components to

Protection with cable screw fittings

Variant 2: Variant 3: Variant 4:

➜ Screw the cables as shown in the respective figure.

Erhardt + Leimer GmbH

RMA (Return Merchandise Authorization) Telefon +49 (821) 24 35-0

Dear E+L Customer,

Werkanschrift: Internet http://www.erhardt-leimer.com

Customer No. If you have any questions, please contact

* Zip Code, City

* Telephone, fax, e-mail

Number of original O.C./ Delivery note/ Invoice

Number of exchange Order/ Delivery note/ Invoice

* The following parts will be returned:

* Reason for return

Digital web guider SWS

Explanation of symbols ➜ = jobs to be performed

= important information and instructions

= sections of the text due particular attention to assure the

The web guider consists of the following components:

1.3.2 Control diagram

Control diagram explanations

Please observe the locally applicable and professional safety

2.7 Spreading device ➜ See spreading device description.

Please observe the locally applicable and customary safety

➜ Connect electrical leads according to the attached wiring diagram

Guider enabled 0 V DC (free)

If used as an enable contact for automatic mode, it may take any

3.2 Sensors ➜ See sensor description.

3.3 Support beam (optional) ➜ See support beam description.

3.4 Spreading device ➜ See spreading device description

3.5 Auxiliary drive (optional) ➜ See auxiliary drive description.

Parameters can be displayed and some even changed in setup

Basic operation in setup mode:

Enter device number: press and hold down the

Select and change parameter: press and hold

Improper parameter changes can impair

X is used as a stand-in for digits

➜ Check that the connecting leads are correctly wired.

5.1 Spreading device ➜ See spreading device description.

5.2 Auxiliary drive (optional) ➜ See aulixiary device description.

This terminates the commissioning for standard applications.

Web guider Enable web guider

Center position Set actuating element

Set web offset