PM IS - 12818 June2021

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उत्पाद मैन्यअ

ु ल
आई एस 12818:2010 के अनस
ु ार
बोर/नलकूपों के ललए अनम्यकृत पीवीसी जली और
आवरक पाइप के ललए

दस्तावेज़ संख्या – पीएम/आईएस 12818/2/ जुन 2021

भारतीय मानक ब्यूरो की स्कीम-I (अनुरूपता मूलयाांकन) ववननयम , 2018 के तहत यह


उत्पाद मैन्युअल प्रमाणीकरण के प्रचालन में रीनत और पाररलशिता की सुसंगतता सुननश्चचत
करने के ललए सभी क्षेत्रीय/शाखा कायािलयों और लाइसेंसी द्वारा संदभि सामग्री के रूप में
उपयोग ककया जाएगा। बीआईएस प्रमाणीकरण लाइसेंस/ प्रमाणपत्र प्राप्त करने के इच्छुक
भावी आवेदकों द्वारा भी इस दस्तावेज़ का उपयोग ककया जा सकता है ।

PRODUCT MANUAL FOR


UNPLASTICIZED POLYVINYL CHLORIDE (PVC-U) SCREEN
AND CASING PIPES FOR BORE/TUBEWELLS
ACCORDING TO IS 12818: 2010

Document No - PM/ IS 12818/2/ June 2021

This Product Manual shall be used as reference material by all Regional/Branch Offices
& licensees to ensure coherence of practice and transparency in operation of certification
under Scheme-I of Bureau of Indian Standards (Conformity Assessment) Regulations,
2018 for various products. The document may also be used by prospective applicants
desirous of obtaining BIS certification licence/certificate.

भारतीय मानक ब्यरू ो


BUREAU OF INDIAN STANDARDS
मानक भवन, ९, बहादरु शाह ज़फ़र मार्ग
Manak Bhawan, 9, Bahadur Shah Zafar Marg
नई ददल्ली- ११०००२
New Delhi – 110002
PM/ IS 12818/2/ June 2021

PRODUCT MANUAL FOR


UNPLASTICIZED POLYVINYL CHLORIDE (PVC-U) SCREEN
AND CASING PIPES FOR BORE/TUBEWELLS
ACCORDING TO IS 12818:2010
This Product Manual shall be used as reference material by all Regional/Branch Offices &
licensees to ensure coherence of practice and transparency in operation of certification under
Scheme-I of Bureau of Indian Standards (Conformity Assessment) Regulations, 2018 for
various products. The document may also be used by prospective applicants desirous of
obtaining BIS certification licence/certificate.

1. Product : IS 12818 : 2010

UNPLASTICIZED POLYVINYL CHLORIDE (PVC-U)


Title : SCREEN AND CASING PIPES FOR BORE/
TUBEWELLS

No. of Amendments : 3

2. Sampling Guidelines:

a) Raw material : PVC resin – Clause 4.1 of IS 12818

b) Grouping guidelines : Please refer ANNEX – A

c) Sample Size : 1 mtr x 6 nos for all tests

3. List of Test Equipment : Please refer ANNEX – B

Scheme of Inspection
4. : Please refer ANNEX – C
and Testing

5. Possible tests in a day : Please refer ANNEX – D

6. Scope of the Licence : Please refer ANNEX – E

BUREAU OF INDIAN STANDARDS


Manak Bhawan, 9, Bahadur Shah Zafar Marg,
New Delhi – 110002
2
PM/ IS 12818/2/ June 2021

ANNEX A

Grouping Guidelines

1. IS 12818 : 2010 covers Unplasticized polyvinyl chloride (PVC-U) screen and casing pipes
for bore/tubewells of various designation and sizes as given below:

a) Designation:

Ribbed screen pipe Ribbed medium well screen (RMS)


Ribbed deep well screen (RDS)
Plain screen pipe Plain medium well screen (PMS)
Plain deep well screen (PDS)
Casing pipe CS Pipe/ CM Pipe/ CD pipe

b) Size:

RMS DN 35 to DN 400
RDS DN 100 to DN 400
PMS DN 200 to DN 400
PDS DN 200 to DN 400
CS DN 150 to DN 400
CM DN 35 to DN 400
CD DN 100 to DN 400

2. PVC-U screen and casing pipes are classified into the following groups:

Designation Size Group


Group-1 Group-2 Group-3

RMS DN 35 to DN 80 DN 100 to DN 175 DN 200 to DN 400


RDS - DN 100 to DN 175 DN 200 to DN 400
PMS - - DN 200 to DN 400
PDS - - DN 200 to DN 400
CS - DN 150 to DN 175 DN 200 to DN 400
CM DN 35 to DN 80 DN 100 to DN 175 DN200 to DN 400
CD - DN 100 to DN 175 DN 200 to DN 400

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PM/ IS 12818/2/ June 2021

3. For considering GoL /CSoL, Pipe of any size from each size group for each designation shall
be tested for all requirements to cover pipes of all sizes in that size group and designation
tested.

4. The Firm shall declare the varieties of Pipes intended to be covered in the Licence. The Scope
of Licence may be restricted based on the Manufacturing and Testing capabilities of the
Manufacturer.

5. During the operation of the Licence, BO shall ensure that all the designations and sizes
covered in the Licence are tested in rotation, to the extent possible.

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PM/ IS 12818/2/ June 2021

ANNEX B

List of Test Equipment

Major test equipment required to test as per the Indian Standard

S. No. Tests used in with Clause Test Equipment


Reference
1 Dimension (Clause 7) - Vernier calliper, Ball end micrometre
- Measuring tape, Pi tape or flexible tape
2 Threading of screen and - Thread gauges as per IS 554
casing pipe (Clause 8) - Vernier calliper
- Radius gauge, Protractor
- Scale
- Shore hardness tester
3 Density (Clause 9.3) - Balance
- Thermometer
- Demineralized water
- Beaker
- Corrosion resistant wire
4 Resistance to external blows - Falling Weight testing machine from
at 0°C (Clause 9.4) height 2000 mm
- Striker of weight 0.25, 0.50 & 1.00 kg
- Digital watch
- Liquid bath or freezer for conditioning of
samples
5 Tensile strength (Clause 9.5) - Digital Tensile Testing M/c
- Dumb bell die along with Hydraulic jack
- Micrometer Ball ended
- Air Conditioner
6 Vicat softening temperature - Oil heating Bath equipped with means to
(Clause 9.6) raise temperature at uniform rate of 50 ± 5°C/hr
with suitable stirrer
- Rod with loading plate, loads and indenting tips
- Micrometer dial gauge
- Thermometer or temperature measuring equipment
7 Effect on water (Clause 9.7) - Distilled water
- Air conditioner
- pH meter
- Reagents and equipment

The above list is indicative only and may not be treated as exhaustive.

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PM/ IS 12818/ 2/ June 2021

ANNEX C

Scheme of Inspection And Testing

1. LABORATORY - A laboratory shall be maintained which shall be suitably equipped


(as per the requirement given in column 2 of Table 1) and staffed, where different tests given
in the specification shall be carried out in accordance with the methods given in the
specification.

1.1 The manufacturer shall prepare a calibration plan for the test equipment.

2. TEST RECORDS – The manufacturer shall maintain test records for the tests carried out
to establish conformity.

3. LABELLING AND MARKING – As per the requirements of IS 12818: 2010.

4. CONTROL UNIT – Pipes of same size and designation extruded from same compound
under similar conditions from same machine in eight hours shall constitute a control unit.

5. LEVELS OF CONTROL - The tests as indicated in column 1 of Table 1 and the levels of
control in column 3 of Table 1, shall be carried out on the whole production of the factory
which is covered by this plan and appropriate records maintained in accordance with
paragraph 2 above.

5.1 All the production which conforms to the Indian Standard and covered by the licence
should be marked with Standard Mark.

6. REJECTIONS – Disposal of non-conforming product shall be done in such a way so as to


ensure that there is no violation of provisions of BIS Act, 2016.

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PM/ IS 12818/2/ June 2021

TABLE 1

(1) (2) (3)


Test Details Test equipment Levels of Control
Cl. Requirement Test Methods requirement No. of Frequency Remarks
Clause Reference R: required (or) Sample
S: Sub-contracting
permitted
4 Composition 4 IS 12818 S 1 Each No further testing is
IS 10148 consignment required, if accompanied
received with the Test Certificate
4.1.1 PVC resin 4.1.1 IS 12818 S 1 Each
4.1.2 4.1.2 consignment
IS 10151 received
IS 4669
5 Colour 5 IS 12818 - Each Pipe – –

7 Dimensions 7.1 to IS 12818 R 10 Each control Samples shall be drawn at


9.2 7.4 unit regular intervals during
9.2 production.
IS 12235 ( Part 1)
8 Threading of screen 8.1 to IS 12818 R 10 Each control #
and casing pipes 8.5 unit
IS 554
8.4 Elastomeric Sealing 8.4 IS 12818 R 10 Each No further testing is
ring consignment required, if accompanied
received with the Test Certificate or
ISI marked. Random check
may be carried out before
accepting the consignment.
9.1 Visual Appearance 9.1 IS 12818 - Each Pipe – –

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PM/ IS 12818/2/ June 2021

9.3 Density 9.3 IS 12818 R 1 Each Control Samples shall be drawn at


Unit regular intervals during
IS 12235 ( Part 14) production.
#
9.4 Resistance to External 9.4 IS 12818 R Adequate Each Control –
Blows at 0 °C pieces Unit
IS 12235 ( Part 9)
9.5 Tensile Strength 9.5 IS 12818 R 1 Each Control –
Unit
IS 12235 ( Part 13)
9.6 Vicat Softening 9.6 IS 12818 S 1 Once in three The test shall be conducted
Temperature months whenever there is change in
IS 12235 ( Part 2) composition/method of
manufacture
9.7 Effect on Water 9.7 IS 12818 S 1 Once in three Smallest size pipe produced
IS 4985 months shall be tested. @
IS 12235 ( Part 4)

# In case of any failure, twice the number of samples shall be drawn and tested and control shall be accepted if retested samples pass.

@ Additional sample shall be tested whenever there is a change in formulation/composition. Pipes from each class shall be tested in one year.

Note-1: Sub-contracting is permitted to a laboratory recognized by the Bureau or Government laboratories empanelled by the Bureau.

Note-2: Levels of control given in column 3 are only recommendatory in nature. The manufacturer may define the control unit/batch/lot and submit his
own levels of control in column 3 with proper justification for approval by BO Head.

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PM/ IS 12818/2/ June 2021

ANNEX- D

POSSIBLE TESTS IN A DAY

(i) Colour (Clause 5)


(ii) Dimensions (Clause 7)
(iii) Threading of screen and casing pipes (Clause 8)
(iv) Visual appearance (Clause 9.1)
(v) Density (Clause 9.3)
(vi) Resistance to external blows at 0°C (Clause 9.4)
(vii) Tensile Strength (Clause 9.5)
(viii) Vicat Softening temperature (Clause 9.6)

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PM/ IS 12818/2/ June 2021

ANNEX- E

SCOPE OF THE LICENCE

“Licence is granted to use Standard Mark as per IS 12818 : 2010 with the following scope:

UNPLASTICIZED POLYVINYL CHLORIDE (PVC-U) SCREEN


Name of the product
AND CASING PIPES FOR BORE/ TUBEWELLS

a) Ribbed screen pipe - Ribbed medium well screen (RMS)


Ribbed deep well screen (RDS)

b) Plain screen pipe – Plain medium well screen (PMS)


Plain deep well screen (PDS)
Type
c) Casing pipe – CS Pipe
CM Pipe
CD pipe

Nominal size and slot


DN --- × slot width × length
width and length

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