Airstage Arux12tlav2
Airstage Arux12tlav2
Airstage Arux12tlav2
INSTALLATION MANUAL
English
INDOOR UNIT (Duct type)
For authorized service personnel only.
MANUEL D’INSTALLATION
Français
UNITÉ INTÉRIEURE (type conduit)
Pour le personnel agréé uniquement.
MANUAL DE INSTALACIÓN
Español
UNIDAD INTERIOR (Tipo conducto)
Únicamente para personal de servicio autorizado.
ARUX12TLAV2
ARUX18TLAV2
ARUX24TLAV2
ARUX30TLAV2
ARUX36TLAV2
ARUX48TLAV2
ARUX60TLAV2
DANGER
Never touch electrical components immediately after the power supply has been
1. SAFETY PRECAUTIONS turned off. Electrical shock may occur. After turning off the power, always wait 5
minutes or more before touching electrical components.
1.1. IMPORTANT! Please read before starting
This air conditioning system meets strict safety and operating standards.
As the installer or service person, it is an important part of your job to install or service the
system so it operates safely and efficiently.
: Electrical : Safety/alert
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• Be sure to read this manual thoroughly before installation.
• The warnings and precautions indicated in this manual contain important information per- 2.4. Accessories
taining to your safety. Be sure to observe them.
• Hand this manual, together with the operation manual, to the customer. Request the cus-
tomer to keep them on hand for future use, such as for relocating or repairing the unit. WARNING
For installation purposes, be sure to use the parts supplied by the manufacturer or other
WARNING prescribed parts.
The use of non-prescribed parts can cause serious accidents such as the unit to fall, water
Request your dealer or a professional installer to install the indoor unit in accordance with
leakage, electric shock, or fire.
this installation manual.
An improperly installed unit can cause serious accidents such as water leakage, electric The following installation parts are furnished. Use them as required.
shock, or fire.
Keep the installation manual in a safe place and do not discard any other accessories until
If the indoor unit is installed in disregard of the instructions in the installation manual, it will
the installation work has been completed.
void the manufacturer’s warranty.
Do not turn on the power until all work has been completed. Do not discard any accessories needed for installation until the installation work has been
Turning on the power before the work is completed can cause serious accidents such as completed.
electric shock or fire.
If refrigerant leaks while work is being carried out, ventilate the area. Name and shape Q’ty Application
If the refrigerant comes in contact with a flame, it produces a toxic gas.
Operation
Installation must be performed in accordance with the requirement of NEC (National Elec- manual
trical Code) and CEC (Canadian Electrical Code) by authorized personnel only. 1
Except for EMERGENCY, never turn off main as well as sub breaker of the indoor units
during operation. It will cause compressor failure as well as water leakage.
First, stop the indoor unit by operating the control unit, converter or external input device Installation (This book)
and then cut the breaker. Make sure to operate through the control unit, converter or manual
external input device. 1
When the breaker is designed, locate it at a place where the users cannot start and stop in
the daily work.
This product can expose you to chemicals including Lead, lead compounds, and formalde- Cable Tie (medium) For binding when rewiring for left to right
hyde, which are known to the State of California to cause cancer and birth defects or other airflow application.
reproductive harm. 2
For more information go to www.P65Warnings.ca.gov.
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2.6. About unit of the length 3.2. Indoor unit dimensions
This product is different from other Fujitsu General products and it is designed with United
States customary unit. Metric units are provided for reference. When the exact dimensions TOP D
and tolerances are required, refer to the United States customary units.
3. INSTALLATION WORK
E
3.1. Selecting an installation location Power entry for Control entry for
horizontal flow horizontal flow
Correct initial installation location is important because it is difficult to move unit after it is
installed.
P Q
WARNING Control entry
Select installation locations that can properly support the weight of the indoor. Install the for upflow
LEFT SIDE FRONT RIGHT SIDE
units securely so that they do not topple or fall.
A C
CAUTION
Do not install the unit in the following areas: H H
• Area with high salt content, such as at the seaside.
It will deteriorate metal parts, causing the parts to fail or the unit to leak water.
• Area filled with mineral oil or containing a large amount of splashed oil or steam, such as Power entry
a kitchen. for upflow
It will deteriorate plastic parts, causing the parts to fail or the unit to leak water.
• Area that generates substances that adversely affect the equipment, such as sulfuric gas,
Liquid pipe
chlorine gas, acid, or alkali.
connection
It will cause the copper pipes and brazed joints to corrode, which can cause refrigerant
leakage. B
• Area that can cause combustible gas to leak, contains suspended carbon fibers or flam-
Gas pipe
mable dust, or volatile flammables such as paint thinner or gasoline.
connection
If gas leaks and settles around the unit, it can cause a fire.
• Area where animals may urinate on the unit or ammonia may be generated.
Do not use the unit for special purposes, such as storing food, raising animals, growing
plants, or preserving precision devices or art objects.
It can degrade the quality of the preserved or stored objects.
I J F
Do not install where there is the danger of combustible gas leakage. G
K
Do not install the unit near a source of heat, steam, or flammable gas. L
Install the unit where drainage does not cause any trouble.
Install the indoor unit, power supply cable, transmission cable, and remote controller cable M M
at least 40 in (1 m) away from a television or radio receivers. The purpose of this is to N N
prevent TV reception interference or radio noise. O
(Even if they are installed more than 40 in (1 m) apart, you could still receive noise under
some signal conditions.)
BOTTOM R
If children under 10 years old may approach the unit, take preventive measures so that
they cannot reach the unit.
Provide protection against toppling of the unit. Toppling of the unit will cause injury or
physical damage.
If the cooling operation is performed in a high temperature and high humidity environment,
condensation may occur on the surface of the indoor unit. Dripping of condensation will S
cause physical damage. When the occurrence of condensation is expected, cover the
indoor unit with heat insulation material or provide enough installation space so that the
addition of a secondary drain pan or other protection measures can be taken.
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3.3. Clearance and return air requirements 3.4. Airflow direction and preparation before installation
Arrangement:
Location Unit is shipped from the factory arranged to be installed in an upflow or horizontal right to left
Access for servicing is an important factor in the location of any indoor unit. Provide a
airflow position. Horizontal right to left means, when facing the front of the unit, when the unit
minimum of 30 inches in front of the appliance for access to the control box, heating ele-
is laid on its side, the supply air opening is to the left and the return opening is to the right.
ments, fan unit and air filters. This access may be provided by a closet door or by locating
These models are field convertible to a horizontal left to right airflow position.
the appliance so that a wall or partition is not less than 30 inches from the front access Panel
Location is usually predetermined. Check with owner’s or dealer’s installation plans. If loca- 3.4.1 Upflow application
tion has not been decided, consider the following in choosing a suitable location.
In an upflow installation the discharge outlet is at the top.
(1) Select a location with adequate structural support, space for service access, clearance Air Care should be taken to insure unit is level to permit prop-
for return and supply duct connections. er condensate drainage. Normal upflow installation will be
(2) Normal operating sound levels may be objectionable if the indoor unit is placed directly in a closet or basement. If installed in a closet, the closet
over or under some rooms such as bedrooms, study, etc. should have a platform framed in, that with an opening at
(3) Caution should be taken to locate the unit so that supply and return air ducts are about Control box the top of the platform centered in the closet that measure
the same length causing even air distribution of supply and return air to and from the at least 12 inches in height. A filter frame and filter can be
living spaces. used that covers the opening and is sealed to prevent air
(4) Locate appliance where electrical supply wiring can be easily routed to main electrical by-passing the filter. The minimum filter size is shown in
panel and where electrical wiring will not be damaged. the table below.
(5) Locate appliance where remote controller wiring can be easily routed to the remote Standard Throw away Air Filter @ 300 ft/min or less
controller and where the wiring will not be damaged.
Fan unit 800 CFM = 20 x 20 x 1
(6) Locate appliance where refrigerant lines can be easily routed from the heat exchanger
1000 CFM = 20 x 25 x 1
to the condenser.
1200 CFM = 20 x 30 x 1
(7) Locate the appliance where condensate lines can be easily routed to an available drain.
1400 CFM = 25 x 30 x 1
Be sure to route condensate drain piping so as not to obstruct access to the air filter.
1600 CFM = 25 x 30 x 1
(8) When the heat exchanger is installed in a draw-thru application it will create a negative
1800 CFM = 30 x 30 x 1
pressure situation in the condensate drain system. To prevent condensate from being
2000 CFM = 30 x 40 x 1 or two 30 x 20 x 1
drawn into the fan unit it is recommended to trap the primary (Main) and secondary
2400 CFM = 30 x 40 x 1 or two 30 x 20 x 1
(Overflow) drain line. If the secondary drain is not used, it must be capped.
(9) The draw-thru design will cause exterior surface of cabinet to sweat when units is Pleated Air Filter @ 500 ft/min or less
installed in a non-conditioned space such as an attic or garage. Installer must provide 800 CFM = 16 x 16 x 1
protection such as full size auxiliary drain pan on all units installed in a non-conditioned 1000 CFM = 18 x 20 x 1
space to prevent damage from condensation runoff. 1200 CFM = 20 x 20 x 1
Some states, cities and counties require additional insulation to be installed on the exte- 1400 CFM = 20 x 20 x 1
rior casing of the indoor unit to prevent sweating. Refer to the state, city, county or local Heat ex- 1600 CFM = 20 x 25 x 1
code for insulation requirement to be sure the installation is in compliance. changer 1800 CFM = 20 x 30 x 1 or two 20 x 15 x 1
It is recommended that indoor units installed in non conditioned spaces be insulated 2000 CFM = 20 x 30 x 1 or two 20 x 15 x 1
on the exterior of the entire cabinet, including the front access panel with 1 inch thick 2400 CFM = 25 x 30 x 1 or two 14 x 30 x 1
fiberglass with the vapor barrier on the outside.
• Provide a service access for inspection purposes. • Connect the supply air outlet to a plenum to the top of the unit and secure it with screws.
• Do not place any wiring or illumination in the service space, as they will impede service. Use a Non-tape sealant such as mastic or an aerosol sealant to seal duct leakage.
Unit: in • If installed in a basement, run supply and return duct work in accordance with local codes.
Duct Duct
1 1 3.4.2 Right to left airflow application
• This product is shipped to be installed without modification in a right to left airflow configura-
tion.
Top
0
Heat ex-
Air Control box Fan unit changer
Front
• Alcove: 30
(access for
service)
• Closet: 6
• Horizontal flow applications will normally be used in an attic or crawl space. This type of
installation requires supply air plenum or duct to be connected to the supply collar and a
return air plenum or duct be attached to the unit inlet collar. The supply ducts will be con-
nected to the supply air plenum and routed thru the attic to a register in each room. Use a
Non-tape sealant such as mastic or an aerosol sealant to prevent leaks in the ducts and the
plenum.
• The opposite end of the return air duct is attached to a return filter grille housing. The filter
grille is usually located in a wall, just below the ceiling or the ceiling in a hallway. Use a
0 0 0 non-tape sealant such as mastic or an aerosol sealant to prevent leaks in the ducts and the
Side Side Back plenum.
Return Air 3.4.3 Left to right airflow application
In order for the indoor unit to work properly, a closet or alcove must have a certain total free
area opening for the return air.
Model Return air requirements
ARUX12/18/24 • Minimum 200 in² free area opening
• Use return grille or heat exchanger cabinet Heat ex- Air
Fan unit Control box
ARUX30/36 • Minimum 250 in² free area opening changer
• Use return grille, heat exchanger cabinet, or any return grille with a
minimum 250 in² free area opening
ARUX48/60 • Minimum 390 in² free area opening
• Use return grille, or heat exchanger cabinet, or any return grille with a
minimum 390 in² free area opening
Left to right airflow application require internal configuration changes.
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(1) Remove the panels. (3) Cut the cable tie that holds the room temperature thermistor inside the heat exchanger
* Do not lose the grommets that protects the refrigerant pipes. (access from the intake port), and remove the room temperature thermistor from the
heat exchanger.
ARUX12/18/24/30/36/48 ARUX60
Grommets Thermistor holder (copper tube) Do not cut this cable tie.
(4) Remove the thermistors for gas and liquid pipes. (2 places)
(2) Untie the cables.
* Do not lose the fixing springs.
(A) Cut the cable tie (medium).
(B) Loosen the cable clamp. ARUX12/18/24/30/36/48 ARUX60
(C) Remove the cable clamps and screws. 1 set will be reused in step (11).
(D) Cut the cable ties (small) that binds the cable to the piping. Binding position and the
number varies depending on the model.
ARUX12/18/24/30/36/48 ARUX60
(A) (A)
(A) (A)
(B) (B)
(C) (C)
Fixing spring
Thermistor
(C) Thermistor holder
(C)
(copper tube)
(D) (D)
(5) Remove the coil on the solenoid valve.
(D) (D) * Protect the removed thermistors, solenoid coil, and cables with curing tape, etc. so that
they will not be damaged.
ARUX12/18/24/30/36/48 ARUX60
(D)
Solenoid coil
(D)
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(6) Remove the fasteners on the drain pan for horizontal installation. (2 places) (9) Move the drain pan for horizontal installation to the right side of the heat exchanger.
Then, remove the frame on the suction side of the unit. Then reinstall the heat exchanger and fix it with screws.
Drain pan
(for horizontal installation)
(7) Remove the fixing screw of the heat exchanger and pull out it. (10) Attach the fastener (2 places) for the drain pan removed in step (6) to the right side of
the unit.
And reinstall the frame removed in step (6).
Then, use a sealing material (locally purchased) to close the screw holes of the fastener
removed in step (6).
Screw holes
(8) Move the gutters and mounts on the heat exchanger to the right side. (2 places, for front
side and back side)
For the ARXU48/60 model only, move the fixing frame to the right.
* Do not switch the gutter for the front side and the back side.
Sealing material
(locally purchased)
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(11) Insert the thermistors removed in step (4) into the thermistor holder at the position (12) Reinstall the solenoid coil removed in step (5) in the orientation shown in the figure.
shown in the figure, and fix them with the fixing springs. Then, clamp the cables with the (*Be sure to match the snap fittings on the solenoid coil and armature. Incomplete
cable clamp and screw (use the 1 set removed in step (2)). Route the cable as shown mounting can cause malfunctions.)
in the figure. Insert the room temperature thermistor removed in step (3) into the mount on the front
ARUX12/18/24/30/36/48 of the heat exchanger, and fix it with a cable tie (small; accessories). (Access from the
intake port.) Cut off the excess of the cable tie.
Armature
Snap fittings
B
Screw ARUX12/18/24/30/36/48
ARUX60
ARUX60
Fixing spring
A
Thick
Thermistor
Thermistor holder B
(copper tube) Thin
(13) Bind the cables to the heat exchanger with the cable ties (small; accessories) as shown
in the figure.
If the cables are not long enough or too long, loosen and adjust the cable clamp
installed in step (11).
CAUTION
Route the cables so that water does not collect in the cable tube. If water collects in the
cable tube, it may corrode the cable.
GOOD PROHIBITED
Cable Cable
Cable tube
Cable tube
Be sure to bind the cable from the top of the cable tube. If bind the cable directly, there is a
risk of disconnection.
GOOD PROHIBITED
Cable Cable
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ARUX12 ARUX60
Bind the cables to the pipe Bind the cables to the pipe Bind the cables together
ARUX18/24
Bind the cables to the pipe
CAUTION
Make sure that the cables are not tensioned. If tension is applied to the cables, it may
cause a malfunction such as disconnection.
(A) Remove excess cable slack and clamp with the cable clamp.
(B) Bind the excess cable slack with a cable tie (medium; accessories).
ARUX12/18/24/30/36/48
Bind the cables together
ARUX30/36
Bind the cables to the pipe
ARUX60
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3.5. Installing the unit 3.5.4 Mounting the duct
CAUTION
WARNING To prevent people from touching the parts inside the unit, be sure to install grilles on the
Install the air conditioner in a location which can withstand a load of at least 5 times the inlet and outlet ports. The grilles must be designed in such a way that cannot be removed
weight of the main unit and which will not amplify sound or vibration. If the installation loca- without tools.
tion is not strong enough, the indoor unit may fall and cause injuries. The external static pressure is as follows.
AR12/18/24/30/36/48/60TLAV: 0.1 to 0.8 in WG (25 to 200 Pa)
CAUTION If an intake duct is installed, take care not to damage the temperature sensor (the tempera-
ture sensor is attached to the intake port flange).
Confirm the directions of the air intake and outlet before installing the unit.
Be sure to install the air filter in the air inlet. If the air filter is not installed, the heat ex-
The unit takes in air from the evaporator side, and expels it from the fan side. changer may be clogged and its performance may decrease.
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(2) First, pass the grommet (for the liquid pipe) through the connection pipe (liquid).
4.2. Pipe requirement Protect the periphery of brazing area by wet cloth, etc. and then braze the pipes.
4.3.1 Bending pipes (3) After installing the coil access panels, the grommet for the gas pipe can be attached to
• The pipes are shaped by your hands or pipe bender. Be careful not to collapse them. the gas pipe. Insert the grommet for the liquid pipe and the gas pipe into each hole on
• Do not bend the pipes in an angle more than 90°. the panels.
• When pipes are repeatedly bend or stretched, the material will harden, making it difficult to
bend or stretch them any more. Do not bend or stretch the pipes more than 3 times.
CAUTION
To prevent breaking of the pipe, avoid sharp bends.
If the pipe is bent repeatedly at the same place, it will break.
4.3.2 Pipe connection Grommet (for
liquid pipe)
CAUTION
The heat exchanger is shipped pressurized with dry nitrogen.
Do not leave piping open to the atmosphere unnecessarily. Water and water vapor are
detrimental to the refrigerant system. Until the piping is complete, recap the system and
charge with nitrogen at the end of each workday. Clean all piping connections before
soldering joints.
Failure to follow these procedures could result in personal injury or equipment damage. Grommet (for gas pipe)
CAUTION
If air or another type of refrigerant enters the refrigeration cycle, the internal pressure in the
refrigeration cycle will become abnormally high and prevent the unit from exerting its full
performance.
Apply nitrogen gas while braz- Pressure regulating valve
ing the pipes. Nitrogen gas Cap
pressure:
2.9 psi (0.02 MPa)
(= pressure felt sufficiently on
the back of your hand) Nitrogen gas
Brazing area
If a pipe is brazed without applying nitrogen gas, it will create an oxidation film.
This can degrade performance or damage the parts in the unit (such as the compressor or
valves).
Do not use flux to braze pipes. If the flux is the chlorine type, it will cause the pipes to
Grommets corrode. Furthermore, if the flux contains fluoride, it will adversely affect the refrigerant pipe
system such as by degrading the refrigerant oil.
For brazing material, use phosphor copper that does not require flux.
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4.4. Installing drain pipes CAUTION
The drain pan has two 3/4 in NPT (National pipe thread) female primary and two secondary Ground (Earth) the unit.
connections (left or right hand). Horizontal pan has two 3/4 in NPT female, one primary and Do not connect the ground (earth) cable to a gas pipe, water pipe, lightning rod, or a
one secondary. Piping from each fitting used is to have 2 in minimum trap and each run in telephone ground (earth) cable.
such a manner as to provide enough slope for adequate drainage to a visible area. Do not Improper grounding (earthing) may cause electric shock.
pipe these two fittings together into a common drain. Cap unused connection. Do not connect power supply cables to the transmission or remote controller terminals, as
Installation example (locally purchased) this will damage the product.
Unit: in (mm) Never bundle the power supply cable and transmission cable, remote controller cable
together.
2 (50.8) Separate these cable by 2 in (50 mm) or more.
or more Anti-siphon Bundling these cables together will cause miss operation or breakdown.
air vent
When handling PCB, static electricity charged in the body may cause malfunction of the
PCB. Follow the cautions below:
2 (50.8) • Establish an ground (earth) for the indoor and outdoor units and peripheral devices.
or more • Cut power (breaker) off.
• Touch metal part of the indoor unit for more than 10 seconds to discharge static electricity
2 (50.8) charged in the body.
or more Vent T • Do not touch terminals of parts and patterns implemented on PCB.
Drain trap
Do not modify the power cables, use extension cables, or use any branches in the wiring. ARUX60TLAV2 5.88 A
Improper connections, insufficient insulation, or exceeding the allowable current can cause
Select a minimum of 7 or more multiples of rated current under the condition time in seconds
electric shock or fire.
10 ms (0.01 S) or less at the current breaker trip curves (time in seconds/multiples of rated
Match the terminal block numbers and connection cable colors with those of the outdoor current).
unit (or RB unit). Erroneous wiring may cause burning of the electric parts.
B. Ground Fault Equipment Breaker requirements
Securely connect the connection cables to the terminal board. In addition, secure the
Maximum connectable indoor units (*1)
cables with wiring holders. Improper connections, either in the wiring or at the ends of the Breaker capacity
(ARUX12/18/24/30/36/48/60TLAV2 model only)
wiring, can cause a malfunction, electric shock, or fire.
30 mA, 0.1 sec or less 9 or less
Always fasten the outside covering of the connection cable with the cable clamp. (If the
insulator is chafed, electric discharge may occur.) 100 mA, 0.1 sec or less 10 to 30 (*2)
We suggest installing GFEB breakers or follow local electrical code. *1: Number of connected Heat pump type
When installing this system, install using ground fault equipment breakers (GFEB) to *2: If the 100 mA capacity breaker is not provided, split the quantity of the indoor units into
reduce the risk of leaking current which result in electric shock or potential fire. small groups of 9 units or less and provide a breaker with capacity of 30 mA for each
Always connect the ground (earth) cable. group.
Improper grounding (earthing) work can cause electric shocks. When connecting different models on the above listed breaker in conjunction with the
Install the remote controller cables so as not to be direct touched with your hand. ARUX12/18/24/30/36/48/60TLAV2, you might be able to connect more than 9 units. To de-
termine the maximum amount of indoor units when using different models or Heat recovery
Perform wiring work in accordance with standards so that the air conditioner can be oper- type, reference each units Design & Technical manual to calculate the total amount of units
ated safely and positively. that can be connected on a given breaker.
Connect the connection cable firmly to the terminal board. Imperfect installation may cause
a fire. 5.1.1 Transmission and remote controller wiring specifications
If the supply cable is damaged, it must be replaced by the manufacturer, its service agent Follow the specifications below for the transmission and remote controller cable.
or similarly qualified persons in order to avoid a hazard. Cable size Wire type Remarks
LEVEL 4 (NEMA)
non-polar 2core,
Transmission 22 AWG LONWORKS ® compatible
twisted pair solid core
cable (0.33 mm²) cable
diameter 0.026 in
(0.65mm)
Remote 22 AWG to 16 AWG Non polar 2 core, twisted
Sheathed PVC cable
controller cable (0.33 to 1.25 mm²) pair
(2-wire type Thermostat cable Use sheathed non twisted
only) 18 AWG
2 core pair cable
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5.2. Wiring method B. For strand wiring
(1) Use ring terminals with insulating sleeves as shown in the figure below to connect to the
Example terminal block.
Outdoor unit or RB unit (*1) (2) Securely clamp the ring terminals to the cables using an appropriate tool so that the
Breaker 1: Ground Fault Equipment cables do not come loose.
Breaker (GFEB) (3) Use the specified cables, connect them securely, and fasten them so that there is no
Transmission Breaker 2: Maximum Circuit Breaker stress placed on the terminals.
(MAX. CKT. BKR) (4) Use an appropriate screwdriver to tighten the terminal screws.
Do not use a screwdriver that is too small, otherwise, the screw heads may be damaged
and prevent the screws from being properly tightened.
(5) Do not tighten the terminal screws too much, otherwise, the screws may break.
Indoor unit Indoor unit Indoor unit (6) See the table for the terminal screw tightening torques.
Transmission Remote (7) Please do not fix 2 power supply cables with 1 screw.
control Strip 3/8 in
Power supply (*2) (*2) Ring terminal
(10 mm)
(*2)
Sleeve
Breaker 2 Breaker 2 Breaker 2
Breaker 1 Breaker 1 Breaker 1
Screw with spe- Screw with spe-
Remote controller Remote controller Remote controller cial washer cial washer
Cable
Power supply (Master) (Slave)
Ring terminal
Breaker shall be located in sight from and readily accessible from all indoor units. Ring
*1: When connecting to the Heat recovery system, refer to the installation manual of the RB terminal
unit.
*2: Ground (Earth) the remote controller if it has an ground (earth) cable. Terminal block
Cable
5.3. Unit wiring
WARNING
Before attaching the cable to terminal block. Use ring terminals and tighten the terminal screws to the specified torques, otherwise,
5.3.1 Power supply cable abnormal overheating may be produced and possibly cause heavy damage inside the unit.
• Adjust the length of power supply cable to avoid excessive tension.
• Keep the earth (ground) wire longer than the other wires. Tightening torque
Conduit connector M4 screw (Power supply/L1, L2 (N), GND) 11 to 16 lbf·in (1.2 to 1.8 N·m)
5.3.2 Transmission and Remote controller cable
Transmission cable Remote controller cable
1 in (25 mm)
1 in (25 mm)
Earth (Ground) wire
Shielded cable
A. For solid core wiring (no film)
1-3/8 in (35 mm)
(1) To connect the electrical terminal, follow the below diagram and connect after looping it
around the end of the cable. • Connect remote controller and transmission cables as shown in figure below.
(2) Use the specified cables, connect them securely, and fasten them so that there is no GOOD PROHIBITED
stress placed on the terminals.
(3) Use an appropriate screwdriver to tighten the terminal screws.
Do not use a screwdriver that is too small, otherwise, the screw heads may be damaged
and prevent the screws from being properly tightened.
(4) Do not tighten the terminal screws too much, otherwise, the screws may break.
(5) See the table for the terminal screw tightening torques.
(6) Please do not fix 2 power supply cables with 1 screw.
Strip 1 in Different diameter Connect to 1 side
(25 mm)
WARNING
Loop
Tighten the terminal screws to the specified torques, otherwise, abnormal overheating may
be produced and possibly cause heavy damage inside the unit.
Screw with
Screw with spe- Terminal number Tightening torque
special washer
Cable cial washer M3 screw
4.4 to 5.3 lbf·in
Cable end (Loop) • Transmission: X1, X2
(0.5 to 0.6 N·m)
Cable end • Remote controller: Y1, Y2 (Do not connect to Y3)
(Loop)
Terminal block CAUTION
Cable To peel the film from the lead cable, use a dedicated tool that will not damage the conduc-
tor cable.
WARNING When installing a screw on the terminal block, do not cut the cable by overtightening the
When using solid core cables, do not use the ring terminal. If you use the solid core cables screw. On the other hand, an undertightened screw can cause faulty contact, which will
with the ring terminal, the ring terminal's pressure bonding may malfunction and cause the lead to a communication failure.
cables to abnormally heat up.
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5.4. Connection of wiring 5.4.3 Control entry connections
CAUTION
5.4.1 Entries position
Do not pass the power supply cable through the control entry.
CAUTION Cable tie (small; accessories)
To protect the cable insulation after opening a knockout hole, remove any burrs from the
edge of the hole. Remote controller cables Transmission cables connect
connect to Y1, Y2. to X1, X2, ground.
Control entry for horizontal flow:
Power entry for horizontal flow: • Transmission cable
• Power supply cable • Remote controller cable
• Optional parts cable
Lock nut
Power entry for upflow:
• Power supply cable
Do not connect to Y3. Transmission and remote controller cable terminal
5.4.2 Power entry connection
Conduit
Low
CN 110
FAN CONT.
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5.6. Optional parts wiring 5.6.3 Connection methods
Wire modification for External
5.6.1 Connector and DIP switch position IMPORTANT:
input/output wire
Be sure to insulate the connection between the
(1) Remove insulation from wire at- wires.
CAUTION tached to wire kit connector.
Locally Wire kit connector
Do not operate any switches other than prescribed, as it can cause the unit to operate (2) Remove insulation from field
purchased (optional parts)
improperly or malfunction. supplied cable. Use crimp type
insulated butt connector to join field
Use an insulated screwdriver to set the DIP switches. cable and wire kit wire.
(3) Connect the wire with connecting
Controller PCB CN48 wire with solder. Solder and insulate the connected parts.
DIP switch CNB01 Wiring arrangement
(SET 2)
CNA01 In following figure, all the possible connectors are connected for description.
SW4 In actual installation, you cannot connect all the connectors at once.
SW3
SW2 CN65 CNA03 Controller PCB Cable tie (small; accessories) (*1)
SW1
ON OFF CNA02
CN820
Power indicator lamp (green) CN8 CNA04
CN112
Power PCB
*1: If you cut the accessory cable tie, use a locally purchased
NOTE:
If the external heater is not in-line, set the “DIP switch SET 2 SW3” to “off” and set the
function setting “79” to “00: Disable”. Refer to “6.3. Function setting”. CAUTION
To protect the cable insulation after opening a knockout hole, remove any burrs from the
Name Application edge of the hole.
Power indicator Indicates the state of the power supply. Refer to “5.6.2 Power indicator
lamp (green) lamp status” following.
CNA01 Apply voltage terminal For external input. 5.7. External input and external output (Optional parts)
CNA03 Refer to “5.7. External input and external
CNA02 Dry contact terminal output (Optional parts)”.
CNA04
CAUTION
DIP switch SW2 Input signal type switching Do not operate any switches other than prescribed, as it can cause the unit to operate
SET 2 SW3 Indoor unit fan setting for In the following cases, set this switch improperly or malfunction.
external heater to “off” and set the function setting “79” Use an insulated screwdriver to set the DIP switches.
to “00: Disable”. Refer to “6.3. Function
setting”. 5.7.1 External input
• When not using any external heaters. • Indoor unit can be operation/stop, emergency stop or forced stop by using indoor unit PCB
• When the external heater is not in-line. CNA01 or CNA02.
CNB01 Output terminal (DC 12 V) For one of the following. • “Operation/Stop” mode, “Emergency stop” mode or “Forced stop” mode can be selected
• External output with function setting of indoor unit.
• External heater (*2) • Indoor unit can be forced thermostat off by using indoor unit PCB CNA03 or CNA04.
Refer to “5.7. External input and external • A twisted pair cable (22 AWG) should be used. Maximum length of cable is 150 m.
output (Optional parts)” and “5.8. Heater • Use an external input and output cable with appropriate external dimension, depending on
connection”. the number of cables to be installed.
CN8 For Remote sensor unit (*1) • The wire connection should be separate from the power cable line.
CN48 For IR receiver unit (*1)
CN65 For one of the following.
• Modbus converter (*1)
• Wireless LAN adapter (*1)
CN820 For External power supply unit (*1)
CN112 Heater terminal (AC 24 V) For external heater.
Refer to “5.8. Heater connection”.
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Input select When connected to dry contact terminals of multiple indoor units with a connected unit, insulate
Use either one of these types of terminal according to the application. (Both types of termi- each indoor unit with relay, etc. as shown on below example.
nals cannot be used simultaneously.)
Controller PCB
● Apply voltage terminal ([CNA01], [CNA03]) K1
Indoor unit
When a power supply must be provided at the input device you want to connect, use the
apply voltage terminal ([CNA01], [CNA03]). K4
CNA02
DC power supply Controller
*1 PCB
Load 12 to 24 V
device 1
Input
Indoor unit
K5
Load
device 2
*b CNA02
Input
resistance
*a
Controller PCB
Load
device 3
K3
Input
Indoor unit
resistance
Input device 1 K6
*a CNA03
CNA02
Pulse
Load
device 1
Load
device 2
Input signal
Connector Input signal Command
Input
resistance type
CNA01
Ch1 of CNA01 OFF → ON Operation
Edge
or CNA02 ON → OFF Stop
Connected unit Controller PCB
Indoor unit
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● Forced thermostat off function 5.8.1 Wiring diagram of heaters
[“Edge” input only] Breaker 1: Ground Fault Equipment Breaker (GFEB)
Function Breaker 2: Maximum Circuit Breaker (MAX. CKT. BKR)
Connector Input signal Command
setting NOTE:
Ch3 of CNA03 or OFF → ON Thermostat off For details of the connection terminal functions, refer to the Design & Technical manual.
60-00
CNA04 ON → OFF Normal
Example of external heater 2 stage model
5.7.2 External output
NOTE:
• A twisted pair cable (22AWG) should be used. Maximum length of cable is 82 ft. (25 m). If the external heater 2 stage model is in-line, set the “function setting 60” to “10”, “11” or
• Use an external input and output cable with appropriate external dimension, depending on “12”. Refer to “6.3. Function setting”.
the number of cables to be installed.
• Output voltage: Hi DC 12 V ± 2 V, Lo 0 V. Power supply
• Permissible current: 50 mA
External output 2 0V Normal Example of external heater single stage model (DC 12 V controlled)
Pins 1-3 DC 12 V Error Power supply
NOTE:
In the following cases, set the “DIP switch SET 2 SW3” to “off” and set the function setting
“79” to “00: Disable”. Refer to “5.6.1 Connector and DIP switch position” and “6.3. Func-
tion setting”.
• When not using any external heaters.
• When the external heater is not in-line.
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• If working in an environ- Table A
5.9. Remote sensor (optional parts) ment where the wireless
Rotary switch Rotary switch
remote controller can Address Address
For the installation method, please refer to the installation manual of the Remote sensor. setting setting
be used, the addresses
• Remove the existing connector and replace it with the remote sensor connector (ensure that
can also be set using the Refrigerant REF AD SW IU AD SW
the correct connector is used). Indoor unit
remote controller. system
• The original connector should be insulated to ensure that it does not come into contact with × 10 ×1 × 10 ×1
• If setting the addresses
other electrical circuitry.
using the wireless remote 0 0 0 0 0 0
• Use conduit hole when external output cable is used. controller, set the indoor
unit address and refriger- 1 0 1 1 0 1
CAUTION ant system address to “00”. 2 0 2 2 0 2
To protect the cable insulation after opening a knockout hole, remove any burrs from the (For information on setting
3 0 3 3 0 3
edge of the hole. using the wireless remote
controller.) 4 0 4 4 0 4
Setting for room temperature correction 5 0 5 5 0 5
When a Remote sensor is connected, set the function setting of indoor unit as indicated * Do not set the indoor unit
address (IU AD SW) at ⁞ ⁞ ⁞ ⁞ ⁞ ⁞
below.
• Function number “30”: 64 to 99. 10 1 0 10 1 0
Set the setting number to “00”. (Default) It may result in failure.
11 1 1 11 1 1
• Function number “31”:
Set the setting number to “02”. ⁞ ⁞ ⁞ ⁞ ⁞ ⁞
* Refer to “6.3. Function setting” for details about function number and setting number 99 9 9 63 6 3
For the installation method, please refer to the installation manual of IR receiver unit. Setting Setting range Type of switch
• Use 7 pins for receiver unit cable.
• At first, connect the receiver unit cable to the controller PCB.
• Attach the core that comes between controller PCB and the clamp. Setting
Indoor unit address 0 to 63
• Use conduit hole when external output cable is used. example 2
IU AD × 10 IU AD × 1
CAUTION
To protect the cable insulation after opening a knockout hole, remove any burrs from the
edge of the hole. Refrigerant system Setting
0 to 99
address example 63
REF AD × 10 REF AD × 1
6. FIELD SETTING
There are 3 methods for address setting by field setting as follows.
Please set by either of the methods.
6.2. Custom code setting
Each setting method is described in below (1) to (3).
• Selecting the custom code prevents the indoor unit mix-up. (Figure below)
(1) IU AD, REF AD SW settings: This section (refer to “6.1. Setting the address”) (Up to 4 codes can be set.)
(2) Remote controller settings: Refer to the wired or wireless remote controller manual for • Perform the setting for both the indoor unit and the remote controller.
detailed setting information. (Set IU AD, REF AD SW to 0) Code change
(3) Automatic address settings: Refer to the outdoor unit manual for detailed setting Confusion A B C D
Indoor
information. (Set IU AD, REF AD SW to 0)
unit
CAUTION Remote
Be sure to turn off the power before performing the field setting. controller A B C D
Do not operate any switches other than prescribed, as it can cause the unit to operate
improperly or malfunction. Setting method
Set the DIP switch Dip switch “SET 3”
Use an insulated screwdriver to set the DIP switches. SET 3 SW1, SW2, IU AD REF AD RC AD
SET3 SET4
Manual address setting method
If the receiver unit is attached, the indoor unit address and the refrigerant system address
can also be set up through the wireless remote controller. Custom code
For indoor For refrigerant A (factory setting) B C D
CAUTION unit address system address
Use an insulated IU AD REF AD RC AD
DIP switch SET3 SW1 OFF ON OFF ON
screwdriver to set the DIP DIP switch SET3 SW2 OFF OFF ON ON
switches.
×10 ×1 ×10 ×1
SET3 SET4
6.3. Function setting
Indoor unit • Rotary switch (IU AD × 1)...Factory setting “0” • Function setting can be performed with the wired or wireless remote controller.
address • Rotary switch (IU AD × 10)...Factory setting “0” (The remote controller is optional equipment)
When connecting multiple indoor units to 1 refrigerant system, set the • Refer to the wired or wireless remote controller manual for detailed setting information. (Set
address at IU AD SW as shown in the table A. IU AD, REF AD SW to 0)
Refrigerant sys- • Rotary switch (REF AD × 1)...Factory setting “0” • Refer to “6.1. Setting the address” for indoor unit address and refrigerant system address
tem address • Rotary switch (REF AD × 10)...Factory setting “0” settings.
In the case of multiple refrigerant systems, set REF AD SW as shown in • Turn the power of the indoor unit on before starting the setting.
the table A for each refrigerant system.
* Turning on the power to the indoor units initializes EEV, so make sure the piping air tight
Set to the same refrigerant system address as the outdoor unit.
test and vacuuming have been conducted before turning on the power.
* Also check again to make sure no wiring mistakes were made before turning on the power.
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Function details Function
Function Setting number Default Details
Function number
Function Setting number Default Details Auxiliary
number
00 heater
00 Standard Adjust the filter cleaning interval noti-
control 1
Filter indica- fication. If the notification is too early,
11 01 Longer Auxiliary
tor interval change to setting 01. If the notifica-
02 Shorter 01 heater
tion is too late, change to setting 02.
control 2
00 Enable Heat pump
01 Disable 02 prohibition
Enable or disable the filter indicator.
Filter indica- control
13 Display only Setting 02 is for use with a central
tor action Heater selec-
on central remote controller.
02 tion control
remote con- 03
using outdoor
troller
temperature 1
(Forbidden) 20 00 Heater selec-
(Forbidden) 23 00 tion control
04
using outdoor
(Forbidden) 24 00 Control Sets the control method for the ex-
temperature 2
switching ternal heater being used. For details
(Forbidden) 26 31 61 Auxiliary
of external of the control method, refer to the
(Forbidden) 27 00 heater control
heaters 05 Design & Technical manual.
by outdoor
00 Standard Adjust the cool air trigger tempera- temperature 3
Cool air
ture. To lower the trigger tem- Auxiliary heat
temperature 30 01 Adjust (1) 06
perature, use setting 01. To raise the pump control
trigger
02 Adjust (2) trigger temperature, use setting 02. Auxiliary heat
00 Standard Adjust the heat air trigger tempera- pump control
ture. To lower the trigger temperature 07
Heat air by outdoor
01 Adjust (1) by 6 degrees C, use setting 01. To
temperature 31 temperature 1
02 Adjust (2) lower the trigger temperature by 4 de- Auxiliary heat
trigger
grees C, use setting 02. To raise the pump control
03 Adjust (3) trigger temperature, use setting 03. 08
by outdoor
00 Enable Enable or disable automatic system temperature 2
Auto restart
40 restart after a power outage. Auxiliary heat
(*1) 01 Disable
pump control
09
00 Super low by outdoor
Restrain the cold airflow with making
Follow the temperature 3
Cool Air the airflow lower when starting heat-
43 setting on 00 Setting 0
Prevention 01 ing operation. To correspond to the
the remote ventilation, set to 01. 01 Setting 1
controller
00 Start/Stop Allow an external controller to start 02 Setting 2
or stop the system, or to perform an 03 Setting 3
Emergency
01 emergency stop.
stop 04 Setting 4
* If an emergency stop is performed
External from an external controller, all 05 Setting 5
46
control refrigerant systems will be disabled.
* If forced stop is set, indoor unit 06 Setting 6
02 Forced stop Operating • Sets the temperature conditions
stops by the input to the external temperature 07 Setting 7 when the external heater is ON.
input terminals, and Start/Stop by a switching • For the temperature conditions, see
08 Setting 8
remote controller is restricted. of external 62 "Temperature conditions when the
00 All heaters 09 Setting 9 external heater is ON". For a more
Change the target for reporting
Display only (external 10 Setting 10 detailed explanation, refer to the
Error report errors. Errors can either be reported
47 on central heater 1) Design & Technical manual
target 01 in all locations, or only on the central 11 Setting 11
remote con- remote controller.
troller 12 Setting 12
Follow the When set to 01, the fan stops when 13 Setting 13
Fan setting setting on the thermostat is off in cooling opera-
00 14 Setting 14
when cool- the remote tion. Connection of the wired remote
49
ing thermo- controller controller (2-wire type or 3-wire type) 15 Setting 15
stat off and switching its thermistor are
01 Stop 16 Setting 16
necessary.
00 Mode 0 17 Setting 17
Single setpoint • Switch the setting method of auto
01 Mode 1
• Set this function when connecting 00 auto mode mode to single or dual (cooling/
02 Mode 2 the VRF system to a ventilator, Auto mode (traditional) heating).
68
03 Mode 3 economizer, humidifier, or other type (*3) • For heat pump systems, it is neces-
Dual setpoint
Switching external device. 01 sary to set the master indoor unit
04* Mode 4 auto mode
functions • The connection terminal functions (by wired remote controller).
for external 05 Mode 5 can be changed depending on the 00 0°F (0°C)
inputs and type of external device. For details
60 06* Mode 6 01 1°F (0.5°C)
external of the connection terminal functions,
outputs 07 Mode 7 refer to the Design & Technical 02 2°F (1.0°C)
terminals 08 Mode 8 manual.
03 3°F (1.5°C)
(*2) * When an external heater is con- Choose the minimum temperature
09 Mode 9 nected to this unit, "04 (Mode 4) Deadband 04 4°F (2.0°C) between cooling and heating settings
and "06 (Mode 6)" cannot be used. 69
10 Mode 10 value (*3) 05 5°F (2.5°C) (deadband) for Dual setpoint auto
Do not set them. mode (set in No. 68).
11 Mode 11 06 6°F (3.0°C)
12 Mode 12 07 7°F (3.5°C)
08 8°F (4.0°C)
09 9°F (4.5°C)
(Forbidden) 70 00
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Function Temperature conditions when the external heater is ON/OFF
Function Setting number Default Details
number Temperature (t) = Room temperature - set temperature
00 Disable Set value of function: 61
Standby
time for 01 1 minutes 00 01 to 09
auxiliary 02 2 minutes Sets the standby time until the
ON OFF ON OFF
equipment 71 auxiliary equipment operation starts
operation ⁞ ⁞ ⁞ during primary equipment operation. 00 t < -5.4°F (-3°C) t ≥ -1.8°F (-1°C) t ≤ -0.9°F (-0.5°C) t ≥ +0.9°F (+0.5°C)
(external 98 98 minutes 01 t < -3.6°F (-2°C) t ≥ -1.8°F (-1°C) t ≤ -1.8°F (-1°C) t ≥ +0.9°F (+0.5°C)
heater 1)
99 99 minutes 02 t < -3.6°F (-2°C) t ≥ -1.8°F (-1°C) t ≤ -3.6°F (-2°C) t ≥ +0.9°F (+0.5°C)
Emergency 00 Disable Enables or disable of emergency 03 t < -5.4°F (-3°C) t ≥ -1.8°F (-1°C) t ≤ -5.4°F (-3°C) t ≥ +0.9°F (+0.5°C)
73
heat 01 Enable heat input. 04 t < -7.2°F (-4°C) t ≥ -1.8°F (-1°C) t ≤ -7.2°F (-4°C) t ≥ +0.9°F (+0.5°C)
00 1 minutes 05 t < -9.0°F (-5°C) t ≥ -1.8°F (-1°C) t ≤ -9.0°F (-5°C) t ≥ +0.9°F (+0.5°C)
8. CHECK LIST
Pay special attention to the check items below when installing the indoor unit(s). After instal-
lation is complete, be sure to check the following check items again.
Check
Check items If not performed correctly
box
Vibration, noise, indoor unit
Has the indoor unit been installed correctly?
may drop
Has there been a check for gas leaks (refrigerant
No cooling, no heating
pipes)?
Has heat insulation work been completed? Water leakage
Does water drain easily from the indoor units? Water leakage
Is the voltage of the power source the same as No operation, heat or burn
that indicated on the label on the indoor unit? damage
No operation, heat or burn
Are the wires and pipes all connected completely?
damage
Is the indoor unit grounded (earthed)? Short circuit
No operation, heat or burn
Is the connection cable the specified thickness?
damage
Are the inlets and outlets free of any obstacles? No cooling, No heating
Does start and stop air conditioner operation by
No operation
remote controller or external device?
After installation is completed, has the proper op-
eration and handling been explained to the user?
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9. ERROR CODES
If you use a wired type remote controller, error codes will appear on the remote controller
display. If you use a wireless remote controller, the lamp on the photodetector unit will output
error codes by way of blinking patterns. Refer to the following table for lamp blinking patterns
and error codes.
Error indications Wired remote
OPERATION TIMER lamp FILTER lamp controller Error contents
lamp (green) (orange) (red) error code
Remote controller communica-
(1) (2) tion error
For more information, refer to the installation manual of the remote controller.
For details on marking the ERROR CODES, please refer to the manual of “IR receiver unit”
or “wired remote controller”.
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