ASSIGNMENT / LABORATORY /

CASE STUDY / PROJECT

KOLEJ KEMAHIRAN TINGGI MARA

KUANTAN PAHANG

AS04
REPORT

SESSION: JAN – JUN 2023

MOHAMAD AMMAR HARITH BIN MOHD
NAME
AZAHAR
CLASS DKA2A
MATRIX NO 2225902 SEMESTER 2
CODE & COURSE DMV20163 CADCAM
LECTURER / VTO ABDUL RAHMAN BIN ABAS
SUBMISSION DATE 9/4/2023
1. STOCK

a) Sketch stock (Attach figure)

b) Skecth point (Attach figure)
c) Isometric view (Attach figure)
2. LATHE MACHINING

a) Defining a Machine-Tool (Attach figure Machine editor – Numerical Control).

b) Defining a Machine-Tool (Attach figure Part Operation).
c) Defining a Machine-Tool (Attach figure Isometric view product after finish setup).
d) Rough Turning Operation (Facing)

i. Strategy tab page

ii. Geometry tab page

iii. Assembly/Tool tab page

iv. Feeds & Speeds tab page

 v. Macros tab page

vi. Before simulation process

vii. After simulation process

e) Rough Turning Operation (Roughing Longitunal)

i. Strategy tab page

ii. Geometry tab page

iii. Assembly/Tool tab page

iv. Feeds & Speeds tab page

v. Macros tab page

vi. Before simulation process

vii. After simulation process

f) Profile Finish Turning Operation

i. Strategy tab page

ii. Geometry tab page

iii. Assembly/Tool tab page

iv. Feeds & Speeds tab page

v. Macros tab page

vi. Before simulation process

vii. After simulation process
g) Groove Turning

i. Strategy tab page

ii. Geometry tab page

iii. Assembly/Tool tab page

iv. Feeds & Speeds tab page

v. Macros tab page

vi. Before simulation process

vii. After simulation process
3. GENERATE NC CODE.

a) In/Out Setting

b) NC Code setting

$$ -----------------------------------------------------------------
$$ Generated on Wednesday, 5 April, 2023 10:43:37 PM
$$ CATIA APT VERSION 1.0
$$ -----------------------------------------------------------------
$$ Manufacturing Program.1
$$ Part Operation.1
$$*CATIA0
$$ Manufacturing Program.1
$$ 0.00000 1.00000 0.00000 0.00000
$$ 0.00000 0.00000 1.00000 75.00000
$$ 1.00000 0.00000 0.00000 0.00000
PARTNO Part Operation.1
$$ OPERATION NAME : Turning Tool Change.3
$$ Start generation of : Turning Tool Change.3
$$ TOOLCHANGEBEGINNING
CUTTER/ 1.000000
TOOLNO/1,TURN,1,0,9, 0.500000,$
0.000000, 0.000000, 0.400000,MMPR, 70.000000,RPM,$
CCLW,ON, 0.000000,NOTE
TPRINT/T1 External Insert-Holder,T1 External Insert-Holder,Turning Tool$
Assembly.1
LOADTL/1,1,1
 c) NC Code

i. NC Code - Rough Turning Operation (Facing)

O1000

N1 G49 G64 G17 G80 G0 G90 G40 G99

N2 T0001 M6

N3 X35. S70 M4

N4 G43 Z25. H1

N5 G1 G95 X22.5 Z0 F.4

N6 X20.5 F.3

N7 X0 F.4

N8 X.212 Z.212 F.8

N9 G0 X22.5

N10 Z-.5

N11 G1 X20.5 F.3

N12 X0 F.4

N13 X.212 Z-.288 F.8

N14 G0 X22.5

N15 Z-1.

N16 G1 X20.5 F.3

N17 X0 F.4

N18 X.212 Z-.788 F.8

N19 G0 X22.5

N20 Z-1.5

N21 G1 X20.5 F.3

N22 X0 F.4

N23 X.212 Z-1.288 F.8

N24 G0 X22.5

N25 Z-2.

N26 G1 X20.5 F.3

N27 X0 F.4

N28 X.212 Z-1.788 F.8

N29 G0 X22.5

N30 Z-2.5

N31 G1 X20.5 F.3

N32 X0 F.4

N33 X.212 Z-2.288 F.8

N34 G0 X22.5

N35 Z-3.

N36 G1 X20.5 F.3

N37 X0 F.4

N38 X.212 Z-2.788 F.8

N39 G0 X22.5

N40 Z-3.5

N41 G1 X20.5 F.3

N42 X0 F.4

N43 X.212 Z-3.288 F.8

N44 G0 X22.5

N45 Z-4.

N46 G1 X20.5 F.3

N47 X0 F.4

N48 X.212 Z-3.788 F.8

N49 G0 X22.5

N50 Z-4.5
N51 G1 X20.5 F.3

N52 X0 F.4

N53 X.212 Z-4.288 F.8

N54 X35. Z25. F.4

N55 M30

ii. NC Code - Rough Turning Operation (Longitunal)

% N35 X17.
O2000 N36 G1 Z.5 F.3
N1 G49 G64 G17 G80 G0 G90 G40 N37 Z-74.3 F.4
G99 N38 X17.212 Z-74.088 F.8
N2 T0001 M6 N39 G0 Z2.5
N3 X55. S70 M4 N40 X16.5
N4 G43 Z25. H1 N41 G1 Z.5 F.3
N5 G1 G95 X20. Z2.5 F.4 N42 Z-74.3 F.4
N6 Z.5 F.3 N43 X16.712 Z-74.088 F.8
N7 Z-74.3 F.4 N44 G0 Z2.5
N8 X20.212 Z-74.088 F.8 N45 X16.
N9 G0 Z2.5 N46 G1 Z.5 F.3
N10 X19.5 N47 Z-74.3 F.4
N11 G1 Z.5 F.3 N48 X16.212 Z-74.088 F.8
N12 Z-74.3 F.4 N49 G0 Z2.5
N13 X19.712 Z-74.088 F.8 N50 X15.5
N14 G0 Z2.5 N51 G1 Z.5 F.3
N15 X19. N52 Z-74.3 F.4
N16 G1 Z.5 F.3 N53 X15.712 Z-74.088 F.8
N17 Z-74.3 F.4 N54 G0 Z2.5
N18 X19.212 Z-74.088 F.8 N55 X15.
N19 G0 Z2.5 N56 G1 Z.5 F.3
N20 X18.5 N57 Z-74.3 F.4
N21 G1 Z.5 F.3 N58 X15.212 Z-74.088 F.8
N22 Z-74.3 F.4 N59 G0 Z2.5
N23 X18.712 Z-74.088 F.8 N60 X14.5
N24 G0 Z2.5 N61 G1 Z.5 F.3
N25 X18. N62 Z-59.3 F.4
N26 G1 Z.5 F.3 N63 X14.712 Z-59.088 F.8
N27 Z-74.3 F.4 N64 G0 Z2.5
N28 X18.212 Z-74.088 F.8 N65 X14.
N29 G0 Z2.5 N66 G1 Z.5 F.3
N30 X17.5 N67 Z-59.3 F.4
N31 G1 Z.5 F.3 N68 X14.212 Z-59.088 F.8
N32 Z-74.3 F.4 N69 G0 Z2.5
N33 X17.712 Z-74.088 F.8 N70 X13.5
N34 G0 Z2.5 N71 G1 Z.5 F.3
N72 Z-59.3 F.4 N122 Z-6.002 F.4
N73 X13.712 Z-59.088 F.8 N123 X8.712 Z-5.79 F.8
N74 G0 Z2.5 N124 G0 Z2.5
N75 X13. N125 X8.
N76 G1 Z.5 F.3 N126 G1 Z.5 F.3
N77 Z-59.3 F.4 N127 Z-5.136 F.4
N78 X13.212 Z-59.088 F.8 N128 X8.212 Z-4.924 F.8
N79 G0 Z2.5 N129 G0 Z2.5
N80 X12.5 N130 X7.5
N81 G1 Z.5 F.3 N131 G1 Z.5 F.3
N82 Z-59.3 F.4 N132 Z-4.3 F.4
N83 X12.712 Z-59.088 F.8 N133 X7.712 Z-4.088 F.8
N84 G0 Z2.5 N134 G0 Z2.5
N85 X12. N135 X7.
N86 G1 Z.5 F.3 N136 G1 Z.5 F.3
N87 Z-59.3 F.4 N137 Z-4.3 F.4
N88 X12.212 Z-59.088 F.8 N138 X7.212 Z-4.088 F.8
N89 G0 Z2.5 N139 G0 Z2.5
N90 X11.5 N140 X6.5
N91 G1 Z.5 F.3 N141 G1 Z.5 F.3
N92 Z-59.2 F.4 N142 Z-4.3 F.4
N93 X11.712 Z-58.988 F.8 N143 X6.712 Z-4.088 F.8
N94 G0 Z2.5 N144 G0 Z2.5
N95 X11. N145 X6.
N96 G1 Z.5 F.3 N146 G1 Z.5 F.3
N97 Z-58.831 F.4 N147 Z-4.3 F.4
N98 X11.212 Z-58.619 F.8 N148 X6.212 Z-4.088 F.8
N99 G0 Z2.5 N149 G0 Z2.5
N100 X10.5 N150 X5.5
N101 G1 Z.5 F.3 N151 G1 Z.5 F.3
N102 Z-39.466 F.4 N152 Z-4.3 F.4
N103 X10.712 Z-39.254 F.8 N153 X5.712 Z-4.088 F.8
N104 G0 Z2.5 N154 G0 Z2.5
N105 X10. N155 X5.
N106 G1 Z.5 F.3 N156 G1 Z.5 F.3
N107 Z-38.6 F.4 N157 Z-4.3 F.4
N108 X10.212 Z-38.388 F.8 N158 X5.212 Z-4.088 F.8
N109 G0 Z2.5 N159 G0 Z2.5
N110 X9.5 N160 X4.5
N111 G1 Z.5 F.3 N161 G1 Z.5 F.3
N112 Z-37.734 F.4 N162 Z-4.3 F.4
N113 X9.712 Z-37.522 F.8 N163 X4.712 Z-4.088 F.8
N114 G0 Z2.5 N164 G0 Z2.5
N115 X9. N165 X4.
N116 G1 Z.5 F.3 N166 G1 Z.5 F.3
N117 Z-36.868 F.4 N167 Z-4.3 F.4
N118 X9.212 Z-36.656 F.8 N168 X4.212 Z-4.088 F.8
N119 G0 Z2.5 N169 G0 Z2.5
N120 X8.5 N170 X3.5
N121 G1 Z.5 F.3 N171 G1 Z.5 F.3
N172 Z-4.3 F.4 N195 X1.
N173 X3.712 Z-4.088 F.8 N196 G1 Z.5 F.3
N174 G0 Z2.5 N197 Z-4.3 F.4
N175 X3. N198 X1.212 Z-4.088 F.8
N176 G1 Z.5 F.3 N199 G0 Z2.5
N177 Z-4.3 F.4 N200 X.5
N178 X3.212 Z-4.088 F.8 N201 G1 Z.5 F.3
N179 G0 Z2.5 N202 Z-4.3 F.4
N180 X2.5 N203 X.712 Z-4.088 F.8
N181 G1 Z.5 F.3 N204 G0 Z2.5
N182 Z-4.3 F.4 N205 X0
N183 X2.712 Z-4.088 F.8 N206 G1 Z.5 F.3
N184 G0 Z2.5 N207 Z-4.3 F.4
N185 X2. N208 X.212 Z-4.088 F.8
N186 G1 Z.5 F.3 N209 X55. Z25. F.4
N187 Z-4.3 F.4 N210 M30
N188 X2.212 Z-4.088 F.8 %
N189 G0 Z2.5
N190 X1.5
N191 G1 Z.5 F.3
N192 Z-4.3 F.4
N193 X1.712 Z-4.088 F.8
N194 G0 Z2.5
 iii. NC Code - Profile Finish Turnning

O3000

N1 G49 G64 G17 G80 G0 G90 G40 G99

N2 T0001 M6

N3 X35. S70 M4

N4 G43 Z25. H1

N5 G1 G95 X6.806 Z-3.068 F.4

N6 X7.806 Z-4.8 F.3

N7 X8.633 Z-6.232 F.4

N8 X8.7 Z-6.482

N9 Z-36.348

N10 X10.633 Z-39.696

N11 X10.7 Z-39.946

N12 Z-58.

N13 G18 G2 X12. Z-59.3 I1.3 K0

N14 G1 X14.45

N15 G3 X14.95 Z-59.8 I0 K-.5

N16 G1 Z-75.2

N17 X15.162 Z-75.412 F.8

N18 X35. Z25. F.4

N19 M30

%
iv. NC Code - Groove Turning

O4000

N1 G49 G64 G17 G80 G0 G90 G40 G99

N2 T0002 M6

N3 X35. S70 M4

N4 G43 Z25. H2

N5 G1 G95 X23.2 Z-65. F.4

N6 X21.2 F.3

N7 X11.4

N8 X23.2 F.8

N9 G0 Z-65.3

N10 G1 X21.2 F.3

N11 X11.4 F.4

N12 X11.612 Z-65.088 F.8

N13 G0 X23.2

N14 Z-65.6

N15 G1 X21.2 F.3

N16 X11.4 F.4

N17 X11.612 Z-65.388 F.8

N18 G0 X23.2

N19 G1 X35. Z25. F.4

N20 M30

%
v. Manufacturing_Program_1_I LOG

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Reading document : Start.

Reading document : End.

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Verifying document : Start.

Verifying document : End.

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Machine initialization : Start.

Machine initialization : End.

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Generating NC code file : Start.

Information: ** activity Manufacturing Program.1 : INIT. **

Information: ** activity Turning Tool Change.3 : INIT. **

Information: ** Machining and total time : 0s , 0s . **
Information: ** activity Turning Tool Change.3 : END . **

Information: ** activity Rough Turning.1 : INIT. **

Information: ** Machining and total time : 8mn 19s , 10mn 57s . **
Information: ** activity Rough Turning.1 : END . **

Information: ** activity Post-Processor Instruction.2 : INIT. **

Information: ** activity Post-Processor Instruction.2 : END . **

Information: ** activity Post-Processor Instruction.1 : INIT. **

Information: ** activity Post-Processor Instruction.1 : END . **
Information: ** activity Manufacturing Program.1 : END . **

Information: ** activity Manufacturing Program.1 : INIT. **

Information: ** activity Turning Tool Change.3 : INIT. **

Information: ** Machining and total time : 0s , 0s . **
Information: ** activity Turning Tool Change.3 : END . **

Information: ** activity Post-Processor Instruction.2 : INIT. **

Information: ** activity Post-Processor Instruction.2 : END . **

Information: ** activity Post-Processor Instruction.1 : INIT. **

Information: ** activity Post-Processor Instruction.1 : END . **
Information: ** activity Rough Turning.2 : INIT. **
Information: ** Machining and total time : 59mn 18s , 1h 1mn 53s . **
Information: ** activity Rough Turning.2 : END . **
Information: ** activity Manufacturing Program.1 : END . **

Information: ** activity Manufacturing Program.1 : INIT. **

Information: ** activity Turning Tool Change.3 : INIT. **

Information: ** Machining and total time : 0s , 0s . **
Information: ** activity Turning Tool Change.3 : END . **

Information: ** activity Post-Processor Instruction.2 : INIT. **

Information: ** activity Post-Processor Instruction.2 : END . **

Information: ** activity Post-Processor Instruction.1 : INIT. **

Information: ** activity Post-Processor Instruction.1 : END . **

Information: ** activity Profile Finish Turning.3 : INIT. **

Information: ** Machining and total time : 2mn 45s , 7mn 50s . **
Information: ** activity Profile Finish Turning.3 : END . **
Information: ** activity Manufacturing Program.1 : END . **

Information: ** activity Manufacturing Program.1 : INIT. **

Information: ** activity Post-Processor Instruction.2 : INIT. **

Information: ** activity Post-Processor Instruction.2 : END . **

Information: ** activity Post-Processor Instruction.1 : INIT. **

Information: ** activity Post-Processor Instruction.1 : END . **

Information: ** activity Turning Tool Change.7 : INIT. **

Information: ** Machining and total time : 0s , 0s . **
Information: ** activity Turning Tool Change.7 : END . **

Information: ** activity Groove Turning.1 : INIT. **

Information: ** Machining and total time : 1mn 40s , 8mn 10s . **
Information: ** activity Groove Turning.1 : END . **
Information: ** activity Manufacturing Program.1 : END . **
Generating NC code file : End.

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Generating ISO file : Debut.

Generating ISO file : End.
Generating ISO file : End.
Generating ISO file : End.
Generating ISO file : End.

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End of Batch.

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