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    RC Box Section Construction-Wall Steel Formwork (R5-2)

    Uploaded by

    Madura Charithal
    1) The document calculates the maximum concrete pressure on formwork for the design of side walls that are 5m high. It determines the max pressure is 39.89 kN/m2. 2) Steel formwork is then designed to withstand this pressure for different members, including a 1.5m x 0.3m prefabricated steel module, two 48mm diameter CHS, and R14 tie bars at 0.6m spacing. 3) Diagonal bracings of 48mm diameter CHS at a maximum 2m spacing are also designed to resist a factored horizontal construction load of 2.4 kN/m.

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    RC Box Section Construction-Wall Steel Formwork (R5-2)

    Uploaded by

    Madura Charithal
    8 views4 pages
    1) The document calculates the maximum concrete pressure on formwork for the design of side walls that are 5m high. It determines the max pressure is 39.89 kN/m2. 2) Steel formwork is then designed to withstand this pressure for different members, including a 1.5m x 0.3m prefabricated steel module, two 48mm diameter CHS, and R14 tie bars at 0.6m spacing. 3) Diagonal bracings of 48mm diameter CHS at a maximum 2m spacing are also designed to resist a factored horizontal construction load of 2.4 kN/m.

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    Steel Formwork

    Original Title

    RC Box Section Construction-Wall steel formwork (R5-2)

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    1) The document calculates the maximum concrete pressure on formwork for the design of side walls that are 5m high. It determines the max pressure is 39.89 kN/m2. 2) Steel formwork is then designed to withstand this pressure for different members, including a 1.5m x 0.3m prefabricated steel module, two 48mm diameter CHS, and R14 tie bars at 0.6m spacing. 3) Diagonal bracings of 48mm diameter CHS at a maximum 2m spacing are also designed to resist a factored horizontal construction load of 2.4 kN/m.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    8 views4 pages

    RC Box Section Construction-Wall Steel Formwork (R5-2)

    Uploaded by

    Madura Charithal
    1) The document calculates the maximum concrete pressure on formwork for the design of side walls that are 5m high. It determines the max pressure is 39.89 kN/m2. 2) Steel formwork is then designed to withstand this pressure for different members, including a 1.5m x 0.3m prefabricated steel module, two 48mm diameter CHS, and R14 tie bars at 0.6m spacing. 3) Diagonal bracings of 48mm diameter CHS at a maximum 2m spacing are also designed to resist a factored horizontal construction load of 2.4 kN/m.

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    B ) Design of Formwork for side Walls ( H=5m)

    Calculation of max. concrete pressure :


    According to CIRIA REPORT 108 :
    Maximum concrete pressure on formwork , Pmax
    2
    = D[C1 R  C 2 K H  C1 R ] or Dh kN/m , which is smaller.

    Vertical form height, H = 5.000 m


    Vertical pour height, h = 5.000 m
    3
    Weight density of concrete, D = 25 kN/m
    Coefficient dependent on the size C1 for wall = 1.0 m h
    and shape of formwork (see Table 1),
    Coefficient dependent on the constituent C2 for OPC with retarder = 0.45 m
    materials of the concrete ( see Table 1),
    Rate at which the concrete rises vertically up the form, R = 1.20 m / h
    o
    Concrete Temperature at placing, T = 32 C

    K = 36 2
    ( )
    T  16
    = 0.563

    Pmax = Dh
    2
    = 125 kN/m OR

    Pmax = D[C1 R  C2 K H  C1 R ]

    = 39.890 kN/m2

    Take smaller Pmax ==> Pmax = 39.89 kN/m2


    Therefore Design Pressure, = 39.89 kN/m2
    Table 1 Values of coefficient C1 and C2
    Wall : C1 = 1.0 a = Pmax / D
    Column : C1 = 1.5

    Concrete Value of C2 a=
    OPC, RHPC or SRPC without admixtures 0.30 1.60
    OPC, RHPC or SRPC with any admixture, except a retarder* 0.30
    OPC, RHPC or SRPC with a retarder 0.45 5.00
    LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs 0.45
    or 40% pfa without admixtures 3.40
    LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs 0.45
    or 40% pfa with any admixtures, except a retarder*
    LHPBFC, PBFC, PPFAC or blends containing less than 70% ggbfs 0.60
    or 40% pfa with a retarder#
    Blends containing more than 70% ggbs or 40% pfa # 0.60 39.89
    * see Section 2.1
    # Thesecombinations materials are rare, and the values indicated are derived from
    extrapolation of the data, together with a consideration of the theoretical effects.
    C) Design Steel formwork for wall
    C-1) Check 1.5mx0.3m prefabricated steel module Member (1)

    For loading width = 0.3 m


    Span , L = 0.50 m
    Design Concrete Pressure, q = 55.85 kN/m2 (factored)
    Design loading q1 = 16.75 kN/m

    1
    Max Design Moment, Mmax = q 1L2
    10

    = 0.419 kNm

    Max Design Shear Force, Qmax = 0.6qL

    = 5.026 kN

    Shear Capacity,Pv = 0.6pyAv where Av = 0.9A0


    2
    A0 = 750 mm (2.5mm tk plate)
    = 106 KN > Qmax O.K. !
    Law shear
    Check Bending Stress
    Applied Bending Stress,fb = Mmax / Z
    2 2
    = 70.5 N/mm < σw = 145.0 N/mm
    O.K. !
    Check Deflection

    Deflection, d = 0 . 677  q 1  L 4
    100 E I

    = 0.128 mm
    Permissible Deflection = L / 300
    = 1.667 mm > 0.128 mm O.K. !
    C-2) Check 48mm dia 3.5mm tk CHS Member (2) (2x CHS @ each upright)

    For loading width = 0.50 m


    Span , L = 0.600 m
    Design Concrete Pressure, q = 55.85 kN/m2 (Factored)
    Design loading q2(two) = 27.92 kN/m (for 2 CHS)
    0
    Design loading q2 = 13.96 kN/m (for 1 CHS)

    1 2
    Design Moment, M2 = 10 q 2 L

    = 0.503 kNm

    Design Shear Force, Q2 = 0.6q2L

    = 5.026 kN

    Shear Capacity,Pv = 0.6pyAv where Av = 0.6A


    2
    A = 489 mm
    = 69 KN > Qmax O.K. !
    Law shear

    Check Bending Stress


    Applied Bending Stress,fb = M2 / Z2
    2 2
    = 98.9 N/mm < Pb = 145.0 N/mm
    O.K. !
    Check Deflection
    0 .677  q 2  L4
    Deflection, d =
    100 E I

    = 0.490 mm
    Permissible Deflection = L /300
    = 2.000 mm > 0.49 mm O.K. !
    C-3) Check R14 Tie Bar Member (3)

    Design Concrete Pressure, q = 39.89 kN/m2 (Unfactored)


    2
    = 55.85 kN/m (Factored)
    Vertical Spacing = 0.60 m
    Horizontal spacing = 0.500 m

    Tensile Force act on Bolt, Ft = 16.8 kN

    2
    Tensile stress area of R14 tie, At = 108 mm (Assumed At = 0.7An conservatively)

    Check Tensile Capacity, Pt = 0.8pyAt


    = 21.6 KN
    2
    > Ft = 16.8 N/mm O.K. !

    C-4) Check Diagonal Bracings (48mm dia, 3.5mm tk CHS at max 2m c/c) Member 4

    Assumed construction load


    (horizontal), Hv = 1.50 kN/m (Unfactored)
    = 2.40 kN/m (factored) Hv
    When, h1 = 3.0 m 48mm dia, 3.5mm tk
    L1 = 2.0 m CHS at max 2m c/c
    Length of dia bracing, L = 3.6 m
    Effective Length of dia bracing, LE = 4.3 m (x 1.2)
    Axial Force act on dia bracing, Fc = Hv/Cosθ x spacing
    = 8.7 kN h1
    48mm dia, 3.5mm tk CHS, i = 15.8 mm
    λ = 273.8 θ
    2
    pc = 25 N/mm
    Pc = Apc
    = 12.2 KN L1
    2
    Pc > Fc = 8.7 N/mm O.K. !

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