Edition No.

9
 All RangeAll !"#$%&'(&)*(+*#$&,%"-.&/&0112*"#3%.&&4&&56*-7&8"-+9&:#.1%3+*'#&/&;%-+*(*3"+*'#&<%-=*3%.&&4&&;'#.>2+"#39&<%-=*3%.&/&5-"*#*#$&&4&&;%-+*(*3"+*'#&'(&8%-.'#.&&&4&&;"2*?-"+*'#&&)"?'-"+'-9&<%-=*3%.&
of Lifting Gears All&Range
Appliances • Third
of Lifting Gears Party
& Appliances
Inspection! Third Party Inspection
& Certification Services • Consultancy
& Certification Services ! Consultancy
Services • Certification
& Training Services & Training • Calibration
! Certification
of Persons of Persons
Laboratory Services

2 www.carlstahl.ae
 INDEX

PAGE
Welcome To Carl Stahl 2
Index 3
PRODUCTS
Introduction 4
Wire Rope Slings & Accessories 5
Chain Slings & Accessories 24
Synthetic Slings & Accessories 42
Wire Ropes & Accessories 49
Chain Blocks & Lever Hoist 68
Manual Lifting Equipment & Pulling Machine 70
Lifting Equipment & Accessories 74
Load Suspension Equipment 77
Load Balancer & Lashing Devices 78
Load tilting Device & Industrial Equipment 80
Barrel Clamp 81
Load Mesuring Device 83
Rud Lifting & Lashing Point Bolted & Welded 85
Yoke Yellow Point Series 89
YOKE Products Range 93
Fall Protection Systems 102
Fibre Ropes 105
Lifting Beam 108
Crane Technology 111
Hydraulic Lifting 118
Stainless Steel Products 121
SERVICES
Introduction 128
Third Party Inspection and Testing Services 130
Training Services 131
Competency Assessment Services For Persons 133
Calibration Services 134
Load Chart 139

2020

www.carlstahl.ae 3
 Introduction
The specialist company from Germany, founded in 1880, is consistently opening up new horizons with consistently
thought-through applications and first-class quality.
Carl Stahl provides you with a complete range of materials handling products.
By contacting Carl Stahl UAE, you can receive up to minute prices & availability on all our below mentioned products &
services.
OUR PRODUCTS:
• Steel Wire Rope Slings & Grommets
• Polyester Webbing Slings and Ratchet Lashing Assemblies.
• Grade 80, 100 & 120 Chain Slings (available in single leg & multi leg formats)
• Polypropylene, Nylon & Manila Rope Slings
• Chain Block, Lever Hoist, Pulling Machine, Shackle, Hook, Pallet truck, Beam Trolley, Turnbuckle etc.
• WireCo WorldGroup wire rope (CASAR, OLIVEIRA, DRUMET etc..)
• “RUD” - the only manufacturer of grade 120 chain systems & components and a Global specialist in Lifting &
Lashing points
• “YOKE” – DNV type approved lifting accessories which has high R & D and production ability
• “CROSBY” - delivers the industry’s most comperhensive portfolio of products, engineered to exceed the toughest
demands.
• “SCHILLING” - German made Aluminium Mobile Gantry Cranes
• “Hydraulics” – Industrial hydraulics, Construction hydraulics, hydraulic tools and heavy load transport
• “STRAIGHTPOINT UK” - Load cells from 100kg to over 2000t and products offer dynamic load monitoring, weighing
and force measurement solutions.
OUR SERVICES (For more details, please refer to page no. 127):
1. Inspection, testing and Certification services for the following:
• Lifting Equipments (All types of Onshore and Offshore Cranes and other customized cranes)
• Lifting Accessories & Appliances (Wire Rope/Chain/Webbing Slings, Shackles, Links, Hoists etc.)
• Light Crane System (Slewing Jib Crane, Monorail, A-Frame, Powered Hoists / Winches etc.)
• Handling Equipments (Forklift Truck, Telescopic Handler, Reach Truck, Pallet Stacker etc.)
• Personnel Carrying Units (Elevator / Passenger Lifts, Escalator, MEWP, Travellator, Suspended Access Platform,
Construction Hoists, BMU, Man Basket, Spider Basket and Fixed / Mobile Scaffolding)
• Cargo Carrying Units (Offshore Containers, Material Baskets, Skids, Racks etc.)
• Earth Moving Equipment (Backhoe Loader, Skid Loader, Excavator, Dozer, Shovels etc.)
• Pressure Equipments (Pressure Vessels, Air Receiver, Boiler, Underground and Aboveground Tanks etc.)
• Non Destructive Testing (MPI, PT, UTG, ET and VT) and Destructive Testing (Break Test)
2. Training and personnel competency certification services in the lifting safety field
• Lifting Equipment Operators (All types of crane and Forklift Operators)
• Rigger Level 1 and Level 2
• Signalman and Banksman
• Various other equipment and operators
3. All types of Calibration services which covers Pressure, Mass/Balance, Electrical, Temperature, Force/Torque,
Dimensional, Volume, Flow and other Miscellaneous equipments.
APPROVALS:
• Quality, Health, Safety & Environmental Management System according to ISO 9001:2015, OHSAS 18001:2007 &
ISO 14001:2015 respectively certified by DNV-GL
• Emirates International Accreditation Center (EIAC) Accredited Inspection Body ISO/IEC 17020:2012 (017-IB)
• EIAC Accredited Certification Body for Persons ISO/IEC 17024:2012 (004-CB-PRS)
• EIAC Accredited Calibration Lab based on ISO/IEC 17025:2005 (069-LB-CAL)
• Approved by Abu Dhabi Municipality as a third party Inspection Body for Lifting Equipment and Gears
• TRAKHEES - JAFZA approved Third Party Inspection Body
• Approved by Abu Dhabi Center for Technical and Vocational Education and Training (ACTVET)
• Approved by Dubai Civil Defense for Hazardous Storage Tank Inspection
• Full Member of Lifting Equipment Engineers Association (LEEA), UK
• Regular Member of Associated Wire Rope Fabricators (AWRF), membership no. 691

4 www.carlstahl.ae
 STEEL WIRE ROPE SLINGS

Wire Rope Slings

&
Accessories

www.carlstahl.ae 5
 User Information

6 www.carlstahl.ae
 User Information

www.carlstahl.ae 7
 User Information

wires
wire

Fig. 3 Fig. 4 Fig. 5 10% 100 10%

R
d

8 www.carlstahl.ae
 User Information

After at least six months.

Fittings must be inspected at least every 6 months to ensure they are free from cracks.

In the case of the continual use of wire rope slings, the inspection intervals must
be shortened in accordance with the Local regulations.

www.carlstahl.ae 9
 User Information

HOW TO ORDER Standard sling eye designations are as indicat-

ed on the drawings at left for both mechanical-
All slings are fabricated to customer specifica- ly and hand spliced slings. Other combinations
tions. Therefore, your purchase order should or other types of hooks or fittings can be
contain the following specific details. specified.
• Sling model number The sling body length is the length of wire
• Sling length as indicated on schematics rope between splices sleeves, or fittings.
alongside tables The standard minimum body length for
• Component rope diameter multi-part slings between splices is equal to
• Eye terminations forty times the component rope diameter.

• Any special fittings, such as sliding choker Metal tags are available upon request.
hooks
• Any other special requirements.
Bridles will be fabricated with oblong alloy
steel links unless otherwise specified.
To minimize the chance for error in transmit-
ting orders, use the model numbers given for
each sling type, followed by the letter codes in
the illustrations for indicating eye or end
treatments.

PROTECT YOURSELF
Safety first: take special precautions. Before installing wire rope, wire rope slings or assemblies in
your applications, always read and follow the warning label attached to each product.

Wire rope WILL FAIL if worn out, overloaded, misused, damaged,

improperly maintained or abused. Wire rope failure may cause
serious injury or death!
Protect yourself and others:
• ALWAYS INSPECT wire rope for WEAR, DAMAGE or ABUSE
BEFORE USE.
• NEVER USE wire rope that is WORN-OUT, DAMAGED or
ABUSED.
• NEVER OVERLOAD a wire rope.
• INFORM YOURSELF: Read and understand manufacturer’s
literature or “ wire rope and wire
rope sling safety bulletin”*
• REFER TO APPLICABLE CODES, STANDARDS and REGULATIONS
for INSPECTION REQUIREMENTS and REMOVAL CRITERIA. *

10 www.carlstahl.ae
 SLINGS: Wire Rope Slings

Standard : BS EN 13414 - 1 , ASME B30.9

Wire rope sling
with hand spliced
loops

15 x
ropeØ

Choker hitch
will reduce load
capacity by 20%

1800

5100

7400

16600

www.carlstahl.ae 11
 SLINGS: Wire Rope Slings

1800

5100

7400

16600

12 www.carlstahl.ae
 SLINGS: Wire Rope Slings

1800

5100

7400

16600

www.carlstahl.ae 13
 SLINGS: Wire Rope Slings

1800

5100

7400

16600

14 www.carlstahl.ae
 SLINGS: Wire Rope Slings

1800

5100

7400

16600

www.carlstahl.ae 15
 SLINGS: Wire Rope Slings

750
1300
1800
13

3300
4600
5100
6200
7400
8600
10000
13100
16600 1148.01.36
38 18500
16600 1148.01.38 1149.01.38 1170.01.38
25000
52 35000 1148.01.52 1149.01.52 1170.01.52

16 www.carlstahl.ae
 SLINGS: 2-Leg Wire Rope Slings

Load capacity 2 leg in kg

at angle
0-450

2520

7100

18300

www.carlstahl.ae 17
 SLINGS: 2-Leg Wire Rope Slings

Load capacity 2 leg

in kg at angle
0-450

2520

7100

18300

18 www.carlstahl.ae
 SLINGS: 2-Leg Wire Rope Slings

Load capacity 2 leg

in kg at angle
0-450

2520

7100

18300

www.carlstahl.ae 19
 SLINGS: 4-Leg Wire Rope Slings

Load capacity 4 leg Load capacity 4 leg

in kg at angle in kg at angle
0-450 0-450

3780 3780
4400 4400

10700 10700

15500 15500

20 www.carlstahl.ae
 SLINGS: 4-Leg Wire Rope Slings

Load capacity 4 leg Load capacity 4 leg

in kg at angle in kg at angle
0-450 0-450

3780 3780
4400 4400

10700 10700

15500 15500

www.carlstahl.ae 21
 SLINGS: 4-Leg Wire Rope Slings

Load capacity 4 leg

in kg at angle
0-450

3780
4400

10700

15500

22 www.carlstahl.ae
 SLINGS: Cable Laid Slings

1197.
Highly flexible cable laid wire rope sling as endless grommet according to BS EN 13414-3
Wire rope construction with steel core, tensile strength 1960 N/mm2, minimum bending radius: 2 x Ø

www.carlstahl.ae 23
 Chain Slings
&
Accessories
Grade 8,10 & 12

24 www.carlstahl.ae
 User Information

www.carlstahl.ae 25
 User Information

BS EN 1677 - 1

26 www.carlstahl.ae
 User Information

f.)

g.)
h.)
i.)
j.)

10% 100 10%

BS

www.carlstahl.ae 27
 User Information

After at least six months.

Chains must be inspected at least every 6 months to ensure they are free
from cracks

28 www.carlstahl.ae
 ACCESSORIES: Chain, Master Links & Assemblies - Grade 80

BS EN 818-2

ød t

BS EN 1677 - 2

www.carlstahl.ae 29
 ACCESSORIES: Grade 80

6556. Chain connector

6550. Clevis hook with latch

12500 20 78 49 36 77 48 71 47 190 8,00 6550.00.20

6554. Self-locking hook 15000 22 91 48 50 68 75 70 230 210 10.02 6550.00.22
21200 26 116 67 59 73 83 99 260 260 13.00 6550.00.26

5210. Clevis Foundry Hook CYF

Shortening Clutch Shortening Grab Hook

30 www.carlstahl.ae
 ACCESSORIES: Grade 80

5150. Self-locking Eye Hook CRO

5190. Self-locking Swivel Hook CRG

5180. Safety Eye Hook ÖSH

D
1000 6 SGH-6 16 19 81 22 0 5180.00.10
1500 7 SGH-7 20 23 93 24 0.4 5180.00.15
e

2000 8 SGH-8 22 28 104 25 0.55 5180.00.20

3000 10 SGH-10 23 31 119 28 1.1 5180.00.30
5000 13 SGH-13 32 43 152 35 2.6 5180.00.50
7000 16 SGH-16 38 51 187 43 3.4 5180.00.70
D 11000 20 SGH-20 46 62 230 52 5.35 5180.00.110
15000 22 SGH-22 56 72 255 57 7.20 5180.00.150

5170. Safety Hook with Swivel

www.carlstahl.ae 31
 CHAIN SLINGS DESIGNS

32 www.carlstahl.ae
 CHAIN FORBIDDEN USE

www.carlstahl.ae 33
 SLINGS : Chain Slings Grade 80

Standard : BS EN 818 - 4 , ASME B30.9

34 www.carlstahl.ae
 SLINGS : Chain Slings Grade 80

Load capacity 2 leg

single direct in t
(0 - 450)

www.carlstahl.ae 35
 SLINGS : Chain Slings Grade 80

L
3.15
5.30

12.5

21.5

B
Load capacity 2 leg
single direct in t
(0 - 450)
L

4.25
7.5
11.2
17

21.2
30

Load capacity 2 leg

single direct in t
0
(0 - 450)
L

16.8
26.25

31.5

36 www.carlstahl.ae
 SLINGS : Chain Slings Grade 80

B
Chain size Load capacity 1-leg Item no.
in mm single direct in t
7 1,5 6108.01.07
8 2 6108.01.08
10 3,15 6108.01.10
L
13 5,3 6108.01.13
16 8 6108.01.16
20 12,5 6108.01.20
22 15 6108.01.22
26 21,2 6108.01.26

Chain size Load capacity 2-leg Item no.

in mm single direct in 1 B
0-90°
7 2,1 6208.02.07
8 2,8 6208.02.08
10 4,25 6208.02.10
L
13 7,5 6208.02.13
16 11,2 6208.02.16
20 17 6208.02.20
22 21,2 6208.02.22
26 30 6208.02.26

Chain size Load capacity 4-leg Item no.

in mm single direct in 1 B
0-90°
7 3,1 6408.04.07
8 4,3 6408.04.08
10 6,7 6408.04.10 L
13 11,2 6408.04.13
16 17 6408.04.16
20 26,5 6408.04.20
22 31,5 6408.04.22
26 45 6408.04.26

www.carlstahl.ae 37
 RUD-Quality
RUD-Quality in NK
NK
in PINK
PINK
Grade
Grade80,
80,Grade
Grade100 (VIP)and
100(VIP) and
WLL
WLL»in
»inmetric
metrictons« ing
ingc
tons«ofofsling
sling
According
Accordingtotoinclination
inclinationangle mmet
mme
angleatatsymmet
symme
RUD
RUDquality
quality
grades
grades 1-leg
1-leg 2-leg
2-leg 3-43-4
leg leg endle
e
BasketBask
slin
with chok
with

8080 100
100 120
120

 
 
 Methods
Methods
ofofsling
sling
inclination
inclination
angle:
angle:
  0 0 0-45°
0-45° > 45-60°
> 45-60° 0-45°
0-45° 5-60°
5-60°
> 45-60°
> 45-60° –
loadload
factor
factor 1.0 1.0 1.4 1.4 1.0 1.0 2.1 2.1 .5 1.5
1.5 .5 1.6
Diam.
Diam.
of chains
of chains Quality
Quality
grade
grade
Ø 4Ø 4 VIPVIP 0.63
0.63 0.88
0.88 0.63
0.63 1.32
1.32 0.95
0.95
95 95 1.0
% %133
100100 % %158
133 158
%% Gk Gk
8 8 1.12
1.12 1,6 1,6 1.12
1.12 2.36
2.36 .7 1.7
1.7 .7 1.8

WLL
WLL Ø 6Ø 6 VIPVIP
ICEICE
1.5 1.5
1.81.8
2.1 2.1
2.52.5
1.5 1.5
1.81.8
3.15
3.15
3.75
3.75
2.25
2.25
25
2.7
25
.7 2.7
.7
2.4
2.8

Gk Gk
8 8 2.0 2.0 2.8 2.8 2.0 2.0 4.25
4.25 3.0
.0 3.0
.0 3.2
Grade
Grade ® ®

Ø 8Ø 8 VIPVIP 2.5 2.5 3.5 3.5 2.5 2.5 5.25

5.25 3.75
3.75
75 75 4.0

80
80100
ICEICE 3.03.0 4.24.2 3.03.0 6.36.3 4.54.5 4.8

100 Gk Gk
8 8 3.15
3.15 4.25
4.25 3.15
3.15 6.7 6.7 4.75
4.75
75 75 5.0
Ø 10
Ø 10 VIPVIP 4.0 4.0 5.6 5.6 4.0 4.0 8.4 8.4 6.0
.0 6.0
.0 6.4
ICEICE 5.05.0 7.07.0 5.05.0 10.5
10.5 7.5
.5 7.5
.5 8.0
8 8 8S 8S10 10 12 12
Gk Gk
8 8 5.3 5.3 7.5 7.5 5.3 5.3 11.2
11.2 8.0
.0 8.0
.0 8.5
Ø 13
Ø 13 VIPVIP 6.7 6.7 9.5 9.5 6.7 6.7 14.0
14.0 10.0
10.0
0.0 0.0 10.
ICEICE 8.08.0 11.2
11.2 8.08.0 16.8
16.8 12.0
12.0
2.02.0 12.

Gk Gk
8 8 8.0 8.0 11.2
11.2 8.0 8.0 17.0
17.0 11.8
11.8
1.8 1.8 12.
Ø 16
Ø 16 VIPVIP 10.0
10.0 14.0
14.0 10.0
10.0 21.0
21.0 15.0
15.0
5.0 5.0 16.
ICEICE 12.5
12.5 17.0
17.0 12.5
12.5 26.5
26.5 19.0
19.0
9.09.0 20.

Ø 18
Ø 18 Gk Gk
8 8 10.0
10.0 14.0
14.0 10.0
10.0 21.0
21.0 15.0
15.0
5.0 5.0 16.

Gk Gk
8 8 12.5
12.5 17.0
17.0 12.5
12.5 26.5
26.5 19.0
19.0
9.0 9.0 20.
Ø 20
Ø 20
ICE-VH
ICE-VH ICE-SC
ICE-SC VIPVIP 16.0
16.0 22.4
22.4 16.0
16.0 33.6
33.6 24.0
24.0
4.0 4.0 25.

Gk Gk
8 8 15.0
15.0 21.2
21.2 15.0
15.0 31.5
31.5 22.4
22.4
2.4 2.4 23.
Ø 22
Ø 22
VIPVIP 20.0
20.0 28.0
28.0 20.0
20.0 42.0
42.0 30.0
30.0
0.0 0.0 32.

Ø 26
Ø 26 Gk Gk
8 8 21.2
21.2 30.0
30.0 21.2
21.2 45.0
45.0 31.5
31.5
1.5 1.5 33.

Ø 28
Ø 28 VIPVIP 31.5
31.5 45.0
45.0 31.5
31.5 67.0 * *
67.0 47.5 *7.5*
7.547.5 50.
ICE-Star
ICE-Star
HookHook ICE-AGH
ICE-AGH
Ø 32
Ø 32 Gk Gk
8 8 31.5
31.5 45.0
45.0 31.5
31.5 67.0
67.0 7.5
47.5 7.5
47.5 50.

Attention:
Attention: Grade
G
WLLWLL
hashas
to be
to be
reduced
reduced
by by
50 50
% when
% when
load
load
is is mperature
Temperature
Temperature
°C °C
mperature+ VIP
+
unsymmetrical!
unsymmetrical! ICE 1
I
ICE-MVK
ICE-MVK ICE-CURT
ICE-CURT

Subject to technical
Subject modifications.
to technical *Only
modifications. *Only
2 x 22-leg
x 2-leg
typetype
available.
available.

38 www.carlstahl.ae
3636
K
K
K!
K!
!!
ddGrade
Grade120
120(ICE)
(ICE) y”y”
GGe r
e m
r aa
m nn
gcchains
cchains „M
„M dd
aa e ei n
i n
tric
etricloading
tr
etr loading
endless*
ess*
endles
es Basket
Basket
sling
sling
chain*
chain* Choke
Choke
hitch**
hitch**
ng chain
ket sling chain
ke hitch hitch
h choke single
single double
double single
single double
double

– – 0-45°
0-45° > 45-60°
> 45-60° 0-45°
0-45° > 45-60°
> 45-60° 0° 0° 0-45°
0-45° > 45-60°
> 45-60°
6 1.6 1.1 1.1 0.8 0.8 1.7 1.7 1.2 1.2 0.8 0.8 1.1 1.1 0.8 0.8

0 1.0 0.69
0.69 0.5 0.5 1.1 1.1 0.75
0.75 0.5 0.5 0.69
0.69 0.5 0.5

8 1.8 1.2 1.2 0.9 0.9 1.9 1.9 1.3 1.3 0.9 0.9 1.2 1.2 0.9 0.9
4 2.4 1.65
1.65 1.2 1.2 2.55
2.55 1.8 1.8 1.2 1.2 1.65
1.65 1.2 1.2
88
2.88 2.02.0 1.44
1.44 3.13.1 2.12.1 1.44
1.44 2.02.0 1.44
1.44

2 3.2 2.2 2.2 1.6 1.6 3.4 3.4 2.4 2.4 1.6 1.6 2.2 2.2 1.6 1.6
0 4.0 2.75
2.75 2.0 2.0 4.25
4.25 3.0 3.0 2.0 2.0 2.75
2.75 2.0 2.0
84.8 3.33.3 2.42.4 5.15.1 3.63.6 2.42.4 3.33.3 2.42.4

0 5.0 3.5 3.5 2.5 2.5 5.3 5.3 3.8 3.8 2.5 2.5 3.5 3.5 2.5 2.5
4 6.4 4.4 4.4 3.2 3.2 6.8 6.8 4.8 4.8 3.2 3.2 4.4 4.4 3.2 3.2

© Alstom

© Alstom
08.0 5.55.5 4.04.0 8.58.5 6.06.0 4.04.0 5.55.5 4.04.0

5 8.5 5.8 5.8 4.0 4.0 9.0 9.0 6.0 6.0 4.0 4.0 5.8 5.8 4.0 4.0
.6
10.6 7.5 7.5 5.3 5.3 11.2
11.2 8.0 8.0 5.3 5.3 7.5 7.5 5.3 5.3
.8
12.8 8.88.8 6.46.4 13.6
13.6 9.69.6 6.46.4 8.88.8 6.46.4

.5
12.5 8.8 8.8 6.4 6.4 13.6
13.6 9.6 9.6 6.4 6.4 8.8 8.8 6.4 6.4
.0
16.0 11.0
11.0 8.0 8.0 17.0
17.0 12.0
12.0 8.0 8.0 11.0
11.0 8.0 8.0
.0
20.0 14.0
14.0 10.0
10.0 21.2
21.2 15.0
15.0 10.0
10.0 14.0
14.0 10.0
10.0

.0
16.0 11.0
11.0 8.0 8.0 17.0
17.0 12.0
12.0 8.0 8.0 11.0
11.0 8.0 8.0

.0
20.0 14.0
14.0 10.0
10.0 21.2
21.2 15.0
15.0 10.0
10.0 14.0
14.0 10.0
10.0
.6
25.6 17.6
17.6 12.8
12.8 27.2
27.2 19.2
19.2 12.8
12.8 17.6
17.6 12.8
12.8

.6
23.6 16.5
16.5 12.0
12.0 25.5
25.5 18.0
18.0 12.0
12.0 16.5
16.5 12.0
12.0
.0
32.0 22.0
22.0 16.0
16.0 34.0
34.0 24.0
24.0 16.0
16.0 22.0
22.0 16.0
16.0

.5
33.5 23.3
23.3 17.0
17.0 36.0
36.0 25.4
25.4 17.0
17.0 23.0
23.0 17.0
17.0

.0
50.0 35.5
35.5 25.0
25.0 53.0* *
53.0 37.5* *
37.5 25.0
25.0 35.5
35.5 25.0
25.0

.0
50.0 35.5
35.5 25.0
25.0 53.0
53.0 37.5
37.5 25.0
25.0 35.5
35.5 25.0
25.0 RUDRUD Ketten
Ketten
WhenWhen
sling sling
chains
chains
are used
are used
in temperature
in temperature
higherhigher
200°C200°C
(392°)
(392°)
the WLL
the has
WLLto
has to Rieger
Rieger & Dietz
& Dietz
GmbH
GmbHu. Co.
u. Co.
KGKG
be reduced.
be reduced.
WLL in
WLL
% in
at %
chain
at chain
temperature
temperature
of of
**20**20
% reduction
% reduction Friedensinsel
Friedensinsel
e 880 880
Grade
-40° up-40°
to +200°
(-40° F(-40°
up to +200°
up toF +392°
C
up to +392°
F)
C
F)
higherhigher
200° up
(higher(higher
200°
to 300°
392° F392°
up toC300° C
up toF 572°
up toF)572° F)
higherhigher
300° up
(higher(higher
300°
to 400°
572° F572°
up toC400° C
up toF 752°
up toF)752° F) for for
basket
basket
chains,
chains, 73432
73432 Aalen/Germany
Aalen/Germany
P VIP
1100 1100 100 %
100 % 90 %90 % 75 %75 % duedue
to sharp
to sharp
edges,
edges, Tel.:Tel.:
+49+497361
7361504-1316-1370-1224
504-1316-1370-1224
120 12
12
ICE 120
-60° up-60°
to +200°
(-76° F(-76°
up to +200°
up toF +392°
C
up to +392°
F)
C
F)
higherhigher
200° up
(higher(higher
200°
to 250°
392° F392°
up toC250° C
up toF 482°
up toF)482° F)
higherhigher
250° up
(higher(higher
250°
to 300°
482° F482°
up toC300° C
up toF 572°
up toF)572° F) is considered.
is considered. Fax:Fax:
+49+497361
7361504-1460
504-1460
100 %
100 % 90 %90 % 60 %60 % info@rud.com
info@rud.com · www.rud.com
· www.rud.com

www.carlstahl.ae 39
3737
 ACCESSORIES: Grade 100

40 www.carlstahl.ae
 ACCESSORIES: Grade 100

www.carlstahl.ae 41
 Synthetic Slings
&
Accessories

42 www.carlstahl.ae
 SLINGS: Synthetic

Standard : BS EN 1492 - 2 , ASME B30.9

Standard : BS EN 1492 - 1 , ASME B30.9

www.carlstahl.ae 43
 SLINGS: Accessories for Roundslings

44 www.carlstahl.ae
 SLINGS: Textile Bridle Slings

www.carlstahl.ae 45
 SLINGS: Webbing Slings

46 www.carlstahl.ae
 SLINGS: Webbing Slings

Webbing Slings with Metal Fittings

Slings with metal fittings are provided

for more safety and durability

Male / Female Fittings

Male / Female Fittings

www.carlstahl.ae 47
 Lashing Straps

48 www.carlstahl.ae
 Wire Ropes
&
Accessories

www.carlstahl.ae 49
50 www.carlstahl.ae
 WIRE ROPE : Guidelines

www.carlstahl.ae 51
 STEEL WIRE ROPE:

52 www.carlstahl.ae
 WIRE ROPE : Guidelines

www.carlstahl.ae 53
 WIRE ROPE: Guidelines

Instruction sheet

54 www.carlstahl.ae
 STEEL WIRE ROPES

Special Wire Ropes for below:

www.carlstahl.ae 55
 STEEL WIRE ROPES: Special Crane Rope

OPTION PPI

56 www.carlstahl.ae
 BS EN 12385-4

www.carlstahl.ae 57
 STEEL WIRE ROPE:

19xK7

The very basic rotation resistant wire rope, extensively used the hoisting rope for various
cranes (provision cranes, hose crane etc). Also used as life-boat falls.
Less flexible compared to 35(W)x 7 but more abrastion resisitant.
Its construction is according to EN 12385 standard

The

58 www.carlstahl.ae
 WIRE ROPE: Accessories

Wire rope terminations and fittings

Master Link Master Link Assembly Eye Self Locking Hook Eye Sling Hook Swivel Hook

Foundry Hook Chocker Hook Sorting Hook Wire Rope Clamp

Open Spelter Closed Spelter Closed Swage

Sockets Socket Socket

Open Swage Wedge Sockets

Socket

Aluminium Ferrule Steel Ferrule Solid Thimble Aluminium Thimble

www.carlstahl.ae 59
 ACCESSORIES: Thimbles

5960. Thimble acc. to BS 464

C
Galvanised BS 464 Thimbles
Rope A B L C S Weight Part No.
Dia mm mm mm mm mm gs/10
1
/4” 7 45 26 18 4 4.1 5960.00.06
B L /16”
5
8 54 33 22 4 6.5 5960.00.08
3
/8” 10 64 38 25 4.8 9.5 5960.00.10
1
/2” 14 80 44 32 5.6 13 5960.00.13
5
/8” 16 98 59 41 7.9 30 5960.00.16
3
/4” 21 123 73 51 9.5 51.5 5960.00.19
7
/8” 22 133 83 57 9.5 69.0 5960.00.22
A
1” 27 162 108 70 10.3 99.5 5960.00.26
S 11/8” 29 178 111 76 12.7 129 5960.00.28
11/4” 33 197 133 95 12.7 145 5960.00.32
13/8” 38 229 152 105 15.9 238 5960.00.36
11/2” 41 254 165 114 17.5 340 5960.00.38
15/8” 43 254 165 114 17.5 499 5960.00.42
13/4” 51 286 178 127 25.4 532 5960.00.44
2” 64 330 203 140 28.6 695 5960.00.52
The thimbles detailed above will meet the performance requirements
of the new Standard BS-EN-13411

5960. Solid Thimble acc. to DIN 3091 c b

d1 RW

c
d1
With standard bore hole (d1)
Surface: standard uncoated
Version: galvanised or hot-dipped
galvanised on request

Solid Thimble acc. to DIN 3091

Rope A B L C S Weight Part No.
Dia mm mm mm mm mm gs/10
8 9 15.0 14 40 66 0.181 5960.00.08
10 11 17.5 18 50 82 0.318 5960.00.10
12 13 20.0 21 60 98 0.515 5960.00.12
14 16 23.5 25 70 114 0.799 5960.00.14
16 18 26.0 28 80 130 0.895 5960.00.16
18 20 28.5 31 90 145 1,211 5960.00.18
20 22 31.0 35 100 161 1,610 5960.00.20
22 24 33.5 38 110 177 2,110 5960.00.22
24 26 36.0 41 120 193 2,710 5960.00.24
26 29 39.5 44 130 209 3,550 5960.00.26
28 31 42.0 47 140 224 4,200 5960.00.28
Available up to nominal size80.
32 35 47.0 53 160 256 6,300 5960.00.32
Option: bore hole with tolerance zone
acc. to DIN ISO 286
36 41 53 60 177 286 7,000 5960.00.36

60 www.carlstahl.ae
 Socket Assemblies

Wire Rope Assemblies.

Swaged and Spelter Sockets

Boom pandants, guylines, raising lines, backstays,

lifting bridles and more. Those are the uses of our
wire rope assemblies, offered in both poured
(spelter) sockets and mecanically swaged sockets.
A Design Factor of five has been used to establish
the rated capacities.

please indicate your choice of end fittings "OS" or

"CS". "OS" indicates your preference for an open
socket fitting, while "CS" designates a closed
fitting.

5884. Wedge socket

wedge socket, galvanised
for rope ø from 7 to 76 mm

Available with:
• Bolt and pin
• Bolt, nut, and pin

www.carlstahl.ae 61
 Socket Assemblies

5891. Open Spelter Socket Form B 5892. Open Spelter Socket Form C
Acc. to DIN 83313 without Bolt Acc. to DIN 83313 with Bolt, Nut, and Pin

5890. Closed Spelter Socket Form A

Acc. to DIN 83313
Form A
Material GS-45.1
Finish: natural

62 www.carlstahl.ae
 Rope Terminations and Cablegrips

www.carlstahl.ae 63
 ACCESSORIES: High Strength Shackles Grade 6
Standard : BS EN 13889
5630. High Strength Dee Shackle with Screw Pin
d1

h1

d2

b1
d3

5650. High Strength Bow Shackle with Screw Pin

b2

d1

h2

d2

b1
d3

64 www.carlstahl.ae
 ACCESSORIES: High Strength Shackles Grade 6 & Rope Clip

5660. High Strength Bow Shackle with Bolt, Nut and Cotter Pin
b2

d1
h2

d2

b1 d3

5830. Galvanised Drop Forged Wire Rope Grips

D A
H

www.carlstahl.ae 65
 ACCESSORIES: Turnbuckles

On request, some sizes are also available as item no. 5731. turnbuckle with extra long
adjustment range, acc. to US Federal specification FF-T791b, forged, surface termpered, with hook and eye.

66 www.carlstahl.ae
 ACCESSORIES: Turnbuckles

On request, some sizes are also available as item no. 5731. turnbuckle with extra long
adjustment range, acc. to US Federal specification FF-T791b, forged, surface termpered, with fork and eye.

www.carlstahl.ae 67
 Chain Block
&
Lever Hoist

68 www.carlstahl.ae
 User Information

OPERATION : CHAIN BLOCK & LEVER HOIST

Lifting devices and cranes must only be operated by who have been suitably trained. They
must be instructed to operate the device by the contractor. The contractor must ensure
that the operating manual is provided with the device and accessible to the operating
personnel.

Structure : Chain Block

Spur wheel chain blocks are manual chain hoists with
suspension hooks for stationary use. They can also be
used with single-rail trolleys. They are operated manual-
ly using the hand chain. good condition.

Lifting and lowering by pulling the endless hand chain.

Lift – pull the right leg – hand chain wheel turns clock-
wise. Lower – pull the left leg – hand chain wheel turns
anti-clockwise

Structure : Lever Hoist

CARL STAHL lever hoists are compact devices
with a suspension hook for stationary use.

Pull up the free-run wheel in the direction of the arrow

The chain can be pulled through A) Free-run is OFF in both directions

B) Switch ON free-run
Use one hand to turn the free-run wheel in the
direction of the arrow while simultaneously pulling
on the load chain leg.

The free-run wheel jumps back to the OFF position. C) Switch OFF free-run
Chain free-run is switched off. D) Free-run is OFF

Safety inspection
The following must be checked before the initial use and prior to subsequent use:
• Any mounting screws are tight and pins, Linchpins and safety fittings are present and
secured.
• The chains are correctly positioned, oiled and in a good condition.

www.carlstahl.ae 69
 Manual Lifting Equipment: Lever / Chain Hoist

Standard : BS EN 13157

38.0
9000 RZ 900 3 360 740 220 120 272 80 50 410 55.0 7311.50.90

th
wi
le
i l ab ag
va B
o A ain
Als Ch

70 www.carlstahl.ae
 Electric Chain Hoists

www.carlstahl.ae 71
 MANUAL LIFTING EQUIPMENT: Trolleys

Standard : BS EN 13157

30t 125-305 517 642 557 320 212 156 7213.300

72 www.carlstahl.ae
 BEAM CLAMP & ROPE PULLING MACHINE
Standard : BS EN 13157
7216. Beam Clamp (Heavy duty)

7312. Rope pulling machine

“Red Pull”
• Manual rope pulling machine with lever tupe
• Overload protection by shear pins
• Neutral gear position for pulling out the
unloaded rope
• Impact resistant aluminium housing
• Complies with UVV BGV D8 (German
Accident Prevention Regulations)
• Special wire rop with safety hook
included
• Available immdiately from stock

800 8 20 6 7312.00.08
1600 11,2 20 11 6312.00.16
3200 16 20 22 7312.00.32
5400 20 20 26 7312.00.54

www.carlstahl.ae 73
 LIFTING ACCESSORIES: Horizontal & Vertical Plate Clamps

TCH. Horizontal clamp

Model Capacity’ Jaw capacity A B C D E F G H

[kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
TCH1 1000 0 - 50 15 82 60 100 32 44 13 8
TCH2 2000 5 - 32 30 82 60 100 50 73 18 11
TCH2L 2000 20 - 50 30 82 60 100 50 73 18 12
TCH3 3000 5 - 50 40 112 80 100 64 92 25 17
TCH3L 3000 50 - 100 40 112 80 100 64 92 25 23
TCH6 6000 5 - 75 55 172 100 130 90 130 35 46
TCH6L 6000 50 - 125 55 172 100 130 90 130 35 56
TCH8 8000 5 - 75 55 172 105 130 90 130 35 53
TCH8L 8000 50 - 125 55 172 105 130 90 130 35 60
TCH10 10000 5 - 100 65 215 120 150 114 114 35 95
TCH10L 10000 50 - 150 65 215 120 150 114 114 35 108
TCH15 15000 5 - 100 71 230 120 150 114 114 35 110
TCH15L 15000 50 - 150 71 230 120 150 114 114 35 123
TCH20 20000 5 - 100 70 220 118 220 80 80 38 165
TCH20L 20000 50 - 150 70 220 118 220 80 80 38 172

Model SVC-0.5 SVC-1.0 SVC-2.0 SVC-3.0 SVC-5.0 SVC-10.0

Rated capacity t 0.5 1.0 2.0 3.0 5.0 10
Test load KN 7.35 14.7 29.4 44.1 73.5 146.5
Jaw Opening mm 0-15 0-20 0-25 0-30 0-50 50-90
A 25 33 35 45 55 155
B 37 63 76 83 90 145
C 125 170 205 237 262 380
Dimensions D 205 295 370 418 480 705
mm E 30 48 68 76 76 80
F 98 145 175 215 232 390
G 40 54 56 78 90 113
H 29 42 54 57 59 100
K 10 12 18 20 20 25
Net weight kg 1.9 4.5 7.5 14.8 23 50
Item No. 7125.16.05 7125.19.10 7125.28.20 7125.32.30 7125.50.50 7125.90.10

74 www.carlstahl.ae
 ACCESSORIES: Lifting Lugs and Snatch Block

Container Lifting Lugs (Sets of 4)

7541. Snatch Block

www.carlstahl.ae 75
 ACCESSORIES: Pipe Lifting Clamp

D
I
C

B
H

G F

mp e
Cla ilabl
A E
g
n ava
ifti
i p e L s also
P ad
hP
wit
60° - 90° CHAIN TOP ANGLE / 30° - 45° FROM VERTICAL

Code Model Load

Capacity
(per pair
kgs)
61301 TPH1.5T 1500 127 40 220 27 35 70 10 91 60 1.5

61302 TPH3T 3000 142 40 228 27 35 70 10 93 58 2

61303 TPH4T 4000 144 50 228 30 40 70 10 100 48 2.8

61304 TPH6T 6000 152 50 232 30 40 70 10 98 48 3.2

61305 TPH8T 8000 155 70 260 30 42 70 10 126 48 3.6

61306 TPH12T 12000 175 70 322 33 46 70 10 155 55 9

61307 TPH16T 16000 175 70 322 40 56 70 10 155 55 11

61308 TPH18T 18000 145 70 300 52 68 70 10 155 55 13

76 www.carlstahl.ae
 LOAD SUSPENSEION EQUIPMENT
Lifting Magnets

www.carlstahl.ae 77
 Load Balancer & Lashing Chain system

Load Binders

5R25. 5L25.
Ratchet Type Load Lever Type Load
Binders Binders

Technical Data 5R25

5/16” - 3/8” 2450 8575 4.82

3/8” - 1/2” 4200 14700 5.92

1/2” - 5/8” 5900 20650 7.85

Technical Data 5L25

5/16” - 3/8” 5400 10800 19000 2.81

3/8” - 1/2” 9200 18400 33000 5.08

78 www.carlstahl.ae
 Load Balancer & Lashing Chain system

www.carlstahl.ae 79
 Load Tilting Device & Industrial Truck

7785. Hand Pallet Trucks

80 www.carlstahl.ae
 CONDOR GRIP BARREL CLAMP

Standard : BS EN 13155

www.carlstahl.ae 81
 Load Monitoring System;
Supply, Repair And Calibration

82 www.carlstahl.ae
 LOAD MEASURING DEVICE: Load Cell

www.carlstahl.ae 83
 LOAD MEASURING DEVICE: Load Cell

“ To ensure the safety and accuracy of your load

measuring devices, Carl Stahl provides accurate and
authorized repair & calibration services with quick
turnaround time.
Carl Stahl is an ISO 17025 accredited laboratory by EIAC
and Straightpoint authorized Repair/Calibration service
agent in the MENA region”

84 www.carlstahl.ae
 Rud
Lifting & Lashing Point
Bolted & Welded

www.carlstahl.ae 85
 LIFTING POINTS: Screw-on Lifting Points

86 www.carlstahl.ae
 LIFTING POINTS: Screw-on Lifting Points

www.carlstahl.ae 87
 LIFTING POINTS: Weld-on Type

VRBK ABA
Lifting ring for edges Lifting point loadable from
all directions

VRBK 6,7 t

ABA 31,5 t
VRBK 10 t

ABA 1,6 t

ABA 3,2 t
VRBK 4 t

ABA 10 t

ABA 20 t
ABA 5 t
4 6,7 10 1,6 3,2 5 10 20 31,5

8 13,4 20 3,2 6,4 10 20 40 63

4 6,7 10 1,6 3,2 5 10 20 31,5

8 13,4 20 3,2 6,4 10 20 40 63

5,6 9,38 14 2,2 4,5 7,1 14,1 28 45

4 6,7 10 1,6 3,2 5 10 20 31,5

4 6,7 10 1,6 3,2 5 10 20 31,5

8,4 14,1 14,1 3,4 6,6 10,6 21,2 42 67

6 10,1 15 2,4 4,8 7,5 15 30 47,5

4 6,7 10 1,6 3,2 5 10 20 31,5

4+3 5+3 8+3 HY3 HY5 HY9 HY12 10 12

88 www.carlstahl.ae
 TM

YOKE Yellow Point Series

www.carlstahl.ae 89
 YOKE: Yellow Point Series

211-8 291-8K / 291-8

Lifting Point Eye Point

291-8K003-

291-8K004-

291-8K007-

291-8K015-

291-8K023-

291-8K032-

291-8K045-

291-8K070-

291-8K090-

291-8K120-

291-8K140-

291-8K150-
003-211-8

006-211-8

010-211-8

012-211-8

015-211-8

020-211-8

025-211-8

040-211-8

042-211-8

050-211-8

070-211-8

080-211-8

100-211-8

150-211-8

200-211-8
Item No.
Number of legs

Load direction

Thread Size

M M M M M M M M M M M M M M M M M M M M M M M M M M M
8 10 12 14 16 18 20 24 27 30 36 36 42 42 48 8 10 12 16 20 24 30 36 42 48 56 64

1 0° 0.3 0.63 1 1.2 1.5 2 2.5 4 4 5 7 8 10 15 20 1 1 2 4 6 8 12 16 24 32 32 32

2 0° 0.6 1.26 2 2.4 3 4 5 8 8 10 14 16 20 30 40 2 2 4 8 12 16 24 32 48 64 64 64

1 90° 0.3 0.63 1 1.2 1.5 2 2.5 4 4 5 7 8 10 15 20 0.3 0.4 0.75 1.5 2.3 3.2 4.5 7 9 12 12 12

2 90° 0.6 1.26 2 2.4 3 4 5 8 8 10 14 16 20 30 40 0.6 0.8 1.5 3 4.6 6.4 9 14 18 24 24 24

2 45-0° 0.42 0.88 1.4 1.7 2.1 2.8 3.5 5.6 5.6 7 9.8 11.2 14 21 28 0.42 0.56 1 2.1 3.2 4.5 6.3 9.8 12.6 16.8 16.8 16.8

2 60-45° 0.3 0.63 1 1.2 1.5 2 2.5 4 4 5 7 8 10 15 20 0.3 0.4 0.75 1.5 2.3 3.2 4.5 7 9 12 12 12
unsymm.

2 0.3 0.63 1 1.2 1.5 2 2.5 4 4 5 7 8 10 15 20 0.3 0.4 0.75 1.5 2.3 3.2 4.5 7 9 12 12 12

4-3 45-0° 0.63 1.32 2.1 2.5 3.1 4.2 5.2 8.4 8.4 10.5 14.7 16.8 21 31.5 42 0.63 0.8 1.5 3.1 4.8 6.7 9.4 14.7 18.9 25 25 25

4-3 60-45° 0.45 0.95 1.5 1.8 2.2 3 3.7 6 6 7.5 10.5 12 15 22.5 30 0.45 0.6 1.1 2.2 3.4 4.8 6.7 10.5 13.5 18 18 18
unsymm.

4-3 0.3 0.63 1 1.2 1.5 2 2.5 4 4 5 7 8 10 15 20 0.3 0.4 0.75 1.5 2.3 3.2 4.5 7 9 12 12 12

Thread M M M M M M M M M M M M M M M M M M M M M M M M M M M
Size 8 10 12 14 16 18 20 24 27 30 36 36 42 42 48 8 10 12 16 20 24 30 36 42 48 56 64

WARNING
NEVER EXCEED PUBLISHED WORKING LOAD LIMIT

90 www.carlstahl.ae
 YOKE: Yellow Point Series

WARNING
NEVER EXCEED PUBLISHED WORKING LOAD LIMIT

www.carlstahl.ae 91
 YOKE: Yellow Point Series

0573-8 057-8 082-8 081-8

Economic Point Weld-on Point Weld-on Ring Weld-on Hook
Number of legs

Load direction

Item No.

10-057-8T
01-0573-8

03-0573-8

05-0573-8

08-0573-8

10-0573-8

20-0573-8

30-0573-8

1-057-8T

3-057-8T

5-057-8T

8-057-8T

04-082-8

06-082-8

10-082-8

16-082-8

30-082-8

01-081-8

02-081-8

03-081-8

04-081-8

05-081-8

08-081-8

10-081-8

15-081-8
1 0° 1 3 5 8 10 20 30 1 3 5 8 10 4 6.7 10 16 31.5 1 2 3 4 5 8 10 15

2 0° 2 6 10 16 20 40 60 2 6 10 16 20 8 13.4 20 32 63 2 4 6 8 10 16 20 30

1 90° 1 3 5 8 10 20 30 1 3 5 8 10 4 6.7 10 16 31.5 1 2 3 4 5 8 10 15

2 90° 2 6 10 16 20 40 60 2 6 10 16 20 8 13.4 20 32 63 2 4 6 8 10 16 20 30

2 45-0° 1.4 4.2 7 11.2 14 28 42 1.4 4.2 7 11.2 14 5.6 9.4 14 22.4 44.1 1.4 2.8 4.2 5.6 7 11.2 14 21

2 60-45° 1 3 5 8 10 20 30 1 3 5 8 10 4 6.7 10 16 31.5 1 2 3 4 5 8 10 15

unsymm.

2 1 3 5 8 10 20 30 1 3 5 8 10 4 6.7 10 16 31.5 1 2 3 4 5 8 10 15

4-3 45-0° 2.1 6.3 10.5 16.8 21 42 63 2.1 6.3 10.5 16.8 21 8.4 14.1 21 33.6 66.2 2.1 4.2 6.3 8.4 10.5 16.8 21 31.5

4-3 60-45° 1.5 4.5 7.5 12 15 30 45 1.5 4.5 7.5 12 15 6 10.1 15 24 47.3 1.5 3 4.5 6 7.5 12 15 22.5
unsymm.

4-3 1 3 5 8 10 20 30 1 3 5 8 10 4 6.7 10 16 31.5 1 2 3 4 5 8 10 15

WARNING
NEVER EXCEED PUBLISHED WORKING LOAD LIMIT

92 www.carlstahl.ae
www.carlstahl.ae 93
 YOKE PRODUCT RANGE

94 www.carlstahl.ae
 YOKE PRODUCT RANGE

www.carlstahl.ae 95
 YOKE PRODUCT RANGE

96 www.carlstahl.ae
 YOKE PRODUCT RANGE

www.carlstahl.ae 97
 YOKE PRODUCT RANGE

98 www.carlstahl.ae
 YOKE PRODUCT RANGE

www.carlstahl.ae 99
 YOKE PRODUCT RANGE

100 www.carlstahl.ae
 YOKE PRODUCT RANGE

www.carlstahl.ae 101
 Fall Protection Systems

102 www.carlstahl.ae
 Fall Protection Systems

PRO@ 1-point fall arrest harness PRO@ 2-point fall arrest harness

Shock absorber Lanyard

www.carlstahl.ae 103
 Fall Arrestor System

Fall arrestor system

Height of fall
calculation

Rectractable Fall Arrest Block

Material

N-9420-33 10 650 166 88 Class B 4.0 Plastic

CS 10 650 166 88 Class B 4.0 Aluminium

N-9410-33

N-9420-50 15 735 210 96 Class B 6.5 Plastic

104 www.carlstahl.ae
 Fiber Rope

www.carlstahl.ae 105
 FIBRE ROPE

106 www.carlstahl.ae
 FIBRE ROPE

www.carlstahl.ae 107
 Lifting Beam

108 www.carlstahl.ae
 LOAD SUSPENSION EQUIPMENT: Lifting Beam

www.carlstahl.ae 109
 LOAD SUSPENSION EQUIPMENT: Lifting
Lifting Beam
Beam

110 www.carlstahl.ae
 Crane Technology

www.carlstahl.ae 111
 CRANE TECHNOLOGY

71.

112 www.carlstahl.ae
 CRANE TECHNOLOGY

www.carlstahl.ae 113
 CRANE TECHNOLOGY

114 www.carlstahl.ae
 CRANE TECHNOLOGY

www.carlstahl.ae 115
 CRANE TECHNOLOGY

116 www.carlstahl.ae
 CRANE TECHNOLOGY

www.carlstahl.ae 117
 Hydraulic Lifting

118 www.carlstahl.ae
 HYDRAULIC LIFTING

www.carlstahl.ae 119
 HYDRAULIC LIFTING

120 www.carlstahl.ae
 Stainless Steel
Products

www.carlstahl.ae 121
 STAINLESS STEEL PRODUCTS
Corrosion resistance

122 www.carlstahl.ae
 STAINLESS STEEL PRODUCTS: Wire Ropes

www.carlstahl.ae 123
 STAINLESS STEEL PRODUCTS
Chain Slings

124 www.carlstahl.ae
 STAINLESS STEEL PRODUCTS

www.carlstahl.ae 125
 STAINLESS STEEL PRODUCTS
Shackles

126 www.carlstahl.ae
 OUR SERVICES

INTRODUCTION

PAGE 128

THIRD PARTY INSPECTION AND

TESTING SERVICES
PAGE 130

TRAINING SERVICES

PAGE 131

COMPETENCY ASSESSMENT
SERVICES FOR PERSONS
PAGE 133

CALIBRATION SERVICES

PAGE 134

017 -IB 004 -CB-PRS 069 -LB-CAL

ISO 9001 ISO 14001
OHSAS 18001

161 -IB
All Range ofAll
Lifting GearsAll & Appliances .
Range of LiftingThird
GearsParty Inspection
& Appliances ! &Third
Certification Service
Party Inspection . Consultancy
& Certification Services
Services ! & .
Training Services
Consultancy Certification of Persons
& Training . Calibration
! Certification Laboratory Service
!"#$%&'(&)*(+*#$&,%"-.&/&0112*"#3%.&&4&&56*-7&8"-+9&:#.1%3+*'#&/&;%-+*(*3"+*'#&<%-=*3%.&&4&&;'#.>2+"#39&<%-=*3%.&/&5-"*#*#$&&4&&;%-+*(*3"+*'#&'(&8%-.'#.&&&4&&;"2*?-"+*'#&&)"?'-"+'-9&<%-=*3%.&
of Persons

3+*'#&/&;%-+*(*3"+*'#&<%-=*3%.&&4&&;'#.>2+"#39&<%-=*3%.&/&5-"*#*#$&&4&&;%-+*(*3"+*'#&'(&8%-.'#.&&&4&&;"2*?-"+*'#&&)"?'-"+'-9&<
! Third www.carlstahl.ae
Party Inspection & Certification Services ! Consultancy Services & Training ! Certification of127 Person
 INTRODUCTION

ABOUT US
Established in 1880 as a small rope maker in Süssen-Germany, Carl Stahl has grown through
innovation and vision to employ over 1800 people operating all around the world. Today Carl Stahl
serves customers from 70 locations on four continents.

As Carl Stahl remains committed to providing the highest quality product and services to the indus-
try and customers, we have now become a unique enterprise for various integrated facilities where
our valuable clients have the convenience to avail the different amenities under our same Carl Stahl
patronage:
• Carl Stahl delivers third party services in “Test, inspection & certification” of all types of
onshore and offshore lifting equipment and associated various plant machinery including
lifting equipment carrying persons.

• “Test and certification of Aviation maintenance tools and instruments”

• “Competency assessment and Training for Persons” in the lifting/hoisting field and as
per the various industry requirements.

• “Calibration Services” including a wide range of common and specific instruments, tools
and equipment covering Mass/Balance, Pressure, Temperature, Electrical, Dimensional,
Force, Volume, Flow and other miscellaneous equipments including aviation maintenance
industry instruments.
Our engineers and Technicians are among the most qualified and experienced in the field.
Carl Stahl has developed an enviable reputation in all major industries and is well placed and heavily
supported both nationally and internationally.

128 www.carlstahl.ae
 INTRODUCTION

REGULATORY COMPLIANCE

All our services are in accordance with the Federal Laws, local Regulation, International standards,
Directives of code and practices as follows, but not limited to:

LOCAL REGULATIONS: INTERNATIONAL:

• Emirates International Accreditation • British Standards Institution (BSI)
Center (EIAC) • German Institutes for Standardization (DIN)
• TRAKHEES • American Welding Society (AWS)
• Public Health and Safety Department (PHSD) • American Society for Testing and Materials
• Dubai & Abu Dhabi Municipality (ASTM)
• Dubai Civil Defense • American National Standards Institute (ANSI)
• TECOM • American Society of Mechanical Engineers
• Ministry of Labor and Social Affairs (ASME)
Emirates National Accreditation System • American Petroleum Institute (API)
• (ENAS) • Det Norske Veritas (DNV)
Abu Dhabi Occupational Safety and Health • American Bureau of Shipping (ABS)
• Center (OSHAD) • Lifting Operations and Lifting Equipment
Abu Dhabi Quality and Conformity Council Regulations (LOLER)
• (QCC) • Provision and Use of Work Equipment
• ZONESCORP / IDB Regulations (PUWER)
Abu Dhabi Center for Technical and Vocational • Machinery Directive 2006/42/EC
• Education and Training (ACTVET) • Lifting Equipment Engineers Association
Oil and Gas Field companies requirements (LEEA)

SAFETY
Carl Stahl consistently strives to enhance safety. Well trained safe employees are our assets. We
use and provide appropriate technology & solutions to make people and environment safe.
Our work places are equipped with most modern equipments and PPE to perform activities safety
on site. Carl Stahl serves safety services and solutions to the client who cares their people &
environment.

COST BENEFIT
Our International acceptability and recognition would be the prime reason to choose Carl Stahl
Services. We are offering unique value added services to our clients apart from statutory and
regulatory requirements. Carl Stahl family is ready to serve as per the customer’s convenience
regardless of geographical limits and around the clock.

www.carlstahl.ae 129
 THIRD PARTY INSPECTION & TESTING

LIFTING EQUIPMENT CARGO CARRYING EQUIPMENT

Mobile Crane Offshore Containers
EOT Crane Material Baskets
Tower Crane Skids
Portal Crane Racks
Deck Crane / Pedestal Crane Garbage / Muck Skips
Offshore Crane Buckets and Tankers
Harbor Crane
LIGHT CRANE SYSTEM HANDLING EQUIPMENT
Slewing Jib Crane Forklift Truck
Monorail / Runway Beam Telescopic Handler
A – Frame Pallet Stacker
Electrical Chain Hoist Container Handler
Electric Wire Rope Winch Low Level Order Picker (LLOP)
Pneumatic Winch Hoist Fork Attachments
Davits
PERSONAL CONVEYING UNITS NON-DESTRUCTIVE TESTING (NDT)
Elevator / Passenger Lifts Magnetic Particle Examination technique
Escalator Dye Penetrant Examination technique
MEWP ( Mobile Elevating Work Platform) Eddy Current Examination technique
Suspended Access Platform Ultrasonic Thickness Gauging
Construction / Passenger Hoist Visual Examination technique
Building Maintenance Unit (BMU) Ultrasonic Leak Detection Test
Man Basket
AVIATION TOOLS LIFTING ACCESSORIES / GEARS
Various Lifting Slings Steel Wire Rope Slings
Pedestals Endless Grommet Slings
Supports Chain Slings
Stands Webbing Slings
Tripods Shackles
Axel Jacks Master links & Hooks
Fixtures Eye bolts
Lifting Beams Chain Blocks / Lever Hoists
130 www.carlstahl.ae
 TRAINING
TRAININGSERVICES
SERVICES

RIGGER LEVEL 1 (CSTC-001) – EARTH MOVING EQUIPMENT (CSTC-004) –

COURSE OUTLINE COURSE OUTLINE
Introduction Introduction
Site safety measures and PPE Training Objective
Centre of Gravity Personal Protective Equipments
Lifting, Controlling What is an earth moving equipment
Hazard identification & Prevention Types of Earth moving equipments
Slinging Accessories Pre Use inspection
Pre-use examination & safe use Common Hazards
Weight Estimating General rules of safety of moving plants
Communication Site traffic control
Choosing the right sling Do’s & don’ts
Summary

RIGGER LEVEL 2 (CSTC-002) – EOT CRANE OPERATOR (CSTC-005) –

COURSE OUTLINE COURSE OUTLINE
Introduction Introduction
Site safety measures and PPE Personal Protective Equipment’s
Types of slings & choices Types of overhead/Gantry Cranes
Forces on slings Crane parts & Terminology
Centre of Gravity Hazard & Precautions
Lifting, Controlling Operating conditions
Hazard identification & Prevention Communication & Eligibility
Slinging Accessories Pre Use inspection
Statutory Requirements Slinging & Lifting Practices
Pre-use examination & safe use Lifting Gears
Planning the lift Weight Estimation
Weight Estimation Summary
Communication
Choosing the right sling
MOBILE ELEVATING WORK PLATFORM (MEWP)
OPERATOR (CSTC-006) – COURSE OUTLINE
FORKLIFT OPERATOR (CSTC-003) –
COURSE OUTLINE Introduction
Training Objective
Introduction Personal Protective Equipment’s
Personal Protective Equipment’s Operator Qualification
What is a Forklift What is an Ariel Lift
Types of Forklifts Types of MEWP
Major Parts Parts of MEWP
Different Forklift Attachments Types Of Inspection
Types Of Inspection Pre operational Inspection
Maintenance Operational Inspection
Stacking Materials Load Test
Machine Stability & Safe Handling Proof Load Test
Offloading trucks Machine Stability & Safe Handling
Handling irregular Shapes Placards& Decals
Safety of site personnel Functions & Symbols
General use for operation Safety rules
Safety Precautions Safety Precautions
Weight Estimation Grade & Side Slopes
Summary Summary

www.carlstahl.ae 131
 TRAINING
TRAININGSERVICES
SERVICES

MOBILE/CRAWLER/TOWER/PEDESTAL CRANE SCAFFOLD SAFETY (CSTC-008) –

OPERATOR (CSTC-007) – COURSE OUTLINE COURSE OUTLINE
Introduction Introduction
Training Objective Training Objective
Personal Protective Equipment’s Personal Protective Equipment’s
Types of Mobile Cranes What is a Scaffold
Parts Types of Scaffold
Fly Jibs& fixed jibs Parts
Crawler Cranes Scaffolding Accessories
Parts General Safety
Load Chart Height to Width ratio
Tower Cranes Erection & Dismantling
Types of tower Crane Usage
Parts Tagging Details
Utility Basic fall protection
Advantages & disadvantages Hazards
Pedestal Cranes Falling Object protection
Types of pedestal Cranes Overhead Power lines
Parts Scaffold support
Load Charts Essential elements of safe scaffold construction
Terminologies Competent person
Planning Before Set Up Scaffold inspection
Knowing the weight of load How to avoid hazards
Load Limiting factors Summary
Communication & Eligibility
Pre Use inspection
Slinging & Lifting Practices WORK AT HEIGHT (CSTC-009) –
Centre of gravity of load COURSE OUTLINE
Lifting Gears
Introduction
Weight Estimation
What is working at height
Good lifting Practices
Hazards associated with working at Heights
Major Causes of crane accidents
Control of Hazards
Crane Hazards
Steps for safe working at Height
Summary
Safe working on ladders, scaffolds, work platforms
and roofs
Fall Prevention
Techniques and equipment to be used
Permit to Work
Emergency Rescue Plan
Local Regulation
Summary

132 www.carlstahl.ae
 COMPETENCY ASSESSMENT
COMPETENCY ASSESSMENT FOR FOR PERSONS
PERSONS

MOBILE CRANE OPERATOR (EIAC ACCREDITED) RIGGER LEVEL-1 (EIAC ACCREDITED)

Written Examination Written Examination

Core examination consist of 30 multiple choice Written examination consist of 30 multiple choice
questions questions
Specialty examination consist of 20 multiple choice Duration of the examination is 30 minutes
questions Candidate minimum passing score is 75%
Duration of the examination is 50 minutes Practical Examination
Candidate minimum passing score is 75%
4 tasks to be completed
Practical Examination Each task shall have optimum time limit based on the
4 tasks to be completed complexity of the task
Each task shall have optimum time limit based on the Candidate minimum passing score is 75%
complexity of the task
Candidate minimum passing score is 75%
RIGGER LEVEL-2 (EIAC ACCREDITED)

TOWER CRANE OPERATOR (EIAC ACCREDITED) Written Examination

Written examination consist of 40 multiple choice
Written Examination questions
Core examination consist of 30 multiple choice Duration of the examination is 40 minutes
questions Candidate minimum passing score is 75%
Specialty examination consist of 20 multiple choice Practical Examination
questions
4 tasks of Rigger Level-1 + additional 2 tasks to be
Duration of the examination is 50 minutes
completed
Candidate minimum passing score is 75%
Each task shall have optimum time limit based on the
Practical Examination complexity of the task
4 tasks to be completed Candidate minimum passing score is 75%
Each task shall have optimum time limit based on the
complexity of the task
Candidate minimum passing score is 75% SIGNALMAN / BANKSMAN (EIAC ACCREDITED)

Written Examination
OVERHEAD CRANE OPERATOR (EIAC ACCREDITED) Written examination consist of 30 multiple choice
questions
Written Examination Duration of the examination is 30 minutes
Core examination consist of 30 multiple choice Candidate minimum passing score is 75%
questions
Practical Examination
Specialty examination consist of 20 multiple choice
questions 2 tasks with various signals to be completed
Duration of the examination is 50 minutes Candidate minimum passing score is 75%
Candidate minimum passing score is 75%
Practical Examination
4 tasks to be completed
Each task shall have optimum time limit based on the
complexity of the task
Candidate minimum passing score is 75%

FORKLIFT OPERATOR (EIAC ACCREDITED)

Written Examination
Written examination consist of 50 multiple choice
questions
Duration of the examination is 50 minutes
Candidate minimum passing score is 75%
Practical Examination
4 tasks to be completed
Each task shall have optimum time limit based on the
complexity of the task
Candidate minimum passing score is 75%

www.carlstahl.ae 133
 CALIBRATION SERVICES

INTRODUCTION
Carl Stahl offers a wide range of Calibration Services to a wide range of common and specific
instruments, tools and equipment. Our Calibration Laboratory is equipped with the latest and
high-accuracy reference instruments which are traceable to national and international standards.

Our engineers and technicians are highly qualified and experienced and our calibrations are in
accordance to procedures, manufacturer specifications and international standards.

CALIBRATON SERVICES
MASS/BALANCE (BALANCE UP TO 60 TON
PRESSURE (COVERS -1 BAR TO 2800 BAR) AND MASS UP TO 5 TON)

ELECTRICAL
• Multi Meter
• Clamp Meter
• Volt Meter
• Ampere Meter
• Resistance Meter
• Capacitance Meter
• Power Measuring Instrument

134 www.carlstahl.ae
 CALIBRATION SERVICES

ELECTRICAL (continues...) TEMPERATURE

VOLUME

FLOW

DIMENSIONAL

FORCE AND TORQUE

www.carlstahl.ae 135
136 www.carlstahl.ae
Shackles

137
b2
5660.
We are there, where you need us!
d1
h2 High strength bow shackle with bolt, nut and
cotter pin according to EN 13889, grade 6
d2 d4
d3
Minimum breaking load is 6 times the WLL (working load limit).
b1
Load Nominal Dimensions in mm Weight
capacity size in d1 d2 d3 Inches b1 b2 h2 in kg
in kg inches d4
1000 3
/8 10 12 26 1
/2 16 26 36 0,16
2000 1
/2 13 16 30 5
/8 21 33 48 0,42
3250 5
/8 16 19 40 3
/4 27 43 60 0,74
4750 3
/4 19 22 48 7
/8 32 51 71 1,18
6500 7
/8 22 25 54 1 36 58 84 1,77
8500 1 25 29 60 11/8 43 68 95 2,58
9500 11/8 29 32 67 11/4 46 74 108 3,66
12000 11/4 32 35 76 13/8 52 82 119 4,91
13500 13/8 35 38 84 11/2 57 92 133 6,54
17000 11/2 38 41 92 15/8 60 98 146 8,19
25000 13/4 44 51 110 2 73 127 178 14,22
35000 2 51 57 127 21/4 83 146 197 19,85
55000 21/2 63 70 152 23/4 105 184 267 39,59
85000 3 74 85 162 27/8 139 196 330 62,5
b2
d1 5630.
High strength bow shackle with screw pin,
h2 according to EN 13889, grade 6
Minimum breaking load is 6 times the WLL (working load limit).
d2 d4
b1 d3
Load Nominal Dimensions in mm Weight Contact us:
capacity size in d1
in kg inches
d2 d3 Inches b1
d4
b2 h1 h2 in kg
Dubai: P.O. Box 26607 Load Chart
500 1
/4 6.5 8 17 5
/16 12 20 - 28 0.05 Phone +971-4-33334 94
750 5
/16 8 10 21 3
/8 13 21 26 31 0.10 Fax +971-4-33334 89
1000 3
/8 10 11 25 7
/16 16 26 31 36 0.14 Email: Dubai@carlstahl.ae
1500 7
/16 11 13 27 1
/2 8 29 36 42 0.19
2000 1
/2 13 16 30 5
/8 21 33 41 48 0.36 Abu Dhabi: P.O. Box 92607
3250 5
/8 16 19 40 3
/4 27 43 51 60 0.63 Phone +971-2-55044 43
4750 3
/4 19 22 48 7
/8 32 51 60 71 1.01 Fax +971-2-55044 34
6500 7
/8 22 25 54 1 36 58 71 84 1.5 Email: AbuDhabi@carlstahl.ae
8500
9500 11/8
1 25
29
29
32
60
67
11/8
11/4
43
46
68
74
81
90
95
108
2.21
3.16 Carl Stahl UAE
12000 11/4 32 35 76 13/8 52 82 100 119 4.31
13500 13/8 35 38 84 11/2 57 92 113 133 5.55
17000 11/2 38 41 92 15/8 60 98 124 146 7.43
25000 13/4 44 51 110 2 73 127 146 178 12.84 www.carlstahl.ae
35000 2 51 57 214 21/4 83 146 171 197 18.15
55000 21/2 63 70 152 23/4 105 184 203 267 37.6

www.carlstahl.ae
 Chain slings acc. to BS EN 818. Grade 80

138
1-Leg 2-Leg 2-Leg 3 & 4-Leg 3 & 4-Leg

7 80 1500 2100 1500 3100 2250

8 80 2000 2800 2000 4250 3000
10 80 3150 4250 3150 6700 4750
13 80 5300 7500 5300 11200 8000
16 80 8000 11200 8000 17000 11800
20 80 12500 17000 12500 26500 19000
22 80 15000 21200 15000 31500 22400
26 80 21200 30000 21200 45000 31500
32 80 31500 45000 31500 67000 47500

Chain slings. Grade 100

1-Leg 2-Leg 2-Leg 3 & 4-Leg 3 & 4-Leg

6 100 1.5 2.1 1.5 3.15 2.25
8 100 2.5 3.5 2.5 5.25 3.75
10 100 4.0 5.6 4.0 8.4 6.0
13 100 6.7 9.5 6.7 14.0 10.0
16 100 10.0 14.0 10.0 21.0 15.0
20 100 16.0 22.4 16.0 33.6 24.0
22 100 20.0 28.0 20.0 42.0 30.0
28 100 31.5 45.0 31.5 67.0* 47.5*
* Only 2 set x 2 leg type available

Chain slings. Grade 120

1-Leg 2-Leg 2-Leg 3 & 4-Leg 3 & 4-Leg

6 120 1.8 2.5 1.8 3.75 2.7
8 120 3.0 4.2 3.0 6.3 4.5
10 120 5.0 7.0 5.0 10.5 7.5
13 120 8.0 11.2 8.0 16.8 12.0
16 120 12.5 17.0 12.5 26.5 19.0

www.carlstahl.ae
www.carlstahl.ae
7 80 1500 2100 1500 3100 2250
8 80 2000 2800 2000 4250 3000
10 80 3150 4250 3150 6700 4750
13 80 5300 7500 5300 11200 8000
16 80 8000 11200 8000 17000 11800
20 80 12500 17000 12500 26500 19000
22 80 15000 21200 15000 31500 22400
26 80 21200 30000 21200 45000 31500
32 80 31500 45000 31500 67000 47500

139
 Your contact:

You can reach us by:

Dubai: Abu Dhabi:
P.O. Box 26607 P.O. Box 92607
Phone Phone
+971-4-33334 94 +971-2-55044 43
Fax Fax
+971-4-33334 89 +971-2-55044 34
Email: Email:
Dubai@carlstahl.ae AbuDhabi@carlstahl.ae