PCV-2013 Datasheet

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INSTRUMENT DATASHEET

CONTROL VALVES
1 TAG NUMBER: PCV-2013 SERVICE: PRODUCTION GAS SEPARATOR V-2010 TO HP FLARE HEADER
2 LINE NUMBER: 350-PG-20011-31462X P&ID NO.: MOL-FPSO-PR-DWG-3008
3 FLUID: PROCESS GAS
4 OPERATING CASE Minimum Normal Maximum
5 VAPOUR FLOW RATE kg/hr 46145 92290 101519
6 LIQUID FLOW RATE kg/hr --- --- ---
7 INLET PRESSURE barg 6.457 6.370 6.345
8 OUTLET PRESSURE barg 2.097 2.421 2.512
9 DESIGN PRESSURE barg 35 / FV 35 / FV 35/ FV
10 INLET TEMPERATURE °C 49.00 49.00 49.00
11 DESIGN TEMPERATURE °C 0/70 0/70 0/70
12 VAPOUR DENSITY VAPOUR MOL. WT. kg/m3 - 6.937 24.03 6.937 24.03 6.94 24.03
FLUID DATA

13 VAPOUR VISCOSITY COMPRESS. FACTOR cP Z 0.019 0.9719 0.019 0.9719 0.019 0.019
14 SP.HEAT RATIO Cp/Cv 1.233 1.233 1.233
15 LIQUID DENSITY LIQUID VISCOSITY kg/m3 cP --- --- --- --- --- ---
16 SURFACE TENSION (HC Liq/Water) dyne/cm --- --- ---
17 CALCULATED CV 427.8 885.5 983.5
18 VALVE CV 1275 1275 1,275
19 % VALVE OPENING 34 69 77
20 NOISE:ALLOWABLE PREDICTED dBA <85 76.1 <85 79.2 <85 79.5
21 CRITICAL TEMP. CRITICAL PRESSURE °C bar (a) -3.868 127 -3.868 127 -3.868 127
22 VAPOUR PRESSURE bar (a)
23 MAXIMUM DIFFERENTIAL PRESSURE bar 4.360 3.949 3.833
24 LINE SIZE INLET: 14" 66 TYPE: PNEUMATIC SPRING AND DIAPHRAGM
25 OUTLET: 14" 67 MFR & MODEL NO.: Weir ISK / A60AIJ8VC
LINE

26 LINE SPECIFICATION / LINE SCHEDULE: 31462X / 60 68 SIZE: 225 SQ IN


27 INSULATION: NONE 69 ACTION (ON/OFF OR MODULATING): MODULATING
28 TYPE: GLOBE 70 FAIL POSITION: FAIL OPEN
29 BODY SIZE: 12" 71 MAX ALLOWABLE PRESSURE: -

ACTUATOR
30 CLASS (INLET X OUTLET): ASME 300# RF x ASME 300# RF 72 MIN REQUIRED PRESSURE: 3.2 barg
31 73 AVAILABLE AIR SUPPLY PRESSURE 4.5 / 9 / 12 barg
32 MFR & MODEL: WEIR / BV 500 74 (MIN./NORM./MAX.)
VALVE BODY / BONNET

33 BODY / BONNET MATERIAL: ASTM A216-WCB 75 BENCH RANGE: VTA


34 LINE MATERIAL / ID: CARBON STEEL / 12.812" 76 ACTUATOR ORIENTATION: TOP
35 END CONNECTION INLET: 12" 300# RF 77 HANDWHEEL TYPE: N/A
36 OUTLET: 12" 300# RF 78 STROKING TIME: N/A
37 END EXTENSION / MATERIAL: N/A 79 NO OF STEPS FOR FULL STROKE: N/A
38 LUB & ISO VALVE: N/A 80 FLOW ACTION TO: OVER
39 BONNET TYPE: STANDARD 81 TYPE: SMART DIGITAL TYPE & DIRECT ACTING
POSITIONER

40 SHUT-OFF PRESSURE (barg): 35 82 INPUT/OUTPUT SIGNALS: 4-20mA HART / VTA


41 MAX. ALLOWABLE SOUND LEVEL: <85 83 MFR & MODEL NO.: WVC 3350
42 84 MANUAL BY-PASS: N/A
43 85 TAG NO.: PY-2013
44 TYPE / TR MULTI-FLOW / MF1.1 SPEC 86 TAG NO.: N/A
SWITCHES

45 87 TYPE: N/A
46 PORT SIZE: VTA 88 MFR & MODEL NO.: N/A
47 CHARACTERISTIC: LINEAR 89 CONTACTS/RATING: N/A
VALVE TRIM

48 BALANCED / UNBALANCED: BALANCED 90 ACTUATION POINTS: N/A


49 TRIM MATERIAL: 316 SS 91 MFR & MODEL NO.: WVC / YT-205 BN210
50 SLEEVE MATERIAL: 630 SS 92 SET PRESSURE: VTA
51 STEM MATERIAL: 316 SS 93 GAUGE: YES, 1.5" (BARG UNIT)
AIR SET

52 O-RING / PACKINGS / ELASTOMERS: PTFE CHEVRONS (DOUBLE OPPOSE 94 BODY MATERIAL: SS 316
53 LEAKAGE CLASS: VI 95 PNEUMATIC CONN.: 1/4" FNPT
54 96 FILTER / REGULATOR: YES, SELF RELIEVING TYPE
55 97 TUBING: BY VENDOR
56 POSITION TRANSMITTER: N/A 98 HYDROTEST PRESSURE: 1.5 TIMES DESIGN PRESSURE
ACCESSORIES

57 SOLENOID VALVE (OPEN/CLOSE): N/A 99 ANSI/FCI LEAKAGE CLASS: CLASS VI


TESTS/CERTS

58 ACCUMULATOR: N/A 100 VALVE STROKING TEST : YES


59 MECHANICAL LIMIT STOP: N/A 101 MATERIAL CERTIFICATION: YES
60 HANDWHEEL: N/A 102 HAZARDOUS AREA & INGR. PROTECTION. YES
61 103 DIMENSION (INCL. ACTUATOR): VTA
62 AREA CLASSIFICATION: ZONE 1, IIA, T3 104
ENCL. GLASS

63 EX PROTECTION: Ex "ia" 105


64 INGRESS PROTECTION RATING: IP 66 106
65 PAINTING: AS PER MOL-FPSO-QA-SPC-1000 107
NOTES:
1. Field indicate VTA (Vendor to Advise) shall be provided by vendor after P.O.
2. Deleted
3. Positioner shall be mounted on the actuator and furnished with pressure gauges of stainless steel case to indicate each of the following:
a)Supply pressure
b)Controller input signal
4. Conduit entry shall be M20.

PROJECT TITLE : M3NERGY OFFSHORE LIMITED DC3 2/26/2014 Reissued VB RJ SM


EPC TOPSIDE MODULES FOR BUKIT TUA
DC2 Not Issued
FPSO
DC1 5/23/2013 IFD PCC MRG SM
GPS REF: : S750 DB1 3/28/2013 IFA JK MRG SM
DA1 3/21/2013 IDC JK MRG SM
REV DATE REVISION DESCRIPTION PREPARED CHECKED APPROVED MOL
Sheet No 41 cont'd on sheet No.
Eng. By : GLOBAL PROCESS SYSTEMS PTE LTD
Datasheet No.
MOL-FPSO-IN-DTS-6509
Client : M3NERGY OFFSHORE LIMITED
Specification No.
MOL-FPSO-IN-SPC-6007

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