Companion Guide
Companion Guide
VOLUME 2
EDITOR
K. R. RAO
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Companion guide to the ASME boiler & pressure vessel and piping codes : criteria and commentary on select aspects of the
Boiler & pressure vessel and piping codes / editor, K.R. Rao. — 4th ed.
p. cm.
Includes bibliographical references and index
ISBN 978-0-7918-5986-5 (alk. paper) — ISBN 978-0-7918-5987-2 (alk. paper)
1. Steam-boilers—Standards. 2. Pressure vessels—Standards. I. Rao, K. R., 1933– II. American Society of Mechanical Engineers.
III. ASME Boiler and Pressure Vessel Committee. ASME boiler and pressure vessel code.
TJ289.C66 2012
621.1’83021873—dc23
2012019784
Cover photos:
Volumes 1 & 2: Cover designer: Paul Moran
Paul Nehrenz, photographer; Courtesy of Entergy Corporation:
Volume 1: Ninemile Point; Volume 2: Waterford Nuclear Plant
DEDICATION TO THE FIRST EDITION
THIS MONUMENTAL EFFORT IS DEDICATED TO THE need eventually led to the formation of an ASME technical divi-
ASME PRESSURE VESSELS AND PIPING DIVISION AND sion, the Pressure Vessel and Piping (PVP) Division, in 1966.
the Technical Editor for the PVP Division, later becoming the Where to Next.” Both articles clearly identified the additional
Senior Technical Editor in 1978. The Journal and the technical commitment that we all share to bring sound information to the
conferences have provided robust mechanisms for the needed attention of the general public and to policymakers in federal,
technical information exchange. state, and local jurisdictions. In the almost three decades since the
But ASME Code rules and the associated technical information publication of those two articles, this commitment has been
exchange is not enough. In one of the very early issues (Novem- extended, as the reach of ASME International, the ASME Boiler
ber 1974) of the Journal of Pressure Vessel Technology, two arti- and Pressure Vessel Code, and the PVP Division covers the entire
cles were published on the duty and responsibility of engineers world. We owe a debt of gratitude to these two giants, and these
and their engineering societies to address public concerns about two volumes represent a “down payment” on that debt.
the safety and reliability of power plants. One, by Bernie Langer,
was titled “The Role of the Engineering Societies in Obtaining Robert E. Nickell, Ph.D. William E. Cooper, Ph.D, P.E.
Public Acceptance of Power Plants.” The other, by Bill Cooper, 1999–2000 President
was titled “Nuclear — Pressure Vessels and Piping — Materials:
Boiler Division Materials Engineer; Gulf & Western Lenape CANONICO, DOMENIC A.
Forge Division (1966) where he became Senior Design Engineer,
and Taylor Forge Division (1970) as Product Development Dr. Canonico received his B. S. from
Manager. At Lenape Forge he developed a design for a quick- Michigan Technological University, M.S.
opening manway for pressure vessels and piping that was granted and Ph.D. from Lehigh University. He has
a patent in 1971. over 40 years experience in pressure parts
Mr. Bressler began his activities in Codes, Standards and manufacturing. Dr. Canonico is currently
Materials in 1960. He has been a member of the ASME B&PV employed by ALSTOM POWER facilities
Standards Committee since 1979 to 2009, and is now a member of in Chattanooga, Tennessee. He is Past Chair
the Technical Oversight Management Commitee. He is a member of the ASME Boiler Pressure Vessel (BPV)
and past Vice Chair of the Committee on Nuclear Certification. He Code Main Committee and a member of the
is a member of the Standards Committees on Materials and on ASME Council on C. & S. and Vice President-elect Pressure
Nuclear Power, the subgroup on Design (SCIII), the special work- Technology, C&S. He is a Fellow in ASME, the American Welding
Mr. Deardorff has expertise in fracture mechanics, stress Board on Pressure Technology Codes & Standards and the
analysis and reactor systems evaluation, with a strong academic Council on Standards & Certification, began his ASME Code
background in thermal-hydraulics and fluid system. His exper- involvement with the Subcommittee on Welding (the responsible
tise includes PWR and BWR systems and fossil-fired power committee for Section IX) in 1986. In 1992 he became Chairman
plants. Art is known internationally for providing ASME Code of the Subcommittee on Welding and became a member of the
training in Section III design and analysis and Section XI flaw B&PVC Standards Committee. He is an ASME Fellow and recip-
evaluation. ient of the J Hall Taylor Medal from ASME for the advancement
of standards for welding in pressure vessel and piping construc-
tion. He is also been a member of the BPV Committee on Power
EBERHARDT, ARTHUR CURT Boilers (Section I).
He is also active in other professional societies including AWS
Dr. Eberhardt has a Bachelor of Architec- and the Welding Research Council where he served as Chairman
tural Engineering from Iowa State Uni- of the Stainless Steel Subcommittee, the High Alloys Committee
as Chairman for 7 of those years). Past Codes and Standards par- HALLEY, GEOFFREY M.
ticipation included 6 years on the Board on Nuclear Codes and
Standards and memberships on the Subcommittee on Nuclear Geoffrey M Halley, P.E. holds degrees in
Accreditation, Subgroup on Design (in Section III), and three Electrical Engineering, Mechanical Engi-
Section XI Working Groups. neering, and Engineering Administration
(Masters). He is a Registered Professional
Engineer in Illinois. From 1993 to the pre-
sent he is the President of Sji Consultants,
GRABER, HAROLD C. Inc., a technical consulting company, provid-
Harold Graber works as an Independent ing services to the boiler industry in the
Consultant. Previously he was with the areas of product design, development, trou-
Babcock Wilcox Company in the Nuclear ble shooting and forensic investigation/expert witness work. He has
Equipment Division for 34 years. He was 40 years of boiler industry experience, ranging from research/prod-
Vice Chair ASME B31 Piping Standards Committee 1990–1993 1968 Mr. Hedden has been active in the Section XI Code
and 2001–2004. Committee, Secretary (1976–1978), Chair (1991–2000). In addition
Chairman ASME B31 Piping Standards Committee 1993–2001. to Section XI, Owen has been a member of the ASME C&S Board
Member ASME Board on Pressure Technology Codes and on Nuclear Codes and Standards, the Boiler and Pressure Vessel
Standards 1993–2005. Committee, and B&PV Subcommittees on Power Boilers, Design,
Vice President of ASME Board on Pressure Technology Codes and Nondestructive Examination. He is active in ASME’s PVP
and Standards 2008–2011. Division. Mr Hedden was the first Chair of the NDE Engineering
Vice Chair ASME Board on Pressure Technology Codes and Division 1982–1984. He has presented ASME Code short courses
Standards 2005–2008. in the US and overseas. He was educated at Antioch College and
Chairman ASME Task Group for development of B31.12 Massachusetts Institute of Technology.
Hydrogen Piping and Pipeline Code. His publications are in the ASME Journal of Pressure Vessel
Member Board on Pressure Technology Codes and Standards Technology, WRC Bulletins and in the Proceedings of ASME
Materials for Hydrogen Service Task Group. PVP, ICONE, IIW, ASM, and SPIE. He is an ASME Fellow
Mr. Henry provides technical support and engineering consulting committee on Design of the ASME Boiler and Pressure Vessel
to all levels of refinery capital projects. He has been responsible for Code. Greg is a member of the Pressure Vessel Research Council
the preparation of purchase specifications, bid tabulations, design (PVRC) and the International Council on Pressure Vessel
reviews and the development and validation of approved vendors Technology (ICPVT). He has served on several Boards within the
lists. He conducts project safety reviews for construction and pre- ASME Council on Codes and Standards, and he served as Chair
startup phases of major capital projects. His responsibilities include of the ASME Pressure Vessels and Piping Division in 1995.
developing and maintaining engineering specifications in the pres- Greg is an Registered Professional Engineer (Ohio) with
sure relief and heat transfer areas and providing overall coordination. 30 years of engineering practice in power-related industries.
Mr. Henry is a registered Professional Engineer in the States of
Ohio and Texas.
JETTER, ROBERT I.
Mr. Jetter has over 40 years experience in
B16 and B31 Standards Committees. He also serves on the perforated plate analysis (elastic and elastic-plastic), post-
ASME Nuclear Section III Working Group on Valves. He serves processing finite element results for ASME Boiler and Pressure
on API Refinery Subgroups on Valves and Quality. He is current Vessel Code Section III assessment, limit load technology, and
Chair of MSS Technical Committee (TC) 114 (Steel Valves) and elastic-plastic fracture mechanics. He has been awarded ASME
TC 105 (Steel Flanges and Fittings). Guy Jolly has served as a PVP Literature Award – Outstanding Survey Paper of 1992 in
USA expert of industrial valves at International Organization for ASME Journal of Pressure Vessels and Piping and ASME PVPD
Standardization (ISO) conferences in the USA, Yugoslavia, Conference Award – Outstanding Technical Paper form Codes &
England, France, Italy and the Netherlands. Standards – July 26, 2000. Dr. Jones received his BS and MS
Guy Jolly’s engineering career spans more than fifty years. He degrees from the University of Toledo in 1967 and 1968 and his
has made significant contributions to the piping industry while an PhD from Carnegie Mellon University in 1972. Dr. Jones is a
employee of a NASA Contractor and a large manufacturer of valves Fellow of ASME and has worked at the Bettis Atomic Power
and fittings. While at Chrysler Space Division in Huntsville, AL he Laboratory in West Mifflin, Pennsylvania since 1968 where he
was the Project Engineer for developing a multishape piping stan- currently holds the position of Consultant Engineer.
standards. Guido has also functioned as the Technical Director of of Sub-Group Design that oversees Section III and Section VIII
the Pressure Vessel Manufactures Association, for 15 years, in the Design Rules.
areas of mass produced pressure vessel construction and inspec-
tion requirements.
Guido’s code activities include over 35 years of participation
LANDERS, DONALD F.
in ASME, PVRC and API Codes and Standards activities serv-
ing on numerous committees and technical development task Donald F. Landers, P.E., is currently Chief
groups. He was elected to the position of Chairman of the Engineer of Landers and Associates. He was
ASME Boiler & Pressure Vessel Standards Committee for two General Manager and President of Teledyne
terms of office (2001–2007) and was elected to the office of Engineering Services where he was em-
Vice President Pressure Technology Codes and Standards ployed from 1961 to 1999. Mr. Landers, an
(2005–2008). Guido also served as Chairman of the Pressure ASME Fellow, has been involved in ASME
Vessel Research Council and the American Petroleum Institute
MACKAY, JOHN R. Mr. Malek has demonstrated leadership in B&PV boiler and
pressure vessel industry. His achievements include developing
Mr. John Mackay has over 50 years expe- and designing a special husk-fired, fire-tube boiler of capacity
rience as a mechanical engineering spe- 500 lbs/hr at 50 psi for developing countries. He has vast knowl-
cialist in boilers, pressure vessels, steam edge and experience in writing, and enforcing boiler and pressure
accumulators, ASME Code construction, vessel laws, rules, and regulations. He has written numerous arti-
Nondestructive examination, heat transfer cles and published in several technical journals. Malek obtained his
systems, combustion and municipal incin- BSME degree from Bangladesh Engineering and Technology,
erator design and construction. John has a Dhaka (1972) and MBA from Institute of Business Admini-
Bachelor of Engineering (Mech.), 1951 stration, University of Dhaka (1979).
from McGill University, Montreal and Malek has been a member of ASME since 1980 and Fellow of
followed it by numerous courses over the years in Management, Institution of Engineers, Bangladesh. He is an instructor of ASME
Management Techniques, and Post-graduate engineering and Professional Development courses, and serves on three ASME
Engineer. He has over 40 years of experience in the areas of stress Boiler and Pressure Vessel Standards Committee
analysis, linear-elastic and elastic-plastic fracture mechanics, resid- Subcommittee Pressure Vessels—Section VIII
ual stress evaluation, and ASME Code related analyses pertaining to Subgroup Design—Section VIII (Chairman)
BWR components. He has also participated as principal investigator Special Working Group for Heat Transfer Equipment (past
or project-manager for several BWRVIP, BWROG and EPRI spon- Chairman)
sored programs at GE, including the Large Diameter Piping Crack Special Committee on Interpretations—Section VIII
Assessment, IHSI, Carbon Steel Environmental Fatigue Rules, RPV Subcommittee Design.
Upper Shelf margin Assessment and Shroud Integrity Assessment.
He is the author/coauthor of over 50 ASME Journal/Volume papers. Mr. Miller has been the Chief Engineer with the Kellogg
Prior to joining GE, he was with Impell Corporation where he Brown & Root Company (KBR), a major international engi-
directed various piping and structural analyses. neering and construction company for the petrochemical indus-
For more than 25 years, Dr. Mehta has been an active member of try, since 1992. In this position, he consults on a wide array of
the Section XI Subgroup on Evaluation Standards and associated subjects including pressure vessesl, heat exchanger, and piping
MOKHTARIAN, KAMRAN is a Member of the ASME BPV III Standards Committee. He has
co-authored over twenty-five conference papers, one journal
Kam Mokhtarian graduated from the North- article, co-authored an article on DOE spent nuclear fuel canisters
western University with a Master of Science for Radwaste Solutions, and co-authored two chapters for the
degree, in 1964. He worked for Chicago fourth edition of the Companion Guide to the ASME Boiler &
Bridge and Iron Company from 1964 Pressure Vessel Code.
through 2000, in a variety of assignments. Mr. Morton received a B.S. in Mechanical Engineering from
He was responsible for design and analysis California Polytechnic State University in 1975 and a Masters of
of nuclear vessels and pressure vessels for a Engineering in Mechanical Engineering from the University of
number of years. He also provided technical Idaho in 1979. He is a Registered Professional Engineer in the
consulting to the engineering staff. state of Idaho for both mechanical engineering and structural
Mr. Mokhtarian has been involved with the ASME B&PV engineering.
Code Committee, since 1980. He has served as member and
PILLOW, JAMES T. experiences and consulting, allow him to contribute to the current
chapter in this book with authority.
Mr. James (Jim) Pillow has over 35 years
experience as a quality assurance and qual-
ity control specialist in installation, repair
and maintenance of ASME power boilers, RANA, MAHENDRA D.
pressure vessels and ancillary equipment in
utility and industrial power plants. Before Mahendra, an ASME Fellow has a bache-
joining Common Arc in 2007 as Chair of lor’s degree in mechanical engineering
the Operating Committee, Jim worked for from M.S. University in Baroda, India, and
over 30 years with APComPower, a wholly a master’s degree in mechanical engineer-
owned subsidiary of Alstom Power Inc., in Windsor, Connecticut. ing from the Illinois Institute of Tech-
While there he managed the company’s quality, welding, NDE nology, Chicago, Illinois. He is a registered
Program Representative, and Tutorial Presenter. Clay is a member Mr. Rowley has been a member of the ASME Board on
of the API Subcommittee on Inspection and the Task Group on Nuclear Codes and Standards for over fifteen years. He is also a
Inspection Codes. He is former Team Leader of the Process member of the ASME Post Construction Committee, the Sub-
Industry Practices (PIP) Vessel Function Team. committee on Repair & Testing, and the Chairman of the Non-
metallic Repair Project Team. Additionally he has been the
Chairman of the ASME BPV/Subcommittee II, Materials/
Special Working Group, Nonmetallic Material since 2002. He
ROSENFELD, MICHAEL J.
is the past Chairman of the ASME BPV Joint Subcommittee
Michael J. Rosenfeld, PE is Vice President III/XI Project Team for Plastic Pipe. ASME past Vice
and General Manager of Kiefner/Applus- President, Nuclear Codes & Standards and past Chairman,
RTD (dba Kiefner & Associates) in Worth- Board on Nuclear Codes & Standards. He is currently a mem-
ington, Ohio. He holds a BS in mechanical ber of the ASME BPV/ Subcommittee III/Special Working
Group on Polyethylene Pipe. ASME, Member, Operations &
Committees. Finally, Mr. Smith is the Secretary of the ASME Technical Committee and been C&S Technical Program Rep-
Nuclear Engineering Division (NED) Technical Committee 4, resentative for the annual ASME Pressure Vessels and Piping
“Safety, Codes, Standards and Regulation,” member of the Nuclear Conference. He has also been a member of the American Society
Power International Technical Program Committee, and partici- for Quality (ASQ) since 1975.
pates on the Nuclear Energy Institute's CAP & QA Task Forces. Jim has been involved in several nuclear industry initiatives, the
most recent of which was as a member of the Expert Panel for the
EPRI Containment Integrated Leak-Rate Test (ILRT) Interval
SOWINSKI, JAMES C. Extension Project.
SUTHERLIN, RICHARD C. and several working groups under the Subcommittee on Nuclear
Power.
Richard Sutherlin is the Manager of He has served as a consultant to utilities, architect/engineers,
Technical Services for ATI Wah Chang in manufacturers, and material manufacturers and suppliers. He is a
Albany, Oregon. He has over 35 years of Qualified Lead Auditor, and was a Qualified Level II Examiner in
experience in reactive and refractory met- several nondestructive examination methods. He has been in-
als (titanium, zirconium, niobium and tan- volved in engineering reviews, material selection and application,
talum) in corrosion, welding, melting, and quality assurance auditing.
R&D, Outside Fabrication, failure analysis
and applications engineering. Mr. Sutherlin
holds a B.Sc. in Metallurgical Engineering
UPITIS, ELMAR
from the Montana School of Mines, University of Montana. He
has authored numerous technical papers and well as several hand- Elmar Upitis received a B.S. degree in Civil
Mr. Vollmer has worked in the electric power industry since WOODWORTH, JOHN I.
1989, with expertise in the design and analysis of pressure ves-
sels, valves, reactor internals, and power plant structures. He has John I. Woodworth has BSME from Univ.
broad experience with nuclear industry codes & standards, includ- of Buffalo, 1948. He is engaged in consult-
ing the ASME B&PV Code and U.S. naval nuclear design codes. ing on Steam and Hot Water (hydronic)
He is currently a Fellow Engineer specializing in advanced reac- heating systems and Codes and Standards.
tor internals at Westinghouse Electric Corporation. Prior to join- He provides information for legal proceed-
ing Westinghouse, Mr. Vollmer was a senior engineer at MPR ings of hydronic heating systems and equip-
Associates, providing consulting services to fossil and nuclear ment. He was previously with Fedders
power utilities and equipment vendors. Corp. (1948–1959), as Technical Director of
Hydronics Institute (predecessor Institute of
Boiler and Radiator Manufacturers.), 1959–1990. Woodworth’s
professional activities 1990 to date are supported by Hydronics
Organization and Operation of the ASME CHAPTER 23 Section VIII, Division 3–Alternative Rules
Boiler and Pressure Vessel Committee . . . . . . . . . . . . lvii for Construction of High-Pressure Vessels
J. Roberts Sims Jr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
PART 6: SECTION VIII – RULES FOR CONSTRUCTION 23.1 Introduction 23-1
OF PRESSURE VESSELS 23.2 Foreword and Policy Statements 23-1
23.3 Part KG–General Requirements 23-1
CHAPTER 21 Section VIII–Division 1: Rules for 23.4 Part KM–Material Requirements 23-4
Construction of Pressure Vessels 23.5 Part KD–Design Requirements 23-6
23.6 Part KF–Fabrication Requirements 23-20
Thomas P. Pastor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
23.7 Part KR–Pressure-Relief Devices 23-22
21.1 Introduction 21-1 23.8 Part KE–Examination Requirements 23-23
21.2 Section VIII, Division 1, Foreword 21-1 23.9 Part KT–Testing Requirements 23-23
21.3 Section VIII, Division 1, Introduction 21-2 23.10 Part KS–Marking, Stamping,
21.4 Subsection A: General Requirements for Reports, and Records 23-23
All Methods of Construction and All Materials 21-7 23.11 Mandatory and Nonmandatory Appendices 23-23
21.5 Subsection B–Requirements Pertaining to 23.12 Recommendations for Further Development
Methods of Fabrication of Pressure Vessels 21-28 of Division 3 23-24
xxxiv • Contents
34.3 Rules for Materials and Design 34-3 37.1 Introduction 37-1
34.4 Rules on Fabrication and Inspection 34-8 37.2 ASME B31.4 “Transportation Systems for
34.5 Additional Rules in Modal Appendix I on Liquid Hydrocarbons and other Liquids” 37-3
Categories 406, 407, 412, 331 and 37.3 ASME B31.8 “Gas Transmission and
338 Cargo Tanks 34-11 Distribution Piping Systems” 37-16
34.6 New Appendix on Rules on Cold 37.4 ASME B31.8S “Managing System Integrity
Stretched Vessels 34-14 of Gas Pipelines”, Supplement to B31.8 37-33
34.7 Conclusions 34-15 37.5 ASME B31.11 “Slurry Transportation
34.8 Acknowledgment 34-15 Piping Systems” 37-37
34.9 References 34-15 37.6 ASME B31G “Manual for Determining the
Remaining Strength of Corroded Pipelines” 37-38
PART 11: ASME B31 CODES 37.7 ASME B31Q “Pipeline Personnel
Qualification” 37-41
Codes. The Table of Contents, indexing, and annotated notes for to provide in-depth discussion, with examples to elucidate the
individual Chapters are provided to identify the connection points citing the Code Subsections and Articles.
between varied topics. It is worth mentioning that despite the
chapters not being of equal length, comprehensive coverage is K. R. Rao, Ph.D., P. E. Robert E. Nickell, Ph.D.
ensured. The coverage of some sections is intentionally increased Editor 1999–2000 President
ASME International
This edition continues to address the purpose of the first edition volume has a chapter contributed by recognized authorities. With
to serve as a “Primer” to help the user weave through varied aspects the increased use of computer–related analytical tools and with
of the ASME Codes and B31.1 and B31.3 Piping Codes and pres- ASME Codes explicitly addressing them, a chapter has been
ent a summary of specific aspects of interest to users. In providing devoted to the Applications of Elastic Plastic Fracture Mechanics
the “end user” all of these aspects, the first edition has been revised in ASME Section XI Code.
appropriately to be consistent with the current 2004 Codes. ASME Codes are literally used around the world. More impor-
Contributors of the first and second volumes had taken tantly the European Community, Canada, Japan and UK have
immense pains to carefully update their write-ups to include as been increasingly sensitive to the relevance of ASME Codes. In
much of the details that they could provide. Significant changes this second edition, experts conversant with these country Codes
can be seen in Sections II, III, VIII and XI with repercussions on had been invited to detail the specifics of their Codes and cross-
Sections I, IV, V, VII, IX and X. Thus, these consequences had been reference these to the ASME Codes.
picked up by the contributors to bring their write-up up-to-date. Public Safety, more so than ever before, has become extremely
Similarly changes of Power Piping (B31.1 Code) and B31.3 relevant in today’s power generation. Experts hade been invited to
(Process Piping) have also been updated. provide a perspective of the regulations as they emerged as well
Included in this edition is a third volume that addresses the crit- as discuss the salient points of their current use. These include the
ical issues faced by the BWR and PWR Nuclear facilities such as transportation of radioactive materials and the new ASME
BWR Internals, PWR Reactor Integrity, and Alloy 600 related Section XII Code, Pipe Line Integrity and pertinent topics
issues. With the aging of the Nuclear Plants, the regulators per- involved in decommissioning of nuclear facilities.
spective can be meaningful, and this has been addressed by
experts in this area. In today’s industrial spectrum the role of K. R. Rao, Ph.D., P.E.
Probabilistic Risk Analysis has taken an important role and this Editor
PREFACE TO THE THIRD EDITION
benefit international users of ASME Codes in Finland, Belgium, introduction that synthesizes every chapter, along with an alpha-
Germany, Spain, Czech and Slovakia, Russia, South Africa, India, betical listing of indexed terms
Korea and Taiwan that have been added in this third edition.
A unique feature of this publication is once again, as in the pre- K. R. Rao, Ph.D., P.E.
vious editions, the inclusion of all author biographies and an Editor
This edition continues to address the purpose of the previous edi- eral instances continuing authors, in some cases replacement
tions to serve as a “Primer” to help the user weave through varied authors have considerably updated the text, tables, and figures of
aspects of the ASME Codes and B31 Piping Codes, in addition to a the previous edition to be in line with the 2010 Code, bringing the
discussion of “The Criteria and Commentary on Select Aspects of insight knowledge of these experts in updating the previous edition.
ASME Boiler and Pressure Vessel and Piping Codes” of interest to Fresh look has been provided by new authors, who in replacing
“end users”. This publication has been revised in providing all of previous contributors of few chapters, have provided an added per-
the aspects of the previous editions, while updating to the current spectives rendered in the earlier editions. In certain cases, the chap-
2010 Codes, unless otherwise mentioned. This book strives to be a ters had been entirely rewritten by replacement experts, with new
comprehensive ‘Companion Guide to the ASME Boiler and titles but addressing the same topics while revising in its entirety
Pressure Vessel Code’. and updating the information to the 2010 ASME Code Edition.
All of the 48 authors who contributed to 38 Chapters in this Volume 1 has chapters 3 and 15 covering Code Sections II and
fourth edition considerably updated, revised or added to the content Section III Division 2, respectively that have additional experts to
matter covered in the third edition to address the current and future address topics which had not been covered in the third edition. An
trends as well as dramatic changes in the industry. Unlike the previ- additional chapter to cover Code Section III Division 5 has been
ous third edition, this edition has two volumes dedicated entirely to included in this third edition by experts conversant with Code
the ASME Boiler and Pressure Vessel Code Sections I through XII. Committee activity. Other chapters covering the updates of Code
Not only have chapters of the third edition altered but the restruc- Sections I, III Divisions 1, 2 and 3, Section IV, V and VI have been
turing of chapters made it possible for a smoother flow of chapters completely updated to ASME 2010 Code.
relating to Sections I through XII that proceed B31 Piping Codes Volume 2 has chapters addressing Code Sections VIII through
appearing in Volume 2. Chapters not covering Code Section I XII with additional code material consistent with the current 2010
through XII which were in Volume 2 of third edition have been Code edition. Notable updates relating to Section VIII are chapters
dropped from this fourth edition, and consequently chapters of third covering Divisions 1, 2 and 3 and chapter dealing with “Safety of
edition have been renumbered. In this edition pagination of chap- Personnel”. ASME Section IX has been updated by a Code expert
ters is different from the previous editions, starting from page 1 and since the initial rendering in the first edition. Code Section X has
ending with the last page of the chapter. been addressed by an expert replacing the original author with
Considering significant organizational changes taking place in considerable changes. Code Section XI that is perhaps crucial for
ASME that reflect the industry’s demands both in USA and interna- operating nuclear plants has been reorganized consistent with the
tionally, the salient points of these have been captured in both the current trends with expert authors who are members of the respec-
volumes by experts who have first hand information about these. tive committees who updated the chapters with 2010 Code. A sig-
Each of the volumes 1 and 2 have Index provided at the end of each nificant addition in this edition is the retention of a chapter from the
volume as a quick reference to topics occurring in different Code third edition pertaining to Elastic-Plastic Mechanics in Section XI.
Sections of that volume. Unique for this fourth edition is the addition of several B31
Volume 1 covers ASME Code Sections I through VII, and Piping Codes and Standards in Part 11 dealt by new authors cover-
Volume 2 addresses ASME Code Sections VIII through XII. In sev- ing B31.9 Building Services and ASME Standards For Piping;
COMPANION GUIDE TO THE ASME BOILER & PRESSURE VESSEL CODE • xli
B31T Standard For Toughness Requirements For Piping; B31.5: Transportation Piping; B31G: Manual for Determining the
Refrigeration Piping and Heat Transfer Components; B31E Remaining Strength of Corroded Pipelines and B31Q: Qualification
Standard for Seismic Design and Current ASME Edition Retrofit of of Pipeline Operators; and B31.12: Hydrogen Piping and Pipelines.
above Ground Piping Systems; B31J Standard for Test Method for
Determining Stress I- Factors for Metallic Piping Components; K. R. Rao, Ph.D., P.E.
B31.4 Standard for Pipeline Transportation Systems for Liquid Editor
Hydrocarbons and Other Liquids; B31.11 Standard for Slurry
updating were required because the 1st edition Chapter 1 was so The authors present the commentary in Chapter 2 from the
well crafted by Mr. Bernstein, like all of the many things he was perspective of Installer and Owner–Operator personnel with expe-
known to have written. rience in operating, maintaining, and inspecting industrial and
Chapter 1 was reviewed and updated for the third edition by utility power boilers. In some instances, although certain para-
John R. MacKay, long-time member and past chairman of graphs are reiterations of Section VII, they, combined with addi-
Standards Committee I (BPVI), formerly Subcommittee I. Mr. tional information, stress the importance of the aspects covered. It
MacKay also reviewed and updated the current edition of this is suggested that the reader review existing literature, such as
chapter which covers revisions to Section I, Power Boilers manufacturer’s instructions or existing company procedures, for
through the 2010 Edition, 2011 Addenda. Significant additions additional details. Section VII is a Nonmandatory Standard, and
are included in this update that pertains to Code changes to PG-26 it, along with Section VI (Chapter 19 of Volume 1) provides rec-
Weld Strength Reduction Factor, PG-58 Boiler External Piping ommended practices and serves as a guideline. However, Section
and Boiler Proper Connections, and PG-105 Certification Marks. VII touches on many activities that the Owner–Operator person-
Standards Committee I (BPVI) has recently added two new nel must be aware of before a power boiler is commissioned. New
that all materials allowed by the various Code Sections and used Materials include Thermoset Polymer Impregnated And Non-
for construction within the scope of the Code Sections’ rules must Impregnated Forms.
be furnished in accordance with the Material Specifications con- Thermoset plastic materials and thermoplastic materials may be
tained in Section II, Part B or referenced in Appendix A of Part B, reinforced with fibers to substantially change the engineering
except where otherwise provided in the ASME Code Cases or in properties of the composite material. Reinforcing fibers include
the applicable Code Section. Richard discusses Alloy Definitions; carbon, glass, and aramid materials. Author covered key defini-
Organization of Section II, Part B; Material Specifications includ- tions, nonmetallic material fundamentals, engineering material
ed in Section II, Part B: Guidelines for Approval and Use of properties, physical material properties, published ASME codes
Materials for ASME Code Construction; Submittal of Technical and standards using nonmetallic materials; published ASME code
Inquiries to the Boiler and Pressure Vessel committee; Acceptable cases using nonmetallic materials; ASME strategic plan; interna-
ASTM and non-ASTM Editions; Guidelines on Multiple Marking tional liaison; BPV code section II materials; initial publication of
of Materials; Appendices; ASME Code Cases; Interpretations; part e, and included pertinent references and common acronyms.
and the use of Nonferrous Material Specification in the Piping Chapter 3.7, authored by Anne Chaudouet and Elmar Upitis,
Code Committee considers a reduction in design factor, it allows and analysis efforts.”—The authors emphasize against the design
the reduction only after it determines that other changes in Code by analysis theme of NB is to provide high assurance that the fail-
requirements have compensated for the resulting increase in ure modes of burst, plastic collapse, excessive plastic deformation,
allowable stress values. There have been very significant reduc- fatigue, ratcheting, brittle fracture, elastic instability (buckling),
tions in design factors in the past few years, and more will come stress corrosion, and corrosion fatigue. The intent of the rules of
in the near future. NB is to provide assurance that high quality is reached; therefore,
Chapter 5, authored by Richard W. Swayne, describes the gen- stress analysis is added to the “NB rules for all of the disciplines
eral requirements of Section III applicable to all Construction and their interaction” in an effort to reach high quality. Chapter 6
Classes, including concrete structures and steel vessels, piping, has been updated by Greg Hollinger and David Jones to the 2007
pumps, and valves. It identifies how to classify components and version of the Code including discussions of the differences
describes how the jurisdictional boundaries of Section III define between Section VIII Division 2 and Section III NB. Discussions
what is within and what is outside the scope of the Code. This have been added on the Section VIII Division 2 rules dealing with
chapter includes coverage of Subsection NCA, which pertains to Limit Analysis, Finite Element Analysis and Environmental
In Chapter 8, Don and now Jack develop the above list of con- third and fourth editions had been updated by Uma S.
siderations in the commentary regarding the criteria and basis for Bandyopadhyay with the current third edition addressing the
requirements of the Subsections NB, NC, and ND for Piping. changes of the 2010 Code Edition. Robert traced the historical
They provide the stress requirements for Nuclear Classes 1, 2, and background of this Subsection, which provides a single source of
3 piping and the corresponding design processes and Design rules for the design, construction, fabrication, and examination of
Specifications, with pertinent references, tables, and figures. Their supports for the nuclear industry. Section III, Division 1, Sub-
commentary provides insight into load classifications and the section NF was developed to provide rules for the estimated
responsibility of Owners. The Code rules ensure that violation of 10,000 piping and component supports existing in a typical
the pressure boundary will not occur if the Design Specification nuclear power plant. The criteria and commentary of Chapter 10
satisfactorily addresses all issues necessary for Code compliance. provides information on the origin and evolution of design rules
In the commentary, Donald and Jack show the subtle differences and is intended to allow designers, engineers, and fabricators to
between the piping rules and design by analysis, and they explain make better use of Subsection NF. Topics of greatest interest are
what items the analyst should be concerned with in satisfying discussed from both a technical and a historical viewpoint.
Specification, and Design Reports; Environmental Effects; CSS establishing the rules applicable to the Design Specification for
Code Cases; Improvements in Subsection NG; Material Degrada- each safety-related pump. A satisfactory pump is a team effort.
tion Issues; Compatibility of Subsection NG with Other Interna- The authors have drawn upon considerable practical experience in
tional Codes; Trends Towards Realistics Design Loads in Reactor their discussion on operational and qualification requirements for
Internals; and a summary of changes to the Code through the the procurement of these pumps from the Manufacturer. They dis-
2007 Edition. The fourth edition has been updated to the 2010 cuss these items for different service conditions with the aide of
Edition of the Code with 2011 Addenda, and expanded to provide schematics and references. Because safety-related Class 1, 2, or 3
additional discussion on stress classification, special stress limits, nuclear pumps often cost from 5 to 15 times as much as the
Code Cases and Interpretations, and potential additions and im- equivalent commercial pump, the system designer should be very
provements to the NG rules. careful not to classify a pump as safety related unless it truly per-
Chapter 12, authored by Robert I. Jetter, discusses Subsection forms a safety function. Non-mandatory Appendix U divides
NH, (Class 1 Components in Elevated Temperature Service). The pump internal parts into various categories and sets up require-
purpose of this chapter is to provide background information on ments for appropriate quality levels. Currently the Working Group
provides a list of widely used Valve Standards referenced in operating conditions (including normal, off-normal, and acci-
ASME B31 piping codes. Valves constructed under the scope of dent), and test conditions. In particular, the structural and leak-
these standards normally are required to meet the wall thickness integrity of these containments is the focus of the ASME B&PV
and pressure temperature requirements of ASME B16.34 but Code rules. Division 3 is also concerned with certain aspects of
include other requirements (stem and seat size, stem retention containment-closure functionality because of the potential for
structures, packing chamber details, etc.), which have produced leakage, which is a key consideration in the containment function.
valves that have a successful operational history in the chemical, Division 3 covers all construction aspects of the containment,
petroleum and power industries. Imposing the design rules of a including administrative requirements, material selection, materi-
selected standard from this group on the non-pressure retaining al qualification, design, fabrication, examination, inspection, test-
nuclear valve items could go far in validated the nuclear valve ing, quality assurance, and documentation.
successful functioning in service. These standards could be used In Chapter 17, authored by D. Keith Morton and Robert I.
as reference for the writing of a valve Design Specification and Jetter, a commentary is provided regarding the development and
construction of an “N” stamped valve. first publication of Section III, Division 5. This new Division was
(1998 Edition, 1999 Addenda, and Interpretations). For the cur- ance companies, architect-engineers, research organizations, utilities,
rent edition using the 2007 Code, this is still valid. For easy iden- consultants, and the National Board. The authors address additions,
tification, the exact numbers of paragraphs, figures, and tables revisions, inquires, interpretations, and Code Cases relevant to
from the Code book have been used in the running text. The Section V. An important aspect of this chapter is its coverage of the
appendices include Method of Checking Safety Valve and Safety inter-connection of Section V with other Code Sections and Subs-
Relief Valve Capacity; Examples of Methods of Calculating a ections. This coverage provides insight into how the relationships of
Welded Ring Reinforced Furnace; Examples of Methods of the Code Sections are integrated.
Computation of Openings in Boiler Shells; Glossary; and two
examples of Manufacturer’s Data Report Forms.
VOLUME 2
Chapter 19 provides criteria and commentary for ASME Section
VI, Recommended Rules for the Care and Operation of Heating Chapter 21 initially authored by Urey R. Miller has been
Boilers. This chapter that had been initially authored by M. A. revised by Thomas P. Pastor for the current fourth edition. This
Malek was updated for the second edition by Geoffrey M. Halley
through the 2010 Edition, 2011 Addenda. Included is a detailed tion, and testing requirements; marking, stamping, reports, and
description of Code Case 2695 which will allow a Section VIII, records; and Mandatory and Nonmandatory appendices.
Division 1 Certificate Holder to use the design rules of Section Chapter 24 was previously an Appendix to Part 7, has been
VIII, Division 2 Part 4 for the design of VIII-1 vessel. This Code authored by Roger Reedy. This Chapter written by Roger F.
Case is groundbreaking in that it represents the first step in a Reedy deals with the Safety of Personnel Using Quick-Actuating
long-range plan by the Section VIII Committee to encourage Closures on Pressure Vessels and Associated Litigation Issues.
pressure vessel manufacturers to consider using Section VIII, Chapter 24 was written because of the number of lawsuits
Division 2 for the design of custom engineered vessels. Also cov- against manufacturers of quick-actuating closures on pressure
ered is the move by ASME to utilize a single mark in place of the vessels. Often manufacturers are sued even though the closures
current 28 stamps that are used with the different pressure equip- had been operating with no accidents for 20 or 30 years. Because
ment accreditation programs. A detailed description of the new of Worker’s Compensation rules, the owner of the equipment
Part UIG, Requirements for Pressure Vessels Constructed of often cannot be sued, so the lawyers search for “deep pockets” to
Impregnated Graphite, is provided, as well as the expanded set of compensate their clients and themselves. In order to bring forth
the more common welding processes used in Code construction, requirements evolve. Owen mentions that Section XI initially had
reviews the qualification rules, provides commentary on those only 24 pages in 1970 but that it now has over 700 pages. Although
requirements, and covers the historical background leading to the originally it covered only light-water reactor Class 1 components
increased use of welding in manufacturing operations. Where and piping, now it includes Class 2 and Class 3 systems, metal and
comments are provided, they represent Joel’s opinions and should concrete containment, and liquid metalcooled reactor plants. With
not be regarded as the positions of the ASME Code or its his association with Section XI Code Committee activities since
Standard Committee on Welding. their beginning, Owen is in a good position to comment on impor-
In Chapter 26 Bernard Shelley covers Section X, Fiber- tant areas that should not be overlooked as well as unimportant
Reinforced Plastic Pressure Vessels, and ASME RTP-1, Rein- areas that should not distract attention.
forced Thermoset Plastic Corrosion-Resistant Equipment. The In Chapter 28, Richard W. Swayne addresses the requirements
author mentions that this chapter is tailored for engineers and of IWA-4000 for repair/replacement (R/R) activities for nuclear
designers whose experience with vessels is primarily with metal power plant items. Rick examines the background of these R/R
equipment, although he adds that those with experience using activities and the changes in R/R activity requirements since the
Notices, and describes ways in which readers can use recent revi- Chapter 31 originally authored by the late Robert F. Sammataro
sions of Section XI to their advantage. References to ASME (a well-known and respected colleague well-versed in ASME Codes
Interpretations are included to explain how the Code requirements and Standards) and now updated by Jim E. Staffiera, addresses
can be applied to common problems. This Edition contains new Subsections IWE and IWL for nuclear containment vessels.
information from Mr. Swayne on risk-informed inservice inspec- Subsection IWE, Requirements for Class MC and Metallic Liners
tion and reliability integrity management programs for non-light- of Class CC Components of Light-Water Cooled Plants, specifies
water reactors. requirements for preservice and inservice examination/inspection,
In Chapter 30, which was originally written by Arthur F. repair/replacement activities, and testing of Class MC (metal con-
Deardorff, and updated and expanded by Russell C. Cipolla, the tainment) pressure-retaining components and their integral attach-
flaw acceptance criteria and evaluation methods specified in the ments and repair/replacement activities and testing of Class CC
2007 Edition through 2010 Edition, 2011 addenda of ASME (concrete containment) pressure-retaining components and their
Section XI Code are discussed. Coverage includes the evaluation integral attachments for BWRs and PWRs. Similarly, Subsection
of flaws in nuclear power plant components and piping using IWL, Requirements for Class CC Concrete Components of Light-
of the Section XI flaw evaluation procedures since the 1974 edi- The regulations had become cumbersome to use, and in a
tion of Section XI; it is discussed thoroughly in Chapter 32. global market without compromising safety the need to make the
Warren discusses the background of the criteria for fatigue rules for transport tanks acceptable internationally became
crack growth analyses and crack growth evaluation methods. urgent. Hence the inaugural edition of ASME’s Section XII focus
Drawing upon his considerable experience in formulating these was Portable Tanks. The subcommittee prepared the Code to be
criteria and his professional expertise in these analyses and transparent with existing ASME Code requirements such as
evaluations, Warren provides commentary on the calculation of Section VIII, Div. 1, while including the existing DOT require-
crack shape changes; calculation of elastic–plastic crack growth ments that impacted the scope of the charter to prepare the
with the aid of crack growth rate reference curves for ferritic Section XII Code.
and austenitic steels in air environments; and crack growth rate This chapter had been coordinated by Mahendra Rana with the
curves for ferritic and austenitic steels in water environments. help of experts covering topics in their respective fields. Stan
He also discusses operating plant fatigue assessment with the Staniszewski dealt with the scope and general requirements of the
aid of Appendix L of Section XI. Also included are discussions Code including rules on pressure relief devices, stamping, marking
Chapter 37, new for this Edition and prepared by Michael roded pipelines. More recently, regulatory pressure led to the
Rosenfeld, discusses several standards developed for oil, gas, or development of B31.8-S, a standard for managing gas pipeline
slurry transportation pipelines. Standards for the design, construc- integrity, and B31Q, a standard for pipeline operating personnel
tion, operation, and maintenance of pipelines are represented by qualifications. These standards have gained wide acceptance in
B31.4, B31.8, and B31.11; standards associated with integrity the US and worldwide.
management are represented by B31.8-S, B31G, and B31Q. The Chapter 38 provides an insight to ASME B31.12 Hydrogen
technical basis for important differences in design principles and Piping and Pipeline Code. This piping/pipeline code is ASME’s
practices between buried transmission pipelines and above- first design code to be written for a specific fluid service. As such
ground piping (embodied in B31.1 and B31.3) is examined in it provides information about hydrogen system design along with
Chapter 37. These differences, which arise from the unique needs general piping and pipeline system design requirements.
of pipelines and the environment they operate in, are profound Hydrogen interacts with carbon steel piping and pipeline sys-
and include allowable stress levels, material selection, and fabri- tems in ways that can result in premature system failure. This
cation or installation requirements. It is also noted that the three code has taken a conservative approach to system design that
ORGANIZATION AND RESPONSIBILITY Code, Code Cases, and Interpretations. They also hear appeals
arising from technical activities when these matters cannot be
In 1911 the ASME set up a committee for the purpose of formu- resolved at the subcommittee level.
lating standard rules for the construction of steam boilers and other There are four other groups that act in an advisory capacity to
pressure vessels. The committee is now known as the ASME the ten Standards Committees. These are called the Conference
Boiler and Pressure Vessel Committee. From one small group of Committee, the Marine Conference Group, and the recently intro-
seven members in 1911, the Boiler and Pressure Vessel Committee duced International Interest Review Group (IIRG) and the ASME
has grown to a 2011 membership of about 800 volunteers in the Delegate program described below. These advisory committees
overall committee structure. This consists of the Technical represent legal jurisdictions or other authorities that have made
Oversight Management Committee, ten Standards Committees,an the Code a legal requirement. Each state in the U.S., each
Administrative Committee, and various subtier committees called province in Canada, and certain large cities that have adopted one
subcommittees, subgroups, working groups, and special commit- or more sections of the ASME Code and maintain a department
tees. Recent figures show a membership breakdown as follows: that enforces the Code is invited to appoint a representative to act
there are 31 members of the Technical Oversight Management on the Conference Committee. There are about 60 such represen-
Committee, about 230 on Standard Committees, and over 1300 on tatives on the Conference committee. An analogous committee is
related subordinate committees. (The total number of committee the Marine Conference Group, composed of representatives of
positions is larger than the volunteer membership of 800 because marine interests who promulgate and enforce regulations based on
many individuals serve on more than one committee.) the ASME Code. All these advisory functions have direct access
At the foundation of the committee structure are the standard to the Standards Committees, and can bring to them any problems
committees, subcommittees, subgroups and working groups. with respect to implementation of Code requirements. They are
Typically, these groups are responsible for a specific technical all entitled to participate in discussion at the Standards Committee
field or a specific part of a section of the Code, for example, the and in voting by letter ballot for items that are receiving first con-
Subgroup on Radiography (a Section V subgroup) or the sideration (explained below under Voting by the Standards
Subgroup on Design (a Section I subgroup). At the Standards Committees). On items receiving reconsideration, such advisory
Committee level, the responsibilities broaden to include a com- Committee members’ participation is limited to discussion, with-
plete section of the Code, such as Section I, Power Boilers, or a out vote. This participation by the regulatory authorities fosters
complete technical field, such as Section V, Nondestructive their willingness to accept Code rules in their jurisdictions and
Examination. The Standard Committees satisfies the ANSI assists in uniform administration of the Code.
requirements as the official “consensus committee”, and are As noted above both the International Interest Review Group
responsible for every technical action taken by the Boiler and (IIRG) and the ASME Delegate programs are recent additions to
Pressure Vessel Committee. They deal with all sections of the the Boiler and pressure Vessel Code Committee. The principal
objectives of these new additions is improved international com-
munications and to reduce the barriers to participation in ASME
1 standards development activities by people living outside the U.S.
In the initial first edition of this publication this chapter appearing in
the “front matter” was authored by the late Martin D. Bernstein and the and Canada. A delegate is an individual appointed to a committee
second edition was updated by Guido G. Karcher. In the third edition or subtier group who represents an organization that is outside the
Guido Karcher updated this chapter of the “front matter”. Current contribu- U.S. and Canada, and that is recognized within its country.
tors who updated this chapter of the “front matter” are Joel G. Feldstein Members of the group could work in their native language, and
and Thomas P. Pastor. designate an English-speaking representative as a voting member
lviii • Organization and Operation of the ASME Boiler and Pressure Vessel Committee
of an ASME codes and standards committee. These groups could Members of a Standards Committee are categorized according
be trade organizations such as manufacturers’ associations or user to the interests they represent. ASME has designated 24 cate-
groups, national standards committees, or organizations responsi- gories of interest involved in BPV codes and standards activities.
blefor oversight of a particular industry. Delegates may be Seventeen of these categories are represented on the ten Boiler
appointed to any committee, group, or project team needed to and Pressure Vessel Standard Committees:
support the development, update and maintenance of ASME
codes and standards. The IIRG consists of appointed representa- 1 Constructor
tives from any national agency that accepts one or more Sections 2 Design/Engineering Organization
of the ASME Boiler and Pressure Vessel Code as a means of 3 Designer/Constructor
meeting regulatory requirements for which they have responsibili- 4 General Interest, such as consulting engineers and educators
ty. Not only does participation give national jurisdictional authori- 5 Insurance/Inspection
ties knowledge of proposed changes to the ASME Code, it also 6 Laboratories
gives them an opportunity to contribute to the process based on 7 Manufacturer
part of the expanding coverage of the Code. (Section VIII now Technical Oversight Management Committee, called a service
covers all kinds of vessels, including those containing steam.) committee because it serves the book sections.
There are now twelve sections of the Code, designated by Roman The Subcommittee on Safety Valve Requirements (SC-SVR)
Numerals I through XII. Section XII is the most recent with the deals with the design, construction, testing, and certification of the
initial publication issue in 2004 and it covers the design, con- pressure relief devices. There is no separate book section on safety
struction, and continued operation of tanks used to carry danger- valves; each of the product Sections provide appropriate rules for
ous materials by all means of transport. The twelve Sections of these devices. Inquiries that pertain to safety valves are usually
the Code can be divided into two basic categories which are referred by these book committees to the Subcommittee on Safety
“product Sections” (i.e., components are constructed to the Valve Requirements. Actions approved by that committee are
rules), and “reference Sections” (i.e., the rules are used via refer- returned to the book committees for further approval and action.
ence by the product Sections) as shown in Table 1. The various Until 1989, a service committee known as the Subcommittee
sections of the ASME Code (sometimes called the book sections) on Properties of Metals (SC-P) established the allowable stress
and the committees directly responsible for each are shown in for all the materials used throughout the Code. In 1989, this com-
Table 1. mittee was merged with Subcommittee on Material Specifications
(SC II) into a new committee called the Standards Committee on
Materials (SC II), which carries out all the duties formerly han-
THE SERVICE COMMITTEES dled by the two separate committees.
The reference Sections are also used by other pressure equip-
In addition to the ten Standard Committees governing the vari- ment Codes and Standards such as the B31 Piping Code, B16
ous book sections, there is one service committees under the Components Standards and Bioprocessing Equipment Code.
lx • Organization and Operation of the ASME Boiler and Pressure Vessel Committee
the inquiry an item number and usually reviews the files of previ- At this stage consideration of the proposed revision is handled
ous inquiries to see if the same question or a similar one has pre- a couple of different ways by the BPV Standard Committees.
viously been answered. If such a reply is found, it is sent to the Some Standard Committees (e.g. BPV I and BPV IV) will review
new inquirer. If not, there are three ways to handle an interpreta- a proposal during their open meeting prior to placing the item
tion of an inquiry as follows: onto a ballot for a formal vote. This gives the Standard
Committee members an opportunity to hear from the Project
• Standards Committee: Interpretations are approved by a vote Manager or Task Group concerning the background for the
of the Standards Committee. No member interest category change, and gives members the opportunity to ask questions, and
shall have a majority on the committee. in many cases offer both editorial as well as technical improve-
• Special Committee: Interpretations may be approved by the ments to the item prior to placing it on the Standards Committee
unanimous vote of a special committee. Members of the spe- first consideration ballot.
cial committee shall be members of the Standards Committee For other Standards Committees, such as BPV VIII, proposals
responsible for the standard. No member interest category for revision from subtier committees are immediately placed on
electronic tool used by both Staff and Volunteers to process many not the item is approved based on the voting procedures adopted
committee functions. by the particular Standards Committee. Items that are not
C&S Connect is currently made up of 12 sections or Tabs, six approved during this first consideration ballot are carried over for
of which form the backbone of this system. consideration at the next meeting of the Standards Committee.
Items coming before the Standards Committee are considered
1. My Committee Page Tab – Enables access to Standards within two categories: first consideration and reconsideration,
Committee and any subtier group pages. Future meeting usually called second consideration. A new item appearing for the
dates, minutes, agendas, rosters, etc. can be retrieved from first time on a letter ballot is given “first consideration” by the
this. The charter of the committee and the contact informa- Committee. Items that did not receive negatives from members of
tion of the secretary (ASME staff member) and other inter- the Standards Committee or objections from the advisory commit-
esting information are posted on this page. tees, BPTCS and BNCS are reported as “approved” at the
2. My Items Tab – the “My Items” tab lists all records for Standards Committee meeting and require no further action. A
which the logged-in member is the Project Manager, either single negative vote is sufficient to stop a first consideration item
on Standards and Certification. This careful attention to due provide for hearings and appeals for anyone who considers him-
process is the result of an unfortunate event that happened in self injured by an action of the Code committee, such as an
1971, the infamous Hydrolevel Corporation case. Here is the Interpretation or a proposed Code change. These procedures
essence of that case. should prevent any further cases like the Hydrolevel case.
Section IV stipulates that boilers must have an automatic low-
water fuel cutoff that stops the fuel supply when the surface of the
water falls to the lowest visible part of the water gage glass.
Hydrolevel had developed a new probe-type low-water fuel cutoff RESEARCH PROJECTS FOR THE
that relied on an electrode on the probe. Water covering the elec- MAINTENANCE AND DEVELOPMENT OF
trode completed a circuit that maintained fuel flow. When the CODES AND STANDARDS
water level fell below the electrode and uncovered it, the circuit
was broken and the fuel was stopped. ASME formed the Codes and Standards Technology Institute
At that time, another manufacturer dominated the low-water (CSTI) in November 2001 to ensure that ASME codes and stan-
Technical Oversight
Management
Commiee
New BCA New BNCS
Commiees Standards Commiees
Secon V Secon X
Secon IV
Secon IX
Secon XII
2) Provide advice and recommendations to the Boards on assure that the committees met the required interest-balance of its
strategic issues and R&D initiatives, membership and, most importantly, each new Standards
3) Supervise subordinate groups responsible for specialized Committee member understood their voting responsibility as a
areas or activity (e.g., Safety Valve requirements) member of a Standards Committee.
4) Maintain the Foreword which was common to all the Book The realignment of the Boiler and Pressure Vessel Committee
Sections. was introduced in February 2009 and has been operating success-
fully since then. It is felt that this realigned organization structure
Shortly after the realignment plan was approved a Task Group has meet the objectives above while continuing to assure safe
was established to implement the proposed changes with a target pressure containing structures via ASME C&S and ANSI consen-
date of February 2009 (the first meeting date for consideration of sus requirements for Codes and Standards. In addition, technical
changes to the next Edition of the Boiler and Pressure Vessel interchanges and liaisons between the nuclear and non-nuclear
Code). The time was needed for development and approval of Codes and regulatory organizations (e.g., NRC, National Board,
charters for each of the new Standards Committees and TOMC, to Jurisdictions, etc.) have continued without disruption.