Massey Ferguson Tractor Service Manual MH S mf202 204
Massey Ferguson Tractor Service Manual MH S mf202 204
Massey Ferguson Tractor Service Manual MH S mf202 204
Service Manual
M a s s e y Fe r g u s o n
Service Manual
MF202 & MF204
Ag & Industrial
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
MH-S-MF202,204
Type: Continental Z134
Fuel: gasoline
Aspiration: natural
Displacement: 134 ci [2.2 L]
Power: 35 hp [26.1 kW]
Cooling: liquid
Chassis: 4x2 2WD
Brakes: drum
1958: 301172
1959: 303158
1960: 305108
1961: 306169
1962: 306779
1963: 307923
1964: 309222
1965: 310067
1966: 311084
1967: 9A1001
Steering __________________________________________________________________________________________________________________________ _
CI utches __ ___ _______ __ ______ __ ___ ____ ____ ____ ____ ___ ___ _____ ________ _________ _ ____________________________________________________ _
Drive Ax Ie _______________________________________________________________________________________________________________________ _
INDEX
PAGE
Removing Manual Steering Housing 1
Disassemble Manual Steering 2
Reassemble Manual Steering 2
Adjusting Manual Steering 4
Removing Power Steering Housing 4
Disassemble Power Steering 4
Reassembl e Power Steeri ng 5
Adjusting Power Steering 7
Trouble- Shooting . . . . • 8
DESCRIPTION
The 35 Tractor uses a.screw and recircu-
lating ball-nut type steering gear with two pin-
ion shafts which control the steering linkage.
The nut is supported on the groove steering
shaft by recirculating ball bearings which moves
the nut vertically when the shaft is turned.
Teeth are cut in the upper side of the nut and is
engaged in the left pinion shaft gear, which in
turn is engaged with the right pinion shaft gear.
See Fig. 1.
REMOVING MANUAL
STEERING HOUSING
The steering gear hous ing and instrument
panel can be removed as an assembly by the
following procedures:
1. Tip the hood assembly forward and drain Fig. 1 - 35 Manual Steering Gear Assembly
2. Disconnect heat sending unit, wires and 5. Remove mounting bolts at rear of fuel
starter motor cable. tank and block-up between tank and rocker arm
cover.
3. Disconnect tractormeter cable, choke rod
and oil gauge line. (On Diesel m::ldels, discon- 6. Remove battery and disconnect drag links
nect tractor meter cable, fuel shut-off rod and from steering arms.
throttle control rod. )
7. Remove bolt securing housing to trans-
4. Remove air cleaner hose, shut off fuel mission case also bolt at rear of engine block
and remove fuel line. and lift steering housing assembly from tractor.
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MASSEY -FERGUSON
FRONT AXLE AND STEERING GROUP IV - SECTION A - PART 4
TROUBLE-SHOOTING
Problem - Loss of power assistance
b. Low pump pressure. Check pump relief valve set pressure 1100 psi.
c. Faulty control valve, plungers and springs. Check plunger and springs. Install new, if
damaged or worn.
e. Oil by-passing piston in cylinder. If the steering gear housing fills up and the
pump reservoir lowers, oil may be passing by
piston in cylinder. Check and replace worn
parts.
f. Steering linkage binding. . Remove steering drag links and check by mov-
ing steering mechanism by hand. Should turn
easily with front of tractor raised.
b. Improperly tightened thrust nut, No.1, Fig. Torque nut 20-30 ft.-Ibs., then back off 1/4turn
12, at top of control valve. and stake.
MASSEY -FERGUSON
DESCRIPTION
'The power steering pump is constant running, gear type and is driven by the cam-
shaft gear train. The pump delivers a volume of oil to the system with a regulated
pressure of 1100 to 1200 psi, except on the MF 65 Diesel with the direct inj ection
engine, tractor Serial No. 685 996 and up, which has a regulated pressure of 1500
psi. A relief valve is located in the pump to maintain this pressure.
Printed in U.S.A. II
MASSEY -FERGUSON
INDEX
Page Page
This Part of the Manual contains the recommended procedures that should be fol-
lowed while servicing the steering system on the MF 2135 and MF 2135 Turf Tractors.
Printed in U.S.A.
MASSEY -FERGUSON
Page Page
Oil Pan . . . . . • . . . . . . . . 2 Oil Filter • . • . . • • .6
Oi I Intake Screen Assembly . . . . 2 Oil Pressure Gauge .• .6
Oil Pump. . • . . . . . • . . . . . 3 Crankcase Ventilation •6
The Z-134 Engine uses a full pressure lubrication system in which oil from the
crankcase is pumped, under pressure, to all ofthe bearing surfaces in the engine.
The essential parts of this system are the crankcase and oil supply, oil pump,
screened oil intake, drilled oil passages, oil filter, relief valve in the oil pump,
pressure gauge and oil level indicator.
In operation, oil is pressure· fed to the main bearings, crank pins, camshaft and
rocker shaft. By using a timed hole in the crankshaft, oil is spurt fed to the timing
gears, cylinders and pistons. The tappets, wrist pins and governor are splash fed.
Refer to Figure Nos. 1 & 2.
The capacity of the oil crankcase is 6 U.S. quarts when the filter is changed. If
the filter is not changed the capacity is 5 U.S. quarts.
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MASSEY -FERGUSON
The cooling system for the Z-134 engine consists of a pressure type radiator and
cap, fan, water pump, thermostat, hoses and the circulation passages. Radiator
capacity is 10 U.S. quarts.
The coolant in the system is drawn into the pump through the lower radiator hose
and is circulated around the wet sleeves, through the passage-ways, into the head as
shown in Fig. 1. The coolant then circulates through the engine head and passes out
through the outlet elbow, through the hose and thermostat and into the top of the
radiator where it moves downward and is cooled. When the engine is cold and the
thermostat is closed, the coolant cannot move through the upper hose and into the
radiator. Therefore, a passage has been drilled from the head through the block and
into the water pump housing. Before the thermostat opens, the warm water from the
head returns through this passage to the pump and is pumped into the block. This
recirculation gives a uniform warm-up without hot or cold spots. When the block is
uniformly warm, the thermostat opens and allows sufficient flow through the radiator
to give the necessary cooling.
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MASSEY -FERGUSON
CLUTCHES-INDUSTRIAL TRACTORS
INDEX
Page
TROUBLE-SHOOTING ....................... 16
Printed in U.S.A.
No ASSEY-FERGUSON
INDEX
Page Page
INTRODUCTION ......................... .. 1 Inspection •............••..••..•...•...•.•.. 12
DESCRiPTION ...............•..••.•....•..• 1 Assembly and Installation ••.•...•......•...•.. 13
TORQUE CONVERTER ...................... . 1 CLUTCH PACKS •..•..••.•.•••...•••.•..•..•.. 13
Disassembly ..•...•.....•.•.••..•...•••... 1 Removal ....•••.•••••.••.•••.•..••.••••••••• 14
Inspection •••....•.•••.••.•.••.•...••••... 4 Disassembly ...••..••.•••.••••..•••.••••••.. 16
Reassembl y •.••.••..•••..••••..••••••••••. 4 Inspection .••••••..•••••••••.••••••••..•.••• 18
OIL DISTRIBUTOR MANIFOLD •.•••••.•••••••. 7 Assembly .... , ...................••......... 19
Disassembly ............•...•.•........•.. 8 Installation" .•..•..•.......•• , •• , ••••.•...•. 24
Removing the Valve •••••••••••.••••••••• 8 TWO-SPEED TRANSMiSSiON ••••••••••••••.•.•• 26
Disassembl ing the Valve ................. . 8 Disassembly, •..•...... ".........•.....•..... 26
Inspection of Oil Distributor Manifold .••••••• 8 Inspection ..••••••••••••••••.•••••.••••.••.. 28
Assembly and Installation •••.••••••••.••••.• 10 Assembl y .•••••••..•..•......• "•..•.....•... 29
Valve •••.•..•.•••.....•..•......•..•.• 10 PLANETARY GEAR ASSEMBLY •••••••••••••••••• 29
Oil Distributor Manifold ••••••••••••••••• 10 Removal. II •••••••••••••••••••• , ••••• , •••••• 29
PUMP ..•..........•......................• 11 Disassembly ...... 30
It • • • • • • • • • • • • • • • • • • • • • • • • • •
INTRODUCTION
This Section covers the overhaul procedures for the Instant Reverse Transmission
and Torque Converter. Procedures for testing, adjusting and trouble-shooting, as
well as removal and re-installation of the transmission and torque converter, will be
found in each particular section of this Manual that covers equipment utilizing the
Instant Reverse Transmission.
DESCRIPTION DISASSEMBL Y
The Instant Reverse Transmission consists 1. Place the torque converter, hub down, on
of a torque converter, a pair of hydraulically a clean work bench. Stabilize the converter by
actuated multiple disc clutches, and a two- placing the hub through a hole in the bench, or
speed sliding spur gear-type transmission, with use an improvised wooden craddle.
a rear-mounted two-speed planetary reduction
assembly. 2. Remove the cover to impeller mounting
bolts. See Fig. 3.
NOTE: Check to make sure that the
TORQUE CONVERTER ring gear and front cover is marked,
where the ring gear is bolted to the
The Torque Converter consists of three ma- front cover, before disassembling
jor components: (1) a turbine assembly, (2) an units.
impeller or pump assembly, and (3) a stator
and sprag (or one-way clutch assembly). 3. Remove the front cover.
MASSEY-FERGUSON
INDUSTRIAL TRACTORS
4. Remove and discard the cover "O"-Ring 6. Grasp the turbine by its hub and lift it out
seal. See Fig. 4. of the impeller. See Fig. 6.
5. Remove the turbine thrust washer. See 7. Drain any remaining oil from the turbine
Fig. 5. assembly.
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MASSEY-FERGUSON
INDEX
Page
INTRODUCTION... .•. ...•.•......••.•......• 2
DISASSEMBLING THE TRANSMiSSiON........... 2
SERVICING INPUT SHAFT, PINION GEARS
AND RETAINER ASSEMBLy.................... 4
Disassembly.................. ....••. .•... .• 4
Inspecting and Servicing Component Parts....... 5
Reassembly.. • • . • . • • • . . . . . • . • • . • •• • • • . . . . . •. 5
SERVICING PLANETARY ASSEMBLy............. 6
Disassembly.. •••••••• ..•••.••• .. ..• .. ••••••• 6
Inspection •.....•.•....•..•......•.....•••. 7
Reassembly. . • . • . . . . . • . • . . . • • •• . • . . • . . • . . . •• 7
REASSEMBLING THE TRANSMISSION •...•.• " .• 7
SPLINED
COUNTERSHAFT
.INDEX
Page
INTRODUCTION. . .. . .... . . . ... .. ... ... ..... 2
DISASSEMBLING THE TRANSMISSION. ....... . 2
SERVICING INPUT SHAFT, PINION GEARS
AND RETAINER ASSEMBLy................... 5
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Inspecting and Servicing Component Parts. . . . . 5
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SERVICING PLANETARY ASSEMBLy........... 9
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Inspection ....... , ... .. . .................. 9
Reassembly ............................... 9
REASSEMBLING THE TRANSMISSION ......... 9
SPLINED
COUNTERSHAFT
L-~--~~~~~-.---~.-~~~--~-~--~---~-----~-~----'
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MASSEY -FERGUSON
INDEX
Page
This Section contains the overhaul procedures for the standard 6- speed transmis-
sion (single clutch). Although some components will vary slightly, (depending upon the
unit in which the transmission is installed) the overhaul procedures will remain the
same. Refer to the Tractor Parts Book to ensure that the correct parts are ordered.
For instructions pertaining to removal and re-installation from the tractor using
this transmission, refer to the appropriate tractor "write-up".
Printed in U.S.A.
171
MASSEY -FERGUSON
INDEX
Page
This Section contains the recommended overhaul pro~edures for the standard 6-
speed transmission (dual clutch), removed from the tractor and placed on a stand.
Although some components will vary slightly, (depending upon the unit in which the
transmission is installed i. e. gasoline or diesel engine) the basic overhaul procedures
will remain the same. Refer to the Tractor Parts Book to ensure that the correct
parts are ordered.
For instructions pertaining to removal and re-installation from the tractor using
this transmission, refer to the appropriate tractor "write-up".
NON-PLANETARY TYPE
CONTENTS
Page Page
111
MASSEY-FERGUSON
INDEX
Page Page
INTRODUCTION............................ 1 HYDRAULIC PUMP .......................... , 10
HYDRAULIC LIFT COVER.. ... . . .... ... .. . . . .. 2 Removing the Hydraulic Pump ................ 10
Removing the Hydraulic Lift COV"I ............ 2 Disassembling the Hydraulic Pump ............ 10
Installing the Hydraulic Lift Cover ........... 3 Disassembling the Control Valve .............. 11
Disassembling Hydraulic Lift Cover........... 3 Servicing the Control Valve
Reassembling the Hydraulic Lift Cover ........ 5 and Oscillator ............................. 12
Servicing the Master Control Spring... . . . . . . .. 6 Reassembling the Control Valve ....... , ...... 12
Adjusting the Hydraulic Lift Cover ........... 7 Servicing the Valve Chambers ..•............ 12
FINAL ADJUSTMENTS OF THE Inspecting the Val ve Chambers. . . . . . . . . . . . . .. 13
HYDRAULIC SYSTEM ..................... , .. . 8 Reseating the Valve Seats ................... 13
DASH POT ASSEMBLY ....................... . 9 Reassembl ing the Hydraul ic Pump. . . . . . . . . . . .. 14
Removing the Dash Pot Assembly ............. . 9 Installing the Hydraulic Pump ................ 15
Installing the Dash Pot Assembly .............. 10 LUBRiCATION ............................... 15
Disassembling the Dash Pot .................. 10 TROUBLE-SHOOTING ....................... 15
Reassembl ing the Dash Pot ......... . . . . . . . . .. 10 QUICK SERVICE CHECKS ..................... 17
INTRODUCTION
This Part pertains to servicing the Internal Hydraulic System on all Industrial
Tractors so equipped, except the following models:
For servicmg the Hydraulic System on the previously mentioned models, refer to
Group III, Section A, Part 4.
Tractors after the serial nos. listed above will have the Response Control located
on the right side of the center housing as shown in Fig. 1.
The lift links can be raised into transport pOSition with either the Draft Control
Lever or the Position Control Lever.
To operate the Hydraulic system in Position Control, the Draft Control Lever must
be all the way to the rear of the quadrant. The lower links can then be positioned by
the Position Control Lever. When the Position Control Lever is moved toward the
rear of the quadrant, the lower links will raise. When moved toward the forward side
of the quadrant, the lower links will lower in proportion to the position of the lever.
This lever is used for attaching and operating equipment that is not draft controlled.
To operate the system in Draft Control, the Position Control Lever must be placed
in transport position (to the rear of the quadrant against the stop). The Draft Control
Lever, which is on the outer quadrant, is provided with an adjustable locater. This
INDEX
Page Page
Description and Operation...... . . . . • .• . • . •• . . 1 Hydraul ic Pump. • • • • • • . • • • . • . . • • • • • • • • • • . • • •. 10
Hydraul ic Lift Cover........................ 1 Removing the Hydraulic pump •••••.•..•..•••. 11
Removing the Hydraul ic I ift cover. • •• • • . . •• • • 3 Disassembl ing the hydraul ic pump.... . . • . . . . •. 11
Install ing the Hydrau I ic I ift cover.. .. • .. .. .. • 3 Disassembl ing the Control Val ve • • • • • • • . . . • . •• 12
Disassembling Hydraulic lift cover", ••• ,.... 4 Servicing the Control Valve
Reassembl ing the Hydraul ic I ift cover. • • • • • • • • 5 and Oscillator •••••...•••..••••.•••••.... 13
Servicing the Master control spring......... . • 6 Reassembling the Control Valve ••.•••••....•. 13
Adjusting the Hydraul ic I ift cover •••..••.•• 7 Servicing the Valve Chambers ••••.•••........ 14
Final Adjustments of the Hydrautic Inspecting the Valve Chambers....... .•. .•. .. 14
System . , ... , ........ , ..•...... , , . . . . . . . . . 9 Reseating the Valve Seats •••• , •••••••...••... 15
Dash Pot Assembly............ . .•••• .• .•••••• 10 Reassembl ing the Hydraul ic Pump. • • • • . . . • • . .. 15
Removing the Dash Pot assembly............. 10 Installing the Hydraulic Pump .••.•.......••.. 16
Install ing the Dash Pot assembl y ••••••••••••• 10 Lubrication .•..••.•••.••.•••.••.••••....•... 17
Disassembling the Dash Pot ................. 10 Trouble-Shooting. • • • . • • . . . • • • . . . . • . . • • • . . • . •. 17
Reassembl ing the Dash Pot •••••.••••••.••••• 10 Quick Service Checks .•...•••.••.•..•••...•.. 19
Printed in U.S.A.
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