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CAM UNITS

INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL CAM FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL CAM FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL CAM ECO LINE

2016.208. AERIAL CAM ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
FIBRO – PARTNER FOR YOUR PRODUCTION
FIBRO – an internationally successful company. But good products are not enough on their own.
As a market leader in Standard Parts and Rotary Indexing FIBRO combines excellent products, the know-how and
Tables, FIBRO provides products and solutions to ensure service competence of an internationally focused company,
your production keeps moving. matched to the actual needs of customers - wherever they
So what is the secret of the FIBRO success? are.
Products developed in-house, tailor-made for the market
with uncompromising quality.

Hassmersheim plant

Standard Parts
Today the Standard Parts Divison operates from the
Hassmersheim and Weinsberg plant, which manufacture a
comprehensive range of standard parts and maintain stock,
ready for immediate dispatch world wide. The product
ranges of the machine tool, mechanical and systems
engineering, have been developed to meet the needs of
the customers.
They include die sets, precision ground plates and flat bars,
lifting and clamping devices, guide elements and precision
components, such as punches and matrixes, special steel
compression springs, gas springs, forming materials, metal
bonding agents, moulding resins, peripheral equipment for
pressing and tool making, electronic thread molding units,
tool slides with cam or roller slides and hydraulic cam
systems.
FIBRO has become renowned world-wide for its
comprehen­sive range of products in stock and its readiness
to deliver.

2 Subject to alterations
FIBRO is customer-focused – world-wide. A well-developed Facts and figures on FIBRO:
network of sales and service points and strategic partners - founded 1958
ensure that help is always at hand. This ensures technical - approximately 770 staff
advance, world-wide experience in applications and rapid - more than 70 representatives and service stations
availability of products. world-wide
- branches in France, USA, India, Switzerland, Singapore,
Korea and China
- ISO 9001:2000 Quality Assurance
and ISO 14001 environmental certification

Precision parts manufacturing

Rotary tables
FIBRO - The worldwide pioneer in the field of rotary tables
offers a comprehensive range of types:
FIBROPLAN®– NC rotary table with worm drive
FIBRODYN® – NC rotary table with direct torque drive
FIBROMAX® –  Heavy-duty NC rotary table with Twin
Drive
FIBROTAKT® – Rotary indexing table with Hirth face gear
FIBROTOR® –  Electromechanical rotary indexing table
for applications that do not involve high
machining forces
Rotary tables for all applications – from flexible workpiece
positioning for rotary and multiple-axis machining to
assembly automation
Used in all branches of industry – from the automobile
industry through solar energy to machine tools
A wide range of sizes – from micro-machining to processing
of very large parts
Customer-oriented design – from the standard modular
table to customized special solutions

Subject to alterations 3
VERTRETUNGEN . REPRESENTATIVES .
REPRESENTATIONS . RAPPRESENTANTES .

DEUTSCHLAND

Außendienst Andreas Otto Außendienst Hartwig Hennemann Außendienst Matthias Jörg


Immenweg 3 Staubenthaler Höhe 79 In der Krautbündt 44
16356 Ahrensfelde OT Eiche 42369 Wuppertal 77656 Offenburg-Zunsweile
T +49 30 423 97 15 T +49 202 283 17 56 M +49 151 21 28 25 00
M +49 170 739 00 64 F +49 202 759 55 80 m.joerg@fibro.de
a.otto@fibro.de M +49 175 29 659 30 PLZ 72000, 77000-79000, 88000
PLZ 10000-19000 h.hennemann@fibro.de
PLZ 40000-42000, 47000, 50000-53000, Jugard + Künstner GmbH
Walter Ruff GmbH Landsberger Straße 289
Heerenholz 9 28307 · Bremen Außendienst Oliver Koop 80687 München
T +49 421 438 78-0 Burgstraße 14 T +49 89 546 15 60
F +49 421 438 78-22 66780 Rehlingen-Siersburg F +49 89 580 27 96
mail@praeziruff.de · www.praeziruff.de T +49 6835 923 28 10 muc@jugard-kuenstner.de
PLZ 20000-29000, 49000 F +49 6835 608 59 09 www.jugard-kuenstner.de
M +49 175 438 53 81 PLZ 80000-89000
Außendienst Stephan Hoffmann o.koop@fibro.de
Unter den Linden 22 PLZ 54000-56000, 66000 Jugard + Künstner GmbH
38667 Bad Harzburg Weidentalstraße 45
M +49 171 971 90 05 Außendienst Markus Rössl 90518 Altdorf bei Nürnberg
s.hoffmann@fibro.de Johann-Strauß-Straße 16/1 T +49 9187 936 69-0
PLZ 30000-31000, 37000-39000 74906 Bad Rappenau F +49 9187 936 69-90
T +49 7264 20 64-17 · F -18 nbg@jugard-kuenstner.de
Außendienst Daniel Kolakowski M +49 160 97 25 23 93 www.jugard-kuenstner.de
Auf der Strotheide 50 · 32051 Herford m.roessl@fibro.de PLZ 90000-97000
M +49 170 576 00 09 PLZ 63000-64000, 67000-69000,
d.kolakowski@fibro.de 76000-77000 HELD Werkzeugmaschinen
PLZ 32000-34000, 48000-49000 Präzisionswerkzeuge GmbH
Außendienst Manfred Wagner Fasaneninsel 1 · 07548 Gera
Außendienst Ralf Feldmann Breslauer Straße 57 · 74372 Sersheim T +49 365 824 91 0
Wiesenstraße 23b · 58339 Breckerfeld T +49 7042 3-50 86 · F -748 20 F +49 365 824 91 11
M +49 151 12 59 01 59 M +49 170 563 52 30 info@held-wzm.de
r.feldmann@fibro.de m.wagner@fibro.de www.held-wzm.de
PLZ 35000-36000, 57000, 60000-61000, PLZ 70000-73000, 88000-89000 PLZ 01000-09000, 98000-99000
65000
Außendienst Matthias Ehrenfried
Außendienst Lars Jahncke Steigerwaldstraße 25
Locher Straße 44 · 42719 Solingen 74172 Neckarsulm
T +49 212 25 43-462 · F -390 T +49 7132 34 56 90
M +49 170 7637125 F +49 7132 98 94 82
l.jahncke@fibro.de M +49 171 864 95 52
PLZ 42000, 44000-46000, 58000-59000 m.ehrenfried@fibro.de
PLZ 71000, 74000-75000, 97000
REPRESENTACIONES . PRZEDSTAWICIELSTWA
. ZASTOUPENÍ . MÜMESSILLER . 代表处

INTERNATIONAL

AR ARCINCO Industrial Ltda. CA FIBRO Inc. CZ Gore, s.r.o.


Rua Oneda, 935 - Planalto 139 Harrison Ave. · Rockford, IL 61104 Košínova 3090/29a
CEP 09895-280 - São Bernardo do Campo T +1 815 229 1300 61200 Brno - Kralovo Pole
- SP F +1 815 229 1303 T +42 541 219 607
T +55-11-3463.8855 info@fibroinc.com · www.fibro.com F +42 541 219 606
F +55-11-4390.9155 CH FIBRO GmbH · 74855 Hassmersheim obchod@gore.cz · www.gore.cz
arcinco@arcinco.com.br Angebote: ac5.normalien@fibro.de DK EBI A/S
www.arcinco.com.br T +49 6266 73 439 Naverland 29 St. Th · 2600 Glostrup
AT Rath & Co. Ges. m.b.H. F +49 6266 9205 670 T +45 4497 8111 · F +45 4468 0626
Teiritzstrasse 3 · 2100 Korneuburg Bestellungen: vc5.normalien@fibro.de ebi@ebi.dk · www.ebi.dk
T +43 2262 608 0 · F +43 2262 608 60 T +49 6266 73 468 DZ Pneumacoupe Blida Boufarik
office@rath-co.at · www.rath-co.at F +49 6266 9205 671 86 Bld. Menad Mohamed
AU Bruderer Presses Australia Pty. Ltd. CL Bermat S.A. Boufarik, 09400 Blida
92 Trafalgar Street Coyancura 2283, Of. 601 T +213 347 5655 · F +213 347 5655
Annandale, NSW 2038 Casilla 9781 · Santiago pneumacoupe@yahoo.fr
T +61 419 400 995 T +56 2 231 88 77 · F +56 2 231 42 94 EE CLE Baltic Oû
F +61 296 864 809 bermat@bermat.cl · www.bermat.cl Sära street 10 · Peetri village
Brudsyd@tpgi.com.au CN FIBRO (Shanghai) Rae county · 75312 Estonia
BA Oro-Tech trgovina d.o.o. Precision Products Co., Ltd. T +372 780 3530 · F +372 668 8679
Ulica borcev 1/b · SI-2000 Maribor 1st Floor, Building 3, No. 253, Ai Du Road roland.rebane@clegroup.com ·
T +386 2 426 08 43 Pilot Free Trade Zone, Shanghai 200131 www.clebaltic.com
F +386 2 426 08 44 T +86 21 6083 1596 EG Smeco
oro-tech.trgovina@siol.net F +86 21 6083 1599 68, Abdel Rahman El Raffei St.
BE Schiltz s.a. info@fibro.cn · www.fibro.com 11351-Heliopolis West, Cairo
Rue Nestor Martin 315 · 1082 Bruxelles Jilin Province Feibo Tooling T +20 2 620 06 71 · F +20 2 620 06 74
T +32 2 464 4830 · F +32 2 464 4839 Standard Parts Co., Ltd. r.metwally@tedata.net.eg
info@schiltz.be · www.schiltz-norms.be Add: Room303, No. 5470, Xi’an Avenue, Daunert Máquinas-Herramientas, S. A.
ES 
BG Bavaria 2002 EOOD Luyuan District, Changchun City, c/. Tirso de Molina s/n Esquina
Patriarh Evtimii 10 Jilin Province c/. Albert Einstein
5100 Gorna Orjachoviza T +86 431 8120 3792 Polígono Industrial Almeda
T +359 618 64158 · F +359 618 64960 F +86 431 8120 3792 08940 Cornellá de Llobregat · Barcelona
bavaria2002@gorna.net feibomuju@sina.cn · www.fibro.com T +34 93 475 1480
www.bavaria2002.hit.bg Shenzhen Poleda Investment Co.,Ltd.
 F +34 93 377 6464
BR ARCINCO Industrial Ltda. Add: 4/F, SED Technology Tower, info@daunert.com · www.daunert.com
Rua Oneda, 935 - Planalto No.1 Keji Road, Hi-tech Industrial Park, FI CLE
CEP 09895-280 - São Bernardo do Campo Nanshan District, Shenzhen Trollbergintie 10 · 10650 Tammisaari
- SP T +86 755 2398 5026/2398 5029 T +358 2075 19-600
T +55-11-3463.8855 F +86 755 2398 5596 F +358 2075 19-619
F +55-11-4390.9155 anson@poleda.cn · www.fibro.com info@cle.fi · www.cle.fi
arcinco@arcinco.com.br CY Militos Trading Ltd.
www.arcinco.com.br P.O.B. 27297 · 1643 Nicosia
T +357 22 75 12 56
F +357 22 75 22 11
militos@cytanet.com.cy
VERTRETUNGEN . REPRESENTATIVES .
REPRESENTATIONS . RAPPRESENTANTES .

INTERNATIONAL

FR FIBRO France Sarl IE Bruderer UK Ltd. LV Cle Baltic Oû


26, avenue de l’Europe Unit H, Cradock Road Starta iela 6b · 1026 Riga, Latvia
67300 Schiltigheim Luton · Bedfordshire LU4 0JF T +371 671 39991· F +371 671 39992
T +33 3 90 20 40 40 T +44 1582 563 400 info@clebaltic.com · www.clebaltic.com
F +33 3 88 81 08 29 F +44 1582 493 993 MA Chiba Industrie
info@fibro.fr · www.fibro.com mail@bruderer.co.uk Lot 59 Zone Industrielle · Mohammedia
GB Bruderer UK Ltd. www.bruderer-presses.com T +212 523 31 40 16/17/19
Unit H, Cradock Road IL A. J. Englander 1980 Ltd. F +212 523 30 39 85
Luton · Bedfordshire LU4 0JF 13 Harechev Street · Tel Aviv 67771 h.hind@chibaindustrie.com
T +44 1582 563 400 T +972 3 537 36 36 MX FIBRO Inc.
F +44 1582 493 993 F +972 3 537 33 25 139 Harrison Ave. · Rockford, IL 61104
mail@bruderer.co.uk info@englander.co.il · www.englander.co.il T +1 815 229 1300
www.bruderer-presses.com IN FIBRO INDIA F +1 815 229 1303
GR Konstantinos Koutseris & Co. - MEK PRECISION PRODUCTS PVT. LTD. info@fibroinc.com · www.fibro.com
Pyloy 100 · 10441 Athen Plot No: A-55, Phase II, Chakan MIDC MY FIBRO Asia Pte. Ltd.
T +30 210 5220557 Taluka Khed, Pune - 410 501 9, Changi South Street 3, #07-04
F +30 210 5221208 T +91-2135 67 09 03 Singapore 486361
info@mek.com.gr · www.mek.com.gr M +91-98810 00273 T +65 65 43 99 63 · F +65 65 43 99 62
HK FIBRO (Shanghai) info@fibro-india.com · www.fibro.com info@fibro-asia.com · www.fibro.com
Precision Products Co., Ltd. IT Millutensil S.R.L. NL Jeveka B.V.
1st Floor, Building 3, No. 253, Ai Du Road Corso Buenos Aires, 92 · 20124 Milano Platinaweg 4 · 1362 JL Almere Poort
Pilot Free Trade Zone, Shanghai 200131 T +39 02 2940 4390 T +31 36 303 2000
T +86 21 6083 1596 F +39 02 204 6677 info@jeveka.com · www.jeveka.com
F +86 21 6083 1599 info@millutensil.com NZ APS Tooling Ltd.
info@fibro.cn · www.fibro.com www.millutensil.com 17A Spring Street
HR WML Robert Bednjanec KR FIBRO Korea Co. Ltd. Onehunga, Auckland, 1061
Vlaska 76 · 10000 Zagreb 203-603, Bucheon Technopark T +64 9 579 2208 · F +64 9 579 2207
T +385 984 16005 Ssangyong 3 · 397, Seokcheon-ro, Ojeong- info@apstools.co.nz
robert.bednjanec@net.hr gu, Bucheon-si, Gyeonggi-do PE Ing. E. Brammertz S.c.r.l.
HU Rath & Co. Ges. m.b.H. T +82 32 624 0630 Av. José Pardo 182 · OF. 905
Teiritzstraße 3 · AT-2100 Korneuburg F +82 32 624 0631 Apartado 0173 · Miraflores, Lima 18
T +43 2 262 608 0 fibro_korea@fibro.kr · www.fibro.com T +51 1 445 81 78 · F +51 1 445 19 31
F +43 2 262 608 60 LI FIBRO GmbH · 74855 Hassmersheim braming@terra.com.pe
office@rath-co.at · www.rath-co.at Angebote: ac5.normalien@fibro.de PL Doradca Techniczny Marcin Piętka
ID FIBRO Asia Pte. Ltd. T +49 6266 73-439 Roczyny, ul. Bielska 8 · 34-120 Andrychow
9, Changi South Street 3, #07-04 F +49 6266 9205 670 T +48 33 813 72 13
Singapore 486361 Bestellungen: vc5.normalien@fibro.de M +48 605 987 284
T +65 65 43 99 63 · F +65 65 43 99 62 T +49 6266 73-468 m.pietka@fibro.de · www.fibro.com
info@fibro-asia.com · www.fibro.com F +49 6266 9205 671 Doradca Techniczny Piotr Kaszuba
LT Cle Baltic Oû ul. Chopina 12/1 · 56-400 Oleśnica
Pramones gatve 94-7 T +48 71 398 53 08
11115 Vilnius, Lithuania F +48 71 398 53 08
T +370 663 56309 · F +370 520 40914 M +48 609 987 285
info@clebaltic.com · www.clebaltic.com p.kaszuba@fibro.de · www.fibro.com
REPRESENTACIONES . PRZEDSTAWICIELSTWA
. ZASTOUPENÍ . MÜMESSILLER . 代表处

INTERNATIONAL

PT Ferrometal Lda. SG FIBRO Asia Pte. Ltd. ZA Herrmann & Herrmann Pty. Ltd.
Estrada Manuel Correia Lopes 9, Changi South Street 3, #07-04 9, Mpande Street · Sebenza
Parque Industrial Progresso, Armazém 1 Singapore 486361 Edenvale 1609
Polima T +65 65 43 99 63 · F +65 65 43 99 62 T +27 11 828 01 00
2785-001 S. Domingos de Rana info@fibro-asia.com · www.fibro.com F +27 11 828 60 21
T +351 214 447 160 SI Oro-Tech trgovina d.o.o. hermstools@mweb.co.za
F +351 214 447 169 Ulica borcev 1/b · SI-2000 Maribor www.hermstools.com
ferrometal@ferrometal.pt T +386 2 426 08 43
RO Reprezentant Vânzari F +386 2 426 08 44
Daniel Andrei Sibisan oro-tech.trgovina@siol.net
Str. Zizinului nr. 8, ap. 21 SK Technicky konzultant
Brasov, 500414 Vladimir Tanecká
T +40 744 44 05 83 CSA 89/8 · 96223 Ocova
F +40 368 78 00 08 M +421 905 32 94 56
d.sibisan@fibro.de · www.fibro.com v.tanecka@fibro.de · www.fibro.com
RS Andrija Tesic, Dipl. Ing. TH FIBRO Asia Pte. Ltd.
Partisanska 12/a-II · 11090 Beograd 9, Changi South Street 3, #07-04
T +381 11 2338 362 Singapore 486361
F +381 11 2338 362 T +65 65 43 99 63
atesic@verat.net F +65 65 43 99 62
RU CL Engineering & Co. Ltd. info@fibro-asia.com · www.fibro.com
ul. Sofyiskaya 66 · 192289 S. Petersburg TR Ender Kesici ve Teknik Takımlar
T +7 812 575 1592 Sanayi Ticaret A.S.
F +7 812 324 7388 Tersane Caddesi No. 105
info@cleru.ru · www.cleru.ru 34420 Karaköy/Istanbul
RU OOO VTF Instrumsnab T +90 212 253 2600
ul. Topolinaya 9A · 445047 Togliatti F +90 212 254 5791
T +7 8482681424 · F +7 8482681452 info@enderltd.com · www.enderltd.com
office@instrumsnab.ru TW SunNan Enterprises Co. Ltd.
www.instrumsnab.ru 2F, No. 7, Alley 6, Lane 235
SA Abdul Rahman I. Fallatah Br. Est. Pao-Chiao Road
Old Makkah Road - Kilo 3 Hsin-Tien City · Taipei
Dar Al Oloum Street T +886 22917 6454
P. O. Box 31403 · Jeddah 21497 F +886 22911 0398
T +966 12 681 13 91 sun-ss@umail.hinet.net
F +966 12 645 85 39 US FIBRO Inc.
fibro.sa@gmail.com · www.al-rasha.com 139 Harrison Ave. · Rockford, IL 61104
SE Lideco AB T +1 (815) 229-1300
Verkstadsvägen 4 · 51463 Dalstorp F +1 (815) 229-1303
T +46 321 53 03 50 · F +46 321 603 77 info@fibroinc.com · www.fibro.com
info@lideco.se · www.lideco.se
Experience and expertise
you can rely on
FIBRO Quality Assurance
Experience and expertise
you can rely on
FIBRO Quality Assurance

FIBRO is renowned for its quality world-wide. This high quality is achieved
through our dedication and commitment to Quality Assurance.
FIBRO testing starts on the raw material and continues right through
production to the completed product. The test facilities themselves are
also subject to stringent continuous testing. Only by setting itself such
stringent standards can a company support its customers long term in
safety, cost-effectiveness and quality.

Tests during production


Precision shape and contour testing equipment is used directly in
production. This ensures early confirmation of the quality of the product.
The shape testing equipment tests for qualities such as roundness,
concentricity, straightness and rectangularity.
FIBRO state of the art technology provides 3D visualisation of
concentricity, coaxiality and cylindricity.

Materials testing - raw materials to


specification
The FIBRO laboratories carry out microscopic investigation of the raw
materials, including enlargement to 2,500 times natural size.
Spectral analysis determines whether the material is correct in terms of
chemical composition.

Hardening – hardness testing


All the process parameters in the hardening process in our own hardening
shop are recorded and documented.
Hardness testing is used to monitor the results of the hardening process
on every batch.

Final tests
For precision at micro level if certain basic requirements have to be met.
It goes without saying that the temperature of the measuring room at
FIBRO is kept at 20ºC. Here the fine precision FIBRO products are
measured after production before being released to the customer.
FIBRO – CAM UNIT CONFIGURATOR
FIBRO offers a comprehensive cam unit portfolio for various requirements. The FIBRO - Cam unit configurator on our
Internet site will assist you with the selection of the matching cam unit for your application.

The configuration of your cam unit is done in four steps:

1. Angle
2. Cam unit type
3. Width of working surface (min.)
4. Height of working surface (min.)

After this, an initial hitlist with max. 10 matches will be displayed.


Further restrictions can be used to narrow down the selection list:

5. Cam unit working stroke (min.)


6. Cam unit working force (min.)
7. Retraction force (min.)
8. Life time

Link to the cam unit configurator:


http://keilnormschieber.fibro.de/

Company Standard Parts Rotary Tables Careers News Contact

Product groups
» Close configurator Cam slide unit configuration assistant
Standard Parts Webshop
» Reset to select the cam slide units appropriate for you
Webshop instructions
Your result list Print
CAD data via FIBRO 1. Angle

PART Community 5

Cam slide unit configuration assistant


Item
2. Slide type
Gas spring configuration wizard
Aerial cam 2016.24.006.05.2000.00 Detail view
Contact person
3. Width of working surface min.
2016.207.05.070.021.2 Detail view
Sales Management 60

Downloads Detail view


4. Height of working surface min. 2016.23.05.075.035.2A
75
2016.23.05.075.035.2B Detail view
5. Slide working stroke min.

21 2016.207.05.080.035.2 Detail view

6. Slide working force min.


[kN]
2016.24.008.05.1000.00 Detail view
1700

7. Spring return force min. [N]


2016.24.011.05.1000.00 Detail view
1700
2016.23.05.150.035.2A Detail view
8. Service life

1,000,000 2016.23.05.150.035.2B Detail view

2016.24.015.05.1000.00 Detail view

Open contact form

10 Subject to alterations
CONTENT NUMERICALLY LISTED BY ORDER NUMBER
Order number Width [mm] Aerial/ Page
die mounted cam
2016.11. 52 – 400 DMC Request catalogue 2.2911.
2016.12. 65 – 150 DMC Request catalogue 2.2911.
2016.14. 52 – 400 DMC Request catalogue 2.2911.
2016.207. 70 – 400 AEC 219
2016.208. 500 – 1000 AEC 259
2016.21. 65 – 200 AEC Request catalogue 2.2911.
2016.22. 65 – 200 AEC Request catalogue 2.2911.
2016.23. 50 – 300 AEC Request catalogue 2.2911.
2016.24. 60 – 600 AEC 53
2016.25. 700 – 1050 AEC 175

Subject to alterations 11
CONTENT BY OEM APPROVAL
OEM Order number Width [mm] Aerial/ Page
die mounted cam
BMW --- ---

Daimler
2016.12 65 - 150 DMC Request catalogue 2.2911.
2016.23. 50 - 300 AEC Request catalogue 2.2911.
2016.24. 60 - 600 AEC 53
2016.25. 700 - 1050 AEC 175

Ford --- ---

Opel --- ---

PSA
2016.23. 50 - 300 AEC Request catalogue 2.2911.

Renault
2016.12. 65 - 150 DMC Request catalogue 2.2911.
2016.14. 52 - 400 DMC Request catalogue 2.2911.
2016.22. 65 - 200 AEC Request catalogue 2.2911.
2016.23. 50 - 300 AEC Request catalogue 2.2911.

Volvo
2016.11. 52 - 400 DMC Request catalogue 2.2911.
2016.12. 65 - 150 DMC Request catalogue 2.2911.
2016.14. 52 - 400 DMC Request catalogue 2.2911.
2016.21. 65 - 200 AEC Request catalogue 2.2911.
2016.22. 65 - 200 AEC Request catalogue 2.2911.
2016.23. 50 - 300 AEC Request catalogue 2.2911.
2016.24. 60 - 600 AEC 53
2016.25. 700 - 1050 AEC 175

Volkswagen Group with corporate brands


2016.12. 65 - 150 DMC Request catalogue 2.2911.
2016.24. 60 - 600 AEC 53
2016.25. 700 - 1050 AEC 175

Processing status: 17.08.2016

Are you missing an OEM in this listing?


Ask us for the latest release list or check our website
http://www.fibro.de/de/normalien/produktgruppen/k-schieber.html.

12 Subject to alterations
CONTENT BY TYPE
Order number Width [mm] Page
Aerial cam unit 2016.207. 70 - 400 219
2016.208. 500 - 1000 259
2016.21. 65 - 200 Request catalogue 2.2911.
2016.22. 65 - 200 Request catalogue 2.2911.
2016.23. 50 - 300 Request catalogue 2.2911.
2016.24. 60 - 600 53
2016.25. 700 - 1050 175
Die mounted 2016.11. 52 - 400 Request catalogue 2.2911.
cam unit 2016.12. 65 - 150 Request catalogue 2.2911.
2016.14. 52 - 400 Request catalogue 2.2911.

Subject to alterations 13
OVERVIEW SPECIFICATIONS
Sliding pair Features Guaranteed Working Angle Width
number of angle Increments [mm]
strokes / lifetime (step size)
2016.11. DIE MOUNT CAM STANDARD Request catalogue 2.2911.!
Sliding planes: unpopulated 300,000 0° -- 52 – 400
Cast / with compression spring
Cast with solid
lubricant

2016.12. HORIZONTAL BAK STANDARD Request catalogue 2.2911.!


Sliding planes: Fully equipped, 1,000,000 0° -- 65 – 150
Hardened steel / shouldered guide bars,
bronze with solid gas springs correspond to
lubricant the NAAMS standard

2016.14. HORIZONTAL Request catalogue 2.2911.!


Sliding planes: Partly populated 600,000 0° -- 52 – 400
Hardened steel / with compression spring
bronze with solid
lubricant

2016.207. AERIAL CAM ECO LINE


Sliding planes: Fully equipped 1,000,000 0° – 60° 5° 70 – 400
Hardened steel / Guide bars
bronze with solid Gas spring
lubricant

2016.208. AERIAL CAM ECO LINE


Sliding planes: Fully equipped, 1,000,000 0° – 60° 10° 500 – 1000
Hardened steel / Guide bars,
bronze with solid gas spring
lubricant

2016.21. AERIAL CAM STANDARD Request catalogue 2.2911.!


Sliding planes: unpopulated 300,000 0° – 70° 10° 65 – 200
Cast / with screw compression
Cast with solid spring
lubricant

14 Subject to alterations
OVERVIEW SPECIFICATIONS
Sliding pair Features Guaranteed Working Angle Width
number of angle Increments [mm]
strokes / lifetime (step size)
2016.22. AERIAL CAM Request catalogue 2.2911.!
Sliding planes: Fully equipped, 1,000,000 0° – 70° 10° 65 – 200
Hardened steel / shouldered Guide bars,
bronze with solid prismatic guide,
lubricant Gas spring

2016.23. AERIAL CAM KBV1 Request catalogue 2.2911.!


Sliding planes: Fully equipped, 1,000,000 0° – 60° 5° 50 – 300
Hardened steel / shouldered Guide bars,
bronze with solid gas springs correspond to
lubricant the NAAMS standard

2016.24. AERIAL CAM FCC


Sliding planes: Fully equipped, 1,000,000 0° – 75° 5° 60 – 600
Hardened steel / shouldered Guide bars;
bronze with solid sliding guide as double
lubricant prismatic guide;
gas spring, fulfils the BAK
contract specification

2016.25. AERIAL CAM FCC


Sliding planes: Fully equipped, 1,000,000 0° – 75° 5° 700 – 1050
Hardened steel / shouldered Guide bars,
bronze with solid gas spring, fulfils the BAK
lubricant contract specification

2016.34. SLOPED Request catalogue 2.2911.!


Sliding planes: Partly populated with 600,000 10° – 20° 10° 65 – 150
Hardened steel / compression spring
bronze with solid
lubricant

Subject to alterations 15
16 Subject to alterations
INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL CAM FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL CAM FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL CAM ECO LINE

2016.208. AERIAL CAM ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
DESIGN, CONSTRUCTION

18
ENGINEERING
The FIBRO cam unit program offers matching system solutions for the widest range of applications.
From the use in progressive punching tools with the smallest dimensions up to the demanding use in large tools.
From the use in tools with small piece numbers up to premium applications in the manufacture of bodywork parts with
the highest requirements in terms of precision, lifetime and process force transmission, our cam unit program offers
the matching solution to your application. The fault-free operation is guaranteed by FIBRO over the guaranteed,
nominal lifetime. The design of the cam units, in the course of the tool construction, is indispensable in this regard.
Operating conditions of the tool, as well as the expected environmental influences, must be taken into account to the
best extent possible. Using a precise and conscientious design, it is possible to achieve a lifetime which extends far
beyond the guaranteed stroke rate.

The desired lifetime can only be achieved by using the cam units as intended. An overloading of the cam units will
reduce the number of strokes of the cam unit and can, in the extreme case, lead to the immediate failure of the cam
unit during the initial strokes.
The operational reliability of FIBRO cam units is demonstrated by the guaranteed number of strokes. The size of the
working force, the position of the center of the force on the working surface and the sequence of the introduction of
the force, all have an effect on the system. All performance specifications were calculated using factors known to us
at the time of printing. Changed operation conditions can influence the lifetime of the cam unit and must be taken into
account separately in consultation with the operator.

FIBRO supports you competently throughout the entire process chain: Starting with the selection of a suitable cam
unit for your application, to the correct design, up to the delivery of the cam unit to the assembly, FIBRO is by your
side when you have questions. After the completion of the engineering and assembly phase, FIBRO's after-sales
support also provides you with professional support for your needs. Take advantage of our experience as a standard
system supplier for toolmaking and customise your tools with our products to your specific applications in the most
optimal way.

Content overview chapter “ENGINEERING”


Definition of terms 20
Legend / parameter directory 22
Design tool connection 23
Cam unit design 26
Proof of lifetime 33
Retraction and resetting force 34
Calculation examples 35
Load-optimising measures 44
Protrusion box 50

Subject to alterations 19
ENGINEERING
DEFINITION OF TERMS
Aerial cam unit (I) Die mounted cam unit (II)
Depicted 100 mm in front of bottom dead center
Installed state,

Cam unit mounted in the upper die: Cam unit mounted in the lower die:
Lifts with upper die during the course of the Remains seating on the lower die during the course
press cycle. of the press cycle.
Cam diagram (A)

20 Subject to alterations
ENGINEERING
DEFINITION OF TERMS
(I) Aerial cam unit Assembly cam base / cam slider is mounted in the upper die, the driver in the
lower die. Aerial cams are preferably utilised to increase press cycle times.

(II) Die mounted cam unit Assembly cam base / cam slider is mounted in the lower die, the driver in the
upper die.
Die mounted cam units improve the tool dynamics, since the moved mass is
reduced in the upper die.

(1) Cam base Assembly for receiving the traveling slide body.
(2) Cam slider Assembly with the working surface for accommodating the tool-specific
components. The cam slider assembly is mounted in the cam base so that it
travels linearly.
(3) Cam driver Component or assembly which drives the slider body in the course of the press
movement.
(4) Positive return Constructional device on the cam unit, which retracts the slide body mechanically
during the upwards stroke of the press into the initial position.
no Pre-acceleration Constructional device on the cam unit, which influences the acceleration and
figure braking behaviour of the cam slider in the press stroke. Version as plate or roll
pre-acceleration possible.
(5) Working surface Surface on the cam slider for accommodating the tool-specific components.
(6) Working width Width of working surface

no Maximum permissible working Maximum permissible force acting perpendicular to the working surface, with
figure force which the cam unit achieves the nominally guaranteed lifetime.
(b) Force diagram Specifies the maximum permissible working force when the centre of the force
is located in different sectors on the working surface.
no Stripper force The force required by the parameters of the working process, which is necessary
figure to return the tools to the initial position (tool / process-condition) after reaching the
presses bottom dead center.
no Retraction force Constructionally related force of the cam unit, which returns it to the starting
figure position after reaching the presses bottom dead center.
no Return force Force which is necessary in order to return the cam slider in the cam base back to
figure the initial position without the action of a process-related stripper force.

no Spring force Constructionally related nominal force of the spring component used in the cam
figure unit

(A) Cam diagram Represents the angle and distance ratios of the cam unit.
(«) Cam angle Operating direction of the cam unit - angle of the cam unit working direction
measured to the horizontal.
(a) Driver angle Angle of the driver gliding surface measured to the horizontal.
(b) Base angle Angle of the cam base gliding surface measured to the horizontal.
(g) Included angle Angle of the sliding surfaces on the cam slider between driver and base.
(d) Pre-acceleration angle Angle of the pre-acceleration gliding surface measured to the horizontal.
(SW) Cam stroke Usable stroke in the working direction of the cam unit (representation aerial cam
unit with and without pre-acceleration).
(SS) Spring stroke Stroke of the spring in the cam unit.
(SP) Press stroke Distance in the press direction required to close the cam unit completely.
(SA) Pre-acceleration stroke Stroke which the cam unit travels when a pre-acceleration mechanism is used in
the direction of the latter.

Subject to alterations 21
ENGINEERING
LEGEND / PARAMETER DIRECTORY
WT Cutting work [Nm] SP Press stroke [mm]
B Width [mm] SPA Press stroke with pre-acceleration [mm]
CA Centre of the force of the stripper SS Spring stroke [mm]
CB Centre of working force SW Cam unit stroke [mm]
CF Centre of force SWA Cam unit stroke with pre-acceleration [mm]
Cn Centre of mass n t Time [s]
D Diagonal dimension [mm] u Protrusion [mm]
F Force [kN] us Protrusion to side [mm]
FA Stripper force [kN] uf Protrusion to front [mm]
FB Operating force[kN] BW Working width [mm]
Fhn Horizontal force n [kN] xn Distance n x-direction [mm]
FP Force for punching [kN] yn Distance n y-direction [mm]
Fpp Return force [kN] a Driver angle [°]
FR Retraction force [kN] b Cam base angle [°]
FS Spring force [kN] g Included angle [°]
FT Cutting force [kN] d Pre-acceleration angle [°]
Fvn Vertical force n [kN] « Cam unit angle [°]
FW Working force [kN] tT Shear strength [N/mm²]
H Installation height [mm] xCA Centre of mass of the stripper [mm]
H1 Distance reference point / support top [mm] in x-direction

Hn Height shoulder n [mm] yCA Centre of mass of the stripper [mm]


in y-direction
HW Height of the working surface [mm]
xCtotal Centre of mass [mm]
K Cutting contour
in x-direction, total
l Cutting length[mm]
yCtotal Centre of mass [mm]
ln Length contour element n [mm] in y-direction, total
L Length [mm]
L1 Distance reference point / stop top [mm]
L2 Clamping surface top [mm]
L3 Distance reference point / stop bottom [mm]
L4 Clamping surface bottom [mm]
L5 Distance reference point to the top edge  [mm]
Working surface
n Counter
Pn Punch counter n
Rm Tensile strength [N/mm²]
s Sheet metal thickness [mm]
S Stroke [mm]
SA Pre-acceleration stroke [mm]

22 Subject to alterations
ENGINEERING
DESIGN TOOL CONNECTION
The size of the maximum force transferable by the cam unit is significantly influenced by the type of installation
chosen. A technically correct selection of the installation type must be considered analogue to the cam unit design.

The working force can be transmitted via the shoulder of the cam base on FIBRO cam units, alternatively via con-
cealed fitting wedges on the cam base support. The shouldered installation allows maximum load values to be trans-
ferred, while a compact mounting space can be realized by installing via the concealed seating wedges. The reduced
load values must be observed when installing via the feather keys.

The manufacture of the cam unit interface in the tool can be optimised by means of simple constructional solutions
and cost-effectively, without loss of performance.

Force transmission via shoulder

The maximum power values of the cam unit are achieved by the shouldering of the cam base in the nominal shoulder
height (see catalogue specifications). It is not necessary to shoulder the die over the entire height of the cam base.

In the following, three possible versions of the shouldering of the cam base in the die are shown, the designs 2 + 3
thereof are preferred since production is optimised.

1. Shouldering over entire cam base height

Figure 1: Cam base completely shouldered

Subject to alterations 23
ENGINEERING
DESIGN TOOL CONNECTION
2. Shouldering via cast shoulder in the upper area of the cam base, lower area exposed

Figure 2: Cam base shouldered at top

3. Shouldering via inserted feather key between cam base and die casting in the upper area of the cam base,
lower area exposed

Figure 3: Cam base shouldered at top with key

24 Subject to alterations
ENGINEERING
DESIGN TOOL CONNECTION
Force transmission via feather key

In the case of lower requirements on the transmission of force, the cam unit can be installed in the tool by means of
bracing via the key so that it is optimised to the installation space. For the mechanical machining of the feather key
groove, in this case a distance from the groove geometry to the possible interference geometries in the die cast of at
least 140 mm must be observed in order to avoid a collision of the milling spindle.

Figure 4: Milling spindle clearance

FIBRO cam units must be fitted with head cap screws having strength class 8.8 or higher.

Subject to alterations 25
ENGINEERING
CAM UNIT DESIGN

The operating reliability is demonstrated independently of the operating mode as follows:

1. Evaluation of the calculated operating force


2. Evaluation of the arithmetical centre of force and formation of the substitute force
3. Comparison of the substitute force with permissible force

The operating force is generated by the tools mounted on the cam during the engagement in the sheet metal.
When determining the operating forces, the following operating modes are distinguished:

a) Cutting
b) Punching
c) Forming
d) Operations with additional stripper

a) Cutting

During cutting, the operating force is created by overcoming the shear strength of the machined sheet metal part.

The force is calculated using the formula:

FS = l 3 s 3 tT [1]

Cutting length [l] and sheet thickness [s] are taken from the method plan, the shear strength [t] from material tables. If
there are no values for the shear strength, this can be approximately determined from the tensile strength. For ductile
materials, this amounts to between 60 and 90% of the tensile strength.

In general, the maximum value of the possible characteristic range of the sheet material must be used as a basis for
the calculation because the steel grades are produced and delivered within the specified range. Thus, the charac-
teristic values of the processed sheets can assume the highest permissible characteristic values and thus also the
highest possible loads on the tool components can be applied.

For evaluating the cam unit stability, the centre of force applied by the cutting is determined and compared with the
force diagram of the desired cam unit. The centre of force of the cutting is determined by means of the centre of mass
of the cutting line. For this purpose, complex, free-shaped sections can be dissected into a sufficiently precisely seg-
mented substitute contour with known segment focal points (see Fig. 5)

26 Subject to alterations
ENGINEERING
CAM UNIT DESIGN

Figure 5: Cutting contour original and approximated

The total centre of force is determined from the individual segments of the line:

x value:
xC = (x1 3 l1 + x2 3 l2 + xn 3 ln) / (l1 + l2 + l3) [2]

y value:
yC = (y1 3 l1 + y2 3 l2 + yn 3 ln) / (l1 + l2 + l3) [3]

The following boundary conditions apply to the calculation model:

In this determination of the centre of force, a uniform trim steel engagement is assumed. A non-uniform trim steel en-
gagement determines both the change in the cutting force FT as well as the centre of the force CF over the cutting
line tT.

Force-reducing measures such as, for example, the targeted manipulation of the cutting line are not taken into ac-
count in this consideration. The modification of the strength values by a cold work hardening of the material in pre-
liminary forming operations is likewise not taken into account in this consideration. It applies in particular to modern,
high-strength materials for vehicle structural components (e.g. in dual phase steels) and depends on the material
as well as on the degree of metal forming. Cold work hardening effects must be taken into account in the individual
case in the design of the cam unit. If a stripper is used on the cam unit, the loading by the stripper must be taken into
account accordingly (see section d).

Subject to alterations 27
ENGINEERING
CAM UNIT DESIGN
b) Punching

Punching is a special form of cutting. The determination of the operating force thus follows a similar scheme, al-
though some important particulars have to be considered.

The determination of the force is performed analogous to the calculation of the force during cutting. In the case of
punching operations, several punches are often arranged on a cam unit. In this case, the force introduced by each
punch must be determined as well as the sum of all individual forces.

FPn = ln 3 s 3 TT [4]

FPtotal = FP1 + FP2 + FPn [5]

As a second step, the determination of the centre of the force is carried out analogously to the design during cutting.
In contrast to simple cutting, the position of each individual punch and the position of centre of mass of the sum of the
individual cells must be examined during punching and compared with the force diagram. This is necessary, since
during punching onto a mould surface, each punch engages with a very high probability at a different point in time,
and the load in the cam unit is also introduced in a steplike manner.

The centres of the force are calculated as follows:

Figure 6: Hole sample

28 Subject to alterations
ENGINEERING
CAM UNIT DESIGN
P1 (round hole) > centre of force in the centre
P2 (slot) > centre of force in the centre
P3 (square hole) > centre of force in the centre
P4 (shaped hole) > determination of the centre by calculating the line centre

In the determination of the total centre of the force of a punching field, the individual cutting lengths of each punch are
replaced by the punching forces. The total centre point of the punch field can thus be determined from the individual
centre positions:

x value:
xC = (x1 3 FP1 + x2 3 FP2 + xn 3 FPn) / (FP1 + FP2 + FPn) [6]

y value:
yC = (y1 3 FP1 + y2 3 FP2 + yn 3 FPn) / (FP1 + FP2 + FPn) [7]

Boundary conditions of this calculation model:

In the consideration, a uniform punch engagement of each individual punch is assumed, which is the exception due
to the component shape. Tilt and bending of the mould surfaces cause a delayed plunging of the punches. The cut-
ting force reduction by these geometric effects is not taken into account in this calculation model.

The load is changed by the use of a stripper. This must be taken into account in the cam design (see section d)

c) Forming

The term "forming" includes all operations that cause a ductile, permanent form change of the component. The fol-
lowing work operations belong to the forming operating mode:

- Chamfering
- Adjustment
- Postforming
- Drawing

The force required for moulding depends on the shape and the material characteristics. Forming operations on vehi-
cle components are usually complex due to the free form of the components and produce a multi-axial state of stress.
The determination of the forces required for this purpose is only possible with difficulty or only with a disproportionate
effort. The moulding forces occurring can usually be determined by a drawing simulation. Hard die spotting ("drive to
final pressure" / "run against block") with the cam unit is to be avoided if possible. By insufficient coordination of this
operation, forces can be introduced into the cam, which exceed the permissible maximum of the allowed operating
load by a multiple. Thereby, an immediate failure of the cam unit is possible.

Subject to alterations 29
ENGINEERING
CAM UNIT DESIGN
d) Operations with additional stripper

An additional force is introduced into the cam by the use of a stripper resp. cam pad. It is to be taken into account
accordingly.

Strippers are used as a stripper plate or as an elastomer / pop-on stripper. The calculation of the centre of force of
both variants differs.

Figure 7: Cam unit with elastomer stripper

Figure 8: Cam unit with stripper plate

30 Subject to alterations
ENGINEERING
CAM UNIT DESIGN
d.1) Elastomer-/Pop-on stripper

Elastomer / Pop-on strippers are extremely compact stripper units, which are directly attached to the supporting
plate of a punch. By this arrangement, the centre of mass of an elastomer / pop-on stripper element is centred on the
centre axis of the punch.

The total operating force corresponds to the sum of the cutting and stripping force. The centre of mass is then calcu-
lated analogous to punching.

d.2) Stripper plate

The centre of the force produced by the stripper plates, in contrast to elastomer / pop-on strippers, is not coincident
with the centre of mass force of the working operation. If working with a stripping plate, both the total centre of force
of the working operation + stripper plate as well as the centre of force of the stripping plate alone must be compared
with the permissible operating force of the cam. This is due to the fact that the load of the stripper plate continues to
be present after the fall of the operating force, for example, after punching through the sheet, until the stripper springs
are released while opening the die.

Figure 9: Hole pattern with gas spring

Subject to alterations 31
ENGINEERING
CAM UNIT DESIGN
Centre of force of the elastomer / pop-on stripper:

x value:
xCA = (x1 3 FS1 + x2 3 FS2 + xn 3 FSn) / (FS1 + FS2 + FSn) [8]

y value:
yCA = (y1 3 FS1 + y2 3 FS2 + yn 3 FSn) / (FS1 + FS2 + FSn) [9]

Total centre of operating force and stripper force:

x value:
xCtotal = (xCA 3 Sum FS + xCB 3 FB) / (Sum FS + FB) [10]

y value:
yCtotal = (yCA 3 Sum FS + yCB 3 FB) / (Sum FS + FB) [11]

32 Subject to alterations
ENGINEERING
PROOF OF LIFETIME
The lifetime test is carried out by comparing the existing operating force with the maximum operating force permitted
for the guaranteed lifetime. This results in the statement whether or not the cam unit with the introduced force reaches
the guaranteed lifetime.

Cutting
The calculated operating force in the determined centre of the force is compared with the permissible operating force
from the force diagram of the desired cam unit. The cam unit maintains the guaranteed lifetime if

FB % Fzul [12]

Punching
When punching, each individual punch Pn must be compared with its centre of mass Cn, as well as the sum of all
punches with the total centre of the force point, with the force diagram of the desired cam unit. The cam unit maintains
the guaranteed lifetime if

FBn % Fzul [13]

and
FBtotal % Fzul [14]

Forming
The operating force determined from the drawing simulation and applied at the centre of the force point is compared
with the permissible operating force from the corresponding force diagram. The cam unit maintains the guaranteed
lifetime if

FB % Fzul [15]

Stripper with cam stripper plate


When a cam stripper plate is used, the sum of the operating force + stripping force, with its associated centre of the
force point, as well as the stripping load alone, must be compared with its centre of the force point with the force
diagram. The cam unit maintains the guaranteed lifetime if

FA + FB % Fzul [16]

and
FA % Fzul [17]

General instructions
- The force specifications of the individual force diagram sectors must never be added.
- The substitute force with the corresponding centre of the force point must always be formed in accordance
with the preceding descriptions and these must be compared with the force diagram.
- The specifications in the force diagram correspond to the punctually introduced substitute loads and are not
surface pressure specifications!

General notes on permissible operating force


As a matter of principle, the transverse loads acting on the cam unit are to be absorbed by design measures in the
tool. Uncompensated transverse loads can have a massively negative effect on the cam unit lifetime.

Subject to alterations 33
ENGINEERING
RETRACTION AND RETURN FORCE
Determined by the tension conditions and resulting elastic deformations in the machined sheet metal, cutting and
forming components stick after the machining process when the bottom dead centre is reached. Accordingly, a strip-
ping force is required to pull the tools out of the sheet into the initial position. For the design of tools, an approximate
calculation of the stripping forces, based on experience values, is sufficiently accurate. The stripping force is calcu-
lated as a percentage of the working force.
For cutting operations, this amounts to:

FA = 0.07 3 FT [valid for open cutting contours] [18]

FA = 0.10 3 FT [valid for closed cutting contours] [19]

In the case of forming operations, the stripping forces vary to a greater degree. When determining the stripping forces
during forming operations, the instructions of the tool manufacturers or operators must be observed.

Cam units have a system-related retraction capability. This can be used to overcome the necessary stripping force.
If the retraction capacity of the cam unit is higher than the necessary stripping force, no tool-specific actions need to
be taken to return the die components to the initial position. In this case, the cam unit can work directly through the
main pad of the die.

FR > FA [20]

If the retraction capacity of the cam unit is less than the tool- or process-specific stripping force, then constructional
measures need to be provided, such as the use of a cam stripper.

FR < FA [21]

The retraction force specifications of all FIBRO cam units refer to the working direction of the cam unit, thus, a con-
version is not necessary.

If an aerial cam unit remains in its bottom dead centre after the working operation, considerable damage to the cam
unit and die is to be expected due to collision of die components while opening it.
In contrast, if a die mounted cam remains in its bottom dead centre after the working operation, then no profound
damage is to be expected in the event that the cam does not operate through the main pad. As a rule, the die mech-
anism in this case is not able to remove the blank out of the die, which stops the movement of the machine by means
of the mechanisation sensor system.
If the die components of a die mounted cam also operate through the main pad, similar damage to the cam and die
as in the case of an aerial cam unit is to be expected.
Please note that for this reason, the mechanical retraction clamps must not be removed without consulting with
FIBRO.

34 Subject to alterations
ENGINEERING
CALCULATION EXAMPLES
The design for die construction is illustrated by the following three examples.

1. Cutting
a) by main pad
Process parameters: Cam unit angle 40°
greatest width of the cutting line on cam 278 mm
Cutting contour see figure
Length l = 305.9 mm
Sheet metal thickness s = 0.7 mm
Material DX51D+Z; max. tensile strength Rm = 270...500 N/mm²
open cutting line: Stripping force 7% of cutting force

Figure 10: Cutting contour

Determination cutting force FT (= Operating load FB)


FT = l 3 s 3 dT = l 3 s 3 Rm 3 0.8
FT = 305,9 mm 3 0.7 mm 3 500 N/mm² 3 0.8
FT = 85.7 kN

Determination stripping force FA


FA = FT 3 0.07
FA = 85.7 kN 3 0.07
FA = 6 kN

Subject to alterations 35
ENGINEERING
CALCULATION EXAMPLES
Determination of centre of the force CF

The cutting contour is segmented into the replacement cutting contour, compare figure. The mass centres of the
individual segments of the replacement cutting contour are known.
For the calculation of the total centre of the force, the zero point of the coordinate system is assumed to be x + 12.5 /
y - 23.5 measured from the left outermost corner of the cutting contour. The lengths, as well as single centre of mass
values of the individual contours are as follows (graphically determined values):

No. Type Length contour element (mm) xC (mm) yC (mm)


1 Line 146.7 57.4 45.7
2 Arc 62.8 155.6 61.1
3 Line 48 207.1 69.1
4 Line 21.8 233.7 57
5 Line 29.4 250.9 44.7

The position of the total centre of the force is calculated from the values of the individual segments:

xC = (x1 3 l1 + x2 3 l2 + x3 3 l3 + x4 3 l4 + x5 3 l5) / (l1 + l2 + l3 + l4 + l5)


xC = (57.4 mm 3 146.7 mm + 155.6 mm 3 62.8 mm + 207.1 mm 3 48 mm + 233.7 mm 3 21.8 mm
+ 250.9 mm 3 29.4 mm) / (146.7 mm + 62.8 mm + 48 mm + 21.8 mm + 29.4 mm)
xC = 131.5 mm

yC = (y1 3 l1 + y2 3 l2 + y3 3 l3 + y4 3 l4 + y5 3 l5) / (l1 + l2 + l3 + l4 + l5)


yC = (45.7 mm 3 146.7 mm + 61.1 mm 3 62.8 mm + 69.1 mm 3 48 mm + 57 mm 3 21.8 mm
+ 44.7 mm 3 29.4 mm) / (146.7 mm + 62.8 mm + 48 mm + 21.8 mm + 29.4 mm)
yC = 53.2 mm

Figure 11: Cutting contour approximated

36 Subject to alterations
ENGINEERING
CALCULATION EXAMPLES
The determined force values are compared with the performance data of the selected cam unit. For this work oper-
ation, an aerial cam unit of the 2016.24. series with a working width of 260 mm is to be used. The cam unit has the
following performance data:

max. working force (shouldered installation): 737 kN


max. working force (installation with feather key): 359 kN
Retraction force: 36.4 kN

The total centre of force of the cam cut is on the quadrant of the force diagram with 737 kN permissible load (shoul-
dered) or 320 kN permissible load (installed with feather key). The cam unit can therefore be installed with the given
cutting contour and the applied process parameters both with the force relief via a shoulder on the rear side of the
cam base as well as via the feather key inserted into the cam base supporting surface in the die:

FT < Fpermissible feather key < Fpermissible shoulder

85.7 kN < 320 kN < 737 kN

Figure 12: Cutting contour with force diagram

No further actions have to be taken to move the cam unit back in the initial position when the press is opened –
the retraction force of the cam unit is higher than the process-induced stripping force:

FR > FA
33.6 kN > 6 kN

Subject to alterations 37
ENGINEERING
CALCULATION EXAMPLES
2. Punching
a) by main pad
Process parameters: Cam unit angle 15°
largest distance between punch centres is 72.6 mm
Punch contours, see figure
Contour lengths and individual centres of the force, see table
Sheet metal thickness s = 1.5 mm
Material D750MS /+Z; max. tensile strength Rm = 1,000...1,200 N/mm²
closed cutting line: Stripping force 10% of cutting force

Figure 13: Hole pattern with size estimation

Determination cutting force during punching FPn (= Operating force FB)

FP = l 3 s 3 dT = l 3 s 3 Rm 3 0.8

Punch P1:
FP1 = 20.9 mm 3 1.5 mm 3 1,200 N/mm² 3 0.8
FP1 = 30.1 kN

Punch P2:
FP2 = 23.8 mm 3 1.5 mm 3 1,200 N/mm² 3 0.8
FP2 = 34.3 kN

Punch P3:
FP3 = 36.1 mm 3 1.5 mm 3 1,200 N/mm² 3 0.8
FP3 = 52 kN

Punch P4:
FP4 = 39.3 mm 3 1.5 mm 3 1,200 N/mm² 3 0.8
FP4 = 56.6 kN

38 Subject to alterations
ENGINEERING
CALCULATION EXAMPLES
Total cutting force FPtotal during punching:
FPtotal = FP1 + FP2 + FP3 + FP4
FPtotal = 30.1 kN + 34.3 kN + 52 kN + 56.6 kN
FPtotal = 173 kN

Determination stripping force FA


FA = FPtotal 3 0.1
FA = 173 N 3 0.1
FA = 17.3 kN

Determination of the total centre of the force

The centres of the force of the individual punches are known. For the calculation of the total centre of the force, the
zero point of the coordinate system is assumed to be x + -26.6 / y - 31.2 measured from the centrepoint of the punch
P1. The positions of the individual centre of the force values result from the method plan as follows (graphically de-
termined values):

No. Type Length (mm) xC (mm) yC (mm)


P1 Round hole 20.8 26.6 31.2
P2 Slot 23.7 51.8 45.9
P3 Square hole 36.1 83.2 42.5
P4 Keyhole 39.3 99.3 36.1

The position of the total centre of the force is calculated from the values of the individual punches:

xC = (x1 3 FP1 + x2 3 FP2 + x3 3 FP3 + x4 3 FP4) / (FP1 + FP2 + FP3 + FP4)


xC = (26.6 mm 3 30.1 kN + 51.8 mm 3 34.3 kN + 83.2 mm 3 52 kN + 99.3 mm 3 56.6 kN) /
(30.1 kN + 34.3 kN + 52 kN + 56.6 kN)
xC = 72.4 mm

yC = (y1 3 FP1 + y2 3 FP2 + y3 3 FP3 + y4 3 FP4) / (FP1 + FP2 + FP3 + FP4)


yC = (31.2 mm 3 30.1 kN + 45.9 mm 3 34.3 kN + 42.5 mm 3 52 kN + 36.1 mm 3 56.6 kN) /
(30.1 kN + 34.3 kN + 52 kN + 56.6 kN)
yC = 39.1 mm

Subject to alterations 39
ENGINEERING
CALCULATION EXAMPLES

Figure 14: Hole pattern with individual centre of mass

The determined force values are compared with the performance data of the selected cam unit. For this work opera-
tion, preferably, a compact aerial cam unit of the 2016.24. series is to be used.
Due to the maximum distance of about 72.6 mm of the centre of mass of the holes, an attempt is made to use a cam
unit with a width of 110 mm and a multi-punch retainer plate.

The selected cam unit has the following performance data:


max. working force (shouldered installation): 372 kN
max. working force (installation with feather key): 93 kN
Retraction force: 5.8 kN

The total centre of the force of the hole pattern is on the quadrant of the force diagram with 372 kN permissible load
(shouldered) or 80 kN permissible load (installed with feather key). Therefore, the process forces on the cam should
absolutely be absorbed by a shoulder on the back of the cam base for the given hole pattern and its process para­
meters:

Fpermissible feather key < FP < Fpermissible shoulder


80 kN < 173 kN < 372 kN

The individual centres of the force of each punch lie on quadrants of the force diagram in each case with a higher
permissible load than the present operating force. A stepped punching caused by the partial shape thus does not
cause any unacceptable overloads on the cam unit. In the following, only the forces with the force diagrams installa-
tion type "shouldered" are compared:

Punch P1:
30.1 kN < 91 kN

Punch P2:
34.3 kN < 164 kN

Punch P3:
52 kN < 164 kN

Punch P4:
56.6kN < 164kN

40 Subject to alterations
ENGINEERING
CALCULATION EXAMPLES

Figure 15: Hole pattern with force diagram

The constructional retraction force of the cam is not sufficient to move the slider back into the initial position while the
press opens; the return force of the cam is less than the process-induced stripping force:

FR < FA
5 kN < 17.3 kN

Die specific actions must be taken in order to ensure that the slider can be returned.
In this case, a cam stripper is used.

b) with gas-spring-operated cam stripper

The cam from point a) is equipped with a gas-spring-operated cam stripper to increase the retraction force. It has
to be operated by two or three compact gas springs of the POWERLINE series. According to the design, approx.
12 kN retraction force is missing for a smooth process. Springs of the POWERLINE series with a cylinder diameter
of 38 mm have an initial force of 5 kN. For the present case, three springs are thus required for the actuation of the
cam pad. The springs are mounted using a square mounting flange. The additional installation space required for
this is to be taken into account when selecting the cam unit. As a result of the flange dimensions, the width of the
slider working surface must be at least 147 mm. Accordingly, the next largest cam unit width is selected with 150 mm.
With approx. 8 kN, this cam unit has a greater retraction capacity than the originally selected cam unit with a width
of 110 mm. With this cam unit and the selected gas springs, two pieces are sufficient to actuate the cam stripper. In
order to be able to accommodate the guide, retaining and safety elements on the cam unit work surface, to obtain a
good distribution of the force introduction, and to realise a compact overall space, the springs are arranged diago-
nally on the working surface (compare illustration).

Subject to alterations 41
ENGINEERING
CALCULATION EXAMPLES

Figure 16: Hole pattern with stripper plate

Determination of the centre of the force of the stripper plate.

Shifted by 50 mm in the y-direction for the calculation, the original reference system:

xCA = (x1 3 FS1 + x2 3 FS2) / (FS1 + FS2)


xCA = (20 mm 3 5 kN + 115 mm 3 5 kN) / (5 kN + 5 kN)
xCA = 67.5 mm

yCA = (y1 3 FS1 + y2 3 FS2) / (FS1 + FS2)


yCA = (35 mm 3 5 kN + 140mm 3 5 kN) / (5 kN + 5 kN)
yCA = 87.5 mm

Determination of the total centre of the force hole pattern + stripper plate

xCtotal = (xCA 3 S FS + xCB 3 FB) / (S FS + FB)


xCtotal = (67.5 mm 3 10 kN + 72.4mm 3 173 kN) / (10 kN + 173 kN)
xCtotal = 72.1 mm

yCtotal = (yCA 3 S FS + yCB 3 FB) / (S FS + FB)


yCtotal = (87.5 mm 3 10 kN + 89.1mm 3 173 kN) /( 10 kN + 173 kN)
yCtotal = 89.0 mm

The additional cam stripper does not cause any unacceptable operating states. Both the force of each punch, the
total force of all punches with their centre of the force, the force of the cam stripper with its centre of the force as
well as the total force of all the forces acting with the total centre of the force lie within the permissible forces of the
respective quadrant of the cam diagram. The cam must be installed shouldered in the die.

42 Subject to alterations
ENGINEERING
CALCULATION EXAMPLES
S FS < Fpermissible feather key < Fpermissible shoulder
10 kN < 110 kN < 439 kN

Fpermissible feather key < Ftotal < Fpermissible shoulder


110 kN < 183 kN < 439 kN

Figure 17: Hole pattern with stripper plate and force diagram

The sum of the retraction force of the cam and stripper is sufficient to move the cam back into the initial position while
the press opens:

FR > FA
18 kN > 17.3 kN

Subject to alterations 43
ENGINEERING
LOAD-OPTIMISING MEASURES
Constructive actions can reduce or compensate operating and secondary loads (e.g. transverse forces). These ac-
tions may have effects on the quality of the press part or the manufacturing process. Therefore they have to be coor-
dinated with the operator of the die.

a) Modified trim steel geometry

In the case of a simultaneous trim steel engagement over the entire cutting length, the cutting work is performed over
the path of the sheet thickness. The cutting work is calculated from:

WT = FT 3 t

If the trim steel geometry is designed in the form of a shear, a roof or a wave, the working path is extended analogous
to the selected trim steel shape. The performed cutting work WT remains unchanged in its size, therefore the neces-
sary cutting force FT becomes lower.

Figure 18: Trim steel with parallel grinding Figure 19: Trim steel with top grinding

Figure 20: Trim steel with scissors grinding Figure 21: Trim steel with wave grinding

The cutting force can be reduced up to 50% by means of a cutting force reducing design. Due to the geometrically
altered design of the trim steels the centre of the force may also vary during the cutting process. A quantitative state-
ment about the centre of the force progression is difficult to determine with trim steels shaped in this way. Due to cam
load it’s recommened to design the force-optimised trim steels symmetric.

For aluminium press parts, these cutting force reducing actions are not recommended. They can cause uncontrol­
lable, inadmissible process fluctuations here.

44 Subject to alterations
ENGINEERING
LOAD-OPTIMISING MEASURES
b) Absorption of transverse forces

Transverse forces cause additional loads on the cam unit components. They add up vectorially to the operating force
in the cam direction and thus have a significant influence on the cam unit lifetime. Therefore transverse forces must
be compensated by constructive measures in the die in order to prevent system overload. The absorption of the
transverse force is preferably performed parallel to the working engagement at the same height.

Figure 22: Absorption of transverse force

A simple description of the relationship between the transverse force and the lifetime is not possible since the per-
missible transverse force depends on the direction of action and the magnitude of the operating force.

C) Dimensioning of the protrusion

Large tool protrusions over the work surface have an influence on the working result, the system load and the lifetime
of the cam unit due to geometric and static effects:

- high weight load on cam unit system due to large tool fittings on the work surface
- Multiplication of the effect by transverse forces due to lever mechanisms
- noticeably faster influence on the work result by lever effect through possible changes in the clearance
- changed damping behaviour

In general, you should therefore endeavour to achiev the smallest possible protrusion in the working area. Standard
punching lengths (including retainer plate) + approx. 50 mm can be assumed as a guide.
Overhangs in front of the working surface, which go beyond this guideline, are also possible, but must be checked
and evaluated in the course of the die design. FIBRO is pleased to advise and support you.

Subject to alterations 45
ENGINEERING
LOAD-OPTIMISING MEASURES
d) Application of compensatory forces

In the case of eccentric operating forces, the total force distribution can be positively influenced by introducing com-
pensating forces. Appropriately dimensioned springs are arranged on the work surface for this purpose, which act
against the lower die or against the mounted main pad. Through the use of compensating forces, the total force as
well as the total centre of the force change. Accordingly, compensating elements must be taken into account during
the course of the cam unit design.

Compensation elements behave analogously to slider strippers. Their force continues to be applied after the end of
the working process, for example, after cutting through the sheet metal. The centre of the force of the compensating
forces must therefore also be compared with the permissible cam forces in order to make a sound statement about
the applied cam force possible (solution path, see chapter "Cam stripper").

Example:

The following values are known for one application case:


Process parameters cam unit: 2016.24.150.015.1000.0
Working width: 150 mm
Angle: 15°
Cutting length l1: 42.7 mm
Cutting length l2: 54.5 mm
Punch contours + possible arrangement, see figure
Sheet metal thickness: 1,2 mm
Tensile strength: 1,000 N/mm²

Figure 23: Eccentric hole pattern

46 Subject to alterations
ENGINEERING
LOAD-OPTIMISING MEASURES
The forces and centres of the force are as follows:

FP1 = 41.0 kN / xC1 = 12.8 mm / yC1 = 62.2 mm


FP2 = 52.2 kN / xC2 = 19.2 mm / yC2 = 146.6 mm
FPtotal = 93.2 kN / xCtotal = 16.4 mm / yCtotal = 109.5 mm

The forces of the cam unit are absorbed by means of a solid cast shoulder on the back of the cam base. Accordingly,
the proof of lifetime results after comparison of the forces with the cam load diagram:

FP1 < Fzul


41 kN < 98 kN -> Loading by punch P1 permissible

FP2 > Fzul


52.2 kN > 46 kN -> Loading by punch P2 not permissible

FPtotal > Fzul


93.2 kN > 70 kN -> Loading by load sum not permissible

Corresponding to the calculation results, constructive countermeasures must be provided in order to avoid overload-
ing and thus a reduced lifetime of the cam unit. The centre of the force of the punch P2 as well as the total centre of
the force must be moved further towards the middle of the cam unit. For this purpose, a compensating spring is to be
provided on the working surface of the cam which acts against the main pad of the die:

Selected spring: FIBRO 2487.12.02400.016 (POWERLINE)


Spring nominal force: 24 kN
Mounting position x/y: 105 mm / 62.2 mm

By means of this additional spring, the total centre of the force point of the punch P2 and of the spring is shifted to
the following coordinates:

FCompensation = 72,6 kN / xCcompensation = 46,2 mm / yCcompensation = 120 mm

Figure 24: Eccentric hole pattern with compensation spring

Subject to alterations 47
ENGINEERING
LOAD-OPTIMISING MEASURES
With this arrangement, the proof of lifetime no longer produces inadmissible operating conditions:

FCompensation < Fpermissible


76.2 kN < 147 kN -> Loading by punch P2 permissible

FS1 < Fpermissible


24 kN < 206 kN -> The loading of the compensation spring after the end of the cutting process is permissible.

The solution must be coordinated with the die operator.

48 Subject to alterations
Subject to alterations 49
ENGINEERING
PROTRUSION BOX
Lateral protrusions beyond the cam unit work surface should generally be avoided - a wider cam unit is the better
choice in these application cases. If a lateral protrusion can not be avoided for certain reasons, the following aspects
must be ensured to guarantee the desired lifetime:

1. The total working force must not exceed the maximum permissible working force of the cam unit.

2. Asymmetrically arranged elements on the cam unit cause a shift of the centre of the force. The po-
sition of the centre of the force must be taken into account and adjusted with the permissible values
according to the force diagram.

3. In the case of multiple hole operations on free-form surfaces, it is generally assumed that the hole
punches enter the sheet at different times. Punches arranged eccentrically or in the protrusion of the
cam work surface require a particularly precise design.

The tool length on cam units also has a significant influence on the system load and the working result of the cam
unit. Long protrusions should be avoided whenever possible due to a weaker bending stiffness of the tools and a
large lever effect.

50 Subject to alterations
ENGINEERING
PROTRUSION BOX

unrestricted or partially permissible not permitted


Cutting + forming

Figure 25: Trim steel, Figure 26. Trim steel, Figure 27: Trim steel,
Protrusion centric Protrusion one-sided horizontal Protrusion one-sided vertical
Punching*

Figure 28. Hole pattern, Figure 29. Hole pattern, Figure 30. Punch,
Protrusion centric Protrusion one-sided Protrusion one-sided

* Observe engagement point in time of the punches

Subject to alterations 51
52 Subject to alterations
INTRODUCTION AND TABLE
OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
AERIAL FCC
2016.24.

54
AERIAL FCC
2016.24.
The FIBRO cam unit FCC 2016.24. features compact dimensions, high forces in the working and return strokes as
well as excellent precision, even after a high number of cycles.
All sliding elements are shouldered. The gas spring can be replaced, without having to remove the cam. Due to
its design, the FIBRO cam unit series FCC meets the minimum maintenance requirements. The FIBRO cam unit
FCC can be designed ex works with customer-specific tool-specific machining, which meets even the highest
requirements of modern diemaking processes.
The FIBRO cam units FCC 2016.24. meet the requirements of the BAK product specification as well as the
NAAMS.

Design features:
- Double prism guide
- Sliding surfaces hardened steel / bronze with solid lubricant
- Gas spring
- Positive locking connections

FIBRO cam units FCC 2016.24. are available in the widths from 60 to 600 mm and in the angular variants 0° to 75°
(gradation 5°).

Order number Width [mm] Performance class [kN]* Page


2016.24.006.□□.2000.00 60 125 57
2016.24.008.□□.1000.00 85 225 67
2016.24.011.□□.1000.00 110 350 77
2016.24.015.□□.1000.00 150 425 87
2016.24.018.□□.1000.00 180 500 97
2016.24.022.□□.1000.00 220 600 107
2016.24.026.□□.1000.00 260 650 117
2016.24.033.□□.2000.00 330 1000 127
2016.24.040.□□.2000.00 400 1050 137
2016.24.050.□□.2000.00 500 1150 147
2016.24.060.□□.2000.00 600 1200 157
* For exact power values, please refer to the force diagrams of the corresponding cam units

Ordering example:
FIBRO cam unit FCC, aerial, width 85 mm = 2016.24.008. □□.1000.00
Cam unit angle a = 50° = 50.
Order number = 2016.24.008. 50. 1000.00

Subject to alterations 55
56 Subject to alterations
AERIAL FCC
2016.24.006.
Working width:  60 mm
Performance class: 125 kN

57
AERIAL FCC
2016.24.006.
SIZE TABLE

58 Subject to alterations
AERIAL FCC
2016.24.006.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.006.00.2000.00 205 60 210 105.00 100 187.00 205 162.00 155 50 175.00 0 50 19.3 30 23.0
2016.24.006.05.2000.00 205 60 210 108.23 100 186.86 205 161.86 150 50 183.58 5 45 21.3 30 23.1
2016.24.006.10.2000.00 205 60 210 111.43 100 186.44 205 161.44 145 50 190.95 10 45 21.5 30 25.0
2016.24.006.15.2000.00 205 60 210 124.58 100 185.74 205 160.74 140 60 199.65 15 40 23.8 30 25.4
2016.24.006.20.2000.00 205 60 210 127.66 100 184.77 205 159.77 140 50 205.29 20 40 24.5 30 27.6
2016.24.006.25.2000.00 205 60 210 130.64 100 183.53 205 158.53 125 50 209.55 25 35 27.1 30 28.7
2016.24.006.30.2000.00 205 60 210 133.50 100 182.04 205 157.04 125 50 212.40 30 30 30.0 30 30.0
2016.24.006.35.2000.00 205 60 210 136.22 100 180.31 205 155.31 115 50 213.83 35 30 31.7 30 33.2
2016.24.006.40.2000.00 220 60 210 138.78 100 178.34 220 168.34 110 45 213.83 40 25 35.5 30 35.5
2016.24.006.45.2000.00 235 60 210 141.16 100 206.16 235 166.16 105 40 233.60 45 25 38.5 30 39.9
2016.24.006.50.2000.00 220 60 210 148.34 100 188.78 220 178.78 105 40 222.99 50 20 43.9 30 43.9
2016.24.006.55.2000.00 220 60 210 150.31 100 186.22 220 176.22 105 40 217.94 55 20 49.1 30 50.5
2016.24.006.60.2000.00 220 60 210 152.04 100 183.50 220 173.50 92 30 211.42 60 15 58.0 30 58.0
2016.24.006.65.2000.00 220 60 210 153.53 100 180.64 220 170.64 85 30 203.49 65 15 68.6 30 69.9
2016.24.006.70.2000.00 220 60 210 174.77 100 162.66 220 152.66 85 50 207.86 70 15 70.6 25 72.8
2016.24.006.75.2000.00 235 60 210 175.74 100 159.58 235 149.58 80 50 199.05 75 10 76.1 20 77.0
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅10

Mounting cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 3x M10 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅10

Subject to alterations 59
AERIAL FCC
2016.24.006.
EXPLODED VIEW

60 Subject to alterations
AERIAL FCC
2016.24.006.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider 1.7225 --
2 1 Cam driver 1.7225 --
2.1
2.2
3 1 Cam base 1.7225 --
4.1 1 Clamp, left Bronze with solid lubricant x
4.2 1 Clamp, right Bronze with solid lubricant x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8
9
10
11
12
13 1 Gas spring 2487.12.00170.□□□ x
14 1 Stop plate 1.7225 x
15
16.1
16.2
17
Lockout system
18 (not shown) 1 x
19 2 Damping element Elastomer x
20 1 Feather key (T-nut) x
21
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 61
AERIAL FCC
2016.24.006.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.006.00.2000.00 0 136 2.6 0 114 136 114 22 150
2016.24.006.05.2000.00 5 137 2.7 10 115 126 126 22 140
2016.24.006.10.2000.00 10 138 2.9 17 95 119 119 22 140
2016.24.006.15.2000.00 15 139 3.0 25 94 109 130 22 130
2016.24.006.20.2000.00 20 140 3.3 28 76 104 124 22 120
2016.24.006.25.2000.00 25 141 3.4 34 74 93 133 22 120
2016.24.006.30.2000.00 30 142 3.4 41 71 82 142 22 110
2016.24.006.35.2000.00 35 143 3.9 38 55 79 137 22 110
2016.24.006.40.2000.00 40 143 4.0 43 51 67 143 40 100
2016.24.006.45.2000.00 45 143 4.7 37 37 64 138 22 100
2016.24.006.50.2000.00 50 142 4.8 40 33 52 142 22 90
2016.24.006.55.2000.00 55 142 6.0 31 22 50 138 22 90
2016.24.006.60.2000.00 60 142 6.0 33 19 38 142 22 80
2016.24.006.65.2000.00 65 142 8.2 23 11 37 139 22 80
2016.24.006.70.2000.00 70 141 12.0 12 4 37 137 70 70
2016.24.006.75.2000.00 75 141 11.4 12 3 25 139 70 70
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

62 Subject to alterations
AERIAL FCC
2016.24.006.
FORCE DIAGRAM
shouldered Support with feather key
Width 60 mm Width 60 mm
0° 20 20 20 0° 20 20 20

20 21 82 21 20 15 34 15
20 28 109 28 20 20 35 20
100 mm

100 mm
Height

Height
20 34 136 34 20 25 35 25
20 27 109 27 20 20 35 20
20 21 76 21 20 15 34 15

Width 60 mm Width 60 mm
5° 20 20 20 5° 20 20 20

20 23 84 23 20 18 37 18
20 30 111 30 20 22 40 22

100 mm
100 mm
Height

Height
20 37 137 37 20 27 40 27
20 30 110 30 20 22 40 22
20 23 83 23 20 18 34 18

Width 60 mm Width 60 mm
10° 20 20 20 10° 20 20 20

20 25 85 25 20 20 39 20
20 32 112 32 20 22 41 22
100 mm
100 mm
Height

Height

20 40 138 40 20 27 41 27
20 32 111 32 20 22 41 22
20 25 84 25 20 20 39 20

Width 60 mm Width 60 mm
15° 20 20 20 15° 20 20 20

20 27 87 27 20 18 43 18
20 35 113 35 20 24 45 24
100 mm

100 mm
Height

Height

20 43 139 43 20 28 45 28
20 35 113 35 20 24 45 24
20 27 85 27 20 20 43 20

Width 60 mm Width 60 mm
20° 20 20 20 20° 20 20 20

20 29 88 29 20 20 43 20
20 37 114 37 20 25 50 25
100 mm

100 mm
Height

Height

20 46 140 46 20 32 50 32
20 37 114 37 20 26 50 26
20 29 87 29 20 21 50 21

Width 60 mm Width 60 mm
25° 20 20 20 25° 20 20 20

20 31 90 31 20 15 25 15
20 40 116 40 20 23 55 23
100 mm

100 mm
Height

Height

20 49 141 49 20 23 55 23
20 40 115 40 20 23 55 23
20 31 88 31 20 18 53 18

Subject to alterations 63
AERIAL FCC
2016.24.006.
FORCE DIAGRAM
shouldered Support with feather key
Width 60 mm Width 60 mm
30° 20 20 20 30° 20 20 20

20 33 91 33 20 20 60 20
20 42 117 42 20 27 60 27

100 mm
100 mm
Height

Height
20 52 142 52 20 30 62 30
20 42 116 42 20 28 62 28
20 33 89 33 20 24 60 24

Width 60 mm Width 60 mm
35° 20 20 20 35° 20 20 20

20 35 93 35 20 16 60 16
20 45 118 45 20 18 63 18

100 mm
100 mm
Height

Height
20 54 143 54 20 20 64 20
20 45 117 45 20 19 64 19
20 35 91 35 20 17 61 17

Width 60 mm Width 60 mm
40° 20 20 20 40° 20 20 20

20 34 89 34 20 15 54 15
20 45 116 45 20 19 77 19
100 mm

100 mm
Height

Height

20 56 143 56 20 19 77 19
20 46 117 46 20 19 77 19
20 35 91 35 20 17 69 17

Width 60 mm Width 60 mm
45° 20 20 20 45° 20 20 20

20 33 84 33 20 10 27 10
20 45 113 45 20 12 76 12
100 mm

100 mm
Height

Height

20 57 143 57 20 13 80 13
20 47 117 47 20 13 81 13
20 36 90 36 20 12 67 12

Width 60 mm Width 60 mm
50° 20 20 20 50° 20 20 20

20 32 80 32 20 14 32 14
20 45 111 45 20 16 82 16
100 mm
100 mm
Height

Height

20 58 142 58 20 16 95 16
20 48 116 48 20 17 86 17
20 37 90 37 20 15 66 15

Width 60 mm Width 60 mm
55° 20 20 20 55° 20 20 20

20 31 75 31 20 10 13 10
20 45 109 45 20 12 56 12
100 mm
100 mm
Height

Height

20 60 142 60 20 13 105 13
20 49 116 49 20 14 99 14
20 37 90 37 20 13 76 13

64 Subject to alterations
AERIAL FCC
2016.24.006.
FORCE DIAGRAM
shouldered Support with feather key
Width 60 mm Width 60 mm
60° 20 20 20 60° 20 20 20

20 30 71 30 20 10 60 10
20 45 106 45 20 12 91 12

100 mm
100 mm

Height
Height

20 61 142 61 20 13 121 13
20 50 115 50 20 14 98 14
20 38 89 38 20 13 76 13

Width 60 mm Width 60 mm
65° 20 20 20 65° 20 20 20

20 29 67 29 20 10 16 10
20 45 104 45 20 12 50 12

100 mm
100 mm

Height
Height

20 62 142 62 20 12 115 12
20 51 115 51 20 12 110 12
20 39 89 39 20 12 80 12

Width 60 mm Width 60 mm
70° 20 20 20 70° 20 20 20

20 28 62 28 20 10 16 10
20 46 102 46 20 12 45 12
100 mm
100 mm

Height
Height

20 64 141 64 20 12 120 12
20 52 115 52 20 12 115 12
20 40 88 40 20 12 88 12

Width 60 mm Width 60 mm
75° 20 20 20 75° 20 20 20

20 27 58 27 20 10 16 10
20 46 100 46 20 12 38 12
100 mm
100 mm

Height
Height

20 65 141 65 20 12 128 12
20 53 114 53 20 12 114 12
20 40 88 40 20 12 88 12

Subject to alterations 65
66 Subject to alterations
AERIAL FCC
2016.24.008.
Working width: 85 mm
Performance class: 225 kN

67
AERIAL FCC
2016.24.008.
SIZE TABLE

68 Subject to alterations
AERIAL FCC
2016.24.008.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.008.00.1000.00 255 85 225 120 120 250 255 195 175 60 238.00 0 50 30.9 48 36.8
2016.24.008.05.1000.00 255 85 225 125 120 250 255 195 170 60 247.94 5 45 34.1 48 36.9
2016.24.008.10.1000.00 255 85 225 130 120 250 255 195 160 55 256.78 10 45 34.5 48 39.9
2016.24.008.15.1000.00 255 85 225 135 120 250 255 195 155 55 264.42 15 40 38.1 48 40.7
2016.24.008.20.1000.00 259 85 225 140 120 250 255 195 155 60 270.81 20 35 41.8 48 41.8
2016.24.008.25.1000.00 285 85 225 145 120 250 285 210 155 55 275.86 25 35 43.4 48 45.9
2016.24.008.30.1000.00 285 85 225 150 120 250 285 210 155 65 279.51 30 30 48.0 48 48.0
2016.24.008.35.1000.00 285 85 225 155 120 250 285 210 155 65 281.69 35 30 50.7 48 53.1
2016.24.008.40.1000.00 285 85 225 160 120 250 285 210 155 65 282.36 40 25 56.8 48 56.8
2016.24.008.45.1000.00 265 85 225 165 120 215 265 215 150 55 256.70 45 25 42.3 33 43.9
2016.24.008.50.1000.00 265 85 225 170 120 215 265 215 135 52 256.43 50 20 48.2 33 48.2
2016.24.008.55.1000.00 265 85 225 175 120 215 265 215 135 67 254.67 55 20 54.1 33 55.6
2016.24.008.60.1000.00 267 85 225 180 120 215 265 215 135 67 251.39 60 15 63.8 33 63.8
2016.24.008.65.1000.00 265 85 225 180 120 215 265 215 126 52 242.00 65 15 75.4 33 76.9
2016.24.008.70.1000.00 275 85 225 195 120 190 275 185 109 67 236.22 70 10 95.0 33 95.0
2016.24.008.75.1000.00 275 85 225 210 120 190 275 185 109 67 240.02 75 10 95.1 25 96.2
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅12

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 3x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅12

Subject to alterations 69
AERIAL FCC
2016.24.008.
EXPLODED VIEW

70 Subject to alterations
AERIAL FCC
2016.24.008.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider 1.7225 --
2 1 Cam driver 1.7225 --
2.1
2.2
3 1 Cam base 1.7225 --
4.1 1 Clamp, left Bronze with solid lubricant x
4.2 1 Clamp, right Bronze with solid lubricant x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8
9
10
11
12
13 1 Gas spring 2487.12.00320.□□□ x
14 1 Stop plate 1.7225 x
15
16.1
16.2
17
18 1 Lockout system x
19 2 Damping element Elastomer x
20 1 Feather key (T-nut) x
21
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 71
AERIAL FCC
2016.24.008.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.008.00.1000.00 0 230 5.1 0 230 193 193 25 150
2016.24.008.05.1000.00 5 230 5.2 17 212 192 212 25 140
2016.24.008.10.1000.00 10 230 5.7 28 199 159 199 25 140
2016.24.008.15.1000.00 15 230 5.7 42 180 156 215 25 120
2016.24.008.20.1000.00 20 230 5.7 55 161 151 230 25 120
2016.24.008.25.1000.00 25 229 6.4 56 152 120 217 25 120
2016.24.008.30.1000.00 30 229 6.4 66 132 115 229 40 110
2016.24.008.35.1000.00 35 229 7.4 61 126 87 219 40 110
2016.24.008.40.1000.00 40 237 7.8 71 111 85 237 50 85
2016.24.008.45.1000.00 45 245 8.3 63 110 63 236 50 95
2016.24.008.50.1000.00 50 253 8.4 71 92 59 253 50 70
2016.24.008.55.1000.00 55 261 10.5 57 92 40 254 50 70
2016.24.008.60.1000.00 60 269 10.5 62 72 36 269 50 55
2016.24.008.65.1000.00 65 277 14.2 44 73 21 272 70 55
2016.24.008.70.1000.00 70 285 14.3 47 50 17 285 85 70
2016.24.008.75.1000.00 75 293 20.9 25 51 7 290 100 70
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

72 Subject to alterations
AERIAL FCC
2016.24.008.
FORCE DIAGRAM
shouldered Support with feather key
Width 85 mm Width 85 mm
0° 32.5 20 32.5 0° 32.5 20 32.5

24 49 129 49 24 39 50 39
24 69 180 69 24 45 56 45

120 mm
120 mm
Height

Height
24 88 230 88 24 45 56 45
24 63 165 63 24 45 56 45
24 38 99 38 24 36 56 36

Width 85 mm Width 85 mm
5° 32.5 20 32.5 5° 32.5 20 32.5

24 49 128 49 24 39 57 39
24 68 179 68 24 43 62 43
120 mm

120 mm
Height

Height
24 88 230 88 24 45 62 45
24 63 166 63 24 45 62 45
24 39 101 39 24 32 62 32

Width 85 mm Width 85 mm
10° 32.5 20 32.5 10° 32.5 20 32.5

24 48 127 48 24 39 60 39
24 68 178 68 24 39 62 39
120 mm

120 mm
Height

Height

24 87 230 87 24 45 62 45
24 63 167 63 24 45 62 45
24 40 104 40 24 35 62 35

Width 85 mm Width 85 mm
15° 32.5 20 32.5 15° 32.5 20 32.5

24 47 126 47 24 35 72 35
24 67 178 67 24 48 74 48
120 mm

120 mm
Height

Height

24 87 230 87 24 53 74 53
24 64 168 64 24 54 74 54
24 40 106 40 24 36 74 36

Width 85 mm Width 85 mm
20° 32.5 20 32.5 20° 32.5 20 32.5

24 47 125 47 24 32 76 32
24 67 177 67 24 48 78 48
120 mm

120 mm
Height

Height

24 86 230 86 24 54 78 54
24 64 170 64 24 54 78 54
24 41 108 41 24 37 76 37

Width 85 mm Width 85 mm
25° 32.5 20 32.5 25° 32.5 20 32.5

24 46 123 46 24 28 80 28
24 66 176 66 24 40 85 40
120 mm

120 mm
Height

Height

24 86 229 86 24 56 85 56
24 64 171 64 24 49 85 49
24 42 111 42 24 38 85 38

Subject to alterations 73
AERIAL FCC
2016.24.008.
FORCE DIAGRAM
shouldered Support with feather key
Width 85 mm Width 85 mm
30° 32.5 20 32.5 30° 32.5 20 32.5

24 46 122 46 24 27 72 27
24 66 176 66 24 39 84 39

120 mm
120 mm
Height

Height
24 85 229 85 24 51 90 51
24 64 172 64 24 42 90 42
24 43 113 43 24 38 86 38

Width 85 mm Width 85 mm
35° 32.5 20 32.5 35° 32.5 20 32.5

24 45 121 45 24 27 74 27
24 65 175 65 24 39 95 39
120 mm

120 mm
Height

Height
24 85 229 85 24 51 95 51
24 64 173 64 24 39 95 39
24 44 118 44 24 39 88 39

Width 85 mm Width 85 mm
40° 32.5 20 32.5 40° 32.5 20 32.5

24 43 119 43 24 27 78 27
24 63 178 63 24 43 113 43
120 mm

120 mm
Height

Height

24 84 237 84 24 72 108 72
24 63 178 63 24 56 108 56
24 42 119 42 24 38 105 38

Width 85 mm Width 85 mm
45° 32.5 20 32.5 45° 32.5 20 32.5

24 40 116 40 24 25 78 25
24 61 181 61 24 43 118 43
120 mm

120 mm
Height

Height

24 82 245 82 24 74 123 74
24 62 183 62 24 55 108 55
24 41 121 41 24 40 105 40

Width 85 mm Width 85 mm
50° 32.5 20 32.5 50° 32.5 20 32.5

24 38 114 38 24 24 84 24
24 60 183 60 24 53 135 53
120 mm

120 mm
Height

Height

24 81 253 81 24 73 145 73
24 61 188 61 24 55 139 55
24 40 123 40 24 39 115 39

Width 85 mm Width 85 mm
55° 32.5 20 32.5 55° 32.5 20 32.5

24 38 114 38 24 22 94 22
24 60 183 60 24 42 141 42
120 mm

120 mm
Height

Height

24 81 253 81 24 73 174 73
24 61 188 61 24 54 172 54
24 40 123 40 24 38 125 38

74 Subject to alterations
AERIAL FCC
2016.24.008.
FORCE DIAGRAM
shouldered Support with feather key
Width 85 mm Width 85 mm
60° 32.5 20 32.5 60° 32.5 20 32.5

24 33 108 33 24 21 92 21
24 56 189 56 24 35 143 35

120 mm
120 mm
Height

Height
24 79 269 79 24 50 197 50
24 58 198 58 24 42 175 42
24 37 126 37 24 31 126 31

Width 85 mm Width 85 mm
65° 32.5 20 32.5 65° 32.5 20 32.5

24 31 106 31 24 20 98 20
24 54 192 54 24 36 178 36
120 mm

120 mm
Height

Height
24 77 277 77 24 52 203 52
24 57 203 57 24 43 189 43
24 36 128 36 24 32 119 32

Width 85 mm Width 85 mm
70° 32.5 20 32.5 70° 32.5 20 32.5

24 28 103 28 24 19 103 19
24 52 194 52 24 35 194 35
120 mm

120 mm
Height

Height

24 76 285 76 24 51 205 51
24 56 208 56 24 37 192 37
24 35 130 35 24 23 130 23

Width 85 mm Width 85 mm
75° 32.5 20 32.5 75° 32.5 20 32.5

24 26 101 26 24 17 101 17
24 50 197 50 24 34 197 34
120 mm

120 mm
Height

Height

24 75 293 75 24 50 225 50
24 54 212 54 24 36 225 36
24 34 132 34 24 22 132 22

Subject to alterations 75
76 Subject to alterations
AERIAL FCC
2016.24.011.
Working width: 110 mm
Performance class: 350 kN

77
AERIAL FCC
2016.24.011.
SIZE TABLE

78 Subject to alterations
AERIAL FCC
2016.24.011.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.011.00.1000.00 290 110 275 155 160 290 290 230 210 85 278.0 0 50 30.9 48 36.8
2016.24.011.05.1000.00 290 110 275 160 160 290 290 230 205 85 290.8 5 45 34.1 48 36.9
2016.24.011.10.1000.00 293 110 275 165 160 290 290 230 195 85 302.2 10 45 34.5 48 39.9
2016.24.011.15.1000.00 300 110 275 170 160 290 290 230 190 85 312.1 15 40 38.1 48 40.7
2016.24.011.20.1000.00 308 110 275 175 160 290 290 230 185 85 320.4 20 35 41.8 48 41.8
2016.24.011.25.1000.00 303 110 275 180 160 280 300 230 178 80 317.8 25 35 43.4 48 45.9
2016.24.011.30.1000.00 310 110 275 185 160 280 300 230 172 80 323.0 30 30 48.0 48 48.0
2016.24.011.35.1000.00 316 110 275 190 160 280 300 230 167 80 326.3 35 30 50.7 48 53.1
2016.24.011.40.1000.00 322 110 275 195 160 280 300 230 163 80 327.8 40 25 56.8 48 56.8
2016.24.011.45.1000.00 312 110 275 200 160 260 295 250 183 85 313.3 45 25 61.5 48 63.8
2016.24.011.50.1000.00 310 110 275 205 160 260 295 250 172 75 312.2 50 20 48.2 33 48.2
2016.24.011.55.1000.00 302 110 275 210 160 260 295 250 157 60 309.2 55 20 54.1 33 55.6
2016.24.011.60.1000.00 306 110 275 215 160 260 295 250 155 60 304.2 60 15 63.8 33 63.8
2016.24.011.65.1000.00 295 110 275 225 160 250 295 250 137 45 297.6 65 15 75.4 33 76.9
2016.24.011.70.1000.00 295 110 275 235 160 250 295 250 135 45 294.3 70 10 95.0 33 95.0
2016.24.011.75.1000.00 310 110 275 235 160 250 310 250 134 45 279.7 75 10 95.1 25 96.2
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅12

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅12

Subject to alterations 79
AERIAL FCC
2016.24.011.
EXPLODED VIEW

80 Subject to alterations
AERIAL FCC
2016.24.011.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider 1.7225 --
2 1 Cam driver 1.7225 --
2.1
2.2
3 1 Cam base 1.7225 --
4.1 1 Clamp, left Bronze with solid lubricant x
4.2 1 Clamp, right Bronze with solid lubricant x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8
9
10
11
12
13 1 Gas spring 2487.12.00320.□□□ x
14 1 Stop plate 1.7225 x
15
16.1
16.2
17
18 1 Lockout system x
19 2 Damping element Elastomer x
20 1 Feather key (T-nut) x
21
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 81
AERIAL FCC
2016.24.011.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.011.00.1000.00 0 375 5.2 0 315 375 315 25 160
2016.24.011.05.1000.00 5 355 5.3 26 297 328 328 25 150
2016.24.011.10.1000.00 10 359 5.8 44 248 310 310 25 150
2016.24.011.15.1000.00 15 372 5.8 67 252 292 348 30 140
2016.24.011.20.1000.00 20 375 5.8 90 247 263 375 30 130
2016.24.011.25.1000.00 25 378 6.5 92 198 250 358 30 130
2016.24.011.30.1000.00 30 381 6.5 110 191 220 381 40 120
2016.24.011.35.1000.00 35 384 7.5 103 147 212 367 40 120
2016.24.011.40.1000.00 40 387 7.5 116 138 180 387 40 100
2016.24.011.45.1000.00 45 390 9.0 100 100 175 376 50 100
2016.24.011.50.1000.00 50 393 8.2 110 92 143 393 50 100
2016.24.011.55.1000.00 55 396 10.2 87 61 140 385 65 100
2016.24.011.60.1000.00 60 399 10.2 93 53 107 399 75 100
2016.24.011.65.1000.00 65 402 13.8 64 30 106 394 80 90
2016.24.011.70.1000.00 70 405 13.8 67 24 71 405 85 82
2016.24.011.75.1000.00 75 407 21.0 34 9 71 402 90 56
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

82 Subject to alterations
AERIAL FCC
2016.24.011.
FORCE DIAGRAM
shouldered Support with feather key
Width 110 mm Width 110 mm
0° 25 20 20 20 25 0° 25 20 20 20 25

32 59 95 226 95 59 32 35 57 70 57 35
32 76 123 292 123 76 32 45 57 73 57 45
160 mm

160 mm
Height

Height
32 93 150 357 150 93 32 56 57 73 57 56
32 85 137 326 137 85 32 51 57 73 57 51
32 76 124 294 124 76 32 46 57 73 57 46

Width 110 mm Width 110 mm


5° 25 20 20 20 25 5° 25 20 20 20 25

32 55 92 225 92 55 32 33 55 79 55 33
32 74 123 305 123 74 32 44 58 82 58 44
160 mm

160 mm
Height

Height
32 92 155 366 155 92 32 55 60 82 60 55
32 82 137 334 137 82 32 49 60 82 60 49
32 72 120 294 120 72 32 43 58 82 58 43

Width 110 mm Width 110 mm


10° 25 20 20 20 25 10° 25 20 20 20 25

32 52 88 224 88 52 32 31 53 82 53 31
32 72 124 316 124 72 32 43 74 85 74 43
160 mm

160 mm
Height

Height

32 91 159 369 159 91 32 55 83 86 83 55


32 79 138 337 138 79 32 48 83 86 83 48
32 68 116 294 116 68 32 41 69 84 69 41

Width 110 mm Width 110 mm


15° 25 20 20 20 25 15° 25 20 20 20 25

32 48 85 223 85 48 32 29 51 92 51 29
32 69 125 322 125 69 32 42 75 92 75 42
160 mm

160 mm
Height

Height

32 91 164 372 164 91 32 54 83 93 83 54


32 77 138 340 138 77 32 46 83 93 83 46
32 63 112 293 112 63 32 38 67 92 67 38

Width 110 mm Width 110 mm


20° 25 20 20 20 25 20° 25 20 20 20 25

32 45 82 222 82 45 32 27 49 97 49 27
32 67 125 328 125 67 32 40 75 103 75 40
160 mm

160 mm
Height

Height

32 90 168 375 168 90 32 54 83 103 83 54


32 74 138 343 138 74 32 45 83 103 83 45
32 59 108 293 108 59 32 35 65 103 65 35

Width 110 mm Width 110 mm


25° 25 20 20 20 25 25° 25 20 20 20 25

32 41 78 221 78 41 32 25 47 98 47 25
32 65 126 334 126 65 32 39 75 110 75 39
160 mm

160 mm
Height

Height

32 89 173 378 173 89 32 53 83 115 83 53


32 72 138 345 138 72 32 43 83 115 83 43
32 55 104 293 104 55 32 33 62 112 62 33

Subject to alterations 83
AERIAL FCC
2016.24.011.
FORCE DIAGRAM
shouldered Support with feather key
Width 110 mm Width 110 mm
30° 25 20 20 20 25 30° 25 20 20 20 25

32 38 75 220 75 38 32 23 45 100 45 23
32 63 126 340 126 63 32 38 76 120 76 38
160 mm

160 mm
Height

Height
32 88 177 381 177 88 32 53 83 125 83 53
32 69 139 348 139 69 32 42 83 125 83 42
32 50 100 293 100 50 32 30 60 125 60 30

Width 110 mm Width 110 mm


35° 25 20 20 20 25 35° 25 20 20 20 25

32 35 72 219 72 35 32 21 43 105 43 21
32 61 127 346 127 61 32 37 76 126 76 37
160 mm

160 mm
Height

Height
32 87 182 384 182 87 32 52 93 127 93 52
32 67 139 351 139 67 32 40 83 127 83 40
32 46 96 293 96 46 32 28 58 126 58 28

Width 110 mm Width 110 mm


40° 25 20 20 20 25 40° 25 20 20 20 25

32 34 72 226 72 34 32 22 56 135 56 22
32 60 126 344 126 60 32 38 80 142 80 38
160 mm

160 mm
Height

Height

32 86 181 387 181 86 32 54 114 156 114 54


32 65 136 352 136 65 32 41 86 154 86 41
32 44 91 283 91 44 32 28 58 150 58 28

Width 110 mm Width 110 mm


45° 25 20 20 20 25 45° 25 20 20 20 25

32 34 72 232 72 34 32 22 46 148 46 22
32 59 126 342 126 59 32 38 80 151 80 38
160 mm

160 mm
Height

Height

32 85 180 390 180 85 32 54 114 165 114 54


32 63 133 353 133 63 32 40 84 165 84 40
32 41 87 274 87 41 32 26 55 140 55 26

Width 110 mm Width 110 mm


50° 25 20 20 20 25 50° 25 20 20 20 25

32 34 72 239 72 34 32 21 46 149 46 21
32 59 126 340 126 59 32 37 79 167 79 37
160 mm

160 mm
Height

Height

32 84 179 393 179 84 32 53 113 190 113 53


32 61 130 354 130 61 32 39 82 189 82 39
32 39 82 264 82 39 32 24 52 150 52 24

Width 110 mm Width 110 mm


55° 25 20 20 20 25 55° 25 20 20 20 25

32 34 73 245 73 34 32 21 46 153 46 21
32 58 125 338 125 58 32 37 79 170 79 37
160 mm

160 mm
Height

Height

32 82 178 396 178 82 32 52 112 193 112 52


32 59 128 356 128 59 32 37 81 193 81 37
32 36 77 255 77 36 32 23 49 159 49 23

84 Subject to alterations
AERIAL FCC
2016.24.011.
FORCE DIAGRAM
shouldered Support with feather key
Width 110 mm Width 110 mm
60° 25 20 20 20 25 60° 25 20 20 20 25

32 33 73 252 73 33 32 21 46 161 46 21
32 57 125 336 125 57 32 36 79 172 79 36
160 mm

160 mm
Height

Height
32 81 177 399 177 81 32 51 112 253 112 51
32 57 125 357 125 57 32 36 79 253 79 36
32 34 73 246 73 34 32 21 46 168 46 21

Width 110 mm Width 110 mm


65° 25 20 20 20 25 65° 25 20 20 20 25

32 33 73 259 73 33 32 22 49 169 49 22
32 56 124 335 124 56 32 38 83 175 83 38
160 mm

160 mm
Height

Height
32 80 176 402 176 80 32 53 117 270 117 53
32 55 122 358 122 55 32 37 81 270 81 37
32 31 68 236 68 31 32 21 45 170 45 21

Width 110 mm Width 110 mm


70° 25 20 20 20 25 70° 25 20 20 20 25

32 33 73 261 73 33 32 22 49 170 49 22
32 56 124 333 124 56 32 37 83 176 83 37
160 mm

160 mm
Height

Height

32 78 174 405 174 78 32 52 90 273 90 52


32 54 119 359 119 54 32 36 79 263 79 36
32 29 64 227 64 29 32 19 42 173 42 19

Width 110 mm Width 110 mm


75° 25 20 20 20 25 75° 25 20 20 20 25

32 55 123 331 123 55 32 22 49 255 49 22


32 77 173 407 173 77 32 37 82 331 82 37
160 mm

160 mm
Height

Height

32 52 116 360 116 52 32 51 90 370 90 51


32 26 59 218 59 26 32 34 77 360 77 34
32 41 87 274 87 41 32 17 39 218 39 17

Subject to alterations 85
86 Subject to alterations
AERIAL FCC
2016.24.015.
Working width:  150 mm
Performance class: 425 kN

87
AERIAL FCC
2016.24.015.
SIZE TABLE

88 Subject to alterations
AERIAL FCC
2016.24.015.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.015.00.1000.00 310 150 300 170 160 310 310 240 220 105 298.0 0 50 32.1 50 38.3
2016.24.015.05.1000.00 310 150 300 175 160 310 310 240 210 105 312.1 5 45 35.5 50 38.4
2016.24.015.10.1000.00 314 150 300 180 160 310 310 240 200 90 324.5 10 45 35.9 50 41.6
2016.24.015.15.1000.00 322 150 300 185 160 310 310 240 195 90 335.3 15 40 39.7 50 42.4
2016.24.015.20.1000.00 330 150 300 190 160 310 310 240 194 90 344.3 20 35 43.6 50 43.6
2016.24.015.25.1000.00 350 150 300 195 160 320 350 260 202 80 360.4 25 35 45.2 50 47.8
2016.24.015.30.1000.00 352 150 300 205 160 320 350 260 199 85 367.6 30 30 50.0 50 50.0
2016.24.015.35.1000.00 365 150 300 215 160 320 350 260 201 95 373.4 35 30 52.9 50 55.3
2016.24.015.40.1000.00 372 150 300 225 160 320 350 260 197 95 377.8 40 25 59.2 50 59.2
2016.24.015.45.1000.00 340 150 300 235 160 260 340 240 182 105 338.0 45 25 64.1 50 66.4
2016.24.015.50.1000.00 340 150 300 245 160 260 340 240 179 105 342.8 50 20 73.1 50 73.1
2016.24.015.55.1000.00 347 150 300 255 160 260 340 240 186 115 346.0 55 20 81.9 50 84.2
2016.24.015.60.1000.00 354 150 300 265 160 260 340 240 183 115 347.5 60 15 96.6 50 96.6
2016.24.015.65.1000.00 359 150 300 265 160 260 340 240 183 115 338.1 65 15 91.4 40 93.2
2016.24.015.70.1000.00 340 150 300 275 160 235 340 235 168 110 326.8 70 15 84.7 30 87.4
2016.24.015.75.1000.00 340 150 300 275 160 235 340 235 167 110 314.5 75 10 76.1 20 77.0
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Subject to alterations 89
AERIAL FCC
2016.24.015.
EXPLODED VIEW

90 Subject to alterations
AERIAL FCC
2016.24.015.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left Bronze with solid lubricant x
4.2 1 Clamp, right Bronze with solid lubricant x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8
9
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 1 Gas spring 2487.12.00500.□□□ x
14 1 Stop plate 1.7225 x
15
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17
18 1 Lockout system x
19 4 Damping element Elastomer x
20 1 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 91
AERIAL FCC
2016.24.015.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.015.00.1000.00 0 421 7.6 0 353 421 353 27 160
2016.24.015.05.1000.00 5 435 7.7 32 364 402 402 40 150
2016.24.015.10.1000.00 10 448 8.4 54 309 387 387 35 150
2016.24.015.15.1000.00 15 462 8.4 84 312 363 432 40 140
2016.24.015.20.1000.00 20 476 8.4 114 313 333 476 40 130
2016.24.015.25.1000.00 25 489 9.5 119 256 324 463 40 130
2016.24.015.30.1000.00 30 503 9.5 145 252 290 503 40 120
2016.24.015.35.1000.00 35 517 10.9 138 197 285 494 40 120
2016.24.015.40.1000.00 40 528 10.9 158 189 246 528 40 100
2016.24.015.45.1000.00 45 540 13.0 139 139 243 521 50 100
2016.24.015.50.1000.00 50 551 13.0 154 129 201 551 50 97
2016.24.015.55.1000.00 55 558 16.2 122 86 198 543 60 82
2016.24.015.60.1000.00 60 565 16.2 131 76 151 565 60 85
2016.24.015.65.1000.00 65 571 23.4 91 43 150 560 70 85
2016.24.015.70.1000.00 70 578 33.9 48 17 150 560 80 84
2016.24.015.75.1000.00 75 584 31.6 49 13 102 577 80 90
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

92 Subject to alterations
AERIAL FCC
2016.24.015.
FORCE DIAGRAM
shouldered Support with feather key
Width 150 mm Width 150 mm
0° 35 30 20 30 35 0° 35 30 20 30 35

32 53 112 226 112 53 32 32 67 103 67 32


32 77 162 327 162 77 32 46 88 103 88 46
160 mm

160 mm
Height

Height
32 101 212 428 212 101 32 60 89 103 89 60
32 99 209 421 209 99 32 59 90 103 90 59
32 97 205 414 205 97 32 58 90 103 90 58

Width 150 mm Width 150 mm


5° 35 30 20 30 35 5° 35 30 20 30 35

32 51 107 223 107 51 32 31 64 105 64 31


32 75 157 327 157 75 32 45 87 108 87 45
160 mm

160 mm
Height

Height
32 98 207 432 207 98 32 59 87 108 87 59
32 99 208 435 208 99 32 59 87 108 87 59
32 95 200 417 200 95 32 57 87 108 87 57

Width 150 mm Width 150 mm


10° 35 30 20 30 35 10° 35 30 20 30 35

32 49 102 219 102 49 32 29 61 105 61 29


32 72 152 327 152 72 32 43 91 113 91 43
160 mm

160 mm
Height

Height

32 96 202 436 202 96 32 58 91 115 91 58


32 98 207 448 207 98 32 59 91 115 91 59
32 93 196 420 196 93 32 56 91 115 91 56

Width 150 mm Width 150 mm


15° 35 30 20 30 35 15° 35 30 20 30 35

32 46 98 215 98 46 32 46 82 120 82 46
32 70 147 327 147 70 32 60 85 120 85 60
160 mm

160 mm
Height

Height

32 94 197 439 197 94 32 64 88 120 88 64


32 98 206 462 206 98 32 64 88 120 88 64
32 91 191 423 191 91 32 57 83 120 83 57

Width 150 mm Width 150 mm


20° 35 30 20 30 35 20° 35 30 20 30 35

32 44 93 212 93 44 32 27 56 128 56 27
32 68 143 328 143 68 32 41 86 133 86 41
160 mm

160 mm
Height

Height

32 92 192 443 192 92 32 55 115 135 115 55


32 97 205 476 205 97 32 58 115 135 115 58
32 88 186 427 186 88 32 53 111 135 111 53

Width 150 mm Width 150 mm


25° 35 30 20 30 35 25° 35 30 20 30 35

32 42 88 208 88 42 32 25 53 146 53 25
32 66 138 328 138 66 32 39 83 152 83 39
160 mm

160 mm
Height

Height

32 89 187 447 187 89 32 54 112 152 112 54


32 97 204 489 204 97 32 58 112 152 112 58
32 86 181 430 181 86 32 52 109 152 109 52

Subject to alterations 93
AERIAL FCC
2016.24.015.
FORCE DIAGRAM
shouldered Support with feather key
Width 150 mm Width 150 mm
30° 35 30 20 30 35 30° 35 30 20 30 35

32 40 83 205 83 40 32 24 50 75 50 24
32 63 133 328 133 63 32 38 80 163 80 38
160 mm

160 mm
Height

Height
32 87 182 451 182 87 32 52 109 176 109 52
32 97 203 503 203 97 32 58 122 176 122 58
32 84 176 433 176 84 32 50 106 173 106 50

Width 150 mm Width 150 mm


35° 35 30 20 30 35 35° 35 30 20 30 35

32 38 79 201 79 38 32 23 47 65 47 23
32 61 128 328 128 61 32 37 77 171 77 37
160 mm

160 mm
Height

Height
32 85 177 455 177 85 32 51 106 180 106 51
32 96 202 517 202 96 32 58 121 180 121 58
32 82 171 439 171 82 32 49 103 180 103 49

Width 150 mm Width 150 mm


40° 35 30 20 30 35 40° 35 30 20 30 35

32 38 81 198 81 38 32 24 51 67 51 24
32 64 135 330 135 64 32 40 85 177 85 40
160 mm

160 mm
Height

Height

32 89 190 461 190 89 32 56 120 212 120 56


32 102 218 528 218 102 32 56 137 214 137 56
32 85 181 441 181 85 32 54 114 210 114 54

Width 150 mm Width 150 mm


45° 35 30 20 30 35 45° 35 30 20 30 35

32 38 83 195 83 38 32 24 52 69 52 24
32 66 142 332 142 66 32 42 90 185 90 42
160 mm

160 mm
Height

Height

32 94 202 468 202 94 32 59 128 213 128 59


32 108 233 540 233 108 32 59 147 215 147 59
32 88 191 444 191 88 32 56 120 210 120 56

Width 150 mm Width 150 mm


50° 35 30 20 30 35 50° 35 30 20 30 35

32 39 85 191 85 39 32 25 53 69 53 25
32 68 149 333 149 68 32 43 94 187 94 43
160 mm

160 mm
Height

Height

32 98 214 475 214 98 32 58 135 265 135 58


32 114 249 551 249 114 32 58 157 263 157 58
32 92 200 447 200 92 32 58 126 200 126 58

Width 150 mm Width 150 mm


55° 35 30 20 30 35 55° 35 30 20 30 35

32 39 87 188 87 39 32 25 55 77 55 25
32 71 157 335 157 71 32 45 99 198 99 45
160 mm

160 mm
Height

Height

32 102 227 482 227 102 32 65 143 275 143 65


32 120 265 558 265 120 32 65 167 260 167 65
32 95 210 449 210 95 32 60 132 205 132 60

94 Subject to alterations
AERIAL FCC
2016.24.015.
FORCE DIAGRAM
shouldered Support with feather key
Width 150 mm Width 150 mm
60° 35 30 20 30 35 60° 35 30 20 30 35

32 40 89 185 89 40 32 25 56 78 56 25
32 73 164 337 164 73 32 46 103 123 103 46
160 mm

160 mm
Height

Height
32 107 239 489 239 107 32 67 151 369 151 67
32 125 281 565 281 125 32 67 178 372 178 67
32 98 219 452 219 98 32 62 139 269 139 62

Width 150 mm Width 150 mm


65° 35 30 20 30 35 65° 35 30 20 30 35

32 40 91 182 91 40 32 27 60 79 60 27
32 76 171 339 171 76 32 50 95 103 95 50
160 mm

160 mm
Height

Height
32 111 251 496 251 111 32 74 167 358 167 74
32 131 297 571 297 131 32 74 198 362 198 74
32 101 229 448 229 101 32 68 153 286 153 68

Width 150 mm Width 150 mm


70° 35 30 20 30 35 70° 35 30 20 30 35

32 41 93 178 93 41 32 27 62 77 62 27
32 78 178 341 178 78 32 52 97 103 97 52
160 mm

160 mm
Height

Height

32 115 263 499 263 115 32 77 176 375 176 77


32 137 313 578 313 137 32 77 209 375 209 77
32 105 239 438 239 105 32 70 159 290 159 70

Width 150 mm Width 150 mm


75° 35 30 20 30 35 75° 35 30 20 30 35

32 41 95 175 95 41 32 27 63 75 63 27
32 80 185 343 185 80 32 54 75 83 75 54
160 mm

160 mm
Height

Height

32 120 276 501 276 120 32 80 184 367 184 80


32 143 329 584 329 143 32 80 219 523 219 80
32 108 248 427 248 108 32 72 166 325 166 72

Subject to alterations 95
96 Subject to alterations
AERIAL FCC
2016.24.018.
Working width: 180 mm
Performance class: 500 kN

97
AERIAL FCC
2016.24.018.
SIZE TABLE

98 Subject to alterations
AERIAL FCC
2016.24.018.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.018.00.1000.00 310 180 300 170 160 310 310 240 220 105 298.0 0 50 32.1 50 38.3
2016.24.018.05.1000.00 310 180 300 175 160 310 310 240 210 105 312.0 5 45 35.5 50 38.4
2016.24.018.10.1000.00 314 180 300 180 160 310 310 240 200 90 324.5 10 45 35.9 50 41.6
2016.24.018.15.1000.00 322 180 300 185 160 310 310 240 195 90 335.3 15 40 39.7 50 42.4
2016.24.018.20.1000.00 330 180 300 190 160 310 310 240 191 90 344.3 20 35 43.6 50 43.6
2016.24.018.25.1000.00 350 180 300 195 160 320 350 260 199 80 360.4 25 35 45.2 50 47.8
2016.24.018.30.1000.00 352 180 300 205 160 320 350 260 199 85 367.6 30 30 50.0 50 50.0
2016.24.018.35.1000.00 365 180 300 215 160 320 350 260 201 95 373.5 35 30 52.9 50 55.3
2016.24.018.40.1000.00 372 180 300 225 160 320 350 260 197 95 377.8 40 25 59.2 50 59.2
2016.24.018.45.1000.00 340 180 300 235 160 260 340 240 182 105 338.0 45 25 64.1 50 66.4
2016.24.018.50.1000.00 340 180 300 245 160 260 340 240 179 105 342.8 50 20 73.1 50 73.1
2016.24.018.55.1000.00 347 180 300 255 160 260 340 240 186 115 346.0 55 20 81.9 50 84.2
2016.24.018.60.1000.00 354 180 300 265 160 260 340 240 182 115 347.5 60 15 96.6 50 96.6
2016.24.018.65.1000.00 359 180 300 265 160 260 340 240 181 115 338.1 65 15 91.4 40 93.2
2016.24.018.70.1000.00 340 180 300 275 160 235 340 235 168 110 326.8 70 15 84.7 30 87.4
2016.24.018.75.1000.00 340 180 300 275 160 235 340 235 172 110 314.5 75 10 76.1 20 77.0
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Subject to alterations 99
AERIAL FCC
2016.24.018.
EXPLODED VIEW

100 Subject to alterations


AERIAL FCC
2016.24.018.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left Bronze with solid lubricant x
4.2 1 Clamp, right Bronze with solid lubricant x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8
9
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 1 Gas spring 2487.12.00500.□□□ x
14 1 Stop plate 1.7225 x
15
16.1 1 Cam slide stop, left 1.1191
16.2 1 Cam slide stop, right 1.1191
17
18 1 Lockout system x
19 4 Damping element Elastomer x
20 1 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 101


AERIAL FCC
2016.24.018.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.018.00.1000.00 0 474 7.7 0 398 474 398 27 160
2016.24.018.05.1000.00 5 488 7.7 36 408 450 450 40 150
2016.24.018.10.1000.00 10 503 8.5 61 347 434 434 27 150
2016.24.018.15.1000.00 15 518 8.5 94 350 406 484 27 140
2016.24.018.20.1000.00 20 533 8.5 128 351 373 533 27 130
2016.24.018.25.1000.00 25 542 9.5 132 284 359 513 40 130
2016.24.018.30.1000.00 30 543 9.5 157 272 314 543 40 117
2016.24.018.35.1000.00 35 543 11.0 145 207 300 519 40 117
2016.24.018.40.1000.00 40 550 11.0 165 196 256 550 40 100
2016.24.018.45.1000.00 45 557 13.0 143 143 251 537 50 100
2016.24.018.50.1000.00 50 564 13.0 157 132 205 564 50 81
2016.24.018.55.1000.00 55 571 16.3 125 88 202 555 60 66
2016.24.018.60.1000.00 60 578 16.3 134 77 155 578 60 70
2016.24.018.65.1000.00 65 584 21.9 93 44 153 573 60 74
2016.24.018.70.1000.00 70 591 34.0 49 18 154 573 80 84
2016.24.018.75.1000.00 75 598 31.6 51 14 104 591 90 63
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

102 Subject to alterations


AERIAL FCC
2016.24.018.
FORCE DIAGRAM
shouldered Support with feather key
Width 180 mm Width 180 mm
0° 40 40 20 40 40 0° 40 40 20 40 40

32 83 172 244 172 83 32 50 84 117 84 50


32 109 226 321 226 109 32 65 84 117 84 65
160 mm

160 mm
Height

Height
32 135 280 397 280 135 32 65 85 117 85 65
32 184 333 474 333 184 32 65 86 117 86 65
32 99 117 167 117 99 32 59 82 117 82 59

Width 180 mm Width 180 mm


5° 40 40 20 40 40 5° 40 40 20 40 40

32 81 158 233 158 81 32 49 93 115 93 49


32 106 207 305 207 106 32 64 99 118 99 64

160 mm
160 mm

Height
Height

32 132 276 378 276 132 32 72 99 122 99 72


32 191 356 488 356 191 32 72 99 123 99 72
32 120 153 199 153 120 32 72 96 122 96 72

Width 180 mm Width 180 mm


10° 40 40 20 40 40 10° 40 40 20 40 40

32 79 143 221 143 79 32 47 100 130 100 47


32 104 187 290 187 104 32 62 108 132 108 62
160 mm
160 mm

Height
Height

32 129 272 359 272 129 32 77 112 135 112 77


32 198 338 503 338 198 32 78 112 135 112 78
32 133 188 232 188 133 32 76 110 134 110 76

Width 180 mm Width 180 mm


15° 40 40 20 40 40 15° 40 40 20 40 40

32 77 128 209 128 77 32 46 90 125 90 46


32 101 168 274 168 101 32 61 113 140 113 61
160 mm
160 mm

Height
Height

32 125 267 340 267 125 32 75 118 145 118 75


32 205 317 518 317 205 32 75 118 146 118 75
32 146 212 264 212 146 32 75 116 143 116 75

Width 180 mm Width 180 mm


20° 40 40 20 40 40 20° 40 40 20 40 40

32 75 113 197 113 75 32 45 79 118 79 45


32 99 149 259 149 99 32 59 104 155 104 59
160 mm
160 mm

Height
Height

32 122 263 321 263 122 32 73 125 164 125 73


32 211 296 533 296 211 32 73 125 166 125 73
32 159 209 297 209 159 32 73 125 163 125 73

Width 180 mm Width 180 mm


25° 40 40 20 40 40 25° 40 40 20 40 40

32 73 98 185 98 73 32 44 69 111 69 44
32 96 129 243 129 96 32 58 91 146 91 58
160 mm
160 mm

Height
Height

32 119 259 302 259 119 32 71 188 175 188 71


32 218 275 542 279 218 32 71 142 178 142 71
32 172 205 330 205 172 32 70 143 176 143 70

Subject to alterations 103


AERIAL FCC
2016.24.018.
FORCE DIAGRAM
shouldered Support with feather key
Width 180 mm Width 180 mm
30° 40 40 20 40 40 30° 40 40 20 40 40

32 71 84 173 84 71 32 43 83 104 83 43
32 93 110 228 110 93 32 57 110 169 110 57
160 mm

160 mm
Height

Height
32 116 255 283 255 116 32 69 137 178 137 69
32 225 253 543 253 225 32 75 149 193 149 75
32 185 201 362 201 185 32 67 141 181 141 67

Width 180 mm Width 180 mm


35° 40 40 20 40 40 35° 40 40 20 40 40

32 69 69 161 69 69 32 41 48 98 48 41
32 91 91 212 91 91 32 54 64 127 64 54

160 mm
160 mm

Height
Height

32 113 251 264 251 113 32 68 150 158 150 68


32 232 232 543 232 232 32 68 152 216 152 68
32 198 198 427 198 198 32 68 139 214 139 68

Width 180 mm Width 180 mm


40° 40 40 20 40 40 40° 40 40 20 40 40

32 64 70 164 70 64 32 40 51 64 51 40
32 86 96 227 96 86 32 54 71 141 71 54
160 mm
160 mm

Height
Height

32 108 244 289 244 108 32 68 172 238 172 68


32 215 234 550 234 215 32 68 172 241 172 68
32 181 194 433 194 181 32 57 143 237 143 57

Width 180 mm Width 180 mm


45° 40 40 20 40 40 45° 40 40 20 40 40

32 59 71 167 71 59 32 37 52 72 52 37
32 81 102 241 102 81 32 51 75 152 75 51
160 mm
160 mm

Height
Height

32 103 236 315 236 103 32 65 174 256 174 65


32 198 235 557 235 198 32 65 173 260 173 65
32 165 190 438 190 165 32 60 140 210 140 60

Width 180 mm Width 180 mm


50° 40 40 20 40 40 50° 40 40 20 40 40

32 54 71 170 71 54 32 34 53 72 53 34
32 76 107 255 107 76 32 48 79 153 79 48
160 mm
160 mm

Height
Height

32 99 229 341 229 99 32 62 169 310 169 62


32 181 237 564 237 181 32 62 175 313 175 62
32 148 187 443 187 148 32 48 138 211 138 48

Width 180 mm Width 180 mm


55° 40 40 20 40 40 55° 40 40 20 40 40

32 49 72 173 72 49 32 31 61 74 61 31
32 72 112 270 112 72 32 49 96 160 96 49
160 mm
160 mm

Height
Height

32 94 222 367 222 94 32 59 189 314 189 59


32 164 239 571 239 164 32 59 203 315 203 59
32 132 183 436 183 132 32 53 156 210 156 53

104 Subject to alterations


AERIAL FCC
2016.24.018.
FORCE DIAGRAM
shouldered Support with feather key
Width 180 mm Width 180 mm
60° 40 40 20 40 40 60° 40 40 20 40 40

32 44 73 176 73 44 32 28 62 111 62 28
32 67 118 284 118 67 32 42 100 179 100 42
160 mm

160 mm
Height

Height
32 89 215 393 215 89 32 56 182 248 182 56
32 147 240 578 240 147 32 56 204 365 204 56
32 115 179 430 179 115 32 56 152 271 152 56

Width 180 mm Width 180 mm


65° 40 40 20 40 40 65° 40 40 20 40 40

32 39 74 179 74 39 32 26 69 119 69 26
32 62 123 299 123 62 32 41 115 199 115 41

160 mm
160 mm

Height
Height

32 84 207 418 207 84 32 56 193 279 193 56


32 130 242 584 242 130 32 56 225 390 225 56
32 99 176 423 176 99 32 56 163 282 163 56

Width 180 mm Width 180 mm


70° 40 40 20 40 40 70° 40 40 20 40 40

32 34 75 182 75 34 32 23 75 76 75 23
32 57 129 313 129 57 32 38 129 209 129 38
160 mm
160 mm

Height
Height

32 80 200 444 200 80 32 53 200 296 200 53


32 113 244 591 244 113 32 55 244 394 244 55
32 82 172 417 172 82 32 55 172 278 172 55

Width 180 mm Width 180 mm


75° 40 40 20 40 40 75° 40 40 20 40 40

32 29 76 184 76 29 32 20 76 76 76 20
32 52 134 327 134 52 32 35 134 218 134 35
160 mm
160 mm

Height
Height

32 75 193 470 193 75 32 50 193 313 193 50


32 96 245 598 245 96 32 50 245 399 245 50
32 65 168 410 168 65 32 44 168 273 168 44

Subject to alterations 105


106 Subject to alterations
AERIAL FCC
2016.24.022.
Working width: 220 mm
Performance class: 600 kN

107
AERIAL FCC
2016.24.022.
SIZE TABLE

108 Subject to alterations


AERIAL FCC
2016.24.022.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.022.00.1000.00 320 220 300 170 160 320 320 240 215 110 308.0 0 50 32.1 50 38.3
2016.24.022.05.1000.00 320 220 300 175 160 320 320 240 210 110 322.0 5 45 35.5 50 38.4
2016.24.022.10.1000.00 324 220 300 180 160 320 320 240 200 90 334.4 10 45 35.9 50 41.6
2016.24.022.15.1000.00 332 220 300 185 160 320 320 240 190 90 345.0 15 40 39.7 50 42.4
2016.24.022.20.1000.00 338 220 300 190 160 320 320 240 185 85 353.7 20 35 43.6 50 43.6
2016.24.022.25.1000.00 360 220 300 195 160 320 360 260 195 85 360.4 25 35 45.2 50 47.8
2016.24.022.30.1000.00 360 220 300 205 160 320 360 260 190 95 375.7 30 30 50.0 50 50.0
2016.24.022.35.1000.00 363 220 300 215 160 320 360 260 185 92 373.4 35 30 52.9 50 55.3
2016.24.022.40.1000.00 373 220 300 225 160 320 360 260 180 97 377.8 40 25 59.2 50 59.2
2016.24.022.45.1000.00 365 220 300 235 160 285 365 240 160 102 355.7 45 25 64.1 50 66.4
2016.24.022.50.1000.00 365 220 300 245 160 285 365 240 160 102 358.9 50 20 73.1 50 73.1
2016.24.022.55.1000.00 365 220 300 255 160 285 365 240 161 102 360.4 55 20 81.9 50 84.2
2016.24.022.60.1000.00 372 220 300 265 160 285 365 240 159 107 360.0 60 15 96.6 50 96.6
2016.24.022.65.1000.00 368 220 300 265 160 285 365 240 161 97 348.6 65 15 91.4 40 93.2
2016.24.022.70.1000.00 372 220 300 265 160 285 365 240 163 97 334.5 70 10 100.8 35 100.8
2016.24.022.75.1000.00 365 220 300 280 160 275 365 240 145 83 329.6 75 10 95.1 25 96.2
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Subject to alterations 109


AERIAL FCC
2016.24.022.
EXPLODED VIEW

110 Subject to alterations


AERIAL FCC
2016.24.022.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left 1.7225 x
4.2 1 Clamp, right 1.7225 x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 1 Gas spring 2487.12.00750.□□□ x
14 1 Stop plate 1.7225 x
15 1 Safety plate 1.1191 x
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17
18 1 Lockout system x
19 2 Damping element Elastomer x
20 1 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 111


AERIAL FCC
2016.24.022.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.022.00.1000.00 0 635 12.4 0 533 635 533 40 160
2016.24.022.05.1000.00 5 648 12.5 47 542 598 598 40 150
2016.24.022.10.1000.00 10 661 13.7 80 456 571 571 40 150
2016.24.022.15.1000.00 15 674 13.7 122 456 529 630 40 140
2016.24.022.20.1000.00 20 687 13.8 165 452 481 687 20 130
2016.24.022.25.1000.00 25 700 15.5 171 366 464 662 40 130
2016.24.022.30.1000.00 30 714 15.5 206 357 412 714 40 104
2016.24.022.35.1000.00 35 727 17.8 194 278 401 695 40 107
2016.24.022.40.1000.00 40 727 17.9 218 260 339 727 40 93
2016.24.022.45.1000.00 45 728 21.3 187 187 327 702 50 100
2016.24.022.50.1000.00 50 729 21.3 203 171 265 729 40 61
2016.24.022.55.1000.00 55 729 26.7 160 112 258 709 60 53
2016.24.022.60.1000.00 60 730 26.7 169 98 196 730 60 67
2016.24.022.65.1000.00 65 730 34.1 117 54 192 716 60 72
2016.24.022.70.1000.00 70 731 33.1 121 44 129 731 80 58
2016.24.022.75.1000.00 75 732 50.2 62 17 128 724 90 56
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

112 Subject to alterations


AERIAL FCC
2016.24.022.
FORCE DIAGRAM
shouldered Support with feather key
Width 220 mm Width 220 mm
0° 50 50 20 50 50 0° 50 50 20 50 50

32 69 154 307 154 69 32 41 85 140 85 41


32 86 192 384 192 86 32 52 106 140 106 52
160 mm

160 mm
Height

Height
32 103 231 460 231 103 32 62 113 140 113 62
32 143 318 635 318 143 32 67 113 140 113 67
32 89 198 396 198 89 32 53 109 140 109 53

Width 220 mm Width 220 mm


5° 50 50 20 50 50 5° 50 50 20 50 50

32 75 159 306 159 75 32 45 87 153 87 45


32 95 201 390 201 95 32 57 111 155 111 57
160 mm

160 mm
Height

Height
32 153 328 475 328 153 32 69 119 155 119 69
32 107 218 648 218 107 32 64 119 155 119 64
32 105 219 415 219 105 32 63 119 155 119 63

Width 220 mm Width 220 mm


10° 50 50 20 50 50 10° 50 50 20 50 50

32 79 162 305 162 79 32 47 89 152 89 47


32 102 207 397 207 102 32 61 114 156 114 61
160 mm

160 mm
Height

Height

32 117 228 489 228 117 32 70 125 156 125 70


32 123 239 661 239 123 32 74 131 156 131 74
32 121 240 435 240 121 32 73 132 156 132 73

Width 220 mm Width 220 mm


15° 50 50 20 50 50 15° 50 50 20 50 50

32 82 162 304 162 82 32 49 89 152 89 49


32 109 212 404 212 109 32 65 116 174 116 65
160 mm
160 mm

Height
Height

32 134 250 504 250 134 32 72 137 174 137 72


32 139 260 674 260 139 32 72 137 174 137 72
32 138 261 454 261 138 32 72 137 174 137 72

Width 220 mm Width 220 mm


20° 50 50 20 50 50 20° 50 50 20 50 50

32 85 162 302 162 85 32 51 89 151 89 51


32 116 217 410 217 116 32 69 119 196 119 69
160 mm
160 mm

Height
Height

32 151 271 518 271 151 32 74 149 196 149 74


32 156 281 687 281 156 32 74 154 196 154 74
32 154 282 473 282 154 32 74 155 196 155 74

Width 220 mm Width 220 mm


25° 50 50 20 50 50 25° 50 50 20 50 50

32 89 162 301 162 89 32 53 89 151 89 53


32 123 222 417 222 123 32 74 122 208 122 74
160 mm
160 mm

Height
Height

32 168 293 532 293 168 32 86 152 208 152 86


32 172 301 700 301 172 32 86 152 208 152 86
32 170 303 493 303 170 32 86 152 208 152 86

Subject to alterations 113


AERIAL FCC
2016.24.022.
FORCE DIAGRAM
shouldered Support with feather key
Width 220 mm Width 220 mm
0° 50 50 20 50 50 0° 50 50 20 50 50

32 69 154 307 154 69 32 41 85 140 85 41


32 86 192 384 192 86 32 52 106 140 106 52
160 mm

160 mm
Height

Height
32 103 231 460 231 103 32 62 113 140 113 62
32 143 318 635 318 143 32 67 113 140 113 67
32 89 198 396 198 89 32 53 109 140 109 53

Width 220 mm Width 220 mm


5° 50 50 20 50 50 5° 50 50 20 50 50

32 75 159 306 159 75 32 45 87 153 87 45


32 95 201 390 201 95 32 57 111 155 111 57
160 mm

160 mm
Height

Height
32 153 328 475 328 153 32 69 119 155 119 69
32 107 218 648 218 107 32 64 119 155 119 64
32 105 219 415 219 105 32 63 119 155 119 63

Width 220 mm Width 220 mm


10° 50 50 20 50 50 10° 50 50 20 50 50

32 79 162 305 162 79 32 47 89 152 89 47


32 102 207 397 207 102 32 61 114 156 114 61
160 mm

160 mm
Height

Height

32 117 228 489 228 117 32 70 125 156 125 70


32 123 239 661 239 123 32 74 131 156 131 74
32 121 240 435 240 121 32 73 132 156 132 73

Width 220 mm Width 220 mm


15° 50 50 20 50 50 15° 50 50 20 50 50

32 82 162 304 162 82 32 49 89 152 89 49


32 109 212 404 212 109 32 65 116 174 116 65
160 mm
160 mm

Height
Height

32 134 250 504 250 134 32 72 137 174 137 72


32 139 260 674 260 139 32 72 137 174 137 72
32 138 261 454 261 138 32 72 137 174 137 72

Width 220 mm Width 220 mm


20° 50 50 20 50 50 20° 50 50 20 50 50

32 85 162 302 162 85 32 51 89 151 89 51


32 116 217 410 217 116 32 69 119 196 119 69
160 mm
160 mm

Height
Height

32 151 271 518 271 151 32 74 149 196 149 74


32 156 281 687 281 156 32 74 154 196 154 74
32 154 282 473 282 154 32 74 155 196 155 74

Width 220 mm Width 220 mm


25° 50 50 20 50 50 25° 50 50 20 50 50

32 89 162 301 162 89 32 53 89 151 89 53


32 123 222 417 222 123 32 74 122 208 122 74
160 mm
160 mm

Height
Height

32 168 293 532 293 168 32 86 152 208 152 86


32 172 301 700 301 172 32 86 152 208 152 86
32 170 303 493 303 170 32 86 152 208 152 86

114 Subject to alterations


AERIAL FCC
2016.24.022.
FORCE DIAGRAM
shouldered Support with feather key
Width 220 mm Width 220 mm
30° 50 50 20 50 50 30° 50 50 20 50 50

32 92 161 300 161 92 32 55 89 150 89 55


32 130 227 423 227 130 32 78 125 212 125 78
160 mm

160 mm
Height

Height
32 184 315 547 315 184 32 95 173 238 173 95
32 188 322 714 322 188 32 95 177 238 177 95
32 187 324 512 324 187 32 95 178 238 178 95

Width 220 mm Width 220 mm


35° 50 50 20 50 50 35° 50 50 20 50 50

32 95 161 299 161 95 32 57 105 180 105 57


32 137 232 430 232 137 32 82 151 258 151 82
160 mm

160 mm
Height

Height
32 178 303 561 303 178 32 98 205 258 205 98
32 268 454 727 454 268 32 98 205 258 205 98
32 203 345 551 345 203 32 98 205 258 205 98

Width 220 mm Width 220 mm


40° 50 50 20 50 50 40° 50 50 20 50 50

32 96 164 297 164 96 32 61 107 178 107 61


32 138 236 427 236 138 32 87 153 256 153 87
160 mm

160 mm
Height

Height

32 266 453 557 453 266 32 102 205 302 205 102
32 204 347 727 347 204 32 102 205 302 205 102
32 199 339 540 339 199 32 102 205 302 205 102

Width 220 mm Width 220 mm


45° 50 50 20 50 50 45° 50 50 20 50 50

32 97 166 294 166 97 32 61 100 191 100 61


32 140 239 424 239 140 32 88 144 275 144 88
160 mm
160 mm

Height
Height

32 202 346 553 346 202 32 112 208 303 208 112
32 200 341 728 341 200 32 115 205 308 205 115
32 195 333 528 333 195 32 115 200 308 200 115

Width 220 mm Width 220 mm


50° 50 50 20 50 50 50° 50 50 20 50 50

32 99 169 292 169 99 32 62 101 190 101 62


32 142 243 420 243 142 32 90 146 273 146 90
160 mm
160 mm

Height
Height

32 198 340 548 340 198 32 125 204 356 204 125
32 195 335 729 335 195 32 123 201 360 201 123
32 191 327 516 327 191 32 121 196 335 196 121

Width 220 mm Width 220 mm


55° 50 50 20 50 50 55° 50 50 20 50 50

32 100 171 290 171 100 32 63 103 180 103 63


32 144 247 417 247 144 32 91 148 334 148 91
160 mm
160 mm

Height
Height

32 194 334 544 334 194 32 123 200 390 200 123
32 191 329 729 329 191 32 121 197 390 197 121
32 187 321 504 321 187 32 118 192 390 192 118

Subject to alterations 115


116 Subject to alterations
AERIAL FCC
2016.24.026.
Working width: 260 mm
Performance class: 650 kN

117
AERIAL FCC
2016.24.026.
SIZE TABLE

118 Subject to alterations


AERIAL FCC
2016.24.026.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]

2016.24.026.00.1000.00 320 260 300 170 160 320 320 240 215 110 308.0 0 50 32.1 50 38.3
2016.24.026.05.1000.00 320 260 300 175 160 320 320 240 210 110 324.1 5 45 35.5 50 38.4
2016.24.026.10.1000.00 324 260 300 180 160 320 320 240 200 90 334.4 10 45 35.9 50 41.6
2016.24.026.15.1000.00 332 260 300 185 160 320 320 240 190 90 345.0 15 40 39.7 50 42.4
2016.24.026.20.1000.00 338 260 300 190 160 320 320 240 185 85 353.7 20 35 43.6 50 43.6
2016.24.026.25.1000.00 360 260 300 195 160 320 360 260 195 85 360.4 25 35 45.2 50 47.8
2016.24.026.30.1000.00 360 260 300 205 160 320 360 260 190 95 367.6 30 30 50.0 50 50.0
2016.24.026.35.1000.00 363 260 300 215 160 320 360 260 185 92 373.4 35 30 52.9 50 55.3
2016.24.026.40.1000.00 373 260 300 225 160 320 360 260 180 97 377.8 40 25 59.2 50 59.2
2016.24.026.45.1000.00 365 260 300 235 160 285 365 240 160 102 355.7 45 25 64.1 50 66.4
2016.24.026.50.1000.00 365 260 300 245 160 285 365 240 160 102 358.9 50 20 73.1 50 73.1
2016.24.026.55.1000.00 365 260 300 255 160 285 365 240 170 102 360.4 55 20 81.9 50 84.2
2016.24.026.60.1000.00 372 260 300 265 160 285 365 240 160 107 360.0 60 15 96.6 50 96.6
2016.24.026.65.1000.00 368 260 300 265 160 285 365 240 166 97 348.6 65 15 91.4 40 93.2
2016.24.026.70.1000.00 372 260 300 265 160 285 365 240 165 97 334.5 70 10 100.8 35 100.8
2016.24.026.75.1000.00 365 260 300 280 160 275 365 240 150 83 329.6 75 10 95.1 25 96.2
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅16

Subject to alterations 119


AERIAL FCC
2016.24.026.
EXPLODED VIEW

120 Subject to alterations


AERIAL FCC
2016.24.026.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left 1.7225 x
4.2 1 Clamp, right 1.7225 x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 1 Gas spring 2487.12.01500.□□□ x
14 1 Stop plate 1.7225 x
15 1 Safety plate 1.1191 x
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17
18 1 Lockout system x
19 2 Damping element Elastomer x
20 2 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23
24 1 Spacer 1.1191 x

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 121


AERIAL FCC
2016.24.026.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.026.00.1000.00 0 536 24.9 0 450 536 450 25 160
2016.24.026.05.1000.00 5 564 25.1 41 471 521 521 32 138
2016.24.026.10.1000.00 10 593 27.6 72 409 512 512 35 138
2016.24.026.15.1000.00 15 621 27.8 113 420 487 581 40 112
2016.24.026.20.1000.00 20 650 27.9 156 428 455 650 40 89
2016.24.026.25.1000.00 25 673 31.3 164 352 446 637 40 123
2016.24.026.30.1000.00 30 690 31.4 199 345 398 690 40 108
2016.24.026.35.1000.00 35 708 36.2 189 270 391 677 38 114
2016.24.026.40.1000.00 40 737 36.4 221 263 344 737 40 92
2016.24.026.45.1000.00 45 744 43.4 191 191 335 718 50 82
2016.24.026.50.1000.00 50 747 43.5 208 175 272 747 50 65
2016.24.026.55.1000.00 55 751 54.5 165 115 266 731 60 65
2016.24.026.60.1000.00 60 755 54.6 175 101 202 755 60 61
2016.24.026.65.1000.00 65 759 60.0 121 57 199 744 70 57
2016.24.026.70.1000.00 70 763 60.0 126 46 135 763 70 46
2016.24.026.75.1000.00 75 767 60.0 65 17 134 758 70 46
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

122 Subject to alterations


AERIAL FCC
2016.24.026.
FORCE DIAGRAM
shouldered Support with feather key
Width 260 mm Width 260 mm
0° 40 40 40 20 40 40 40 0° 40 40 40 20 40 40 40

32 47 86 120 223 120 86 47 32 45 69 108 156 108 69 45


32 61 111 159 295 159 111 61 32 58 89 132 163 132 89 58
160 mm

160 mm
Height

Height
32 75 136 197 367 197 136 75 32 72 109 132 163 132 109 72
32 104 188 272 536 272 188 104 32 72 109 132 163 132 109 72
32 91 165 207 385 207 165 91 32 72 109 132 163 132 109 72

Width 260 mm Width 260 mm


5° 40 40 40 20 40 40 40 5° 40 40 40 20 40 40 40

32 48 84 120 234 120 84 48 32 46 68 108 164 108 68 46


32 64 111 158 311 158 111 64 32 60 89 142 178 142 89 60
160 mm

160 mm
Height

Height
32 79 137 195 388 195 137 79 32 75 110 145 178 145 110 75
32 111 192 273 564 273 192 111 32 75 110 145 178 145 110 75
32 98 170 241 410 241 170 98 32 75 110 145 178 145 110 75

Width 260 mm Width 260 mm


10° 40 40 40 20 40 40 40 10° 40 40 40 20 40 40 40

32 49 83 117 246 117 83 49 32 47 66 105 172 105 66 47


32 66 110 155 328 155 110 66 32 63 88 140 189 140 88 63
160 mm

160 mm
Height

Height

32 82 138 193 410 193 138 82 32 78 110 148 189 148 110 78
32 117 195 273 593 273 195 117 32 78 110 148 189 148 110 78
32 105 174 244 435 244 174 105 32 78 110 148 189 148 110 78

Width 260 mm Width 260 mm


15° 40 40 40 20 40 40 40 15° 40 40 40 20 40 40 40

32 50 82 113 257 113 82 50 32 48 65 102 180 102 65 48


32 68 110 152 344 152 110 68 32 65 88 137 221 137 88 65
160 mm

160 mm
Height

Height

32 86 139 191 432 191 139 86 32 82 111 172 221 172 111 82
32 124 199 274 621 274 199 124 32 82 111 172 221 172 111 82
32 112 179 246 460 246 179 112 32 82 111 172 221 172 111 82

Width 260 mm Width 260 mm


20° 40 40 40 20 40 40 40 20° 40 40 40 20 40 40 40

32 51 80 110 260 110 80 51 32 50 66 101 185 101 66 50


32 70 110 150 355 150 110 70 32 68 90 137 254 137 90 68
160 mm

160 mm
Height

Height

32 90 139 189 451 189 139 90 32 87 114 174 254 174 114 87
32 130 202 274 650 274 202 130 32 87 121 174 254 174 121 87
32 119 183 248 485 248 183 119 32 87 121 174 254 174 121 87

Width 260 mm Width 260 mm


25° 40 40 40 20 40 40 40 25° 40 40 40 20 40 40 40

32 52 79 106 258 106 79 52 32 51 65 98 184 98 65 51


32 73 110 147 358 147 110 73 32 70 90 135 256 135 90 70
160 mm

160 mm
Height

Height

32 93 140 187 458 187 140 93 32 90 114 172 256 172 114 90
32 137 206 274 673 274 206 137 32 90 123 172 256 172 123 90
32 125 188 250 510 250 188 125 32 90 123 172 256 172 123 90

Subject to alterations 123


AERIAL FCC
2016.24.026.
FORCE DIAGRAM
shouldered Support with feather key
Width 260 mm Width 260 mm
30° 40 40 40 20 40 40 40 30° 40 40 40 20 40 40 40

32 53 78 103 256 103 78 53 32 51 64 94 183 94 64 51


32 75 109 144 361 144 109 75 32 73 89 132 258 132 89 73
160 mm

160 mm
Height

Height
32 97 141 186 465 186 141 97 32 94 115 170 275 170 115 94
32 144 209 275 690 275 209 144 32 94 132 189 275 189 132 94
32 132 192 253 535 253 192 132 32 94 132 189 275 189 132 94

Width 260 mm Width 260 mm


35° 40 40 40 20 40 40 40 35° 40 40 40 20 40 40 40

32 54 77 99 255 99 77 54 32 52 63 91 182 91 63 52
32 77 109 141 364 141 109 77 32 75 89 130 260 130 89 75
160 mm

160 mm
Height

Height
32 100 142 184 472 184 142 100 32 97 116 169 262 169 116 97
32 150 213 275 708 275 213 150 32 97 161 210 262 210 161 97
32 139 197 255 585 255 197 139 32 97 161 210 262 210 161 97

Width 260 mm Width 260 mm


40° 40 40 40 20 40 40 40 40° 40 40 40 20 40 40 40

32 55 78 100 256 100 78 55 32 54 63 92 183 92 63 54


32 82 115 148 379 148 115 82 32 80 94 136 271 136 94 80
160 mm

160 mm
Height

Height

32 110 153 197 502 197 153 110 32 106 125 181 359 181 125 106
32 160 224 289 737 289 224 160 32 106 161 233 359 233 161 106
32 140 197 254 585 254 197 140 32 106 161 233 359 233 161 106

Width 260 mm Width 260 mm


45° 40 40 40 20 40 40 40 45° 40 40 40 20 40 40 40

32 57 79 101 257 101 79 57 32 57 66 95 205 95 66 57


32 88 122 155 394 155 122 88 32 88 102 147 316 147 102 88
160 mm

160 mm
Height

Height

32 119 164 210 532 210 164 119 32 119 138 199 363 199 138 119
32 170 236 302 744 302 236 170 32 119 199 286 365 286 199 119
32 142 197 253 586 253 197 142 32 119 166 240 365 240 166 119

Width 260 mm Width 260 mm


50° 40 40 40 20 40 40 40 50° 40 40 40 20 40 40 40

32 93 128 162 410 162 128 93 32 58 67 96 206 96 67 58


32 128 176 223 561 223 176 128 32 93 108 154 328 154 108 93
160 mm

160 mm
Height

Height

32 181 248 315 747 315 248 181 32 128 148 211 449 211 148 128
32 143 198 252 587 252 198 143 32 128 209 298 449 298 209 128
32 119 183 248 485 248 183 119 32 128 166 239 449 239 166 128

Width 260 mm Width 260 mm


55° 40 40 40 20 40 40 40 55° 40 40 40 20 40 40 40

32 59 81 102 258 102 81 59 32 59 68 97 219 97 68 59


32 98 134 169 425 169 134 98 32 98 113 160 362 160 113 98
160 mm

160 mm
Height

Height

32 138 187 236 575 236 187 138 32 138 157 224 454 224 157 138
32 191 260 328 751 328 260 191 32 145 219 311 460 311 219 145
32 145 198 251 587 251 198 145 32 145 167 238 460 238 167 145

124 Subject to alterations


AERIAL FCC
2016.24.026.
FORCE DIAGRAM
shouldered Support with feather key
Width 260 mm Width 260 mm
60° 40 40 40 20 40 40 40 60° 40 40 40 20 40 40 40

32 60 82 103 259 103 82 60 32 60 69 98 220 98 69 60


32 104 140 176 441 176 140 104 32 104 118 167 375 167 118 104
160 mm

160 mm
Height

Height
32 147 198 249 589 249 198 147 32 147 167 236 501 236 167 147
32 201 271 342 755 342 271 201 32 147 205 293 600 293 205 147
32 146 198 250 588 250 198 146 32 146 167 237 500 237 167 146

Width 260 mm Width 260 mm


65° 40 40 40 20 40 40 40 65° 40 40 40 20 40 40 40

32 62 83 104 260 104 83 62 32 62 70 99 247 99 70 62


32 109 146 183 453 183 146 109 32 109 123 174 430 174 123 109
160 mm

160 mm
Height

Height
32 156 209 262 603 262 209 156 32 156 176 248 573 248 176 156
32 211 283 355 759 355 283 211 32 156 238 336 580 336 238 156
32 147 198 249 588 249 198 147 32 147 167 236 559 236 167 147

Width 260 mm Width 260 mm


70° 40 40 40 20 40 40 40 70° 40 40 40 20 40 40 40

32 63 84 105 261 105 84 63 32 63 71 99 248 99 71 63


32 114 152 190 460 190 152 114 32 114 128 180 437 180 128 114
160 mm

160 mm
Height

Height

32 166 221 275 617 275 221 166 32 166 186 261 587 261 186 166
32 221 295 368 763 368 295 221 32 150 248 349 725 349 248 150
32 149 198 248 589 248 198 149 32 149 167 235 560 235 167 149

Width 260 mm Width 260 mm


75° 40 40 40 20 40 40 40 75° 40 40 40 20 40 40 40

32 64 85 106 261 106 85 64 32 64 72 100 261 100 72 64


32 120 158 197 467 197 158 120 32 120 133 187 467 187 133 120
160 mm

160 mm
Height

Height

32 175 232 288 632 288 232 175 32 175 195 273 632 273 195 175
32 232 306 381 767 381 306 232 32 175 258 361 767 361 258 175
32 150 199 247 590 247 199 150 32 150 167 234 590 234 167 150

Subject to alterations 125


126 Subject to alterations
AERIAL FCC
2016.24.033.
Working width: 330 mm
Performance class: 1000 kN

127
AERIAL FCC
2016.24.033.
SIZE TABLE

128 Subject to alterations


AERIAL FCC
2016.24.033.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.033.00.2000.00 415 330 375 415 180 403 415 285 280 105 403.0 0 50 37.3 58 44.4
2016.24.033.05.2000.00 415 330 375 185 180 415 415 285 268 90 417.5 5 45 41.2 58 44.6
2016.24.033.10.2000.00 419 330 375 190 180 415 415 285 254 90 429.7 10 45 41.6 58 48.2
2016.24.033.15.2000.00 427 330 375 195 180 415 415 285 255 90 439.3 15 40 46.0 58 49.2
2016.24.033.20.2000.01 434.5 330 375 200 180 415 415 285 245 90 446.4 20 35 50.6 58 50.6
2016.24.033.25.2000.00 417 330 375 205 180 390 415 310 259 90 428.1 25 35 52.4 58 55.4
2016.24.033.30.2000.00 425 330 375 215 180 390 415 310 250 90 433.3 30 30 58.0 58 58.0
2016.24.033.35.2000.00 428 330 375 225 180 390 415 310 237 83 436.5 35 30 61.3 58 64.2
2016.24.033.40.2000.00 439 330 375 235 180 390 415 310 232 90 437.8 40 25 68.6 58 68.6
2016.24.033.45.2000.00 450 330 375 245 180 340 450 310 225 90 401.7 45 25 74.3 58 77.1
2016.24.033.50.2000.00 450 330 375 265 180 340 450 310 222 105 409.6 50 20 84.8 58 84.8
2016.24.033.55.2000.00 450 330 375 285 180 340 450 310 226 110 416.5 55 20 95.0 58 97.7
2016.24.033.60.2000.00 450 330 375 300 180 340 450 310 228 115 418.0 60 15 112.0 58 112.0
2016.24.033.65.2000.00 450 330 375 300 180 340 450 340 242 110 403.6 65 15 102.9 45 104.9
2016.24.033.70.2000.00 450 330 375 300 180 340 450 340 232 100 386.2 70 15 127.1 45 131.1
2016.24.033.75.2000.00 450 330 375 300 180 325 450 325 221 100 361.9 75 10 114.2 30 115.5
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅20

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅20

Subject to alterations 129


AERIAL FCC
2016.24.033.
EXPLODED VIEW

130 Subject to alterations


AERIAL FCC
2016.24.033.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left 1.7225 x
4.2 1 Clamp, right 1.7225 x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 1 Gas spring 2487.12.03000.□□□ x
14 1 Stop plate 1.7225 x
15 1 Safety plate 1.1191 x
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17 x
18 1 Lockout system x
19 2 Damping element Elastomer x
20 2 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23
24

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 131


AERIAL FCC
2016.24.033.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.033.00.2000.00 0 1006 53.3 0 844 1006 844 40 162
2016.24.033.05.2000.00 5 1005 53.6 73 840 928 928 40 164
2016.24.033.10.2000.00 10 1005 59.0 122 693 868 868 40 163
2016.24.033.15.2000.00 15 1005 59.3 182 680 789 940 40 139
2016.24.033.20.2000.01 20 1007 63.3 241 663 705 1007 40 125
2016.24.033.25.2000.00 25 1009 67.0 246 528 668 954 40 145
2016.24.033.30.2000.00 30 1010 67.2 292 505 583 1010 40 126
2016.24.033.35.2000.00 35 1012 77.5 271 387 558 967 40 127
2016.24.033.40.2000.00 40 1013 77.8 304 362 472 1013 40 117
2016.24.033.45.2000.00 45 1014 92.8 261 261 456 978 50 140
2016.24.033.50.2000.00 50 1015 93.1 283 237 369 1015 50 120
2016.24.033.55.2000.00 55 1016 95.0 223 156 360 988 60 120
2016.24.033.60.2000.00 60 1017 100.0 236 136 273 1017 70 114
2016.24.033.65.2000.00 65 1018 100.0 163 76 268 998 32 100
2016.24.033.70.2000.00 70 1019 100.0 84 30 265 988 32 99
2016.24.033.75.2000.00 75 1020 100.0 86 23 178 1008 32 73
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

132 Subject to alterations


AERIAL FCC
2016.24.033.
FORCE DIAGRAM
shouldered Support with feather key
Width 330 mm Width 330 mm
0° 50 50 50 30 50 50 50 0° 50 50 50 30 50 50 50

36 87 174 261 499 261 174 87 36 67 96 115 129 115 96 67


36 118 237 355 679 355 237 118 36 67 96 115 129 115 96 67
180 mm

180 mm
Height

Height
36 150 300 449 858 449 300 150 36 67 96 115 129 115 96 67
36 177 354 531 1001 531 354 177 36 67 96 115 129 115 96 67
36 176 351 527 1006 527 351 176 36 67 96 115 129 115 96 67

Width 330 mm Width 330 mm


5° 50 50 50 30 50 50 50 5° 50 50 50 30 50 50 50

36 86 172 259 492 259 172 86 36 82 95 116 143 116 95 82


36 120 240 360 684 360 240 120 36 82 97 116 143 116 97 82
180 mm

180 mm
Height

Height
36 153 307 461 876 461 307 153 36 82 97 116 143 116 97 82
36 179 358 537 1002 537 358 179 36 82 97 116 143 116 97 82
36 178 357 535 1005 535 357 178 36 82 97 116 143 116 97 82

Width 330 mm Width 330 mm


10° 50 50 50 30 50 50 50 10° 50 50 50 30 50 50 50

36 85 171 256 486 256 171 85 36 79 85 115 156 115 85 79


36 121 243 364 690 364 243 121 36 79 99 120 156 120 99 79
180 mm

180 mm
Height

Height

36 157 315 472 894 472 315 157 36 79 99 120 156 120 99 79
36 181 362 543 1004 543 362 181 36 79 100 120 156 120 100 79
36 181 362 543 1005 543 362 181 36 79 100 120 156 120 100 79

Width 330 mm Width 330 mm


15° 50 50 50 30 50 50 50 15° 50 50 50 30 50 50 50

36 84 169 254 479 254 169 84 36 80 85 114 168 114 85 80


36 123 246 368 696 368 246 123 36 80 100 122 168 122 100 80
180 mm

180 mm
Height

Height

36 161 322 483 912 483 322 161 36 80 100 122 168 122 100 80
36 183 366 549 1005 549 366 183 36 80 100 122 168 122 100 80
36 183 367 551 1005 551 367 183 36 80 100 122 168 122 100 80

Width 330 mm Width 330 mm


20° 50 50 50 30 50 50 50 20° 50 50 50 30 50 50 50

36 84 167 251 473 251 167 84 36 81 84 113 166 113 84 81


36 124 248 373 702 373 248 124 36 81 116 148 187 148 116 81
180 mm

180 mm
Height

Height

36 164 330 495 930 495 330 164 36 81 116 148 187 148 116 81
36 185 370 555 1007 555 370 185 36 81 116 148 187 148 116 81
36 186 372 558 1005 558 372 186 36 81 116 148 187 148 116 81

Width 330 mm Width 330 mm


25° 50 50 50 30 50 50 50 25° 50 50 50 30 50 50 50

36 83 166 249 466 249 166 83 36 80 83 112 163 112 83 80


36 125 251 377 707 377 251 125 36 80 126 154 208 154 126 80
180 mm

180 mm
Height

Height

36 168 337 506 948 506 337 168 36 80 126 154 208 154 126 80
36 186 374 561 1009 561 374 186 36 80 126 154 208 154 126 80
36 188 377 566 1004 566 377 188 36 80 126 154 208 154 126 80

Subject to alterations 133


AERIAL FCC
2016.24.033.
FORCE DIAGRAM
shouldered Support with feather key
Width 330 mm Width 330 mm
30° 50 50 50 30 50 50 50 30° 50 50 50 30 50 50 50

36 82 164 246 460 246 164 82 36 82 111 161 111 82 79 67


36 127 254 382 713 382 254 127 36 127 172 225 172 127 85 67
180 mm

180 mm
Height

Height
36 172 344 517 966 517 344 172 36 133 172 225 172 133 85 67
36 188 378 567 1010 567 378 188 36 133 172 225 172 133 85 67
36 191 382 574 1004 574 382 191 36 133 172 225 172 133 85 67

Width 330 mm Width 330 mm


35° 50 50 50 30 50 50 50 35° 50 50 50 30 50 50 50

36 81 162 244 453 244 162 81 36 78 114 151 197 151 114 78
36 128 257 386 719 386 257 128 36 78 127 167 227 167 127 78
180 mm

180 mm
Height

Height
36 175 352 528 984 528 352 175 36 81 128 169 227 169 128 81
36 190 382 573 1012 573 382 190 36 83 135 175 236 175 135 83
36 193 387 582 1004 582 387 193 36 82 131 171 234 171 131 82

Width 330 mm Width 330 mm


40° 50 50 50 30 50 50 50 40° 50 50 50 30 50 50 50

36 81 161 241 443 241 161 81 36 79 89 121 177 121 89 79


36 131 259 387 711 387 259 131 36 99 142 194 285 194 142 99
180 mm

180 mm
Height

Height

36 180 357 534 979 534 357 180 36 99 157 194 285 194 157 99
36 200 396 592 1013 592 396 200 36 99 157 194 285 194 157 99
36 200 396 592 1003 592 396 200 36 99 157 194 285 194 157 99

Width 330 mm Width 330 mm


45° 50 50 50 30 50 50 50 45° 50 50 50 30 50 50 50

36 81 160 239 433 239 160 81 36 81 96 131 195 131 96 81


36 133 261 389 704 389 261 133 36 112 157 214 293 214 157 112
180 mm

180 mm
Height

Height

36 185 362 539 975 539 362 185 36 112 168 245 293 245 168 112
36 210 411 612 1014 612 411 210 36 112 168 245 293 245 168 112
36 207 405 603 1003 603 405 207 36 112 168 245 293 245 168 112

Width 330 mm Width 330 mm


50° 50 50 50 30 50 50 50 50° 50 50 50 30 50 50 50

36 82 159 236 423 236 159 82 36 82 95 130 190 130 95 82


36 135 263 390 697 390 263 135 36 128 158 215 314 215 158 128
180 mm

180 mm
Height

Height

36 189 367 544 970 544 367 189 36 128 175 250 362 250 175 128
36 220 426 631 1015 631 426 220 36 128 175 250 362 250 175 128
36 213 413 613 1003 613 413 213 36 128 175 250 362 250 175 128

Width 330 mm Width 330 mm


55° 50 50 50 30 50 50 50 55° 50 50 50 30 50 50 50

36 82 158 234 413 234 158 82 36 82 100 129 207 129 100 82
36 138 265 392 689 392 265 138 36 138 167 216 345 216 167 138
180 mm

180 mm
Height

Height

36 194 372 550 966 550 372 194 36 138 208 265 383 265 208 138
36 230 440 650 1016 650 440 230 36 138 208 265 383 265 208 138
36 220 422 623 1002 623 422 220 36 138 208 265 383 265 208 138

134 Subject to alterations


AERIAL FCC
2016.24.033.
FORCE DIAGRAM
shouldered Support with feather key
Width 330 mm Width 330 mm
60° 50 50 50 30 50 50 50 60° 50 50 50 30 50 50 50

36 82 157 232 403 232 157 82 36 82 99 127 202 127 99 82


36 140 267 393 682 393 267 140 36 140 168 216 341 216 168 140
180 mm

180 mm
Height

Height
36 198 377 555 961 555 377 198 36 158 237 305 481 305 237 158
36 240 455 669 1017 669 455 240 36 158 237 348 481 348 237 158
36 227 430 634 1002 634 430 227 36 158 237 348 481 348 237 158

Width 330 mm Width 330 mm


65° 50 50 50 30 50 50 50 65° 50 50 50 30 50 50 50

36 83 156 229 393 229 156 83 36 83 98 138 216 138 98 83


36 143 269 395 675 395 269 143 36 143 169 237 371 237 169 143
180 mm

180 mm
Height

Height
36 203 382 560 957 560 382 203 36 173 240 336 482 336 240 173
36 250 469 689 1018 689 469 250 36 173 265 350 495 350 265 173
36 233 439 644 1001 644 439 233 36 173 265 350 495 350 265 173

Width 330 mm Width 330 mm


70° 50 50 50 30 50 50 50 70° 50 50 50 30 50 50 50

36 83 155 227 383 227 155 83 36 83 119 163 268 163 119 83
36 145 271 396 668 396 271 145 36 145 209 285 467 285 209 145
180 mm

180 mm
Height

Height

36 207 387 566 952 566 387 207 36 200 272 372 497 372 272 200
36 260 484 708 1019 708 484 260 36 200 272 382 505 382 272 200
36 240 447 654 1001 654 447 240 36 200 272 382 508 382 272 200

Width 330 mm Width 330 mm


75° 50 50 50 30 50 50 50 75° 50 50 50 30 50 50 50

36 83 154 225 373 225 154 83 36 83 119 162 261 162 119 83
36 148 273 398 660 398 273 148 36 148 210 286 462 286 210 148
180 mm

180 mm
Height

Height

36 212 391 571 948 571 391 212 36 212 301 411 663 411 301 212
36 270 499 727 1020 727 499 270 36 270 384 524 714 524 384 270
36 247 456 665 1001 665 456 247 36 247 351 479 700 479 351 247

Subject to alterations 135


136 Subject to alterations
AERIAL FCC
2016.24.040.
Working width: 400 mm
Performance class: 1050 kN

137
AERIAL FCC
2016.24.040.
SIZE TABLE

138 Subject to alterations


AERIAL FCC
2016.24.040.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SS SP*
Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.24.040.00.2000.00 415 400 375 185 180 415 415 285 280 105 403.0 0 50 37.3 58 44.4
2016.24.040.05.2000.00 415 400 375 185 180 415 415 285 280 90 417.5 5 45 41.2 58 44.6
2016.24.040.10.2000.00 419 400 375 190 180 415 415 285 255 90 429.7 10 45 41.6 58 48.2
2016.24.040.15.2000.00 427 400 375 195 180 415 415 285 255 90 439.3 15 40 46.0 58 49.2
2016.24.040.20.2000.01 434.5 400 375 200 180 415 415 285 245 90 446.4 20 35 50.6 58 50.6
2016.24.040.25.2000.00 417 400 375 205 180 390 415 310 260 90 428.1 25 35 52.4 58 55.4
2016.24.040.30.2000.00 425 400 375 215 180 390 415 310 250 90 433.3 30 30 58.0 58 58.0
2016.24.040.35.2000.00 428 400 375 225 180 390 415 310 237 83 436.5 35 30 61.3 58 64.2
2016.24.040.40.2000.00 439 400 375 235 180 390 415 310 230 90 437.8 40 25 68.6 58 68.6
2016.24.040.45.2000.00 450 400 375 245 180 340 450 310 225 90 401.7 45 25 74.3 58 77.1
2016.24.040.50.2000.00 450 400 375 265 180 340 450 310 215 105 409.6 50 20 84.8 58 84.8
2016.24.040.55.2000.00 450 400 375 285 180 340 450 310 226 110 416.5 55 20 95.0 58 97.7
2016.24.040.60.2000.00 450 400 375 300 180 340 450 310 230 115 417.8 60 15 112.0 58 112.0
2016.24.040.65.2000.00 450 400 375 300 180 340 450 340 242 110 403.6 65 15 102.9 45 104.9
2016.24.040.70.2000.00 450 400 375 300 180 340 450 340 226 100 386.2 70 15 127.1 45 131.1
2016.24.040.75.2000.00 450 400 375 300 180 325 450 325 214 100 361.9 75 10 114.2 30 115.5
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅20

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅20

Subject to alterations 139


AERIAL FCC
2016.24.040.
EXPLODED VIEW

140 Subject to alterations


AERIAL FCC
2016.24.040.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left 1.7225 x
4.2 1 Clamp, right 1.7225 x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 1 Gas spring 2487.12.03000.□□□ x
14 1 Stop plate 1.7225 x
15 1 Safety plate 1.1191 x
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17
18 1 Lockout system x
19 2 Damping element Elastomer x
20 2 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23
24

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 141


AERIAL FCC
2016.24.040.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.040.00.2000.00 0 1055 53.6 0 885 1055 885 30 176
2016.24.040.05.2000.00 5 1055 53.9 77 882 974 974 40 176
2016.24.040.10.2000.00 10 1054 59.3 128 727 910 910 40 176
2016.24.040.15.2000.00 15 1054 59.6 191 713 827 986 40 135
2016.24.040.20.2000.01 20 1054 59.8 252 694 738 1054 40 126
2016.24.040.25.2000.00 25 1054 67.2 257 552 698 997 40 134
2016.24.040.30.2000.00 30 1054 67.4 304 527 609 1054 40 125
2016.24.040.35.2000.00 35 1054 77.8 282 403 581 1007 40 125
2016.24.040.40.2000.00 40 1054 83.2 316 377 491 1054 50 110
2016.24.040.45.2000.00 45 1054 93.1 271 271 474 1017 50 140
2016.24.040.50.2000.00 50 1053 93.3 294 246 383 1053 60 120
2016.24.040.55.2000.00 55 1053 100.0 231 162 373 1024 70 120
2016.24.040.60.2000.00 60 1053 100.0 244 141 282 1053 80 112
2016.24.040.65.2000.00 65 1053 100.0 168 78 277 1033 32 100
2016.24.040.70.2000.00 70 1053 100.0 87 32 274 1021 32 100
2016.24.040.75.2000.00 75 1052 100.0 89 24 183 1040 32 49
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

142 Subject to alterations


AERIAL FCC
2016.24.040.
FORCE DIAGRAM
shouldered Support with feather key
Width 400 mm Width 400 mm
0° 60 60 60 40 60 60 60 0° 60 60 60 40 60 60 60

36 87 218 349 489 349 218 87 36 72 109 141 171 141 109 72
36 120 301 446 676 446 301 120 36 72 109 141 191 141 109 72
180 mm

180 mm
Height

Height
36 153 335 492 863 492 335 153 36 72 109 141 191 141 109 72
36 185 355 520 1045 520 355 185 36 72 109 141 191 141 109 72
36 186 349 512 1055 512 349 186 36 72 109 141 191 141 109 72

Width 400 mm Width 400 mm


5° 60 60 60 40 60 60 60 5° 60 60 60 40 60 60 60

36 84 206 327 475 327 206 84 36 72 113 136 166 136 113 72
36 119 289 439 672 439 289 119 36 72 113 136 182 136 113 72
180 mm

180 mm
Height

Height
36 154 341 500 868 500 341 154 36 72 113 136 182 136 113 72
36 186 361 529 1046 529 361 186 36 72 113 136 182 136 113 72
36 189 354 519 1055 519 354 189 36 72 113 136 182 136 113 72

Width 400 mm Width 400 mm


10° 60 60 60 40 60 60 60 10° 60 60 60 40 60 60 60

36 82 194 306 461 306 194 82 36 72 97 138 162 138 97 72


36 119 278 432 667 432 278 119 36 72 112 138 194 138 112 72
180 mm

180 mm
Height

Height

36 156 347 509 873 509 347 156 36 72 112 138 194 138 112 72
36 187 367 537 1047 537 367 187 36 72 112 138 194 138 112 72
36 192 359 525 1054 525 359 192 36 72 112 138 194 138 112 72

Width 400 mm Width 400 mm


15° 60 60 60 40 60 60 60 15° 60 60 60 40 60 60 60

36 80 182 284 448 284 182 80 36 76 91 128 157 128 91 76


36 118 267 415 663 415 267 118 36 76 117 153 219 153 117 76
180 mm

180 mm
Height

Height

36 157 351 517 878 517 351 157 36 76 117 153 219 153 117 76
36 187 373 546 1049 546 373 187 36 76 117 153 219 153 117 76
36 195 364 532 1054 532 364 195 36 76 117 153 219 153 117 76

Width 400 mm Width 400 mm


20° 60 60 60 40 60 60 60 20° 60 60 60 40 60 60 60

36 78 170 262 434 262 170 78 36 75 85 118 152 118 85 75


36 118 255 392 658 392 255 118 36 75 128 166 230 166 128 75
180 mm

180 mm
Height

Height

36 158 340 522 883 522 340 158 36 75 128 166 240 166 128 75
36 188 379 555 1050 555 379 188 36 75 128 166 240 166 128 75
36 198 368 539 1054 539 368 198 36 75 128 166 240 166 128 75

Width 400 mm Width 400 mm


25° 60 60 60 40 60 60 60 25° 60 60 60 40 60 60 60

36 75 158 241 420 241 158 75 36 73 79 108 147 108 79 73


36 117 244 370 654 370 244 117 36 73 122 167 229 167 122 73
180 mm

180 mm
Height

Height

36 159 329 499 888 499 329 159 36 73 130 175 259 175 130 73
36 189 385 563 1051 563 385 189 36 73 130 175 259 175 130 73
36 201 373 546 1054 546 373 201 36 73 130 175 259 175 130 73

Subject to alterations 143


AERIAL FCC
2016.24.040.
FORCE DIAGRAM
shouldered Support with feather key
Width 400 mm Width 400 mm
30° 60 60 60 40 60 60 60 30° 60 60 60 40 60 60 60

36 73 146 219 406 219 146 73 36 71 73 99 142 99 73 71


36 117 232 348 650 348 232 117 36 80 116 159 227 159 116 80
180 mm

180 mm
Height

Height
36 161 318 476 893 476 318 161 36 80 132 187 297 187 132 80
36 189 376 562 1053 562 376 189 36 80 132 187 297 187 132 80
36 203 378 553 1054 553 378 203 36 80 132 187 297 187 132 80

Width 400 mm Width 400 mm


35° 60 60 60 40 60 60 60 35° 60 60 60 40 60 60 60

36 71 134 198 392 198 134 71 36 69 74 99 157 99 74 69


36 116 221 325 645 325 221 116 36 81 121 163 258 163 121 81
180 mm

180 mm
Height

Height
36 162 307 453 898 453 307 162 36 81 134 189 310 189 134 81
36 190 361 531 1054 531 361 190 36 81 134 189 310 189 134 81
36 206 383 559 1054 559 383 206 36 81 134 189 310 189 134 81

Width 400 mm Width 400 mm


40° 60 60 60 40 60 60 60 40° 60 60 60 40 60 60 60

36 77 143 209 393 209 143 77 36 75 79 105 157 105 79 75


36 125 233 340 641 340 233 125 36 92 128 170 256 170 128 92
180 mm

180 mm
Height

Height

36 173 322 472 889 472 322 173 36 92 162 205 356 205 162 92
36 206 384 561 1054 561 384 206 36 92 162 205 358 205 162 92
36 219 391 563 1054 563 391 219 36 92 162 205 358 205 162 92

Width 400 mm Width 400 mm


45° 60 60 60 40 60 60 60 45° 60 60 60 40 60 60 60

36 83 152 221 394 221 152 83 36 83 91 122 177 122 91 83


36 134 245 356 637 356 245 134 36 108 147 196 287 196 147 108
180 mm

180 mm
Height

Height

36 184 337 490 880 490 337 184 36 108 202 227 382 227 202 108
36 222 406 582 1054 582 406 222 36 108 202 227 382 227 202 108
36 232 399 567 1053 567 399 232 36 108 202 227 382 227 202 108

Width 400 mm Width 400 mm


50° 60 60 60 40 60 60 60 50° 60 60 60 40 60 60 60

36 90 161 233 395 233 161 90 36 90 97 128 178 128 97 90


36 142 257 371 633 371 257 142 36 108 154 204 285 204 154 108
180 mm

180 mm
Height

Height

36 195 352 509 871 509 352 195 36 108 189 274 392 274 189 108
36 239 416 584 1053 584 416 239 36 108 189 274 474 274 189 108
36 245 408 571 1053 571 408 245 36 108 189 274 474 274 189 108

Width 400 mm Width 400 mm


55° 60 60 60 40 60 60 60 55° 60 60 60 40 60 60 60

36 96 170 244 396 244 170 96 36 96 107 134 198 134 107 96
36 151 269 386 629 386 269 151 36 123 169 212 314 212 169 123
180 mm

180 mm
Height

Height

36 206 367 528 862 528 367 206 36 123 202 290 431 290 202 123
36 255 423 585 1053 585 423 255 36 123 204 290 495 290 204 123
36 257 416 575 1053 575 416 257 36 123 202 290 495 290 202 123

144 Subject to alterations


AERIAL FCC
2016.24.040.
FORCE DIAGRAM
shouldered Support with feather key
Width 400 mm Width 400 mm
60° 60 60 60 40 60 60 60 60° 60 60 60 40 60 60 60

36 102 179 256 396 256 179 102 36 102 113 141 198 141 113 102
36 160 281 401 625 401 281 160 36 147 177 221 312 221 177 147
180 mm

180 mm
Height

Height
36 218 382 547 853 547 382 218 36 147 241 301 427 301 241 147
36 271 429 586 1053 586 429 271 36 147 270 322 526 322 270 147
36 270 424 578 1053 578 424 270 36 147 267 318 526 318 267 147

Width 400 mm Width 400 mm


65° 60 60 60 40 60 60 60 65° 60 60 60 40 60 60 60

36 108 188 268 397 268 188 108 36 108 118 161 218 161 118 108
36 169 293 417 621 417 293 169 36 196 184 250 341 250 184 196
180 mm

180 mm
Height

Height
36 229 397 566 845 566 397 229 36 196 250 339 465 339 250 196
36 285 436 587 1053 587 436 285 36 196 275 352 579 352 275 196
36 283 433 582 1053 582 433 283 36 196 273 349 579 349 273 196

Width 400 mm Width 400 mm


70° 60 60 60 40 60 60 60 70° 60 60 60 40 60 60 60

36 115 197 279 398 279 197 115 36 115 152 265 280 265 152 115
36 177 305 432 617 432 305 177 36 177 235 410 487 410 235 177
180 mm

180 mm
Height

Height

36 240 412 585 836 585 412 240 36 190 317 410 666 410 317 190
36 296 442 588 1052 588 442 296 36 190 317 410 666 410 317 190
36 296 441 586 1053 586 441 296 36 190 317 450 664 450 317 190

Width 400 mm Width 400 mm


75° 60 60 60 40 60 60 60 75° 60 60 60 40 60 60 60

36 121 206 291 399 291 206 121 36 121 159 276 347 276 159 121
36 186 317 447 613 447 317 186 36 186 244 425 533 425 244 186
180 mm

180 mm
Height

Height

36 251 427 603 827 603 427 251 36 251 329 573 719 573 329 251
36 308 449 589 1051 589 449 308 36 308 345 559 914 559 345 308
36 309 449 590 1052 590 449 309 36 309 346 560 916 560 346 309

Subject to alterations 145


146 Subject to alterations
AERIAL FCC
2016.24.050.
Working width: 500 mm
Performance class: 1150 kN

147
AERIAL FCC
2016.24.050.
SIZE TABLE

148 Subject to alterations


AERIAL FCC
2016.24.050.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b δ SW* SWA* SS SP* SPA*


2016.24.050. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.2000.00 423 500 375 180 180 415 415 285 280 105 403.0 0 50 30 - 28.6 58 - 49.4
05.2000.00 415 500 375 185 180 415 415 285 280 90 417.5 5 45 35 - 32.9 58 - 49.6
10.2000.00 419 500 375 190 180 415 415 285 267 90 429.7 10 45 40 - 33.9 58 - 53.3
15.2000.00 435 500 375 200 180 415 415 285 258 90 446.4 15 40 45 - 38.7 58 - 54.4
20.2000.00 439 500 375 195 180 415 415 285 267 90 439.3 20 35 50 - 43.7 58 - 55.9
25.2000.00 417 500 375 205 180 390 415 310 270 90 428.1 25 35 55 - 46.1 58 - 60.9
30.2000.00 417 500 375 215 180 390 415 310 260 90 432.3 30 30 60 - 52.2 58 - 63.8
35.2000.00 428 500 375 225 180 390 415 310 247 83 436.5 35 30 65 - 56.2 58 - 70.3
40.2000.00 439 500 375 235 180 390 415 310 240 90 437.8 40 25 70 - 64.2 58 - 75.1
45.2000.00 455 500 375 245 180 340 455 310 225 90 401.7 45 25 75 - 70.7 58 - 84.1
50.2000.00 450 500 375 265 180 340 450 310 223 105 409.6 50 20 - 84.8 - 58 84.8 -
55.2000.00 450 500 375 285 180 340 450 310 232 110 416.5 55 20 - 95.0 - 58 97.7 -
60.2000.00 450 500 375 300 180 340 450 310 229 115 417.8 60 15 - 112.0 - 58 112.0 -
65.2000.00 450 500 375 300 180 340 450 340 250 110 403.6 65 15 - 102.9 - 45 104.9 -
70.2000.00 450 500 375 300 180 340 450 340 228 100 386.2 70 15 - 127.1 - 45 131.1 -
75.2000.00 450 500 375 300 180 325 450 325 213 100 361.9 75 10 - 114.2 - 30 115.5 -
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 6x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅20

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 4x ∅20

Subject to alterations 149


AERIAL FCC
2016.24.050.
EXPLODED VIEW

150 Subject to alterations


AERIAL FCC
2016.24.050.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2 1 Cam driver GGG60 --
2.1
2.2
3 1 Cam base GGG60 --
4.1 1 Clamp, left 1.7225 x
4.2 1 Clamp, right 1.7225 x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 2 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9* 2 Sliding plate Bronze with solid lubricant x
10 2 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12
13 2 Gas spring 2487.12.03000.□□□ x
14 2 Stop plate 1.7225 x
15 2 Safety plate 1.1191 x
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17
18 1 Lockout system x
19 4 Damping element Elastomer x
20 2 Feather key (T-nut) x
21 1 Feather key (T-nut) x
22
23* 1 Pre-acceleration x
24

* up to and including 45° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 151


AERIAL FCC
2016.24.050.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.050.00.2000.00 0 1155 108.4 0 969 1155 969 30 179
2016.24.050.05.2000.00 5 1155 109.0 84 965 1066 1066 40 172
2016.24.050.10.2000.00 10 1155 120.3 140 796 997 997 40 174
2016.24.050.15.2000.00 15 1155 120.9 209 781 906 1080 40 137
2016.24.050.20.2000.00 20 1155 121.4 277 760 809 1155 40 155
2016.24.050.25.2000.00 25 1155 125.0 282 604 765 1092 40 170
2016.24.050.30.2000.00 30 1155 125.0 333 578 667 1155 40 146
2016.24.050.35.2000.00 35 1155 125.0 309 441 637 1104 40 143
2016.24.050.40.2000.00 40 1155 125.0 346 413 539 1155 60 115
2016.24.050.45.2000.00 45 1155 125.0 297 297 519 1114 70 140
2016.24.050.50.2000.00 50 1155 125.0 322 270 420 1155 80 117
2016.24.050.55.2000.00 55 1155 125.0 254 178 409 1124 80 109
2016.24.050.60.2000.00 60 1155 125.0 268 155 309 1155 90 103
2016.24.050.65.2000.00 65 1155 125.0 185 86 304 1133 89 83
2016.24.050.70.2000.00 70 1155 125.0 95 35 300 1120 116 100
2016.24.050.75.2000.00 75 1155 125.0 98 26 201 1142 146 77
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

152 Subject to alterations


AERIAL FCC
2016.24.050.
FORCE DIAGRAM
shouldered Support with feather key
Width 500 mm Width 500 mm
0° 50 50 60 60 60 60 60 50 50 0° 50 50 60 60 60 60 60 50 50

36 140 190 227 272 316 272 227 190 140 36 63 82 109 160 210 160 109 82 63
36 143 264 375 507 640 507 375 264 143 36 64 82 110 161 212 161 110 82 64
180 mm

180 mm
Height

Height
36 145 317 472 659 846 659 472 317 145 36 64 82 110 163 214 163 110 82 64
36 148 357 546 773 1000 773 546 357 148 36 66 82 110 173 237 173 110 82 66
36 151 397 620 887 1006 887 620 397 151 36 68 82 110 173 237 173 110 82 68

Width 500 mm Width 500 mm


5° 50 50 60 60 60 60 60 50 50 5° 50 50 60 60 60 60 60 50 50

36 138 210 268 333 398 333 268 210 138 36 64 88 116 173 230 173 116 88 64
36 146 268 378 511 643 511 378 268 146 36 65 88 116 175 233 175 116 88 65
180 mm

180 mm
Height

Height
36 154 325 480 667 853 667 480 325 154 36 66 88 116 177 235 177 116 88 66
36 159 366 553 779 1004 779 553 366 159 36 68 88 116 180 245 180 116 88 68
36 164 406 626 891 1155 891 626 406 164 36 69 88 116 180 245 180 116 88 69

Width 500 mm Width 500 mm


10° 50 50 60 60 60 60 60 50 50 10° 50 50 60 60 60 60 60 50 50

36 137 209 274 353 431 353 274 209 137 36 64 88 112 186 250 186 112 88 64
36 150 271 381 541 646 541 381 271 150 36 66 88 112 189 253 189 112 88 66
180 mm
180 mm

Height
Height

36 163 334 489 675 861 675 489 334 163 36 68 88 112 192 256 192 112 88 68
36 170 375 561 784 1008 784 561 375 170 36 69 88 112 198 265 198 112 88 69
36 176 416 633 894 1155 894 633 416 176 36 71 88 112 204 274 204 112 88 71

Width 500 mm Width 500 mm


15° 50 50 60 60 60 60 60 50 50 15° 50 50 60 60 60 60 60 50 50

36 135 207 272 351 430 351 272 207 135 36 65 89 117 200 270 200 117 89 65
36 153 275 385 517 649 517 385 275 153 36 68 89 117 203 273 203 117 89 68
180 mm
180 mm

Height
Height

36 172 342 497 683 868 683 497 342 172 36 70 89 117 206 277 206 117 89 70
36 180 384 568 790 1012 790 568 384 180 36 71 89 117 208 279 208 117 89 71
36 189 425 640 897 1155 897 640 425 189 36 73 89 117 210 281 210 117 89 73

Width 500 mm Width 500 mm


20° 50 50 60 60 60 60 60 50 50 20° 50 50 60 60 60 60 60 50 50

36 143 214 280 358 436 358 280 214 143 36 72 93 128 189 250 189 128 93 72
36 157 278 389 521 653 521 389 278 157 36 74 93 130 192 253 192 130 93 74
180 mm
180 mm

Height
Height

36 172 342 498 684 870 684 498 342 172 36 76 93 133 194 256 194 133 93 76
36 170 376 563 788 1012 788 563 376 170 36 77 93 135 197 260 197 135 93 77
36 168 409 629 892 1155 892 629 409 168 36 79 93 137 201 264 201 137 93 79

Width 500 mm Width 500 mm


25° 50 50 60 60 60 60 60 50 50 25° 50 50 60 60 60 60 60 50 50

36 150 222 287 365 443 365 287 222 150 36 79 97 126 178 230 178 126 97 79
36 161 282 393 525 657 525 393 282 161 36 80 97 128 180 233 180 128 97 80
180 mm
180 mm

Height
Height

36 172 343 498 685 872 685 498 343 172 36 82 97 130 183 235 183 130 97 82
36 159 368 558 786 1013 786 558 368 159 36 83 97 133 187 241 187 133 97 83
36 147 393 617 886 1155 886 617 393 147 36 85 97 136 192 248 192 136 97 85

Subject to alterations 153


AERIAL FCC
2016.24.050.
FORCE DIAGRAM
shouldered Support with feather key
Width 500 mm Width 500 mm
30° 50 50 60 60 60 60 60 50 50 30° 50 50 60 60 60 60 60 50 50

36 151 229 294 372 450 372 294 229 151 36 86 105 125 167 210 167 125 105 86
36 165 286 397 529 662 529 397 286 165 36 86 105 126 169 212 169 126 105 86
180 mm

180 mm
Height

Height
36 172 343 499 686 873 686 499 343 172 36 86 105 128 171 214 171 128 105 86
36 149 360 553 783 1014 783 553 360 149 36 86 105 161 177 223 177 161 105 86
36 126 378 606 881 1155 881 606 378 126 36 86 105 135 183 231 183 135 105 86

Width 500 mm Width 500 mm


35° 50 50 60 60 60 60 60 50 50 35° 50 50 60 60 60 60 60 50 50

36 144 219 287 369 450 369 287 219 144 36 82 93 111 180 266 180 111 93 82
36 161 284 396 530 665 530 396 284 161 36 85 101 127 220 288 220 127 101 85
180 mm

180 mm
Height

Height
36 178 349 505 692 880 692 505 349 178 36 86 101 133 235 310 235 133 101 86
36 166 374 563 790 1017 790 563 374 166 36 86 101 135 241 318 241 135 101 86
36 154 399 621 888 1155 888 621 399 154 36 86 101 135 248 325 248 135 101 86

Width 500 mm Width 500 mm


40° 50 50 60 60 60 60 60 50 50 40° 50 50 60 60 60 60 60 50 50

36 131 209 280 365 450 365 280 209 131 36 90 92 113 175 322 175 113 92 90
36 157 282 396 532 668 532 396 282 157 36 92 101 125 221 364 221 125 101 92
180 mm
180 mm

Height
Height

36 183 355 511 699 886 699 511 355 183 36 94 110 145 237 406 237 145 110 94
36 183 387 574 797 1021 797 574 387 183 36 94 110 145 280 413 280 145 110 94
36 182 420 636 896 1155 896 636 420 182 36 94 110 145 280 419 280 145 110 94

Width 500 mm Width 500 mm


45° 50 50 60 60 60 60 60 50 50 45° 50 50 60 60 60 60 60 50 50

36 118 199 273 362 442 362 273 199 118 36 92 127 182 222 378 222 182 127 92
36 154 280 395 533 671 533 395 280 154 36 95 129 203 283 440 283 203 129 95
180 mm
180 mm

Height
Height

36 186 361 517 705 893 705 517 361 186 36 100 131 224 313 502 313 224 131 100
36 200 401 584 804 1024 804 584 401 200 36 100 131 224 313 508 313 224 131 100
36 210 441 651 903 1155 903 651 441 210 36 100 131 224 313 513 313 224 131 100

Width 500 mm Width 500 mm


50° 50 50 60 60 60 60 60 50 50 50° 50 50 60 60 60 60 60 50 50

36 122 201 272 349 420 349 272 201 122 36 93 105 129 187 363 187 129 105 93
36 148 279 399 542 685 542 399 279 148 36 103 125 153 207 486 207 153 125 103
180 mm
180 mm

Height
Height

36 174 358 525 726 927 726 525 358 174 36 105 137 169 296 609 296 169 137 105
36 183 393 584 812 1041 812 584 393 183 36 107 140 173 325 617 325 173 140 107
36 193 428 642 898 1155 898 642 428 193 36 107 140 173 325 625 325 173 140 107

Width 500 mm Width 500 mm


55° 50 50 60 60 60 60 60 50 50 55° 50 50 60 60 60 60 60 50 50

36 126 202 259 328 397 328 259 202 126 36 105 113 132 187 347 187 132 113 105
36 143 279 402 550 699 550 402 279 143 36 107 132 160 263 531 263 160 132 107
180 mm
180 mm

Height
Height

36 160 356 534 747 961 747 534 356 160 36 122 150 185 315 630 315 185 150 122
36 167 385 583 820 1058 820 583 385 167 36 127 156 185 339 659 339 185 156 127
36 175 415 632 894 1155 894 632 415 175 36 132 156 185 339 659 339 185 156 132

154 Subject to alterations


AERIAL FCC
2016.24.050.
FORCE DIAGRAM
shouldered Support with feather key
Width 500 mm Width 500 mm
60° 50 50 60 60 60 60 60 50 50 60° 50 50 60 60 60 60 60 50 50

36 124 185 241 308 375 308 241 185 124 36 105 111 131 170 332 170 131 111 105
36 138 278 406 559 712 559 406 278 138 36 109 126 150 225 483 225 150 126 109
180 mm

180 mm
Height

Height
36 145 353 542 768 995 768 542 353 145 36 120 157 208 298 822 298 208 157 120
36 151 377 582 829 1075 829 582 377 151 36 138 180 227 420 835 420 227 180 138
36 158 401 623 889 1155 889 623 401 158 36 140 180 227 420 849 420 227 180 140

Width 500 mm Width 500 mm


65° 50 50 60 60 60 60 60 50 50 65° 50 50 60 60 60 60 60 50 50

36 128 186 238 301 363 301 238 186 128 36 123 126 151 169 260 169 151 126 123
36 147 290 413 560 707 560 413 290 147 36 127 147 173 228 502 228 173 147 127
180 mm

180 mm
Height

Height
36 167 363 542 756 970 756 542 363 167 36 153 193 221 279 750 279 221 193 153
36 181 397 592 828 1063 828 592 397 181 36 165 201 268 449 880 449 268 201 165
36 195 430 643 899 1155 899 643 430 195 36 177 207 268 473 880 473 268 207 177

Width 500 mm Width 500 mm


70° 50 50 60 60 60 60 60 50 50 70° 50 50 60 60 60 60 60 50 50

36 132 186 235 293 352 293 235 186 132 36 125 150 181 227 240 227 181 150 125
36 146 271 385 521 658 521 385 271 146 36 143 175 207 263 500 263 207 175 143
180 mm
180 mm

Height
Height

36 161 357 536 744 946 744 536 357 161 36 160 223 245 325 753 325 245 223 160
36 209 416 603 827 1051 827 603 416 209 36 193 245 360 521 890 521 360 245 193
36 233 458 663 909 1155 909 663 458 233 36 215 245 390 553 890 553 390 245 215

Width 500 mm Width 500 mm


75° 50 50 60 60 60 60 60 50 50 75° 50 50 60 60 60 60 60 50 50

36 136 186 231 286 340 286 231 186 136 36 126 157 220 230 290 230 220 157 126
36 145 253 351 468 585 468 351 253 145 36 141 175 220 260 557 260 220 175 141
180 mm
180 mm

Height
Height

36 155 320 470 651 831 651 470 320 155 36 155 278 419 551 831 551 419 278 155
36 202 400 579 794 1009 794 579 400 202 36 202 303 478 691 1038 691 478 303 202
36 250 479 683 919 1155 919 683 479 250 36 250 325 536 702 1155 702 536 325 250

Subject to alterations 155


156 Subject to alterations
AERIAL FCC
2016.24.060.
Working width: 600 mm
Performance class: 1200 kN

157
AERIAL FCC
2016.24.060.
SIZE TABLE

158 Subject to alterations


AERIAL FCC
2016.24.060.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b δ SW* SWA* SS SP* SPA*


2016.24.060. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.2000.00 388 600 400 185 200 380 385 260 255 110 368.0 0 50 45 - 25.0 58 - 56.7
05.2000.00 385 600 400 200 200 380 385 275 258 110 384.0 5 45 50 - 25.0 58 - 62.3
10.2000.00 387 600 400 210 200 380 385 275 245 110 398.7 10 45 45 - 25.0 58 - 61.8
15.2000.00 397 600 400 220 200 380 385 285 245 110 412.0 15 40 50 - 35.0 58 - 59.0
20.2000.00 391 600 400 230 200 365 380 310 260 110 409.7 20 35 45 - 35.0 58 - 59.9
25.2000.00 401 600 400 240 200 365 380 310 250 110 420.2 25 35 50 - 35.0 58 - 66.8
30.2000.00 410 600 400 240 200 365 400 320 250 110 424.1 30 30 45 - 35.0 58 - 66.4
35.2000.00 418 600 400 250 200 365 415 360 280 110 430.4 35 30 50 - 40.0 58 - 72.8
40.2000.00 435 600 400 260 200 365 435 360 275 110 434.7 40 25 55 - 50.0 58 - 77.0
45.2000.00 435 600 400 270 200 365 435 360 265 110 437.0 45 25 60 - 55.0 58 - 87.1
50.2000.00 460 600 400 280 200 320 455 325 225 140 408.1 50 20 - 84.8 - 58 84.8 -
55.2000.00 460 600 400 290 200 320 455 325 215 140 409.1 55 20 - 95.0 - 58 97.7 -
60.2000.00 470 600 400 305 200 310 455 325 215 140 407.1 60 15 - 112.0 - 58 112.0 -
65.2000.00 495 600 400 315 200 310 495 305 185 140 404.5 65 15 - 102.9 - 45 104.9 -
70.2000.00 495 600 400 330 200 310 495 305 180 140 404.1 70 15 - 127.1 - 45 131.1 -
75.2000.00 495 600 400 340 200 310 495 305 175 140 396.6 75 10 - 114.2 - 30 115.5 -
* Values rounded

Fastening cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ∅20

Fastening cam driver :


Hexagon socket head cap screws DIN EN ISO 4762 8x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 4x ∅16

Subject to alterations 159


AERIAL FCC
2016.24.060.
EXPLODED VIEW

160 Subject to alterations


AERIAL FCC
2016.24.060.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider GGG60 --
2
2.1 1 Cam driver, left GGG60 --
2.2 1 Cam driver, right GGG60 --
3 1 Cam base GGG60 --
4.1 1 Clamp, left 1.7225 x
4.2 1 Clamp, right 1.7225 x
5.1 1 Positive return, left 1.7225 x
5.2 1 Positive return, right 1.7225 x
6 4 Sliding plate Bronze with solid lubricant x
7 2 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9* 2 Sliding plate Bronze with solid lubricant x
10 4 Sliding plate 1.7131 x
11 2 Sliding plate 1.7131 x
12 2 Sliding plate 1.7131 x
13 2 Gas spring 2487.12.03000.□□□ x
14 2 Stop plate 1.7225 x
15 2 Safety plate 1.1191 x
16.1 1 Cam slide stop, left 1.1191 x
16.2 1 Cam slide stop, right 1.1191 x
17 1 Spacer 1.1191 x
18 1 Lockout system x
19 4 Damping element Elastomer x
20 3 Feather key (T-nut) x
21
22 2 Feather key (T-nut) x
23* 2 Pre-acceleration x
24

* up to and including 45° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
 Cam unit order no.
 Cam unit serial no.
 Item number / Designation / Spare part

Subject to alterations 161


AERIAL FCC
2016.24.060.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.24.060.00.2000.00 0 1202 108.8 0 1009 1202 1009 40 220
2016.24.060.05.2000.00 5 1202 109.4 88 1005 1110 1110 40 210
2016.24.060.10.2000.00 10 1202 120.7 146 829 1038 1038 40 210
2016.24.060.15.2000.00 15 1202 121.3 218 813 943 1124 40 193
2016.24.060.20.2000.00 20 1202 121.7 288 791 842 1202 40 180
2016.24.060.25.2000.00 25 1202 125.0 293 629 796 1137 40 180
2016.24.060.30.2000.00 30 1202 125.0 347 601 694 1202 40 145
2016.24.060.35.2000.00 35 1202 125.0 321 459 663 1149 45 145
2016.24.060.40.2000.00 40 1202 125.0 360 429 561 1202 65 101
2016.24.060.45.2000.00 45 1202 125.0 309 309 541 1159 90 64
2016.24.060.50.2000.00 50 1202 125.0 335 281 437 1202 120 58
2016.24.060.55.2000.00 55 1202 125.0 264 185 426 1169 120 80
2016.24.060.60.2000.00 60 1202 125.0 279 161 322 1202 130 92
2016.24.060.65.2000.00 65 1202 125.0 192 90 316 1179 140 82
2016.24.060.70.2000.00 70 1202 125.0 99 36 312 1165 140 73
2016.24.060.75.2000.00 75 1202 125.0 102 27 210 1188 150 66
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

162 Subject to alterations


AERIAL FCC
2016.24.060.
FORCE DIAGRAM
shouldered Support with feather key
Width 600 mm Width 600 mm
0° 65 65 65 70 70 70 65 65 65 0° 65 65 65 70 70 70 65 65 65

40 90 216 302 385 473 385 302 216 90 40 45 63 68 93 118 93 68 63 45


40 98 240 374 494 619 494 374 240 98 40 48 63 70 93 118 93 70 63 48
200 mm

200 mm
Height

Height
40 107 265 422 586 756 586 422 265 107 40 51 63 70 93 118 93 70 63 51
40 117 351 554 765 983 765 554 351 117 40 52 63 70 93 118 93 70 63 52
40 126 406 662 927 1202 927 662 406 126 40 53 63 70 93 118 93 70 63 53

Width 600 mm Width 600 mm


5° 65 65 65 70 70 70 65 65 65 5° 65 65 65 70 70 70 65 65 65

40 92 219 299 382 469 382 299 219 92 40 47 68 75 105 136 105 75 68 47
40 101 262 378 498 623 498 378 262 101 40 49 68 79 105 136 105 79 68 49
200 mm

200 mm
Height

Height
40 110 306 457 615 778 615 457 306 110 40 51 68 79 105 136 105 79 68 51
40 121 361 563 772 990 772 563 361 121 40 52 68 79 105 136 105 79 68 52
40 131 416 668 930 1202 930 668 416 131 40 53 68 79 105 136 105 79 68 53

Width 600 mm Width 600 mm


10° 65 65 65 70 70 70 65 65 65 10° 65 65 65 70 70 70 65 65 65

40 95 216 296 379 465 379 296 216 95 40 48 74 82 117 154 117 82 74 48
40 104 266 382 503 628 503 382 266 104 40 50 74 95 117 154 117 95 74 50
200 mm
200 mm

Height
Height

40 114 315 468 626 791 626 468 315 114 40 51 74 95 117 154 117 95 74 51
40 125 371 571 780 996 780 571 371 125 40 52 74 95 117 154 117 95 74 52
40 135 426 675 933 1202 933 675 426 135 40 53 74 95 117 154 117 95 74 53

Width 600 mm Width 600 mm


15° 65 65 65 70 70 70 65 65 65 15° 65 65 65 70 70 70 65 65 65

40 97 214 293 376 461 376 293 214 97 40 50 79 89 130 172 130 89 79 50
40 107 270 386 507 632 507 386 270 107 40 50 79 99 130 172 130 99 79 50
200 mm
200 mm

Height
Height

40 117 325 479 638 803 638 479 325 117 40 51 79 109 130 172 130 109 79 51
40 129 380 580 787 1002 787 580 380 129 40 52 79 109 130 172 130 109 79 52
40 140 435 681 937 1202 937 681 435 140 40 53 79 109 130 172 130 109 79 53

Width 600 mm Width 600 mm


20° 65 65 65 70 70 70 65 65 65 20° 65 65 65 70 70 70 65 65 65

40 95 219 295 375 457 375 295 219 95 40 51 85 96 143 191 143 96 85 51
40 106 275 392 514 641 514 392 275 106 40 53 85 110 143 191 143 110 85 53
200 mm
200 mm

Height
Height

40 118 331 489 654 825 654 489 331 118 40 55 85 110 143 191 143 110 85 55
40 131 375 580 793 1013 793 580 375 131 40 58 85 110 143 191 143 110 85 58
40 145 419 670 931 1202 931 670 419 145 40 60 85 110 143 191 143 110 85 60

Width 600 mm Width 600 mm


25° 65 65 65 70 70 70 65 65 65 25° 65 65 65 70 70 70 65 65 65

40 93 215 298 374 454 374 298 215 93 40 53 91 103 156 211 156 103 91 53
40 106 280 399 522 650 522 399 280 106 40 56 91 112 156 211 156 112 91 56
200 mm
200 mm

Height
Height

40 119 336 500 670 847 670 500 336 119 40 59 91 112 156 211 156 112 91 59
40 134 370 580 798 1024 798 580 370 134 40 63 91 112 156 211 156 112 91 63
40 147 403 660 926 1202 926 660 403 147 40 68 91 112 156 211 156 112 91 68

Subject to alterations 163


AERIAL FCC
2016.24.060.
FORCE DIAGRAM
shouldered Support with feather key
Width 600 mm Width 600 mm
30° 65 65 65 70 70 70 65 65 65 30° 65 65 65 70 70 70 65 65 65

40 90 207 300 373 450 373 300 207 90 40 54 97 111 169 230 169 111 97 54
40 105 285 405 530 659 530 405 285 105 40 59 97 130 185 283 185 130 97 59
200 mm

200 mm
Height

Height
40 119 341 510 686 868 686 510 341 119 40 63 97 130 185 283 185 130 97 63
40 137 364 580 803 1035 803 580 364 137 40 69 97 130 185 283 185 130 97 69
40 126 387 649 920 1202 920 649 387 126 40 76 97 130 185 283 185 130 97 76

Width 600 mm Width 600 mm


35° 65 65 65 70 70 70 65 65 65 35° 65 65 65 70 70 70 65 65 65

40 94 205 313 388 466 388 313 205 94 40 61 98 125 190 259 190 125 98 61
40 105 294 415 541 671 541 415 294 105 40 67 98 132 220 300 220 132 98 67
200 mm

200 mm
Height

Height
40 117 347 517 694 876 694 517 347 117 40 74 98 132 220 300 220 132 98 74
40 140 378 590 811 1039 811 590 378 140 40 74 98 132 220 300 220 132 98 74
40 154 409 663 928 1202 928 663 409 154 40 74 98 132 220 300 220 132 98 74

Width 600 mm Width 600 mm


40° 65 65 65 70 70 70 65 65 65 40° 65 65 65 70 70 70 65 65 65

40 97 202 306 402 482 402 306 202 97 40 67 101 139 211 287 211 139 101 67
40 106 303 425 552 683 552 425 303 106 40 67 101 141 211 318 211 141 101 67
200 mm
200 mm

Height
Height

40 114 354 524 701 884 701 524 354 114 40 67 101 141 211 350 211 141 101 67
40 144 392 601 818 1043 818 601 392 144 40 67 101 141 211 350 211 141 101 67
40 174 430 678 935 1202 935 678 430 174 40 67 101 141 211 350 211 141 101 67

Width 600 mm Width 600 mm


45° 65 65 65 70 70 70 65 65 65 45° 65 65 65 70 70 70 65 65 65

40 101 199 297 399 497 399 297 199 101 40 67 108 152 186 315 186 152 108 67
40 106 307 435 563 695 563 435 307 106 40 67 108 153 196 336 196 153 108 67
200 mm
200 mm

Height
Height

40 111 360 531 708 893 708 531 360 111 40 67 108 153 240 357 240 153 108 67
40 147 405 611 825 1047 825 611 405 147 40 67 108 153 240 357 240 153 108 67
40 183 451 692 942 1202 942 692 451 183 40 67 108 153 240 357 240 153 108 67

Width 600 mm Width 600 mm


50° 65 65 65 70 70 70 65 65 65 50° 65 65 65 70 70 70 65 65 65

40 92 184 276 372 471 372 276 184 92 40 65 145 164 242 323 242 164 145 65
40 100 282 452 594 740 594 452 282 100 40 65 164 168 275 370 275 168 164 65
200 mm
200 mm

Height
Height

40 109 380 563 754 952 754 563 380 109 40 65 176 168 309 417 309 168 176 65
40 142 415 628 848 1077 848 628 415 142 40 65 176 168 309 445 309 168 176 65
40 176 451 692 942 1202 942 692 451 176 40 65 176 168 309 445 309 168 176 65

Width 600 mm Width 600 mm


55° 65 65 65 70 70 70 65 65 65 55° 65 65 65 70 70 70 65 65 65

40 83 169 256 345 438 345 256 169 83 40 67 115 175 211 330 211 175 115 67
40 95 257 420 589 764 589 420 257 95 40 67 115 196 302 403 302 196 115 67
200 mm
200 mm

Height
Height

40 106 345 584 800 1012 800 584 345 106 40 67 115 196 316 466 316 196 115 67
40 138 425 644 871 1107 871 644 425 138 40 67 115 196 316 466 316 196 115 67
40 169 451 692 942 1202 942 692 451 169 40 67 115 196 316 466 316 196 115 67

164 Subject to alterations


AERIAL FCC
2016.24.060.
FORCE DIAGRAM
shouldered Support with feather key
Width 600 mm Width 600 mm
60° 65 65 65 70 70 70 65 65 65 60° 65 65 65 70 70 70 65 65 65

40 74 155 235 318 404 318 235 155 74 40 74 128 186 240 338 240 186 128 74
40 89 232 376 525 679 525 376 232 89 40 74 128 223 265 437 265 223 128 74
200 mm

200 mm
Height

Height
40 104 310 517 731 954 731 517 310 104 40 74 128 223 378 536 378 223 128 74
40 133 414 660 894 1136 894 660 414 133 40 74 128 223 380 614 380 223 128 74
40 163 451 692 942 1202 942 692 451 163 40 74 128 223 380 614 380 223 128 74

Width 600 mm Width 600 mm


65° 65 65 65 70 70 70 65 65 65 65° 65 65 65 70 70 70 65 65 65

40 71 153 235 319 408 319 235 153 71 40 71 133 203 291 383 291 203 133 71
40 86 231 376 527 684 527 376 231 86 40 77 133 251 383 519 383 251 133 77
200 mm

200 mm
Height

Height
40 100 309 518 736 961 736 518 309 100 40 77 133 251 392 643 392 251 133 77
40 122 397 671 913 1156 913 671 397 122 40 77 133 251 392 643 392 251 133 77
40 145 466 702 947 1202 947 702 466 145 40 77 133 251 392 643 392 251 133 77

Width 600 mm Width 600 mm


70° 65 65 65 70 70 70 65 65 65 70° 65 65 65 70 70 70 65 65 65

40 68 151 234 321 411 321 234 151 68 40 67 151 220 321 411 321 220 151 67
40 82 230 377 530 689 530 377 230 82 40 82 173 280 437 601 437 280 173 82
200 mm
200 mm

Height
Height

40 96 308 520 740 968 740 520 308 96 40 96 175 280 439 640 439 280 175 96
40 112 380 648 926 1176 926 648 380 112 40 124 178 280 439 640 439 280 178 124
40 127 451 713 953 1202 953 713 451 127 40 124 178 280 439 640 439 280 178 124

Width 600 mm Width 600 mm


75° 65 65 65 70 70 70 65 65 65 75° 65 65 65 70 70 70 65 65 65

40 64 149 234 322 414 322 234 149 64 40 64 149 234 273 414 273 234 149 64
40 79 228 378 533 694 533 378 228 79 40 79 149 308 350 578 350 308 149 79
200 mm
200 mm

Height
Height

40 93 307 522 744 975 744 522 307 93 40 93 149 378 513 743 513 378 149 93
40 101 363 624 896 1178 896 624 363 101 40 104 149 372 548 862 548 372 149 104
40 110 419 723 958 1202 958 723 419 110 40 104 149 366 548 832 548 366 149 104

Subject to alterations 165


AERIAL FCC
2016.24.006./.008./.011.
ASSEMBLY INSTRUCTIONS

Step 1
▶ Remove screws (1+2)
▶ Remove stop plate (3) of the
gas spring
▶ Remove spacer (4) and gas
spring (5) from the bore

CAUTION
The gas spring may only be
removed if the spring is released.
After removing the stop plate for the
gas spring, observe that there is a
risk of crushing between the cam
unit driver and the cam unit base
due to independent movement of
the cam unit driver.

Step 2
▶ Slide the cam unit driver into the
front position

CAUTION
Risk of crushing between the cam
unit driver and the cam unit base by
movement of the cam unit driver.

Step 3
▶ Insert the lockout sleeve (6)
▶ Secure the cam unit driver with
the screw (7)

This position corresponds to the


closed position (working position) in
the tool.

CAUTION
In the classic tool setup process
(pressing the cam driver in the die),
the positive return left (9) and right
(8) must additionally be removed
in order to avoid damaging the cam
unit, cam driver and die.

166 Subject to alterations


AERIAL FCC
2016.24.006./.008./.011.
ASSEMBLY INSTRUCTIONS

Step 4
Restore the cam unit function after
completion of the work (setup, work
surface machining).

▶ Remove screw (7)


▶ Remove the lockout sleeve (6)

Step 5
▶ Slide the cam unit driver
backwards

CAUTION
Risk of crushing between the cam
unit driver and the cam unit base by
move­ment of the cam unit driver.



Step 6
▶ Insert gas spring (5) and spacer
(4)
▶ Insert stop plate (3) for gas
spring and secure with screws
(2+1)

Screws must be secured against


loosening by means of adhesive or
suitable lock washers.

Subject to alterations 167


AERIAL FCC
2016.24.015./.018./.022./.026./.033./.040./.050.
ASSEMBLY INSTRUCTIONS
Step 1
▶ Remove screws (1 + 2)
▶ Remove lock washer (3)
(from cam unit width 220m)
▶ Remove the stop plate (4) of the
gas spring
▶ Remove spacer (5) only up to
cam unit width 260 mm) and gas
spring (6) from the bore

CAUTION
The gas spring may only be
removed if the spring is released.
After removing the stop plate for the
gas spring, observe that there is a
risk of crushing between the cam
unit driver, stop, and cam unit base
due to independent movement of
the cam unit driver.

Step 2
▶ Slide the cam unit driver into the
front position

CAUTION
Risk of crushing between the cam
unit driver, stop, and cam unit base
by movement of the cam unit driver.

Step 3
▶ Insert lockout system (7) and fix
with screws (8)
▶ Insert the spacer (not shown)
between the lockout and the cam
unit driver (cam unit width 110
and 150 mm)
▶ Fix the cam unit driver with the
screws (9)
This position corresponds to the
closed position (working position) in
the die.

CAUTION
In the classic tool setup process
(pressing the cam driver in the die),
the positive return right (10) and left
(11) must be removed in order to
avoid damaging the cam unit, cam
driver and die.

168 Subject to alterations


AERIAL FCC
2016.24.015./.018./.022./.026./.033./.040./.050.
ASSEMBLY INSTRUCTIONS

Step 4
Restore the cam unit function after
completion of the work (setup, work
surface machining).

▶ Remove screws (9)


▶ Remove spacer (not shown)
(cam unit width 110 and150 mm)
▶ Loosen the screws (8) and
remove the lockout system (7)

Step 5
▶ Slide the cam unit driver
backwards

CAUTION
Risk of crushing between the cam
unit driver, stop, and cam unit base
by movement of the cam unit driver.

Step 6
▶ Insert the gas spring (6) and the
spacer (5) (only up to the slide
width 260 mm)
▶ Insert the stop plate (4) for the
gas spring
▶ Insert lock washer (3) (from cam
unit width 220m)
▶ Fix stop plate and lock washer
with screws (2 + 1)

Screws must be secured against


loosening by means of adhesive or
suitable lock washers.

Subject to alterations 169


AERIAL FCC
2016.24.060.
ASSEMBLY INSTRUCTIONS
Step 1
▶ Insert the spacer (1) and secure
with screws (not shown)
▶ Remove screws (2 + 3)
▶ Remove lock washers (4)
▶ Remove the stop plates (5) of the
gas springs
▶ Remove the gas springs (6) from
the bore

CAUTION
The gas spring may only be
removed if the spring is released.
After removing the stop plate for the
gas spring, observe that there is a
risk of crushing between the cam
unit driver, stop, and cam unit base
due to independent movement of
the cam unit driver.

Step 2
▶ Slide the cam unit driver into the
front position

CAUTION
Risk of crushing between the cam
unit driver, stop, and cam unit base
by movement of the cam unit driver.

Step 3
▶ Fix cam unit driver with lockout
screw (7) in the front position

This position corresponds to the


closed position (working position) in
the tool.

CAUTION
In the classic tool setup process
(pressing the cam driver in the
tool), the positive return right (8)
and left (9) must be removed in
order to avoid damaging the cam
unit, cam driver and tool.

170 Subject to alterations


AERIAL FCC
2016.24.060.
ASSEMBLY INSTRUCTIONS

Step 4
Restore the cam unit function after
completion of the work (setup, work
surface machining).

▶ Remove lockout screws (7)

Step 5
▶ Slide the cam unit driver
backwards

CAUTION
Risk of crushing between the cam
unit driver, stop, and cam unit base
by movement of the cam unit driver.

Step 6
▶ Insert gas springs (6) in bores
▶ Insert the stop plates (5) for the
gas springs
▶ Insert lock washers (4)
▶ Fix stop plate and lock washer
with screws (3 + 2)
▶ Remove spacer (1)

Screws must be secured against


loosening by means of adhesive or
suitable lock washers.

Subject to alterations 171


AERIAL FCC
2016.24.
ASSEMBLY IN THE TOOL
Series 2016.24. cam units are designed so that the screws and pins for positioning and securing the cam unit
components in the die are accessible in the open position of the cam unit.
This accessibility can be restricted or completely prevented by tooling on the cam unit working surface.
In such cases, the disassembly / assembly of the fitted cam unit is possible by disassembling the clamp:

Step 1
▶ Remove the gas spring before
disassembling the cam unit.
In the die, the corresponding
mechanical clearances must be
taken into account backwards.

CAUTION
The gas spring may only be
removed if the spring is released.
After removing the stop plate for the
gas spring, observe that there is a
risk of crushing between the cam
unit driver and the cam unit base
due to independent movement of
the cam unit driver.

Step 2
▶ Loosen and remove the left and
right guide clamps. No removal of
positioning pins required!
In the die, the corresponding
mechanical clearances must be
provided at the sides.

172 Subject to alterations


AERIAL FCC
2016.24.
ASSEMBLY IN THE TOOL

Step 3
▶ Lift the (equipped) cam unit
upwards.
The cam unit base can remain in
the upper die

In the case of installation space


problems in the die, an additional
mounting plate can also be used
as an alternative. The cam unit
is positioned and fixed on this
mounting plate, the positioning
and fastening possibilities to the
die lie outside the compact cam
unit structure, and are thus easily
accessible from above for the
necessary fitting aids.
Mounting plates are to be provided
by the tool shop if necessary, they
are not included in the delivery
scope of FIBRO cam units.

Subject to alterations 173


174 Subject to alterations
INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
AERIAL FCC
2016.25.

176
AERIAL FCC
2016.25.
FIBRO FCC cam units series 2016.25. are a continuation of the FCC Series from a width of 700 mm and higher.
This series also impresses with its excellent load bearing as well as the highest precision even after a high number
of pressing.
All sliding elements of the cam unit correspond to the VDI standard. The sliding elements are shouldered to absorb
thrust. The return springs are accessible from the back side of the cam unit, so that they can be dismounted from
the die without removing the cam unit.
FIBRO FCC cam units series 2016.25. meet the requirements of the BAK product specifications.

Various ordering options are available for FIBRO FCC cam units series 2016.25.
• The working surface can be optionally equipped with or without shoulder
• Up to an angle of 45°, the cam units are equipped with a pre-acceleration, whereby a choice can be made
between roll or plate pre-acceleration.

FIBRO cam units series 2016.25. are machined on the outer surfaces of the back side of the working surface. This
makes it possible to machine the working surface of the cam unit with a simple clamping.
FIBRO FCC cam units series 2016.25. are, of course, available ex works, manufactured according to customer
requirements. This meets the highest requirements of modern tool and die makers.

Design features:
• Double
 prismatic guide against cam driver, square positioned guiding elements against cam base.
• Sliding
 surfaces hardened steel / bronze with solid lubricant
• Gas
 springs
• Positive
 locking connections

FIBRO FCC cam units series 2016.25. are available in the widths from 700 to 1050 mm and in the angular
variants 0° to 75 ° (gradation 5°).

Order number Width [mm] Performance class [kN]* Page


2016.25.070.□□.□000.02 700 1600 179
2016.25.075.□□.□000.02 750 1600 179
2016.25.080.□□.□000.02 800 1700 189
2016.25.085.□□.□000.02 850 1700 189
2016.25.090.□□.□000.02 900 1800 199
2016.25.095.□□.□000.02 950 1800 199
2016.25.100.□□.□000.02 1000 2000 209
2016.25.105.□□.□000.02 1050 2000 209
* For exact power values, please refer to the force diagrams of the corresponding cam units

Order options:
.1000 Working surface standard, roll pre-acceleration
.2000 Working surface offset (shoulder on working surface), roll pre-acceleration
.3000 Working surface standard, plate pre-acceleration
.4000 Working surface offset (shoulder on working surface), plate pre-acceleration

Ordering example:
FIBRO cam unit FCC, aerial, width 850 mm = 2016.25.085. □□.□000.02
Cam unit angle a = 35° = 35.
Working surface offset (shoulder on working surface), plate pre-acceleration = 4000.
Order number = 2016.25.085. 35. 4000.02

Subject to alterations 177


178 Subject to alterations
AERIAL FCC
2016.25.070./.075.
Working width: 700/750 mm
Performance class: 1600 kN

179
AERIAL FCC
2016.25.070./.075.
SIZE TABLE

180 Subject to alterations


AERIAL FCC
2016.25.070./.075.
SIZE TABLE

Order No. L** B*** H H1 HW L1 L2 L3 L4 L5 D* a b δ SW* SWA* SS SP* SPA*


2016.25.7□0. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.□000.02 395 7□0 400 208 220 365 370 280 305 80 395 0 50 45 - 45.7 100 - 95.2
05.□000.02 409.1 7□0 400 209 220 367.03 385 297.03 308 80 413.8 5 45 50 - 53.8 100 - 95.8
10.□000.02 428 7□0 400 208.61 220 374.12 385 304.12 302 80 434.7 10 45 45 - 56.6 100 - 95.5
15.□000.02 441.4 7□0 400 218.84 220 376.22 405 316.22 300 80 450 15 40 50 - 65.5 100 - 97.2
20.□000.02 449.3 7□0 400 229.69 220 373.27 410 298.27 270 80 459.3 20 40 45 - 68.8 100 - 99.8
25.□000.02 456.6 7□0 400 236.16 220 370.22 420 305.22 263 80 465.3 25 35 50 - 74.3 95 - 98.4
30.□000.02 458 7□0 400 243.22 220 362.01 425 312.01 258 80 465.1 30 35 45 - 79.5 95 - 103.2
35.□000.02 458.5 7□0 400 250.86 220 353.6 440 318.6 253 80 463.5 35 30 50 - 81.4 85 - 97.5
40.□000.02 462.9 7□0 400 259.08 220 349.93 450 324.93 247 80 464.6 40 25 55 - 93.0 85 - 104.0
45.□000.02 461.2 7□0 400 262.83 220 340.96 455 330.96 243 80 456.9 45 20 60 - 100.2 80 - 105.7
50.□000.02 483.2 7□0 400 267.09 220 356.64 480 336.64 264 80 463.9 50 10 - 107.2 - 70 94.3 -
55.□000.02 475.1 7□0 400 271.83 220 331.93 460 341.93 260 80 443.1 55 10 - 103.0 - 60 94.8 -
60.□000.02 480 7□0 400 277.01 220 316.78 470 326.78 237 80 428.3 60 10 - 108.3 - 55 103.4 -
65.□000.02 490 7□0 400 282.6 220 281.17 440 331.17 234 80 404.9 65 0 - 106.5 - 45 96.5 -
70.□000.02 505 7□0 400 288.54 220 265.05 435 335.05 232 80 391.8 70 0 - 117.0 - 40 109.9 -
75.□000.02 515 7□0 400 294.81 220 248.39 425 338.39 230 80 379.1 75 0 - 115.9 - 30 112.0 -

* Values rounded
** Values L, D measured for option with shouldered working surface
*** 7□0 = 700 or 750 mm

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 2x4 M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x2 ø12

Subject to alterations 181


AERIAL FCC
2016.25.070./.075.
EXPLODED VIEW

182 Subject to alterations


AERIAL FCC
2016.25.070./.075.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider
2.1 1 Driver, left
2.2 1 Driver, right
3 1 Slider base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 4 Sliding plate VDI Bronze with solid lubricant x
7 2 Sliding plate VDI Bronze with solid lubricant x
8 2 Sliding plate VDI Bronze with solid lubricant x
9 2 Sliding plate VDI Bronze with solid lubricant x
10 2 Sliding plate VDI Bronze with solid lubricant x
11 2 Sliding plate VDI Bronze with solid lubricant x
12** 2 Sliding plate VDI Bronze with solid lubricant x
13 2 Sliding plate VDI Steel x
14 2 Sliding plate VDI Steel x
15 2 Sliding plate VDI Steel x
16 2 Sliding plate VDI Steel x
17 1 Gas spring 2487.12.00750.125 x
18 2 Gas spring 2487.12.02400. □□□ x
19 x
20 2 Prismatic guide x
21 2 Stop plate x
22
23 2 Damper x
24 4 Feather key (T-nut) x
25 1 Feather key (T-nut) x
26 2 Feather key (T-nut) x
27** 2 Construction piece x
28** 2 Slide pad x
29* (not shown) 2 Curve wedge x
30* (not shown) 2 Roller block x
31 1 Locking screw x
32 2 Locking screw x
33 2 Ball-head screw x
34 2 Hexagon nut x

up to and including 45° with pre-acceleration


Optionally:
* Roll pre-acceleration (.1000. /.2000.)
** Plate pre-acceleration (.3000. /.4000.)

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 183


AERIAL FCC
2016.25.070./.075.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.25.07□.00.□000.02 0 1600 101.0 0 1343 1600 1343 40 300
2016.25.07□.05.□000.02 5 1600 102.9 117 1337 1477 1477 40 275
2016.25.07□.10.□000.02 10 1600 114.5 195 1103 1381 1381 75 275
2016.25.07□.15.□000.02 15 1600 116.1 290 1082 1256 1496 80 255
2016.25.07□.20.□000.02 20 1600 131.4 316 868 1188 1415 90 245
2016.25.07□.25.□000.02 25 1600 130.3 390 837 1060 1513 110 215
2016.25.07□.30.□000.02 30 1600 151.2 373 646 1013 1446 120 210
2016.25.07□.35.□000.02 35 1600 147.2 428 611 883 1529 140 210
2016.25.07□.40.□000.02 40 1600 148.1 480 572 746 1600 150 190
2016.25.07□.45.□000.02 45 1600 146.2 528 528 604 1659 170 170
2016.25.07□.50.□000.02 50 1600 124.1 708 594 321 1819 170 120
2016.25.07□.55.□000.02 55 1600 137.6 611 428 307 1739 180 115
2016.25.07□.60.□000.02 60 1600 170.7 504 291 296 1677 180 110
2016.25.07□.65.□000.02 65 1600 135.5 676 315 0 1765 190 85
2016.25.07□.70.□000.02 70 1600 163.1 547 199 0 1703 205 85
2016.25.07□.75.□000.02 75 1600 191.8 414 111 0 1656 220 85
* Retraction force values correspond to the spring-generated retraction force at the working point point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

184 Subject to alterations


AERIAL FCC
2016.25.070./.075.
FORCE DIAGRAM
shouldered Support with feather key
Width 700 mm Width 700 mm
0° 105 105 105 70 105 105 105 0° 40 40 40 20 40 40 40

45 60 77 211 654 211 77 60 45 48 46 63 131 63 46 48


45 72 97 336 1044 336 97 72 45 58 58 101 209 101 58 58
225 mm

225 mm
Height

Height
45 83 117 543 1435 543 117 83 45 66 70 163 287 163 70 66
45 94 136 653 1633 653 136 94 45 75 82 196 327 196 82 75
45 105 156 451 1207 451 156 105 45 84 94 135 241 135 94 84

Width 700 mm Width 700 mm


5° 105 105 105 70 105 105 105 5° 105 105 105 70 105 105 105

45 65 84 242 732 242 84 65 45 52 51 80 176 80 51 52


45 78 108 370 1100 370 108 78 45 62 65 122 264 122 65 62
225 mm

225 mm
Height

Height
45 89 129 566 1469 566 129 89 45 71 77 187 352 187 77 71
45 99 143 650 1620 650 143 99 45 79 86 215 389 215 86 79
45 108 158 458 1219 458 158 108 45 87 95 151 293 151 95 87

Width 700 mm Width 700 mm


10° 105 105 105 70 105 105 105 10° 105 105 105 70 105 105 105

45 69 92 274 810 274 92 69 45 55 55 99 227 99 55 55


45 83 119 404 1156 404 119 83 45 67 71 145 324 145 71 67
225 mm

225 mm
Height

Height

45 95 141 589 1502 589 141 95 45 76 85 212 421 212 85 76


45 103 150 648 1607 648 150 103 45 83 90 233 450 233 90 83
45 112 160 466 1231 466 160 112 45 89 96 168 345 168 96 89

Width 700 mm Width 700 mm


15° 105 105 105 70 105 105 105 15° 105 105 105 70 105 105 105

45 75 101 312 905 312 101 75 45 60 61 122 290 122 61 60


45 90 132 446 1234 446 132 90 45 72 79 174 395 174 79 72
225 mm

225 mm
Height

Height

45 104 156 624 1564 624 156 104 45 83 94 243 500 243 94 83
45 110 160 657 1623 657 160 110 45 88 96 256 519 256 96 88
45 117 164 482 1267 482 164 117 45 94 99 188 405 188 99 94

Width 700 mm Width 700 mm


20° 105 105 105 70 105 105 105 20° 105 105 105 70 105 105 105

45 79 109 344 984 344 109 79 45 63 65 145 354 145 65 63


45 96 143 481 1291 481 143 96 45 77 86 202 465 202 86 77
225 mm

225 mm
Height

Height

45 110 169 648 1598 648 169 110 45 88 101 272 575 272 101 88
45 115 167 655 1610 655 167 115 45 92 100 275 580 275 100 92
45 121 166 490 1279 490 166 121 45 97 100 206 460 206 100 97

Width 700 mm Width 700 mm


25° 105 105 105 70 105 105 105 25° 105 105 105 70 105 105 105

45 84 117 376 1064 376 117 84 45 67 70 169 426 169 70 67


45 102 154 515 1348 515 154 102 45 82 93 232 539 232 93 82
225 mm

225 mm
Height

Height

45 116 181 672 1632 672 181 116 45 93 109 302 653 302 109 93
45 120 174 652 1597 652 174 120 45 96 105 293 639 293 105 96
45 124 168 497 1292 497 168 124 45 99 101 224 517 224 101 99

Subject to alterations 185


AERIAL FCC
2016.25.070./.075.
FORCE DIAGRAM
shouldered Support with feather key
Width 700 mm Width 700 mm
30° 105 105 105 70 105 105 105 30° 105 105 105 70 105 105 105

45 84 119 390 1092 390 119 84 45 67 74 187 480 187 74 67


45 103 158 525 1341 525 158 103 45 82 98 252 590 252 98 82
225 mm

225 mm
Height

Height
45 117 185 664 1591 664 185 117 45 94 114 319 700 319 114 94
45 119 173 620 1511 620 173 119 45 96 107 298 665 298 107 96
45 122 162 482 1245 482 162 122 45 98 100 231 548 231 100 98

Width 700 mm Width 700 mm


35° 105 105 105 70 105 105 105 35° 105 105 105 70 105 105 105

45 88 125 417 1157 417 125 88 45 70 80 213 555 213 80 70


45 107 167 553 1382 553 167 107 45 86 107 282 663 282 107 86
225 mm

225 mm
Height

Height
45 122 195 680 1608 680 195 122 45 98 125 347 772 347 125 98
45 123 178 612 1484 612 178 123 45 98 114 312 712 312 114 98
45 124 162 485 1245 485 162 124 45 99 104 247 597 247 104 99

Width 700 mm Width 700 mm


40° 105 105 105 70 105 105 105 40° 105 105 105 70 105 105 105

45 90 127 425 1170 425 127 90 45 72 84 230 609 230 84 72


45 110 167 566 1407 566 167 110 45 88 110 305 732 305 110 88
225 mm

225 mm
Height

Height

45 125 193 674 1595 674 193 125 45 100 127 364 830 364 127 100
45 123 176 599 1462 599 176 123 45 98 116 324 760 324 116 98
45 121 160 474 1227 474 160 121 45 97 106 256 638 256 106 97

Width 700 mm Width 700 mm


45° 105 105 105 70 105 105 105 45° 105 105 105 70 105 105 105

45 93 132 441 1206 441 132 93 45 75 89 252 676 252 89 75


45 115 170 590 1460 590 170 115 45 92 116 336 818 336 116 92
225 mm

225 mm
Height

Height

45 130 195 681 1614 681 195 130 45 104 132 388 904 388 132 104
45 125 178 599 1467 599 178 125 45 100 121 341 822 341 121 100
45 120 161 472 1232 472 161 120 45 96 110 269 690 269 110 96

Width 700 mm Width 700 mm


50° 105 105 105 70 105 105 105 50° 105 105 105 70 105 105 105

45 95 133 450 1220 450 133 95 45 76 93 270 732 270 93 76


45 118 170 603 1486 603 170 118 45 94 119 362 892 362 119 94
225 mm

225 mm
Height

Height

45 133 193 674 1601 674 193 133 45 107 135 404 961 404 135 107
45 125 176 586 1444 586 176 125 45 100 123 352 866 352 123 100
45 116 159 462 1213 462 159 116 45 93 112 277 728 277 112 93

Width 700 mm Width 700 mm


55° 105 105 105 70 105 105 105 55° 105 105 105 70 105 105 105

45 97 135 458 1234 458 135 97 45 78 98 288 790 288 98 78


45 121 170 617 1512 617 170 121 45 97 122 388 967 388 122 97
225 mm

225 mm
Height

Height

45 136 191 668 1589 668 191 136 45 109 138 421 1017 421 138 109
45 125 174 574 1421 574 174 125 45 100 126 362 910 362 126 100
45 113 158 451 1195 451 158 113 45 90 113 284 764 284 113 90

186 Subject to alterations


AERIAL FCC
2016.25.070./.075.
FORCE DIAGRAM
shouldered Support with feather key
Width 700 mm Width 700 mm
60° 105 105 105 70 105 105 105 60° 105 105 105 70 105 105 105

45 101 140 475 1271 475 140 101 45 81 104 313 864 313 104 81
45 126 173 642 1566 642 173 126 45 101 128 424 1065 424 128 101
225 mm

225 mm
Height

Height
45 142 193 674 1606 674 193 142 45 113 143 445 1092 445 143 113
45 127 176 572 1425 572 176 127 45 101 130 378 969 378 130 101
45 112 159 449 1198 449 159 112 45 89 117 296 815 296 117 89

Width 700 mm Width 700 mm


65° 105 105 105 70 105 105 105 65° 105 105 105 70 105 105 105

45 105 145 492 1309 492 145 105 45 84 110 339 943 339 110 84
45 132 176 667 1622 667 176 132 45 105 134 461 1168 461 134 105
225 mm

225 mm
Height

Height
45 147 195 679 1623 679 195 147 45 118 148 469 1168 469 148 118
45 129 177 570 1427 570 177 129 45 103 135 393 1028 393 135 103
45 110 160 446 1201 446 160 110 45 88 121 308 865 308 121 88

Width 700 mm Width 700 mm


70° 105 105 105 70 105 105 105 70° 105 105 105 70 105 105 105

45 104 143 487 1287 487 143 104 45 83 111 350 978 350 111 83
45 131 171 663 1604 663 171 131 45 105 133 477 1219 477 133 105
225 mm

225 mm
Height

Height

45 146 188 654 1566 654 188 146 45 117 146 471 1190 471 146 117
45 125 171 542 1365 542 171 125 45 100 133 390 1038 390 133 100
45 104 154 423 1150 423 154 104 45 83 120 304 874 304 120 83

Width 700 mm Width 700 mm


75° 105 105 105 70 105 105 105 75° 105 105 105 70 105 105 105

45 105 143 490 1289 490 143 105 45 84 115 368 1031 368 115 84
45 133 169 670 1615 670 169 133 45 106 135 502 1292 502 135 106
225 mm

225 mm
Height

Height

45 148 184 642 1539 642 184 148 45 118 147 481 1231 481 147 118
45 124 167 525 1330 525 167 124 45 99 134 394 1064 394 134 99
45 99 150 408 1120 408 150 99 45 80 120 306 896 306 120 80

Subject to alterations 187


188 Subject to alterations
AERIAL FCC
2016.25.080./085.
Working width: 800/850 mm
Performance class: 1700 kN

189
AERIAL FCC
2016.25.080./.085.
SIZE TABLE

190 Subject to alterations


AERIAL FCC
2016.25.080./.085.
SIZE TABLE

Order No. L** B*** H H1 HW L1 L2 L3 L4 L5 D** a b δ SW* SWA* SS SP* SPA*


2016.25.8□0. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.□000.02 395 8□0 400 208 220 365 370 280 305 80 395 0 50 45 - 45.7 100 - 95.2
05.□000.02 409.1 8□0 400 209 220 367.03 385 297.03 308 80 413.84 5 45 50 - 53.8 100 - 95.8
10.□000.02 428 8□0 400 208.61 220 374.12 385 304.12 302 80 434.66 10 45 45 - 56.6 100 - 95.5
15.□000.02 441.4 8□0 400 218.84 220 376.22 405 316.22 300 80 450.04 15 40 50 - 65.5 100 - 97.2
20.□000.02 449.3 8□0 400 229.69 220 373.27 410 298.27 270 80 459.32 20 40 45 - 68.8 100 - 99.8
25.□000.02 456.6 8□0 400 236.16 220 370.22 420 305.22 263 80 465.33 25 35 50 - 74.3 95 - 98.4
30.□000.02 458 8□0 400 243.22 220 362.01 425 312.01 258 80 465.12 30 35 45 - 79.5 95 - 103.2
35.□000.02 458.5 8□0 400 250.86 220 353.6 440 318.6 253 80 463.54 35 30 50 - 81.4 85 - 97.5
40.□000.02 462.9 8□0 400 259.08 220 349.93 450 324.93 247 80 464.59 40 25 55 - 93.0 85 - 104.0
45.□000.02 461.2 8□0 400 262.83 220 340.96 455 330.96 243 80 456.94 45 20 60 - 100.2 80 - 105.7
50.□000.02 483.2 8□0 400 267.09 220 356.64 480 336.64 264 80 463.85 50 10 - 107.2 - 70 94.3 -
55.□000.02 475.1 8□0 400 271.83 220 331.93 460 341.93 260 80 443.05 55 10 - 103.0 - 60 94.8 -
60.□000.02 480 8□0 400 277.01 220 316.78 470 326.78 237 80 428.29 60 10 - 108.3 - 55 103.4 -
65.□000.02 490 8□0 400 282.6 220 281.17 440 331.17 234 80 404.94 65 0 - 106.5 - 45 96.5 -
70.□000.02 505 8□0 400 288.54 220 265.05 435 335.05 232 80 391.79 70 0 - 117.0 - 40 109.9 -
75.□000.02 515 8□0 400 294.81 220 248.39 425 338.39 230 80 379.05 75 0 - 115.9 - 30 112.0 -

* Values rounded
** Values L, D measured for option with shouldered working surface
*** 8□0 = 800 or 850 mm

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 2x4 M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x2 ø12

Subject to alterations 191


AERIAL FCC
2016.25.080./.085.
EXPLODED VIEW

192 Subject to alterations


AERIAL FCC
2016.25.080./.085.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider
2.1 1 Driver, left
2.2 1 Driver, right
3 1 Slider cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 4 Sliding plate VDI Bronze with solid lubricant x
7 2 Sliding plate VDI Bronze with solid lubricant x
8 2 Sliding plate VDI Bronze with solid lubricant x
9 2 Sliding plate VDI Bronze with solid lubricant x
10 2 Sliding plate VDI Bronze with solid lubricant x
11 2 Sliding plate VDI Bronze with solid lubricant x
12** 2 Sliding plate VDI Bronze with solid lubricant x
13 2 Sliding plate VDI Steel x
14 2 Sliding plate VDI Steel x
15 2 Sliding plate VDI Steel x
16 2 Sliding plate VDI Steel x
17 2 Gas spring 2487.12.00500.125 x
18 3 Gas spring 2487.12.02400.□□□ x
19 2 Cover strip x
20 2 Prismatic guide x
21 2 Stop plate x
22 1 Centre guide x
23 2 Damper x
24 4 Feather key (T-nut) x
25 1 Feather key (T-nut) x
26 2 Feather key (T-nut) x
27** 2 Construction piece x
28** 2 Slide pad x
29* (not
2 Curve wedge x
shown)
30* (not
2 Roller block x
shown)
31 2 Locking screw x
32 3 Locking screw x
33 2 Ball-head screw x
34 2 Hexagon nut x

up to and including 45° with pre-acceleration


Optionally:
* Roll pre-acceleration (.1000. /.2000.)
** Plate pre-acceleration (.3000. /.4000.)

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 193


AERIAL FCC
2016.25.080./.085.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.25.08□.02.□000.02 0 1700 149.3 0 1426 1700 1426 40 300
2016.25.08□.05.□000.02 5 1700 152.3 124 1421 1569 1569 40 275
2016.25.08□.10.□000.02 10 1700 169.6 207 1172 1467 1467 75 275
2016.25.08□.15.□000.02 15 1700 172.3 308 1150 1334 1590 80 255
2016.25.08□.20.□000.02 20 1700 195.1 407 1119 1190 1700 90 245
2016.25.08□.25.□000.02 25 1700 193.9 415 890 1126 1608 110 215
2016.25.08□.30.□000.02 30 1700 225.1 396 687 1076 1537 120 210
2016.25.08□.35.□000.02 35 1700 219.4 455 649 938 1624 140 210
2016.25.08□.40.□000.02 40 1700 221.1 510 607 793 1700 150 190
2016.25.08□.45.□000.02 45 1700 218.6 561 561 642 1763 170 170
2016.25.08□.50.□000.02 50 1700 186.1 752 631 341 1933 170 120
2016.25.08□.55.□000.02 55 1700 206.6 649 455 326 1847 180 115
2016.25.08□.60.□000.02 60 1700 256.5 536 309 314 1782 180 110
2016.25.08□.65.□000.02 65 1700 204.3 718 335 0 1876 190 85
2016.25.08□.70.□000.02 70 1700 246.0 581 212 0 1809 205 85
2016.25.08□.75.□000.02 75 1700 289.9 440 118 0 1760 220 85
* Retraction force values correspond to the spring-generated retraction force at the working point point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

194 Subject to alterations


AERIAL FCC
2016.25.080./.085.
FORCE DIAGRAM
shouldered Support with feather key
Width 800 mm Width 800 mm
0° 120 120 120 80 120 120 120 0° 120 120 120 80 120 120 120

45 76 113 335 869 335 113 76 45 61 68 100 174 100 68 61


45 94 145 491 1310 491 145 94 45 75 87 147 262 147 87 75
225 mm

225 mm
Height

Height
45 108 169 689 1680 689 169 108 45 87 101 207 336 207 101 87
45 114 169 703 1705 703 169 114 45 91 101 211 341 211 101 91
45 120 169 504 1306 504 169 120 45 96 102 151 261 151 102 96

Width 800 mm Width 800 mm


5° 120 120 120 80 120 120 120 5° 120 120 120 80 120 120 120

45 79 118 354 926 354 118 79 45 63 71 117 222 117 71 63


45 97 152 512 1345 512 152 97 45 78 91 169 323 169 91 78
225 mm

225 mm
Height

Height
45 112 178 705 1703 705 178 112 45 90 107 233 409 233 107 90
45 117 175 705 1704 705 175 117 45 94 105 233 409 233 105 94
45 123 172 514 1322 514 172 123 45 98 103 170 317 170 103 98

Width 800 mm Width 800 mm


10° 120 120 120 80 120 120 120 10° 120 120 120 80 120 120 120

45 81 123 374 984 374 123 81 45 65 74 135 275 135 74 65


45 100 160 533 1380 533 160 100 45 80 96 192 386 192 96 80
225 mm

225 mm
Height

Height

45 116 186 721 1725 721 186 116 45 93 112 259 483 259 112 93
45 121 180 708 1703 708 180 121 45 97 108 255 477 255 108 97
45 126 174 524 1339 524 174 126 45 101 104 189 375 189 104 101

Width 800 mm Width 800 mm


15° 120 120 120 80 120 120 120 15° 120 120 120 80 120 120 120

45 82 126 387 1022 387 126 82 45 66 75 151 327 151 75 66


45 102 165 545 1389 545 165 102 45 82 99 212 444 212 99 82
225 mm

225 mm
Height

Height

45 117 191 723 1715 723 191 117 45 94 115 282 549 282 115 94
45 122 182 698 1671 698 182 122 45 97 109 272 535 272 109 97
45 126 173 524 1331 524 173 126 45 101 104 204 426 204 104 101

Width 800 mm Width 800 mm


20° 120 120 120 80 120 120 120 20° 120 120 120 80 120 120 120

45 84 130 402 1069 402 130 84 45 67 78 169 385 169 78 67


45 104 170 561 1410 561 170 104 45 83 102 235 508 235 102 83
225 mm

225 mm
Height

Height

45 120 198 732 1721 732 198 120 45 96 119 307 620 307 119 96
45 124 186 694 1655 694 186 124 45 99 112 291 596 291 112 99
45 128 174 529 1334 529 174 128 45 102 104 222 480 222 104 102

Width 800 mm Width 800 mm


25° 120 120 120 80 120 120 120 25° 120 120 120 80 120 120 120

45 87 136 425 1135 425 136 87 45 70 81 191 454 191 81 70


45 108 179 587 1457 587 179 108 45 87 108 264 583 264 108 87
225 mm

225 mm
Height

Height

45 125 208 754 1759 754 208 125 45 100 125 339 704 339 125 100
45 128 193 703 1670 703 193 128 45 103 116 316 668 316 116 103
45 132 178 543 1363 543 178 132 45 106 107 244 545 244 107 106

Subject to alterations 195


AERIAL FCC
2016.25.080./.085.
FORCE DIAGRAM
shouldered Support with feather key
Width 800 mm Width 800 mm
30° 120 120 120 80 120 120 120 30° 120 120 120 80 120 120 120

45 90 141 445 1191 445 141 90 45 72 87 213 524 213 87 72


45 112 187 608 1491 608 187 112 45 89 116 292 656 292 116 89
225 mm

225 mm
Height

Height
45 128 217 769 1781 769 217 128 45 103 134 369 784 369 134 103
45 132 198 705 1669 705 198 132 45 105 123 339 734 339 123 105
45 135 180 553 1379 553 180 135 45 108 112 265 607 265 112 108

Width 800 mm Width 800 mm


35° 120 120 120 80 120 120 120 35° 120 120 120 80 120 120 120

45 87 138 438 1178 438 138 87 45 70 88 224 566 224 88 70


45 108 183 594 1440 594 183 108 45 87 117 303 691 303 117 87
225 mm

225 mm
Height

Height
45 125 213 741 1702 741 213 125 45 100 136 378 817 378 136 100
45 128 192 669 1575 669 192 128 45 102 123 341 756 341 123 102
45 130 172 531 1318 531 172 130 45 104 110 271 633 271 110 104

Width 800 mm Width 800 mm


40° 120 120 120 80 120 120 120 40° 120 120 120 80 120 120 120

45 90 139 451 1202 451 139 90 45 72 92 244 625 244 92 72


45 112 184 608 1467 608 184 112 45 90 121 328 763 328 121 90
225 mm

225 mm
Height

Height

45 129 212 738 1695 738 212 129 45 103 140 399 882 399 140 103
45 128 191 658 1556 658 191 128 45 102 126 356 809 356 126 102
45 127 170 522 1303 522 170 127 45 102 112 282 677 282 112 102

Width 800 mm Width 800 mm


45° 120 120 120 80 120 120 120 45° 120 120 120 80 120 120 120

45 93 142 469 1238 469 142 93 45 74 96 267 693 267 96 74


45 117 186 629 1509 629 186 117 45 94 127 358 845 358 127 94
225 mm

225 mm
Height

Height

45 134 214 742 1705 742 214 134 45 107 145 423 955 423 145 107
45 130 191 655 1552 655 191 130 45 104 130 373 869 373 130 104
45 125 169 518 1300 518 169 125 45 100 115 295 728 295 115 100

Width 800 mm Width 800 mm


50° 120 120 120 80 120 120 120 50° 120 120 120 80 120 120 120

45 96 144 486 1274 486 144 96 45 77 101 292 765 292 101 77
45 122 188 649 1551 649 188 122 45 97 132 390 931 390 132 97
225 mm

225 mm
Height

Height

45 139 215 746 1714 746 215 139 45 111 151 448 1028 448 151 111
45 131 191 650 1547 650 191 131 45 105 134 390 928 390 134 105
45 124 167 513 1298 513 167 124 45 99 117 308 779 308 117 99

Width 800 mm Width 800 mm


55° 120 120 120 80 120 120 120 55° 120 120 120 80 120 120 120

45 99 147 504 1311 504 147 99 45 80 106 318 839 318 106 80
45 127 191 670 1594 670 191 127 45 101 137 422 1020 422 137 101
225 mm

225 mm
Height

Height

45 144 217 750 1723 750 217 144 45 116 156 473 1103 473 156 116
45 133 192 646 1542 646 192 133 45 106 138 407 987 407 138 106
45 122 166 509 1295 509 166 122 45 97 120 321 829 321 120 97

196 Subject to alterations


AERIAL FCC
2016.25.080./.085.
FORCE DIAGRAM
shouldered Support with feather key
Width 800 mm Width 800 mm
60° 120 120 120 80 120 120 120 60° 120 120 120 80 120 120 120

45 102 148 517 1335 517 148 102 45 81 110 341 908 341 110 81
45 131 191 685 1622 685 191 131 45 104 141 452 1103 452 141 104
225 mm

225 mm
Height

Height
45 148 217 747 1716 747 217 148 45 119 160 493 1167 493 160 119
45 133 190 636 1523 636 190 133 45 107 141 420 1035 420 141 107
45 118 163 499 1279 499 163 118 45 95 121 330 870 330 121 95

Width 800 mm Width 800 mm


65° 120 120 120 80 120 120 120 65° 120 120 120 80 120 120 120

45 103 148 526 1347 526 148 103 45 83 113 363 970 363 113 83
45 133 190 693 1634 693 190 133 45 107 144 478 1176 478 144 107
225 mm

225 mm
Height

Height
45 151 214 737 1692 737 214 151 45 121 163 508 1218 508 163 121
45 133 187 619 1488 619 187 133 45 106 142 427 1072 427 142 106
45 114 159 485 1252 485 159 114 45 91 121 335 901 335 121 91

Width 800 mm Width 800 mm


70° 120 120 120 80 120 120 120 70° 120 120 120 80 120 120 120

45 106 149 539 1371 539 149 106 45 84 117 388 1042 388 117 84
45 137 190 708 1661 708 190 137 45 110 148 510 1263 510 148 110
225 mm

225 mm
Height

Height

45 155 214 734 1685 734 214 155 45 124 167 528 1280 528 167 124
45 133 185 609 1469 609 185 133 45 106 144 438 1116 438 144 106
45 111 156 476 1237 476 156 111 45 89 122 342 940 342 122 89

Width 800 mm Width 800 mm


75° 120 120 120 80 120 120 120 75° 120 120 120 80 120 120 120

45 109 152 557 1409 557 152 109 45 87 122 418 1127 418 122 87
45 142 193 730 1705 730 193 142 45 114 154 547 1364 547 154 114
225 mm

225 mm
Height

Height

45 160 215 737 1693 737 215 160 45 128 172 553 1355 553 172 128
45 135 185 604 1463 604 185 135 45 108 148 453 1171 453 148 108
45 109 155 471 1233 471 155 109 45 87 124 353 987 353 124 87

Subject to alterations 197


198 Subject to alterations
AERIAL FCC
2016.25.090./095.
Working width: 900/950 mm
Performance class: 1800 kN

199
AERIAL FCC
2016.25.090./.095.
SIZE TABLE

200 Subject to alterations


AERIAL FCC
2016.25.090./.095.
SIZE TABLE

Order No. L** B*** H H1 HW L1 L2 L3 L4 L5 D** a b δ SW* SWA* SS SP* SPA*


2016.25.09□. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.□000.02 395 9□0 400 208 220 365 370 280 305 80 395 0 50 45 - 45.7 100 - 95.2
05.□000.02 409.1 9□0 400 209 220 367.03 385 297.03 308 80 413.84 5 45 50 - 53.8 100 - 95.8
10.□000.02 428 9□0 400 208.61 220 374.12 385 304.12 302 80 434.66 10 45 45 - 56.6 100 - 95.5
15.□000.02 441.4 9□0 400 218.84 220 376.22 405 316.22 300 80 450.04 15 40 50 - 65.5 100 - 97.2
20.□000.02 449.3 9□0 400 229.69 220 373.27 410 298.27 270 80 459.32 20 40 45 - 68.8 100 - 99.8
25.□000.02 456.6 9□0 400 236.16 220 370.22 420 305.22 263 80 465.33 25 35 50 - 74.3 95 - 98.4
30.□000.02 458 9□0 400 243.22 220 362.01 425 312.01 258 80 465.12 30 35 45 - 79.5 95 - 103.2
35.□000.02 458.5 9□0 400 250.86 220 353.6 440 318.6 253 80 463.54 35 30 50 - 81.4 85 - 97.5
40.□000.02 462.9 9□0 400 259.08 220 349.93 450 324.93 247 80 464.59 40 25 55 - 93.0 85 - 104.0
45.□000.02 461.2 9□0 400 262.83 220 340.96 455 330.96 243 80 456.94 45 20 60 - 100.2 80 - 105.7
50.□000.02 483.2 9□0 400 267.09 220 356.64 480 336.64 264 80 463.85 50 10 - 107.2 - 70 94.3 -
55.□000.02 475.1 9□0 400 271.83 220 331.93 460 341.93 260 80 443.05 55 10 - 103.0 - 60 94.8 -
60.□000.02 480 9□0 400 277.01 220 316.78 470 326.78 237 80 428.29 60 10 - 108.3 - 55 103.4 -
65.□000.02 490 9□0 400 282.6 220 281.17 440 331.17 234 80 404.94 65 0 - 106.5 - 45 96.5 -
70.□000.02 505 9□0 400 288.54 220 265.05 435 335.05 232 80 391.79 70 0 - 117.0 - 40 109.9 -
75.□000.02 515 9□0 400 294.81 220 248.39 425 338.39 230 80 379.05 75 0 - 115.9 - 30 112.0 -

* Values rounded
** Values L, D measured for option with shouldered working surface
*** 9□0 = 900 or 950 mm

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 2x4 M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x2 ø12

Subject to alterations 201


AERIAL FCC
2016.25.090./.095.
EXPLODED VIEW

202 Subject to alterations


AERIAL FCC
2016.25.090./.095.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider
2.1 1 Driver, left
2.2 1 Driver, right
3 1 Slider cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 4 Sliding plate VDI Bronze with solid lubricant x
7 2 Sliding plate VDI Bronze with solid lubricant x
8 2 Sliding plate VDI Bronze with solid lubricant x
9 2 Sliding plate VDI Bronze with solid lubricant x
10 2 Sliding plate VDI Bronze with solid lubricant x
11 2 Sliding plate VDI Bronze with solid lubricant x
12** 2 Sliding plate VDI Bronze with solid lubricant x
13 2 Sliding plate VDI Steel x
14 2 Sliding plate VDI Steel x
15 2 Sliding plate VDI Steel x
16 2 Sliding plate VDI Steel x
17 2 Gas spring 2487.12.00500.125 x
18 3 Gas spring 2487.12.02400.□□□ x
19 2 Cover strip x
20 2 Prismatic guide x
21 2 Stop plate x
22 1 Centre guide x
23 2 Damper x
24 4 Feather key (T-nut) x
25 1 Feather key (T-nut) x
26 2 Feather key (T-nut) x
27** 2 Construction piece x
28** 2 Slide pad x
29* (not
2 Curve wedge x
shown)
30* (not
2 Roller block x
shown)
31 2 Locking screw x
32 3 Locking screw x
33 2 Ball-head screw x
34 2 Hexagon nut x

up to and including 45° with pre-acceleration


Optionally:
* Roll pre-acceleration (.1000. /.2000.)
** Plate pre-acceleration (.3000. /.4000.)

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 203


AERIAL FCC
2016.25.090./.095.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.25.09□.00.□000.02 0 1800 149.3 0 1510 1800 1510 40 300
2016.25.09□.05.□000.02 5 1800 152.3 132 1505 1662 1662 40 275
2016.25.09□.10.□000.02 10 1800 169.6 219 1241 1554 1554 75 275
2016.25.09□.15.□000.02 15 1800 172.3 326 1217 1412 1683 80 255
2016.25.09□.20.□000.02 20 1800 195.1 431 1184 1260 1800 90 245
2016.25.09□.25.□000.02 25 1800 193.9 439 942 1192 1703 110 215
2016.25.09□.30.□000.02 30 1800 225.1 420 727 1139 1627 120 210
2016.25.09□.35.□000.02 35 1800 219.4 481 688 993 1720 140 210
2016.25.09□.40.□000.02 40 1800 221.1 540 643 839 1800 150 190
2016.25.09□.45.□000.02 45 1800 218.6 594 594 679 1866 170 170
2016.25.09□.50.□000.02 50 1800 186.1 796 668 361 2047 170 120
2016.25.09□.55.□000.02 55 1800 206.6 688 481 345 1956 180 115
2016.25.09□.60.□000.02 60 1800 256.5 567 328 333 1886 180 110
2016.25.09□.65.□000.02 65 1800 204.3 761 355 0 1986 190 85
2016.25.09□.70.□000.02 70 1800 246.0 616 224 0 1916 205 85
2016.25.09□.75.□000.02 75 1800 289.9 466 125 0 1863 220 85
* Retraction force values correspond to the spring-generated retraction force at the working point point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

204 Subject to alterations


AERIAL FCC
2016.25.090./.095.
FORCE DIAGRAM
shouldered Support with feather key
Width 900 mm Width 900 mm
0° 135 135 135 90 135 135 135 0° 135 135 135 90 135 135 135

45 87 141 434 1023 434 141 87 45 69 84 130 205 130 84 69


45 109 183 610 1486 610 183 109 45 88 110 183 297 183 110 88
225 mm

225 mm
Height

Height
45 126 209 788 1813 788 209 126 45 101 126 236 363 236 126 101
45 126 190 707 1667 707 190 126 45 101 114 212 333 212 114 101
45 126 171 524 1320 524 171 126 45 101 103 157 264 157 103 101

Width 900 mm Width 900 mm


5° 135 135 135 90 135 135 135 5° 135 135 135 90 135 135 135

45 87 143 441 1057 441 143 87 45 70 86 145 254 145 86 70


45 110 186 618 1498 618 186 110 45 88 112 204 360 204 112 88
225 mm

225 mm
Height

Height
45 127 214 795 1823 795 214 127 45 102 128 262 437 262 128 102
45 128 194 714 1678 714 194 128 45 102 116 236 403 236 116 102
45 129 174 536 1339 536 174 129 45 103 104 177 321 177 104 103

Width 900 mm Width 900 mm


10° 135 135 135 90 135 135 135 10° 135 135 135 90 135 135 135

45 87 144 443 1080 443 144 87 45 70 86 160 302 160 86 70


45 110 188 620 1496 620 188 110 45 88 113 223 419 223 113 88
225 mm

225 mm
Height

Height

45 127 216 795 1815 795 216 127 45 102 130 286 508 286 130 102
45 128 196 715 1673 715 196 128 45 103 117 257 468 257 117 103
45 130 175 542 1346 542 175 130 45 104 105 195 377 195 105 104

Width 900 mm Width 900 mm


15° 135 135 135 90 135 135 135 15° 135 135 135 90 135 135 135

45 88 146 450 1113 450 146 88 45 70 88 175 356 175 88 70


45 111 192 627 1508 627 192 111 45 89 115 245 482 245 115 89
225 mm

225 mm
Height

Height

45 128 221 802 1825 802 221 128 45 103 133 313 584 313 133 103
45 130 199 722 1684 722 199 130 45 104 120 282 539 282 120 104
45 132 178 553 1365 553 178 132 45 106 107 216 437 216 107 106

Width 900 mm Width 900 mm


20° 135 135 135 90 135 135 135 20° 135 135 135 90 135 135 135

45 88 147 452 1136 452 147 88 45 70 88 190 409 190 88 70


45 110 194 629 1505 629 194 110 45 88 116 264 542 264 116 88
225 mm

225 mm
Height

Height

45 128 223 802 1817 802 223 128 45 102 134 337 654 337 134 102
45 131 201 723 1679 723 201 131 45 105 121 304 604 304 121 105
45 133 179 559 1371 559 179 133 45 107 107 235 494 235 107 107

Width 900 mm Width 900 mm


25° 135 135 135 90 135 135 135 25° 135 135 135 90 135 135 135

45 87 148 454 1157 454 148 87 45 70 89 204 463 204 89 70


45 110 196 630 1502 630 196 110 45 88 117 284 601 284 117 88
225 mm

225 mm
Height

Height

45 128 225 801 1809 801 225 128 45 102 135 360 724 360 135 102
45 131 203 723 1673 723 203 131 45 105 122 325 669 325 122 105
45 135 180 565 1377 565 180 135 45 108 108 254 551 254 108 108

Subject to alterations 205


AERIAL FCC
2016.25.090./.095.
FORCE DIAGRAM
shouldered Support with feather key
Width 900 mm Width 900 mm
30° 135 135 135 90 135 135 135 30° 135 135 135 90 135 135 135

45 88 151 461 1190 461 151 88 45 70 93 221 524 221 93 70


45 111 199 638 1514 638 199 111 45 89 124 306 666 306 124 89
225 mm

225 mm
Height

Height
45 129 230 808 1819 808 230 129 45 103 143 388 800 388 143 103
45 133 206 730 1684 730 206 133 45 106 128 351 741 351 128 106
45 137 183 576 1396 576 183 137 45 110 113 277 614 277 113 110

Width 900 mm Width 900 mm


35° 135 135 135 90 135 135 135 35° 135 135 135 90 135 135 135

45 88 151 463 1210 463 151 88 45 70 97 236 581 236 97 70


45 110 201 639 1510 639 201 110 45 88 129 326 725 326 129 88
225 mm

225 mm
Height

Height
45 129 232 807 1810 807 232 129 45 103 148 411 869 411 148 103
45 133 208 730 1678 730 208 133 45 107 133 372 805 372 133 107
45 138 184 582 1401 582 184 138 45 110 118 297 672 297 118 110

Width 900 mm Width 900 mm


40° 135 135 135 90 135 135 135 40° 135 135 135 90 135 135 135

45 91 152 480 1244 480 152 91 45 72 100 259 647 259 100 72
45 115 202 655 1539 655 202 115 45 92 133 354 800 354 133 92
225 mm

225 mm
Height

Height

45 134 233 807 1808 807 233 134 45 107 154 436 940 436 154 107
45 134 207 722 1661 722 207 134 45 107 136 390 864 390 136 107
45 135 180 574 1389 574 180 135 45 108 119 310 722 310 119 108

Width 900 mm Width 900 mm


45° 135 135 135 90 135 135 135 45° 135 135 135 90 135 135 135

45 93 153 498 1278 498 153 93 45 75 104 284 716 284 104 75
45 120 203 671 1568 671 203 120 45 96 138 382 878 382 138 96
225 mm

225 mm
Height

Height

45 138 234 807 1806 807 234 138 45 111 159 460 1011 460 159 111
45 135 205 713 1645 713 205 135 45 108 140 407 921 407 140 108
45 132 177 566 1377 566 177 132 45 106 120 322 771 322 120 106

Width 900 mm Width 900 mm


50° 135 135 135 90 135 135 135 50° 135 135 135 90 135 135 135

45 97 155 521 1325 521 155 97 45 78 108 313 795 313 108 78
45 125 206 693 1613 693 206 125 45 100 144 416 968 416 144 100
225 mm

225 mm
Height

Height

45 145 237 815 1821 815 237 145 45 116 166 489 1093 489 166 116
45 138 206 712 1645 712 206 138 45 110 144 427 987 427 144 110
45 130 175 563 1378 563 175 130 45 104 122 338 827 338 122 104

Width 900 mm Width 900 mm


55° 135 135 135 90 135 135 135 55° 135 135 135 90 135 135 135

45 100 155 539 1360 539 155 100 45 80 112 340 870 340 112 80
45 130 207 709 1642 709 207 130 45 104 149 447 1051 447 149 104
225 mm

225 mm
Height

Height

45 150 238 815 1819 815 238 150 45 120 171 513 1164 513 171 120
45 139 204 703 1629 703 204 139 45 111 147 443 1042 443 147 111
45 127 171 555 1366 555 171 127 45 102 123 349 874 349 123 102

206 Subject to alterations


AERIAL FCC
2016.25.090./.095.
FORCE DIAGRAM
shouldered Support with feather key
Width 900 mm Width 900 mm
60° 135 135 135 90 135 135 135 60° 135 135 135 90 135 135 135

45 103 156 557 1394 557 156 103 45 82 115 368 948 368 115 82
45 134 208 725 1672 725 208 134 45 108 154 479 1137 479 154 108
225 mm

225 mm
Height

Height
45 155 238 815 1816 815 238 155 45 124 176 538 1235 538 176 124
45 140 203 694 1613 694 203 140 45 112 150 458 1097 458 150 112
45 125 168 546 1354 546 168 125 45 100 124 361 921 361 124 100

Width 900 mm Width 900 mm


65° 135 135 135 90 135 135 135 65° 135 135 135 90 135 135 135

45 105 157 575 1428 575 157 105 45 84 119 397 1028 397 119 84
45 139 209 741 1701 741 209 139 45 111 159 511 1225 511 159 111
225 mm

225 mm
Height

Height
45 160 239 815 1814 815 239 160 45 128 182 562 1306 562 182 128
45 141 202 686 1596 686 202 141 45 112 153 473 1149 473 153 112
45 122 164 538 1342 538 164 122 45 97 125 371 966 371 125 97

Width 900 mm Width 900 mm


70° 135 135 135 90 135 135 135 70° 135 135 135 90 135 135 135

45 108 157 593 1462 593 157 108 45 87 123 427 1111 427 123 87
45 144 210 757 1730 757 210 144 45 115 164 545 1315 545 164 115
225 mm

225 mm
Height

Height

45 164 240 815 1811 815 240 164 45 132 187 587 1377 587 187 132
45 142 200 677 1580 677 200 142 45 113 156 488 1201 488 156 113
45 119 160 530 1330 530 160 119 45 95 125 382 1011 382 125 95

Width 900 mm Width 900 mm


75° 135 135 135 90 135 135 135 75° 135 135 135 90 135 135 135

45 111 158 611 1497 611 158 111 45 89 126 458 1197 458 126 89
45 148 211 773 1759 773 211 148 45 119 169 580 1407 580 169 119
225 mm

225 mm
Height

Height

45 169 241 815 1809 815 241 169 45 136 193 612 1447 612 193 136
45 143 199 669 1563 669 199 143 45 114 159 501 1251 501 159 114
45 116 157 522 1318 522 157 116 45 93 125 391 1054 391 125 93

Subject to alterations 207


208 Subject to alterations
AERIAL FCC
2016.25.100./105.
Working width: 1000/1050 mm
Performance class: 2000 kN

209
AERIAL FCC
2016.25.100./.105.
SIZE TABLE

210 Subject to alterations


AERIAL FCC
2016.25.100./.105.
SIZE TABLE

Order No. L** B*** H H1 HW L1 L2 L3 L4 L5 D** a b δ SW* SWA* SS SP* SPA*


2016.25.10□. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.□000.02 395 10□0 400 208 220 365 370 280 305 80 395 0 50 45 - 45.7 100 - 95.2
05.□000.02 409.1 10□0 400 209 220 367.03 385 297.03 308 80 413.8 5 45 50 - 53.8 100 - 95.8
10.□000.02 428 10□0 400 208.61 220 374.12 385 304.12 302 80 434.7 10 45 45 - 56.6 100 - 95.5
15.□000.02 441.4 10□0 400 218.84 220 376.22 405 316.22 300 80 450 15 40 50 - 65.5 100 - 97.2
20.□000.02 449.3 10□0 400 229.69 220 373.27 410 298.27 270 80 459.3 20 40 45 - 68.8 100 - 99.8
25.□000.02 456.6 10□0 400 236.16 220 370.22 420 305.22 263 80 465.3 25 35 50 - 74.3 95 - 98.4
30.□000.02 458 10□0 400 243.22 220 362.01 425 312.01 258 80 465.1 30 35 45 - 79.5 95 - 103.2
35.□000.02 458.5 10□0 400 250.86 220 353.6 440 318.6 253 80 463.5 35 30 50 - 81.4 85 - 97.5
40.□000.02 462.9 10□0 400 259.08 220 349.93 450 324.93 247 80 464.6 40 25 55 - 93.0 85 - 104.0
45.□000.02 461.2 10□0 400 262.83 220 340.96 455 330.96 243 80 456.9 45 20 60 - 100.2 80 - 105.7
50.□000.02 483.2 10□0 400 267.09 220 356.64 480 336.64 264 80 463.9 50 10 - 107.2 - 70 94.3 -
55.□000.02 475.1 10□0 400 271.83 220 331.93 460 341.93 260 80 443.1 55 10 - 103.0 - 60 94.8 -
60.□000.02 480 10□0 400 277.01 220 316.78 470 326.78 237 80 428.3 60 10 - 108.3 - 55 103.4 -
65.□000.02 490 10□0 400 282.6 220 281.17 440 331.17 234 80 404.9 65 0 - 106.5 - 45 96.5 -
70.□000.02 505 10□0 400 288.54 220 265.05 435 335.05 232 80 391.8 70 0 - 117.0 - 40 109.9 -
75.□000.02 515 10□0 400 294.81 220 248.39 425 338.39 230 80 379.1 75 0 - 115.9 - 30 112.0 -

* Values rounded
** Values L, D measured for option with shouldered working surface
*** 10□0 = 1000 or 1050 mm

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 2x4 M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x2 ø12

Subject to alterations 211


AERIAL FCC
2016.25.100./.105.
EXPLODED VIEW

212 Subject to alterations


AERIAL FCC
2016.25.100./.105.
PARTS LIST
Position Piece Designation Material spare part
1 1 Slider
2.1 1 Driver, left
2.2 1 Driver, right
3 1 Slider cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 4 Sliding plate VDI Bronze with solid lubricant x
7 2 Sliding plate VDI Bronze with solid lubricant x
8 2 Sliding plate VDI Bronze with solid lubricant x
9 2 Sliding plate VDI Bronze with solid lubricant x
10 2 Sliding plate VDI Bronze with solid lubricant x
11 2 Sliding plate VDI Bronze with solid lubricant x
12** 2 Sliding plate VDI Bronze with solid lubricant x
13 2 Sliding plate VDI Steel x
14 2 Sliding plate VDI Steel x
15 2 Sliding plate VDI Steel x
16 2 Sliding plate VDI Steel x
17 2 Gas spring 2487.12.00500.125 x
18 3 Gas spring 2487.12.02400.□□□ x
19 2 Cover strip x
20 2 Prismatic guide x
21 2 Stop plate x
22 1 Centre guide x
23 2 Damper x
24 4 Feather key (T-nut) x
25 1 Feather key (T-nut) x
26 2 Feather key (T-nut) x
27** 2 Construction piece x
28** 2 Slide pad x
29* (not
2 Curve wedge x
shown)
30* (not
2 Roller block x
shown)
31 2 Locking screw x
32 3 Locking screw x
33 2 Ball-head screw x
34 2 Hexagon nut x

up to and including 45° with pre-acceleration


Optionally:
* Roll pre-acceleration (.1000. /.2000.)
** Plate pre-acceleration (.3000. /.4000.)

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 213


AERIAL FCC
2016.25.100./.105.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.25.10□.00.□000.02 0 2000 149.3 0 1678 2000 1678 40 300
2016.25.10□.05.□000.02 5 2000 152.3 146 1672 1846 1846 40 275
2016.25.10□.10.□000.02 10 2000 169.6 243 1379 1726 1726 75 275
2016.25.10□.15.□000.02 15 2000 172.3 362 1353 1569 1870 80 255
2016.25.10□.20.□000.02 20 2000 195.1 479 1316 1400 2000 90 245
2016.25.10□.25.□000.02 25 2000 193.9 488 1047 1325 1892 110 215
2016.25.10□.30.□000.02 30 2000 225.1 466 808 1266 1808 120 210
2016.25.10□.35.□000.02 35 2000 219.4 535 764 1103 1911 140 210
2016.25.10□.40.□000.02 40 2000 221.1 599 714 933 2000 150 190
2016.25.10□.45.□000.02 45 2000 218.6 659 659 755 2074 170 170
2016.25.10□.50.□000.02 50 2000 186.1 885 742 401 2274 170 120
2016.25.10□.55.□000.02 55 2000 206.6 764 535 383 2173 180 115
2016.25.10□.60.□000.02 60 2000 256.5 630 364 370 2096 180 110
2016.25.10□.65.□000.02 65 2000 204.3 845 394 0 2207 190 85
2016.25.10□.70.□000.02 70 2000 246.0 684 249 0 2128 205 85
2016.25.10□.75.□000.02 75 2000 289.9 518 139 0 2071 220 85
* Retraction force values correspond to the spring-generated retraction force at the working point point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

214 Subject to alterations


AERIAL FCC
2016.25.100./.105.
FORCE DIAGRAM
shouldered Support with feather key
Width 1000 mm Width 1000 mm
0° 150 150 150 100 150 150 150 0° 150 150 150 100 150 150 150

45 101 174 549 1217 549 174 101 45 81 104 165 243 165 104 81
45 129 227 751 1722 751 227 129 45 103 136 225 344 225 136 103
225 mm

225 mm
Height

Height
45 149 257 919 2021 919 257 149 45 119 154 276 404 276 154 119
45 144 219 743 1707 743 219 144 45 115 131 223 341 223 131 115
45 138 180 567 1393 567 180 138 45 111 108 170 279 170 108 111

Width 1000 mm Width 1000 mm


5° 150 150 150 100 150 150 150 5° 150 150 150 100 150 150 150

45 100 174 543 1230 543 174 100 45 80 104 179 295 179 104 80
45 128 227 747 1713 747 227 128 45 102 136 246 411 246 136 102
225 mm

225 mm
Height

Height
45 148 258 918 2020 918 258 148 45 118 155 303 485 303 155 118
45 144 221 755 1730 755 221 144 45 115 133 249 415 249 133 115
45 140 184 581 1416 581 184 140 45 112 110 192 340 192 110 112

Width 1000 mm Width 1000 mm


10° 150 150 150 100 150 150 150 10° 150 150 150 100 150 150 150

45 99 173 538 1242 538 173 99 45 79 104 194 348 194 104 79
45 126 228 742 1703 742 228 126 45 101 137 267 477 267 137 101
225 mm

225 mm
Height

Height

45 146 259 917 2019 917 259 146 45 117 156 330 565 330 156 117
45 144 223 768 1753 768 223 144 45 115 134 276 491 276 134 115
45 142 187 595 1439 595 187 142 45 114 112 214 403 214 112 114

Width 1000 mm Width 1000 mm


15° 150 150 150 100 150 150 150 15° 150 150 150 100 150 150 150

45 97 173 532 1254 532 173 97 45 78 104 208 401 208 104 78
45 124 228 737 1694 737 228 124 45 100 137 287 542 287 137 100
225 mm

225 mm
Height

Height

45 145 260 917 2017 917 260 145 45 116 156 358 645 358 156 116
45 145 226 780 1776 780 226 145 45 116 135 304 568 304 135 116
45 144 191 608 1463 608 191 144 45 115 115 237 468 237 115 115

Width 1000 mm Width 1000 mm


20° 150 150 150 100 150 150 150 20° 150 150 150 100 150 150 150

45 96 173 527 1267 527 173 96 45 77 104 221 456 221 104 77
45 123 228 732 1685 732 228 123 45 98 137 308 607 308 137 98
225 mm

225 mm
Height

Height

45 143 261 916 2016 916 261 143 45 115 157 385 726 385 157 115
45 145 228 793 1798 793 228 145 45 116 137 333 647 333 137 116
45 146 195 622 1486 622 195 146 45 117 117 261 535 261 117 117

Width 1000 mm Width 1000 mm


25° 150 150 150 100 150 150 150 25° 150 150 150 100 150 150 150

45 95 173 522 1279 522 173 95 45 76 104 235 512 235 104 76
45 121 228 728 1676 728 228 121 45 97 137 327 670 327 137 97
225 mm

225 mm
Height

Height

45 142 262 916 2014 916 262 142 45 114 157 412 806 412 157 114
45 145 230 805 1821 805 230 145 45 116 138 362 728 362 138 116
45 148 198 635 1509 635 198 148 45 119 119 286 604 286 119 119

Subject to alterations 215


AERIAL FCC
2016.25.100./.105.
FORCE DIAGRAM
shouldered Support with feather key
Width 1000 mm Width 1000 mm
30° 150 150 150 100 150 150 150 30° 150 150 150 100 150 150 150

45 94 173 516 1291 516 173 94 45 75 107 248 568 248 107 75
45 120 229 723 1667 723 229 120 45 96 142 347 733 347 142 96
225 mm

225 mm
Height

Height
45 140 263 915 2013 915 263 140 45 112 163 439 886 439 163 112
45 145 232 818 1844 818 232 145 45 116 144 393 811 393 144 116
45 150 202 649 1533 649 202 150 45 120 125 312 674 312 125 120

Width 1000 mm Width 1000 mm


35° 150 150 150 100 150 150 150 35° 150 150 150 100 150 150 150

45 93 173 511 1304 511 173 93 45 74 111 261 626 261 111 74
45 118 229 718 1658 718 229 118 45 95 146 366 796 366 146 95
225 mm

225 mm
Height

Height
45 139 264 915 2012 915 264 139 45 111 169 466 966 466 169 111
45 146 234 830 1867 830 234 146 45 117 150 423 896 423 150 117
45 152 205 663 1556 663 205 152 45 122 131 338 747 338 131 122

Width 1000 mm Width 1000 mm


40° 150 150 150 100 150 150 150 40° 150 150 150 100 150 150 150

45 96 173 535 1350 535 173 96 45 77 114 289 702 289 114 77
45 124 231 736 1690 736 231 124 45 99 152 397 879 397 152 99
225 mm

225 mm
Height

Height

45 145 266 918 2014 918 266 145 45 116 175 496 1047 496 175 116
45 147 233 823 1853 823 233 147 45 118 154 444 964 444 154 118
45 150 201 655 1547 655 201 150 45 120 132 354 804 354 132 120

Width 1000 mm Width 1000 mm


45° 150 150 150 100 150 150 150 45° 150 150 150 100 150 150 150

45 99 173 558 1396 558 173 99 45 79 117 318 782 318 117 79
45 129 232 754 1722 754 232 129 45 104 158 430 965 430 158 104
225 mm

225 mm
Height

Height

45 151 268 921 2016 921 268 151 45 121 182 525 1129 525 182 121
45 149 232 816 1839 816 232 149 45 119 158 465 1030 465 158 119
45 147 196 648 1537 648 196 147 45 117 133 369 861 369 133 117

Width 1000 mm Width 1000 mm


50° 150 150 150 100 150 150 150 50° 150 150 150 100 150 150 150

45 103 173 582 1442 582 173 103 45 82 121 349 865 349 121 82
45 135 234 772 1755 772 234 135 45 108 164 463 1053 463 164 108
225 mm

225 mm
Height

Height

45 158 270 925 2019 925 270 158 45 126 189 555 1211 555 189 126
45 151 231 809 1825 809 231 151 45 121 161 485 1095 485 161 121
45 144 191 641 1528 641 191 144 45 115 134 384 917 384 134 115

Width 1000 mm Width 1000 mm


55° 150 150 150 100 150 150 150 55° 150 150 150 100 150 150 150

45 106 173 606 1488 606 173 106 45 85 124 382 952 382 124 85
45 141 236 790 1787 790 236 141 45 113 170 498 1144 498 170 113
225 mm

225 mm
Height

Height

45 164 272 928 2021 928 272 164 45 131 196 585 1294 585 196 131
45 152 229 801 1811 801 229 152 45 122 165 505 1159 505 165 122
45 141 186 633 1518 633 186 141 45 113 134 399 972 399 134 113

216 Subject to alterations


AERIAL FCC
2016.25.100./.105.
FORCE DIAGRAM
shouldered Support with feather key
Width 1000 mm Width 1000 mm
60° 150 150 150 100 150 150 150 60° 150 150 150 100 150 150 150

45 109 173 629 1534 629 173 109 45 88 128 415 1043 415 128 88
45 146 237 808 1820 808 237 146 45 117 176 533 1237 533 176 117
225 mm

225 mm
Height

Height
45 170 274 931 2024 931 274 170 45 136 203 615 1376 615 203 136
45 154 228 794 1797 794 228 154 45 123 169 524 1222 524 169 123
45 138 182 626 1509 626 182 138 45 110 134 413 1026 413 134 110

Width 1000 mm Width 1000 mm


65° 150 150 150 100 150 150 150 65° 150 150 150 100 150 150 150

45 113 173 653 1580 653 173 113 45 90 131 451 1138 451 131 90
45 152 239 826 1852 826 239 152 45 122 182 570 1333 570 182 122
225 mm

225 mm
Height

Height
45 176 277 935 2026 935 277 176 45 141 210 645 1459 645 210 141
45 156 227 787 1783 787 227 156 45 124 172 543 1284 543 172 124
45 135 177 618 1499 618 177 135 45 108 135 427 1079 427 135 108

Width 1000 mm Width 1000 mm


70° 150 150 150 100 150 150 150 70° 150 150 150 100 150 150 150

45 116 173 677 1627 677 173 116 45 93 135 487 1236 487 135 93
45 157 241 844 1884 844 241 157 45 126 188 608 1432 608 188 126
225 mm

225 mm
Height

Height

45 182 279 938 2029 938 279 182 45 146 217 675 1542 675 217 146
45 157 225 780 1770 780 225 157 45 126 176 561 1345 561 176 126
45 132 172 611 1490 611 172 132 45 106 134 440 1132 440 134 106

Width 1000 mm Width 1000 mm


75° 150 150 150 100 150 150 150 75° 150 150 150 100 150 150 150

45 120 173 700 1673 700 173 120 45 96 138 525 1338 525 138 96
45 163 243 862 1917 862 243 163 45 130 194 647 1534 647 194 130
225 mm

225 mm
Height

Height

45 188 281 941 2031 941 281 188 45 151 225 706 1625 706 225 151
45 159 224 772 1756 772 224 159 45 127 179 579 1405 579 179 127
45 129 168 604 1480 604 168 129 45 103 134 453 1184 453 134 103

Subject to alterations 217


218 Subject to alterations
INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
AERIAL ECO LINE
2016.207.

220
AERIAL ECO LINE
2016.207.
FIBRO ECO LINE cam units series 2016.207. are an economical alternative for cam unit dies with high lifetime
requirements. When properly maintained, these cam units allow a high number of cycles with sufficient precision
over the entire nominal lifetime.

The gas springs for the cam return stroke can be exchanged without disassembling the cam unit with sufficient
free space in the tool.

From a cam unit width of 165 mm, the cam units of the ECO LINE 2016.207. series are equipped with a roll pre-
acceleration up to an angle of 25°.

The optional machining of the working surface per your specifications fulfil the requirements for typical
toolmaking tolerances.

Design features:
• Prismatic guide against cam driver, flat guide against cam base
• Sliding surfaces hardened steel / bronze with solid lubricant
• Gas springs

FIBRO ECO LINE cam units series 2016.207. are available in the widths from 70 to 400 mm and in the angular
variants 0° to 60 ° (gradation 5°).

Order number Width [mm] Performance class [kN]* Page


2016.207.□□.007.□□□.21 70 100 223
2016.207.□□.008.□□□.21 80 150 229
2016.207.□□.016.□□□.21 165 300 235
2016.207.□□.020.□□□.21 200 350 241
2016.207.□□.030.□□□.21 300 450 247
2016.207.□□.040.□□□.21 400 450 253
* For exact power values, please refer to the specifications of the respective cam unit type

Ordering example:
FIBRO ECO LINE cam unit, aerial, width 165 mm = 2016.207.□□.016.□□□.21
Cam unit angle a = 60° = 60.
Cam unit stroke according to flow diagram (no option) = 100.
Order number = 2016.207. 60. 016. 100. 21

Subject to alterations 221


222 Subject to alterations
AERIAL
ECO LINE
2016.207.□□.007.
Working width: 70 mm
Performance class: 100 kN

223
AERIAL ECO LINE
2016.207.□□.007.
SIZE TABLE

224 Subject to alterations


AERIAL ECO LINE
2016.207.□□.007.
SIZE TABLE

L B H H1 HW L1* L2 L3* L4 L5 D* a b SW* SS SP*


Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.207.00.007.019.21 252 70 225 85 75 167.4 240 65.4 150 0 237.4 0 50 19.3 30 23.0
2016.207.05.007.021.21 242 70 225 80.2 75 165.1 240 73.1 150 0 241.5 5 45 21.3 30 23.1
2016.207.10.007.023.21 240 70 225 76.6 75 163.9 240 82.9 150 0 244.7 10 40 23.3 30 23.3
2016.207.15.007.025.21 240 70 225 78.5 75 149.9 240 92.9 150 0 235.1 15 35 25.4 30 23.8
2016.207.20.007.027.21 240 70 225 75.7 75 158.8 240 106.8 150 0 245.1 20 30 27.6 30 24.5
2016.207.25.007.030.21 240 70 225 75.9 75 160 240 118 150 0 247.1 25 25 30.0 30 25.4
2016.207.30.007.032.21 240 70 225 78 75 150.9 240 120.9 150 0 239.7 30 20 32.6 30 26.5
2016.207.35.007.035.21 240 70 225 77.1 75 153.3 240 136.3 150 0 239.8 35 15 35.4 30 28.1
2016.207.40.007.038.21 240 70 225 80.1 75 151.2 240 147.2 150 0 237.3 40 10 38.6 30 30.0
2016.207.45.007.042.21 242 70 225 81.8 75 148.7 240 150.7 150 0 232.9 45 5 42.3 30 32.5
2016.207.50.007.046.21 261 70 225 81.5 75 146 240 167 150 0 226.3 50 0 46.7 30 35.8
2016.207.55.007.052.21 263 70 225 88.7 75 150.4 240 173.4 150 0 228.9 55 0 52.3 30 42.8
2016.207.60.007.060.21 275 70 225 95.2 75 150.8 240 185.8 150 0 227.9 60 0 60.0 30 52.0
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M10 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø10

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M10 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø10

Subject to alterations 225


AERIAL ECO LINE
2016.207.□□.007.
EXPLODED VIEW

226 Subject to alterations


AERIAL ECO LINE
2016.207.□□.007.
PARTS LIST
Position Piece Designation Material spare part
1 1 Body
2 1 Driver
3 1 Base
4.1
4.2
5.1 x
5.2 1 Positive return, right x
6
7 1 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9
10 1 Sliding plate Steel x
11
12
13 1 Gas spring x
14 1 Stop plate x
15
16 1 Lockout system x
17 1 Slide pad Bronze with solid lubricant x
18 1 Prismatic guide Steel x
19 1 Centre guide x
20 2 Damper x
21
22
23 1 Feather key x
24 1 Feather key x
25
26
27
28 2 Spacer x

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial no.
• Item number / Designation / Spare part

Subject to alterations 227


AERIAL ECO LINE
2016.207.□□.007.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.207.00.007.019.21 0 98 2.3 0 82 98 82 20 19
2016.207.05.007.021.21 5 98 2.3 7 82 90 90 20 19
2016.207.10.007.023.21 10 98 2.4 14 81 82 98 20 19
2016.207.15.007.025.21 15 98 2.4 21 79 73 105 20 19
2016.207.20.007.027.21 20 98 2.4 28 77 64 111 20 19
2016.207.25.007.030.21 25 98 2.4 35 75 54 116 20 19
2016.207.30.007.032.21 30 98 2.4 41 71 44 120 20 19
2016.207.35.007.035.21 35 98 2.4 47 67 33 124 20 19
2016.207.40.007.038.21 40 98 2.5 53 63 22 126 20 19
2016.207.45.007.042.21 45 98 2.5 58 58 11 127 20 19
2016.207.50.007.046.21 50 98 2.5 63 53 0 128 20 19
2016.207.55.007.052.21 55 98 2.7 56 39 0 120 20 19
2016.207.60.007.060.21 60 98 3.1 49 28 0 113 20 19
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

228 Subject to alterations


AERIAL
ECO LINE
2016.207.□□.008.
Working width: 80 mm
Performance class: 150 kN

229
AERIAL ECO LINE
2016.207.□□.008.
SIZE TABLE

230 Subject to alterations


AERIAL ECO LINE
2016.207.□□.008.
SIZE TABLE

L B H H1 HW L1* L2 L3* L4 L5 D* a b SW* SS SP*


Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm]
2016.207.00.008.032.21 305 80 275 119 75 190 270 55 170 9 280 0 50 32.1 50 38.3
2016.207.05.008.035.21 295 80 275 117.1 75 190.9 270 65.9 170 9 290.4 5 45 35.5 50 38.4
2016.207.10.008.038.21 280 80 275 111.1 75 187.3 270 77.3 170 9 293.7 10 40 38.9 50 38.9
2016.207.15.008.042.21 281 80 275 106.1 75 191.2 270 86.2 170 9 302.2 15 35 42.4 50 39.7
2016.207.20.008.046.21 276 80 275 102.2 75 188.5 270 93.5 170 9 302.1 20 30 46.1 50 40.8
2016.207.25.008.050.21 272 80 275 99.4 75 186.1 270 106.1 170 9 300.7 25 25 50.0 50 42.3
2016.207.30.008.054.21 270 80 275 97.7 75 181.9 270 116.9 170 9 296.4 30 20 54.3 50 44.2
2016.207.35.008.059.21 270 80 275 97.1 75 181.8 270 126.8 170 9 294.6 35 15 59.0 50 46.8
2016.207.40.008.064.21 270 80 275 96.8 75 177.6 270 142.6 170 9 288.3 40 10 64.3 50 50.0
2016.207.45.008.070.21 270 80 275 99.3 75 177.5 270 147.5 170 9 285.7 45 5 70.4 50 54.2
2016.207.50.008.077.21 270 80 275 102.1 75 173.1 270 158.1 170 9 279.5 50 0 77.8 50 59.6
2016.207.55.008.087.21 270 80 275 106 75 172.4 270 172.4 170 9 275.7 55 0 87.2 50 71.4
2016.207.60.008.100.21 270 80 275 112.5 75 181.2 270 181.2 170 9 278 60 0 100.0 50 86.6
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø12

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M12 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø12

Subject to alterations 231


AERIAL ECO LINE
2016.207.□□.008.
EXPLODED VIEW

232 Subject to alterations


AERIAL ECO LINE
2016.207.□□.008.
PARTS LIST
Position Piece Designation Material spare part
1 1 Body
2 1 Driver
3 1 Base
4.1
4.2
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6
7 1 Sliding plate Bronze with solid lubricant x
8 2 Sliding plate Bronze with solid lubricant x
9
10 1 Sliding plate Steel x
11
12
13 1 Gas spring x
14 1 Stop plate x
15
16 1 Lockout system x
17 1 Slide pad Bronze with solid lubricant x
18 1 Prismatic guide Steel x
19 1 Centre guide x
20 2 Damper x
21
22
23 3 Feather key x
24 1 Feather key x
25
26
27
28 2 Spacer x

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial no.
• Item number / Designation / Spare part

Subject to alterations 233


AERIAL ECO LINE
2016.207.□□.008.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.207.00.008.032.21 0 166 2.4 0 139 166 139 22 27
2016.207.05.008.035.21 5 166 2.4 12 139 153 153 22 27
2016.207.10.008.038.21 10 166 2.4 24 137 139 166 22 27
2016.207.15.008.042.21 15 166 2.4 36 135 124 178 22 27
2016.207.20.008.046.21 20 166 2.5 48 131 108 188 22 27
2016.207.25.008.050.21 25 166 2.5 59 126 92 196 22 27
2016.207.30.008.054.21 30 166 2.5 70 121 74 204 22 27
2016.207.35.008.059.21 35 166 2.5 80 114 56 209 22 27
2016.207.40.008.064.21 40 166 2.5 90 107 38 213 22 27
2016.207.45.008.070.21 45 166 2.5 98 98 19 216 22 27
2016.207.50.008.077.21 50 166 2.5 107 90 0 217 22 27
2016.207.55.008.087.21 55 166 2.7 95 67 0 203 22 27
2016.207.60.008.100.21 60 166 3.0 83 48 0 192 22 27
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

234 Subject to alterations


AERIAL
ECO LINE
2016.207.□□.016.
Working width: 165 mm
Performance class: 300 kN

235
AERIAL ECO LINE
2016.207.□□.016.
SIZE TABLE

236 Subject to alterations


AERIAL ECO LINE
2016.207.□□.016.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP*


Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm]
2016.207.00.016.032.21 340 165 300 107 120 255.8 340 182.8 190 10 335.8 0 50 - 24.5 50 48.2
2016.207.05.016.035.21 340 165 300 103.9 120 254.7 340 196.7 190 10 342.8 5 45 - 22.3 50 53.5
2016.207.10.016.038.21 340 165 300 107 120 256.8 340 205.8 190 10 351.4 10 40 - 24.8 50 52.7
2016.207.15.016.042.21 340 165 300 111.4 120 249.9 340 217.9 190 10 350.2 15 35 - 29.3 50 52.0
2016.207.20.016.046.21 340 165 300 112 120 254.1 340 226.1 190 10 357.1 20 30 - 34.0 50 52.2
2016.207.25.016.050.21 340 165 300 113.9 120 256.2 340 198.2 190 10 360.3 25 25 - 38.8 50 52.7
2016.207.30.016.054.21 340 165 300 116.9 120 260 340 212 190 10 363.6 30 20 54.3 - 50 44.2
2016.207.35.016.059.21 340 165 300 121.2 120 258.5 340 225.5 190 10 361.3 35 15 59.0 - 50 46.8
2016.207.40.016.064.21 350 165 300 126.6 120 253.6 340 238.6 190 10 355.7 40 10 64.3 - 50 50.0
2016.207.45.016.070.21 365 165 300 133.2 120 251.2 340 251.2 190 10 351.8 45 5 70.4 - 50 54.2
2016.207.50.016.077.21 355 165 300 140.8 120 248.2 340 263.2 190 10 347.4 50 0 77.8 - 50 59.6
2016.207.55.016.087.21 372 165 300 139 120 258.9 340 290.9 190 10 342.4 55 0 87.2 - 50 71.4
2016.207.60.016.100.21 385 165 300 145.5 120 261.6 340 306.6 190 15 336.8 60 0 100.0 - 50 86.6
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 237


AERIAL ECO LINE
2016.207.□□.016.
EXPLODED VIEW

238 Subject to alterations


AERIAL ECO LINE
2016.207.□□.016.
PARTS LIST
Position Piece Designation Material spare part
1 1 Body
2 1 Driver
3 1 Base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6
7 2 Sliding plate Bronze with solid lubricant x
8
9 2 Sliding plate Steel x
10 2 Sliding plate Steel x
11
12
13 1 Gas spring x
14 1 Stop plate x
15 1 Stop piece x
16 1 Lockout system x
17 1 Slide pad Bronze with solid lubricant x
18
19 1 Centre guide Bronze with solid lubricant x
20 1 Damper x
21
22 2 Feather key x
23 4 Feather key x
24 1 Feather key x
25
26
27
28 2 Spacer x

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial no.
• Item number / Designation / Spare part

Subject to alterations 239


AERIAL ECO LINE
2016.207.□□.016.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.207.00.016.032.21 0 294 3.9 0 247 294 247 23 30
2016.207.05.016.035.21 5 294 4.0 22 246 271 271 23 30
2016.207.10.016.038.21 10 294 4.0 43 243 247 294 28 30
2016.207.15.016.042.21 15 294 4.0 64 238 220 314 30 30
2016.207.20.016.046.21 20 294 4.0 84 232 192 332 30 30
2016.207.25.016.050.21 25 294 4.0 104 224 162 348 21 30
2016.207.30.016.054.21 30 294 4.0 123 214 131 361 21 30
2016.207.35.016.059.21 35 294 4.0 141 202 99 371 21 30
2016.207.40.016.064.21 40 294 3.9 159 189 67 378 21 30
2016.207.45.016.070.21 45 294 3.9 174 174 33 382 21 30
2016.207.50.016.077.21 50 294 3.9 189 159 0 384 116 30
2016.207.55.016.087.21 55 294 4.3 169 118 0 359 110 30
2016.207.60.016.100.21 60 294 4.8 147 85 0 339 115 30
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

240 Subject to alterations


AERIAL ECO LINE
2016.207.□□.007.

AERIAL
ECO LINE
2016.207.□□.020.
Working width: 200 mm
Performance class: 350 kN

241
AERIAL ECO LINE
2016.207.□□.020.
SIZE TABLE

242 Subject to alterations


AERIAL ECO LINE
2016.207.□□.020.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP*


Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm]
2016.207.00.020.032.21 340 200 300 101 120 290.8 340 217.8 190 4 335.8 0 50 - 24.5 50 48.2
2016.207.05.020.035.21 340 200 300 101 120 290.1 340 232.1 190 4 342.8 5 45 - 22.3 50 53.5
2016.207.10.020.038.21 340 200 300 107.2 120 292.3 340 241.3 190 4 351.4 10 40 - 24.8 50 52.7
2016.207.15.020.042.21 340 200 300 114.7 120 285.3 340 250.3 190 4 350.2 15 35 - 29.3 50 52.0
2016.207.20.020.046.21 340 200 300 118.4 120 289 340 261 190 4 357.1 20 30 - 34.0 50 52.2
2016.207.25.020.050.21 340 200 300 123.2 120 290.4 340 232.4 190 4 360.3 25 25 - 38.8 50 52.7
2016.207.30.020.054.21 340 200 300 129.4 120 293.3 340 245.3 190 4 363.6 30 20 54.3 - 50 44.2
2016.207.35.020.059.21 340 200 300 136.4 120 290.6 340 257.6 190 4 361.3 35 15 59.0 - 50 46.8
2016.207.40.020.064.21 350 200 300 144.5 120 284.3 340 269.3 190 4 355.7 40 10 64.3 - 50 50.0
2016.207.45.020.070.21 365 200 300 153.7 120 280.2 340 280.2 190 4 351.8 45 5 70.4 - 50 54.2
2016.207.50.020.077.21 355 200 300 163.7 120 275.3 340 290.3 190 4 347.4 50 0 77.8 - 50 59.6
2016.207.55.020.087.21 372 200 300 170 120 275.7 340 307.7 190 6 342.4 55 0 87.2 - 50 71.4
2016.207.60.020.100.21 385 200 300 180.3 120 271.3 340 316.3 190 6 336.8 60 0 100.0 - 50 86.6
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 243


AERIAL ECO LINE
2016.207.□□.020.
EXPLODED VIEW

244 Subject to alterations


AERIAL ECO LINE
2016.207.□□.020.
PARTS LIST
Position Piece Designation Material spare part
1 1 Body
2 1 Driver
3 1 Base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6
7 2 Sliding plate Bronze with solid lubricant x
8
9 2 Sliding plate Steel x
10 2 Sliding plate Steel x
11
12
13 1 Gas spring x
14 1 Stop plate x
15 1 Stop piece x
16 1 Lockout system x
17 1 Slide pad Bronze with solid lubricant x
18
19 1 Centre guide Bronze with solid lubricant x
20 1 Damper x
21
22 2 Feather key x
23 4 Feather key x
24 1 Feather key x
25
26
27
28 2 Spacer x

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial no.
• Item number / Designation / Spare part

Subject to alterations 245


AERIAL ECO LINE
2016.207.□□.020.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.207.00.020.032.21 0 353 8.5 0 296 353 296 15 30
2016.207.05.020.035.21 5 353 8.5 26 295 326 326 23 30
2016.207.10.020.038.21 10 353 8.6 51 292 296 353 28 30
2016.207.15.020.042.21 15 353 8.6 77 286 264 377 30 30
2016.207.20.020.046.21 20 353 8.6 101 278 230 399 60 30
2016.207.25.020.050.21 25 353 8.6 125 268 195 418 21 30
2016.207.30.020.054.21 30 353 8.6 148 257 158 433 21 30
2016.207.35.020.059.21 35 353 8.6 170 243 119 445 21 30
2016.207.40.020.064.21 40 353 8.6 190 227 80 454 21 30
2016.207.45.020.070.21 45 353 8.6 209 209 40 459 21 30
2016.207.50.020.077.21 50 353 8.6 227 190 0 461 116 30
2016.207.55.020.087.21 55 353 9.5 202 142 0 431 110 30
2016.207.60.020.100.21 60 353 10.7 177 102 0 408 115 30
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

246 Subject to alterations


AERIAL
ECO LINE
2016.207.□□.030.
Working width: 300 mm
Performance class: 450 kN

247
AERIAL ECO LINE
2016.207.□□.030.
SIZE TABLE

248 Subject to alterations


AERIAL ECO LINE
2016.207.□□.030.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP*


Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm]
2016.207.00.030.038.21 328 300 375 118 160 278 320 195 190 20 313.0 0 50 - 29.5 60 59.3
2016.207.05.030.042.21 320 300 375 121.1 160 280.5 320 210.5 190 20 325.0 5 45 - 18.9 60 63.9
2016.207.10.030.046.21 324.1 300 375 125.5 160 286.2 320 226.2 190 20 338.6 10 40 - 24.1 60 63.4
2016.207.15.030.050.21 325.8 300 375 131.3 160 286.9 320 241.9 190 20 346.1 15 35 - 29.1 60 63.8
2016.207.20.030.055.21 327 300 375 138.4 160 287.4 320 202.4 190 20 352.4 20 30 - 34.7 60 63.7
2016.207.25.030.060.21 334.7 300 375 142 160 294.5 320 219.5 190 20 362.0 25 25 - 40.3 60 64.8
2016.207.30.030.065.21 327.8 300 375 146.7 160 287.5 320 232.5 190 20 357.4 30 20 65.1 - 60 53.1
2016.207.35.030.070.21 345.5 300 375 155.5 160 294.4 320 249.4 190 20 365.3 35 15 70.8 - 60 56.1
2016.207.40.030.077.21 303.5 300 375 160.1 160 285.8 320 260.8 190 20 356.9 40 10 77.1 - 60 60.0
2016.207.45.030.084.21 349.7 300 375 168.6 160 285.9 320 278.9 190 20 356.4 45 5 84.5 - 60 65.0
2016.207.50.030.079.21 355 300 375 186.1 160 265 320 300 190 25 347.9 50 0 79.3 - 51 60.8
2016.207.55.030.088.21 405 300 375 210.5 160 252.5 320 337.5 190 10 347.2 55 0 88.9 - 51 72.8
2016.207.60.030.102.21 405 300 375 224.7 160 262.8 320 347.8 190 10 356.0 60 0 102.0 - 51 88.3
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø20

Subject to alterations 249


AERIAL ECO LINE
2016.207.□□.030.
EXPLODED VIEW

250 Subject to alterations


AERIAL ECO LINE
2016.207.□□.030.
PARTS LIST
Position Piece Designation Material spare part
1 1 Body
2 1 Driver
3 1 Base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6
7 4 Sliding plate Bronze with solid lubricant x
8 1 Sliding plate Bronze with solid lubricant x
9 2 Sliding plate Steel x
10 2 Sliding plate Steel x
11 1 Sliding plate Steel x
12
13 2 Gas spring x
14 1 Stop plate x
15 1 Stop piece x
16 1 Lockout system x
17 1 Slide pad Bronze with solid lubricant x
18
19 1 Centre guide Bronze with solid lubricant x
20 3 Damper x
21 x
22 2 Feather key x
23 4 Feather key x
24
25
26
27
28 2 Spacer x

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial no.
• Item number / Designation / Spare part

Subject to alterations 251


AERIAL ECO LINE
2016.207.□□.030.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.207.00.030.038.21 0 451 16.9 0 378 451 378 30 45
2016.207.05.030.042.21 5 451 17.0 33 377 416 416 35 45
2016.207.10.030.046.21 10 451 17.0 66 373 378 451 40 45
2016.207.15.030.050.21 15 451 17.1 98 366 338 482 55 45
2016.207.20.030.055.21 20 451 17.1 129 356 294 510 25 45
2016.207.25.030.060.21 25 451 17.1 160 343 249 534 25 45
2016.207.30.030.065.21 30 451 17.1 189 328 201 553 30 45
2016.207.35.030.070.21 35 451 17.1 217 310 152 569 30 45
2016.207.40.030.077.21 40 451 17.1 243 290 102 580 30 45
2016.207.45.030.084.21 45 451 17.1 268 268 51 586 30 45
2016.207.50.030.079.21 50 451 16.3 290 243 0 589 170 45
2016.207.55.030.088.21 55 451 17.9 259 181 0 551 170 45
2016.207.60.030.102.21 60 451 20.1 226 130 0 521 150 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

252 Subject to alterations


AERIAL
ECO LINE
2016.207.□□.040.
Working width: 400 mm
Performance class: 450 kN

253
AERIAL ECO LINE
2016.207.□□.040.
SIZE TABLE

254 Subject to alterations


AERIAL ECO LINE
2016.207.□□.040.
SIZE TABLE

L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP*


Order number [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm]
2016.207.00.040.038.21 328 400 375 118 160 278 320 195 190 20 313.0 0 50 - 29.5 60 59.3
2016.207.05.040.042.21 320 400 375 121.1 160 280.5 320 210.5 190 20 325.0 5 45 - 18.9 60 63.9
2016.207.10.040.046.21 324.1 400 375 125.5 160 286.2 320 226.2 190 20 338.6 10 40 - 24.1 60 63.4
2016.207.15.040.050.21 325.8 400 375 131.3 160 286.9 320 241.9 190 20 346.1 15 35 - 29.1 60 63.8
2016.207.20.040.055.21 327 400 375 138.4 160 287.4 320 202.4 190 20 352.4 20 30 - 34.7 60 63.7
2016.207.25.040.060.21 334.7 400 375 142 160 294.5 320 219.5 190 20 362.0 25 25 - 40.3 60 64.8
2016.207.30.040.065.21 327.8 400 375 146.7 160 287.5 320 232.5 190 20 357.4 30 20 65.1 - 60 53.1
2016.207.35.040.070.21 345.5 400 375 155.5 160 294.4 320 249.4 190 20 365.3 35 15 70.8 - 60 56.1
2016.207.40.040.077.21 303.5 400 375 160.1 160 285.8 320 260.8 190 20 356.9 40 10 77.1 - 60 60.0
2016.207.45.040.084.21 349.7 400 375 168.6 160 285.9 320 278.9 190 20 356.4 45 5 84.5 - 60 65.0
2016.207.50.040.079.21 355 400 375 186.1 160 265 320 300 190 25 347.9 50 0 79.3 - 51 60.8
2016.207.55.040.088.21 405 400 375 210.5 160 252.5 320 337.5 190 10 347.2 55 0 88.9 - 51 72.8
2016.207.60.040.102.21 405 400 375 224.7 160 262.8 320 347.8 190 10 356.0 60 0 102.0 - 51 88.3
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø20

Subject to alterations 255


AERIAL ECO LINE
2016.207.□□.040.
EXPLODED VIEW

256 Subject to alterations


AERIAL ECO LINE
2016.207.□□.040.
PARTS LIST
Position Piece Designation Material spare part
1 1 Body
2 1 Driver
3 1 Base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6
7 4 Sliding plate Bronze with solid lubricant x
8 1 Sliding plate Bronze with solid lubricant x
9 2 Sliding plate Steel x
10 2 Sliding plate Steel x
11 1 Sliding plate Steel x
12
13 2 Gas spring x
14 1 Stop plate x
15 1 Stop piece x
16 1 Lockout system x
17 1 Slide pad Bronze with solid lubricant x
18
19 1 Centre guide Bronze with solid lubricant x
20 3 Damper x
21 x
22 2 Feather key x
23 4 Feather key x
24
25
26
27
28 2 Spacer x

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial no.
• Item number / Designation / Spare part

Subject to alterations 257


AERIAL ECO LINE
2016.207.□□.040.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.207.00.040.038.21 0 451 16.9 0 378 451 378 30 45
2016.207.05.040.042.21 5 451 17.0 33 377 416 416 35 45
2016.207.10.040.046.21 10 451 17.0 66 373 378 451 40 45
2016.207.15.040.050.21 15 451 17.1 98 366 338 482 55 45
2016.207.20.040.055.21 20 451 17.1 129 356 294 510 25 45
2016.207.25.040.060.21 25 451 17.1 160 343 249 534 25 45
2016.207.30.040.065.21 30 451 17.1 189 328 201 553 30 45
2016.207.35.040.070.21 35 451 17.1 217 310 152 569 30 45
2016.207.40.040.077.21 40 451 17.1 243 290 102 580 30 45
2016.207.45.040.084.21 45 451 17.1 268 268 51 586 30 45
2016.207.50.040.079.21 50 451 16.3 290 243 0 589 170 45
2016.207.55.040.088.21 55 451 17.9 259 181 0 551 170 45
2016.207.60.040.102.21 60 451 20.1 226 130 0 521 150 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

258 Subject to alterations


INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
AERIAL
ECO LINE
2016.208.

260
AERIAL ECO LINE
2016.208.
FIBRO ECO LINE cam units series 2016.208. extend the ECO LINE valve series up to a width of 1000 mm.
When properly maintained, these cam units allow a high number of cycles with sufficient precision over the entire
nominal lifetime.

The gas springs for the cam unit return stroke can be exchanged without dismounting the cam unit with sufficient
free space in the tool.

FIBRO ECO LINE cam unit series 2016.208. are equipped with a roll pre-acceleration up to an angle of 40°.

The optional machining of the working surface per your specifications fulfil the requirements for typical
toolmaking tolerances.

Design features:
• Double Prismatic guide against cam driver, flat guide against base.
• Sliding surfaces hardened steel / bronze with solid lubricant
• Gas springs

FIBRO ECO LINE cam units series 2016.208. are available in the widths from 500 to 1000 mm and in the angular
variants 0° to 60° (gradation 5°).

Order number Width [mm] Performance class [kN]* Page


2016.208.□□.050.□□□.21 500 300 263
2016.208.□□.060.□□□.21 600 300 269
2016.208.□□.070.□□□.21 700 475 275
2016.208.□□.080.□□□.21 800 475 281
2016.208.□□.090.□□□.21 900 625 287
2016.208.□□.100.□□□.21 1000 625 293
* For exact power values, please refer to the specifications of the respective cam unit type

Ordering example:
FIBRO ECO LINE cam unit, aerial, width 900 mm = 2016.208.□□.090.□□□.21
Cam unit angle a = 20° = 20.
Cam unit stroke according to flow diagram (no option) = 055.
Order number = 2016.208. 20. 090. 055. 21

Subject to alterations 261


262 Subject to alterations
AERIAL
ECO LINE
2016.208.□□.050.
Working width: 500 mm
Performance class: 300 kN

263
AERIAL ECO LINE
2016.208.□□.050.
SIZE TABLE

264 Subject to alterations


AERIAL ECO LINE
2016.208.□□.050.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP* SPA*


2016.208. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.050.038.21 370 500 385 85 180 293 370 198 240 28 323 0 50 - 36.8 60 - 48.0
05.050.042.21 370 500 385 83.9 180 397.3 370 217.3 240 28 333.4 5 45 - 40.0 60 - 57.5
10.050.046.21 370 500 385 84.5 180 301.5 370 236.5 240 28 341.6 10 40 - 45.0 60 - 54.9
15.050.050.21 370 500 385 86.8 180 305.7 370 255.7 240 28 347.7 15 35 - 45.1 60 - 59.4
20.050.055.21 370 500 385 90.7 180 309.6 370 274.6 240 28 351.9 20 30 - 53.5 60 - 57.7
25.050.060.21 370 500 385 96.3 180 308 370 293 240 28 349.9 25 25 - 56.3 60 - 67.5
30.050.065.21 370 500 385 113.5 180 310.9 370 310.9 240 28 356 30 20 - 42.9 60 - 66.1
35.050.070.21 385 500 385 122.2 180 313.2 370 328.2 240 28 356.6 35 15 - 57.1 60 - 77.8
40.050.077.21 400 500 385 132.3 180 314.6 370 344.6 240 28 356 40 10 - 73.7 60 - 76.3
45.050.084.21 410 500 385 143.9 180 320 370 360 240 28 358 45 5 84.5 - 60 65.0 -
50.050.093.21 430 500 385 156.7 180 314.4 370 374.4 240 28 352.2 50 0 93.3 - 60 71.5 -
55.050.104.21 430 500 385 170.8 180 327.6 370 387.6 240 28 357.8 55 0 104.6 - 60 85.7 -
60.050.120.21 438.8 500 385 185.9 180 339.5 370 399.5 240 28 360.8 60 0 120.0 - 60 103.9 -
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 265


AERIAL ECO LINE
2016.208.□□.050.
EXPLODED VIEW

266 Subject to alterations


AERIAL ECO LINE
2016.208.□□.050.
PARTS LIST
Position Piece Designation Material spare part
1 1 Cam body
2 1 Cam driver
3 1 Cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 1 Sliding plate Bronze with solid lubricant x
7 6 Sliding plate Bronze with solid lubricant x
8
9 1 Sliding plate Steel x
10 2 Sliding plate Steel x
11 1 Sliding plate Steel x
12
13 2 Gas spring x
14 2 Stop plate x
15 2 Stop piece x
16 2 Lockout system x
17 2 Slide pad Bronze with solid lubricant x
18 2 Prismatic guide Steel x
19 2 Centre guide Bronze with solid lubricant x
20 4 Damper x
21 2 Insert Bronze with solid lubricant x
22 4 Feather key x
23 4 Feather key x
24
25* 2 Curve wedge x
26* 2 Roller block x
27
28

* up to and including 40° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 267


AERIAL ECO LINE
2016.208.□□.050.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.208.00.050.038.21 0 314 35.4 0 263 314 263 65 45
2016.208.05.050.042.21 5 314 35.5 23 262 290 290 75 45
2016.208.10.050.046.21 10 314 35.6 46 259 263 314 90 45
2016.208.15.050.050.21 15 314 35.7 68 254 235 336 110 45
2016.208.20.050.055.21 20 314 35.7 90 248 205 355 125 45
2016.208.25.050.060.21 25 314 35.7 111 239 173 371 140 45
2016.208.30.050.065.21 30 314 35.7 132 228 140 385 145 45
2016.208.35.050.070.21 35 314 35.7 151 216 106 396 150 45
2016.208.40.050.077.21 40 314 35.7 169 202 71 404 170 45
2016.208.45.050.084.21 45 314 35.7 186 186 36 408 175 45
2016.208.50.050.093.21 50 314 35.7 202 169 0 410 190 45
2016.208.55.050.104.21 55 314 39.3 180 126 0 383 205 45
2016.208.60.050.120.21 60 314 44.2 157 91 0 363 205 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

268 Subject to alterations


AERIAL
ECO LINE
2016.208.□□.060.
Working width: 600 mm
Performance class: 300 kN

269
AERIAL ECO LINE
2016.208.□□.060.
SIZE TABLE

270 Subject to alterations


AERIAL ECO LINE
2016.208.□□.060.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP* SPA*


2016.208. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.060.038.21 370 600 385 85 180 293 370 198 240 28 323 0 50 - 36.8 60 - 48.0
05.060.042.21 370 600 385 83.9 180 397.3 370 217.3 240 28 333.4 5 45 - 40.0 60 - 57.5
10.060.046.21 370 600 385 84.5 180 301.5 370 236.5 240 28 341.6 10 40 - 45.0 60 - 54.9
15.060.060.21 370 600 385 86.8 180 305.7 370 255.7 240 28 347.7 15 35 - 45.1 60 - 59.4
20.060.055.21 370 600 385 90.7 180 309.6 370 274.6 240 28 351.9 20 30 - 53.5 60 - 57.7
25.060.060.21 370 600 385 96.3 180 308 370 293 240 28 349.9 25 25 - 56.3 60 - 67.5
30.060.065.21 370 600 385 113.5 180 310.9 370 310.9 240 28 356 30 20 - 42.9 60 - 66.1
35.060.070.21 385 600 385 122.2 180 313.2 370 328.2 240 28 356.6 35 15 - 57.1 60 - 77.8
40.060.077.21 400 600 385 132.3 180 314.6 370 344.6 240 28 356 40 10 - 73.7 60 - 76.3
45.060.084.21 410 600 385 143.9 180 320 370 360 240 28 358 45 5 84.5 - 60 65.0 -
50.060.093.21 430 600 385 156.7 180 314.4 370 374.4 240 28 352.2 50 0 93.3 - 60 71.5 -
55.060.104.21 430 600 385 170.8 180 327.6 370 387.6 240 28 357.8 55 0 104.6 - 60 85.7 -
60.060.120.21 438.8 600 385 185.9 180 339.5 370 399.5 240 28 360.8 60 0 120.0 - 60 103.9 -
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 4x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 271


AERIAL ECO LINE
2016.208.□□.060.
EXPLODED VIEW

272 Subject to alterations


AERIAL ECO LINE
2016.208.□□.060.
PARTS LIST
Position Piece Designation Material spare part
1 1 Cam body
2 1 Cam driver
3 1 Cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 1 Sliding plate Bronze with solid lubricant x
7 6 Sliding plate Bronze with solid lubricant x
8
9 1 Sliding plate Steel x
10 2 Sliding plate Steel x
11 1 Sliding plate Steel x
12
13 2 Gas spring x
14 2 Stop plate x
15 2 Stop piece x
16 2 Lockout system x
17 2 Slide pad Bronze with solid lubricant x
18 2 Prismatic guide Steel x
19 2 Centre guide Bronze with solid lubricant x
20 4 Damper x
21 2 Insert Bronze with solid lubricant x
22 4 Feather key x
23 4 Feather key x
24
25* 2 Curve wedge x
26* 2 Roller block x
27
28

* up to and including 40° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 273


AERIAL ECO LINE
2016.208.□□.060.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.208.00.060.038.21 0 314 35.4 0 263 314 263 65 45
2016.208.05.060.042.21 5 314 35.5 23 262 290 290 75 45
2016.208.10.060.046.21 10 314 35.6 46 259 263 314 90 45
2016.208.15.060.060.21 15 314 35.7 68 254 235 336 110 45
2016.208.20.060.055.21 20 314 35.7 90 248 205 355 125 45
2016.208.25.060.060.21 25 314 35.7 111 239 173 371 140 45
2016.208.30.060.065.21 30 314 35.7 132 228 140 385 145 45
2016.208.35.060.070.21 35 314 35.7 151 216 106 396 150 45
2016.208.40.060.077.21 40 314 35.7 169 202 71 404 170 45
2016.208.45.060.084.21 45 314 35.7 186 186 36 408 175 45
2016.208.50.060.093.21 50 314 35.7 202 169 0 410 190 45
2016.208.55.060.104.21 55 314 39.3 180 126 0 383 205 45
2016.208.60.060.120.21 60 314 44.2 157 91 0 363 205 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

274 Subject to alterations


AERIAL
ECO LINE
2016.208.□□.070.
Working width: 700 mm
Performance class: 475 kN

275
AERIAL ECO LINE
2016.208.□□.070.
SIZE TABLE

276 Subject to alterations


AERIAL ECO LINE
2016.208.□□.070.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP* SPA*


2016.208. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.070.038.21 370 700 385 85 180 293 370 198 240 28 323 0 50 - 36.8 60 - 48.0
05.070.042.21 370 700 385 83.9 180 397.3 370 217.3 240 28 333.4 5 45 - 40.0 60 - 57.5
10.070.046.21 370 700 385 84.5 180 301.5 370 236.5 240 28 341.6 10 40 - 45.0 60 - 54.9
15.070.070.21 370 700 385 86.8 180 305.7 370 255.7 240 28 347.7 15 35 - 45.1 60 - 59.4
20.070.055.21 370 700 385 90.7 180 309.6 370 274.6 240 28 351.9 20 30 - 53.5 60 - 57.7
25.070.060.21 370 700 385 96.3 180 308 370 293 240 28 349.9 25 25 - 56.3 60 - 67.5
30.070.065.21 370 700 385 113.5 180 310.9 370 310.9 240 28 356 30 20 - 42.9 60 - 66.1
35.070.070.21 385 700 385 122.2 180 313.2 370 328.2 240 28 356.6 35 15 - 57.1 60 - 77.8
40.070.077.21 400 700 385 132.3 180 314.6 370 344.6 240 28 356 40 10 - 73.7 60 - 76.3
45.070.084.21 410 700 385 143.9 180 320 370 360 240 28 358 45 5 84.5 - 60 65.0 -
50.070.093.21 430 700 385 156.7 180 314.4 370 374.4 240 28 352.2 50 0 93.3 - 60 71.5 -
55.070.104.21 430 700 385 170.8 180 327.6 370 387.6 240 28 357.8 55 0 104.6 - 60 85.7 -
60.070.120.21 438.8 700 385 185.9 180 339.5 370 399.5 240 28 360.8 60 0 120.0 - 60 103.9 -
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 6x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 277


AERIAL ECO LINE
2016.208.□□.070.
EXPLODED VIEW

278 Subject to alterations


AERIAL ECO LINE
2016.208.□□.070.
PARTS LIST
Position Piece Designation Material spare part
1 1 Cam body
2 1 Cam driver
3 1 Cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 1 Sliding plate Bronze with solid lubricant x
7 8 Sliding plate Bronze with solid lubricant x
8
9 1 Sliding plate Steel x
10 2 Sliding plate Steel x
11 2 Sliding plate Steel x
12
13 3 Gas spring x
14 3 Stop plate x
15 3 Stop piece x
16 2 Lockout system x
17 2 Slide pad Bronze with solid lubricant x
18 2 Prismatic guide Steel x
19 3 Centre guide Bronze with solid lubricant x
20 6 Damper x
21 2 Insert Bronze with solid lubricant x
22 6 Feather key x
23 4 Feather key x
24
25* 2 Curve wedge x
26* 2 Roller block x
27
28

* up to and including 40° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 279


AERIAL ECO LINE
2016.208.□□.070.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.208.00.070.038.21 0 470 53.9 0 394 470 394 65 45
2016.208.05.070.042.21 5 470 54.2 34 393 434 434 75 45
2016.208.10.070.046.21 10 470 54.4 68 388 394 470 90 45
2016.208.15.070.070.21 15 470 54.5 102 381 352 503 110 45
2016.208.20.070.055.21 20 470 54.6 135 371 307 531 125 45
2016.208.25.070.060.21 25 470 54.6 167 357 259 556 140 45
2016.208.30.070.065.21 30 470 54.6 197 342 210 577 145 45
2016.208.35.070.070.21 35 470 54.6 226 323 159 593 150 45
2016.208.40.070.077.21 40 470 54.6 254 302 107 604 170 45
2016.208.45.070.084.21 45 470 54.6 279 279 53 611 175 45
2016.208.50.070.093.21 50 470 54.6 302 254 0 614 190 45
2016.208.55.070.104.21 55 470 60.3 270 189 0 574 205 45
2016.208.60.070.120.21 60 470 68.1 235 136 0 543 205 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

280 Subject to alterations


AERIAL
ECO LINE
2016.208.□□.080.
Working width: 800 mm
Performance class: 475 kN

281
AERIAL ECO LINE
2016.208.□□.080.
SIZE TABLE

282 Subject to alterations


AERIAL ECO LINE
2016.208.□□.080.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP* SPA*


2016.208. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.080.038.21 370 800 385 85 180 293 370 198 240 28 323 0 50 - 36.8 60 - 48.0
05.080.042.21 370 800 385 83.9 180 397.3 370 217.3 240 28 333.4 5 45 - 40.0 60 - 57.5
10.080.046.21 370 800 385 84.5 180 301.5 370 236.5 240 28 341.6 10 40 - 45.0 60 - 54.9
15.080.070.21 370 800 385 86.8 180 305.7 370 255.7 240 28 347.7 15 35 - 45.1 60 - 59.4
20.080.055.21 370 800 385 90.7 180 309.6 370 274.6 240 28 351.9 20 30 - 53.5 60 - 57.7
25.080.060.21 370 800 385 96.3 180 308 370 293 240 28 349.9 25 25 - 56.3 60 - 67.5
30.080.065.21 370 800 385 113.5 180 310.9 370 310.9 240 28 356 30 20 - 42.9 60 - 66.1
35.080.070.21 385 800 385 122.2 180 313.2 370 328.2 240 28 356.6 35 15 - 57.1 60 - 77.8
40.080.077.21 400 800 385 132.3 180 314.6 370 344.6 240 28 356 40 10 - 73.7 60 - 76.3
45.080.084.21 410 800 385 143.9 180 320 370 360 240 28 358 45 5 84.5 - 60 65.0 -
50.080.093.21 430 800 385 156.7 180 314.4 370 374.4 240 28 352.2 50 0 93.3 - 60 71.5 -
55.080.104.21 430 800 385 170.8 180 327.6 370 387.6 240 28 357.8 55 0 104.6 - 60 85.7 -
60.080.120.21 438.8 800 385 185.9 180 339.5 370 399.5 240 28 360.8 60 0 120.0 - 60 103.9 -
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 6x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 283


AERIAL ECO LINE
2016.208.□□.080.
EXPLODED VIEW

284 Subject to alterations


AERIAL ECO LINE
2016.208.□□.080.
PARTS LIST
Position Piece Designation Material spare part
1 1 Cam body
2 1 Cam driver
3 1 Cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 1 Sliding plate Bronze with solid lubricant x
7 8 Sliding plate Bronze with solid lubricant x
8
9 1 Sliding plate Steel x
10 2 Sliding plate Steel x
11 2 Sliding plate Steel x
12
13 3 Gas spring x
14 3 Stop plate x
15 3 Stop piece x
16 2 Lockout system x
17 2 Slide pad Bronze with solid lubricant x
18 2 Prismatic guide Steel x
19 3 Centre guide Bronze with solid lubricant x
20 6 Damper x
21 2 Insert Bronze with solid lubricant x
22 6 Feather key x
23 4 Feather key x
24
25* 2 Curve wedge x
26* 2 Roller block x
27
28

* up to and including 40° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 285


AERIAL ECO LINE
2016.208.□□.080.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.208.00.080.038.21 0 470 53.9 0 394 470 394 65 45
2016.208.05.080.042.21 5 470 54.2 34 393 434 434 75 45
2016.208.10.080.046.21 10 470 54.4 68 388 394 470 90 45
2016.208.15.080.080.21 15 470 54.5 102 381 352 503 110 45
2016.208.20.080.055.21 20 470 54.6 135 371 307 531 125 45
2016.208.25.080.060.21 25 470 54.6 167 357 259 556 140 45
2016.208.30.080.065.21 30 470 54.6 197 342 210 577 145 45
2016.208.35.080.070.21 35 470 54.6 226 323 159 593 150 45
2016.208.40.080.077.21 40 470 54.6 254 302 107 604 170 45
2016.208.45.080.084.21 45 470 54.6 279 279 53 611 175 45
2016.208.50.080.093.21 50 470 54.6 302 254 0 614 190 45
2016.208.55.080.104.21 55 470 60.3 270 189 0 574 205 45
2016.208.60.080.120.21 60 470 68.1 235 136 0 543 205 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

286 Subject to alterations


AERIAL
ECO LINE
2016.208.□□.090.
Working width: 900 mm
Performance class: 625 kN

287
AERIAL ECO LINE
2016.208.□□.090.
SIZE TABLE

288 Subject to alterations


AERIAL ECO LINE
2016.208.□□.090.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP* SPA*


2016.208. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.090.038.21 370 900 385 85 180 293 370 198 240 28 323 0 50 - 36.8 60 - 48.0
05.090.042.21 370 900 385 83.9 180 397.3 370 217.3 240 28 333.4 5 45 - 40.0 60 - 57.5
10.090.046.21 370 900 385 84.5 180 301.5 370 236.5 240 28 341.6 10 40 - 45.0 60 - 54.9
15.090.090.21 370 900 385 86.8 180 305.7 370 255.7 240 28 347.7 15 35 - 45.1 60 - 59.4
20.090.055.21 370 900 385 90.7 180 309.6 370 274.6 240 28 351.9 20 30 - 53.5 60 - 57.7
25.090.060.21 370 900 385 96.3 180 308 370 293 240 28 349.9 25 25 - 56.3 60 - 67.5
30.090.065.21 370 900 385 113.5 180 310.9 370 310.9 240 28 356 30 20 - 42.9 60 - 66.1
35.090.070.21 385 900 385 122.2 180 313.2 370 328.2 240 28 356.6 35 15 - 57.1 60 - 77.8
40.090.077.21 400 900 385 132.3 180 314.6 370 344.6 240 28 356 40 10 - 73.7 60 - 76.3
45.090.084.21 410 900 385 143.9 180 320 370 360 240 28 358 45 5 84.5 - 60 65.0 -
50.090.093.21 430 900 385 156.7 180 314.4 370 374.4 240 28 352.2 50 0 93.3 - 60 71.5 -
55.090.104.21 430 900 385 170.8 180 327.6 370 387.6 240 28 357.8 55 0 104.6 - 60 85.7 -
60.090.120.21 438.8 900 385 185.9 180 339.5 370 399.5 240 28 360.8 60 0 120.0 - 60 103.9 -
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 7x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 289


AERIAL ECO LINE
2016.208.□□.090.
EXPLODED VIEW

290 Subject to alterations


AERIAL ECO LINE
2016.208.□□.090.
PARTS LIST
Position Piece Designation Material spare part
1 1 Cam body
2 1 Cam driver
3 1 Cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 3 Sliding plate Bronze with solid lubricant x
7 10 Sliding plate Bronze with solid lubricant x
8
9 3 Sliding plate Steel x
10 2 Sliding plate Steel x
11 2 Sliding plate Steel x
12 2 Sliding plate Steel x
13 4 Gas spring x
14 4 Stop plate x
15 4 Stop piece x
16 2 Lockout system x
17 2 Slide pad Bronze with solid lubricant x
18 2 Prismatic guide Steel x
19 4 Centre guide Bronze with solid lubricant x
20 8 Damper x
21 2 Insert Bronze with solid lubricant x
22 6 Feather key x
23 4 Feather key x
24
25* 2 Curve wedge x
26* 2 Roller block x
27 1 Safety bolt x
28

* up to and including 40° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 291


AERIAL ECO LINE
2016.208.□□.090.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.208.00.090.038.21 0 627 72.4 0 526 627 526 65 45
2016.208.05.090.042.21 5 627 72.8 46 524 579 579 75 45
2016.208.10.090.046.21 10 627 73.1 91 518 526 627 90 45
2016.208.15.090.090.21 15 627 73.2 136 508 469 670 110 45
2016.208.20.090.055.21 20 627 73.4 180 494 409 709 125 45
2016.208.25.090.060.21 25 627 73.4 222 477 346 742 140 45
2016.208.30.090.065.21 30 627 73.5 263 456 280 769 145 45
2016.208.35.090.070.21 35 627 73.5 302 431 212 791 150 45
2016.208.40.090.077.21 40 627 73.5 338 403 142 806 170 45
2016.208.45.090.084.21 45 627 73.6 372 372 71 815 175 45
2016.208.50.090.093.21 50 627 73.6 403 338 0 818 190 45
2016.208.55.090.104.21 55 627 81.3 360 252 0 765 205 45
2016.208.60.090.120.21 60 627 91.6 314 181 0 724 205 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

292 Subject to alterations


AERIAL
ECO LINE
2016.208.□□.100.
Working width: 1000 mm
Performance class: 625 kN

293
AERIAL ECO LINE
2016.208.□□.100.
SIZE TABLE

294 Subject to alterations


AERIAL ECO LINE
2016.208.□□.100.
SIZE TABLE

Order number L B H H1 HW L1 L2 L3 L4 L5 D a b SW* SWA* SS SP* SPA*


2016.208. [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [°] [°] [mm] [mm] [mm] [mm] [mm]
00.100.038.21 370 1000 385 85 180 293 370 198 240 28 323 0 50 - 36.8 60 - 48.0
05.100.042.21 370 1000 385 83.9 180 397.3 370 217.3 240 28 333.4 5 45 - 40.0 60 - 57.5
10.100.046.21 370 1000 385 84.5 180 301.5 370 236.5 240 28 341.6 10 40 - 45.0 60 - 54.9
15.100.100.21 370 1000 385 86.8 180 305.7 370 255.7 240 28 347.7 15 35 - 45.1 60 - 59.4
20.100.055.21 370 1000 385 90.7 180 309.6 370 274.6 240 28 351.9 20 30 - 53.5 60 - 57.7
25.100.060.21 370 1000 385 96.3 180 308 370 293 240 28 349.9 25 25 - 56.3 60 - 67.5
30.100.065.21 370 1000 385 113.5 180 310.9 370 310.9 240 28 356 30 20 - 42.9 60 - 66.1
35.100.070.21 385 1000 385 122.2 180 313.2 370 328.2 240 28 356.6 35 15 - 57.1 60 - 77.8
40.100.077.21 400 1000 385 132.3 180 314.6 370 344.6 240 28 356 40 10 - 73.7 60 - 76.3
45.100.084.21 410 1000 385 143.9 180 320 370 360 240 28 358 45 5 84.5 - 60 65.0 -
50.100.093.21 430 1000 385 156.7 180 314.4 370 374.4 240 28 352.2 50 0 93.3 - 60 71.5 -
55.100.104.21 430 1000 385 170.8 180 327.6 370 387.6 240 28 357.8 55 0 104.6 - 60 85.7 -
60.100.120.21 438.8 1000 385 185.9 180 339.5 370 399.5 240 28 360.8 60 0 120.0 - 60 103.9 -
* Values rounded

Mounting cam base:


Hexagon socket head cap screws DIN EN ISO 4762 8x M20 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Mounting cam driver:


Hexagon socket head cap screws DIN EN ISO 4762 7x M16 / Strength class min. 8.8
Dowel pins DIN EN ISO 8735 2x ø16

Subject to alterations 295


AERIAL ECO LINE
2016.208.□□.100.
EXPLODED VIEW

296 Subject to alterations


AERIAL ECO LINE
2016.208.□□.100.
PARTS LIST
Position Piece Designation Material spare part
1 1 Cam body
2 1 Cam driver
3 1 Cam base
4.1 1 Clamp, left x
4.2 1 Clamp, right x
5.1 1 Positive return, left x
5.2 1 Positive return, right x
6 3 Sliding plate Bronze with solid lubricant x
7 10 Sliding plate Bronze with solid lubricant x
8
9 3 Sliding plate Steel x
10 2 Sliding plate Steel x
11 2 Sliding plate Steel x
12 2 Sliding plate Steel x
13 4 Gas spring x
14 4 Stop plate x
15 4 Stop piece x
16 2 Lockout system x
17 2 Slide pad Bronze with solid lubricant x
18 2 Prismatic guide Steel x
19 4 Centre guide Bronze with solid lubricant x
20 8 Damper x
21 2 Insert Bronze with solid lubricant x
22 6 Feather key x
23 4 Feather key x
24
25* 2 Curve wedge x
26* 2 Roller block x
27 1 Safety bolt x
28

* up to and including 40° with pre-acceleration

For inquiries or when ordering spare parts (x), we require the following data:
• Cam unit order no.
• Cam unit serial number
• Item number / Designation / Spare part

Subject to alterations 297


AERIAL ECO LINE
2016.208.□□.100.
SYSTEM AND SURROUNDING FORCES

a FW FR* Fh2 Fv2 Fh3 Fv3 H2 H3


Order number [°] [kN] [kN] [kN] [kN] [kN] [kN] [mm] [mm]
2016.208.00.100.038.21 0 627 72.4 0 526 627 526 65 45
2016.208.05.100.042.21 5 627 72.8 46 524 579 579 75 45
2016.208.10.100.046.21 10 627 73.1 91 518 526 627 90 45
2016.208.15.100.100.21 15 627 73.2 136 508 469 670 110 45
2016.208.20.100.055.21 20 627 73.4 180 494 409 709 125 45
2016.208.25.100.060.21 25 627 73.4 222 477 346 742 140 45
2016.208.30.100.065.21 30 627 73.5 263 456 280 769 145 45
2016.208.35.100.070.21 35 627 73.5 302 431 212 791 150 45
2016.208.40.100.077.21 40 627 73.5 338 403 142 806 170 45
2016.208.45.100.084.21 45 627 73.6 372 372 71 815 175 45
2016.208.50.100.093.21 50 627 73.6 403 338 0 818 190 45
2016.208.55.100.104.21 55 627 81.3 360 252 0 765 205 45
2016.208.60.100.120.21 60 627 91.6 314 181 0 724 205 45
* Retraction force values correspond to the spring-generated retraction force at the working point

The forces Fh2, FV2 as well as Fh3, FV3 act on the tool environment at maximum working force FW.

298 Subject to alterations


INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
CUSTOMER-SPECIFIC SERVICES
SPECIAL MACHINING
Catalogue cam units are equipped with a tool-specific machining for the tool in the mounting surface so that the
required components can be fixed on the mounting surface. This machining is performed in the classical process
of the toolmaking, often in a certain maturity of the tool itself as well. Process responsibility and risk lie with the
executing tool shop.

As a service, FIBRO offers the complete machining of catalogue cam units according to customer specifications.
The machining is closely matched to the customer requirements of their tooling process. In addition to conventional
qualities, which serve the requirements of classical tooling processes, FIBRO also offers a high-precision finishing
of cam units, which are equipped on cam units to be ready for operation (efp*). efp* equipped cam units allow
the cam unit to be mounted in the tool with a subsequent initial test press stroke in the tool without further
adjustment measures of the cam unit. As a result of processing at FIBRO as extended workbench, we assume the
responsibility for the entire cam unit manufacturing process.

Figure 31: Special machining of cam units according to customer data

The tool-specific machining of cam units by FIBRO allows you to further rectify your processes in toolmaking. In
addition to relieving logistical capacities, the machining, testing and cleaning of the cam units in your facility is
also dispensed with. You keep limited capacities in your mechanical manufacturing and assembly free for other
tasks, thus reducing the processing time of the tools and ultimately saving costs.

300 Subject to alterations


CUSTOMER-SPECIFIC SERVICES
SPECIAL MACHINING
If you want a tool-specific machining of the cam unit working surface, you can clarify your process-specific
requirements, ideally at an early stage before the first order. The cam unit working surface is machined according
to the data you provide. Our process is set up for the processing of 3D data in a variety of formats. We prefer
to accept data in the format CATIA V5, but we can also process other native and data exchange formats such
as step. In order to transfer important information for production, the data must be processed according to a
clearly agreed methodology. As a well-established standard, the colour coding of the machined objects has been
established according to the colour coding in accordance with the basic guideline for equipment constructions
of the German automotive industry (see register APPENDIX "CAD colour coding ..."). Naturally, you can also take
your own factory standards into account. The selected standard will be clearly agreed upon with us and clarified
in advance.

In the course of an order, we will require the working stock number (tool number) as well as the item numbers of
the cam units with special machining. For the respective cam units, the tool-specific machining of the working
surface must be noted on the order as an additional text in the order (e.g. "Machining according to CAD data").
The order must be received in time so that the desired delivery date can be met. The regular delivery time for cam
units with a specific machining of the mounting surface is 5 to 8 weeks. The actual delivery date depends on the
availability of the approved production data. These should be received by us 15 working days before the desired
delivery date in the agreed quality. A delayed receipt of the data may lead to a delay in delivery.

Please note that modified requirements to the machining can no longer be ensured after approved production
data has already been provided, and this can result in the accepted delivery dates being postponed.

We will be glad to advise you on further questions and we will send you an appropriate offer if you wish.

*efp = equiped for press

Subject to alterations 301


CUSTOMER-SPECIFIC SERVICES
CUSTOMER-SPECIFIC CAM UNITS
In many toolmaking areas, purchased cam units are established as a cost-efficient option. Standard solutions can
be used for a wide range of applications thanks to a diversified range of cam unit series.

Complex component geometries, overlaps with mechanisation devices or modified geometrical requirements on
cam units do not permit the use of standard cam units in various cases. Tool-specifically configured cam units
from FIBRO represent an alternative to the self-constructed and self-made cam units used here. This allows
application-specific requirements to be combined with the advantages of standard purchase cam units.

Take advantage of our expertise

FIBRO develops tool-specific cam units according to the same technical standards as catalogue cam units.
By inquiring at an early stage, we can closely accompany you in the development of dies, and you also have
the possibility to design an optimal solution for your application. Our tool-specific cam units means there is no
longer any additional logistical effort required in your procurement processes as well as in the parts supply in
the workshop. The installation of the tool-specific configured cam unit corresponds to the process sequences
of catalogue cam units, assembly and tuning measures within a self-made cam unit are no longer required. The
analytical design of these cam units is the basic requirement for a smooth application over the intended life cycle
of the cam unit. However, should undesirable wear occur during the tool lifetime, a rapid spare part supply is
ensured by the use of a maximum number of standard parts in the cam unit. Through the entire tool development
and assembly process, as well as the entire lifetime of the cam unit, FIBRO is thus your competent contact person
for all your cam unit questions.

Features customised cam units

Tool-specific configured cam units from FIBRO generally have the same properties and qualities as our catalogue
cam units. In general, we can realize working widths up to 1100 mm for you. The conversion possibilities of
working widths greater than 1100 mm must be clarified in advance.

What is the process?

Tool-specific cam units are always used when a standard cam unit cannot meet the requirements of the tool.
These can be very simple changes, such as a widened working surface, but also very complex scope of changes,
such as complete offset cam unit components, multiple working surfaces, modified stiffnesses, etc.

The descriptions as exact as possible of your requirements for the cam unit are the basis for an target-oriented
engineering of your tool-specific cam unit. In addition to the desired design principle (on which series your
customer-specific cam unit will be based), we will also require a detailed description of the extent of change.
Alternatively, you have the possibility to describe your problem to us in the tool and to provide us with design
data from your tool (for example, part position, method plan, maximum possible space for the cam unit) as well
as the tool environment (e.g. restrictions on mechanisation devices). In this case, FIBRO can handle the entire
engineering of the customer-specific cam unit for you.

Of course, you also have the possibility to send us modified CAD data from our catalogue cam units, from which
we can then extract the properties of your tool-specific cam unit. The plausibility and feasibility test as well as the
manufacturing technology preparation with resultant possible technical modifications are made in our facility due
to reasons of the warranty.

302 Subject to alterations


CUSTOMER-SPECIFIC SERVICES
CUSTOMER-SPECIFIC CAM UNITS
Normally, you will receive a CAD design draft of the tool-specific cam unit within 3 working days of your request.
In the data format CATIA V5, or alternatively in the neutral exchange format STEP, as well as the article number
associated with the cam unit. Via these, it is possible for us to clearly assign further arrangements during course of
the project, and the cam unit can be procured from us in this way. In parallel to the design, our sales department
will work out an offer for you for the tool-specific cam unit.

The manufacturing-technical detailing as well as the production of the tool-specific cam unit only occurs after
you give a production go-ahead. After this production go-ahead, bigger changes, for example a change in the
cam unit angle are still only conditionally possible according to the progress of the production, and at this point
absolutely require an agreement with us. Changes after the production go-ahead may result in additional costs
and delays in delivery.
Due to manufacturing reasons, you should give the production go-ahead of the tool-specific cam unit 8 weeks
before your desired delivery time. A delayed production go-ahead can lead to a delay in delivery; shorter delivery
periods must be agreed with us at an early stage.

If you have any additional questions, our technology and sales departments will be happy to assist you.
Contact persons, see the “EMERGENCY SITUATION / CONTACTS” tab.

Figure 32: Selection of various customer-specific cam units

Subject to alterations 303


304 Subject to alterations
INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
306 Subject to alterations
APPENDIX
OVERVIEW
Table of contents, “Appendix” chapter
Overview307
Lubrication instructions 308
CAD colour coding for machining according to OEM standard 309
Sheet metal materials in vehicle construction 310
Dictionary, English – German 314

Subject to alterations 307


APPENDIX
LUBRICATION INSTRUCTIONS
Always prevent the slider and driver surface from running dry, even during the breaking-in of the tools.
An initial lubrication is necessary.

Note: VDI 3378, Observe lubrication of large stamping dies

Recommended: Lithium saponified greases without MoS2 and graphite additives, e.g.:

DEA: PARAGON EP1


ESSO: EXXON multi-purpose grease
MOBIL: LicAl ÖL 8561
AVIA: Multi-purpose grease
Fuchs: Renolin ZAF 46 MB Öl

308 Subject to alterations


APPENDIX
CAD COLOUR CODING FOR MACHINING ACCORDING TO
OEM STANDARD
Machining type Comment CATIA V5
RGB values
Colour Red Green Blue
Areas dependent to method plan All machining which is not performed Olive green 175 255 175
according to solid model, but accor-
ding to separate data record
Smoothing/ finishing Fine machining (for further details, Pink 255 175 175
see work instructions)
Roughing Rough machining Red-brown 095 000 000
Fitting bore H11 Also special milling processing Blue 095 095 175
Fitting bore H8 Also special milling processing Purple 095 000 095
Fitting bore H7 Also special milling processing Blue 000 000 255
Fitting bore H6 Also special milling processing Dark blue 000 095 175
Threads Metric right thread according to yellow 255 255 000
DIN/ISO
Fine threads Metric fine thread (right) according to Orange 255 175 000
DIN/ISO
Spiral lock / special thread All other special threads Orange 255 095 000
Special bore / stepped bore Complex bores, Magenta 255 000 255
combination of bores
Free bore / simple bore Through holes, etc., Cyan 000 175 175
other countersinks
Change areas Sphere or Solid with Light blue 000 127 255
transparency 192
Assembly bores Assembly features White 255 255 255

Subject to alterations 309


APPENDIX
SHEET METAL MATERIALS IN VEHICLE CONSTRUCTION
Standard Rm
Other Designations Trade names Standard
designation [N/mm2]

Deep drawing steels, cold-rolled


DC01 St12 / FeP01 EN 10130 270..410
DC03 RRSt13 EN 10130 270..370
DC04 St14 / Fep04 EN 10130 270..350
DC05 EN 10130 270..330
DC06 IF18 EN 10130 270..330
DC07 EN 10130 250..310
DC01+ZE St12 / FeP01 EN 10152 270..410
DC03+ZE RRSt13 EN 10152 270..370
DC04+ZE St14 / Fep04 EN 10152 270..350
DC05+ZE EN 10152 270..330
DC06+ZE IF18 EN 10152 270..350
DC07+ZE EN 10152 250..310
DX51D+Z EN 10346 270..500
DX52D+Z EN 10346 270..420
DX53D+Z EN 10346 270..380
DX54D+Z EN 10346 260..350
DX56D+Z EN 10346 260..350

Deep drawing steels, hot-rolled


DD11 alform 200 N EN 10111 max. 440
DD12 alform 200 N EN 10111 max. 420
DD13 alform 180 N EN 10111 max. 400
DD14 alform 180 N EN 10111 max. 380

high-strength phosphor-alloyed steels, cold-rolled


HC180P EN 10268 280..360
HC220P /+ZE H220P /+ZE Z StE 220P /+ZE EN 10268 320..400
HC260P /+ZE H260P /+ZE Z StE 260P /+ZE EN 10268 360..440
HC300P /+ZE H300P /+ZE Z StE 300P /+ZE EN 10268 400..480
HC220PD+Z H220PD+Z Z StE 220P+Z EN 10292 320..400
HC260PD+Z H260PD+Z Z StE 260P+Z EN 10292 370..450
HC300PD+Z H300PD+Z Z StE 300P+Z EN 10292 400..480

high-strength bake-hardening steels, cold-rolled


HC180B /+ZE H180B+ZE Z StE 180 BH+ZE EN 10268 300..360
HC220B /+ZE H220B+ZE Z StE 220 BH+ZE EN 10268 320..400
HC260B /+ZE H260B+ZE Z StE 260 BH+ZE EN 10268 360..440
HC300B /+ZE H300B+ZE Z StE 300 BH+ZE EN 10268 400..480
HC180BD+Z H180BD+Z Z StE 180 BH+Z EN 10292 300..360
HC220BD+Z H220BD+Z Z StE 220 BH+Z EN 10292 340..400
HC260BD+Z H260BD+Z Z StE 260 BH+Z EN 10292 360..440
HC300BD+Z H300BD+Z Z StE 300 BH+Z EN 10292 400..480
Information provided without guarantee

310 Subject to alterations


APPENDIX
SHEET METAL MATERIALS IN VEHICLE CONSTRUCTION
Standard Rm
Other Designations Trade names Standard
designation [N/mm2]

higher strength bake-hardening steels (rolling condition not specified)


HX180BD+Z EN 10268 290..360
HX220BD+Z EN 10268 320..400
HX260BD+Z EN 10268 360..440
HX300BD+Z EN 10268 400..480

higher isotropic steels, cold-rolled


HC220I /+ZE Z StE 220 I /+ZE HIZ 220 /ZE EN 10268 300..380
HC260I /+ZE Z StE 250 I /+ZE HIZ 260 /ZE EN 10268 320..400
HC280I /+ZE Z StE 280 I /+ZE HIZ 300 /ZE EN 10268 340..440
HC300I EN 10268 340..440
HC220ID+Z Z StE 220 I+Z HIZ 220+Z EN 10268 300..380
HC260ID+Z Z StE 250 I+Z HIZ 260+Z EN 10268 300..380
HC280ID+Z Z StE 280 I+Z HIZ 300+Z EN 10268 340..440

higher-strength IF steels, cold-rolled


HC160Y /+ZE EN 10268 340..400
HC180Y /+ZE H180Y /+ZE EN 10268 340..400
HC220Y /+ZE H220Y /+ZE EN 10268 350..420
HC260Y /+ZE H260Y /+ZE EN 10268 380..440
HC160YD+Z H160YD+Z EN 10292 340..400
HC180YD+Z H180YD+Z EN 10292 340..400
HC220YD+Z H220YD+Z EN 10292 370..410
HC260YD+Z H260YD+Z EN 10292 380..440

higher strength IF steels (rolling condition not specified)


HX160YD+Z EN 10268 300..360
HX180YD+Z EN 10268 330..390
HX220YD+Z EN 10268 340..420
HX260YD+Z EN 10268 380..440
HX300YD+Z EN 10268 390..470

high-strength, micro-alloyed steels, cold-rolled


HC260LA /+ZE H260LA /+ZE Z StE 260/+ZE EN 10268 350..450
HC300LA /+ZE H300LA /+ZE Z StE 300/+ZE EN 10268 380..480
HC340LA /+ZE H340LA /+ZE Z StE 340/+ZE EN 10268 410..510
HC380LA /+ZE H380LA /+ZE Z StE 380/+ZE EN 10268 440..560
HC420LA /+ZE H420LA /+ZE Z StE 420/+ZE EN 10268 470..590
HC460LA /+ZE EN 10268 500..640
HC500LA /+ZE EN 10268 530..690
Information provided without guarantee

Subject to alterations 311


APPENDIX
SHEET METAL MATERIALS IN VEHICLE CONSTRUCTION
Standard Rm
Other Designations Trade names Standard
designation [N/mm2]

higher-strength, micro-alloyed steels (rolling condition not specified)


HX260LAD+Z DIN EN 10346 350..430
HX300LAD+Z DIN EN 10346 380..480
HX340LAD+Z DIN EN 10346 410..510
HX380LAD+Z DIN EN 10346 440..560
HX420LAD+Z DIN EN 10346 470..590
HX460LAD+Z DIN EN 10346 500..640
HX500LAD+Z DIN EN 10346 530..690

higher-strength dual-phase steels, cold-rolled


H260X /+ZE /+Z DP 450 prEN 10338 >450
H270X /+ZE /+Z DP-K 27/50 prEN 10338 >500
H310X /+ZE /+Z DP-K 31/60 prEN 10338 >600
H380X /+ZE /+Z DP-K 38/60 prEN 10338 >600
HCT450X+ZE prEN 10338 >450
HCT500X /+ZE /+Z H300X /+ZE /+Z DP-K 30/50 prEN 10338 >500
HCT600X /+ZE /+Z H340X /+ZE /+Z DP-K 34/50 prEN 10338 >600

higher-strength dual-phase steels, cold-rolled


HCT780X /+ZE /+Z prEN 10338 >780

higher-strength dual-phase steels, hot-rolled


HDT580X DD33X /+ZE /+Z DP600 prEN 10338 580..670

Complex phase steels, cold-rolled


HCT600C prEN 10338 >600
HCT780C+ZE /+Z prEN 10338 >780
HCT980C+ZE /+Z prEN 10338 >980

Complex phase steels, hot-rolled


HDT780C D680C /+ZE /+Z CP800 prEN 10338 780
D680C /+ZE /+Z CP900 prEN 10338 >880
D720C /+ZE /+Z prEN 10338 950..1130

Ferrite-bainite phase steels, hot-rolled


HDT450F prEN 10338 450
HDT560F prEN 10338 560
Information provided without guarantee

312 Subject to alterations


APPENDIX
SHEET METAL MATERIALS IN VEHICLE CONSTRUCTION
Standard Rm
Other Designations Trade names Standard
designation [N/mm2]

TRIP steels (Transition Included Plasticity), cold-rolled


H380T /+ZE /+Z RA-K 38/60 WSDB 18 >600
H400T /+ZE /+Z RA-K 40/70 TRIP 700 WSDB 18 >700
H420T /+ZE /+Z RA-K 42/80 TRIP 800 WSDB 18 >800
HC600T /+ZE /+Z prEN 10338 >600
HCT690T+ZE prEN 10338 >690
HCT780T+ZE prEN 10338 >780

Martensitic steels, hot-rolled


D750MS /+ZE not standardised 1000..1200
HDT1200M D900MS /+ZE MS-W 1200 prEN 10338 1200..1400
D1050MS /+ZE not standardised 1350..1550
D750MS /+Z not standardised 1000..1200
D900MS /+Z MS1200 not standardised 1200..1400

high-strength micro-alloyed steels, hot-rolled


S315MC /+ZE /+Z alform 315 M DIN EN 10149-2 390..510
S355MC /+ZE /+Z alform 355 M DIN EN 10149-2 430..550
S420MC /+ZE /+Z alform 420 M DIN EN 10149-2 480..620
S460MC /+ZE /+Z alform 460 M DIN EN 10149-2 520..670
S500MC /+ZE /+Z alform 500 M DIN EN 10149-2 550..700
S550MC /+ZE /+Z alform 500 M DIN EN 10149-2 600..760
S600MC /+ZE /+Z alform 600 M DIN EN 10149-2 650..820
S650MC /+ZE /+Z alform 650 M DIN EN 10149-2 700..880
S700MC /+ZE /+Z alform 700 M DIN EN 10149-2 750..930

Hardening and heat treatable/ tempering steels, cold-rolled, unalloyed


15+LC C15E DIN EN 10084 <475
C35+LC C35E DIN EN 10084 <550
C45+LC C45E DIN EN 10084 <595
C60+LC C60E DIN EN 10084 <650
Information provided without guarantee

Subject to alterations 313


APPENDIX
DICTIONARY, ENGLISH – GERMAN
A
accuracy of measurement Maßgenauigkeit
aerial cam oben hängender Schieber
alloyed legiert
attachment lug, clamp Klammer

B
back-up Schulter
back-up thrusted Schulterung
beam / transport beam / side bar Greiferbalken
bend (to …) biegen
blank Platine
blank die Platinenschneidwerkzeug
blank holder Blechhalter
blank thickness Blechdicke
blanking pressure Presskraft
blanking pressure / trim force Schneidkraft
border hardening randhärten
brass Messing
bronze with non-liquid lubricant Bronze mit Festschmierstoff
buck Aufsatz
burr Schnittgrat
bush Buchse
button Schneidbuchse

C
cam base Schieberbett
cam base angle Schieberbettwinkel
cam diagram Schieber-(ablauf-)diagramm
cam driver Treiber
cam lock out Schieberverriegelung
cam slide pad Schieberniederhalter
cam slide return Schieberrückholung
cam slide stop / cam buffer Schieberanschlag
cam slide unit / wedge drive Keilschieber
cam slider / slide Schieberteil
cam stroke Schieberhub
cam stroke plate Überlaufkeil
cam width Schieberbreite
cam, wedge drive Schieber

314 Subject to alterations


APPENDIX
DICTIONARY, ENGLISH – GERMAN
carburize (to …) einsatzhärten
cast Guss
center of force Kraftschwerpunkt
center of gravity Schwerpunkt
change index Änderungsindex
clamping gripper Klemmgreifer
clamping surface, lower Aufspannfläche unten
clamping surface, upper Aufspannfläche oben
clearance Führungsspiel
clinch (to …) bördeln
coat (to …) beschichten
coil spring Spiralfeder
common level gemeinsame Ebene
core Kern
crossbar Saugerbalken
crossbar transfer press Saugerbalkentransferpresse
cutting clearence Schneidspalt

D
damper / damping element /
Dämpfer
shock absorber
diagonal measurement Diagonalmaß
die Matrize
die acceptance Werkzeugabnahme
die closed Werkzeug geschlossen
die diagram Werkzeugablaufdiagramm
die mount cam unten laufender Schieber
die, tool Werkzeug
dowel Stift
dowel Zylinderstift
dowel hole Stiftloch
draw (to …) ziehen
draw die Ziehwerkzeug
drill (to …) bohren
drill (to …) drehen
driver angle Treiberwinkel

E
execution Ausführung

Subject to alterations 315


APPENDIX
DICTIONARY, ENGLISH – GERMAN
F
feather key Passfeder
filler cam Füllschieber
fit (to …) passen
flange up hochstellen
flash, burr Grat
floater Luftboden
flowchart Ablaufdiagramm
force Kraft
force diagram Lastdiagramm
form buck Formaufsatz
form die Formwerkzeug
full assembled vollbestückt

G
gas spring Gasdruckfeder
general information Beschreibung
grey cast iron Grauguss
grind (to …) schleifen
gripper Greifer
guide bearing Führungslager
guide block Führungsaufnahme
guide bush Führungsbuchse
guide pin Führungssäule
guide plate / wear plate Führungsplatte
guide roller Führungsrolle
guide strip Führungsleiste
guiding element / sliding element Führungselement

H
harden (to …) härten
hardened gehärtet
high alloyed hochlegiert
high wear hochbeansprucht
horizontal force Horizontalkraft n

I
identification plate Kennzeichenschild
impact plate Anschlagplatte
included angle eingeschlossener Winkel

316 Subject to alterations


APPENDIX
DICTIONARY, ENGLISH – GERMAN
included angle Schieberteilwinkel
induction harden induktionshärten
interference curve Freigängigkeitskurve
item number Position

K
key, wedge Keil
keyway Keilsitz

L
label Schild
length Länge
length of trim line Beschnittlänge
light duty leichte Ausführung
lock out Lock out
lock out Verriegelung
lock out plate Lock out Platte
lock out tube Lock out Hülse
lock out tube Verriegelungshülse
lower die Gussunterteil
lower die Unterteil
lower die Werkzeugunterteil
lubricant insert Festschmierstoff
lubrication Schmierung

M
machine (to …) bearbeiten
machining Bearbeitung
maintenance Instandhaltung
mill (to …) fräsen
mount (to …) montieren
mounting surface Montagefläche
mounting surface, bottom Aufspannplattte unten
mounting surface, top Aufspannplatte oben

N
nodular graphite iron Sphäroguss
normalize glühen

Subject to alterations 317


APPENDIX
DICTIONARY, ENGLISH – GERMAN
O
order code / order no. Bestell-Nummer

P
pad Niederhalter
pad travel Niederhalterweg
pattern Gießmodell
pattern release Modellfreigabe
pierce (to …) lochen
pierce die Lochwerkzeug
piercing bush, button Lochbuchse
pillar, guide pin Säule
pin, bolt Bolzen
positiv locking Formschluss
positive return Zwangsrückholer, Zwangsrückzug
pre-accelleration Vorbeschleunigung
pre-accelleration angle Vorbeschleunigungswinkel
pre-accelleration stroke Vorbeschleunigungshub
press fit Presspassung
press stroke Pressenhub
press tonnage Pressen-Nennkraft
prism Prisma
progressive die Folge-(verbund-) werkzeug
protrusion Überhang
punch Lochstempel
punch Schneidstempel
punch Stempel
punch Ziehstempel
punch retainer Stempelhalteplatte
punch stipper Stempelabstreifer
punching force Kraft für Lochen
punching tool / trim die Schneidwerkzeug

R
reference point Bezugspunkt
release Zeichnungsfreigabe
release (to …) freigeben
restrike (to …) nachschlagen
restrike steel Nachschlagbacken
retraction force Rückzugskraft

318 Subject to alterations


APPENDIX
DICTIONARY, ENGLISH – GERMAN
return Rückstellung
return force Rückstellkraft
rework, modify (to …) nacharbeiten
rubber spring Gummifeder

S
scrap Schrott
scrap chute Abfallrutsche
shaft screw Passschraube
sharp edges removed Kante gebrochen
shear strength Scherfestigkeit
shock absorber / damping element Stoßdämpfer
shut height Bauhöhe
shut height Einbauhöhe
sidebar transfer press Greifertransferpresse
slide Gleitfläche
slide direction Gleitrichtung
slide fit Gleitsitz
slide plane Gleitebenen
sliding pad / wear plate Gleitplatte
slug Lochbutzen
spare part Ersatzteil
spare part list Ersatzteilliste
spark, wire cut (to …) erodieren
spot (to …) tuschieren
spotting press Tuschierpresse
spring Feder
spring force Federkraft
spring stroke Federhub
steel hardened Stahl gehärtet
stick klemmen
stock list Stückliste
strip layout Streifenbild
stripper Abstreifer
stripper force Abstreifkraft
stroke Hub
suction cup Sauger

Subject to alterations 319


APPENDIX
DICTIONARY, ENGLISH – GERMAN
T
take thrust out (to …) Schub abfangen
tapped hole Gewindebohrung
tensile strenght Zugfestigkeit
term Bezeichnung
thrust Schub
tight fit Presssitz
time Zeit
tool steel Werkzeugstahl
torque Drehmoment
towing hole Transportgewinde
transfer press Stufenpresse
trim (to …) beschneiden
trim buck Schneidaufsatz
trim die Beschneidewerkzeug
trim line Beschneidekante
trim steel Messer
trim steel Schneidmesser
type Bauart

U
upper die Gussoberteil
upper die Oberteil
upper die Werkzeugoberteil
urethan spring Kunststofffeder
urethan stripper Kunststoffabstreifer

V
vertical force Vertikalkraft
v-guide Prismaführung

W
wear Verschleiß
weld (to …) schweißen
working angle / cam Schieber-(arbeits-)winkel
working area / mounting surface Schieberarbeitsfläche
working force Arbeitskraft
working force Betriebslast
working stroke / cam stroke Schieber-(arbeits-)hub

320 Subject to alterations


INTRODUCTION
AND TABLE OF CONTENTS

ENGINEERING

2016.24. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.25. AERIAL FCC BAK DAIMLER, VOLVO,


VOLKSWAGEN GROUP

2016.207. AERIAL ECO LINE

2016.208. AERIAL ECO LINE

CUSTOMER-SPECIFIC
SERVICES

APPENDIX

EMERGENCY SITUATION /
CONTACTS
EMERGENCY SITUATION / CONTACTS

FIBRO cam units are marked with a unique, unmistakable serial number.
Since October 2017, these serial numbers, together with all other important names, are grouped together on a
type plate (see fig.).
Until September 2017 the serial numbers were engraved directly on the cam units.

The type plate is located on the side of your cam unit.

Legend:
Art. No: article number (order number)
Std: Standard (standard)
W/A: width/angle (width/angle)
Serial: serial number (serial number)
Pos: position (Position)
GS: gas spring (gas spring)
GS: gas spring (gas spring)

In order to help you as quickly as possible, we require both the article number and the unique serial number when
ordering individual spare parts as well as when replacing a complete cam unit in case of a crash.

In these cases, please always include the serial number for a quick handling of your needs.

SOS
If an acute emergency occurs, for example, in the form of a tool crash, we are there for you.
In the event of a crash, you can reach us as follows:
via phone: +49 (6266) 73-112
via email: cam.crash@fibro.de

322 Subject to alterations


EMERGENCY SITUATION / CONTACTS

FIBRO offers you a comprehensive service in the field of cam units to help you with advice and action if necessary.

• Spare parts deliveries ex stock


• The fastest possible delivery of replacement cam units in the event of a crash
• Construction support

If you have any questions concerning our cam unit program, please contact:

Markus Meyer
Head of Cam Unit Applications
cam.engineering@fibro.de
+49 (6266) 73-210

Georg Schreck
Product Manager Cam Unit Applications
cam.engineering@fibro.de
+49 (6266) 73-210

Markus Steinhilber
Key Account Manager Cam Unit Applications
m.steinhilber@fibro.de
+49 (151) 64975857

Subject to alterations 323


EMERGENCY SITUATION / CONTACTS

For offers and price information, please contact your regional supply centre:

Germany Postal code region 1… – 6… ac1.normalien@fibro.de


Postal code region 7… – 0… ac2.normalien@fibro.de

International Eastern Europe, Africa, Asia ac3.normalien@fibro.de


Western Europe, North and South America ac4.normalien@fibro.de

For orders, date information and general service questions, please contact your local sales centre:

Germany Postal code region 1… – 6… vc1.normalien@fibro.de


Postal code region 7… – 0… vc2.normalien@fibro.de

International Eastern Europe, Africa, Asia vc3.normalien@fibro.de


Western Europe, North and South America,
vc4.normalien@fibro.de
Australia

... or contact your on-site partner, please see pages 4-7.

324 Subject to alterations


2.2914.01.0618.0100000

FIBRO GMBH MEMBER OF THE GROUP

Business Area Standard Parts


August-Läpple-Weg
74855 Hassmersheim
T +49 6266 73-0
Order No.

F +49 6266 73 237


info@fibro.de

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