Chapter 3
Chapter 3
Chapter 3
Engineering Dept.
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Wastewater Engineering-I
WASTEWATER ENGINEERING-I
(WSEE-3122)
FOR WATER SUPPLY & ENV’NTAL ENG’G
STUDENTS
YEAR III, Semister II
INSTRUCTOR: Moltot G. (MSc)
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Wastewater Engineering-I
Chapter 3
Preliminary wastewater treatment
Outline:
Principles and design of screening
Grit chamber and primary sedimentation tanks
Chemical aided wastewater treatments
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1) Screening
Remove the floating matter, such as pieces of cloth, paper,
wood, cork, hair, fiber, kitchen refuse, fecal solids, etc.
What if floating materials not removed?
will choke the pipes, or adversely affect the working of the sewage
pumps.
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Cont…
Bar spacing ranges b/n 2-5 cm Bar spacing ranges b/n 1.5 - 4 cm
Bars are usually 1 cm thick, 2.5 wide Bars are usually 1 cm thick, 2.5 wide
Minimum approach velocity is 0.3 to 0.6 m/s to Minimum approach velocity is 0.3 to 0.6 m/s to
prevent grit deposition in the channel prevent grit deposition in the channel
Maximum velocity b/n the bars is 0.6 to 0.90 Maximum velocity between the bars is 0.6 to
m/s to prevent washout of solids through the 0.90 m/s to prevent washout of solids through
bars the bars
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Cont…
oTrash racks: have large openings to exclude larger debris & garbage
Consist of rectangular or circular steel bars arranged in a parallel manner
Size of opening between bars ranges from 50 to 150 mm
Mechanical rakes are used to clear the solids collected on the trash racks
Trash racks are followed by coarse screens
Coarse screens or bar screens:
Manual cleaned or
Mechanical cleaned
Four categories of mechanisms of cleaning mechanically cleaned screens:
Chain-driven
Reciprocating rake
Catenary
Continuous belt
Fig. Manually cleaned Bar Screen (left) & Mechanical cleaned Bar Screen (right)
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cont…
Design parameters important in the installation of coarse screens:
(a) Location: ahead of fine screens and grit chambers
(b) Approach velocity: for manually cleaned it is limited to about 0.45 m/s at average
flow; for mechanically cleaned screens, at least 0.4 m/s is recommended to minimize solids
deposition in the channel; at peak flow rates, the velocity through the screen should not
exceed 0.9 m/s to prevent the pass-through of solids; two or more units should be installed,
so that one unit may be taken out of service for maintenance
Fig. Mechanically cleaned coarse screens: (a) front-cleaned, front-return chain driven (b)
reciprocating rake
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Cont…
Design of the Bar Screen Channel…..
oBernoulli’s equation can be used to estimate the head loss through bar screen:
&
Where
h1 = upstream depth of water (m)
h2 = downstream depth of water (m)
h = head loss (m)
ѵ = approach velocity in upstream channel (m/s)
V = flow velocity through the bar (m/s)
g = acceleration due to gravity (9.8 m/s2)
oThe head loss is incorporated into a discharge coefficient C (a typical value of = 0.84; thus C2 = 0.70)
oThus, head loss through bar screen:
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Wastewater Engineering-I
Cont…
o The cross section of the bar screen channel is determined from the continuity
equation:
Qd = design flow, m3/s
Ac = channel cross section, m2
Va = Velocity in the approach channel, m/s
W = channel width, m
d = water depth in the channel, m
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Cont…
oThe velocity of flow through the bar screen openings can be calculated from the
number of bars in the channel width and the depth of the water level
oNumber of bar spaces = (Nbars + 1)
oArea of screen openings (m2) = (# bar spaces) × (bar spacing) × (water depth)
oV = (flow rate m3/s)/(area of screen openings m2)
Example: A manual bar screen is to be used in an approach channel with a maximum velocity
of 0.60 m/s, and a design flow of 300 L/s. the bars are 10 mm thick and openings are 3 cm wide,
the angle of inclination is 50o. Determine:
a)The cross section of the channel and the dimension needed
b)The velocity between bars
c)The head loss (m)
d)The number of bars in the screen
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Cont…
FINE SCREENS
oUsed in preliminary treatment after coarse screens, in primary treatment prior
to secondary trickling filters and for treatment of combined sewer overflows
oConsist of stainless steel (bars, mesh or wedge-wire) or perforated plates
made of synthetic material
oHave openings less than 6 mm in size
oDifferent fabrication techniques are used to provide the small screen sizes:
Profile bars arranged in parallel (openings = 0.8 to 2.4mm)
Slotted perforated plates with 0.8 - 2.4 mm wide slots
Wedge-shaped bars welded together into flat panel
Looped wire (openings = 0.13 mm)
Wire mesh (openings = 3.3 mm)
Woven wire cloth (openings = 2.5 mm)
oPlaced downstream of coarse screens
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cont…
Disposal of Screenings
screenings is material separated by screens.
It contains 85 to 90% of moisture and other floating
matter.
It may also contain some organic load which may
putrefy, causing bad smells and nuisance.
To avoid such possibilities, the screenings are disposed
of either by:
burning,
burial, or
dumping.
The dumping is avoided when screenings are from
medium and fine screens,
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2. Comminutors/shredder
Grit Removal
o Materials having a settling velocity substantially greater than the organic
material
o Grit originates from domestic wastes, storm water runoff, industrial wastes,
pumpage from excavations and groundwater seepage
o Inorganic solids (sand, gravel, broken glass, clay, egg shells, cigarette filter tips,
coffee grounds, metal filings, seeds, bone chips, large food wastes (organic
particles) and other similar materials) that could cause excessive mechanical
abrasion and wear
o Generally non-putrescible
o The purpose of a grit chamber is to:
Protect pumps and other mechanical equipment from abrasion and wear
Remove materials that may form heavy deposits in pipelines
Reduce the formation of deposits in pipelines and channels
Reduce the frequency of digester cleaning caused by grit accumulation
Separate heavier inert solids from lighter biodegradable organic solids that
are sent to secondary biological treatment 21
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cont…
oGrit chambers are sedimentation tanks that are placed after screens and
before primary clarifiers
oThe controlling parameter in grit removal is the settling velocity of the
particle.
oThe behavior of settling particles in a grit chamber is commonly described
as Type I (discrete particle) sedimentation
oTo separate the inert grit material from organic particles, grit removal
devices depend on the difference in specific gravity between organic and
inorganic solids
oIn standard gravity separation all particles are assumed to settle in accord
with Newton’s equation
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Grit Chamber…..
o The Camp–Shields equation is used to estimate the velocity of scour necessary to re-suspend settled
organics
o The dimensionless constant (β) ranges from 0.04 to 0.06. The Darcy-Weisbach friction factor is taken to
be in the range 0.02 to 0.03
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Fig. Vortex grit chamber (left) and spiral roll pattern in an aerated grit chamber
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cont…
Design of a Rectangular Grit Chamber provided with a
Proportioning Weir at Effluent End
• Two design parameters, detention time (𝑑𝑡 ) and settling
velocity (𝑣𝑠 ).
• What is detention time?
▫ Is the time required by WW to reach outlet from inlet
• What is settling velocity?
▫ The velocity of grit by which it reaches the bottom of
the chamber.
• After fixing the depth and the detention time, we can
easily design the dimensions of a rectangular chamber,
𝑙𝑒𝑛𝑔𝑡ℎ 𝑙 = 𝑓𝑙𝑜𝑤 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 𝑣ℎ ∗ 𝑑𝑡
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cont…
two to three separate chambers
in parallel should provided.
One for low flow, other for
peak flow
in manual cleaning as one
unit can work, the other is
shut down for cleaning.
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cont…
Example:
1. A grit chamber is designed to remove particles with a
diameter of 0.2mm, specific gravity 2.65. Settling
velocity for these particles has been found to range
from 0.016 to 0.022m/sec, depending on their shape
factor. A flow through velocity of 0.3m/sec will be
maintained by proportioning weir. Determine the
channel dimensions for a maximum wastewater flow of
10,000cu m/day.
2. Design a suitable grit chamber cum Detritus tank for a
sewage treatment plant getting a dry weather flow
from a separate sewerage system @4001/s. Assume the
flow velocity through the tank as 0.2m/sec and
detention period of 2 minutes. The maximum flow may
be assumed to be 3 times of dry weather flow. 28
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cont…
4) Skimming Tanks
employed for removing oils and grease and
placed before the sedimentation-tanks.
These oil and greasy materials may be removed
in a skimming tank, in which
air is blown by an aerating device through the
bottom.
The rising air tends to coagulate and congeal
(solidify) the grease, and cause it to rise to the
surface from where it is removed.
A detention period of about 3 - 5 min. is
sufficient,
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Types of Settling
Depending on the particles concentration and the interaction between
particles, 4 types of settling can occur: Discrete (type I), Flocculent
(type II), Hindered (type III), Compression (type IV)
1. Discrete particle settling: The particles settle without interaction
and occur under low solids concentration.
2. Flocculent settling: particles initially settle independently, but
flocculate in the depth of the clarification unit.
▫ The velocity of settling particles is usually increasing as the particles
aggregates.
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cont…
vs 2
CD A ∗ ρ w ∗ = vp g(p − w )
2
2 vp g(p − w )
vs2 =
CD A ∗ ρ w
For spherical particles
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vp = πr 3 and A = πr 2
3
4𝑑g(p−w )
vs2 = , d = particle diameter
3CD ρw
4𝑑g(G−1)
vs2 = …general equation to calculate settling velocity of particles
3CD
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cont…
Sedimentation Tanks
Settling zone
Outlet
Outflow
zone
zone
Inlet
Inflow
Sludge zone
Scraper blade
Sludge
Fig. of rectangular sedimentation tank 41
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cont…
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Figure of Weir
Fig. Section of a submerged
type outlet
type or a weir type inlet
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cont…
b. Baffles
• Baffles are required to distribute the sewage uniformly
through the cross-section of the tank, and thus to avoid
short circuiting.
• Both inlets and outlets are, therefore, protected by
hanging baffles,
c. Skimming Troughs
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cont…
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cont…
Problems
1. Find the terminal settling velocity of a spherical particle with
diameter 0.5mm and specific gravity of 2.65 settling through water
at 20°C
Solution:
Step 1: Assume laminar flow, then 𝜌𝑤 = 998.2kg/𝑚3 and dynamic
viscosity= 1.002*10−3 𝑁. 𝑠/𝑚2 at 20°C
g 𝑑2 𝑔 𝑑2
vs = ∗ G−1 ∗ = ∗ 𝜌𝑝 − 𝜌𝑤 ∗
18 18 𝜇
9.81𝑚/𝑠 2650 − 998.2 𝑘𝑔/𝑚3 ∗ (5 ∗ 10−4 )2 𝑚
𝑣𝑠 =
18 ∗ 1.002 ∗ 10−3 𝑁. 𝑠/𝑚2
𝑣𝑠 = 0.22𝑚/𝑠
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Step 2: Check Reynolds number
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cont…
𝑣𝑠 = 0.11𝑚/𝑠
Re = 55
𝐶𝐷 = 1.18
Re < 1…laminar flow
Re >104 … 𝑡𝑢𝑟𝑏𝑢𝑙𝑒𝑛𝑡 𝑓𝑙𝑜𝑤
𝑣𝑠 = 0.10m/s 1< Re < 104 …transition flow
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cont…
𝜋𝑑2
143 =
4
d=13.5m
Assume depth 3m
𝑣𝑜𝑙𝑢𝑚𝑒 = 143 ∗ 3𝑚 = 429𝑚3
And detention time
𝑣𝑜𝑙𝑢𝑚𝑒 429𝑚3
𝑡𝑑 = = = 0.09𝑑 = 2.06ℎ𝑟
𝑑𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒 5000𝑚3/𝑑
Exercise: redesign using peak flow and compare the result.
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cont…
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Solution:
I. Compute surface area (provide two tanks at 7500m3/d each)
𝑄 = 𝑞𝑜 𝐴𝑠
7500𝑚3/𝑑 = 20𝑚/𝑑 ∗ 𝐴𝑠
𝐴𝑠 = 374𝑚2
II. length-to-width ratio of 3/1, calculate surface dimensions.
w*3W = 375m2
Width= 11m
Length=34
III. Check retention time.
𝑣𝑜𝑙𝑢𝑚𝑒 11𝑚 ∗ 34 ∗ 3.5
𝑡= =
𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒 7500𝑚 1𝑑
∗
𝑑 24ℎ𝑟
𝑡 = 4.19ℎ𝑟
IV. check horizontal velocity
7500𝑚3 1𝑑
𝑄 ∗
𝑣ℎ = = 𝑑 24ℎ𝑟 =
𝐴𝑥 11𝑚 ∗ 3.5𝑚
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cont…
V. check weir overflow rate. If simple weir is placed across end of the
tank, overflow length will be 11m and overflow rate will be
7500𝑚3 1𝑑 1 𝑚3
∗ ∗ = 28.4
𝑑 24ℎ𝑟 11𝑚 ℎ𝑟. 𝑚
VI. Add inlet and outlet zones equal to depth of tank and sludge zones
34m 11m
3.5m
3.5m 3.5m
Depth settling zone plus 0.5 freeboard plus 0.5 sludge zone.
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cont…
Problems
1. Design a suitable rectangular sedimentation tank (provided with
mechanical cleaning equipment) for treating the sewage from a
city provided with an assured public water supply system, with a
maximum daily demand of 12 million liters per day. Assume
suitable values of detention period and velocity of flow in the tank.
Make any other assumptions, wherever needed.
Take detention period 2.5 hrs.
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GravIty settlIng
Colloids – so small: gravity settling not possible 62
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Table of Properties of the important coagulants used in sewage treatment
B.O.D.
SS removed pH value
removed Dosage
S. Name of as %age required
as %age of required Remarks
No. coagulant of total for proper
total in ppm
Present functioning
present
This coagulant is widely used for
Ferric
l. 80 - 90 90 - 95 25 - 35 5.5 to 7.0 sewage treatment, wherever,
chloride
coagulation is adopted.
Ferric sulphate has been found to be
more effective than chlorinated
Ferric
copperas, if used in conjunction with
2. sulphate 60 80 35 - 40 8.0 to 8.5
lime. Hence ferric chloride and ferric
with lime
sulphate are mainly used, as
coagulants in sewage.
It is generally not used in sewage
3. Alum 60 80 40 - 90 6 to 8.5 although used for treating water
supplies on a large scale.
5.5 to 7.0 This coagulant is effective for
Chlorinated
4. 70 - 80 80 - 90 35 - 80 and producing sludge for activated63sludge
copperas
9.0 to 9.5 process.
Wastewater Engineering-I
Safe water!
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