Excite Run 500 2

(D446 – D448 – D449)
SERVICE & MAINTENANCE MANUAL

REV. 1.3
The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.

The Run Excite™ trademark is property of Technogym S.p.A.
RUN EXCITE-2008: Service & Maintenance Manual - rev. 1.3
Contents
1. GENERAL NOTICES............................................................................................................................................. 1.1
1.1. INTRODUCTION ................................................................................................................................................... 1.1
1.2. RECOMMENDATIONS .......................................................................................................................................... 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................ 1.2
2. TECHNICAL CHARACTERISTICS.................................................................................................................... 2.1
2.1. PRODUCT CODES................................................................................................................................................. 2.1
2.2. AVAILABLE VERSION .......................................................................................................................................... 2.3
2.3. AMBIENT SPECIFICATIONS .................................................................................................................................. 2.4
2.4. MECHANICAL CHARACTERISTICS ....................................................................................................................... 2.4
2.5. CONFORMITY TO REGULATIONS.......................................................................................................................... 2.5
2.6. WIRING DIAGRAM .............................................................................................................................................. 2.6
2.6.1. Low Kit – ALE ..................................................................................................................................... 2.6
2.6.2. Low Kit – AT UL ................................................................................................................................. 2.7
2.6.3. High Kit: LED version –ARM Board .................................................................................................. 2.8
2.6.3.1. 500 model.......................................................................................................................................................................... 2.8
2.6.3.2. 900 and 700 Models.......................................................................................................................................................... 2.9
2.6.4. High Kit: Wellness TV Digital version – New UB............................................................................. 2.10
2.6.4.1. 700 and 900 models DVB-T Digital Tuner .................................................................................................................... 2.10
2.6.4.2. 700 and 900 models ATSC Digital Tuner ...................................................................................................................... 2.11
2.6.4.3. 700 and 900 models ISDB-T Digital Tuner ................................................................................................................... 2.11
2.7. CABLES 2.12
2.7.1. TRM cables........................................................................................................................................ 2.12
2.7.2. CU cables .......................................................................................................................................... 2.15
2.7.3. Other cables ...................................................................................................................................... 2.19
3. PRINCIPLES OF OPERATION............................................................................................................................ 3.1
3.1. BLOCK DIAGRAM ................................................................................................................................................ 3.1
3.1.1. Block Diagram ALE DRIVER ............................................................................................................. 3.1
3.1.2. Block Diagram AT UL DRIVER.......................................................................................................... 3.2
3.1.3. 500 LED ARM Display Board............................................................................................................. 3.3
3.1.4. 700/900 LED ARM Display Board...................................................................................................... 3.4
3.1.5. Wellness TV Display Board - Digital TV (700E/900E) ....................................................................... 3.5
3.1.5.1. CPU board......................................................................................................................................................................... 3.5
3.1.5.2. Digital TV board ............................................................................................................................................................... 3.5
3.1.5.3. LCD Inverter ..................................................................................................................................................................... 3.6
3.1.5.4. Touch screen interface board............................................................................................................................................ 3.6
3.1.5.5. Input AUX / CSafe board ................................................................................................................................................. 3.6
3.1.5.6. iPod docking station ......................................................................................................................................................... 3.6
3.1.5.7. Jack cuffie ......................................................................................................................................................................... 3.6
3.1.6. CSafe board......................................................................................................................................... 3.7
3.1.7. Dual TGS reader ................................................................................................................................. 3.7
3.1.8. HS/HR Salutron 8500 reciever............................................................................................................ 3.7
3.1.9. Joystick ................................................................................................................................................ 3.7
3.1.10. Emergency button................................................................................................................................ 3.8
3.1.11. Belt Motor............................................................................................................................................ 3.8
3.1.12. Elevation motor ................................................................................................................................... 3.8
3.1.13. Limit switch ......................................................................................................................................... 3.8
3.1.14. ALE driver ........................................................................................................................................... 3.9
3.1.14.1. Fans ................................................................................................................................................................................. 3.10
3.1.14.2. Breaking resistor ............................................................................................................................................................. 3.10
3.1.15. Power supply box .............................................................................................................................. 3.10
3.1.16. AT driver............................................................................................................................................ 3.11
3.1.16.1. AT driver board............................................................................................................................................................... 3.11
3.1.16.2. AT power supply board .................................................................................................................................................. 3.12
3.1.16.3. Fans ................................................................................................................................................................................. 3.12
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3.1.16.4. Breaking resistor ............................................................................................................................................................. 3.12

3.1.17. Power supply box .............................................................................................................................. 3.12
3.2. TREAD BELT MOTOR DRIVE............................................................................................................................... 3.13
3.2.1. Mechanics.......................................................................................................................................... 3.13
3.2.2. Controls ............................................................................................................................................. 3.13
3.2.3. The signals involved .......................................................................................................................... 3.14
3.3. ELEVATION MOTOR DRIVE ................................................................................................................................ 3.15
3.3.1. Mechanics.......................................................................................................................................... 3.15
3.3.2. Control .............................................................................................................................................. 3.15
3.3.3. The reset procedure........................................................................................................................... 3.16
3.4. EMERGENCY STOP MANAGEMENT..................................................................................................................... 3.18
3.4.1. Control .............................................................................................................................................. 3.18
4. ACCESSORIES ....................................................................................................................................................... 4.1
4.1. CARDIO THEATER CONNECTION .......................................................................................................................... 4.1
4.2. PC LINK FOR PROGRAMMING .............................................................................................................................. 4.1
4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES.............................................. 4.3
4.4. MONITOR PLUG FOR CSAFE PORT ....................................................................................................................... 4.3
4.5. WELLNESS TV UPGRADE KIT .............................................................................................................................. 4.4
4.6. NIKE+GYM IN EXCITE LINE ......................................................................................................................... 4.6
5. INSTALLATION INSTRUCTIONS...................................................................................................................... 5.1
5.1. SPECIFICATIONS AND REQUIREMENTS ................................................................................................................ 5.1
5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A WELLNESS TV MACHINE ................................................... 5.2
5.2.1. DIGITAL SIGNAL ............................................................................................................................... 5.2
5.2.2. ANALOGUE SIGNAL.......................................................................................................................... 5.3
5.3. INSTALLATION .................................................................................................................................................... 5.4
5.4. FIRST POWER-ON ................................................................................................................................................ 5.4
6. TROUBLESHOOTING .......................................................................................................................................... 6.1
6.1. TROUBLESHOOTING SERVICE MENU: ACTIVE WELLNESS TV MODELS ............................................................... 6.2
6.1.1. I2C Device Test ................................................................................................................................... 6.3
6.1.2. CSafe COM Test.................................................................................................................................. 6.3
6.1.3. Low Kit COM Test............................................................................................................................... 6.3
6.1.4. TGS COM Test .................................................................................................................................... 6.4
6.1.5. DTV Board TEST................................................................................................................................. 6.4
6.1.6. Inverter Test ........................................................................................................................................ 6.4
6.1.7. UpDown Test....................................................................................................................................... 6.4
6.1.8. Man. Inverter Test ............................................................................................................................... 6.5
6.1.9. Man. UpDown Test.............................................................................................................................. 6.5
6.2. TROUBLESHOOTING MENU FOR 700-900 LED MODELS ...................................................................................... 6.6
6.2.1. Automatic Test..................................................................................................................................... 6.7
6.2.1.1. I2C Devices Test............................................................................................................................................................... 6.7
6.2.1.2. UpDown Test .................................................................................................................................................................... 6.7
6.2.1.3. Inverter Test ...................................................................................................................................................................... 6.8
6.2.1.4. LED Test ........................................................................................................................................................................... 6.8
6.2.1.5. Serial Ports Test ................................................................................................................................................................ 6.8
6.2.2. Manual Test......................................................................................................................................... 6.9
6.2.2.1. Man. Keyboard Test.......................................................................................................................................................... 6.9
6.2.2.2. Man. Inverter Test............................................................................................................................................................. 6.9
6.2.2.3. Man. UpDown Test........................................................................................................................................................... 6.9
6.3. TROUBLESHOOTING MENU SERVICE PER MODELLO 500.................................................................................... 6.10
6.3.1. Automatic Tests ................................................................................................................................. 6.11
6.3.1.1. I2C Device Test .............................................................................................................................................................. 6.11
6.3.1.2. UpDown Test .................................................................................................................................................................. 6.11
6.3.1.3. Inverter Test .................................................................................................................................................................... 6.12
6.3.1.4. LED Test ......................................................................................................................................................................... 6.12
6.3.1.5. Serial Ports Test .............................................................................................................................................................. 6.12
6.3.2. Manual Test....................................................................................................................................... 6.13
6.3.2.1. Man. Keyboard Test........................................................................................................................................................ 6.13
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6.3.2.2. Man. Inverter Test........................................................................................................................................................... 6.13

6.3.2.3. Man. UpDown Test......................................................................................................................................................... 6.13
6.4. THE DISPLAY FAILS TO ILLUMINATE ................................................................................................................. 6.14
6.4.1. LED models (500 – 700 – 900) ......................................................................................................... 6.14
6.4.2. Wellness TV models (700E – 900E) .................................................................................................. 6.16
6.5. NO AUDIO SOUND ............................................................................................................................................. 6.19
6.6. NO TV PICTURE ................................................................................................................................................ 6.20
6.7. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED .......................................................................... 6.22
6.8. THE RADIO DOES NOT PLAY .............................................................................................................................. 6.23
6.9. THE IPOD DOES NOT WORK ............................................................................................................................... 6.25
6.10. THE DISPLAY SHOWS “PRESS A KEYS…” ..................................................................................................... 6.28
6.11. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY ................................................................. 6.29
6.12. ALE DRIVER ERROR ......................................................................................................................................... 6.30
6.13. TREAD BELT MOTOR IS JERKING ....................................................................................................................... 6.32
6.14. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY .......................................................................... 6.33
6.15. THE MACHINE DOES NOT READ THE TGS.......................................................................................................... 6.36
6.16. THERE IS NO HEART RATE SIGNAL..................................................................................................................... 6.38
6.16.1. SALUTRON telemetric receiver ........................................................................................................ 6.38
6.16.2. Hand sensor....................................................................................................................................... 6.40
6.17. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT ....................................................................................... 6.42
7. PART DISASSEMBLY ........................................................................................................................................... 7.1
7.1. DISPLAY DISASSEMBLY ...................................................................................................................................... 7.1
7.2. DISASSEMBLING THE CIRCUIT BOARDS OF THE DISPLAY ..................................................................................... 7.2
7.2.1. LED version......................................................................................................................................... 7.2
7.2.2. 700E and 900E Wellness TV (UB) version.......................................................................................... 7.3
7.3. C-SAFE BOARD DISASSEMBLY ............................................................................................................................ 7.7
7.4. DIGITAL TV BOARD DISASSEMBLY ..................................................................................................................... 7.8
7.5. DOCKING STATION DISASSEMBLY ...................................................................................................................... 7.9
7.6. KEYBOARD DISASSEMBLY ................................................................................................................................ 7.10
7.7. DISPLAY FAN DISASSEMBLY ............................................................................................................................. 7.11
7.8. EMERGENCY BUTTON DISASSEMBLY ................................................................................................................ 7.12
7.9. HS/HR RECIEVER (SALUTRON 8500) DISASSEMBLY ......................................................................................... 7.13
7.10. HAND SENSORS DISASSEMBLY ......................................................................................................................... 7.15
7.11. JOYSTICK DISASSEMBLY ................................................................................................................................... 7.16
7.12. MOTOR GUARD DISASSEMBLY .......................................................................................................................... 7.18
7.13. FAN AND LIMIT SWITCH DISASSEMBLY ............................................................................................................. 7.21
7.14. ALE DRIVER DISASSEMBLY .............................................................................................................................. 7.22
7.15. ALE DRIVER COMPONENTS DISASSEMBLY ....................................................................................................... 7.24
7.16. AT UL DRIVER DISASSEMBLY .......................................................................................................................... 7.27
7.17. AT UL DRIVER COMPONENTS DISASSEMBLY .................................................................................................... 7.28
7.18. AT UL DRIVER POWER SUPPLY BOX DISASSEMBLY .......................................................................................... 7.30
7.19. TREAD BELT MOTOR DISASSEMBLY .................................................................................................................. 7.31
7.20. ELEVATION MOTOR DISASSEMBLY.................................................................................................................... 7.33
7.21. TREAD BELT GROUP AND MOTOR BELT DISESSEMBLY ....................................................................................... 7.34
8. ADJUSTMENTS...................................................................................................................................................... 8.1
8.1. TRADE BELT TENSIONING ................................................................................................................................... 8.1
8.2. CENTERING THE TREAD BELT.............................................................................................................................. 8.3
8.3. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT ............................................................................................... 8.4
8.4. LIMIT SWITCH POSITION...................................................................................................................................... 8.5
8.5. THE MACHINE IS NOT FLAT ................................................................................................................................. 8.6
9. MACHINE CONFIGURATION ............................................................................................................................ 9.1
9.1. USER MENU CONFIGURATION FOR 500 LED MODELS ........................................................................................... 9.1
9.1.1. Language............................................................................................................................................. 9.2
9.1.2. Units of measurement.......................................................................................................................... 9.2
9.1.3. Maximum exercise time ....................................................................................................................... 9.2
9.1.4. Cooldown time..................................................................................................................................... 9.3
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9.1.5. Pause time ........................................................................................................................................... 9.3

9.1.6. Default age .......................................................................................................................................... 9.3
9.1.7. Default weight ..................................................................................................................................... 9.4
9.1.8. Default duration .................................................................................................................................. 9.4
9.1.9. Default calories ................................................................................................................................... 9.4
9.1.10. Default distance................................................................................................................................... 9.5
9.1.11. Enable TGS ......................................................................................................................................... 9.5
9.1.12. Enable keyboard.................................................................................................................................. 9.5
9.1.13. Modifiable target heart rate ................................................................................................................ 9.6
9.1.14. Enable custom messages ..................................................................................................................... 9.6
9.1.15. Enable up/down motor ........................................................................................................................ 9.6
9.1.16. Resetting parameters to default values................................................................................................ 9.7
9.1.17. Format P&P key.................................................................................................................................. 9.7
9.1.18. User Detect.......................................................................................................................................... 9.7
9.1.19. Serial Number...................................................................................................................................... 9.8
9.1.20. Ready to Run ....................................................................................................................................... 9.8
9.2. USER MENU CONFIGURATION FOR LED MODELS (700 AND 900).......................................................................... 9.9
9.2.1. Language........................................................................................................................................... 9.10
9.2.2. Distance............................................................................................................................................. 9.10
9.2.3. Maximum exercise time ..................................................................................................................... 9.10
9.2.4. Pause time ......................................................................................................................................... 9.11
9.2.5. Cooldown time................................................................................................................................... 9.11
9.2.6. Enable TGS ....................................................................................................................................... 9.11
9.2.7. Enable keyboard................................................................................................................................ 9.12
9.2.8. Modifiable target heart rate .............................................................................................................. 9.12
9.2.9. Enable custom messages ................................................................................................................... 9.12
9.2.10. Edit messages .................................................................................................................................... 9.13
9.2.11. Change messagges languages ........................................................................................................... 9.13
9.2.12. Enable up/down motor ...................................................................................................................... 9.13
9.2.13. Enable multi-language mode............................................................................................................. 9.13
9.2.14. Resetting parameters to default values.............................................................................................. 9.14
9.2.15. Format P&P ...................................................................................................................................... 9.14
9.2.16. User detect......................................................................................................................................... 9.14
9.2.17. Serial Number.................................................................................................................................... 9.15
9.3. USER MENU CONFIGURATION FOR 700 E 900 WELLNESS TV MODELS .............................................................. 9.16
9.3.1. Serial Nunber .................................................................................................................................... 9.17
9.3.2. Language........................................................................................................................................... 9.17
9.3.3. Measure (Distance) ........................................................................................................................... 9.17
9.3.4. Enable TGS ....................................................................................................................................... 9.18
9.3.5. Enable Keyboard............................................................................................................................... 9.18
9.3.6. Maximum excercise time ................................................................................................................... 9.18
9.3.7. Pause time ......................................................................................................................................... 9.18
9.3.8. Cooldown time................................................................................................................................... 9.19
9.3.9. Top exercise programs for you shortcut............................................................................................ 9.19
9.3.10. Modifiable target heart rate .............................................................................................................. 9.20
9.3.11. Standby .............................................................................................................................................. 9.20
9.3.12. Enable multi-language mode............................................................................................................. 9.20
9.3.13. UP/DOWN......................................................................................................................................... 9.20
9.3.14. Ready to Run ..................................................................................................................................... 9.21
9.3.15. User detect......................................................................................................................................... 9.21
9.3.16. Resetting parameters to default values.............................................................................................. 9.21
9.3.17. Formatta chiave P&P........................................................................................................................ 9.21
9.3.18. Screen saver minutes ......................................................................................................................... 9.22
9.3.19. Display in the workout ...................................................................................................................... 9.22
9.3.20. Radio ................................................................................................................................................. 9.23
9.3.21. iPod connection option...................................................................................................................... 9.23
9.3.22. Standby channel ................................................................................................................................ 9.23
9.3.23. Other language.................................................................................................................................. 9.23
9.4. SERVICE MENU CONFIGURATION LED MODEL ................................................................................................... 9.24
Page iv
9.4.1. Low kit parameter ............................................................................................................................. 9.26

9.4.1.1. Read from low kit ........................................................................................................................................................... 9.26
9.4.1.2. Write to low kit ............................................................................................................................................................... 9.26
9.4.1.3. Default Setting ................................................................................................................................................................ 9.27
9.4.1.4. Table of configuration parameters.................................................................................................................................. 9.27
9.4.2. UpDown settings ............................................................................................................................... 9.28
9.4.2.1. Read from low kit ........................................................................................................................................................... 9.28
9.4.2.2. Write to low kit ............................................................................................................................................................... 9.28
9.4.2.3. Default setting................................................................................................................................................................. 9.29
9.4.3. Operating data .................................................................................................................................. 9.29
9.4.3.1. Read from low kit ........................................................................................................................................................... 9.30
9.4.3.2. Write to low kit ............................................................................................................................................................... 9.30
9.4.3.3. Machine usage data......................................................................................................................................................... 9.30
9.4.4. Errors log .......................................................................................................................................... 9.31
9.4.4.1. Read from low kit ........................................................................................................................................................... 9.31
9.4.4.2. Reset Errors..................................................................................................................................................................... 9.31
9.4.4.3. COM.Fault ...................................................................................................................................................................... 9.32
9.4.4.4. View Errors ..................................................................................................................................................................... 9.32
9.4.5. Standard settings ............................................................................................................................... 9.33
9.4.6. Low kit menu ..................................................................................................................................... 9.34
9.4.6.1. Low kit version ............................................................................................................................................................... 9.34
9.4.6.2. Config. registers.............................................................................................................................................................. 9.35
9.4.7. High kit version ................................................................................................................................. 9.40
9.4.8. BOOT version.................................................................................................................................... 9.40
9.4.9. Key Reader Version........................................................................................................................... 9.40
9.4.10. Mains voltage .................................................................................................................................... 9.40
9.5. SERVICE MENU CONFIGURATION FOR WELLNESS TV MODELS ......................................................................... 9.41
9.5.1. Low kit parameter ............................................................................................................................. 9.42
9.5.1.1. Read from low kit ........................................................................................................................................................... 9.42
9.5.1.2. Write to low kit ............................................................................................................................................................... 9.42
9.5.1.3. Default Setting ................................................................................................................................................................ 9.42
9.5.1.4. Table of configuration parameters.................................................................................................................................. 9.43
9.5.2. Operating data .................................................................................................................................. 9.44
9.5.2.1. Read from low kit ........................................................................................................................................................... 9.44
9.5.2.2. Write to low kit ............................................................................................................................................................... 9.44
9.5.3. Errors log .......................................................................................................................................... 9.45
9.5.3.1. Read from low kit ........................................................................................................................................................... 9.45
9.5.3.2. Reset Errors..................................................................................................................................................................... 9.45
9.5.3.3. COM.Fault ...................................................................................................................................................................... 9.45
9.5.4. Devices SW version ........................................................................................................................... 9.46
9.5.5. Standard settings ............................................................................................................................... 9.47
9.5.6. Mains voltage .................................................................................................................................... 9.47
9.5.7. Read/Write Register........................................................................................................................... 9.47
9.5.8. TV Standard....................................................................................................................................... 9.48
9.6. TV MENU CONFIGURATION FOR WELLNESS TV MODELS .................................................................................. 9.50
9.6.1. Tuning TV channels........................................................................................................................... 9.50
9.6.2. Wellness TV adjustments ................................................................................................................... 9.54
9.7. RADIO MENU CONFIGURATION FOR WELLNESS TV MODELS............................................................................. 9.55
9.7.1. Tuning radio channels....................................................................................................................... 9.55
9.8. TRANSFERRING THE TUNING DATA ................................................................................................................... 9.58
9.8.1. Using the TGS key ............................................................................................................................. 9.58
9.8.2. Using the connecting cable via CSafe ............................................................................................... 9.59
9.9. TOUCH SCREEN CALIBRATION .......................................................................................................................... 9.60
10. FUNCTIONAL TEST MD MODELS.................................................................................................................. 10.1
10.1. ELECTRICAL SAFETY TEST ................................................................................................................................ 10.1
10.2. MECHANICAL SAFETY TEST .............................................................................................................................. 10.3
10.2.1. CHECKING THE ASSEMBLY OF THE tread-BELT COMPONENTS ............................................ 10.3
10.2.2. CHECKING THE ASSEMBLY OF THE GUARDS........................................................................... 10.3
10.3. START-UP CHECK.............................................................................................................................................. 10.3
10.4. LIST OF CRITICAL SPARE PARTS ........................................................................................................................ 10.4
11. SCHEDULED MAINTENANCE ......................................................................................................................... 11.1
11.1. DAILY MAINTENANCE OPERATIONS .................................................................................................................. 11.1
Page v
11.1.1. Setting up the operation .................................................................................................................... 11.1

11.1.2. External cleaning operations ............................................................................................................ 11.1
11.2. WEEKLY MAINTENANCE OPERATIONS .............................................................................................................. 11.2
11.2.1. Checking the “Emergency stop” ....................................................................................................... 11.2
11.2.2. Complete operation ........................................................................................................................... 11.2
11.3. MONTHLY MAINTENANCE OPERATIONS ............................................................................................................ 11.3
11.3.1. Internal cleaning operations ............................................................................................................. 11.3
11.3.2. Checking the state of wear ................................................................................................................ 11.3
11.3.3. Checking the operation of the cardiotester receiver ......................................................................... 11.3
11.3.4. Checking the operation of the hand sensor receiver ......................................................................... 11.3
11.4. TWICE-YEARLY MAINTENANCE OPERATIONS .................................................................................................... 11.4
11.4.1. carrying out the monthly maintenance procedure............................................................................. 11.4
11.4.2. Checking the working conditions ...................................................................................................... 11.4
11.4.3. Checking the wiring and connections................................................................................................ 11.4
11.4.4. Checking the wear and lubrication of the tread belt and running deck ............................................ 11.5
11.4.5. Checking the wear of the driving roller............................................................................................. 11.5
11.4.6. Checking the wear of the rear roller ................................................................................................. 11.5
11.4.7. Checking the shock absorbers ........................................................................................................... 11.5
11.4.8. Checking the tread belt motor drive-belt........................................................................................... 11.5
11.4.9. Checking and centering the tread belt............................................................................................... 11.5
11.4.10. Checking the display ......................................................................................................................... 11.6
12. APPENDICE .......................................................................................................................................................... 12.1
12.1. UPDATING THE SW .......................................................................................................................................... 12.1
12.2. REQUIRED TOOLS ............................................................................................................................................. 12.2
Page vi
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
• Access the component to be repaired, avoiding any unnecessary operations. In this regard it
will be useful to refer to the disassembling sequence described in this manual.
Page 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts
and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.
Page 1.2
2. TECHNICAL CHARACTERISTICS
This manual will be taken into account only the models currently in production. As for
the previous models do refer to specific technical assistance.
2.1. PRODUCT CODES

The machine codes take into account all the possible variants and options available for the products. The
machine code, which does not include the SN, consists of 16 alphanumeric characters arranged as follows:
Caratteristic Description key to values

1,2,3 Machine type D44 = Run Excite
6 = 500
4 Product version 8 = 700
9 = 900
E =.ALE Driver (220Vac)
5 Type of power supply U = AT UL Driver (100-220Vac)
M = Medical Device (220Vac)
L = LED
6 Type of Display
D = Active WTV + Digital TV
N = None
T = TGS reader
7 Integrated accesories
I = iPod
A = TGS+iPod Docking Station
8, 9 Color of the frame AL = Alluminium
10, 11 Color of the paddings 00 = None
12 Color of the guards 0 = None
0 = None
D = DVB-T
13 TV standard receiver
A = ATSC
I = ISDB-T
00 = WTV models
BR = Portoguese
CN = Chineese
DA = Danish
DE = German
ES = Spanish
FR = French
14,15 Language
IT = Italian
JP = Jiapanese
NL = Dutch
RU = Russian
TR = Turkish
UK = British english
US = American english
Page 2.1
Caratteristic Description key to values

I = Italy
E = International Standard
16 Type of packaging
S = Overseas International
U = Overseas US / JP
The above coding is used for the entire Excite line. For this reason, options not relevant
to the Run machine have also been included.
For example, a possible product code would be:
D449EDAAL000DUKE
which is interpreted as follows:
D44 9 E D A AL 00 0 D UK E
European packing
British English language
DVB-T Standard TV receiver
Guard Colour
None Upholstery
Aluminum frame colour
Interfaced to TGS + IPod doking station
Active WTV + CDA
ALE driver (220Vac)
900 model
Run Excite
Page 2.2
2.2. AVAILABLE VERSION

Is avalable 5 different version of equipement, identified by:
• Run 500: Equipment with LED display

• Run 700E: Equipment with Wellness TV Touch screen display
• Run 900E: Equipment with Wellness TV Touch screen display
all of which have the same structure but are differentiated by certain features and functions.
SPECIFICATIONS 500 700 700E 900 900E

180-265Vac (“E” vers.); 90-265Vac (“U” vers.); 50-60Hz
Power requirement
It is advisable 16A dedicated socket each machine
Power Engine (peak) 6.0 HP (AC) 4400 Watt
Stand-by consumption 11.3 VA (110 Vac)
(LED) 21.6 VA (220 Vac)
Stand-by consumption 43.7 VA (110 Vac)
(WTV) 61.5 VA (220 Vac)
Max energetic
1800W 2200W 2500W
comsumption
Fast track Control NO YES
0.8-20Km/h 0.8-23Km/h 0.8-25Km/h
Speed
(0.5-11.2 mph) (0.5-13.8 mph) (0.5-15.6 mph)
Incline 0-15% 018%
Max user weight 220Kg
Fast track Control NO YES
HR monitoring Hand sensor, Telemetry
Goal Oriented Display YES
Calorie Coach YES
Runner Detection
YES
System
Fan Display integrated NO YES
Plug&Play System YES
Wellness System Optional
Goal Training® Time, Distance, Calorie
16 - Quick
Start,
11 - 14 - Quick Goal, CPR,
Quick Start, Goal, Profili 6,
Start, 14-Quick Start, Goal, CPR, CPR, Profili Customer
Total number of
Goal, Profili 6, Manual, 6, Manual, Speed,
program:
CPR, Training zone, Weight Loss Training Custom Pace,
Profili zone, Weight Ripetute,
6. Loss Training
Zone, Weight
Loss
Page 2.3
SPECIFICATIONS 500 700 700E 900 900E

Fitness 3 – Fitness test, Single stage,
Sub maximal test: Fitness Test
Test Multistage
8 – Test massimale
Technogym, Test massimale
custom, Bruce, Bruce
Maximal test: NO
modificato, Naughton, Balke
e Ware, Astrand modificato,
Costill e Fox.
7 – Gerkin Protocol, Air
Military test: Force PRT, Army PFT,
NO
(US Army) Marine Corps PFT, Federal
Law Enforcement PEB
Inglese, italiano, Tedesco, Spagnolo, Francese, Olandese, Portoghese,
Language available:
Giapponese, Cinese, Russo, Tusco, Danese
2.3. AMBIENT SPECIFICATIONS

Operating from 5° to 35° C
Temperature
Storage from -10° to 70° C
Operating from 30% to 80% non-condensing
Humidity
Storage from 5% to 85% non-condensing
2.4. MECHANICAL CHARACTERISTICS

Dimension (WxLxH) 940x2190x1500 mm - (37”x86”x59”)
Running susface (WxL) 1520x520 mm - (20.5”x60”)
Weight 195 Kg - (390 lbs)
Running surface H from round: 280 mm - (8”)
Page 2.4
2.5. CONFORMITY TO REGULATIONS

Europe Medical Europe USA
EN60335-1
EN61000-6-1
EN60601-1
EN55022 classe A
EN60601-1-2 UL 2601-1
Standards EN61000-3-2
EN957-1 FCC15
EN61000-3-3
EN957-6 classe SB
EN957-1
EN957-6 classe SB
73/23/CEE
Directives 89/336/CEE 93/42/CEE
98/37/CEE
Inoltre:
• Risk category under 93/42/CEE : Class IIA;

• Electrical isolation class under EN60601-1: Class I;
• Applied parts: Type B (not for European models);
• Applied parts of the heart rate monitor transmitter: Type BF;
• Protection rating: IP20.
Page 2.5
2.6. WIRING DIAGRAM

The machine consists of 2 assemblies which are connected together as illustrated below:
Patch
Conn. B
HIGH KIT TRM-20 TRM-19 LOW KIT
Patch
Conn. C
Depending on the model, these 2 assemblies can have the different configurations illustrated below.
2.6.1. LOW KIT – ALE
C B C B DISPLAY LIMIT
I R I R ELEVATION
MOTOR SWITCH
R E R E MOTOR
C A C A
Fan TRM19
U K U K TRM-54
I E I E
T R T R
J3A J4 J5 J7 J8
J2
RESISTANCE
CU143 CU143
ALE BOARD
4 1 IN2 IN1
ON/OFF OUT1
SWITCH FILTER J1
CU180 H.SINK COVER
5 2
BOARD XP1 XS1
OUT2
CU143
L N
VAC POWER Patch TRM-53
SUPPLY FE CU181 Fan
Conn.
SOCKET Fan (cover)
POWER ALE DRIVER BOX
SUPPLY BOX TRM-56
Page 2.6
2.6.2. LOW KIT – AT UL
Fan ELEVATION LIMIT

MOTOR
24VDC MOTOR SWITCH
C B C B
I R I R
RESISTANCE
R E R E
C A C A
AT DRIVER BOARD
U K U K
I E I E
T R T R
Fan
24VDC
MUTUAL
INDUCTANCE AT POWER SUPPLY BOARD Fan
VAC POWER 24VDC
ENTRY
SOCKET AT POWER
SUPPLY BOX AT DRIVER BOX
Page 2.7
2.6.3. HIGH KIT: LED VERSION –ARM BOARD
2.6.3.1. 500 model
DUAL TGS CSAFE

FAN
READER BOARD
CN1 CN1
CU132 TRM-31
Patch CN1 CN12
Conn.
L UPPER R UPPER
TRM-32
ARM DISPLAY BOARD SENSOR SENSOR
HS/HR
CN3
CN10 CU218 HD4 RECEIVER HD3&2 CU219
(SALUTRON 8500)
CN9 CN2 CN7 CN6 HD1 L LOWER R LOWER
SENSOR SENSOR
CU221
TRM-20
KEYBOARD
Patch
conn.
A
DISPLAY
CU220
Patch Patch
Conn.
EMERGENCY
Conn.
B C
BUTTON
TRM-19
DRIVER
BOX
Page 2.8
2.6.3.2. 900 and 700 Models
DUAL TGS CSAFE ELEVATION SPEED

FAN JOYSTICK (sx) JOYSTICK (dx)
READER BOARD
CN1 CN1
TRM-29
CU132 TRM-31 TRM-29
Patch CN1 CN12 CN11 CN13
Conn.
L UPPER R UPPER
TRM-32
ARM DISPLAY BOARD SENSOR SENSOR
HS/HR
CN3
(SALUTRON 8500)
CN9 CN2 CN7 CN6 HD1 L LOWER R LOWER
SENSOR SENSOR
CU221
TRM-20
KEYBOARD
Patch
conn.
A
DISPLAY
CU220
Patch Patch
Conn.
EMERGENCY
Conn.
B C
BUTTON
TRM-19
DRIVER
BOX
Page 2.9
2.6.4. HIGH KIT: WELLNESS TV DIGITAL VERSION – NEW UB
2.6.4.1. 700 and 900 models DVB-T Digital Tuner
DVB-T
Standard
Antenna Patch tuner
CONNECTORS TRM-46 TRM-47
inlet conn. DIGITAL TV Patch
PANEL J1
BOARD conn.
D
J10 J9 J7 J8
C-SAFE
V L R CU163
iPOD DOCKING
CU167 CONNECTORS BOARD
STATION
CU165
DUAL TGS
READER
CU160
CN1
FAN
CU157
CU132
CU101 CU169 ELEVATION SPEED
Patch JOYSTICK (sx) JOYSTICK (dx)
CN1
Conn. TRM-32
LCD
CN8 FS1 CN3 CN23 CN25 CN22 CN20
CN3
CN26 TRM-29
CN27 TRM-29
CV CN5
CN1 CPU BOARD
652/20
L UPPER R UPPER
INVERTER CN19
SENSOR SENSOR
HS/HR
CN12 J3 CN28 CN30 CN24 FS1 (SALUTRON 8500)
HD1
L LOWER R LOWER
SENSOR SENSOR
CU268 CU221
CU82
DISPLAY HEADPHONE TOUCH

TRM-20
JACK SCREEN
Patch
conn.
CU220
Patch Patch
Conn. Conn.
A C EMERGENCY
BUTTON
TRM-19
DRIVER
BOX
Page 2.10
2.6.4.2. 700 and 900 models ATSC Digital Tuner
ATSC Standard
Patch
conn.
Fan
J1 Patch
DIGITAL TV conn.
BOARD
CU263
Power
CN20
supply
cable
CPU BOARD
2.6.4.3. 700 and 900 models ISDB-T Digital Tuner
ISDB-T Standard
CU210
B-CAS card
reader Patch
antenna conn.
cable J12
J14 Fan
J1 Patch
DIGITAL TV conn.
J15 CU263
BOARD
CU248 Power
supply
CN20
J7 cable
CPU BOARD
Page 2.11
2.7. CABLES
The connectors indicated in the following pages, refer to 700 model’s LED Boards,
unless otherwise indicated.
The color of the cables can be changed, refer in particular to the Pin Out.
2.7.1. TRM CABLES
TRM-19: Low Driver-Display communication and power supply cable

(ALE/AT UL driver board - Patch connectors)
ALE/AT UL
Patch conn.
Signal Color driver
B
J4
1 NC Green-White 1
2 NC Green 2
3 Digital Gnd Orange-White 3
4 Download Blue 4
5 Reset Blue-White 5
6 Digital Gnd Orange 6
7 485 Tx/Rx + Brown-White 7
8 485 Tx/Rx - Brown 8
ALE/AT UL
Patch conn.
Signal Color driver
C
J3
2 Gnd +12 Vdc Gray 2
3 Gnd +5 Vdc Black 3
4 -sensing +5 Vdc White 4
6 +12 Vdc Orange 6
7 +5 Vdc Red 7
8 +sensing +5 Vdc Yellow 8
9 Emergency Purple 9
10 Reset Blue 10
11 +12 Vdc isolated Red 11
12 Gnd +12 Vdc isolated Black 12
Page 2.12
TRM-20: Low Driver-Display communication and power supply cable

(Patch connector – Display Board – Patch connector)
Patch conn. Display Board Patch conn.
Signal Color
C CN7 CN6 A
2 Gnd +12 Vdc Gray 2 - -
3 Gnd +5 Vdc Black 3 - -
4 -sensing +5 Vdc White 4 - -
6 +12 Vdc Orange 6 - -
7 +5 Vdc Red 7 - -
8 +sensing +5 Vdc Yellow 8 - -
9 Emergency Purple - 4 -
10 Reset Blue - 5 -
11 +12 Vdc isolated Red - 1 -
Black - 6 -
12 Gnd +12 Vdc isolated
Black - - 1
- HW Emergency Gray - 2
2
- SW Emergency Gray - 3
Patch conn. Display Board
Signal Color
B CN2
1 NC Green-White 1
2 NC Green 2
3 Digital Gnd Orange-White 3
4 Download Blue 4
5 Reset Blue-White 5
6 Digital Gnd Orange 6
7 485 Tx/Rx + Brown-White 7
8 485 Tx/Rx - Brown 8
TRM-29: Joystick cable

(Display Board/CPU – Micro Joystick (↑/↓ or +/-))
Display Board:
CN11/CN13 Micro Micro
Signal Color
CPU board: ↑/+ ↓/-
CN26/CN27
1 Value 1 reference White - C
2 Value - (incline ↓ or speed -) Brown - NA
3 Value 2 reference Green C -
4 Value + (incline ↑ or speed +) Yellow NA -
Page 2.13
TRM-31: CSafe cable board

(Display Board – CSafe Board)
Display Board CSafe Board
Signal Color
CN1 CN1
1 Digital #1 Flat cable 1
… … … …
TRM-32: TGS reader Signal Cable

(Display Board/CPU – TGS reader)
Disp. Board: CN3 TGS reader
Signal Color
CPU board: CN8 CN1
1 +12 Vdc power supply Yellow 1
3 Rx White 8
5 Tx Green 7
9 Gnd Brown 3
TRM-54: Limit Switch cable

(ALE/AT UL Driver – Linit Switch)
ALE/AT UL
driver Signal Color Limit Switch
J8
3 Contact White Faston
8 Reference Brown Faston
Page 2.14
2.7.2. CU CABLES
CU127: CSafe/USB input cable

(CPU Board – AUX input board)
CPU Board AUX input board
Signal Color
CN25 CN6
… … … …
CU132: TGS signal cable

(Patch Conn.– Dual TGS reader)
Dual TGS reader
Patch Signal Color
CN1
1 Power supply +12 Vdc Black 1
8 RX Green 2
7 TX Black 3
3 GND Black 8
CU157: AUX signal cable

(CPU Board –Digital TV board)
CPU Board Digital TV Board
Signal Color
CN22 J8
1 GND video Black 7
2 Video signal White 6
3 GND audio L Black 3
4 Audio L signal White 2
5 Audio R signal White 4
6 GND audio R Black 5
CU160: CSafe cable signal – iPod – Video

(CPU Board– Digital TV Board)
Signal Color
CN25 J7
1 +8Vdc Black 1
2 +8Vdc Black 2
3 +8Vdc Black 3
6 RX - TX Black 7
7 TX - RX Black 6
8 CTS Black 8
9 +5Vdc Black 9
10 +5Vdc Black 10
11 GND CDA presence Black 11
12 GND play presence Black 12
13 GND Black 13
14 GND Black 14
Page 2.15
CU163: Signals Audio/Video cables

(Digital TV Board – AUX Board)
Digital TV Board AUX Board
Signal Color
J10
1 GND video Black 1
2 Signal Video Black 2
3 GND audio L Black 3
4 Audio L signal Black 4
5 Audio R signal Black 5
6 GND audio R Black 6
- n.c. Black 7
CU165: Cavo di segnale CSafe – iPod – Video

(Scheda TV Digitale – Scheda AUX)
Digital TV Board AUX Board
Signal Color
J9
1 +8Vdc Black 1
2 +8Vdc Black 2
3 +8Vdc Black 3
6 RX Black 7
7 TX Black 6
8 CTS Black 8
9 +5Vdc Black 9
10 +5Vdc Black 10
11 GND CDA presence Black 11
12 GND play presence Black 12
13 GND Black 13
14 GND Black 14
15 n.c. Black -
CU167: iPod signal cable

(AUX Board– Docking Station)
AUX Board Signal Color Docking Station
1 +V bus USB Black 14
2 GND bus USB Black 13
3 TX - RX Black 11
4 RX – TX Black 12
5 CTS Black 10
6 +5Vdc Black 9
7 GND Black 8
8 GND Black 7
9 Gnd video Black 6
10 Video Signal Black 5
11 Gnd audio L Black 4
12 Audio L signal Black 3
13 Audio R signal Black 2
14 Gnd audio R Black 1
Page 2.16
CU169: Display power supply cable

(CPU Board – Digital TV Board– Patch)
Patch Signal Color
CN20 J1
1 GND Yellow/Green 1 -
2 GND 12Vdc Black 2 -
3 GND 5Vdc Black - 2
4 sensing GND 5V Black - 4
5 n.c. - - -
6 +12Vdc Red 6 -
7 +5 Vdc Red - 1
8 sensing + 5V Red - 3
CU180: High tension power supply cable

(Filter Board –AL/AT ULE Driver)
ALE/AT UL
Filter Board Signal Color driver
J1
OUT Line Brown 1
OUT Neutral Blue 2
CU210: B-CAS Board signal cable

(Digital TV Board –B-CAS board card reader)
B-CAS board card
Digital TV Board Signal Color
reader
1 n.c. - -
2 n.c. - -
3 Data out Black 4
4 Clock Black 6
5 n.c. - -
6 Reset Black 2
7 GND Black 5
8 +5 Vdc Black 1
9 GND Black 7
10 Card detection Black 8
CU218: HS/HR receiver signal cable

(HS/HR receiver- Display Board/CPU)
HS/HR Display
CPU Board
receiver Signal Color Board:CN10
CN19
HD4 CPU:CN21
1 Reference Green 6 -
2 Power Supply +5 Vdc Brown 1 -
3 Pulse Out White 5 -
- RST Cardio Black 4 7
Page 2.17
CU219: Hand Sensor cable

(HS/HR receiver– Hand Sensor)
HS/HR Sensors
receiver Signal Color
DX 1 DX 2 SX 1 SX 2
HD3&2
1 Right sensor signal White up up - -
2 Sensors signal reference Brown down down - -
3 GND Shield - - - -
4 Left sensor signal White - - up up
5 Sensors signal reference Brown - - down down
6 GND Shield - - - -
CU220: Emergency button cable

(Patch – Emergency button)
Patch Signal Color Emergency button
1 Power Supply +12 Vdc White Faston Com 1
2 RX Brown Faston Com. 2
CU263: Display power supply cable

(CPU board – Digital TV Board–Patch)
Digita TV
Connettore CPU board
Signal Color board Fan
Volante CN20
J1
1 GND Yellow/Green 1 -
2 GND 12Vdc Black 2 - 2
3 GND 5Vdc Black - 2
4 sensing GND 5V Black - 4
5 n.c. - - -
6 +12Vdc Red 6 - 1
7 +5 Vdc Red - 1
8 sensing + 5V Red - 3
Page 2.18
2.7.3. OTHER CABLES
CV-652/20: Inverter supply cable

(CPU board - Inverter)
CPU board Inverter
Signal Color
CN5 CN1
9 +12Vdc Black 1
1 Reference GND Black 2
5 EN (Power Supply +3.3 Vdc) Black 3
10 +12Vdc Black 5
Slope motor cable

(Slope Motor–ALE/AT UL driver)
ALE/AT UL
Slope Motor Signal Color driver
J7
Power Supply +12 Vdc Black 1
Power Supply -12 Vdc Black 2
cable connected n.c. - 3
internally GND Black 4
Power Supply +5 Vdc Rosso 5
Impulse OUT Bianco 6
Belt motor cable

(ALE/AT UL driver – Motor)
ALE/AT UL
driver Signal Color Motor
J5
1 U Black 1
2 V Black 2
3 W Black 3 cable connected
4 thermal cutout + Black 4 internally
5 thermal cutout - Black 5
6 Gnd Black 6
Page 2.19
Page intentionally left blank
Page 2.20
3. PRINCIPLES OF OPERATION
3.1. BLOCK DIAGRAM
3.1.1. BLOCK DIAGRAM ALE DRIVER
DISPLAY SLOPE
USER JOYSTICK
CSafe (only 700/900)
BOARD FAN
(not for 500)
SPEED
JOYSTICK
(only 700/900)
RIGHT SENSOR
DISPLAY BOARD
TGS
HS/HR
DUAL
RECEIVER
READER
- KEYBOARD LEFT SENSOR

- TOUCH SCREEN
(only for WTV)
Ingresso EMERGENCY
antenna BUTTON
(solo W.TV)
C B C B MOTOR LIMIT
I R I R SLOPE SWITCH
Fan MOTOR
R E R E
C A C A
U K U K
I E I E
T R T R
RESISTANCE
BOARD
ON/OFF
SWITCH FILTER
BOARD
VAC POWER
SUPPLY FE Fan
SOCKET Fan
(cover)
POWER ALE DRIVER BOX
SUPPLY BOX
Page 3.1
3.1.2. BLOCK DIAGRAM AT UL DRIVER
DISPLAY SLOPE
USER JOYSTICK
CSafe (only 700/900)
BOARD FAN
(not for 500)
SPEED
JOYSTICK
(only 700/900)
RIGHT SENSOR
DISPLAY BOARD
TGS
HS/HR
DUAL
RECEIVER
READER
- KEYBOARD LEFT SENSOR

- TOUCH SCREEN
(only for WTV)
Ingresso EMERGENCY
antenna BUTTON
(solo W.TV)
Fan ELEVATION LIMIT

MOTOR
24VDC MOTOR SWITCH
C B C B
I R I R RESISTANCE
R E R E
C A C A
AT DRIVER BOARD
U K U K
I E I E
T R T R
Fan
24VDC
MUTUAL
INDUCTANCE AT POWER SUPPLY BOARD Fan
POWER 24VDC
ENTRY
SOCKET AT POWER
VAC
SUPPLY BOX AT DRIVER BOX
Page 3.2
3.1.3. 500 LED ARM DISPLAY BOARD

The display contains only one board which comprises the CPU, an ARM microprocessor, its logic
circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as
the interconnection hub for all the components of the display and serves as the point of connection
with the ALE/AT UL driver.
The main functions of the board are:
¾ Manage and process signals from:
• Keyboard;
• HS/HR receiver;
• Csafe board;
• TGS reader (where present).
¾ Distributes to the display the voltages received from the driver box;
¾ Exchanges, over the RS-485 serial link to the driver box, commands for controlling the belt
and elevation motors;
¾ Exchanges, over the RS-485 serial link to the driver box, commands for controlling
emergency signals;
¾ Illuminates the LEDs and 7-segment displays used for the exercise feedback.
The board includes the following indicator LEDs:
LED mane Color Description

if ON the +12Vdc supply provided by the driver box, correctly
LED1 Yellow
reaches the board.
if ON the +5Vdc supply provided by the AT UL driver box,
LED2 Green
correctly reaches the board.
Page 3.3
3.1.4. 700/900 LED ARM DISPLAY BOARD

The display contains only one board which comprises the CPU, an ARM microprocessor, its logic
circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as
the interconnection hub for all the components of the display and serves as the point of connection
with the ALE/AT UL driver.
¾ manages and process signals from:
• Keyboard;
• HS/HR receiver;
• Joystick speed and slope;
• Csafe board;
• User fan;
• TGS reader (where present).
emergency signals;
¾ Illuminates the LEDs and 7-segment displays used for the exercise feedback

if ON the +12Vdc supply provided by the driver box, correctly
LED1 Yellow
reaches the board.
if ON the +5Vdc supply provided by the AT UL driver box,
LED2 Green
correctly reaches the board.
Page 3.4
3.1.5. WELLNESS TV DISPLAY BOARD - DIGITAL TV (700E/900E)
3.1.5.1. CPU board

The board is called “Unified Board”, it is the circuit board which incorporates the CPU, its control
logic, the FLASH EPROM containing the operating program of the machine.
It is the circuit board which acts as the interconnection hub for all the components of the display
and serves as the point of connection with the digital TV Board and the ALE/AT UL driver.
¾ manages and process signals from:
• LCD;
• Touch screen;
• Jack cuffie;
• Input AUX board;
• HS/HR receiver;
• Joystick speed and slope;
• User fan;
• TGS reader (where present);
• iPod docking station (where present).
emergency signals;
¾ Manage the display of images on LCD.
Sulla scheda è presente anche un LED di segnalazione:

if ON the +12Vdc supply provided by the driver box,
D41 Green
correctly reaches the CPU board.
ed 1 faston:
Name Description
J2 denotes a ground node on the circuit board.
3.1.5.2. Digital TV board

It’s the circuit board which contains the decoder and all the components needed to receive and
manage the aerial antenna signal.
Directly to this board it is connected the antenna cable. Here it’s signal is amplified, divided
between the video and audio signal, codified by the decoder and managed by the tuner which
allows to tune the TV and radio channels.
Due to its positioning on the rear display support, just over the AUX input board, it is also used as a
“bridge” for the signals between AUX input board and iPod docking station, and CPU board.
Page 3.5
3.1.5.3. LCD Inverter

This device powers the LCD Display lamps. It receives DC power supplies (12 Vdc supply and 3.3
Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to power
the LCD.
3.1.5.4. Touch screen interface board

This is the board that controls the 4-wire resistive Touch Screen and interfaces the Touch Screen to
the CPU Board.
3.1.5.5. Input AUX / CSafe board

It is the circuit Board which allows audio and video external sources to be displayed on the LCD
base band. The board manages also the functions of the CSafe Board, detailed in the following
pages, and provides 3 RC connectors and the RJ45 connector for the CSafe communication.
3.1.5.6. iPod docking station

It is the device that allows to plug & store iPod models, in a safe docking station and to control it
from the ACTIVE Wellness TV interface.
With the docking station, developed for the full compatibility with iPod, it is possible to power,
recharge and fully control it from the touch screen of the machine.
In the following table, all the compatible iPod models:
iPod 5st gen. iPod Classic iPod mini
iPod Nano iPod Touch iPhone
3.1.5.7. Jack cuffie

The machine display has one jack for connecting headphones. The jack is connected on a stereo
output of the CPU Board.
Page 3.6
3.1.6. CSAFE BOARD

This board makes available a communication port, on 2 externally accessible connectors, which can
be used for connecting compatible CSafe devices such as the CardioTheater readers. This connector
is situated on the back of the display. Another free connector is available on the board.
These connectors can also be interfaced, using a special cable, to an external PC for programming
the FLASH EEPROM.
3.1.7. DUAL TGS READER

It’s the device which allows the machine to interact with the Wellness System.
This board enables the machine to read the user's TGS key for performing workouts programmed
with the propers SW of the Wellness System.
With Dual TGS reader it is possible to use both the Botom and the Mifare TGS keys.
3.1.8. HS/HR SALUTRON 8500 RECIEVER

This board manages the signal received from the telemetric transmitter used by the person
exercising. It receives the power supply signal from the Display Board and outputs a negative logic
pulse for every heart beat that is detected: the signal level is normally 5 Vdc, with a pulse at 0 Vdc
(having a width of approximately 30 msec) at each heart beat.
The receiver reception area is approximately with a 90 cm radius. If there is electromagnetic noise
(produced by high voltage lines, radio transmitters, monitors, motors etc.) within this area, the
receiver becomes saturated and no longer receives any signal.
The Salutron 8500 models, manage both the telemetric transmitter and the hand sensors signals, in
the same way.
On the receiver it is present a jumper (JP1) which allows to set the heart rate data acquisition
priority as follow:
JP1 CLOSED = Chest strap priority

JP1 OPEN = Hand Sensor priority
The standard configuration of the receiver is with chest strap priority.
3.1.9. JOYSTICK
Only on the 700 and 900 models, there are 2 joysticks for adjusting the elevation and the speed.
These joysticks in fact send the display board the same signals produced by pressing the “+” and “-
” or “↑“ and “↓“ keys on the keyboard.
Page 3.7
3.1.10. EMERGENCY BUTTON

This is the user safety device. It consists of 2 microswitches connected in series, which can be
tripped either by pressing the emergency button or by pulling a cord clipped to the garment of the
person exercising.
The emergency switch, which provides a NC contact, acts on both the display board and the AT UL
driver. When the emergency is tripped the AT UL driver disables the operation of the tread belt and
elevation motors. The display board also detects tripping of the emergency switch, upon which it
interrupts the exercise and shows the “PRESS ANY KEY…” message on the display.
To resume normal machine operation, it is necessary to press any key on the display.
3.1.11. BELT MOTOR

An asynchronous three-phase motor which, by means of a pulley and poly-v belt, turns the driving
roller of the tread belt. Each motor phase is equipped with a normally-closed thermal cutout which
opens when the temperature exceeds a preset threshold, in order to safeguard the integrity of the
motor. The 3 thermal cutouts are connected in series and reach the AT UL driver as a NC external
input signal. When this contact opens, the AT UL driver generates an alarm.
It is equipped with a high inertia flywheel, to permit more gradual deceleration of the tread belt in
the event of a power outage or emergency stop.
ATTENTION: dangerous voltages are present at the motor and flywheel.
The tread belt motor has a power of 4.4 KW (6 Hp).
3.1.12. ELEVATION MOTOR

This is a linear actuator equipped with 24 Vdc motor, integral reduction gear and a rod that is
pushed backward and forward by the motor. This rod acts upon a frame connected to the front
wheels of the machine: when the rod moves so does the frame, thereby lowering raising the
machine.
The actuator has a built-in Hall effect sensor which acts as an encoder, generating pulses when the
motor moves. This furnishes a feedback signal on the motor movements, which is used for tracking
the position of the rod and hence the elevation of the machine.
This is also a Limit switch of the race which determines the lowest position, "feeling" the front
wheel in the position of slope = 0
3.1.13. LIMIT SWITCH

This is a NC microswitch which defines the zero-reference position for the elevation mechanism:
the switch is positioned so that it is pressed by the machine during the reset procedure, thereby
defining the reference position.
Page 3.8
3.1.14. ALE DRIVER

This is the electronic device that receives the line voltage and, through a PFC module, it rectifies
the voltage to the 400 Vdc used to generate the 3 phase voltage for the belt motor. It generates the
DC voltages to power up all the other devices of the machine.
It’s the device that acts as an interconnection hub for the main components of the lower assembly,
and serves as the point of connection with the display. In fact:
• it supplies the +5Vdc and +12Vdc voltages to the display;

• it supplies the tread belt motor with a variable-frequency sinusoidal voltage: varying the
frequency varies the speed of rotation of the motor, and consequently the speed of the tread
belt;
• it supplies the elevation motor and the fans with 24 Vdc voltage;
• it exchanges, over the RS-485 serial link to the CPU board, the commands for controlling
the tread belt and elevation motors;
• it exchanges, over the RS-485 serial link to the CPU board, the error signals pertaining to
the tread belt and elevation motors;
• it exchanges, over the RS-485 serial link to the digital plan board, the commands for
viewing and configuring the inverter parameters;
• it exchanges, over the RS-485 serial link to the digital plan board, the commands for
viewing the errors logged by the inverter.
From the outside the following indicator LEDs are visible:
Descriptio
LED name Color
n
H6 Green +5 Vdc
H3 Green +12 Vdc
H4 Green +24 Vdc
H5 Blue 400 Vdc
The board includes the following indicator LEDs visible when the driver cover is removed:
LED name Color Description

If ON indicates that the AT UL driver has detected an error
ALARM Red (EdC) when it was moving the elevation motor. This LED
stay ON for about 1 second and then goes OFF.
if ON indicates that the motor has received the supply
EN_UP Green
voltage for movement in the upward direction
EN_DOWN Red
voltage for movement in the downward direction
functioning of elevation motor encoder: if blinking, indicates
TACHO Green
that the board is receiving the pulses from the encoder
status of Limit switch contact: if ON indicates that the
DWN_SW Green
microswitch is pressed
Page 3.9
3.1.14.1. Fans
There are 2 fans powered with 24 Vdc used to cool down the ALE driver.
3.1.14.2. Breaking resistor

It is a 150 Ohm used by the ALE driver board to dissipate the energy produced by the motor when
it is working as a generator.
3.1.15. POWER SUPPLY BOX

It is a box that contains:
• Power entry socket;

• ON-OFF switch;
• 2 circuit breakers that check the overload on line and neutral;
• a mutual inductance.
Page 3.10
3.1.16. AT DRIVER
This is the electronic device that acts as an interconnection hub for the main components of the
lower assembly, and serves as the point of connection with the display. In fact:
• Controls the motors:
> it exchanges, over the RS-485 serial link to the digital plan board, the commands for
controlling the tread belt and elevation motors;
> it supplies the tread belt motor with a variable-frequency sinusoidal voltage: varying the
frequency varies the speed of rotation of the motor, and consequently the speed of the tread
belt;
> it exchanges, over the RS-485 serial link to the digital plan board, the error signals
pertaining to the tread belt and elevation motors;
viewing and configuring the inverter parameters;
viewing the errors logged by the inverter.
• Receives the mains voltage at its inputs and outputs the DC supply voltages for the machine
circuit boards listed below:
Supply voltage Connector Description

+24 Vdc XU1 Power supply for the fans of the electrical box
+5 Vdc XU1 Power supply for belt and elevation motor encoders
+5 Vdc
XU2 Power supply for display
+12 Vdc
LED name Color Description

H2 Green +5 Vdc
H3 Green +12 Vdc
H4 Green +24 Vdc
H5 Red 400 Vdc
It contains:
• The AT driver board

• The AT power supply board
• 2 fans
• A breaking resistor
3.1.16.1. AT driver board

It is the upper board of the assembly and it is the heart of the driver: it does everything was
described above for the AT driver except the function of the AT power supply board described
below. In details:
Page 3.11
• It receives the line voltage and, through a PFC module, it rectifies the voltage to the 400 Vdc
used to generate the 3 phase voltage for the belt motor and to power up the AT power supply
board.
• Internally it houses an inverter to control the belt motor;
• Internally it houses a DC driver to control the elevation motor.
The board includes the following indicator LEDs visible when the AT driver cover is removed:
LED name Colour Description

If ON indicates that the AT driver has detected an error
ALARM Red (EdC) when it was moving the elevation motor. This LED
stay ON for about 1 second and then goes OFF.
EN_UP Green
voltage for movement in the upward direction
EN_DOWN Red
voltage for movement in the downward direction
functioning of elevation motor encoder: if blinking,
TACHO Green indicates that the board is receiving the pulses from the
encoder
status of Limit switch contact: if ON indicates that the
DWN_SW Green
microswitch is pressed
3.1.16.2. AT power supply board

It is the lower board of the assembly and it receives the 400 Vdc from the AT driver board and
outputs to the AT driver board the low voltages used by the machine.
3.1.16.3. Fans
There are 2 fans powered with 24 Vdc used to cool down the AT driver.
3.1.16.4. Breaking resistor

It is a 150 Ohm used by the AT driver board to dissipate the energy produced by the motor when it
is working as a generator.
3.1.17. POWER SUPPLY BOX

It is a box that contains:
• Power entry socket;

• ON-OFF switch;
• 2 circuit breakers that check the overload on line and neutral;
• A mutual inductance.
Page 3.12
3.2. TREAD BELT MOTOR DRIVE
3.2.1. MECHANICS
The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving
roller and the belt which connects them. In this way, a given belt motor speed corresponds to a
predetermined linear tread belt speed.
3.2.2. CONTROLS
The control block diagram is as follows:
Display Board
CN2
RS-485
J4
ALE/AT UL
driver 4-5/J5
1-2-3/J5
VAC
with variable frequency
M
Cut-out
To actuate the motor, the display board communicates with the ALE/AT UL driver via the RS-485
serial link. Based on the commands received, the AT UL driver drives the motor by applying a
variable frequency sinusoidal voltage: the frequency determines the speed of rotation of the motor
and hence the linear tread belt speed.
During its movement, the ALE/AT UL driver continually checks the motor by monitoring its
current draw as well. If any problems are detected (low voltage, overcurrent, SW or HW inverter,
etc....) it halts the motor and sends an alarm signal to the display board, which displays a “THE
EQUIPMENT IS BLOCKED” which may lead to different error codes stored by the driver.
Page 3.13
In addition, to protect the motor from overheating, each motor phase has a thermal cut-out
connected in series. If the temperature exceeds the threshold value, the thermal cut-outs open and
interrupt the circuit. The ALE/AT UL driver detects this condition as the opening of a NC external
contact. In such a case the ALE/AT UL driver halts the motor and outputs an alarm signal to the
display board which displays the “THE EQUIPMENT IS BLOCKED” message.
3.2.3. THE SIGNALS INVOLVED

The machine uses the following control signals:
• RS-485 Signal
This is a digital signal exchanged between the ALE/AT UL driver and the display board.
• Variable frequency VAC signal

This is the variable alternating-voltage signal output by theAT UL driver (pins 1-2-3 connector
J5) to supply the motor. Increasing the frequency of this signal increases the motor speed. The
frequency of the sinusoidal supply voltage sent by theAT UL driver to the motor can be viewed
on the display using the inverter manual test described at the paragraph: 6.2.2.2 “Man. Inverter
Test”.
• Thermal cut-out signal

Each motor phase is equipped with a normally-closed thermal cutout which opens when the
temperature exceeds a preset threshold. The 3 thermal cutouts are connected in series and exit
the motor via a 2-wire cable connected to the ALE/AT UL driver (pins 4-5 of connector J5).
When this input signal is an open contact, the ALE/AT UL driver detects the alarm, halts the
motor and sends an alarm signal over the RS-485 line to the display board.
Page 3.14
3.3. ELEVATION MOTOR DRIVE
3.3.1. MECHANICS
The machine incline is varied by moving a frame connected to the front wheels by means of the
elevation motor rod. The motor movement is detected by a hall sensor which provides the motor
motion control signal: each motor revolution generates a predetermined number of pulses and
produces a known displacement of the rod and hence of the machine incline. The direction of
rotation of the motor determines whether the machine moves up or down.
3.3.2. CONTROL
Display Board
CN2
RS-485
J4
ALE/AT UL
driver 6-4/J7
3-8/J8 2-1/J7
Vdc
Pulses
Limit M
switch
Hall sensor
To actuate the motor, the display board communicates over the RS-485 serial link with the ALE/AT
UL driver. Based on the commands received, the ALE/AT UL driver, by means of a relay on the
board that switches, applies a +24 or -24 Vdc voltage to the motor. When the motor is powered, it
starts turning.
To control the incline position, the machine reads the signals outputted by:
• a limit switch which defines a zero-reference position, acquired by the machine during its
power-on reset procedure. In normal condition, the limit switch outputs a NC contact that
goes open when it is pressed.
WARNING: when the limit switch outputs an open contact (limit switch pressed, broken
or cable disconnected), the down movement is disabled.
Page 3.15
If, during the elevation motor operation, the ALE/AT UL drives detects problems on these signals
and in particular:
• if no pulses arrive to the ALE/AT UL driver for a time period of approximately 1.5 sec;
• if the limit switch outputs an open contact and it doesn’t change if the elevation is moved
upward more than 2%.
Then:
• the ALE/AT UL driver locks out with error code “EdC”;

• the machine displays the error message “GRADIENT NOT WORKING” and halts all
movements of both the elevation and tread belt motors;
• The parameter Par 07 is set to 1 to disable the usage of the elevation motor.
If an exercise is started, the machine will resume operation with only the tread belt motor enabled.
Only if the machine is turned off and on again, it will reset the Par 07 to 0 and will restart using the
elevation motor too.
3.3.3. THE RESET PROCEDURE

On power-up, the machine performs a reset procedure in order to determine the zero-reference
position for the incline. The procedure consists of the downward movement of the machine until the
limit switch is tripped, then it moves upward of a number of pulse defined in the elevation table
until the reference “horizontal position”. All movements for reaching different elevations will be
variations relative to this reference.

• RS-485 Signal
This is a digital signal exchanged between the ALE/AT UL board and the display board.
• Motor voltage signal (Vdc)

This is the DC voltage generated by the ALE/AT UL driver (pins 2 and 1 of connector J7) for
supplying the elevation motor. Its absolute value is 24 Vdc and, depending on its polarity, it
causes the motor to rotate in either a clockwise or anticlockwise direction. The incline of the
machine will increase or decrease accordingly.
Page 3.16
• Pulse signal
This is a square wave signal with frequency 50 Hz (T=20 msec) and 50% duty cycle generated
by the Hall sensor when the elevation motor moves. This signal enters the ALE/AT UL driver
(pins 6 and 4 of connector J7) and provides the feedback of the motor movement.
This signal alternates between a low value of 0 Vdc and a high value of 5 Vdc. When measured
with a multimeter, this signal is at either 0 or 5 Vdc when the motor is stopped, while during
motor movements it is approximately 2.5 Vdc.
In order to function correctly, the Hall sensor requires a +5 Vdc supply voltage which it
receives from the elevation board (pins 5 and 4 of connector J7).
• Limit switch signal

The limit switch is a NC contact entering the ALE/AT UL driver (pins 3 and 8 of connector J8),
which opens when the machine pressed it during the power-on reset procedure.
Page 3.17
3.4. EMERGENCY STOP MANAGEMENT
3.4.1. CONTROL
Emergency
Contact
2-6/CN6
3-6/CN6
Clear
Keyboard Display Board
5-6/CN6 4-6/CN6
RS-485
Reset Emergency
10-12/J3 9-12/J3
ALE/AT UL driver
When the user presses the emergency button, the display board stops the exercise, displays the
message “PRESS ANY KEY …” and sends to the ALE/AT UL driver the Emergency signal and
the commands for halting the motors over the 485 serial link. When the ALE/AT UL driver receives
these signals, it stops driving both the tread belt and elevation motors.
ATTENTION: the “PRESS ANY KEY…” message is displayed even in case the serial
communication between the upper assembly and the lower assembly is lost.
Once the ALE/AT UL driver has received an alarm signal, even if the emergency reverts to the non-
tripped state, the alarm condition will persist until the display board sends the reset signal resulting
from any key being pressed. This forces the ALE/AT UL driver to reinstate the serial
communication to the display board and after that to redo the reset procedure.
If the serial communication fails, the machine will try several time to reinstate it. Each attempt is
recorded increasing the value of the COM.FAUL counter that can be checked as indicated at
paragraph: 9.4.4.3 “COM.Fault”. After about 30 seconds it will interrupt and will display the error
message “THE EQUIPMENT IS BLOCKED (COM)”.
Page 3.18

• Emergency contact
This is the contact provided by the 2 emergency stop microswitches. They provide a NC contact
which opens when the emergency is pressed. This signal enters the display board (pins 3-6 and
2-6 of connector CN6).
• RS-485 Signal
This is a digital signal exchanged between the inverter and the display board.
• Emergency signal
This is the signal generated by the display board (pins 4 and 6 of connector CN6), sent to the
ALE/AT UL driver (pins 9 and 12 of connector J3). This signal is 0 Vdc under normal
conditions, and goes to 11.9 Vdc in the emergency condition.
• Reset signal
This is the signal generated by the display board (pins 5 and 6 of connector CN6), sent to the
ALE/AT UL driver (pins 10 and 12 of connector J3) to signal to the lower assembly the
resumption of normal operation following an emergency condition. This signal is 0 Vdc under
normal conditions and goes to approximately 8 Vdc for few seconds when the user presses a
key.
When this happens, the display board resets the Emergency signal to 0 Vdc, thereby enabling
the ALE/AT UL driver to operate.
Page 3.19
Page 3.20
4. ACCESSORIES
4.1. CARDIO THEATER CONNECTION

The machine can be connected to the CardioTheater by means of the RJ45 connector on the CSafe
board. The CardioTheater unit must be provided with a power cable having the following pin-out:
RJ45 Connector Signal

5 +5 Vdc
7 Ground
ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the
diagram below:
4.2. PC LINK FOR PROGRAMMING

The machine can be connected to a PC for programming by means of the RJ45 connector on the
CSafe board.
The cable to use must be wired as follows:
diagram below:
Page 4.1
When programming the machine sometimes it is necessary to fit plug into the free RJ-45
port on the back of the display, to avoid any type of interference during the operation.
The wiring diagram of the RJ-45 plug is as follows:
Programming cable and plug can be ordered using the code R0002534AB.
Page 4.2
4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA

BETWEEN TWO MACHINES
The connection between two machines for transferring the TV channel tuning data is effected via a
special cable, connected to the RJ45 connectors of the CSafe boards.
The cable to use (code 0WC00644AA) must be wired as follows:
Cable
CSafe board CSafe board
Signal Color
RJ45 RJ45
3 Tx White 4
4 Rx Brown 3
7 Digital Ground Green 7
8 Shield Ground Yellow 8
diagram below:
4.4. MONITOR PLUG FOR CSAFE PORT

When the plug code 0WC00639AA is fitted into any one of the CSafe ports on the machine, the
corresponding LED should illuminate to indicate the presence of the 5 Vdc supply on the port.
During the CSafe port test function, the plug connects the transmit channel directly to the receive
channel, thereby producing a positive test outcome if the port is functioning correctly.
Page 4.3
4.5. WELLNESS TV UPGRADE KIT

There are upgrade kits available for converting Excite machines from the version with traditional LED
Display to the Wellness TV Display version with ACTIVE TV interface and integrated digital TV
decoder. The kit also includes all the cables and connectors required for the input of the antenna
signal.
The table below gives the codes of the kits, to be chosen according to the TV standard used in the
installation country:
MACHINE TV STANDARD CODE
RUN 700 DVB-T A0000406-D
RUN 900 DVB-T A0000407-D
RUN 700 ATSC A0000406-A
RUN 900 ATSC A0000407-A
RUN 700 ISDB-T A0000406-I
RUN 900 ISDB-T A0000407-I
In the following table you can find the list of the analogyc and digital TV standard of the different
countries.
COUNTRY Digital TV Analogue TV COUNTRY Digital TV Analogue TV

ALBANIA DVB-T PAL B/G LUXEMBOURG DVB-T PAL B/G
ANGOLA DVB-T - MALAYSIA DVB-T PAL B
AUSTRALIA DVB-T PAL B/G MALTA DVB-T PAL B/G
AUSTRIA DVB-T PAL B/G MAURITIUS DVB-T SECAM B
AZERBAIJAN DVB-T - MEXICO ATSC NTSC M
BAHAMAS ATSC NTSC M MONACO DVB-T SECAM/PAL L/G
BAHRAIN DVB-T PAL B MOROCCO DVB-T SECAM B
BELGIUM DVB-T PAL B/G NETHERLANDS DVB-T PAL B/G
BERMUDA DVB-T NTSC M NEW ZEALAND DVB-T PAL B/G
BRAZIL ISDB-T PAL M NIGERIA DVB-T -
BULGARY DVB-T SECAM D/K NORWAY DVB-T PAL B/G
CANADA ATSC NTSC M OMAN DVB-T -
COLOMBIA ATSC NTSC M PHILIPPINES DVB-T NTSC M
CYPRUS DVB-T PAL B POLAND DVB-T PAL D/K
CZECH REPUBLIC DVB-T SECAM/PAL D/K PORTUGAL DVB-T PAL B/G
DENMARK DVB-T PAL B P.R.CHINA DVB-T PAL D/K
EGYPT DVB-T SECAM B QATAR DVB-T -
FAROE ISLANDS DVB-T PAL B ROMANIA DVB-T PAL G
FINLAND DVB-T PAL B/G RUSSIA DVB-T SECAM D/K
FRANCE DVB-T SECAM E/L SAUDI ARABIA DVB-T SECAM B
GERMANY DVB-T PAL B/G SERBIA DVB-T -
GHANA DVB-T - SINGAPORE DVB-T PAL B
GREECE DVB-T PAL B/G SLOVAKIA DVB-T -
HONG KONG DVB-T PAL I SLOVENIA DVB-T -
HUNGARY DVB-T PAL B/G & D/K SOUTH AFRICA DVB-T PAL I
INDIA DVB-T PAL B SOUTH KOREA ATSC NTSC M
INDONESIA DVB-T PAL B SPAIN DVB-T PAL B/G
IRAN DVB-T SECAM H SWEDEN DVB-T PAL B/G
IRELAND DVB-T PAL I SWITZERLAND DVB-T PAL B/G
ISRAEL DVB-T PAL B/G SYRIA DVB-T -
ITALY DVB-T PAL B/G TAIWAN DVB-T NTSC M
JAPAN ISDB-T NTSC M TUNISIA DVB-T SECAM B
JORDAN DVB-T PAL B TURKEY DVB-T PAL B
KAZAKHSTAN DVB-T - U.S.A. ATSC NTSC M
KENYA DVB-T PAL B UAE DVB-T PAL B/G
LATVIA DVB-T - UNITED KINGDOM DVB-T PAL I
Page 4.4
LEBANON DVB-T - URUGUAY DVB-T PAL N

LIBYA DVB-T -
Page 4.5
4.6. NIKE+GYM IN EXCITE LINE

“Nike+Gym” is a new function for ACTIVE Wellness TV machines with iPod docking station that
brings together Apple, Nike and Technogym, by integrating the existing Nikeplus function into
Excite machines.
This function allows the data of training sessions on Excite machines to be transferred to the iPod
inserted in the docking station. The training data can subsequently be uploaded from the iPod to the
Nikeplus.com website, from where it can be viewed and saved.
In order to use this function, the machine must be equipped with a docking station with SW version
≥ 5. 0 (the docking station SW version can be checked in the pharagraf: 3.1.5.6 “iPod docking
station”) and a display SW version that supports it.
The lowest SW versions compatible with "Nike+Gym" are listed in the table below:
Digital TV
Active WTV +
SW version Salutron HR
receiver
RUN 46.15.1
At present, this function is only compatible with the iPod Nano 3G model (third
generation).
Page 4.6
Page 4.7
5. INSTALLATION INSTRUCTIONS
5.1. SPECIFICATIONS AND REQUIREMENTS

For correct machine installation, make sure that:
1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying
capacity for the combined weight of the machine and user.
2. The place of installation is free of dust and sand.
3. The place of installation meets the operating temperature and humidity conditions specified in
paragraph: 2.3. “Ambient specifications”.
4. The machine is not positioned close to sources of heat, sources of electromagnetic noise
(television sets, electrical motors, antennas, high voltage lines, household appliances, etc...) or
medical equipment.
5. Each machine must have a dedicated supply line.
6. The socket outlet and other devices on the dedicated line should be appropriately sized for the
required load 16 A.
7. The socket outlets must be earthed.
8. No multiple connections are permitted on the earth and/or the neutral cables.
9. The ratio between the length and cross section ratio of the cables must be sufficient to assure a
maximum voltage drop of 4% of nominal value at full load at the socket outlet.
10. Position the mains lead of the machine where it will not be underfoot.
11. There is plenty of free space around each item of equipment and a free space of 2x1 min front of
the machine as shown in the picture:
12. To eliminate any interference with the cardio receiver, no transmitters should be placed less
than 1 meter from the display.
Page 5.1
5.2. SPECIFICATIONS AND REQUIREMENTS TO INSTALL A

WELLNESS TV MACHINE
You can find below the data useful for antenna technician, in order to check if the antenna signal is
suitable for Excite Wellness TV machines.
THE VALUES IN THE FOLLOWING TABLES MUST BE MEASURED DIRECTLY

ON THE ANTENNA INLET CONNECTOR OF THE MACHINE.
WARNING: If the machine is not connected to a terrestrial antenna—or if it is but the

antenna signal line is interrupted by devices such as TV distribution units, modulators,
etc… The machine will not be able to receive a usable antenna signal for radio channel
tuning.
RADIO SIGNAL: On machines with Digital TV receiver, it is possible only the tuning of
the digital band and not the analogue one.
5.2.1. DIGITAL SIGNAL
DVB-T
Level Higher than -65 dBm (44 dBµV) (-16 dBmV)
Quality CH B.E.R. < 10-3 (Channel Bit Error Rate)
Or
C/N (Carrier to Noise ratio)
Modulation type 16 QAM: > 13 dB

ATSC
or
C/N (rapporto Carrier to Noise) > 23 dB
ISDB-T
or
C/N (rapporto Carrier to Noise)

Regarding the quality of the signal, it’s more relevant the CH.B.E.R. value instead of the
C/N.
Page 5.2
5.2.2. ANALOGUE SIGNAL

ALL STANDARD
Quality S/N (Signal to Noise ratio)
Higher than +50 dB
WARNING: If the machine is not connected to a terrestrial antenna—or if it is but the

antenna signal line is interrupted by devices such as TV distribution units, modulators,
etc… The machine will not be able to receive a usable antenna signal for radio channel
tuning.
Page 5.3
5.3. INSTALLATION
To correctly install the machine, proceed as follows:
1. Ensure that the specifications and requirements for installation have been met (see paragraph
5.1. “Specifications and requirements”.)
2. Position the machine as specified above, on a level surface that is free of vibrations and has
sufficient carrying capacity for the combined weight of the machine and user.
3. The machine is shipped partially assembled and packed in a carton fixed to a wooden pallet.
Follow the assembly procedure described in the Installation Instructions supplied with each
machine.
4. Connect the mains lead to the power inlet socket on the machine.
5. Place the on/off switch in the “0” position.
6. Plug the mains lead into the wall outlet.
7. Connect the antenna cable to the wall outlet (only for Wellness TV models).
5.4. FIRST POWER-ON

After completing the installation procedure, the machine is ready to be powered up. To turn on the
machine, simply toggle the on/off switch from the “0” position to the “1” position.
During power-up the machine resets the incline. After completing the power-on reset, the machine
goes into standby, awaiting a keyboard command.
To check the correct operation of the machine:
• get on the machine;

• press the “Quick Start” key to begin exercising and check that the tread belt motor starts;
• press the “+” and “-” keys on the keyboard and check that the tread belt speed varies
accordingly;
• press the “↑” and “↓” keys and check that the incline varies accordingly;
• press the emergency button and check that the tread belt stops;
• put on the heart rate meter and check that the machine correctly reads the heart rate value;
• grasp the sensors and check that the machine correctly reads the heart rate value;
• check that the speed and elevation joystick works properly (only 700/700E - 900/900E
models).
Page 5.4
6. TROUBLESHOOTING
The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate
interpretation of these diagrams, the following standard box shapes are used:
This type of box is the START point of the troubleshooting procedure. It

typically contains a description of the problem or malfunction.
This type of box represents a decision point in the troubleshooting procedure.

It typically contains a description of the CHECK to be made, with an outcome
that is either a positive (YES) or negative (NO) response.
This type of box is a step in the troubleshooting procedure where an ACTION

must be carried out. It typically contains a description of the ACTION
necessary to resolve the problem Therefore, after executing the specified
ACTION:
1. Check whether the problem has been resolved;
2. If the problem persists, it is recommended to resume the troubleshooting

procedure from the point before the action was carried out.
A circled number (such as that shown on the left) next to a box of the
troubleshooting procedure indicates that more detailed instructions for
performing that particular check or action are provided below the flowchart.
A circled letter (such as that shown on the left) is used to mark a point in the
procedure. Typically, this indicator is used in page changes.
The connectors indicated in the following pages, refer to 700 model’s LED Boards,
unless otherwise indicated.
Page 6.1
6.1. TROUBLESHOOTING SERVICE MENU: ACTIVE

WELLNESS TV MODELS
This section can be used to test the operation of certain machine components (AC/DC Motors, LED
display, keyboard, serial ports, Low Kit). It is invoked, pressing the top right hand, the bottom left
hand and the bottom right hand corner in sequence, as shown in the picture below.
The machine display will shows a window from where you can access the different configuration
menus, using the proper password.
To access the menu, type in the password 2411 and press ENTER key to confirm or BACK key to
back forward.
At this point the machine display will shows the different parameters of the menu.
To exit the TROUBLESHOOTING menu press HOME key.
Page 6.2
Here below have been detailed all the parameters of the menu.
6.1.1. I2C DEVICE TEST

The I2C Device test checks the communication following the 32K and 256K memories. The test
can have two outcomes:
• “Test Successful”: Signifies that data packets were successfully transmitted and received
toward the display board.
• “EEPROM Error”: Signifies that the display board has communication problems with the memories.
6.1.2. CSAFE COM TEST

The test checks the communication on CSafe ports. The test can have two outcomes:
• “Test Successful”: This means that the test was completed successfully, i.e. that serial
communications on the selected port are correct.
• “Error COM1”: This means that the outcome of the test was negative.
The “CSafe COM test” done on a machine which CSafe port is not plugged with the
monitor plug described at paragraph 4.4. “Monitor plug for CSafe port”.
6.1.3. LOW KIT COM TEST

The test checks the communication with the Low kit. The test can have two outcomes:
Page 6.3
6.1.4. TGS COM TEST

The test checks the communication with the TGS reader. The test can have two outcomes:
The “TGS COM test” done on machine not provided with the key reader gives a fail outcome.
6.1.5. DTV BOARD TEST

It’s a command that allows to divert the serial communication, usually between the Digital TV
boardand the CPU board, on the external CSafe port.
This function wich allows to connect an external device to the Digital TV board is not used at the
moment.
Once the function has been launched it is necessary to switch off and switch on again the
machine to reinstate the correct connection.
6.1.6. INVERTER TEST

The inverter test checks the condition of the ALE/AT UL driver. The test can have two outcomes:
• “Test Successful, press Enter to continue”: This means that the test was completed
successfully and the inverter is not in an error condition.
• “Inverter Error, press Enter to continue”: This means that the test was not completed
successfully, i.e. that the serial link is inactive and/or the inverter is in an error condition.
•
6.1.7. UPDOWN TEST

The UpDown test checks whether the number of pulses output by the encoder corresponds to the
values of the UpDown table stored in the low kit. During the test, the machine incline is moved
from 0 to 15% (18% on 700 and 900 model) and then back to 0. Each incline position is converted
into a number of pulses and compared with the value in the UpDown table.
Two messages appear during the test:
• “Incline =15%”: This message appears during the upward movement, when the machine incline
reaches 15%.
• “Incline =3%”: This message appears during the downward movement, when the machine
incline reaches 3%.
Page 6.4
The test can have two outcomes:
• “DC Error (Up/Down), press Enter to continue”: The message indicates that the values do
not correspond. The specific message (Up or Down) indicates whether the error occurred during
the upward (Up) or downward (Down) movement of the test.
• “Test Successful, press Enter to continue”: This message indicates that the test was
completed without errors.
6.1.8. MAN. INVERTER TEST

The manual inverter test displays the values output by the inverter drive during movements of the
tread belt motor. The values displayed are:
• Tread belt motor drive frequency (x100);

• Current (x10);
• Voltage.
During the test it is possible to change the speed using the + and – speed keys, to see the change in
the values of frequency, current and voltage.
6.1.9. MAN. UPDOWN TEST

The manual UpDown test displays the values output by the elevation motor drive during machine
incline movements. The values displayed are:
• Machine incline position;

• Number of pulses generated by the elevation motor encoder;
• State of limit switch: if it is pressed, “MIN” is shown, nothing in the other condition.
During the test it is possible to vary the incline using the ↑ and ↓ elevation keys, to check that the
values vary accordingly.
Page 6.5
6.2. TROUBLESHOOTING MENU FOR 700-900 LED MODELS

display, keyboard, serial ports, Low Kit). It is invoked, when the machine is in standby mode,
simultaneously press the keys 369 for 700 LED models, whereas on 700 Wellness TV models the
keys 0369 must be pressed one after the other. The following prompt appears on the display:
ENTER PASSWORD:
To access the procedure, type in the password 2501 which protects against unauthorized access and
press the “Enter” key to confirm. At this point there are two options available:
1 = Tech Config
2 = Troubleshooting
Press numeric key 2 to access the menu for configuring technical parameters; the machine display
will begin showing the current configuration, structured as in the diagram below:
TROUBLESHOOTING
AUTOMATIC TEST MANUAL TEST
I2C Devices Test MAN.INVERTER

TEST
UpDown Test MAN.UPDOWN

TEST
Inverter Test MAN.KEYBOARD

TEST
LED Test TGS COM Test
SERIAL PORTS
Low Kit COM Test
TEST
CSafe COM Test
To scroll through the list of available functions, press the + or – effort level keys to display the next
or the preceding item; confirm the choice by pressing ENTER. To cancel the operation, press the
CLEAR key for a few seconds.
Page 6.6
The tests are divided into two groups: Automatic and Manual, and the prompt for a choice appears
immediately on accessing the troubleshooting menu.
6.2.1. AUTOMATIC TEST

The tests grouped under this section conduct checks on the machine’s operation in a fully automatic
manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate
the test and then await the result. Press ENTER again to continue, and use the CLEAR key to
return to the higher menu level, holding it down for a few seconds. The various tests are described
below.
6.2.1.1. I2C Devices Test

The I2C Devices test checks the communication following the 32K and 256K. The test can have
outcomes:
• “Test Successful, press Enter to continue”: Signifies that the transmission and reception of
data packets between the I2C devices and the display board was completed successfully.
• “EEPROM Error, press Enter to continue”: Signifies that the display board is having
problems communicating with its memories.
6.2.1.2. UpDown Test

from 0 to 15% and then back to 0. Each incline position is converted into a number of pulses and
compared with the value in the UpDown table.
• “Incline =15%”: This message appears during the upward movement, when the machine
incline reaches 15%.
incline reaches 3%.
Page 6.7
6.2.1.3. Inverter Test

The inverter test checks the condition of theAT UL driver. The test can have two outcomes:
6.2.1.4. LED Test

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also
tests the buzzer, varying the frequency to produce different tones of sound.
The test does not produce a result message, so the user must visually check the outcome.
6.2.1.5. Serial Ports Test

The serial ports test checks the following communication ports:
• CSafe COM test;

• Low Kit COM test;
• TGS COM test.
Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test
successfully, i.e. that serial communications on the selected port are correct.
• “COMx Error, press Enter to continue”: This means that the outcome of the test was
negative: the message will specify COM1 in the case of the CSafe COM test, COM2 in the case
of communications with the low kit, or COM3 in the case of the TGS COM test.
The “TGS COM test” done on machine not provided with the key reader gives a fail
outcome. The same if the “CSafe COM test” is done on a machine which CSafe port is
not plugged with the monitor plug described at paragraph: 4.4. “Monitor plug for CSafe
port”.
Page 6.8
6.2.2. MANUAL TEST

manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate
the test and then await the result. To exit test mode, press and hold down the CLEAR key for a few
seconds.
6.2.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing
the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display.
Pressing each key will produce an audible signal; if a key does not produce the beep it means it is
not working properly.
On Wellness TV machines, pressing the keys does not produce an audible signal, but if
the key is working correctly it lights up green.
6.2.2.2. Man. Inverter Test


• Current (x10);
• Voltage.
6.2.2.3. Man. UpDown Test


values vary accordingly
Page 6.9
6.3. TROUBLESHOOTING MENU SERVICE PER MODELLO

500
display, keyboard, serial ports, Low Kit). It is invoked, when the machine is in standby mode, by
simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the LED
display:
ENTER PASSWORD:
To access the procedure, insert the password 2501 which protects against unauthorized access and
press ENTER to confirm. To enter the password without the numeric keypad, enter one digit at a
time using the ↑ and ↓ keys to change the value and the +/- GOAL keys to scroll to the next
character. At this point there are two options available:
↑ = Tech Config
↓ = Troubleshooting
Press the number key 2 to access the troubleshooting menu, which is structured as shown in the
figure below.
TROUBLESHOOTING
AUTOMATIC TEST MANUAL TEST
I2C Devices Test MAN.KEYBOARD

TEST
UpDown Test
Inverter Test
LED Test TGS COM Test
SERIAL PORTS
Low Kit COM Test
TEST
CSafe COM Test
To scroll through the list of available functions, press the + or – speed keys to display the next or
previous item. Confirm the choice by pressing ENTER. To cancel the operation, press the CLEAR
key for a few seconds.
Page 6.10
The tests are divided into two groups: Automatic and Manual. The machine prompts for a choice
immediately upon accessing the troubleshooting menu.
6.3.1. AUTOMATIC TESTS

manner. After selecting the desired test using the + and – speed keys, press ENTER to initiate the
test and then await the result. Press ENTER again to continue, or press the CLEAR key for a few
seconds to return to the higher menu level. The various tests are described below.
6.3.1.1. I2C Device Test

The I2C Device test checks the communication following the 32K and 256K memories. The test
• “Test Successful, press Enter to continue”: Signifies that data packets were successfully
transmitted and received toward the display board.
• “EEPROM Error, press Enter to continue”: Signifies that the display board has
communication problems with the memories.
6.3.1.2. UpDown Test

from 0 to 15% and then back to 0. Each incline position is converted into a number of pulses and
compared with the value in the UpDown table.
• “Incline =15%”: This message appears during the upward movement, when the machine
incline reaches 15%.
incline reaches 3%.
Page 6.11
6.3.1.3. Inverter Test

The inverter test checks the condition of theAT UL driver. The test can have two outcomes:
6.3.1.4. LED Test

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also
tests the buzzer, varying the frequency to produce different tones of sound.
The test does not produce a result message, so the user must visually check the outcome.
6.3.1.5. Serial Ports Test

The serial ports test checks the following communication ports:
• CSafe COM test;

• Low Kit COM test;
• TGS COM test.
Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test
successfully, i.e. that serial communications on the selected port are correct.
• “COMx Error, press Enter to continue”: This means that the outcome of the test was
negative: the message will specify COM1 in the case of the CSafe COM test, COM2 in the case
of communications with the low kit, or COM3 in the case of the TGS COM test.
The “TGS COM test” done on machine not provided with the key reader gives a fail
outcome. The same if the “CSafe COM test” is done on a machine which CSafe port is
not plugged with the monitor plug described at paragraph: 4.4. “Monitor plug for CSafe
port
Page 6.12
6.3.2. MANUAL TEST

This section groups together tests for manually checking the operation of certain peripheral devices.
After selecting the desired test item using the + and – speed keys, press ENTER to access the tests.
To exit test mode, hold down the CLEAR key for a few seconds.
The various manual tests are described below.
6.3.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing
the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display.
Pressing each key will produce an audible signal, if a key does not produce the “beep” it means it is
not working properly.
6.3.2.2. Man. Inverter Test


• Current (x10);
• Voltage.
6.3.2.3. Man. UpDown Test


values vary accordingly.
Page 6.13
6.4. THE DISPLAY FAILS TO ILLUMINATE
6.4.1. LED MODELS (500 – 700 – 900)

This error occurs when the power supply voltage does not reach the upper assembly.
THE DISPLAY
FAILS TO
ILLUMINATE
NO Bring the main v oltage

Does the main v oltage (110-220 to the inlet socket of
Vac) is at the input of the machine the machine and/or
and the circuit brakers are ok? check the circuit
brakers
YES
2
Are the 2 LEDs on the YES

rear side of the display Replace the display
board on? board
NO
4
3
Are the 2 LEDs of +5 Vdc NO YES

Is the main voltage to the
and +12Vdc, on the ALE Replace the ALE driver
input of the ALE driver?
driver on?
YES NO
Check the cables 7

TRM 20 5
TRM 19
Is the main voltage YES
to the output of Replace CU180 cable
power supply box?
NO
Replace the power supply

box
Page 6.14
Follow the procedure step by step to correctly diagnose the problem. Take particular care with the
checks highlighted by circled numbers, which are described in detail below:
To speed up the troubleshooting procedure, check the state of the power indicator LEDs
on the various circuit boards.
(1) Slightly lift the Faston connectors on the machine power inlet socket. Place the tester probes
across the live and neutral pins on the same connector. The measured voltage should be
approximately 220 VAC/110 VAC.
(2) Check if the LEDs 1 and 2 (+5Vdc and +12Vdc), on the ARM board are on.
(3) Check if the LEDs H6 and H3 (+5Vdc and +12Vdc)on the ALE driver are on, and LEDs H2
and H3 fot AT UL driver.
(4) Check if the main voltage (220Vac/110Vac) is on the pins 1 and 2 of the J1 connectors of the
ALE and AT UL driver.
(5) Check the continuity of the power supply signals on the TRM19 and TRM20 cables, by
referring to paragraph: 2.7. “Cables” and replace what’s defective.
Page 6.15
6.4.2. WELLNESS TV MODELS (700E – 900E)
This error occurs when the power supply voltage does not reach the upper assembly.
THE DISPLAY
FAILS TO
ILLUMINATE
NO Bring the main v oltage to

Does the main v oltage (110-220
the inlet socket of the
Vac) is at the input of the machine
machine and/or check the
and the circuit brakers are ok?
circuit brakers
YES
2 3
YES Are the DC v oltages going NO

Is the LED on the rear side
to the LCD inv erter, to the Replace the CPU board
of the CPU board, on?
output of the CPU board?
YES
NO
Are the DC v oltages to the Replace cable
input of the LCD inv erter? CV-652/20
YES
Replace the LCD inv erter

and/or the LCD.
NO
Are the 2 LEDs of +5 Vdc NO

and +12Vdc, on the ALE A
driv er on?
YES
Continued on the following page.
Page 6.16
YES
Is the main v oltage to the
Replace the ALE driv er
input of the ALE driv er?
NO
Is the main v oltage to the YES

output of the power supply Replace CU180 cable
box?
NO
Replace the power supply

box
8 9
YES YES
Are the DC v oltages on the Are the DC v oltages to the
Replace CPU board
patch connector D? input of the CPU board?
NO NO
Check the cables

TRM 20 Replace CU169 cable
TRM 19
Page 6.17
To speed up the troubleshooting procedure, check the state of the power indicator LEDs
on the various circuit boards.
(1) Slightly lift the Faston connectors on the machine power inlet socket. Place the tester probes
across the live and neutral pins on the same connector. The measured voltage should be
approximately 220 VAC/110 VAC.
(2) Check if the LED 1 (+12Vdc), on the CPU board is on.
(3) Check if the +12Vdc is on Pin 1-9 and 3-10 of CN5 connector on the CPU board. Check if
the 3.3 Vdc is on Pin 1-5 of CN5 connector on the CPU board.
(4) As for step above, on CN1 connector of the LCD inverter.
(5) Check if the LEDs H6 and H3 (+5Vdc and +12Vdc) on the ALE driver, are on, and LEDs
H2 and H3 fot AT UL driver.
(6) Check if the main voltage (220Vac/110Vac), is on Pin 1-2 of J1 connector on ALE and AT
UL driver.
(7) Check if the main voltage (220Vac/110Vac), is on fastons OUT1 and OUT2 on the filter
board of the power supply box.
(8) Check the continuity of the power supplì signals on the TRM19 and TRM20 cables, by
referring to paragraph: 2.7. “Cables” and replace what’s defective.
(9) Check if the 12Vdc is to the input of CPU board, on Pin 2 and 6 of CN20 connector.
Page 6.18
6.5. NO AUDIO SOUND

This error can be due to incorrect machine configuration, or to problems with the audio signal.
NO AUDIO SOUND
1
NO
Correctly conf igure the
Is the TV standard correctly
"TV Standard"
conf igured?
parameter
YES
YES
Replace the headphone jack. Def ectiv e headphone
Does it work? jack
NO
NO Replace headphone YES

Def ectiv e headphone
Replace the CPU board connection cable. Does it
cable
work?
(1) Carry out the configuration procedure described in paragraph: 0“TV Standard”.
Page 6.19
6.6. NO TV PICTURE
Check that the machine is connected to an antenna signal.
This error can be due to incorrect machine configuration, or to problems with the antenna signal.
NOTE ONLY FOR MODEL WITH STD TV ISDB-T (JAPAN): Before to carry out the
following troubleshooting, check that the B-CAS card is correctly inserted on the TV
Digital Board.
NO TV PICTURE
1
NO
Is the antenna cable properly
Connect the cable
connected to the connector
board?
YES
2
NO
Correctly conf igure the
Is the TV standard correctly
"TV Standard"
conf igured?
parameter
YES 3
Check the Antenna

signal
YES NO
Replace the CU160 cable. Replace Digital TV
CU160 cable def ectiv e
Does it work? board
Page 6.20
(1) Check that the antenna cable is correctly connected to the TUNER on Digital TV board.
(2) Carry out the the configuration procedure as detailed at paragraph: 5.2. “Specifications and
requirements to install a Wellness TV machine”
(3) Check that the antenna signal matches with the minimal requested specifications detailed at
paragraph: 5.2. “Specifications and requirements to install a Wellness TV machine”.
If you replace Display board/Brake board, check that its SW version is updated,
otherwise install the last version.
The TV channels table has to be both on the Digital TV and CPU board. This means
that in case even also only one of the 2 boards is being replaced, it is necessary to search
or transfer from another machine and memorise again the TV channels list.
Page 6.21
6.7. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT

CALIBRATED
TOUCH SCREEN
DOES NOT WORK /
NOT CALIBRATED
Check and update the HW

and SW related to the
Touch Screen
1
2
YES
Carry out the Touch Screen
Touch Screen not
calibration procedure.
calibrated
Does it work correctly ?
NO
NO Replace the Touch Screen. YES

Replace CPU board Def ectiv e Touch Screen
Does it work correctly ?
(1) It’s recommended to upgrade the HW and SW of machine display to the last version, due to
the steady work on the product for its improvement. Please refers to the proper section of the
TG Direct web site: “Parts catalogue” and “Product release”.
(2) Carry out the Touch Screen calibration procedure as detailed at paragraph: 9.9. “Touch
screen calibration”.
Page 6.22
6.8. THE RADIO DOES NOT PLAY
The radio signal can only be acquired from an aerial antenna signal. If the machine is
connected to a digital source (or to a satellite antenna) it will be impossible to use the
radio function.
If ACTIVE Wellness TV interface is installed, check that the parameter: 9.3.20.

“Radio”, is correctly set.
It is now possibile only the tuning of the digital band and not more the analogue one.
THE RADIO DOES NOT

PLAY
Is the tuner connected to a

NO
Connect a signal that
terrestrial antenna cable meets these
without any ty pe of interruption requirements
(multiplexer, TV distribution
module)?
YES
NO
Perf orm the "Audio does
Is the TV channel sound OK?
not work" procedure
YES
1
NO YES
Check if the antenna Replace the CPU board.
Def ectiv e CPU board
signal is good Does it work correctly ?
Page 6.23
(1) Chech that the antenna signal matches with the minimal requested specifications detailed at
paragraph: 5.2. “Specifications and requirements to install a Wellness TV machine”.
The TV channels table has to be both on the Digital TV and CPU board. This means
that in case even also only one of the 2 boards is being replaced, it is necessary to search
or transfer from another machine and memorise again the TV channels list.
Page 6.24
6.9. THE IPOD DOES NOT WORK
THE iPOD DOES

NOT W ORK
Check the audio
connection system 3
YES
2 1
Enter the audio/video files SI

Is the iPod detected by the
lists. Can you see the list of all
machine?
the files uploaded on the iPod?
NO
NO
Update the iPod SW version 4
Replace the Docking
station board
Has been the device enabled NO

from the proper Enable the iPod
function in the user menu?
YES
Check the CU167 cable YES

connection.
OK
Is the iPod detected by the
machine?
NO
YES
Is the voltage at the input of the Replace the docking
docking station correct? station board
NO
Segue nella pagina successiva.
Page 6.25
YES
Is the v oltage at the output of
Replace CU167 cable
the AUX board correct?
NO
YES
Is the v oltage at the input of the
Replace CU169 cable Replace the AUX board
AUX board correct?
YES
NO
11 10
NO
YES
Is the v oltage on the patch Is the v oltage at the output of
Replace CU166 cable
connector correct? the Digital TV board correct?
NO
Replace Digital TV
board
Page 6.26
(1) Switch on the machine, connect the iPod on the docking station and check that the device is
correctly detected by the machine.
(2) Check that the audio/video files uploaded in the iPod are visible and selectable through the
WTV interface.
(3) Carry out the troubleshooting procedure at the paragraph: 5.2. “Specifications and
requirements to install a Wellness TV machine”
(4) To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the
last version.
(5) Enable the iPod control as detailed at paragraph:9.3.21. “iPod connection option” in the
user menu.
(6) The CU167 cable has identical connectors on either end then it can sometimes be connected
the wrong way round. Check that the connector marked with a blue sign is connected on the
AUX connectors board.
(7) Place the tester probes across pins 8 - 9 of the connector on the docking station board where
the CU167 cable is connected. The measured value should be 5 Vdc.
(8) As for step (7) but across pins 6 - 7 of the connector on the AUX connectors board where
CU167 is connected.
(9) As for step (7) but across pins 9/10 - 13 of the connector on the AUX connectors board where
CU166 is connected.
(10) As for step (7) but across pins 9/10 - 13 of the connector J9 on the Digital TV board.
(11) Place the tester probes across pins 3 - 7 on patch connector of CU169 cable. The measured
value should be 5 Vdc.
Page 6.27
6.10. THE DISPLAY SHOWS “PRESS A KEYS…”

This error message can be caused by:
• loss of communication between the lower and upper assemblies;

• the user has pressed the emergency button;
• detective emergency button: the micro switch is opened.
To In order to reinstate normal operation, simply press any key. If communication between the
upper and lower assemblies is not immediately re-established, the message will remain on the
display while the machine continues trying for 30 seconds, after which the “THE EQUIPMENT IS
BLOCKED” message will appear.
The machine keeps count of the attempts to reinstate communication by incrementing the
COM.FAULT parameter, which can be viewed using the procedure described in paragraph 9.4.4.3
“COM.Fault”.
Page 6.28
6.11. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON

DISPLAY
In the case of the equipment locked with error "The gear is locked” check the cause of
the reported in parentheses below:
• (COM), for errors related to serial communication;

• (EMER), for errors related to emergency button;
• (cod. error), for errors generated by Low Kit.
This error message can be caused by:
• loss of communication between the lower and upper assemblies;

• theAT UL driver has detected an error condition, causing it to generate an alarm and store
the error code in memory.
• problem on the emergency button.
To optimize the troubleshooting procedure, follow the steps below:
1. Access the item “TROUBLESHOOTINGÆAUTOMATIC TESTÆ SERIAL PORTS

TESTÆLow Kit COM Test”. If the outcome of the test is negative, check the components of
the link between the upper and lower kit, in particular:
• check that the wiring of the various cables (TRM-19 and TRM-20) is not damaged, in
particular the cables of the “emergency signal” and of the “reset” by referring to
paragraph: 2.7. “Cables”, using the Test Box Excite.
• try replacing each of the circuit boards in turn (display board or digital plan board and
ALE/AT UL driver board) and check whether the communication works.
If the outcome of the test is OK move on to step 2.
2. Access the item “TROUBLESHOOTINGÆAUTOMATIC TESTÆInverter Test”. If the

outcome of the test is negative, check the error code stored in the “ERRORS LOG” and
perform the corresponding troubleshooting procedure, if the outcome is OK advance to step 3.
3. The machine lockout problem has to do with the handling of the emergency signal:
• check that the emergency button is not pressed;

• check that the cord, linked to the emergency button, is not to taut so that it keep the
emergency button contact open;
• check that all the cables linked to the emergency device management are properly
connected and in a good state of wear.
WARNING: if the display board detects an error condition during the tread belt motor
movement, it displays the error message and turns off the AC motor by the ALE/AT UL
driver.
Page 6.29
6.12. ALE DRIVER ERROR

When the ALE/AT UL driver detects an error, it stops and interrupts the power supply to the tread
belt and elevation motor. An error code identifying the fault condition is saved in the error history
log. In addition, it sends an error status signal to the display board via the serial link. Upon
receiving this error signal, the display board halts the exercise and shows the “THE EQUIPMENT
IS BLOCKED” message on the display.
The errors logged by the inverter can also be viewed as described in paragraph 9.4.4. “Errors log”.
The following table shows the correspondence between the numbers, codes and possible solution:
Error code Description Possible solution

• Check the running belt
OVERHEATING of the heat sinks of the • Check the running deck
1/OH
low kit driver and of the PFC. • Check the fans
• low kit driver
• Check the running deck
OVERCURRENT, even if only temporary,
2/OC • low kit driver
on the inverter output.
• Check P409 (torque) = 100-115
• Bad power distribution line of
UNDERVOLTAGE condition, due to an
3/UU 110/220 V AC
even temporary drop in line voltage.
• Voltage NOT constant
• Voltage NOT constant
4/OU OVERVOLTAGE
• Braking resistor
SERIAL TIMEOUT, there is no signals
5/ST • Check the serial communication
exchange between high kit and low kit
EEPROM error: is generated when there is
6/PE an error detected in the data stored on the • low kit Driver
Eprom.
7/EdC1 ELEVATION MOTOR ENCODER error. • Check Up/Down Troubleshooting
• Encoder
8/EdA BELT MOTOR ENCODER error. • low kit Driver
• Check P409 (torque) = 100-115
• Update ALE driver SW
BELT MOTOR THERMAL CUT-OUT • Check motor casing fan
9/OtM
open. • Check the running belt
• Check the belt motor
Inverter overload caused by a DC current
exceeding, for the maximum allowed time
10/Oli -
(I2t), the maximum permissible threshold for
the inverter.
Motor overload caused by a DC current
exceeding, for the maximum allowed time
11/OLm -
(I2t), the maximum permissible threshold for
the motor in question.
• Check the resistor=150 Ω
12/OLr Braking resistor overload.
• low kit Driver
Page 6.30
Error code Description Possible solution

EMERGENCY. Is generated when low kit
drive receives a software emergency signal
19/EM -
that is not accompanied by a hardware
emergency signal
LOW KIT DRIVER COVER PLATE FAN.
This error is genereted if there is a
20/SFAn • low kit driver cover plate fan
mulfunction on the fan mounted on the
driver’s cover plate, for at least 5 sec.
LOW KIT DRIVER INTERNAL FAN. This
error is genereted if there is a mulfunction
21/PFAn • low kit driver internal fan
on the internal low kit driver fan, for at least
5 sec
INVERTER POWER SUPPLY: This error
is generated if a voltage <156 VAC for at
22/IMV least 1 sec. when the AC motor is working -
or for at least 10 sec. when AC motor is not
working.
SHORT CIRCUIT. Is generated in the event
23/SHC of a short circuit between a motor phase and • Check the belt motor
earth.
OVERHEATING of the dissipator sensor:
24/OHS This error is genereted if a mulfunction of • low kit driver
the dissipator sensor last more than 1 sec.
Page 6.31
6.13. TREAD BELT MOTOR IS JERKING

The probable cause is a disconnected phase either at the ALE/AT UL driver board output or on the
motor;
TREAD BELT
MOTOR IS
JERKING
Check if the encoder works

properly by carry ing out the
troubleshooting procedure
"The encoder does not
work properly "
YES NO
Are the tread belt motor Replace the tread belt
Replace the AT driv er
windings resistance correct? motor
(1) Check parameter P409 as detailed at paragraph 9.4.6.2 “Config. registers”.
(2) Disconnect the cable from the motor and place a tester across its terminals U-V, U-W and V-
W. The measured value of the resistance should be 1.9 Ohm.
Page 6.32
6.14. “GRADIENT NOT WORKING” MESSAGE ON THE

DISPLAY
If the elevation does not work and there is no error message on the display, the elevation
movement may have been disabled in the configuration menu. For further details, refer
to paragraph 9.2.12. “Enable up/down motor”.
Check parameter PAR 09 is settingAT UL 15 (1,5 Sec.).
This parameter defines the time window within which the inverter expects to receive a
sufficient number of pulses from the elevation motor, before generating an error
condition.
1. This error message indicates that the machine is unable to control the elevation motor. The
error is produced when the inverter does not receive pulses from the motor encoder, after
having enabled it. In this case the machine disables any movement and sets the parameter PAR
07 to 1.
2. The error message may be caused by a problem with the lower limit switch. In fact if the limit
switch malfunctions or accidentally remains in the open-contact state, rather than in the
normally closed state, the error is not generated immediately but will occur as soon as the
elevation is increased beyond 1%. At this point, the elevation function will be locked out and
parameter PAR 07 set to 1.
3. The error message may be due to a misalignment of the elevation motor encoder. In fact, if the
encoder of the elevation motor is not correctly positioned, the motor will fail to produce a
pulse. At this point, the elevation function will be locked out and parameter PAR 07 set to 1.
When the machine is switched on again, the parameter PAR 07 is automatically reset to 0 and the
machine performs the reset procedure. If the error does not happen anymore, supposing it was
generated by a noise, the machine restarts to work properly.
It might also be helpful to refer to the theoretical explanation of the elevation control,
provided in paragraph: 3.3. “Elevation motor drive”.
Page 6.33
"GRADIENT NOT
WORKING" MESSAGE
ON THE DISPLAY
Verify the P09

parameter is correctly
setted. 1
NO
Replace the
The micro working properly?
microswitch.
NO
SI
3
Replace the slope
Setting P09=0, NO SI
Verify if the voltage gardient of engine
turn off and on the machine.
the engine during the reset. and
The motor moves
There is tension? re-setting the P09=15
(activates the splope)?
parameter.
SI
NO
Verify during the movement, if Replace the Driver

the impulse are present on the and
J7 connector of the Driver re-setting the P09=15
Board. parameter.
NO
Replace the Driver

and
re-setting the P09=15
parameter.
Page 6.34
(1) Check the parameter setting as detailed in paragraph: 9.2.12. “Enable up/down motor”.
(2) Open the ALE/AT UL driver cover plate and press manually the limit switch. When the limit
switch is pressed, DWN-SW LED has to be ON while has to be OFF if released.
(3) Place the tester probes across pins 6 and 4 of connector J7 on the ALE and AT UL driver
board. The measured value should be approximately 2.5 Vdc. If an oscilloscope is available,
it is possible to view the pulses produced by the encoder itself.
Page 6.35
6.15. THE MACHINE DOES NOT READ THE TGS

The machine displays this error if the TGS reader is not working properly, or if it is not supplied by
the display board.
THE MACHINE DOES

NOT READ THE TGS
Is the v oltage at the input to the

YES
TGS reader correct? A
NO
2
NO YES
Replace the display board Is the v oltage at the output to Replace cable CBQ-32
the Display board correct?
Is the serial communication link

YES
Replace the TGS reader
between the display board and
the TGS reader OK?
NO
4
NO YES
Replace the TGS reader. Is the
Replace the display board TGS reader defective
communication link between the
display board and the TGS
reader OK?
Page 6.36
(1) Place the tester probes across pins 1 and 8 of connector CN1 of CU132 cable of the TGS
reader. The measured value should be +12 Vdc.
(2) As for step (1) but across pins 1 and 9 of connector CN7 of TRM32 cable on the display
board.
(3) Use the serial communications test described at paragraph: 6.2.1.5 “Serial Ports Test”.
Page 6.37
6.16. THERE IS NO HEART RATE SIGNAL
6.16.1. SALUTRON TELEMETRIC RECEIVER

The machine displays this error if:
1. electromagnetic noise saturate the HR receiver which does not display any value due to a
specific SW filter which cut every signal, greater than 220 bpm;
2. the receiver is not working properly;
3. the receiver is not supplied by the display board.
THERE IS NO HR
SIGNAL
1
Carry out the
troubleshooting procedure
"THE TELEMETRIC
SIGNAL IS INCORRECT"

YES
receiv er, correct? Replace the receiv er
NO
3 4
NO YES
Check the wiring and
Replace display board earth connection and/or
the display board, correct?
replace the CU206 cable
Page 6.38
(1) Carry out the troubleshooting procedure Errore. L'origine riferimento non è stata
trovata.“Errore. L'origine riferimento non è stata trovata.”.
(2) Place the tester probes across pins 1 and 2 of the CU218 cable on HD4 connector of the
receiver. The measured value should be +5 Vdc.
(3) As at step (2) but on pin 1 and 6 CU218 cable on CN10 connector of the display board or
CN19/21, of the CPU board.
(4) Check the earthing of the machine using a tester to measure the resistance between the
ground pin on the power supply cable and the ground node to which the hand sensor are
connected inside the display. The value must be less than 1 Ohm.
Page 6.39
6.16.2. HAND SENSOR

The machine displays this error if the HS/HR receiver is not working, or if it is not supplied by the
display board.
For an easier and quicker diagnosis of the problem, we recommend to use the
functions of Test Box Excite.
THERE IS NO HR
SIGNAL
Check the wiring and earth

connection of the machine
Are the sensors correctly

NO
connected to the HS/HR Reinstate the connection
receiv er?
YES
3

YES
Replace the HS/HR
HS/HR receiv er correct? receiv er
NO
4
NO YES
Replace the display board Replace cable CU206
the display board correct ?
Page 6.40
ground pin on the power supply cable and the ground node to which the receiver is connected
inside the display. The value must be less than 1 Ohm.
(2) Check the connections, referring to paragraph: 2.6. “Wiring diagram”
(3) Place the tester probes across pins 1 and 2 of the CU218 cable on HD4 connector of the
receiver. The measured value should be +5 Vdc.
(4) As at step (3) but on pin 1 and 6 CU218 cable on CN10 connector of the display board or
CN19/21, of the CPU board.
Page 6.41
6.17. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

The machine displays this error if the receiver is disturbed by sources of electromagnetic noise.
THE TELEMETRIC
HR SIGNAL IS
INCORRECT
Check the earth connection

of the machine
2
NO Reposition the machines
Are the machines correctly
so they are adequately
spaced by the required minimum
spaced
distance?
YES
3
Is the receiv er correctly NO Correct the position of the

positioned and are the receiv er and the routing of
connecting cables properly the cables
routed?
YES
4
Mov e the machine away
Are there sources of YES
f rom the noise source or
electromagnetic noise near the attenuate the power of the
receiv er? noise
NO
A
Continued on the following page
Page 6.42
NO
Is the transmitter in good Use a correctly
working order? f unctioning transmitter
YES
YES NO
Replace the receiv er Is the transmitter alway s within Reposition the transmitter
the 90 cm range f rom the receiv er within range
ground pin on the power supply cable and the ground node to which the receiver is connected
inside the display. The value must be less than 1 Ohm.
(2) For machine positioning layouts, use the following diagram as a reference, where the value
in the diagram indicates the medium distance for signal reception during the exercise (± 4”
inches or 10 cm).
Page 6.43
Dove il raggio indica la distanza nedia di ricezione durante l’esercizio (con una precisione di
circa ± 10 cm – 4” inches).
(3) Check that the cardio receiver has been assembled properly as described in the procedure:
7.9. “HS/HR reciever (salutron 8500) disassembly”.
(4) To check for electromagnetic noise near the machine, use Test Box Excite as detailed here
below. You can use one of the following cables ELT-16 (0WC00518AB), CBQ-28
(0WC00390AC) or TRM-28 (0WC00336AC) as connection cable.
HFU HR receiver
Receiver Connection
cable
TEST BOX
EXCITE
The circuit lights the LED for each heart beat and/or disturbance received: in this way it is
possible to determine whether there is any interference, and identify its sources.
(5) Check the battery power level, using a tester if possible. Otherwise use a receiver or another
reference machine to check the operation up to a distance of about 90 cm from the receiver.
Page 6.44
7. PART DISASSEMBLY
7.1. DISPLAY DISASSEMBLY
1. Turn off the machine and unplug the mains

lead from the wall outlet.
2. Back off the 2 screws (a) with a medium

Phillips screwdriver.
Figure7.1-1
3. Back off the 2 screws (b) with a medium

Figure7.1-2
For remove the display:
4. Unplug the connectors of display board, as

indicated in the figure at left.
5. Remove the display.
To reassemble the display, carry out the above

steps in reverse order.
Figure7.1-3
Page 7.1
7.2. DISASSEMBLING THE CIRCUIT BOARDS OF THE

DISPLAY
7.2.1. LED VERSION
Carry out the operations described in

paragraphs: 7.1. “Display disassembly”.
Place the display on a work bench.

Phillips screwdriver and remove the Display
Board.
To reassemble the Display Board, carry out the

Figure7.2-1 above steps in reverse order.
Page 7.2
7.2.2. 700E AND 900E WELLNESS TV (UB) VERSION

Place the display on a work bench.
It is now possible to disassemble its circuit

boards:
• The CPU board (A),

• The LCD inverter (B),
• The input AUX board(C),
• The Headphone Jack (D),
Figure7.2-2 • The LCD and Touch Screen (E).
CPU board (A):
1. Disconnect the cables from LCD, LCD

inverter, Touch Screen and Headphone Jack.
2. Back off the 6 screws (a) with a small

3. Remove the CPU board.

Figure7.2-3
LCD Inverter (B):

2. Remove the inverter protection guard.
3. Disconnect the LCD inverter from CPU

board.
Figure7.2-4
Continued on following page→
Page 7.3
4. Disconnect the 2 connectors of the cables

which connect the LCD inverter to the LCD.
5. Unscrew the two threaded spacers (b),

between the LCD inverter and the display
plate.
6. Remove the LCD inverter.
Figure7.2-5
Input AUX board (C):

Figure7.2-6
2. Disconnect the 3 cables which connect it to

the CPU board.
Figure7.2-7
Continued on following page →
Page 7.4
Headphone Jack (D):
1. Back off the 2 screws (a) fixing the

headphone to the display, with a small
Figure7.2-8
2. Disconnect the connector highlighted in the

figure to side.
Figure7.2-9
LCD and Touch Screen (E) disassembly:
Carry out the disassembly operations of CPU, as

highlighted in Figure7.2-3.
1. Disconnect the connector highlighted in the

figure to side.
Figure7.2-10
Page 7.5
2. Back off the 9 screws (a) that fix the display

plate on the casing, with a small Phillips
screwdriver.
Figure7.2-11
3. To remove the LCD, back off the screws (b)

with a small Phillips screwdriver, on both
sides.
Figure7.2-12
4. The Touch Screen is placed into the display
cover, as shown in the figure to side.
WARNING: The incorrect positioning

of the Touch Screen in its housing, could
cause its breakage during the tightening
of the screws. Be careful to place and to
check the correct position of the T.S., as
shown in the figure.
To reassemble the LCD Touch Screen, carry out

the above steps in reverse order.
Figure7.2-13 Carry out the Tuoch Screen calibration

after the display reassembly, as
descrided in the paragraph: 9.9. “Touch
screen calibration”.
Page 7.6
7.3. C-SAFE BOARD DISASSEMBLY

1. Disconnect the serial cable (a) from C-Safe

board highlighted in the figure.
Figure7.3-1
2. Back off the 4 screws (b) with a medium

Phillips screwdriver, witch fining the che
frontal structure.
3. back off the 2 screws (c), with a 6mm

hexagonal wrench.
Figure7.3-2
4. Back off the 7 screws (d) with a medium

5. Remove the display front support.
6. Remove the C-Safe board from the display

rearsupport, highlighted in the figure on left
side.
To reassemble the C-Safe board, carry out the

Page 7.7
7.4. DIGITAL TV BOARD DISASSEMBLY

1. Disconnect the connectors highlight in the

figure on left side.
Figure7.4-1

Phillips screwdriver..
To reassemble the Digital TV board, carry out

Figure7.4-2
Page 7.8
7.5. DOCKING STATION DISASSEMBLY
1. Open the docking Station cap (a) and lightly

force on a side to extract it from its display
support.
2. Back off the screw (b) with a mediun Phillips

screwdriver.
Figure7.5-1
3. Remove the Docking Station (d) and

disconnect the connector (c)..
Figure7.5-2
4. Remove the board (e) if is necessary.
To reassemble the Docking Station, carry out the

above steps in reverse order.
Figure7.5-3
Page 7.9
7.6. KEYBOARD DISASSEMBLY

1. Disconnect the connector of keyboard.
With the display on a work bench:
2. Use a sharp tool to lift up and detach a corner

of the keyboard
To assemble a new keyboard, with the display on

a work bench:
1. Remove the backing film from the adhesive.
Figure7.6-1 2. Apply the adhesive part, starting from the

left and working toward the right, without
bending the keyboard.
3. Insert the connector in the special slot on the

display and connect it to the display board.
4. Remove the protective film.
When reassembling the keyboard, make sure that none of the keys are bent or remain
pushed in.
The keyboard assembly procedure can only be carried out once, because disassembly
damages the tracks and keys. After reassembly the display, check with the Key Board
Test manual the proper functioning of new keyboard, as descripted at the pharagaf:
6.3.2.1 “Man. Keyboard Test”.
Page 7.10
7.7. DISPLAY FAN DISASSEMBLY
Only for 700 / 700E and 900 / 900E models.

1. Back off the 4 screws (a) using a medium

Phillips screwdriver, as shown in the figure
on left side.
2. Remove the plastic air duct (b).
Figure7.7-1
3. Remove the fan (c) from the rearsupport of

the display (d).
To reassemble the Fan, carry out the above steps

in reverse order.
Figure7.7-2
Page 7.11
7.8. EMERGENCY BUTTON DISASSEMBLY

2. Back off the 4 screws (a) using a small

Figure7.8-1
3. Lift up the upper guard with emergency

button.
4. Disconnect the 2 faston (b) from the

emergency button.
5. Remove the emergency button.
To reassemble the emergency button, carry out

Figure7.8-2
Page 7.12
7.9. HS/HR RECIEVER (SALUTRON 8500) DISASSEMBLY

paragraphs: 7.8. “Emergency button
disassembly”.

2. Remove the lower guard (b).
Figure7.9-1
3. Remove the adhesive type (d) carefully and

remove the plastic bag (c).
4. Cut the cable tie (e) and remove the

protection sponge (f).
Figure7.9-2
5. Disconnect the 2 connectors (g) and the

faston (h), from the HHS/HR receiver (i).
Figure7.9-3
Page 7.13
To reassemble the cardio receiver, carry out the

Before to put the receiver again in the

protective sponge, take care the
receiving coil must be oriented upward
and toward the user, as shown in the
figure on left side.
Figure7.9-4
Page 7.14
7.10. HAND SENSORS DISASSEMBLY
Only for 700 / 700E and 900 / 900E models.

For each sensor:

Figure7.10-1
3. Lift up the upper sensor and extract the lower
one. Disconnect the fastons (b) and (c).
4. Remove the two sensors.
During the reassembling of the hand

sensor plates, use the plastic guide pins
(d), to prevent squeezing the cables.
To reassemble the hand sensors, carry out the

Page 7.15
7.11. JOYSTICK DISASSEMBLY
Only fir 700 / 700E and 900 / 900E models.
1. Press on both sides of the joystick lever, at

the point indicated by the arrow, and pull
component (a) upward.
Figure7.11-1
2. Back off the screw (b) using a small Phillips

screwdriver.
3. Remove the joystick lever (c) by pulling

upward.
Figure7.11-2
Carry out the procedure described in

paragraph: 7.1. Display disassembly”.
4. Back off the 4 screws (d) using a medium

5. Back off the 2 screws (e) using a 5mm

hexagonal wrench.
Figure7.11-3
Page 7.16
6. Back off the 7 screws (f) using a medium

7. Remove the front display support.
Figure7.11-4
8. Unplug the faston connected to the joystick

and indicated in the figure.
9. Back off the 4 screws (g) using a 4mm

hexagonal wrench.
10. Remove the main body of the joystick from

the machine.
Figure7.11-5
11. Back off the 2 screws (h) using a small

Phillips screwdriver to remove the micro
switch.
To reassemble the various components, carry out

Figure7.11-6
Page 7.17
7.12. MOTOR GUARD DISASSEMBLY

1. Bring the machine at the maximum
elevation.

3. Back off the 2 screws (a) on either side of the

machine through a ¼ turn, using a medium
flat-blade screwdriver.
4. Back off the 3 screws (b) through a ¼ turn,

Figure7.12-1 using a medium flat-blade screwdriver.
5. Remove the top part of the motor guard.
6. Disconnect the fan cable and the limit switch

connectors, highlited in the figure.
Figure7.12-2
7. Back off the 5 screws (c) using a 4mm

hexagonal wrench.
Figure7.12-3
Page 7.18
Page 7.19
On both sides of the machine:
8. Back off the screw (e), using a 4mm hex

wrench.
9. Back off screw (d) using a 4mm wrench and

remove the lower part of the motor guard
from the bottom.
To reassemble the motor guard, carry out the

Page 7.20
7.13. FAN AND LIMIT SWITCH DISASSEMBLY

paragraph: 7.12. “Motor guard disassembly”.
There are now accessible:
• The motor fan (X),

• The limit switch (Y).
Figure7.13-1
Motor fan disassembly (X):

2. Remove the fan.
Figure7.13-2
Limit switch disassembly (Y):
1. Loosen the 2 bolts (a) with a 8mm hexagonal

wrench and remove the limit switch from the
guard.
To reassemble the fan and the limit switch, carry

out the above steps in reverse order.
After the limit switch reassembly, check

Figure7.13-3 its position, as described at paragraph:
8.4. “Limit switch position”.
Page 7.21
7.14. ALE DRIVER DISASSEMBLY

paragraph: 7.12. “Motor guard disassembly”,
only as far as removing the upper guard.
1. Remove the fit protection (a), extracting the

2 clip highlight in figure.
2. Remove the dust guard (b).
Figure7.14-1
3. Loosen the 2 screws (c) with a medium

4. Back off the 2 screws (d) with a medium

Figure7.14-2
Page 7.22
5. To completely remove the driver box from

the machine, unplug the cables shown in the
figure on left side:
• Power supply cable;

• Serial comm. Cable;
• Limit switch cable;
• Ground connection cable;
• Fan cable;
• Tread belt motor cable;
• Elevation motor cable;
• Antenna inlet connector (only WTV
models).
Figure7.14-3
6. Remove the electrical box (e) backing off the

2 screws (f), with a medium Phillips
screwdriver.
To reassemble the Low Kit driver, carry out the

Figure7.14-4
Page 7.23
7.15. ALE DRIVER COMPONENTS DISASSEMBLY

1. Back off the 4 screws (a), with a medium

Figure7.15-1
2. Lift up the cover and put it on a box side
through the slot on it, as shown in the figure
on left side.
3. Now it is possible to:
• Replace the 5 fuses,

• Remove the fan on the top,
For other operations it is necessary to

remove the electronics from the machine
and bring it on a work bench, as detailed
Figure7.15-2 in paragraph: 7.14. “ALE driver
disassembly”.
Page 7.24
With the Low Kit driver on a bench it is possible

to remove:
• The ALE driver board (X),

• The fan (Y),
• The resistance (J).
Figure7.15-3
Removing resistance (J):

2. Remove the resistance.
Figure7.15-4
Removing ALE driver (X):
1. Back pff the 4 screws (a) with a medium

2. Remove the driver.
Figure7.15-5
Page 7.25
Removing fan (Y):

Phillips screwdriver, as shown in a figure on
left side.
2. Remove the fan.
Figure7.15-6
Page 7.26
7.16. AT UL DRIVER DISASSEMBLY

7. Back off the screws (a) using a medium

8. Remove the entire box from its compartment

in the machine.
9. Disconnect the cables entering the electrical

box:
• Power supply cable from the power

supply box;
• Cable connecting upper and lower
assemblies (TRM-19);
• Limit switch cable (TRM-54);
• Ground connection cable;
Figure 7.16-1 • Fan cable (TRM-05);
• Tread belt motor cable (TRM-06);
• Tread belt motor encoder cable (TRM-
07);
• Elevation motor cable (TRM-08).
To reassemble the electrical box, carry out the

Page 7.27
7.17. AT UL DRIVER COMPONENTS DISASSEMBLY
With the Low Kit driver on a bench it is possible

to remove:

2. Lift up the cover.
Figure 7.17-1
1. Unplug the fan cable from the AT driver

board.
2. Unscrew the two screws (b) using a medium

3. Remove the fan.
Figure 7.17-2
AT UL driver board:
1. Unplug the flat cable coming from the AT

UL power supply board, shown in the
picture.
2. Unscrew the screw c using a medium Phillips

screwdriver.
3. Lift up the board paying attention to the

cables connected on the lower side.
Figure 7.17-3
Page 7.28
4. Unplug the two cables (d) coming from the

AT power supply board.
5. Unplug the faston (e) of the two cables

coming from the resistance.
6. Remove the AT UL driver board.
Figure 7.17-4
Resistance:
1. Unscrew the two screw (f) using a Phillips

screwdriver.
2. Remove the resistance.
Figure 7.17-5
AT power supply board:
1. Unplug the cable coming from the fan.
2. Unscrew the screw (g) using a Phillips

screwdriver.
3. Unscrew the spacer (h) using a 7mm wrench.

4. Remove the board.
To reassemble the electronics boards, carry out

Figure 7.17-6
Page 7.29
7.18. AT UL DRIVER POWER SUPPLY BOX DISASSEMBLY

1. Unplug the power supply cable from the AT

UL driver box.
2. Unplug the two ground cable from the AT

UL driver box and from the frame.
3. Back off the two screws (a) using a medium

4. Remove the power supply box.

Figure 7.18-1
To reassemble the power supply box, carry out

Page 7.30
7.19. TREAD BELT MOTOR DISASSEMBLY

just to remove the upper guard.
1. Release belt tension disconnecting the spring

of the tension mechanism.
Figure7.19-1
2. Disconnect the tread belt motor connector,

highlighted in the figure, from the low kit
driver.
Figure7.19-2
3. Back off the 4 screws (a) which are fixing

the tread belt motor at the machine frame,
using a 17mm socket wrench.
4. Remove the tread belt motor (b).
Figure7.19-3
Page 7.31
To reassemble the motor belt, carry out the

Be careful to correctly position the

spacers (c) shown in the figure and their
washers.
ATTENTION: After the tread belt

motor re-assembly, check the alignment
of the belt, as described in paragraph:
8.3. “Aligning the tread-belt motor
Figure7.19-4 drive-belt”.
Page 7.32
7.20. ELEVATION MOTOR DISASSEMBLY

paragraph: 7.12. “Motor guard disassembly”
just to remove the upper guard and the
procedure described in paragraph: 7.14. “ALE
driver disassembly”.
1. Remove the split pin (a) and then the pin (b)
securing the elevation motor assembly to the
machine frame.
Figure7.20-1
2. Turn the machine over on one side.
3. Remove the split pin (c) and then the pin (d),
fixing the elevation to the Up/Down frame.
Figure7.20-2
4. Remove the elevation motor from the inside

of the guard, as indicated by the arrow.
To reassemble the elevation motor, carry out the

Figure7.20-3
Page 7.33
7.21. TREAD BELT GROUP AND MOTOR BELT DISESSEMBLY

With these operations it is possible to disassemble:
• footrest;
• driving roller;
• tread belt motor drive-belt;
• running deck;
• driven roller;
• tread belt;
• shock absorbers.
In order to carry out these operations, it is necessary to slacken the tread-belt tension. If
the belt has to be used again, follow the instructions given in paragraph: 8.1. “Trade belt
tensioning” to correctly re-tension the tread belt.

paragraph: 7.12. Motor guard disassembly”,
just to remove the upper guard.
1. Remove the dust guard (a).
Figure7.21-1
2. Loosen the 2 screws (b) (one on each side)

using a 4mm hexagonal wrench.
Figure7.21-2
Page 7.34
3. back off the 2 screws (c) (one on each side)

with a 4mm hexagonal wrench.
4. Remove the rear plug (d).
Figure7.21-3
Before loosen the tension of the trade

belt, make two reference marks spaced
exactly 1 meter apart, so you can then
properly tension it again.
Figure7.21-4
5. Remove the plastic protection (e).
6. Loosen the trade belt tension, backing off the

2 bolts (f) with a 8mm hexagonal wrench.
Take care that the roller is always

approximately parallel with the one on
the front, to counteract the tension
exerted by the belt on the roller
bearings.
Figure7.21-5
Page 7.35
7. Remove the footrest pullinig it out from the

rear side of the machine. You need to find
the correct point where the slots on the lower
side of the footboard are aligned with the
head of the screws on the frame (see picture
on the left).
Figure7.21-6
8. Unhook the belt tensioning mechanism

spring from the frame.
Figure7.21-7
Page 7.36
9. Remove the motor belt (g) from pulley.
Figure7.21-8
10. Be careful to the slot on the opposite side of

the motor roller, as shown in the figure.
11. Remove the roller.
Figure7.21-9
12. Remove the motor belt (h) from the motor

pulley.
-
Figure7.21-10
Page 7.37
13. Back off the 2 screws (i) with a 5mm

hexagonal wrench and remove the running
deck stops.
14. Remove the running deck.
ATTENTION: During reassembly, lock

down the screws (i) using torque wrench
set for 9 Nm.
Figure7.21-11
15. Back completely off the bolts which are
fixing the rear roller on the frame.
16. Remove the rear roller as indicated by with

arrows.
17. Remove the belt.
ATTENTION: When reassemble the

tread belt pay attention to put it on in
correctly, because it can not turn in the
wrong way. Check that the arrow
marked inside on the tread belt junction
is facing backside (when the junction is
above the running deck).
Figure 7.21-12 ATTENTION: At the end of the

procedure, check the alignment of the
motor drive-belt, the tension and
alignment of the tread belt and the
height adjustment of the running deck,
carry out the procedure as described at
the paragraph: 8.1. “Trade belt
tensioning”, 8.2. “Centering the tread
belt” and 8.3. “Aligning the tread-belt
motor drive-belt”.
Page 7.38
ATTENTION: When reassembling the

running deck, remember to insert the
bushing (l) and the washer (m) on the
rear supports, as shown in the figure.
Figure 7.21-13
18. Back off the 2 screws (n) which are fixing

the shock absorbers to the frame with a 4mm
hexagonal wrench, locking the nut (o) with a
7mm wrench, as shown in the figure.
ATTENTION: Insert again the spacers,

during the reassembly
To reassemble the various components, carry out

Figure 7.21-14 the above steps in reverse order.
Page 7.39
8. ADJUSTMENTS
8.1. TRADE BELT TENSIONING

Make a different mode if the tape tension is new or already existing:
NEW belt tension:
1. After replacing the tread belt, place a tape

measure in the center of the tread belt and
use a pen (or white corrector) to make two
reference marks spaced exactly 1m apart.
Figure 8.1-1
2. Lock down by turns the screws a until the
distance between the reference marks
increases by 5 mm. Take care that the roller
is always approximately parallel with the one
on the front, to counteract the tension exerted
by the belt on the roller bearings.
After completing this procedure, any

further adjustments should be
performed using only the left-hand
tension screw.
ATTENTION: After completing this

Figure 8.1-2
procedure, check the centering of the
tread belt as instructed in paragraph:
8.2. “Centering the tread belt”.
Page 8.1
USED belt tension:
1. Before slackening the tread belt that needs to

be re-tensioned, place a tape measure along
the centre of the tread belt and use a pen to
make two reference marks spaced exactly 1
meter apart.
Figure 8.1-3
2. After reassembling the used tread belt, lock
down by turns the screws a until the distance
between the two reference marks made
previously on the tread belt are once again
spaced 1 meter apart.
Take care that the roller is always

approximately parallel with the one on
the front, to counteract the tension
exerted by the belt on the roller
bearings.
ATTENTION: After completing this

Figure 8.1-4 procedure, check the centering of the
tread belt as instructed in paragraph:
8.2. “Centering the tread belt”.
This procedure is normally carried out after replacing the rear or driving roller, or in
cases where a used tread belt needs to be reassembled: it is not possible to carry out the
procedure described in paragraph: 8.1. “Trade belt tensioning”, because the tread belt
is not elastic.
Page 8.2
8.2. CENTERING THE TREAD BELT

1. Start the machine at a speed of 10 km/h.
2. Observe the movement of the tread belt,

correcting any tendency to shift to the right
or left exclusively by adjusting the left
tension screw (a). Locking down this screw
favours shifting of the belt to the right and
vice versa.
3. Gradually increase the speed to 16 km/h,

making any small adjustments that are
necessary until the tread belt is perfectly
Figure 8.2-1
centred.
Page 8.3
8.3. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT

paragraph: 7.12. Motor guard disassembly”,
1. Remove the dust guard.
2. Release the spring (a) of the belt tensioning

mechanism.
3. Use a straight reference rod, resting it on the

pulley (b) of the motor roller to align the belt
(c) by shifting it within the races of the two
pulleys.
Figure 8.3-1
4. After having aligned the belt, reassenbly the
tension spring.
Page 8.4
8.4. LIMIT SWITCH POSITION

paragraph: 7.12. Motor guard disassembly”.
1. Loosen the 2 screws (a) fixing the limit

switch to the casing.
Figure 8.4-1
2. Adjust the position of the limit switch so that

it touches the guard without to be pressed.
Take care the limit switch lever is not

pressed on the guard.
3. After making the adjustment, lock down the

screws (a) backed off previously.
Figure 8.4-2
Page 8.5
8.5. THE MACHINE IS NOT FLAT

This problem may be due to the positioning of the machines on a not flat surface.
To level the machine, you may adjust the height of the levelling foot as illustrated below:
Figura 8.5-1
The equipment is levelled by adjusting the rear foot on the side shown in the illustration:
1. Screw the foot (a) in or out until the frame is in a stable position;
2. Thinten up the lock nut (b) after adjusting.
Page 8.6
9. MACHINE CONFIGURATION
9.1. USER MENU CONFIGURATION FOR 500 LED MODELS

The machine configuration procedure is invoked, when the machine is in standby mode, by
simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the
display:
ENTER PASSWORD:
To access the procedure, type in the password 2406 and press ENTER to confirm. To enter the
password, increase or decrease the displayed value using the ↑ and ↓ keys, or use the +/- (GOAL)
keys to scroll through and modify the individual digits.
At this point the machine display begins showing the current configuration, structured as in the
diagram below:
USER MENU Language TGS
Distance Keys
MAX time HR
Cooldown Time Custom mess.
Up/Down
Pause time
Default config.
Default age
Format P&P
Default weight
User detect
Default time
SN
Default calories
Default distance Ready to Run
Page 9.1
9.1.1. LANGUAGE
After selecting a language from the list of those available, all messages subsequently displayed by
the machine will be in the chosen language. To change the selection, when the LED matrix shows
the current setting:
LANGUAGE : xxx
Press the +/- GOAL keys to select the desired language from the options available. Press ENTER
to confirm the choice, use the + or – speed keys to move to the next or previous parameter.
9.1.2. UNITS OF MEASUREMENT

It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and
miles). To change the selection, when the display shows the current setting:
UNITS : xxx
Press the +/- GOAL keys to select the desired unit of measurement from the options listed in the
table below:
UNITS
KG <default>
POUNDS
Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or
preceding parameter.
9.1.3. MAXIMUM EXERCISE TIME

It is possible to set a maximum duration for each exercise, ranging from 1 to 9999 minutes. To
change the setting, when the display shows the currently selected duration:
MAX. DURATION : xxx
Press the ENTER key to change the value: The current parameter value starts to blink on the
display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/- GOAL keys to scroll
through and modify the individual digits.
The default value of this parameter is 9999.
Page 9.2
9.1.4. COOLDOWN TIME
It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change
the setting, when the display shows the currently selected maximum time:
COOLDOWN TIME xxx
If you are exercising with a TGS key, the cooldown will be stopped if you extract the key.
9.1.5. PAUSE TIME

It is possible to set a maximum pause time for each exercise, ranging from 10 to 999 seconds. To
change the setting, when the display shows the currently selected maximum time:
PAUSE TIME xxx
9.1.6. DEFAULT AGE

It is possible to set the default age for a generic user, ranging from 10 to 99 years. To change the
setting, when the display shows the currently selected default age:
DEFAULT AGE xx
Page 9.3
9.1.7. DEFAULT WEIGHT

It is possible to set the default weight of a generic user in KG, with values ranging from 10 to 999.
To change the setting, when the LED matrix shows the current setting:
DEFAULT WEIGHT : KG xxx
Press the ENTER key to change the parameter: the current value of the parameter will start to
blink, at this point press the CLEAR key to erase the current value and then enter one digit at a
time using the ↑ and ↓ keys to change the value and the +/- GOAL keys to scroll to the next
character.
Press ENTER to confirm the changes made, and use the + or – speed keys to move to the next or
9.1.8. DEFAULT DURATION

It is possible to set a maximum duration for the exercise session, with a value ranging from 1 to 999
minutes. To change the setting, when the display shows the current duration:
DEFAULT DURATION MIN. xxx
Press the ENTER key to change the parameter: The current parameter value starts to blink on the
The default value of this parameter is 15 minutes.
9.1.9. DEFAULT CALORIES

It is possible to set the default calories for an exercise session, with a value ranging from 10 to 999.
To change the setting, when the display shows the current value:
DEFAULT CALORIES xxx
Press the ENTER key to modify the value: The current parameter value starts to blink on the
Page 9.4
9.1.10. DEFAULT DISTANCE

It is possible to set the default distance for an exercise session, with values ranging from 1 to 999.
To change the setting, when the display shows the current value:
DEFAULT DISTANCE KM xxx
Press the ENTER key to modify the value: The current parameter value starts to blink on the
9.1.11. ENABLE TGS

It is possible to enable or disable the use of the TGS reader. To change the selection, when the
display shows the current setting:
TGS : xxx
Press the +/- GOAL keys to select the desired option out of those listed in the table below:
TGS
ENABLED <default>
DISABLED
9.1.12. ENABLE KEYBOARD

It is possible to disable the keyboard so that the machine can only be used with the TGS. To change
the selection, when the display shows the current setting:
KEYS : xxx
KEYS
ENABLED <default>
DISABLED
Page 9.5
9.1.13. MODIFIABLE TARGET HEART RATE

It is possible to enable or disable modification of the target heart rate during a constant heart rate
exercise. To change the selection, when the LED matrix shows the current value:
HR: xxx
Press the +/- GOAL number keys to select the desired option out of those listed in the table below:
HR
MODIFIABLE <default>
NOT MODIFIABLE
Press ENTER to confirm the selection, use the + or – speed keys to move to the next or preceding
parameter.
9.1.14. ENABLE CUSTOM MESSAGES

It is possible to configure whether a custom message is displayed when the machine is in the
standby state. To change the selection, when the LED matrix shows the current setting:
CUSTOM MESS. : xxx
CUSTOM MESS.
YES <default>
NO
parameter.
9.1.15. ENABLE UP/DOWN MOTOR

This parameter enables or disables use of the machine incline. To change the selection, when the
LED matrix shows the current setting:
UP-DOWN: xxx
UP-DOWN
ENABLED <default>
DISABLED
Press ENTER to confirm the selection, use the + or – speed keys to move to the next or previous
parameter.
Page 9.6
9.1.16. RESETTING PARAMETERS TO DEFAULT VALUES

It is possible to reset the user menu parameters to their default values. To select the function, when
the display shows:
DEFAULT CONFIG.
preceding parameter. If the ENTER key is pressed the display will show:
CONFIRM ?
press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds.
9.1.17. FORMAT P&P KEY

This function formats a TGS key for Plug&Play mode operation. To select the function, when the
display shows:
FORMAT P&P
Press ENTER to confirm. At the end of the formatting procedure, hold down the CLEAR key for a
few seconds to exit. The CLEAR key can be pressed at any time to interrupt the procedure and
revert to standby mode.
9.1.18. USER DETECT

This function is able to detect the presence of a user running on the tread belt during an exercise
session. It is possible to configure a minimum speed at which the machine will determine that the
user has stopped running on the treadmill, and interrupt the exercise session if the condition persists
for one minute. To change the setting, when the LED matrix shows the current duration:
USER DETECT: xxx
Press the ENTER key to change the parameter: when the current parameter value starts to blink,
press the CLEAR key to erase the current value and then use the number keys to enter the desired
new value.
Press ENTER to confirm the selection; use the + or – speed keys to move to the next or preceding
parameter.
The default value of this parameter is 5.0 km/h
The minimum threshold speed for the user detect function is 3.0 km/h. Entering any
value lower than this will have the effect of disabling the user-detect function.
If the unit of measurement is setted to IMPERIAL units (miles / pound), the default
value for this parameter is 3 mph while the minimum speed is 2 mph.
At the end of the format procedure, hold down the CLEAR key for a few seconds to exit. The
CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode.
Page 9.7
9.1.19. SERIAL NUMBER

This parameter shows the serial number of the machine.
SN:xxxxx
9.1.20. READY TO RUN
Feature not available on this product.
Page 9.8
9.2. USER MENU CONFIGURATION FOR LED MODELS (700

AND 900)
The machine configuration procedure is invoked, when the machine is in standby mode, by
simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be
pressed one after the other. The following prompt appears on the display:
ENTER PASSWORD:
To access the procedure, type in the password 2406 and press ENTER to confirm. At this point the
machine display begins showing the current configuration, structured as in the diagram below:
USER CONFIG Language Custom Mess.
Distance Edit Mess.
MAX time Change Mess.Lang.
Pause time Up/Down
Cooldown time Language
TGS Default config.
Keys Format P&P
HR User detect
SN
Page 9.9
9.2.1. LANGUAGE
the machine will be in the chosen language. To change the selection, when the LED matrix shows
the current setting:
LANGUAGE : xxx
Press the +/- GOAL keys to select the desired language from the options available. Press ENTER
to confirm the choice, use the + or – speed keys to move to the next or previous parameter.
9.2.2. DISTANCE
miles). To change the selection, when the LED matrix shows the current setting:
DISTANCE : xxx
Press the +/- GOAL keys to select the desired unit of measurement from the options listed in the
table below:
DISTANCE
KM <default>
MLS
parameter.
9.2.3. MAXIMUM EXERCISE TIME

It is possible to set a maximum duration for the exercise in minutes, with values ranging from 1 to
9999. To change the setting, when the LED matrix shows the current maximum time limit:
MAX TIME: xxx
Press the ENTER key to modify the parameter: when the current value of the parameter starts to
blink, press the CLEAR key to erase the current value and then use the number keys to enter the
desired value.
parameter.
Page 9.10
9.2.4. PAUSE TIME

It is possible to set a maximum duration of the pause for every exercise in seconds, with values
ranging from 10 to 999. To change the setting, when the LED matrix shows the current maximum
pause time:
PAUSE TIME : xxx
Press the ENTER key to change the parameter: the current value of the parameter will start to
blink, at this point press the CLEAR key to erase the current value and then use the number keys to
enter the desired new value.
Press ENTER to confirm the changes made, and use the + or – speed keys to move to the next or

It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change
the setting, when the display shows the currently selected maximum time:
COOLDOWN TIME xxx
9.2.6. ENABLE TGS

It is possible to enable or disable the use of the TGS reader. To change the selection, when the
display shows the current setting:
TGS : xxx
TGS
ENABLED <default>
DISABLED
Page 9.11

the selection, when the display shows the current setting:
KEYS : xxx
KEYS
ENABLED <default>
DISABLED

exercise. To change the selection, when the display shows the current setting:
HR : xxx
HR
NOT MODIFIABLE
9.2.9. ENABLE CUSTOM MESSAGES

It is possible to configure whether a custom message is displayed when the machine is in the
standby state. To change the selection, when the LED matrix shows the current setting:
CUSTOM MESS. : xxx
CUSTOM MESS.
YES <default>
NO
parameter.
Page 9.12
9.2.10. EDIT MESSAGES

It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the
first custom message, then use the +/- speed keys to move to the other messages. Press the ENTER
key again to begin editing a message, or hold down the CLEAR key for a few seconds to return to the
upper menu level. While editing a message, move the cursor using +/- GOAL, select the desired letter
using the +/- speed keys and use CLEAR to enter a blank space character. Press ENTER to save the
modified message, or hold down the CLEAR key to cancel and return to the upper menu level.
9.2.11. CHANGE MESSAGGES LANGUAGES

It is also possible to display the custom standby messages in the language selected with the
preceding parameter. To extend the language setting to the predefined custom standby messages,
when the LED display is showing the current selection:
CHANGE MESS. LANGUAGE
9.2.12. ENABLE UP/DOWN MOTOR

This parameter enables or disables use of the machine incline. To change the selection, when the
LED matrix shows the current setting:
UP-DOWN: xxx
UP-DOWN
ENABLED <default>
DISABLED
Press ENTER to confirm the selection, use the + or – speed keys to move to the next or previous
parameter.
9.2.13. ENABLE MULTI-LANGUAGE MODE

The machine can be configured to allow selection of the language at each session. To change the
selection, when the LED matrix shows the current setting:
LANGUAGE : xxx
LANGUAGE
FIXED <default>
OPTIONAL
parameter.
Page 9.13

It is possible to reset the user menu parameters to their default values. To select the function, when
the LED matrix shows:
DEFAULT CONFIG.
Press ENTER to confirm the operation, use the + or – speed keys to move to the next or preceding
parameter. If the ENTER key is pressed the LED matrix will show:
CONFIRM ?
press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds.
9.2.15. FORMAT P&P

This function formats a TGS key for Plug&Play mode operation. To select the function, when the
LED matrix shows:
FORMAT P&P
press ENTER to confirm. At the end of the format procedure, hold down the CLEAR key for a few
seconds to exit. The CLEAR key can be pressed at any time to interrupt the procedure and revert to
standby mode.
9.2.16. USER DETECT

USER DETECT: xxx
Press the ENTER key to change the parameter: when the current parameter value starts to blink,
press the CLEAR key to erase the current value and then use the number keys to enter the desired
new value.
Press ENTER to confirm the selection; use the + or – speed keys to move to the next or preceding
parameter.
Page 9.14
At the end of the format procedure, hold down the CLEAR key for a few seconds to exit. The
CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode.
9.2.17. SERIAL NUMBER

This parameter shows the serial number of the machine.
SN:xxxx
Page 9.15
9.3. USER MENU CONFIGURATION FOR 700 E 900 WELLNESS

TV MODELS
The machine configuration procedure is invoked, when the machine is in standby mode, by pressing
the top right hand, the bottom left hand and the bottom right hand corner in sequence, as shown in
the picture below.
back forward.
At this point the machine display will shows the different parameters of the menu, collected in
different pages, which can be scrolled with the FORWARD and BACK keys.
To exit the configuration press HOME key.
Pressing “HOME” in any page, all changes made up to that moment are saved; you
cannot exit without saving. In case of errors the initial Technogym settings can be
restored using the “DEFAULT CONFIG.” parameter.
Page 9.16
9.3.1. SERIAL NUNBER

In the top right hand corner of the windows it is displayed the SN of the machine, loaded at the end
of the production line.
9.3.2. LANGUAGE
the machine will be in the chosen language. To change the selection, select the desired option
among the ones in the list, directly touching on the Touch Screen.
Press HOME to confirm and save, FORWARD or BACK to scroll the pages.
9.3.3. MEASURE (DISTANCE)

miles). To change the selection, select the desired option among the ones in the list, directly
touching on the Touch Screen.
MEASURE
KM <default>
MILES
Page 9.17
9.3.4. ENABLE TGS

It is possible to enable or disable the use of the TGS reader. To change the selection, select the
desired option among the ones in the list, directly touching on the Touch Screen.
TGS
ENABLED <default>
DISABLED

the selection, select the desired option among the ones in the list, directly touching on the Touch
Screen.
KEYS
ENABLED <default>
DISABLED
9.3.6. MAXIMUM EXCERCISE TIME

It is possible to set a maximum duration for the exercise in minutes, with a value ranging from 1 to
9999. To change the setting, press the MODIFY key and insert the value using the numeric
keyboard. Press ENTER key to confirm or BACK key to back forward.
9.3.7. PAUSE TIME

It is possible to set a maximum pause time for each exercise in seconds, with values ranging from
10 to 999. To change the setting, press the MODIFY key and insert the value using the numeric
keyboard. Press ENTER key to confirm or BACK key to back forward.
Page 9.18

It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds.
To change the setting, press the MODIFY key and insert the value using the numeric keyboard.
Press ENTER key to confirm or BACK key to back forward.
9.3.9. TOP EXERCISE PROGRAMS FOR YOU SHORTCUT

It is possible to choose 2 extra training programs, from the list of those available, which will be
displayed in the main page with the fixed ones “TIME” and “CALORIES”. To change the selection,
select the desired option among the ones in the list, directly touching on the Touch Screen.
Page 9.19

exercise. To change the selection, select the desired option among the ones in the list, directly
touching on the Touch Screen.
HR
NOT MODIFIABLE
9.3.11. STANDBY
It is possible to enable or disable the TV screen during the standby mode. To change the selection,
STANDBY
TV ON <default>
TV OFF
9.3.12. ENABLE MULTI-LANGUAGE MODE

The machine can be configured to allow selection of the language at each session. To change the
selection, select the desired option among the ones in the list, directly touching on the Touch
Screen.
LANGUAGE
FIXED <default>
OPTIONAL
9.3.13. UP/DOWN
This parameter enables or disables use of the machine incline. To change the selection, select the
desired option among the ones in the list, directly touching on the Touch Screen.
UP/DOWN
ENABLED <default>
DISABLED
Page 9.20
9.3.14. READY TO RUN
Feature not available on this product.
9.3.15. USER DETECT

USER DETECT: xxx
It is possible to set this parameter, ranging from 0 to 25 Km/h.

It is possible to reset the user menu parameters to their default values.
To select the function, press DEFAULT CONFIG.
9.3.17. FORMATTA CHIAVE P&P

This function formats a TGS key for Plug&Play mode operation. To select the function, press
“FORMAT P&P” key.
Page 9.21
9.3.18. SCREEN SAVER MINUTES

It is possible to configure the amount of time, in minutes, the machine will wait before activating
the screen saver, with values ranging from 10 to 360.
To change the setting, press the MODIFY key and insert the value using the numeric keyboard.
9.3.19. DISPLAY IN THE WORKOUT

It is possible to configure the size of the exercise data during the workout. To change the selection,
DISPLAY IN THE WORKOUT

SMALL <default>
LARGE
Page 9.22
9.3.20. RADIO
It is possible to enable or disable the radio function on the machine. To change the selection, select
the desired option among the ones in the list, directly touching on the Touch Screen.
RADIO
YES <default>
NO
9.3.21. IPOD CONNECTION OPTION

It is possible to set the machine for controlling the iPod through the display. To change the
selection, select the desired option among the ones in the list, directly touching on the Touch
Screen.
IPOD CONNECTION OPTION

DOCKING STATION <default>
NOTHING
9.3.22. STANDBY CHANNEL

It is possible to set the channel which is displayed on the TV, when the TV is in standby. To change
the setting, press the MODIFY key and insert the value using the numeric keyboard. Press ENTER
key to confirm or BACK key to back forward.
9.3.23. OTHER LANGUAGE

It is possible to set a shortcut for a second language different from the one set at “LANGUAGE”
parameter, displayed in the top left hand corner of the main page.
To change the selection, select the desired option among the ones in the list, directly touching on
the Touch Screen.
Page 9.23
9.4. SERVICE MENU CONFIGURATION LED MODEL

The configuration procedure is invoked when the machine is in standby mode, using a different
procedure for the 500 and 700 models.
• Accessing configuration of 500 models

Simultaneously press the ENTER, ↑, CLEAR keys. The following prompt appears on the display:
ENTER PASSWORD:
press “Enter” to confirm. To enter the password, increase or decrease the displayed value using the
↑ and ↓ keys, or use the +/- GOAL keys to scroll through and modify the individual digits.
At this point there are two options available:
↑ = Tech Config
↓ = Troubleshooting
Press numeric key ↑ to access the menu for configuring technical parameters; the machine display
• Accessing configuration of 700 and 900 models

Simultaneously press the keys 369 for 700 LED models, whereas on 700 Wellness TV models the
keys 0369 must be pressed one after the other. The following prompt appears on the display:
ENTER PASSWORD:
press the “Enter” key to confirm. At this point there are two options available:
1 = Tech Config
2 = Troubleshooting
Press numeric key 1 to access the menu for configuring technical parameters; the machine display
Page 9.24
• Configuration
TECHNICAL LOW KIT HIGH KIT

CONFIGURATION PARAM. VERSION
UPDOWN BOOT
SETTINGS VERSION
OPERATING
KEY READER
DATA
VERS.
ERRORS LOG MAINS

VOLTAGE
(solo driver AT UL)
STANDARD
SETTINGS
LOW KIT
MENU
To scroll through the list of parameters, press the + or – effort level keys to display the next or the
preceding item.
To modify a parameter value, it is necessary to press the ENTER key: when the current parameter
value starts to blink, press the CLEAR key to erase the current value and then use the number keys
to enter the desired new value. Save the changes made by pressing the ENTER key.
To cancel the operation, press the CLEAR key for a few seconds.
The various parameters are described below.
Page 9.25
9.4.1. LOW KIT PARAMETER

This function provides access to parameters used for modifying certain settings of the lower
assembly. To access this menu, when the display shows:
LOW KIT PARAM.
press ENTER. This function is structured as follows:
READ FROM
LOW KIT PARAM.
LOW KIT ?
Par.01
.......................
Par.13
WRITE TO
LOW KIT ?
DEFAULT
SETTINGS ?
In addition to the 13 configuration parameters, this function also includes the 3 sub-functions
described below:
9.4.1.1. Read from low kit

To read the parameter values from the low kit memory and view them on the display, scroll using
the +/- keys until the display shows:
READ FROM LOW KIT ?
press ENTER to read the errors from the low kit, and return to the upper menu level by pressing
CLEAR for a few seconds.
9.4.1.2. Write to low kit

To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys
until the display shows:
WRITE TO LOW KIT ?
press ENTER to write the parameters to the low kit, and return to the upper menu level by pressing
Page 9.26
9.4.1.3. Default Setting

To load the default parameter values, scroll using the +/- effort level keys until the display shows:
DEFAULT SETTING ?
press ENTER to write the default values to the low kit, and return to the upper menu level by
pressing CLEAR for a few seconds.
To write these parameters to the low kit, use the “Write to low kit” function.
9.4.1.4. Table of configuration parameters

Display
Description Range Default values
parameter
Par 01 Default linear speed n.m. 8
Par 02 Default acceleration and deceleration n.m. 100
Par 03 default slope setpoint n.m. 0
Par 04 PID proportional gain n.m. 7
Par 05 PID Integral gain n.m. 150
Par 06 S Ramp Type n.m. 0
Par 07 Flag DC motor encoder signal alarm action 0-1 0
Par 08 Watchdog serial communication n.m. 0
Par 09 DC motor encoder error timeout 1 cnt = 100 msec 0 - 255 15
Flag signal receiving Sw Emergency and not
Par 10 - 0
receiving Emergency Hw
Par 11 roll diameter n.m. 91
Par 12 roller diameter n.m. 200
Par 13 Flag posting warning signal AC motor encoder 0-1 0
n.m = Value not modifiable.
Page 9.27
9.4.2. UPDOWN SETTINGS

This function allows access to the parameters in the UpDown table which define the number of
encoder pulses that correspond to different machine incline positions. To access this menu, when
the LED display shows:
UPDOWN SETTINGS
READ FROM
UPDOWN SETTINGS
LOW KIT ?
-5.0%:
.......................
+20%:
WRITE TO
LOW KIT ?
DEFAULT
SETTINGS ?
described below:

To read the parameter values from the low kit memory to view them on the display, scroll using the
+/- keys until the LED display shows
READ FROM LOW KIT ?
press ENTER to read the parameters from the low kit, then return to the upper menu level by
pressing CLEAR for a few seconds.

until the LED display shows:
WRITE TO LOW KIT ?
press ENTER to write the parameters to the low kit, and return to the upper menu level by pressing
Page 9.28
9.4.2.3. Default setting

To load the default parameter values to the display, scroll using the +/- keys until the LED display
shows:
DEFAULT SETTING ?
press ENTER to load the default parameter values, and return to the upper menu level by pressing
To write these parameters to the low kit, use the “Write to low kit” function.
9.4.3. OPERATING DATA

This function makes it possible to access the machine usage data stored in the low kit. To access
this menu, when the display shows:
OPERATING DATA
READ FROM
OPERATING DATA
LOW KIT ?
Life AC M
Life DC M
Life Kit H
Life Kit L
Tot. Km
WRITE TO
LOW KIT ?
In addition to the machine usage data, this function also includes the 2 sub-functions described below:
Page 9.29

To read the parameter values from the low kit memory and view them on the display, scroll using
the +/- keys until the display shows:
READ FROM LOW KIT ?

WRITE TO LOW KIT ?
press ENTER to write the new data to the low kit, and return to the upper menu level by pressing
9.4.3.3. Machine usage data
The machine usage data on the display is updated every 10 minutes. This means that, whenever the
machine is switched off, any data modified after the last memory update will be lost.
MESSAGE ON DISPLAY DESCRIPTION

Life AC M: Minutes x 10 of tread belt motor operation
Life DC M: Minutes of elevation motor operation
Life Kit H: Minutes x 10 of operation of the upper assembly
Life Kit L: Minutes x 10 of operation of the lower assembly
Tot. Km: Total km travelled
By selecting one of the items in the above table it is possible to modify its content, but only after
having cleared its value. When the ENTER key is pressed the message "Reset life..." appears,
followed by the name of the selected item; pressing ENTER again resets the value of the selected
item, while pressing CLEAR reverts to the preceding value.
Page 9.30
9.4.4. ERRORS LOG

This function accesses the machine’s error history log. To access this menu, when the display
shows:
ERRORS LOG
READ FROM
ERRORS LOG
LOW KIT ?
Error 1
.......................
Error 10
RESET ERRORS ?
COM.Fault
In addition to the error history log, this function also includes the 2 sub-functions described below:

To read the errors stored in low kit memory and view them on the display, scroll using the +/- keys
READ FROM LOW KIT ?
9.4.4.2. Reset Errors

To clear the error history in both the low and high kit memory, scroll using the +/- keys until the
display shows:
RESET ERRORS ?
press ENTER to clear the error history logs, and return to the upper menu level by pressing
Page 9.31
9.4.4.3. COM.Fault
This is a counter that display the number of errors in serial communication between the upper and
the lower kit. This counter increase each time a communication fault is detected. Scroll using the
+/- keys until the display shows:
COM.FAULT X
To reset it press ENTER, the LED display shows:
RESET COM.FAULT?
press ENTER to reset and return to the upper menu level by pressing CLEAR for a few seconds.
9.4.4.4. View Errors

For every error generated by the machine, the error history log records the information in the table
below:
• Error number;
• Error code;
• Tension at the error moment;
• Current when the error occurred
• Speed at the error monent Km/h.
The correspondence between error codes and descriptions is given in the table below:
Error code Description

1/OH OVERHEATING of the heat sinks of the low kit driver and of the PFC.
2/OC OVERCURRENT, even if only temporary, on the inverter output.
UNDERVOLTAGE condition, due to an even temporary drop in line
3/UU
voltage.
4/OU OVERVOLTAGE
SERIAL TIMEOUT, there is no signals exchange between high kit and
5/ST
low kit
EEPROM error: is generated when there is an error detected in the data
6/PE
stored on the Eprom.
7/EdC1 ELEVATION MOTOR ENCODER error.
8/EdA BELT MOTOR ENCODER error.
9/OtM BELT MOTOR THERMAL CUT-OUT open.
Inverter overload caused by a DC current exceeding, for the maximum
10/Oli
allowed time (I2t), the maximum permissible threshold for the inverter.
Motor overload caused by a DC current exceeding, for the maximum
11/OLm allowed time (I2t), the maximum permissible threshold for the motor in
question.
12/OLr Braking resistor overload.
EMERGENCY. Is generated when the low kit drive receives a software
19/EM emergency signal that is not accompanied by a hardware emergency
signal
Page 9.32
Error code Description

LOW KIT DRIVER COVER PLATE FAN. This error is genereted if
20/SFAn there is a mulfunction on the fan mounted on the driver’s cover plate, for
at least 5 sec.
LOW KIT DRIVER INTERNAL FAN. This error is genereted if there is
21/PFAn
a mulfunction on the internal low kit driver fan, for at least 5 sec
INVERTER POWER SUPPLY: This error is generated if a voltage <156
22/IMV VAC for at least 1 sec. when the AC motor is working or for at least 10
sec. when AC motor is not working.
SHORT CIRCUIT. Is generated in the event of a short circuit between a
23/SHC
motor phase and earth.
OVERHEATING of the dissipator sensor: This error is genereted if a
24/OHS
mulfunction of the dissipator sensor last more than 1 sec.
Use the + effort level key to advance to the next error, otherwise the message with the details of the
current error will continue to reappear.
9.4.5. STANDARD SETTINGS

This function simultaneously resets the User menu, low kit, UpDown table parameters to their
default values and the operating data of the machine. To access this menu, when the LED display
shows:
STANDARD SETTING
press ENTER, the following message appears:
CONFIRM ?
Press ENTER again to reset all parameters to their default values, or return to the upper menu level
by pressing CLEAR for a few seconds.
This function does not alter the language and the TV standard setting.
Page 9.33
9.4.6. LOW KIT MENU

This function directly accesses the firmware of the inverter. To access this menu, when the LED
display shows:
LOW KIT MENU
LOW KIT MENU Low Kit Version
Config. Registers
9.4.6.1. Low kit version

This function displays the inverter firmware version. To access this menu, when the LED display
shows:
LOW KIT VERSION
H:x L:x B:x
Which identifies the firmware version.
AT drivers for European and US market, use the same SW, nevertheless the first
character among the three which identify the SW version, changes according to the HW
mounted on the machine. In particular you can find:
• 2.x.x if the AT driver on the machine is that for European market.

• 4.x.x if the AT driver on the machine is that for US market.
Page 9.34
9.4.6.2. Config. registers

This function displays the parameter values of type b, C, D, F, P, H and S. To access this menu,
when the LED display shows:
CONFIG REGISTERS
ADDRESS: X
where X is the address identifying anAT UL driver parameter, as detailed in the tables at the end of
the paragraph.
Press ENTER to change the address and select a different parameter, or press + to read the value of
the currently selected parameter, the following message will appear:
READ FROM LOW KIT ?
press ENTER to load the parameter value, the following message will appear:
VALUE: Y
press ENTER to begin editing the parameter value. When finished, press + and the following
message will appear:
WRITE TO LOW KIT ?
press ENTER to confirm writing the changes to the low kit; at the end of this operation the
following message reappears:
ADDRESS: X
Although the changes made to the parameters come into effect immediately, they are not
automatically stored in permanent memory; this requires a specific write operation
effected using the command C-0: at address 800 write the value “1”, following the
detailed instructions provided in paragraph 9.4.6.2 “Config. registers”.
Page 9.35
To return to the upper menu level press CLEAR for a few seconds.
MENU –A–
Par. Address Description Value Par. Address Description Value
PID mode (700/900) 1 A-59 1218 PID min neg err 50
A-0 1200
PID mode (500) 0 A-100 1219 Set Linear speed 0
A-1 1201 PID ref sel 5 A-101 1220 Set Acc Dec 100
A-2 1202 PID fbk sel 4 A-102 1221 Set Incline ref 0
A-3 1203 PID digital ref 0 A-105 1222 Def Linear speed 8
A-4 1204 PID activat mode 0 A-106 1223 Def Acc Dec 100
A-5 1205 PID-Encoder sync 1 A-107 1224 Def Incline ref 0
A-6 1206 PID err sign rev 0 A-110 1225 Pulley Ratio 200
A-7 1207 PID Integ init en 0 A-111 1226 Roller Diameter 91
A-8 1208 PID update time 0 DCMot EncTimeout 250
A-115 1227
A-50 1209 PID Prop gain 1 7 DCMot EncTimeout 15
A-51 1210 PID Int tconst 1 150 A-116 1228 Fan command dly 3
A-52 1211 PID Deriv gain 1 0 50
A-117 1229 ACMot EncToller
A-53 1212 PID Prop gain 2 0 0(OFF)
A-54 1213 PID Int tconst 2 9999 A-118 1230 Check RunnerBand 10
A-55 1214 PID Deriv gain 2 0 A-119 1231 Check RunnerSpd 50
A-56 1215 PID high limit 80 A-120 1232 Curr clamp thr 200
A-57 1216 PID low limit -80 A-121 1233 Check RunnerDly 60
A-58 1217 PID max pos err 50
MENU –C–
C-0 800 Save parameters 0 C-41 805 Save pars to key 0
C-1 801 Recall param 0 C-100 806 Measure stator R 0
C-2 802 Load default 0 C-200 807 Reset AC Flag 0
C-20 803 Alarm clear 0 C-201 808 Reset DC Flag 0
C-40 804 Recall key prog 0
Page 9.36
MENU –D–
D-0 1 Output frequency 0 D-200 26 An in 1 cnf mon 0
D-1 2 Frequency ref 0 D-201 27 An in 1 monitor 0
D-2 3 Output current 0 D-202 28 An in 1 term mon 0
D-3 4 Output voltage 0 D-210 29 An in 2 cnf mon 0
D-4 5 DC link voltage 400 D-211 30 An in 2 monitor 0
D-5 6 Power factor 100 D-212 31 An in 2 term mon 0
D-6 7 Power [kW] 0 D-220 32 An in 3 cnf mon 0
D-7 8 Output speed 0 D-221 33 An in 3 monitor 0
D-8 9 Speed ref 0 D-222 34 An in 3 term mon 0
D-20 57 Actual speed 0 D-300 35 EncPulse/Sample 0
D-21 58 Actual incline 0 D-301 36 Encoder freq 0
user
D-22 59 Actual ENC1 pos 0 D-302 37 Encoder speed 0
D-23 60 Crossed distance 0 D-350 38 Option 1 state 0
D-24 61 Reserved - D-351 39 Option 2 state 0
D-25 62 Flag status 0 D-352 40 Par port state 0
D-26 63 Actual ENC2 pos 0 D-400 41 PID reference 0
D-27 64 Actual speed from 0 D-401 42 PID feedback 0
Fenc
D-30 70 Reserved - D-402 43 PID error 0
D-50 10 Heatsink temp 0 D-403 44 PID integr comp 0
D-51 11 Drive OL 0 D-404 45 PID output 0
D-52 12 Motor OL 0 D-800 46 Error 1 0
D-53 13 Brake res OL 0 D-801 47 Error 2 0
D-100 14 Dig inp status 0 D-802 48 Error 3 0
D-101 15 Term inp status 0 D-803 49 Error 4 0
D-102 16 Vir dig inp stat 0 D-950 50 Drive rated cur 100
D-120 17 Exp dig inp stat 0 D-951 51 SW version 1\2 200h
D-121 18 Exp term inp 0 D-952 52 SW version 1\2 80h
D-122 19 Exp Vir dig inp 0 D-953 53 power ident code 0h
stat
D-150 20 Dig out status 0 D-954 54 param ident code 0h
D-151 21 Drv dig out sta 0 D-955 55 regul ident code 3/8h
D-152 22 Vir dig out sta 0 D-956 56 Startup id code 0h
D-170 23 Exp Dig out status 0 D-957 71 Drive type 2
D-171 24 Exp Drv dig out 0 D-999 99 Display test -
sta
D-172 25 Exp Vir dig out 0
sta
MENU –F–
F-0 300 Motorpot ref 0 F-110 321 Frequency ref 10 0
F-10 301 Acc/Dec time mp 50 F-111 322 Frequency ref 11 0
F-11 302 Motorpot offset 0 F-112 323 Frequency ref 12 0
F-12 303 Mp output mode 0 F-113 324 Frequency ref 13 0
F-13 304 Mp auto save 1 F-114 325 Frequency ref 14 0
F-20 305 Max ref freq 1150 F-115 326 Frequency ref 15 0
F-21 306 Min ref freq 0 F-116 327 Jog frequency 10
F-50 307 Ref 1 channel 8 F-200 328 Ramp resolution 0
F-51 308 Ref 2 channel 0 F-201 329 Acc time 1 3000
F-60 309 MltFrq channel 1 3 F-202 330 Dec time 1 3000
F-61 310 MltFrq channel 2 3 F-203 331 Acc time 2 50
Page 9.37
MENU –F–
F-100 311 Frequency ref 0 0 F-204 332 Dec time 2 50
F-101 312 Frequency ref 1 0 F-205 333 Acc time 3 50
F-102 313 Frequency ref 2 0 F-206 334 Dec time 3 / FS 50
F-103 314 Frequency ref 3 0 F-207 335 Acc time 4 / Jog 50
F-104 315 Frequency ref 4 0 F-208 336 Dec time 4 / Jog 50
F-105 316 Frequency ref 5 0 F-250 337 Ramp S-shape 0
F-106 317 Frequency ref 6 0 F-260 338 Ramp extens src 0
F-107 318 Frequency ref 7 0 F-270 339 Jump amplitude 0
F-108 319 Frequency ref 8 0 F-271 340 Jump frequency 1 0
F-109 320 Frequency ref 9 0 F-272 341 Jump frequency 2 0
MENU –I–
I-0 100 Dig input 1 cfg 1 I-313 140 An out 2 filter 0
I-1 101 Dig input 2 cfg 0 I-350 141 Exp an out 1 cfg 0
I-2 102 Dig input 3 cfg 0 I-351 142 Exp AnOut 1 offs 0
I-3 103 Dig input 4 cfg 0 I-352 143 Exp AnOut 1 gain 100
I-4 104 Dig input 5 cfg 0 I-353 144 Exp AnOut 1 filt 0
I-5 105 Dig input 6 cfg 0 I-400 145 Inp by serial en 0
I-6 106 Dig input 7 cfg 0 I-410 146 Exp in by ser en 0
I-7 107 Dig input 8 cfg 0 I-420 147 Out by serial en 0
I-50 108 Exp dig in 1 cfg 0 I-430 148 Exp OutBySer en 0
I-51 109 Exp dig in 2 cfg 0 I-450 149 An out by ser en 0
I-52 110 Exp dig in 3 cfg 0 I-500 150 Encoder enable 1
I-53 111 Exp dig in 4 cfg 0 I-501 151 Encoder ppr 720
I-100 112 Dig output 1 cfg 48 I-502 152 Enc channels cfg 1
I-101 113 Dig output 2 cfg 48 I-503 153 Enc spd mul fact 100
I-102 114 Dig output 3 cfg 48 I-504 154 Enc update time 0
I-103 115 Dig output 4 cfg 48 I-600 155 Serial link cfg 6
I-150 116 Exp DigOut 1 cfg 48 I-601 156 Serial link bps 4
I-151 117 Exp DigOut 2 cfg 48 I-602 157 Device address 1
I-200 118 An in 1 Type 1 I-603 158 Ser answer delay 1
I-201 119 An in 1 offset 0 I-604 159 Serial timeout 0
I-202 120 An in 1 gain 100 I-605 160 En timeout alm 1
I-203 121 An in 1 minimum 0 I-700 161 Option 1 type 0
I-204 122 An in 1 filter 1 I-701 162 Option 2 type 0
I-210 123 An in 2 Type 1 I-750 163 SBI address 3
I-211 124 An in 2 offset 0 I-751 164 CAN baudrate 0
I-212 125 An in 2 gain 100 I-752 165 SBI Profibus mod 2
I-213 126 An in 2 minimum 0 I-753 166 SBI CAN mode 0
I-214 127 An in 2 filter 1 I-760 167 SBI to Drv W 0 0
I-220 128 An in 3 Type 1 I-761 168 SBI to Drv W 1 0
I-221 129 An in 3 offset 0 I-762 169 SBI to Drv W 2 0
I-222 130 An in 3 gain 100 I-763 170 SBI to Drv W 3 0
I-223 131 An in 3 minimum 0 I-764 171 SBI to Drv W 4 0
I-224 132 An in 3 filter 1 I-765 172 SBI to Drv W 5 0
I-300 133 Analog out 1 cfg 0 I-770 173 Drv to SBI W 0 1
I-301 134 An out 1 offset 0 I-771 174 Drv to SBI W 1 2
I-302 135 An out 1 gain 100 I-772 175 Drv to SBI W 2 3
I-303 136 An out 1 filter 0 I-773 176 Drv to SBI W 3 4
I-310 137 Analog out 2 cfg 2 I-774 177 Drv to SBI W 4 5
I-311 138 An out 2 offset 0 I-775 178 Drv to SBI W 5 6
I-312 139 An out 2 gain 100
Page 9.38
MENU –P–
P-0 400 Cmd source sel 3 P-281 446 Brake res value 150
P-1 401 RUN input config 0 P-282 447 Brake res power 5
P-2 402 Reversal enable 1 P-283 448 Br res thermal K 160
P-3 403 Safety 1 P-300 449 DC braking level 0
P-20 404 Mains voltage 220 P-301 450 DCB lev fac src 0
P-21 405 Mains frequency 60 P-302 451 DC braking freq 0
P-40 406 Motor rated curr 70 P-303 452 DC braking start 0
P-41 407 Motor pole pairs 2 P-304 453 DC braking stop 0
P-42 408 Motor power fact 78 P-320 454 Autocapture mode 0
P-43 409 Motor stator R 100 P-321 456 Autocapture Ilim 120
P-44 410 Motor cooling 1 P-322 457 Demagnetiz time 8
P-45 411 Motor thermal K 30 P-323 458 Autocap f scan 10
P-60 412 V/f shape 1 P-324 459 Autocap V scan 2
P-61 413 Max out voltage 230 P-325 460 Enc for FlyRes 0
P-62 414 Base frequency 600 P-326 461 Fre for FlyRes 0
P-63 415 V/f interm volt 115 P-340 462 Undervoltage thr 50
P-64 416 V/f interm freq 300 P-341 463 Max pwrloss time 0
P-80 417 Max output freq 100 P-342 464 UV alarm storage 1
P-81 418 Min output freq 0 P-360 465 OV prevention 0
P-100 419 Slip compensate 90 P-380 466 Autoreset attmps 0
P-101 420 Slip comp filter 3 P-381 467 Autoreset clear 10
P-120 421 Manual boost [%] 30 P-382 468 Autoreset delay 50
P-121 422 Boost factor src 0 P-383 469 Autores flt rly 1
P-122 423 Auto boost en 1 P-400 470 Ext fault mode 0
P-140 424 Magn curr gain 30 P-420 471 Volt reduc mode 0
P-160 425 Osc damping gain 10 P-421 472 V reduction fact 100
P-180 426 SW clamp enable 1 P-422 473 V fact mult src 0
P-200 427 Ramp CurLim mode 0 P-440 474 Frequency thr 1 0
P-201 428 Curr lim in ramp 170 P-441 475 Freq prog 1 hyst 5
P-202 429 En lim in steady 0 P-442 476 Frequency thr 2 0
P-203 430 Curr lim steady P-443 477 Freq prog 2 hyst 5
P-204 431 Curr ctrl P-gain P-460 478 Const speed tol 5
P-205 432 Curr ctrl I-gain P-461 479 Const speed dl 1
P-206 433 Curr ctr feedfwd P-480 480 Heatsnk temp lev 70
P-220 434 En DC link ctrl P-481 481 Heatsnk temp hys 5
P-221 435 DC-lnk ctr Pgain P-500 482 Switching freq 9
P-222 436 DC-lnk ctr Igain P-501 483 Sw freq reduc en 0
P-223 437 DC-link ctr FF P-520 484 Overmod max lev 0
P-240 438 OverTorque mode P-540 485 Out Vlt auto adj 0
P-241 439 OT curr lim thr P-560 486 Deadtime cmp lev 9
P-242 440 OT level fac src P-561 487 Deadtime cmp slp 50
P-243 441 OT signal delay P-580 488 Startup display 1
P-260 444 Motor OL prot en P-600 489 Speed dsply fact 100
P-280 445 Brake res OL en P-999 490 Param prot code 0
Page 9.39
9.4.7. HIGH KIT VERSION

This function displays the SW version of the display. To do this, when the LED display shows:
HIGH KIT VERSION
press ENTER, the message that identifies the SW version, will appear.
9.4.8. BOOT VERSION

This function displays the BOOT version. To do this, when the display shows:
BOOT VERSION
press ENTER to display the message which identifies the BOOT version.
9.4.9. KEY READER VERSION

This function displays the SW version of the TGS reader. To do this, when the LED display shows:
KEY READER VERS.
press ENTER, the message that identifies the SW version, will appear.
9.4.10. MAINS VOLTAGE

This function allows the user to choose the proper power supply voltage for the machine. To change
the selection when the LED matrix shows the current setting:
MAINS VOLTAGE: XXX
Press the +/- GOAL keys to select the desired voltage setting from the options available. Press
ENTER to confirm the choice, use the + or – speed keys to move to the next or previous parameter.
The alternatives are:
Mains Voltage
NO SET
100 VAC
120 VAC
230 VAC
Choosing “NO SET” value, when the machine is switched on it is necessary to insert the power
supply voltage provided by the electrical mains line.
REMEMBER to properly set the parameter each time you replace the Display.
Page 9.40
9.5. SERVICE MENU CONFIGURATION FOR WELLNESS TV

MODELS
the picture below.
back forward.
At this point the machine display will shows the different parameters of the menu, collected in
different pages, which can be scrolled with the FORWARD and BACK keys.
To exit the configuration press HOME key.
Pressing “HOME” in any page, all changes made up to that moment are saved; you
cannot exit without saving. In case of errors the initial Technogym settings can be
restored using the “STANDARD SETTINGS.” parameter.
Page 9.41
9.5.1. LOW KIT PARAMETER

This function provides access to parameters used for modifying certain settings of the lower
assembly. To access this menu, when the display shows:
described below:

To read the parameter values from the low kit memory and view them on the display, press READ
FROM LOW KIT key.

To write the values of the currently displayed parameters to the low kit, press WRITE TO LOW
KIT key.
9.5.1.3. Default Setting

To load the default parameter values, press DEFAULT SETTING key.
Page 9.42
9.5.1.4. Table of configuration parameters
To correctly display the parameter values, you need to load them from the low kit, using
the “Read from low kit” function.
To change the setting, press the CHANGE key and insert the value using the numeric keyboard.
After any changes to the parameter values, you need to load them in the low kit using
the “Write to low kit” function.
Parameter Description Range Default values

Par 01 Default speed for Quick Start workout. [Km/h*10] n.m. 8
Default acceleration and deceleration for tread
Par 02 n.m. 100
belt motor. [Km/h*100/sec]
Default zero reference position for tread-belt
Par 03 n.m. 0
incline. [*2]
Par 04 PID proportional gain. [*100] n.m. 7
Par 05 PID Integral gain. [*100] n.m. 150
Par 06 Ramp Type n.m. 0
Par 07 Error status on DC motor encoder 0-1 0
Par 08 Serial communication timeout [10*msec] n.m. 0
Par 09 DC motor encoder error timeout. [msec] 0 - 255 15
Par 10 - 0
Par 11 FREE n.m. 91
Par 12 Driving roller diameter. [mm] n.m. 200
Par 13 Pulley ratio 0-1 0
n.m = Value not modifiable.
Page 9.43
9.5.2. OPERATING DATA

This function makes it possible to access the machine usage data stored in the low kit.
In addition to the machine usage data, this function also includes the 2 sub-functions described
below:

FROM LOW KIT key.

To write the values of the currently displayed parameters to the low kit, press WRITE TO LOW
KIT key.
The machine usage data on the display is updated every 10 minutes. This means that, whenever the
machine is switched off, any data modified after the last memory update will be lost.
Page 9.44
MESSAGE ON DISPLAY DESCRIPTION

Life AC M: Minutes x 10 of tread belt motor operation
Life DC M: Minutes of elevation motor operation
Life Kit H: Minutes x 10 of operation of the upper assembly
Life Kit L: Minutes x 10 of operation of the lower assembly
Tot. Km: Total km travelled
By pressing the RESET key on the side of the value, it is possible to reset the value of the selected
item.
9.5.3. ERRORS LOG

This function accesses the machine’s error history log.
In addition to the error history log, this function also includes the 3 sub-functions described below:

FROM LOW KIT key.
9.5.3.2. Reset Errors

To clear the error history in both the low and high kit memory, press RESET ERRORS key.
9.5.3.3. COM.Fault
This is a counter that display the number of errors in serial communication between the upper and
the lower kit. This counter increase each time a communication fault is detected.
To reset this counter, press RESET key on the side of the value.
For every error generated by the machine, the error history log records the information in the table
below:
• Error number;
• Error code;
• Tension at the error moment;
• Current when the error occurred
• Speed at the error monent Km/h.
Page 9.45
The correspondence between error codes and descriptions is given in the “Service & maintenance
manual”.
9.5.4. DEVICES SW VERSION

This function allows to display:
• the low kit SW version (H:x L:x B:x);

• the display SW version;
• the key reader SW version;
• the Digital TV board SW version;
• the iPod docking station SW version;
AT drivers for European and US market, use the same SW, nevertheless the first
character among the three which identify the SW version, changes according to the HW
mounted on the machine. In particular you can find:
• 2.x.x if the AT driver on the machine is that for European market.

• 4.x.x if the AT driver on the machine is that for US market.
Page 9.46
9.5.5. STANDARD SETTINGS

This function allows you to reset the usage data of the machine and simultaneously set the default
values of the parameters of the inverter. To make the restoration of values, press the STANDARD
SETTINGS button
This function does not change the language and standard television set.
9.5.6. MAINS VOLTAGE

This function allows the user to choose the proper power supply voltage for the machine. To change
the selection, select the desired option among the ones in the list, directly touching on the Touch
Screen.
Mains Voltage
NO SET
100 VAC
120 VAC
230 VAC
Choosing “NO SET” value, when the machine is switched on it is necessary to insert the power
supply voltage provided by the electrical mains line.
REMEMBER to properly set the parameter each time you replace the Display.
9.5.7. READ/WRITE REGISTER

This function allows to displays and to modify the parameter values of type A, C, D, F, P, H and S.
To display a parameter value
1. Press ADRESS button;

2. input the desired parameter address, referring tot o tables at paragraph 9.4.6.2 “Config.
registers”;
3. Press READ FROM LOW KIT button;
4. the value set for the parameter will be displayed in the VALUE field.
To modify a parameter value:
1. Press ADRESS button;

2. input the desired parameter address, referring tot o tables at paragraph 9.4.6.2 “Config.
registers”;
3. press VALUE button;
4. input the desired value for the parameter;
5. press WRITE TO LOW KIT button;
Although the changes made to the parameters come into effect immediately, they are not
automatically stored in permanent memory; this requires a specific write operation
effected using the command C-0: at address 800 write the value “1”, following the
detailed instructions provided in paragraph 9.4.6.2 “Config. registers”.
Page 9.47
9.5.8. TV STANDARD
This function allows to display/configure the TV Standard on the machine. To change the selection,
NTSC M NTSC44 M PAL B/G PAL I PAL D/K

SECAM D/K SECAM L SECAM L1 PAL B/H PAL M
SECAM H SECAM B/G PAL N
Selected as a function of the country where the machine is installed according to the following
table:
COUNTRY Digital TV Analogue TV COUNTRY Digital TV Analogue TV

ALBANIA DVB-T PAL B/G LUXEMBOURG DVB-T PAL B/G
ANGOLA DVB-T - MALAYSIA DVB-T PAL B
AUSTRALIA DVB-T PAL B/G MALTA DVB-T PAL B/G
AUSTRIA DVB-T PAL B/G MAURITIUS DVB-T SECAM B
AZERBAIJAN DVB-T - MEXICO ATSC NTSC M
SECAM/PAL
BAHAMAS ATSC NTSC M MONACO DVB-T L/G
BAHRAIN DVB-T PAL B MOROCCO DVB-T SECAM B
BELGIUM DVB-T PAL B/G NETHERLANDS DVB-T PAL B/G
BERMUDA DVB-T NTSC M NEW ZEALAND DVB-T PAL B/G
BRAZIL ISDB-T PAL M NIGERIA DVB-T -
BULGARY DVB-T SECAM D/K NORWAY DVB-T PAL B/G
CANADA ATSC NTSC M OMAN DVB-T -
COLOMBIA ATSC NTSC M PHILIPPINES DVB-T NTSC M
CYPRUS DVB-T PAL B POLAND DVB-T PAL D/K
SECAM/PAL
CZECH REPUBLIC DVB-T D/K PORTUGAL DVB-T PAL B/G
DENMARK DVB-T PAL B P.R.CHINA DVB-T PAL D/K
EGYPT DVB-T SECAM B QATAR DVB-T -
FAROE ISLANDS DVB-T PAL B ROMANIA DVB-T PAL G
FINLAND DVB-T PAL B/G RUSSIA DVB-T SECAM D/K
FRANCE DVB-T SECAM E/L SAUDI ARABIA DVB-T SECAM B
GERMANY DVB-T PAL B/G SERBIA DVB-T -
GHANA DVB-T - SINGAPORE DVB-T PAL B
GREECE DVB-T PAL B/G SLOVAKIA DVB-T -
HONG KONG DVB-T PAL I SLOVENIA DVB-T -
HUNGARY DVB-T PAL B/G & D/K SOUTH AFRICA DVB-T PAL I
INDIA DVB-T PAL B SOUTH KOREA ATSC NTSC M
INDONESIA DVB-T PAL B SPAIN DVB-T PAL B/G
IRAN DVB-T SECAM H SWEDEN DVB-T PAL B/G
IRELAND DVB-T PAL I SWITZERLAND DVB-T PAL B/G
ISRAEL DVB-T PAL B/G SYRIA DVB-T -
ITALY DVB-T PAL B/G TAIWAN DVB-T NTSC M
JAPAN ISDB-T NTSC M TUNISIA DVB-T SECAM B
JORDAN DVB-T PAL B TURKEY DVB-T PAL B
KAZAKHSTAN DVB-T - U.S.A. ATSC NTSC M
KENYA DVB-T PAL B UAE DVB-T PAL B/G
LATVIA DVB-T - UNITED KINGDOM DVB-T PAL I
LEBANON DVB-T - URUGUAY DVB-T PAL N
LIBYA DVB-T -
Page 9.48
Page 9.49
9.6. TV MENU CONFIGURATION FOR WELLNESS TV

MODELS
9.6.1. TUNING TV CHANNELS

the picture below.
back forward.
At this point the partial screen TV is displayed on the machine display, as shown in the picture
below.
To permanently save the changes which are going to be made in this page, press “SAVE
IN EEPROM” key. To go back to the home page press “HOME” key and the
configuration will be available until the machine is restarted. This is why the following
confirmation message is displayed:
Page 9.50
Press “YES” to save the changes permanently or “NO” to continue.
It is possibile to search TV channels on the digital or on the analogue band, by pressing on the
proper buttons:
or
The default TV standard is the one set at paragraph: 9.5.8. “TV Standard”, of the service menu.
It is anyway possibile to store channels transmitted with different TV standard, changing this
parameter, using keys + and – , in the proper menu .
Page 9.51
A. To tune and memorise Digital TV channels, proceed as follow
1. Press DIGITAL SEARCH. In this phase, a temporary list of TV channels

found, will be stored and visualized in column 1.
2. Wait the search stops or stop it by pressing STOP SEARCH key. The
channels found in the meantime can be memorised.
3. Use the keys under the list of channels in column 1, to scroll

through the pages with the channels found during the search, while use
the keys under the list of numbers in column 2, to scroll

through the pages with the numbers and names associated to the channels.
4. Once you have found a channel to memorise, select it in column 1, then

press the number that you want to associate it with, in column 2.
If a channel has already been mmemorised under that number,

the old channel will be overwritten with the new one.
5. Repeat the procedure above for each channel you want to memorise.
6. In this way the channels will remain in the memory until the equipment is
switched off (RAM memory); to permanently memorise the changes (in
EPROM) press SAVE IN EPROM key.
7. Exit with “HOME” key.
Up to 190 TV channels can be memorised, a further channel is reserved for the A/V signals from
DVD player, VHS or from the game console.
Page 9.52
B. To tune and memorise Analogue TV channels, proceed as follow
1. Press ANALOGUE SEARCH. In this phase, a temporary list of TV

channels found, will be stored and visualized in column 1.
2. Wait the search stops or stop it by pressing STOP SEARCH key. The
channels found in the meantime can be memorised.
3. Use the keys under the list of channels in column 1, to scroll

through the pages with the channels found during the search, while use
the keys under the list of numbers in column 2, to scroll

through the pages with the numbers and names associated to the channels.
4. Select the channel frequency between the ones visualized in column 1 (it
will be displayed), then press the number that you want to associate it
with, in column 2.
5. An alphanumeric keypad is displayed, to associate a name to the

memorised channel.
6. Press the ENTER (↵) key: the keypad will disappear and the name will
be displayed next to the numbere.
If a channel has already been mmemorised under that number,

the old channel will be overwritten with the new one.
7. Repeat the procedure above for each channel you want to memorise.
8. In this way the channels will remain in the memory until the equipment is
switched off (RAM memory); to permanently memorise the changes (in
EPROM) press SAVE IN EPROM key.
To transfer TV channels tuning data from a machine to another one, please refer to paragraph
9.8. “Transferring the tuning data”
WARNING: If there are problems with the digital signal reception, check the aerial
antenna connection.
Page 9.53
9.6.2. WELLNESS TV ADJUSTMENTS
The keys in the figure at left can perform certain adjustments

on the Wellness TV. In particular, it is possible to:
¾ Increase or reduce the brightness of the LCD.

¾ Increase or reduce the contrast of the LCD.
Then:
1. Press the “SAVE IN EEPROM” key to permanently save

the configuration.
2. Exit with the “HOME” key.
Page 9.54
9.7. RADIO MENU CONFIGURATION FOR WELLNESS TV

MODELS
9.7.1. TUNING RADIO CHANNELS

the picture below.
back forward.
At this point the partial screen TV is displayed on the machine display, as shown in the picture
below.
To permanently save the changes which are going to be made in this page, press “SAVE
IN EEPROM” key. To go back to the home page press “HOME” key and the
configuration will be available until the machine is restarted. This is why the following
confirmation message is displayed:
Page 9.55
Press “YES” to save the changes permanently or “NO” to continue.
To tune and memorise radio channels, proceed as follow:
It is now possibile only the tuning of the digital band and not more the analogue one.
Page 9.56
1. Press AUTOMATIC SEARCH. In this phase, a temporary list of

TV channels found, will be stored and visualized in column 1. In
column 2 there are the number of the channels.
2. Wait the search stops or stop it by pressing STOP SEARCH key.

The channels found in the meantime can be memorised.
3. Use the keys under the list of channels in column 1, to

scroll through the pages with the channels found during the
search, while use the keys under the list of numbers in

column 2, to scroll through the pages with the numbers and
names associated to the channels.
4. Once you have found a channel to memorise, select it in column

1, then press the number that you want to associate it with, in
column 2.
If a channel has already been mmemorised under that

number, the old channel will be overwritten with the
new one.
5. Repeat the procedure above for each channel you want to

memorise.
6. In this way the channels will remain in the memory until the
equipment is switched off (RAM memory); to permanently
memorise the changes (in EPROM) press SAVE IN EPROM
key.
Page 9.57
9.8. TRANSFERRING THE TUNING DATA

The TV and radio channel tuning data can be transferred from one machine to the other in 2 ways:
• using a TGS key;

• connecting two machines using a CSafe connection (recommended mode).
NOTE: In this way the channels will remain in the memory until the equipment is
switched off (RAM memory); to permanently memorise the changes (in EPROM) press
SAVE IN EPROM key.
9.8.1. USING THE TGS KEY
On the already tuned machine:
1. Enter the configuration menu of the channels that are to be

transferred.
2. Insert the TGS key into the reader on the machine;
3. Press the “SAVE IN TGS” button, this will cause all the channel
configuration data to be saved to the key.
Up to 45 channels can be memorised in the TGS key; if there

are more channels to be memorised, a message indicates the
number of TGS keysrequired. The TGS keys must be
inserted one at the time as requested by the messages, until
all the channels have been memorised.
4. Exit the menu by pressing the “HOME” key.
On the machine to be tuned:
1. Enter the configuration menu of the channels that need to be tuned.
2. Insert the TGS key to which the tuning data was saved.
3. Press the “READ FROM TGS” button.
4. Save the data uploaded to the machine by pressing “SAVE IN

EEPROM”.
5. Exit the menu by pressing the “HOME” key.
Page 9.58
9.8.2. USING THE CONNECTING CABLE VIA CSAFE
Disable the TGS reader (if present on the machine) through the
proper function in the User Menu: 9.3.4. “Enable TGS” before
to carry out the following procedure.
Remember to enable it again at the end of the data transfer.
1. Connect the two machines together using the proper cable described at
paragraph: 4.3. “Cable for exchanging TV channel tuning data
between two machines”.
2. On both machines, enter the configuration menu of the channels that

need to be tuned.
3. Press the “READ FROM TGS” button on the machine to be tuned.

While “WAITING” appears on the machine display, move on the
machine from which you want to transfer the channels and press the
“SAVE IN TGS” button.
4. Store the data transferred on the machine being tuned by pressing

“SAVE IN EEPROM”.
5. Exit the menu on both machines by pressing “HOME”.
Page 9.59
9.9. TOUCH SCREEN CALIBRATION

the picture below.
back forward.
Page 9.60
At this point the following screenshot appears on the display:
Page 9.61
Tap the centre of the + which appears on the screen, using an object that is pointed but not sharp.
The procedure must be repeated three times, with the + appearing in three different positions.
At the end, the message “Calibration successful” will appear if the procedure was correctly
carried out, or “Calibration incomplete” if the procedure was not completed properly, after which
the machine reverts to standby mode.
During the machine power-up sequence, while the message showing the installed
software version is scrolling, pressing any point on the touch-screen for more than 6
seconds will automatically invoke the calibration procedure as soon as the software
version display finishes. Upon exiting the calibration procedure (successfully or
unsuccessfully), the machine automatically reverts to the standby state.
Page 9.62
Page 9.63
10. FUNCTIONAL TEST MD MODELS

Every time maintenance and/or repairs are performed on a machine, it is necessary to carry out a
series of mechanical and electrical tests to ensure:
• that the medical device is working properly;

• that the medical device is working safely;
• that the exercises are performed according to the biomedical specifications for which the
medical device was designed.
Technogym ensures its own safety standards by means of the following tools and activities:
• ISO 9001/2000 certification of the company;

• certification of the device in compliance with medical regulations 60601-1 and 60601-1-2;
• electrical testing of each device manufactured, according to the provisions of the
aforementioned standards;
• training of technical staff who perform technical service;
• use of checked and tested original Technogym spare parts for all service operations;
10.1. ELECTRICAL SAFETY TEST

Based on the risk analysis carried out by the After Sale department regarding installation and
technical service, it is still necessary to use a tester to perform a safety test on the grounding ring.
This test must ensure a continuous earth connection (resistance less than 4 Ohm) between the
grounding pole of the mains lead (connected to the machine) and the 6 points listed below:
• screw fastening the display rear casing to the frame

• screw fastening the uprights to the frame;
• screw fastening the rear casing to the frame;
For more complete explanations, see the boxes in the figure below.
Page 10.1
First of all check the continuity of the Tester. It should be more or less 0Ω.
Page 10.2
10.2. MECHANICAL SAFETY TEST
10.2.1. CHECKING THE ASSEMBLY OF THE TREAD-BELT

COMPONENTS
Check that the following have been correctly assembled: tread belt, running deck and rollers. In
particular, make sure that:
• The tread belt has been properly assembled, and its tension correctly adjusted it.
• The running deck is in good condition and has been correctly assembled.
• The front and rear rollers have been correctly assembled and do not produce any unusual
noise during operation.
• The footboard have been correctly assembled.
10.2.2. CHECKING THE ASSEMBLY OF THE GUARDS

Check the correct assembly of the machine guards, making sure they are all in place and correctly
secured so that no part of the machine is left exposed that may cause injury to the user.
10.3. START-UP CHECK

Following installation and after every technical intervention on the machine, plug it into a power
outlet, set the power switch to ON.
During power-up the machine resets the incline. After completing the power-on reset, the machine
goes into standby, awaiting a keyboard command.
To check the correct operation of the machine:

• press the “Quick Start” key to begin exercising and check that the tread belt motor starts;
accordingly;
• press the “↑” and “↓” keys and check that the incline varies accordingly;
• press the emergency button and check that the tread belt stops;
• grasp the sensors and check that the machine correctly reads the heart rate value;
Page 10.3
10.4. LIST OF CRITICAL SPARE PARTS

Technogym medical devices are identified by “Serial N” plates that allow them to be tracked
throughout the useful life-span of the device. Just as for products, there is also a list of so-called
“critical” components which, through the Serial N, must be guaranteed as traceable.
The list of these critical components is shown in the table below.
CODE COMPONENT
0WR00233AC Elevation motor
0WR00500AA Tread belt motor
W0004467AC AT – MED power supply box
W0004100AF AT – MED driver
0WK00429AC Display board 500
0WQ00348AA C-Safe board
0WR00633AA Salutron 8500 receiver
- Display program – SW version
- Driver box – SW version
If a critical component listed in this table is replaced during a repair, maintenance or refurbishment,
this fact must be noted in the “Service report” by recording the tracking information for the new
component.
Page 10.4
11. SCHEDULED MAINTENANCE

To keep the machine in perfect working order and forestall possible problems it is necessary to
carry out the scheduled maintenance operations described below. The maintenance operations can
essentially be classified according to the frequency with which they need to be performed and the
operations require different levels of operator qualification:
• Daily maintenance operations;

• Weekly maintenance operations;
• Monthly maintenance operations;
• Twice yearly maintenance operations.
The operations require different levels of operator qualification. The following paragraphs describe
the recommended procedures.
11.1. DAILY MAINTENANCE OPERATIONS
These operations can be carried out by the machine owner and do not require any
special skills.
The daily machine maintenance consists of simple external cleaning, for the purposes of general
hygiene.
For the daily maintenance of the machine, proceed as follows:
11.1.1. SETTING UP THE OPERATION

1. Turn off the machine by placing the switch in position 0 (OFF).
2. Unplug the mains lead from the wall outlet.
11.1.2. EXTERNAL CLEANING OPERATIONS

1. Using a cloth moistened with a neutral detergent (non acidic), clean the entire machine, taking
care not to rub too vigorously, especially on the keys of the display.
Never spray the cleaning product directly on the machine.
WARNING: do not use alcohol, petrol or other chemical products.
Page 11.1
11.2. WEEKLY MAINTENANCE OPERATIONS
special skills.
The weekly machine maintenance operations consists of simple cleaning, lubrication and checking
the emergency stop to ensure the correct and safe functioning of the machine.
For the weekly maintenance operations, proceed as follows:
11.2.1. CHECKING THE “EMERGENCY STOP”

1. With the machine turned on and moving at a speed of approximately 5 km/h (3 mph), trip the
emergency stop and check that the machine halts, displaying the “PRESS A KEY” message.
11.2.2. COMPLETE OPERATION

1. When the machine is switched on, check that it performs the power-on self test procedure
which:
• sounds the buzzer;

• resets the incline.
At the end of which the machine goes into standby, awaiting a keyboard command.
2. To check the correct operation of the machine:

• press the “Start” key to begin the exercise and check that the tread belt motor starts;
accordingly;
• press the “↑“ and “↓“ keys and check that the incline varies accordingly;
• grasp the sensors and check that the machine correctly reads the heart rate value.
Page 11.2
11.3. MONTHLY MAINTENANCE OPERATIONS
special skills.
The monthly machine maintenance operations consists of simple cleaning, lubrication and
checking the state of wear to ensure the correct and safe functioning of the machine.
For the monthly maintenance of the machine, proceed as follows:
11.3.1. INTERNAL CLEANING OPERATIONS

3. Open the motor guard.
4. Use a vacuum cleaner to clean the interior, paying particular attention to the tread belt motor
and the electronic circuit boards.
WARNING: when carrying out these operations, be careful not to damage the cables.
5. Move the machine and clean the floor underneath using a vacuum cleaner.
11.3.2. CHECKING THE STATE OF WEAR

1. With the machine stopped, check the state of wear of the entire surface of the tread belt, turning
it by hand. If any anomalies are found, call in an authorized Technogym service technician.
11.3.3. CHECKING THE OPERATION OF THE CARDIOTESTER RECEIVER

1. Using a separate heart rate monitor, put on the transmitter band and check that the machine and
the separate monitor both measure the same heart rate, and that when the band is disconnected
the machine does not receive any signal.
2. Using a heart rate frequency simulator, check that the machine detects the variations in the heart
rate.
11.3.4. CHECKING THE OPERATION OF THE HAND SENSOR RECEIVER

Only on the 700 / 700E and 900 / 900E models.
1. Using a separate heart rate monitor, grasp the hand sensors and check that the machine and the
separate monitor both measure the same heart rate, and that when the sensors are released the
machine does not receive any signal.
Page 11.3
11.4. TWICE-YEARLY MAINTENANCE OPERATIONS
These operations can only be carried out by a qualified technician specifically trained by
Technogym and authorized to carry out machine installation and adjustments, as well as
special maintenance operations or repairs which require special knowledge of the
machine, its operation, safety systems and working procedures.
The six-monthly maintenance operations involve checking the functioning, wear and tension of the
mechanical components so as to ensure the correct and safe operation of the machine.
For the six-monthly maintenance of the machine, proceed as follows:
11.4.1. CARRYING OUT THE MONTHLY MAINTENANCE PROCEDURE

1. Carry out the procedure described in paragraph 11.3. “Monthly maintenance operations”.
11.4.2. CHECKING THE WORKING CONDITIONS

1. Check that the machine is connected directly to the wall outlet, without any extension cords,
and that the outlet is correctly earthed.
2. Using a multimeter, check that the machine earth node is correctly connected to earth.
11.4.3. CHECKING THE WIRING AND CONNECTIONS

1. Open all the machine guards.
2. Check the condition of all the cables:
• External conditions;
• Possible rusting of the connectors;
• Electrical continuity of the individual wires;
• Isolation of the individual wires toward ground.
Repair and/or replace any non-conforming wires.
3. Check the condition of the fuses using a tester.
Page 11.4
11.4.4. CHECKING THE WEAR AND LUBRICATION OF THE TREAD BELT AND
RUNNING DECK
1. Disassemble the rear and driving rollers, the running deck and the tread belt.
2. Check the state of wear of both the running deck and the tread belt. Replace if there are evident
signs of wear.
3. Using a clean cloth, wipe the entire surface of the running deck and the underside of the tread
belt.
WARNING: NOT lubricate.
4. After reassembling the machine, start walking on it at a speed of approximately 3 km/h, being
careful to tread on the full width of the belt so as to distribute the oil over its entire surface.
11.4.5. CHECKING THE WEAR OF THE DRIVING ROLLER

1. With the rear and driving rollers, running deck and tread belt disassembled, check the state of
wear of the driving roller. Replace if there are evident signs of wear.
2. With the machine in motion, check the noisiness of the bearings. Replace in the event of
excessive noise.
11.4.6. CHECKING THE WEAR OF THE REAR ROLLER

1. With the front and rear rollers, running deck and tread belt disassembled, check the state of
wear of the rear roller. Replace if there are evident signs of wear.
2. With the machine in motion, check the noisiness of the bearings. Replace in the event of
excessive noise.
11.4.7. CHECKING THE SHOCK ABSORBERS

1. With the front and rear rollers, running deck and tread belt disassembled, check the condition of
the shock absorbers on either side of the running deck. Replace if they are cracked or show
signs of breakage.
11.4.8. CHECKING THE TREAD BELT MOTOR DRIVE-BELT

3. Open the motor guard.
4. Check the state of wear of the tread belt motor drive-belt, turning it by hand using the motor
flywheel. Replace if there are evident signs of wear.
11.4.9. CHECKING AND CENTERING THE TREAD BELT

1. With the machine stopped, check the tension over the entire surface of the tread belt, turning it
by hand. If any anomalies are found, call in an authorized Technogym service technician.
2. With the machine moving at a speed of approximately 10 km/h, check the centering of the tread
belt. If any anomalies are found, call in an authorized Technogym service technician or make
the adjustment.
Page 11.5
11.4.10. CHECKING THE DISPLAY

1. Check the operation of all the keys on the keyboard.
2. Check the operation of all the LEDs and the buzzer.
3. Check the operation of all Touch Screen.
Page 11.6
Page 11.7
12. APPENDICE
12.1. UPDATING THE SW

To upgrade the SW of the machine you must change the contents of Display/CPU board FLASH
EPROM, using an external PC and the SW “Service Excite Loader”, which will connect to the
CSafe board of the machine, located at the rear of the panel.
The PC can only update the FLASH EPROM during machine power up, before the self-
test sequence begins.
After the Display SW update it is necessary to restore all the parameters to the default
values following the detailed instructions provided in paragraph 9.2.14. “Resetting
parameters to default values”.
After the lower electronic SW update it is necessary to restore all the parameters to the
default values following the detailed instructions provided in paragraph 9.4.2.3 “Default
setting”.
Page 12.1
12.2. REQUIRED TOOLS

The following tools are required for carrying out the various disassembly, adjustment and
maintenance action on the machine:
• Small Phillips screwdriver;

• Medium Phillips screwdriver;
• 7mm wrench;
• 15mm wrench;
• 17mm wrench;
• 3mm Allen T-wrench;
• 13mm socket wrench;
• Snap ring pliers;
• Bicycle pedal extractor;
• Torque wrench;
• Flatness comparator.
The tool sizes are expressed in mm.
You can order a complete set of hexagonal wrenches consisting of 7 pieces: 2, 2.5, 3, 4, 5,
6 and 8mm. The code to be used is R0003677AA.
• PC equipped with Service Excite Loader

• Serial communication cables for Excite Loader (cod. R0002534AB);
• Excite Test box (cod. H0003180AA-UK).
• Clean Well bottle (cod. 0V000356AA).

• Touch up paint “AL” color (RAL 9006) ml.10, to retouch the frame (cod. 0P051P).
• Spray can “AL” color (RAL 9006) ml.400, to retouch the frame (cod. 0V000190AA).
Page 12.2
TECHNOGYM S.p.A.
Via G. Perticari, 20
47035 Gambettola (FC)
ITALIA
Tel.: +39-0547-650638
Fax: +39-0547-650150
e-mail: service@technogym.com
0SM00581AA-UK

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Excite Run 500 2

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(D446 – D448 – D449)

SERVICE & MAINTENANCE MANUAL

CAREFULLY READ THE INFORMATION CONTAINED IN

The Technogym™ trademark is property of Technogym S.p.A.

3.1.16.4. Breaking resistor ............................................................................................................................................................. 3.12

6.3.2.2. Man. Inverter Test........................................................................................................................................................... 6.13

9.1.5. Pause time ........................................................................................................................................... 9.3

9.4.1. Low kit parameter ............................................................................................................................. 9.26

11.1.1. Setting up the operation .................................................................................................................... 11.1

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

Observation about the operation in progress.

1.3. GENERAL RULES FOR REPAIR PROCEDURES

3. Use special tools where specified.

The tool sizes quoted in this manual are expressed in mm.

2.1. PRODUCT CODES

Caratteristic Description key to values

Caratteristic Description key to values

For example, a possible product code would be:

which is interpreted as follows:

2.2. AVAILABLE VERSION

• Run 500: Equipment with LED display

SPECIFICATIONS 500 700 700E 900 900E

SPECIFICATIONS 500 700 700E 900 900E

2.3. AMBIENT SPECIFICATIONS

2.4. MECHANICAL CHARACTERISTICS

2.5. CONFORMITY TO REGULATIONS

• Risk category under 93/42/CEE : Class IIA;

2.6. WIRING DIAGRAM

HIGH KIT TRM-20 TRM-19 LOW KIT

2.6.1. LOW KIT – ALE

2.6.2. LOW KIT – AT UL

Fan ELEVATION LIMIT

2.6.3. HIGH KIT: LED VERSION –ARM BOARD

2.6.3.1. 500 model

DUAL TGS CSAFE

Patch CN1 CN12

2.6.3.2. 900 and 700 Models

DUAL TGS CSAFE ELEVATION SPEED

CU132 TRM-31 TRM-29

Patch CN1 CN12 CN11 CN13

2.6.4. HIGH KIT: WELLNESS TV DIGITAL VERSION – NEW UB

2.6.4.1. 700 and 900 models DVB-T Digital Tuner

DISPLAY HEADPHONE TOUCH

2.6.4.2. 700 and 900 models ATSC Digital Tuner

2.6.4.3. 700 and 900 models ISDB-T Digital Tuner

2.7.1. TRM CABLES

TRM-19: Low Driver-Display communication and power supply cable

TRM-20: Low Driver-Display communication and power supply cable

TRM-29: Joystick cable

TRM-31: CSafe cable board

TRM-32: TGS reader Signal Cable

TRM-54: Limit Switch cable

CU127: CSafe/USB input cable

CU132: TGS signal cable

CU157: AUX signal cable

CU160: CSafe cable signal – iPod – Video

CU163: Signals Audio/Video cables

CU165: Cavo di segnale CSafe – iPod – Video