No.

CP-SS-1843E

AUR450C
Dynamic Self-Checking Burner Controller
Overview
The AUR450C Dynamic Self-Checking Burner Controller
is a flame safeguard controller for batch or continuous
operation. In combination with the AUD300C Advanced
Ultraviolet Flame Detector or the AUD500C Explosion-
Proof Advanced Ultraviolet Flame Detector, it safely
and automatically ignites and monitors a gas or oil
burner using the correct sequence of steps. This device
monitors combustion while continuously checking the
AUD300C/500C tube unit and the flame detection circuits
by driving the shutter of the AUD300C/500C.
For routine maintenance, or if a problem occurs, the front
of the AUR450C has a helpful 7-segment display, and the zz Easy instrumentation and handling
device is equipped with a communications function. Compact design requires less mounting space than
The 7-segment display shows flame voltage, sequence
conventional models. Wiring attaches to the subbase, so
codes, and alarm codes.
mounting and dismounting the controller is easy. Flame
Using the Smart Loader Package for the AUR450C, the
monitor output and alarm output contacts can be used as
system status before an alarm occurred can be checked,
independent non-voltage contacts.
including data such as flame voltage, past alarm history,
There is an input terminal for remote reset, or reset can
operation time, and number of combustion starts.
be done from the operating panel.
z Includes a variety of display functions
z
Features
The LED indicators, which are especially useful for
zz Compliance with global safety standards maintenance and troubleshooting, can be used to check
This device has received the following certifications. the progress of the ignition sequence, as well as the status
• Gas Appliance Directive (CE) : 0063BS1427 of flame detection, alarms, and events. The flame LED
• Underwriters Laboratories Inc. : File No. MH27717 changes color (green/orange/red) depending on the flame
• Canadian Standards Association : voltage level. On the 7-segment display, sequence codes,
Master Report LR 078402 alarm codes, and event codes can be checked.
zz Selectable ignition sequence Note
Either a 4-second or 8-second pilot ignition trial time is
selectable by model number. The use of this device is tightly restricted according
Equipped for both intermittent and interrupted pilot, to the safety guidelines.
selectable by output terminal. To ensure safety, this device must not be used with
incompatible equipment.

„„Precautions for equipment instrumentation

When designing facilities that include combustion safety equipment, take the safety directives listed below into careful consideration.
• Safety Engineering Directives for Industrial Heating Furnace Combustion Equipment (Health, Labor and Welfare Ministry)
• General Safety Code for Industrial Combustion Furnaces (= JIS B 8415)
• Safety Engineering Directives for Industrial Gas Combustion Equipment (The Japan Gas Association)
• Safety Guidelines for Gas Boiler Combustion Equipment (The Japan Gas Association)
• In the U.S.: Standard for Ovens and Furnaces (National Fire Protection Association, NFPA 86)
• In Europe: Industrial thermoprocessing equipment. (= EN 746). (Directive 93/68/EEC on Appliances Burning Gaseous Fuels)
For overseas use, be sure to refer to the laws and standards of the relevant country when designing equipment.
zz Important safety points
1. Directly connect the load to this device.
2. Structure the interlock so that power to the load is directly turned off.
3. Use the start check circuit during startup (do not short out the start contact input).
4. Do not make a manual operation circuit or other bypass circuit for any load.
5. Use redundant shutoff for both the main valve and pilot valve.
zz Precautions for system design
Use an external circuit for the purge function (this device does not have a purge function).

1
Specifications
Item Description
Compatible flame detector AUD300, AUD500
Sequence timing Sequence if a flame Ignition trial Pilot only Main trial Flame response time
(at room temperature and failure occurs.
humidity, and rated voltage) Non-recycle 4 ± 1 s, 8 ± 2 s 7.5 ± 2.5 s 7±3s 1.5 s nominal (2 s max.)
operation (selectable by 3 s nominal (4 s max.)
model number) (selectable by model number)
Range of flame voltage output 0 to 5 V (normal flame)
Flame voltage range Flame established: 1.5 to 4.0 V DC
(at rated voltage, room Flame-out: 0.0 to 0.6 V DC
temperature and humidity)
Recommended flame voltage Stable 2.0 V DC or more
Rated supply voltage 100/120/200/230 V AC, 50/60 Hz (selectable by model number)
Allowable voltage range 85 to 110 % of power supply voltage
Power consumption 15 W max. (including both AUR450C and AUD300C/500C)
Dielectric strength 1500 V AC, 50/60 Hz for 1 min between ground and primary terminals 11 to 24*, or 1800 V AC, 50/60 Hz
for 1 s.
* Note that terminals 1 to 10 are not included.
Insulation resistance 50 MΩ min. with a 500 V DC megger between ground and primary terminals (11 to 24)
* Note that terminals 1 to 10 are not included.
Lightning-induced surge 10 kV, 1.2/50 µs (JEC-187, surge impedance 75 Ω min.) when the surge absorber shown below is
connected between the power terminal (terminal 1) and ground.
Recommended surge absorber: No. 83968019-001
Service life 7 years or 100,000 on-off cycles
Communication Signal level RS-485 compliant
Transmission line connection Multipoint connection (up to 15 slave stations for 1 host station)
Communications system Half duplex
Synchronization method Start-stop
Transmission control Polling-selecting method
Wiring length 500 m max.
Communication wiring 3-wire system
Transmission speed error 0.16 %
Terminating resistor Built in (use of another resistor is prohibited)
Transmission speed 19200 bps
Data length 8 bits
Stop bits 1 bit
Parity bit Even parity
Allowable ambient temperature Stand-alone mounting: -20 to +55 °C, Side-by-side mounting: -20 to +45 °C
Storage temperature -20 to +70 °C
Allowable humidity 90 % RH at 40 °C (without condensation)
Vibration resistance During operation: amplitude 0.5 mm p-p, frequency 10 to 55 Hz
During transportation/storage: amplitude 0.75 mm p-p, frequency 10 to 55 Hz
Pollution degree Pollution degree 2
IP rating IP20
Certificates * Gas Appliance Directive (CE): 0063BS1427
Underwriters Laboratories Inc.: File No. MH27717
Canadian Standards Association: Master Report LR 078402
Mounting method Dedicated subbase, model Q241A104 (sold separately)
Mounting orientation Mount the controller on a vertical surface so that the flame voltage terminals are located at the bottom.
Color Black
Mass Approx. 830 g including subbase
* Certificates are valid only for a combination of AUR450C, AUD300C, and Q241A104.

2
Model selection table
Basic model Ignition Standards Flame Power Additional Additional Description
no. safety time compliant response time supply feature 1 feature 2
AUR450C Dynamic Self-Checking Burner Controller
4 4±1s
8 8±2s
2 Yes
2 Nominal 1.5 s (maximum 2 s)
3 Nominal 3 s (maximum 4 s)
1 100 V AC, meets CE, UL, CSA standards
2 200 V AC, meets CE, CSA standards
3 120 V AC, meets CE, UL, CSA standards
5 230 V AC, meets CE, CSA standards
0 None
00 Standard
D0 Inspection records
T0 Tropicalization treatment
DT Tropicalization treatment and inspection records

Optional devices (sold separately)

Item Model No. Item Model No.
Subbase Q241A104 Smart Loader Package with cable SLP-A00J50
Surge absorber 83968019-001 Smart Loader Package without cable SLP-A00J51
Communication connector 81446848-001 Analog flame meter FSP136A100

External dimensions
(Unit: mm)
109

105

AUR450C****000
AC xxxV 50/60Hz
XXXXX XXXXXX MADE IN JAPAN
(163) (space required to dismount the main unit)

103 108 (31)

7.6

DYNAMIC SELF CHECK

POWER BURNER CONTROLLER
EVENT AUR450
SHUTTER
103

FLAME
DISP
ALARM
START RS-485
IG
ADDRESS
PV
MV
RST
LOADER
FLAME
VOLTAGE

Note: When dismounting the main unit, pull it out 5°

while tilting it as shown in the drawing

3
LED display
LED name Color Remarks
POWER Green Lights up when the power is turned on
DYNAMIC SELF CHECK EVENT Orange Lights up when an event occurs
POWER BURNER CONTROLLER
EVENT AUR450 SHUTTER Green Lights up when the shutter is closed
SHUTTER

FLAME FLAME Green * Lights up when a flame is detected

DISP
ALARM Red Lights up when there is an alarm
ALARM
START RS-485

IG
PV
ADDRESS
START Green Lights up when the start contact circuit is closed, and turns off
RST
MV LOADER
when an alarm is detected
FLAME
VOLTAGE
IG Green Lights up when the ignition transformer output is on
PV Green Lights up when the interrupted pilot valve opening output is on
MV Green Lights up when the main valve opening output is on
* On the AUR450C, the color changes to green, orange or red as determined during setup.
The factory settings are green for a flame voltage of more than 2.5 V, orange for 1.6
to 2.4 V, and red for less than 1.5 V.
The LED turns off if no flame is detected (K6 is off).

7-segment display

zz Sequence code display

DYNAMIC SELF CHECK
Normally, a code is displayed corresponding to the present stage of the operation
sequence. The table below shows the displayed code and the concurrent stage in
POWER BURNER CONTROLLER
EVENT AUR450
SHUTTER

FLAME
the sequence.
DISP
ALARM
START RS-485
Display Sequence Description
IG
PV
ADDRESS –– Standby Standby when the start contact input is off.
RST
P1 Start check Start check of this device and of the AUD300C.
MV LOADER
FLAME
VOLTAGE
P2 Safety Time gnition of the pilot burner.
P3 Pilot Stabilization Check to confirm reliable pilot burner ignition.
P4 Main Trial Ignition of main burner.
P5 RUN Flame monitoring after main burner ignition.
PL Lockout Lockout

zz Alarm code display

DISP switch: When lockout occurs, the display automatically changes to alarm code display, and
Changes the contents of the the lockout sequence code and alarm code are alternately displayed.
7-segment display.
Display Alarm name Description
E0 Start check alarm The start check was not completed for some reason such
RST switch:
as momentary power failure or part malfunction.
Resets the alarm (/lockout).
E1 Interlock alarm Interlock occurred.
E2 False flame A false flame such as a remaining flame was detected.
E3 UV alarm A flame was detected even though the shutter output was off.
E4 Ignition failure No flame was detected at the completion of the ignition trial.
E5 Flame failure A flame failure occurred in the following sequence:
• Pilot Stabilization
• Main Trial
• RUN
EE Other When the cause of lockout cannot be identified:
• In cases where power was turned off before CPU error
determination
• In cases where vibration during transportation, etc., cause
latch relay to switch to lockout

zz Flame voltage terminals

The table below describes the flame voltage terminals on the front panel.
Terminal No. Description Rated
+ Flame voltage output (+) 0 to 5 V DC
– Flame voltage output (–)

4
Terminal connection diagram
zz Subbase (Q241A104), sold separately
Side cover
* Upper and bottom side covers can be
removed when putting in the wiring.
* Remove if knockouts are not used.

Mounting hole
* Mounting holes are used when the
subbase is mounted on a panel, etc.
Q241A104

* Although there are 5 holes, use the 4

13
14
15
16
17
18
19
20
21
10 22
11 23
12 24
at the corners to mount the device.
Use M4 screws.

1
2
3
4
5
6
7
8
9
Terminal block
* M3.5 screws for connection of external
wiring.
2

2
Hole for the body-subbase screw
* This threaded hole mates with the
body-subbase screw, which is used to
attach the main body to the subbase.

Knockouts
* Remove knockout discs to run in the wiring.
* There are 10 knockout holes, 2 each on the
top, bottom, right and left sides, and back.
* The sides, upper, and bottom covers have
2 different diameter holes in order to deal
with possible wiring situations.
* Remove knockouts as needed.

L
Power supply
N
Intermittent pilot valve

Interrupted pilot valve

Flame monitor output

Ignition transformer
Start contact input

Interlock input

Main valve

AUR450C subbase

Note
Input to terminals 15 and 18 through
the high potential side L contacts,
without using terminals 16 and 17,
13
14
15
16
17
18
19
20
21
22
23
24

is also possible.
L
10

12
11
1
2
3
4
5
6
7
8
9

N
Start contact input

Interlock input

F G
Shutter

Unused
External reset input

Alarm output

Yellow AUD300C/500C White

Blue White
15
16
17
18

Advanced Ultraviolet Flame Detector

Handling Precautions
• If the power supply differentiates between high potential side L and ground side N, connect the high potential side L to
terminal 13 and the ground N side to terminal 14.
• Do not use unused terminals as relay terminals.
• Use an overload prevention device for the power supply as needed.
• For wiring to the power supply, use 0.75 mm2 wire (30 cores, 0.18 mm dia.), in keeping with JIS C3306.
• Terminal screws for the external reset input (terminal numbers 9 and 10) are not attached.
When using the external reset input, wire to the subbase using the included terminal screws.
• For the external reset input signal and flame voltage output signal, use wire with indoor PVC insulation (“IV wire,”
JIS C3307), 0.75 mm2 in cross-sectional area. Wire length should be 10 m max.
• Although terminals with a ground mark are provided on the subbase, this device is not grounded.

5
Terminal assignments
zz Subbase terminal block
The table below describes the terminals on the subbase.
Terminal No. Description Rating
1 AUD300C/500C terminal F (blue)
2 AUD300C/500C terminal G (yellow)
3 Do not use.
4 Do not use.
5 Do not use.
6 Do not use.
7 AUD300C/500C shutter (white) 24 V DC 150 mA
8 AUD300C/500C shutter (white)
9 External reset input
10
11 Alarm output contacts 75 VA max.
12
13 Power supply L 100/120/200/230 V AC 50/60 Hz
14 Power supply N
15 Start contact input Varies with model no.
16 Start contact input Contact resistance 100 Ω max.
17 Interlock 100/120/200/230 V AC 50/60 Hz
18 Interlock Contact resistance 100 Ω max.
19 Ignition transformer 300 VA max. (cos φ = 0.5)
20 Main valve 200 VA max. (cos φ = 0.5)
21 Intermittent pilot 200 VA max. (cos φ = 0.5)
22 Interrupted pilot 200 VA max. (cos φ = 0.5)
23 Flame monitor output 75 VA max. (cos φ = 0.5)
24 Flame monitor output

6
Instrumentation example with interrupted pilot
[Air pressure low limit interlock]

Overtemperature limit controller Vibration limit

controller

Controller Vibration unit

Air pressure low Limit/interlock

Exhaust gas
limit interlock

AUR450C
burner
controller

Flue duct
Air Combustion
chamber

Gas
Exhaust damper
interlock

Gas pressure low

limit interlock
Gas pressure high Ignition Combustion equipment
limit interlock transformer Flame detector

zz Precautions for instrumentation and circuit configuration with an interrupted pilot

For safety control and operation circuits, devise a safety plan based on risk assessment.
• Configure the interlock (including limit) contacts so that the load (ignition transformer, pilot safety shutoff valve, main
safety shutoff valve, etc.) can be directly disconnected.
• Design a circuit that shuts down all the burners when an ignition failure or flame failure of the pilot or main burner
occurs.
• Install all the interrupt contacts on the high potential (non-ground) side of the power supply.
• As needed, take preventive measures against electrical leakage, such as using a ground fault circuit interrupter or a
double pole contact system.
• Do not configure a circuit that turns off the interlock input (terminals 17-18) using the alarm output contacts (terminals
11-12). With such a circuit, if a false flame (E2), UV alarm (E3), ignition failure (E4), or flame failure (E5) occurs, the
interlock alarm (E1) may be displayed.

zz Internal block diagram

Power supply
L N

Emergency Blower on-off circuit

stop circuit and prepurge circuit
*1

Overtemperature Vibration detection Gas pressure lower

limit controller limit controller limit interlock

Air pressure lower (Interlock/ Gas pressure upper

limit interlock Limit contacts) limit interlock

AUR450C

13
R
Power supply circuit
S
14 *1 Air pressure switch
17 Interlock Configure a check circuit that does the
Prepurge F Blue
end
input circuit Flame 1 following:
(flame detector)

amplifying
AUD300C/500C

18
Burner start
16
Fuse circuit 2
G Yellow • When the blower starts, if there is no
contacts
15 Input circuit Fuse
7
White air flow, the circuit should verify that
Shutter-driving
circuit White no pressure is detected. If there is no
K2 8
K1 air flow and pressure is detected, the
K6 K2
19 Ignition transformer circuit should not activate the startup
K7
External reset 21 Interrupted pilot valve 1 switch.
input K3
9 22 Interrupted pilot valve 2 Note
External reset
103X input circuit K4 • JISB8415 defines ignition times as follows.
10 20 Main valve 1
Pilot burner ignition time: within 10 s.
Main valve 2
Main burner ignition time: within 5 s.
K5 Alarm output
11 12 103X
K6 Flame output
23 24 Alarm relay

7
zz Sequence charts
• Normal operation
When the power supply, interlock, and prepurge end contacts are ON, and the start contacts are turned ON, the operation
progresses to regular combustion following the sequence shown below. If the start contacts turn OFF, the sequence goes to
standby.
Standby Prepurge Start Ignition trial Pilot only Main trial Regular combustion Standby
Input check
Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7

Load output
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER *
FLAME
ALARM
START
IG
PV
MV
Sequence display -- P 1 P2 P3 P4 P5 --

* When the voltage output to the shutter is ON (opening), the shutter LED goes off.
When the voltage output to the shutter is OFF (closing), the shutter LED lights up.

• Start check error due to false flame

If an error (false flame) is detected during the start check and normal operation does not resume within 10 seconds, lockout
occurs. While a false flame is detected, the K6 flame monitor output is ON. On the AUR450C, “E2” (false flame) and “P1”
are displayed alternately.

Standby Prepurge Start check Lockout

Input (at alarm detection)
Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7

Load output
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER
FLAME
ALARM
START
IG
PV
MV
Sequence display -- P1 E2 / P 1

8
• Start check error due to self-discharge
If an error (self-discharge) is detected during the start check and normal operation does not resume within 10 seconds,
lockout occurs. In this case, there is no flame monitor output and the FLAME LED does not light up. On the AUR450C,
“E3” (UV error) and “P1” are displayed alternately.

Standby Prepurge Start check Lockout

Input (at alarm detection)
Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7

Load output
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER
FLAME
ALARM
START
IG
PV
MV
Sequence display -- P1 E3 / P 1

(self-discharge)

• Ignition failure
If ignition is not detected within the ignition trial time period, lockout occurs and an alarm is output. On the AUR450C, “E4”
(ignition failure) and “P2” are displayed alternately.

Standby Prepurge Start Ignition trial Lockout

Input check
Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7

Load output
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER
FLAME
ALARM
START
IG
PV
MV
Sequence display -- P1 P2 E4 / P2

9
• Flame-out
If a flame-out is detected during regular combustion, the lockout occurs and an alarm is output.
On the AUR450C, “E5” (flame failure) and “P5” are displayed alternately.

Standby Prepurge Start Ignition trial Pilot only Main trial Regular combustion Flame Lockout
Input check failure
Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7
Flame response
Load output time
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER
FLAME
ALARM
START
IG
PV
MV
Sequence display -- P1 P2 P3 P4 P5 E5 / P5

• Behavior during interlock (occurring during regular combustion)

If the lockout interlock contacts have been disconnected and are OFF, lockout occurs and an alarm is output.
On the AUR450C, “E1” (interlock) and “P5” are displayed alternately.

Standby Prepurge Start Ignition trial Pilot only Main trial Regular combustion Lockout
Input check
Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7
Flame response
Load output time
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER
FLAME
ALARM
START
IG
PV
MV
Sequence display -- P1 P2 P3 P4 P5 E 1 / P5

10
• Behavior during interlock (during standby, until start signal)
Lockout does not occur even though the lockout interlock contacts have been disconnected and are OFF.
If a start signal is input in that situation, lockout occurs and an alarm is output.
On the AUR450C, “E1” (interlock) and “P1” are displayed alternately.

Input Standby Prepurge Lockout

Power supply
Burner start contacts
Interlock
Flame signal

Relay output
K1
K2
K3
K4
K5
K6
K7
Load output
Ignition transformer
Interrupted pilot valve
Intermittent pilot valve
Main valve
Flame monitor output
Alarm output

LED display
POWER
SHUTTER
FLAME
ALARM
START
IG
PV
MV
Sequence display -- E1/P1

11
 [Instrumentation example with intermittent pilot]

Vibration limit controller

Overtemperature limit controller Vibration unit

Limit/interlock

Controller
Air pressure low AUR450C for

Exhaust gas
limit interlock pilot burner

AUR450C for UV flame

main burner detector for

Flue duct
main burner
Air Combustion
chamber

Gas
Exhaust damper
interlock

Gas pressure low

limit interlock Valve closure
Gas pressure high Ignition Combustion equipment
interlock limit interlock transformer
UV flame detector for
pilot burner

zz Precautions for instrumentation and circuit configuration with an intermittent pilot

A fundamental rule for intermittent pilots is that a separate monitoring system is required for the pilot and
main burners.

Also, for the instrumentation and circuit configuration of an intermittent pilot system, note the following:
• For safety control and operation circuits, devise a safety plan based on risk assessment.
• Install separate combustion monitoring equipment (flame detector and burner controller) for the main burner and pilot
burner.
• Install the flame detector for the main burner in a location where it does not detect the pilot burner flame.
• Configure the interlock (including limit) contacts so as to directly disconnect loads (ignition transformer, pilot safety
shutoff valve, main safety shutoff valve, etc.).
• When configuring the start circuit, be sure to connect the output that allows the main burner to ignite (the pilot ignition
signal output) from the burner controller for the pilot burner to the interlock input terminals and start input terminals on
the burner controller for the main burner.
• Design a circuit that shuts down all the burners when an ignition failure or a flame failure of the pilot or main burner
occurs.
• Install all the interrupt contacts on the high potential (non-ground) side of the power supply. As needed, take preventive
measures against electrical leakage, such as using a ground fault circuit interrupter or a double pole contact system.
• Do not configure a circuit that turns off the interlock input (terminals 17-18) using the alarm output contacts (terminals
11-12). With such a circuit, if a false flame, UV alarm, ignition failure, or flame failure occurs, the interlock alarm (E1)
may be displayed.

12
zz Internal block diagram
The internal block diagram below shows an example of wiring with external devices.

Power supply
L N

Emergency Blower on-off circuit

stop circuit and prepurge circuit
*1

Overtemperature Vibration limit Gas pressure low

limit controller controller limit interlock

Air pressure low (Interlock/limit contacts) Gas pressure high

limit interlock limit interlock

AUR450C (for intermittent pilot burner)

13 Power supply 14
circuit
Interlock input F Blue
17 1

(Flame detector)
AUD300C/500C
circuit Flame amplifier
Prepurge end circuit G Yellow
2
18
fuse fuse White
7
16 Shutter-driving
Burner start circuit White
contacts 8
Start input
15
circuit

K2 19 Ignition transformer
K1 K7
External *3 K6 K2
21 Intermittent pilot valve 1
reset input K3
9 22 Intermittent pilot valve 2
113X
External reset
input circuit K4
10 20 main burner
to ignite *2
K5 alarm output
11 12 113X
K6 flame output
23 24 Alarm relay

AUR450C (for main burner)

13 Power supply 14
circuit
F Blue
17 Interlock input 1
(Flame detector)
AUD300C/500C

circuit Flame amplifier

circuit G Yellow
2
18
fuse fuse White
7
16 Shutter-driving
circuit White
Start input 8
15
Main burner circuit
start contacts
K2 19
K1 K7
External *3 K6 K2
21 Main valve 1
reset input K3
9 22 Main valve 2
External reset
123X K4
10 input circuit 20

K5 alarm output
11 12 123X
K6 flame output
23 24 Alarm relay

*1 Air pressure switch

Configure a check circuit that does the following:
• When the blower starts, if there is no air flow, the circuit should verify that no pressure is detected.
If there is no air flow and pressure is detected, the circuit should not activate the startup switch.
*2 When configuring the circuit, use the pilot ignition signal output as the condition for starting the burner
controller for the main burner or for activating the interlock.
*3 Be sure to set up a separate external reset input for each AUR450C. The external reset input of another
AUR450C cannot be shared.

Note:
• JIS B 8415 defines ignition times as follows.
Pilot burner ignition time: 10 s max.
Main burner ignition time: 5 s max.

13
 CAUTION

(1) Do not install where exposed to any of the following:

• Certain chemicals or corrosive gases (ammonia, sulfur, chlorine, ethylene compounds, acid, etc.)
• Water drops or excessive humidity
• High temperatures
• Prolonged vibration
(2) This device has a protective structure equivalent to IP20. Take measures to protect it from dust.
Note that if the equipment is designed to comply with CE/CSA/UL standards, this device should be mounted in an
instrument panel with IP54 or equivalent protection.
(3) Installation, wiring, maintenance, inspection, adjustment, etc. should be carried out by a trained and experienced
technician who has knowledge and technical skills related to combustion equipment and flame safeguard control
devices.
(4) Make sure the load connected to each terminal does not exceed the rating indicated in the specifications.
(5) If timers and auxiliary relays are needed for additional functions, select ones with high reliability, and be sure to design
the circuit correctly.
(6) When installing and wiring, be sure to follow the instructions in this manual and in the user's manual for the
combustion equipment.
(7) The ignition transformer ground lead should be connected directly to the burner body or to a metallic part electrically
connected to the burner body.
(8) Run the high-voltage ignition transformer cable separately and keep it at least 10 cm away from this device.
(9) Keep power wiring and ignition transformer high-voltage cables separate from wires for the AUD300C/500C and for
the external reset input.
(10) Make sure that ignition transformer high-voltage cables are properly connected to prevent faulty contact. Faulty contact
might generate high-frequency radio waves which can cause malfunction.
(11) Always connect the power supply last.
Otherwise, touching a terminal accidentally could result in electric shock or damage.
(12) Always supply electric power at the voltage and frequency stated on the model label of this device.
(13) In keeping with technical standards for electrical equipment, the burner must have an earth ground connection with a
resistance of less than 100 Ω.
(14) After the wiring is complete, be sure to check that it is correct. Incorrect wiring may cause damage or faulty operation.
(15) Make sure that the flame detector does not detect the ignition spark. If it detects the spark, change the position of the
flame detector or ignition electrode.
(16) Only an experienced technician who has knowledge and technical skills related to combustion equipment and
combustion safety should carry out the pilot turndown test.
(17) This product is equipped with functions that are extremely important for the safe operation of combustion equipment.
Carefully follow the instructions for use given in this user's manual.
(18) If the safety shutoff has been activated, check all of the items on the checklists in the TRIAL-RUN ADJUSTMENT
section of the user's manual before resuming equipment operation.
(19) When doing a maintenance inspection of the burner, be sure to do the pilot turndown test. Inspection must be done at
least once a year.
(20) Conduct periodic inspections in accordance with the user's manual of the equipment manufacturer.
(21) When cleaning the burner, clean the flame detector as well.
(22) For transportation or storage of this device, remove it from the subbase and pack it in its original box.
It might be damaged if transported while mounted on a panel or the like.

14
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 Please read “Terms and Conditions” from the following URL
before ordering and use.
https://www.azbil.com/products/factory/order.html
Specifications are subject to change without notice.

1-12-2 Kawana, Fujisawa

Kanagawa 251-8522 Japan
https://www.azbil.com/ 1st edition: Sep. 2011
6th edition: Nov. 2018
No part of this publication may be reproduced or duplicated
16 without the prior written permission of Azbil Corporation.
(14)