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Lift Calculation Container

This document provides a plan and checklist for lifting work for the Banyu Urip Project. It details the main crane and auxiliary crane that will be used, the erection load details, crane data including capacities and safety factors, and lifting devices including sling and shackle specifications to lift the STACK F SHELL 1 and STACK F SHELL 2 items. It was prepared and approved by the listed parties.
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100% found this document useful (1 vote)
130 views11 pages

Lift Calculation Container

This document provides a plan and checklist for lifting work for the Banyu Urip Project. It details the main crane and auxiliary crane that will be used, the erection load details, crane data including capacities and safety factors, and lifting devices including sling and shackle specifications to lift the STACK F SHELL 1 and STACK F SHELL 2 items. It was prepared and approved by the listed parties.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROJECT : Banyu Urip Project

CLIENT : Mobil Cepu Limited


JOB NUMBER : 9533
Item Name : Installation STACK F SHELL 1
Main Crane : ZOOMLION HTC 130
Aux Crane : KATO 50 T
PLAN AND CHECK LIST FOR LIFTING WORK

NO DESCRIPTION Main Crane Aux Crane REMARKS

I CRANE TYPE AND MODEL ZOOMLION HTC 130 KATO 50 T

II ERECTION LOAD
1 Erection Weight (t) 21.10 10.55
2 Weight of Shackle/ Sling (t) 0.80 0.50
3 Weight of Hook Block (t) 1.00 0.80
4 Weight of Spreader Bar/ Chain Block/ Level Block (t) 0.50 -
TOTAL LOAD 23.40 9.95
III CRANE DATA'S
1 Crane Capacity (t) 130.00 50.00
2 Crane Condition (t) 95% 95% 75% to 100%
3 Existing Boom Length (m) 25.10 17.50
4 Load Line Riving (ea) 6.00 4.00
5 Hook Block capacity/ SWL (t) 50.00 50.00
6 Working radius (Max in m) 9.00 8.00
7 Lifting Capacity (t) 32.50 17.50 1O T COUNTERWEIGHT
8 Dynamic Factors 1.05 1.05 1.05 - 1.25
METHOD 1 METHOD 2 METHOD 1 METHOD 2
Lift. Cap. X Crane Cond. 1.26 0.72 1.59 0.57 >1 = OK
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1(Ok) Less than 0,75 (Ok) More than 1(Ok) Less than 0,75 (Ok) < 1 = Not OK
IV LIFTING DEVICES
1 Sling Wire Size (DiaxLenght), minimumwill be used 4 x 1 1/2" dia 1 x 1 1/2" dia
2 Maximum Breaking Forced of Sling IWRC (t) each 125.0 125.0
3 Sling Quality to be used Good Good
4 Sling Arrangement Attachment Attachment
5 Sling Wire Safe Working Load/SWL (t) Max. breaking Force/Safety Safety Factor of Sling = 5
4x17 T 1x17 T
factor
6 Shackle - Safe Working Load/ SWL (t) 6x12T ( 1 1/4" ) 2x12T ( 1 1/4" )
7 Spreader Bar - safe Working Load/ SWL (t) 55 55
8 Chain Block - safe Working Load/ SWL (t) N/A N/A
V GROUND CONDITION Check Before lift Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A N/A

PREPARED BY CHECKED BY APPROVED BY

Hunayn A I Gunawan Wibisono Rafael joko Herlambang


PROJECT : Banyu Urip Project
CLIENT : Mobil Cepu Limited
JOB NUMBER : 9533
Item Name : Installation STACK F SHELL 2
Main Crane : ZOOMLION HTC 130
Aux Crane : KATO 50 T
PLAN AND CHECK LIST FOR LIFTING WORK

NO DESCRIPTION Main Crane Aux Crane REMARKS

I CRANE TYPE AND MODEL ZOOMLION HTC 130 KATO 50 T

II ERECTION LOAD
1 Erection Weight (t) 17.30 8.65
2 Weight of Shackle/ Sling (t) 0.80 0.50
3 Weight of Hook Block (t) 1.00 0.80
4 Weight of Spreader Bar/ Chain Block/ Level Block (t) 0.5 -
TOTAL LOAD 19.10 9.95
III CRANE DATA'S
1 Crane Capacity (t) 130.00 50.00
2 Crane Condition (t) 95% 95% 75% to 100%
3 Existing Boom Length (m) 41.50 17.50
4 Load Line Riving (ea) 5.00 4.00
5 Hook Block capacity/ SWL (t) 50.00 50.00
6 Working radius (Max in m) 7.00 7.00
7 Lifting Capacity (t) 26.00 20.60 1O T COUNTERWEIGHT
8 Dynamic Factors 1.05 1.05 1.05 - 1.25
METHOD 1 METHOD 2 METHOD 1 METHOD 2
Lift. Cap. X Crane Cond. 1.23 0.73 1.87 0.48 >1 = OK
SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1(Ok) Less than 0,75 (Ok) More than 1(Ok) Less than 0,75 (Ok) < 1 = Not OK
IV LIFTING DEVICES
1 Sling Wire Size (DiaxLenght), minimumwill be used 4 x 1 1/2" dia 1 x 1 1/2" dia
2 Maximum Breaking Forced of Sling IWRC (t) each 125.0 125.0
3 Sling Quality to be used Good Good
4 Sling Arrangement Attachment Attachment
5 Safety Factor of Sling = 5
4x17 T 1x17 T
Sling Wire Safe Working Load/SWL (t) Max. breaking Force/Safety factor
6 Shackle - Safe Working Load/ SWL (t) 6x12T ( 1 1/4" ) 2x12T ( 1 1/4" )
7 Spreader Bar - safe Working Load/ SWL (t) 55 55
8 Chain Block - safe Working Load/ SWL (t) N/A N/A
V GROUND CONDITION Check Before lift Check Before lift
VI OVER HEAD OR UNDER GROUND OBSTRUCTION N/A N/A
VII SETTING ELEVATIONS OF EQUIPMENT N/A N/A

PREPARED BY CHECKED BY APPROVED BY

Hunayn A I Gunawan Wibisono Rafael joko Herlambang


PROJECT : Banyu Urip Project
CLIENT : Mobil Cepu Limited
JOB NUMBER : 9533
Item Name : Installation CAPING HRSG
Main Crane : ZOOMLION HTC 130

PLAN AND CHECK LIST FOR LIFTING WORK

NO DESCRIPTION Main Crane REMARKS

I CRANE TYPE AND MODEL ZOOMLION HTC 130


II SHELL 1
ERECTION LOAD
1 Erection Weight (t) 1.30
2 Weight of Shackle/ Sling (t) 0.50
3 Weight of Hook Block (t) 0.50
4 Weight of Spreader Bar/ Chain Block/ Level Block (t)
TOTAL LOAD 2.30
III CRANE DATA'S
1 Crane Capacity (t) 130.00
2 Crane Condition (t) 95% 75% to 100%
3 Existing Boom Length (m) 45.60
4 Load Line Riving (ea) 6.00
5 Hook Block capacity/ SWL (t) 55.00
6 Working radius (Max in m) 12.00
7 Lifting Capacity (t) 12.00
8 Dynamic Factors 1.05 1.05 - 1.25

Lift. Cap. X Crane Cond. 4.72 >1 = OK


SAFETY FACTORS =
Tot. Load X Dynamic Factor More than 1(Ok) < 1 = Not OK

Total Load 0.20 >0,75 = Not OK


SAFETY FACTORS =
Lift Cap x Crane Cond Less than 0,75 (Ok) < 0,75 = OK
VI LIFTING DEVICES
1 Sling Wire Size (DiaxLenght), minimumwill be used 4 x 1 1/2" dia
2 Maximum Breaking Forced of Sling IWRC (t) each 125.0
3 Sling Quality to be used Good
4 Sling Arrangement Attachment
5 Sling Wire Safe Working Load/SWL (t) Max. breaking Force/Safety factor 4x17 T Safety Factor of Sling = 5
6 Shackle - Safe Working Load/ SWL (t) 6x12T
7 Spreader Bar - safe Working Load/ SWL (t) 55
8 Chain Block - safe Working Load/ SWL (t) N/A
VII GROUND CONDITION Check Before lift
VIII OVER HEAD OR UNDER GROUND OBSTRUCTION N/A
IX SETTING ELEVATIONS OF EQUIPMENT N/A

PREPARED BY CHECKED BY APPROVED BY

Hunayn A I Gunawan Wibisono Rafael joko Herlambang


PROJECT : JIRAK WATER FLOOD PROJECT
CLIENT : PT. PERTAMINA EP
JOB NUMBER :-
Item Name :
Main Crane : PM 36,5 S
Aux Crane :-
PLAN AND CHECK LIST FOR LIFTING WORK

NO DESCRIPTION Main Crane REMARKS

I CRANE TYPE AND MODEL PM 27,5 S PX

II ERECTION LOAD
1 Erection Weight (t) 2.00
2 Weight of Shackle/ Sling (t) 0.10
3 Weight of Hook Block (t) 0.00
4 Weight of Spreader Bar/ Chain Block/ Level Block (t) -
TOTAL LOAD 2.10
III CRANE DATA'S
1 Crane Capacity (t) 5.00
2 Crane Condition (t) 90% 75% to 100%
3 Existing Boom Length (m) 6.15 as per load test certificate
4 Load Line Riving (ea) -
5 Hook Block capacity/ SWL (t) -
6 Working radius (Max in m) 6.15 as per SKPP Tested Certificate
7 Lifting Capacity (t) 5.00 Maks CW
8 Dynamic Factors 1.05 1.05 - 1.25
IV
Lift. Cap. X Crane Cond. 2.04 >1.25 = OK
SAFETY FACTORS = Tot. Load X Dynamic Factor More than 1(Ok) < 1 = Not OK

Total Load 0.47 >0,75 = Not OK


SAFETY FACTORS = Lift Cap x Crane Cond Less than 0,75 (Ok) < 0,75 = OK

LIFTING DEVICES
Webbing Sling Power Star Type
1 Sling Wire Size (DiaxLenght), minimumwill be used 2 x 3T x 6M
PB Double Ply DD
2 Maximum Breaking Forced of Sling IWRC (t) each -
3 Sling Quality to be used Good
4 Sling Arrangement Attachment
5 Sling Wire Safe Working Load/SWL (t) Max. breaking Force/Safety factor 2 x 3T Safety Factor of Sling

6 Shackle - Safe Working Load/ SWL (t) -

7 Spreader Bar - safe Working Load/ SWL (t) -


8 Chain Block - safe Working Load/ SWL (t) -
GROUND CONDITION Check Before lift

OVER HEAD OR UNDER GROUND OBSTRUCTION N/A

SETTING ELEVATIONS OF EQUIPMENT N/A


Note (s):
$ 460,000.00 $ 327,670.00
$ 87,282.00 $ 776,599.00
$ 409,145.00 $ 350,000.00
$ 780,000.00 $ 660,000.00
$ 1,031,015.00 $ 234,000.00
$ 599,900.00 $ 600,000.00
$ 58,000.00 parkir makan (weekly meeting)
$ 70,000.00 srikiti

$ 3,367,342.00 $ 3,076,269.00
49
meter

38
meter
GRAPHCHART PM 36, 5 S
1 2

Lokasi Awal Spool Pipa Rencana lokasi membalik pipa


Posisi 1 Posisi 2 Posisi 3
Weight Each
Length/Qtt Weight Length/Qtt Weight Length/Qtt Weight
Pipe Length 160 Kg/m .8 m 128 16 m 2560 7.6 m 1216
Weld neck 16" 122 Kg 1 122 0 1 122
Weld neck 14" 96 Kg 0 0 1 96
L Bow 16" 162 Kg 1 162 1 162 0
W1
Reducer 16-14" 73 Kg 0 0 1 73
Tee 16" 294 Kg 0 0 1 294
Blind 16" + Stud 170 Kg 0 0 1 170
W4 Total 412 2722 1971
Grand Total 5105
3134
W2 W3
CG1 CG2 CG3 CG4
W1 + W2 =TW 3134 3134 W3 + W4 =TW 1971 1971
W2/TW =P 0.460114869 0.539885131 W4/TW =P 0.6915271436 0.308472856
P x S =CG 7.361837907 8.638162093 P x S =CG 5.2556062912 2.344393709
W1 W2 W3 W4 S = 16 7.36 Meter 8.64 Meter S = 7.6 5.26 Meter 2.34 Meter
412 1280 608 608
1280 162 755 Center of Gravity Calculation
1692 1442 3134 608 1363 1971 GRPU - TP-04
Tabel COG (as permanufacture) untuk pengangkatan tiang beton:
Posisi 1 Posisi 2 Posisi 3
Weight Each
Length/Qtt Weight Length/Qtt Weight Length/Qtt Weight
Pipe Length 160 Kg/m .8 m 128 16 m 2560 7.6 m 1216
Weld neck 16" 122 Kg 1 122 0 1 122
Weld neck 14" 96 Kg 0 0 1 96
L Bow 16" 162 Kg 1 162 1 162 0
W1
Reducer 16-14" 73 Kg 0 0 1 73
Tee 16" 294 Kg 0 0 1 294
Blind 16" + Stud 170 Kg 0 0 1 170
W4 Total 412 2722 1971
Grand Total 5105
3134
W2 W3
CG1 CG2 CG3 CG4
W1 + W2 =TW 3134 3134 W3 + W4 =TW 1971 1971
W2/TW =P 0.460114869 0.539885131 W4/TW =P 0.6915271436 0.308472856
P x S =CG 7.361837907 8.638162093 P x S =CG 5.2556062912 2.344393709
W1 W2 W3 W4 S = 16 7.36 Meter 8.64 Meter S = 7.6 5.26 Meter 2.34 Meter
412 1280 608 608
1280 162 755 Center of Gravity Calculation
1692 1442 3134 608 1363 1971 GRPU - TP-04

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