Kaateri Miikka
Kaateri Miikka
Kaateri Miikka
The purpose of the thesis was to provide guidelines for implementing Microsoft
Dynamics 365 Supply Chain Management ERP system in a completely new
warehouse that does not currently have an ERP system in place and has no
daily warehouse operations running.
The essential daily logistics processes of the case company in the thesis are
illustrated using flowcharts. The thesis also provides instructions on
implementing the Dynamics 365 ERP system and the necessary parameters
and configurations for the warehouse to start its daily operations.
This thesis gives a general understanding on what to consider and what needs
to be the focus on during an ERP-implementation process, for a successful
implementation.
The result of the work was a general guide to the implementation of Dynamics
365 Supply Chain Management and the required parameters and configurations
to consider. At the time of writing the thesis, the implementation project is still
ongoing, and the exact time of the finalization is yet to be determined.
Työssä myös selitettiin mitä tulee ottaa huomioon sekä mihin tulisi keskittyä,
onnistuneessa toiminnanohjausjärjestelmän käyttöönottoprosessissa.
List of Abbreviations
1 Introduction 1
2 Methodology 4
5 Needs assessment 35
9 Conclusion 61
References 64
List of Figures
Pictures
Figures
List of Abbreviations
1 Introduction
The case company operates in 24 countries in Europe and Asia. The group
consists of the parent company and subsidiaries. In Finland, there are six
operational units, which are located in Helsinki, Hollola, Hämeenlinna, Jyväskylä,
Turku and Oulu. The number of employees globally from the entities adds up to
more than 5000. Total annual revenue for the year 2020 was roughly 388 million
euros. The case company is one of the leading textile service companies in
Europe and offers solutions for work clothing, protection and the cleaning and
décor of workspaces.
The company operates in the B2B sector. The primary services provided are a
continuous agreement with businesses to provide work clothes and matts for use
or purchasing and with the service of washing them.
1.2 Purpose
In Finland, the company is organized into six different business lines. The
different service centres are specialized in providing different services for specific
products. The provided service points include work cloth laundry, carpet cleaning,
toilet cleaning, industrial towel laundry, restaurant textile laundry and cleanroom
laundry.
1.3 Motivation
Currently, there is no ERP system in place for the specific warehouse, but there
is an ERP system implemented globally, which is highly modified and complex.
For the implementation of the new system, there is a need to have the possibility
to import data from the existing system to the new system environment, a feature
which Dynamics 365 supports.
3
Implementing a Dynamics 365 ERP system is quite complex and too wide to go
into too much detail in a bachelor's thesis. With this in mind, the decision was
made to limit the scope of the paper to only cover and highlight the main aspects,
primary configurations, and the main considerations at the general level for this
type of project. The research questions will be answered to get a general
understanding of the implementation process and its considerations.
At the time of writing this paper, the implementation project was not finished. As
a part of guidance and support, I interviewed some of the experts from CGI who
4
This thesis begins with an introduction of the target company, including its
purpose, the motivation for the paper and the scope of the thesis. From there, the
methodology used in the paper will be described, and the theory part follows this.
The theory section will describe a brief history of ERP systems, the benefits and
challenges of an ERP system and an overview of the Dynamics 365 service
provider Microsoft and the Dynamics 365 solution in general. The practical
implementation process will be described from the Microsoft Dynamics 365 point
of view. After presenting the system and the provider, the critical processes for
the case warehouse will be mapped and illustrated as flowcharts. The current
relevant literature provides a good understanding of the necessary components
of a successful ERP-implementation process.
In the paper's final part, a plan is proposed for the necessary configurations and
parameters, backed up with the most relevant literature. The final part of the
paper also includes the conclusions of the project and a final analysis of the
paper.
2 Methodology
This thesis uses a qualitative approach consisting of a theory base and an empiric
part. The theory base consists of the theories of the ERP system in question, the
processes, and the best practices for implementation. The empirical part consists
5
of interviews with experts, conclusions, and the proposed plans. During the
research, many different sources of information were used to get the broadest
view possible of the subject. The most used sources are scientific articles,
previously conducted research, and the system developers' theory.
The qualitative method was selected for this paper as the approach is better for
answering questions like in what way, how and why? This approach aims to get
answers more practically, such as conducting interviews and gathering
information for them, instead of a more statistical way. This research method is
an interpretative and subjective approach, with the researcher participating in
interviews from the start and accumulating information instantly, compared to a
quantitative method in which data needs to be collected first. (Lasey & Luff 2007)
Several interview sessions were held for the research question, "What are the
mandatory configurations in the specific ERP system, to get the warehouse up
and running?". The initial interview was with the lead consultant of the
implementation project, which took approximately two hours. The second one
was with some of the target organizations' foremen and the project's lead
consultant and took approximately 2 hours. The interviews were a significant part
6
Bringing strategy into operations is one of the big challenges in the business
world. This in generally due to the fact that only a limited part of the organization
is involved in the strategy creation process. For the rest it can be challenging for
the remaining organization to absorb the generated output. To support the
strategy, a functional system needs to be created, which connect the strategy to
the business operations. In the organization, it should be understood that the
body implementing the strategy, is the organization itself and for this reason it is
essential that everyone inside the organization understands their roles and
responsibilities in the implementation of the strategy. (Niemelä, 2008).
management has been emphasized from the 1990s, since the ability to monitor
and question the chosen strategy is a prerequisite for an organization’s
competitiveness. (Torra, 2007.) According to Simons (Simons, 2000) states that
from two points of view, the strategy is in the core of operational management
and performance. First the performance evaluation systems and the operational
management systems, serve as the central analysis and communication tools,
when developing strategy. Second the systems are essential in strategy
implementation and monitoring.
The Star Model framework can be described as it is illustrated in Figure 1-1. The
design policies of the Star Model are divided into five categories. The first
category is strategy, which determines the direction. The second category is
structure, which points to the location of decision-making power. The third is
processes, which are related to the flow of information, so they can be considered
to respond to information technologies. The rewards section, the fourth category,
influences the motivation of people to perform and address organizational goals.
The fifth category is people-related policies (human resource policies), which
influence and frequently define the employees' mindsets and skills.
Strategy
People Structure
Rewards Processes
3.2.1 Strategy
Everything starts from the top, the strategy. Strategy gives the direction, to which
the other parts are then aimed towards. When strategy changes, for example
when implementing a new ERP-system, the structure of the organization has to
adapt. The strategy of a company is considered the formula for winning. The
company's strategy specifies the goals and objectives to be achieved and the
values and missions to be pursued; it sets out the company's primary direction.
9
The strategy category is traditionally the first component of the Star Model to be
addressed. The organization is important in the design process because it
establishes the criteria for choosing among alternative organizational forms. Each
organizational form enables some activities to be performed well, often at the
expense of other activities. Choosing organizational alternatives inevitably
involves making trade-offs. Strategy dictates which activities are most necessary,
thereby providing the basis for making the best trade-offs in the organization
design. Matrix organizations result when two or more activities must be
accomplished without hindering the other. Rather than choosing the "or" matrix
requires an embracing of the "and." Companies want to be global and local.
(Galbraith, 2002).
3.2.2 Structure
Galbraith (2002) stated that specialization refers to the type and number of job
specialties used in performing the work. Shape refers to the number of people
constituting the departments (that is, the span of control) at each level of the
structure. Large numbers of people in each department create flat organizational
structures with few levels. In its vertical dimension, the distribution of power refers
to the classic issues of centralization or decentralization. Its lateral dimension
refers to the movement of power to the department dealing directly with the issues
critical to its mission. Departmentalization is the basis for forming departments at
10
each level of the structure. The standard dimensions of departments formed are
functions, products, workflow processes, markets, customers, and geography.
Matrix structures are ones where two or more dimensions report to the same
leader at the same level (Galbraith, 2002).
3.2.3 Processes
As Figure 1-2 illustrates, vertical processes allocate the scarce resources of funds
and talent. Usually, business planning and budgeting processes are considered
vertical processes. Departments have different needs, which are centrally
collected, and priorities are decided for the budgeting and allocating of the
resource's capital, research and development, training, and so on (Galbraith,
2002). For matrix organizations, these management processes are vital for
effective functioning. These management processes must be supported by
multidimensional information systems, such as integrated ERP systems.
11
Figure 1-3 shows that the horizontal processes are designed around the
workflow, such as developing a new product or fulfilling a customer order.
These horizontal management processes, also known as lateral processes, are
the primary driver of managing organizations today. There are various ways to
carry out lateral processes, including voluntary contact between members and
the complex and formally supervised teams.
3.2.4 Rewards
A rewarding system aims to align the employee's and the organization's goals.
Rewarding systems provide motivation and incentives for working towards the
organization's strategic direction. The reward system defines salary regulation,
promotions, bonuses, profit sharing, stock options, and such policies. This area
is constantly changing because it supports the lateral processes. Organizations
and companies are implementing pay-for-skill salary practices and team bonuses
or gain-sharing systems. Also, the reward systems use and practise non-
monetary rewards such as recognition or challenging assignments. Pay-for-skill
salary practices come to good use when it comes to ERP systems. ERP-system
providers usually give the possibility to become certified in a specific ERP system
such as Microsoft Dynamics 365. Getting certified is usually encouraged and
funded by the employer, and getting these certifications will, in most cases, be
rewarded with monetary compensation.
Galbraith (2002) suggests that the reward system must be congruent with the
structure and processes to influence the strategic direction. To be effective, the
12
3.2.5 People
Galbraith (2002) states that human resource policies also build the organizational
capabilities to execute strategic decisions. For an organization to be flexible,
flexible people are required. For people to be suited for cross-functional teams,
they need to be more generalist and cooperate. People who can manage conflict
and influence others without the need for authority are needed in matrix
organizations. The policies of human resources, help develop people and
organizational capabilities simultaneously.
Manifold is the strategy source (Porter 1980,1998), and it can be based on cost
advantage or differentiation. It can also be built on superior competencies that
are difficult to copy and are built over time or have access to resources
unavailable to other companies.
If there is a mismatch between any of these parts, one part leading in a different
direction than the other parts, unpleasant or even hazardous situations will occur.
According to Galbraith et al. (2002), the results - depending on the misleading
item – can be:
1. Strategy Confusion
2. Structure Friction
3. Processes Blockage
4. Reward Systems Internal competition
5. Personnel Procedures Bad performances
There has to be a clear understanding, commitment and fit across all these parts.
Otherwise, the organization cannot deliver the results it has been designed for. If
any of the downfalls mentioned above are met, it might tremendously hinder the
results and the implementation process of an ERP system.
14
In this chapter I will explain how to analyse the effectiveness of alignment during
the transformation process. In this chapter the McKinsey 7s model is explained
and how to use it.
In picture 2, you can find the McKinsey model, which addresses the associations
between seven regions and partitions them into 'Soft Ss' and 'Hard Ss'. The state
of the model underscores interconnectedness of the components (McKinsey,
2022).
In McKinsey model, the seven areas of association are partitioned into the 'soft'
and 'hard' regions. Strategy, structure, and systems are hard components that
are a lot simpler to distinguish and oversee when compared with soft
components. Then again, soft regions, albeit harder to make do, are the
underpinning of the association and are more likely to create the sustained
advantage. (McKinsey, 2022).
3.3.2 Strategy
3.3.3 Structure
Structure addresses how business divisions and units are coordinated and
incorporates the data of who is responsible to whom. As such, structure is the
hierarchical outline of the firm. It is likewise one of the most visible and easy to
change components of the framework. (McKinsey, 2022).
3.3.4 Systems
System are the processes and techniques of the organization, which uncover
business' everyday activities and how decisions are made. Systems are the
region of the firm that decides how business is done and it ought to be the
fundamental concentration for supervisors during organizational change.
(McKinsey, 2022).
3.3.5 Skills
Skills are the abilities that company's workers perform very well. They also
incorporate capacities and competences. During organizational transformation,
the question frequently emerges of what abilities the organization will truly have
to support its new strategy or new structure. (McKinsey, 2022).
3.3.6 Staff
Staff component is worried about what type and the number of workers an
organization will need and how they will be selected, prepared, motivated, and
compensated. (McKinsey, 2022).
18
3.3.7 Style
Shared Values are at the centre of McKinsey 7s model. They are the standards
and principles that guide worker behaviour and company actions and
subsequently, are the foundation of each and every organization. (McKinsey,
2022).
- Start with shared values, and analyse if they are consistent with structure,
strategy, and the systems. If they are not, identify what needs to change
- After that, observe the hard elements: strategy, structure and systems and
how well do they support each other. Identify any needs for changes.
- Next, analyse if the soft elements (shared values, skills, style, and staff),
support the desired hard elements and if they support each other. If this is
not the case, make necessary changes.
- When adjusting and aligning the elements, an iterative process of making
adjustments need to be used. Re-analyse how these adjustments and
alignments impact other elements and their alignment.
The McKinsey 7s tool is great for analysing and monitoring the current state of
the organization during a transformation process, and a great tool to help identify
the different aspects of alignment that need to be considered in any organization.
19
Before going into ERP and warehouse management systems, some basic
procedures, processes, and concepts have to be described. In this chapter, I will
explain what warehouses and warehousing mean and what kinds of different
order types are linked to these entities. ERP systems include types of ordering in
a warehouse for inventory and out from a warehouse. I will start by explaining the
basics of a warehouse and build a base for different ordering methods for
inventory.
4.1.1 Warehouses
Usually, a company has its own warehouse, and in many cases, the warehouse
is located on the company's premises. However, companies can choose to
outsource their storage. This would mean that a company providing logistic
services to other companies would store their customer's products. In this case,
the customer would pay rent for the storage but would eliminate the need for their
own storage facility.
Warehouses offer versatile functions that workers need to manage. For example,
one can work in a phase where goods are received and taken into the warehouse.
These work phases also include put-away, replenishment, picking, packing and
inventory.
4.1.2 Warehousing
Efficient storage involves traversing between a wide range of products and a fast
stock turnover rate. For the storage to be efficient, in almost every case, it
requires integrating information technology and automation. Warehouses should
have an information management system, and an investment should be made for
the development process of the system in order to maintain a competitive
advantage. For a large company, it is vital that an information management
system is adopted to manage the large variety and quantity of products
(Karhunen, Puori & Santala 2004).
21
There are several different ways to manage stock in a warehouse. With these
methods, a company can optimize its stock management and gain additional
benefits for the company. Stock management is a crucial part of an ERP system
in a warehouse. It needs to be in place to manage the material flow and the
accuracy of the on-hand stock. This help keep the stock levels optimized for
delivering goods to customers accurately. (Muller, 2011).
The methods to control stock levels are typically based on different mathematical
models, which help find the most cost-effective order methods for the warehouse.
These methods only provide estimates and not perfectly accurate values, which
must be verified before the actual implementation. (Muller, 2011).
During the implementation, it is best to take slow, methodical steps and constantly
monitor the state of the method and if it is working as intended. On top of
monitoring, the methods must be updated because businesses are constantly
changing, affecting inventory management. In the next subchapters, I will go
through the theory of the chosen methods for this system. (Muller, 2011).
The pre-determined stock order method is the oldest and the simplest currently
used method for warehouse inventory management. This method is based on
time, and the inventory levels are monitored in a given time period. This makes it
so that the ordering period stays constant, and the ordered quantity changes.
When monitoring the inventory levels and it is noticed that the level is not
sufficient enough to maintain operations until the next check, a replenishment
order is created. Small safety stocks are in place for the operations (Dobler &
Burt 1996).
When the orders are always handled in pre-determined timeframes and periods,
the orders from the same vendor can be collected into one shipment, which can
22
also help cut shipping fees (Sakki, 2009). The pre-determined stock order
methods help the company reduce the amount of stock held in inventory, since
the orders are being made constantly and flow (Dobler & Burt 1996).
The Economic Order Quantity refers to the optimal batch size. This means that
the ordering- and warehousing costs emerging from the purchase are as low as
possible (Figure 1-4). EOQ is a fixed quantity order method in which the order
period changes, but the number of items in the order stays constant (Krajewski &
Ritzman 1999).
When ordering larger batches, the storage costs go up, but the ordering costs
decrease. On the other hand, when the batch size is decreased, the storage costs
decrease, but in this case, the ordering frequency must grow, and the order costs
will grow as a result. The most economical batch size is illustrated in Figure 1-4
at the point where the total cost curve is at its lowest point.
23
In this method, a pre-determined ordering point triggers the need for an order.
Fixed batch orders differ from the previously mentioned EOQ in that the realistic
delay from the order to delivery is included in the monitoring. The efficiency of
this method comes from the ability to define accurate replenishment times for
different products. A trigger point for this order is the inventory level of a product.
A new order is created immediately when the inventory level goes to or lower
than the trigger point (Karrus, 2003).
The trigger point is defined by the observed or forecasted demand for the product,
the order-delivery delay, and the possible costs. The trigger point is also affected
by the frequency of inventory checking, which can be performed either constantly
or periodically. The trigger point helps to prevent possible out-of-stock scenarios;
the likelihood of one occurring is kept to reasonable levels through service level
and minimum cost targets (Karrus, 2003).
The abbreviation ERP comes from the words Enterprise Resource Planning. ERP
systems operate electronically, and they aid in managing business processes. In
ERP systems, the different business sectors, such as sales, marketing, logistics
and finance, have all been integrated inside one system. This makes it easier to
find the business information and data in one place. Utilizing this integration,
companies can coordinate the information in different sectors much more
efficiently and make the daily operations run much more smoothly (Monk 2009).
As picture 5 illustrates, the ERP system is a web of modules integrated with each
other to work as a whole system, enabling a more comprehensive array of
processes to be leveraged within the system (Yarab, A.).
The origin of ERP is said to have roots in 1960 when industrial production wanted
to develop a complete system for controlling inventory. Therefore, Material
Requirement Planning, abbreviation MRP, was created in the 1970s and was in
25
development until the 1980s. Including the inventory actions, this MRP system
also contained the accounting, marketing, human-resources, and project
management processes. In the 1990s, the concept of ERP started to gain
recognition when the MRP system was utilized using computers in factories.
From then on out, the ERP system has developed to be a broad and versatile
tool, especially in the 21st century as internet usage started to become more
popular. Today's ERP systems are widely popular, operating globally and ranging
from small to large companies, with no preference for a particular line of business
(Sikder 2022).
The core principle of ERP systems is that the system can be tailored and adapted
to different sized companies and the varying needs of different industries. When
the ERP system is built to fully serve the needs of a company and unnecessary
features are eliminated, the benefit of the system as a supporting factor for
business and its processes is realized. An ERP system allows a company to
improve the flow of the company's internal and external processes, which as a
result, improves the finance and profitability of the company. The system can also
be used to continuously develop operations to be more profitable and efficient
(Kimberling, 2022).
ERP systems are complex and broad technical solutions. These systems'
development and maintenance are commonly outsourced to the more significant
software vendors. In small companies, the need for an automated and highly
modified system is often not present, and a more simplified and lighter system
can be used to manage operations. This system might be a product of their
development. In more prominent companies, an extensive ERP system is, in
most cases, necessary to provide a smooth operations flow.
The number of ERP systems in 2022 is enormous, and the competition is fierce.
In 2022, the ERP-system providers' competitors can be considered to be
Microsoft, Oracle, and SAP (Kimberling, 2021).
In today's world, the markets are constantly changing and globalizing. This puts
immense pressure on companies to keep up with the changing and growing
environment and to adapt to new situations. Middle and large-sized companies
have to deal with the increasing burden of resource, process, and information
management. ERP systems facilitate more efficient and more effective means to
manage and monitor complex processes and manage internal and external
resources more methodically. These systems integrate people, information and
data, and business processes in one system, allowing the business to be more
flexible and structured in the way that the business operates.
The functions of ERP systems cover the logistics functions of the business,
inventory management, sales operations, pricing of products, production
processes and quality control. These systems might also include modules for
accounting and human resources. The accounting module enables the managing
of the financials of the company, and the human resources module is used for
managing the information of personnel. (H. Akkermans, P. Bogerd, E. Yücesan,
L. Van Wassenhove)
The most relevant benefits of the ERP systems could be, in addition to the
previously mentioned, enhanced efficiency and control, the rationalization of
inventory processes, the increased leveraging of vendors and suppliers, and also
28
the enhanced planning of operations and analysis of business data (F. Alizai
2014). Internal integration offers various benefits to the operative side, and
external integration helps to streamline the flow of information with customers
and enhances the management of partnerships and collaboration (F. Alizai
2014). According to Alizai, an additional benefit of an ERP system is the
standardization and unification of business processes; this might take a toll on
the flexibility of the processes, but the unification is the result of choosing the best
practices in relation to their benefits. (F. Alizai 2014).
There are some possible problems when adopting an ERP system. First is the
costliness of these systems, which can be significant because the costs will have
to cover the system itself, the process mapping and planning, the configuration
of the system and in addition to these, the testing, and the deployment of the
system (Abdul Z Khan, F. Mahmood, Bokhari R.).
The fact that every company is different and unique makes it almost impossible
to match the system perfectly to the requests and demands of the company. For
future updating, overly customized systems tend to be too complex and heavy to
update because of the large number of details (Azevedo P, Romão M, Rebelo E).
Risks are involved in everything; unfortunately, this is also the case in ERP
systems. With an unknown or a new system comes a great deal of new
challenges, and the implementation of a new thing increases and risks that must
29
be managed. There are several types of risks, and these risks can also be present
in ERP systems.
Referred to as event risks are the consequences of, for example, the re-
organization of a company or a purchase. These events can also originate from
an outside action, such as confiscation or a leveraged buyout, which refers to an
acquisition that has been funded with a large amount of debt (Blake, D). The
event can be totally independent of the company's action, like a natural disaster
or a computer virus. These can cause substantial losses for a company if their
ERP system is breached and, for example, shut down. Cyber security risks are
an imminent problem for everyone using any electronic system, especially cloud-
based ones (Blake, D).
These risks can arise, for example, from an ERP-system provider which has gone
through a rough year, and is likely to go bankrupt, which affects the deliverables
from the provider to the customer. In some extreme cases, cyber-attacks have
been an issue and are a massive risk to ERP systems. Cyber-attacks can
immobilize the system entirely and make it obsolete, causing massive damages
and losses of revenue to businesses (Blake, D).
Microsoft is the largest computer software provider in the world. Microsoft is also
one of the leading providers of cloud computing services, computer, and online
services. Microsoft also provides consulting, product, and solution support
services and trains and certifies computer system integrators and developers.
In Dynamics 365, the ERP and CRM capabilities are broken down into several
apps, and with this design, users can start with what they need and grow at their
own pace. Users are enabled to add new apps and functionalities as and when
they need them.
The focus of Dynamics ERP solutions lies in core accounting, manufacturing, and
the distribution needs of a company, but are not limited to only these. Dynamics
365 brings value through its' solutions by increasing automation, efficiency,
control of variables and the scalability of the system (Santos, 2020).
The Dynamics 365 ERP solutions have two main types: Dynamics 365 Business
Central and Dynamics 365 Finance & Operations.
The other primary solution type is Dynamics 365 Finance & Operations, an ERP
solution suited for large or diverse companies. Finance & Operations is primarily
used by companies or organizations which operate in multiple lines of business,
in international operations with multi-currency needs, or the organization has
complex discrete and process manufacturing procedures (Santos, 2020).
Dynamics 365 Finance & Operations solution includes Dynamics 365 Supply
Chain Management.
Picture 7 describes the features of the Dynamics 365 ERP solution in greater
detail. The features of the ERP solution include the following modules: Supply
Chain Management, commerce, human resources, project operations and the
shared features between modules.
33
This paper focuses on Dynamics 365 Supply Chain Management, a part of the
ERP solution described in the previous sub-chapter. Still, this sub-chapter will
briefly present the Dynamics 365 CRM solution. Although the CRM applications
are partly integrated into the ERP solution as a whole, in this paper, only a general
description of the CRM applications will be given.
35
Picture 8 describes the content of the Dynamics 365 CRM applications, and the
following features included are marking, sales, customer service, and field
service.
5 Needs assessment
When implementing a new system, needs and gaps between the business
processes and the acquired system have to be assessed. The definition of
36
The system requirements for the assessment can be divided into two categories:
operational and non-operational needs. Functional requirements refer to the
functions expected of the system and what kind of needs it has to fulfil. Non-
functional requirements refer to performance, such as response and uptime
(Bieler, H).
The needs assessment process consists of three parts. The first part is in which
the goals are identified. The first part's objective is the justification of the system's
needs and why it should be implemented. The new system should support the
current business needs (Bieler, H).
The second part of the assessment is analyzing and recognizing needs. This
phase is usually tricky since the different end-user groups have different needs.
For this reason, it is important to collect the needs and thoughts of all user groups
37
and then meticulously choose the most important ones for the system as a whole
(Brace, W & Cheutet, V). The requirement assessment describes the current
state as accurately as possible. In this phase, the current system's performance
is evaluated, and the possibilities of developing the system are also considered.
If the system is not up to current standards, the decision might be made to acquire
a whole new system. In addition to the previously mentioned, the current
processes and problems of the system are identified. Also, when conducting the
requirement assessment, the partners and customers have to be considered, and
the new system's impact must be measured (Bieler, H).
The final part of the needs assessment is deciding which objectives and
requirements the demands are derived from. Unclear goals and needs are forged
into clear and precise system demands. The demands must be prioritized so that
the system can be configured to be as functional and smooth as possible for the
situation because all the needs cannot be filled completely. After the approval,
the process moves on to implementation (Brace, W & Cheutet, V).
The needs and requirements for implementing a system for the case company
were mapped and defined through interviews with key stakeholders and the
critical operating user groups. The need for a new system rose as the company
wanted to automate warehouse operations, reduce warehouse costs, keep the
warehouse running continuously, and gain visibility throughout the whole system.
The need for the system to handle logistics operations was defined as the first
priority, and these operations are the ones this paper will focus on and how to
make Dynamics 365 Supply Chain Management work for them. These operations
include the inbound material operations, stock operations, and outbound
operations. Since the warehouse where the system will be implemented does not
have any system in place, the warehouse processes have to be defined and, from
there, built on the system itself. The system also needs to be able to manage
manual purchase orders, forecasts, planned purchase orders, sales orders,
intercompany orders, and transfer orders. The need for license plate or bar code
tracking is also present, and the system needs to be able to handle that.
straightforwardly to define the configuration needs and attributes required for the
system to match the business and operational needs of the warehouse.
The general warehouse processes are divided into three different sections:
Inbound operations, which include receiving and quality assurance, stock
operations which include and outbound operations which include replenishment
and put-away; and outbound operations which include picking, packing, and
shipping of goods.
Once an order is received at the receiving area, a worker needs to scan the item
into the system so that the system knows that the order has been received. Some
vendors, especially if it is the very first order, the items go through a quality
inspection. Once the items clear the inbound process, they go to the stock
operations, where they are put to their designated places. Once the items are in
stock, they can be picked when a sales order is created. When picked, the items
go through to packing and the shipping area, from where they are shipped to a
customer or a different location in the organization, such as a different
warehouse.
40
The inbound operations for the warehouse are illustrated in Picture 11. The
flowchart shows the different processes of the everyday actions happening in the
warehouse and phases. The inbound processes are the first phase of the general
warehouse process goods flow.
The inbound material flow starts from a made purchase order to a vendor. The
vendor then delivers the goods to the receiving area of the warehouse, and a
worker scans the packages as received, and a license plate for the items will be
generated at this point. A quality control process will begin if the order is a first-
time order from a vendor or if it seems defective. The items in the order will be
investigated, and if the items are defected or damaged, a reclamation to the
supplier will be generated. The damaged goods will be either recycled, scrapped,
or sent back to the supplier, and then credit is requested. If the items are not
defective and in good condition, they will be received typically and put in stock.
The second part of the warehouse process flow is the stock operations. In Picture
12, the stock operations processes are illustrated as a flowchart. The flowchart
illustrates the stock operations from start to finish.
41
The process flow for stock operations is connected with forecasts and the set
safety stock for items. The flow starts from the query of stock amount, whether it
is replenished or not. If a stock quantity is available in a different warehouse, a
transfer order is created, and the items are ordered from or sent to a different
warehouse. If the transfer order is created, the order will be picked and packed
and then sent to another warehouse, or if the transfer order is an incoming order,
the receiving and put-to-location processes start.
Items to stock can also be produced in a different location inside the organization,
and in this case, a production order is created in the system and proceeds from
there.
The final part of the operations is the outbound operations, and the outbound
operation process flow is illustrated in picture 13.
42
Outbound operations flow through using the sales order information and its
connections. The orders are released to the warehouse when an order is created
in the system. Releasing orders to the warehouse creates a reservation of the
available item stock. If a stock is not available, the system needs to start the
procurement process of a transfer orders process if there is available stock in
other warehouses. Releasing orders will create work in the warehouse, which are
picking the individual items and packing the entire order. After the work is done
for the order, transportation is arranged for the goods to be shipped, and the
delivery will start to the customer or, if a transfer order, to a different warehouse
inside the organization.
In the next chapter, I will present Kotter's Model for successful change
management, the Eight Step Change Management Model, which was the chosen
method to follow during this project. The next chapter will explain the method to
understand better how change management should be carried out to enhance
the process and how it can substantially help follow through with an ERP-system
implementation. First, a brief introduction to John Kotter will be given to prove his
credibility as a leading author in the field of change management. Following that,
the Eight Step Change Management Model will be described in more detail.
In a foreword of the book, Kotter said having discussions with people who read
his book, two reasons stood up as the most significant factors which made his
books so successful: "The list of regular and ordinary mistakes made by
organizations sparked epiphanies, and that the eight-step model was felt to be
very clear and something that organizations can really utilize". (Kotter 1996,
preface).
Kotter also states that he only quoted his own examples and ideas to support his
claims and did not cite anyone in his book (Kotter 1996, preface). This reflects
really well how significant of a person Kotter is in the field of change management.
Kotter's model was born when he first investigated and researched what kind of
mistakes organizations make because of which transformation projects fail. From
44
these mistakes, Kotter picked eight of the most prominent mistakes or flaws in
transformation projects and stated that these mistakes' impacts could be
mitigated. This requires preparation and will in advance before the mistake has
happened. (Kotter 1996, 14). From these mistakes, Kotter created the Eight Step
Change Management Model, in which he provides means to make permanent
and functional organizational changes. The goal of the model is to aid
organizations embrace and successfully implementing change (Kotter 1996, 18).
The next part explains the Eight Step Model for a deeper understanding of the
method.
These steps will be presented in this order, starting from the first one: Create a
sense of urgency.
Kotter states that strategy is not created from nothing, it needs a strong vision.
Just stating that "Our goal is to win gold" is not enough. A great vision is a kind
which will make people take action, even against their own benefit, so that the
organization can achieve the goal of its vision (Kotter 1996, 61).
Organizations should communicate their vision so that all their personnel would
understand and internalize it and would genuinely like to implement it.
Unfortunately, internalizing the vision for staff, the size of hundreds or even
thousands is not an easy task. (Kotter 1996, 74).
four most important things, the errors or shortcomings, which must be addressed,
or else the companies will not be able to achieve the results according to the
change vision. These are structures, skills, systems and managers. (Kotter 1996,
88–89.)
Structural obstacles are, for example, getting stuck in the wrong organizational
model or the extra rush and stress due to the lack of employees. This significantly
decreases their effectiveness when continued for a long time (Kotter 1996, 89).
Companies where change projects want to be successful should also find out
how much training or coaching the personnel needs, for example, to manage new
work tasks that have changed significantly due to the change project. The training
should also be of the right kind, i.e., efficient and cost-effective, and the kind of
activity that the staff will undoubtedly internalize. (Kotter 1996, 92).
In the sixth point of Kotter's model, it is recommended to ensure that the change
process produces several short-term wins. Although Kotter emphasizes that the
order of progression is essential in his process, in reality, the sixth point
results should already be visible, even if the measures of the first five points are
still in progress. (Kotter 1996, 20, 105.) Short-term successes have several
significant benefits for the change process. Immediate feedback on successes
improves staff motivation and work morale. Successes can quickly turn those who
initially opposed the change to its side when they receive praise for superior
performance. At the same time, it is more difficult for them to justify why the
change does not work if concrete evidence supporting the process can be shown,
such as improved sales numbers. (Kotter 1996, 101–113.)
Encouraging results right at the beginning of the change process provide positive
signs for the personnel and the supervisors, and company management leading
the process. The progress of the change vision is easier to follow if the process
produces data from the decency of the ideas straight from the beginning. Based
on these, it is easier to update the strategy when the organization is still in the
48
initial stages of the entire process. Change processes are usually costly;
therefore, successes play an essential role in bringing about reforms to be
justified to the company management and are more likely to be carried through.
(Kotter 1996, 101–113.)
Around 400 BC., the famous ancient philosopher Heraclitus stated that
"Everything changes" and "Nothing is permanent except change" (Mark 2010).
This saying is still true today. Since change is continuous, it is also not a clever
idea to celebrate victories too early in change processes. If, for example, one of
the most critical employees who drove the change leaves the company, or if a
company leader "blinded" by short-term profits stops developing processes in the
company, it could have devastating effects. In this case, all the old problems that
caused resistance to change may start again to slow down the company's
success. (Kotter 1996, 116.)
In his eight-point model, Kotter does not limit the review period to only change
projects lasting months or a few years. Still, he has to offer tips also for decades
49
to come, for example, when companies are preparing for the CEO's retirement.
In almost all companies, at some point, it comes up that the operating culture that
has been formed over the years should be renewed, and at the same time, some
of the values that have prevailed in the company even for several years should
be removed. Since such changes do not happen instantly, company culture is
often the last thing to be renewed in the company's change processes. (Kotter
1996, 136.) Kotter states that change processes often start with a change in
operating methods and attitudes so that the company starts producing better
services and products. Still, the changes in the company culture do not take root
until the end of the change processes (Kotter 1996, 137).
Kotter says that new operating methods can only take root in the company culture
when they have been found to be better than the old ones and precise results
have been obtained. It is also good to understand that giving up old attitudes and
norms may be very difficult for some employees. According to Kotter, they need
to have an open discussion with them so they, too, eventually notice the
usefulness of new ways of working. Sometimes even this is not enough, and a
culture change may require the dismissal or retirement of key persons. (Kotter
1996, 137.)
and risks (Kimberling, 2019). Kimberling also states that there are three stages
of a Dynamics 365 digital transformation:
2. The implementation is completed, but it's usually just for a fraction of the
expected technical functionality, scope, and benefits (Kimberling, 2019).
There are many different and flexible ways to define warehouse layouts to meet
ever-changing requirements and needs. In Dynamics 365 Supply Chain
Management, the Warehouse Management System (WMS) provides the tools for
defining the layout.
as the need for a low-temperature zone for goods such as frozen berries
(Microsoft, 2021).
First, the general warehouse parameters must be set up before the inbound and
outbound warehouse transactions can be performed. The following parameters
for a warehouse should be set to have an operational supply chain management
system in a warehouse: to create warehouses and sites, products, locations,
license plates, inventory adjustments, work, warehouse mobile devices, inventory
status and warehouse processes (Microsoft, 2021).
When creating a warehouse in Dynamics 365, and since warehouses are the
storage place for goods and materials, high-priority and low-priority areas or
zones can be established for the placement of goods. First, in the system, the
warehouse can be divided into zones to fill the different storage needs, like
different temperature requirements. After the warehouse is divided into different
zones, we now specify the warehouse locations like the site, aisle, rack, shelf,
and bin position. (Microsoft, 2021).
Picture 17. Dynamics 365 location profile license plate tracking setup page.
The location parameter refers to where the items are stored and where items can
be picked from in a warehouse. The information for location parameters includes
the size of the location, such as height, width and depth, the aisle, rack and shelf
in the warehouse and the location type, for example, if it is a picking location or
an inbound dock (Microsoft, 2021).
Locations in the system are created from the Warehouse management module
and go to Setup, Warehouse and then Locations. The format of the locations can
be personalized to preferences, and they can include the aisle, rack, shelf, and
bin numbers.
In Dynamics 365, the license plates are created by going into the Warehouse
management module, and then Setup, Warehouse and then license plates.
A big part of a warehouse's operational success is the daily processes that must
be defined. The warehouse processes are linked to the business requirements,
which makes them a significant contributor to the success of a business. In
Dynamics 365 Supply Chain Management, the essential components that must
be configured for warehouse processes are wave templates, work templates, and
location directives (Microsoft, 2021).
56
Before going into wave templates, I must explain what a wave is. A wave refers
to group orders that are similar in nature, which is grouped together and make
short intervals for picking the items. In other words, a wave contains orders with
some similar property that one wants to release in the warehouse for picking
simultaneously, for example, cluster picking (Microsoft, 2021).
Wave templates are used to automatically or manually manage the different types
of waves. When a wave is processed, work is created for the operations team to
be performed (Microsoft, 2021).
57
When setting up wave templates, the following needs to be specified. The site
and warehouse for which the template will create work for. The order in which the
templates will be evaluated. The sequence in which the templates are matched
to released lines on sales orders, production orders, and Kanban's. When a line
is released, the system applies the first wave template that the line meets the
criteria for. The broader the criteria, the more likely it is for a line to meet the
criteria, so you should put the templates with the most specific criteria at the top
of the list. Also, the actions for each of the templates must be specified (Microsoft,
2021)
Work templates are used for processing and creating warehouse work at various
stages in the warehouse management process. A work template should be
defined as pick and put in the system. For the following warehouse activities, a
working template can be created (Microsoft, 2021):
• Inbound transactions
• Picking
• Production
• Inventory movement and inventory transfers
• Replenishment
As the name implies, location directives are used to guide work events to their
matching warehouse locations. They define the place for the place of picking and
put. As an example, for a sales order transaction, the location directive will tell
where the items will be picked and where the items will be put. The location
directives can be used to do the following tasks:
9 Conclusion
The research for this paper was done by studying relevant literature, with
interviews and working alongside experts in the field of Dynamics 365. As I have
just started working in this field, all the details of implementation projects and
Dynamics 365 are not perfected.
The research was meant to get a general overview of the subject and to provide
a general guide for Dynamics 365 Supply Chain Management implementation in
a new warehouse.
Working on the thesis was challenging and exciting. Working with a real project
team was very educational and meaningful. During the project, I encountered
many things that could not be studied in books. During the project, the need to
work together was highlighted in many situations. Working together with a group
of knowledgeable people was a cornerstone for the research and this project. The
project team included expert consultants in the field of Dynamics 365 Supply
Chain Management and project management. During the writing process of this
thesis, I encountered challenges, especially in narrowing down the most
meaningful elements of the implementation of Dynamics 365 Supply Chain
Management and the aspect of implementing successful change management.
The outcome of this thesis is a general guideline for someone who is new to
warehousing, ERP systems and Microsoft Dynamics 365 to have a general idea
of how to implement Dynamics 365 Supply Chain Management and what to
consider when doing so. This thesis leans heavily on relevant literature in the
field, and some of my thoughts and ideas were also brought up since I have some
knowledge in the field of implementation.
The research questions presented in chapter 1.4 were answered according to the
relevant literature and information currently available and to the best of my
abilities. The questions answered were:
• What are the mandatory configurations in the specific ERP system to get
the warehouse up and running?
• How to successfully implement the Microsoft ERP system, using examples
from the system interface?
I firmly believe if one were to do a thesis on this subject, with the exact instructions
given, they would come to the same conclusion as what has been described in
this paper.
When starting this project, I had set four goals for the paper:
With these goals set in the beginning, I felt like I had clear goals of what I wanted
to achieve and did achieve.
References
Abdul, Z Khan. & Faisal, M. & Bokhari, Rahat H. 2019. ERP Issues and
Challenges: A Research Synthesis.
Aiken, Carolyn & Keller, Scott 2009. "The Irrational Side of Change
Management" Available at: Https://www.mckinsey.com/business-
functions/organization/our-insights/the-irrationalside-of-change-
management [Accessed 22.06.2022].
Aloini, D., Dulmin, R. & Mininno V. 2007. Risk Management in ERP project
introduction: Review of the literature. Information and Management
Lacey, A. & Luff, D. 2009. Qualitative Data Analysis. The NIHR RDS for
the East Midlands / Yorkshire & the Humber. Available at:
https://www.rdsyh.nihr.ac.uk/wp-
content/uploads/2013/05/9_Qualitative_Data_Analysis_Revision_2009.pdf
[Accessed 19.06.2022]
Umble, E.J., Haft, R.R. & Umble M.M. 2003. Enterprise resource planning:
Implementation procedures and critical success factors. European Journal
of Operational Research.