EBVW020A0B
EBVW020A0B
EBVW020A0B
Features
Compliant to RoHS EU Directive 2011/65/EC (-Z versions)
Compliant to REACH Directive (EC) No 1907/2006
Compatible with reflow pin/paste soldering process
High and flat efficiency profile – 95.4% at 12Vdc, 55% load to
90% output
Wide Input voltage range: 36-75Vdc
Delivers up to 20Adc output current
Output Voltage adjust: 6.0Vdc to 13.2Vdc
Tightly regulated output voltage
Low output ripple and noise
No reverse current during prebias start-up or shut-down
Industry standard, DOSA compliant, Eight brick:
58.4 mm x 22.8 mm x 11.3 mm
(2.30 in x 0.90 in x 0.44 in)
Constant switching frequency
Applications
Positive Remote On/Off logic
Distributed power architectures Output over current/voltage protection
Intermediate bus voltage applications Over temperature protection
Servers and storage applications Wide operating temperature range (-40°C to 85°C)
Networking equipment including Power over Ethernet CAN/CSA† C22.2 No. 60950-1-07, 2nd Edition + A1:2011 (MOD),
(PoE) ANSI/UL#60950-1-2011, IEC 60950-1 (2nd edition); am1, and
Fan assemblies other systems requiring a tightly VDE‡ (EN60950-1, 2nd Ed.) Licensed
regulated output voltage CE mark 2006/96/EC directives§
Meets the voltage and current requirements for ETSI 300-132-
Options 2 and complies with and licensed for Basic insulation rating
per EN60950-1
Negative Remote On/Off logic (1=option code, factory
preferred) 2250 Vdc Isolation tested in compliance with IEEE 802.3¤ PoE
standards
Auto-restart after fault shutdown (4=option code,
ISO** 9001 and ISO14001 certified manufacturing facilities
factory preferred)
Remote Sense and Output Voltage Trim (9=option code)
Base plate option (-H=option code)
Passive Droop Load Sharing (-P=option code)
Description
The EBVW020A0B series of dc-dc converters are a new generation of DC/DC power modules designed to support 9.6 -12Vdc
intermediate bus applications where multiple low voltages are subsequently generated using point of load (POL) converters, as
well as other application requiring a tightly regulated output voltage. The EBVW020A0B series operate from an input voltage
range of 36 to 75Vdc, and provide up to 20A output current at output voltages from 6.0Vdc to 12.0Vdc, and 240W output power
from output voltages of 12.1Vdc to 13.2Vdc in a DOSA standard eighth brick. The converter incorporates digital control,
synchronous rectification technology, and innovative packaging techniques to achieve efficiency reaching 95.4% peak at 12Vdc
output. This leads to lower power dissipations such that for many applications a heat sink is not required. Standard features
include on/off control, output overcurrent and over voltage protection, over temperature protection, input under and over
voltage lockout. Optional features include output voltage remote sense and trim from 6.0Vdc to 13.2Vdc, passive droop paralleling,
and base plate for heat sink or cold wall applications.
The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering
for both input and output minimizes the need for external filtering.
* Trademark of General Electric Company
# UL is a registered trademark of Underwriters Laboratories, Inc.
† CSA is a registered trademark of Canadian Standards Association.
‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment . All of the required procedures of end-use equipment should be followed.
¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated.
** ISO is a registered trademark of the International Organization of Standards.
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 1
GE Data Sheet
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage VIN 36 48 75 Vdc
Maximum Input Current
IIN,max - - 7 Adc
(VIN=0V to 75V, IO=IO, max)
Input No Load Current
All IIN,No load 50 mA
(VIN = VIN, nom, IO = 0, module enabled)
Input Stand-by Current
All IIN,stand-by 25 mA
(VIN = VIN, nom, module disabled)
External Input Capacitance All 100 - - μF
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part
of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum
safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating
of 15 A (see Safety Considerations section). Based on the information provided in this Data Sheet on inrush energy and maximum
dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s Data Sheet for further
information.
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 2
GE Data Sheet
Isolation Specifications
Parameter Symbol Min Typ Max Unit
Isolation Capacitance Ciso 1000 pF
Isolation Resistance Riso 10 MΩ
General Specifications
Parameter Device Symbol Typ Unit
Calculated Reliability Based upon Telcordia SR-332 Issue 2: All MTBF 4,169,213 Hours
Method I, Case 1, (IO=80%IO, max, TA=40°C, Airflow = 200 lfm), 90% 109/Hour
confidence All FIT 239.9
s
Weight – Open Frame 29.5 (1.04) g (oz.)
Weight – with Baseplate option 39.0 (1.38) g (oz.)
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 3
GE Data Sheet
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal Interface
Trise=Time for VO to rise from 10% to 90% of VO,set, For CO All w/o -P Trise 40 ms
>5000uF, IO must be < 50% IO, max during Trise.
* Increased Trise when Vo exists at startup for parallel
modules. w/ -P Trise 300* ms
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 4
GE Data Sheet
Characteristic Curves
The following figures provide typical characteristics for the EBVW020A0B (12V, 20A) at 25ºC. The figures are identical for either
positive or negative Remote On/Off logic.
VO (V) (5V/div)
INPUT VOLTAGE, VO (V) TIME, t (20 ms/div)
Figure 1. Typical Input Characteristic at Room Figure 4. Typical Start-Up Using Remote On/Off with Vin
Temperature. applied, negative logic version shown.
OUTPUT CURRENT OUTPUT VOLTAGE
VO (V) (500mV/div)
EFFCIENCY, η (%)
IO (A) (5A/div)
OUTPUT VOLTAGE
VO (V) (500mV/div)
OUTPUT VOLTAGE INPUT VOLTAGE
VO (V) (5V/div)
OUTPUT CURRENT
IO (A) (5A/div)
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 5
GE Data Sheet
36 Vin
OUTPUT VOLTAGE,
VO (V) (50mV/div)
48 Vin
75 Vin
TIME, t (2s/div)
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GE Data Sheet
Safety Considerations
Note: Measure input reflected-ripple current with a simulated
For safety-agency approval of the system in which the power
source inductance (LTEST) of 12 µH. Capacitor CS offsets module is used, the power module must be installed in
possible battery impedance. Measure current as shown above. compliance with the spacing and separation requirements of
Figure 12. Input Reflected Ripple Current Test Setup. the end-use safety agency standard, i.e., UL60950-1 2nd Ed.,
CSA C22.2 No. 60950-1 2nd Ed., and VDE0805-1 EN60950-1 2nd
Ed.
If the input source is non-SELV (ELV or a hazardous voltage
greater than 60 Vdc and less than or equal to 75Vdc), for the
module’s output to be considered as meeting the requirements
for safety extra-low voltage (SELV), all of the following must be
true:
The input source is to be provided with reinforced
insulation from any other hazardous voltages, including
the ac mains.
One VIN pin and one VOUT pin are to be grounded, or both
the input and output pins are to be kept floating.
The input pins of the module are not operator accessible.
Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or
tantalum capacitor. Scope measurement should be made Another SELV reliability test is conducted on the whole
using a BNC socket. Position the load between
system (combination of supply source and subject
module), as required by the safety agencies, to verify that
51 mm and 76 mm (2 in. and 3 in.) from the module.
under a single fault, hazardous voltages do not appear at
the module’s output.
Figure 13. Output Ripple and Noise Test Setup.
Note: Do not ground either of the input pins of the module
without grounding one of the output pins. This may
CONTACT AND allow a non-SELV voltage to appear between the output
DISTRIBUTION LOSSES
pins and ground.
VI(+) VO1
The power module has safety extra-low voltage (SELV) outputs
II IO
when all inputs are SELV.
SUPPLY LOAD
The input to these units is to be provided with a maximum 15 A
fast-acting (or time-delay) fuse in the unearthed lead.
VI(–) VO2
CONTACT The power module has internally generated voltages exceeding
RESISTANCE safety extra-low voltage. Consideration should be taken to
Note: All measurements are taken at the module terminals. When restrict operator accessibility.
socketing, place Kelvin connections at module terminals to avoid
measurement errors due to socket contact resistance.
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 7
GE Data Sheet
Feature Descriptions overvoltage latch is reset by either cycling the input power, or
by toggling the on/off pin for one second. If the output
Overcurrent Protection overvoltage condition still exists when the module restarts, it
will shut down again. This operation will continue indefinitely
To provide protection in a fault output overload condition, the until the overvoltage condition is corrected.
module is equipped with internal current-limiting circuitry and
can endure current limiting continuously. If the overcurrent A factory configured auto-restart option (with overcurrent and
condition causes the output voltage to fall greater than 4.0V overvoltage auto-restart managed as a group) is also available.
from Vo,set, the module will shut down and remain latched off. An auto-restart feature continually attempts to restore the
The overcurrent latch is reset by either cycling the input power operation until fault condition is cleared.
or by toggling the on/off pin for one second. If the output Overtemperature Protection
overload condition still exists when the module restarts, it will These modules feature an overtemperature protection circuit to
shut down again. This operation will continue indefinitely until safeguard against thermal damage. The circuit shuts down the
the overcurrent condition is corrected. module when the maximum device reference temperature is
A factory configured auto-restart option (with overcurrent and exceeded. The module will automatically restart once the
overvoltage auto-restart managed as a group) is also available. reference temperature cools by ~25°C.
An auto-restart feature continually attempts to restore the
Input Under/Over voltage Lockout
operation until fault condition is cleared.
At input voltages above or below the input under/over voltage
Remote On/Off lockout limits, module operation is disabled. The module will
The module contains a standard on/off control circuit reference begin to operate when the input voltage level changes to within
to the VIN(-) terminal. Two factory configured remote on/off logic the under and overvoltage lockout limits.
options are available. Positive logic remote on/off turns the
Load Sharing
module on during a logic-high voltage on the ON/OFF pin, and
off during a logic low. Negative logic remote on/off turns the For higher power requirements, the EBVW020A0 power module
module off during a logic high, and on during a logic low. offers an optional feature for parallel operation (-P Option code).
Negative logic, device code suffix "1," is the factory-preferred This feature provides a precise forced output voltage load
configuration. The On/Off circuit is powered from an internal regulation droop characteristic. The output set point and droop
bias supply, derived from the input voltage terminals. To turn slope are factory calibrated to insure optimum matching of
the power module on and off, the user must supply a switch to multiple modules’ load regulation characteristics. To implement
control the voltage between the On/Off terminal and the VIN(-) load sharing, the following requirements should be followed:
terminal (Von/off). The switch can be an open collector or The VOUT(+) and VOUT(-) pins of all parallel modules must be
equivalent (see Figure 15). A logic low is Von/off = -0.3V to 0.8V. connected together. Balance the trace resistance for each
The typical Ion/off during a logic low (Vin=48V, On/Off module’s path to the output power planes, to insure best load
Terminal=0.3V) is 147µA. The switch should maintain a logic-low sharing and operating temperature balance.
voltage while sinking 310µA. During a logic high, the maximum VIN must remain between 40Vdc and 75Vdc for droop sharing
Von/off generated by the power module is 8.2V. The maximum to be functional.
allowable leakage current of the switch at Von/off = 2.0V is 10µA. It is permissible to use a common Remote On/Off signal to
If using an external voltage source, the maximum voltage Von/off start all modules in parallel.
on the pin is 14.5V with respect to the VIN(-) terminal. These modules contain means to block reverse current flow
If not using the remote on/off feature, perform one of the upon start-up, when output voltage is present from other
following to turn the unit on: parallel modules, thus eliminating the requirement for
For negative logic, short ON/OFF pin to VIN(-). external output ORing devices. Modules with the –P option
will self determine the presence of voltage on the output
For positive logic: leave ON/OFF pin open.
from other operating modules, and automatically increase its
Turn On delay, Tdelay, as specified in the Feature Specifications
Table.
When parallel modules startup into a pre-biased output, e.g.
partially discharged output capacitance, the Trise is
automatically increased, as specified in the Feature
Specifications Table, to insure graceful startup.
Insure that the load is <50% IO,MAX (for a single module) until
all parallel modules have started (load full start > module
Tdelay time max + Trise time).
Figure 15. Remote On/Off Implementation. If fault tolerance is desired in parallel applications, output
ORing devices should be used to prevent a single module
Output Overvoltage Protection failure from collapsing the load bus.
The module contains circuitry to detect and respond to output
overvoltage conditions. If the overvoltage condition causes the
output voltage to rise above the limit in the Specifications Table,
the module will shut down and remain latched off. The
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 8
GE Data Sheet
Figure 16. Circuit Configuration for remote sense. The voltage between the Vo(+) and Vo(–) terminals must not
exceed the minimum output overvoltage protection value
shown in the Feature Specifications table. This limit includes
Trim, Output Voltage Programming any increase in voltage due to remote-sense compensation and
output voltage set-point adjustment trim.
Trimming allows the output voltage set point to be increased or
decreased; this is accomplished by connecting an external Although the output voltage can be increased by both the
resistor between the TRIM pin and either the VO(+) pin or the VO(- remote sense and by the trim, the maximum increase for the
) pin. output voltage is not the sum of both. The maximum increase is
the larger of either the remote sense or the trim. The amount of
VO(+) power delivered by the module is defined as the voltage at the
output terminals multiplied by the output current. When using
Rtrim-up
EBVW020A0B remote sense and trim, the output voltage of the module can be
LOAD
increased, which at the same output current would increase the
T/C1 power output of the module. Care should be taken to ensure
Rtrim-down
that the maximum output power of the module remains at or
below the maximum rated power (Maximum rated power =
VO(-) VO,set x IO,max).
Thermal Considerations
Figure 17. Circuit Configuration to Trim Output Voltage. The power modules operate in a variety of thermal
Connecting an external resistor (Rtrim-down) between the T/C1 pin environments and sufficient cooling should be provided to help
and the Vo(-) (or Sense(-)) pin decreases the output voltage set ensure reliable operation.
point. To maintain set point accuracy, the trim resistor Thermal considerations include ambient temperature, airflow,
tolerance should be ±1.0%. module power dissipation, and the need for increased reliability.
The following equation determines the required external A reduction in the operating temperature of the module will
resistor value to obtain a percentage output voltage change of result in an increase in reliability.
∆%
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 9
GE Data Sheet
The EBVW020 power module series are low profile in order to Ramp down
max. 4°C/Sec
be used in fine pitch system card architectures. As such,
217°C
component clearance between the bottom of the power
200°C
module and the mounting board is limited. Avoid placing Time Limited 90 Sec.
copper areas on the outer layer directly underneath the power 150°C
above 217°C
module. Also avoid placing via interconnects underneath the Preheat time
power module. 100-150 Sec.
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 11
GE Data Sheet
detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and Post Solder Cleaning and Drying
Use of Moisture/Reflow Sensitive Surface Mount Devices).
Moisture barrier bags (MBB) with desiccant are required for MSL Considerations
ratings of 2 or greater. These sealed packages should not be Post solder cleaning is usually the final circuit-board assembly
broken until time of use. Once the original package is broken, process prior to electrical board testing. The result of
the floor life of the product at conditions of 30°C and 60% inadequate cleaning and drying can affect both the reliability of
relative humidity varies according to the MSL rating (see J-STD- a power module and the testability of the finished circuit-board
025A). The shelf life for dry packed SMT packages will be a assembly. For guidance on appropriate soldering, cleaning and
minimum of 12 months from the bag seal date, when stored at drying procedures, refer to GE Board Mounted Power Modules:
the following conditions: < 40° C, < 90% relative humidity. Soldering and Cleaning Application Note (AP01-056EPS).
EMC Considerations
The circuit and plots in Figure 24 shows a suggested EN55022 Class B. For further information on designing for EMC
configuration to meet the conducted emission limits of compliance, please refer to the FLT007A0 data sheet.
Level [dBµV]
80
70
60
+
x
50
+
x
40 +
x
30
x
x
x
20 +
+
+
10
0
150k 300k 500k 1M 2M 3M 4M 5M 7M 10M 30M
Frequency [Hz]
x x MES CE0916111952_fin QP
+ + MES CE0916111952_fin AV
MES CE0916111952_pre PK
MES CE0916111952_pre AV
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 12
GE Data Sheet
Packaging Details
All versions of the EBVW020A0B are supplied as standard in
the plastic trays shown in Figure 25. Each tray contains a total
of 18 power modules. The trays are self-stacking and each
shipping box for the EBVW020A0B module contains 2 full trays
plus one empty hold-down tray giving a total number of 36
power modules.
Tray Specification
Material PET (1mm)
Max surface resistivity 109 -1011/PET
Color Clear
Capacity 18 power modules
Min order quantity 36 pcs (1 box of 2 full trays
+ 1 empty top tray)
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 13
GE Data Sheet
Top side label includes GE name, product designation and date code.
Top View*
Side View
*For optional pin lengths, see Table 2, Device Coding Scheme and Options
Bottom View
Pin Function
1 Vi(+)
2 ON/OFF
3 Vi(-)
4 Vo(-)
5† SENSE(-)
6† TRIM
7† SENSE(+)
8 Vo(+)
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 14
GE Data Sheet
Top View
Side View
*For optional pin lengths, see Table 2, Device Coding Scheme and Options
Bottom View*
Pin Function
1 Vi(+)
2 ON/OFF
3 Vi(-)
4 Vo(-)
5† SENSE(-)
6† TRIM
7† SENSE(+)
8 Vo(+)
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 15
GE Data Sheet
Through-Hole Modules
Pin Pin
Number Name
1* VIN(+)
2* ON/OFF
3* VIN(-)
4* VOUT(-)
5† SENSE(-)
6† TRIM
7† SENSE(+)
8* VOUT(+)
† - Optional Pins
See Table 2
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 16
GE Data Sheet
Ordering Information
Please contact your GE Sales Representative for pricing, availability and optional features.
Table 1. Device Codes
Product codes Input Voltage Output Voltage Output Current Efficiency Connector Type Comcodes
EBVW020A0B1Z 48V (3675Vdc) 12V 20A 95.2% Through hole 150019309
EBVW020A0B41Z 48V (3675Vdc) 12V 20A 95.2% Through hole CC10916750
EBVW020A0B64Z 48V (3675Vdc) 12V 20A 95.2% Through hole 150021139
EBVW020A0B641Z 48V (3675Vdc) 12V 20A 95.2% Through hole CC10917246
EBVW020A0B841Z 48V (3675Vdc) 12V 20A 95.2% Through hole 150022307
EBVW020A0B941Z 48V (3675Vdc) 12V 20A 95.2% Through hole CC10917236
EBVW020A0B984Z 48V (3675Vdc) 12V 20A 95.2% Through hole 150022795
EBVW020A0B9641Z 48V (3675Vdc) 12V 20A 95.2% Through hole 150026416
EBVW020A0B41-HZ 48V (3675Vdc) 12V 20A 95.2% Through hole CC10916751
EBVW020A0B64-HZ 48V (3675Vdc) 12V 20A 95.2% Through hole 150021143
EBVW020A0B641-HZ 48V (3675Vdc) 12V 20A 95.2% Through hole 150020433
EBVW020A0B9641-HZ 48V (3675Vdc) 12V 20A 95.2% Through hole CC10917231
EBVW020A0B41-PHZ 48V (3675Vdc) 12V 20A 95.2% Through hole CC10917233
July 22, 2013 ©2012 General Electric Company. All rights reserved. Page 17
GE Data Sheet
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
India:
+91.80.28411633
www.ge.com/powerelectronics
July 22, 2013 ©2012 General Electric Company. All rights reserved. Version 1.21