Product Design Guide: Whispertherm Vertical Stack With Whisperpack Chassis
Product Design Guide: Whispertherm Vertical Stack With Whisperpack Chassis
Product Design Guide: Whispertherm Vertical Stack With Whisperpack Chassis
August 2017
Table of Contents
Vertical Stack
Cabinet Nomenclature 1
Chassis Nomenclature 5
AHRI Performance Rating 8
Features & Benefits 9
Unit Protection & LED Fault Status 13
Multi-Protocol DDC Controller 14
Physical Data Table 15
Unit Voltage Limitations 16
Continuous Operating Limits 16
Whispertherm™ Performance Data 17
Whispertherm™ Air Properties 19
Airflow – EC Constant Torque Motor 20
Airflow – EC Constant Volume Motor 20
Performance Data Correction Factors 21
Electrical Data 22
Additional Static Resistance 29
Wiring Diagrams 30
Whispertherm™ Riser Detail 32
Alternate TRU Connection Locations 35
Whispertherm™ Discharge Arrangements 36
Whispertherm™ Cabinet Drawings 37
Mechanical Specifications 43
Whispertherm™ Warranty Statements 55
Whispertherm™ Design Guide Revision Table 59
Cabinet Nomenclature
A= Heat Pump
E= Heating Only
020 = 0.50-ton
030 = 0.75-ton
060 = 1.50-ton
080 = 2.00-ton
- Original
C= Revision C
E= Standard Quiet Construction with Silver Rails and Vibration Isolator Pad
Z= Special
1= 35 CFM (constant) / 150 CFM (intermittent with accessory switch) TRU Ventilation Rate
2= 50 CFM (constant) / 150 CFM (intermittent with accessory switch) TRU Ventilation Rate
3= 70 CFM (constant) / 150 CFM (intermittent with accessory switch) TRU Ventilation Rate
4= 90 CFM (constant) / 150 CFM (intermittent with accessory switch) TRU Ventilation Rate
Ventilation 12 5= 25 CFM (constant) / 100 CFM (intermittent with accessory switch) TRU Ventilation Rate
6= 35 CFM (constant) / 100 CFM (intermittent with accessory switch) TRU Ventilation Rate
7= 50 CFM (constant) / 100 CFM (intermittent with accessory switch) TRU Ventilation Rate
8= 70 CFM (constant) / 100 CFM (intermittent with accessory switch) TRU Ventilation Rate
Z= Special
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –1– whalencompany.com
Product Design Guide
Cabinet Nomenclature
Z= Special
1= Front
2= Left
3= Right
4= Top
7= Front - Left
9= Front - Top
B= Left - Top
C= Right - Top
Z= Special
X= None
Z= Special
X= None
Power Termination /
17 A= Side Power In - Single Point Power: Unfused unit disconnect
Entry Location
B= Side Power In - Single Point Power: Unit circuit breaker
Thermostat Extension 18 Q= Left side - T-stat Extension w/plug for offset mounting - 5 ft
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –2– whalencompany.com
Product Design Guide
Cabinet Nomenclature
10°F L M N P Q
X= None
Z= Special
Z= Special
A = Fiberglass
Z= Special
1= Top Connections
X= Field installed
A = 1” MERV 4 Throwaway
B = 1” MERV 8 Throwaway
C = 1” MERV 11 Throwaway
D = 1” MERV 13 Throwaway
Filtration 25
E = 2” MERV 4 Throwaway
F= 2” MERV 8 Throwaway
G = 2” MERV 11 Throwaway
H = 2” MERV 13 Throwaway
J= Aluminum
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –3– whalencompany.com
Product Design Guide
Cabinet Nomenclature
Z= Special
1= Standard
2= Extended
3= Split
Z= Special
1= Rear
3= Left
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –4– whalencompany.com
Product Design Guide
Chassis Nomenclature
Brand 1 W = Whalen
Product Family 2-3 VP = Vertical Stack Water Source Heat Pump - 1-stage
B= Cooling Only
E= Heating Only
020 = 0.50-ton
030 = 0.75-ton
060 = 1.50-ton
080 = 2.00-ton
C= Copeland
B= Bristol
Compressor 9
T= Tecumseh
L= LG
G= Geothermal (TXV)
Distributor Options 10
Y= Standard (TXV)
A= Original
C= 2nd Revision
X= Standard
Sound Attenuation 14
A= Anti-Vibe Compressor Enclosure
A= Standard (Galvanized) Chassis & Galvanized Coil Casing with Copper tube / Aluminum fin
B= Standard (Galvanized) Chassis & Galvanized Coil Casing with Tin Dipped Hairpins
Coil / Chassis Pro- C= Standard (Galvanized) Chassis & Galvanized Coil Casing with Epoxy Coating (E-Coating)
15
tection F= Standard (Galvanized) Chassis & Stainless Steel Coil Casing with Copper tube / Aluminum fin
G= Standard (Galvanized) Chassis & Stainless Steel Coil Casing with Tin Dipped Hairpins
H= Standard (Galvanized) Chassis & Stainless Steel Coil Casing with Epoxy Coating (E-Coating)
X= None
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –5– whalencompany.com
Product Design Guide
Chassis Nomenclature
X= None
J= 3-way valve
Z= Special
X= None
Z= Special
X= None
Strainer 23 2= Y-strainer
X= None
J= Push to Connect
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –6– whalencompany.com
Product Design Guide
Chassis Nomenclature
X= None
Water-Side Access D= Pressure / Temperature Port (Supply) and Manual Air Vent
25
Ports E= Pressure / Temperature Port (Return) and Manual Air Vent
F= Pressure / Temperature Port (Supply & Return) and Manual Air Vent
G= Pressure / Temperature Port (Supply) with Manual Air Vent & Drain Petcock
H= Pressure / Temperature Port (Return) with Manual Air Vent & Drain Petcock
J= Pressure / Temperature Port (Supply & Return) with Manual Air Vent & Drain Petcock
A= Standard
Coax Type 26
B= Cupro-Nickel Coax
X= None
Air / Fluid Sensor 28
D= Differential Pressure Switch
D= 18” tall
G= 24” tall
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –7– whalencompany.com
Product Design Guide
AHRI Performance Rating – ASHRAE/ANSI/AHRI/ISO/Standard
Table 1: Whisperpack® Chassis AHRI Performance Ratings – ASHRAE / ANSI / AHRI / ISO Standard 13256-1
AHRI Certified Performance
ASHRAE / ANSI / AHRI / ISO Standard 13256-1 Entering Liquid Temp
Water Loop Heat Pump Heating Heating 105°F
Model with EC Motor
Cooling 86°F GPM
CFM GPM
Capacity EER Capacity EER
Btuh Btuh / W Btuh Btuh / W
VP-C-204*D 290 1.5 6,400 13.70 1.5 7,087 239
VP-C-304*D 345 2.5 9,300 14.00 2.5 8,769 317
VP-C-404*D 465 3.3 11,700 13.80 3.3 9,883 371
VP-C-504*D 540 3.9 14,200 15.70 3.9 14,336 482
VP-C-604*D 650 4.5 17,800 14.60 4.5 16,884 603
VP-C-804*D 865 6.0 22,800 13.00 6.0 22,065 829
Cooling based upon 80.6°F DB, 66.2°F WB entering air temperature
Heating based upon 68°F DB, 59°F WB entering air temperature
Performance based upon 208/60/1 voltage
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –8– whalencompany.com
Product Design Guide
Features & Benefits
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis –9– whalencompany.com
Product Design Guide
Features & Benefits
Cabinet Stand An optional cabinet stand is available in flexing action provides a constant flow, independent
heights ranging from 2” up to 14” to accommodate of pressure (2-80 psi), makes it difficult to clog and
interiors with higher baseboard mouldings. resistant to cavitation damage. This valve sets flow
through the coil without any action required by a
Unfused Disconnect Units are available with an optional
system balancer.
non-fused disconnect switch, located on the unit
front behind the return air panel. The disconnect Manual Flow Control A manual flow control valve, acts
switch is used to break power to the unit for safety as both a flow setting device and a stop valve, tak-
and ease of service. ing the place of a ball valve. This valve allows water
flow through the unit and can be set quickly and
Circuit Breaker Units are available with an optional cir-
accurately.
cuit breaker (circuit breaker for secondary overcur-
rent protection). The circuit breaker is used to break Ball Valve Ball valves allow the unit to be shut off for
power to the unit for safety and ease of service. servicing purposes. They have a low resistance to
water flow, operate easily. These valves have a
T-stat extension Low voltage wire harness ranging from
compact handle that rotates 90 degrees to a fully
5 to 50 foot ending with 6-P-in Molex quick con-
open position. The valve body is forged brass and
nector. The extension can exit cabinet on the side
the ball is polished brass with Teflon seats and
opposite of the riser location.
seals. Ball valves are included on both the supply
Condensate pump The internal condensate pump and return risers.
allows the unit to be located virtually wherever de-
Memory Stop Adjustable Memory Stop provides both
sired. The internal condensate pump serves as an
balancing and shutoff in one valve. With the memo-
effective means for disposing of condensate gen-
ry stop locked in place, the valve can be closed and
erated during heat pump operation. A condensate
then reopened to the same balanced position.
pump should be designed and installed at the unit
to pump condensate to a building drain. P/T Port An accessible port where pressure and tem-
perature can be measured. Accepts standard 1/8”
Vibration Isolation Pad Vibration isolator pads dampen
gauge adapter or thermometer stem.
vibration from the compressor and fan motors. The
1/2” thick neoprene isolation pads are attached to Strainer The Y-type strainer body is constructed of brass
the bottom of the cabinet at the factory eliminating with a 20 gauge 304 stainless steel screen. Used
any additional field labor. for removal of small particles from the water supply
pipe during normal system operation. The strainer
2-Way Valve 2-way valves are used for a variety of pump-
helps protect the coil and minimizes the chance of
ing applications when more than one unit is installed
control valves clogging. Screens should be regularly
on a common loop. These valves are also used to
removed and cleaned as part of a routine mainte-
shut off flow when the unit is not operating. On a
nance schedule.
call for cooling or heating the valve opens providing
full water flow prior to compressor operation. A 24 Stainless Steel Hoses Flexible 302/304 stainless steel
volt control wire harness is included with the factory hose with EPTF inner tube and FGH connections.
provided control valve option. Meets UL-94 VO fire rating.
Automatic Flow Control An automatic flow control de- O.A. Internal Duct Three 5” diameter connections are
vice includes a ball valve cast in the valve body and required for TRU.
is located on the return water pipe. The flow control
Filter Units come standard with a one-inch MERV 4
valve consists of a stainless steel/brass flow car-
fiberglass throwaway filter. High efficiency MERV 4,
tridge and a contoured orifice plate. As the pressure
MERV 8, MERV 11, and MERV 13 pleated filters as
drop increases, the flow cartridge will move into the
well as a washable aluminum mesh filter are also
contoured orifice plate to decrease the flow. This
available as an option.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 10 – whalencompany.com
Product Design Guide
Features & Benefits
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 11 – whalencompany.com
Product Design Guide
Whisperm Thermostats
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 12 – whalencompany.com
Product Design Guide
Unit Protection & LED Fault Status
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 13 – whalencompany.com
Product Design Guide
Multi-protocol DDC Controller
Hardware Specification
Power: 24Vac +-10%, 50 or 60Hz, 18VA power consumption, 26Vdc, Single Class 2 source only,
100 VA or less.
Physical size: 5-1/16” [129mm] width x 5-11/16” [144mm] height x 1-1/2” [38mm] (minimum panel depth).
Housing material: Rugged GE C2905HG Cycoloy plastic housing – complies with UL 94 V-O.
Environmental: 0 to 130 degrees F, 10% to 95% non-condensing.
Protection: Built-in surge transient protection circuitry. Module protected by Internal solid state Polyswitches
on incoming power and network connections.
Digital Outputs: 5 digital outputs, relay contacts rated at 1 A resistive @ 24 Vac, configured as dry contact,
normally open.
Universal inputs: 6 universal inputs. Inputs 1-6 configurable as thermistor or dry contact; inputs 1 and 2 also
configurable as 0-5 Vdc type inputs.
Communication ports: Port 1: Jumper configurable for ARCNET or EIA-485 communication. In ARCNET mode, the
port speaks BACnet (at 156k bps). In EIA-485 mode, the communication protocol and baud
rate desired are DIP switch selectable between BACnet MS/TP, Modbus RTU, or N2. Rnet port:
Interface with a BACview5, BACview6 , RS sensors, or local laptop.
Optional card port: LonWorks Option Card for connection to Free Topology LON networks (TP/FT-10 Channel).
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 14 – whalencompany.com
Product Design Guide
Physical Data Table
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 15 – whalencompany.com
Product Design Guide
Unit Voltage Limitations / Continuous Operating Limits
Table 5:
X: Whisperpack Chassis Continuous
Whisperpack®Continuous OperatingOperating
Limits Limits Table 7: Whisperpack ®
Chassis
Whisperpack™ Outdoor
Ambient Air °F Entering Air °F Entering Fluid °F Outdoor Temperature ResetReset
Temperature
Mode Minimum Maximum Minimum Maximum Standard Range Extended Range Outdoor Air Tempera-
Water Temperature
ture
DB DB DB WB DB WB Min Max Min Max
Cooling 60 100 75 63 100 83 60 120 30 120 120° Maximum Water
Below 0°
Temperature
Heating 60 80 60 – 80 – 60 140 60 140
0° 115°
Note: Extended Range requires insulated risers, correct control jumper setting, and design condition
antifreeze solution 10° 110°
20° 105°
Table 6:
X: Whisperpack ChassisStart-up
Whisperpack®Start-up Operating
Operating Limits Limits
30° 100°
Ambient Air °F Entering Air °F Entering Fluid °F
40° 90°
Mode Minimum Maximum Minimum Maximum Standard Range Extended Range
85° Minimum Water Tem-
DB DB DB WB DB WB Min Max Min Max Above 41°
perature
Cooling 50 100 50 42 100 83 50 120 30 120
Heating 50 80 50 – 80 – 50 140 50 140
Note: Extended Range requires insulated risers, correct control jumper setting, and design condition
antifreeze solution
Standard Range Units: water at 30°F (-1°C), with nominal air flow and water
Units are designed to start in an ambient of 50°F flow (3.0 GPM/Ton), for initial start-up in cooling.
(10°C) with entering air at 50°F (10°C), with en- Note: This is not a normal or continuous operating
tering water at 50°F (10°C), with nominal air flow condition. It is assumed that such start-up is for
and water flow (3.0 GPM/Ton), for initial start-up the purpose of bringing the building space up
in heating and cooling mode. to occupancy temperature and operating for
Note: This is not a normal or continuous operating extended periods of time.
condition. It is assumed that such start-up is for Environment
the purpose of bringing the building space up
This equipment is designed for indoor installa-
to occupancy temperature and operating for
tion only. Unconditioned locations such as attics,
extended periods of time.
garages, etc., generally will not provide sufficient
Extended Range Units: protection against extremes in temperature and/or
humidity, and equipment performance, reliability,
Units are designed to start in an ambient of 50°F
and service life may be adversely affected.
(10°C) with entering air at 50°F (10°C), with enter-
ing water at 20°F (-7°C), with nominal air flow and Power supply
water flow (3.0 GPM/Ton), for initial start-up in A voltage variation of +/-10% of nameplate voltage
heating. is acceptable.
Units are designed to start in an ambient of 50°F
(10°C) with entering air at 50°F (10°C), with entering
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 16 – whalencompany.com
Product Design Guide
Whispertherm™ with Whisperpack® Chassis 2-Row Performance Data
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 17 – whalencompany.com
Product Design Guide
Whispertherm™ with Whisperpack® Chassis 3-Row Performance Data
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 18 – whalencompany.com
Product Design Guide
Whispertherm™ Air Properties
For each of the five nominal fan sizes, the outdoor air CFM at the Tempered Outdoor conditions is mixed with the indoor
supply air to the cooling / heating air coil.
25 CFM Nominal
Cooling Heating
Outdoor °F Indoor °F Tempered Outdoor °F Outdoor °F Indoor °F Tempered Outdoor °F
Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb
95 79 75 63 77.4 67.5 32 29.0 71.6 57 66.8 51.9
95 79 78 65 80.0 68.9 -13 -14.0 71.6 57 61.4 49.0
95 79 80 67 81.8 70.3 -31 -31.5 71.6 57 59.3 47.9
35 CFM Nominal
Cooling Heating
Outdoor °F Indoor °F Tempered Outdoor °F Outdoor °F Indoor °F Tempered Outdoor °F
Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb
95 79 75 63 78.0 67.9 32 29.0 71.6 57 65.7 51.2
95 79 78 65 80.6 69.3 -13 -14.0 71.6 57 58.9 47.6
95 79 80 67 82.3 70.6 -31 -31.5 71.6 57 56.2 46.2
50 CFM Nominal
Cooling Heating
Outdoor °F Indoor °F Tempered Outdoor °F Outdoor °F Indoor °F Tempered Outdoor °F
Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb
95 79 75 63 78.6 68.4 32 29.0 71.6 57 64.5 50.4
95 79 78 65 81.1 69.7 -13 -14.0 71.6 57 56.4 46.0
95 79 80 67 82.7 71.0 -31 -31.5 71.6 57 53.1 44.3
70 CFM Nominal
Cooling Heating
Outdoor °F Indoor °F Tempered Outdoor °F Outdoor °F Indoor °F Tempered Outdoor °F
Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb
95 79 75 63 79.6 69.5 32 29.0 71.6 57 62.5 48.7
95 79 78 65 81.9 70.7 -13 -14.0 71.6 57 52.1 42.9
95 79 80 67 83.5 71.8 -31 -31.5 71.6 57 48.0 40.7
90 CFM Nominal
Cooling Heating
Outdoor °F Indoor °F Tempered Outdoor °F Outdoor °F Indoor °F Tempered Outdoor °F
Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb Dry Bulb Wet Bulb
95 79 75 63 80.4 70.1 32 29.0 71.6 57 60.9 47.7
95 79 78 65 82.6 71.1 -13 -14.0 71.6 57 48.8 40.8
95 79 80 67 84.1 72.2 -31 -31.5 71.6 57 43.9 38.0
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 19 – whalencompany.com
Product Design Guide
Airflow Performance Tables
0204
0204-xE EC Constant
280 280 Default NA
(0.5)
(0.50) Volume
0304
0304-xE EC Constant
345 345 Default NA
(0.75) Volume
0404
0404-xE EC Constant
420 420 Default 420 420 420 420 420 420 420 420 420 420 420
(1.0)
(1.00) Volume
0504
0504-xE EC Constant
540 540 Default 540 540 540 540 540 540 540 540 540 540 540
(1.25) Volume
0604
0604-xE EC Constant
655 655 Default 655 655 655 655 655 655 655 655 655 655 655
(1.5)
(1.50) Volume
0804
0804-xE EC Constant
830 830 Default 830 830 830 830 830 830 830 830 830 830 830
(2.0)
(2.00) Volume
1 - CFM data is wet-coil and does NOT account for the air flow resistance of the selected air filter or the flush mount panel. See Table 15.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 20 – whalencompany.com
Product Design Guide
Performance Data Correction Factors
50
50.0 1.04 0.81 1.06
55
55.0 1.03 0.86 1.04
60
60.0 1.02 0.91 1.03
65
65.0 1.01 0.95 1.01
68.0
68 1.00 0.98 1.01
70.0
70 1.00 1.00 1.00
75.0
75 0.99 1.05 0.99
80.0
80 0.98 1.09 0.97
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 21 – whalencompany.com
Product Design Guide
Electrical Data – Constant Torque EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 22 – whalencompany.com
Product Design Guide
Electrical Data – Constant Torque EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 23 – whalencompany.com
Product Design Guide
Electrical Data – Constant Torque EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 24 – whalencompany.com
Product Design Guide
Electrical Data – Constant Volume EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 25 – whalencompany.com
Product Design Guide
Electrical Data – Constant Volume EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 26 – whalencompany.com
Product Design Guide
Electrical Data – Constant Volume EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 27 – whalencompany.com
Product Design Guide
Electrical Data – Constant Volume EC Motor
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 28 – whalencompany.com
Product Design Guide
Electrical Data – Additional Static Resistance
X: Additional
Table 15: AdditionalStatic
StaticResistance
Resistance (Inches of Water Column)
Filter1
Size
Model Fan Speed MERV 4 MERV 4
(Tons) MERV 8 MERV 11 MERV 13
(Fiberglass) (Poly)
0204 High 0.02 0.03 0.08 0.10 0.09
(0.5) Low 0.02 0.03 0.08 0.09 0.08
0304 High 0.02 0.03 0.08 0.09 0.09
(0.75) Low 0.01 0.02 0.05 0.06 0.05
0404 High 0.04 0.05 0.13 0.14 0.14
(1.0) Low 0.02 0.03 0.09 0.10 0.10
VP-C
0504 High 0.03 0.04 0.11 0.12 0.11
(1.25) Low 0.02 0.02 0.07 0.08 0.07
0604 High 0.04 0.06 0.14 0.15 0.15
(1.5) Low 0.03 0.04 0.10 0.11 0.11
0804 High 0.07 0.10 0.22 0.22 0.26
(2.0) Low 0.05 0.07 0.17 0.17 0.19
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 29 – whalencompany.com
Product Design Guide
Wiring Diagram: 0204-0604: 2 Speed EC Motor
WIRING DIAGRAM EXTERNAL
EXTERNAL
WIRING DIAGRAM L1
FAN SPEED
SWITCH
FAN SPEED TRU POWER
EXTERNAL
SWITCH
FAN SPEED
TRU NL1 115/1/60NAMEPLATE
TRUNOTE
POWER
NAMEPLATE MINIMU
SEE 1
VOLTAGE FLA AMP
SWITCH
NAMEPLATE NAMEPLATE MINIMUM CIRCUIT MAXIMUM FUSE TRU N
GND
TRU
ONLY
115/1/60
VOLTAGE FLA AMPACITY SIZE (AMPS*) SEE NOTE 1
TRU 120 VAC 1.54
NAMEPLATE NAMEPLATE MINIMUM CIRCUIT MAXIMUM FUSE GND
ONLY
TRU VOLTAGE
120 VAC FLA
1.54 AMPACITY
1.54 SIZE15
(AMPS*)
CB DIS
ONLY BLK
120 VAC 1.54 1.54 15 CB DIS L1
MAIN POWER
BLK
L1 208-230/1/60
BLK
RED MAIN POWER
L2/N OR
GRN
RED
BLK
BLK
208-230/1/60
WHT/RED
BLK/RED
RED
265/1/60
BLK
RED
SEE NOTE 2 L2/N SEE NOTE
OR 1
GRN
RED
BLK
BLK
GRN
WHT/RED
GND
BLK/RED
RED
265/1/60
BLK
SEE NOTE 2 CC
GRN/YEL
SEE NOTE 1
GRN
RED
BLK
BLK
GRN
WHT
WHT
GND
BLK
CC SEE
P
GRN/YEL
BLK
NOTE 6
WHT
WHT
BLK
CC SEE EXTERNAL
P
GRN/YEL
XMFR
RED
BLK
WHT
BLK
EXTERNAL
CONTROL EC
XMFR
RED
BLK
RC 24VAC REMOTE
MOTOR OL
WHT/GRN
EC CONTROL
RED
MOTOR
WHT/GRN
EC OL CCOMP
RED
MCU
MOTOR
ORG
RED
BLU
OL
YEL
COMP CCOMP COM
WHT/GRN
MCU
ORG
RED
PUR
BLU
YEL
COM
WHT/GRN COMP WHT/GRN 1 SP
MCU
ORG
RC
RED
RED
BLU
YEL
PUR
WHT/GRN RED
WHT/GRN
1 SP
COM - 2 SP
RC
RED
PUR RED +
ORG
RED
BLU
YEL
LO 3 SP
- 2 SP
1 SP
RED
FSS GRN GRN GRN (BRN)
+-
ORG
4 SP
RED
BLU
YEL
3 SP
2 SP LO
GRN (BRN)
FSS GRN RV GRN
+ 5 SP
ORG
RED
HI
BLU
YEL
4 SP
3 SP
ORG
GRN (BRN) RV WHT/GRN
AC IN
5 SP
4 SP HI
ORG
WHT/GRN YEL RED
AC5IN
SP AC IN
SEE NOTE 11
RED
WHT/GRN YEL
ACAC
ININ
SEE NOTE 11 RED
AC IN WV
SEE NOTE 11 CC
WV
CC
BLU BLK/YEL
WP HP
HPS CC
WP HP WHT/BLU
BLU RED BLK/YEL
HPS
HPS RCC
WP HP YEL
Y O G R C WP
WHT/BLU RED
YHPS RR
TYPICAL
Y THERMOSTAT
O G RWIRING
C
WP YEL SEE NOTE 5
Y ALRR
WP WHT/RED WHT/GRN
TYPICAL THERMOSTAT WIRING LP
SEE NOTE 5
LPS CALR TABLE 1
LP WHT/RED WHT/GRN
STATUS
POWER
LPR-BA1710
TABLE 1 STATUS LED - FAULT CODES COND
C
GRY
BRN Z 3 BLINK REFRIGERANT TEMPERATURE FAULT
2 1BLINK
BLINK LOW PRESSURE
HIGH FAULT
PRESSURE FAULT COND
WATER
WATER
WATER
Const
LPR-BA1710
32F
20F
10F
36F
20F
10F
FREEZE
WATER
On
0F
TEST
5 4BLINK
BLINK BROWNOUT FAULT LT
FREEZE
WATER
WATERTEMP
PUR
125F
Const
Pulse
32F
20F
10F
36F
20F
10F
OFF
FREEZE
FREEZE
On
0F
Alarm
TEST
6 5BLINK
BLINK WATER TEMPERATURE
BROWNOUT FAULT FAULT LT
PUR
TEMP
TEMP
LEGEND:
Pulse
BLK
RED
L2/N MAIN
ORPOWER
WHT/RED
BLK/RED
RED
208-230/1/60
265/1/60
BLK
RED SEE NOTE 2
GRN L2/N SEE NOTE
OR 1
GND
WHT/RED
WHT
GRN
BLK/RED
BLK
RED
265/1/60
BLK
SEE NOTE 2 CC
GRN SEE NOTE 1
WHT
GRN
BLK
CC SEE GND
P NOTE 6
BLK
WHT
GRN
BLK
CC SEE EXTERNAL
XMFR
RED
BLK
RED
BLK
RC EC
24VAC REMOTE
WHT/GRN
SEE
MOTOR
CONTROL TABLE 2 OL
RED
EC SEE
OL
WHT/GRN
MOTOR TABLE 2 CCOMP
RED
EC SEE
MOTOR TABLE 2 OL COMP CCOMP WHT/GRN
RED
PUR RC RED
LO
FSS GRN GRN
RED GRN (BRN)
LO
GRN (BRN)
HI
FSS GRN
RV
GRN
ORG
GRN (BRN) RV TABLE 2
HI
ORG ECM CONNECTIONS
TABLE 2 YEL
C L G N C 24 VAC COMMON
ECM CONNECTIONS
L L1
C L G N
TABLE 2 C 24 VAC COMMON YEL
G GROUND
L L1 CONNECTIONS
ECM N L2/N
C L G N G C GROUND
24 VAC COMMON
WV 1 2 3 4 5
1-5 SPEED TAPS (24 VAC)
1 2 3 4 5 N L L2/N
L1 CC
1 - 5G SPEED TAPS (24 VAC)
GROUND WV
1 2 3 4 5 N L2/N CC
1-5 SPEED TAPS (24 VAC)
BLU
HPS CC
BLK/YEL WP HP
WP HP WHT/BLU RED
BLU HPS R BLK/YEL
HPS CC Y O G R C
WP HP WHT/BLU Y
YEL RED R
WP
HPS R TYPICAL
WP Y THERMOSTAT
O G RWIRING
C
YEL ALR SEE NOTE 5
Y R
TYPICAL THERMOSTAT WIRING LP
WP WHT/RED
LPS C
WHT/GRN
SEE NOTE 5
LP
ALR TABLE 1
STATUS
POWER
WHT/RED WHT/GRN
TABLE 1 LPS
C
C LPR-BA1710 STATUS LED - FAULT CODES
LPR-BA1710 STATUS LED - FAULT CODES LP WHT/GRN
STATUS
COND
TABLE 1 C
BRN
1 BLINK HIGH PRESSURE FAULT COND WHT/GRN 2 BLINK LOW PRESSURE FAULT
LPR-BA1710 STATUS LED - FAULT CODES COND
GRY Z
2 BLINK LOW PRESSURE FAULT BRN 3 BLINK REFRIGERANT TEMPERATURE FAULT
1 BLINK HIGH PRESSURE FAULT WATER
COND
3 BLINK REFRIGERANT TEMPERATURE FAULT WT 4 BLINK CONDENSATE OVERFLOW FAULT
GRY
GRY Z
2 BLINK LOW PRESSURE FAULT
LPR-BA1710
WATER
WATER
4 BLINK CONDENSATE OVERFLOW FAULT PUR WT 5 BLINK BROWNOUT FAULT
125F
GRY
32F
20F
10F
125F 36F
20F
10F
FREEZE
LPR-BA1710
On
0F
WATER
0F Alarm
ConstTEST
WATER
PUR
FREEZE TEMP
WATER TEMP
OFF
FREEZE
32F
20F
10F
36F
20F
10F
FREEZE
6 BLINK WATER TEMPERATURE FAULT
On
Alarm
TEST
TEMP
OFF
RETURN AIR
RETURN AIR RETURN AIR
RETURN AIR
OPENING
OPENING OPENING
OPENING
L.H. SIDE
L.H. SIDE RISERS
RISERS SHOWN
SHOWN REAR RISERS
REAR RISERS
R.H. OPPOSITE
R.H. OPPOSITE (OPTIONAL)
(OPTIONAL)
(STANDARD)
(STANDARD)
RETURN AIR RETURN AIR
OPENING
Notes:
Notes: OPENING
1. Risers
1. Risers are
are protected
protected
L.H. by aa steel
by
SIDE RISERS steel riser cover
riser
SHOWN cover extending
extending the
the height
heightREAR RISERS
of the
of the cabinet.
cabinet. Risers
Risers are
are soldered
soldered toto aa copper
copper clamp
clamp toto RISER SIZE
RISER SIZE ****
R.H. OPPOSITE (OPTIONAL)
help prevent movement during shipment and jobsite
help prevent movement during shipment and jobsite handling. handling. OPTION No
OPTION NoInsulation
Insulation1/2"
1/2"Insulation
Insulation
(STANDARD)
2. Riser
2. Riser couplings
couplings are are not
not furnished
furnished byby Whalen,
Whalen, unless
unless otherwise
otherwise STANDARD 22 1/2
STANDARD 1/2 11 1/2
1/2
Notes: noted.
noted.
1. Risers3.areSleeve
3. protected
Sleeve holebydimensions
hole a steel riser
dimensions cover
are
are extending the
recommended
recommended height
minimums.
minimums. ** RISER
** RISER SIZESIZE REFERS
REFERS TO TO THETHE
of the cabinet. Risers are soldered to a copper clamp to RISER SIZE **
LARGEST RISER ON ON PROJECT.
PROJECT.
LARGEST RISER
help prevent
4. movement
4. Supply
Supply riser isduring
riser is alwaysshipment
always towards and
towards the jobsite
the R.A.
R.A. handling.
(front)
(front) on side
on side riser
riser units
units
OPTION No Insulation 1/2" Insulation
and to
and to the
the right
right on
on rear
rear riser
riser units
units as
as indicated
indicated onon drawing.
drawing.
2. Riser couplings are not furnished by Whalen, unless otherwise STANDARD 2 1/2 1 1/2
5. See
noted. 5. See drawing
drawing 622-ITR
622-ITR forfor alternate
alternate TRU
TRU connections.
connections.
3. Sleeve hole dimensions are recommended minimums. ** RISER SIZE REFERS TO THE
LARGEST RISER ON PROJECT.
4. Supply riser is always towards the R.A. (front) on side riser units
and to the WATER
right
WATERon rear riser units
SOURCE HEATas indicated
PUMPS on drawing. WHALEN SERIES
WHALEN SERIES V(T,R)
V(T,R) -- WhisperTherm™
WhisperTherm™
SOURCE HEAT PUMPS
w/ Thermal
w/ Thermal Recovery
Recovery Unit
Unit (TRU)
(TRU)
5. See drawing 622-ITR for alternate TRU connections. STANDARD RISER
STANDARD RISER && ERV
ERV DETAILS
DETAILS
THE WHALEN COMPANY
THE WHALEN COMPANY TOPTRU
TRUCONNECTIONS
CONNECTIONS--UNIT
UNITSIZES
SIZES200-800
200-800CFM
CFM
TOP
EASTON, MARYLAND
EASTON, MARYLAND
DRAWINGNUMBER
DRAWING NUMBER609D-PT-ITR
609D-PT-ITR
23August,
23 August,2017
2017
15
15 S R D S 8
2 9/16 33 3/4
3/4
3 1/2
R RA D IA
TRU POWER
TRU POWER EA RA TRU POWER
TRU
IA POWER
EA
4 5/8 TIMER SWITCH
TIMER SWITCH TIMER SWITCH
TIMER SWITCH
(7/8 DIA.)
(7/8 DIA.) (7/8 DIA.)
(7/8 DIA.)
C
L
15 S
88 (CABINET)
(CABINET)
3 3/4
RETURN AIR
RETURN AIR RETURN AIR
RETURN AIR
OPENING
OPENING OPENING
OPENING
L.H. SIDE
L.H. SIDE RISERS
RISERS SHOWN
SHOWN REAR RISERS
REAR RISERS
R.H. OPPOSITE
R.H. OPPOSITE (OPTIONAL)
(OPTIONAL)
(STANDARD)
(STANDARD)
RETURN AIR RETURN AIR
OPENING
Notes:
Notes: OPENING
1. Risers
1. Risers L.H.
are protected
are protected by aa steel
by
SIDE RISERS steel riser cover
riser
SHOWN cover extending
extending the
the height
height
REAR RISERSRISER
of the
of the cabinet.
cabinet. Risers
Risers are
are soldered
soldered toto aa copper
copper clamp
clamp toto RISER SIZE
SIZE ** **
R.H. OPPOSITE (OPTIONAL)
help prevent
help prevent movement
movement during
during shipment
shipment and and jobsite
jobsite handling.
handling. OPTION No
OPTION No Insulation
Insulation 1/2"
1/2" Insulation
Insulation
(STANDARD)
2. Riser
2. Riser couplings
couplings are are not
not furnished
furnished byby Whalen,
Whalen, unless
unless otherwise
otherwise EXTENDED
EXTENDED 44 33
Notes: noted.
noted.
1. Risers are
3. protected
3. Sleeve hole
Sleeve by dimensions
hole a steel riserare
dimensions cover
are extending the
recommended
recommended height
minimums.
minimums. ** RISER
** RISER SIZE
SIZE REFERS
REFERS TO TO THE
THE
of the cabinet. Risers are soldered to a copper clamp to RISER SIZE **RISER
LARGEST
LARGEST RISER ON ON PROJECT.
PROJECT.
help prevent
4. movement
4. Supply
Supply riser during
riser is
is always
alwaysshipment
towardsand
towards thejobsite
the R.A. handling.
R.A. (front)
(front) on side
on side riser
riserOPTION
units
units No Insulation 1/2" Insulation
and to
and to the
the right
right on
on rear
rear riser
riser units
units as
as indicated
indicated on
on drawing.
drawing.
2. Riser couplings are not furnished by Whalen, unless otherwise EXTENDED 4 3
noted. 5.5. See
See drawing
drawing 622-ITR
622-ITR for
for alternate
alternate TRU
TRU connections.
connections.
3. Sleeve hole dimensions are recommended minimums. ** RISER SIZE REFERS TO THE
LARGEST RISER ON PROJECT.
4. Supply riser is always towards the R.A. (front) on side riser units
and to the right on rearSOURCE
WATER
WATER riser unitsHEAT
SOURCE as indicated
HEAT PUMPS
PUMPS on drawing. WHALEN SERIES
WHALEN SERIES V(T,R)
V(T,R) -- WhisperTherm™
WhisperTherm™
w/ Thermal
w/ Thermal Recover
Recover Unit
Unit (TRU)
(TRU)
5. See drawing 622-ITR for alternate
THE WHALEN TRU connections.
COMPANY ETENDED RISER
ETENDED RISER && ERV
ERV DETAILS
DETAILS
TOP TRU
TOP TRU CONNECTIONS
CONNECTIONS -- UNIT
UNIT SIZES
SIZES 200-800
200-800 CFM
CFM
EASTON, MARYLAND
EASTON, MARYLAND
DRAWING NUMBER
DRAWING NUMBER 609D-PT-ITR-EXT
609D-PT-ITR-EXT
23 August,
23 August, 2017
2017
D TIMER SWITCH
(7/8 DIA.)
TIMER SWITCH
(7/8 DIA.)
CL
(CABINET)
9
Notes: 2. Riser couplings are not furnished by Whalen, unless otherwise SPLIT 4 4
noted.
1. Risers are protected by a steel riser cover extending the height
3. Sleeve holeare
dimensions ** RISER SIZE
** REFERS TO THE
of the cabinet. Risers soldered are
to arecommended
copper clamp tominimums. RISER SIZE
LARGEST RISER ON PROJECT.
help prevent movement during shipment and jobsite handling.
4. Supply riser is always towards the R.A. (front) on side riserOPTION
units No Insulation 1/2" Insulation
and to the right on rear riser units as indicated on drawing.
2. Riser couplings are not furnished by Whalen, unless otherwise SPLIT 4 4
noted. 5. See drawing 622-ITR for alternate TRU connections.
3. Sleeve hole dimensions are recommended minimums. ** RISER SIZE REFERS TO THE
LARGEST RISER ON PROJECT.
4. Supply riser is always towards the R.A. (front) on side riser units
and to the right on rear riser units as indicated on drawing. WHALEN SERIES V(T,R) - WhisperTherm™
WATER SOURCE HEAT PUMPS
w/ Thermal Recovery Unit (TRU)
5. See drawing 622-ITR for alternate TRU connections. SPLIT RISER & ERV DETAILS
THE WHALEN COMPANY TOP TRU CONNECTIONS - UNIT SIZES 200-800 CFM
EASTON, MARYLAND
DRAWING NUMBER 609D-PT-ITR-SPLIT
23 August, 2017
ALLWITH
ALL WITH5"5"ROUND
ROUNDDUCT
DUCTCOLLARS
COLLARS
3 31/2
1/2
EA = EXHAUST AIR (TO OUTSIDE)
IA = INTAKE AIR (FROM OUTSIDE) 3 31/2
1/2
RA = RECOVERY AIR (FROM WASHROOM) 9
RA
3 39/16/16
RA RA
RA
ALL WITH 5" ROUND DUCT COLLARS
IAIA 15 3 1/2
6 615/16/16 9
3 1/2 3 39/16/16
EAEA 15
6 615/16/16 3 31/2
1/2
9
3 39/16/16 3 9/16
RA
RA
IAIA
IA
6 15/16 2222
3 9/16
EA 15
6 /16 3 1/2
3 9/16 RearofofUnit
Rear Unit
EAEA RearofofUnit
Rear Unit
IA
Type1 1
Type 22 Type2 2
Type
TopConnections
Top Connections RightSide
Right Side
(Standard)
(Standard) Connections
Connections
Rear of Unit 3 31/2
1/2
EA Rear of Unit
3 31/2
1/2
Type 1 Type 2
Top Connections Right Side 9
3 39/16/16
RA
RA RA
RA
(Standard) Connections 9 9
3 1/2 3 3/16/16
9
3 1/2 3 39/16/16
IAIA
3 31/2
1/2 3 31/2
1/2
IAIA
EA
EA
RA RA 3 9/16
15
6 615/16/16 3 9/16
3 9/16
3 39/16/16 IA
9
2.2. Alternate
Alternaterear Type 3
rearconnections
connections CANNOTbe
CANNOT beused
usedwith
withrear
rearrisers.
risers. Type 4
Rear Top
Rear Right
Connections
Notes: 3.3. Recovery
Recoveryair air (fromwashroom)
(from washroom)connection
connectionisisalways
alwaysmade
madeon onthe
the topofofthe
top
Connections theunit
unitininthe
therear
rear
left
left corner.
corner.
1. Alternate side connections CANNOT be used with right side risers.
W 1
W HW
W F F
H F 1 W FRRO
ONNDT W FRRO
FRRO
ONNT 1 T ONNT
T T
1
C
C
Whispertherm™ Cabinet Drawings
UNIT
UNIT
21 1 19 TRU
TRU ACCESS
ACCESS 84
84 6
6 POWER
POWER
21 1 19 (7/8
OPENING
OPENING (7/8 DIA.)
DIA.)
R
R D
D S
S REMOTE
REMOTE
5"
5" ROUND
ROUND TRU
TRU 3 CONTROL
3 1/2 INCHCONTROL
CONNECTIONS
CONNECTIONS SUPPLY (7/8
(7/8 DIA.)
DIA.)
PLASTER
DISCHARGE FLANGE
9
9 1/8
1/8
5
5 1/4
1/4 6
6 3/4
3/4
UNIT
21 1 19 TRU ACCESS
44
44 84 6 POWER
TRU
TRU POWER
POWER OPENING (7/8 DIA.)
1/2
1/2 INCH
INCH
TIMER SWITCH 46 PLASTER
R D TIMER
S SWITCH
5" ROUND TRU 2
2 1/2
1/2 16
16 46 3/4
3/4 REMOTE PLASTER
FLANGE
(7/8
(7/8 DIA.)
DIA.) 3 CONTROL FLANGE
CONNECTIONS
P-TRAP DRAIN
DRAIN (7/8 DIA.)
P-TRAP
INSPECTION
INSPECTION
9 1/8 PANEL
PANEL
5 1/4 6 3/4
3
3 1/4
1/4 14
14 8
8
Fin.
Fin. FL.
FL.
TRU POWER 44
RETURN
RETURN 1/2 INCH
TIMER SWITCH RISER
RISER 1
1 5/8
5/8 PLASTER
2 1/2 16 16 46 3/4
(7/8 DIA.) 16 FLANGE
DRAIN
DRAIN
P-TRAP DRAIN RISER
RISER
INSPECTION
PANEL SUPPLY
SUPPLY
RISER
RISER
3 1/4 14 8
PLAN
PLAN VIEW
VIEW FRONT
FRONT VIEW
VIEW Fin. FL.
RIGHT
RIGHT SIDE
SIDE VIEW
VIEW
RETURN
RISER 1 5/8
16
Notes:
Notes: DRAIN
RISER
1. The
1. The return
return air
air opening
opening is
is always
always on
on the
the
front of the unit.
front of the unit. SUPPLY
RISER
PLAN
2. VIEW is
2. Cabinet
Cabinet is acoustically
acoustically and FRONT VIEW
and thermally
thermally RIGHT SIDE VIEW
RISER
RISER
insulated, and is fabricated
insulated, and is fabricated of of
LENGTH C
LENGTH C
galvanized
galvanized steel.
steel.
Notes: 9 8
3. Supply, return
3. Supply, return and
and drain
drain risers
risers are
are type
type M
M 9 FOOT
FOOT 8
1. The return
copper.air opening
Riser is alwaysinclude
assemblies on the two shut off
copper. Riser assemblies include two shut off 10 FOOT 20
10 FOOT 20
front of the unit. the cabinet. Standard units
valves
valves inside
inside the cabinet. Standard units All dimensions
All dimensions
2. Cabinetinclude
include high-pressure
high-pressure
is acoustically hose
hose kits
and thermallykits for
for connection
connection in
in inches.
inches.
of the refrigeration
of theand
insulated, refrigeration
is fabricatedchassis.
chassis.
of
RISER
LENGTH C
galvanized
4. See
4. steel. 609-PT-ITR
See drawing
drawing 609-PT-ITR for for plan
plan view.
view.
3. Supply, 9 FOOT 8
Fanreturn
5. Fan
5. motorand
motor is drain risers are type
is constant-torque
constant-torque ECMM
ECM type. With
type. With
copper.no Riser
no heat/coolassemblies
heat/cool demand, include
demand, fan fan will two shut
will operate off
operate constantly
constantly 10 FOOT 20
valveson
oninside
ultra the
ultra Lowcabinet.
Low speed. Standard units
speed. All dimensions
include high-pressure hose kits for connection
6. TRU maximum exhaust
exhaust = = 162
162 CFM
CFM intermittant.
in inches.
of6.
theTRU maximumchassis.
refrigeration intermittant.
TRU
TRU maximum
maximum ventilation
ventilation = = 95
95 CFM
CFM constant.
constant.
4. See
7. drawing
See 609-PT-ITR
drawing 622-ITR for plan
for view. TRU connections.
alternate
7. See drawing 622-ITR for alternate TRU connections.
5. Fan motor is constant-torque ECM type. With
no heat/cool demand, fan will operate constantly
WATER
on ultra SOURCE HEAT PUMPS
Low speed. WHALEN
WHALEN SERIES
SERIES V(T,R)
V(T,R) -- WhisperTherm™
WhisperTherm™
w/
w/ THERMAL
THERMAL RECOVERY
RECOVERY UNIT UNIT (TRU)
(TRU)
6. TRU maximum exhaust = 162 CFM intermittant. TOP
TOP TRU
TRU CONNECTIONS
CONNECTIONS
THE WHALEN COMPANY
TRU maximum ventilation = 95 CFM constant. UNIT
UNIT SIZES
SIZES 200-800
200-800 CFM
CFM -- REAR
REAR RISERS
RISERS
EASTON, MARYLAND
7. See drawingEASTON, MARYLAND
622-ITR for alternate TRU connections. DRAWING
DRAWING NUMBER 602A-PT-ITR-84
NUMBER 602A-PT-ITR-84 -- R
R
7
7 July,
July, 2017
2017
Whispertherm™ Units
9 1/8with Top Connections - Side Risers
R
C
S
5 1/4
21 D
5" ROUND TRU 28
6 3/4 21
CONNECTIONS
TRU POWER
R
9 1/8 TIMER SWITCH C
S
5 1/4 (7/8 DIA.)
D SUPPLY 1/2 INCH
6 3/4 PLASTER
DISCHARGE FLANGE
TRU POWER
TIMER SWITCH
(7/8 DIA.)
UNIT POWER AND 19 SUPPLY TRU ACCESS 84 6 1/2 INCH UNIT POWER
1 PLASTER (7/8 DIA.)
REMOTE CONTROL DOOR
DISCHARGE FLANGE
RIGHT HAND UNIT REMOTE
3 CONTROL
5" ROUND TRU (7/8 DIA.)
21 CONNECTIONS
UNIT POWER AND 1 19 TRU ACCESS 84 6 UNIT POWER
REMOTE CONTROL DOOR (7/8 DIA.)
R UNIT
RIGHT HAND REMOTE
9 1/8 3 CONTROL
S (7/8 DIA.)
5 1/4 6 3/4
5" ROUND TRU 44
D 21 1/2 INCH
CONNECTIONS
46 3/4 PLASTER
TRU POWER FLANGE
R
TIMER SWITCH 9 1/8
S (7/8 DIA.) 2 1/2 16
5 1/4 6 3/4 44
D 1/2 INCH
46 3/4 PLASTER
8
TRU POWER FLANGE
Fin. FL.
TIMER SWITCH 14
(7/8 DIA.) 2 1/2 3 1/4
16 DRAIN
1 5/8 RISER
UNIT POWER P-TRAP DRAIN 16
AND INSPECTION SUPPLY
REMOTE CONTROL 8 RISER
PANEL Fin. FL. RETURN
LEFT HAND UNIT 14 RISER
3 1/4 DRAIN
1 5/8 RISER
UNIT POWER 16
PLANAND
VIEW P-TRAP DRAINFRONT VIEW RIGHT SIDE VIEW
INSPECTION SUPPLY
REMOTE CONTROL RIGHT HAND UNIT SHOWN RISER LEFT HAND UNIT SHOWN
PANEL
RETURN
LEFT HAND UNIT
Notes: RISER
9 1/8 TRU
TRUPOWER
POWER
RISER 1/2
1/2INCH
INCH
5 1/4 TIMER
TIMERSWITCH
SWITCH
SLOTS PLASTER
PLASTER
6 3/4(7/8
(7/8DIA.)
DIA.) FLANGE
FLANGE
SUPPLY
SUPPLY
TRU POWER DISCHARGE
DISCHARGE
1/2 INCH
TIMER SWITCH PLASTER UNIT
UNITPOWER
POWER
(7/8 DIA.) FLANGE (7/8
(7/8DIA.)
DIA.)
SUPPLY (OPP
(OPPSIDE)
SIDE)
UNIT
UNITPOWER
POWERAND AND
REMOTE
REMOTECONTROL
CONTROL 11 19
19 DISCHARGE TRU
TRUACCESS
ACCESS 84
84 66
OPENING
OPENING REMOTE
REMOTE
UNIT POWERCONTROL
CONTROL
RIGHT
RIGHTHAND
HANDUNIT
UNIT 5"
5"ROUND
ROUNDTRU
TRU (7/8 DIA.) (7/8
(7/8DIA.)
DIA.)
CONNECTIONS
CONNECTIONS 33 (OPP SIDE) (OPP
(OPPSIDE)
SIDE)
UNIT POWER AND 21
21
1 19 TRU ACCESS 84 6 771/8
1/8
REMOTE CONTROL REMOTE
OPENING
44CONTROL
RIGHT HAND UNIT 5" ROUND TRU (7/8 DIA.)
CONNECTIONS 3 (OPP SIDE) 9/16
9/16
991/8
1/8
21 7 1/2
1/8
1/2INCH
INCH
551/4
1/4 663/4
3/4 44
44
RISER
RISER PLASTER
PLASTER
4
SLOTS
SLOTS FLANGE
FLANGE
46
463/8
3/8 9/16
TRU
TRUPOWER
POWER 9 1/8 TT
771/8
1/8xx44
5 1/4 TIMER
TIMER6SWITCH
SWITCH
3/4 221/2
1/2 16
16 44 1/2 INCH
RISER SUPPLY
SUPPLY&&
(7/8
(7/8DIA.)
DIA.) PLASTER
SLOTS RETURN
RETURNSLOT SLOT
FLANGE
46 3/8
TRU POWER T
88 7 1/8 x 4
TIMER SWITCH 2 1/2 16 Fin.
Fin.FL.
FL. SUPPLY & 33
(7/8 DIA.) 14 RETURN SLOT
14 P-TRAP
P-TRAPDRAIN
DRAIN
3 1/4
UNIT
UNITPOWER
POWERANDAND 3 1/4 115/8
5/8 PORT
PORT
REMOTE
REMOTECONTROL
CONTROL P-TRAP
P-TRAPDRAIN
DRAIN8
INSPECTION
INSPECTIONPANEL
PANEL Fin. FL. 3
LEFT
LEFTHAND
HANDUNIT
UNIT RIGHT
RIGHTHAND
HANDUNIT
UNITSHOWN
SHOWN
14 P-TRAP DRAIN
PLAN
PLAN VIEW
VIEW
UNIT POWER AND 3 1/4 FRONT
1 5/8 VIEW
FRONT VIEW PORT
RIGHT
RIGHT SIDE
SIDE VIEW
VIEW
REMOTE CONTROL P-TRAP DRAIN
LEFT HAND UNIT INSPECTION PANEL
RIGHT HAND UNIT SHOWN
PLAN VIEW
Notes:
Notes: FRONT VIEW RIGHT SIDE VIEW
RISER
RISER
1. The
1. The return
return air
air opening
opening is
is always
always on
on the
the HEIGHT
HEIGHT TT
front
front of
of the
the unit.
unit.
Notes: 204/304/404 33
204/304/404 33
2. Cabinet
2. Cabinet is
is acoustically
acoustically and
and thermally
thermally RISER
1. The return air opening is always on the T
HEIGHT 504/604/804
504/604/804 36
36
insulated,
insulated, and
and is
is fabricated
fabricated of
of
front of the unit.
galvanized
galvanized steel.
steel. All
Alldimensions
dimensions
in204/304/404 33
ininches.
inches. (2) 4 x 4 (2) 4 x 4
2. Cabinet3.isSupply,
3. acoustically
Supply, returnand
return andthermally
and drain
drain risers
risers are
are type
type MM SUPPLY
SUPPLY&&
insulated,copper.
and is fabricated of 504/604/804 36
copper. Riser Riser assemblies
assemblies include
include twotwo shut
shut offoff RETURN
RETURN
galvanized steel.inside
valves
valves inside thethe cabinet.
cabinet. Standard
Standard unitsunits
All dimensions
SLOTS
SLOTS
in inches. UNIT
UNITPOWER
POWERAND
AND (2) 4 x 4
include
include high-pressure
high-pressure
3. Supply, return and drain risers are type M hose
hose kits
kits for
for connection
connection REMOTE
REMOTECONTROL
CONTROL SUPPLY & 44
of
of the
copper. Riser refrigeration
theassemblies
refrigeration chassis.
chassis.
include two shut off RETURN44
SLOTS
valves4.inside
4. See the
See drawing cabinet.
drawing Standard
609-PT-ITR
609-PT-ITR forunits
for plan
plan view.
view. 66
UNIT POWER AND
include high-pressure hose kits for connection REMOTE CONTROL 4
5. Fan
of the 5. Fan motor is
is constant-torque
motorchassis.
refrigeration constant-torque ECM ECM type.
type. With
With
4 33
no
no heat/cool
heat/cool demand,
demand, fanfan will
will operate
operate constantly
constantly
4. See drawingon 609-PT-ITR
on ultra
ultra Low for
Low speed.
speed. plan view. P-TRAP
P-TRAP
6
TT
DRAIN
DRAINPORT
PORT
5. Fan motor
6.
6. TRU
TRUis constant-torque
maximum
maximum exhaust ECM
exhaust type.
== 162
162 CFM With
CFM intermittant.
intermittant. (CENTERED
(CENTERED
no heat/cool demand, fan will operate constantly ON 3
UNIT)
TRU
TRU maximum
maximum ventilation
ventilation == 9595 CFM
CFM constant.
constant. ON UNIT)
on ultra Low speed. P-TRAP T
7.
7. See
See drawing
drawing 622-ITR
622-ITR for
for alternate
alternate TRU TRU connections.
connections. DRAIN PORT
33
6. TRU maximum exhaust = 162 CFM intermittant. (CENTERED
8.
8. Side
TRU maximum Side unit
unit power
power and
ventilation = 95remote
and remote control
control are
CFM constant. are ALWAYS
ALWAYS side side opposite
opposite
ON UNIT)
(REAR
(REARRISERS
RISERSONLY)
ONLY)
riser.
riser. REAR
REAR VIEW VIEW
7. See drawing 622-ITR for alternate TRU connections.
3
8. Side unitWATER
power and
WATER remote control
SOURCE
SOURCE HEATare
HEAT ALWAYS side oppositeWHALEN
PUMPS
PUMPS WHALEN SERIES
SERIES V(T,R)
V(T,R) -- WhisperTherm™
WhisperTherm™
(REAR RISERS ONLY)
riser. w/
w/THERMAL
THERMAL
REARRECOVERY
VIEW UNIT
RECOVERY UNIT(TRU)
(TRU)
TOP
TOPTRU
TRUCONNECTIONS
CONNECTIONS
THE
THE WHALEN
WHALEN COMPANY
COMPANY UNIT
UNITSIZES
SIZES200-800
200-800CFM
CFM––RISERS
RISERSBY
BYOTHERS
OTHERS
WATER SOURCE HEAT
EASTON,
EASTON, PUMPS
MARYLAND
MARYLAND WHALEN SERIES V(T,R) - WhisperTherm™
DRAWING
DRAWING
w/ THERMAL RECOVERY NUMBER
NUMBER602A-PT-ITR-84-NR
UNIT (TRU) 602A-PT-ITR-84-NR
TOP TRU CONNECTIONS 77July,
July,2017
2017
THE WHALEN COMPANY UNIT SIZES 200-800 CFM – RISERS BY OTHERS
EASTON, MARYLAND DRAWING
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changedNUMBER 602A-PT-ITR-84-NR
without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
7 July, 2017
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 39 – whalencompany.com
Product Design Guide
21
21
335/8
5/8TYP.
TYP.
5/8"
5/8"DRYWALL
DRYWALL FLUSH
FLUSHMOUNTED
MOUNTED 2 1/2 MINIMUM OUTER DRYWALL SURFACE TO FACE OF UNIT
44MOUNTING
MOUNTINGSCREWS
SCREWS ACOUSTICAL
ACOUSTICALPANEL
PANEL 4 1/2 MAXIMUM
25 1/4 MIN.
INSERTED
INSERTEDINTO
INTOSTUDS
STUDS
EXTEND
EXTENDTELESCOPING
TELESCOPINGDUCT
DUCTTO
TOSEAL
SEAL
3 5/8 TYP. AROUND
AROUNDSUPPLY
SUPPLYGRILLE
GRILLEOPENING
OPENING
(SEE
(SEENOTE
NOTE2)2)
5/8" DRYWALL FLUSH MOUNTED
4 MOUNTING SCREWS ACOUSTICAL PANEL
INSERTED INTO STUDS
STUDS
STUDS EXTEND TELESCOPING DUCT TO SEAL
AROUND SUPPLY GRILLE OPENING
(SEE NOTE 2)
STUDS
SUPPLY
SUPPLYGRILLE
GRILLE
OPENING
OPENING
(SEE
(SEENOTE
NOTE1)1)
SUPPLY GRILLE
OPENING
(SEE NOTE 1)
WALL
WALLOPENING
OPENING
79
793/8"
3/8" ALL
ALLUNITS
UNITS
MOUNTING
MOUNTING
OVERAL
OVERALHEIGHT
HEIGHT HOLES
HOLES
80.75"
80.75"ALL
ALLUNITS
UNITS (4(4EACH
EACHSIDE)
SIDE)
WALL OPENING
MOUNTING
OVERAL HEIGHT HOLES 555/8"
5/8"FROM
FROMBOTTOM
BOTTOMOF
OFUNIT
UNIT
80.75" ALL UNITS (4 EACH
FIN.
FIN. FL. SIDE)
FL.
Notes:
Notes:
4
1.1. Refer
Referto
todrawing
drawing611-ITR
611-ITRfor
forsupply
supplytypes
typesand
andsizes.
sizes.
2.2. Telescoping
Telescopingduct
ductisisincluded
includedon
onall
allcabinets
cabinetswith
withfront
frontsupply.
supply.
5 5/8" FROM BOTTOM OF UNIT
FIN. FL.
Notes:
WATER WHALEN
WHALENSERIES
SERIESV(T,R)
V(T,R)--WhisperTherm™
WhisperTherm™
WATERSOURCE
SOURCEHEAT
HEATPUMP
PUMP
w/
w/THERMAL
THERMALRECOVERY
RECOVERYUNIT
UNIT(TRU)
(TRU)
1. Refer to drawing 611-ITR for supply types and sizes.
FLUSH
FLUSHMOUNT
MOUNTPANEL
PANELINSTALLATION
INSTALLATION
THE
THE WHALEN
WHALEN COMPANY
COMPANY
2. Telescoping duct is included on all cabinets with front supply. UNIT
UNITSIZES
SIZES200-800
200-800CFM
CFM
EASTON,
EASTON,MARYLAND
MARYLAND DRAWING
DRAWINGNUMBER:
NUMBER:WAFPg-TR1
WAFPg-TR1 (1(1ofof3)3)
77July,
July,2017
2017
WATER SOURCE HEAT PUMP WHALEN SERIES V(T,R) - WhisperTherm™
w/ofTHERMAL
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time RECOVERY
order may be changed UNIT
without notice (TRU)
and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
FLUSH MOUNT PANEL INSTALLATION
THE WHALEN COMPANY
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
UNIT SIZES 200-800 CFM
Whispertherm™ Series EASTON, MARYLAND
with Whisperpack®
Chassis – 40 – DRAWINGwhalencompany.com
NUMBER: WAFPg-TR1 (1 of 3)
Product Design Guide 7 July, 2017
CABINET
CABINET
FLUSH
FLUSH
MOUNT
MOUNT
PANEL
PANEL Whispertherm™ Cabinet Drawings
FLEXIBLE TRIM
FLEXIBLE SEAL FLUSH
TRIM SEAL
MOUNT
PANEL
SUPPLY ACCESS
SUPPLY ACCESS
DOOR
DOOR
TELESCOPING SUPPLY
SUPPLY GRILLE SLEEVE
CUTOUT
SUPPLY ACCESS
DOOR
RETURN ACCESS
RETURN ACCESS
DOOR
DOOR
RETURN ACCESS
DOOR
Notes:
Notes:
Panel centered
1. Panel
1. centered on
on unit.
unit.
Supply extension
2. Supply
2. extension is
is adjustable
adjustable and
and must
must butt
butt up
up to
to
the grille
the grille opening
opening that
that creates
creates aa seal
seal to
to avoid
avoid short
short cycling.
cycling.
Notes:
25 25
Whispertherm™ Units - Flush Mount Panel Installation (3 of 3)
26.5
2.25 OVERALL
2.25 OVERALL
25
21.5
21.5
REQUIRED
REQUIRED 2.25 OVERALL
TO OPEN
TO OPEN
21.5
REQUIRED
TO OPEN
26.5
26.5
REQUIRED
REQUIRED
TO OPEN
TO OPEN
26.5
REQUIRED
TO OPEN
SUPPLY OPENING
SUPPLY OPENING
ALL GRILLES
ALL GRILLES
CENTERED
CENTERED
SUPPLY OPENING
ALL GRILLES
CENTERED
80.75
80.75
79.2
79.2
80.75
79.2
1.925
1.925
HINGE DOOR
HINGE DOOR
(HINGES AVAILABLE
(HINGES AVAILABLE
EITHER SIDE)
EITHER SIDE)
1.925
HINGE DOOR
ALL DIMENSIONS
ALL DIMENSIONS IN
IN INCHES
INCHES
(HINGES AVAILABLE
EITHER SIDE)
WATER SOURCE
WATER SOURCE HEAT
HEAT PUMP
PUMP WHALEN SERIES
WHALEN SERIES V(T,R)
V(T,R) -- WhisperTherm™
WhisperTherm™
w/ THERMAL
w/ THERMAL RECOVERY
RECOVERY UNIT IN
UNIT
ALL DIMENSIONS (TRU)
(TRU)
INCHES
FLUSH MOUNT
MOUNT PANEL
PANEL
THE WHALEN
THE WHALEN COMPANY
COMPANY FLUSH
UNIT SIZES
SIZES 200-800
200-800 CFM
CFM
UNIT
EASTON, MARYLAND
EASTON, MARYLAND
WATER SOURCE HEAT PUMP WHALEN SERIES V(T,R) - WhisperTherm™
DRAWING
DRAWING NUMBER: WAFPg-TR3
NUMBER: WAFPg-TR3 (3
(3 of
of 3)
3)
w/ THERMAL RECOVERY UNIT (TRU) 77 July,
July, 2017
2017
FLUSH MOUNT PANEL
THE WHALEN COMPANY
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of orderUNIT
may beSIZES
changed200-800 CFM
without notice and may not be as described herein.
EASTON, MARYLAND
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
DRAWING NUMBER: WAFPg-TR3 (3 of 3)
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com 7 July, 2017
Whispertherm™ Series with Whisperpack® Chassis – 42 – whalencompany.com
Product Design Guide
Mechanical Specifications
Mechanical Specifications
WHISPERTHERM™ (WATER SOURCE) (GROUND SOURCE) HEAT PUMPS WITH INTERGRATED THERMAL
RECOVERY UNIT (TRU)
PART 1 GENERAL
1.03 REFERENCES
A. ETL Listed under Underwriters Laboratories Standard for Safety UL1995 for heat pumps.
B. AHRI ISO Standard 13256-1
PART 2 PRODUCTS
1.01
2.01 TYPE
A. Vertical Stack (Water Source) (Ground Source) Heat Pump with integral risers, internal thermal recovery unit
(TRU), discharge arrangements, hose kits, and all accessories (ADD SPECIFIC OPTIONS HERE). Units shall
be (standard range 60°F to 95°F (15.6°C to 35°C)) (extended range 20ºF to 120ºF (‒6.7ºC to 48.9ºC)) entering
fluid temperature for (water source) (ground source) heat pump applications.
B. Vertical Stack (Water Source) (Ground Source) Single Riser Heat Pump with integral risers, internal thermal
recovery unit (TRU), discharge arrangements, discharge arrangements, hose kits, and all accessories (ADD
SPECIFIC OPTIONS HERE). Units shall be (standard range 60°F to 95°F (15.6°C to 35°C)) (extended range
20ºF to 120ºF (‒6.7ºC to 48.9ºC)) entering fluid temperature for (water source) (ground source) heat pump
applications.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
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Product Design Guide
Mechanical Specifications
1.02
2.02 CAPACITY
A. Shall be as indicated on the drawings, which are based on Whalen units. Capacities shall be certified under
AHRI ISO Standard 13256-1.
2.03
1.03 CABINETS
A. The one-piece unit cabinet shall be fabricated of reinforced 22-gauge continuous G60 galvanized steel. All
internal assemblies shall be welded and treated to prevent corrosion.
B. The cabinet shall be insulated with 1/2-inch thick 2-pound density thermal and acoustical fiberglass insulation
meeting material standard ASTM-C1071 and have an integral water repellent. The insulation shall have a fungi
and bacteria resistant barrier with no growth conforming to ASTM-C1338, ASTM G21 and ASTM G22 and meet
fire safety standards under NFPA90A and NFPA90B. (OPTION) 1-inch thick 1-1/2-pound density thermal and
acoustical fiberglass insulated discharge plenum.
C. The cabinet shall allow the placement of vertical risers on any side not being used for service access or
discharge air openings.
D. The cabinet will have slots with edge protectors to accommodate movement of the risers with the isolation
valves affixed (see 2.05 B). The slots shall remain covered with insulation to minimize air infiltration.
E. Cabinet return and discharge air openings shall be factory cut and flanged on all sides. All insulation located
behind cabinet openings must be removed by the unit manufacturer prior to shipment. Knockouts for field
cutting are unacceptable.
F. Cabinet design shall allow a minimum 5-inches below the chassis access opening to allow for full height
baseboard.
G. (OPTION) A factory installed vibration isolation pad shall be installed on the bottom of the unit.
H. The heat pump cabinets shall be shipped separately from, and prior to the refrigeration chassis for early
installation at the jobsite.
I. Cabinet design shall allow removal of the refrigeration chassis without a requirement to first remove the main
fan or thermal recovery unit.
J. Cabinet design shall allow removal of the thermal recovery unit without a requirement to first remove the
chassis or main fan.
K. Cabinet design shall include means to connect and seal the supply air opening to the Acoustical Air Panel
mounted per Whalen instructions.
L. Cabinet design shall offer ventilation air connections on its top. (OPTION 1) Alternate ventilation air connections
available, on rear and/or one side, for air to and from the outdoors.
M. Cabinet design shall include internal channels to direct air from the exhaust air inlet connection, through the
thermal recovery core, and to the exhaust air exit connection.
N. Cabinet design shall include internal channels to direct air from the outdoor air inlet connection, through the
thermal recovery core, and to the supply side of the chassis air coil.
2.04
1.04 REFRIGERATION CHASSIS
A. The refrigeration chassis consisting of the compressor, air coil, water coil, reversing valve, expansion device,
receiver, filter-drier, and safety controls shall be slide-rail base mounted in the cabinet, and shall be designed
for easy removal after disconnecting the two hoses and a polarized electrical power plug.
B. The compressor shall be the sealed hermetic type approved and tested for reverse cycle operation. Internal
thermal overload protection shall be provided. The compressor shall be internally isolated and externally hard
rubber mounted to the floating chassis. Compressor motors shall be permanent split capacitor (PSC) type.
C. The air coils shall be copper tubes mechanically bonded to aluminum fins, multi-circuited to insure maximum
coil distribution and effectiveness, and a minimum of three rows deep. The coil shall be rated to withstand 600
psig refrigerant working pressure. Face velocity shall not exceed 400 feet per minute to insure quiet operation
and positive condensate drainage.
D. The water coils shall incorporate an electro-coated steel outer tube and a copper inner tube. The inner tube
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 44 – whalencompany.com
Product Design Guide
Mechanical Specifications
shall be spirally fluted and bonded to the outer tube to insure controlled refrigerant velocity and distribution. The
coil shall be rated to withstand 650 psig refrigerant and 400 psig fluid working pressures. (OPTION) Provide
Cupro-nickel COAX coil.
E. The reversing valve shall be 4-way electric type, pilot operated for quiet reversal.
F. The chassis shall be shipped separately from the WSHP cabinets to prevent exposure to, and fouling from
finishing work.
G. Options for units without Single Riser System:
a. (OPTION 1) Automatic flow control valve – An automatic flow control valve shall be provided with each
chassis and be factory preset for a fixed flow rate regardless of system pressure. Each automatic
balancing valve shall be capable of operation over a pressure differential range of 2 to 80 PSID. Valves
must utilize threaded connections and be easily removable for cleaning and maintenance.
b. (OPTION 2) Standard Two-way, two-position (On/Off) control valve (30 psi differential pressure) –
A two-way, two-position (On/Off) electric control valve shall be factory mounted and wired into the
refrigeration chassis.
c. (OPTION 3) High Pressure Two-way, two-position (On/Off) control valve (60 psi differential pressure)
– A two-way, two-position (On/Off) electric control valve shall be factory mounted and wired into the
refrigeration chassis.
2.05
1.05 RISERS
A. The unit manufacturer shall furnish Type M (OPTION: Type L) copper supply and return condenser water risers
as an integral factory-assembled component of the heat pump. Supply and return risers shall be protected by
a galvanized steel pipe chase the length of the cabinet. (OPTION) Provide (3/8) (1/2)-inch thick closed-cell riser
insulation the length of the cabinet for ground-source applications.
B. Ball-type isolation valves shall be factory assembled on the risers by the heat pump manufacturer. The chassis
shall be connected to the isolation valves through high-pressure stainless steel hoses provided by the unit
manufacturer, to isolate compressor noise and vibration from the piping system. Connection of the refrigerant
chassis to building water system through the use of unions is unacceptable.
C. The unit manufacturer shall furnish the heat pump cabinet with the supply and return risers connected together
(short circuited) between the isolation valves to facilitate flushing by bypassing water directly into the return loop
without the water passing thru any device in the unit (i.e. refrigeration chassis, automatic flow control valve).
D. The condensate drain riser shall be Type M copper and insulated the length of the cabinet with 3/8-inch closed-
cell insulation.
1.06
2.06 DRAIN PAN
A. The drain pan shall collect and drain condensate that may form from any component internal to the heat pump
and shall be fabricated of welded and soldered 20 Ga. 304 stainless steel. The copper condensate drain shall
be rolled and soldered into the pan.
1.07
2.07 FANS
A. The fan shall be slow speed forward curved centrifugal type capable of two fan speeds, and shall be accessible
for removal and maintenance through the return air opening.
1.08
2.08 MOTORS
A. Fan motors shall be electronically commutated high-efficiency, programmable brushless DC, totally enclosed,
permanently lubricated sleeve bearing, type with automatic reset integral thermal overload protection and
resiliently mounted. The ECM fan motor shall provide soft starting and maintain constant CFM over its static
operating range.
B. (OPTION 1) Motors shall be electronically commutated high-efficiency, programmable brushless DC, totally
enclosed, permanently lubricated sleeve bearing, type with automatic reset integral thermal overload protection
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 45 – whalencompany.com
Product Design Guide
Mechanical Specifications
and resiliently mounted. The ECM fan motor shall provide soft starting and maintain constant torque output over
its operating range.
C. (OPTION) Provide a two-speed fan switch located behind the acoustic return air panel. The fan switch must
be configurable for use with available fan speed motor taps.
2.09
1.09 SUPPLY GRILLES
A. (STANDARD) The supply grilles shall be of the single deflection type fabricated of clear anodized aluminum.
All supply openings shall be painted black with a damper assembly and sight baffle provided when one unit is
serving two separate rooms.
(OPTION 1) The supply grilles shall be of the single deflection type fabricated of (factory white painted extruded
aluminum) or (custom painted extruded aluminum) (SELECT ONE). All supply openings shall be painted black
with a damper assembly and sight baffle provided when one unit is serving two separate rooms.
(OPTION 2) The supply grilles shall be of the double deflection type fabricated of (clear anodized extruded
aluminum), (factory white painted extruded aluminum) or (custom painted extruded aluminum) (SELECT ONE).
All supply openings shall be painted black with a damper assembly and sight baffle provided when one unit is
serving two separate rooms.
2.10
1.10 RETURN AIR PANEL
A. (STANDARD) Unit Mounted Acoustical Panel - The return air opening shall be covered with a standard solid
hinged front acoustical panel with return air entering through the bottom, top and both sides. The front panel
shall be fabricated of etched galvanized steel painted appliance white. The return air panel shall allow for filter
maintenance without the use of tools and be secured shut via magnets. The door opening shall be sized to
allow direct removal of the cabinet inner panel and refrigeration chassis.
B. The supply air section of the panel shall include a removable hinged door secured shut by magnets. The door
opening shall be sized to allow either servicing or direct removal of the thermal recovery unit. The door shall
house the supply air grille, sized per schedule.
C. Standard supply air grille opening shall include snap-in style spring clip on each side to secure the supply air
grille. Grilles shall be shipped with return air panel but NOT INSTALLED in the removable hinged door.
1.11
2.11 FILTERS
B. (STANDARD) Filters shall be 1” thick disposable fiberglass media, MERV 4.
2.12
1.12 THERMAL ENERGY RECOVERY SECTION / OUTDOOR AIR
A. Cabinets shall be supplied with a thermal recovery unit that is easily accessible and removable for servicing.
Duct connections for the thermal recovery unit shall be standard 5 inch diameter.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 46 – whalencompany.com
Product Design Guide
Mechanical Specifications
B. The thermal recovery unit shall be fabricated from heavy-gauge galvanized steel. A ½ inch drain hose
emptying into the cabinet drain pan shall be provided. A positive closing damper shall be included on the
exhaust air discharge duct connection. Electrical connection for the module shall be made by a male plug
into a female receptacle supplied in the cabinet.
C. Air filters shall be supplied for the fresh air and exhaust air flows. Filters shall be easily serviced or replaced
through the front of the unit. Filters shall be washable.
D. The thermal recovery unit shall house fresh air and exhaust air blowers. Blowers shall be statically and
dynamically balanced, direct drive, single phase with integral thermal overload protection. The blower wheel
shall be the forward-curved SWSI centrifugal type.
E. The fresh air and exhaust air blower speed shall be set at the factory.
F. The thermal recovery core shall be protected by a defrost sensor that terminates operation of the fresh air
blower.
G. (OPTION 2) An optional timed washroom exhaust control with reset to be provided with decorative
momentary switch to activate the exhaust fan for a maximum of 20 minutes.
H. (OPTION 3) Factory set dedicated constant ventilation rate selection 1) 25 CFM 2) 35 CFM 3) 50 CFM 4) 70
CFM 5) 90 CFM.
I. (OPTION 4) Factory set nominal intermittent exhaust rate high speed selection 1) 100 CFM 2) 150 CFM
when used in conjunction with optional timed momentary switch.
1.13
2.13 POWER SUPPLY
A. Field power connection for the chassis and main fan is made to the unit junction box through the 7/8" knockout
located on the side of the cabinet as shown on the drawings.
B. Field power connection for the thermal recovery unit fans, and optional decorative momentary switch connection,
are both made through 7/8” knockouts located on the top of the cabinet as shown on the drawings.
(OPTION 1) Each unit shall include a non-fused disconnect switch, factory mounted and wired.
(OPTION 2) Each unit shall include a fused disconnect switch, factory mounted and wired.
2.14
1.14 CONTROLS
A. Unit shall include a solid-state control board as part of the unit control system incorporating these features:
a. Random start compressor protection.
b. Anti-short cycle compressor minimum OFF time delay.
c. Safety controls that protect the compressor from the following conditions:
i. High pressure
ii. Low airflow
iii. Low liquid flow
iv. Low entering air temperature
v. Brown-out power conditions
vi. Condensate Overflow Protection
d. Status LED indicating the device causing a fault condition.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 47 – whalencompany.com
Product Design Guide
Mechanical Specifications
e. Soft lockout feature that provides for an automatic reset prior to the initiation of a hard lockout.
f. Test mode capability with shortened time delays for servicing.
g. (OPTION 1) Low pressure
h. (OPTION 2) Low/High liquid temperature protection with three different settings based on liquid
properties.
B. The unit shall default to continuous ultra-low main fan speed if no call for Heating or Cooling.
C. The thermal recovery unit shall have independent dedicated electrical power and both blowers shall operate
continuously.
D. (OPTION 1) Factory set dedicated constant ventilation rate selection 1) 25 CFM 2) 35 CFM 3) 50 CFM 4) 70
CFM 5) 90 CFM.
E. (OPTION 2) Timed washroom exhaust control with reset to activate 100 CFM intermittent exhaust high fan
speed for a maximum of 20 minutes. Factory set dedicated constant ventilation rate selection 1) 25 CFM 2)
35 CFM 3) 50 CFM 4) 70 CFM. (Decorative switches must be purchased separately. Multiple switches may be
used for a single unit.)
F. (OPTION 3) Timed washroom exhaust control with reset to activate 150 CFM intermittent exhaust high fan
speed for a maximum of 20 minutes. Factory set dedicated constant ventilation rate selection 1) 35 CFM 2)
50 CFM 3) 70 CFM 4) 90 CFM. (Decorative switches must be purchased separately. Multiple switches may be
used for a single unit.)
2.15
1.15 THERMOSTAT
A. The heat pump manufacturer shall provide a 24-volt manual changeover wall thermostat with a HEAT-OFF-
COOL system switch and AUTO-ON fan selector switch.
B. The heat pump manufacturer shall provide a thermostat capable of front mounting at a height of 48 inches from
the bottom of the cabinet to comply with The Americans with Disabilities Act (ADA).
C. Others shall install thermostat by plugging into the control wiring with a polarized male-female plug after the
walls are finished when unit mounted or attaching to color coded pigtails when remote mounted. High voltage,
return air thermostats with remote bulbs subject to damage during routine service will not be accepted.
2.16
1.16 SPARE PARTS
A. The installing contractor shall provide to the Owner one spare chassis for each fifty heat pumps of a given size.
(Add any additional spare parts requirements here).
PART 3 EXECUTION
3.01
1.01 INSTALLATION
A. Furnish as shown on the drawings and as specified herein, vertical stack water source heat pumps with integral
risers, and with capacity and electrical characteristics as scheduled. Units shall be Series VI as manufactured
by The Whalen Company of Easton, MD.
B. Install in accordance with manufacturer's installation instructions. Install units plumb and level, and maintain
manufacturer's recommended clearances for the unit and accessories.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 48 – whalencompany.com
Product Design Guide
Mechanical Specifications
Mechanical Specifications
WHISPERTHERM™ WATER SOURCE AIR CONDITIONER WITH THERMAL RECOVERY UNIT (TRU) AND
HYDRONIC HEAT
PART 1 GENERAL
1.03 REFERENCES
A. ETL Listed under Underwriters Laboratories Standard for Safety UL1995 for heat pumps.
B. AHRI ISO Standard 13256-1
PART 2 PRODUCTS
2.01
1.01 TYPE
A. Vertical Stack Water Source Air Conditioner with integral risers, hot water heating coil, discharge arrangements,
hose kits, and all accessories (ADD SPECIFIC OPTIONS HERE). Units shall be standard operating range 75°F
to 120°F (23.9°C to 48.9°C) entering fluid temperature for water source air conditioning applications.
2.02
1.02 CAPACITY
A. Shall be as indicated on the drawings, which are based on Whalen units. Capacities shall be certified under
AHRI ISO Standard 13256-1.
2.03
1.03 CABINETS
A. The one-piece unit cabinet shall be fabricated of reinforced 22-gauge continuous G60 galvanized steel. All
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 49 – whalencompany.com
Product Design Guide
Mechanical Specifications
2.04
1.04 REFRIGERATION CHASSIS
A. The refrigeration chassis consisting of the compressor, air coil, water coil, expansion device, receiver, filter-
drier, hot water heating air coil and safety controls shall be slide-rail base mounted in the cabinet, and shall be
designed for easy removal after disconnecting the two hoses and a polarized electrical power plug.
B. The compressor shall be the sealed hermetic type approved and tested for reverse cycle operation. Internal
thermal overload protection shall be provided. The compressor shall be internally isolated and externally hard
rubber mounted to the floating chassis. Compressor motors shall be permanent split capacitor (PSC) type. The
compressor shall not operate on a call for heating.
C. The air coils shall be copper tubes mechanically bonded to aluminum fins, multi-circuited to insure maximum
coil distribution and effectiveness, and a minimum of three rows deep. The coil shall be rated to withstand 600
psig refrigerant working pressure. Face velocity shall not exceed 400 feet per minute to insure quiet operation
and positive condensate drainage.
D. The water coils shall incorporate an electro-coated steel outer tube and a copper inner tube. The inner tube
shall be spirally fluted and bonded to the outer tube to insure controlled refrigerant velocity and distribution. The
coil shall be rated to withstand 650 psig refrigerant and 400 psig fluid working pressures. (OPTION) Provide
Cupro-nickel COAX coil.
E. The hot water heating air coil shall be copper tubes mechanically bonded to the aluminum fins, multi-circuited
to insure maximum coil distribution and effectiveness and a minimum of two (OPTION: three) rows deep.
Face velocity shall not exceed 400 feet per second to insure quiet operation. The refrigeration circuit shall not
operate on a call for heating.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 50 – whalencompany.com
Product Design Guide
Mechanical Specifications
F. A three-way, two-position (On/Off) electric control valve (30 psi differential pressure) shall be factory mounted
and wired into the refrigeration chassis to divert fluid flow between the water to refrigerant coil and hot water
heating air coil. (OPTION) Provide two, two-way, two-position (On/Off) electric control valves (30 psi differential
pressure) in lieu of a three-way control valve for variable flow systems. The valves shall factory mounted and
wired into the refrigeration chassis to prevent fluid flow to the unit when a call for cooling or heating is not
present.
G. (OPTION) Automatic flow control valve – An automatic flow control valve shall be provided with each chassis
and be factory preset for a fixed flow rate regardless of system pressure. Each automatic balancing valve
shall be capable of operation over a pressure differential range of 2 to 80 PSID. Valves must utilize threaded
connections and be easily removable for cleaning and maintenance.
H. The chassis shall be shipped separately from the WSHP cabinets to prevent exposure to, and fouling from
finishing work.
2.05
1.05 RISERS
A. The unit manufacturer shall furnish Type M (OPTION: Type L) copper supply and return condenser water risers
as an integral factory-assembled component of the heat pump. Supply and return risers shall be protected by a
galvanized steel pipe chase the length of the cabinet. (OPTION) Provide (3/8) (1/2)-inch thick closed-cell riser
insulation the length of the cabinet for ground-source applications.
B. Ball-type isolation valves shall be factory assembled on the risers by the heat pump manufacturer. The chassis
shall be connected to the isolation valves through high-pressure stainless steel hoses provided by the unit
manufacturer, to isolate compressor noise and vibration from the piping system. Connection of the refrigerant
chassis to building water system through the use of unions is unacceptable.
C. The unit manufacturer shall furnish the air conditioner cabinet with the supply and return risers connected
together (short circuited) between the isolation valves to facilitate flushing by bypassing water directly into the
return loop without the water passing thru any device in the unit (i.e. refrigeration chassis, automatic flow control
valve).
D. The condensate drain riser shall be Type M copper and insulated the length of the cabinet with 3/8-inch closed-
cell insulation.
1.06
2.06 DRAIN PAN
A. The drain pan shall collect and drain condensate that may form from any component internal to the heat pump
and shall be fabricated of welded and soldered 20 Ga. 304 stainless steel. The copper condensate drain shall
be rolled and soldered into the pan.
2.07
1.07 FANS
A. The fan shall be slow speed forward curved centrifugal type capable of two fan speeds, and shall be accessible
for removal and maintenance through the return air opening.
1.08
2.08 MOTORS
A. Fan motors for heat pumps under 2-ton shall be of the permanently lubricated PSC standard or hi-static pressure
(OPTION: ECM) type, as required; suitable for the current characteristics shown on the drawings, and shall
have built-in thermal overload protection.
B. Fan motors for heat pumps 2-ton and above shall be of the permanently lubricated constant-torque ECM
(OPTION: constant-volume ECM) type, suitable for the current characteristics shown on the drawings, and shall
have built-in overload protection.
C. Motors shall be plug-in, multi-speed type with 1050-RPM maximum.
D. (OPTION) Provide a two-speed fan switch located behind the acoustic return air panel. The fan switch must be
configurable for use with available fan speed motor taps.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 51 – whalencompany.com
Product Design Guide
Mechanical Specifications
1.09
2.09 SUPPLY GRILLES
A. (STANDARD) The supply grilles shall be of the single deflection type fabricated of clear anodized aluminum.
All supply openings shall be painted black with a damper assembly and sight baffle provided when one unit is
serving two separate rooms.
(OPTION 1) The supply grilles shall be of the single deflection type fabricated of (factory white painted extruded
aluminum) or (custom painted extruded aluminum) (SELECT ONE). All supply openings shall be painted black
with a damper assembly and sight baffle provided when one unit is serving two separate rooms.
(OPTION 2) The supply grilles shall be of the double deflection type fabricated of (clear anodized extruded
aluminum), (factory white painted extruded aluminum) or (custom painted extruded aluminum) (SELECT ONE).
All supply openings shall be painted black with a damper assembly and sight baffle provided when one unit is
serving two separate rooms.
2.10
1.10 RETURN AIR PANEL
A. (STANDARD) Unit Mounted Acoustical Panel - The return air opening shall be covered with a standard solid
hinged front acoustical panel with return air entering through the bottom, top and both sides. The front panel
shall be fabricated of etched galvanized steel painted appliance white. The return air panel shall allow for filter
maintenance without the use of tools and be secured shut via magnets. The door opening shall be sized to
allow direct removal of the cabinet inner panel and refrigeration chassis.
B. The supply air section of the panel shall include a removable hinged door secured shut by magnets. The door
opening shall be sized to allow either servicing or direct removal of the thermal recovery unit. The door shall
house the supply air grille, sized per schedule.
C. Standard supply air grille opening shall include snap-in style spring clip on each side to secure the supply air
grille. Grilles shall be shipped with return air panel but NOT INSTALLED in the removable hinged door.
2.11
1.11 FILTERS
B. (STANDARD) Filters shall be 1” thick disposable fiberglass media, MERV 4.
2.12
1.12 THERMAL ENERGY RECOVERY SECTION / OUTDOOR AIR
A. Cabinets shall be supplied with a thermal recovery unit that is easily accessible and removable for servicing.
Duct connections for the thermal recovery unit shall be standard 5 inch diameter.
B. The thermal recovery unit shall be fabricated from heavy-gauge galvanized steel. A ½ inch drain hose
emptying into the cabinet drain pan shall be provided. A positive closing damper shall be included on the
exhaust air discharge duct connection. Electrical connection for the module shall be made by a male plug
into a female receptacle supplied in the cabinet.
C. Air filters shall be supplied for the fresh air and exhaust air flows. Filters shall be easily serviced or replaced
through the front of the unit. Filters shall be washable.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 52 – whalencompany.com
Product Design Guide
Mechanical Specifications
D. The thermal recovery unit shall house fresh air and exhaust air blowers. Blowers shall be statically and
dynamically balanced, direct drive, single phase with integral thermal overload protection. The blower wheel
shall be the forward-curved SWSI centrifugal type.
E. The fresh air and exhaust air blower speed shall be set at the factory.
F. The thermal recovery core shall be protected by a defrost sensor that terminates operation of the fresh air
blower.
G. (OPTION 2) An optional timed washroom exhaust control with reset to be provided with decorative
momentary switch to activate the exhaust fan for a maximum of 20 minutes.
H. (OPTION 3) Factory set dedicated constant ventilation rate selection 1) 25 CFM 2) 35 CFM 3) 50 CFM 4) 70
CFM 5) 90 CFM.
I. (OPTION 4) Factory set nominal intermittent exhaust rate high speed selection 1) 100 CFM 2) 150 CFM
when used in conjunction with optional timed momentary switch.
1.13
2.13 POWER SUPPLY
A. Single point field power connection is made to unit junction box through either of the 7/8" knockouts located on
the side or on the top of the cabinet as shown on the drawings.
(OPTION 1) Each unit shall include a non-fused disconnect switch, factory mounted and wired.
(OPTION 2) Each unit shall include a fused disconnect switch, factory mounted and wired.
2.14
1.14 CONTROLS
A. Unit shall include a solid-state control board as part of the unit control system incorporating these features:
a. Random start compressor protection.
b. Anti-short cycle compressor minimum OFF time delay.
c. Safety controls that protect the compressor from the following conditions:
i. High pressure
ii. Low airflow
iii. Low liquid flow
iv. Low entering air temperature
v. Brown-out power conditions
vi. Condensate Overflow Protection
d. Status LED indicating the device causing a fault condition.
e. Soft lockout feature that provides for an automatic reset prior to the initiation of a hard lockout.
f. Test mode capability with shortened time delays for servicing.
g. (OPTION 1) Low pressure
h. (OPTION 2) Low/High liquid temperature protection with three different settings based on liquid
properties.
B. The unit shall default to continuous ultra-low main fan speed if no call for Heating or Cooling.
C. The thermal recovery unit shall have independent dedicated electrical power and both blowers shall operate
continuously.
D. (OPTION 1) Factory set dedicated constant ventilation rate selection 1) 25 CFM 2) 35 CFM 3) 50 CFM 4) 70
CFM 5) 90 CFM.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 53 – whalencompany.com
Product Design Guide
Mechanical Specifications
E. (OPTION 2) Timed washroom exhaust control with reset to activate 100 CFM intermittent exhaust high fan
speed for a maximum of 20 minutes. Factory set dedicated constant ventilation rate selection 1) 25 CFM 2)
35 CFM 3) 50 CFM 4) 70 CFM. (Decorative switches must be purchased separately. Multiple switches may be
used for a single unit.)
F. (OPTION 3) Timed washroom exhaust control with reset to activate 150 CFM intermittent exhaust high fan
speed for a maximum of 20 minutes. Factory set dedicated constant ventilation rate selection 1) 35 CFM 2)
50 CFM 3) 70 CFM 4) 90 CFM. (Decorative switches must be purchased separately. Multiple switches may be
used for a single unit.)
2.15
1.15 THERMOSTAT
A. The heat pump manufacturer shall provide a 24-volt manual changeover wall thermostat with a HEAT-OFF-
COOL system switch and AUTO-ON fan selector switch.
B. On units up to two tons of cooling, the thermostat shall be unit mounted at a height of 48 inches from the bottom
of the cabinet. On units greater than two tons of cooling, the thermostat shall be remote mounted.
C. Others shall install thermostat by plugging into the control wiring with a polarized male-female plug after the
walls are finished when unit mounted or attaching to color coded pigtails when remote mounted. High voltage,
return air thermostats with remote bulbs subject to damage during routine service will not be accepted.
2.16
1.16 SPARE PARTS
A. The installing contractor shall provide to the Owner one spare chassis for each fifty heat pumps of a given size.
(Add any additional spare parts requirements here).
PART 3 EXECUTION
3.01
1.01 INSTALLATION
A. Furnish as shown on the drawings and as specified herein, vertical stack water source heat pumps with integral
risers, and with capacity and electrical characteristics as scheduled. Units shall be Series VI as manufactured
by The Whalen Company of Easton, MD.
B. Install in accordance with manufacturer's installation instructions. Install units plumb and level, and maintain
manufacturer's recommended clearances for the unit and accessories.
C. Follow manufacturer's recommendations for cleaning and flushing.
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 54 – whalencompany.com
Product Design Guide
The Whalen Company
The Whalen Company warrants to the purchaser each water-to-air heat pump to be free
from original defects in materials and workmanship.
Where inspection by an authorized representative of The Whalen Company confirms such defects to be present,
for a period of eighteen months from date of shipment, Whalen will furnish replacement components
or materials to the original purchaser without charge.
This warranty is intended to cover original equipment defects only. Whalen expressly disclaims all liability
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for component failures arising out of the misuse of Whalen heat pumps through misapplication,
improper installation, inadequate maintenance, or operation on defective water and electrical systems.
Equipment failure due to corrosion, abuse or acts of God is also excluded from this warranty.
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The Whalen Company neither assumes nor authorizes any person to assume for it any obligation
– 55 –
or warranty other than those stated herein.
Replacement or repair under this warranty will not extend the warranty time periods defined above.
Whalen shall not, in any event, have any liability under this warranty unless and until it has been paid
available at whalencompany.com
in full for the equipment supplied. The warranty period shall commence on the date of shipment,
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however, whether or not payment has been made.
This warranty applies only to Whalen heat pump installations in the fifty United States and in Canada.
There are no warranties outside those areas.
The Whalen Company has no liability for incidental or consequential damages arising out of the
Mownership, use or operation of Whalen heat pumps.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. NO IMPLIED WARRANTY
OR MERCHANTABILITY SHALL ACCOMPANY THE SALE OF THIS EQUIPMENT, AND THIS EXPRESS WARRANTY IS INTENDED
TO AND DOES REPLACE ANY IMPLIED WARRANTY OF MERCHANTABILITY.
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This warranty, its limitations and its exclusions are to be governed by the laws of Maryland. Although some warranties
may vary in their effect and coverage from locality to locality, this warranty, its effects, coverage and remedies
are only those available in Maryland.
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Rev: 11/2016
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
whalencompany.com
Whispertherm™ Warranty Statements
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
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THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
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for a period of fifteen months from date of shipment, Whalen will furnish replacement components
of any bargain
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or materials to the original purchaser without charge.
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In addition, for a period of sixty months from the date of shipment, Whalen will furnish a replacement
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of its products.
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The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Whispertherm™ Design Guide Revision Table
Revision Table
Date Description
The Whalen Company works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein.
Please contact The Whalen Company’s Customer Service Department at 1-410-822-9200 for specific information on the current design and specifications. Statements and other information contained herein
are not express warranties and do not form the basis of any bargain between the parties, but are merely The Whalen Company’s opinion or commendation of its products. The latest version of this document is
available at whalencompany.com
Whispertherm™ Series with Whisperpack® Chassis – 59 – whalencompany.com
Product Design Guide
8900 Glebe Park Drive
Easton, MD 21601
Tel, 410.822.9200 • 410.822.8926
whalencompany.com
www.whalencompany.com
Whispertherm™ and Whisperpack® are trademarks of The Whalen Company. © Whalen Company. All rights reserved.