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    320D Level 1 Engine Overhaul Spec Sheet V2

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    ikhtiyar ali khan ikhtiyar
    The document outlines repair options for a 320D C6.4 engine. A Level 1 reseal and rebearing is recommended, which includes replacing worn parts and testing the engine. This extends engine life by reducing oil consumption and improving starting ability. A Level 2 adds reconditioning or replacing additional major components like the cylinder head, pistons, and turbocharger. Additional charges may apply for repairs like electrical work or a transmission cooler if needed upon inspection.

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    320D Level 1 Engine Overhaul Spec Sheet V2

    Uploaded by

    ikhtiyar ali khan ikhtiyar
    39 views3 pages
    The document outlines repair options for a 320D C6.4 engine. A Level 1 reseal and rebearing is recommended, which includes replacing worn parts and testing the engine. This extends engine life by reducing oil consumption and improving starting ability. A Level 2 adds reconditioning or replacing additional major components like the cylinder head, pistons, and turbocharger. Additional charges may apply for repairs like electrical work or a transmission cooler if needed upon inspection.

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    The document outlines repair options for a 320D C6.4 engine. A Level 1 reseal and rebearing is recommended, which includes replacing worn parts and testing the engine. This extends engine life by reducing oil consumption and improving starting ability. A Level 2 adds reconditioning or replacing additional major components like the cylinder head, pistons, and turbocharger. Additional charges may apply for repairs like electrical work or a transmission cooler if needed upon inspection.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    39 views3 pages

    320D Level 1 Engine Overhaul Spec Sheet V2

    Uploaded by

    ikhtiyar ali khan ikhtiyar
    The document outlines repair options for a 320D C6.4 engine. A Level 1 reseal and rebearing is recommended, which includes replacing worn parts and testing the engine. This extends engine life by reducing oil consumption and improving starting ability. A Level 2 adds reconditioning or replacing additional major components like the cylinder head, pistons, and turbocharger. Additional charges may apply for repairs like electrical work or a transmission cooler if needed upon inspection.

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    © All Rights Reserved
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    320D C6.

    4
    Engine
    Repair Options

    INCLUDES
    NEW PARTS INSTALLED
    • Camshaft bearings
    • Coolant temperature regulator
    • Crankshaft thrust plates
    • Exhaust manifold studs/locknuts
    • Freeze plugs
    • Gaskets & seals
    • Main bearings & rod bearings
    • Piston rings
    • PM Service -oil, fuel and air filters
    • Turbocharger ( mounting ) studs/locknuts
    • Valve spring lock retainers, valve rotocoils & exhaust
    valves

    INSPECT OR TEST
    • Camshaft
    • Connecting Rods
    • Cooling system
    - Cooling fan - Radiator
    - Coolant hoses - Water Pump
    • Crankshaft
    • Cylinder block & bore condition
    • Engine mounts
    • Engine oil cooler
    Level 1 Reseal Rebearing • Exhaust & intake manifolds
    • Fan drive, pulleys, belts & belt tensioner
    >> Extends life of the engine before failure • Flywheel & ring gear
    >> Reduces oil consumption/smoke • Front gear train
    >> Improves starting ability • Fuel injection pump & lines
    • Fuel injectors
    >> Restores power • Fumes disposal & clamps
    >> Restores fuel consumption level • Integral oil pump
    • Piston spray jets
    • Pushrods & tappets
    $ • Rocker arm assemblies
    - Intake & Exhaust
    Warranty - Rocker arm Shaft
    • Turbocharger , aftercooler / hoses & clamps
    Customer Name • Valve springs, intake valves, seats & guides
    Contact Phone No. • Vibration damper
    • Wiring harnesses, switches & sensors
    Date
    SERVICES PERFORMED
    Model
    Operational test to include:
    Serial No. • Fill lube system by pressurizing the engine oil
    passages with 15/40 wt oil
    Total Estimated Price • Steam clean engine
    Sales Person
    Contact Phone No.
    Turn Around Time
    (SMCS code 02A for Level 1, 02B for Level 2)
    320D C6.4 Engine Repair Options
    RECOMMENDED LEVEL 2 ADD-ONS - Install Reconditioned or Cat Remanufacturing Estimated Charge
    Cylinder head - excludes Level 1 parts Dealer Rebuild or Reman $
    Pistons, wrist pins & connecting rods Dealer Rebuild or Reman $
    Integral oil pump* Dealer Rebuild or Reman $
    L1-Reseal and Rebearing
    Water pump* $
    L2-Reman
    Fuel Injectors Reman or New $
    Coolant Hoses and Accessory Belts* New $
    Turbocharger Dealer Rebuild or New $
    Fuel Injection Pump Reman or New $
    Dyno Test Engine $
    Engine Painted $
    * highly recommended

    ADDITIONAL CHARGES - Quoted after inspection Description


    Engine removal and installation
    Air condition compressor repairs
    Hydraulic pump repairs
    Electrical repairs
    Radiator, engine/hydraulic oil cooler, aftercooler repairs
    Hoses, Belts and Lines
    Integral oil pump parts other than bearings, seals and gaskets
    Reconditioning inspected major wear parts that do not meet reuse
    Eg. Crankshaft, camshaft, rocker assembly, valve guides, etc.
    and salvage guidelines
    Cylinder block, cylinder head, front cover, rear housing, flywheel housing,
    Damaged castings
    flywheel, oil pan)
    Damaged remanufactured cores or Non-Cat cores
    Electrical repairs
    Engine mounts
    Exhaust heat shields
    Exhaust & intake manifolds
    Fan drive
    Front gear train
    Starter & alternator
    Wiring harnesses
    Pulley(s) & vibration damper
    Transmission & hydraulic oil cooler
    Machine work

    www.cat.com
    © 2015 Caterpillar • All Rights Reserved • Printed in USA
    CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as
    corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
    www.cat.com
    © 2015 Caterpillar • All Rights Reserved • Printed in USA
    CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as
    corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

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