Pneumatic Conveying Calculation

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pneumatic conveying.

xls PNEUMATIC CONVEYING (dilute phase)


Solids mass flow rate: 800 kg/h
Mean particle size: 80 micron
Density of gas: 1.2 kg/m^3
Density of solids: 2500 kg/m^3
Vertical distance: 30 m
Horizontal distance: 15 m
Number of 90' bends: 8
Gas viscosity: 0.0000184 Pa.s
********************************************
Solids mass flow rate: 0.2222222 kg/s
Mean particle size: 0.00008 m
********* ********* ********* ********* *********

Pipe Saltation Superf'l Solid Solids Porosity


diameter velocity gas vel. velocity flux

(mm) (m/s) (m/s) (m/s) (kg/m^2s) (-)


100 9.08 13.61 11.05 28.29 0.9990
63 9.94 14.91 12.10 71.29 0.9976
50 10.40 15.60 12.67 113.18 0.9964
40 10.87 16.30 13.23 176.84 0.9947

Pipe Interst'l Slip Particle Drag Flow Gas


diameter Gas velocity Re coeff't Reynolds friction
velocity number number factor
(mm) (m/s) (m/s) (-) (-) (-)
100 13.63 2.58 13.44 1.6907 88878.583 0.004587
63 14.95 2.84 14.83 1.5833 61404.508 0.0050312
50 15.66 2.99 15.62 1.5299 51063.421 0.0052686
40 16.39 3.16 16.47 1.4776 42760.323 0.0055076

********* HORIZONTALLY *********


Pipe Solid Pressure Pressure Pressure Pressure Total
diameter friction loss by loss by loss by loss by Pressure
factor gas ac'n sol ac'n gas fr'n sol fr'n drop
(mm) (-) (Pa) (Pa) (Pa) (Pa) (Pa)
100 0.0414 111 156 306 3880 4454
63 0.0247 134 431 641 10168 11374
50 0.0192 147 717 927 16534 18325
40 0.0151 160 1170 1325 26558 29214
********* VERTICALLY ********* ** * BENDS * **
Pipe Solids Gas Friction Total ** Pressure **
diameter static static losses pressure ** drop in **
head head drop ** bends **
(mm) (Pa) (Pa) (Pa) (Pa) ** (Pa) **
100 753 353 1092 2198 ** 4396 **
63 1733 352 2802 4888 ** 9776 **
50 2630 352 4565 7546 ** 15092 **
40 3932 351 7385 11669 ** 23337 **
(dilute phase)
TOTAL Gas flow
PRESSURE rate
DROP

(bar) (m3/s)
0.11 0.1069386998
0.26 0.0464835359
0.41 0.0306413346
0.64 0.0204906787

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