BV Sheet Ile Inspection Report

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Industry & Facilities Division
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■ Final
INSPECTION REPORT Nr IDD/S-09/922
BV Job nr: IDD/S-09/871
PROJECT: TPI For Sheet Pile Ref:
BV Client: P/o nr:

(client to BV)
Manufacturer: Nanjing Grand Steel Piling Co., Ltd. P/o nr: GP09111101
(client to Manufacturer)
Inspection requested by:
SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY (pcs)

EN10249 Sheet Pile N.A 346
EN10249 Corner Sheet Pile N.A 2
DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No

Title Reference n° Rev. Approved by Date
Cold Formed sheet piling of non
EN10249 EN 1996
alloy steels
INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory

Inspection place & Date or Period:
No. 9, Shiyang Road, Jiangning District, Non Conformities Reports (NCR): N. A
Nanjing, Jiangsu Province, China &  NCR’s issued during reported period :
Nov. 12th, 13th, 2009 No
 List of outstanding NCR’s :

Stage of inspection : No
Before manufacturing
During manufacturing
Final Main Conclusions & Remarks: (for details see continuation sheet)
Packing
Piles listed above were randomly inspected and tested, the
Kind of inspection: results were acceptable.
Pre-inspection meeting
Witnessing tests Refer to the inspection details as hereinafter.
Final inspection
Document review
Expediting & vendor
assessment Next visit scheduled: N/A
Packing
(for details see continuation sheet)
Stamping :
No
INSP 002 En 1/7 Copyright Bureau Veritas 09/2006

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Description of the inspections carried out:
 Introduction (Attendees, BV scope of work)

Third Party Inspection for the sheet piles listed in page 1 was carried out by Mr.
David Qiao, the inspector from Bureau Veritas Consulting (Shanghai) Company
from Nov. 12th, 13th, 2009 at mill’s plant, China.
Details were as follows:
Scope of Inspection
Visual Inspection 10% at random;
Quantity Check;
Dimensional Check 10% at random;
Samples taken as per heat no;
Documents Review.
 Applicable Documents & Status of Approval (Type of documents reviewed &
endorsed)
The inspector reviewed the following documents during the inspection and found the results
were acceptable:
 Raw material certificates
 Mechanical test and Chemical analysis reports
 Manufacturing Progress Status

The manufacturing for the sheet piles were completed and ready for third party inspection.
 Details of inspection activities carried out with respect to scope of work.

Surveillance with reference to ITP (Each activity elaborated in detail)
● Visual Inspection
The inspector did 10% visual inspection for the surface quality of the sheet piles. During the
inspection, one surface dent was found from the corner pile, and then the supplier repaired it by
welding and grinding. No other unacceptable defects were found. So the result was acceptable.
Please refer the photos for more details. At the same time, the marking was also checked. One
label showing the heat no. was found one each pile. So the result was acceptable.
And the quantity was also counted by the inspector. The result was acceptable.
● Dimension Check
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The 10% dimension checking was performed on the sheet piles; the inspector measured the
length, width, height and the sheet thickness. The inspection result are as follows:
Specification EN10249 Sheet Pile EN10249 Corner Sheet Pile
Required 20000±50mm 20000±50mm
Length
Actual 20000mm 20000mm
Required 697±2% mm 697±2% mm
Width
Actual 690-709 mm 705-711 mm
Required 265±6 mm 265±6mm
Height
Actual 268-269 mm 260-268
Required 9±6% mm 9±6% mm
Thickness
Actual 8.88-9.02 mm 8.89-9.05 mm
Required ≤0.25%L ≤0.25%L
Straightness
Actual 25mm 25mm
The results were within the tolerance of the standard. So the results of dimension check were
acceptable.
● Samples Taken and Test in third party’s lab

a) Chemical composition analysis: one piece per heat.
b) Mechanical test
Tensile test: 1 piece per heat.
Cold bending test: 1 piece per heat
The inspector took all the samples in the mill’s plant. And all the samples were marked by BV
die stamp.
And the samples have been sent to the Third Party’s lab for the chemical and mechanical test.
And the result was acceptable according to EN10248. Please refer the attached Annex 2
Chemical and Mechanical test report.
 Results of Inspection (incl. calibration status of equipment / instruments used for the
inspection / testing)
The calibration operation of the instruments used for the inspection/testing was satisfied and
acceptable.
All testing results were found to be acceptable.
 Problems pending / Areas of Concern

N.A
 Photos at site
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Visual Inspection Visual Inspection
Marking Check Quantity Check
Height Check Height Check

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Width check Width check
Length check Wall Thickness Check
ANNEXES Yes (Total number of pages:2 ) No
Inspected by: Checked by:
Name: David Qiao BV STAMP Name: Wei Yue
Signature: Signature:
Date of issue: Nov. 20th, 2009
Inspection centre: BV SHANGHAI
Distribution: CLIENT BV SHA FILE 1 copy

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ANNEXES 1 Pipe batch-quantity-certificate no

Quantity
Pipes Sepcification Heat No. Certificate No.
(Pcs)
BGTMI0811250006100
134710 55 BGTMI0811250006400
BGTMI0811270005000
BGTMI0811250003600
134916 55 BGTMI0811250006100
BGTMI0811250006400
134706 44 BGTMI0811280004500
BGTMI0811250003800
EN10249 Sheet Pile 134709 44 BGTMI0811250006100
BGTMI0811250006400
BGTMI0811250006100
134707 22
BGTMI0811270005000
134917 88 BGTMI0811270005000
134920 11 BGTMI0811270005000
BGTMI0811250003800
134711 27 BGTMI0811250006100
BGTMI0811250004100
EN10249 Corner Sheet Pile 134711 2

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Annex 2 Chemical and Mechanical Test Report

Grade
& Heat No C S P Si Mn Ni Cr Cu Mo V Al CE
Size/mm
Required ≤0.27 ≤0.050 ≤0.050 ≤0.60 ≤1.70
134710 0.13 0.006 0.016 0.20 0.79 0.005 0.011 0.010 0.001 0.002 0.042 0.27
134916 0.13 0.006 0.013 0.20 0.85 0.007 0.010 0.009 0.001 0.002 0.042 0.28
134706 0.10 0.007 0.013 0.21 0.87 0.006 0.010 0.010 0.001 0.002 0.032 0.25
S390GP 134709 0.10 0.008 0.020 0.20 0.82 0.010 0.020 0.009 0.001 0.003 0.047 0.24
&1120*9 134707 0.10 0.007 0.019 0.20 0.78 0.006 0.010 0.009 0.001 0.003 0.047 0.23
134917 0.11 0.005 0.013 0.21 0.83 0.005 0.011 0.008 0.001 0.002 0.041 0.25
134920 0.12 0.007 0.013 0.20 0.84 0.006 0.010 0.008 0.001 0.002 0.044 0.26
134711 0.10 0.007 0.019 0.21 0.82 0.006 0.010 0.009 0.001 0.003 0.047 0.24
Mechanical Test
Tensile
Yield Strength Strength Elongation Bend test
Heat No. ReH Rm （%） (1800, d=2a)α
（N/mm 2）（N/mm 2）
Required ≥390 ≥490 ≥20
134710 470 560 30.5 Acceptable
134916 430 530 26.5 Acceptable
134706 410 525 31.5 Acceptable
S390GP
134709 405 515 34.0 Acceptable
1120*9
134707 410 510 30.5 Acceptable
134917 430 530 29.0 Acceptable
134920 425 535 30.0 Acceptable
134711 425 520 28.0 Acceptable

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Page: 1/7

Industry & Facilities Division

PROJECT: TPI For Sheet Pile Ref:

BV Client: P/o nr:

SUPPLY / SUBJECT OF INSPECTION ITEM / TAG Nr QTY (pcs)

DOCUMENTS OF REFERENCE : See continuation sheet for additional documents: Yes No

INSPECTIONS : Results of inspection : Satisfactory Unsatisfactory

 List of outstanding NCR’s :

INSP 002 En 1/7 Copyright Bureau Veritas 09/2006

Description of the inspections carried out:

 Introduction (Attendees, BV scope of work)

 Applicable Documents & Status of Approval (Type of documents reviewed &

 Manufacturing Progress Status

 Details of inspection activities carried out with respect to scope of work.

● Samples Taken and Test in third party’s lab

 Problems pending / Areas of Concern

Visual Inspection Visual Inspection

Marking Check Quantity Check

Height Check Height Check

INSP 002 En 4/7 Copyright Bureau Veritas 09/2006

Width check Width check

Length check Wall Thickness Check

ANNEXES Yes (Total number of pages:2 ) No

Inspected by: Checked by:

Name: David Qiao BV STAMP Name: Wei Yue

Date of issue: Nov. 20th, 2009

Inspection centre: BV SHANGHAI

Distribution: CLIENT BV SHA FILE 1 copy

INSP 002 En 5/7 Copyright Bureau Veritas 09/2006

ANNEXES 1 Pipe batch-quantity-certificate no

INSP 002 En 6/7 Copyright Bureau Veritas 09/2006

Annex 2 Chemical and Mechanical Test Report

INSP 002 En 7/7 Copyright Bureau Veritas 09/2006

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