TOZEN Expansion Joint SJT
TOZEN Expansion Joint SJT
TOZEN Expansion Joint SJT
SJT-0221
SJT-0221
SJT-0221
5
SJT-0221
6 SJT-0221
7 SJT-0221
Intermediate Anchor Loading Force
FIA = Fm + Fg
SJT-0221
P.G.
P.G.
P.G. P.G.
I.A.
I.A.
Definitions
Fma = Main Anchor Force Pd = Design pressure
FIA = Intermediate Anchor Force Ae = Effective area of Bellows
FS = Force due to internal pressure Ae1 = Effective area of Bellows,
Fm = Force due to Joint deflection large pipe section
Fm1 = Force due to Joint deflection, large pipe section Ae2 = Effective area of Bellows,
Fm2 = Force due to Joint deflection, small pipe section small pipe section
Fg = Friction force of pipe guide I.A. = Intermediate Anchor
Fg1 = Friction force of pipe guide, large pipe section M.A. = Main Anchor
Fg2 = Friction force of pipe guide, small pipe section P.G. = Planar Pipe Guide
G = Pipe Guide
SJT-0221
10
SJT-0221
Classification of STAINLESS STEEL EXPANSION JOINT
SJT - - , ,
METERIAL OF
CONNECTION STANDARD OF TYPE OF FLANGE
FLANGE (none) Both Ends Fixed Flanges
BELLOW 0 Mild Steel
1 JIS10K FL Fixed x Loose Flanges
1 Single 1 All SUS304 2 JIS20K LL Both Ends Loose Flanges
2 Double
2 SS400(Dry Part + 3 ANSI150LB BB Both Ends Pipe
0 Others SUS304 (Wet Part)
4 ANSI300LB FB Fixed Flange x End Pipe
3 All SUS316
5 PN10 LB Loose Flange x End Pipe
4 SS400(Dry Part + 6 PN16 O Others
SUS316 (Wet Part)
5 Carbon Steel 7 PN25
S User defined
6 SUS304(Dry Part +
SUS316 (Wet Part)
S User defined
11 SJT-0221
SJT1100
SINGLE AXIAL EXPANSION JOINT
3 4 Bellows SUS316L
SJT-0221
SJT 1100 (Cont.)
Maximum Axial Movement; 40, 50 mm.
Design Working Pressure; 10 bars.
•• SJT-0221
SJT1200
DOUBLE AXIAL EXPANSION JOINT
WITH INTERMEDIATE ANCHOR BASE
To compensate double amount of pipe thermal expansion or
or contraction in axial direction. Intermediate anchor base is
built-in for easy installation.
L
1 2 3 4 5 Item Qty Name Standard Material
1 2 Flange SS400
2 2 Short Pipe CS
3 1 Bellows SUS316L
6 CS
6 1 Anchor Base SS400
•• SJT-0221
SJT 1200 (Cont.)
Maximum Axial Movement; 80, 100 mm.
Design Working Pressure; 10 bars.
SJT-1200 SJT-1200-BB
Maximum Axial
Effective
H J K Ød Axial Spring
Size Area L Weight L Weight
(mm) (mm) (mm) (mm) Movement Rate
(cm 2 ) (mm) (kg) (mm) (kg)
(mm) (N/mm)
SJT-0221
SJT2100
EXTERNAL COVERED SINGLE AXIAL
EXPANSION JOINT
To compensate moderate amount of pipe thermal expansion
or contraction in axial direction. External cover for protection
and easy insulation. Item Qty Name Standard
Material
L
1 2 Flange SS400
1 2 3 4 5 6 7 8 9
2 1 Short Pipe 1 CS
6 1 Cover SS400
9 1 Short Pipe 2 CS
16 SJT-0221
SJT 2100 (Cont.)
MaximumAxial Movement; 40, 50 mm.
Design Working Pressure; 10 bars.
SJT-0221
SJT2200
EXTERNAL COVERED DOUBLE AXIAL EXPANSION JOINT
WITH INTERMEDIATE ANCHOR BASE
1 2 3 4 5 6 7 8 9 Standard
Item Qty Name Material
1 2 Flange SS400
2 2 Short Pipe CS
FLOW 3 2 Cover SS400
4 2 Bellows SUS316L
5 1 Internal Sleeve SUS316L
6 1 Middle Pipe CS
7 2 Neck Ring 1 SS400
8 2 Neck Ring 2 SS400
10 Shipping Bolt,
J 9 - SS400
Nut, Washer
Design Working Pressure 10-25 Bars (150-360 PSI) 10 1 Anchor Base SS400
Design Working o SJT-2201,2103,2105 10 bars (150 PSI)
250 C
Temperature SJT-2202,2104 20 bars (300 PSI)
Water, Hot Water, Oil, Steam, SJT-2206 16 bars (232 PSI)
Applicable Fluid SJT-2207 25 bars (360 PSI)
Gas, and Exhaust Air
Please consult us for other material, temperature and movement Shipping devices (yellow sticker) must
designs. be removed prior to start-up or testing
the system.
Maximum Axial Movement; 50, 70 mm. Proper pipe guide and anchoring against
Design Working Pressure; 10 bars. the pressure thrust shall be considered.
18 SJT-0221
SJT 2200 (Cont.)
Maximum Axial Movement; 80, 100 mm.
Design Working Pressure; 10 bars.
SJT-0221
SJT4100
EXTERNAL PRESSURIZED SINGLE AXIAL
EXPANSION JOINT L
To compensate large amount of pipe thermal expansion or 1 2 3 4 5 6
contraction in axial direction.
Standard
Item Qty Name Material
1 2 Flange SS400
2 1 Short Pipe CS
3 1 Purge Connection CS 7
4 1 Cover Pipe SS400
Design Working Pressure 10-25 Bars (150-360 PSI)
5 1 Stainless Steel Bellows SUS316L
Design Working o
200 C
6 1 Inner Pipe CS Temperature
7 1 Drain CS Water, Hot Water, Oil,
Applicable Fluid Steam, Gas, and
Exhaust Air
SJT4200 double design also available upon request.
SJT-4101,4103,4105 10 bars (150 PSI)
Besides the large amount of axial movement,
SJT-4102,4104 20 bars (300 PSI)
another special feature of external pressure
SJT-4106 16 bars (232 PSI)
balanced type expansion joint is the self-draining
SJT-4107 25 bars (360 PSI)
convolutions. It can prevent any the acumination
of corrosive or solid particles from building up. For steam application, it is advised using steam
Liquid media can 100% drains away from the trap with the drain connection which eliminates
drain connection, if needed,assists by the purging. the possibility of any condensate liquid "flashing"
to vapor during startups.
SUS 304 bellows and pipe are available upon requested.
Shipping devies (yellow sticker) must be removed
Please consult us for other material, temperature prior to start-up or testing the system.
and movement designs.
Proper pipe guide and anchoring against the pressure
thrust shall be considered.
Design Working Pressure; 10 bars.
Maximum Axial Effective
Axial Movement Spring Rate L Weight
Size Area
(mm) (kg)
(mm) (N/mm) (cm2)
25A -50 28 27 475 7
32A -50 28 27 475 8
40A -50 28 27 475 9
50A -50 31 53 500 13
65A -50 28 78 550 21
80A -75 33 86 750 31
100A -100 28 162 800 54
125A -100 45 232 800 60
150A -100 50 302 850 84
200A -100 57 481 850 114
250A -100 68 714 850 141
300A -100 98 1001 875 196
350A -100 98 1190 875 269
400A -100 118 1517 875 342
20 SJT-0221
SJT49000
IN-LINE EXTERNAL PRESSURIZED
PRESSURE BALANCE EXPANSION JOINT
Model SJT49000 External Pressurized And Pressure Balanced Expansion Joint is suitable for long run of
steam pipe in uncontrolled area. The external pressurized design enables extra-large axial movement and pressure
balanced design minimize anchor load. Both installation time and cost are greatly reduced with the number of
expansion joints, pipe guides, and the size of pipe anchors and relevant structures are greatly reduced at each corner.
Feature :
Proposed Specification: 200mm axial movement design for 16 bars working pressure at 250 degree C
Please consult Tozen for other movement designs for each application and piping layout.
21 SJT-0221
SJT7200
UNIVERSAL EXPANSION JOINT
Reliability:
Computer designed bellows element complies with EJMA criteria.
Item Qty Name Standard Material
Quality: 1 2 SS400
All products are tested before delivery according to relevant code Flange
or ISO quality control system. 2 2 Short Pipe CS
3 2 Bellows SUS316L
Design Working Pressure 10 bars
4 1 Middle Pipe CS
Design Working o
5 - Middle Holder
250 C SS400
Temperature
6 - Limit Rods SS400
Applicable Fluid Water, Hot Water, Oil, Steam,
7 - Spherical Nut and Nut SS400
Gas, and Exhaust Air
8 - Thick Holder SS400
Maximum Axial Movement 25 mm
Maximum Lateral Movement 25 mm 9 - Conical Seat SS400
22 SJT-0221
SJT8200
METAL EXPANSION JOINT FOR
WATERWORKS PIPING UNDERGROUND TYPE
Maximum Axial The Overall Length (OAL, mm) for the Lateral Movement, Y
Size A
Movement
(inch)
(mm) Y = 200 mm Y = 500 mm Y = 800 mm
300A (12” ) +
- 50 1800 3200 3600
350A (12” ) +
- 50 1800 3200 3800
400A (12” ) +
- 50 1800 3200 3800
450A (12” ) +
- 50 1900 3200 4000
500A (12” ) +
- 50 2000 3500 4000
600A (12” ) +
- 50 2100 3500 4500
700A (12” ) +
- 50 2100 3500 4500
800A (12” ) - 50
+ 2200 4000 5000
900A (12” ) +
- 50 2300 4000 5400
1000A (12” ) +
- 50 2300 4000 5400
1200A (12” ) +
- 50 2500 4500 6000
1350A (12” ) +
- 50 2600 4500 6000
1400A (12” ) +
- 50 2600 4500 6000
1500A (12” ) +
- 50 2700 4500 6200
1800A (12” ) +
- 50 2900 5000 7000
Noted:1) Radiographic test (X-ray) on longitudinal welding and seam is available upon request.
2) Material of steel pipe refer to ASTM A283 or JIS G3101 or equivalent.
3) Steel pipe surface preparation standard to SSPC-SP10,(Gr 2-1/2).
4) All interior and exterior surface of carbon steel or mild steel parts (except stainless steel part) are coated with liquid epoxy
coating system (containing no coal tar) conforming to AWWA C210 with minimum thickness 406 microns or otherwise upon request.
5) Redundant ply design & monitoring pressure gauge is available upon request.
23 SJT-0221
SJT-0221