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Final report: A review of the use of portable sawmills in Papua New Guinea and Solomon Islands

Table 2: The financial viability of a commercial single-circular saw mill operation in


the Solomon Islands
Parameters: operating for 100 days per year, sawing 700 cm of logs per year @ a saw
timber recovery rate of 30% and an average beach price of SD 2,000/cm.
Year 1 2 3 4 5 6 7 Total
Revenue
days operating 100 100 100 100 100 100 600
log throuput per day (m3) 7 7 7 7 7 7
annual log throughput (m3) 700 700 700 700 700 700 4,200
sawn timber recovery (%) 0.3 0.3 0.3 0.3 0.3 0.3
sawn timber (m3) 210 210 210 210 210 210 1,260
beach price ($/m3) 2,000 2,000 2,000 2,000 2,000 2,000
gross revenue 420,000 420,000 420,000 420,000 420,000 420,000 2,520,000

Cost
Capital
mill 137,000 137,000 137,000 411,000
chain saw 16,500 8,250 16,500 8,250 16,500 8,250 16,500 90,750
safety equip 4,400 1200 4,400 1200 4,200 1200 4,200 20,800
Sub-total 157,900 9,450 20,900 146,450 20,700 9,450 157,700 522,550

Operating
Fuel
Sawmill 20ltrs/day @ $10/ltre 40,000 40,000 40,000 40,000 40,000 40,000 240,000
Chainsaw 20ltrs/day @ $10/ltre 40,000 40,000 40,000 40,000 40,000 40,000 240,000
Sub-total 80,000 80,000 80,000 80,000 80,000 80,000 480,000
Repair and maintenance
Saw doctor every 3 weeks @ $600/blade 9,600 9,600 9,600 9,600 9,600 9,600 57,600
Saw mill blade replacement - 1 blade/year @$3000 3,000 3,000 3,000 3,000 3,000 3,000 18,000
Chainsaw blade replacement every 2 months @$1,000 each 6,000 6,000 6,000 6,000 6,000 6,000 36,000
Other spare parts 2,000 2,000 2,000 2,000 2,000 2,000 12,000
Mill and chain saw repairs 2,000 2,000 2,000 2,000 2,000 2,000 12,000
Sub-total 22,600 22,600 22,600 22,600 22,600 22,600 135,600
Labour -
mill operator @ $800/month 9,600 9,600 9,600 9,600 9,600 9,600 57,600
chainsaw operator @ $700/month 8,400 8,400 8,400 8,400 8,400 8,400 50,400
tally clerk and grader @ $700/month 8,400 8,400 8,400 8,400 8,400 8,400 50,400
3 labourers @ $600/month 21,600 21,600 21,600 21,600 21,600 21,600 129,600
Sub-total 48,000 48,000 48,000 48,000 48,000 48,000 288,000

Total cost 157,900 160,050 171,500 297,050 171,300 160,050 308,300 757,711

Cash flow (157,900) 259,950 248,500 122,950 248,700 259,950 982,150 1,964,300

NPV @ r(i) = 12% $1,038,355 280,614.29


B/C @ r(i) =0 3.3
IRR 157%

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