Wear Parts

A2 Wear Parts
Secure your welding quality and productivity with ESAB original parts

Wear Part Kits

Contents Wire Diameter, mm (in.) Part Number

Wear part kit A2 SAW

15 pcs contact nozzles 2.5 (3/32) 0810123880
2 pcs feed rollers 3.0 (0.12) 0810123881
2 pcs pressure rollers 3.2 (1/8) 0810123882
1 pc contact tube 4.0 (5/32) 0810123883

Wear part kit A2 GMAW

10 pcs contact nozzles 1.0 (.035) 0810125880
1 pc feed roller 1.2 (.045) 0810125881
1 pc pressure roller 1.6 (1/16) 0810125882
1 pc contact tube 2.0 (5/64) 0810125883
1 pc gas nozzle
2 pcs insulating sleeve
1 pc plug
1 pc tip adaptor
1 set of O-rings

Wear part kit A2 SAW Twin

20 pcs contact nozzles
1.2 (.045) 0810124880
1 pc feed roller
1.6 (1/16) 0810124881
1 pc pressure roller
2.0 (5/64) 0810124882
1 pc nozzle holder

Feed Roller Single Wire

Wire Dimension
mm (in.) Part Number SAW Single GMAW
0.8 (.030) 0145538881 •
1.0 (.035) 0145538882 •
1.2 (.045) 0145538883 •
1.6 (1/16) 0218510281 • •
2.0 (5/64) 0218510282 • •
2.4-2.5 (3/32) 0218510283 • •
3.0-3.2 (.012-1/8) 0218510298 • •
4.0 (5/32) 0218510286 •
Pressure roller 0153148880 • •

Feed Roller Twin Wire

Wire Dimension
mm (in.) Part Number SAW Twin

2 x 1.2 (.045) 0218522486 •

2 x 1.6 (1/16) 0218522488 •
2 x 2.0 (5/64) 0218522484 •
2 x 2.4-2.5 (3/32) 0218522480 •
Pressure roller 0218524580 •

72
 Wear Parts

Feed Roller Grooved and Knurled

Wire Dimension
Cored Wire, mm (in.) Part Number SAW Single GMAW

0.8-1.6 (.030-1/16) 0146024880 • •

2.0-4.0 (5/64-5/32) 0146024881 • •

Pressure Roller Grooved and Knurled

Wire Dimension
Cored Wire, mm (in.) Part Number SAW Single GMAW

0.8-1.6 (.030-1/16) 01460258801 • •

2.0-4.0 (5/64-5/32) 01460258811 • •
Shaft for pressure 0212901101 • •
roller

1
Use with shaft for pressure roller 0212901101.

Contact Tube D20 Single Wire

Length, mm (in.) Part Number SAW Single
D20 Contact clamp
100 (4) 0413510003 • 0334571880

190 (7.5) 0413510002 •

260 (10.2) 0413510001 •
500 (19.7) 0413510004 •
260 (10.2) bent 0413511001 •

Contact Nozzles
Wire Dimension
mm (in.) Part Number SAW Single GMAW SAW Twin
M12
1.6 (1/16) 0154623008 •
2.0 (5/64) 0154623007 •
2.5 (3/32) 0154623006 •
3.0 (0.12) 0154623005 •
3.2 (1/8) 0154623004 •
4.0 (5/32) 0154623003 •
M6
0.8 (.030) 01535010021 •
1.0 (.035) 01535010041 •
1.2 (.045) 01535010051 • •
1.6 (1/16) 01535010071 • •
2.0 (5/64) 0153501009 •
2.4-2.5 (3/32) 0153501010 •
Tip adaptor M10 0147333001 •
to M6

M10
0.8 (.030) 0258000914 •
1.0 (.035) 0258000913 •
1.2 (.045) 0258000908 •
1.6 (1/16) 0258000909 •
2.0 (5/64) 0258000910 •
2.4 (3/32) 0258000911 •
3.0 (.012) 0258000918 •
3.2 (1/8) 0258000915 •
4.0 (5/32) 0258000919 •
1
Use in conjunction with tip adaptor M10 to M6 for GMAW applications.

73
 Secure your welding quality and productivity with E
Wear Parts
original parts

A2 Wear Parts
A2 S MTW 600
Cont.
MIG/MAG torch MIG/MAG torch
600
Contact Device D20
Description
amp GMAW
Complete
A2 MIG Wear Parts
100%
Part Number GMAW
600 amp 100%

1. A2 torch
2. Gas nozzle
Secure Torch
A2S your
0030465389
MIG
0145227882
• welding quality and productivity with E
• MTW 600 MIG Torch
original parts
1
3. Insulating sleeve 0145226001 •
1. A2 1.1
5 MTW 600 200 mm
4. Contact tube 0145534882 • torch 0030 465 389
2
4
1.2 MTW
6 600 250 mm
5. Plug 0146099001 2. Gas
• nozzle 0145 227 882
3
6. Extension 00409798-03/-041 •
3. Insulating sleeve 0145 226 001 1.3 MTW 600 300 mm
7. Guide tube 1.
0415032001 •
4. Contact tube 0145 534 882 1.4 MTW 600 400 mm
7
8. O-ring, 22.2x3 0190680405 • 2. Gas nozzle
9. O-ring, 15.3x2.4 A2 S
0190680313 5. Plug
• 0146 099 001
8
MTW
9 600
3.
10 Splatter protection
6.1 Extension
• L=158 0040 979 803 1.
MIG/MAG torch MIG/MAG torch
10. O-ring, 5.3x2.4 0190680303
6.2 Extension L=108 0040 979 804 4. Centring sleeve
1
158 mm (6.2 in.) and 108 mm (4.3 in.) lengths. 5. O-ring
600 amp7.100% Guide tube 0415 032 001 600 amp 100%
6. Nozzle adapter
8. O-ring 22.2x3 0190 680 405
MTW-600 GMAW Torch, 600A 9. O-ring 15.3x2.4 0190 680 313 7.1 Contact tube 200 mm
Description 10. O-ring 5.3x2.4
Part Number 0190 680 303 7.2 Contact tube 250 mm
A2S MIG Torch MTW 600 MIG Torch
7.3 Contact tube 300 mm
1.1 MTW-600, 200 mm (8 in.) 0457460880
7.4 Contact
1.1 MTW 600tube 400
200 mmmm
1.2 MTW-600, 250 mm (10 in.) 1. A2 torch 0457460881 0030 465 389
2. Gas nozzle 0145 227 882 1.2 MTW 600 250 mm
1.3 MTW-600, 300 mm (12 in.) 0457460882 Guide inserts
3. Insulating 0457460883
sleeve 0145 226 001 1.3 MTW 600 300 mm
1.4 MTW-600, 400 mm (16 in.) 1. 4. 3. Contact 1.4 MTW
8.1 Steel 1.0-1.6 mm 600 400 mm
L=210 mm
2. Gas nozzle 2. 4. tube
0457451001
0145 534 882
5.
5. Plug 2. Gas
Steel 1.0-1.6 mmnozzle
L=260 mm
3. Splatter protection 8. 099 001
0146
3. Splatter
Steel 1.0-1.6 protection
mm L=310 mm
6.1 Extension0457452001
L=158 0040 979 803
4. Centering sleeve 6. 7.
6.2 Extension0457453001
L=108
9.
0040 979 804 Steel1.1.0-1.6
4. Centring sleeve
mm L=360 mm
5. O-ring 7. Guide tube 0457458001 10.
0415 032 001 5. O-ring
Steel 1.0-1.6 mm L=410 mm
6. Nozzle adaptor 8. O-ring 22.2x3
0808311001 0190 680 405 6. Nozzle adapter
8.2 Brass 2.0-2.4 mm L=208 mm
9. O-ring 15.3x2.4 0190 680 313 7.1 Contact tube 200 mm
7.1. Contact tube, 200 mm (8 in.) 0457455005 Brass 2.0-2.4 mm L=258 mm
10. O-ring 5.3x2.4 0190 680 303 7.2 Contact tube 250 mm
7.2. Contact tube, 250 mmContact
(10 in.) nozzle M6 0457455006 Brass 2.0-2.4 mm L=308 mm
7.3 Contact tube 300 mm
7.3. Contact tube, 300 mm) (12 in.) 0457455007 Brass 2.0-2.4 mm L=408 mm
Wire dim. Wire dim. 7.4 Contact tube 400 mm
7.4. Contact tube, 400 mm (16 in.) Fe, Ss, Cw 0457455008
Al 8.3 Plastic PTFE 1.0-1.6 mm L=400 m
8.1. Guide inserts, Steel M10. 0.8 mm 0153 501 002 Guide inserts
Plastic PTFE 2.0-2.4 mm L=400 m
0457 625 005
0457 625 006
0457 625 007
0457 625 008
0457 625 009
0457 625 011
0457 625 012
0457 460 880
0457 460 881
0457 460 882
0457 460 883
0457 451 001
0457 452 001

0457 458 001

0808 311 001

0457 454 001

8.3 Plastic PTFE 1.0-1.6 mm L=400 mm* 0457 619 001

0457 453 001

0457 455 005

0457 455 006
0457 455 007
0457 455 008

0457 454 002

0457 620 002

0457 620 003
0457 454 003
0457 454 004
0457 454 005
0457 620 001

0457 620 004

Plastic PTFE 2.0-2.4 mm L=400 mm* 0457 619 002

1.0-1.6 (.040-1/16), L = 210 (8.3) 1.0 mm 0457454001

0.8 mm 0153 501 004 *cut
8.1 Steel 1.0-1.6length
to suitable mm L=210 mm
1.0-1.6 (.040-1/16), L = 260 2.
(10.2)
1.2 3.
mm 4.
0457454002
1.0 mm 5. 501 005
0153 5 Steel 1.0-1.6 mm L=260 mm
5.
your welding quality and productivity with ESAB

1.0-1.6 (.040-1/16), L = 310 (12.2) 0457454003

1.0-1.6 (.040-1/16), L = 360 (14) 1.2 mm
0457454004
8. 501 006
0153 Steel 1.0-1.6 mm L=310 mm
M6. 6.
1.6 mm 7. 9. 501 007
0153 4
4.

1.0-1.6 (.040-1/16), L = 410 (16) 0457454005 Steel 1.0-1.6 mm L=360 mm

Wire dim.
Contact tube 200 mm
Contact tube 250 mm
Contact tube 300 mm
Contact tube 400 mm

10. 501 008

1.0 mm

1.2 mm

1.6 mm
2.0 mm
2.4 mm
1.6 mm 0153 Steel
8 1.0-1.6 2.mm L=410 3. mm 4
L=210 mm
L=260 mm
L=310 mm
L=360 mm
L=410 mm

L=258 mm
L=308 mm
L=408 mm
L=208 mm

8.2. Guide inserts, Brass

MTW 600 200 mm
MTW 600 250 mm
MTW 600 300 mm
MTW 600 400 mm

Splatter protection

8.
Centring sleeve

2.0 mm 2.0 mm 0153 501 009 3

Nozzle adapter
MTW 600 MIG Torch

3.

Al

2.0-2.4 (5/64-3/32), L = 208 (8.2) 0457620001

MIG/MAG torch

Contact nozzle M8

8.2 Brass 2.0-2.4 mm L=208 mm

600 amp 100%

Gas nozzle

2.0-2.4 (5/64-3/32), L = 258 (10.1) 2.4 mm 0457620002

2.4 mm 0153 501 010
Fe, Ss, Cw
*cut to suitable length

7
Wire dim.
7.
Brass 2.0-2.4 mm
Brass 2.0-2.4 mm
Brass 2.0-2.4 mm
8.2 Brass 2.0-2.4 mm

2.0-2.4 (5/64-3/32), L = 308 (12.1) 0457620003 2 Brass 2.0-2.4 mm L=258 mm

Steel 1.0-1.6 mm
Steel 1.0-1.6 mm
Steel 1.0-1.6 mm
Steel 1.0-1.6 mm
8.1 Steel 1.0-1.6 mm
O-ring

1.0 mm
1.2 mm

1.4 mm
1.6 mm

2.4 mm
2.

2.0-2.4 (5/64-3/32), L = 408 Tip adapter

(16.1) 0457620004
Contact nozzle M6 Brass 2.0-2.4 mm L=308 mm
MTW 600

6. 7. 8.
Guide inserts
1.1
1.2
1.3
1.4

7.1
7.2
7.3
7.4

M10 / M6 0147 333 001

2.
3.
1. 4.
5.
6.

8.3. Guide inserts, Plastic PTFE Brass

6 2.0-2.4 mm L=408 mm
M8.
6.

1.0-1.6 (.040-1/16), L = 400 (16) 1 Wire dim. Wire dim.

0457619001
2.0-2.4 (5/64-3/32), L = 400 (16) 1 Fe, Ss, Cw 0457619002
Al 8.3 Plastic PTFE 1.0-1.6 mm L=400 m
Contact Nozzle M8,
Contact
mm (in.) M10. nozzle
0.8 mm
M10
Fe, SS, CW 0153 501 002
Al
Contact nozzle M8
Plastic PTFE 2.0-2.4 mm L=400 m
Wire
1.0 dim.
mm Wire
0.8 dim. 0457625005
mm 0153 501 004 Wirelength
*cut to suitable dim. Wire dim.
IG Wear Parts

1.0 (.040) M10. 0457625005

Fe,
1.2Ss,
mm Cw Al1.0 mm 0153 501 005 M8
M8. Fe, Ss, Cw Al
0145 227 882
0030 465 389

0145 534 882

0146 099 001

0153 501 002

0153 501 004
0153 501 005
0153 501 006
0153 501 007
0153 501 008
0153 501 009
0153 501 010
0145 226 001

0190 680 405

0147 333 001

0040 979 803
0040 979 804
0415 032 001

0190 680 313

0190 680 303

1.2 (.045) 0457625006 0457625007

0258 000 914
0258 000 913
0258 000 908
0258 000 909
0258 000 910
0258 000 911
0258 000 915

0.8 mm 1.2 mm 0258

0153 000
501914
006 1.0 mm 1.0 mm
1.4 (.052) M6. 1.0
1.6mm
0457625008
mm 0,8 mm
-
0258
0153000501913
007 1.2 mm
5.
8.
9.
10.

1.6 (1/16) 0457625009 0457625009

1.2 mm 1.0
1.6mm
mm 0258
0153000501908
008 1.2 mm
2.0 (5/64) 2. 3.
mm - 1.6 mm 0457625001
Wire dim.

1.6
2.0mm 2.0mm 0258
0153000501909 1.4 mm
Wire dim.

009
0.8 mm
1.0 mm
1.2 mm

1.6 mm
2.0 mm
2.4 mm

0,8 mm
1.0 mm
1.6 mm
2.0 mm
2.4 mm
Extension L=158
Extension L=108
Insulating sleeve

7.
O-ring 15.3x2.4

2.4 (3/32) 2.0

2.4mm
mm 2.0
0457625012 2.4mm 0258
0153000
mm 0457625012 501910
010 1.6 mm 1.6 mm
O-ring 5.3x2.4
O-ring 22.2x3
Contact tube

Al

Al
Gas nozzle

Guide tube

2.4 mm 2.4 mm 0258 000 911 2.0 mm

nozzle M10
A2 torch

Tip adapter

1
Cut to suitable length
G torch

nozzle M6

Tip adapter
4.

Fe, Ss, Cw
p 100%

Fe, Ss, Cw
l parts

Wire dim.

M10 / M6

3.2 mm 0258 000 915 6. 2.4 mm7. 2.4 8.

mm
Wire dim.
Plug

0.8 mm
1.0 mm
1.2 mm

1.6 mm

2.0 mm
2.4 mm

0.8 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
2.4 mm
3.2 mm
6.
Torch

M10 / M6 0147 333 001

3.

74
6.1
6.2

10.
1.
2.
3.
4.
5.

7.
8.
9.
 Wear Parts

A2 S powerful drive rollers for MIG/MAG system

A2S Feed roller V-groove single wire

Idling pressure roller
MTW-600 GMAW Feed Roller, Single Wire
Wire dim.
0.8 mm 0145 538 881
Wire Dimension Part Number
1.0 mm 0145 538 882
mm (in.) 1.2 mm Fe, 0145
SS 538 883Al GMAW
0.6-0.8 (.023-.030) 1.6 mm 0218 510 281 -
0369557001 •
2.0 mm 0218 510 282
0.8-0.9 (.030-.035)
2.4-2.5 mm
- 0369557011
0218 510 283
•
0.8-1.0 (.030-.040) 0369557002 - •
1.0-1.2 (.040-.045) Pressure roller 0369557003 0369557006 • Driving feed roller with groove
0153 148 880
1.2-1.6 (.045-1/16) 0369557007 - •
1.4-1.6 (.052-1/16) 0369557013 - •
1.6 (1/16) - 0369557008 •
2.0 (5/64) Feed roller, single- wire with 2-roller drive •
0369557009
2x1.2 (2 x .045) Knurled U-groove
0369557010 - •
Pressure roller (flat roller) 0369728001 0369728001 •
Wire dim.
0.8-1.6 mm 0146 024 880
2.0-4.0 mm 0146 024 881
MTW-600 GMAW Feed Roller, Single Wire, Groove, Knurled
Pressure roller
Wire Dimension 0.8-1.6 mm Part Number
0146 025 880* Geared drive, feed and
mm (in.) 2.0-4.0 mm Cored
0146 025Wire
881* GMAW pressure roller with knurled
*Shaft for pressure roller groove for e.g. soft Tubular
1.0-1.2 (.040-.045) 0212 901 101
0369557004 • wire
1.4-1.6 (.052-1/16) 0369557005 •
Pressure roller (knurled roller) 0466262001 •

A2 4-WD Wire feeder for MIG/MAG system

MTW-600 Wire Feeder
Feed roller single solid wire 1.
Description Part Number
1. Nipple wire conduitWire dim. 0455049001

2009-02-25 / ESAB reserves the right to alter specifications without prior notice
Fe, Ss Al
2. Intermediate nozzle0.6-0.8 mm 0369 557 001 0455072001 2.
2.
0.8-0.9 mm 0369 557 011
3.1 Outlet nozzle, Fe 0.8-1.0 mm 0369 557 002 0469837880
3.2 Outlet nozzle, Al 1.0-1.2 mm 0369 557 003 0369 557 006
0469837881
1.2-1.6 mm 0369 557 007
1.4-1.6 mm 0369 557 013
1.6 mm 0369 557 008 Feed
Feedroller
rollerxx22
2.0 mm 0369 557 009
2 x 1.2 mm 0369 557 010 Pressure
3.
3. Pressure
Pressure roller roller x2
roller x 2
Flat roller 0369 728 001 0369 728 001

Groove knurled feed roller single wire

Wire dim. Cw A2- 4WD Wire feeder
1.0-1.2 mm 0369 557 004 1. Nipple wire conduit 0455 049 001
1.4-1.6 mm 0369 557 005 2. Intermediate nozzle 0455 072 001
Pressure roller 3.1 Outlet nozzle, Fe 0469 837 880
Knurled roller 0466 262 001 3.2 Outlet nozzle, Al 0469 837 881

autoryzowany dystrybutor
ESAB AB
Welding Equipment
SE-695 81 LAXÅ SWEDEN
Phone: +46 584 81000
Fax: +46 584 81243

www.esab.com 75