Adhesive Selector Guide

EMEA
 EV Battery & Electronics
In Asia-Pacific, EMEA, and North America, • Selection of chemistries to meet customer
manufacturers of electric vehicle batteries, requirements.
Introduction consumer and industrial electronics, and • Globally available products & support.
electrical equipment choose Plexus structural • Meets industry specifications & standards.
adhesives or Insulcast® potting and • Excellent fatigue resistance.
ITW Performance Polymers provides a broad range of
encapsulation products for applications in • Outperforms mechanical fastening.
advanced structural and semi-structural adhesives that help
protection, insulation, thermal management, • Manages stress, heat, and impact for
optimize manufacturing and assembly techniques and
and structural bonding. Our offering of globally increased safety & durability.
processes. available products meets customer specifications
and provides performance and durability.
We collaborate closely with our customers so we have a deep
understanding of all aspects of their bonding requirements.
This results in providing superior technical service and Transportation
developing innovative solutions to address customer needs. Bus, Truck, and Rail manufacturers choose • Rapid cure at room-temperature reduces
Our broad range of adhesives are suitable for bonding the vast Plexus for a variety of applications. Plexus production time.
majority of composites, thermoplastics, metals, and dissimilar adhesives are used to bond floors, interior • Resistant to oil & diesel.
panels and dividers, modular interior furnish- • Bonds dissimilar substrates
substrates.
ings, roof assemblies, and underfloor supports • Excellent fatigue resistance.
in rail wagons; and composite body panels, • Outperforms mechanical fastening.
Plexus MMA and Hybrid adhesives create long-lasting, durable front and rear light assemblies, grilles, • Increases design freedom.
bonds that withstand harsh environmental exposure and and end-caps in bus and truck. Plexus’
manage stress with minimal or no surface preparation. industry-leading technology is popular for
its reliability and ease of use.
Devcon epoxy adhesives provide excellent adhesion to the
toughest of metals. They deliver excellent peel and shear
strength while offering extreme chemical and environmental Wind Energy
resistance. Plexus structural adhesives have increased • Chemically fuses composites.
the efficiency of production processes and • Superior bond strength and fatigue
Our commitment to quality is delivered in every adhesive improved design capabilities used by wind resistance.
turbine manufacturers around the world. • Decrease production costs.
system we produce providing our customers with highly
Commonly used to manufacture wind-blades, • Increases throughput.
reliable and consistent products.
nacelle housings, and lightning suppression • Distributes stress to improve durability.
systems, Plexus structural adhesives create
ITW Performance Polymers is ISO 9001 and 14001 certified. high-strength bonds to virtually all polyester
Our products are registered under EU REACH regulations resins and gel-coats, as well as most
where applicable. thermoplastics and metals.

Technical Support Marine

Plexus structural adhesives are a mainstay • Fast, easy assembly.
of the global marine industry. From ski-boats • Hand mixing possible.
Comprehensive Test Programs o mega-yachts, more than three-quarters • Gap-filling up to 2in.(50mm).
Developed to ensure how products perform on customer of boat-builders count on Plexus’ 1:1 and • Excellent fatigue resistance.
substrates and service conditions. 10:1 marine formulations for a variety of • Chemically fuses composites.
applications like deck-to-hull, liners, composite • Superior bond strength & fatigue resistance.
Technical and Sales Support stringers, and more. Plexus adhesives require • Distributes stress to improve durability.
Guidance in product selection, application, and dispensing little or no preparation, reducing processing,
methods and equipment. and speeding up production.

Global Reach
General Industrial
Plexus adhesive systems are a ‘go-to’ solution • Reduced process steps.
Our strategic partners ensure that customers can access
for modern manufacturing requirements, • Bonds a wide variety of materials.
Plexus products and services around the world. Our team
providing durable and long-lasting assemblies • Bonds dissimilar substrates.
understands modern manufacturing and supply chain using ‘greener’ processes that produce sleek • Excellent fatigue resistance.
challenges, and are always available to demonstrate our designs that are aesthetically pleasing for the • Variety of working & fixture times to meet
range of adhesives and consult on your bonding applications. end-user. Whether for underground pipes, customerprocess requirements..
commercial signs, sporting goods, or spas and • Increases design freedom.
bath fixtures, manufacturers choose Plexus
adhesives for consistency, reliability, and the
support they receive with every product.

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Plexus 1:1 MMA Structural Adhesives Metals Coatings Plastics Composites Other

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Product Description Chemistry Mix Ratio​ Time Time1 Strength​ Elongation​ Viscosity, Viscosity,

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MA300 All Purpose, High Strength MMA 1:1 3-6 12 - 15 20.7 - 27.6 5 - 15 3.2 40 - 70 40 - 70 * * *

MA310 All Purpose, High Strength MMA 1:1 15 - 18 45 - 55 24.1 - 31 5 - 15 3.175 40 - 70 40 - 70 * * *

MA530 Highly Thixotropic, High Toughness MMA 1:1 30 - 40 90 - 160 17.2 - 24.1 90-160 17.8 130 - 180 160 - 215 * * *

MA560-1 Highly Thixotropic, High Toughness MMA 1:1 55 - 70 220 - 240 17.2 - 21.4 >130 25.4 145 - 185 170 - 205 * * *

MA590 Highly Thixotropic, High Toughness MMA 1:1 90 - 105 250 - 380 13.8 - 17.2 >130 38.1 140 - 230 165 - 230 * * *

Low Odour, High Toughness, Primer-less

MA8105 MMA 1:1 3-6 12 - 16 20.7 - 24.1 20 - 40 12.7 50 - 120 50 - 120
to Metal
Low Odour, High Toughness, Primer-less
MA8110 MMA 1:1 8 - 12 35 - 50 21.4 - 24.8 40 - 70 12.7 40 - 70 40 - 70
to Metal
Low Odour, High Toughness, Primer-less
MA8120 MMA 1:1 18 - 22 75 - 90 17.2 - 20.7 50 - 80 12.7 40 - 80 80 - 120 ​
to Metal
1 Varies with bond gap, joint size, assembly weight, and ambient temperature. Present values were measured at 74°F (23°C). Preferred Good * Use PC-120 cleaner / conditioner Blank Not Recommended or call ITW Performance Polymers

Plexus 10:1 MMA Structural Adhesives Metals Coatings Plastics Composites Other

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Low Modulus, High Elongation, High * * *
MA320 MMA 10:1 8 - 12 25 - 30 11.7 - 15.2 60 - 100 9.5 135 - 175 30 - 70
Toughness
All Purpose, High Strength, High * * *
MA420 MMA 10:1 4-6 18 - 22 18.6 - 20.7 30 - 50 9.5 100 - 125 35 - 80
Toughness

MA422 All Purpose, High Toughness MMA 10:1 17 - 24 35 - 40 18.6 - 20.7 75 - 100 9.5 100 - 125 35 - 70 * * *

MA425 All Purpose, High Toughness MMA 10:1 30 - 35 80 - 90 13.8 - 17.9 110 - 150 9.5 100 - 125 35 - 70 * * *

MA550 UV Stable White MMA 10:1 40 - 50 70 - 75 12.4 - 16.5 40 - 80 9.5 130 - 160 30 - 70 * * *

MA830 Primerless to Aluminum, High Strength MMA 10:1 4-6 15 - 25 22.1 - 26.2 30 - 60 12.7 80 - 120 35 - 80 *

MA832 Primerless to Aluminum, High Strength MMA 10:1 12 - 16 55 - 60 18.6 - 20.7 30 - 60 12.7 80 - 130 35 - 80 *

MA920 Low Odour, High Toughness MMA 10:1 4-6 15 - 20 11.7 - 15.2 80 - 100 9.5 80 - 120 35 - 80 * * *

MA1020 Low Odour, Low Shrink MMA 10:1 4-6 15 - 20 12.1 - 13.8 90 - 110 9.5 100 - 130 35 - 80 * * *

MA1025 Low Odour, Low Shrink MMA 10:1 20 - 25 40 - 45 9.7 - 12.4 90 - 110 25.4 180 - 220 35 - 70 * * *

MA3940 Use with craze-sensitive plastics MMA 10:1 12 - 15 25 - 30 13.8 - 17.2 125 - 175 9.5 135 - 175 30 - 60

MA3940LH All-purpose fast-setting adhesive MMA 10:1 4-5 8 - 10 8.0 - 12.0 75 - 100 4.0 120 - 160 30 - 70 *

1. Varies with bond gap, joint size, assembly weight, and ambient temperature. Present values were measured at 74°F (23°C). Preferred Good * Use PC-120 cleaner / conditioner Blank Not Recommended or call ITW Performance Polymers

4 5
Plexus 1:1 Polyurethane/Hybrid Structural Adhesives Metals Coatings Plastics Composites Other

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Primerless to Metal, No Odor, Low Shri
PU2105 PU 1:1 3-5 20 - 35 25.5 - 30.0 ~5 12.7 60 - 90 60 - 90
nk, Non-Flammable

Primerless to Metal, Elastic, Low Shrink,

H4110 Hybrid 1:1 8 - 12 50 - 65 4.1 - 6.9 150 - 40 - 80 40 - 80 ​
Non-Flammable
Preferred Good * Use PC-120 cleaner / conditioner Blank Not Recommended or call ITW Performance Polymers
Product Recommendations
Plexus two-component adhesive systems are designed to be Spills should be cleaned-up with absorbent material, and Plexus product shelf-life ranges from 7-13 months. Consult Fixture Time – The time required after joining for the adhesive
applied between 18-27°C. Lower temperatures will slow cure handled as flammable material. (See Plexus SDS and follow product TDS for specific information. Shelf-life is based on to develop cohesive strength of 0.35 MPa at 24°C
speed, higher temperatures will increase cure speed. The local regulations for disposal). continuous storage at 12-25°C. Prolonged exposure to higher
Tensile Strength – The ultimate cohesive strength of the
viscosity of both components is affected by temperature. For temperatures (>35°C) quickly reduces product reactivity and
Plexus adhesives can be applied with hand-held applicators or material tested according to ASTM D638.
consistent dispensing, it is best practice to maintain relatively should be avoided. Products should never be frozen.
pumping equipment through a static mixer.
constant application temperatures throughout the year.
Consult product SDS for detailed safety and handling
ITWPP Technical Services should be consulted regarding
For maximum bond strength, ensure the joint is completely information. Product SDS are available at: itwpp.com
wetted components of dispensing equipment. Refer to
filled, and mate the parts within the specified working time.
equipment manuals for preventative maintenance, cleaning, Working Time – The time period that begins when the two
After joining, the parts must remain undisturbed until the fixture
and shut-down procedures. Contact ITWPP for further adhesive components are mixed and ends when the
time has elapsed. Clean-up should be done before the adhesive
information. adhesive is no longer usable for bonding. Values shown are How to use
is cured. In case of cured material, carefully remove adhesives Plexus products!
tested at 24°C.
by mechanical means, and clean as needed.

Devcon Epoxy Adhesives Metals Plastics Composites

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Product Colour (vol./vol.) Viscosity, Time1 Time2 Cure2, Strength, Elongation Strength, Service Strength,

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One MinuteTM
Translucent 1:1 70 45 sec. 1 30 - 45 11.0 1 4-5 -40 - 93 19.6
Epoxy Gel

5 Minute Epoxy Amber 1:1 10 3-6 10 - 15 45 - 60 13.0 1 4-5 -40 - 93 19.6

2 Ton Epoxy Clear 1:1 8 8 - 12 30 - 35 120 15.5 1 4-5 -40 - 93 24

Epoxy Plus 25 Grey 1:1 70 25 210 1440 19 20 35 - 45 -40 - 93 21.6

HP250 Straw 1:1 105 65 300 1440 25 25 60 - 70 -40 - 121 21.6 * *

1. Based on 28g mass @ 23°C. 2. Tested at 23°C. Preferred Good * Use PC-120 cleaner / conditioner Blank Not Recommended or call ITW Performance Polymers

Product Recommendations
Surface Preparation: Devcon epoxies work best on clean goes beyond its working time, the nozzle must be thrown away Let bonded assemblies stand for the recommended functional
surfaces. Surfaces should be free of heavy deposits of grease, and a new nozzle used for further dispensing. cure time before handling. They are capable of withstanding
oil, dirt or other contaminants, or cleaned with industrial processing forces at this point, but should not be dropped,
Application: Apply mixed epoxy directly to one surface in an
cleaning equipment such as vapour phase degreasers or hot shocked, or heavily stressed.
even film or as a bead. Assemble the parts within the
aqueous baths. Abrading or roughing the surfaces of metals will
recommended working time. Maintain firm contact between the Storage / Shelf Life: Devcon epoxy adhesives should be
increase the microscopic bond area significantly and optimize
parts to ensure good contact of the epoxy between the mating stored in a cool, dry place when not used for a long period
the bond strength.
parts, clamping may optimize this part of the process. A small of time. A shelf life of 1 year from date of manufacture can
Mixing: Cartridges should be used with an applicator gun and volume of epoxy should flow out the edges to show there is be expected when stored at room temperature (22ºC) in
a static mixer. The static mixer nozzle allows the material to be adequate gap filling. For very large gaps, apply the adhesive to their original containers. For product information, visit itwpp.com
thoroughly mixed when dispensed, so it can be applied directly both surfaces and spread to cover the entire area, or make a
to the surfaces being bonded. Please note: Once the product bead pattern, that will allow material to flow throughout the joint.

6 7
Global Operations

North America Asia Pacific

ITW Performance Polymers ITW PP&F China
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itwpp.com China 200233
Tel: +86-21-5426-1212
ITW Performance Polymers itwppfchina.com
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Montgomeryville, PA 18936 ITW PP&F Japan
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customerservice.na@itwpp.com Suita, Osaka, Japan 564-0053
itwpp.com Tel: +81-6-6330-7118
itwppfjapan.com
South America
ITW PP&F Korea
ITW PP&F 13th floor, PAX Tower, Unit B
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Tel: +55 19 2138.7600
Seoul, Korea 135-010
itwppf.com.br
Tel: +82-2-2088-3560
itwppfkorea.com
Europe
Bay 150, ITW PP&F Polymers Australia
Shannon Industrial Estate 100 Hassall Street, Wetherill Park
Shannon, County Clare NSW 2164
Ireland Tel: +800 063 511
Tel: +353 61 771500 itwpf.com.au
customerservice.shannon@itwpp.com
itwpp.com ITW India Limited
Plot no: 34 to 37, Phase-2,
IDA, APIIC, Pashammylaram,
Medak Dist-502307
Andhra Pradesh, India
Tel: +08455-224700,224701
chemininfo@itwchemin.com
itwchemin.com

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The technical information, good faith testrecommendations, and other statements
contained in this brochure are based upon tests or experience that ITW Performance
Polymers believes are reliable, but the accuracy or completeness of such information is
not guaranteed. The information provided is not intended to substitute for the customers’
own testing.

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