Instruction Book BD1100+

BD 330+, BD 400+, BD 550+, BD 850+, BD 1100+
Instruction book
Atlas Copco
BD 330+, BD 400+, BD 550+, BD 850+, BD 1100+
Instruction book
Original instructions
Copyright Notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.
2010 - 11
No. 2920 1758 01
www.atlascopco.com
Instruction book
Table of contents
1 Safety precautions..........................................................................................................5
1.1 SAFETY ICONS...................................................................................................................................5
1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................5
1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6
1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7
1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................8
2 General description......................................................................................................10
2.1 INTRODUCTION.................................................................................................................................10
2.2 AIR CIRCUIT....................................................................................................................................14
2.3 REGENERATION CIRCUIT....................................................................................................................16
2.4 COOLING AND PRESSURE EQUALIZATION...............................................................................................18
2.5 SHIFTING TOWERS............................................................................................................................20
2.6 OPERATING CYCLES..........................................................................................................................22
2.7 EXTERNAL DRYER STATUS INDICATION .................................................................................................24
3 Elektronikon® Graphic controller...............................................................................26
3.1 ELEKTRONIKON® GRAPHIC CONTROLLER...............................................................................................26
3.2 CONTROL PANEL..............................................................................................................................27
3.3 ICONS USED....................................................................................................................................28
3.4 MAIN SCREEN..................................................................................................................................31
3.5 CALLING UP MENUS..........................................................................................................................32
3.6 INPUTS MENU...................................................................................................................................34
3.7 OUTPUTS MENU...............................................................................................................................36
3.8 COUNTERS......................................................................................................................................38
3.9 EVENT HISTORY MENU.......................................................................................................................40
3.10 TEST MENU.....................................................................................................................................41
3.11 SERVICE MENU................................................................................................................................43
2 2920 1758 01
Instruction book
3.12 PROTECTIONS MENU.........................................................................................................................46
3.13 WEEK TIMER MENU...........................................................................................................................48
3.14 INFO MENU......................................................................................................................................58
3.15 MODIFYING SETTINGS........................................................................................................................59
3.16 WEB SERVER..................................................................................................................................65
3.17 PROGRAMMABLE SETTINGS.................................................................................................................73
3.18 SETTINGS.......................................................................................................................................73
4 Installation.....................................................................................................................80
4.1 DIMENSION DRAWINGS ......................................................................................................................80
4.2 INSPECTION AFTER SHIPMENT..............................................................................................................90
4.3 INSTALLATION INSTRUCTIONS..............................................................................................................91
4.4 ELECTRICAL CABLE SIZE AND MAXIMUM FUSES........................................................................................95
4.5 PICTOGRAPHS.................................................................................................................................97
5 Operating instructions.................................................................................................99
5.1 WARNINGS......................................................................................................................................99
5.2 INITIAL START-UP..............................................................................................................................99
5.3 STARTING.....................................................................................................................................100
5.4 DURING OPERATION .......................................................................................................................101
5.5 STOPPING.....................................................................................................................................101
5.6 REMOTE START/STOP......................................................................................................................102
5.7 EMERGENCY STOP..........................................................................................................................104
5.8 VOLTAGE FAILURE..........................................................................................................................105
5.9 DISMANTLING.................................................................................................................................105
6 Maintenance................................................................................................................107
6.1 PREVENTIVE MAINTENANCE SCHEDULE................................................................................................107
6.2 SERVICE KITS................................................................................................................................109
6.3 SERVICE AGREEMENTS....................................................................................................................109
2920 1758 01 3
Instruction book
6.4 SERVICE PLAN...............................................................................................................................109
6.5 FILLING INSTRUCTIONS....................................................................................................................109
6.6 MAINTENANCE OF THE AIR COOLER....................................................................................................112
6.7 PRECAUTIONS BEFORE STORAGE.......................................................................................................112
7 Optional equipment....................................................................................................114
7.1 DEWPOINT METER..........................................................................................................................114
7.2 SONIC NOZZLE...............................................................................................................................114
7.3 FILTER OPTION...............................................................................................................................115
7.4 BLOWER INLET FILTER.....................................................................................................................116
8 Problem solving..........................................................................................................117
8.1 FAULTS AND REMEDIES....................................................................................................................117
9 Technical data.............................................................................................................121
9.1 LIMITATIONS AND NOMINAL CONDITIONS...............................................................................................121
9.2 SPECIFIC DATA..............................................................................................................................122
10 Instructions for use of air dryer................................................................................123
11 Documentation............................................................................................................125
4 2920 1758 01
Instruction book
1 Safety precautions
1.1 Safety icons
Explanation
Danger for life
Warning
Important note
1.2 Safety precautions, general
General precautions
1. The dryers are designed for normal indoor use.
2. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
3. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
4. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
5. The dryer is not considered capable of producing air of breathing quality. For air of breathing quality, the
compressed air must be adequately purified according to the applicable legislation and standards.
6. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the dryer, press
the emergency stop button, switch off the voltage and depressurize the dryer. In addition, the power
isolating switch must be opened and locked. Make sure that the dryer is isolated from the air net by
separately installed valves or make sure that it is impossible to start up all compressors connected to the
air net by opening and locking their isolating switches.
7. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people. Never
use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme
caution and wear eye protection.
8. The owner is responsible for maintaining the unit in safe operating condition. Parts and accessories shall
be replaced if unsuitable for safe operation.
9. It is not allowed to walk or stand on the dryer components.
2920 1758 01 5
Instruction book
1.3 Safety precautions during installation
All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.
Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept within
safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. Install the dryer as level as possible and fix it firmly to the floor.
3. Place the machine where the ambient air is as cool and clean as possible. If necessary, install a suction
duct. Never obstruct the air inlet. Care must be taken to minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the working
pressure.
6. The aspirated air must be free of flammable fumes, vapors and particles, e.g. paint solvents, that can lead
to internal fire or explosion.
7. Arrange the air intake so that loose clothing worn by people cannot be sucked in.
8. No external force may be exerted on the air outlet valve; the connected pipe must be free of strain.
9. If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is
remotely controlled and may start without warning.
The operator has to make sure that the machine is stopped and that the isolating switch is open and locked
before any maintenance or repair. As a further safeguard, persons switching on remotely controlled
machines shall take adequate precautions to ensure that there is no one checking or working on the
machine. To this end, a suitable notice shall be affixed to the start equipment.
10. The electrical connections must correspond to the applicable codes. The machines must be earthed and
protected against short circuits by fuses in all phases. A lockable power isolating switch must be installed
near the dryer.
11. On machines with automatic start/stop system or if the automatic restart function after voltage failure is
activated, a sign stating "This machine may start without warning" must be affixed near the instrument
panel.
12. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure must be
protected by a pressure-relieving device or devices as required.
13. Piping or other parts with a temperature in excess of 80˚C (176˚F) and which may be accidentally touched
by personnel in normal operation must be guarded or insulated. Other high-temperature piping must be
clearly marked.
14. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
15. If no free extinguishing system is present in the air net close to the dryer, safety valves must be installed
in the vessels of the dryer.
16. Make sure that all piping is installed stress-free.
17. If the maximum pressure of the compressor is higher than the design pressure of the dryer, a full flow
safety valve must be installed between the compressor and the dryer in order to blow-off the excessive
pressure in case the safety valve of the dryer should be out of order or blocked.
6 2920 1758 01
Instruction book
Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the application
which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.
1.4 Safety precautions during operation
manufacturer.
Precautions during operation

1. Never touch any piping or components of the dryer during operation.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose or
air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make sure
that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
4. Never operate the machine below or in excess of its limit ratings.
5. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
6. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• There are no leaks
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure-relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good repair, free
of wear or abuse
7. Never operate the machine when there is a risk of taking in flammable or toxic fumes, vapors or particles.
8. Do not remove any of, or tamper with, the sound-damping material.
9. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall be
protected by a pressure-relieving device or devices as required.
2920 1758 01 7
Instruction book
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance.
1.5 Safety precautions during maintenance or repair
manufacturer.
Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "work in progress; do not start" shall be attached to the starting
equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
7. Before removing any pressurized component, effectively isolate the machine from all sources of pressure
and relieve the entire system of pressure.
8. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
toxic vapors of cleaning liquids.
9. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts
and exposed openings with a clean cloth, paper or tape.
10. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when air is admitted.
11. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
12. Make sure that no tools, loose parts or rags are left in or on the machine.
13. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
14. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and that
they function correctly. If removed, check that the coupling guard of the compressor drive shaft has been
reinstalled.
15. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from entering
them, e.g. when steam-cleaning.
16. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
17. The following safety precautions are stressed when handling desiccant:
• Take precautions not to inhale desiccant dust.
8 2920 1758 01
Instruction book
• Check that the working area is adequately ventilated; if required, use breathing protection.
• Do not overfill the dryer when replacing desiccant.
Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
After maintenance or repair, a functional test with depressurized vessels must be
performed to check the correct operation of the dryer.
2920 1758 01 9
Instruction book
2 General description
2.1 Introduction
Front view
Front view of BD 330+ up to BD 1100+ Purge
10 2920 1758 01
Instruction book
Front view of BD 330+ up to BD 1100+ Zero Purge
Ref Name
1 Heater
2 Air outlet
3 Check valve, air outlet
4 Electrical cubicle
5 Control panel
6 Adsorption tower B
7 Inlet valve B
8 Blow-off valve
9 Silencer B
10 Air inlet
11 Inlet valve A
12 Adsorption tower A
13 Cooling air valve B
14 Blower
15 Frequency converter
2920 1758 01 11
Instruction book
Rear view
Rear view of BD 330+ up to BD 1100+ Purge
12 2920 1758 01
Instruction book
Rear view of BD 330+ up to BD 1100+ Zero Purge
Ref Name
1 Regeneration valve, tower A
2 Inlet strainer, blower
3 Regeneration outlet
4 Air cooler with fan
5 4-way valve
Description
The BD air dryers remove moisture from compressed air by adsorption. The air dryer consists of two drying
towers containing desiccant. While one tower adsorbs moisture, the other is regenerating. Every 4 hours, the
tower function is reversed.
Due to the dewpoint meter, the cycle time of the towers can be made longer than normal to save energy and
to increase the dryer lifetime (see section Dewpoint meter).
The desiccant consists of two layers:
• Pressure dewpoint -40 °C (-40 °F) variant
• Activated Alumina (bottom layer)
• Silicagel (top layer)
• Pressure dewpoint -70 °C (-94 °F) variant
• Activated Alumina (bottom layer)
• Molecular sieves (top layer)
They produce dewpoints from -40 ˚C (-40 ˚F) up to -70 ˚C (-94 ˚F) depending on the variant.
The even round shape of the beads and their vitreous, glossy surface ensure an evenly distributed flow, low
pressure drops, low friction and a very low dust emission.
2920 1758 01 13
Instruction book
Provided the dryer is maintained properly and in normal operation conditions, the drying beads can adsorb
moisture and regenerate time after time during 5 years of continuous operation.
A thermostat controls the regeneration temperature. Alarm functions are included for high regeneration
temperature, low working pressure, shifting failure, etc...
2.2 Air circuit
Flow diagram
Flow diagram for BD 330+ up to BD 1100+ Purge
14 2920 1758 01
Instruction book
Flow diagram for BD 330+ up to BD 1100+ Zero Purge
Text on figures
Ref Description
(1) Outlet
(2) Inlet
(3) PDP sensor
(4) Regulator
(5) Vessel insulation, optional
(6) Vessel
(7) Blower filter, optional
(8) Filter, optional
(9) Heater insulation
(10) Sonic nozzle, optional
(11) Dryer side
(12) Compressor side
(13) Regeneration air outlet
(14) Air net side
(15) Safety valve (option)
2920 1758 01 15
Instruction book
(16) Pipe insulation
Description
Wet compressed air enters the system and flows to the bottom of one of the towers (A or B) via inlet valve
(V1) or (V2). After passing through the desiccant, which adsorbs the moisture contained in the inlet air, the
dry compressed air leaves the dryer via outlet valve (V11 or V12). The moisture in the drying tower is removed
during regeneration.
2.3 Regeneration circuit
Flow diagram
16 2920 1758 01
Instruction book
Description
BD+ Purge variant
• The wet desiccant beads are dried in the regeneration stage. The tower is depressurized via blow-off valve
(V9 or V10). A fan-driven air flow is blown via check valve (V7 or V8) downwards through the desiccant
bed, after being heated by electric heaters (R1/R2), and forces the moisture out through regeneration air
outlet valve (V3 or V4).
BD+ Zero Purge variant
• The wet desiccant beads are dried in the regeneration stage. The tower is depressurized via blow-off valve
(V9 or V10). A fan-driven air flow is blown via 4-way valve (V13), check valve (V14) and butterfly valve
(V7 or V8) downwards through the desiccant bed, after being heated by electric heater (R1), and forces
the moisture out through regeneration air outlet valve (V3 or V4). For the variants with PDP -70 °C (-94
°F), a second heating phase is added to the cycle. During this heating Phase, a higher heating temperature
will be reached to ensure maximum regeneration.
As a standard feature, all the BD dryers are equipped with a sensor (TT3) that monitors the regeneration outlet
temperature. If this temperature reaches a preset value, the vessel has been sufficiently regenerated. As a
consequence, the heaters will be switched off, without taking the cycle time into account. Especially under
low load conditions, this feature will result in considerable energy savings.
2920 1758 01 17
Instruction book
2.4 Cooling and pressure equalization
Flow diagram
18 2920 1758 01
Instruction book
Description
BD+ Purge variant
• After approximately 3 hours of regeneration, the heating elements are switched off. The fan-driven air
flow continues through the tower for a few more minutes, cooling the tower and the heating elements
(cooling 1 = cooling with blower).
• After the blower has stopped (cooling 2 = blower stopping time), the cooling air valve (V5 or V6) opens
and the tower is cooled by dry compressed air for approximately 1 hour (cooling 3 = cooling with dry
compressed air).
BD+ Zero Purge variant
• After approximately 3 hours of regeneration, the heating elements are switched off. The 4-way valve (V13)
will switch. The blower flow will first flow via regeneration valve (V3 or V4) from bottom to top through
the vessel, then it will flow via butterfly valve (V7 or V8) over the heater through the air cooler and then
it will flow via cooler valve (V15) to the inlet of the blower again. In this way, a closed loop cooling circuit
is created for about one hour and no purge air is required to cool the desiccant.
After finishing the cooling phase, the regeneration valve (V3 or V4) closes and the pressure in the towers
equalizes. The tower is once again ready to adsorb moisture.
2920 1758 01 19
Instruction book
2.5 Shifting towers
Flow diagram
20 2920 1758 01
Instruction book
Description
After pressure equalization, the dryer will shift towers. A limit switch confirms the opening of valve (V1) or
(V2) and will cause:
• valve (V2) or (V1) to close preventing a pressure drop in the air net.
• valve (V9) or (V10) to open to depressurize the tower.
Purge variant
Before shifting towers however, the dryer is in the standby cycle. The equalization valve V5 or V6 is opened
to ensure that the pressure in both vessels is equalized. When the actual half cycle time is less than 4 hours,
which happens when the regeneration cycle was shorter than 3 hours, the dryer will wait to shift until a cycle
of 4 hours is completed. The PDP sensor will monitor the PDP and will only shift towers if the dewpoint rises
above -40 °C (-40 °F ). The maximum half cycle time is 24 hours to prevent damaging the desiccant.
Zero Purge variant
Before shifting towers however, the dryer is in the standby cycle. The equalization valve V5 or V6 is opened
to ensure that the pressure in both vessels is equalized. When the actual half cycle time is less than 4 hours,
which happens when the regeneration cycle was shorter than 3 hours, the dryer will wait to shift until a cycle
of 4 hours is completed. The PDP sensor will monitor the PDP and will only shift towers if the dewpoint rises
above -40 °C or -70 °C (-40 °F or -94 °F) depending on the variant. The maximum half cycle time is 24 hours
to prevent damaging the desiccant.
2920 1758 01 21
Instruction book
After shifting towers, the compressed air entering the system now flows to the other tower. Immediately after
the inlet valve changes position, the blow-off valve (V9 or V10) of the tower to be regenerated opens.
As a safety feature, the dryer can only shift towers when the pressure difference between
both towers is less than 0.5 bar (7.25 psi).
Depending on the load conditions, this will result in considerable energy savings.
2.6 Operating cycles
Description
The BD dryer is controlled by an electronic regulator.
On BD 330+ up to BD 1100+ Purge, the main cycle steps are as follows:
Step Function of tower A Function of tower B

0 Stopped Stopped --
1 Shifting Shifting --
2 Pressure relief Adsorbing 3 min
3 Start of blower Adsorbing --
4 Heating 1 (see note 1) Adsorbing 180 min
5 Heating 2, higher temperature Adsorbing ---
6 Pre-cooling Adsorbing 5 min
7 Stopping blower Adsorbing 60 s
8 Cooling with dry compressed Adsorbing 57 min
air
9 Prepare blower cooling Adsorbing --
10 Blower cooling (Zero Purge Adsorbing ---
variant only)
11 Stopping cooling Adsorbing 10 s
12 Pressure equalisation Adsorbing 3 min
13 Split flow cooling Adsorbing 10 min
14 Waiting Adsorbing ---
15 Shifting Shifting --
16 Adsorbing Pressure relief 3 min
17 Adsorbing Start of blower ---
18 Adsorbing Heating 1 (see note 1) 180 min
19 Adsorbing Heating 2, higher temperature --
20 Adsorbing Pre-cooling 5 min
21 Adsorbing Stopping blower 60 s
22 Adsorbing Cooling with dry compressed 57 min
air
23 Cooling + adsorbing Prepare blower cooling ---
24 Adsorbing Blower cooling (Zero Purge --
variant only)
22 2920 1758 01
Instruction book
Step Function of tower A Function of tower B

25 Adsorbing Stopping cooling 10 s
26 Adsorbing Pressure equalisation 3 min
27 Adsorbing Split flow cooling 10 min
28 Adsorbing Waiting ---
On BD 330+ up to BD 1100+ Zero Purge, the main cycle steps are as follows:
Step Function of tower A Function of tower B PDP -40 ˚C (-40 PDP -70 ˚C (-94
˚F) ˚F)
0 Stopped Stopped -- --
1 Shifting Shifting -- --
2 Pressure relief Adsorbing 3 min 3 min
3 Start of blower Adsorbing -- --
4 Heating 1 (see note 1) Adsorbing 180 min 135 min
5 Heating 2, higher Adsorbing --- 45 min
temperature
6 Pre-cooling Adsorbing 5 min 5 min
7 Stopping blower Adsorbing 30 s 30 s
8 Cooling with dry Adsorbing -- --
compressed air
9 Prepare blower cooling Adsorbing 5s 5s
10 Blower cooling (Zero Adsorbing 45-65 min 45-65 min
Purge variant only)
11 Stopping cooling Adsorbing 10 s 10 s
12 Pressure equalisation Adsorbing 3 min 3 min
13 Split flow cooling Adsorbing 20 min 20 min
14 Waiting Adsorbing --- ---
15 Shifting Shifting -- --
16 Adsorbing Pressure relief 3 min 3 min
17 Adsorbing Start of blower --- ---
18 Adsorbing Heating 1 (see note 1) 180 min 135 min
19 Adsorbing Heating 2, higher -- 45 min
temperature
20 Adsorbing Pre-cooling 5 min 5 min
21 Adsorbing Stopping blower 30 s 30 s
22 Adsorbing Cooling with dry --- ---
compressed air
23 Cooling + adsorbing Prepare blower cooling 5s 5s
24 Adsorbing Blower cooling (Zero 45-65 min 45-65 min
Purge variant only)
25 Adsorbing Stopping cooling 10 s 10 s
26 Adsorbing Pressure equalisation 3 min 3 min
27 Adsorbing Split flow cooling 20 min 20 min
2920 1758 01 23
Instruction book
Step Function of tower A Function of tower B PDP -40 ˚C (-40 PDP -70 ˚C (-94
˚F) ˚F)
28 Adsorbing Waiting --- ---
Note 1 If the desiccant is fully regenerated before the heating cycle has ended, the temperature in
the regeneration outlet will rise and the temperature sensor (TT3) will cause the program
(regulator) to switch to the next cycle step (i.e. cooling 1 = cooling with blower).
The regulator will display a warning if the operating pressure drops below the minimum setting of 4.5 bar(e)
(65.3 psig). When the dryer is restarted (e.g. after a power failure or a shut-down) from a step in which one
of the vessels was depressurized, the blow-off valve will open for some time to make sure that the pressure
is released. The dryer will continue the cycle, starting from the cycle step where it was stopped or where the
power failure or shut-down occurred.
Example:
If a purge variant or a Zero Purge PDP -40 °C (-40 °F) variant is stopped in step 4 after 60 minutes, it will
continue in step 4 for another 120 minutes after restarting.
If a Zero Purge PDP -70 °C (-94 °F) variant is stopped in step 4 after 60 minutes, it will continue in step 4 for
another 75 minutes after restarting.
For working applications below 4.5 bar(e) (65.3 psig) special provisions are to be taken on
the dryer selection (consult Atlas Copco).
The display shows which cycle steps the towers are working in, making it easy to monitor the operation. The
display can also indicate regeneration temperature, pressure and time settings, as well as the status of valves,
temperature switches, optional dewpoint indicator, etc.
2.7 External dryer status indication
Warning
Stop the compressor and switch off the voltage before connecting external equipment.
Consult the Safety precautions.
Potential-free alarm relay

The dryer is equipped with potential-free contacts:
• K01: to indicate that the dryer is running (contacts 62 and 63 on terminal strip 1X7)
• K02: to indicate the PDP status (contacts 64 and 65 on terminal strip 1X7)
• K03: to indicate a shut-down (contacts 66 and 67 on terminal strip 1X7)
• K04: to indicate a general warning (contacts 68 and 69 on terminal strip 1X7)
• K05: to indicate a low pressure alarm (contacts 70 and 71 on terminal strip 1X7)
The contact characteristics (conforming to IEC 947-5-1) of the electromechanical relay module are as
follows:
• Rated operating voltage: up to 250V AC
• Rated operating current per 1 million operating cycles
24 2920 1758 01
Instruction book
Utilization category Rated operating current (A)

AC-12 230V AC 4
AC-13 230V AC 1
AC-14 230V AC 1
AC-15 230V AC 1
DC-12 24V DC 5
DC-13 24V DC 1
2920 1758 01 25
Instruction book
3 Elektronikon® Graphic controller
3.1 Elektronikon® Graphic controller
Control panel
General description
The Elektronikon regulator automatically controls and protects the dryer, i.e.:
• keeping the pressure dew-point stable
• monitoring pressures, temperatures and digital switches to ensure safe operation, and stopping the dryer
whenever necessary
• restarting the dryer when required
In order to control the dryer and to read and modify programmable parameters, the regulator has a
control panel provided with:
• LEDs indicating the status of the dryer
• a display indicating the operating conditions or a fault
• keys to control the dryer and to access the data collected by the regulator
• buttons to manually start and stop the dryer
Automatic restart after voltage failure

The regulator has a built-in function to automatically restart the dryer if the voltage is restored after voltage
failure. For dryers leaving the factory, this function is not activated. If desired, the function can be activated.
Consult the Atlas Copco Customer Centre.
26 2920 1758 01
Instruction book
If activated and provided the regulator was in the automatic operation mode, the dryer will
automatically restart if the supply voltage to the module is restored within a programmed
time period.
The power recovery time (the period within which the voltage must be restored to have an
automatic restart) can be set between 15 and 3600 seconds or to ‘Infinite’. If the power
recovery time is set to ‘Infinite’, the dryer will always restart after a voltage failure, no matter
how long it takes to restore the voltage. A restart delay can also be programmed, allowing
for example the dryer and the compressors to be restarted one after the other.
3.2 Control panel
Elektronikon regulator
Parts and functions
Reference Designation Function

1 Display Shows the dryer operating condition and a number of icons
to navigate through the menu.
2 Pictograph Automatic operation
3 Pictograph General alarm
4 General alarm LED Flashes if a shut-down warning condition exists.
5 Pictograph Service
6 Service LED Lights up if service is needed
7 Automatic operation LED Indicates that the regulator is automatically controlling the
dryer.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage on
10 Enter key Key to activate the selected menu or to modify the selected
parameter.
11 Escape key To go to previous screen or to end the current action
12 Scroll keys Keys to scroll through the menu.
2920 1758 01 27
Instruction book

13 Stop button Button to stop the dryer. LED (7) goes out.
14 Start button Button to start the dryer. LED (7) lights up indicating that
the Elektronikon regulator is operative.
3.3 Icons used
Status icons
Name Icon Description

Stopped/Running When the dryer is stopped, the icon stands still.
When the dryer is running, the icon is rotating.
Machine control mode Local start/stop
Remote start/stop
Network control
Automatic restart after voltage Automatic restart after voltage failure is active
failure
Week timer Week timer is active
Shutdown
Warning
Service Service required
28 2920 1758 01
Instruction book
Input icons
Icon Description
Pressure
Temperature
Digital input
Special protection
System icons
Icon Description
Dryer
Fan
Frequency converter
Drain
Filter
Motor
Failure expansion module
Network problem
General alarm
Menu icons
Icon Description
2920 1758 01 29
Instruction book
Inputs
Outputs
Alarms (Warnings, shutdowns)
Counters
Test
Settings
Service
Event history (saved data)
Access key/User password
Network
Set point
Info
Navigation arrows
Icon Description
Up
Down
30 2920 1758 01
Instruction book
3.4 Main screen
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Function
The Main screen shows the status of the dryer operation and is the gateway to all functions implemented in
the controller.
The Main screen is shown automatically when the voltage is switched on and one of the keys is pushed. It is
switched off automatically after a few minutes when no keys are pushed.
Text on figure
(1) Pressure equalization

(2) Menu
2920 1758 01 31
Instruction book
• Section A shows information regarding the dryer operation (e.g. the Pressure in vessels A and B, the Dryer
Pressure Dew point, the Dryer Inlet temperature).
• Section B shows Status icons. Following icon types are shown in this field:
• Fixed icons
These icons are always shown in the main screen (e.g. Dryer stopped or running, Dryer status).
• Optional icons
These icons are only shown if their corresponding function is activated (e.g. week timer, automatic
restart after voltage failure, etc.).
• Pop up icons
These icons pop up if an abnormal condition occurs (warnings, shutdowns, service,...).
To call up more information about the icons shown, select the icon using the scroll keys and press the
enter key.
• Section C is called the Status bar.
This bar shows the text that corresponds to the selected icon. When the menu button is selected, this text
shows the operational state of the dryer.
• Section D shows the Action buttons. These buttons are used:
• to call-up or program settings.
• to reset a service message.
• to have access to all data collected by the regulator.
The function of the buttons depends on the displayed menu. The most common functions are:
Designation Function
Menu To go to the menu
Modify To modify programmable settings
Reset To reset a timer or message
To activate an action button, highlight the button by using the Scroll keys and press the Enter key.
To go back to the previous menu, press the Escape key.
3.5 Calling up menus
Control panel
32 2920 1758 01
Instruction book
(1) Scroll keys

(2) Enter key
(3) Escape key
Description
When the voltage is switched on, the main screen is shown automatically (see section Main screen):
(1) Pressure equalization

(2) Menu
• To go to the Menu screen, highlight the Menu button (2), using the Scroll keys.
• Press the Enter key to select the menu. Following screen appears:
• The screen shows a number of icons. Each icon indicates a menu item. By default, the Inputs icon is
selected. The status bar shows the name of the menu that corresponds with the selected icon.
• Use the Scroll keys to select an icon.
• Press the Enter key (2) to open the menu or press the Escape key (3) to return to the Main screen.
2920 1758 01 33
Instruction book
3.6 Inputs menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Inputs
Function
To call up information regarding the actually measured data and the status of some inputs such as the Vessel
Pressure.
Procedure
Starting from the main screen (see Main screen),
• Move the cursor to the action button Menu and press the Enter key. Following screen appears:
34 2920 1758 01
Instruction book
• Press the Enter key. A screen similar to the one below appears:
Text on figure
(1) Inputs
(2) Pressure vessel A
(3) Pressure vessel B
(4) Blower pressure
(5) Inlet dryer
• The screen shows the first items of a list of all inputs with their corresponding icons and readings. Use
the scroll button to see the other items in the list.
• If an input is in warning or shutdown, the original icon is replaced by the warning or shutdown icon
respectively.
2920 1758 01 35
Instruction book
3.7 Outputs menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Outputs
Function
To call up information regarding the actual status of some outputs such as the Dryer motor, PDP alarm, General
shut-down, etc.
Procedure
Starting from the Main screen (see Main screen),
36 2920 1758 01
Instruction book
• Move the cursor to the Outputs icon using the Scroll keys.
• Press the Enter key. A screen similar to the one below appears:
Text on figure
(1) Outputs
(2) Dryer motor (means the dryer is operating)
(3) PDP alarm
(4) General shut-down
(5) General warning
(6) Yes
(7) Not triggered
(8) Triggered
• The screen shows the first items of a list of all outputs with their corresponding icons and readings. Use
the scroll button to see the other items in the list.
2920 1758 01 37
Instruction book
3.8 Counters
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Counters
Function
To call up:
• The running hours
• The number of dryer starts
• The number of hours that the regulator has been powered
• The operational state timers
Procedure
38 2920 1758 01
Instruction book
• Using the Scroll keys, move the cursor to the Counters icon (see above, section Menu icon).
• Press the Enter key. Following screen appears:
Text on figure
(1) Counters
(2) Running hours dryer
(3) Loaded hours dryer
(4) Actual state time
(5) Programmed state time
(6) Reset
The screen shows a list of all counters with their actual readings. A number of counters keep track of the
state of the dryer:
• Running hours: counts the operation hours of the dryer.
• Loaded hours: the same as running hours, but shows to which time interval the energy counters refer
to; this counter is also reset when the energy counters are reset.
• Actual state time: shows how long the dryer’s current state has been active.
• Programmed state time: shows how long (at most) the current state should be active.
• Actual half cycle time: shows how long the adsorbing vessel has been adsorbing (since last vessel
shift).
• Programmed half cycle time: shows how long the half cycle should take; minimum value if PDP
control is not active, maximum value if PDP is active.
• Regeneration cycles vessel A: integer that counts how many cycles vessel A has performed.
• Regeneration cycles vessel B: integer that counts how many cycles vessel B has performed.
2920 1758 01 39
Instruction book
• Standby time: shows how long the dryer has been in standby mode since the last reset of the energy
counters. This counter will not be reset when the standby state has ended and a vessel switch is
performed. The next time the dryer is in the standby state, it resumes at the previous value. The counter
is automatically reset when the energy counters are reset.
• Energy saving PDP sensor: shows how much energy is saved (in %) by having the PDP sensor since
the energy counters have been reset, so it equals StandbyTime/LoadedTime.
• Average heating power: shows the 24/24u average of heating power consumed since the last reset of
the energy counters. This timer equals the (Heater Contactor Time x Heater Power) / (Loaded Time).
The Heater Contactor Time is an internal timer and can not be called up on the screen. The Heater
Contactor Time is reset when the energy counters are reset.
• Module hours: shows how long the Elektronikon controller has been active. This timer can not be
reset, not even when downloading new Elektronikon software.
3.9 Event history menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Event History
Function
To call up the last shut-down and last emergency stop data.
Procedure
40 2920 1758 01
Instruction book
• Using the Scroll keys, move the cursor to the Event History icon (see above, section Menu icon).
• The list of last shut-down and emergency stop cases is shown.
• Scroll through the items to select the desired shut-down or emergency stop event.
• Press the Enter key to find the date, time and other data reflecting the status of the dryer when that shut-
down or emergency stop occurred.
3.10 Test menu
Control panel
Menu icon, Test
Function
• To depressurize the vessels and to test the output contacts.
• The vessels can only be depressurized when the dryer is stopped (off state).
• The test procedure will be stopped as soon as another menu is selected on the
regulator.
2920 1758 01 41
Instruction book
Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the action button Menu and press the enter key (2); following screen appears:
• Using the scroll keys (1), move the cursor to the test icon (see above, section Menu icon).
• Press the enter key (2); following screen appears:
Text on figure
(1) Test
(2) Depressurize vessels
• A red selection bar is covering the item Depressurize vessels; press the Enter key to depressurize the
vessels.
42 2920 1758 01
Instruction book
3.11 Service menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Service
Function
• To reset the service plans which are carried out.
• To check when the next service plans are to be carried out.
• To find out which service plans were carried out in the past.
• To modify the programmed service intervals.
Procedure
2920 1758 01 43
Instruction book
• Using the Scroll keys, move the cursor to the Service icon (see above, section Menu icon).
Text on figure
(1) Service
(2) Overview
(3) Service plan
(4) Next service
(5) History
• Scroll through the items to select the desired item and press the Enter key to see the details as explained
below.
Overview
Text on figure
44 2920 1758 01
Instruction book
(1) Overview
(2) Running Hours (green)
(3) Real Time hours (blue)
Example for service level (A):

The figures at the left are the programmed service intervals. For Service interval A, the programmed number
of running hours is 4000 hours (upper row, green) and the programmed number of real time hours is 4380
hours, which corresponds to six months (second row, blue). This means that the controller will launch a service
warning when either 4000 running hours or 4380 real hours are reached, whichever comes first. Note that the
real time hours counter keeps counting, also when the controller is not powered.
The figures within the bars are the number of hours to go till the next service intervention. In the example
above, the dryer was just started up, which means it still has 4000 running hours or 4337 hours to go before
the next Service intervention.
Service plans
A number of service operations are grouped (called Level A, Level B, etc...). Each level stands for a number
of service actions to be carried out at the time intervals programmed in the Elektronikon controller.
When a service plan interval is reached, a message will appear on the screen.
After carrying out the service actions related to the indicated levels, the timers must be reset.
From the Service menu above, select Service plan (3) and press Enter. Following screen appears:
Text on figure
(1) Service plan

(2) Level
(3) Running hours
(4) Real time
2920 1758 01 45
Instruction book
Next Service
Text on figure
(1) Next service

(2) Level
(3) Running hours
(4) Actual
In the example above, the A Service level is programmed at 4000 running hours, of which 8 hours have passed.
History
The History screen shows a list of all service actions done in the past, sorted by date. The date at the top is
the most recent service action. To see the details of a completed service action (e.g. Service level, Running
hours or Real time hours), use the Scroll keys to select the desired action and press the Enter key.
3.12 Protections menu
Control panel
46 2920 1758 01
Instruction book
Menu icon, Protections
Function
To call-up the protections.
Before resetting a warning or shut down message, always remedy the problem. Frequently
resetting these messages without remedying may damage the dryer.
Procedure
Starting from the Main screen (see Main screen):
• Move the cursor to the action button Menu and press the enter key (2). Following screen appears:
• Using the scroll keys (1), move the cursor to the protections icon (see above, section Menu icon).
• Press the enter key (2). Following screen appears:
• The screen shows a list of all shut-down and shut-down warning settings and the actual reading. Active
alarms are highlighted in yellow. In case of a shut-down, the protection can be reset after remedying.
2920 1758 01 47
Instruction book
3.13 Week timer menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Week timer
Function
• To program time-based start/stop commands for the dryer.
• To program time-based change-over commands for the net pressure band.
• Four different week schemes can be programmed.
• A week cycle can be programmed; a week cycle is a sequence of 10 weeks. For each week in the cycle,
one of the four programmed week schemes can be chosen.
Procedure
• Move the cursor to the action button Menu and press the Enter key. Use the Scroll buttons to select the
Timer icon.
48 2920 1758 01
Instruction book
• Press the Enter key on the controller. Following screen appears:
Text on figure
(1) Week Timer

(2) Week Action Schemes
(3) Week Cycle
(4) Status
(5) Week 1
(6) Remaining Running Time
The first item in this list is highlighted in red. Select the item requested and press the Enter key on the
controller to modify.
Programming week schemes

• Select Week action schemes and press Enter. A new window opens. The first item in the list is highlighted
in red. Press the Enter key on the controller to modify Week Action Scheme 1.
2920 1758 01 49
Instruction book
Text on figure

(2) Week Action Scheme 1
• A weekly list is shown. Monday is automatically selected and highlighted in red. Press the Enter key on
the controller to set an action for this day.
Text on figure

(2) Monday
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
• A new window opens. The Modify action button is selected. Press the Enter button on the controller to
create an action.
50 2920 1758 01
Instruction book
Text on figure
(1) Monday
(2) Modify
• A new pop-up window opens. Select an action from this list by using the Scroll keys on the controller.
When ready press the Enter key to confirm.
Text on figure
(1) Monday
(2) Actions
(3) Remove
(4) Start
(5) Stop
(6) Pressure Set point 1
(7) Modify
• A new window opens. The action is now visible in the first day of the week.
Text on figure
2920 1758 01 51
Instruction book
(1) Monday
(2) Start
(3) Save
(4) Modify
• To adjust the time, use the Scroll keys on the controller and press the Enter key to confirm.
Text on figure
(1) Monday
(2) Start
(3) Save
(4) Modify
• A pop-up window opens. Use the ↑ or ↓ key of Scroll keys to modify the values of the hours. Use the ←
or → Scroll keys to modify the minutes.
Text on figure
(1) Monday
(2) Time
(3) Save
(4) Modify
• Press the Escape key on the controller. The action button Modify is selected. Use the Scroll keys to select
the action Save.
52 2920 1758 01
Instruction book
Text on figure
(1) Monday
(2) Start
(3) Save
(4) Modify
• A new pop-up window opens. Use the Scroll keys on the controller to select the correct actions. Press the
Enter key to confirm.
Text on figure
(1) Monday
(3) Are you sure?
(4) No
(5) Yes
(6) Save
(7) Modify
Press the Escape key to leave this window.

• The action is shown below the day the action is planned.
2920 1758 01 53
Instruction book
Text on figure

(2) Monday - Start
(3) Tuesday
(4) Wednesday
(5) Thursday
(6) Friday
(7) Saturday
(8) Sunday
Press the Escape key on the controller to leave this screen.
Programming the week cycle

A week cycle is a sequence of 10 weeks. For each week in the cycle, one of the four programmed week
schemes can be chosen.
• Select Week Cycle from the main Week Timer menu list.
Text on figure
(1) Week Timer

(3) Week Cycle
(4) Status
(5) Week Timer Inactive
• A list of 10 weeks is shown.
54 2920 1758 01
Instruction book
Text on figure
(1) Week Cycle

(2) Week 1
(3) Week 2
(4) Week 3
(5) Week 4
(6) Modify
Press twice the Enter key on the controller to modify the first week.
• A new window opens. Select the action, example: Week Action Scheme 1
Text on figure
(1) Week Cycle

(2) Week 1
(6) Modify
• Check the status of the Week Timer

Use the Escape key on the controller to go back to the main Week Timer menu. Select the status of the
Week Timer.
2920 1758 01 55
Instruction book
Text on figure
(1) Week Timer

(3) Week Cycle
(4) Status
• A new window opens. Select Week 1 to set the Week Timer active.
Text on figure
(1) Week Timer

(2) Week
(4) Week 1
• Press the Escape key on the controller to leave this window. The status shows that week 1 is active.
Text on figure
56 2920 1758 01
Instruction book
(1) Week Timer

(3) Week Cycle
(4) Status
• Press the Escape key on the controller to go to the main Week Timer menu. Select Remaining Running
Time from the list and press the Enter key on the controller to Modify.
Text on figure
(1) Week Timer

(3) Week Cycle
(4) Status
• This timer is used when the week timer is set and for certain reasons the dryer must continue working.
The remaining running time, for example 1 hour, can be set in this screen. This timer is prior to the Week
Timer action.
Text on figure
(1) Week Timer

(2) Week action schemes
2920 1758 01 57
Instruction book
3.14 Info menu
Control panel
(1) Scroll keys

(2) Enter key
(3) Escape key
Menu icon, Info
Function
To show the Atlas Copco internet address.
Procedure
58 2920 1758 01
Instruction book
• Using the Scroll keys, move the cursor to the Info icon (see above, section Menu icon).
• Press the Enter key. The Atlas Copco internet address appears on the screen.
3.15 Modifying settings
Control panel
(1) Enter key

(2) Escape key
(3) Scroll keys
Menu icon, Settings
Function
To display and modify a number of settings (e.g. Time, Date, Date format, Language, units ...).
Procedure
2920 1758 01 59
Instruction book
• Using the Scroll keys, move the cursor to the Settings icon (see above, section menu icon).
• The screen shows a number of icons:
Icon Function
Network settings
General settings
Regulation settings
Automatic restart after voltage failure settings
Access key
User password
• Move the cursor to the icon of the function to be modified and press the Enter key.
60 2920 1758 01
Instruction book
Modifying network settings

• Select the network settings icon as described above and press the Enter button (2). Following screen
appears:
Text on figure
(1) Network
(2) Ethernet
(3) CAN
• A red selection bar is covering the first item (Ethernet). Use the ↓ key of the Scroll keys to select the setting
to be modified and press the Enter key. Following screen appears:
Screen for Ethernet settings
Text on figure
(1) Ethernet
(2) IP Address
(3) Subnet mask
(4) Gateway IP
(5) Modify
2920 1758 01 61
Instruction book
Screen for CAN settings
Text on figure
(1) CAN
(2) CAN Address
(3) Communication profile
(4) Modify
• Press the Enter button; a red selection bar is covering the first item (Ethernet).
• Using the Scroll keys, move the cursor to the setting to be modified (e.g. Ethernet) and press the Enter
button (2).
• A pop-up screen appears. Use the ↑ or ↓ key to select the required parameter and press the Enter key to
confirm.
General settings
• Select the General settings icon as described above and press the Enter button (2). Following screen
appears:
Text on figure
62 2920 1758 01
Instruction book
(1) General
(2) Language in use
(3) Time
(4) Date
(5) Date format
• The screen shows the first items of a list of all settings. Use the scroll button to see the other items in the
list.
• Press the Enter button (2); a red selection bar is covering the first item (Language in use).
Use the ↓ key of the Scroll keys to select the setting to be modified and press the Enter key.
confirm.
Regulation settings
• Select the Regulation icon as described above and press the Enter button (2). Following screen appears:
Text on figure
(1) Regulation
(2) PDP extended cycle
(3) Activated
(4) PDP switching temperature
(5) PDP Alarm offset
(6) Heatless backup mode
(7) Not activated
(8) Modify
• The screen shows the list of all settings.

• Press the Enter button (2); a red selection bar is covering the first item (PDP extended cycle).
confirm.
Regulation settings:
• PDP extended cycle: the cycle is lengthened by putting the vessel in waiting mode (standby) if PDP is
low enough after regeneration and cooling.
2920 1758 01 63
Instruction book
• PDP switching temperature: the PDP should not increase to this setting before the vessels are switched
when the dryer is in standby mode.
• PDP alarm offset: the PDP alarm is active when: PDP > PDP_switching_temperature +
PDP_alarm_offset. In that way, the alarm threshold can be set independently of the switching threshold.
• Heatless backup mode: this mode can be activated by the customer if the heater is damaged: a simplified
state sequence with only purge cooling as regeneration step is activated, and with adapted state timing.
Automatic restart
• Select the Automatic restart settings icon as described above and press the Enter button (2). Following
screen appears:
Text on figure
(1) Automatic restart

(2) Maximum power down time
(3) Restart delay
(4) Modify
• The screen shows the list of all settings.

• Press the Enter button (2); a red selection bar is covering the first item (Automatic restart).
confirm.
Access key
Different security levels are programmed in the regulator (e.g. user, service technician, etc). This menu item
is used to change the security level. Scroll to the correct icon using the scroll key. Press the Enter button.
Press the Enter button again to modify the security level. Press the Enter button again, a pop-up menu appears.
Use the scroll keys to enter the password of the new security level. Press the Enter key to confirm the change.
User password
If the password option is activated, it is impossible for not authorized persons to modify any setting.
• Using the Scroll keys, move the cursor to the Password icon.
• Press the Enter key.
• Select the Modify button using the Scroll keys and press the Enter key. Next, modify the password as
required.
64 2920 1758 01
Instruction book
3.16 Web server

All Elektronikon controllers have a built-in web server that allows direct connection to the company network
or to a dedicated PC via a local area network (LAN). This allows to consult certain data and settings via a PC
instead of via the display of the controller.
Getting started
Make sure you are logged in as administrator.
• Use the internal network card from your computer or a USB to LAN adapter (see picture below).
USB to LAN adapter
• Use a UTP cable (CAT 5e) to connect to the controller (see picture below).
Configuration of the network card

• Go to My Network places (1).
2920 1758 01 65
Instruction book
• Click on View Network connections (1).
• Select the Local Area connection (1), which is connected to the controller.
• Click with the right button and select properties (1).
66 2920 1758 01
Instruction book
• Use the checkbox Internet Protocol (TCP/IP) (1) (see picture). To avoid conflicts, de-select other properties
if they are selected. After selecting TCP/IP, click on the Properties button (2) to change the settings.
• Use the following settings:

• IP Address 192.168.100.200
• Subnetmask 255.255.255.0
Click OK and close network connections.
Configuration of the web server

Configure the web interface
The internal web server is designed and tested for Microsoft® Internet Explorer 6, 7 and
8. Other web browsers like Opera and Firefox do not support this internal web server.
When using Opera or Firefox, a redirect page opens. Click on the hyperlink to connect to
the download server from Microsoft® to download the latest version of Internet Explorer,
and install this software.
• When using Internet Explorer:

Open Internet Explorer and click on Tools - Internet options (2).
2920 1758 01 67
Instruction book
• Click on the Connections tab (1) and then click on the LAN settings button (2).
• In the Proxy server Group box, click on the Advanced button (1).
68 2920 1758 01
Instruction book
• In the Exceptions Group box, enter the IP address of your controller. Multiple IP addresses can be given
but they must be separated with semicolons (;).
Example: Suppose that you already added two IP addresses (192.168.100.1 and 192.168.100.2). Now you
add 192.168.100.100 and separate the 3 IP addresses by putting semicolons between them (1) (see picture).
Click OK (2) to close the window.
Viewing the controller data

• Open your browser and type the IP address of the controller you want to view in your browser (in this
example http://192.168.100.100). The interface opens:
2920 1758 01 69
Instruction book
Controller screen (typical).

Navigation and options
• The banner shows the dryer type and the language selector. In this example, three languages are installed
on the controller.
• On the left side of the interface you can find the navigation menu (see picture below).
If a license for ESi is foreseen, the menu contains 3 buttons.
• dryer: shows all dryer settings.
• Es: shows the ESi status (if a license is provided).
• Preferences: allows to change temperature and pressure unit.
70 2920 1758 01
Instruction book
Dryer settings
All dryer settings can be hidden or shown. Put a mark for each setting. Only the machine status is fixed and
can not be removed from the main screen.
Analog inputs
(The units of measure can be changed in the preference button from the navigation menu).
Counters
Counters give an overview of all actual counters from controller and dryer.
Info status
Machine status is always shown on the web interface.
Digital inputs
Gives an overview of all Digital inputs and status.
2920 1758 01 71
Instruction book
Digital outputs
Shows a list of all digital outputs and their status.
Special protections
Give an overview of all special protections of the dryer.
Service plan
Shows all levels of the service plan and status. This screen only shows the running hours. It is also possible
to show the actual status of the service interval.
ES screen controller
If an ESi license is provided, the button ES is shown in the navigation menu. At the left all dryers in the ES
and at the right the ES status are shown.
72 2920 1758 01
Instruction book
A possible ESi screen
3.17 Programmable settings
Description
The regulation and safety devices are factory-adjusted to obtain optimum performance of the dryer. No
adjustments are required.
3.18 Settings
Heater outlet temperature (TT02)
Heater Unit On Off

Main heater R1
Pressure dewpoint, -40 ˚C Purge variant ˚C 180 195
Pressure dewpoint, -40 ˚F Purge variant ˚F 356 383
Pressure dewpoint, -40 °C, Purge High Inlet ˚C 210 220
Temperature variant
Pressure dewpoint, -40 ˚F, Purge High Inlet ˚F 410 428
Temperature variant
Pressure dewpoint, -40 ˚C Zero Purge variant ˚C 185 210
Pressure dewpoint, -40 ˚F Zero Purge variant ˚F 365 410
Pressure dewpoint, -70 ˚C Zero Purge variant (first ˚C 200 220
heating phase)
Pressure dewpoint, -94 ˚F Zero Purge variant (first ˚F 392 428
heating phase)
Pressure dewpoint, -70 ˚C Zero Purge variant ˚C 240 250
(second heating phase)
Pressure dewpoint, -94 ˚F Zero Purge variant ˚F 464 482
(second heating phase)
Regulating heater R2
Pressure dewpoint, -40 ˚C Purge variant ˚C 180 185
Pressure dewpoint, -40 ˚F Purge variant ˚F 356 365
2920 1758 01 73
Instruction book
Heater Unit On Off

Pressure dewpoint, -40 ˚C Purge High Inlet ˚C 210 215
Temperature variant
Pressure dewpoint, -40 ˚F Purge High Inlet ˚F 410 419
Temperature variant
Maximum regeneration air outlet temperature (TT03)
Pressure dewpoint, -40 ˚C Purge variant ˚C 70

Pressure dewpoint, -40 ˚F Purgevariant ˚F 158
Pressure dewpoint, -40 ˚C Purge High Inlet Temperature variant ˚C 70
Pressure dewpoint, -40 ˚F Purge High Inlet Temperature variant ˚F 158
Pressure dewpoint, -40 ˚C Zero Purge variant ˚C 100
Pressure dewpoint, -40 ˚C Zero Purge variant ˚F 212
Pressure dewpoint, -70 ˚C Zero Purge variant (During first heating ˚C 90
phase)
Pressure dewpoint, -70 ˚C Zero Purge variant (During first heating ˚F 194
phase)
Pressure dewpoint, -70 ˚C Zero Purge variant (During second heating ˚C 120
phase)
Pressure dewpoint, -70 ˚C Zero Purge variant (During second heating ˚F 248
phase)
Protection settings BD 330+ up to BD 3000+ Purge (-40 °C/ -40 °F and HIT)
Setting
Setting High inlet temperature
Unit -40 °C/-40 °F version version
High vessel pressure, warning bar 10 10
High vessel pressure, warning psi 145.04 145.04
Delay at signal s 5 5
Low inlet pressure, warning bar 4.5 4.5
Low inlet pressure, warning psi 65.27 65.27
High regeneration pressure, warning bar 0.3 0.3
High regeneration pressure, warning psi 4.35 4.35
Failed to blow off pressure, warning bar 0.3 0.3
Failed to blow off pressure, warning psi 4.35 4.35
Failed to pressurize (delta P), warning bar 0.5 0.5
Failed to pressurize (delta P), warning psi 7.25 7.25
74 2920 1758 01
Instruction book
Setting
Setting High inlet temperature
Unit -40 °C/-40 °F version version
Blower pressure detected, warning bar 0.01 0.01
Blower pressure detected, warning psi 0.15 0.15
Low blower pressure, warning bar 0.03 0.03
Low blower pressure, warning psi 0.44 0.44
High blower pressure, warning
- BD 330+ bar 0.08 0.08
- BD 330+ psi 1.16 1.16
- BD 400+ up to BD 850+ bar 0.12 0.12
- BD 400+ up to BD 850+ psi 1.74 1.74
- BD 1100+ bar 0.15 0.15
- BD 1100+ psi 2.18 2.18
Low inlet temperature, warning °C 1 1
Low inlet temperature, warning °F 33.8 33.8
High inlet temperature, warning °C 45 55
High inlet temperature, warning °F 113.0 131.0
Low heating temp, warning °C 120 150
Low heating temp, warning °F 248.0 302.0
High heating temp, warning °C 200 225
High heating temp, warning °F 392.0 437.0
High heating temp, shutdown °C 225 230
High heating temp, shutdown °F 437.0 446.0
High regeneration outlet, warning °C 120 120
High regeneration outlet, warning °F 248.0 248.0
High dewpoint, warning °C -40 -40
High dewpoint, warning °F -40.0 -40.0
Protection settings BD 330+ up to BD 3000+ Zero Purge (-40 °C/ -40 °F)
Unit Setting
High vessel pressure, warning bar 10
2920 1758 01 75
Instruction book
Unit Setting
High vessel pressure, warning psi 145.04
Delay at signal s 5
Low inlet pressure, warning bar 4.5
Low inlet pressure, warning psi 65.27
Delay at signal s 0
High regeneration pressure, warning bar 0.3
High regeneration pressure, warning psi 4.35
Delay at signal s 5
Failed to blow off pressure, warning bar 0.3
Failed to blow off pressure, warning psi 4.35
Delay at signal s 180
Failed to pressurize (delta P), warning bar 0.5
Failed to pressurize (delta P), warning psi 7.25
Blower pressure detected, warning bar 0.01
Blower pressure detected, warning psi 0.15
Low blower pressure, warning bar 0.03
Low blower pressure, warning psi 0.44
- BD 330+, BD 400+ bar 0.18
- BD 330+, BD 400+ psi 2.61
- BD 550+ bar 0.19
- BD 550+ psi 2.76
- BD 850+ bar 0.18
- BD 850+ psi 2.61
-BD 1100+ bar 0.2
-BD 1100+ psi 2.90
Delay at signal s 1
Low inlet temperature, warning °C 1
Low inlet temperature, warning °F 33.8
High inlet temperature, warning °C 45
High inlet temperature, warning °F 113.0
Low heating temp, warning °C 120
Low heating temp, warning °F 248.0
High heating temp, warning °C 215
High heating temp, warning °F 419
76 2920 1758 01
Instruction book
Unit Setting
High heating temp, shutdown °C 225
High heating temp, shutdown °F 437.0
High regeneration outlet, warning °C 120
High regeneration outlet, warning °F 248.0
High cooler air outlet, warning °C 70
High cooler air outlet, warning °F 158.0
Delay at signal s 5
High cooler air outlet, shutdown °C 85
High cooler air outlet, shutdown °F 185.0
Delay at signal s 5
High dewpoint, warning °C -40
High dewpoint, warning °F -40.0
Delay at signal s 0
Protection settings BD 330+ up to BD 3000+ Zero Purge (-70 °C/ -94 °F)
Unit Setting
High vessel pressure, warning bar 10
High vessel pressure, warning psi 145.04
Delay at signal s 5
Low inlet pressure, warning bar 4.5
Low inlet pressure, warning psi 65.27
Delay at signal s 0
High regeneration pressure, warning bar 0.3
High regeneration pressure, warning psi 4.35
Delay at signal s 5
Failed to blow off pressure, warning bar 0.3
Failed to blow off pressure, warning psi 4.35
Failed to pressurize (delta P), warning bar 0.5
Failed to pressurize (delta P), warning psi 7.25
Blower pressure detected, warning bar 0.01
Blower pressure detected, warning psi 0.15
Low blower pressure, warning
- BD 330+, BD 400+ bar 0.015
- BD 330+, BD 400+ psi 0.22
2920 1758 01 77
Instruction book
Unit Setting
- BD 550+ bar 0.3
- BD 550+ psi 4.35
- BD 850+ bar 0.015
- BD 850+ psi 0.22
- BD 1100+ bar 0.3
- BD 1100+ psi 4.35
- BD 330+, BD 400+ bar 0.18
- BD 330+, BD 400+ psi 2.61
- BD 550+ bar 0.19
- BD 550+ psi 2.76
- BD 850+ bar 0.18
- BD 850+ psi 2.61
- BD 1100+ bar 0.2
- BD 1100+ psi 2.90
Delay at signal s 1
Low inlet temperature, warning °C 1
Low inlet temperature, warning °F 33.8
High inlet temperature, warning °C 55
High inlet temperature, warning °F 131
Low heating temp, warning °C 150
Low heating temp, warning °F 302.0
High heating temp, warning °C 250
High heating temp, warning °F 482.0
High heating temp, shutdown °C 255
High heating temp, shutdown °F 491.0
High regeneration outlet, warning °C 150
High regeneration outlet, warning °F 302.0
High cooler air outlet, warning °C 70
High cooler air outlet, warning °F 158.0
Delay at signal s 5
High cooler air outlet, shutdown °C 85
High cooler air outlet, shutdown °F 185.0
Delay at signal s 5
78 2920 1758 01
Instruction book
Unit Setting
High dewpoint, warning °C -70
High dewpoint, warning °F -94.0
Delay at signal s 0
2920 1758 01 79
Instruction book
4 Installation
4.1 Dimension drawings
Dimension drawings and installation proposals BD+ Purge
Dimensions BD 330+
80 2920 1758 01
Instruction book
Dimensions BD 400+
2920 1758 01 81
Instruction book
Dimensions BD 550+
82 2920 1758 01
Instruction book
Dimensions BD 850+
2920 1758 01 83
Instruction book
Dimensions BD 1100+
84 2920 1758 01
Instruction book
Dimension drawings and installation proposals BD+ Zero Purge
Dimensions BD 330+
2920 1758 01 85
Instruction book
Dimensions BD 400+
86 2920 1758 01
Instruction book
Dimensions BD 550+
2920 1758 01 87
Instruction book
Dimensions BD 850+
88 2920 1758 01
Instruction book
Dimensions BD 1100+
Text on figures
Ref Name
(1) Inlet
(2) Outlet
(3) Vessel A
2920 1758 01 89
Instruction book
Ref Name
(4) Vessel B
(5) Symbol
(6) Description
(7) Approval
(8) Size
(9) Rating
(10) Weight of the unit without desiccant
(11) Weight of the unit with desiccant
(12) For dismantling and filling desiccant
(13) Main terminal connection location
(14) Center of gravity (approximately)
(15) Air inlet
(16) Air outlet
(17) Desiccant inlet
(18) Desiccant removal
(19) Regeneration outlet
(21) Optional blower filter
(22) For removal of heater
(23) Water inlet
(24) Water outlet
(25) For maintenance
4.2 Inspection after shipment
Shipping precautions, ex factory

Special procedures are followed in Airpower when packaging equipment. Their aim is to prevent corrosion
during shipment. These procedures apply to all dryer units.
Dryer units
The complete dryer unit is enclosed in a plastic cover and placed on a pallet or in a crate. Lifting marks are
painted on the crates.
The flanges which connect the dryer to the compressor are covered with a plastic cover.
Once implemented, these precautions will protect the dryer for a period of at least one year. The precautions
remain valid providing there has been no rough handling during transport, and that the equipment has not
been subjected to unfavourable ambient conditions (excessive humidity, heat or cold).
It is imperative to inspect the dryer immediately after arrival. Check the shipping documents to determine
how long the unit has been underway since leaving Atlas Copco Airpower.
90 2920 1758 01
Instruction book
Inspection after shipment

Always inspect the equipment immediately after shipment. Verify the mode of transport as well as the length
of time that the equipment has been underway. The purpose of such an interim inspection is to ensure that the
equipment will reach its final destination in perfect condition.
A brief inspection entails checking the crate or container for damage. Check that no moisture has penetrated
the packaging material and that the contents have not moved inside the box or container.
If transport damage is encountered, a damage claim must be submitted immediately - directly with the carrier.
Also send a copy of the damage claim report to Atlas Copco Airpower, Supply Department. Do this without
delay.
Inspecting dryer units
• Dismount the top part and the sides of the crate. Take the plastic cover off the unit.
• Check the equipment inside.
• Rectify any possible fault conditions that you may find.
4.3 Installation instructions
Attention
When installing the piping, make sure that all pipes are clean.
All connections to the dryer must be mounted stress-free. If necessary, additional flexible
connections and supports must be used.
Make sure the dryer is protected against overpressure by safety valves capable of blowing
off the total volume flow of all connected compressors. The safety valves must be installed
as close as possible to the dryer without any obstruction in between.
Before switching on the main power supply, check the voltage requirements in the technical
specifications or on the dryer data plate.
Precautions must be taken when a compressor starts against an empty air net or when
working at a discharge air pressure that is too low. It is highly recommended to install an
(optional) sonic nozzle downstream of the dryer (see section Limitations and nominal
conditions).
The temperature of the regeneration outlet air can rise up to 160 ˚C (320 ˚F); take care that
the hot air is never pointed to personnel or inflammable objects.
Adequate protection must be provided to protect personnel from touching the hot surfaces of
the dryer.
2920 1758 01 91
Instruction book
Instructions
(1) Regeneration air outlet

(2) Drain
(3) Regeneration air
1. Install the dryer under a roof, where the ambient air is as clean as possible and where the temperature of
the air will never exceed the limits (see section Limitations and nominal conditions). If installed in a room,
ventilation must be provided to avoid temperature increases and moisture collection during regeneration.
It is recommended to lead the regeneration air outdoors.
If it is desirable to lead the regeneration outlet air via a pipe to another location, it is important to take into
consideration the maximum allowable pressure drop. If the length of the additional pipe exceeds 3 m (9.8
ft), the diameter must be 1.5 times larger than the original regeneration pipe. For longer pipe installations,
consult Atlas Copco.
If the pipe is led upwards, provide a drain hole at the lowest point to remove condensate water and prevent
water lock.
Depending on the environmental conditions, a large amount of free water may leave the regeneration
outlet. Therefore, install a drain pipe to lead the water to a sewer.
Make sure that the regeneration air pipe is separated from the blower inlet to avoid that moisture is taken
into the dryer via the blower.
2. Check that the air intake of compressor and dryer is positioned so that volatile gases or other flammable
elements cannot be taken in to avoid concentration of these elements in the desiccant beads.
3. Enough space must be provided around dryer and filters to allow maintenance and filter replacement. The
minimum distance between the top of the dryer and the ceiling must allow disassembly of the dryer heating
elements and desiccant filling (see section Dimension drawings).
4. If the air from the compressor contains oil drops or oil vapor, a de-oiling filter of the DD type should be
installed upstream of the dryer. The filter should be fitted with an automatic drain for condensate water
and oil. If there is no automatic drain, the filter should be emptied several times a day manually. An optional
PD filter may be installed downstream of the DD filter and upstream of the dryer.
It is recommended to install a dust filter of the DDp type downstream of the dryer, as the drying medium
can release a small amount of dust. For more information on filter option and on the correct sequence of
pre- and afterfilters, see section Filter option.
5. Take care that no water droplets or free water enter the dryer. For this purpose, it is recommended to install
an optional water separator (WSD) and/or an air receiver in between the compressor and the dryer. If an
air receiver is installed, a drain must be provided in the bottom of the receiver.
92 2920 1758 01
Instruction book
6. Connect the compressed air lines to the dryer INLET and OUTLET. Blow any welding wastes and other
impurities from the lines before connecting them. A by-pass line is often a useful addition to the equipment.
7. Connect the dryer to the mains supply via an isolation switch. Check that the primary side of the transformer
corresponds with the supply voltage. Check that the electrical installation corresponds to the local codes.
The dryer must be earthed and protected against short circuit by fuses of the inert type in all phases.
8. Check the rotation direction of the blower; air must be sucked in via the inlet strainer. If the rotation
direction is wrong, switch off the voltage and reverse two electric input connections.
9. After replacement of the drying medium, the amount of dust released can increase. Therefore, it is
recommended to replace the (optional) dust filter one week after replacing the desiccant. The sensor of
the dewpoint meter should be put offline for at least 24 hours by means of the shut-off valve.
10. If two dryers should be connected in parallel (which is not recommended), measures must be taken to
ensure an equal distribution of the air flow between the dryers.
11. During regeneration, the surface temperature of the tower will be high. Special precautions must be taken
to protect personnel from touching the hot surface.
12. Make sure that the dryer is protected against overpressure from the air net by means of safety valves.
Obstructions such as manual valves and/or check valves between the safety valves and the dryer are not
allowed. The optional safety valves on the BD can only relieve flow caused by pressure increase due to
temperature increase in the vessels.
13. If there is the possibility that the total compressed air flow exceeds the dryer capacity, it is recommended
to install an optional sonic nozzle to prevent desiccant from being damaged by too high an air velocity.
14. If there is a risk that the net pressure can drop below 4.5 bar (65.3 psi), it is recommended to install a sonic
nozzle to prevent desiccant from being damaged owing to high air velocity when starting up the
compressor(s).
Installation proposal
• It is required to install pressure relief valves on each vessel of the dryer if there are ball valves installed
at the inlet and the outlet of the dryer to isolate the dryers from the air net.
2920 1758 01 93
Instruction book
• The dryer unit (1) must be installed on a level floor suitable for taking the weight of the dryer. Check the
dimension drawings for the required free space around and above the dryer.
• On both inlet filters a drain tube must be installed. The drain pipes to the drain collector must not dip into
the water. For draining of pure condensate water, install an oil/water separator (Consult Atlas Copco).
• The inlet filter type DD (2) for general-purpose filtration (particle removal down to 1 micron with a
maximum oil carry-over of 0.5 ppm). A high efficiency PD-filter (3) installed downstream of the DD-
filter (particle removal down to 0.01 micron and max. oil carry-over of 0.01 ppm).
• An outlet dust filter type DDp (4) (particle removal down to 1 micron) installed downstream of the dryer.
Should oil vapor and odors be undesirable, a QD carbon filter should be installed downstream of the DDp
filter.
• For service reasoning it is advised to:
• Install a manual valve in front of the dryer to block the incoming compressed air if it is impossible to
disconnect the supply voltage of the feeding compressor(s).
• Install a manual valve or minimum pressure valve after the dryer if it is impossible to depressurize the
entire customer air net or if this net is also fed by other compressors which cannot be disconnected
from their power supply.
• Install by-pass pipes and valves over each filter in order to isolate the filters during service operations
without disturbing the compressed air delivery. By-pass filters are also recommended to guarantee air
purity during service. These kits can be ordered through the custom design department.
• Install by-pass valves and pipe over the dryer and filters if the air supply must always be guaranteed.
If the dewpoint and/or air purity must also remain guaranteed a second dryer must also be installed.
• The installation sequence is Compressor (5) -vessel (6) -dryer. For the dryer there is no extra ventilation
needed.
• Water separator (7) : High-efficiency water separator removes 90% in the compressor air when by-passing
the dryer. If the WSD is not mounted in the compressor, a WSD needs to be added in the installation
downstream of the vessel.
Mechanical connections for standard BD dryers

The table below gives an overview of the mechanical connections of the inlet pipe, the outlet pipe and the
regeneration outlet pipe.
Dryer type Pipe Connection

BD 330+ Inlet DIN DN80 PN16
Outlet DIN DN80 PN16
Regeneration DIN DN80 PN16
94 2920 1758 01
Instruction book
4.4 Electrical cable size and maximum fuses
Electrical diagram and cubicles
BD 330+ up to BD 1100+
Cubicle BD 330+ up to BD 1100+
Text on figures
2920 1758 01 95
Instruction book
(1) Customer's installation

(2) Cubicle + door
(3) Customer's power supply
(4) Integrated fuse + contactor
(5) Heaters
(6) Fuse + contactor
(7) Heater circuit 2
(8) Blower contactor
(9) Blower
(10) Frequency converter
(11) Cooler fan
(12) BD Purge
(13) BD Zero Purge
(14) Load rating
(15) Maximum value
(16) Motor data
Part Function
B1 Optocoupler
DP Data plate
E1 MK5 Control unit
E2 IO2 Digital - analog in + out
E3 GSM alarm module (optional)
F1 Circuit breaker, heater circuit 1
F6 Fuse, transformer 1
F7 Fuse, MK5
F8 Fuse, control circuit
F9 Fuse, EWD condensate drains
K1 Contactor, heater circuit 1
QF1 Circuit breaker with integrated contactor, heater circuit 1
QF2 Circuit breaker with integrated contactor, heater circuit 2 (only on Purge variant)
QF5 Motor starter, blower (only for BD+ Purge variant)
QF6 Motor starter, cooler (only BD+ Zero Purge variant)
S3 Emergency stop
Th Thermostat for vortex (optional)
TS1 Overheating switch
T1 Transformer
T2 Transformer GSM alarm (optional)
X101 Terminal strip (Filter status)
X102 Terminal strip (EWD status)
1X0 Terminal strip, supply
1X3 Terminal strip, earth
96 2920 1758 01
Instruction book
Remarks
The size is valid for:

• IEC: multicore copper cable PVC 70 °C installed in free air according to IEC60364-5-52
table A52.10
Local regulations remain applicable if they are stricter than the values proposed below.
The voltage drop must not exceed 5 % of the nominal voltage. It may be necessary to use
cables with a larger size than those stated to comply with this requirement.
Cable size for IEC dryers
BD Supply Cable size Cable Cable size Cable Cable size Cable
voltage sections at 30 °C (86 °F) sections at 40 °C (104 sections at 55 °C (131
[V] Ambient °F) Ambient °F) Ambient
330+ Purge 400 3x 10 mm2 + 10 mm2 3x 10 mm2 + 10 mm2 3x 25 mm2 + 16 mm2
330+ Zero Purge 400 3x 16 mm2 + 16 mm2 3x 16 mm2 + 16 mm2 3x 35 mm2 + 16 mm2
4.5 Pictographs
Explanation of pictographs
1. Data plate
2. Warning, heated surface
2920 1758 01 97
Instruction book
3. Warning, explosion danger if pressurised (see section 4)

4. Air outlet
5. Air inlet
6. Emergency stop
7. Warning, under tension
8. Warning, exhaust
98 2920 1758 01
Instruction book
5 Operating instructions
5.1 Warnings
The operator must apply all relevant safety precautions.

Safety valves are not included in the scope of supply. Make sure that the air net is protected by
a safety valve of the correct size and opening pressure.
5.2 Initial start-up
Description
To start up the dryer for the first time or after a long period of standstill, proceed as follows:
1. Open the dryer bypass valves, if installed.
2. Close the air supply towards the PDP-sensor and unplug the PDP-sensor.
3. Cut off the air supply from the compressor towards the dryer by closing the external inlet valve.
4. Close the external outlet valve, if installed.
5. Start the compressor and wait for pressure.
6. Slowly open the external inlet valve.
7. Check the connections of the dryer for air leaks and repair if necessary.
8. Switch on the voltage to the dryer.
9. Switch on the dryer.
10. Let the dryer operate for several hours with the external outlet valve closed.
11. Gradually open the external outlet valve, keeping the pressure inside the dryer above 4.5 bar (65.3 psi).
12. As required, close the bypass valves of the dryer.
13. Press the stop button 0 and switch off the voltage to the dryer.
14. Plug the PDP-sensor.
15. Open the air supply towards the PDP-sensor.
• At initial start-up, dust can be released. It is recommended to replace the cartridges of

the silencers after approximately one week of operation.
• An optional Sonic nozzle is available to avoid damaging of the desiccant at start up.
2920 1758 01 99
Instruction book
5.3 Starting
Control panel

1 Display Shows the dryer operating condition and a number of
icons to navigate through the menu.
2 Pictograph Automatic operation
3 Pictograph General alarm
4 General alarm LED Flashes if a shut-down warning condition exists.
5 Pictograph Service
6 Service LED Lights up if service is needed
7 Automatic operation LED Indicates that the regulator is automatically controlling
the dryer.
8 Voltage on LED Indicates that the voltage is switched on.
9 Pictograph Voltage on
10 Enter key Key to select the parameter indicated by the horizontal
arrow. Only the parameters followed by an arrow
pointing to the right can be modified.
11 Escape key To go to previous screen or to end the current action
12 Scroll keys Keys to scroll through the menu.
13 Stop button Button to stop the dryer. LED (7) goes out.
14 Start button Button to start the dryer. LED (7) lights up indicating
that the Elektronikon regulator is operative.
100 2920 1758 01

Instruction book
Procedure
Operating the dryer below the acceptable working pressure or starting the dryer against an
empty air net can result in broken or shattered desiccant beads. These shattered desiccant
beads will enter and spread out in the customer's air net, possibly resulting in considerable
damage to machines or production processes connected to the air net.
In cases where automatic start-up against an empty air net cannot be avoided or ruled out, a
sonic nozzle must be installed (see section Sonic nozzle).
The dewpoint of the air leaving the dryer will be higher than normal after starting. If the air net
is to remain dry, run the dryer for approximately 8 hours (complete cycle for both towers) with
the outlet valve (towards the air net) closed to make sure that the desiccant is properly
regenerated.
Step Action
– Switch on the voltage (customer's installation). The control panel shows that the dryer is
stopped.
– While the dryer outlet valve (customer's installation) is closed, open the air inlet valve
(customer's installation) slowly and wait until the dryer has pressurized.
If an optional Sonic nozzle is installed, the dryer is protected from excessive volumetric
flow through the desiccant.
– Check for leakage.
– Start the dryer by pressing the start button on the control panel.
– Open the dryer air outlet valve slowly (customer's installation) to avoid too high air speed
through the dryer during start-up, or install a sonic nozzle.
– Close the by-pass valve (if provided).
– If a dewpoint meter is installed (see also section Dewpoint meter):
• it is recommended to run the dryer a complete cycle before opening the valve to the
dewpoint meter
• the dryer must run in a fixed cycle for 1 day before switching over to "PDP
control" (dewpoint meter control)
5.4 During operation
Description
At regular intervals, check the PDP temperature. If the PDP temperature is too high, let the dryer regenerate
(by closing the outlet valve).
5.5 Stopping
Procedure
To stop the dryer proceed as follows:
1. If installed and if necessary, open the bypass valves of the dryer so that the application will still receive
compressed air.
2. Close the external inlet valve between the compressor and the dryer and the external outlet valve between
the dryer and the dry air consumer.
2920 1758 01 101

Instruction book
3. Switch the dryer off.
• If the dryer is stopped for a longer period, close the inlet and outlet valves to avoid moisture
from entering the dryer.
• Ensure that the desiccant is well generated before stopping.
5.6 Remote start/stop
Procedure
102 2920 1758 01

Instruction book
A remotely controlled unit should bear an obvious sign, as described in the safety precautions.
The BD dryer can be started and stopped from a remote location by means of a digital switch S2 (customer's
installation).
1. Stop the dryer (see section Stopping).
2. Switch off the voltage to the dryer.
3. Connect a digital switch (customer's installation) inside the cubicle ((S2) see sheet 4 of Service Diagram
9827 2118 00). The switch should be of the Normally Open type.
4. Close the cubicle door, switch on the voltage to the dryer.
5. Change the setting from Local Control to Remote Control. Note that activating the Remote Control feature
will disable the Start/Stop buttons on the control panel.
6. To start the dryer, close switch (S2). To stop the dryer, open switch (S2).
2920 1758 01 103

Instruction book
5.7 Emergency stop
Procedure
104 2920 1758 01

Instruction book
In case of an emergency stop, the 24V AC control circuit of the electronic regulator remains powered, and
the control panel will indicate an emergency stop shut-down.
To clear the shut-down:
• unlock the emergency stop button,
• reset the shut-down on the control panel.
5.8 Voltage failure
Procedure
In the event of a voltage failure, the regeneration valves (V3 and V4) as well as the blow-off valves (V5 and
V6) will automatically close. All the other valves will remain in their current position. As a consequence, the
flow path through the dryer remains unchanged.
The memory of the Elektronikon regulator is retained so that all the operating parameters can be restored after
the voltage failure. Before restoring any parameters, the regulator will start up a special procedure to ensure
that no working parameters have changed during the time that the voltage was down. If the option "Automatic
Restart" is activated in the Elektronikon regulator, the unit will automatically restart after verifying these
parameters. No human intervention is necessary.
5.9 Dismantling
Description
Before dismantling, the responsible operating department must de-commission the system and ensure that it
is de-pressurized.
2920 1758 01 105

Instruction book
Dismantle the product according to local legislation.
106 2920 1758 01

Instruction book
6 Maintenance
6.1 Preventive maintenance schedule
Warning
While servicing the blower, do not, under any circumstances, reversely pressurize the blower,
as this can lead to explosion.
Before starting any maintenance or repair, press the stop button, wait until the dryer has stopped,
press the emergency stop button, switch off the voltage by means of the isolating switch
(customer's installation) and depressurize the dryer.
Safeguard against unintentional switch-on. Apply all relevant safety precautions, including those
mentioned in this book.
Filters and valves between the compressor, dryer and air consumers may require other
maintenance than stated below. Refer to the appropriate manual for more information.
Warranty-Product Liability
Use only authorized parts at the correct intervals (check with your local Atlas Copco Customer Centre). Any
damage or malfunction caused by the use of unauthorized parts or unqualified personnel is not covered by
Warranty or Product Liability. In the event of any extended warranty, the end user must ensure that all required
maintenance actions are performed when indicated on the Elektronikon display (see table below) or,
alternatively, use an Atlas Copco Service agreement.
Schedule
A number of service operations are grouped by means of service plans. If the programmed service interval is
reached, a message will appear on the display of the regulator to carry out these service actions (see section
Service plan)
The following checks should be carried out regularly to ensure safe operation and long service life. Depending
on the environmental and working conditions of the compressor, the local Atlas Copco Customer Centre may
overrule the standard maintenance schedule; always check if in doubt.
2920 1758 01 107

Instruction book
Period Running Service Action

hours plan
Daily - - • Check for possible leaks.
• Check the display of the regulator for possible alarms.
• Check the air inlet of the blower, remove any object
obstructing the air flow.
• Drain condensate water and oil from the prefilters.
• Check that the compressed air temperature does not
exceed the limits (see section Limitations and nominal
conditions).
• Check that dryer discharge pressure does not drop below
minimum allowed pressure (4.5 bar (65.3 psi) below nominal
pressure the dryer is sized for).
• Check that the dryer shifts towers and that the regeneration
air is blown out through one of the regeneration valves
during regeneration and cooling.
• Check the PDP temperature.
• Check that the dryer outlet is free.
Weekly - - • Check the operation of the automatic drains.
• Check solenoid valves for possible leaks.
• Check the pilot air filter for dust
• Check the pressure drop over the compressed air filter and
the blower filter.
Monthly • Check that the regenerating tower heats up.
• Clean the filter of the blower inlet (optional).
• Check the functionality of the overheating switch
Every 6 months Check the gaskets for possible leaks, replace if necessary.
Annually 8000 A • Check all dryer components. Replace worn-out parts.
• Replace blow-off valves.
• Check and clean the limit switches.
• Service the Electronic Water Drains of the inlet filters.
• Clean or replace the silencers.
• Measure the heating element current consumption.
• Replace filter cartridges of pre- and afterfilters.
• Replace filter cartridge of PDP sensor and have PDP sensor
re-calibrated.
• Measure the dewpoint.
• Have the condition of the desiccant checked.
• Clean blower inlet filter, if installed.
• Inspect seats of check valves; replace if necessary.
• Check the functionality of the overheating switch.
Every 2 years 16000 B • On -70 °C (-94 °F) variants, replace the seats of the HP
valves
• On zero Purge variants; check the operation of the 4-way
valve. Grease the valve with silicon free grease if necessary.
Every 5 years 40000 C • Replace desiccant (depending on the working conditions).
• Replace the solenoid valves.
• Replace blower bearings
• On -40 °C (40 °F) variants, replace butterfly valves.
• Service the actuators of the butterfly valves using the
service kit from Atlas Copco.
108 2920 1758 01

Instruction book
6.2 Service kits
Service kits
Atlas Copco Customer Centres will be glad to provide you with a wide range of service kits. Service kits
comprise all parts needed for servicing components and offer the benefits of genuine Atlas Copco parts while
keeping the maintenance budget low. All service kits are mentioned in the relevant Parts Lists.
6.3 Service agreements
Atlas Copco Customer Centres have a range of service agreements to suit your needs:
• An Inspection plan.
• A Preventive maintenance plan.
• A Total responsibility plan.
Contact your Customer Centre to agree on a tailor-made service agreement. It will ensure optimum operational
efficiency, minimize downtime and reduce the total life cycle costs.
6.4 Service plan
A number of service operations are grouped (called Level A, Level B, Level C, ...). Each level stands for a
number of service actions to be carried out at the time intervals programmed in the Elektronikon regulator.
When reaching a level, a message will appear on the screen. After carrying out all service actions, the interval
timers are to be reset using the key "Reset" in menu "Service". Consult your Atlas Copco Customer Centre.
6.5 Filling instructions
Initial filling
At delivery, the vessels of the dryer are filled with the correct amount of desiccant:
• On the bottom of the vessel, a layer with desiccant type 1.
• On top of this layer, a layer with desiccant:
• type 2 for PDP -40 °C (-40 °F) variants.
• type 3 for PDP -70 °C (-94 °F) variants
2920 1758 01 109

Instruction book
Replacing desiccant
Safety glasses, gloves and a dust mask must be worn during the filling procedure as dust may
be produced.
Do NOT overfill dryer.
When replacing desiccant, make sure that the desiccant is disposed of according to the local
regulations.
When replacing the desiccant, never use an ejector or similar equipment as this might shatter
the beads. The beads must be gravity-fed into the tower.
After replacing the drying medium, the amount of dust released can increase. Therefore, it is
recommended to replace the dust filter downstream of the dryer one week after replacing the
desiccant.
Emptying
1. Let the dryer program run to the pressure equalization step.
2. Stop the dryer when the pressure is equalized in both towers.
3. Shut off the power supply.
4. Close the pilot air valve. Isolate the dryer from the air net by closing the air inlet and outlet valves.
Depressurize the towers.
5. Install a suitable collector underneath the plug for emptying; note that the desiccant may be very hot (150
˚C/302 ˚F).
6. Remove the plugs or flanges and let the desiccant pour out into the collector. A vacuum cleaner may be
used to speed up the process and control dust.
Filling
1. Once the vessels are empty, refit the plugs or flanges.
2. Fit a large funnel to the filling hole of one of the drying towers; the size of the narrow part should be 35-40
mm/1.4-1.6 in.
3. Gently pour the correct amount of desiccant Type 1 into the tower. Use a vacuum cleaner to control dust
escaping from the filling hole.
4. Repeat steps 2 and 3 for the other tower; the amounts of desiccant must be equal in both towers.
5. Do not use any mechanical or pneumatic means for filling; this may destroy the desiccant.
6. Fill both towers with the correct amount of desiccant Type 2 or Type 3 in the same way as described
before.
7. Refit the filling plugs or flanges (1). Close the pilot air valve; the dryer is now ready to be started.
Desiccant
Desiccant can be ordered in following quantities:
Desiccant type Quantity Ordering number

Type 1 8 kg (18 lb) 1617 6034 04
Type 1 105 kg (231 lb) 1617 6034 05
Type 1 145 kg (320 lb) 1617 6034 06
Type 1 1000 kg (2205 lb) 2906 7511 00
Type 2 50 kg (110 lb) 2906 7503 00
Type 2 150 kg (331 lb) 2906 7504 00
Type 2 850 kg (1874 lb) 2906 7505 00
110 2920 1758 01

Instruction book
Desiccant type Quantity Ordering number

Type 3 50 kg (110 lb) 2906 7506 00
Type 3 150 kg (331 lb) 2906 7507 00
Type 3 800 kg (1764 lb) 2906 7508 00
Amount of desiccant for single vessel:

Purge variants
Dryer Type 1 Type 2

BD 330+ 120 kg (265 lb) 96 kg (212 lb)
BD 400+ 140 kg (309 lb) 112 kg (247 lb)
BD 550+ 200 kg (441 lb) 160 kg (353 lb)
BD 850+ 300 kg (661 lb) 240 kg (529 lb)
BD 1100+ 370 kg (816 lb) 294 kg (648 lb)
Zero Purge -40 °C (-40 °F) variants
Dryer Type 1 Type 2

BD 330+ 120 kg (265 lb) 96 kg (212 lb)
BD 400+ 140 kg (309 lb) 112 kg (247 lb)
BD 550+ 200 kg (441 lb) 160 kg (353 lb)
BD 850+ 300 kg (661 lb) 240 kg (529 lb)
BD 1100+ 370 kg (816 lb) 294 kg (648 lb)
Zero Purge -70 °C (-94 °F) variants
Dryer Type 1 Type 3

BD 330+ 160 kg (353 lb) 80 kg (176 lb)
BD 400+ 185 kg (408 lb) 95 kg (209 lb)
BD 550+ 265 kg (584 lb) 135 kg (298 lb)
BD 850+ 400 kg (882 lb) 200 kg (441 lb)
BD 1100+ 485 kg (1069 lb) 250 kg (551 lb)
High inlet temperature variants
Dryer Type 1 Type 3

BD 330+ 160 kg (353 lb) 80 kg (176 lb)
BD 400+ 185 kg (408 lb) 95 kg (209 lb)
BD 550+ 265 kg (584 lb) 135 kg (298 lb)
BD 850+ 400 kg (882 lb) 200 kg (441 lb)
BD 1100+ 485 kg (1069 lb) 250 kg (551 lb)
2920 1758 01 111

Instruction book
6.6 Maintenance of the air cooler
Description
The cooler requires no special maintenance but must be cleaned regularly if operated in a heavy contaminated
atmosphere.
Cleaning on the outside of the cooler
• Soiled fins lead to a reduction in the cooling performance. Therefore, the condition of
the cooling fins must be checked in the scope of daily visual inspection.
• Make sure that the cleaning agent does not damage the cooler materials.
• The drive motor must be protected against penetration by moisture, steam, water and
dirt during the cleaning process.
• The cooling system must be dried thoroughly before being restarted.
Clean the cooler fins with compressed air or water (use safety glasses !). The direction of the cleaning jet must
be parallel to the fins to avoid damaging them. The cleaning effect can be increased by adding suitable cleaning
agents.
Oily and greasy contaminations can be washed off with a steam or hot water jet. The jet should be set at low
force to prevent deformation of the fins.
Cleaning the inside of the cooler

The process passages must be rinsed with a suitable cleaning agent when soiled. The cleaning agent must be
suitable for the cooler material and compatible with the medium to be cooled. The rinsing time must be adapted
to the degree of soiling. The rinsing medium must be removed completely from the cooler after rinsing (e.g.
with compressed air).
6.7 Precautions before storage
Dryer units stored after operation

If the unit will not be started again for a period of up to 6 months:
• Put the correct number of VCI-plates (Volatile Corrosion Inhibitor) in the cubicle. (1 VCI plate/25L
volume, part number VCI-plate 0018 9732 01)
• Close the door of the cubicle. Cover the unit with plastic sheeting to reach down just over the dryer.
• Store the unit in a clean, dry, well ventilated warehouse. Stand the unit upright in its crate or on the pallet.
The dryer unit is now ready for storage for maximum 6 months. The storage period remains valid provided
that the ambient conditions remain normal (meaning no excesses of heat, cold or high humidity). If the
unit is to be stored for a period longer than 6 months then repeat the storage maintenance procedures once
every subsequent 6 months.
• Follow installation checklist before starting.
Transportation
The purpose of these procedures is to ensure continued protection against corrosion or other damage during
transportation.
These instructions also apply to units which (in exceptional cases) are to be returned to Atlas Copco Airpower.
112 2920 1758 01

Instruction book
Dryer units
• Carry out the storage instructions.
• Place the original plastic cover over the unit, or cover it up with plastic sheeting secured with adhesive
tape.
• Place the unit in its original crate. Failing this, construct a wooden crate strong and safe enough to withstand
routine handling by fork lift or slings and crane.
• Apply the shipping data to the crate, using indelible ink. Apply the markings on both sides. If the original
crate is used, delete the old markings.
• Where applicable be sure to include the requisite customs- and transport documents, for shipment with
the unit.
Inlet / outlet flanges
When storing the dryer, it is advisable to cover inlet and outlet flanges with tape (preferably humidity
adsorbing).
Inlet, pressure relief, regeneration and check valves
Until further notice, no special precautions should be taken on the inlet valve, pressure relief valves,
regeneration air valves and/or check valves.
Pressure dewpoint sensor
When a pressure dewpoint sensor is installed, make sure that inlet and outlet valves to the sensor block housing
are closed. This to avoid any contamination of the dewpoint sensor while the dryer is not used. Doing so will
result in a faster response time.
Also keep in mind that the dewpoint sensor is only calibrated for one year (certificate).
When the dryer is put into storage for more than one year, then the dewpoint sensor has to be recalibrated.
Desiccant
• When ordering the desiccant, you will receive the required / ordered quantity either in bags or in barrels,
depending on the quantity and/or type that has been ordered.
• Both these adsorbing materials are used for “drying” the compressed air, but this does not mean that these
can withstand free water. In fact, when these adsorbers come in contact with water, they will pulverize
and turn into dust (which leads to a decreased adsorbing capacity and the dryer will loose its functionality).
• When storing desiccants of these types, make sure that they are stored in a dry place, preferably indoors
(closed room). Also, keep bags and/or barrels closed until you will use the desiccant to renew the charge
of the dryer or fill them up at commissioning.
2920 1758 01 113

Instruction book
7 Optional equipment
7.1 Dewpoint meter
Description
When starting up after a long stand-still period, it is recommended to run the dryer in a fixed
cycle for 1 day.
Immediately after initial start-up of the dryer or after refilling, it is recommended to isolate the
PDP sensor by means of its shut-off valve. This will prevent that dust from the desiccant filling
contaminates the filter and the sensor.
Installing a dewpoint meter will increase the accuracy and lower the operation costs.
The dewpoint meter monitors the dewpoint and shows it continuously on the display.
The dewpoint meter controls the dryer operating cycle. As long as the outlet pressure dewpoint is better, i.e.
below the preset value (e.g. -40 ˚C/-40 ˚F), the Elektronikon regulator will delay the dryer shifting and
regeneration sequence (maximum 24 hours). See section Operating cycles.
Compressed air continues to flow through the dryer. When the dewpoint matches the preset value, the
Elektronikon regulator continues, allowing to shift towers.
When activating the PDP control in the Parameters menu (see section Modifying parameters), it is possible
to choose whether the dryer should shift towers according to a preset time program or according to a preset
value. However, the dryer can never shift towers more frequently than every 4 hours, regardless of the control
system used.
The sensor must be calibrated once a year. It is recommended to replace the in-line air filter in the sensor
block once a year.
Second dewpoint read-out

As an option, and in combination with the dewpoint meter option, the dryer can be equipped with a second
pressure dewpoint read-out. This module allows the customer to have the measured pressure dewpoint value
available as a 4-20 mA signal.
7.2 Sonic nozzle

Excessively high air velocity (e.g. due to low inlet pressure) may cause the desiccant to “float” in the vessels.
The desiccant beads scrape against each other, creating additional dust. High-speed flow occurs when a
compressor starts against an empty air net or when working at a discharge air pressure that is too low. A high
volume of compressed air output can result in a pressure drop, which in turn increases the speed.
Therefore, it is recommended to protect the drying medium against excessive volumetric flow through the
desiccant by installing a sonic nozzle.
Refer to the instruction delivered with the sonic nozzle to install and adjust it.
114 2920 1758 01

Instruction book
7.3 Filter option
Description
Text on figure:
(1) For Z compressors: PD filter

For GA compressors: DD and PD filter
(2) Dryer
(3) DDp filter
(4) PDp filter
(5) Inlet filter
(6) Outlet filter
(7) Customer's installation
To protect the desiccant from contaminating fluids or particles, an inlet filter (PD for Z compressors, DD and
PD combination for G compressors) can be mounted upstream of the dryer. On the outlet side of the dryer, a
particle filter of the DDp-type can be mounted to prevent dust particles, emerging from the desiccant bed,
from entering the air net.
The BD filter option consists of a PD (Z compressors) or DD and PD (G compressors) inlet filter, a DDp
outlet filter, as well as all the relevant piping and instructions. The status of the filters is read into the
Elektronikon regulator, which will display an alarm message in case of filter fouling.
The filter element of a DDp outlet filter should be replaced one week after initial start-up or replacement of
the desiccant.
In case an extra afterfilter is installed by the customer, it is important to mount it always downstream of the
DDp particle filter.
2920 1758 01 115

Instruction book
7.4 Blower inlet filter
Description
In dusty environments or if small particles can be sucked in by the blower, the dryer can be protected by a
blower inlet filter.
116 2920 1758 01

Instruction book
8 Problem solving
8.1 Faults and remedies
Flow diagram
2920 1758 01 117

Instruction book
Problem solving table
Condition Fault Remedy

Poor dewpoint Free water in compressed air inlet Check that condensate separators
and drains upstream of the dryer are
operative
Temperature of compressed air Clean compressor aftercooler
too high
Working pressure low Check pressure drop in filter, etc.
Poor regeneration See condition Regeneration
temperature too low
Dryer fails to shift See condition Dryer fails to shift
Poor desiccant (older than 5 years, Replace desiccant
or oil in desiccant)
Dryer fails to shift Pilot air missing Check for pressure in the operating
lines. Clean pilot air filter (13)
Solenoid valves Y1 or Y2 do not Check and replace defective parts
open
118 2920 1758 01

Instruction book

Limit switch of inlet valve defective Check the LED's on the limit switch
Check the distance of the valve
position indicator
Clean the valve position indicator if
necessary
Leaking actuators Replace seals or replace actuator
Pressure in both towers after shift Blow-off valve(s) (Y6 or Y7) out of Clean. Replace as necessary
order
Silencer (17 or 18) clogged Clean. Replace as necessary
Inlet valve (3) leaks Disassemble and check. Replace
seal
Pressure sensor PT1 and/or PT2 Compare values with manometers
malfunctioning PI01 and PI02, replace as necessary
Leaking cooling air valves (V5, V6) Clean seals or replace valve
Leaking check valve, air outlet Disassemble and check.
Unusually large flow through Inlet valve leaks Disassemble and check. Replace
regeneration valve(s) (4 or 5) seals
during regeneration
Leaking cooling air valve (V5, V6) Clean seals or replace valve
No or wrong nozzle installed Check and replace as necessary
Heating temperature too low One of the connectors of the Check. Replace
heating element burnt off
A heating element burnt out Replace
Too much regeneration air Cooling air valve leaking. Correct as
necessary
Pressure > 1.5 bar (21.76 psi) in Check blow-off valves
the regenerating tower
Heating temperature too high Too little regeneration air Check pressure sensor and control
during heating with blower valves (V3 and V4)
Pulverization of desiccant causing Check. Replace
pressure drops
Blower inlet blocked Replace inlet filter
Excessive desiccant dust in outlet Check working pressure and air Adjust settings
pipe or filter flow
Frequently starting and stopping of Install a sonic nozzle
the compressor causing large
fluctuations of the air pressure
Heating temperature too low Wrong nozzle installed Correct as necessary
during heating with expanded dry
air
Regeneration temperature too low Dryer overloaded Check the flow of the dryer and
after 3 hours of heating with blower correct as necessary
Check the water separation before
the dryer and correct as necessary
2920 1758 01 119

Instruction book

High PDP and temperature level Cooling air flow too low Check nozzle size, correct as
after tower shift necessary
On Zero Purge variants, check the
frequency converter parameters
120 2920 1758 01

Instruction book
9 Technical data
9.1 Limitations and nominal conditions
Nominal conditions
Compressed air inlet pressure bar(e) 7

Compressed air inlet pressure psi 101.53
Compressed air inlet temperature ˚C 35
Compressed air inlet temperature ˚F 95
Inlet relative vapor pressure % 100
Pressure dewpoint -40 ˚C variant ˚C -40
Pressure dewpoint -40 ˚F variant ˚F -40
Pressure dewpoint -70 ˚C variant ˚C -70
Pressure dewpoint -94 ˚F variant ˚F -94
Limitations
Unit BD 330+ BD 400+ BD 550+ BD 850+ BD 1100+

Maximum compressed air inlet bar(e) 10 10 10 10 10
pressure
Maximum compressed air inlet psi 145.0 145.0 145.0 145.0 145.0
pressure
Minimum compressed air inlet bar(e) 4.5 4.5 4.5 4.5 4.5
pressure
Minimum compressed air inlet psi 65.3 65.3 65.3 65.3 65.3
pressure
Minimum ambient air ˚C 1 1 1 1 1
temperature
Minimum ambient air ˚F 33.8 33.8 33.8 33.8 33.8
temperature
Maximum ambient air ˚C 40 40 40 40 40
temperature
Maximum ambient air ˚F 104 104 104 104 104
temperature
Min.-max. compressed air inlet ˚C 1 - 45 1 - 45 1 - 45 1 - 45 1 - 45
temperature
Min.-max. compressed air inlet ˚F 33.8 - 113 33.8 - 113 33.8 - 113 33.8 - 113 33.8 - 113
temperature
2920 1758 01 121

Instruction book
9.2 Specific data
BD 330+ up to BD 1100+
Unit BD 330+ BD 400+ BD 550+ BD 850+ BD 1100+

Volume flow at dryer inlet l/s 330 400 550 850 1100
Volume flow at dryer inlet cfm 699 848 1165 1801 2331
Pressure drop over dryer bar 0.12 0.12 0.12 0.12 0.12
Pressure drop over dryer psi 1.74 1.74 1.74 1.74 1.74
Electric power consumption,
average
Purge -40 °C (-40 °F) variant kW 7.5 9.2 12.0 19.0 25.6
Purge -40 °C (-40 °F) Fvariant hp 10.6 12.34 16.09 25.48 34.33
Purge -40 °C (-40 °F) High Inlet kW 9.0 11.0 14.0 22.8 30.7
Temperature variant
Purge -40 °C (-40 °F) High Inlet hp 12.07 14.75 18.77 30.58 41.17
Temperature variant
Zero Purge -40 °C (-40 °F) kW 8.6 10.7 13.2 23.4 32.4
variant
Zero Purge -40 °C (-40 °F) hp 11.53 14.35 17.70 31.38 43.45
variant
Zero Purge -70 °C (-94 °F) kW 9.8 12.4 19.8 26.6 37.0
variant
Zero Purge -70 °C (-94 °F) hp 13.14 16.63 26.55 35.67 49.62
variant
Recommended filter size DD/PD 390 390 520 780 1050
Amount of desiccant per tower See See See See See
section section section section section
Filling Filling Filling Filling Filling
instructions instructions instructions instructions instructions
122 2920 1758 01

Instruction book
10 Instructions for use of air dryer
For BD dryers
1. This dryer vessel can contain pressurized air; this can be potentially dangerous if the equipment is misused.
2. This vessel must only be used as a compressed air vessel and must be operated within the limits specified
on the data plate.
3. No alterations must be made to this vessel by welding, drilling or any other mechanical method without
the written permission of the manufacturer.
4. The pressure and temperature of this vessel must be clearly indicated.
5. The safety valve must correspond with pressure surges of 1.1 times the maximum allowable operating
pressure. This should guarantee that the pressure will not permanently exceed the maximum allowable
operating pressure of the vessel.
6. Original bolts have to be used after opening for inspection. The maximum torque has to be taken into
consideration: for M12 bolts 73 Nm (53.84 Ibf.ft) +/-18 Nm (+/-13.28 Ibf.ft), for M16 bolts 185 Nm
(136.40 lbf.ft ) +/-45 Nm ( +/-33.19 lbf.ft ), for M20 bolts 333 Nm (245.52 lbf.ft) +/-83 Nm (+/- 61.20
lbf.ft)
Guidelines for inspection

On the Declaration of Conformity / Declaration by the Manufacturer the harmonized and/or other standards
that have been used for the design are shown and/or referred to. The Declaration of Conformity / Declaration
by the Manufacturer is part of the documentation that is supplied with this dryer.
Local legal requirements and/or use outside the limits and/or conditions as specified by Atlas Copco may
require other inspection periods as mentioned below.
Pressure equipment
The following tables A and B contain the necessary information for the inspection of all pressure equipment
of category ll and higher according to the Pressure Equipment Directive 97/23/EC.
Design criteria for pressure equipment
Table A
Dryer Type Construction Construction Design Vessel Vessel

Drawing no. Drawing no. Pressure Diameter Internal
Vessel left Vessel right Bar(e) (mm) Volume
(Liter)
BD 330+ 1624 8507 00 1624 8507 00 10 550 400
BD 400+ 1624 8507 00 1624 8507 00 10 550 400
BD 550+ 1624 8504 00 1624 8504 00 10 650 565
BD 850+ 1624 8506 00 1624 8506 00 10 800 850
BD 1100+ 1624 8505 00 1624 8505 00 10 900 1030
Table B
2920 1758 01 123

Instruction book
Dryer Type Min. and Max. PED Number Of Min. Wall Min. Wall
Design Category Cycles (1) Thickness of Thickness of
Temperature Shell (2) Head (2)
BD 330+ -10 to 250 °C (14 to IV 22000 3.48 2.97
482 °F)
BD 400+ -10 to 250 °C (14 to IV 22000 3.48 2.97
482 °F)
BD 550+ -10 to 250 °C (14 to IV 22000 4.03 3.36
482 °F)
BD 850+ -10 to 250 °C (14 to IV 22000 4.82 4.01
482 °F)
BD 1100+ -10 to 250 °C (14 to IV 22000 5.37 4.89
482 °F)
1. The number of cycles refers to the number of cycles from 0 bar (e) to maximum pressure.
2. The minimum wall thickness refers to the minimum required thickness according to design calculations
and is expressed in millimeter.
Recommendation by the manufacturer for the re-inspection time

Following actions are to be executed by the user of the equipment or by Atlas Copco personnel, unless stated
different in national legislation of the country in which the equipment is operated. The stated time interval
has as reference the day of start-up of the unit.
Every 6 months:
• Visual check of vessel material on outside (exposed) for traces of strong corrosion; consult manufacturer
if necessary.
Every 5 years, during the desiccant change, following inspections are to be carried out:
• inspection of outside and inside of the material for excessive and local corrosion, fissures, leaks, damage;
consult manufacturer if necessary.
• inspection of strainers inside the vessels. To be replaced if necessary.
Every 10 years:
• hydrostatic test according to test pressure on data plate; consult manufacturer if necessary.
124 2920 1758 01

Instruction book
11 Documentation
Declaration of conformity
Typical example of a Declaration of Conformity document
2920 1758 01 125

What sets Atlas Copco apart as a company is our conviction that
we can only excel in what we do if we provide the best possible
know-how and technology to really help our customers produce,
grow and succeed.
There is a unique way of achieving that - we simply call it the Atlas
Copco way. It builds on interaction, on long-term relationships
and involvement in the customers’ process, needs and objectives.
It means having the flexibility to adapt to the diverse demands of
the people we cater for.
It’s the commitment to our customers’ business that drives our
effort towards increasing their productivity through better
solutions. It starts with fully supporting existing products and
continuously doing things better, but it goes much further, creating
advances in technology through innovation. Not for the sake of
technology, but for the sake of our customer’s bottom line and
peace-of-mind.
That is how Atlas Copco will strive to remain the first choice, to
succeed in attracting new business and to maintain our position
as the industry leader.
No. 2920 1758 01 / 2010 - 11

Instruction Book BD1100+

Uploaded by

Copyright:

Available Formats

Instruction Book BD1100+

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Instruction Book BD1100+

Uploaded by

Copyright:

Available Formats

BD 330+, BD 400+, BD 550+, BD 850+, BD 1100+

BD 330+, BD 400+, BD 550+, BD 850+, BD 1100+

1.1 SAFETY ICONS...................................................................................................................................5

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................5

1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................6

1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................7

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................8

2.2 AIR CIRCUIT....................................................................................................................................14

2.3 REGENERATION CIRCUIT....................................................................................................................16

2.4 COOLING AND PRESSURE EQUALIZATION...............................................................................................18

2.5 SHIFTING TOWERS............................................................................................................................20

2.6 OPERATING CYCLES..........................................................................................................................22

2.7 EXTERNAL DRYER STATUS INDICATION .................................................................................................24

3 Elektronikon® Graphic controller...............................................................................26

3.1 ELEKTRONIKON® GRAPHIC CONTROLLER...............................................................................................26

3.2 CONTROL PANEL..............................................................................................................................27

3.3 ICONS USED....................................................................................................................................28

3.4 MAIN SCREEN..................................................................................................................................31

3.5 CALLING UP MENUS..........................................................................................................................32

3.6 INPUTS MENU...................................................................................................................................34

3.7 OUTPUTS MENU...............................................................................................................................36

3.9 EVENT HISTORY MENU.......................................................................................................................40

3.10 TEST MENU.....................................................................................................................................41

3.11 SERVICE MENU................................................................................................................................43

3.12 PROTECTIONS MENU.........................................................................................................................46

3.13 WEEK TIMER MENU...........................................................................................................................48

3.14 INFO MENU......................................................................................................................................58

3.15 MODIFYING SETTINGS........................................................................................................................59

3.16 WEB SERVER..................................................................................................................................65

3.17 PROGRAMMABLE SETTINGS.................................................................................................................73

4.1 DIMENSION DRAWINGS ......................................................................................................................80

4.2 INSPECTION AFTER SHIPMENT..............................................................................................................90

4.3 INSTALLATION INSTRUCTIONS..............................................................................................................91

4.4 ELECTRICAL CABLE SIZE AND MAXIMUM FUSES........................................................................................95

5.2 INITIAL START-UP..............................................................................................................................99

5.4 DURING OPERATION .......................................................................................................................101

5.6 REMOTE START/STOP......................................................................................................................102

5.7 EMERGENCY STOP..........................................................................................................................104

5.8 VOLTAGE FAILURE..........................................................................................................................105

6.1 PREVENTIVE MAINTENANCE SCHEDULE................................................................................................107

6.2 SERVICE KITS................................................................................................................................109

6.3 SERVICE AGREEMENTS....................................................................................................................109

6.4 SERVICE PLAN...............................................................................................................................109

6.5 FILLING INSTRUCTIONS....................................................................................................................109

6.6 MAINTENANCE OF THE AIR COOLER....................................................................................................112

6.7 PRECAUTIONS BEFORE STORAGE.......................................................................................................112

7.1 DEWPOINT METER..........................................................................................................................114

7.2 SONIC NOZZLE...............................................................................................................................114

7.3 FILTER OPTION...............................................................................................................................115

7.4 BLOWER INLET FILTER.....................................................................................................................116

8.1 FAULTS AND REMEDIES....................................................................................................................117

9.1 LIMITATIONS AND NOMINAL CONDITIONS...............................................................................................121

9.2 SPECIFIC DATA..............................................................................................................................122

10 Instructions for use of air dryer................................................................................123

1.1 Safety icons

Danger for life

1.2 Safety precautions, general

1.3 Safety precautions during installation

Precautions during installation

1.4 Safety precautions during operation