Aspen Exchanger Design and Rating Shell & Tube V11 Page 1

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Problem Definition

Description
Heading
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Remarks

Application Options
Calculation mode Design (Sizing)
Location of hot fluid Shell side
Select geometry based on this dimensional standard US
Calculation method Advanced method

Application Gas, no phase change

Condenser type Set default
Simulation calculation Set default

Application Gas, no phase change

Vaporizer type Set default
Simulation calculation Set default
Thermosiphon circuit calculation Set default
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Process Data
Hot Side Cold Side
Fluid name Air Water
In Out In Out
Mass flow rate kg/h 20000
Temperature °C 100 60 30 40
Vapor mass fraction 1 1 1 1
Pressure (absolute) kgf/cm² 1.85 1.73 3 2.868
Pressure at liquid surface in column kgf/cm²
Heat exchanged kcal/h
Adjust if over-specified Heat load Heat load
Estimated pressure drop kgf/cm² 0.12 0.132
Allowable pressure drop kgf/cm² 0.193 0.51
Fouling resistance m²-h-C/kcal 0 0

Hot Side Properties

Hot Side Databank

Physical property package Aspen Properties
Pressures
Hot side composition specification Weight flowrate or %
kgf/cm2
B-JAC VLE calculation method Ideal
1.85
B-JAC VLE calculation type Integral
1.73
Aspen property method PENG-ROB
Aspen free-water method STEAM-TA
Aspen water solubility 3
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file
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Hot side - Stream properties

Specific Vapor mass

Temperature
enthalpy fraction

C kcal/kg

100 17.9 1

96.92 17.16 1

93.85 16.42 1

90.77 15.67 1

87.69 14.93 1

84.62 14.19 1

81.54 13.45 1

78.46 12.71 1

75.38 11.98 1

72.31 11.24 1

69.23 10.5 1

66.15 9.76 1

63.08 9.02 1

60 8.28 1
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Hot side - Liquid properties

Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension

C kcal/(kg*C) kcal/(h*m*C) cp kg/m3 dynes/cm

100

96.92

93.85

90.77

87.69

84.62

81.54

78.46

75.38

72.31

69.23

66.15

63.08

60
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Hot side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight

C kcal/(kg*C) kcal/(h*m*C) cp kg/m3

100 0.2408 0.027 0.0219 1.69 28.95091

96.92 0.2407 0.027 0.0217 1.71 28.95091

93.85 0.2407 0.026 0.0216 1.72 28.95091

90.77 0.2406 0.026 0.0215 1.74 28.95091

87.69 0.2406 0.026 0.0213 1.75 28.95091

84.62 0.2405 0.026 0.0212 1.77 28.95091

81.54 0.2405 0.026 0.0211 1.78 28.95091

78.46 0.2404 0.026 0.0209 1.8 28.95091

75.38 0.2404 0.025 0.0208 1.81 28.95091

72.31 0.2403 0.025 0.0207 1.83 28.95091

69.23 0.2403 0.025 0.0205 1.85 28.95091

66.15 0.2403 0.025 0.0204 1.86 28.95091

63.08 0.2402 0.025 0.0202 1.88 28.95091

60 0.2402 0.024 0.0201 1.9 28.95091

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Hot side - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension

C kcal/(kg*C) kcal/(h*m*C) cp kg/m3 dynes/cm

100

96.92

93.85

90.77

87.69

84.62

81.54

78.46

75.38

72.31

69.23

66.15

63.08

60

Cold Side Properties

Cold Side Databank

Physical property package COMThermo
Pressures
Cold side composition specification Weight flowrate or %
kgf/cm2

B-JAC VLE calculation method Ideal 3

2.868
Aspen property method PENG-ROB
Aspen free-water method STEAM-TA
Aspen water solubility 3
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file
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Cold side - Stream properties

Specific Vapor mass

Temperature
enthalpy fraction

C kcal/kg

30 -3772.24 0

32 -3770.22 0

34 -3768.2 0

36 -3766.18 0

38 -3764.16 0

40 -3762.14 0

Cold side - Liquid properties

Liquid specific Liquid thermal Liquid surface

Temperature Liquid viscosity Liquid density
heat cond. tension

C kcal/(kg*C) kcal/(h*m*C) cp kg/m3 dynes/cm

30 1.0006 0.532 0.7972 995.57 71.2

32 1.0007 0.535 0.7642 994.94 70.9

34 1.0007 0.537 0.7332 994.28 70.5

36 1.0008 0.539 0.7042 993.59 70.2

38 1.0008 0.541 0.677 992.86 69.8

40 1.0009 0.544 0.6514 992.11 69.5

Cold side - Vapor properties

Vapor specific Vapor thermal Vapor molecular

Temperature Vapor viscosity Vapor density
heat cond. weight

C kcal/(kg*C) kcal/(h*m*C) cp kg/m3

30

32

34

36

38

40
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Cold side - 2nd Liquid phase properties

Liquid 2 specific Liquid 2 thermal Liquid 2 Liquid 2 surface

Temperature Liquid 2 density
heat cond. viscosity tension

C kcal/(kg*C) kcal/(h*m*C) cp kg/m3 dynes/cm

30

32

34

36

38

40
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Geometry 1

Exchanger Type

Front head type B - bonnet bolted or integral with tubesheet

Shell type E - one pass shell
Rear head type M - bonnet
Exchanger position Horizontal
Location of front head for vertical units Set default
"E" shell flow direction (inlet nozzle location) Near rear head

ID OD Thickness series parallel

Shell(s) mm
Front head mm
RearHead mm
Kettle mm

Front cover type Ellipsoidal Front tubesheet thickness mm

Rear cover type Ellipsoidal (M,P,S,T,W types) Rear tubesheet thickness mm
Shell cover type Set default Tube projection from front tubesheet mm 3.18
Front cover welded to a cylinder Yes Tube projection from rear tubesheet mm 3.18
Rear cover welded to a cylinder Yes Distance from U-bend center to shell cover mm

Tubesheet type Normal

Tube to tubesheet joint Expanded only (2 grooves)(App.A 'i')

Include expansion joint None

Flange type - hot side Hub

Flange type - cold side Hub
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Tubes

Number of tubes (total) Tube pitch mm 23.81

Number of tubes plugged Tube pattern 30-Triangular
Tube length mm Tube material Carbon Steel
Tube type Plain Tube surface Smooth
Tube outside diameter mm 19.05 Tube wall roughness mm
Tube wall thickness mm 2.11 Tube cut angle (degrees)
Wall specification Average

Lowfin Tube type As specified Longitudinal fins per tube

Fin density #/m Longitudinal fin height mm
Tube wall thickness mm 2.11 Longitudinal fin thickness mm
Tube root diameter mm Longitudinal root spacing mm
Fin height mm Longitudinal fin cut and twist length mm
Fin thickness mm
Outside/Inside surface area ratio Twisted tube twist pitch mm
Distance unfinned at baffle mm Shell type: within shroud (convert to) Set default
Shroud inlet location None
Tube insert type None Shroud inlet gap length mm
Twisted tape 360 degree twist pitchmm Shroud outlet gap length mm
Twisted tape thickness mm Shroud thickness mm 3.18
Tube internal enhancement Skid bar angle (deg) 60
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Baffles

Baffle type Single segmental

Tubes are in baffle window Yes
Baffle cut (% of diam.) outer
Align baffle cut with tubes Yes
Multi-segmental baffle starting baffle Set default
Baffle cut orientation Horizontal
Baffle thickness mm
Baffle spacing center-center (Bc) mm
Number of baffles
Baffle spacing at inlet (Bi) mm
End length at front head (tube end to closest baffle, Fl) mm
End length at rear head (tube end to closest baffle, Rl) mm
Distance between baffles at central in/out for G,H,I,J shells (Cl) mm
Distance between baffles at center of H shell (Hl) mm

Special inlet nozzle support no Number of supports at center of H shell

Support or blanking baffle at rear end no Number of supports at inlet/outlet for G, H, I, J shells
Length of tube beyond support/blanking baffle mm Number of supports between central baffles
Number of extra supports for U-bends Number of supports at front head end space
Support/baffle to tangent of U-bend distance mm Number of supports at rear head end space
Baffle OD to shell ID diametric clearance mm Number of supports for K, X shells
Baffle tube hole to tube OD diametric clearance mm

Longitudinal Baffle
Window length at rear head for F, G, H shells (Rw) mm
Window length at front head for G, H shells (Fw) mm
Window length at center for H shells (Cw) mm
Baffle thickness mm
Percent leakage across longitudinal baffle

Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance mm
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Geometry 2

Baffles

Number of regions for variable baffle pitch One region

Variable baffle pitch: First to last pitch ratio 1.5

Bundle

Tube layout option New (optimum) layout Open distance at top of layout mm
Main input / Tube layout inconsistencies Set default (use layout) Open distance at bottom of layout mm
Full or normal bundle Normal bundle Open distance on left side of layout mm
Tube pattern 30-Triangular Open distance on right side of layout mm
Tube pitch mm 23.81 Shell ID to outer tube limit diametric clearance mm
Tube passes Outer tube limit diameter mm
Pass layout orientation Program Horizontal pass partition width mm
Pass layout Mixed (H) Vertical pass partition width mm
Tube layout symmetry Standard symmetry Number of horizontal pass partition lanes
Number of sealing strip pairs Number of vertical pass partition lanes
Orientation of U-bends Undefined
Minimum U-bend diameter mm
Cleaning lane or tube alignment Unaligned
Number of tie rods
Tie rod diameter mm
Spacer diameter mm
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Nozzles

Shell Side Tube Side

Shell side nozzle flange rating - -
Shell side nozzle flange type Slip on Slip on

Use separate outlet nozzles for hot side liquid/vapor flows no

Use separate outlet nozzles for cold side liquid/vapor flows no

Shell Side

Shell side nozzle location options Opposite sides

Location of nozzle at U-bend Set default
Nozzle diameter displayed on TEMA sheet Nominal

Tube Side
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Geometry 3

Impingement Protection
Impingement protection device None
Impingement plate diameter mm
Impingement plate length (parallel to tube axis) mm
Impingement plate width (normal to tube axis) mm
Impingement plate thickness mm
Impingement plate distance in from shell ID mm
Impingement plate clearance to tube edge mm
Impingement plate perforated area %

Thermosiphon Piping
Pipework loss calculation Set default
Percent of driving head lost in inlet line
Percent of driving head lost in outlet line

Height of column liquid level mm

Height of heat transfer region inlet mm
Height of return line to column mm

Construction Spec

Materials
Cylinder - hot side Carbon Steel
Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) Set Default
Baffles Carbon Steel
Tube material Carbon Steel

Tube material thermal conductivity kcal/(h-m-C)

Tube material density kg/m³
Tube material modulus of elasticity kgf/mm²

Tubesheet cladding - hot side Set Default

Tubesheet cladding - cold side Set Default
Gaskets - hot side
Gaskets - cold side Flat metal jacketed fiber
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Specifications
Design Code ASME Code Sec VIII Div 1
Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Use BPVC VIII Div 2 Class 1 or Class 2 No
Hot side Cold side
Design pressure (gauge) kgf/cm² 3.515 3.515
Design temperature °C 137.78 76.67
Vacuum design pressure (gauge) kgf/cm²
Test pressure (gauge) kgf/cm²
Corrosion allowance mm 3.18 3.18
Radiography Spot Spot
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Program Options1

Design Options

Use shell ID or OD as reference Inside diameter

Shell side nozzle location options Opposite sides
Location of nozzle at U-bend Set default
Allow baffles under nozzles No
Use proportional baffle cut Yes
Number of tube rows between sealing strips 6
Percent of tubes to be plugged 0
Remove tubes for vapor disengagement space in flooded evaporator No
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch One region
Variable baffle pitch: First to last pitch ratio 1.5

Increment Minimum Maximum

Shell diameter mm 25.4 152.4 2540
Tube length mm 609.6 1219.2 6096
Tube passes 1,2,4,6... 1 8
Baffle spacing mm 50.8 762
Baffle cut (% of diameter) 10 40
Shells in series 1 6
Shells in parallel 1 10
Use pipe for shells below this diameter mm 609.6
Hot Side Cold Side
Minimum fluid velocity m/s 0.01
Maximum fluid velocity m/s 100
Target % pressure drop in nozzles 15 15

Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only) 0.02
Allow local temperature cross Yes

Design search thoroughness options Normal

Basis for design optimization Minimum cost
Highest cost or area ratio considered 1.25
Minimum % excess surface area required 0
Show units that meet minimum actual/required surface area ratio 0.9
Show units that meet maximum actual/allowed hot side pressure drop ratio 1.5
Show units that meet maximum actual/allowed cold side pressure drop ratio 1.5
Optimisation item number to repeat 0
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Thermal Analysis Options

Hot Side Cold Side

Liquid heat transfer coefficient kcal/(h-m²-C)
Two phase heat transfer coefficient kcal/(h-m²-C)
Vapor heat transfer coefficient kcal/(h-m²-C)

Liquid heat transfer coefficient multiplier 1 1

Two phase heat transfer coefficient multiplier 1 1
Vapor heat transfer coefficient multiplier 1 1
Pressure drop multiplier 1 1

U-bend area will be considered effective for heat transfer Set default
Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler mm

Minimum allowable MTD Ft correction factor 0.7

Fouling calculation options Adjust both sides based on fouling input

Hot Side Cold Side

Fouling layer thickness mm
Fouling thermal conductivity kcal/(h-m-C)
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 18
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Correlations

Pressure drop: friction / gravity, hot side friction only

Pressure drop: friction / gravity, cold side friction only
Vibration analysis method Full HTFS analysis
Tube axial stress kgf/mm²
Effective cross flow fraction
Lowfin tube calculation method HTFS / ESDU
Single phase tubeside heat transfer method HTFS recommended method

Condensation Options
Desuperheating heat transfer method Wet wall
Condensation heat transfer model HTFS - Silver-Bell
Vapor shear heat transfer enhancement Use vapor shear enhancement
Liquid subcooling heat transfer/vertical Not Used
Priority for condenser outlet temperature (mixtures) Vapor-Gas

Vaporization Options
Subcooled boiling accounted for in Heat transfer & pressure drop
Post dryout heat transfer determined yes

Boiling Curve Correction

Heat flux reference point kcal/(h-m²)
Temperature difference (Delta T) reference point °C
Boiling curve exponent on Delta T
Correction to boiling curve Boiling curve not used

Falling film evaporation method HTFS recommended method

Program Options 2

Enhancements
Shell side enhancements
Enhancement identification

Tube side enhancements

Enhancement identification
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 19
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CalculationOptions
Maximum number of Iterations 100
Convergence tolerance - heat load 0.0001
Convergence tolerance - pressure 0.0001
Relaxation parameter 0.5
Calculation grid resolution Medium
Convergence criterion Stop when fully converged
Calculation step size 0.2
Pressure calculation option - hot side Outlet, with minimum
Pressure calculation option - cold side Outlet, with minimum
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Warnings & Messages

Description
The value specified for Application under Program Definition | Application Options for stream 1
indicates that the stream is a single phase. If properties have been generated using Aspen Properties
Input Warning 1066
or BJAC, they are obtained for that single phase even if the package would have otherwise returned
properties for other phases.

The value specified for Application under Program Definition | Application Options for stream 2
indicates that the stream is a single phase. If properties have been generated using Aspen Properties
Input Warning 1066
or BJAC, they are obtained for that single phase even if the package would have otherwise returned
properties for other phases.

A default allocation of Hot stream 1: to the shellside has been made. It is estimated that the chances
of this being correct are about 55 percent. Potentially important factors, such as a fluid being
Input Warning 1062
hazardous, or having material compatibility problems, could not be allowed for. Such fluids would
usually go on the tubeside.

No Maximum Allowable Pressure Drop was specified for either stream. Estimated values of 0.193 kgf/
cm2 (hot side) and 0.51 kgf/cm2 (cold side) were used. Design results are usually very susceptible to
Input Warning 1063
at least one of these values, and the estimates may not match your process requirements. Treat the
exchanger designs produced with caution.

You did not input any fouling resistances. Fouling will reduce the calculated exchanger duty, or
Input Warning 1179
increase the exchanger size needed to achieve the specified duty.
Stream 2 has been identified as either a liquid or a vapor application, but Physical Properties data
Input Warning 1049
have only been supplied for the other phase.
For stream 2 at pressure 3 kgf/cm2, the specified temperature 30 C and quality 1 are inconsistent.
Note 1855
The quality has been reset to 0.
For stream 2 at pressure 2.868 kgf/cm2, the specified temperature 40 C and quality 1 are
Note 1855
inconsistent. The quality has been reset to 0.

The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load of
Note 1860 -192225 kcal/h, for a flow of 20000 kg/h, with outlet temperature 60 C and quality (vapor mass
fraction) 1.

The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of
Note 1860 192225 kcal/h, for a flow of 19035 kg/h, with outlet temperature 40 C and quality (vapor mass
fraction) 0.

The calculated rho v squared of 2303 kg/(m*s2) within the shellside inlet nozzle exceeds the TEMA
Operation Warning 1341
recommended value of 2232 kg/(m*s2).
Advisory 1446 The Advanced calculation has converged after 23 iterations
Note 1701 Design calculation successfully completed.
Flow induced vibration analysis has identified problems: Fluid Elastic Instability: 5 warnings, of which
Operation Warning 1611
2 serious; Resonance Assessments: 11 warnings, of which 0 serious.

The HTFS and/or TEMA flow induced vibration analysis has identified the possibility of acoustic
Note 1615 resonance. You should consider using a deresonating plate, especially if there is resonance of the
vortex shedding or turbulent buffeting frequencies with both the acoustic and natural frequencies

One or more of the calculated shell side Rho-V-Squared values exceeds the TEMA limit. Please take
Operation Warning 1388
a look at the Flow Analysis page.
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Warnings & Messages

Description

The number of baffles 2 in a shellside flow path is small. Some of the assumptions in the Shell&Tube
Results Warning 1902
thermal model and temperature difference calculation are less valid than normal.

The ratio 1.468085 of an end space length to the baffle space is larger than normal. Shellside heat
transfer and pressure drop calculations may be less accurate than normal, especially if there is a
Results Warning 1903
small number of baffles. Note that the fraction of the overall resistance to heat transfer due to the
shellside is 0.5909004.
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Optimization Path

Current selected case 1

Shell Tube Length Pressure Drop Baffle Tube Units Total

Area Tube
Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass

mm mm mm kgf/cm2 kgf/cm2 mm Rupee(India)

1 660.4 2438.4 981.1 2.49 0.182 0.94 0.048 0.09 596.9 2 1 505 1 1 1522788

2 660.4 2438.4 921.5 2.65 0.186 0.96 0.049 0.1 596.9 2 2 508 1 1 1529134

3 685.8 2438.4 853.5 2.86 0.176 0.91 0.048 0.09 596.9 2 1 572 1 1 1632700

4 685.8 2438.4 906.9 2.69 0.175 0.91 0.049 0.1 596.9 2 2 548 1 1 1613340

5 711.2 2438.4 782.2 3.12 0.171 0.88 0.048 0.09 596.9 2 1 637 1 1 1734646

6 711.2 2438.4 843.3 2.89 0.179 0.93 0.049 0.1 596.9 2 2 608 1 1 1711070

7 736.6 2438.4 757.6 3.22 0.166 0.86 0.048 0.09 596.9 2 1 669 1 1 1819361

8 736.6 2438.4 791.5 3.08 0.168 0.87 0.049 0.1 596.9 2 2 660 1 1 1816072

9 438.15 1828.8 1148.7 1.59 0.137 0.71 0.052 0.1 361.95 2 1 219 2 1 1767485

10 438.15 1828.8 1063.8 1.72 0.137 0.71 0.053 0.1 361.95 2 2 203 2 1 1746920

1 660.4 2438.4 981.1 2.49 0.182 0.94 0.048 0.09 596.9 2 1 505 1 1 1522788
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Operational Issues

Unsupported Design
Vibration Rho-V-Sq
tube length Status

Yes Yes No (OK )

Yes Yes No (OK )

Yes Yes No (OK )

Yes Yes No (OK )

Yes Yes No (OK )

Yes Yes No (OK )

Yes Yes No (OK )

Yes Yes No (OK )

Possible No No (OK )

Possible No No (OK )

Yes Yes No (OK )

 Aspen Exchanger Design and Rating Shell & Tube V11 Page 24
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Recap of Design

Current selected case F

A B C D E

Shell ID mm 660.4 660.4 736.6 660.4 736.6

Tube length - actual mm 2438.4 2438.4 2438.4 2438.4 2438.4

Tube length - required mm 913.7 981.1 757.6 981.1 757.6

Pressure drop, SS kgf/cm2 0.182 0.182 0.166 0.182 0.166

Pressure drop, TS kgf/cm2 0.043 0.048 0.048 0.048 0.048

Baffle spacing mm 596.9 596.9 596.9 596.9 596.9

Number of baffles 2 2 2 2 2

Tube passes 1 1 1 1 1

Tube number 505 505 669 505 669

Number of units in series 1 1 1 1 1

Number of units in parallel 1 1 1 1 1

Total price Dollar(US) 32877 32877 39280 32877 39280

Program mode Design (Sizing) Design (Sizing) Design (Sizing) Design (Sizing) Design (Sizing)

Advanced Advanced Advanced Advanced Advanced

Calculation method
method method method method method

Area Ratio (dirty) 2.67 2.49 3.22 2.49 3.22

Film coef overall, SS kcal/(h*m2*C) 262.9 263 256 263 256

Film coef overall, TS kcal/(h*m2*C) 468.2 387.8 384 387.8 384

Heat load kcal/h 192226 192226 192226 192226 192226

Recap case fully recoverable Yes Yes Yes Yes Yes

 Aspen Exchanger Design and Rating Shell & Tube V11 Page 25
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Shell ID mm 660.4

Tube length - actual mm 2438.4

Tube length - required mm 981.1

Pressure drop, SS kgf/cm2 0.182

Pressure drop, TS kgf/cm2 0.048

Baffle spacing mm 596.9

Number of baffles 2

Tube passes 1

Tube number 505

Number of units in series 1

Number of units in parallel 1

Total price Dollar(US) 32877

Program mode Design (Sizing)

Advanced
Calculation method
method

Area Ratio (dirty) 2.49

Film coef overall, SS kcal/(h*m2*C) 263

Film coef overall, TS kcal/(h*m2*C) 387.8

Heat load kcal/h 192226

Recap case fully recoverable Yes

 Aspen Exchanger Design and Rating Shell & Tube V11 Page 26
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TEMA Sheet
Heat Exchanger Specification Sheet
1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size : 660 - 2438.4 mm Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 71 m² Shells/unit 1 Surf/shell(eff.) 71 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name Air Water
11 Fluid quantity, Total kg/h 20000 19035
12 Vapor (In/Out) kg/h 20000 20000 0 0
13 Liquid kg/h 0 0 19035 19035
14 Noncondensable kg/h 0 0 0 0
15
16 Temperature (In/Out) °C 100 60 30 40
17 Bubble / Dew point °C / / / /
18 Density Vapor/Liquid kg/m³ 1.69 / 1.71 / / 995.57 / 992.1
19 Viscosity cp 0.0219 / 0.0201 / / 0.7972 / 0.6514
20 Molecular wt, Vap 28.95 28.95
21 Molecular wt, NC
22 Specific heat kcal/(kg-C) 0.2408 / 0.2402 / / 1.0006 / 1.0009
23 Thermal conductivity kcal/(h-m-C) 0.027 / 0.024 / / 0.532 / 0.544
24 Latent heat kcal/kg
25 Pressure (abs) kgf/cm² 1.85 1.668 3 2.952
26 Velocity (Mean/Max) m/s 29.81 / 31.61 0.06 / 0.06
27 Pressure drop, allow./calc. kgf/cm² 0.193 0.182 0.51 0.048
28 Fouling resistance (min) m²-h-C/kcal 0 0 0 Ao based
29 Heat exchanged 192226 kcal/h MTD (corrected) 43.29 °C
30 Transfer rate, Service 62.5 Dirty 155.4 Clean 155.4 kcal/(h-m²-C)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure kgf/cm² 3.515 / / 3.515 / /
34 Design temperature / MDMT °C 137.78 / 76.67 / S1 T2

35 Number passes per shell 1 1

36 Corrosion allowance mm 3.18 3.18
37 Connections In mm 1 355.6 / - 1 50.8 / -
T1 S2

38 Size/Rating Out 1 406.4 / - 1 50.8 / -

39 Nominal Intermediate / - / -
40 Tube #: 505 OD: 19.05 Tks. Average 2.11 mm Length: 2438.4 mm Pitch: 23.81 mm Tube pattern:30
41 Tube type: Plain Insert:None Fin#: #/m Material:Carbon Steel
42 Shell Carbon Steel ID 660.4 OD 679.45 mm Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 40.63 Horizontal
Spacing: c/c 596.9 mm
47 Baffle-long - Seal Type Inlet 876.3 mm
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 2303 Bundle entrance 1141 Bundle exit 1129 kg/(m-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 2103.5 Filled with water 2858.3 Bundle 1328.5 kg
56 Remarks
57
58
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 27
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Overall Summary

1 Size 660.4 X 2438.4 mm Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 73.7 / 71 / m² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 73.7 / 71 / m²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load kcal/h 192226
7 Total flow kg/h 20000 19035 Eff. MTD/ 1 pass MTD °C 43.29 / 43.28
8 Vapor kg/h 20000 20000 0 0 Actual/Reqd area ratio - fouled/clean 2.49 / 2.49
9 Liquid kg/h 0 0 19035 19035
10 Noncondensable kg/h 0 0 Coef./Resist. kcal/(h-m²-C) m²-h-C/kcal %
11 Cond./Evap. kg/h 0 0 Overall fouled 155.4 0.00644
12 Temperature °C 100 60 30 40 Overall clean 155.4 0.00644
13 Bubble Point °C Tube side film 387.8 0.00258 40.08
14 Dew Point °C Tube side fouling 0 0
15 Vapor mass fraction 1 1 0 0 Tube wall 18683.5 5E-05 0.83
16 Pressure (abs) kgf/cm² 1.85 1.668 3 2.952 Outside fouling 0 0
17 DeltaP allow/cal kgf/cm² 0.193 0.182 0.51 0.048 Outside film 263 0.00381 59.09
18 Velocity m/s 31.61 30.81 0.06 0.06
19 Liquid Properties Shell Side Pressure Drop kgf/cm² %
20 Density kg/m³ 995.57 992.1 Inlet nozzle 0.019 10.34
21 Viscosity cp 0.7972 0.6514 InletspaceXflow 0.048 26.32
22 Specific heat kcal/(kg-C) 1.0006 1.0009 Baffle Xflow 0.044 23.92
23 Therm. cond. kcal/(h-m-C) 0.532 0.544 Baffle window 0.016 8.77
24 Surface tension dynes/cm OutletspaceXflow 0.047 25.84
25 Molecular weight 18.02 18.02 Outlet nozzle 0.009 4.81
26 Vapor Properties Intermediate nozzles
27 Density kg/m³ 1.69 1.71 Tube Side Pressure Drop kgf/cm² %
28 Viscosity cp 0.0219 0.0201 Inlet nozzle 0.033 69.19
29 Specific heat kcal/(kg-C) 0.2408 0.2402 Entering tubes 0 0.02
30 Therm. cond. kcal/(h-m-C) 0.027 0.024 Inside tubes 0 0.31
31 Molecular weight 28.95 28.95 Exiting tubes 0 0.03
32 Two-Phase Properties Outlet nozzle 0.015 30.46
33 Latent heat kcal/kg Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 m/s kg/(m-s²)
35 Reynolds No. vapor 46178.36 50206.14 Shell nozzle inlet 36.88 2303
36 Reynolds No. liquid 1127.31 1379.63 Shell bundle Xflow 31.61 30.81
37 Prandtl No. vapor 0.71 0.71 Shell baffle window 30.71 29.93
38 Prandtl No. liquid 5.4 4.32 Shell nozzle outlet 27.56 1299
39 Heat Load kcal/h kcal/h Shell nozzle interm
40 Vapor only -192226 0 m/s kg/(m-s²)
41 2-Phase vapor 0 0 Tube nozzle inlet 2.45 5992
42 Latent heat 0 0 Tubes 0.06 0.06
43 2-Phase liquid 0 0 Tube nozzle outlet 2.46 6013
44 Liquid only 0 192226 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD mm 14.83 / 19.05 Number 2 Inlet mm 1 / 355.6 1 / 60.32
48 Length act/eff mm 2438.4 / 2349.5 Cut(%d) 40.63 Outlet 1 / 406.4 1 / 60.32
49 Tube passes 1 Cut orientation H Intermediate / /
50 Tube No. 505 Spacing: c/c mm 596.9 Impingement protection None
51 Tube pattern 30 Spacing at inlet mm 876.3
52 Tube pitch mm 23.81 Spacing at outlet mm 876.3
53 Insert None
54 Vibration problem (HTFS / TEMA) Yes / RhoV2 violation Yes
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 28
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Overall Performance

Design (Sizing) Shell Side Tube Side Total Messages: 1

Total mass flow rate kg/h 20000 19035 Errors: 0
Input: 6
Vapor mass flow rate (In/Out) kg/h 20000 20000 0 0
Results: 2
Liquid mass flow rate kg/h 0 0 19035 19035 Operations: 3
Vapor mass fraction 1 1 0 0 Notes & Advisory:
Temperatures °C 100 60 30 40 Warning and Mess
Bubble / Dew point °C / / / /
Operating Pressures kgf/cm² 1.85 1.668 3 2.952
Film coefficient kcal/(h-m²-C) 263 387.8
Fouling resistance m²-h-C/kcal 0 0
Velocity (highest) m/s 31.61 0.06
Pressure drop (allow./calc.) kgf/cm² 0.193 / 0.182 0.51 / 0.048
Total heat exchanged kcal/h 192226 Unit BEM 1 pass 1 ser 1 par
Overall clean coeff. (plain/finned) kcal/(h-m²-C) 155.4 / Shell size 660 - 2438.4 mm Hor
Overall dirty coeff. (plain/finned) kcal/(h-m²-C) 155.4 / Tubes Plain
Effective area (plain/finned) m² 71 / Insert None
Effective MTD °C 43.29 No. 505 OD 19.05 Tks 2.11 mm
Actual/Required area ratio (dirty/clean) 2.49 / 2.49 Pattern 30 Pitch 23.81 mm
Vibration problem (HTFS) Yes Baffles Single segmental Cut(%d) 40.63
RhoV2 problem Yes Total cost 32877 Dollar(US)

Heat Transfer Resistance

Shell side / Fouling / Wall / Fouling / Tube side
Shell Side Tube Side

Resistance Distribution

Overall Coefficient / Resistance Summary Clean Dirty Max Dirty

Area required (tube OD base) m² 28.6 28.6 71
Area ratio: actual/required 2.49 2.49 1
Overall coefficient kcal/(h-m²-C) 155.4 155.4 62.5
Overall resistance m²-h-C/kcal 0.00644 0.00644 0.01601
Shell side fouling m²-h-C/kcal 0 0 0.00478
Tube side fouling 0 0 0.00478
Resistance Distribution kcal/(h-m²-C) m²-h-C/kcal % % %
Shell side film 263 0.00381 59.09 59.09 23.78
Shell side fouling 0 0 29.88
Tube wall 18683.5 5E-05 0.83 0.83 0.33
Tube side fouling * 0 0 29.88
Tube side film * 387.8 0.00258 40.08 40.08 16.13

* Based on outside surface - Area ratio: Ao/Ai = 1.28

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Shell by Shell Conditions

Shell 1

Shell heat load kcal/h 192226

Shell inlet temperature C 100

Shell outlet temperature C 60

Tube inlet temperature C 30

Tube outlet temperature C 40

Shell inlet vapor fraction 1

Shell outlet vapor fraction 1

Tube inlet vapor fraction 0

Tube outlet vapor fraction 0

Shell inlet pressure kgf/cm2 1.85

Shell outlet pressure kgf/cm2 1.668

Tube inlet pressure kgf/cm2 3

Tube outlet pressure kgf/cm2 2.952

Shell pressure drop kgf/cm2 0.182

Tube pressure drop kgf/cm2 0.048

Mean shell metal temperature C 77.3

Mean tube metal temperature C 51.61

Minimum tube metal temperature C 43.01

Maximum tube metal temperature C 62.94

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Hot Stream Composition

Total Comp 1

Stream mass fractions 1 1

Liquid mass fractions at inlet 0

Liquid mass fractions at outlet 0

Vapor mass fractions at inlet 1 1

Vapor mass fractions at outlet 1 1

Liquid 2 mass fractions at inlet

Liquid 2 mass fractions at outlet

Stream mole fractions 1 1

Liquid mole fractions at inlet 0

Liquid mole fractions at outlet 0

Vapor mole fractions at inlet 1 1

Vapor mole fractions at outlet 1 1

Liquid-2 mole fractions at inlet

Liquid-2 mole fractions at outlet

Stream mass flow kg/h 20000 20000

Liquid mass flow at inlet kg/h 0 0

Liquid mass flow at outlet kg/h 0 0

Vapor mass flow at inlet kg/h 20000 20000

Vapor mass flow at outlet kg/h 20000 20000

Liquid 2 mass flow at inlet kg/h

Liquid 2 mass flow at outlet kg/h

 Aspen Exchanger Design and Rating Shell & Tube V11 Page 31
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Cold Stream Composition

Total Comp 1

Stream mass fractions 1 1

Liquid mass fractions at inlet 1 1

Liquid mass fractions at outlet 1 1

Vapor mass fractions at inlet 0

Vapor mass fractions at outlet 0

Liquid 2 mass fractions at inlet

Liquid 2 mass fractions at outlet

Stream mole fractions 1 1

Liquid mole fractions at inlet 1 1

Liquid mole fractions at outlet 1 1

Vapor mole fractions at inlet 0

Vapor mole fractions at outlet 0

Liquid-2 mole fractions at inlet

Liquid-2 mole fractions at outlet

Stream mass flow kg/h 19035 19035

Liquid mass flow at inlet kg/h 19035 19035

Liquid mass flow at outlet kg/h 19035 19035

Vapor mass flow at inlet kg/h 0 0

Vapor mass flow at outlet kg/h 0 0

Liquid 2 mass flow at inlet kg/h

Liquid 2 mass flow at outlet kg/h

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Heat Transfer Coefficients

Film coefficients kcal/(h-m²-C) Shell Side Tube Side

Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 263 / 387.8 / 498
Vapor sensible 263 / /
Two phase / /
Liquid sensible / 387.8 / 498
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor 0.71 0.71
Liquid 5.4 4.32
Reynolds numbers Vapor Nominal 46178.36 50206.14
Liquid Nominal 1127.31 1379.63
Fin Efficiency

MTD & Flux

Temperature Difference °C Heat Flux (based on tube O.D) kcal/(h-m²)

Overall effective MTD 43.29 Overall flux 6729
One pass counterflow MTD 43.28 Critical heat flux (at highest ratio)
LMTD based on end points 43.28 Highest local flux 10093
Effective MTD correction factor 1 Highest local/critical flux
Wall Temperatures °C
Shell mean metal temperature 77.3
Tube mean metal temperature 51.61
Tube wall temperatures (highest/lowest) 62.94 / 43.01

Duty Distribution

Heat Load Summary Shell Side Tube Side

kcal/h % total kcal/h % total
Vapor only -192226 100 0 0
2-Phase vapor 0 0 0 0
Latent heat 0 0 0 0
2-Phase liquid 0 0 0 0
Liquid only 0 0 192226 100
Total -192226 100 192226 100
Effectiveness 0.5716
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 33
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Pressure Drop

Pressure Drop kgf/cm² Shell Side Tube Side

Maximum allowed 0.193 0.51
Total calculated 0.182 0.048
Gravitational 0 0
Frictional 0.182 0.048
Momentum change 0 0
m/s kgf/cm² %dp m/s kgf/cm² %dp
Pressure drop distribution
Near Inlet Near Outlet Near Inlet Near Outlet

Inlet nozzle 36.88 0.019 10.34 2.45 0.033 69.19

Entering bundle 25.96 0.06 0 0.02
Inside tubes 0.06 0.06 0 0.31
Inlet space bundle Xflow 28.77 0.048 26.32
Mid-Space bundle Xflow 31.61 30.81 0.044 23.92
Mid-Space windows 30.71 29.93 0.016 8.77
Outlet space bundle Xflow 28.04 0.047 25.84
Exiting bundle 25.7 0.06 0 0.03
Outlet nozzle 27.56 0.009 4.81 2.46 0.015 30.46
Liquid outlet nozzle
Vapor outlet nozzle
Intermediate nozzles

Flow Analysis

Shell Side Flow Fractions Inlet Middle Outlet Diameter Clearance

mm
Crossflow (B stream) 0.82 0.7 0.82
Window (B+C+F stream) 0.88 0.75 0.88
Baffle hole - tube OD (A stream) 0.06 0.13 0.06 0.4
Baffle OD - shell ID (E stream) 0.06 0.13 0.06 4.76
Shell ID - bundle OTL (C stream) 0.06 0.04 0.06 12.7
Pass lanes (F stream) 0 0 0
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Rho*V2 Analysis Flow Area Velocity Density Rho*V2 TEMA limit

mm² m/s kg/m³ kg/(m-s²) kg/(m-s²)
Shell inlet nozzle 88959 36.88 1.69 2303 2232
Shell entrance 114435 28.67 1.69 1392 5953
Bundle entrance 126395 25.96 1.69 1141 5953
Bundle exit 126395 25.7 1.71 1129 5953
Shell exit 124657 26.05 1.71 1161 5953
Shell outlet nozzle 117841 27.56 1.71 1299
mm² m/s kg/m³ kg/(m-s²) kg/(m-s²)
Tube inlet nozzle 2165 2.45 995.57 5992 8928
Tube inlet 87272 0.06 995.57 4
Tube outlet 87272 0.06 992.1 4
Tube outlet nozzle 2165 2.46 992.1 6013

Thermosiphons / Kettles / Knockback Condenser

Thermosiphons
Thermosiphon stability

Kutateladze Number in axial nozzle (should be > 3.2)

Circuit DeltaP ratio (Outlet/Inlet)
Vertical tube side thermosiphons
Flow reversal criterion - top of the tubes (should be > 0.5)
Flooding criterion - top of the tubes (should be > 1.0)
Fraction of tube length before boiling starts

Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
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Thermal Details - Vibration Analysis - Fluid Elastic Instability HTFS

Shell number: Shell 1

Fluid Elastic Instability Analysis
Vibration tube number 1 2 4 5

Vibration tube location Inlet row, centre Outer window, bottom Baffle overlap Bottom Row

Vibration Possible Yes No Possible

W/Wc for heavy damping (LDec=0.1) 0.34 0.78 0.26 0.34

W/Wc for medium damping (LDec=0.03) 0.62 1.43 0.47 0.61

W/Wc for light damping (LDec=0.01) 1.08 2.47 0.82 1.07

W/Wc for estimated damping 0.9 2.08 0.54 0.9

Estimated log Decrement 0.01 0.01 0.02 0.01

Tube natural frequency cycle/s 39.18 39.18 93.09 39.18

Natural frequency method Exact Solution Exact Solution Exact Solution Exact Solution

Dominant span

Tube effective mass kg/m 1.05 1.05 1.05 1.05

Vibration tube number 6 8

Vibration tube location Inlet row, end Outer window, top

Vibration Possible Yes

W/Wc for heavy damping (LDec=0.1) 0.34 0.79

W/Wc for medium damping (LDec=0.03) 0.62 1.44

W/Wc for light damping (LDec=0.01) 1.08 2.5

W/Wc for estimated damping 0.9 2.1

Estimated log Decrement 0.01 0.01

Tube natural frequency cycle/s 39.18 39.18

Natural frequency method Exact Solution Exact Solution

Dominant span

Tube effective mass kg/m 1.05 1.05

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Note: W/Wc = ratio of actual shellside flowrate to critical flowrate for onset of fluid-elastic instability

Tube material density kg/m³ 7841.74

Tube axial stress kgf/mm² 0.25
Tube material Young's Modulus kgf/mm² 20448.51
U-bend longest unsupported length mm
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Resonance Analysis (HTFS)

Shell number: Shell 1

Resonance Analysis
Vibration tube number 1 1 1 2

Vibration tube location Inlet row, centre Inlet row, centre Inlet row, centre Outer window, bottom

Location along tube Inlet Midspace Outlet Inlet

Vibration problem Possible Possible No Possible

Span length mm 876.3 1473.2 1473.2

Frequency ratio: Fv/Fn 16.08 7.79 4.21 9.88

Frequency ratio: Fv/Fa 1.83 0.92 0.51 1.13

Frequency ratio: Ft/Fn 10.33 5 2.71 6.35

Frequency ratio: Ft/Fa 1.18 * 0.59 0.33 0.72

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 39.18 39.18 39.18 39.18

Acoustic freq., Fa cycle/s 343.44 332.33 324.63 343.44

Flow velocity m/s 25.96 12.57 6.8 15.94

X-flow fraction 1 0.84 0.84 0.84

RhoV2 kg/(m*s2) 1129 270 80 426

Strouhal No. 0.46 0.46 0.46 0.46

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Vibration tube number 2 2 4 4

Vibration tube location Outer window, bottom Outer window, bottom Baffle overlap Baffle overlap

Location along tube Midspace Outlet Inlet Midspace

Vibration problem No Possible Possible No

Span length mm 876.3 876.3 596.9

Frequency ratio: Fv/Fn 18.09 11.33 4.69 8.59

Frequency ratio: Fv/Fa 2.13 1.37 1.27 2.41

Frequency ratio: Ft/Fn 11.62 7.28 3.01 5.52

Frequency ratio: Ft/Fa 1.37 0.88 * 0.82 * 1.55

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 39.18 39.18 93.09 93.09

Acoustic freq., Fa cycle/s 332.33 324.63 343.44 332.33

Flow velocity m/s 29.2 18.29 17.98 32.93

X-flow fraction 0.84 0.84 0.84 0.84

RhoV2 kg/(m*s2) 1459 576 542 1855

Strouhal No. 0.46 0.46 0.46 0.46

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Vibration tube number 4 5 5 5 6

Vibration tube location Baffle overlap Bottom Row Bottom Row Bottom Row Inlet row, end

Location along tube Outlet Inlet Midspace Outlet Inlet

Vibration problem Possible No Possible No Possible

Span length mm 876.3 1473.2 876.3 876.3

Frequency ratio: Fv/Fn 4.65 4.25 7.79 15.92 16.08

Frequency ratio: Fv/Fa 1.33 0.48 0.92 1.92 1.83

Frequency ratio: Ft/Fn 2.99 2.73 5 10.23 10.33

Frequency ratio: Ft/Fa 0.86 * 0.31 0.59 1.23 1.18 *

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 93.09 39.18 39.18 39.18 39.18

Acoustic freq., Fa cycle/s 324.63 343.44 332.33 324.63 343.44

Flow velocity m/s 17.83 6.86 12.57 25.7 25.96

X-flow fraction 0.84 0.84 0.84 1 0.84

RhoV2 kg/(m*s2) 547 79 270 1135 1129

Strouhal No. 0.46 0.46 0.46 0.46 0.46

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Vibration tube number 6 6 8 8

Vibration tube location Inlet row, end Inlet row, end Outer window, top Outer window, top

Location along tube Midspace Outlet Inlet Midspace

Vibration problem Possible No Possible No

Span length mm 1473.2 876.3

Frequency ratio: Fv/Fn 7.79 4.21 11.43 18.09

Frequency ratio: Fv/Fa 0.92 0.51 1.3 2.13

Frequency ratio: Ft/Fn 5 2.71 7.34 11.62

Frequency ratio: Ft/Fa 0.59 0.33 0.84 * 1.37

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 39.18 39.18 39.18 39.18

Acoustic freq., Fa cycle/s 332.33 324.63 343.44 332.33

Flow velocity m/s 12.57 6.8 18.45 29.2

X-flow fraction 0.84 0.84 0.84 0.84

RhoV2 kg/(m*s2) 270 80 571 1459

Strouhal No. 0.46 0.46 0.46 0.46

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Vibration tube number 8

Vibration tube location Outer window, top

Location along tube Outlet

Vibration problem Possible

Span length mm 1473.2

Frequency ratio: Fv/Fn 9.79

Frequency ratio: Fv/Fa 1.18

Frequency ratio: Ft/Fn 6.29

Frequency ratio: Ft/Fa 0.76

Vortex shedding amplitude mm

Turbulent buffeting amplitude mm

TEMA amplitude limit mm

Natural freq., Fn cycle/s 39.18

Acoustic freq., Fa cycle/s 324.63

Flow velocity m/s 15.81

X-flow fraction 0.84

RhoV2 kg/(m*s2) 430

Strouhal No. 0.46

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Methods Summary

Hot Side Cold Side

Heat transfer coefficient multiplier No No
Heat transfer coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction only friction only

Calculation method Advanced method

Desuperheating heat transfer method Wet wall
Multicomponent condensing heat transfer method HTFS - Silver-Bell
Vapor shear enhanced condensation Yes
Liquid subcooling heat transfer (vertical shell) Not Used

Subcooled boiling accounted for in Heat transfer & pressure drop

Post dryout heat transfer accounted for in No
Correction to user-supplied boiling curve Boiling curve not used
Falling film evaporation method HTFS recommended method

Single phase tube side heat transfer method HTFS recommended method
Lowfin Calculation method HTFS / ESDU

Tube Pass Multiplier 1

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Basic Geometry

Unit Configuration
Exchanger type BEM Tube number 505
Position Hor Tube length actual mm 2438.4
Arrangement 1 parallel 1 series Tube passes 1
Baffle type Single segmental Tube type Plain
Baffle number 2 Tube O.D. mm 19.05
Spacing (center-center) mm 596.9 Tube pitch mm 23.81
Spacing at inlet mm 876.3 Tube pattern 30

Shell Kettle Front head Rear Head

Outside diameter mm 679.45 679.45 679.45
Inside diameter mm 660.4 660.4 660.4

Shell Side Tube Side

Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 355.6 406.4 60.32 60.32
Inside diameter mm 336.55 387.35 52.5 52.5
Height under nozzle mm 114.45 114.45
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm2
No No No
Impingement protection
impingement impingement impingement
Distance to tubesheet mm 2139.95 323.85
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 44
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Tubes

Tubes

Type Plain Total number of tubes 505

Outside diameter mm 19.05 Number of tubes plugged 0
Inside diameter mm 14.83 Tube length actual mm 2438.4
Wall thickness mm 2.11 Tube length effective mm 2349.5
Area Ratio Ao/Ai 1.284247 Front tubesheet thickness mm 41.28
Pitch mm 23.81 Rear tubesheet thickness mm 41.28
Pattern 30 Material Carbon Steel
External enhancement Thermal conductivity kcal/(h-m-C) 44.576
Internal enhancement
Low fins Longitudinal fins
Fin density #/m Fin number 0
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under fin mm Cut and twist length mm
Tube inside diameter under fins mm
Other (high) fins
High Fin Type Default High Fin Thick mm
High Fin Tip Diameter mm High Fin Frequency #/m
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 45
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Baffles

Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 40.63 /
Number 2 Nominal (% diameter) / 40 /
Spacing (center-center) mm 596.9 Actual (% area) / 38.15 /
Spacing at inlet mm 876.3 Cut orientation H
Spacing at outlet mm 876.3 Thickness mm 9.52
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap 6
Spacing at center for H shell mm Tube rows in baffle window 7.5
End length of the front head mm 920.75 Baffle hole - tube od diam clearance mm 0.4
End length of the rear head mm 920.75 Shell id - tube od diam clearance mm 4.76

Variable Baffle Spacings

Supports-Misc. Baffles

Supports - tube Longitudinal Baffle

Supports in endspace at front head 0 Thickness mm
Supports in endspace at rear head 0 Window length at front end mm
Supports between baffles 0 Window length at center mm
Support blanking baffle No Window length at rear end mm
Supports at U-bend 0
Supports at each G,H,J shell inlet and I shell outlet 0
Supports at center of H shell 0
Supports for K,X shells 0
Special support at inlet nozzle No
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 46
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Bundle

Bundle
Shell ID to center 1st tube row mm Tube passes 1
From top 114.45 Tube pass layout Ribbon (single band)
From bottom 114.45 Tube pass orientation Standard (horizontal)
From right 11.11 U-bend orientation Undefined
From left 11.11 Horizontal pass lane width mm
Impingement protection None Vertical pass lane width mm
Impingement plate clearance to tube edge mm Interpass tube alignment No
Impingement plate diameter mm Deviation in tubes/pass 0
Impingement plate width mm Outer tube limit mm 647.7
Impingement plate length mm Shell id - bundle otl diam clearance mm 12.7
Impingement plate thickness mm Tie rod number 6
Gross surface area per shell m² 73.7 Tie rod diameter mm 9.55
Effective surface area per shell m² 71 Sealing strips (pairs) 2
Bare tube area per shell m² 71 Tube to Tubesheet joint Exp. 2 grv
Finned area per shell m² 0 Tube projection from front tsht mm 3.18
U-bend area per shell m² 0 Tube projection from rear tsht mm 3.18

Enhancements

Inserts & Internal enhancements

Tube insert type None
Twist tape 360 deg twist pitch mm
Twisted tape thickness mm
hiTRAN part number
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Setting Plan

Views on arrow A
A 3553 Overall
2350
325 232 324 1816 459

S1 T2
594

T1

S1
594
594
632

S2
T1 S2
232 635 1219
T2 1910 51 51
Pulling Length
594

147

147
589

589

102 102
2 Bolts 2 Bolts
Fixed Sliding
Nozzle Data Design Data Units Shell Channel Notes: Company:
Ref OD Wall Standard Notes Design Pressure bar 3.45 3.45 Location:
S1 356 mm 9.5 mm Slip on Design Temperature °C 137.78 76.67 Service of Unit: Our Reference:
S2 406 mm 9.5 mm Slip on Full Vacuum Item No.: Your Reference:
T1 60 mm 3.9 mm Slip on Corrosion Allowance mm 3.175 3.175 Date: Rev No.: Job No.:
T2 60 mm 3.9 mm Slip on Test Pressure bar
Number of Passes 1 1
Radiography
Company Name
PWHT City, State
Internal Volume m³ 0.5271 0.5513 Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Section VIII Div. 1
Weight Summary TEMA Type: BEM
Setting Plan
Empty Flooded Bundle Size: 660 - 2438 Dwg No.: Rev:
2103 kg 2858 kg 1328 kg TEMA Class: R HeatExch 1
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Tubesheet Layout

19.05

505

23.8125

Shell inside diameter mm 660.4

Front head inside diameter mm 660.4

206.22 mm
Outer tube limit mm 647.7
Tube number (calcs.) 505
Tube number (layout) 505
Tube length mm 2438.4
Tube O.D. mm 19.05
Tube pitch mm 23.8125
Tube pattern 30
Tube passes 1
Tie rod number 6
206.22 mm

Tie rod diameter mm 9.55

Sealing strips (pairs) 2
Baffle type Single segmental
Centre to outer baffle cut mm 61.8667
Centre to inner baffle cut
Impingement protection None
Shell Side Inlet Nozzle Inside Diameter mm 336.55
Shell Side Outlet Nozzle Inside Diameter mm 387.35

Notes: Company:
Location:
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Item No.: Your Reference:
Date: Rev No.: Job No.:

Company Name
City, State
Scale:
Rev: Date: Description Dwg. Chk. Appd. ASME Code Sec VIII Div 1
TEMA Type: BEM
Tube Layout
Size: 660 - 2438 Dwg No.: Rev:
TEMA Class: R - refinery service HeatExch 2

Costs/Weights

Weights kg Cost data Dollar(US)

Shell 570.3 Labor cost 26434
Front head 101.9 Tube material cost 2959
Rear head 102.8 Material cost (except tubes) 3484
Shell cover
Bundle 1328.5
Total weight - empty 2103.5 Total cost (1 shell) 32877
Total weight - filled with water 2858.3 Total cost (all shells) 32877
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Analysis along Shell - Interval Analysis

Shell SS Fouling Tube SS Vapor

Point Shell Distance SS Bulk SS specific SS void SS Heat
Pass Surface Metal SS Pressure mass
No. No. from End Temp. enthalpy fraction Load
No. Temp Temp fraction

mm C C C kgf/cm2 kcal/kg kcal/h

1 1 1 2392 99.94 63.21 62.94 1.831 17.88 1 1 -287

2 1 1 2246 96.34 61.43 61.18 1.823 17.02 1 1 -17592

3 1 1 2101 92.93 59.82 59.58 1.815 16.2 1 1 -33985

4 1 1 1956 89.7 58.23 58 1.807 15.42 1 1 -49515

5 1 1 1811 86.64 56.72 56.5 1.799 14.68 1 1 -64245

6 1 1 1665 83.74 55.32 55.11 1.791 13.99 1 1 -78211

7 1 1 1520 80.98 53.91 53.71 1.781 13.32 1 1 -91464

8 1 1 1515 80.89 52.98 52.8 1.78 13.3 1 1 -91869

9 1 1 1397 78.87 52 51.82 1.766 12.82 1 1 -101571

10 1 1 1278 76.93 51.07 50.9 1.754 12.35 1 1 -110894

11 1 1 1160 75.07 50.15 49.99 1.742 11.9 1 1 -119855

12 1 1 1042 73.27 49.25 49.09 1.73 11.47 1 1 -128478

13 1 1 923 71.54 48.38 48.23 1.721 11.06 1 1 -136779

14 1 1 918 71.47 49.11 48.95 1.721 11.04 1 1 -137112

15 1 1 773 69.32 48.03 47.88 1.716 10.52 1 1 -147433

16 1 1 628 67.28 46.99 46.84 1.708 10.03 1 1 -157246

17 1 1 483 65.34 45.96 45.82 1.7 9.57 1 1 -166591

18 1 1 337 63.48 44.97 44.84 1.692 9.12 1 1 -175499

19 1 1 192 61.71 44.03 43.9 1.684 8.7 1 1 -183994

20 1 1 47 60.03 43.13 43.01 1.677 8.29 1 1 -192098

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Point SS Heat SS Vap. SS 1-Ph Vap. SS flow

SS Film Coef.
No. flux Re Coef. Regime

kcal/(h*m2) kcal/(h*m2*C) kcal/(h*m2*C)

1 -10084 36648.16 274.6 274.6 Vapor Phase

2 -9555 36909.62 273.7 273.7 Vapor Phase

3 -9038 37162.17 272.9 272.9 Vapor Phase

4 -8567 37405.91 272.2 272.2 Vapor Phase

5 -8121 37641.21 271.4 271.4 Vapor Phase

6 -7694 37868.14 270.7 270.7 Vapor Phase

7 -7310 38087.11 270.1 270.1 Vapor Phase

8 -6866 29771.31 246 246 Vapor Phase

9 -6599 29899.27 245.5 245.5 Vapor Phase

10 -6339 30023.66 245.1 245.1 Vapor Phase

11 -6096 30144.45 244.7 244.7 Vapor Phase

12 -5869 30262.06 244.3 244.3 Vapor Phase

13 -5649 30376.03 243.9 243.9 Vapor Phase

14 -5988 38869.45 267.8 267.8 Vapor Phase

15 -5689 39051.8 267.2 267.2 Vapor Phase

16 -5413 39227.54 266.7 266.7 Vapor Phase

17 -5159 39396.73 266.3 266.3 Vapor Phase

18 -4920 39559.82 265.8 265.8 Vapor Phase

19 -4693 39717.16 265.4 265.4 Vapor Phase

20 -4478 39868.58 264.9 264.9 Vapor Phase

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Analysis along Shell - Physical Properties

Temperature C 100 96.37 92.73 89.1 85.46 81.83 78.19 74.55 70.91 67.28 63.64

Enthalpy kcal/kg 17.9 17.02 16.15 15.28 14.4 13.53 12.65 11.78 10.91 10.03 9.16

Pressure kgf/cm2 1.85 1.833 1.817 1.8 1.784 1.767 1.751 1.734 1.717 1.701 1.684

Vapor mass fraction 1 1 1 1 1 1 1 1 1 1 1

Liquid density kg/m3

Liquid specific heat kcal/(kg*C)

Liquid thermal cond. kcal/(h*m*C)

Liquid viscosity cp

Surface tension dynes/cm

Latent heat kcal/kg

Vapor density kg/m3 1.69 1.69 1.7 1.7 1.7 1.7 1.7 1.7 1.71 1.71 1.71

Vapor specific heat kcal/(kg*C) 0.2408 0.2407 0.2406 0.2406 0.2405 0.2404 0.2404 0.2403 0.2403 0.2402 0.2402

Vapor thermal cond. kcal/(h*m*C) 0.027 0.027 0.026 0.026 0.026 0.026 0.026 0.025 0.025 0.025 0.025

Vapor viscosity cp 0.0219 0.0217 0.0215 0.0214 0.0212 0.0211 0.0209 0.0208 0.0206 0.0204 0.0203

Temperature C 60

Enthalpy kcal/kg 8.29

Pressure kgf/cm2 1.668

Vapor mass fraction 1

Liquid density kg/m3

Liquid specific heat kcal/(kg*C)

Liquid thermal cond. kcal/(h*m*C)

Liquid viscosity cp

Surface tension dynes/cm

Latent heat kcal/kg

Vapor density kg/m3 1.71

Vapor specific heat kcal/(kg*C) 0.2402

Vapor thermal cond. kcal/(h*m*C) 0.024

Vapor viscosity cp 0.0201

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Analysis along Tubes - Interval Analysis

Tube SS Fouling Tube TS Fouling TS Vapor

Point Shell Distance SS Bulk TS Bulk TS specific
Pass surface Metal surface TS Pressure mass
No. No. from End Temp Temp. enthalpy
No. temp. Temp temp fraction

mm C C C C C kgf/cm2 kcal/kg

21 1 1 47 60.03 43.13 43.01 42.89 30.01 2.967 -3772.23 0

22 1 1 192 61.71 44.03 43.9 43.78 30.43 2.967 -3771.8 0

23 1 1 337 63.48 44.97 44.84 44.71 30.87 2.967 -3771.36 0

24 1 1 483 65.34 45.96 45.82 45.68 31.33 2.967 -3770.89 0

25 1 1 628 67.28 46.99 46.84 46.7 31.82 2.967 -3770.4 0

26 1 1 773 69.32 48.03 47.88 47.73 32.33 2.967 -3769.88 0

27 1 1 918 71.47 49.11 48.95 48.79 32.87 2.966 -3769.34 0

28 1 1 923 71.54 48.38 48.23 48.08 32.89 2.966 -3769.32 0

29 1 1 1042 73.27 49.25 49.09 48.93 33.32 2.966 -3768.89 0

30 1 1 1160 75.07 50.15 49.99 49.83 33.77 2.966 -3768.43 0

31 1 1 1278 76.93 51.07 50.9 50.73 34.23 2.966 -3767.96 0

32 1 1 1397 78.87 52 51.82 51.65 34.72 2.966 -3767.47 0

33 1 1 1515 80.89 52.98 52.8 52.61 35.22 2.966 -3766.96 0

34 1 1 1520 80.98 53.91 53.71 53.52 35.24 2.966 -3766.94 0

35 1 1 1665 83.74 55.32 55.11 54.9 35.93 2.966 -3766.25 0

36 1 1 1811 86.64 56.72 56.5 56.29 36.66 2.966 -3765.51 0

37 1 1 1956 89.7 58.23 58 57.77 37.43 2.966 -3764.74 0

38 1 1 2101 92.93 59.82 59.58 59.34 38.23 2.966 -3763.92 0

39 1 1 2246 96.34 61.43 61.18 60.92 39.09 2.966 -3763.06 0

40 1 1 2392 99.94 63.21 62.94 62.67 39.98 2.966 -3762.15 0

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Point TS void TS Heat TS Heat TS Liq. TS 1-Ph Liq. TS flow

TS Film Coef. SS Film Coef.
No. fraction Load flux Re Coef. Regime

kcal/h kcal/(h*m2) kcal/(h*m2*C) kcal/(h*m2*C) kcal/(h*m2*C)

21 0 128 4478 1127.468 347.6 347.6 264.9 Liquid Phase

22 0 8232 4693 1137.597 351.5 351.5 265.4 Liquid Phase

23 0 16726 4920 1148.31 355.5 355.5 265.8 Liquid Phase

24 0 25634 5159 1159.649 359.6 359.6 266.3 Liquid Phase

25 0 34979 5413 1171.662 363.8 363.8 266.7 Liquid Phase

26 0 44792 5689 1184.206 369.5 369.5 267.2 Liquid Phase

27 0 55114 5988 1197.423 376.1 376.1 267.8 Liquid Phase

28 0 55446 5649 1197.851 371.8 371.8 243.9 Liquid Phase

29 0 63748 5869 1208.592 375.8 375.8 244.3 Liquid Phase

30 0 72370 6096 1219.853 379.5 379.5 244.7 Liquid Phase

31 0 81332 6339 1231.532 384.1 384.1 245.1 Liquid Phase

32 0 90655 6599 1243.663 389.8 389.8 245.5 Liquid Phase

33 0 100356 6866 1256.413 394.8 394.8 246 Liquid Phase

34 0 100761 7310 1256.948 400 400 270.1 Liquid Phase

35 0 114015 7694 1274.574 405.6 405.6 270.7 Liquid Phase

36 0 127981 8121 1292.985 413.8 413.8 271.4 Liquid Phase

37 0 142710 8567 1312.643 421.1 421.1 272.2 Liquid Phase

38 0 158240 9038 1333.542 428.2 428.2 272.9 Liquid Phase

39 0 174634 9555 1355.583 437.5 437.5 273.7 Liquid Phase

40 0 191938 10084 1379.231 444.5 444.5 274.6 Liquid Phase

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Analysis along Tubes - Physical Properties

Temperature C 30 30.91 31.82 32.73 33.64 34.55 35.46 36.37 37.27

Enthalpy kcal/kg -3772.24 -3771.32 -3770.4 -3769.48 -3768.56 -3767.65 -3766.73 -3765.81 -3764.89

Pressure kgf/cm2 3 2.996 2.991 2.987 2.982 2.978 2.974 2.969 2.965

Vapor mass fraction 0 0 0 0 0 0 0 0 0

Liquid density kg/m3 995.57 995.28 995 994.7 994.4 994.09 993.78 993.45 993.12

Liquid specific heat kcal/(kg*C) 1.0006 1.0006 1.0007 1.0007 1.0007 1.0007 1.0008 1.0008 1.0008

Liquid thermal cond. kcal/(h*m*C) 0.532 0.533 0.535 0.536 0.537 0.538 0.539 0.54 0.541

Liquid viscosity cp 0.7972 0.782 0.7671 0.7528 0.7388 0.7252 0.712 0.6992 0.6868

Surface tension dynes/cm 71.2 71.1 70.9 70.8 70.6 70.4 70.3 70.1 70

Latent heat kcal/kg

Vapor density kg/m3

Vapor specific heat kcal/(kg*C)

Vapor thermal cond. kcal/(h*m*C)

Vapor viscosity cp

Temperature C 38.18 39.09 40

Enthalpy kcal/kg -3763.98 -3763.06 -3762.14

Pressure kgf/cm2 2.96 2.956 2.952

Vapor mass fraction 0 0 0

Liquid density kg/m3 992.79 992.45 992.1

Liquid specific heat kcal/(kg*C) 1.0008 1.0008 1.0009

Liquid thermal cond. kcal/(h*m*C) 0.542 0.543 0.544

Liquid viscosity cp 0.6746 0.6629 0.6514

Surface tension dynes/cm 69.8 69.7 69.5

Latent heat kcal/kg

Vapor density kg/m3

Vapor specific heat kcal/(kg*C)

Vapor thermal cond. kcal/(h*m*C)

Vapor viscosity cp