W Trailer Axles Suspensions 33111902e 01

Maintenance instructions
BPW Trailer Axles and Suspensions

BPW-W 33111902e
Page 2 BPW-W 33111901e
Contents
1. Important information ...................................................................................................................... Page 3

1.1 General Page 3
1.2. Maintenance, repair and spare parts Page 3
1.3. Definition On-Road / Off-Road Page 3
1.4. Latest version Page 3
2. Safety instructions .......................................................................................................................... Page 4
3. BPW Trailer axles / BPW Steering axles ........................................................................................ Page 6
3.1 Lubrication Page 6
3.2 Maintenance Work and Visual Inspection
3.2.1 General Page 23
3.2.3 Drum brakes Page 24
3.2.3 Disc brakes, brake types TSB / TS2 Page 40
4. BPW Air suspension, series EA (ECO Air) .................................................................................... Page 52
4.1 Overview, Maintenance Work and Visual Inspection Page 52
4.2 Maintenance Work and Visual Inspection Page 54
5. BPW Air suspension, series EAC (ECO Air COMPACT) ............................................................... Page 60
5.1 Overview, Maintenance Work and Visual Inspection Page 60
6. BPW Air suspension, series SL / AL ............................................................................................ Page 68
6.1 Overview, Lubrication and Maintenance Work, Visual Inspection Page 68
7. BPW Mechanical suspensions (leaf springs), series ECO Cargo VB / VB HD .......................... Page 82
8. BPW Mechanical suspensions (leaf springs), series ECO Cargo W / BW / GW ........................ Page 88
BPW-W 33111902e Page 3
Important information 1
1.1. General
The following maintenance instructions apply to BPW trailer axles and BPW suspensions for drawbar trailers and
semi-trailers (manufactured from 1982 onwards). They are part of the Terms and Conditions for the ECO Plus
Warranty (see warranty documents at www.bpw.de).
Carry out the latest maintenance instructions in accordance with the prescribed intervals in order to main-
tain the safe operation and roadworthiness of the vehicle. The latest version of the maintenance instructions can
always be found at www.bpw.de. The latest printed version is available by post on request. The relevant operation
and service regulations of the vehicle manufacturer and the manufacturers of other vehicle parts must also be
adhered to.
These maintenance intervals are set out in calendar weeks and are listed to coincide with statutory testing require-
ments (ZU, HU, BSU).
1.2. Maintenance, Repair and Spare Parts

Rectification of any discovered defects or replacement of worn parts should be carried out by a BPW Service
Centre or BPW Direct Service Partner unless the vehicle owner has the appropriate trained personnel, facilities,
equipment and workshop manuals available and possesses an official certificate to perform interim inspections or
special brake inspections.
We strongly recommend that only genuine BPW parts, brake linings in particular, are used when fitting spare parts.
Parts authorised by BPW for trailer axles and axle units are regularly subjected to special inspections. BPW accepts
product responsibility for them.
BPW is unable to determine whether all third party products can be used with BPW trailer axles and axle suspensions
without any safety risk; this also applies even if an authorised testing organisation has accepted the product.
The ECO Plus Warranty (see warranty documents) will cease to apply if spare parts other than genuine BPW spare
parts are used.
1.3. Definition On-Road / Off-Road

The term „On-Road“ refers to roads having a sealed and metalled surface, in other words with an asphalt or concrete
surface. Gravel roads are regarded as being Off-Road. A vehicle is also regarded as being in Off-Road operation even
if it departs from sealed surfaces under operating conditions for only short periods. Off-Road operation is assumed
in all cases in tippers and vehicles with comparable applications.
1.4. Latest Version

The latest maintenance instructions are dated 06.05.2019 and replace maintenance instructions BPW-W 33111901e.
All previous maintenance instructions become invalid. We reserve the right to make any changes.
Current versions and additional information can be found online at www.bpw.de.

2 Safety instructions
The following instructions should also be adhered to by the driver in addition to the statutory regulations:
In case of a new vehicle:

– After the first run under load conditions and after each wheel change:
• Check wheel nuts for firm seating using a torque wrench. See point 1 on page 26 and 42.
– After the first two weeks (after the first runs under load conditions):
• Check that the bolt connections of the spring attachments and axle steering devices are secure, depending
on the application (On-Road or Off-Road). Observe the stipulated tightening torques.
• Air suspensions: see 4 to 9 page 74 - 78
• Leaf-spring suspensions: see 2 and 4 page 85 - 86
see 1 and 3 page 91
Prior to each run:

– Air reservoir of the brake and air suspension set at operating pressure.
– Visual inspection:
• Tyre pressure
• Wheel fixings
• Check operation of lighting and braking systems
• Drum brake: Check the brake pad/lining thickness when the brake pad/lining wear indicator is in the
horizontal position.
• Disc brake: Check the remaining brake pad / lining thickness.
The thickness of the remaining pad can be determined by the position of the caliper in relation to the brake
carrier (see page 43).
• Check that the air suspension has reached ride height and the air bags are not creased. This also applies
after rapid loading or unloading.
• Normal ride level of the air bags, check air bags are not creased. This also applies to rapid loading or
unloading.
In the event of daily frost or in accordance with manufacturer’s instructions:

– Drain off condensation water via the drainage valve at the bottom of the air reservoirs.
– Check the valve system.
Quarterly:
– Clean line filter (in accordance with manufacturer’s instructions).
Proper use of the braking system:

– In the event of premature wear of the brake pads, a tractor/trailer harmonisation (according to ISO 20918 is to
be carried out.
– To maintain the efficiency of the braking system, regular use of the wheel brakes with the appropriate level of
heat generation is recommended.
– Before proceeding with an HU or SP (PTI), the braking system performance where applicable, must be measured
(see ISO 7634).
– The appropriate installation and operating instructions for BPW brake components (see www.bpw.de) should be
observed.
We wish you a safe journey!

3 BPW Trailer axles / BPW Steering axles

3.1 Lubrication
Overview At every BPW re-

brake lining commendation.
replacement 2) Does not affect
thereafter every 3 years

warranty
every 500,000 km 2)
Every 26 weeks 1) 2)
Every 6 weeks 2)
Every 12 weeks
3 years or min.
Every 2 years
Every 3 years
After 5 years,
Latest every
Latest every
annually 1)
Annually
2 years
Latest
For detailed description see pages 8 - 21
1 Steering pivot bearing, top and bottom 1
2 Brake camshaft bearing, outer and inner

On-Road conditions 2
Off-Road conditions 2
Outside Europe 2
3 Slack adjusters manual 3
Slack adjuster ECO-Master:

Outside Europe 3
4 Brake shoes with closed anchor eye 4
5 ECO Plus 3, ECO Plus 2 and ECOPlus Unit:

Outside Europe: On-Road conditions 5
Outside Europe: Off-Road conditions 5
ECO Unit 5
Outside Europe 5
Conventional hub bearing 5
For positions 1 to 3 the use of a high-pressure central lubrication system which is capable of feeding special
longlife grease of consistency class 2-3 is permissible. The use of liquid lubricants is not permitted!
1) After a long idle period, prior to initial operation actuate the brake lever and lubricate the brake camshaft bearing.
2) With use under extreme conditions (e.g. extreme Off-Road use) more frequent lubrication with high pressure grease is necessary.

Trailer axles
Series R / KR / NR Series H / K / N

Series ...LL

Series SR / SKR Series SH / SKH


3.1 Lubrication
Note: After cleaning the vehicle with high-pressure

cleaners, all lubrication points must be relubricated.

1 Steering pivot bearing, top and bottom

– every 6 weeks –
Lift axle in order to relieve the steering pivot

bearing. Grease lubrication nipple with BPW spe-
cial longlife grease ECO-LiPlus until fresh grease
emerges from the bearing points.

2 Brake camshaft bearing, outer and inner
Low maintenance brake camshaft bearing

(from year of manufacture 1993)
– every year and with each brake lining change in

On-Road use –
– every 6 months in Off-Road use and in use
outside Europe –
Prevent the vehicle from rolling away.

Release the service brakes and the handbrake.
Lubricate the brake camshaft bearing through the

grease nipple with BPW special longlife grease
ECO-LiPlus until fresh grease emerges from the
bearing points.
Important!
Use of other grease is not permitted!

3 Slack adjusters (manual)

– quarterly –
Grease lubrication nipple with BPW special longlife
Trailer axles
grease ECO-LiPlus until fresh grease emerges.
Automatic slack adjuster ECO-Master

– every year and with each brake lining change in
On-Road use –
– every 6 months in Off-Road use and in use
outside Europe –
Remove rubber seal cap. Grease with BPW spe-

cial longlife grease ECO-LiPlus (approx. 80 g) until
sufficient new grease emerges from the adjustment
bolt.
Turn back adjustment screw (keep clutch sleeve

pressed down) by approx. one turn using a ring
spanner. Actuate the brake lever several times by
hand. The adjustment must be carried out smoothly.
If necessary, repeat several times.
Once again only use BPW special longlife grease

ECO-LiPlus.
Install seal cap.
Adjust the brake - see relevant workshop manual.

4 Brake shoes with closed anchor eye

– every 2 years and with each brake lining change –
Clean the bush and roller, check for wear and, if

necessary replace. Smear BPW special longlife
grease ECO-LiPlus onto bearing points of brake
shoe.

Page 10 BPW-W 33111902e

3.1 Lubrication
5 ECO Plus 3 Unit

– for the first time after 5 years in On-Road use,
or every 3 years in Off-Road use in Europe,
then at least every 3 years depending on
operating conditions –
– every 2 years in On-Road use or every year in

Off-Road use outside Europe –

Remove the wheel.
Unscrew the cap with a 110 mm cap spanner.
Dismantle the ECO Unit - see the corresponding

workshop manuals.
Mark both the hub and bearing to ensure correct

positioning during re-assembly.
It is essential for the bearing inner rings with
rollers to be re-inserted in the same hubs.
Thoroughly clean taper roller bearings and seals
(using e.g. diesel oil), dry and check for re-useability.
Replace grease seal.
(Recommendation: Renew the tapered roller bea-

rings after 5 years in On-Road and after 3 years in
Off-Road use.)
Work BPW special longlife grease ECO-LiPlus

thoroughly into the cavities between the taper
rollers and the cage in both taper roller bearings.
(For grease quantity see illustration on page 11.)
Smear any residual grease into the hub‘s outer be-
aring race.
Thoroughly clean the bearing journals of the axle

stub with a microfibre cloth. The journals must be
bright, dry and free from grease.
Apply Castrol White T using a fine bristled brush
evenly and thinly to the bearing journals. Ensure
that the bearing journal is completely coated.
Castrol White T must not be diluted.
Install ECO unit whilst continuously rotating axle

nut of ECO unit. It should take several turns until
the clutch on the axle nut slips.
Important!
Do not use an impact driver.
Fit the retaining key in the groove between the
stub axle and the nut (do not reset the axle nut).
BPW-W 33111902e Page 11
Insert the hooked retainer spring behind the formed

edge of the axle nut.
Insert a new O-ring into the annular groove of the

wheel hub. Apply a thin coat of BPW special long-
Trailer axles
life grease ECO-LiPlus to the O-ring contact surface
and thread of the hub cap.
Screw on the hub cap and tighten to 350 Nm.
ECO Plus 3 Unit

BPW special longlife grease ECO-LiPlus

Grease quantity per taper roller bearing
1 Inner bearing 2 Outer bearing
Manual greasing 170 g 120 g
Greasing with a grease applicator 130 g 90 g

Page 12 BPW-W 33111902e

3.1 Lubrication
ECO Plus 2 Unit



Remove the wheel.
Important! Position 1 Position 2

Do not use an impact driver -
bayonet lock.
Undo the cap by turning it anti-clockwise by
approx. 30° from position 1 to position 2.
When turned further the hub cap lifts clearly away

from the ECO Unit and can be removed by pulling
it away.
Remove the hooked spring ring and retaining key

from the axle bolt.
Unscrew the axle bolt, pulling the complete ECO

Unit off the bearing seats of the axle stub as you
do so.

workshop manuals.

BPW-W 33111902e Page 13
Clean the tapered roller bearings thoroughly (e.g.

with diesel oil), dry them and check if they can be
re-used. Fit a new shaft seal.
Trailer axles
rings after 5 years in On-Road use and after 3 years
in Off-Road use.)
Clean the grease cartridge and fill it on both sides

up to the edge with BPW special longlife grease
ECO-LiPlus. It is important to ensure that it is filled
without any trapped air or cavities.
Apply a ring-shaped bead of grease to the running

surfaces of the bearing outer races (see arrows in
illustration below).
When BPW grease applicators are used, there is

no need to fill the grease cartridge or to apply the
bead of grease.
Mount the ECO Unit.

stub with a microfibre cloth. The journals must be

1 2
Inner bearing Outer bearing
Manual
170 g 120 g
greasing
Greasing
with a grease 130 g 90 g
applicator
ECO Plus 2 Unit

Page 14 BPW-W 33111902e

3.1 Lubrication
Apply only a thin layer of BPW ECO-LiPlus to the

threaded hole in the axle stub.
Important!
Do not apply too much grease!
It is necessary to make sure that the axle bolt can
be completely screwed into the axle stub.
Mount the ECO Unit. Guide the toothed lock washer

into the hole in the axle stub. The position of the pin
can be seen by the punched-in BPW logo in the
recess of the axle bolt.
Fasten axle bolt (SW 46) whilst rotating the ECO

hub unit. It should take several turns until the
clutch on the axle bolt slips.
(Do not turn back the axle bolt).
Important!
Insert the retaining key into the recess in the axle
bolt and the gearing of the toothed lock washer. (Do
not turn back the axle bolt.)
Insert the hooked spring ring into the groove of the

hexagon profile of the axle bolt.
Make sure that the hooked spring ring assembly

is correctly seated in the annular groove of the
axle bolt.
BPW-W 33111902e Page 15
Insert a new O-ring into the groove in the wheel hub. Position 1 Position 2
Plus
Apply a thin layer of BPW ECO-Li special longlife
grease to the cap in the area of the O-ring contact
surface and the bayonet fitting.
Trailer axles
Screw on the cap with a 120 mm cap spanner.
Important!
bayonet lock.
Push on the cap, see position 1.
Press on the cap and turn it by approx. 30° in a
clockwise direction to lock it in place. A tight seat is
provided when position 2 is reached.
Page 16 BPW-W 33111902e

3.1 Lubrication
ECOPlus Unit


Remove the wheel.

workshop manuals.


rings after 5 years in On-Road and after 3 years in
Off-Road use.)

(For grease quantity see illustration on page 17.)
Smear any residual grease into the hub‘s outer be-
aring race.

stub with a microfiber cloth. The journals must be
Install ECO unit whilst continuously rotating axle

nut of ECO unit. It should take several turns until
the clutch on the axle nut slips.
Important!
Fit the retaining key in the groove between the axle
stub and the nut (do not reset the axle nut).
BPW-W 33111902e Page 17
For production date April 2000 onwards, insert the

hooked spring ring behind the edge of the axle nut
or, up to March 2000, into the thread on the axle
stub. Screw on the cap and tighten to 800 Nm.
Trailer axles
ECOPlus Unit


1 Inner bearing 2 Outer bearing
Manual greasing 170 g 120 g
Greasing with a grease applicator 130 g 90 g

Page 18 BPW-W 33111902e

3.1 Lubrication
ECO Unit
– latest every 3 years or min. every 500,000 km
(Western European road conditions), annually
in use outside Europe –

Remove the wheel.

workshop manuals.


Comply with the total grease quantity in tables

A and B .
Smear any residual grease into the hub‘s outer

bearing race. Smear the lip of the new grease
seal all round with BPW special longlife grease
ECO-LiPlus.

stub with a microfiber cloth. The journals must be
Fit the ECO Unit.

Fasten axle nut using a torque wrench whilst
rotating the ECO hub unit. It should take several
turns until the tightening torque has reached
150 Nm.
If the groove of the axle nut is the same size as a

bore hole of the axle stub, the safety bolt must be
removed directly. If this action is not performed, the
axle nut must be turned back until the next oppor-
tunity to secure it (less than 15°).
Fit pin with a snap hook.

Tighten the cap to 800 Nm.
BPW-W 33111902e Page 19
ECO Unit
Trailer axles


Axle load A Inner bearing B Outer bearing
6000 - 9000 kg 120 g 120 g
10000 - 12000 kg 170 g 120 g
13000 - 14000 kg 230 g 150 g

Page 20 BPW-W 33111902e

3.1 Lubrication
Change wheel hub bearing grease

(Conventional)
– whenever brake linings are changed: at the latest
annually or after 150,000 km –
For demounting and re-fitting of wheel hubs, see

workshop manuals.

Clean wheel hubs thoroughly inside and outside.
Remove old grease completely.
Thoroughly clean taper bearings (using e. g. diesel

oil) dry and check for re-useability. Replace seals.
Work BPW special longlife grease ECO-LiPlus into

the cavities between the taper rollers and cage.
Comply with total grease quantity (table A ), smear

any residual grease into the hub’s outer bearing
race.
Fit wheel hubs and adjust bearing play (see point

7 page 38).
Fill hub caps with BPW special longlife grease

ECO-LiPlus (table B ) and screw on.
For tightening torques see 5 page 31.
For 16 - 18 t axles with BPW oval shape hub

cap, a new O-ring must be fitted on reassembly.
BPW-W 33111902e Page 21
Conventional wheel hub bearing
Trailer axles


Axle load (Series H, K, N, M) A Inner bearing B Outer bearing (cap filling)
4000 - 5500 kg 80 g 130 g

6000 - 9000 kg 170 g 290 g
10000 - 12000 kg 180 g 320 g
13000 - 14000 kg 240 g 500 g
16000 - 18000 kg 400 g 800 g
20000 kg 440 g 900 g
Axke load (Series E and NE)
3000 kg 70 g 100 g
3500 - 3800 kg 80 g 120 g
4500 kg 90 g 180 g
Page 22 BPW-W 33111902e
BPW-W 33111902e Page 23
BPW Trailer axles / BPW Steering axles 3

Maintenance Work and Visual Inspection 3.2
General 3.2.1
In order to distribute the braking effort evenly to all the brakes in the unit, adjustment must always be carried out
according to the vehicle manufacturer’s specifications, or after 5,000 km. Tractor units with EBS cannot have
their brakes adjusted in the normal manner. As a result, the trailer or semi-trailer merely has to be checked for compli-
ance with the EC tolerance bands. Always check the tractor vehicle if the trailer is in the EC band despite premature
brake pad wear. The EBS parameters in the tractor unit must be modified in order to improve compatibility, see ECE
Trailer axles
R 13 in this connection. Failure to do so will invalidate the warranty (see warranty documents).
Other possible solutions to premature brake pad wear:

- Prescribed maintenance work must be performed at regular intervals.
- Use the retarder or engine brake to adjust the vehicle’s speed.
- Think ahead when driving.
- Drop down to a lower gear in good time.
- BPW Disc Protector (cover plates for brake discs).
Even at high temperatures, disc brakes display stable braking properties and a high level of safety. Excessive tempe-
ratures do not make themselves apparent through brake fading and should be avoided. This effect leads to increased
wear when used under these conditions.
Page 24 BPW-W 33111902e

3.2.2 Drum brakes
Overview
At every brake lining

Every 1 to 3 weeks
2)
latest annually 2)
Every 12 weeks
Every 26 weeks
replacement,
For detailed description, see pages 26 - 39
Disc brakes, see pages 40 - 50
Initially
Air suspension, see pages 52 - 80
Suspension, see pages 82 - 91
Maintenance work - Drum brakes
1)
1 Check wheel nuts for tightness. 1
2 With manual slack adjusters, check brake play, adjust if necessary to 2

10 - 12% of the connected brake lever length and activate by hand or with
0.5 - 0.8 bar. (Not applicable in the case of automatic slack adjusters.)
- Check the tyres for uneven wear, adjust the inflation pressure if necessary, -
according to the manufacturer‘s specifications.
3 Check brake lining thickness is at least 5 mm. (Brake SN 300 min. 7 mm 3

and N 3006 min. 2.5 mm residual lining thickness.)
4 Check brake drum for cracks and check the internal diameter. 4
5 Check caps for firm seating (not necessary with ECO Plus 3, ECO Plus 2 5
and ECOPlus axles).
3)
6 Check operation of automatic slack adjusters. 6 6
3)
Visual inspection of all component parts and welding seams for damage
° ° °
and wear.
7 Check wheel hub bearing play, adjust if necessary.

- ECO Plus 3, ECO Plus 2 and ECOPlus Unit 7
- ECO Unit, conventional bearing 7
1) After the first run under load conditions, likewise after each wheel change.
2) Under extreme conditions, increase frequency (e.g. construction sites and poor roads).
3) For use outside Europe.
Note: Components that have damage due to improper mounting are to be exchanged after a review by a
BPW Service Centre.
BPW-W 33111902e Page 25

Trailer axles
Series R / KR / NR Series H / K / N

Series ....LL

Series NE / NM / NR / M
Page 26 BPW-W 33111902e

3.2.2 Drum brakes
1 Check wheel nuts for tightness

– the tightening torque of the wheel nuts must be
checked after the first high load journey as well
as after each wheel change and, if appropriate,
retightened to the prescribed value –
Tighten wheel nuts diagonally using a torque

wrench to the tightening torque shown in the table.
In the case of Trilex-wheels tighten the nuts conse-

cutively several times around.
Wheel contact surfaces should not have additional

coats of paint (risk of the wheels becoming deta-
ched!)
Tightening torque for wheel nuts
It is imperative that the prescribed tightening torques are adhered to in order to ensure the
wheels are securely fastened! The wheel studs must be clean and free of damage and the nuts
must be easily tightened and loosened. If needed, lightly oil the contact surface between the
wheel nut and the pressure disc. Do not oil or grease the thread of the wheel studs and wheel nuts.
Stud alignment Tightening torque

M 14 x 1.5 125 Nm (120 - 130 Nm)
M 18 x 1.5 290 Nm (275 - 305 Nm)
M 20 x 1.5 380 Nm (360 - 400 Nm)
M 22 x 1.5 510 Nm (485 - 535 Nm)
M 22 x 2 460 Nm (435 - 485 Nm)
Spigot alignment Tightening torque Wheel nut with collar

M 18 x 1.5 350 Nm (330 - 370 Nm)
M 20 x 1.5 480 Nm (455 - 505 Nm)
M 22 x 1.5 630 Nm (600 - 660 Nm)
M 22 x 1.5 alloy wheels 630 Nm (600 - 660 Nm)
M 24 x 1.5 860 Nm (820 - 900 Nm)
Trilex-wheels Tightening torque

M 18 x 2 285 Nm (270 - 300 Nm)
M 20 x 2 335 Nm (320 - 350 Nm)
Japan connection Tightening torque

M 20 x 1.5 570 Nm (540 - 600 Nm)
M 30 x 1.5 570 Nm (540 - 600 Nm)
BPW-W 33111902e Page 27
The torque values shown below can be achieved

using a normal wheel nut spanner (vehicle tool kit)
and a length of tubing.
However always check with a torque wrench as
Trailer axles
soon as possible afterwards.
To achieve tightening torques with on-board tools
Tightening torque Tubing length „A“ Tubing length „B“

300 mm 90 - 105 kg
350 mm 78 - 89 kg
270 - 310 Nm
400 mm 68 - 78 kg
350 mm 91 - 99 kg
400 mm 80 - 88 kg
320 - 350 Nm
450 mm 71 - 78 kg
500 mm 64 - 70 kg
400 mm 90 - 99 kg
450 mm 80 - 89 kg
360 - 400 Nm
500 mm 72 - 80 kg
600 mm 60 - 67 kg
500 mm 88 - 96 kg
600 mm 73 - 80 kg
440 - 480 Nm
700 mm 63 - 69 kg
600 mm 80 - 90 kg
700 mm 67 - 77 kg
480 - 540 Nm
800 mm 60 - 67 kg
700 mm 85 - 95 kg
800 mm 75 - 83 kg
600 - 660 Nm
900 mm 67 - 73 kg
1000 mm 60 - 66 kg
820 - 900 Nm 1000 mm 82 - 90 kg

Page 28 BPW-W 33111902e

3.2.2 Drum brakes
2 Check and adjust wheel brake play with manual

slack adjusters
– frequent checks are necessary –
– depending upon application every 1 to 3 weeks –
Actuate slack adjusters by hand, pulling against the

return spring. If there is more than 35 mm of play,
the slack adjuster must be reset. This can be done
by adjusting the nut on the slack adjuster as shown.
Adjust the play ”a” to 10 -12% of the connected

brake lever length ”B”, e.g. lever length 150 mm =
15 - 18 mm of play.
Automatic slack adjusters make this adjustment

automatically whenever the camshaft is rotated by
more than 17.5°.
- Check the tyres for uneven wear, adjust the

inflation pressure if necessary according to the
manufacturer’s specifications.
– quarterly –
BPW-W 33111902e Page 29
3 Check brake lining thickness

– quarterly –
Open inspection hole by folding back the rubber
Trailer axles
flap (not required with ECO Drum brakes).
The brake lining should be replaced at a residu-

al lining thickness of 5 mm, SN 300 min. 7 mm,
N 3006 min. 2.5 mm (check with slide gauge) or on
reaching the bottom of the indicator machined into
the edge of the lining.

Re-insert the rubber flap.

If brake lining wear indicators are fitted to the slack

adjusters, the minimum thickness of the brake
linings is indicated by the horizontal position of the
lever (when the brake is released).
The Brake Monitor displays the “Service” signal

when the wear sensor for drum brakes is installed.
There is no warning function.

In certain cases the slack adjusters may not !

be fitted in the normal (i.e. vertical) position.

In such instances, the position of the wear
indicator will also be different. Linings should
be changed when the wear indicator is
approximately at right angles to the brake lever.

Page 30 BPW-W 33111902e

3.2.2 Drum brakes
4 Check the brake drum for cracks and the

internal diameter
– quarterly –
Check the condition of the brake drum and that

there is adequate remaining thickness. If the wear
is approaching the wear edge, measure the bra-
ke drum and renew it if the maximum permitted
amount of wear has been reached.

Max. amounts of wear, measured at the position

with the greatest wear:
Brake Brake shoe Ø Ø

width Max. amount Skimming

(mm) of wear (mm) size (mm)

SN 420 120 / 160 424 423
SN 420 180 / 200 / 220 425.5 424
SN 360 160 / 200 364 363
SN 300 100 / 150 / 200 304 303
FL 300 80 303 302

BPW-W 33111902e Page 31
5 Check caps for firm seating

– every 6 months –
(not necessary with ECO Plus 3, ECO Plus 2 and
ECOPlus axles)
Trailer axles
Check caps for tightness using a torque wrench or
power tool. Tightening torque:
Hub caps with BPW oval shape:

ECO Plus 3 Unit SW 110 350 Nm
ECOPlus Unit 8 - 12 t SW 110 800 Nm
ECO Unit 6.5 - 12 t SW 110 800 Nm
13 - 14 t SW 120 800 Nm
Steel hub cap for conventional bearing hub (oval)
6.5 - 9 t SW 95 500 Nm
10 - 12 t SW 110 500 Nm
13 - 14 t SW 120 800 Nm
16 - 18 t SW 140 350 Nm
Alloy cap 6 - 12 t SW 110 350 Nm
Hub cap with octagonal shape:

13 - 20 t SW 120 700 Nm
In an emergency the caps can be tightened using a

normal cap spanner (vehicle tool kit) by striking the
latter with a hammer, or also with the aid of a piece
of tubing placed over the wheel nut.
Caps with integrated hubodometers must be fitted

and dismantled using only torque controlled (DO
NOT USE AIR IMPACT WRENCHES!) air guns or
manually with a torque wrench.
Tighten to the correct tightening torque as soon

as possible.
Caps on ECO Plus 2 axles are provided with a Position 1 Position 2

bayonet fitting. Check for firm seating.
Position 1: Hub cap seated loosely on the Unit.
Position 2: Hub cap seated firmly on the Unit.

Page 32 BPW-W 33111902e

3.2.2 Drum brakes
6 Check operation of the automatic slack adjusters

A
– quarterly in use outside Europe (e.g. within the
scope of the statutory checks) –
Prevent the vehicle from rolling away. "

Release the service brakes and the handbrake.
Free play check:

Operate the slack adjuster by hand or with 0.8 bar. In
this case, the free play ”a” corresponds to 10 - 15 %
of the connected brake lever length ”B”, e.g. brake
lever length 150 mm = free play 15 - 22 mm.
Check the adjustment if the free play is not within

tolerance:
Remove rubber seal cap. Keep clutch sleeve pressed

down and turn back adjustment bolt (arrow) by ap-
prox. 3/4 of a turn in a counterclockwise direction
using a ring spanner. A play of at least 50 mm with a
lever length of 150 mm must be available.
Actuate the brake lever several times by hand.

When this is done automatic adjustment must take
place smoothly. Engagement of the clutch coupling
is audible and on the return stroke the adjustment
bolt turns slightly in a clockwise direction. Grease
with ECO-LiPlus, see also 3 on page 9.
Fit seal cap.
Adjust the brake, see relevant workshop manual.
° Visual inspection
– quarterly in use outside Europe –
Check all components and welding seams for

damage and wear.
BPW-W 33111902e Page 33
7 Check wheel hub bearing play

– ECO Plus 3, ECO Plus 2 and ECOPlus Unit at every
brake lining replacement, latest annually –
– ECO Unit und conventional hub bearing every
Trailer axles
6 months –
In order to check the wheel hub bearing play, lift

the axle until the wheels are off the ground.
Release the brake. Apply a lever between the tyre
and the ground and check the play.
If bearing play is detected - ECO Plus 3 Unit:
Adjust the bearing play
1. Unscrew the cap.
2. Remove the hooked spring ring with a wedge

from the axle nut.
3. Fasten axle nut using a hexagon socket spanner

whilst rotating the ECO hub unit.
It is necessary to turn the ECO Unit numerous
times before the gearing slips over the axle nut.
Attention!
4. Fit the retaining key in the groove between the
stub axle and the nut (do not reset the axle nut).
5. Insert the hooked retainer spring behind the

formed edge of the axle nut.
6. Insert a new O-ring into the annular groove of

the wheel hub. Apply a thin coat of BPW special
long-life grease ECO-LiPlus to the O-ring contact
surface and thread of the hub cap.
7. Screw on the hub cap and tighten to 350 Nm.

Page 34 BPW-W 33111902e

3.2.2 Drum brakes
If bearing play is detected - ECO Plus 2 Unit:
1. Unscrew the cap with a 120 mm hub cap span-

ner. Undo the cap by turning it anti-clockwise by
approx. 30° from position 1 to position 2.
When turned further the hub cap lifts clearly

away from the ECO Unit and can be removed
by pulling it away.
Attention!
bayonet lock.
2. Remove the hooked spring ring and retaining
key from the axle bolt.
Position 1 Position 2
3. Tighten the axle bolt (SW 46) using a hexagon

socket spanner whilst simultaneously rotating
the ECO hub unit.
times before the gearing slips over the axle bolt.
Attention!
BPW-W 33111902e Page 35
4. Insert the retaining key into the recess in the

axle bolt and the gearing of the toothed lock
washer (arrow). (Do not turn back the axle bolt.)
5. Insert the hooked spring ring into the groove of
Trailer axles
the hexagon profile of the axle bolt. Make sure
that the hooked spring ring assembly is correctly
seated in the annular groove of the axle bolt.
6. Insert a new O-ring into the groove in the wheel

hub.
7. Apply a thin layer of BPW ECO-LiPlus special Position 1 Position 2

longlife grease to the hubcap in the area of the
O-ring contact surface and the bayonet fitting.
8. Screw on the cap with a 120 mm cap spanner.
Attention!
bayonet lock.
Push on the hubcap, see position 1.
Press on the hubcap and turn it by approx. 30°
in a clockwise direction to lock it in place.
A tight seat is provided when position 2 is
reached.
Page 36 BPW-W 33111902e

3.2.2 Drum brakes
If bearing play is detected - ECOPlus Unit:
1. Unscrew the cap.
2. Remove the hooked spring ring with a wedge

from the axle nut.
3. Fasten axle nut using a hexagon socket spanner

whilst rotating the ECO Unit.
times before the gearing slips over the axle nut.
Attention!
4. Fit the retaining key in the groove between the
axle stub and the nut (do not reset the axle nut).
5. For production date April 2000 onwards, insert

the hooked spring ring behind the edge of the
axle nut or, up to March 2000, into the thread
on the axle stub.
6. Tighten the cap to 800 Nm.

BPW-W 33111902e Page 37
If bearing play is detected - ECO Unit:
1. Unscrew the cap.
Trailer axles
2. Loosen axle nut.
3. Fasten axle nut using a torque wrench whilst

rotating the ECO hub unit. It should take several
turns until the tightening torque has reached
150 Nm.
- If a normal axle nut spanner is used (vehicle

tool kit), tighten the axle nut until the ECO Unit
drags slightly (auxiliary solution).
4. If the groove of the axle nut is the same size as

a bore hole of the axle stub, the safety bolt must
be removed directly.
If this action is not performed, the axle nut must
be turned back until the next opportunity to
secure it (less than 15°).
5. Insert bolt and locking ring.
6. Screw on caps.
Tightening torque:
Steel / cast cap 800 Nm
Aluminium cap 350 Nm
Page 38 BPW-W 33111902e

3.2.2 Drum brakes
If bearing play is detected

- conventional hub bearing:
1. Unscrew the cap.
2. Remove the split pin from the axle nut.
3. Fasten the axle nut using a torque wrench and

with the continuous turning of the wheel hub.
It should take several turns until the tightening
torque has reached the desired value.
Tightening torques:
hub caps with BPW oval shape:
Up to an axle load of 5.5 tons (up to calendar
week 38/2011) = 100 Nm,
from 6 to 18 tons axle load = 150 Nm,
hub caps with octagonal shape:

from 16 to 30 tons axle load = 350 Nm
- If a normal axle nut spanner is used (vehicle

tool kit), tighten the axle nut until the wheel
bearing race drags slightly.
4. If a groove of the the axle nut is the same size

as a bore hole on the axle stub, the safety split
pin must be removed directly.
If this action is not performed, the axle nut must
be turned back until the next opportunity to
secure it (less than 30°). (Does not apply to the
ECO Plus 3, ECO Plus 2, ECOPlus and ECO Unit.)
5. Insert the split pin and bend upwards slightly.
6. Refill the cap as required with BPW special

longlife grease ECO-LiPlus and replace.
For tightening torques see point 5 on page 31.
For 16 - 18 t axles with BPW oval shape hub

cap, a new O-ring must be fitted on reassembly.
BPW-W 33111902e Page 39
If bearing play is detected

- conventional hub bearing up to 5.5 t,
from calendar week 38/2011:
Trailer axles
1. Unscrew the cap.
2. Remove the split pin from the axle nut.
3. Tighten the axle nut with a torque wrench at the

same time with continuous rotation of the wheel
hub. Minimum 5 rotations must be done until a
torque of 100 Nm is achieved.
4. Loosen the axle nut with two full turns until

the bearing is loosened or relaxed.
5. If necessary screw hub puller. Complete wheel

hub unit with BPW hub puller 05.012.25.01.0
and screw 02.5026.50.80 or alternatively retrieve
a universal hub puller to relax the bearing.
6. Tighten using 70 Nm axle nut.
7. Check the wheel bearing can run freely. It must

be possible to turn the wheel hub evenly and
without any noticeable restraint after having
been set.
8. Turn back axle nut to the next locking position

(min. 3°, max. 15°). Through the asymmetric
cap of the axle nut, the next locking position is
reached after turning back max. 15°.
9. Insert pin and locking ring.

Take care to ensure the hooked spring ring
is located correctly within the axle nut.
10. Mark the position of the axle nut on the axle

stub (arrow).
11. Refill the hub cap as required with BPW special
longlife grease ECO-LiPlus and replace.
Tightening torque: 500 Nm
Page 40 BPW-W 33111902e

3.2.3 Disc brakes, brake types: TS2 / TSB
Overview
At every brake lining

1)
1)
Every 12 weeks
Every 26 weeks
latest annually
replacement,
Initially
Air suspension, see pages 52 - 80
Maintenance work - Disc brakes
Brake type: TS2 3709, TS2 4309 and TSB 3709, TSB 4309, TSB 4312
2)
1 Check wheel nuts for tightness. 1
2 Check brake pad thickness. 2
- Visual check, check all components and welding seams for damage, wear -
and corrosion.
3)
3 Check brake disc thickness and visually check for cracks. 3 3
3)
4 Check caliper guide system. 4 4
TS2: Check bellow with pressure plate. 3)

5 5 5
TSB: Check coarse dirt seals and the pressure plates.
6 Check the bearing play of the ECO Unit, adjust if necessary. 6
1) Under extreme conditions, increase frequency (e.g. Off-Road, heavy-duty braking work).
2) After the first run under load conditions and likewise after each wheel change.
3) For use outside Europe.
Note: Components that have damages due to improper mounting are to be exchanged after a review by a
BPW Service Centre.
BPW-W 33111902e Page 41

Trailer axles

Series SR with disc brakes type TS2 Series SH with disc brakes type TS2

Series SH with disc brakes type TSB
Series LL with disc brakes type TSB

Page 42 BPW-W 33111902e

1 Check wheel nuts for tightness

– the tightening torque of the wheel nuts must be
checked after the first laden load journey as well
as after each wheel change and, if appropriate,
retightened to the prescribed value –
Tighten wheel nuts diagonally using a torque

wrench to the correct tightening torque.
It is imperative that the prescribed

tightening torques are adhered to in
order to ensure the wheels are securely
fastened!
The wheel studs must be clean and free
of damage and the nuts must be easily
tightened and loosened. If needed, lightly
oil the contact surface between the wheel
nut and the pressure disc. Do not oil or
grease the thread of the wheel studs and
wheel nuts.
Wheel nuts for
Tightening torques for wheel nuts M 22 x 1.5: Stud alignment Spigot alignment
Stud alignment : 510 Nm (485 - 535 Nm)
Spigot alignment: 630 Nm (600 - 660 Nm)
Attention: Do not exceed specified settings!
Wheel contact surface should not have additio-

nal coats of paint (risk of the wheels becoming
detached)!
2 Check brake pad thickness

– quarterly –
The brake pad thickness must be checked regularly,

e.g. during the tyre inflation pressure check. The
intervals must not be more than 3 months.
Worn brake pads reduce braking perfor-

mance and can ultimately lead to the
brakes failing completely!
The brake pad thickness can be checked where
the brake caliper interfaces with the welded anchor
plate with the wheels mounted (approximate wear
indicator).
BPW-W 33111902e Page 43
TS2 TSB TSB New condition Check required

3709 3709 4312
4309 4309
Dimension x (when 12 mm 9 mm 9 mm
Trailer axles
new, distance between
brake caliper and brake
anchor plate)
max. permissible
brake pad wear
19 mm 31 mm -- 28 mm
21 mm -- 30 mm --
max. permissible wear 35 mm 34 mm 32 mm
for brake pad and 8 8
brake disc
Brake type TS2
The brake pads must be removed to inspect them
more closely - see relevant workshop manual.
Heat affected, glazed over, or oily brake pads must

New condition Check required
be replaced immediately.
The remaining brake pad thickness must not be

less than 2 mm (use a caliper gauge for this).
Hairline cracks at the edges are permissible;

replacement is required if more sizable surface
cracks are present.
Only ever replace brake linings axle by

axle!
8 8
Brake type TSB
40 mm <= Brake lining active TS2

29 mm <= Brake lining passive TS2
30 mm <= Brake linings TSB
Lining anchor plate
- Visual inspection
– every six months –
Brake lining
Check all components and welding seams for da-
mage, wear and corrosion.
2 mm
Brake lining
thickness Total brake lining
thickness
Page 44 BPW-W 33111902e

3 Brake disc
(Check the condition of the brake disc)
– every 6 months when used within Europe,

quarterly when used outside Europe –
Sections A - D (see fig.) show the possible condi-
tions of the disc surface:
A: Network-type tears = permissible
B: Radial cracks up to max.

1.5 mm width and depth = permissible
C: Uneven disc surface less

than 1.5 mm = permissible
D: Continuous cracks = not permissible
Technical details:
• Disc thickness, new = 45 mm
• Minimum permissible
disc thickness = 37 mm
• Maximum wear per side = 4 mm
(Use a caliper gauge where the pads make
contact)
In the case of surface conditions A - C, the brake

disc can be used until the minimum permissible
disc thickness has been reached.
Attention!
To prevent damage to the brake discs, the brake
pads should be replaced when the minimum thick-
ness (excluding backing plate) is 2 mm or less.
Brake discs should always be replaced in pairs.

The brake pads should also be replaced when
new brake discs are fitted.
If this instruction is not adhered to, there is a danger

that with the worn brake pads the brake disc will
be damaged and the braking performance could be
seriously reduced.
BPW-W 33111902e Page 45
4 Checking the brake caliper guide system

(check play and adjustment)
– every 6 months when used within Europe,
quarterly when used outside Europe –
Trailer axles
(e.g. within the scope of the statutory checks)

Release the service and parking brakes.
The brake cylinder and fasteners for the brake pads

can remain fitted.
Forcefully push the sliding caliper in the axle direc-

tion. The caliper must move approximately 0.7 to
1.3 mm (play).
If play is not within this tolerance, the brake caliper

guide must be checked and readjusted.
For close inspection of play with wheels mounted:
Use a dial gauge to determine the play. To this end,

attach a dial gauge holder to the axle housing and
position the button on the outside of the screw plug

(1) or on the brake cylinder.

For close inspection of play with wheels removed:
Brake type TS2

Use a feeler gauge to check the clearance. Force-
fully push the sliding caliper in the direction of the
axle centre. Insert the feeler gauge between the
bellow with pressure plate (2) and the brake lining
back plate (3).
If play is not within the tolerance required, adjust-
ment must be carried out and the brake caliper
guide checked.
Brake type TSB

Check the play using two feeler gauges. Forcefully
push the sliding caliper towards the centre of the Brake type TS2 Brake type TSB
axle and insert the gauges between the pressure
plates (2) and pad backing plate (3).
If play is not within the tolerance required, adjust-
ment must be carried out and the brake caliper
guide checked.
Page 46 BPW-W 33111902e

Brake type TS2
Set play and check adjustment
1. Remove the plug.
2. Turn the resetter with a spanner (AF 13) 90°

counterclockwise.
3. Actuate the brake 5 to 10 times with a force of

approximately 2 bar.
4. Forcefully push the sliding caliper in the axle

direction. The play exhibited at this time must
be between 0.7 and 1.3 mm.
Adjustment is correct if play is within this

tolerance.
5. Squeeze the seal cap (vented) and press it into

the brake caliper. Both lamellae of the seal must
lie inside of the holder in the brake caliper.

Check brake caliper guide:
The brake caliper guide must be checked if the play

was not adjusted properly.
Disassemble the brake linings. It must be possible

to move the brake caliper slightly from end stop to
end stop.
The guide bushings are sealed by the bellows (4)

and the screw plug (1).
Inspect the bellows and sealing plugs for cracks, da-

mage and proper seating and replace if necessary.
Sealing plugs that have been removed must be
replaced, not re-used.
See workshop manual ECO Disc TS2 for informa-

tion on how to repair the brake caliper guide.
Check the brake caliper bearing play:
The bearing play of the brake caliper can be determi-

ned using a dial gauge. Attach the dial gauge holder
to the axle beam and position the gauge on the bra-
ke caliper housing on the brake cylinder holder.
Press the brake caliper on the brake cylinder

vertically downwards to its installation position and
set the dial gauge to „zero“.
Press the brake caliper upwards and read the

bearing play on the dial gauge.
If a brake caliper bearing play exceeds 1.0 mm, the

brake caliper bearing must be replaced.
BPW-W 33111902e Page 47
Brake type TS2
Set play and check adjustment
1. Remove the plug.
Trailer axles
2. Using a torx wrench (T25), depress the return
spring and turn clockwise until it „clicks“ 2
times.
3. Actuate the brake 5 to 10 times with a force of

approximately 2 bar.
4. Forcefully push the sliding caliper in the axle

direction. The play exhibited at this time must
be between 0.7 and 1.3 mm.
Adjustment is correct if play is within this

tolerance.
5. Reinsert the plug.

Check brake caliper guide:

The brake caliper guide must be checked if the play
was not adjusted properly.
Disassemble the brake linings. It must be possible

to move the brake caliper slightly from end stop to
end stop.

The guide bushings are sealed by the bellows (4)

and the screw plug (1).

Inspect the bellows and sealing plugs for cracks, da-
mage and proper seating and replace if necessary.
Sealing plugs that have been removed must be
replaced, not re-used.
See workshop manual ECO Disc TSB for informa-

tion on how to repair the brake caliper guide.
Check the brake caliper bearing play:
The bearing play of the brake caliper can be esta-

blished using a dial gauge. Attach the dial gauge
holder to the axle beam and position the gauge,
facing the long locating bearing, on the lower edge
of the cylinder flange.
Press the brake caliper on the brake cylinder

vertically downwards to its installation position and
set the dial gauge to „zero“.
Press the brake caliper upwards and read the

bearing play on the dial gauge.
If a brake caliper bearing play exceeds 1.5 mm, the

brake caliper bearing must be replaced.
Page 48 BPW-W 33111902e

5 TS2:
Check the bellow with pressure plate
– at every brake lining replacement, latest
annually in Europe –
– every six months in use outside Europe –

See workshop manual ECO Disc TS2 for informati-

on on how to remove the brake pads.
The service brake and spring actuator must be re-

leased.
Pull the pressure plate with heat protection cover

and bellow (5) out of the dust cover slightly. Check
the complete unit for proper seating and damage;
replace it if necessary.
Check the dust cover (arrow) for deformation. If a

deformation is detected, the brake caliper must be
replaced!
If a thermal overloading of the brake has been de-

tected, the bellow with pressure plate (5) must be
replaced.
Before the new bellow with pressure plate is ins-

talled, the adjusting unit must be checked for cor-
rosion and ease of movement .
After the check or replacement, the bellow must be

folded correctly and returned to its initial position.
The pressure plate rests against the threaded sleeve.
It is recommended that the pressure

plate be replaced each time that the
brake disk is changed.
Refer to workshop manual ECO Disc TS2 for details
on changing the bellow with pressure plate.
The penetration of dirt and moisture cau-

ses corrosion and affects the operation of
the clamping mechanism and adjustment.
BPW-W 33111902e Page 49
TSB:
Check coarse dirt seals and the tappets
– at every brake lining replacement, latest
annually in Europe –
Trailer axles
– every six months in use outside Europe –

See workshop manual ECO Disc TSB for informati-

on on how to remove the brake pads.
The service brake and spring actuator must be re-

leased.
With a vernier gauge, measure the diameter of the

concentric pin on the two thrust pieces.
When it reaches a minimum of 8 mm, change the

thrust piece.
To change the thrust piece, see workshop manual

ECO Disc TSB.
Unscrew the tappets beyond the adjuster (min.

30 mm) until the coarse dirt seals are plainly visible.
Ensure proper seating.

(Visual inspection, see detail extract)
Check the dust cover of the brake caliper in the

area between the coarse dirt seals (arrows) for
deformation. If deformation is detected, the brake
caliper requires changing!
Note:
Penetrating dirt and damp cause corrosion and
affect the operation of the clamping mechanism
and adjustment.
Page 50 BPW-W 33111902e

The bellows must be replaced if thermal overloa-

ding was detected.
Only new parts may be used.
The adjustment device must be checked for

corrosion and ease of movement before the new
parts are installed.
See workshop manual ECO Disc TSB for infor-

mation on how to replace the bellows.
6 Check the bearing play of the ECO Unit

– at every brake lining replacement, latest annually –
In order to check the bearing play of the ECO Unit,

lift the axle until the wheels are off the ground. Re-
lease the brake. Apply a lever between the tyre and
the ground and check the play.
The bearing play must be reset if the bearing play

can be felt.
See instructions on setting bearings for ECO Plus 3,

ECO Plus 2 and ECOPlus, pages 33 to 36.
BPW-W 33111902e Page 51
Trailer axles
Page 52 BPW-W 33111902e
4 BPW Air suspension, series EA

4.1 Overview, Lubrication and Maintenance Work, Visual Inspection
Overview
suspension after 12, 36, 60

warranty period for chassis
Visual checks during the
fitted with ECO Plus air
subsequently yearly
and 72 months,
Air suspension series EAC, see pages 60 - 67
Air suspension series O, SL, AL, see pages 68 - 80
1 Check air suspension levelling valve for condition, seal-tightness and general tightness. 1
2 Check condition of air bags. 2
- Visual inspection, check all component parts and welding seams for damage and wear. -
3 Check shock absorber fastening for tightness. 3

Tightening torque with a torque wrench:
M 24 (SW 36) M = 420 Nm (390 - 460 Nm)
4 Check spring pivot bolts for tightness. 4

M 24 (SW 36) M = 650 Nm (605 - 715 Nm)
5 Check axle clamping for tightness. 5

M 20 (SW 30) M = 450 Nm
6 Check the spring bolt to gusset plate connecting bolt for tightness. 6
Tightening torques with a torque wrench:
M 18 x 1.5 (SW 27) M = 420 Nm (390 - 460 Nm)
7 Check air bag fastening for tightness. 7

M 12 (SW 17) M = 66 Nm
M 16 (SW 22) M = 230 - 300 Nm
Centre screw M 16 (SW 22) M = 300 Nm
8 Check axle lift for tightness. 8

Supporting arm M 20 (SW 30) M = 350 Nm (325 - 385 Nm)
Diaphragm cylinder M 16 (SW 24) M = 190 Nm (180 - 210 Nm)
Hexagon screw M 12 (SW 17) M = 75 Nm
Lock nut M 10 (SW 16) M = 38 Nm
Cylinder cap screw M 10 (SW 8) M = 50 Nm
Note:
Components that have damage due to improper mounting are to be exchanged after a review by a
BPW Service Centre.
BPW-W 33111902e Page 53

Air suspension
Serie EABO Serie EABO with Kombi-Air Bag II

Series EAAM / EABM Serie EABM with bolt-on gusset plate
with two-sided axle lift

Series EAAU Serie EAAM with side mounted axle lift
Page 54 BPW-W 33111902e

1 Air installation circuit

– Service intervals as shown on page 52 –

Check air installation valves and line connections

for firm seating, damage and seal tightness.
Check valve linkage and fastenings (arrows) for
damage and tightness.
The length of the valve lever and permissible

angular positions for the valve linkage are shown in
the illustration below.
Air suspension valve

*
(
#
%
)

(

%

&'
(

!"! #$

BPW-W 33111902e Page 55
2 Air bags
Check air bags for external damage (surface cra-

cking, abrasion, crease formation, trapped foreign
bodies etc.). Replace air bags in the event of da-
mage.
Safety notice
No welding should be carried out on steel parts
of air bags and pressure vessel!
The air suspension should only be filled with com-

pressed air when mounted.
Air suspension
Danger of injury!
- Visual inspection
Check all component parts and welding seams for

wear and damage.
3 Shock absorber fastening

Check lower and upper shock absorber fastening

for tightness.
Check condition and wear of the rubber bush and

replace where appropriate.
Check shock absorbers for oil leakage. In cases of

distinct traces of oil, the shock absorber must be
replaced. A light mist of oil is acceptable!

M 24 (SW 36) M = 420 Nm (390 - 460 Nm)
Page 56 BPW-W 33111902e

4 Spring pivot bolts

Check bushes; move vehicle back and forth slightly

with brakes applied or move spring eyes with as-
sembly lever with brakes released. No play should
be present in the rolled spring end when doing so.
If the fastening is loose the spring pivot bolt may be
damaged.
- Check the lateral wear washers in the hanger

bracket.
- Check the M 24 lock nut on the spring pivot

bolt for tightness.

M 24 (SW 36) M = 650 Nm (605 - 715 Nm)
The life expectancy of the bearing depends on the

tightness of the spring bolt or the inner bush.

5 Axle clamping
Check lock nuts of spring U-bolts for tightness. If

loose, tighten nuts alternately a little at a time.

M 20 (SW 30) M = 450 Nm
When mounting new spring mounting kit compo-

nents, tighten the M 20 locknuts to a tightening
torque of: M = 450 Nm + 90° angle tightening.
Note: Do not weld on the trailing arms and the

bellows support!
BPW-W 33111902e Page 57
6 Bolted connection, gusset plate spring bolts

Check the mounting bolts of the gusset plates on

the spring bolts are firmly tightened, and retighten
with a torque wrench if necessary.
Tightening torque:
M 18 (SW 27) M = 420 Nm (390 - 460 Nm)

Installing or renewing the spring bolt:
1. Unscrew or install the spring bolt.
2. Loosely pre-mount the gusset plate with at least
Air suspension
three M 16 bolts at the top on the crossmember
and one M 18 bolt at the bottom on the spring
bolt and tighten further until contact is made.
3. Set the track.
4. Tighten the spring bolt to the prescribed tighte-

ning torque.
5. Tighten the connecting bolt on the gusset

plates spring bolt and then tighten the upper
connecting bolt to the prescribed tightening
torques.
7 Air bag fastenings


Check air bag fixing bolts or nuts for tightness.
If necessary, retighten.

M 12 (SW 17) M = 66 Nm
M 16 (SW 22) M = 200 - 230 Nm
Lower attachment - centre screw:

M 16 (SW 22) M = 300 Nm
Page 58 BPW-W 33111902e

8 Axle lift
Sidewise mounted axle lift:
Check for tight fitting of the M 20 lock nut of the

roller mounting on the lifting arm, if necessary
tighten with a torque wrench.
Tightening torque:
M 20 (SW 30) M = 350 Nm (325 - 385 Nm)

Two-sided lift:
D
a) Check the M 16 lock nuts on the diaphragm B
cylinder to make sure they are tight. Tighten
Tightening torque:
M 16 (SW 24) M = 190 Nm (180 - 210 Nm)
b) Check for tight seating of the bump stop fixing

screws on the trailing arms. C
Tightening torque:
M 10 (SW 8) M = 50 Nm A
c) Check for tight seating of the bracket fixing

screws on the shaped plate.
Tightening torque:
M 12 (SW 17) M = 75 Nm
d) Check the lock nut on the bolt for tightness.

Tightening torque:
M 10 (SW 16) M = 38 Nm
BPW-W 33111902e Page 59
Spring pivot bolt bearing with axle lift

Side mounted axle lift Two-sided lift
3PRINGæBOLT !DJUSTINGæPLATEæWITH
ANTIçROTATIONæDEVICE
!DJUSTINGæPLATE 3HAPEDæ
PART
"USH
Air suspension
"USH ,OCKæNUTæ
"USH
"OLT
3HAPEDæPLATE
4UBE
3UPPORT
,EVER
#YLINDER
Page 60 BPW-W 33111902e
5 BPW Air suspension, series EAC

Overview
suspension after 12, 36, 60

warranty period for chassis
Visual checks during the
fitted with ECO Plus air
subsequently yearly
and 72 months,
Air suspension series EA, see pages 52 - 59
Air suspension series O, SL, AL, see pages 68 - 80
1 Check air suspension levelling valve for condition, seal-tightness and general tightness. 1
2 Check condition of air bags. 2
- Visual inspection, check all component parts and welding seams for damage and wear. -
3 Check shock absorber fastening for tightness. 3

M 24 (SW 36) M = 420 Nm (390 - 460 Nm)
4 Check spring pivot bolts for tightness. 4

M 24 (SW 36) M = 650 Nm (605 - 715 Nm)
5 Check axle clamping for tightness. 5

M 20 (SW 30) M = 420 Nm
6 Check the spring bolt to gusset plate connecting bolt for tightness. 6
M 18 x 1.5 (SW 27) M = 420 Nm (390 - 460 Nm)
7 Check air bag fastening for tightness. 7

M 12 (SW 17) M = 66 Nm
M 16 (SW 22) M = 230 - 300 Nm
Centre screw M 16 (SW 22) M = 300 Nm
8 Check axle lift for tightness. 8

Supporting arm M 20 (SW 30) M = 350 Nm (325 - 385 Nm)
Diaphragm cylinder M 16 (SW 24) M = 190 Nm (180 - 210 Nm)
Hexagon screw M 12 (SW 17) M = 75 Nm
Lock nut M 10 (SW 16) M = 38 Nm
Cylinder cap screw M 10 (SW 8) M = 50 Nm
Note:
BPW Service Centre.
BPW-W 33111902e Page 61

Air suspension
Serie ACBO Serie ACBO with Kombi-Air Bag II

Series ACAM / ACBM Serie ACBM with bolt-on gusset plate

Series ACAU Serie ACAM with side mounted axle lift
Page 62 BPW-W 33111902e





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BPW-W 33111902e Page 63
2 Air bags


cking, abrasion, crease formation, trapped foreign
bodies etc.). Replace air bags in the event of da-
mage.
Safety notice

Air suspension
Danger of injury!
- Visual inspection

wear and damage.

Check lower and upper shock absorber fastening

for tightness.


M 24 (SW 36) M = 420 Nm (390 - 460 Nm)
Page 64 BPW-W 33111902e



damaged.

bracket.
- Check the M 24 lock nut on the spring pivot

bolt for tightness.

M 24 (SW 36) M = 650 Nm (605 - 715 Nm)


5 Axle clamping


M 20 (SW 30) M = 420 Nm

nents, tighten the M 20 locknuts to a tightening
torque of: M = 420 Nm + 90° angle tightening.
Note: Do not weld on the trailing arms and the

bellows support!
BPW-W 33111902e Page 65


Tightening torque:
M 18 (SW 27) M = 420 Nm (390 - 460 Nm)

2. Loosely pre-mount the gusset plate with at least
Air suspension
three M 16 bolts at the top on the crossmember
and one M 18 bolt at the bottom on the spring
bolt and tighten further until contact is made.
3. Set the track.

ning torque.

torques.


If necessary, retighten.

M 12 (SW 17) M = 66 Nm
M 16 (SW 22) M = 200 - 230 Nm
Lower attachment - centre screw:

M 16 (SW 22) M = 300 Nm

Page 66 BPW-W 33111902e

8 Axle lift
Sidewise mounted axle lift:
Check for tight fitting of the M 20 lock nut of the

roller mounting on the lifting arm, if necessary
tighten with a torque wrench.
Tightening torque:
M 20 (SW 30) M = 350 Nm (325 - 385 Nm)

Two-sided lift:
D
a) Check the M 16 lock nuts on the diaphragm B
Tightening torque:
M 16 (SW 24) M = 190 Nm (180 - 210 Nm)
b) Check for tight seating of the bump stop fixing

screws on the trailing arms. C
Tightening torque:
M 10 (SW 8) M = 50 Nm A
c) Check for tight seating of the bracket fixing

screws on the shaped plate.
Tightening torque:
M 12 (SW 17) M = 75 Nm
d) Check for the correct seating of the bolt circlip

on the rear attachment support of the air
suspension hanger brackets.
For versions from 2016, check for tight seating
of lock nut.
M 10 (SW 16) M = 38 Nm
BPW-W 33111902e Page 67

Side mounted axle lift Two-sided lift

3HAPEDæ
PART

Air suspension
,OCKæNUTæFROMæ
,OCKINGæDISCæUNTILæ
"OLT
3HAPEDæPLATE

3UPPORT

#YLINDER
Page 68 BPW-W 33111902e
6 BPW Air suspension, series SL / AL

Overview
after 12, 36, 60 and 72 months.

Within 2 weeks of first journey
Visual checks during the war-
with ECO Plus air suspension

ranty period for chassis fitted
latest after 2000 km 1)
under load,
Annually 2)
3)
1 Grease stabilizer bearing bushes with BPW special longlife grease ECO-LiPlus 1 1
and check for wear.
3)
- Visual inspection, check all component parts and welding seams for damage - -
and wear.
1 Check strap: Check condition and fastening. 1 1
2 Check air suspension levelling valve for condition, seal-tightness and general 2 2
tightness.
3 Check condition of air bags. 3 3
4 Check shock absorber fastening for tightness. 4 4 4

M 20 (SW 30) M = 320 Nm (300 - 350 Nm)
M 24 (SW 36) M = 420 Nm (390 - 460 Nm)
For aluminium hanger brackets:
M 24 (SW 36) M = 320 Nm (300 - 350 Nm)
5 Check spring pivot bolts for tightness. 5 5 5

Hanger brackets and channel crossmember Airlight II from 09/2007:
M 24 (SW 36) M = 650 Nm (605 - 715 Nm)
Hanger brackets from 8/2001:
M 30 (SW 46) M = 900 Nm (840 - 990 Nm)
Hanger brackets up to 7/2001:
M 30 (SW 46) M = 750 Nm (700 - 825 Nm)
Channel crossmember:
M 30 (SW 46) M = 900 Nm (840 - 990 Nm)
6 Check spring mounting kit for tightness. 6 6 6

M 20 (SW 30) M = 340 Nm (315 - 375 Nm)
M 22 (SW 32) M = 550 Nm (510 - 605 Nm)
M 24 (SW 36) M = 650 Nm (605 - 715 Nm)
When mounting new spring mounting kits for Airlight II:
M 22 (SW 32) M = 550 Nm + 90° angle tightening
1) ECO Plus Units with Airlight II and Airlight Direct air suspension are maintenance-free in On-Road applications and do not need to be
retightened (see warranty documents ECO Plus).
2) Under extreme conditions, with more frequency.
3) Check twice annually.
BPW-W 33111902e Page 69

Series ALO/SLO Series ALO/SLO
Air suspension

Series ALM/SLM with Kombi-Air Bag II Series ALM/SLM with bolted-on
air suspension hanger bracket

Series ALU/SLU with
sidewise mounted axle lift
Page 70 BPW-W 33111902e

Overview
after 12, 36, 60 and 72 months.

Within 2 weeks of first journey
Visual checks during the war-
with ECO Plus air suspension

ranty period for chassis fitted
latest after 2000 km 1)
under load,
Annually 2)
7 Check the bolt connection between the air suspension hanger bracket and the 7 7 7
longitudinal member for tightness.
M 16 M = 260 Nm (240 - 285 Nm)
8 Tighten the spring bolt to gusset plate connecting bolt. 8 8 8
M 18 x 1.5 (SW 27) M = 420 Nm (390 - 460 Nm)
9 Check axle lift for tightness. 9 9 9

Cylinder
M 20 (SW 30) M = 350 - 380 Nm
M 16 (SW 24) M = 180 - 210 Nm
Supporting arm
M 16 (SW 22) M = 230 Nm
Hexagon screw
M 12 (SW 17) M = 75 Nm
10 Check air bag fastening for tightness. 10 10 10

M 12 (SW 17) M = 66 Nm
M 16 (SW 22) M = 230 - 300 Nm
Lower attachment - centre screw
M 16 (SW 22) M = 300 Nm
11 Check stabilizer fastenings. 11 11 11

M 10 (SW 17) M = 53 Nm
M 30 (SW 46) M = 750 Nm (700 - 825 Nm)
1) ECO Plus Units with Airlight II and Airlight Direct air suspension are maintenance-free in On-Road applications and do not need to be
retightened (see warranty documents ECO Plus).
Note:
Components that have damage due to improper mounting are to be exchanged after a review by a BPW Service Centre.
BPW-W 33111902e Page 71

Series ALO/SLO Series ALO/SLO
Air suspension

Series ALM/SLM Series ALM/SLM with bolted-on air
with Kombi-Air Bag II suspension hanger bracket and bolt-on
double-sided lift

Series ALU/SLU
with sidewise mounted axle lift
Page 72 BPW-W 33111902e

6.2 Lubrication
1 Stabilizer bearing bushes
Grease stabilizer bearing bushes with BPW special

longlife grease ECO-LiPlus and check for wear.

- Visual inspection

wear and damage.
1 Check straps
Examine check straps and attachment. Replace if

necessary.
BPW-W 33111902e Page 73



Air suspension

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Page 74 BPW-W 33111902e

3 Air bags

cking, abrasion, crease formation, trapped for-
eign bodies etc.). Replace air bags in the event of
damage.
Safety notice

Danger of injury!

Check lower and upper shock absorber fastening for
tightness. Tightening torques with a torque wrench.


Tightening torque:
M 20 (SW 30) M = 320 Nm (300 - 350 Nm)
M 24 (SW 36) M = 420 Nm (390 - 460 Nm)
In the case of aluminium hanger brackets:
M 24 (SW 36) M = 320 Nm (300 - 350 Nm)
BPW-W 33111902e Page 75

Check bushes, move vehicle back and forth

slightly with the brake applied, or move rolled
spring ends with the aid of a lever. No play should
damaged.

bracket.

- Check the M 24 or M 30 lock nut on the spring
pivot bolt for tightness.
Air suspension
Air suspension hanger brackets and channel Non-adjustable hanger bracket

crossmember from 09/2007:

M 24 (SW 36) M = 650 Nm (605 - 715 Nm)

Hanger brackets from 08/2001:
M 30 (SW 46) M = 900 Nm (840 - 990 Nm)
Hanger brackets up to 07/2001:

M 30 (SW 46) M = 750 Nm (700 - 825 Nm)
Channel crossmember:
M 30 (SW 46) M = 900 Nm (840 - 990 Nm)

The serviceable life of the rubber / steel bush is de-
pendent on the tightness of the inner steel bushing.
Adjustable hanger bracket

Page 76 BPW-W 33111902e

6 Spring mounting kit




M 20 (SW 30) M = 340 Nm (315 - 375 Nm)
M 22 (SW 32) M = 550 Nm (510 - 605 Nm)
M 24 (SW 36) M = 650 Nm (605 - 715 Nm)

nents for Airlight II, tighten the M 22 locknuts to a
tightening torque of:
M = 550 Nm + 90° angle tightening.
Note: No welding should be performed on the

trailing arm spring!
7 Bolted connection, air suspension hanger bracket to

longitudinal chassis beam
Check that the mounting bolts of the air suspen-

sion hanger bracket on the longitudinal member
are firmly tightened.
Tighten with a torque wrench if necessary.
Tightening torque:
M 16 M = 260 Nm (240 - 285 Nm)
BPW-W 33111902e Page 77


Tightening torque:
M 18 x 1.5 (SW 27) M = 420 Nm (390 - 460 Nm)

2. Loosely pre-mount the gusset plate with at
Air suspension
least three M 16 bolts at the top on the cross-
member and one M 18 bolt at the bottom on
the spring bolt and tighten further until contact
is made.
3. Set the track.

ning torque.

torques.
Page 78 BPW-W 33111902e

9 Axle lift
Single-sided lift
Check the M16 lock nuts on the lever arm fixing

to make sure they are tight. Tighten with a torque
wrench if necessary.
Tightening torque:
M 16 (SW 22) M = 230 Nm
Check for wear on the bump stop on the lever arm.

Make sure it is secure.
Tightening torque: Single-sided lift
M 10 (SW 17) M = 25 Nm
M 12 (SW 17) M = 66 Nm
Two-sided lift:

a) Check the M 16 lock nuts on the diaphragm

Tightening torque:
M 20 (SW 30) M = 350 - 380 Nm
M 16 (SW 24) M = 180 - 210 Nm

b) Check the bump stop on the lever arm for wear,

and that the M 6 attachment bolts are firmly
tightened.
Two-sided lift
c) Check that the attachment bolts of the front
bracing strut of the mount on the air suspension
hanger bracket are tight, and in the case of the
bolt-on two-sided lift, the bolted connection on
the air suspension hanger bracket.
Tightening torque:
M 12 (SW 17) M = 75 Nm

Bolt-on double-sided lift

BPW-W 33111902e Page 79

Single-sided lift Two-sided lift

Air suspension

Bolt-on two - sided lift

Page 80 BPW-W 33111902e



If necessary retighten using torque wrench.

M 12 (SW 17) M = 66 Nm

M 16 (SW 22) M = 230 - 300 Nm
Lower attachment - centre screw

M 16 (SW 22) M = 300 Nm
11 Stabilizer
Check stabilizer bearings for wear and tightness.

M 10 (SW 17) M = 53 Nm
M 30 (SW 46) M = 750 Nm (700 - 825 Nm)
BPW-W 33111902e Page 81
Air suspension
Page 82 BPW-W 33111902e
7 BPW Suspension, series ECO Cargo VB

Overview
1)
Every 26 weeks
(twice annually)
Every 6 weeks
after 2 weeks
Initially
For detailed descriptions, see pages 84 - 87
For BPW trailer axles / steering axles, see pages 6 - 50
1) 1)
1 Grease bearings (suspension type E) with BPW special longlife grease ECO-LiPlus.
(Not applicable in the case of rubber/steel bushes.)
2 Slightly grease the slide elements/slide ends of springs.
1 Check threaded bolts on equaliser arm bearings for tightness.

up to an axle load of 5.5 tonnes (from 03/2016)
M 30 (SW 46) M = 725 Nm
up to an axle load of 12 tonnes (from 08/2013)
M 42 x 3 (SW 65) M = 1300 Nm
up to an axle load of 12 tonnes (up to 07/ 2013)
M 42 x 3 (SW 65) M = 1100 Nm
Series HD / HDE M 48 x 3 (SW 65) M = 1200 - 1300 Nm
2 Check axle connecting rod bolts for tightness using a torque wrench.
M 24 x 2 (SW 36) M = 650 Nm
M 30 (SW 46) M = 725 Nm
M 36 (SW 55) M = 1425 Nm
3 Check connecting rod clamping bolts for tightness.

M 12 (SW 19) M = 66 Nm
M 14 (SW 22) M = 140 Nm
4 Check spring U-bolts for tightness using a torque wrench.

M 20 (SW 30) M = 315 - 375 Nm
M 24 (SW 36) M = 600 - 650 Nm
- Visual inspection, check all component parts and welding seams for wear and damage.
5 Check spring pivot bolts for tightness. (Serie up to 5.5 t)

M 20 (SW 30) M = 340 Nm
6 Check slide elements and rollers for tightness.

M 14 (SW 22) M = 140 Nm
M 16 (SW 24) M = 163 Nm
M 20 (SW 30) M = 320 Nm
Note:
BPW Service Centre.
BPW-W 33111902e Page 83

Series ECO Cargo VB ...M ...ME

ECO Cargo VB / VB HD

Series ECO Cargo VB HD / HDE

Series ECO Cargo VB 5,5 t
Page 84 BPW-W 33111902e

7.2 Lubrication
1 Equalizer arm bearings with bronze bushes

(Series ECO Cargo VB ME and ECO Cargo VB HDE)
– initially after 2 weeks then every 6 weeks –
– under extreme conditions, lubricate with more
frequency –
Lift trailer to take pressure off equalizer arm

bearings.
Grease bronze bush bearing via the grease nipple

in the heads of the threaded bolts with BPW special
longlife grease ECO-LiPlus until fresh grease emer-
ges. (Not applicable to rubber/steel bushes.)
At extremely low temperatures (-30° C to -50° C)

a grease with correspondingly lower consistency
class should be used - such as BPW ECO-Li Polar.
2 Slide elements

frequency –
Clean and lightly grease the slides / slide ends of

the springs.
In the case of ECO Cargo VB suspensions (up to
07/2013) with anti-vibration leaf underneath the
parabolic springs, grease the lower slide elements
via the grease nipples (arrow).
BPW-W 33111902e Page 85
1 Equalizer arm bearings

– twice annually –

Check nuts on the equalizer arm bearings for tight-

ness. The serviceable life of the rubber/steel bush
bearings is dependent on the tightness of the inner
steel bush.
Tightening torques:
up to an axle load of 5.5 tonnes (from 03/2016)
M 30 (SW 46) M = 725 Nm
up to an axle load of 12 tonnes (from 08/2013)

M 42 x 3 (SW 65) M = 1300 Nm
up to an axle load of 12 tonnes (up to 07/2013)
M 42 x 3 (SW 65) M = 1100 Nm
Series HD / HDE
M 48 x 3 (SW 65) M = 1200 - 1300 Nm
2 Axle guide linkages

– twice annually, initially after 2 weeks –
Check lock nuts of the axle guide linkages/connec-

ting rods for tightness using a torque wrench.
Tightening torques:
M 24 x 2 (SW 36) M = 650 Nm
M 30 (SW 46) M = 725 Nm
M 36 (SW 65) M = 1425 Nm

3 Connecting rods (only at series VB up to manu-

facturing year 08.2013 and ECO Cargo VB HD)
Check connecting rod clamping screws for tight-

ness.
Tightening torques:
M 12 (SW 19) M = 66 Nm
M 14 (SW 22) M = 140 Nm

Page 86 BPW-W 33111902e

4 Spring U-bolts
– initially after 2 weeks then twice annually –
Check spring U-bolts for tightness. If necessary

loosen lock nuts, tighten nuts alternately to the
prescribed torque, and a bit at a time, if necessary
then re-lock.
Tightening torques:
M 20 (SW 30) M = 315 - 375 Nm
M 24 (SW 36) M = 600 - 650 Nm
- Visual inspection

wear and damage.
In order to check the bearing on the equalizer and

axle guide linkage, move the vehicle back and forth
slightly with the brake applied; or move the bearing
points with the aid of a lever. No play should be
present in the bearing when doing so.
5 Spring pivot bolts (serie ECO Cargo VB up to 5.5 t)

– initially after 2 weeks then twice annually –

damaged.
Check the M 20 lock nut on the spring pivot bolt

for tightness.

M 20 (SW 30) M = 340 Nm

BPW-W 33111902e Page 87
6 Slide elements
Check slide elements and lateral wear plates in the

shackle and equalizer arm for wear and the faste-
ning screws for tightness.
Tightening torques:
M 14 (SW 22) M = 140 Nm

M 16 (SW 24) M = 163 Nm
M 20 (SW 30) M = 320 Nm
If necessary, check rubber rollers under the spring

ends for wear.

Page 88 BPW-W 33111902e
8 BPW Suspension, series ECO Cargo W / BW / GW

Overview
(twice annually) 1)
Every 26 weeks
Every 6 weeks
after 2 weeks
Initially
BPW trailer axles / steering axles, see pages 6 - 50
1) 1)
1 Grease axle support bearing series W, BW using BPW special longlife grease
ECO-LiPlus.
2 Grease spring housing series W using BPW special longlife grease ECO-LiPlus.
- Visual inspection, check all component parts and welding seams for wear and damage.
1 Check spring U-bolt of support axle for tightness.

M 30 x 2 (SW 46) M = 980 Nm
M 36 (SW 55) M = 1555 Nm
2 Check fastening screws on the bearing covers for tightness.

M 20 (SW 30) M = 320 Nm
M 24 (SW 36) M = 570 Nm
3 Check spring U-bolts on the spring housing for tightness.

M 20 (SW 30) M = 450 Nm
M 24 (SW 36) M = 700 Nm
Note:
BPW Service Centre.
BPW-W 33111902e Page 89

Series ECO Cargo W

Series ECO Cargo BW / GW ECO Cargo W / BW / GW

Page 90 BPW-W 33111902e
8 BPW Suspension, series ECO Cargo W / BW / GW

8.2 Lubrication
1 Support axle (series W, BW)


frequency –
Lift trailer to take pressure off the trunnion bearings.

Grease lubrication nipple front and rear on the
bearing brackets of the support axle using BPW
special longlife grease ECO-LiPlus until fresh grease
emerges (not applicable to axle assembly series
GW = rubber bush).
At extremely low temperatures (-30° C up to 50° C)

a grease with correspondingly lower consistency
class should be used - such as BPW ECO-Li Polar.
Series ECO Cargo W
Series ECO Cargo BW
2 Spring housing (series W)

Grease lubrication nipples on the spring housing

using BPW special longlife grease ECO-LiPlus.
Series ECO Cargo W

BPW-W 33111902e Page 91
- Visual inspection
Check all components and welding seams for wear

and damage.
1 Spring U-bolts on the trunnion axle

Check spring U-bolts for tightness.

If necessary loosen lock nuts, tighten nuts alter-
nately to the prescribed torque, a bit at a time, then
relock.
Tightening torques:
M 30 x 2 (SW 46) M = 980 Nm
M 36 (SW 55) M = 1555 Nm
2 Fastening screws on the cover plates

Check the fastening screws on the cover plates of

the support axle for tightness.
Tightening torques:
M 20 (SW 30) M = 320 Nm
M 24 (SW 36) M = 570 Nm

3 Spring U-bolts on the spring housings ECO Cargo W / BW / GW

Check spring U-bolts on the spring housings for

tightness. If necessary loosen lock nuts, tighten
nuts alternately to the prescribed torque, a bit at a
time, if necessary then relock.
Tightening torques:
M 20 (SW 30) M = 450 Nm
M 24 (SW 36) M = 700 Nm

BPW-W 33111902e
Your partner on the path

to economic viability
BPW Bergische Achsen Kommanditgesellschaft

Postbox 12 80 · 51656 Wiehl, Germany · Phone +49 (0) 2262 78-0
info@bpw.de · www.bpw.de

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Maintenance instructions

BPW Trailer Axles and Suspensions

1. Important information ...................................................................................................................... Page 3

1.2. Maintenance, Repair and Spare Parts

1.3. Deﬁnition On-Road / Off-Road

1.4. Latest Version

Current versions and additional information can be found online at www.bpw.de.

In case of a new vehicle:

• Air suspensions: see 4 to 9 page 74 - 78

• Leaf-spring suspensions: see 2 and 4 page 85 - 86

see 1 and 3 page 91

Prior to each run:

In the event of daily frost or in accordance with manufacturer’s instructions:

Proper use of the braking system:

We wish you a safe journey!

3 BPW Trailer axles / BPW Steering axles

Overview At every BPW re-

thereafter every 3 years

1 Steering pivot bearing, top and bottom 1

2 Brake camshaft bearing, outer and inner

Slack adjuster ECO-Master:

4 Brake shoes with closed anchor eye 4

5 ECO Plus 3, ECO Plus 2 and ECOPlus Unit:

Series SR / SKR Series SH / SKH

3 BPW Trailer axles / BPW Steering axles

Note: After cleaning the vehicle with high-pressure

1 Steering pivot bearing, top and bottom

Lift axle in order to relieve the steering pivot

2 Brake camshaft bearing, outer and inner

Low maintenance brake camshaft bearing

– every year and with each brake lining change in

Prevent the vehicle from rolling away.

Lubricate the brake camshaft bearing through the

3 Slack adjusters (manual)

Grease lubrication nipple with BPW special longlife

Automatic slack adjuster ECO-Master

Remove rubber seal cap. Grease with BPW spe-

Turn back adjustment screw (keep clutch sleeve

Once again only use BPW special longlife grease

Adjust the brake - see relevant workshop manual.

4 Brake shoes with closed anchor eye

Clean the bush and roller, check for wear and, if

3 BPW Trailer axles / BPW Steering axles

5 ECO Plus 3 Unit

– every 2 years in On-Road use or every year in

Prevent the vehicle from rolling away.

Unscrew the cap with a 110 mm cap spanner.

Dismantle the ECO Unit - see the corresponding

Mark both the hub and bearing to ensure correct

(Recommendation: Renew the tapered roller bea-

Work BPW special longlife grease ECO-LiPlus

Thoroughly clean the bearing journals of the axle

Install ECO unit whilst continuously rotating axle

Insert the hooked retainer spring behind the formed

Insert a new O-ring into the annular groove of the

Screw on the hub cap and tighten to 350 Nm.

ECO Plus 3 Unit

BPW special longlife grease ECO-LiPlus

1 Inner bearing 2 Outer bearing

Manual greasing 170 g 120 g