WRC 297
WRC 297
WRC 297
bulletin
LOCAL STRESSES IN CYLINDRICAL SHELLS DUE
TO EXTERNAL LOADINGS ON NOZZLES
SUPPLEMENT TO WRC BULLETIN NO . 107
(Revision I)
MPC – A Council of the WRC, the Materials Properties Council is dedicated to providing
industry with the best technology and the best data that can be obtained on the properties of
materials to help meet today’s most advanced concepts in design and service, life assessment,
fitness-for-service, and reliability and safety.
PVRC – A Council of the WRC, the goal of the Pressure Vessel Research Council is to
encourage, promote and conduct research in the field of pressure vessels and related pressure
equipment technologies, including evaluation of materials, design, fabrication, inspection and
testing.
WRC Bulletins contain final reports from projects sponsored by the Welding Research Council, important
papers presented before engineering societies and other reports of current interest.
No warranty of any kind expressed or implied, respecting of data, analyses, graphs or any other
information provided in this publication is made by the Welding Research Council, and the use of any
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consent of WRC.
ISSN 0043-2326
Library of Congress Catalog Number: 85-647116
CONTENTS
W. L . Greenstreet
Chairman, PVRC Design Division
Foreword
WRC Bulletin 107, "Local Stresses in Spherical and Foreword to Revision I
Cylindrical Shells Due to External Loadings, " by K . R. Studies of Figs . 59 and 60 of this Bulletin have
Wichman, A . G . Hopper, and J . L . Mershon, has been resulted in the conclusion that the curves in these
widely used by design analysts since its initial publica- figures cover a very narrow range of geometric param-
tion in August 1965 . This continued use despite ad- eters, and, in fact, some of the labels on the curves of
vances in analysis methods and capabilities and in- Fig. 60 of the August 1984 printing of Bulletin 297
were in error . Figs . 59 and 60 were inserted in the 1984
version of this Bulletin to provide some insight con-
cerning flexibility. However, they can only provide
J . L . Mershon, is a Consultant and lives in Shedd, OR, K . Mokhtarian, is approximate values of flexibilities for the case of thin
with CBI Na-Con, Inc ., Oak Brook Engineering, in Oak Brook, IL, G. V.
Ranjan, is with SST SYSTEMS, Inc ., in Sunnyvale, CA, and E . C . Roda- shells having simply supported boundary conditions
baugh, is with E . C . Rodabaugh Associates, Inc ., Hilliard, OH
Publication of this report was sponsored by the Subcommittee on Rein- with the ends remaining round but free to rotate . A
forced Openings and External Loadings of the Pressure Vessel Re-
search Committee of the Welding Research Council . comprehensive set of data is currently being prepared
Printed copies are not controlled. Printed on: 2020-01-15 (UTC)
Stresses in Cylindrical Shells 1
for nozzle flexibility . This revised Bulletin corrects the
labels on Fig . 60 and provides statements concerning
the limitations of these figures . The specific changes
are listed below:
1. Page 4—Minor editorial change.
2. Page 5—Add reference 11 and add a paragraph
describing the limitations of Figs. 59 and 60.
3. Fig . 59—Describe the boundary conditions of the
cylindrical shell.
4. Fig . 60—Describe the boundary conditions of the
cylindrical shell and correct the labels on the
curves for circumferential moment.
5. Page 69—Make corrections to example No. 3 cor-
responding to the updates of Fig . 60.
6. Page 74—Update Table B-7 in accordance with
the changes to Fig. 60.
Continued review of the relevant data has indicated
that the curves of this Bulletin provide a generally
conservative approximation of the stresses . Appendix
A provides additional guidance for application of this
Bulletin. Fig . 1—Positive directions for external loads on radial nozzle in cylin-
drical shell and definition of geometry . Loads VL , Vc, P, Mc, ML, and MT
1 .0 Nomenclature act at nozzle-to-shell intersection and form right-hand system.
SHELL
* For nozzles not centered in the vessel shell, an equivalent vessel length L can
be calculated from the following formula:
8L 1 L2
L
[(L1)112 + (L2)"2}2
where L1 and L 2 are the distances from the nozzle center line to the vessel Fig . 2-Positive directions for stresses, internal membrane forces and
ends . internal bending moments in'shell
Printed copies are not controlled. Printed on: 2020-01-15 (UTC)
2 Revised WRC Bulletin 297
Table 1—Index to Figs. 3-58, Stress Resultants at Nozzle- 3.0 Calculation of Stresses
to-Vessel Intersections
3.1 P, Mc, M L Nozzle Loads, Stress Equations
Stress Figure Number Surface stresses in the vessel in the vicinity of the
Resultant d/t Pb Mob
ML
s
41
A
nozzle junction are calculated by equations
mr 10 3 23
20 4
30 5 24 42 P- (nr f6m}~
T2 r (1)
50 6 25 43
100 7 26 44
nr 10 8 27 45
20 9 28 46 ao P • (no ± 6mB), (2)
47 8 T2 B
30 10 29
50 11 30 48
100 12 31 49 Mi
me 10 13 32 50 Qr (nr f 6mr), (3)
= 2
20 14 Td
30 15 33 51
50 16 34 52 Mi
100 17 35 53 aB = (no ± 6mo) . (4)
no 10 18 36 54 Td2
20 19 37 55
30 20 38 56 Nozzle-axial surface stresses at the nozzle-vessel
50 21 39 57 junction are calculated by equations (5) and (6).
100 22 40 58
The term containing nr has been introduced to cor-
a See Nomenclature, Section 2. rect the moment applied to the nozzle by subtracting
Stress resultants on 0 = 90°—270° plane (traverse plane) . Stress
b
resultants for P load on 0 = 0°—180° plane are generally less than the
NrT/2 from the radial moment on the shell side of the
values on the transverse lane (i.e ., 90°—270° plane) and are not given junction .
in this report. For conservatism, they are assumed to be the same as
those on the transverse plane. v = P t ± (6m r — 3n) (5)
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A = 100
T/t = 1
a P = 35,340 lb, P/(irdt) = 1000 psi, Me = 530,140 in .-lb, Mc/Ord 2 t/4) = 2000 psi, ML = 265,080 in .-lb, ML/(ird2t/4) =1000 psi.
b For the nozzle, the stresses are as (axial)
C For the nozzle, the stresses are ac (circ .)
a Calculated by Eq . (13).
b For the nozzle, ar = as and ae = o .
d/t_ 25 =50;
0.5
T/t =2= 4.
0 .5
Fig . A-1—Model geometry—All material A-36 The values of dimensionless stress resultants are tab-
ulated in Table A-4:
The following surface stresses are calculated from Eqs.
(1)—(4):
Due to P
bility of a shell with a cutout, and do not account for any 10,000 (0
local loads applied to the shell by the nozzle . Such local .10 f 6 X 0 .12) = 250 ± 1,800 psi;
r (2)2
reinforcement is normally in the form of an insert plate
10,000
or a pad plate ; (sometimes in combination with a QB = 2 (0 .36 ± 6 X 0 .20) = 900 ± 3,000 psi.
thickened nozzle neck). (2)
The rules of this bulletin do not directly cover the
treatment of local reinforcement ; however, with some Due to Mc
judgment in the use of these rules, a reasonable analysis 500,000
of reinforced penetration junctions can be made. ar (0 .10 ± 6 X 0 .14) = 500 ± 4,200 psi,
(2) 2 X 25
If the width of the shell reinforcement (pad plate or
500,000 (—0
insert plate) is less than 1 .65-/RT § , then conservatism 0a .07 ± 0 .27) = -350 ± 8,100 psi.
would require that no credit be taken for the reinforcing (2) 2 X 25
material when calculating stress resultants at the
junction. Due to ML
The recommended value of T to be used in such cases 400,000
is the thickness of the shell . However, bending stresses, 6r = (0.10 ± 6 X 0 .14) = 400 ± 3,360 psi,
(2)2 X 25
both in the shell and nozzle neck, may be higher as a
result of local reinforcement . This possibility could be 400,000
QB (0 .13 ± 6 X 0 .25) = 520 ± 6,000 psi.
=(2)
2X 25
investigated by using the value of insert plate thickness
or a combination of shell and pad plate thicknesses for The axial nozzle surface stresses at the shell junction are
"T" in calculating M r and Me. calculated from Eqs . (5) and (6):
If the width of the shell reinforcement (pad plate or
insert plate) is equal to or greater than 1 .65,/RT (T Due to P
being the insert plate thickness or shell plus pad plate _10,000 0.5 }(6X0.12—3X0 .10)
thickness, depending on whether reinforcing is in the Qa (0 .5) 2 zr X 25
form of insert plate or pad plate), it can be assumed that
the thickness of the reinforced portion of the shell would = 255 ± 16,800 psi.
determine the state of stress at the nozzle-to-shell Due to Mc
junction. The value of T to be used with the rules of this
Bulletin could be the insert plate thickness or a com- 500,0004X0.5 ±(6X0
.14—3X0 .10)
bination of shell and pad plate thicknesses . For such a X 25 LW X 25
(0 .5) 2
cases, the stresses in the shell at the outer end of the = 2,037 ± 43,200 psi.
reinforcing plate should also be checked, to assure that
Due to ML
= 400,0004X0.5 ~(6x0
a .14—3X0 .10)
§ For this check, it is recommended that the value of T to be used be the insert
(0 .5) 2 X25 7rX25
thickness for insert plate reinforcing and the shell thickness plus pad thickness
for pad plate reinforcing. = 1,630 ± 34,560 psi.
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Stresses in Cylindrical Shells 67
Table A-4—Values of Dimensionless Stress Resultants for A = 0 .42, d/t = 50, Tit = 4
mr nr me no
Load Figure Value Figure Value Figure Value Figure Value
P 6 0 .12 11 0.10 16 0 .20 21 0 .36
Mc 25 0 .14 30 0.10 34 0.27 39 -0 .07
ML 43 0 .14 48 0.10 52 0.25 57 0 .13
The circumferential nozzle membrane stresses at the pressure, allowed by various codes and standards are in
shell junction are calculated from Eqs . (7) and (8): the range of 0 .6 to 0 .7 times yield strength. For A36
material, such allowable stresses will be in the range of
due to P
21 .6 to 25 .2 ksi . The allowables for local membrane
10,000 stresses at discontinuities such as nozzles are normally
Q~ = (0 .36) = 900 psi,
2 1 .1 to 1 .5 times as high as those for general membrance
stresses, depending on the design code and the nozzle
due to Me
details used . The limit on local bending stresses depends
500,000 on the nature of the loads . For noncyclic (very infre-
ac — (—0 .07) = -350 psi,
(2) 2 X 25 quent) loads that do not reverse direction, the local
surface stress intensities could be allowed .to go as high
due to M L
as three times the general membrane allowable . How-
400,000 ever, for reversible cyclic loads, amplitude of the surface
(0 .13) = 520 psi .
2 2 X 25 stress is usually limited to 1 .5 times the general mem-
brane allowable (for example, see Ref. 1) . For this ex-
The calculated stress components are summarized ample problem, the maximum calculated membrane
in Table A-5. and surface stress intensities in the vessel are, respec-
A-7 Stress Intensities due to Combined Loads tively, 1,420 and 11,650 psi, both of which are less than
the allowable for general membrane stresses . If either
There are no shear stresses calculated for the imposed
loads, therefore, Eqs . (13a)—(13c) reduce to the fol- of these values exceeds the increase allowed over general
membrane stress, then - either the internal pressure
lowing:
stresses would have to be reduced, the insert plate
S = largest absolute magnitude of d r, o-o, o'r, — o . thickness increased, or the loads reduced.
The stresses in the nozzle wall are considerably higher
The values of S for the outer and inner surfaces, on
than those in the vessel shell . This is to be expected
longitudinal and transverse planes, have been calculated
because of the relatively thin nozzle neck . In this ex-
and tabulated in Table A-6 . It should be noted that for
ample, the maximum calculated surface stress intensity
the longitudinal plane, the stresses from P and M L
loadings have been combined, whereas for the is 62,292 psi, which is just under three times the allow-
able general primary membrane stress intensity for A36
transverse plane, the stresses from P and M c loadings
have been combined . The stress components in Table material . Therefore, the selected nozzle configuration
is satisfactory for the specified external loads if they are
A-5 are for the outer surface . For the inner surface, the
noncyclic and nonreversible and the vessel is not subject
sign of the bending stresses will be the opposite of those
to internal pressure. If the loads were cyclic and re-
shown in Table A-5.
versible, an elastic-plastic fatigue analysis, as demon-
A-8 Significance of Calculated Stresses strated in Example No . 1 in Appendix A, would have to
The general membrane stresses, due to internal be performed.
if!'
A je 6te•~tTat
names aF s+rrrrtitr
',!-r4 ( . B
nozzle was included in the model . At the top edge of the Stiffness factors were calculated using deflections and
shell, the translational displacements in the radial di- rotations at nozzle to shell junctions obtained from the
rection as well as the rotations about all axes were re- finite element analyses and listed in Table B-2 . For the
strained through the use of boundary elements. Along radial load cases, the following formula (shown in Fig.
the edge of the shell, which lies on the vertical plane 59) was used
away from the nozzle/shell junction (through the y axis),
a = ( P /w )/( P/w)PT,LOAD
a symmetry boundary condition was imposed . Sym-
metric/antisymmetric boundary conditions, as appli- where
cable, were imposed along the model edges, which lie on
a = stiffness factor,
the vertical and horizontal planes . These planes pass
P = radial nozzle load,
through the centerline of the nozzle . See Fig . B-2 for a
w = radial deflection due to P,
plot of the finite element mesh for the R = 500-in.
( P/w)PT.LOAD = 4 .95 ET 2/DA 1/2 ,
configuration.
As shown in Fig . B-2, the size of the elements in the E = modulus of elasticity,
T, D, A as defined in Sec . 2 of this
vicinity of the nozzle/shell junction was made suffi-
Bulletin.
ciently small (less than 0.25 RT) to ensure that accu-
rate results are obtained in this area . Away from the
For the moment load cases, the following formula was
junction, the element size was gradually increased to a
used (see Fig. 60)
much larger size since these regions were modeled to
account for their stiffness only. M
a=
ET30
Model Loadings and Results
Three separate unit load cases were considered in the where
finite element analyses . They were
M = moment load on nozzle (either M L or M c),
1. unit radial nozzle load P = 1000lb, 8 = rotation at centerline of nozzle in radians due
2. unit lonitudinal moment ML = 1000 in .-lb, and to either M L or M c ,
3. unit circumferential moment Mc = 1000 in .-lb.
A = L/ DT.
All stress resultants were calculated from component
stresses output by the finite element program . The From Table B-1, we obtain for all four analyzed
stress components were factored by the following terms, models:
as applicable, to obtain the reported nondimensional
L = 2910 in .,
stress resultants : (1) The inverse of the unit load, (2) the
DT = 400 in .2,
corresponding shell thickness, and (3) the nozzle outer
diameter (d = 10.2 in .) . A = 2910/ 400 = 145 .5.
Printed copies are not controlled. Printed on: 2020-01-15 (UTC)
70 Revised WRC Bulletin 297
Table B-1—Dimensions and Shell Parameters of the Four Analyzed Models
Model
in . D (in .) dm (in .) T (in .) t (in .) T/t A = d/ d/t L (in .) 1 (in.)
200 R 400 10 1 .0 0 .2 5.0 0 .51 51 2910 100
500 R 1000 10 0 .4 0 .2 2 .0 0 .51 51 2910 100
1000 R 2000 10 0 .2 0 .2 1 .0 0 .51 51 2910 100
2000 R 4000 10 0 .1 0 .2 0.5 0 .51 51 2910 100
As an example of a stiffness factor calculation for a ra- neck . Stiffness factors calculated from the finite element
dial load, we consider analysis Model No . 2 from Table results listed in Table B-2 are compared to corre-
B-l: sponding stiffness factor values read from Figs . 59 and
60 of this Bulletin in Table B-7 . The stiffness factor data
E = 28,000 ksi, in Figs . 59 and 60 were obtained from Ref. 4 and the
T=0 .4in .,
Shelltech Progress Report dated May 15, 1983.
D =1,000 in .,
It must be pointed out that some minor variations of
(P /w )PT . LOAD = 4 .95 X 28,000 geometric parameters among the models compared
X (0 .4) 2 /1,000(145 .5) 1/2 =1 .84, exist. The d/t ratio and the X value of the finite element
models are 51 and 0.51, respectively, whereas the d/t
P =1 kip,
ratio and A value for this Bulletin's calculated values,
w = 0 .523 in . (from Table B2), used in the comparison, are 50 and 0 .50 respectively.
a = (1/ .523)/1 .84 =1 .04. In Table B-3 it will be noted that for this Bulletin 's
nondimensional stress resultants for the radial load
As an example of a stiffness factor calculation for a
case, only one value is given, whereas for the CBI finite
moment load (ML ), we consider analysis Model No . 3
element analysis stress resultants, values in both the
from Table B-1.
longitudinal and transverse planes are provided . This
M = 1 in . -kip, is because this Bulletin provides stress resultants for the
T = 0 .2 in ., radial loading in the transverse plane only . The stress
B = 0 .00325 radians (from Table B-2), resultants calculated in the transverse plane are, con-
servatively, assumed to be equal to those in the longi-
a 1 =1 .37. tudinal plane.
28,000 X (0 .2) 3 X 0 .00325 It is seen in Tables B-3, B-4, and B-5 that the non-
dimensional stress resultants calculated by the finite
Comparison of Results
element method and by this Bulletin are in reasonably
The stress resultants and nozzle axial stresses from
good agreement . The stress resultants calculated by this
the finite element analyses are compared to calculated Bulletin tend, in general, to be more conservative . The
values from this bulletin in Tables B-3, B-4, B-5, and
maximum nozzle neck stresses calculated by this Bul-
B-6 . Table B-3 compares the nondimensional stress
letin were always found to be higher than those calcu-
resultants for the radial load case . Tables B-4 and B-5 lated by the finite element method, as demonstrated in
compare the stress resultants for the longitudinal and Table B-6 . However, the difference in the stresses cal-
circumferential moment load cases, respectively . Table culated by the two methods is not unreasonably large
B-6 compares maximum axial stresses in the nozzle and, therefore, the use of the somewhat conservative
method of this Bulletin for evaluating nozzle neck
stresses is considered reasonable.
The radial load stiffness factors calculated for Models
2, 3, and 4 show excellent agreement with the stiffness
Table B-2--Deflections and Rotations at Nozzle to Shell factor values read from Fig . 59 as can be seen in Table
Junction B-7 . The Model 1 calculated radial load stiffness factor
shows a more pronounced difference from the Fig . 59
Longitudinal Circumferential
rotation due to rotation due to value. The same is true for the calculated moment load
Radial deflection 1000 in.-lb 1000 in .-lb siffness factors as compared with those read off Fig . 60.
Model due to 1000 lb longitudinal circumferential Because the data presented in the stiffness factor curves
(in .) radial load, in . moment, radians moment, radians
200 R 0 .0408 0 .0000515 0 .0000795 of this Bulletin are quite limited (particularly in Fig . 60),
T/t = 5 the differences between the calculated values and those
500 R 0.523 0.000533 0 .000933 read off the curves can be considered acceptable.
T/t = 2
1000 R 4.02 0.00325 0 .00626
T/t = 1
2000 R 31 .9 0.0245 0 .0484
T/t = 0 .5
Printed copies are not controlled. Printed on: 2020-01-15 (UTC)
Stresses in Cylindrical Shells 71
Table B-3-Comparison of Nondimensional Stress Resultants for Radial Load Case a
Stress Resultant
Mr/P TNr/P Me/P TNe/P
Method Method Method Method
FEM FEM FEM FEM This
analysis result This analysis results This analysis results This analysis results This
Model Longi- Bulletin Longi- Bulletin Longi- Bulletin Longi- Bulletin
(in.)
Transverse
TransuerseLocation tudinal b Transuerse b results tudinal b Transverse b results tudinal b b results tudinal b b results
200 R Shell to 0 .022 0.038 0 .074 0 .057 0.063 0.078 0 .193 0.223 0.206 0 .402 0.361 0 .386
T/t = 5 nozzle
junction
500 R Shell to 0 .100 0 .181 0 .219 0 .078 0.105 0.112 0 .087 0 .152 0 .134 0 .265 0.224 0 .274
T/t = 2 nozzle
junction
1000 R Shell to 0 .107 0 .280 0 .303 0 .060c 0 .090 c 0 .089 0.041 0 .110 0.104 0.233 0 .210 0.255
T/t = 1 nozzle (0 .094) (0 .094) (0 .112) (0 .112)
junction
2000 R Shell to 0 .098 0 .313 0 .327 0 .057 0 .079c 0 .071 0.033 0 .109 0 .098 0213 0.219° 0.235
T/t = 0 .5 nozzle (0 .086) (0 .086) (0 .231) (0.231)
junction
FEM values are based on d/t and A of 51 and 0 .51, respectively. This Bulletin's values are based on d/t and A of 50 and 0 .50, respectively.
b In longitudinal and transverse planes as shown in Fig . B-1.
C
FEM maximum occurs off the plane . Values reported in parentheses are off the plane.
0 0
WRC Bulletin 107 stress resultants are plotted in
0
ON
a o 0 terms of the parameters :
e 0) = ' 0) = _ 0) = '
• 0) =
* L"i
N04u) N0• " 0.875ro
0, 0 N
• Nom
• r, a)
az z z z Rm
Rm
Y T '
xo
II o I o II where
•
•
o
to E
--. o?4Ei
---- cvE~
o
o
ro = outside radius of nozzle,
Rm = mean radius of vessel,
T = thickness of vessel shell.
This Bulletin's stress resultants are plotted in terms of
the parameters:
Fig . C-1—Comparison of results from WRC Bulletin 107 with this Bulletin
Fig . C-2—Comparison of results from WRC Bulletin 107 with this Bulletin
Fig . C-3—Comparison of results from WRC Bulletin 107 with this Bulletin
Fig . C-5-Comparison of results from WRC Bulletin 107 with this Bulletin
Fig . C-6-Comparison of results from WRC Bulletin 107 with this Bulletin
82 Revised
Printed copies are not WRC Bulletin
controlled. 297on: 2020-01-15 (UTC)
Printed
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Fig . C-10—Comparison of results from WRC Bulletin 107 with this Bulletin
Fig . C-11-Comparison of results from WRC Bulletin 107 with this Bulletin
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