BAC-5900 Series Controller

Installation Guide

CONTENTS NOTE: The black terminals are for power. The

Introduction............................................... 1 green terminals are for inputs and outputs.
Mount Controller......................................... 1 The gray terminals are for communication.
Connect Sensors and Equipment................... 2
2. Screw a #6 sheet metal screw through each corner
Install (Optional) Override Boards.................. 3
2 of the controller.
Connect (Opt.) Expansion Modules................ 4
Connect (Opt.) Ethernet Network................... 4
Connect (Optional) MS/TP Network............... 4
Select End Of Lines (EOL)............................. 5
Connect Power........................................... 5 1 2
Power and Communication Status.................. 5
MS/TP Network Isolation Bulbs..................... 7
Configure/Program the Controller.................. 7
Sample (BAC-5901) Wiring........................... 8
Replacement Parts...................................... 9
Important Notices....................................... 9

INTRODUCTION On a DIN Rail

Complete the following steps to install a KMC Conquest
BAC-5900 Series BACnet General Purpose Controller. 1. Position the DIN rail 3 so that the color-coded
For controller specifications, see the data sheet at terminal blocks are easy to access for wiring after
kmccontrols.com. For additional information, see the the controller is mounted.
KMC Conquest Controller Application Guide.
2. Pull out the DIN latch 4 until it clicks once.

MOUNT CONTROLLER 3. Position the controller so that the top four tabs 5
of the back channel rest on the DIN rail.
NOTE: Mount the controller inside a metal
enclosure for RF shielding and physical 3 5
protection.

NOTE: To mount the controller with screws on a

flat surface, complete the steps in On a
Flat Surface on page 1. Or to mount the
controller on a 35 mm DIN rail (such as
integrated in an HCO-1103 enclosure),
complete the steps in On a DIN Rail on
page 1.
4
On a Flat Surface
4. Lower the controller against the DIN rail.
1. Position the controller on a flat surface so that the
color-coded terminal blocks 1 are easy to access
for wiring after the controller is mounted.

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 / 877.444.5622 / Fax: 574.831.5252 / www.kmccontrols.com
5. Push in the DIN latch 6 to engage the rail. NOTE: The Ethernet patch cable should be a
maximum of 150 feet (45 meters).
NOTE: To remove the controller, pull the DIN latch
until it clicks once and lift the controller off CAUTION
the DIN rail. On Conquest “E” models, do NOT plug a
cable meant for Ethernet communications
into the Room Sensor port! The Room Sensor
port powers a NetSensor, and the supplied
voltage may damage an Ethernet switch or
router.
9

2. Verify the controller is not connected to power.

CONNECT SENSORS AND EQUIPMENT
3. Wire any additional sensors to the green (input)
NOTE: A digital STE-9000 Series NetSensor can
terminal blocks 9 . See Sample (BAC-5901)
be used for configuring the controller (see
Wiring on page 8.
Configure/Program the Controller on page
7). After the controller has been configured,
NOTE: Wire sizes 12–24 AWG can be clamped
an STE-6010, STE-6014, or STE-6017
together into each terminal.
analog sensor can be connected to the
controller in place of the NetSensor. See
NOTE: No more than two 16 AWG wires can be
the relevant installation guide for additional
joined at a common point.
details.

NOTE: See Sample (BAC-5901) Wiring on page 8

10
for more information.

1. Plug an Ethernet patch cable 7 connected to an

STE-9000 Series or STE-6010/6014/6017 sensor
into the (yellow) ROOM SENSOR port 8 of the
controller.

4. Connect equipment to the green (output) terminals

10 . See Sample (BAC-5901) Wiring on page 8
and BAC-5900 series videos on the KMC Conquest
Controller Wiring playlist.

BAC-5900 Series Controller Installation Guide 2 925-019-01J

 CAUTION 4. Install the override board in the slot in which the
Do NOT connect 24 VAC to any output without jumper was removed 13 .
first installing an HPO-6701, HPO-6703, or HPO-
6705 override board first! 13

INSTALL (OPTIONAL) OVERRIDE BOARDS

NOTE: Install output override boards for enhanced
output options, such as manual control, using
large relays, or for devices that cannot be
powered directly from a standard output.

1. Verify the controller is not connected to power.

NOTE: Position the board with the selection switch
CAUTION
14 towards the top of the controller.
Connecting 24 VAC or other signals that exceed
the operation specifications of the controller
before an override board is installed will damage 14
the controller.
2. Open the plastic cover 11 .

11

5. Close the plastic cover.

6. Move the A-O-H selection switch 15 on the

override board to the appropriate position.

NOTE: A = Automatic (Controller Operated)

O = Off
3. Remove the jumper 12 from the slot in which the H = Hand (On)
override board will be installed.
15
12

NOTE: For more information, see the HPO-6700

NOTE: Each of the eight override slots ships from KMC Series installation guide and the HPO-
with a jumper installed on the two pins closest 6700 series videos in the KMC Conquest
to the output terminal blocks. Only remove a Controller Wiring playlist.
jumper if an override board will be installed.

BAC-5900 Series Controller Installation Guide 3 925-019-01J

7. Wire the output device to the corresponding green the Room Sensor port! The Room Sensor
(output) terminal block 16 of the override board. port powers a NetSensor, and the supplied
voltage may damage an Ethernet switch or
router.
16
NOTE: The Ethernet patch cable should be T568B
Category 5 or better and a maximum of 328
feet (100 meters) between devices.

NOTE: Before May 2016, BAC-xxxxCE models had

a single Ethernet port. They now have dual
Ethernet ports 18 , enabling daisy-chaining
of controllers. See the Daisy-Chaining
NOTE: HPO-6701 triac and HPO-6703/6705 relay Conquest Ethernet Controllers Technical
board circuits use the Switched Common Bulletin for more information.
SC terminal—not the Ground Common GND
terminal. NOTE: On newer models, the Room Sensor port
is yellow 8 instead of black to help
NOTE: HPO-6701 triac outputs are for 24 VAC only. differentiate it from the black Ethernet
ports.
CONNECT (OPT.) EXPANSION MODULES 18

NOTE: Up to four CAN-5901 I/O expansion modules

can be connected in series (daisy-chained) to
a BAC-5900 series controller to add additional
inputs and outputs.

1. Wire the gray EIO (Expansion Input Output) terminal

block 17 of the BAC-5900 series controller to the
gray EIO terminal block of the CAN-5901.
CONNECT (OPTIONAL) MS/TP NETWORK
NOTE: See the CAN-5901 I/O Expansion Module
1. For a BAC-5901C, connect the network to the gray
Installation Guide for details.
BACnet MS/TP terminal block 19 .

17 NOTE: Use 18 gauge AWG shielded twisted pair

cable with maximum capacitance of 51
picofarads per foot (0.3 meters) for all
network wiring (Belden cable #82760 or
equivalent).

A. Connect the –A terminals in parallel with all

other –A terminals on the network.

B. Connect the +B terminals in parallel with all

other +B terminals on the network.
CONNECT (OPT.) ETHERNET NETWORK
1. For a BAC-5901CE, connect an Ethernet patch cable C. Connect the shields of the cable together at
each device using a wire nut or the S terminal
7 to the 10/100 ETHERNET port 18 .
on KMC controllers.
CAUTION NOTE: For more information, see Sample (BAC-
On Conquest “E” models, do NOT plug a cable 5901) Wiring on page 8 and the BAC-
meant for Ethernet communications into 5900 series videos in the KMC Conquest
BAC-5900 Series Controller Installation Guide 4 925-019-01J
 Controller Wiring playlist. CONNECT POWER

2. Connect the cable shield to a good earth ground at NOTE: Follow all local regulations and wiring
one end only. codes.

1. Connect a 24 VAC, Class-2 transformer to the black

power terminal block 22 of the controller.
19
22

NOTE: For principles and good practices when

connecting an MS/TP network, see Planning
BACnet Networks (Application Note A. Connect the neutral side of the transformer to
AN0404A). the controller's common terminal ⊥ 23 .

B. Connect the AC phase side of the transformer to

SELECT END OF LINES (EOL) the controller's phase terminal ∼ 24 .

NOTE: EOL switches are shipped in the OFF 25

position.

1. If the controller is at either end of a BACnet MS/TP 23 24

network (only one wire under each terminal), turn
that EOL switch 20 to ON.

2. If the controller is at the end of an EIO (Expansion

Input Output) network, turn that EOL switch 21 to
ON.
NOTE: Connect only one controller to each 24
VAC, Class-2 transformer with 12–24 AWG
copper wire.

NOTE: Use either shielded connecting cables or

enclose all cables in conduit to maintain RF
20 21
emissions specifications.

NOTE: To use DC power supply instead of AC,

see the Power (Controller) Connections
section of the KMC Conquest Controller
Application Guide.

NOTE: For more information, see Sample (BAC-

5901) Wiring on page 8 and the BAC-
5900 series videos in the KMC Conquest
Controller Wiring playlist.

BAC-5900 Series Controller Installation Guide 5 925-019-01J

POWER AND COMMUNICATION STATUS NOTE: See the CAN-5901 I/O Expansion Module
Installation Guide for more information.
The status LEDs indicate power connection and network
communication. The descriptions below describe
their activity during normal operation (at least 5 to 20
seconds after power-up/initialization or restart).
27
NOTE: If both the green READY LED and the amber
COMM LED remain OFF, check the power
and cable connections to the controller.

Green READY LED 25

After controller power-up or restart is complete, the

READY LED flashes steadily about once per second, Green ETHERNET LED 28
indicating normal operation.
The Ethernet status LEDs indicate network connection
Amber (BACnet MS/TP) COMM LED 26 and communication speed.
• The green Ethernet LED is ON when the controller is
• During normal operation, the COMM LED flickers as communicating with the network.
the controller receives and passes the token over the
BACnet MS/TP network. • The green Ethernet LED is OFF when the (powered)
controller is not communicating with the network.
• When the network is not connected or
communicating properly, the COMM LED flashes
more slowly (about once a second).

26

28 29

Amber ETHERNET LED 29

• The amber Ethernet LED flashes when the controller

is communicating with a 100BaseT Ethernet
network.

Green (EIO) COMM LED 27 • The amber Ethernet LED remains OFF when the
(powered) controller is communicating with the
The Expansion Input Output (EIO) status LED indicates network at only 10 Mbps (instead of 100 Mbps).
EIO network communication with one or more CAN-5901
expansion modules. After controller power-up or restart, NOTE: If both the green and amber Ethernet LEDs
the LED flickers as it receives and passes the token: remain OFF, check the power and network
• The EIO LED flashes when the controller is cable connections.
communicating with the EIO network

• The EIO LED remains OFF when the (powered)

controller is not communicating with the EIO
network. Check the power and EIO network
connections.

BAC-5900 Series Controller Installation Guide 6 925-019-01J

MS/TP NETWORK ISOLATION BULBS
SETUP PROCESS KMC
30 Configu- Programming Web Page CONTROLS
ration (Control Basic) Graphics* TOOL
Conquest Net-
 Sensor

Internal con-
figuration web
 pages in Con-
quest Ethernet
“E” models**

The two MS/TP network isolation bulbs 30 serve three KMC Connect
functions:  Lite™ (NFC)
app***
• Removing the (HPO-0055) bulb assembly opens the
MS/TP circuit and isolates the controller from the KMC Connect™
  software
network.
TotalControl™
• If one or both bulbs are ON, the network is **** ****  software
improperly phased. This means the ground potential
of the controller is not the same as other controllers KMC Converge™
on the network. If this happens, fix the wiring. See module for
  Niagara Work-
Connect (Optional) MS/TP Network on page 4. bench

• If the voltage or current on the network exceeds

KMC Converge™
safe levels, the bulbs blow, opening the circuit. If GFX module
this happens, fix the problem and replace the bulb  for Niagara
assembly. Workbench

*Custom graphical user-interface web pages can be

CONFIGURE/PROGRAM THE CONTROLLER hosted on a remote web server, but not in the
controller.
See the table for the most relevant KMC Controls tool for
**Conquest Ethernet-enabled “E” models with the
configuring, programming, and/or creating graphics for latest firmware can be configured with an HTML5
the controller. See the tools' documents or Help systems compatible web browser from pages served from
for more information. within the controller. For information, see the Con
quest Ethernet Controller Configuration Web
NOTE: After the controller has been configured, an Pages Application Guide.
STE-6010/6014/6017 series analog sensor ***Near Field Communication via enabled smart
can be connected to the controller in place phone or tablet running the KMC Connect Lite app.
of an STE-9000 series digital NetSensor. ****Full configuration and programming of KMC
Conquest controllers is supported starting with
NOTE: A BAC-5901CE can be configured by TotalControl™ ver. 4.0.
connecting an HTML5-compatible web
browser to the controller’s default IP
address (192.168.1.251). See the Conquest
Ethernet Controller Configuration Web
Pages Application Guide for more
information about the built-in configuration
web pages.

BAC-5900 Series Controller Installation Guide 7 925-019-01J

SAMPLE (BAC-5901) WIRING
(General Purpose Applications)

CAUTION: Do NOT connect 24 VAC to the outputs unless an HPO-6701, HPO-6703, or HPO-6705 are installed!

H
0–10 VDC 0–10 VDC
Device N Device (on
NOTE: Connect the STE-9xxx (on Universal
HPO-6702) Output)
(or STE-6010/6014/6017 H

with no ventilation control)

– N –
sensor to the Room Sensor

+
port using a max. of 150
feet of Ethernet patch cable.

Contactor (on HPO-6705 NC Relay)

Contactor (on HPO-6703 NO Relay)
Line

Contactor (on HPO-6701 Triac)

4–20 mA
Voltage
Device
STE-9521 (on
NOTE: See the KMC Conquest HPO-6704)
H N
Controller Application Guide
for information about switched –

+
commons (SC), using VDC
power, and other issues. Phase Neutral
24
STE-6010-10 VAC

NOTE: To use an override board instead of the

default universal output, remove the jumper
and insert a board in that slot. For more
information, see the installation guide
for the HPO-6700 output override board
series. –

~
UO1
SC
UO2
GND
UO3
SC
UO4
GND
UO5
SC
UO6
GND
UO7
SC
UO8
GND

–
SENSOR
ROOM 24 VAC/VDC

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
A A
O O
H H
STATUS

BAC-5901 Controller
Override Boards Jumpers

NOTE: Use 24 VAC (only) with triac outputs

(HPO-6701 output override boards).
BACnet
General Purpose Controller
24 VAC/VDC
NOTE: For more information about 4–20 mA Class 2
50/60 Hz
inputs and outputs, see the 4–20 mA Made in USA

Wiring for Controllers Application Guide.

NOTE: For EIO and MS/TP wiring, turn the

End Of Line switch ON at both physical EOL MS/TP 10/100 EIO EOL
GND
GND

GND

GND

UI10
UI9
UI3

UI4
UI5

UI6

UI7

UI8

ETHERNET
OFF

OFF
ON

+B

ON

ends of the network (one wire under each

+

S
-A

–
S

terminal). Connect the cable shield to

earth ground at only one point.

NOTE: For Ethernet models, connect the

controller to the network with a NOTE: Analog inputs
standard Ethernet patch cord. accept 1K or 10K
sensors, 0–12
VDC, or 4–20 mA.
SHLD

SHLD
RED

RED

SHLD
BLK

BLK

RED
BLK

NOTE: For more information about

connections to expansion modules,
see the installation guide for the From To To To
CAN-5901. Previous Next Ethernet CAN-5901
Controller Controller I/O Expansion Module(s)

BAC-5900 Series Controller Installation Guide 8 925-019-01J

REPLACEMENT PARTS IMPORTANT NOTICES
HPO-0055 Replacement Network The material in this document is for information
Bulb Module for Conquest purposes only. The contents and the product it describes
Controllers, Pack of 5 are subject to change without notice.
HPO-9901 Conquest Hardware
KMC Controls, Inc. makes no representations or
Replacement Parts Kit
warranties with respect to this document. In no event
NOTE: HPO-9901 includes the following: shall KMC Controls, Inc. be liable for any damages,
direct, or incidental, arising out of or related to the use of
Terminal Blocks DIN Clips this document.
(1) Black 2 Position (2) Small
The KMC logo is a registered trademark of KMC Controls,
(2) Grey 3 Position (1) Large
Inc. All rights reserved.
(2) Green 3 Position
(4) Green 4 Position The KMC Connect Lite™ app for NFC configuration
(2) Green 5 Position is protected under United States Patent Number
10,006,654. Pat. https://www.kmccontrols.com/patents/
(2) Green 6 Position
NOTE: See the Conquest Selection Guide for more
information about replacement parts and TEL: 574.831.5250
accessories. FAX: 574.831.5252
EMAIL: info@kmccontrols.com

© 2022 KMCSeries
BAC-5900 Controls, Inc.
Controller InstallationSpecifications
Guide and design subject
9 to change without notice 925-019-01I
925-019-01J