C00D105ED - 1st - Edition - June 2009

Download as pdf or txt
Download as pdf or txt
You are on page 1of 156

ELECTRO-MOTIVE DIESEL, INC.

Marine Power Unit


ME20G7C-T2

EMDSI/
FRONTIER DRILLING

Service Parts Catalog

No. D105

Order No. 20062412

June, 2009

Electro-Motive Diesel, Inc.


La Grange, Illinois 60525 USA
Telephone: 1-800-255-5355
Fax: 708-387-6626
ELECTRO-MOTIVE DIESEL, INC.

Document Number P20062412


To order this publication in printed form, please use part number C00D105EP
To order this publication on a CD, please use part number C00D105ED
©Copyright June, 2009, Electro-Motive Diesel, Inc. All rights reserved. Neither this document, nor any part
thereof, may be reprinted without the expressed written consent of Electro-Motive. Contact EMD Customer
Publications Office.
ELECTRO-MOTIVE DIESEL, INC.

How To Use This Catalog


This catalog is divided into: How to use Catalog, Table of Contents, Alphabetical Index, Several Sections -
Assemblies, and Part Number Index. The proper use, in the correct sequence permits easy identification of the
replacement part and its ordering reference.

TABLE OF CONTENTS
The Table of Contents is a listing of all the Assemblies in numerical sequence. Under the general headings of
each Assembly are detailed - section and page number on which they appear. For example:

SECTION 99. ENGINE EQUIPPED


Assembly 900: CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-#
Assembly 901: COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-##
Assembly 902: HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-###

ASSEMBLIES AND ILLUSTRATIONS


ASSEMBLY HEADINGS. The assembly page consists of four columns with the following headings:

Reference Number Indicates part number location in the text and corresponds to the part identification refer-
ence in the illustration. The first number of the reference number indicates the assembly
sequence and the second number corresponds to the reference in the illustration.
Part Number Indicates number to be used for ordering the part or material. If this column is blank, see
following page.
Quantity Lists the total quantity required for that particular assembly. The caption “AR” indicates
variable quantity; additional information in the description column.
Description Gives a detailed description of the part by a single-word part name wherever possible,
followed by a detailed part number description. Also used for part number changes, part
numbers for oversize and/or undersize replacements, quantity of material to be used,
optional part number that can be ordered, and/or indications that the Ref. No. is not
shown on the illustration. Component parts contained within an assembly are listed by
the “indented method.” These items are indented to the right and appear directly beneath
the assembly or sub assembly.

NOTICE: It is important to use both the part number and description that are in BOLD type when placing your
order to assure accurate order entry into EMD’s Parts Order Entry computer system. In the following Example;
Asm- Ref. No. n-2 should be ordered as 00000002, HEAD.

Assembly n: Example

Asm - Part
Ref.No. Number Qty. Description
n-1 00000001 1 HEAD ASSEMBLY
-2 00000002 1 HEAD
-3 00000003 1 SUPPORT
-4 00000004 1 STUD

How To Use This Catalog HU-1


ELECTRO-MOTIVE DIESEL, INC.
ILLUSTRATIONS

In order to simplify the identification of the illustration to the assembly, the illustration page is either posi-
tioned on the left side (even page) of the catalog binder spine, or, when sufficient space permits, on the same
page as the assembly text information.

All illustrations are intended to be used as a visual guide for locating a replacement part, and the illustration used
may not always be an exact representation of your particular equipment.

ALPHABETICAL INDEX

The Alphabetical Index, following the Table of Contents, is a listing of the noun description used to identify a
replacement part. Each description is referenced to the section number and page number in which it appears.
For example:
Alphabetical Index

BRACKET.. Crab bolt 1-#


GAUGE ASSEMBLY.. Oil level - Dipstick 1-##
INSERT.. Lower liner 1-###

PART NUMBER INDEX

The Part Number Index is located in the back of the catalog. (Part numbers in the Description Column do not
appear in the Part Number Index.) This Index is a listing of every part number shown in this catalog and is
sequenced by the section number — page number. This Index is used to find the description or quantity
required for an item when only the part number is known. For example:
Part Number Index

Part Asm -
Number Ref. No. Page
00000001 900-1 1-#
00000002 901-1 1-##
00000003 902-1 1-###
Items not identified by a part number in the parts list may possibly be ordered by specifying on the purchase order
the following: Document Number (shown on page 2 of the Title Page), Section-Page Number, Reference Number,
complete Description of the part and the Assembly Part Number of which this item is a component.

MINIMUM ORDER QUANTITY

An "*" in the quantity column means the customer must order a minimum quantity. To determine what that
order quantity is, contact Customer Service.

HU-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Table of Contents

How To Use This Catalog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HU-1

Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AI-1

SECTION 1. AIR STARTING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


Assembly 1: AIR START PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Air Start Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Air Start Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Assembly 2: AIR START MAGNET VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Assembly 3: AIR START VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 2. ME20-710G7C-T2 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


20-710G7C-T2 ENGINE EQUIPPED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Assembly 4: ENGINE CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Assembly 5: CRANKCASE AND OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Crankcase And Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Anchor Shackle Base Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Lube Oil Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Assembly 6: HANDHOLE COVERS AND CYLINDER TEST VALVE . . . . . . . . . . . . . . . . . . . . . 2-12
Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Safety Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Cylinder Test Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Assembly 7: POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Cylinder Head And Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Assembly 8: CYLINDER HEAD CRABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Assembly 9: EXHAUST VALVE BRIDGE AND ROCKER ARMS . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Exhaust Valve Bridge and Hydraulic Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Exhaust Valve Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Assembly 10: EMDEC SENSORS APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Sensor Application (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Sensor Application (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Assembly 11: CRANKSHAFT, MAIN BEARINGS AND BEARING CAPS . . . . . . . . . . . . . . . . . . 2-25
Assembly 12: GEAR DAMPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Assembly 13: ACCESSORY DRIVE GEAR APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Assembly 14: CRANKSHAFT COUPLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Engine Coupling Disc and Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Crankcase Couplings (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Assembly 15: AIR STARTER MOTOR APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Dual Air Start Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Dual Air Start Motor Mounting (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
L20-710G7C-T2 Starter Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Table of Contents TOC-1


ELECTRO-MOTIVE DIESEL, INC.

Magnetic Pick-Up Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34


Assembly 16: CRANKSHAFT DRIVE GEAR TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Crankshaft Drive Gear Train and Housing Application . . . . . . . . . . . . . . . . . . . . . . . 2-36
Crankshaft Gear Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Turbocharger Clutch Drive Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Assembly 17: CAMSHAFT AND CAMSHAFT COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . . 2-40
Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Camshaft Counterweight Application - Accessory End. . . . . . . . . . . . . . . . . . . . . . . . 2-41
Camshaft Counterweight Application - Camshaft Drive End . . . . . . . . . . . . . . . . . . . 2-42
Assembly 18: CAMSHAFT BEARING BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Assembly 19: CAMSHAFT COUNTERWEIGHT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Accessory End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Assembly 20: LUBE OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Lube Oil Strainer, Pressure Pump and Scavenging Pump . . . . . . . . . . . . . . . . . . . . . 2-46
Camshaft Drive End Lube Oil Lines And Piston Cooling Tubes . . . . . . . . . . . . . . . . 2-48
Turbocharger - Soakback Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Lube Oil Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
Turbocharger Lube Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Assembly 21: LUBE OIL STRAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
Assembly 22: PISTON COOLING AND PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
Assembly 23: LUBE OIL SCAVENGING AND FUEL OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Assembly 24: SEPARATOR AND EJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Assembly 25: COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Water Pumps and Piping Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Water Pumps and Piping Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Water Pumps and Piping Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Water Pumps and Piping Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Aftercooler Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Aftercooler Piping (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Water Drain Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
Assembly 26: WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Right Bank Water Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Left Bank Water Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
Assembly 27: FUEL OIL PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
Fuel Filter Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-79
Assembly 28: CYLINDER HEAD COVER AND SUPPORT FRAME . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Left Bank Support Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-81
Right Bank Support Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
Cylinder Head Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-83
Cylinder Head Cover And Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Assembly 29: ACCESSORY DRIVE HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-85
Assembly 30: ENGINE TIMING TARGETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
Target Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86

TOC-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

0
Assembly 31: CAMSHAFT DRIVE HOUSING AND COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-87
Assembly 32: GOVERNOR DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
Governor Drive Gear Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
Assembly 33: EXHAUST CHAMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
Exhaust Chamber (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-91
Assembly 34: EXHAUST INSULATION APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
Assembly 35: THERMOCOUPLE APPLICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
Assembly 36: TURBOCHARGER APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-95
Turbocharger Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
Assembly 37: ENGINE GASKET KIT INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-97
Engine Gasket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
Assembly 38: ACCESSORY RACK SLAC APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
ACCESSORY RACK SLAC APPLICATION (continued) . . . . . . . . . . . . . . . . . . 2-102
ACCESSORY RACK SLAC APPLICATION (continued) . . . . . . . . . . . . . . . . . . 2-103
ACCESSORY RACK SLAC APPLICATION (continued) . . . . . . . . . . . . . . . . . . . 2-104
Assembly 39: ACCESSORY RACK MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-105
Assembly 40: FUEL OIL PIPING APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106
Assembly 41: LUBE OIL FILTER PIPING APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-107
Assembly 42: SOAKBACK FILTER APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
Assembly 43: LUBE OIL PIPING APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110
Assembly 44: TEMPERATURE SWITCH AND MANIFOLD APPLICATION . . . . . . . . . . . . . . . 2-112

SECTION 3. FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


Assembly 45: FUEL OIL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Assembly 46: FUEL PRIMING PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

SECTION 4. LUBE OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


Assembly 47: LUBE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Assembly 48: LUBE OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Assembly 49: SOAKBACK LUBE OIL FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

SECTION 5. COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


Assembly 50: ENGINE WATER OUTLET PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Assembly 51: THERMOSTATIC VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Assembly 52: WATER TANK LEVEL SIGHTGLASS GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

SECTION 6. MISCELLANEOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1


Assembly 53: FLYWHEEL GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Assembly 54: EMDEC MOUNTING BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Table of Contents TOC-3


ELECTRO-MOTIVE DIESEL, INC.

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PNX-1

TOC-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Alphabetical Index COUNTERWEIGHT.. Camshaft 2-41, 2-42


COUPLING ASSEMBLY.. Flexible - 1 inch 2-101
COUPLING ASSEMBLY.. Flexible - 3/4 inch
A 2-101
COUPLING ASSEMBLY.. Flexible - 6 inch 2-101
ADAPTER.. Engine water outlet 5-2 COUPLING.. Flexible 2-111
ADJUSTER ASSEMBLY.. Hydraulic - Valve COVER ASSEMBLY.. Cylinder head 2-80, 2-83
bridge 2-19 COVER ASSEMBLY.. Flywheel guard 6-2
AFTERCOOLER ASSEMBLY.. Turbocharger COVER ASSEMBLY.. Handhole 2-12, 2-13
2-95 COVER ASSEMBLY.. Turbocharger lube oil filter
ARM ASSEMBLY.. Rocker - Exhaust valve 2-7, 2-52
2-21 COVER.. Counterweight housing 2-44
ARM ASSEMBLY.. Rocker - Injector 2-21 COVER.. Engine stubshaft 2-95
ARRESTOR.. Flame - Handhole cover 2-13 COVER.. Governor drive 2-88
COVER.. Handhole - Safety 2-13
COVER.. Pump 2-57
B CRAB.. Cylinder head 2-18
CRAB.. Fuel injector 2-17
BEARING.. Air start motor front drive shaft 2-33
CRANKCASE ASSEMBLY.. Includes oil pan 2-8
BEARING.. Ball - Water pump 2-71, 2-73
CRANKSHAFT.. Engine 2-25, 2-28
BEARING.. Connecting rod 2-15
BEARING.. Main 2-25
BEARING.. Shell 2-43 D
BLOCK ASSEMBLY.. Camshaft bearing 2-43
BODY.. Pump - Front 2-57, 2-59 DAMPER ASSEMBLY.. Gear 2-26, 2-27
BODY.. Pump - Rear 2-57, 2-59 DOWELING ASSEMBLY.. Clutch 2-39
BRACKET 2-111 DUCT.. Heat exchanger 2-95
BRACKET ASSEMBLY.. Bearing 2-41
BRACKET ASSEMBLY.. Filter mounting 2-109
BRACKET ASSEMBLY.. Fuel pump 2-59 E
BRACKET ASSEMBLY.. Sensor - Timing and
ELBOW.. Pressure and piston cooling pump 2-47
synchronous reference 2-86
ELBOW.. Strainer to pressure and piston cooling
BRACKET.. Piston cooling manifold 2-9
pump 2-47
BRIDGE ASSEMBLY.. Exhaust valve 2-19
ELEMENT ASSEMBLY.. Thermostatic 5-3
BRIDGE.. Exhaust valve 2-7
ELEMENT.. Fuel oil strainer 3-2
BUSHING.. Fuel pump bracket 2-59
ELEMENT.. Lube oil filter 4-3, 4-5
ELEMENT.. Strainer 1-3, 1-4
C ENGINE EQUIPPED.. L20-710G7C-T2 2-7

CAMSHAFT ASSEMBLY.. Engine 2-40


CAP ASSEMBLY.. Pressure - 3 Prong - 7 PSI F
2-104
FILTER ASSEMBLY.. Lube oil 2-101, 4-3
CAP.. Main bearing 2-25
FILTER ASSEMBLY.. Lube oil - Soakback 2-109,
CHAIN.. Filler cap 2-104
4-5
CHAMBER ASSEMBLY.. Exhaust 2-91
FILTER ASSEMBLY.. Lube oil - Turbocharger
CLAMP.. Cable 2-34
2-52
CLAMP.. Filter mounting 2-109
FILTER ASSEMBLY.. Oil separator 2-61
CLUTCH ASSEMBLY.. Turbocharger drive 2-37,
FILTER.. Lube oil - Turbocharger 2-49
2-39
FILTER.. Turbocharger lube oil 2-52
COLLAR.. Thrust - Standard thickness 2-25
FLANGE 2-111
COOLER ASSEMBLY.. Lube oil 2-101, 2-112,
FLANGE.. Thermostatic valve 2-101
4-4
CORE.. Lube oil cooler 4-4

Alphabetical Index AI-1


ELECTRO-MOTIVE DIESEL, INC.

FLEXIBLE ELBOW ASSEMBLY.. Oil separator GASKET.. Piston cooling tube to lube oil manifold
and ejector 2-61 2-17
FLOAT ASSEMBLY.. Lube oil level switch 2-11 GASKET.. Pump cover 2-57
FRAME ASSEMBLY.. Cover 2-80, 2-81, 2-82 GASKET.. Pump spacer to body 2-57
GASKET.. Seat plate 3-2
GASKET.. Strainer 2-55
G GASKET.. Strainer cover 2-55
GASKET.. Strainer head 3-2
GASKET ASSEMBLY.. Head to liner 2-17
GASKET.. Tank to core 2-95
GASKET.. Adapter and screen assembly to expan-
GASKET.. Temperature switch 2-101, 2-111,
sion joint 2-91
2-112
GASKET.. Air duct to aftercooler 2-95
GASKET.. Top header to pipe flange 4-4
GASKET.. Air duct to engine 2-95
GASKET.. Turbocharger mounting 2-95
GASKET.. Air duct to turbocharger 2-95
GASKET.. Water inlet tube to water manifold 2-17
GASKET.. Blind plate to turbocharger 2-95
GASKET.. Water outlet adapter - Lower 5-2
GASKET.. Bottom header to tank 4-4
GASKET.. Water pump outlet pipe - Left bank 2-63
GASKET.. Camshaft drive housing to crankcase
GAUGE ASSEMBLY.. Oil level - Dipstick 2-7
2-87
GAUGE ASSEMBLY.. Water level - Sightglass
GASKET.. Chamber to adapter 2-91
2-101, 5-4
GASKET.. Counterweight housing to crankcase
GAUGE.. Oil level - Dipstick 2-9
2-44
GAUGE.. Pressure - Lube oil filter 2-101
GASKET.. Cover - Thermo valve housing 5-3
GAUGE.. Sight - Lube oil filter 2-101
GASKET.. Cover flange to manifold flange 2-91
GAUGE.. Temperature - Engine water 2-103
GASKET.. Cover plate 1-5
GAUGE.. Temperature - Lube oil 2-107
GASKET.. Cylinder head cover frame 2-80
GEAR ASSEMBLY.. Accessory drive 2-27
GASKET.. Cylinder head frame to camshaft drive
GEAR ASSEMBLY.. Governor drive 2-88
housing 2-80, 2-87
GEAR ASSEMBLY.. Pump driven 2-57, 2-59
GASKET.. Engine stubshaft cover 2-95
GEAR ASSEMBLY.. Upper idler 2-37, 2-39
GASKET.. Engine water outlet adapter 2-105
GEAR.. Air start motor drive 2-33
GASKET.. Exhaust manifold leg mounting 2-91
GEAR.. Camshaft drive 2-37, 2-42
GASKET.. Expansion joint to chamber 2-91
GEAR.. Crankshaft 2-38
GASKET.. Expansion joint to turbocharger 2-91
GEAR.. Lower idler 2-37
GASKET.. Filler neck to water tank 2-104
GEAR.. Pump drive 2-57, 2-59
GASKET.. Flange - Thermostatic valve 2-101, 5-3
GEAR.. Ring - Starter motor 2-28
GASKET.. Front body to rear body 2-59
GEAR.. Spur - 80 tooth - Pump drive 2-57, 2-59
GASKET.. Fuel manifold flange 2-79
GEAR.. Turbocharger drive 2-37, 2-39
GASKET.. Fuel pump bracket to front body 2-59
GLASS.. Water gauge tube 5-4
GASKET.. Handhole cover 2-12, 2-13
GUARD ASSEMBLY.. Flywheel 6-2
GASKET.. Header to core 2-95, 4-4
GASKET.. Housing oil seal retainer 2-87
GASKET.. L.O. pump to accessory drive housing H
2-98
GASKET.. Level switch to water tank 2-104 HANDWHEEL ASSEMBLY.. Handhole cover
GASKET.. Lube oil filter drain 2-105 2-13
GASKET.. Lube oil line 2-21 HOSE ASSEMBLY.. Sensor mounting 2-23
GASKET.. Lube oil outlet 2-101 HOUSING ASSEMBLY.. Camshaft drive 2-87
GASKET.. Lube oil outlet 4-4
GASKET.. Lube oil pump inlet and outlet 2-98
GASKET.. Magnet valve to bracket 1-5 I
GASKET.. Manifold to water inlet tube 2-65
IMPELLER.. Water pump 2-71
GASKET.. Oil cooler outlet 2-111
INDICATOR.. Flywheel timing 2-31
GASKET.. Oil separator mounting 2-61
INJECTOR ASSEMBLY.. Fuel 2-7
INSUL. ASSEMBLY.. Center - Exhaust 2-93

AI-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

INSUL. ASSEMBLY.. Front - Exhaust 2-93 M


INSUL. ASSEMBLY.. Internediate - Exhaust 2-93
INSUL. ASSEMBLY.. Rear - Exhaust 2-93 MANIFOLD AND VALVE ASSEMBLY.. Fuel
2-75
MANIFOLD ASSEMBLY.. Adapter - Turbo filter
J 2-49
MANIFOLD ASSEMBLY.. Fuel 2-79
JOINT ASSEMBLY.. Adapter to turbocharger 2-91
MANIFOLD ASSEMBLY.. Fuel line 2-77
JOINT ASSEMBLY.. Expansion 2-91
MANIFOLD ASSEMBLY.. Lube oil 2-51
MANIFOLD ASSEMBLY.. Water - Left bank
K 2-65, 2-67
MANIFOLD ASSEMBLY.. Water - Right bank
KEY.. Block to crankcase 2-43 2-63, 2-67
KEY.. Woodruff 2-73 MANIFOLD.. Lube oil 2-49
KIT ASSEMBLY.. Repair - For 9097490 valve 1-5 MOTOR ASSEMBLY.. Starter 2-31, 2-32
KIT.. Air start motor bulkhead 2-33
KIT.. Air start motor clutch jaw 2-33
KIT.. Air start motor cylinder 2-32 N
KIT.. Air start motor piston 2-33
NAMEPLATE.. Caution 2-101
KIT.. Air start motor repair 2-33
NAMEPLATE.. Water level instruction 2-101
KIT.. Air start motor rotor vane 2-33
NECK ASSEMBLY.. Water tank filler 2-104
KIT.. Cylinder test valve 2-14
NOZZLE ASSEMBLY.. Oil separator 2-61
KIT.. Gasket - Cylinder head cover and support
frame 2-98
KIT.. Gasket - Lube oil scavenging and fuel 2-59 P
KIT.. Gasket - Lube oil scavenging pump 2-97,
2-98 PICKUP.. Magnetic 2-34
KIT.. Gasket - Lube oil strainer 2-98 PIN.. Cam follower 2-21
KIT.. Gasket - Piston cooling pump 2-57 PIN.. Piston 2-7
KIT.. Gasket - Pressure and piston cooling pump PINION.. Air start motor drive 2-33
2-98 PINION.. Air start motor rotor 2-33
KIT.. Gasket - Strainer assembly 2-55 PIPE ASSEMBLY.. Air start 1-2, 1-3, 1-4
KIT.. Gasket - Strainer element 2-55 PIPE ASSEMBLY.. Lube oil filter drain 2-105
KIT.. Gasket - Turbocharger changeout 2-96, 2-98 PLUG.. 2PT 2-34
KIT.. Lube oil strainer element 2-98 PLUG.. 48 contact 6-3
KIT.. Main Bearing 2-25 POPPET.. Valve 4-3
KIT.. Modification - Air start valve 1-6 POWER ASSEMBLY.. Blade rod 2-15
KIT.. Repair - Air start valve 1-6 POWER ASSEMBLY.. Fork rod 2-15
KIT.. Repair - For 40034371 lubricator 1-3 PUMP ASSEMBLY.. Fuel 2-59
KIT.. Repair - For 8393335 air start valve 1-3 PUMP ASSEMBLY.. Hand - Fuel priming 2-101,
KIT.. Valve repair 2-68 3-3
KIT.. Water manifold support bracket 2-65 PUMP ASSEMBLY.. Lube oil scavenging 2-47
KIT.. Water pump rebuild 2-71 PUMP ASSEMBLY.. Lube oil scavenging & fuel
KIT.. Water pump repair 2-73 oil 2-59
KIT.. Water pump seal 2-71, 2-73 PUMP ASSEMBLY.. Piston cooling and pressure
2-57
PUMP ASSEMBLY.. Pressure and piston cooling
L 2-47
PUMP ASSEMBLY.. Water - Left bank 2-63, 2-73
LATCH ASSEMBLY.. Flywheel cover 6-2
PUMP ASSEMBLY.. Water - Right bank 2-63,
LEVER.. Overspeed trip reset 2-44
2-71
LINE.. Lube oil 2-49
LUBRICATOR ASSEMBLY.. Oil fog 1-3, 1-4

Alphabetical Index AI-3


ELECTRO-MOTIVE DIESEL, INC.

R SLINGER.. Oil 2-27


SLINGER.. Oil - Crankshaft 2-38
RING.. Damper intermediate 2-26 SPACER.. Pump body 2-57
RING.. Damper outer 2-26 SPACER.. Timing target 2-86
RING.. Retaining 2-73 SPIDER.. 2-59
RING.. Snap 2-73 SPIDER.. Gear damper 2-26
ROD.. Water gauge guard 5-4 SPRING.. Strainer element retaining 3-2
ROLLER.. Clutch 2-39 STEM ASSEMBLY.. Air start valve 1-6
ROTOR.. Air start motor 2-33 STRAINER ASSEMBLY.. Air 1-3, 1-4
STRAINER ASSEMBLY.. Fuel 2-101, 3-2
STRAINER ASSEMBLY.. Lube oil 2-55
S STRAINER ASSEMBLY.. Piston cooling and main
bearing lube oil 2-55
SCREEN ASSEMBLY.. Turbo - Adapter 2-91
STRAINER ASSEMBLY.. Scavenging lube oil
SEAL.. Air start motor bulkhead 2-33
2-55
SEAL.. Air start motor drive housing bearing 2-33
STUBSHAFT ASSEMBLY.. Idler gear 2-37
SEAL.. Air start motor piston 2-33
STUBSHAFT.. Camshaft 2-40
SEAL.. Cylinder head cover 2-83
STUBSHAFT.. Governor drive gear 2-88
SEAL.. Cylinder test valve 2-14
STUBSHAFT.. Tapered- Bolt-on 2-27
SEAL.. Fuel pump oil 2-59
SUPPORT.. Anchor shackle 2-10
SEAL.. Oil level gauge 2-9
SUPPORT.. Clutch drive 2-39
SEAL.. O-ring - Air box drain 2-9
SWITCH ASSEMBLY.. Level - Low water 2-104
SEAL.. O-ring - Air start motor cylinder 2-32
SWITCH ASSEMBLY.. Lube oil level 2-11
SEAL.. O-ring - Air start motor drive gear 2-33
SWITCH.. Temperature - Engine water 2-101
SEAL.. O-ring - Air start motor housing 2-33
SWITCH.. Temperature alarm 2-111
SEAL.. O-ring - Air start motor piston 2-33
SWITCH.. Temperature control 2-112
SEAL.. O-ring - Air start motor rear bearing 2-33
SEAL.. O-ring - Air start motor rotor shaft 2-33
SEAL.. O-ring - Crankcase to oil pan 2-9 T
SEAL.. O-ring - Filter supply check valve 2-50
SEAL.. O-ring - Flange to lube oil cooler 2-103 TANK ASSEMBLY.. Water 2-101
SEAL.. O-ring - Lube oil filter cover 4-3, 4-5 TUBE ASSEMBLY.. Water inlet 2-65
SEAL.. O-ring - Lube oil strainer 2-55 TURBOCHARGER ASSEMBLY.. Engine 2-95
SEAL.. O-ring - Strainer head 3-2
SEAL.. O-ring - Stubshaft 2-95
SEAL.. O-ring - Water outlet elbow to crankcase V
2-17
VALVE ASSEMBLY.. Air start - Two way 1-3,
SEAL.. Valve nut 2-7
1-4, 1-6
SEAL.. Water inlet tube to liner 2-65
VALVE ASSEMBLY.. Baffle and relief 4-4
SEAT.. Bypass - Valve element 5-3
VALVE ASSEMBLY.. By-pass relief 4-3
SEAT.. Handhole cover valve 2-13
VALVE ASSEMBLY.. Cylinder test 2-7, 2-14
SEGMENT.. Camshaft 2-40
VALVE ASSEMBLY.. Magnet - Air start 1-2, 1-5
SENSOR ASSEMBLY.. Synchronous reference
VALVE ASSEMBLY.. Manifold relief 2-51
2-86
VALVE ASSEMBLY.. Strainer drain 2-55
SENSOR ASSEMBLY.. Timing reference 2-86
VALVE ASSEMBLY.. Thermostatic 2-104, 5-3
SENSOR.. Pressure 2-23
VALVE.. Ball cock - Water drain 2-68
SENSOR.. Temperature 2-23
VALVE.. Check - Filter discharge 2-50
SENSOR.. Turbocharger speed 2-96
VALVE.. Check - Filter supply 2-50
SHAFT.. Air start motor drive 2-33
VALVE.. Exhaust 2-7
SHAFT.. Pump drive 2-57, 2-59
VENTURI.. Water inlet 2-104
SHAFT.. Pump idler 2-57, 2-59
SHAFT.. Rocker arm 2-21
SHAFT.. Water pump drive 2-71, 2-73

AI-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

W
WELL.. Temperature gauge 2-107, 2-111
WELL.. Thermostatic 2-103
WIRE HARNESS.. 2-23
WIRE HARNESS.. Sensor 2-23

Alphabetical Index AI-5


ELECTRO-MOTIVE DIESEL, INC.

AI-6 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 1. AIR STARTING SYSTEM


Assembly 1: AIR START PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Air Start Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Air Start Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Assembly 2: AIR START MAGNET VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Assembly 3: AIR START VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 1. AIR STARTING SYSTEM 1-1


ELECTRO-MOTIVE DIESEL, INC.
Assembly 1: AIR START PIPING

The following ship loose items are applicable to one Engine.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
1-1 9543181 1 PIPE ASSEMBLY.. Air start - See page 1-3
-2 9543182 1 PIPE ASSEMBLY.. Air start - See page 1-4
-3 9097490 1 VALVE ASSEMBLY.. Magnet - Air start - See page 1-5

-4 9543205 1 HOSE ASSEMBLY.. Air start - 1-3/4 O.D. x 22 inches - Includes connectors
-5 9543204 1 HOSE ASSEMBLY.. Air start - 1-3/4 O.D. x 32 inches - Includes connectors

-6 9518931 1 HOSE ASSEMBLY.. Air start - 5/8 O.D. x 27 inches - Includes connectors
-7 9518930 1 HOSE ASSEMBLY.. Air start - 5/8 O.D. x 21 inches - Includes connectors

-8 9402832 2 ELBOW.. Starter motor - 1-1/2 MPT x 45 degrees


-9 8394052 1 VALVE.. Relief check - 1/4

-10 8098594 AR TUBING.. 3/8 O.D. x .028 wall copper brazed x 12-1/4 feet long (not shown)
-11 8040386 2 TEE.. 3/8T x 3/8PT x 3/8T - Brass (not shown)

1-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Air Start Pipe

The following ship loose items are applicable to one Engine.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
1-1 9543181 1 PIPE ASSEMBLY.. Air start

-2 9543180 1 PIPE.. 2 inch


-3 8152176 1 OUTLET.. Pipe - 3/8PT
-4 8375934 1 VALVE.. Ball cock - 2 PT
-5 8060978 1 NIPPLE.. Pipe - Short - 2 PT
-6 218636 1 TEE.. 1-1/2 PT x 1-1/2 PT x 2 PT

-7 219377 2 NIPPLE.. Pipe - 1-1/2 MPT x 3


-8 8427179 1 STRAINER ASSEMBLY.. Air - 1-1/2 FPT
-9 9090643 1 ELEMENT.. Strainer
-10 40039864 1 NIPPLE.. Pipe - 1-1/2 MPT x 7

-11 8393335 1 VALVE ASSEMBLY.. Air start - Two way - 1-1/2 FPT - See page 1-6
-12 40034371 1 LUBRICATOR ASSEMBLY.. Oil fog

-13 187558 1 ELBOW.. 1-1/2 PT x 90 degrees


-14 216342 1 NIPPLE.. Pipe - 1-1/2 MPT x 5

-15 9561810 1 KIT.. Repair - For 8393335 air start valve (not shown)
-16 40037659 1 KIT.. Repair - For 40034371 lubricator (not shown)

SECTION 1. AIR STARTING SYSTEM 1-3


ELECTRO-MOTIVE DIESEL, INC.
Air Start Pipe

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
1-1 9543182 1 PIPE ASSEMBLY.. Air start

-2 8149549 1 NIPPLE.. Pipe - 1-1/2PT x 3


-3 8149580 1 NIPPLE.. Pipe - 1-1/2PT x 12
-4 8062515 1 UNION.. 1-1/2 PT

-5 8427179 1 STRAINER ASSEMBLY.. Air - 1-1/2 FPT


-6 9090643 1 ELEMENT.. Strainer
-7 8060977 3 NIPPLE.. Pipe - Short - 1-1/2PT

-8 8393335 1 VALVE ASSEMBLY.. Air start - Two way - 1-1/2 FPT - See page 1-6
-9 40034371 1 LUBRICATOR ASSEMBLY.. Oil fog
-10 187558 1 ELBOW.. 1-1/2 PT x 90 degrees

1-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 2: AIR START MAGNET VALVE

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
2-1 9097490 1 VALVE ASSEMBLY.. Magnet - Air start - Normally closed - 24/48 VDC
-2 8401614 1 BRACKET.. Valve mounting
-3 8252302 1 GASKET.. Magnet valve to bracket
-4 1 VALVE.. Less mounting bracket
-5 8288488 1 SPRING.. Plunger
-6 1 PLATE.. Cover
-7 10532215 2 SCREW.. Cover plate
-8 8293030 1 GASKET.. Cover plate
-9 8251649 1 GROMMET.. Rubber
-10 8390672 1 CASE.. Coil
-11 8362482 1 NUT ASSEMBLY.. Hex 3/8-18 - Exhaust - Includes seal
-12 8350383 1 POLE.. Coil
-13 1 COIL.. Magnet valve
-14 8250983 1 PLUNGER ASSEMBLY.. Valve (not shown)
-15 8251091 1 SEAT.. Plunger
-16 8293034 1 SPACER.. Plunger (not shown)
-17 8293029 1 BODY.. Plunger
-18 8293036 1 CAP.. Plunger
-19 8350917 1 PLUNGER.. Override
-20 10532211 1 PIN.. Roll
-21 8294630 1 SEAL.. O-ring - .114 inch I.D.
-22 102635 2 NUT.. Hex 3/8-16

-23 8447977 1 KIT ASSEMBLY.. Repair - For 9097490 valve - Includes Ref. No. 15 (Qty. 2) and
Ref. No. 16 (Qty. 1) (not shown)

SECTION 1. AIR STARTING SYSTEM 1-5


ELECTRO-MOTIVE DIESEL, INC.
Assembly 3: AIR START VALVE

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
3-1 8393335 1 VALVE ASSEMBLY.. Air start - Two way - 1-1/2 FPT

-2 8420277 1 KIT.. Modification - Air start valve (not shown)


-3 8420862 1 CAP.. Spring
-4 8420861 1 SPRING.. Secondary
-5 8420863 1 SPRING.. Main
-6 8420853 1 STEM ASSEMBLY.. Air start valve (not shown)
-7 8420855 1 NUT.. Valve seat
-8 8420856 1 FOLLOWER.. Secondary seat
-9 8420857 1 RETAINER.. Secondary seat
-10 8420858 1 SEAT.. Secondary - Viton
-11 8420859 1 FOLLOWER.. Main seat
-12 8420860 1 RETAINER.. Main seat
-13 8401571 1 SEAT.. Main - Viton
-14 8420854 1 STEM.. Valve
-15 8156983 1 SEAL.. Stem - Rubber
-16 8242194 1 SEAL.. Stem - Secondary retainer

-17 8401563 1 BODY.. Valve


-18 8401574 1 SEAL.. Actuating cap - Outer
-19 8401587 1 SEAL.. Actuating cap - Inner
-20 8401567 1 CAP.. Actuating
-21 8401566 1 PISTON.. Actuating
-22 431922 4 SCREW.. 5/16 -18 - Includes lockwasher
-23 8401573 1 SCREW.. 5/16 -18 - Includes lockwasher
-24 112578 1 PLUG.. Pipe 1/4 MPT - Brass (not shown)
-25 9561810 1 KIT.. Repair - Air start valve - Includes Ref. Nos. 10, 13, 15, 16, 18, 19 and 23
(not shown)

1-6 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE


20-710G7C-T2 ENGINE EQUIPPED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Assembly 4: ENGINE CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Assembly 5: CRANKCASE AND OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Crankcase And Oil Pan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Anchor Shackle Base Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Lube Oil Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Assembly 6: HANDHOLE COVERS AND CYLINDER TEST VALVE . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Handhole Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Safety Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Cylinder Test Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Assembly 7: POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Cylinder Head And Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Assembly 8: CYLINDER HEAD CRABS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Assembly 9: EXHAUST VALVE BRIDGE AND ROCKER ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Exhaust Valve Bridge and Hydraulic Adjuster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Exhaust Valve Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Assembly 10: EMDEC SENSORS APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Sensor Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Sensor Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Assembly 11: CRANKSHAFT, MAIN BEARINGS AND BEARING CAPS . . . . . . . . . . . . . . . . . . . . 2-25
Assembly 12: GEAR DAMPER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Assembly 13: ACCESSORY DRIVE GEAR APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Assembly 14: CRANKSHAFT COUPLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Engine Coupling Disc and Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Crankcase Couplings (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Assembly 15: AIR STARTER MOTOR APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Dual Air Start Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Dual Air Start Motor Mounting (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
L20-710G7C-T2 Starter Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32
Magnetic Pick-Up Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Assembly 16: CRANKSHAFT DRIVE GEAR TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Crankshaft Drive Gear Train and Housing Application. . . . . . . . . . . . . . . . . . . . . . 2-36
Crankshaft Gear Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Turbocharger Clutch Drive Gear Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
Assembly 17: CAMSHAFT AND CAMSHAFT COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Camshaft Counterweight Application - Accessory End. . . . . . . . . . . . . . . . . . . . . . 2-41
Camshaft Counterweight Application - Camshaft Drive End . . . . . . . . . . . . . . . . . 2-42
Assembly 18: CAMSHAFT BEARING BRACKETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
Assembly 19: CAMSHAFT COUNTERWEIGHT HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Accessory End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Assembly 20: LUBE OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Lube Oil Strainer, Pressure Pump and Scavenging Pump . . . . . . . . . . . . . . . . . . . . 2-46
Camshaft Drive End Lube Oil Lines And Piston Cooling Tubes . . . . . . . . . . . . . . 2-48
Turbocharger - Soakback Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
Lube Oil Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51
SECTION 2. ME20-710G7C-T2 ENGINE 2-1
ELECTRO-MOTIVE DIESEL, INC.
Turbocharger Lube Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Assembly 21: LUBE OIL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54
Assembly 22: PISTON COOLING AND PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
Assembly 23: LUBE OIL SCAVENGING AND FUEL OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Assembly 24: SEPARATOR AND EJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Assembly 25: COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Water Pumps and Piping Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Water Pumps and Piping Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
Water Pumps and Piping Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
Water Pumps and Piping Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . 2-65
Aftercooler Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Aftercooler Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
Water Drain Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
Assembly 26: WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Right Bank Water Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70
Left Bank Water Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
Assembly 27: FUEL OIL PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77
Fuel Oil Piping (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
Fuel Filter Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-79
Assembly 28: CYLINDER HEAD COVER AND SUPPORT FRAME. . . . . . . . . . . . . . . . . . . . . . . . . 2-80
Left Bank Support Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-81
Right Bank Support Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
Cylinder Head Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-83
Cylinder Head Cover And Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Assembly 29: ACCESSORY DRIVE HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-85
Assembly 30: ENGINE TIMING TARGETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
Target Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-86
Assembly 31: CAMSHAFT DRIVE HOUSING AND COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-87
Assembly 32: GOVERNOR DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
Governor Drive Gear Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
Assembly 33: EXHAUST CHAMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
Exhaust Chamber (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-91
Assembly 34: EXHAUST INSULATION APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
Assembly 35: THERMOCOUPLE APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
Assembly 36: TURBOCHARGER APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-95
Turbocharger Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
Assembly 37: ENGINE GASKET KIT INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-97
Assembly 38: ACCESSORY RACK SLAC APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
ACCESSORY RACK SLAC APPLICATION (continued) . . . . . . . . . . . . . . . . . 2-102
ACCESSORY RACK SLAC APPLICATION (continued) . . . . . . . . . . . . . . . . . 2-103
ACCESSORY RACK SLAC APPLICATION (continued) . . . . . . . . . . . . . . . . . 2-104

2-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 39: ACCESSORY RACK MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-105
Assembly 40: FUEL OIL PIPING APPLICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106
Assembly 41: LUBE OIL FILTER PIPING APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-107
Assembly 42: SOAKBACK FILTER APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
Assembly 43: LUBE OIL PIPING APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110
Assembly 44: TEMPERATURE SWITCH AND MANIFOLD APPLICATION . . . . . . . . . . . . . . . . . 2-112

SECTION 2. ME20-710G7C-T2 ENGINE 2-3


ELECTRO-MOTIVE DIESEL, INC.
20-710G7C-T2 ENGINE EQUIPPED

2-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Reference Description

1 ENGINE EQUIPPED - See page 2-7

2 CRANKCASE AND OIL PAN ASSEMBLY - See page 2-8 and page 2-9

3 HANDHOLE COVERS AND CYLINDER TEST VALVE - See page 2-12 thru page 2-14

4 POWER ASSEMBLY - See page 2-15

5 ROCKER ARMS AND VALVE BRIDGES (not shown) - See page 2-19 thru page 2-21

6 EMDEC SENSORS APPLICATION - See page 2-23 and page 2-24

7 CRANKSHAFT AND BOLT-ON EQUIPMENT - See page 2-25 thru page 2-28

8 STARTER MOTOR (not shown) - See page 2-31 thru page 2-33

9 CAMSHAFT EQUIPMENT - See page 2-40 thru page 2-43

10 CAMSHAFT COUNTERWEIGHT HOUSING - See page 2-44

11 LUBE OIL SYSTEM AND PUMPS - See page 2-47 thru page 2-59

12 COOLING SYSTEM AND PUMPS - See page 2-63 thru page 2-68

13 FUEL FILTER, MANIFOLD AND INJECTOR FUEL LINES - See page 2-75 thru page 2-79

14 CYLINDER HEAD COVERS AND SUPPORT FRAMES - See page 2-80

15 ACCESSORY DRIVE HOUSING - See page 2-85

16 ENGINE TIMING TARGETS - See page 2-86

17 EXHAUST CHAMBERS AND HEAT INSULATION - See page 2-91 and page 2-93

18 TURBOCHARGER - See page 2-95

SECTION 2. ME20-710G7C-T2 ENGINE 2-5


ELECTRO-MOTIVE DIESEL, INC.
Assembly 4: ENGINE CROSS-SECTION

2-6 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
4-1 40139066 1 ENGINE EQUIPPED.. L20-710G7C-T2

-2 9546232 40 ARM ASSEMBLY.. Rocker - Exhaust valve - See page 2-21


-2 40122134 40 ARM ASSEMBLY.. UTEX - Rocker - Exhaust valve (Optional to 9546232)

-3 8085260 40 BRIDGE.. Exhaust valve - See page 2-19


-3 40126370 40 BRIDGE.. UTEX - Exhaust valve (Optional to 8085260)
-4 40074041 80 SPRING.. Exhaust valve
-5 40070997 80 VALVE.. Exhaust

-6 40102453 20 WASHER.. Thrust - Piston carrier


-7 40078951 20 PIN.. Piston - Rocking
-8 8346155 4 TUBE.. Breather
-9 9314870 30 COVER ASSEMBLY.. Handhole - See page 2-12
-9 40002293 10 COVER ASSEMBLY.. Handhole - Safety - See page 2-13 (not shown)
-10 8433304 1 MANIFOLD ASSEMBLY.. Water - Right bank - See page 2-63
-11 8360715 2 TUBE.. Piston cooling manifold 1-1/2 O.D.
-12 40046561 20 TUBE ASSEMBLY.. Piston cooling
-13 8374643 2 GAUGE ASSEMBLY.. Oil level - Dipstick

-14 40062659 1 CRANKSHAFT.. Engine - A.B.S. approved - See page 2-25


-15 9541514 8 CAP.. Main bearing - Location 1, 2, 3, 5 & 6 - See page 2-25
-15 9541512 2 CAP.. Main bearing - Location 4 - See page 2-25
-15 9541511 1 CAP.. Main bearing - Location 7 - See page 2-25
-15 40053220 1 CAP.. Main bearing - Location 7 - See page 2-25
-16 9543944 9 BEARING.. Main - Upper - See page 2-25 (not shown)
-16 9543882 9 BEARING.. Main - Lower - See page 2-25 (not shown)
-17 9541517 12 TUBE.. Lube oil - Crankshaft and main bearings

-18 8433303 1 MANIFOLD ASSEMBLY.. Water - Left bank - See page 2-65
-19 9093027 20 TUBE ASSEMBLY.. Water inlet - 1-1/4 inch O.D.
-19 40072989 20 TUBE ASSEMBLY.. Water inlet - Flexible (optional to 9093027 tube - not
shown)

-20 40028826 48 BOLT.. Crab - See page 2-18


-21 40120514 20 INJECTOR ASSEMBLY.. Fuel - EUI - Tier 2
-21 40120515 20 INJECTOR ASSEMBLY.. UTEX - Fuel (Optional to 40120514)
-22 40047327 20 RING.. Adapter - Fuel injector

-23 40035242 20 VALVE ASSEMBLY.. Cylinder test - See page 2-14


-24 40017341 20 SEAL.. Valve nut

-25 40086496 1 MANIFOLD ASSEMBLY.. Fuel line - Left bank - See page 2-77

-26 40055411 20 ARM ASSEMBLY.. Rocker - Injector - See page 2-21


-26 40122133 20 ARM ASSEMBLY.. UTEX - Rocker - Injector (Optional to 40055411)

-27 40138761 2 CAMSHAFT ASSEMBLY.. Engine - See page 2-40

-28 9581469 4 COVER ASSEMBLY.. Cylinder head - See page 2-83

SECTION 2. ME20-710G7C-T2 ENGINE 2-7


ELECTRO-MOTIVE DIESEL, INC.
Assembly 5: CRANKCASE AND OIL PAN ASSEMBLY
Crankcase And Oil Pan Assembly

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
5-1 1 CRANKCASE ASSEMBLY.. Includes oil pan - Part number will be assigned upon
customer request
-2 40028826 48 BOLT.. Cylinder head crab - See page 2-18
-3 8133575 24 BRACKET.. Crab bolt
-4 8348556 24 BOLT.. Hex head 3/8-24 x 3
-5 8089200 24 NUT.. Spline 3/8-24
-6 9541517 12 TUBE.. Lube oil - Crankshaft and main bearings

(Continued)

2-8 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
5-1 1 CRANKCASE ASSEMBLY.. Includes oil pan - Part number will be assigned upon
customer request (Continued)

-7 9319169 20 INSERT.. Lower liner


-8 8346155 4 TUBE.. Breather
-9 40056030 40 BOLT.. 12 point 1-1/4 - 12 x 10 - Main bearing
-9 40085897 4 BOLT.. 12 point 1-1/4 - 12 x 10 - Main bearing - Location 11
-10 8412532 44 WASHER.. Special - Lower main bearing bolt

-11 12 CAP.. Main bearing - See page 2-25


-12 8433263 2 SLEEVE.. Water manifold (not shown)
-13 8360715 2 TUBE.. Piston cooling manifold 1-1/2 O.D.

-14 8140865 20 BRACKET.. Piston cooling manifold - One piece - Not drilled or tapped
-15 8445780 20 BRACKET.. Piston cooling manifold - Two piece - Machined and tapped
(optional) (not shown)

-16 8159199 2 FLANGE.. Piston cooling tube - Camshaft drive end (not shown)
-17 40048969 2 GASKET.. Flange mounting (not shown)
-18 40130520 4 BOLT.. Hex head 3/8-24 x 7/8 - Special - Flange mounting (not shown)
-19 8360920 2 SEAL.. O-ring - Crankcase to oil pan

-20 272511 44 BOLT.. Hex head 1-14 x 2-3/4 - Crankcase to oil pan (not shown)
-21 272512 4 BOLT.. Hex head 1-14 x 9 - Crankcase to oil pan (not shown)
-22 131019 48 WASHER.. Flat 1 inch (not shown)
-23 8032724 48 NUT.. Hex lock 1-14 (not shown)

-24 1 OIL PAN ASSEMBLY.. Engine - Not serviceable as a separate assembly -


Available as Crankcase Assembly, Ref. No. 1
-25 8081234 6 NUT.. Spline 1/2-20
-26 8173319 2 PLUG.. Pipe 1 MPT - Square head
-27 106642 3 PLUG.. Pipe 1-1/4 MPT - Square head
-28 8348620 5 PLUG.. Pipe 1/2 MPT - Square head (not shown)

-29 8198078 4 SEAL.. O-ring - Air box drain


-30 8374643 2 GAUGE.. Oil level - Dipstick (not shown)
-31 8071849 2 SEAL.. Oil level gauge (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-9


ELECTRO-MOTIVE DIESEL, INC.
Anchor Shackle Base Application

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
5-1 9557707 1 SUPPORT.. Anchor shackle - Bolts to crankcase and camshaft drive housing -
Removed after engine installation
-2 9096320 4 BOLT.. 12 point 1-14 x 4-1/2
-3 426447 8 BOLT.. Hex head 5/8-11 x 1-1/4
-4 6101233 8 WASHER.. Flat 5/8
-5 8344365 1 BASE.. Anchor shackle
-6 9096428 4 BOLT.. 12 point - 1-14 x 2
-7 8307731 AR LUBRICANT.. Thread - 70 pounds (not shown)

2-10 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Lube Oil Level Switch

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
5-1 8464151 1 SWITCH ASSEMBLY.. Lube oil level - Contacts normally open

-2 1 SWITCH.. Lube oil level


-3 1 STEM ASSEMBLY.. Switch - Includes cap
-4 9552598 1 FLOAT ASSEMBLY.. Lube oil level switch
-5 9571449 1 SPACER.. Lube oil level switch float
-6 9571448 2 COLLAR.. Spacer (not shown)
-7 2 SCREW.. Set - Spacer (not shown)

-8 8446535 1 ELBOW.. 1/2 capped

SECTION 2. ME20-710G7C-T2 ENGINE 2-11


ELECTRO-MOTIVE DIESEL, INC.
Assembly 6: HANDHOLE COVERS AND CYLINDER TEST VALVE
Handhole Cover Assembly

Quantities of 30 per Engine.


Please contact Customer Service for minimum order quantity.
Asm - Part
Ref.No. Number Qty. Description
6-1 9314870 1 COVER ASSEMBLY.. Handhole (30 required per engine)
-2 8262322 1 HANDWHEEL ASSEMBLY.. Cover - Includes stem
-3 8247063 1 GASKET.. Handwheel
-4 9314871 1 COVER.. Handhole
-5 273337 1 PIN.. Retaining - 1/8 dia. x 5/8 inch long
-6 8262316 1 PIN.. Crossbar to handwheel stem
-7 9314872 1 CROSSBAR ASSEMBLY.. Cover

Note: Ref. No. 8 is not a component of the Cover Assembly.

-8 8291349 AR GASKET.. Handhole cover (One gasket per handhole cover)

2-12 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Safety Handhole Cover Assembly

Quantity of 10 per Engine.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
6-1 40002293 1 COVER ASSEMBLY.. Handhole - Safety

-2 40026181 1 COVER.. Handhole - Safety


-3 9558966 1 SEAT.. Handhole cover valve
-4 9558967 1 SPRING.. Handhole cover
-5 9095844 1 SEAL.. O-ring - Valve seat
-6 9080829 1 ARRESTOR.. Flame - Handhole cover
-7 9558968 1 BAR.. Clamping
-8 9558969 2 HANDWHEEL ASSEMBLY.. Handhole cover - Includes bolt
-9 9095821 2 SEAL.. O-ring - Handwheel
-10 40010899 2 WASHER.. Seal
-11 40010898 4 SCREW.. Hex head
-12 40010897 4 WASHER.. Lock
-13 40010896 4 BOLT.. Guide
-14 40010895 2 PIN.. Cotter
-15 40010894 1 PLATE.. Valve

Note: Ref. No. 16 is not a component of the Cover Assembly.


-16 8291349 AR GASKET.. Handhole cover (One gasket per handhole cover)

SECTION 2. ME20-710G7C-T2 ENGINE 2-13


ELECTRO-MOTIVE DIESEL, INC.
Cylinder Test Valve

Quantities shown are for one Cylinder.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
6-1 40035242 1 VALVE ASSEMBLY.. Cylinder test

-2 8024846 1 VALVE.. Needle


-3 40090523 1 BODY.. Valve

-4 40017341 1 SEAL.. Cylinder test valve

-5 40036607 AR KIT.. Cylinder test valve - Includes Ref. Nos. 2, 3 and 4 (not shown)

2-14 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 7: POWER ASSEMBLY

Asm - Part
Ref. No. Number Qty. Description
7-1 40143313 10 POWER ASSEMBLY.. Blade rod - Expendable kit
-1 40143317 10 POWER ASSEMBLY.. UTEX - Blade rod (Optional to 40143313)

-2 40143312 10 POWER ASSEMBLY.. Fork rod - Expendable kit


-2 40143315 10 POWER ASSEMBLY.. UTEX - Fork rod (Optional to 40143312)

-3 8354118 10 BEARING.. Connecting rod - Upper sleeve (not shown)


-3 8354119 10 BEARING.. Connecting rod - Upper sleeve 0.031 undersize (not shown)
-3 8354120 10 BEARING.. Connecting rod - Upper sleeve 0.062 undersize (not shown)

-4 8136114 10 BEARING.. Connecting rod - Lower sleeve (not shown)


-4 8137807 10 BEARING.. Connecting rod - Lower sleeve 0.031 undersize (not shown)
-4 8137808 10 BEARING.. Connecting rod - Lower sleeve 0.062 undersize (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-15


ELECTRO-MOTIVE DIESEL, INC.
Cylinder Head And Liner

2-16 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Quantities shown are for one Cylinder.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
7-1 9581924 1 RING.. Cylinder head seat
-1 40001262 1 RING.. 0.038 oversize - Cylinder head (Optional)

-2 40099569 1 GASKET ASSEMBLY.. Head to liner - With integrated grommet seals


-3 9092979 1 CRAB.. Fuel injector
-4 8044832 1 WASHER.. Spherical 5/8 - Injector
-5 103030 1 NUT.. Spherical 5/8-18

-6 8414444 1 ELBOW.. Water outlet


-7 217911 2 SCREW.. Socket head 3/8-16 x 7/8
-8 9317972 2 SEAL.. O-ring - Water outlet elbow to crankcase
-9 8305815 1 SEAL.. O-ring - Cylinder head to water outlet elbow
-10 8060089 8 NUT.. Hex lock 3/4-16
-11 8140912 8 WASHER.. Special 3/4
-12 9316850 2 SEAL.. O-ring - Liner

-13 40048968 1 GASKET.. Piston cooling tube to lube oil manifold (not shown)

-14 40040025 1 GASKET.. Water inlet tube to water manifold (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-17


ELECTRO-MOTIVE DIESEL, INC.
Assembly 8: CYLINDER HEAD CRABS

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
8-1 40028824 16 CRAB.. Cylinder head - Intermediate

-2 9544715 8 CRAB.. Cylinder head - End

-3 8133575 24 BRACKET.. Crab bolt

-4 40028826 48 BOLT.. Crab 16-3/4 inch length

-5 9571494 48 NUT.. Crab bolt

-6 9319172 48 WASHER.. Special - Crab bolt

-7 8348556 24 BOLT.. Hex head 3/8-24 x 3

-8 8089200 24 NUT.. Spline 3/8-24

2-18 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 9: EXHAUST VALVE BRIDGE AND ROCKER ARMS
Exhaust Valve Bridge and Hydraulic Adjuster

Quantities shown are for one Cylinder.


A minimum order quantity may apply. Please contact Customer Service to confirm.

Asm - Part
Ref. No. Number Qty. Description
9-1 8085260 2 BRIDGE ASSEMBLY.. Exhaust valve
-1 40126370 2 BRIDGE ASSEMBLY.. UTEX - Exhaust valve (Optional to 8085260)

-2 8054088 2 BRIDGE.. Exhaust valve

-3 8068791 2 SPRING.. Bridge

-4 8028126 2 SEAT.. Spring

-5 8028136 2 RING.. Locking

-6 8052307 2 BUTTON.. Bridge

-7 40118613 4 ADJUSTER ASSEMBLY.. Hydraulic - Valve bridge

SECTION 2. ME20-710G7C-T2 ENGINE 2-19


ELECTRO-MOTIVE DIESEL, INC.
Exhaust Valve Rocker Arm

2-20 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Quantities shown are for one Cylinder.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
9-1 9546232 2 ARM ASSEMBLY.. Rocker - Exhaust valve
-1 40122134 2 ARM ASSEMBLY.. UTEX - Rocker - Exhaust valve (Optional to 9546232)
-2 9546231 2 ARM.. Rocker - Exhaust valve
-2 40122135 2 ARM.. UTEX - Rocker - Exhaust valve (Optional to 9546231)
-3 9571921 2 BUSHING.. Arm
-4 141126 2 PIN.. Dowel 15/32 x 1/4
-5 8146111 2 PIN.. Cam follower
-6 442919 2 PIN.. Groove 1/8 x 7/8
-7 9563714 2 RACE.. Inner
-8 9571597 2 ROLLER ASSEMBLY.. Cam follower
-9 9571598 2 BUSHING.. Roller
-10 8052327 2 SCREW.. Adjusting - 2-1/8 inch length
-11 8028723 2 NUT.. Hex jam 5/8-18

-12 40055411 1 ARM ASSEMBLY.. Rocker - Injector


-12 40122133 1 ARM ASSEMBLY.. UTEX - Rocker - Injector (Optional to 40055411)
-13 9546229 1 ARM.. Rocker - Injector
-13 40122132 1 ARM.. UTEX - Rocker - Injector (Optional to 9546229)
-14 9571921 1 BUSHING.. Arm
-15 141126 1 PIN.. Dowel 5/32 x 1/4
-16 8146111 1 PIN.. Cam follower
-17 442919 1 PIN.. Groove 1/8 x 7/8
-18 9563714 1 RACE.. Inner
-19 9571597 1 ROLLER ASSEMBLY.. Cam follower
-20 9571598 1 BUSHING.. Roller
-21 8052327 1 SCREW.. Adjusting - 2-1/8 inch length
-22 8028723 1 NUT.. Hex jam 5/8-18

-23 8085260 2 BRIDGE ASSEMBLY.. Exhaust valve - See page 2-19


-23 40126370 2 BRIDGE ASSEMBLY.. UTEX - Exhaust valve (Optional to 8085260)

-24 8028460 1 SHAFT.. Rocker arm


-24 40114167 1 SHAFT.. UTEX - Rocker arm (Optional to 8028460)

-25 9090607 2 SUPPORT.. Shaft


-25 40099875 2 SUPPORT.. Shaft (Optional to 9090607)
-26 9090608 2 CAP.. Support
-26 40099876 2 CAP.. Support (Optional to 9090608)
-27 8487866 2 NUT.. Hex 1-14
-28 8421965 2 WASHER.. Special

-29 8039842 1 LINE ASSEMBLY.. Lube oil - 1/4 inch O.D. - Includes flanges
-30 8029167 2 GASKET.. Lube oil line
-31 181311 2 BOLT.. Hex head 1/4-28 x 5/8 - Oil line to rocker arm shaft
-32 179795 2 BOLT.. Hex head 1/4-20 x 3/4 - Oil line to camshaft bearing
-33 103319 4 WASHER.. Lock 1/4

SECTION 2. ME20-710G7C-T2 ENGINE 2-21


ELECTRO-MOTIVE DIESEL, INC.
Assembly 10: EMDEC SENSORS APPLICATION

2-22 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Sensor Application (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
10-1 40063567 3 SENSOR.. Temperature - Fuel coolant and lube oil
-2 40068120 34 STRAP.. Single - Flexible
-3 40086233 2 SENSOR.. Temperature - Airbox and air inlet
-4 40094857 8 HOSE ASSEMBLY.. Sensor mounting - Flexible
-5 40117782 4 SENSOR.. Pressure - Coolant and lube oil
-6 40087573 3 SENSOR.. Pressure - Fuel oil and lube oil
-7 40079154 1 SENSOR.. Pressure - Crankcase
-8 40067975 1 HOSE ASSEMBLY.. Sensor mounting - Crankcase pressure
-9 40079208 1 SENSOR.. Pressure - Air box

-10 40140844 1 WIRE HARNESS.. Injector


-11 40140843 1 WIRE HARNESS.. Sensor
-12 8911368 3 CLAMP.. Cable - 13mm
-13 40100361 1 COVER ASSEMBLY.. Crankcase sensor
-14 40040017 1 GASKET.. Cover assembly
-15 144043 3 BUSHING.. 3/8 x 1/4PT
-16 189060 3 BUSHING.. 3/4 x 1/4PT
-17 179817 4 BOLT.. Hex head 5/16-18 x 7/8
-18 6101223 12 WASHER.. Flat 5/16
-19 8032716 7 NUT.. Hex lock 5/16-24
-20 40051699 50 TIE.. Cable

SECTION 2. ME20-710G7C-T2 ENGINE 2-23


ELECTRO-MOTIVE DIESEL, INC.
Sensor Application (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
10-21 105417 1 TEE.. 1/4
-22 444180 7 ELBOW.. Street - 45 degree - 1/4PT
-23 40110231 2 CLAMP.. Support

-24 40049335 20 BRACKET ASSEMBLY.. Injector


-25 179879 23 BOLT.. Hex head 1/2-13 x 3/4
-26 103323 20 WASHER.. Lock 1/2

-27 179837 16 BOLT.. Hex head 3/8-16 x 3/4


-28 6101225 17 WASHER.. Flat 3/8
-29 102635 3 NUT.. Hex lock 3/8-16

-30 6101229 8 WASHER.. 1/2 Aircraft

-31 103878 1 PLUG.. Pipe - 1/4


-32 40100359 1 CONNECTOR.. 1/4PT x 1/4PT

2-24 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 11: CRANKSHAFT, MAIN BEARINGS AND BEARING CAPS

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
11-1 40062659 1 CRANKSHAFT.. Engine - One Piece - A.B.S. Certified
-2 426318 10 PLUG.. Pipe - 3/8 hex socket (not shown)

-3 9544046 2 COLLAR.. Thrust - Standard thickness - Consists of two halves


9544047.. 0.015 O.S. - 9544048.. 0.030 O.S.

-4 9543944 9 BEARING.. Main - Front and intermediate - Upper - Standard I.D.


9543945.. 0.031 U.S. - 9543947.. 0.093 U.S.
9543946.. 0.062 U.S. - 9543948.. 0.125 U.S.
-5 9543882 9 BEARING.. Main - Front and intermediate - Lower - Standard I.D.
9543883.. 0.031 U.S. - 9543885.. 0.093 U.S.
9543884.. 0.062 U.S. - 9543886.. 0.125 U.S.
-6 9543950 1 BEARING.. Main - Rear - Upper - Standard I.D.
9543951.. 0.031 U.S. - 9543953.. 0.093 U.S.
9543952.. 0.062 U.S. - 9543954.. 0.125 U.S.

-7 9543889 1 BEARING.. Main - Rear - Lower - Standard I.D.


9543890.. 0.031 U.S. - 9543892.. 0.093 U.S.
9543891.. 0.062 U.S. - 9543893.. 0.125 U.S.
-8 9543956 2 BEARING.. Main - Center - Upper - Standard I.D. 9543957 U.S. 0.031
- 9543958 0.062 U.S. - 9543959 0.093 U.S. - 9543960 0.125 U. S.
-9 9543895 2 BEARING.. Main - Center - Lower - Standard I.D. 9543896 0.031 U. S.
- 9543897 0.062 U.S. - 9543898 0.093 U.S. - 9543899 0.125 U.S.

Bearing caps have a rough bore and must be line-bored at assembly.


For main bearing cap bolts and washers - See page 2-9.

-10 9541514 8 CAP.. Main bearing - Location 1, 2, 3, 4, 5, 8, 9, and 10


-11 9541512 2 CAP.. Main bearing - Location 6 & 7
-12 9541511 1 CAP.. Main bearing - Location12
-13 40053220 1 CAP.. Main bearing - Location 11

-14 40084383 1 KIT.. Main Bearing - Upper - Includes Ref. Nos. 4, 6 and 8 (not shown)
-15 40084384 1 KIT.. Main Bearing - Lower - Includes Ref. Nos. 5, 7 and 9 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-25


ELECTRO-MOTIVE DIESEL, INC.
Assembly 12: GEAR DAMPER ASSEMBLY

A minimum order quantity may apply. Please contact Customer Service to confirm
Asm - Part
Ref.No. Number Qty. Description
12-1 9323945 1 DAMPER ASSEMBLY.. Gear
-1 40044947 1 DAMPER ASSEMBLY.. UTEX - Gear (Optional to 9323945)

-2 9323944 2 RING.. Damper outer


-3 9323943 1 RING.. Damper intermediate
-4 9323942 1 SPIDER.. Gear damper
-5 9338722 3 BOLT.. Hex head 5/8-11 x 2.938
-6 9319830 6 WASHER.. Flat 5/8
-7 102639 3 NUT.. Hex 5/8-11
-8 271615 9 BOLT.. Hex head 3/4-10 x 3
-9 9319829 18 WASHER.. Flat 3/4
-10 220081 9 NUT.. Hex 3/4-10
-11 8168822 AR COATING.. 1 quart - Used on all internal rubbing surfaces (not shown)

-12 223771 8 BOLT.. Hex head 7/8-14 x 3-1/4 - Damper mounting (not shown)
-13 8174659 8 WASHER.. Special -7/8 (not shown)

2-26 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 13: ACCESSORY DRIVE GEAR APPLICATION

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
13-1 40055048 1 GEAR ASSEMBLY.. Accessory drive
-2 40055049 1 GEAR.. Drive - 113 teeth - 7-1/2 inch I.D. x 15-23/32 inch O.D. Spur
-3 8483064 1 HUB.. Drive gear (not shown)
-4 8483014 1 DISC.. Front
-4 8483015 1 DISC.. Rear
-5 9091463 16 SEGMENT.. Spring
-6 8360837 8 SPRING.. Coil - Free length 1-7/8 inch
-7 8483097 2 DOWEL.. Alignment - 0.626 diameter x 1-15/16 inches long - 8483098.. 0.005
O.S. - 8483099.. 0.010 O.S. - 8483100.. 0.015 O.S. (optional) (not shown)
-8 9434253 8 BOLT.. Spline head - 12 point 5/8-11 x 3-1/4
-9 8483090 8 WASHER.. Special - 1-1/8 O.D. x 21/32 I.D. x 1/8 inch thick
-10 102639 8 NUT.. Hex 5/8-11 - For shipping and storage only (not shown)
-11 9546333 1 STUBSHAFT.. Tapered- Bolt-on
-12 8483087 1 SLINGER.. Oil
-13 223771 8 BOLT.. Hex head 7/8-14 x 3-1/4 - Stubshaft to crankshaft
-14 8174659 8 WASHER.. Special - 1-5/8 O.D. x 15/16 I.D,. x 1/8 inch thick
-15 9323945 1 DAMPER ASSEMBLY.. Gear - See page 2-26
-15 40044947 1 DAMPER ASSEMBLY.. UTEX - Gear (Optional to 9323945)

SECTION 2. ME20-710G7C-T2 ENGINE 2-27


ELECTRO-MOTIVE DIESEL, INC.
Assembly 14: CRANKSHAFT COUPLINGS
Engine Coupling Disc and Ring Gear

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
14-1 8360898 1 COUPLING.. Engine - Timing mark location at 102°
-2 40051536 1 GEAR.. Ring - Starter motor

-3 181370 3 BOLT.. Hex head 3/8-24 x 1-1/4 - Ring gear to disc


-4 103321 3 WASHER.. Lock 3/8

-5 8360844 12 BOLT.. Special square head - 1-1/4-12 x 4-13/32 - Crankshaft to engine coupling
-6 8360846 12 WASHER.. Special hardened - 1-9/32 I.D. x 2-7/16 O.D. x 3/8 inch thick
-7 8360845 12 NUT.. Hex lock 1-1/4-12

-8 8354872 1 INDICATOR.. Flywheel timing (not shown)

-9 40062659 1 CRANKSHAFT.. Engine - One piece A.B.S. approved - See page 2-25

2-28 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Crankcase Couplings (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
14-1 8115196 1 FLANGE.. Auxiliary drive - Tapered
-2 8041658 1 COVER.. Accessory drive
-3 40048967 1 GASKET.. Cover
-4 8041657 1 RETAINER.. Oil seal (2 halves)
-5 8055158 1 SEAL.. Oil - Accessory
-6 8029538 1 KEY.. Drive flange - .390 x .6265 x 2-1/2 in. long
-7 8029555 1 WASHER.. Flange retaining - 1-9/32 I.D. x 3-11/32 O.D.
-8 8029567 1 BOLT .. Hex head - 1-1/4-12 x 2-3/4 - Flange retaining
-9 8029569 1 SPRING.. Lock
-10 181425 1 BOLT.. Hex head - 1/2-20 x 3/4 - Flange to crankshaft
-11 6101225 6 WASHER.. Plain 3/8
-12 8032719 1 NUT.. Hex lock 1/2-20
-13 6101229 1 WASHER.. Plain 1/2
-14 179839 6 BOLT.. Hex head 3/8-16 x 1
-15 103323 1 WASHER.. Lock 1/2

SECTION 2. ME20-710G7C-T2 ENGINE 2-29


ELECTRO-MOTIVE DIESEL, INC.
Assembly 15: AIR STARTER MOTOR APPLICATION
Dual Air Start Motor Mounting

2-30 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Dual Air Start Motor Mounting (Continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
15-1 9542965 2 MOTOR ASSEMBLY.. Starter - L20-710G7C-T2 - See page 2-32
-2 8358874 1 BRACKET ASSEMBLY.. Motor mounting

-3 8354872 1 INDICATOR.. Flywheel timing


-4 179793 2 BOLT.. Hex head 1/4-20 x 5/8 - Indicator mounting
-5 103319 2 WASHER.. Lock 1/4
-6 8249889 2 BOLT.. Shoulder hex head 3/4-16 x 2-7/8 - Torque to 280 ft./lbs.
-7 8140912 2 WASHER.. Special 3/4 - Hardened
-8 8060089 2 NUT.. Hex lock 3/4-16

-9 271585 6 BOLT.. Hex head 5/8-18 x 1-3/4 - Bracket mounting


-10 103325 6 WASHER.. Lock 5/8
-11 271588 6 BOLT.. Hex head 5/8-18 x 2-1/4 - Motor mounting
-12 8032721 6 NUT.. Hex lock 5/8-18

-13 8060979 2 NIPPLE.. Short - 2-1/2


-14 191034 2 ELBOW.. 90× - 2-1/2 NPT
-15 9543464 1 TUBE ASSEMBLY.. Air - Includes fittings
-16 118755 1 ELBOW.. 90× - 3/8 tube x 1/4 NPT - Brass
-17 118750 1 CONNECTOR.. 3/8T x 1/4PT|

SECTION 2. ME20-710G7C-T2 ENGINE 2-31


ELECTRO-MOTIVE DIESEL, INC.
L20-710G7C-T2 Starter Motor Assembly

Asm - Part
Ref.No. Number Qty. Description
15-1 9542965 1 MOTOR ASSEMBLY.. Starter - Low pressure air (not shown assembled)
-2 1 HOUSING.. Motor - 2-1/2 threaded exhaust
-3 1 COVER.. Housing - 1-1/2 threaded inlet
-4 3 PLUG.. Pipe - Housing cover
-5 4 SCREW.. Cap
-6 4 WASHER.. Lock
-7 40013995 1 KIT.. Air start motor cylinder
-8 2 PIN.. End plate alignment
-9 9566395 1 PIN.. Cylinder alignment
-10 9566379 4 SEAL.. O-ring - Air start motor cylinder
-11 1 PLATE.. End - Rear
-12 1 BEARING.. Rotor - Rear
(Continued)

2-32 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Asm - Part
Ref.No. Number Qty. Description
-13 9566378 1 SEAL.. O-ring - Air start motor rotor shaft
-14 9566377 1 SEAL.. O-ring - Air start motor rear bearing
-15 1 NUT.. Clamp - Rotor
-16 1 SCREW.. Clamp nut
-17 1 ROTOR.. Air start motor
-18 9522907 1 KIT.. Air start motor rotor vane - Includes set of 5 vanes
-19 1 PLATE.. End - Front
-20 1 BEARING.. Rotor - Front
-21 2 WASHER.. Wave
-22 1 PINION.. Air start motor rotor
-23 1 SCREW.. Retaining - Pinion rotor
-24 9566374 1 PINION.. Air start motor drive
-25 9566375 1 SCREW.. Retaining - Drive pinion
-26 1 WASHER.. Flat
-27 1 SLEEVE.. Spring - Pinion
-28 1 SPRING.. Pinion
-29 1 SCREW.. Drive gear
-30 9566373 1 SEAL.. O-ring - Air start motor drive gear screw
-31 8 SCREW.. Cap - Drive housing
-32 8 WASHER.. Lock
-33 1 HOUSING.. Drive
-34 9566372 1 SEAL.. O-ring - Air start motor housing
-35 1 BEARING.. Air start motor front drive shaft
-36 9566371 1 SEAL.. Air start motor drive housing bearing
-37 9566396 1 RETAINER.. Bulkhead
-38 1 KIT.. Air start motor bulkhead
-39 9566370 1 SEAL.. Air start motor bulkhead - Outer
-40 9566369 1 SEAL.. Air start motor bulkhead - Inner
-41 1 RETAINER.. Cup - Clutch spring
-42 1 CUP.. Spring - Clutch
-43 1 SPRING.. Clutch
-44 1 KIT.. Air start motor clutch jaw
-45 1 BEARING.. Front drive gear
-46 1 CUP.. Drive gear
-47 1 WASHER.. Lock - Drive gear
-48 1 RETAINER.. Drive shaft bearing - Large
-49 1 RETAINER.. Drive shaft bearing - Small
-50 1 KIT.. Air start motor piston
-51 1 SEAL.. O-ring - Air start motor piston
-52 9566367 1 SEAL.. Air start motor piston
-53 1 BEARING.. Drive shaft - Rear
-54 1 SHAFT.. Air start motor drive
-55 1 SPRING.. Piston return
-56 1 SEAT.. Spring - Piston return
-57 1 CASE.. Gear
-58 1 BEARING.. Drive gear - Rear
-59 1 RETAINER.. Bearing - Drive gear
-60 1 RETAINER.. Bearing - Drive gear shaft
-61 1 GEAR.. Air start motor drive
-62 9566397 1 KIT.. Air start motor repair - Includes Ref. Nos. 9, 10, 13, 14, 18, 34, 37, 39, 40, 51,
and 52 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-33


ELECTRO-MOTIVE DIESEL, INC.
Magnetic Pick-Up Application

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
15-1 8270383 1 PICKUP.. Magnetic

-2 9509589 1 BRACKET.. Pickup

-3 179818 2 BOLT.. Hex head 5/16 -18 x 1

-4 103320 2 WASHER.. Lock 5/16

The following items are shipped loose

-5 8270133 1 PLUG.. 2PT (not shown)

-6 8175600 1 CLAMP.. Cable (not shown)

2-34 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE 2-35


ELECTRO-MOTIVE DIESEL, INC.
Assembly 16: CRANKSHAFT DRIVE GEAR TRAIN
Crankshaft Drive Gear Train and Housing Application

2-36 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
16-1 40001044 1 CLUTCH ASSEMBLY.. Turbocharger drive (not shown assembled) - See page
2-39
-1 40013863 1 CLUTCH ASSEMBLY.. UTEX - Turbocharger drive (Optional to 40001044)
-2 40001038 1 GEAR ASSEMBLY.. Upper idler
Replacement bearings must be precision bored after assembly.
-3 8407341 2 BEARING.. Idler gear - Hub
-4 8261101 1 BEARING.. Idler gear
-5 40001040 1 GEAR.. Turbocharger drive
-6 9584413 16 BOLT.. Drilled hex head 5/8-18 x 1-1/2
-7 9414864 1 RING.. Snap
-8 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet long (not shown)

-9 8069019 2 GEAR.. Camshaft drive

-10 8266455 4 PLATE.. Retainer - Dowel


-11 8028335 8 BOLT.. Drilled hex head 1/2-20 x 2-1/8
-12 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet

-13 9543203 1 GEAR.. Lower idler


-14 9544010 1 PLATE.. Thrust
-15 40130529 2 BOLT.. Hex head 7/8-14 x 7 - Special
-16 9334204 2 WASHER.. Special 15/16 I.D. x 2-1/8 O.D. x 1/4 inch thick

-17 8175731 1 RETAINER.. Gear train oil


-18 9570645 1 GASKET.. Gear train oil retainer
-19 181370 24 BOLT.. Hex head 3/8-24 x 1-1/4
-20 6101225 24 WASHER.. Flat 3/8

-21 9543887 1 STUBSHAFT ASSEMBLY.. Idler gear

Replacement bearings must be applied with a heat shrink press fit.


-22 8261195 1 BEARING.. Sleeve - Upper
-23 8418334 1 BEARING.. Sleeve - Lower

-24 8294874 1 SEAL.. O-ring - Idler gear stubshaft


-25 40130528 18 BOLT.. Hex head 1/2-20 x 1-1/2 - Stubshaft mounting - Special (not shown)
-26 8260114 18 WASHER.. Special 1/2 (not shown)

-27 9544069 1 HOUSING ASSEMBLY.. Camshaft drive


-28 40040014 1 GASKET.. Camshaft drive housing
-29 40110048 11 BOLT.. Hex head 1/2-20 x 1-3/4 - Special
-30 40130527 28 BOLT.. Hex head 1/2-20 x 1-1/4 - Special
-31 40130525 7 BOLT.. Hex head 1/2-20 x 1 - Special

SECTION 2. ME20-710G7C-T2 ENGINE 2-37


ELECTRO-MOTIVE DIESEL, INC.
Crankshaft Gear Application

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
16-1 8360843 1 GEAR.. Crankshaft - 79 teeth

-2 8031949 1 SLINGER.. Oil - Crankshaft

-3 8035526 AR SHIM.. Oil slinger - .010 inch thick (Optional)

-3 8035527 AR SHIM.. Oil slinger - .020 inch thick (Optional)

-3 8035528 AR SHIM.. Oil slinger - .030 inch thick (Optional)

-4 40130519 8 BOLT.. Hex head 5/16-24 x 3/4 - Special

-5 AR COUPLING DISC TO CRANKSHAFT HARDWARE.. - See page 2-28

2-38 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Turbocharger Clutch Drive Gear Assembly

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
16-1 40001044 1 CLUTCH ASSEMBLY.. Turbocharger drive
-1 40013863 1 CLUTCH ASSEMBLY.. UTEX - Turbocharger drive (Optional to 40001044)
-2 40001038 1 GEAR ASSEMBLY.. Upper idler
-3 8407341 2 BEARING.. Hub
-4 8261101 1 BEARING.. Gear
Replacement bearings must be precision bored after assembly.
-5 40001040 1 GEAR.. Turbocharger drive
-6 40001039 1 SUPPORT.. Clutch drive
-7 40001043 1 DOWELING ASSEMBLY.. Clutch
-8 9534826 2 BEARING.. Clutch
Replacement bearings must be precision bored after assembly.
-9 9534825 8 BOLT.. 12 point 3/8-24 x 2-1/4
-10 8329276 1 DOWEL.. Pin - 0.3127 dia. x 5/8 inch long
8375066.. 0.005 O.S. - 8375067.. 0.010 O.S. 8375068.. 0.015 O.S. (not shown)
-11 9534857 1 PLATE.. Cam
-11 9582915 1 PLATE.. UTEX - Cam (Optional to 9534857)
-12 40001555 8 PIN.. Dowel 0.4377 dia. x 2-1/2 inches long 40001556.. 0.002 O.S. - 40001557..
0.004 O.S. 40001558.. 0.006 O.S. - 40001559.. 0.008 O.S. 40001560.. 0.010 O.S.
-13 8477363 16 ROLLER.. Clutch
-14 9535617 16 SPRING.. Coil
-15 9536638 16 CUP.. Spring
-16 9534855 2 RING.. Retaining
-17 9414864 1 RING.. Snap
-18 9584413 16 BOLT.. Drilled hex head 5/8-18 x 1-1/2
-19 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet

SECTION 2. ME20-710G7C-T2 ENGINE 2-39


ELECTRO-MOTIVE DIESEL, INC.
Assembly 17: CAMSHAFT AND CAMSHAFT COUNTERWEIGHTS
Camshaft Assembly

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
17-1 40138761 2 CAMSHAFT ASSEMBLY.. Engine

-2 40138987 2 SEGMENT.. Camshaft

-3 40138989 2 SEGMENT.. Camshaft

-4 8028482 4 STUBSHAFT.. Camshaft

-5 8028637 2 SPACER.. Camshaft segment

-6 8034673 24 STUD.. Segment 3/8-24 x 2-3/8 - 1/2 inch shoulder

-7 8034672 8 STUD.. Locating 3/8-24 x 2-3/8 - 7/16 inch shoulder

-8 8032717 64 NUT.. Hex lock 3/8-24

-9 8035950 64 WASHER.. Special

2-40 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Camshaft Counterweight Application - Accessory End

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
17-1 40002480 1 COUNTERWEIGHT.. Camshaft - Left bank - Front
-2 40054024 1 COUNTERWEIGHT.. Camshaft - Right bank - Front

-3 8266455 2 PLATE.. Retainer


-4 455013 8 BOLT.. Hex head 1/2-20 x 1-3/8

-5 8028739 4 DOWEL.. Threaded .5000 diameter x 1-5/16 long


8082389.. 0.5050 O.S. - 8082388.. 0.5100 O.S. - 8082381.. 0.5150 O.S.
-6 181333 4 BOLT.. Hex head 5/16-24 x 5/8

-7 186690 6 BOLT.. Hex head 1/2-20 x 1-3/4


-8 9544054 1 BRACKET ASSEMBLY.. Bearing - Left bank
-9 9544050 1 BRACKET ASSEMBLY.. Bearing - Right bank

-10 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-41


ELECTRO-MOTIVE DIESEL, INC.
Camshaft Counterweight Application - Camshaft Drive End

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
17-1 40030661 1 COUNTERWEIGHT.. Camshaft - Camshaft drive end - Left bank
-2 40030662 1 COUNTERWEIGHT.. Camshaft - Camshaft drive end - Right bank

-3 8266455 2 PLATE.. Retainer

-4 8028738 4 DOWEL.. Threaded - 1/2 x 2-1/16 inches long


8082379.. 0.005 O.S. - 8082380.. 0.010 O.S.
8045884.. 0.015 O.S.
-5 8286669 4 BOLT.. Drilled hex head 5/16-24 x 5/8

-6 8028335 8 BOLT.. Drilled hex head 1/2-20 x 2-1/8


-7 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet

-8 8069019 2 GEAR.. Camshaft drive - See page 2-37

2-42 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 18: CAMSHAFT BEARING BRACKETS

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
18-1 9542904 20 BLOCK ASSEMBLY.. Camshaft bearing - Drilled cap (not shown)
-2 9542905 20 BLOCK ASSEMBLY.. Camshaft bearing - Plain cap
-3 8071176 40 BEARING.. Shell - Upper
-4 8071176 40 BEARING.. Shell - Lower
-5 8045976 40 KEY.. Block to crankcase
-6 110534 40 SCREW.. Slotted flat head 10-24 x 7/8
-7 188146 80 BOLT.. Hex head 3/8-24 x 4-5/8
-8 8373316 80 WASHER.. Special -3/8

-9 9544054 1 BRACKET ASSEMBLY.. Bearing - Left bank - Accessory drive end (not shown)
-10 9544050 1 BRACKET ASSEMBLY.. Bearing - Right bank - Accessory drive end
-11 40014818 1 BRACKET ASSEMBLY.. Bearing - Left bank - Camshaft drive end (not shown)
-12 8266361 4 BOLT.. Hex head 5/8-11 x 3 - Special (not shown)
-13 8497575 4 WASHER.. Special 5/8 (not shown)
-14 9543494 1 BRACKET ASSEMBLY.. Bearing - Right bank - Camshaft drive end
The following components, Ref. Nos. 15 thru 22, are components of the above
4 Bearing Bracket Assemblies, Ref. Nos. 9, 10, 11 and 14 except as noted below
-15 138294 2 SCREW.. Slotted hex head 1/2-13 x 2 - Not a component of Ref. No. 11
-16 8029147 2 DOWEL.. Locating 5/16 x 9/16
-17 8044728 1 KEY.. Bracket to crankcase
-18 110534 1 SCREW.. Flat head 10-24 x 7/8 - Slotted
-19 8237900 1 BEARING.. Shell - Upper - Accessory drive end - Applied to Ref. Nos. 9 and 10
-20 8237900 1 BEARING.. Shell - Lower - Accessory drive end - Applied to Ref. Nos. 9 and 10
-21 8253825 1 BEARING.. Shell - Upper - Camshaft drive end - Applied to Ref. Nos. 11 and 14
-22 8253825 1 BEARING.. Shell - Lower - Camshaft drive end - Applied to Ref. Nos. 11 and 14

-23 8028312 6 BOLT.. Drilled hex head 3/8-24 x 1 - Bracket to crankcase


-24 8028329 3 BOLT.. Drilled hex head 1/2-20 x 1-1/4
-25 186690 6 BOLT.. Hex head 1/2-20 x 1-3/4
-26 187697 6 SCREW.. Slotted hex head 1/2-20 x 4-3/4

SECTION 2. ME20-710G7C-T2 ENGINE 2-43


ELECTRO-MOTIVE DIESEL, INC.
Assembly 19: CAMSHAFT COUNTERWEIGHT HOUSING
Accessory End

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
19-1 9546162 1 HOUSING ASSEMBLY.. Camshaft counterweight
-2 8084755 19 NUT.. Spline 3/8-24 x 7/32
-3 8084754 2 NUT.. Spline 3/8-24 x 3/8
-4 8085119 1 ANCHOR.. Spring
-5 40144389 1 COVER.. Counterweight housing
-6 40040029 1 GASKET.. Cover to housing

-7 181374 15 BOLT.. Hex head 3/8-24 x 1-1/2


-8 181365 2 BOLT.. Hex head 3/8-24 x 1-1/8
-9 181377 2 BOLT.. Hex head 3/8-24 x 1-3/4
-10 8032717 17 NUT.. Lock 3/8-24
-11 6101225 36 WASHER.. Flat 3/8

-12 9529807 2 SEAL.. Oil - Housing drain to crankcase

-13 181431 8 BOLT.. Hex head 1/2-20 x 1-1/2


-14 6101229 8 WASHER.. Flat 1/2

-15 40039283 2 GASKET.. Counterweight housing to crankcase - Edgemolded

2-44 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE 2-45


ELECTRO-MOTIVE DIESEL, INC.
Assembly 20: LUBE OIL SYSTEM
Lube Oil Strainer, Pressure Pump and Scavenging Pump

2-46 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
20-1 40039273 1 GASKET.. Strainer mounting
-2 8423492 1 TUBE ASSEMBLY.. Strainer
-3 118753 1 ELBOW.. 1/4T x 1/8 PT - Brass
-4 103878 1 PLUG.. Pipe - 1/4 - Lube oil strainer
-5 6101229 133 WASHER.. Flat 1/2
-6 181432 20 BOLT.. Hex head 1/2-20 x 1-5/8
-7 8032719 30 NUT.. Lock 1/2-20
-8 40039265 3 GASKET.. Elbow and pipe to strainer

-9 8360557 1 ELBOW.. Strainer to pressure and piston cooling pump

-10 179885 25 BOLT.. Hex head 1/2-13 x 1-1/2


-11 40039266 2 GASKET.. Elbow to front and rear ports of pressure pump
-12 9559523 1 PUMP ASSEMBLY.. Pressure and piston cooling - See page 2-57
-13 40040023 2 GASKET.. Scavenging and pressure pump mounting

-14 8032717 16 NUT.. Lock 3/8-24


-15 40048663 1 COVER .. Lube oil line
-16 9570732 1 GASKET.. Cover

-17 181433 7 BOLT.. Hex head 1/2-20 x 1-3/4


-18 8373604 1 ELBOW.. Pressure and piston cooling pump
-19 40039268 1 GASKET.. Elbow to accessory drive housing

-20 181435 22 BOLT.. Hex head 1/2-20 x 2


-21 113177 2 PLUG.. Pipe 3/4 MPT

-22 8372922 1 ELBOW.. Piston cooling


-23 40039267 1 GASKET.. Elbow to accessory drive housing
-24 8082586 1 SEAL.. O-ring

-25 40135092 1 PUMP ASSEMBLY.. Lube oil scavenging - See page 2-59

-26 190270 7 BOLT.. Hex head 1/2-13 x 4-1/4


-27 103880 1 PLUG.. 1/2 Pipe
-28 40039270 3 GASKET.. Scavenging pump elbow
-29 9579941 1 PIPE.. Connecting - Scavenging pump
-30 8420216 1 FLANGE.. Blind
-31 3323820 1 GASKET.. Blind flange

-32 181436 8 BOLT.. Hex head 1/2-20 x 2-1/4


-33 9579937 1 PIPE.. Strainer to scavenging pump elbow
-34 9579943 1 ELBOW.. Scavenging pump

-35 118748 1 CONNECTOR.. 1/4T x 1/8 PT - Brass


-36 8085799 2 CLAMP.. Tube

-37 106643 1 PLUG.. 1-1/2 Pipe


-38 8409542 1 FLANGE..
-39 8409541 1 GASKET.. Flange

-40 8435910 1 STRAINER ASSEMBLY .. Lube oil - See page 2-55

SECTION 2. ME20-710G7C-T2 ENGINE 2-47


ELECTRO-MOTIVE DIESEL, INC.
Camshaft Drive End Lube Oil Lines And Piston Cooling Tubes

2-48 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
20-1 40048963 3 GASKET.. Oil line mounting
-2 8117605 1 LINE.. Lube oil
-3 103878 1 PLUG.. Pipe - 1/4 - Lube oil line
-4 8167141 4 BOLT.. Drilled hex head 3/8-24 x 1-5/8
-5 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet

-6 8288093 1 MANIFOLD.. Lube oil - End


-7 40048964 1 GASKET.. Manifold mounting
-8 8288257 8 BOLT.. Drilled hex head 3/8-24 x3-1/2

-9 181376 4 BOLT.. Hex head 3/8-24 x 1-5/8


-10 8032717 7 NUT.. Lock 3/8-24

-11 40048965 2 GASKET.. Manifold to manifold


-12 40084417 1 MANIFOLD.. Lube oil - Center
-13 181380 3 BOLT.. Hex head 3/8-24 x 2-1/4
-14 8366329 1 MANIFOLD ASSEMBLY.. Adapter - Turbo filter
-15 40034636 1 GASKET.. Manifold mounting

-16 40035123 1 FILTER.. Lube oil - Turbocharger


-17 40053420 1 COVER ASSEMBLY.. Filter - Lube oil - Turbocharger
-18 40048966 1 GASKET.. Turbo oil filter mounting - Edge molded

-19 9546644 1 TUBE ASSEMBLY.. Lube oil filter - Turbocharger


-20 179841 2 BOLT.. Hex head 3/8-16 x 1-1/4
-21 6101225 9 WASHER.. Flat 3/8

-22 8342993 8 CLAMP.. Tube


-23 179837 1 BOLT.. Hex head 3/8-16 x 3/4

-24 8159199 2 FLANGE.. Piston cooling tube - Camshaft drive end


-25 40048969 2 GASKET.. Manifold flange
-26 40046561 20 TUBE ASSEMBLY.. Piston cooling
-27 40048968 20 GASKET.. Tube to manifold

-28 8028314 4 BOLT.. Drilled hex head 3/8-24 x 7/8

-29 181339 40 BOLT.. Hex head 5/16-24 x 1


-30 179819 40 BOLT.. Hex head 5/16-18 x 1-1/8
-31 103320 80 WASHER.. Lock 5/16

SECTION 2. ME20-710G7C-T2 ENGINE 2-49


ELECTRO-MOTIVE DIESEL, INC.
Turbocharger - Soakback Lube Oil System

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
20-32 40034622 1 GASKET.. Tube assembly to check valve - Edge molded seal
-33 8366533 1 VALVE.. Check - Filter supply
-34 8366436 1 SEAL.. O-ring - Filter supply check valve

-35 9413378 1 RING.. Retainer


-36 8366577 1 VALVE.. Check - Filter discharge
-37 8280352 1 SEAL.. O-ring - Filter discharge check valve

-38 9410406 1 UNION.. Tube


-39 274228 4 FERRULE.. Tube
-40 9410617 4 NUT.. Tube

-41 8480479 1 TUBING.. Lube oil filter - Soakback


-42 179880 7 BOLT.. Hex head 1/2-13 x 7/8
-43 6101229 7 WASHER.. Flat 1/2

-44 9410458 1 ELBOW.. Compression - 1 inch

2-50 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Lube Oil Manifold

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
20-1 40072091 1 MANIFOLD ASSEMBLY.. Lube oil
-2 8029165 2 GASKET.. Oil line
-3 8167060 1 GASKET.. Manifold to crankcase
-4 40085273 1 PLATE.. Manifold oil relief valve mounting

-5 40069721 1 VALVE ASSEMBLY.. Manifold relief


-6 8082586 1 SEAL.. O-ring - Main bearing oil tube
-7 8082587 1 SEAL.. O-ring - Piston cooling oil

SECTION 2. ME20-710G7C-T2 ENGINE 2-51


ELECTRO-MOTIVE DIESEL, INC.
Turbocharger Lube Oil Filter

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
20-1 1 FILTER ASSEMBLY.. Lube oil - Turbocharger

Filter Assembly 40053397 is no longer available. It has been replaced by the


following components.

-2 40035123 1 FILTER.. Turbocharger lube oil


-3 40053420 1 COVER ASSEMBLY.. Turbocharger lube oil filter
-4 40053396 1 COVER.. Filter
-5 40035126 1 BUSHING.. 1-1/2 inches
-6 40058279 4 PLUG.. Pipe - 1/4PT

2-52 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE 2-53


ELECTRO-MOTIVE DIESEL, INC.
Assembly 21: LUBE OIL STRAINER

2-54 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
21-1 8435910 1 STRAINER ASSEMBLY.. Lube oil
-2 40024940 1 GASKET.. Strainer
-3 8478924 1 SEAL.. O-ring - Strainer to housing

-4 8308586 1 STRAINER ASSEMBLY.. Scavenging lube oil


-5 8308587 1 SCREEN.. Strainer - Perforated metal

-6 40050384 1 GASKET.. Valve body - 3 inch diameter


-7 6101225 4 WASHER.. Flat 3/8

-8 8320144 2 STRAINER ASSEMBLY.. Piston cooling and main bearing lube oil
-9 8320143 2 SCREEN ASSEMBLY.. Strainer

-10 8085182 2 SEAL.. O-ring - Lube oil strainer


-11 40039282 1 GASKET.. Strainer cover
-12 6101223 8 WASHER.. Flat 5/16
-13 179816 8 BOLT.. Hex head 5/16-18 x 3/4

-14 9314922 1 VALVE ASSEMBLY.. Strainer drain


-15 9315446 1 SEAL.. O-ring - Strainer
-16 179845 4 BOLT.. Hex head 3/8-16 x 1-3/4
-17 9314918 1 GASKET.. Valve seat to bottom of strainer
-18 9314919 1 SEAT.. Strainer valve

-19 9580741 AR KIT.. Gasket - Strainer element - See page 2-98 (not shown)
-20 40052426 AR KIT.. Gasket - Strainer assembly - See page 2-98 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-55


ELECTRO-MOTIVE DIESEL, INC.
Assembly 22: PISTON COOLING AND PRESSURE PUMP

2-56 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
22-1 9559523 1 PUMP ASSEMBLY.. Piston cooling and pressure
-2 9559521 1 BODY.. Pump - Rear
-3 9559522 1 BUSHING.. Body
-4 9559520 1 BODY.. Pump - Front
-5 9568234 1 BUSHING.. Body
-6 8029144 2 PIN.. Dowel 3/8 x 1-1/4

-7 8360537 1 COVER.. Pump


-8 8360543 1 GASKET.. Pump cover
-9 9568235 1 SPACER.. Pump body
-10 9568231 1 COLLAR.. Drive shaft to spacer
-11 8360539 2 GASKET.. Pump spacer to body

-12 9559471 1 SHAFT.. Pump drive


-13 8360541 1 SHAFT.. Pump idler

-14 9559478 1 GEAR ASSEMBLY.. Pump driven - Rear


-15 40076288 1 BUSHING.. Gear
-16 9559462 1 GEAR ASSEMBLY.. Pump driven - Middle
-17 40076288 1 BUSHING.. Gear
-18 40076289 1 GEAR ASSEMBLY.. Pump driven - Front
-19 40076289 1 BUSHING.. Gear
-20 9559469 1 GEAR.. Pump drive - Rear
-21 9569135 1 GEAR.. Pump drive - Front
-22 9559468 1 GEAR.. Pump drive - Center
-23 456713 2 PIN.. Roll - Front drive gear to center drive gear
(not shown)
-24 117982 2 KEY.. Woodruff - Front and rear drive gears

-25 8035625 1 GEAR.. Spur - 80 tooth - Pump drive


-26 8028329 4 BOLT.. Drilled hex head 1/2-20 x 1-1/4
-27 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet

-28 8360542 1 SLEEVE.. Drive shaft


-29 8384840 1 WASHER.. Thrust
-30 8358553 1 NUT.. Hex lock 1-1/8-12

-31 8029495 1 BOLT.. Special hex head 1/2-13 x 1-1/8


-32 8029494 1 WASHER.. Copper - 1/2

-33 8041206 1 BOLT.. Drilled hex head 3/8-16 x 1-1/2


-34 179843 4 BOLT.. Hex head 3/8-16 x 1-1/2
-35 179848 3 BOLT.. Hex head 3/8-16 x 2-1/4
-36 190270 8 BOLT.. Hex head 1/2-13 x4-1/4
-37 8029142 1 WASHER.. Copper 3/8
-38 6101225 7 WASHER.. Flat 3/8
-39 6101229 8 WASHER.. Flat 1/2

-40 9580728 1 KIT.. Gasket - Piston cooling pump - See page 2-98 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-57


ELECTRO-MOTIVE DIESEL, INC.
Assembly 23: LUBE OIL SCAVENGING AND FUEL OIL PUMP

2-58 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
23-1 40135092 1 PUMP ASSEMBLY.. Lube oil scavenging & fuel oil

-2 9568164 1 BODY.. Pump - Rear


-3 8360532 1 BUSHING.. Body
-4 9568162 1 BODY.. Pump - Front
-5 8360535 1 BUSHING.. Body
-6 8028366 2 DOWEL.. Bracket locating
-7 40085899 1 BRACKET ASSEMBLY.. Fuel pump
-8 8212767 1 SEAL.. Fuel pump oil
-9 8360543 1 GASKET.. Fuel pump bracket to front body
-10 8360539 1 GASKET.. Front body to rear body

-11 40082074 1 SHAFT.. Pump drive


-12 8429300 1 SHAFT.. Pump idler

-13 9569141 2 GEAR ASSEMBLY.. Pump driven - Rear and middle


-14 40076287 2 BUSHING.. Gear
-15 9569143 2 GEAR ASSEMBLY.. Pump driven - Front and middle
-16 40076287 2 BUSHING.. Gear
-17 9569139 2 GEAR.. Pump drive - Rear and second from front
-18 9569138 2 GEAR.. Pump drive - Front and second from rear

-19 117982 4 KEY.. Woodruff - Front and rear drive gears

-20 8035625 1 GEAR.. Spur - 80 tooth - Pump drive


-21 8028329 4 BOLT.. Drilled hex head 1/2-20 x 1-1/4
-22 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet

-23 8360542 1 SLEEVE.. Drive shaft


-24 40055773 1 WASHER.. Special
-25 40055762 1 NUT.. Hex lock 1-1/8-12
-26 8029495 1 BOLT.. Special hex head 1/2-13 x 1-1/8
-27 8029494 1 WASHER.. Copper - 1/2
-28 8041206 1 BOLT.. Drilled hex head 3/8-16 x 1-1/2
-29 179843 2 BOLT.. Hex head 3/8-16 x 1-1/2
-30 179848 5 BOLT.. Hex head 3/8-16 x 2-1/4
-31 451699 8 BOLT.. Hex head special 1/2-13 x 6-1/4
-32 8029142 1 WASHER.. Copper 3/8
-33 6101225 7 WASHER.. Flat 3/8
-34 6101229 8 WASHER.. Flat 1/2

-35 8212753 1 BUSHING.. Fuel pump bracket


-36 40064902 1 SPIDER..
-37 106751 1 KEY.. Woodruff - 3/16 x 3/4 - Coupling to shaft (not shown)
-38 40101610 1 PUMP ASSEMBLY.. Fuel
-39 40064901 1 HUB.. 5/8
-40 40064900 1 HUB.. 3/4
-41 186619 2 BOLT.. Hex head 3/8-16 x 1-1/8
-42 8373316 2 WASHER.. Special

-43 9575132 1 KIT.. Gasket - Lube oil scavenging and fuel oil pump - See page 2-98 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-59


ELECTRO-MOTIVE DIESEL, INC.
Assembly 24: SEPARATOR AND EJECTOR

2-60 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
24-1 40086269 1 GASKET.. Oil separator mounting
-2 40105434 1 HOSE ASSEMBLY.. 7/8 I.D. x 1-1/4 O.D. x 29-1/2 inch length
- Includes connectors on both ends
-3 180124 14 BOLT.. Hex head 3/8-16 x 1-1/4
-4 6101225 22 WASHER.. Flat 3/8

-5 40109530 1 NOZZLE ASSEMBLY.. Oil separator 5-hole 2-13/16 inch length


-5 40109534 1 NOZZLE ASSEMBLY.. 1-hole (Optional) (not shown)
-5 40109532 1 NOZZLE ASSEMBLY.. 3-hole (Optional) (not shown)
-5 40105439 1 NOZZLE ASSEMBLY.. 7-hole (Optional) (not shown)
-5 40109528 1 NOZZLE ASSEMBLY.. 9-hole (Optional) (not shown)
-6 40105414 1 GASKET.. Nozzle assembly mounting

-7 40105417 1 EJECTOR CAP.. Oil separator - 15-3/4 inch diameter


-8 180126 4 BOLT.. Hex head 3/8-16 x 1-1/2
-9 40039277 2 GASKET.. Elbow
-10 120377 4 NUT.. Hex 3/8-16

-11 40105415 1 HOUSING.. Oil separator

-12 40105419 1 FILTER ASSEMBLY.. Oil separator - 3.4 density


-13 40105422 2 GASKET.. Oil separator filter (not shown)

-14 40094238 1 FLEXIBLE ELBOW ASSEMBLY.. Oil separator and ejector


-15 8460229 6 BOLT.. Socket head 1/2-13 x 1-1/4
-16 6101229 6 WASHER.. Flat 1/2

-17 40060965 1 TUBE ASSEMBLY.. 2-3/8 inch O.D. - Eductor - Outer

SECTION 2. ME20-710G7C-T2 ENGINE 2-61


ELECTRO-MOTIVE DIESEL, INC.
Assembly 25: COOLING SYSTEM
Water Pumps and Piping Application

2-62 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Water Pumps and Piping Application (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
25-1 40054890 1 PUMP ASSEMBLY.. Water - Left bank - See page 2-73
-1 40069468 1 PUMP ASSEMBLY.. UTEX - Water - Left bank (Optional to 40054890)

-2 40106158 1 PUMP ASSEMBLY.. Water - Right bank - See page 2-71

-3 40040028 2 GASKET.. Water pump mounting


-4 6101229 46 WASHER.. Flat 1/2
-5 8032719 14 NUT.. Lock 1/2-20
-6 40061175 1 SEAL.. O-ring - Water pump outlet - Right bank
-7 181441 2 BOLT.. Hex head 1/2-20 x 2-3/4
-8 40060011 2 GASKET.. Elbows to water drain pipe
-9 40010852 2 GASKET.. Water pump outlet pipe - Left bank
-10 179887 4 BOLT.. Hex head 1/2-13 x 1-3/4 - Elbow mounting
-11 180175 12 BOLT.. Hex head 1/2-13 x 1-1/4
-12 181440 12 BOLT.. Hex head 1/2-20 x 2-1/2
-13 8433304 1 MANIFOLD ASSEMBLY.. Water - Right bank
-14 40040019 4 GASKET.. Flange

-15 40059428 1 ELBOW.. Water pump outlet and manifold inlet


-16 138312 4 SCREW.. Hex socket head cap 1/2-20 x 2-1/4
-17 9542564 1 PIPE ASSEMBLY.. Water pump elbow to manifold elbow
-18 179889 2 BOLT.. Hex head 1/2-13 x 2 - Elbow mounting
-19 40064942 1 PIPE ASSEMBLY.. Water pump outlet - Left bank
-20 40124105 1 PIPE ASSEMBLY.. Aftercooler supply

SECTION 2. ME20-710G7C-T2 ENGINE 2-63


ELECTRO-MOTIVE DIESEL, INC.
Water Pumps and Piping Application (continued)

2-64 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Water Pumps and Piping Application (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
25-21 8433303 1 MANIFOLD ASSEMBLY.. Water - Left bank
-22 40059510 1 ELBOW.. Water manifold inlet
-23 9093027 20 TUBE ASSEMBLY.. Water inlet 1-1/4 inch O.D.
-23 40072989 20 TUBE ASSEMBLY.. Water inlet - Flexible (Optional to 9093027 tube) (not shown)
-24 181436 4 BOLT.. Hex head 1/2-20 x 2-1/4
-25 8347343 40 STRAP.. Saddle
-26 8032717 80 NUT.. Lock 3/8-24
-27 8305815 20 SEAL.. Water inlet tube to liner
-28 8226964 40 BOLT ASSEMBLY.. Hex head 3/8-16 x 1-1/8 - Includes lockwasher
-29 40040025 20 GASKET.. Manifold to water inlet tube

-30 9326240 1 KIT.. Water manifold support bracket - To reduce vibration of water manifold
assemblies
-31 2 STRAP.. Saddle
-32 2 BRACKET.. Support
-33 2 BOLT.. Hex head 1-14 x 3-1/2
-34 8 WASHER.. Flat 1 inch
-35 2 NUT.. Lock 1-14
-36 4 NUT.. Lock 3/8-24
-37 4 WASHER.. Flat 3/8
-38 AR COMPOUND.. Thread - 8-1/2 oz. (not shown)
-39 113181 1 PLUG.. Pipe - 1-1/4PT
-40 40113151 1 KIT.. Water pump application - Left bank - Includes (1) Ref. No. 3, (8) Ref. No. 4,
(2) Ref. No. 9, (4) Ref. No. 10, and (4) Ref. No. 12 (not shown)
-41 40132532 1 KIT.. Water pump application - Right bank - Includes (1) Ref. No. 3, (14) Ref. No.
4, (10) Ref. No. 5, (1) Ref. No. 6, (2) Ref. No. 7, (8) Ref. No. 12 , (2) Ref. No. 14,
and (8) Ref. No. 24 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-65


ELECTRO-MOTIVE DIESEL, INC.
Aftercooler Piping

2-66 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Aftercooler Piping (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
25-1 40054408 4 FLANGE.. Blind
-2 179843 32 BOLT.. Hex head 3/8-16 x 1-1/2
-3 6101225 32 WASHER.. Flat 3/8
-4 40056939 8 GASKET.. Aftercooler piping

-5 8173319 2 PLUG.. Pipe - 1PT - Dry seal


-6 8433272 4 SEAL.. O-ring - Water manifold
-7 8433263 2 SLEEVE.. Water manifold - Pressed into camshaft drive end crankcase wall
-8 8433304 1 MANIFOLD ASSEMBLY.. Water - Right bank
-9 8433303 1 MANIFOLD ASSEMBLY.. Water - Left bank

-10 40069399 1 PIPE ASSEMBLY.. Aftercooler - Right bank


-11 40069397 1 PIPE ASSEMBLY.. Aftercooler - Left bank

-12 40057071 1 FLANGE.. Blind


-13 40034629 1 GASKET.. Flange
-14 271746 4 BOLT.. Hex head 5/8-18 x 1-3/4
-15 6101233 4 WASHER.. Flat 5/8
-16 40124105 1 PIPE ASSEMBLY.. Aftercooler supply

SECTION 2. ME20-710G7C-T2 ENGINE 2-67


ELECTRO-MOTIVE DIESEL, INC.
Water Drain Application

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
25-1 8060976 1 NIPPLE.. Short 1-1/4PT
-2 8354227 1 VALVE.. Ball cock - Water drain - 1-1/4 FPT
-3 40050525 1 HANDLE.. Valve
-4 106642 1 PLUG.. Pipe 1-1/4PT
-5 40057871 AR KIT.. Valve repair - For 8354227 valve (not shown)

2-68 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE 2-69


ELECTRO-MOTIVE DIESEL, INC.
Assembly 26: WATER PUMP
Right Bank Water Pump Assembly

2-70 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
26-1 40106158 1 PUMP ASSEMBLY.. Water - Right bank
-2 40086580 1 HOUSING ASSEMBLY.. Water pump impeller
-3 9567554 1 IMPELLER.. Water pump

-4 8028724 1 NUT.. Hex lock 5/8-18


-5 8028730 1 WASHER.. Flat 5/8

-6 9529473 1 RETAINER.. Water pump seal - Brass


-7 9526863 1 SEAL.. Water pump - Outer
-8 9529199 1 SEAL.. Water pump - Inner
-9 8052224 1 BUSHING.. Water pump stationary
-10 9544525 1 GASKET.. Water pump housing to support
-11 9570647 1 GASKET.. Water pump support to bushing
-12 9543448 6 BOLT.. Hex head 5/16-18 x 7/8 - Nylock
-13 8055346 1 SPRING.. Water pump seal retainer
-14 179883 8 BOLT.. Hex head 1/2-13 x 1-1/4
-15 103323 8 WASHER.. Lock 1/2

-16 9544533 1 SHAFT.. Water pump drive


-17 108626 1 KEY.. Woodruff - Shaft to impeller
-18 108627 1 KEY.. Woodruff - Shaft to drive gear
-19 9544528 1 SLINGER.. Water pump
-20 40068942 1 BEARING.. Ball - Water pump impeller end
-21 40068943 1 BEARING.. Ball - Water pump drive gear end
-22 9544530 1 TUBING.. 2-1/8 O.D. - Right bank water pump
-23 9544529 1 TUBING.. 2-1/4 O.D. - Right bank water pump
-24 9544531 1 RING.. Retaining
-25 9544532 1 RING.. Snap
-26 40052453 1 GEAR.. Water pump drive
-27 8042977 1 WASHER.. Special
-28 8032724 1 NUT.. Hex lock 1-14

-29 9544523 1 HOUSING ASSEMBLY.. Water pump support


-30 8348618 1 PLUG.. Pipe

-31 8366747 AR COMPOUND.. Water pump sealing - 12 ounce tube - Applied to bearing bore of
Ref. No. 28 - For sealing outer race of Ref. No. 20
(not shown)
-32 40132533 1 KIT.. Water pump seal - Includes (1) Ref. No. 6, (1) Ref. No. 7, (1) Ref. No. 8,
(1) Ref. No. 9, (1) Ref. No. 10, (1) Ref. No. 11, and (6) Ref. No. 12
(not shown)
-33 40113153 1 KIT.. Water pump rebuild - Includes (1) Ref. No. 4, (1) Ref. No. 6, (1) Ref. No. 7,
(1) Ref. No. 8, (1) Ref. No. 9, (1) Ref. No. 10, (1) Ref. No. 11, (6) Ref. No. 12,
(1) Ref. No. 16, (1) Ref. No. 20, (1) Ref. No. 21, (1) Ref. No. 28, and (8) Nut -
8032719 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-71


ELECTRO-MOTIVE DIESEL, INC.
Left Bank Water Pump Assembly

2-72 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
26-1 40054890 1 PUMP ASSEMBLY.. Water - Left bank
-1 40069468 1 PUMP ASSEMBLY.. UTEX - Water - Left bank (Optional to 40054890)

-2 9529473 1 RETAINER.. Water pump seal


-3 9526863 1 SEAL.. Water pump - Outer
-4 9529199 1 SEAL.. Water pump - Inner

-5 8052224 1 BUSHING.. Water pump stationary


-6 9570647 1 GASKET.. Water pump support to bushing
-7 8209776 1 GASKET.. Water pump housing to support
-8 9543448 6 BOLT.. Hex head 5/16-18 x 7/8

-9 8052246 1 SHAFT.. Water pump drive


-10 103909 1 KEY.. Woodruff - Shaft to impeller
-11 108627 1 KEY.. Woodruff - Shaft to drive gear

-12 8042969 1 SLINGER.. Water pump


-13 908415 1 BEARING.. Ball - Water pump impeller end
-14 908410 1 BEARING.. Ball - Water pump drive gear end

-15 8042973 1 RING.. Retaining


-16 8370886 1 RING.. Snap
-17 40052453 1 GEAR.. Water pump drive - 37 teeth
-18 8042977 1 WASHER.. Special
-19 8032724 1 NUT.. Hex lock 1-14

-20 8366747 AR COMPOUND.. Water pump sealing - 12 ounce tube (not shown)

-21 9580758 1 KIT.. Water pump seal - Includes (1) Ref. No. 2, (1) Ref. No. 3, (1) Ref. No. 4, (1)
Ref. No. 5, (1) Ref. No. 6, (6) Ref No. 8 and (1) Gasket - Water Pump to Support
(not shown)
-22 40106516 1 KIT.. Water pump repair - Includes (1) Ref. No. 2, (1) Ref. No. 3, (1) Ref. No. 4, (1)
Ref. No. 5, (1) Ref. No. 6, (1) Ref. No. 7, (6) Ref No. 8, (1) Ref. No. 13, (1) Ref. No.
14, (1) Ref. No. 19, (1) Nut - Mounting hardware and (8) Nut - Mounting hardware
(not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-73


ELECTRO-MOTIVE DIESEL, INC.
Assembly 27: FUEL OIL PIPING

2-74 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Fuel Oil Piping (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
27-1 40086560 1 FILTER ASSEMBLY.. Fuel oil
-2 40052587 2 FILTER.. Fuel - Spin-on
-3 40024937 7 GASKET.. Fuel filter
-4 40127797 1 MANIFOLD AND VALVE ASSEMBLY.. Fuel - See page 2-79
-5 9410285 2 ELBOW.. 1-5/16-12 - Swivel

-6 40086511 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2 feet


-7 40099670 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2-1/2 feet
-8 40099672 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2-1/2 feet
-9 40099669 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2-1/2 feet
-10 40099671 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2-1/2 feet

-11 40134452 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2 feet


-12 40086700 1 CONNECTOR.. 1 HYD x 1-1/16 S
-13 40058619 1 ELBOW.. 12 ORB x 16 FS
-14 40101230 1 TUBE ASSEMBLY.. 1 inch O.D. x approx. 2 feet
-15 9434219 3 BOLT.. Hex head 1/2-20 x 1-1/4 - Nylock
-16 6101229 3 WASHER.. Flat 1/2
(Continued)

SECTION 2. ME20-710G7C-T2 ENGINE 2-75


ELECTRO-MOTIVE DIESEL, INC.
Fuel Oil Piping (continued)

2-76 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Fuel Oil Piping (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
27-17 40067212 1 MANIFOLD ASSEMBLY.. Fuel line - Right bank
-18 40067214 1 MANIFOLD ASSEMBLY.. Fuel line - Left bank
-19 40061536 40 SEAL.. O-ring

SECTION 2. ME20-710G7C-T2 ENGINE 2-77


ELECTRO-MOTIVE DIESEL, INC.
Fuel Oil Piping (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
27-20 40086434 5 FLANGE..
-21 179841 20 BOLT.. Hex head 3/8-16 x 1-1/4
-22 6101225 32 WASHER.. Flat 3/8
-23 9402869 2 ELBOW.. 1HYD x 1PT
-24 9402713 2 CONNECTOR.. 1HYD

-25 179849 4 BOLT.. Hex head 3/8-16 x 2-1/2


-26 179839 4 BOLT.. Hex head 3/8-16 x 1

-27 40060010 4 CONNECTOR.. 16FS - 16FSBH


-28 40056198 8 WASHER.. Flat 1-7/16
-29 9402791 1 UNION.. 1 HYD

-30 180083 2 BOLT.. Hex head 5/16-18 x 1-1/2

2-78 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Fuel Filter Manifold

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
27-1 40127797 1 MANIFOLD ASSEMBLY.. Fuel - Includes integral mounting bracket

-2 8417792 1 FLANGE.. Blind

-3 40024937 1 GASKET.. Fuel manifold flange

-4 8429687 2 VALVE.. Check - 10 P.S.I.

-5 40087095 1 VALVE.. Relief

-6 9413377 4 RING.. Retaining - Check valve

-7 40127799 1 VALVE.. Relief

-8 8388642 2 SEAL.. O-ring - Fuel manifold

-9 103878 1 PLUG.. Pipe 1/4 PT - Square socket (not shown)

-10 8348619 1 PLUG.. Pipe 3/8 PT - Square socket

-11 179841 4 BOLT.. Hex head 3/8-16 x 1-1/4

-12 6101225 4 WASHER.. Flat 3/8

-13 103880 1 PLUG.. Pipe - 1/2PT

-14 8458795 AR SEALANT.. Thread - 1 liter - Applied to male threads

SECTION 2. ME20-710G7C-T2 ENGINE 2-79


ELECTRO-MOTIVE DIESEL, INC.
Assembly 28: CYLINDER HEAD COVER AND SUPPORT FRAME

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
28-1 9581469 4 COVER ASSEMBLY.. Cylinder head - Includes seal - See page 2-83
-2 454911 182 BOLT.. Hex head 3/8-24 x 3/4 - Frame to crankcase
-3 181365 22 BOLT.. Hex head 3/8-24 x 1-1/8 - Frame to camshaft drive housing
-4 181370 14 BOLT.. Hex head 3/8-24 x 1-1/4 - Frame to overspeed trip housing (not shown)
-5 9509486 218 WASHER.. Hardened - Special 3/8
-6 9570624 2 GASKET.. Cylinder head cover frame - Inner
-7 9570634 2 GASKET.. Cylinder head cover frame - Outer
-8 40063349 1 FRAME ASSEMBLY.. Cover - Left bank
-9 40063350 1 FRAME ASSEMBLY.. Cover - Right bank
-10 8425724 AR GREASE.. Silicon - Cover seal to frame - 8 ounce tube (not shown)

-11 40036181 2 GASKET.. Cylinder head frame to camshaft drive housing (Optional to gasket
40040014 when only the head frame portion is to be replaced) - See page 2-87 (not
shown)

-12 40003963 1 KIT.. Gasket - Cylinder head cover and support frame - See page 2-98 (not shown)

2-80 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Left Bank Support Frame Assembly

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
28-1 40063349 1 FRAME ASSEMBLY.. Cover - Left bank
-2 8498896 12 LATCH ASSEMBLY.. Outside
-3 9580814 12 LATCH ASSEMBLY.. Inside - See page 2-84
-4 40050462 2 SUPPORT ASSEMBLY.. Top deck cover latch - See page 2-84

-5 436591 24 SCREW.. Slotted pan head 10-32 x 7/8


-6 8032813 24 NUT.. Hex lock 10-32
-7 446186 24 WASHER.. Flat No. 10

-8 181361 4 BOLT.. Hex head 3/8-24 x 7/8


-9 116103 4 WASHER.. Flat 3/8

-10 181313 24 BOLT.. Hex head 1/4-28 x 3/4


-11 8032715 24 NUT.. Hex lock 1/4-28
-12 116102 24 WASHER.. Flat 1/4

SECTION 2. ME20-710G7C-T2 ENGINE 2-81


ELECTRO-MOTIVE DIESEL, INC.
Right Bank Support Frame Assembly

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
28-1 40063350 1 FRAME ASSEMBLY.. Cover - Right bank
-2 8498896 12 LATCH ASSEMBLY.. Outside
-3 9580814 12 LATCH ASSEMBLY.. Inside - See page 2-84
-4 40050462 2 SUPPORT ASSEMBLY.. Top deck cover latch - See page 2-84

-5 436591 24 SCREW.. Slotted pan head 10-32 x 7/8


-6 8032813 24 NUT.. Hex lock 10-32
-7 446186 24 WASHER.. Flat No. 10

-8 181361 4 BOLT.. Hex head 3/8-24 x 7/8


-9 116103 4 WASHER.. Flat 3/8

-10 181313 24 BOLT.. Hex head 1/4-28 x 3/4


-11 8032715 24 NUT.. Hex lock 1/4-28
-12 116102 24 WASHER.. Flat 1/4

2-82 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Cylinder Head Cover Assembly

A minimum order quantity may apply. Please contact Customer Service to confirm.
Note: There are four (4) Cylinder Head Covers per Engine.
Asm - Part
Ref.No. Number Qty. Description
28-1 9581469 1 COVER ASSEMBLY.. Cylinder head - Includes seal
-2 9579968 1 COVER ASSEMBLY..
-3 9544762 6 HINGE.. Cover - Includes pin
-4 9579491 6 HOOK.. Clamp
-5 9547406 2 RETAINER.. Cover seal - Side
-6 9544761 2 RETAINER.. Cover seal - End
-7 9535491 4 CORNER.. Cover seal

-8 9440189 28 RIVET.. Flat head 1/8 x 1/2


-9 9440188 24 RIVET.. Flat head 1/8 x 5/8
-10 101890 32 RIVET.. Round head 3/16 x 3/8
-11 8031902 2 HANDLE.. Cover
-12 40003962 1 SEAL.. Cylinder head cover (not shown)
-13 9531766 AR COMPOUND.. Sealing - 10.5 ounce tube - Cover seals to retainers

SECTION 2. ME20-710G7C-T2 ENGINE 2-83


ELECTRO-MOTIVE DIESEL, INC.
Cylinder Head Cover And Support

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
28-1 9580814 1 LATCH ASSEMBLY.. Outside - Camshaft drive end
-2 9544965 1 BRACKET.. Mounting
-3 9094559 1 HINGE.. Latch
-4 8172822 1 P1N.. 7/32 x 1.160
-5 9094541 1 LATCH.. Clamping
-6 103339 1 WASHER.. Flat 1/4
-7 9416509 1 NUT.. Hex lock 1/4-20

-8 40050462 1 SUPPORT ASSEMBLY.. Cylinder head cover (not shown assembled)


-9 40050461 1 BRACKET ASSEMBLY.. Mounting
-10 40050460 1 BRACKET .. Cover support
-11 8209300 2 NUT.. Spline 3/8-24
-12 40044200 1 ARM ASSEMBLY.. Cover support
-13 9576726 1 ARM.. Support
-14 40044201 1 PIN.. 1/4 Button
-15 8202272 1 SPRING.. Coil
-16 103345 1 WASHER.. Flat 5/8
-17 103385 1 PIN.. Cotter 1/8 x 1
-18 114788 1 PIN.. Clevis
-19 181361 4 BOLT.. Hex head 3/8-24 x 7/8
-20 116103 4 WASHER.. Flat 3/8

2-84 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 29: ACCESSORY DRIVE HOUSING ASSEMBLY

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
29-1 40040015 1 GASKET.. Accessory drive housing to crankcase
-2 181433 16 BOLT.. Hex head 1/2-20 x 1-3/4
-3 6101229 43 WASHER.. Flat 1/2
-4 40110047 10 BOLT.. Hex head 1/2-20 x 2 - Special
-5 181446 17 BOLT.. Hex head 1/2-20 x 4

SECTION 2. ME20-710G7C-T2 ENGINE 2-85


ELECTRO-MOTIVE DIESEL, INC.
Assembly 30: ENGINE TIMING TARGETS
Target Application

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
30-1 40129415 1 BRACKET ASSEMBLY.. Sensor - Timing and synchronous reference - TRS/SRS
-2 181443 2 BOLT.. Hex head 1/2-20 x 3-1/4 - Bracket mounting
-3 8929388 1 SENSOR ASSEMBLY.. Timing reference - TRS
-4 8929387 1 SENSOR ASSEMBLY.. Synchronous reference - SRS
-5 9420156 1 SCREW.. Hex head washer 1/4-20 x 1/2 - Sensor mounting - Tapping
-6 9419874 1 SCREW.. Hex head washer 1/4-20 x 3/4 - Sensor mounting - Tapping
-7 40051297 2 TARGET.. TRS
-8 40145341 1 TARGET ASSEMBLY.. TRS/SRS - Target mounting
-9 179839 12 BOLT.. Hex head 3/8-16 x 1
-10 40129312 12 SPACER.. Timing target

2-86 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 31: CAMSHAFT DRIVE HOUSING AND COVER

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
31-1 9544069 1 HOUSING ASSEMBLY.. Camshaft drive
-2 40040014 1 GASKET.. Camshaft drive housing to crankcase
-3 40130527 28 BOLT.. Hex head 1/2-20 x 1-1/4 - Special
-4 40130525 7 BOLT.. Hex head 1/2-20 x 1 - Special
-5 40110048 11 BOLT.. Hex head 1/2-20 x 1-3/4 - Special
-6 8175731 1 RETAINER.. Oil seal
-7 9570645 1 GASKET.. Housing oil seal retainer
-8 181370 24 BOLT.. Hex head 3/8-24 x 1-1/4
-9 6101225 24 WASHER.. Flat 3/8
-10 40036181 2 GASKET.. Cylinder head frame to camshaft drive housing - Optional to 40040014
gasket when only the head frame portion is to be replaced

SECTION 2. ME20-710G7C-T2 ENGINE 2-87


ELECTRO-MOTIVE DIESEL, INC.
Assembly 32: GOVERNOR DRIVE GEAR
Governor Drive Gear Application

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
32-1 8084468 1 STUBSHAFT.. Governor drive gear
-2 40130526 5 BOLT.. Hex head 1/2-20 x 1-1/8 - Special

-3 8041930 1 GEAR ASSEMBLY.. Governor drive - 113


-4 8039671 2 BUSHING.. Drive gear - 6-1/8 O.D.

-5 8028188 1 RETAINER.. Plate


-6 40130520 4 BOLT.. Hex head 3/8-24 x 7/8 - Special

-7 40051209 1 COVER.. Governor drive


-8 40040024 1 GASKET.. Governor drive cover
-9 181433 6 BOLT.. Hex head 1/2-20 x 1-3/4 - Governor drive cover mounting
-10 6101229 6 WASHER.. Flat - 1/2

NOTE: With EUI application, 8041930 Gear Assembly is used to drive water
pumps only.

2-88 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE 2-89


ELECTRO-MOTIVE DIESEL, INC.
Assembly 33: EXHAUST CHAMBER

2-90 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Exhaust Chamber (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.

Asm - Part
Ref. No. Number Qty. Description
33-1 40129063 1 CHAMBER ASSEMBLY.. Exhaust - Rear
-2 9571663 1 GASKET.. Cover flange to manifold flange
-3 9316673 1 FLANGE.. Cover
-4 8287827 6 BOLT.. Hex head 1/2-20 x 2 - Flange cover mounting
-5 9338626 6 NUT.. Special 1/2-20

-6 40138918 2 CHAMBER ASSEMBLY.. Exhaust - Intermediate


-7 40139103 1 CHAMBER ASSEMBLY.. Exhaust - Center
-8 40129060 1 CHAMBER ASSEMBLY.. Exhaust - Front
-9 8408987 1 JOINT ASSEMBLY.. Adapter to turbocharger

-10 40050064 1 SCREEN ASSEMBLY.. Turbo - Adapter


-10 40069487 1 SCREEN ASSEMBLY.. UTEX - Turbo - Adapter (Optional to 40050064)
-11 40050063 1 SCREEN.. Starburst (not shown)

-12 8408985 4 JOINT ASSEMBLY.. Expansion


-13 8287827 112 BOLT.. Hex head 1/2-20 x 2 - Expansion joint and adapter mounting
See Pointer for torque
-14 9338626 112 NUT.. Special 1/2-20

-15 40026939 1 GASKET.. Expansion joint to turbocharger


-16 40026938 1 GASKET.. Adapter and screen assembly to expansion joint
-17 40026936 1 GASKET.. Chamber to adapter
-18 40055466 10 GASKET.. Exhaust manifold leg mounting
-19 40026937 8 GASKET.. Expansion joint to chamber

-20 40055467 60 BOLT AND SPACER ASSEMBLY.. Hex head 5/8-18 x 3-1/4
Chamber to crankcase mounting
-21 8278929 AR COMPOUND.. Thread - High temperature - 1 quart (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-91


ELECTRO-MOTIVE DIESEL, INC.
Assembly 34: EXHAUST INSULATION APPLICATION

2-92 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Note: Pages 2-92 and 2-93 are not applicable to this order. This material was originally specified for
the order, however this application was completely removed and replaced by vendor-supplied DNV-
approved insulation blankets.
Asm - Part
Ref. No. Number Qty. Description
34-1 40139106 4 INSUL. ASSEMBLY.. Internediate - Exhaust
-2 40139107 2 INSUL. ASSEMBLY.. Center - Exhaust
-3 40121191 1 INSUL. ASSEMBLY.. Front - Exhaust
-4 40121192 1 INSUL. ASSEMBLY.. Front - Exhaust
-5 40121193 1 INSUL. ASSEMBLY.. Rear - Exhaust
-6 40121194 1 INSUL. ASSEMBLY.. Rear - Exhaust
-7 181370 5 BOLT.. Hex head 3/8-24 x 1-1/4
-8 8035950 10 WASHER.. Special
-9 8261074 5 NUT.. Lock 3/8-24
-10 40122326 AR WIRE.. Lock

SECTION 2. ME20-710G7C-T2 ENGINE 2-93


ELECTRO-MOTIVE DIESEL, INC.
Assembly 35: THERMOCOUPLE APPLICATION

Please contact Customer Service for minimum order quantity.


Asm - Part
Ref. No. Number Qty. Description
35-1 9575235 20 THERMOCOUPLE.. Exhaust Manifold - Temperature range 32° - 1100°F
-2 8278929 AR COMPOUND.. Thread - 1 Quart (not shown)

2-94 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 36: TURBOCHARGER APPLICATION

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
36-1 40144401 1 TURBOCHARGER ASSEMBLY.. Engine 17.1:1 L20-710G7C-T2
-2 40052831 1 DUCT.. Air inlet
-3 186619 11 BOLT.. Hex head 3/8-18 x 1-1/8
-4 6101225 11 WASHER.. Flat 3/8
-5 8261198 1 COVER.. Engine stubshaft
-6 40040020 1 GASKET.. Engine stubshaft cover

-7 40040027 1 GASKET.. Turbocharger mounting


-8 8271725 1 PLATE.. Blind
-9 40040021 1 GASKET.. Blind plate to turbocharger

-10 40113591 2 AFTERCOOLER ASSEMBLY.. Turbocharger


-10 40107446 2 AFTERCOOLER ASSEMBLY.. UTEX - Turbocharger (Optional to 40113591)
-11 40020886 2 CORE ASSEMBLY.. Aftercooler
-12 40054406 2 HEADER.. Aftercooler core
-13 40020883 2 TANK.. Return
-14 40046695 2 GASKET.. Header to core
-15 40040016 2 GASKET.. Tank to core

-16 9546655 1 DUCT.. Heat exchanger - Right bank


-17 9546222 1 DUCT.. Heat exchanger - Left bank
-18 40034637 2 GASKET.. Air duct to turbocharger
-19 40028613 2 GASKET.. Air duct to engine
-20 40040012 2 GASKET.. Air duct to aftercooler
-21 8294874 1 SEAL.. O-ring - Stubshaft
(Continued)

SECTION 2. ME20-710G7C-T2 ENGINE 2-95


ELECTRO-MOTIVE DIESEL, INC.
Turbocharger Application (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
36-22 181433 20 BOLT.. Hex head 1/2-20 x 1-3/4 - Air duct to engine
-23 40028615 20 SPACER..
-24 186485 48 BOLT.. Hex head 3/8-24 x 1-3/4 Aftercooler to air duct
-25 6101225 57 WASHER.. Flat 3/8
-26 181429 27 BOLT.. Hex head 1/2-20 x 1-1/4 - Turbocharger mounting
-27 6101229 35 WASHER.. Flat 1/2
-28 186338 2 BOLT.. Hex head 1/2-20 x 5 - Blind plate mounting
-29 179841 9 BOLT.. Hex head 3/8-16 x 1-1/4 - Blind plate mounting

-30 186342 4 BOLT.. Hex head 1/2-20 x 6 - Turbocharger mounting


-31 8400470 4 BOLT.. Drilled hex head 5/8-18 x 1-5/8 - Air duct to support pad
-32 8282178 4 WASHER.. Special 5/8
-33 8027428 1 CONNECTOR.. 1/2 tube x 1/2PT - Brass
-34 8140912 6 WASHER.. Special 3/4
-35 8261288 6 BOLT.. Hex head 3/4-16 x 11-5/16 - Turbocharger mounting
-36 9535569 1 TUBE ASSEMBLY.. Drain

-37 181431 2 BOLT.. Hex head 1/2-20 x 1-1/2 - Turbocharger mounting


-38 454934 12 BOLT.. Hex head 7/16-14 x 2-1/2 - Air duct to turbocharger mounting
-39 40028614 12 SPACER.. Turbocharger - Steel - .750 O.D. x .479 I.D.
-40 9418045 4 BOLT.. Hex head 7/16-14 x 1-7/8 - Air duct to turbocharger mounting
-41 8460239 4 WASHER.. Flat 3/4
-42 103877 1 PLUG.. Pipe 1/8 PT - Square socket
-43 40038643 1 SENSOR.. Turbocharger speed
-44 9575135 1 KIT.. Gasket - Turbocharger changeout - See page 2-98

2-96 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 37: ENGINE GASKET KIT INDEX
Asm - Part
Ref. No. Number Qty. Description
37-1 9575135 1 KIT.. Gasket - Turbocharger change out - See page 2-98 (not shown)

-2 9580728 1 KIT.. Gasket - Pressure and piston cooling pump - See page 2-98 (not shown)

-3 9575132 1 KIT.. Gasket - Lube oil scavenging pump - See page 2-98 (not shown)

-4 40052426 1 KIT.. Gasket - Lube oil strainer - See page 2-98 (not shown)

-5 9580741 1 KIT.. Gasket - Lube oil strainer element - See page 2-98 (not shown)

-6 40003963 1 KIT.. Gasket - Cylinder head cover and support frame - See page 2-98 (not shown)

SECTION 2. ME20-710G7C-T2 ENGINE 2-97


ELECTRO-MOTIVE DIESEL, INC.
Engine Gasket Kit
Asm - Part
Ref. No. Number Qty. Description
37-1 9575135 1 KIT.. Gasket - Turbocharger changeout (not shown)
-2 1 GASKET.. Turbocharger to camshaft drive housing (not shown)
-3 1 GASKET.. Auxiliary generator drive to turbocharger (not shown)
-4 2 GASKET.. Air duct to turbocharger (not shown)
-5 2 GASKET.. Air duct to crankcase (not shown)
-6 2 GASKET.. Air duct to aftercooler (not shown)
-7 1 SEAL.. Stubshaft (not shown)
-8 1 GASKET.. Stubshaft cover (not shown)
-9 1 GASKET.. Turbocharger to exhaust manifold expansion joint (not shown)
-10 6 GASKET.. Aftercooler inlet and outlet piping (not shown)
-11 1 GASKET.. Oil separator to crankcase (not shown)
-12 3 GASKET.. Oil separator to turbocharger (not shown)
-13 2 GASKET.. Aftercooler inlet and outlet piping (not shown)

-14 9580728 1 KIT.. Gasket - Pressure and piston cooling pump (not shown)
-15 1 GASKET.. Pump to accessory drive housing (not shown)
-16 1 GASKET.. Supply to elbow to strainer (not shown)
-17 2 GASKET.. Pressure pump inlet (not shown)
-18 1 GASKET.. Pressure elbow to accessory drive housing (not shown)
-19 1 GASKET.. Piston cooling elbow to accessory drive housing (not shown)
-20 1 SEAL.. Pressure elbow to lube oil manifold (not shown)
-21 2 GASKET.. Piston cooling inlet and outlet elbow (not shown)
-22 1 SEAL.. Piston cooling elbow to lube oil manifold (not shown)

-23 9575132 1 KIT.. Gasket - Lube oil scavenging pump


-24 1 GASKET.. L.O. pump to accessory drive housing
-25 2 GASKET.. Lube oil pump inlet and outlet
-26 1 GASKET.. Supply pipe to strainer
-34 40052426 1 KIT.. Gasket - Lube oil strainer (not shown)
-35 1 GASKET.. Strainer to accessory drive housing (not shown)
-36 3 GASKET.. Strainer outlet (not shown)
-37 4 GASKET.. Elbows and pipe to pumps (not shown)
-38 2 GASKET.. Elbows to pump (not shown)
-39 1 GASKET.. Valve seat (not shown)
-40 2 SEAL.. Pressure and piston cooling strainer (not shown)
-41 1 SEAL.. Scavenging strainer (not shown)
-42 1 GASKET.. Scavenging strainer (not shown)
-43 1 GASKET.. Strainer cover (not shown)
-44 1 GASKET.. Drain valve (not shown)
-45 1 GASKET.. Scavenging pump inlet (not shown)
-46 1 GASKET.. Pressure pump inlet (not shown)
-47 1 GASKET.. Strainer inlet (not shown)
-48 1 SEAL.. Drain valve rod (not shown)

-49 9580741 1 KIT.. Lube oil strainer element (not shown)


-50 2 SEAL.. Piston cooling and main bearing strainer elements to housing (not shown)
-51 1 SEAL.. Ring - Scavenging oil strainer (not shown)
-52 1 GASKET.. Scavenging oil strainer element to strainer (not shown)
-53 1 GASKET.. Strainer cover to housing (not shown)

-54 40003963 1 KIT.. Gasket - Cylinder head cover and support frame (not shown)
-55 2 GASKET.. Head frame support - Inner (not shown)
-56 2 GASKET.. Frame support - Outer (not shown)
-57 4 KIT.. Seal - Cylinder head cover (not shown)

2-98 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 2. ME20-710G7C-T2 ENGINE 2-99


ELECTRO-MOTIVE DIESEL, INC.
Assembly 38: ACCESSORY RACK SLAC APPLICATION

2-100 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
38-1 9559099 1 COUPLING.. Flexible - 5 inch
-2 180177 14 BOLT.. Hex head 1/2-13 x 1-1/2
-3 120384 14 WASHER.. Lock - 1/2
-4 9570976 1 GASKET.. Water pump inlet

-5 8393725 2 COUPLING ASSEMBLY.. Flexible - 6 inch


-6 8365793 1 NAMEPLATE.. Caution
-7 8470340 1 COUPLING ASSEMBLY.. Flexible - 1 inch
-8 8157497 1 GAUGE ASSEMBLY.. Water level - Sightglass - See page 5-4
-9 8423365 1 NAMEPLATE.. Water level instruction
-10 9544846 1 SWITCH.. Temperature - Engine water
-11 9549492 1 SWITCH.. Temperature - Engine water
-12 9570837 2 GASKET.. Temperature switch

-13 103870 2 PLUG.. Pipe - 1PT


-14 8470605 1 COUPLING ASSEMBLY.. Flexible - 3/4 inch - Water tank to lube oil cooler
-15 40130862 1 TANK ASSEMBLY.. Water
-16 40062644 1 COOLER ASSEMBLY.. Lube oil - See page 4-4

-17 144045 1 BUSHING.. 1/2 MPT x 1/4 FPT


-18 8394060 2 FLANGE.. Thermostatic valve
-19 8394067 4 GASKET.. Flange - Thermostatic valve
-20 9562478 1 GAUGE.. Pressure - Lube oil filter - 0 to 160 PSI
-21 9327526 1 GAUGE.. Sight - Lube oil filter - 3/4-14 NPT
-22 9571306 1 FILTER ASSEMBLY.. Lube oil - See page 4-3

-23 9521981 1 STRAINER ASSEMBLY.. Fuel - See page 3-2


-24 9570678 1 GASKET.. Lube oil outlet

-25 218259 1 TEE.. 1-3/4 x 3/4PT


-26 8060954 1 NIPPLE.. Close - 1
-27 9335073 1 PUMP ASSEMBLY.. Hand - Fuel priming - See page 3-3

(Continued)

SECTION 2. ME20-710G7C-T2 ENGINE 2-101


ELECTRO-MOTIVE DIESEL, INC.
ACCESSORY RACK SLAC APPLICATION (continued)

2-102 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
ACCESSORY RACK SLAC APPLICATION (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
38-28 9086874 1 GAUGE.. Temperature - Engine water
-29 9086873 1 WELL.. Thermostatic

-30 8474757 1 COUPLING.. Flexible - 2 inch


-31 40120885 1 PIPE ASSEMBLY..
-32 9557674 2 SEAL.. O-ring - Flange to lube oil cooler and filter

-33 9559099 1 COUPLING.. Flexible - 5 inch O.D


-34 8268280 1 COUPLING ASSEMBLY.. Flexible

-35 9570679 4 GASKET.. Flange


-36 179889 12 BOLT.. Hex head 1/2-13 x 2
-37 179883 6 BOLT.. Hex head 1/2-13 x 1-1/4
-38 6101229 28 WASHER.. Flat - 1/2
-39 103879 1 PLUG.. Pipe - 3/8
-40 102637 24 NUT.. Hex - 1/2-13

SECTION 2. ME20-710G7C-T2 ENGINE 2-103


ELECTRO-MOTIVE DIESEL, INC.
ACCESSORY RACK SLAC APPLICATION (continued)

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref. No. Number Qty. Description
38-41 8461809 1 GASKET.. Level switch to water tank
-42 8461358 1 SWITCH ASSEMBLY.. Level - Low water
-43 9552598 1 FLOAT ASSEMBLY.. Level switch
-44 9575929 1 SWITCH..
-45 8446535 1 ELBOW.. Capped - 1/2

-46 8040352 1 ELBOW.. 1/2T x 1/2FPT - Brass


-47 8078802 1 VENTURI.. Water inlet
-48 144034 1 BUSHING.. 3/4 x 1/2PT

-49 8424925 1 GASKET.. Filler neck to water tank - Rubber fiber


-50 9323490 1 CAP ASSEMBLY.. Pressure - 3 Prong - 7 PSI
-51 8292432 1 CHAIN.. Filler cap
-52 9323491 1 NECK ASSEMBLY.. Water tank filler
-53 9566853 1 VALVE ASSEMBLY.. Thermostatic - 195°F - See page 5-3

2-104 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 39: ACCESSORY RACK MOUNTING

The following components are shipped loose items.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
39-1 8394067 1 GASKET.. Engine water outlet adapter - Upper
-2 271616 8 BOLT.. Hex head 3/4-10 x 3-1/4
-3 8401884 16 WASHER.. Flat - 1.312 O.D. x .765 I.D. x .090 inch thick
-4 220081 8 NUT.. Hex 3/4-10

-5 9570678 3 GASKET.. Lube oil strainer inlet and water pump inlet
-6 179883 10 BOLT.. Hex head 1/2-13 x 1-1/4
-7 6101229 14 WASHER.. Flat 1/2

-8 8060975 1 NIPPLE.. Short - 1 MPT


-9 119100 1 ELBOW.. Pipe - 1 FPT
-10 9336743 1 PIPE ASSEMBLY.. Lube oil filter drain
-11 9570839 1 GASKET.. Lube oil filter drain
-12 181431 4 BOLT.. Hex head 1/2-20 x 1-1/2

SECTION 2. ME20-710G7C-T2 ENGINE 2-105


ELECTRO-MOTIVE DIESEL, INC.
Assembly 40: FUEL OIL PIPING APPLICATION

The following components are shipped loose items.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
40-1 8104822 1 CAP.. 5/8 Tube - Brass
-2 8104821 1 GASKET.. 5/8 Tube
-3 119467 1 UNION.. 5/8 Tube

-4 8108272 6 CLAMP.. Pipe


-5 8417791 1 TUBE ASSEMBLY.. Fuel manifold return
-6 8417793 1 TUBE ASSEMBLY.. Fuel manifold prime
-7 8108209 4 CLAMP.. Pipe
-8 8417794 1 TUBE ASSEMBLY.. Fuel manifold suction
-9 8040322 1 CONNECTOR.. 5/8 Tube x 3/4NPT

-10 128003 1 BUSHING.. 1 x 3/4PT


-11 8040345 1 ELBOW.. 5/8T x 3/4PT

2-106 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 41: LUBE OIL FILTER PIPING APPLICATION

The following components are shipped loose items.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
41-1 40063692 1 FLANGE.. Pipe
-2 40063769 1 GASKET.. Flange
-3 271566 8 BOLT.. Hex head 5/8-11 x 3
-4 6101233 16 WASHER.. Flat 5/8
-5 102639 8 NUT.. Hex 5/8-11

-6 8108107 1 CLAMP ASSEMBLY.. Pipe


-7 40056163 1 TUBE ASSEMBLY.. Lube oil filter
-8 179883 4 BOLT.. Hex head 1/2-13 x 1-1/4
-9 6101229 4 WASHER.. Flat 1/2

-10 9086874 1 GAUGE.. Temperature - Lube oil


-11 9086873 1 WELL.. Temperature gauge
-12 9570679 1 GASKET.. Flange
-13 8038896 1 FLANGE.. Pipe - 3 inch

SECTION 2. ME20-710G7C-T2 ENGINE 2-107


ELECTRO-MOTIVE DIESEL, INC.
Assembly 42: SOAKBACK FILTER APPLICATION

2-108 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
42-1 8379120 1 FILTER ASSEMBLY.. Lube oil - Soakback - See page 4-5
-2 8306502 2 GASKET.. Flange - 1 inch
-3 8448134 1 BRACKET ASSEMBLY.. Filter mounting
-4 8448133 1 BRACKET ASSEMBLY.. Filter mounting
-5 8380213 2 CLAMP.. Filter mounting

-6 179882 4 BOLT.. Hex head 1/2-13 x 1-1/8


-7 179885 4 BOLT.. Hex head 1/2-13 x 1-1/2
-8 102637 4 NUT.. Hex 1/2-13
-9 6101229 8 WASHER.. Flat 1/2

-10 8173563 2 FLANGE.. Swivel


-11 8173560 1 INSERT.. Flange 1 FL x 3/4W
-12 8173562 1 INSERT.. Flange 1 FL x 1W

SECTION 2. ME20-710G7C-T2 ENGINE 2-109


ELECTRO-MOTIVE DIESEL, INC.
Assembly 43: LUBE OIL PIPING APPLICATION

2-110 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
43-1 8447498 1 PIPE ASSEMBLY .. Engine lube oil inlet
-2 8252895 1 COUPLING.. Flexible - 4 inches
-3 8382169 1 FLANGE..
-4 9544842 1 SWITCH.. Temperature alarm - Low oil - 85×F close - 98×F open
-5 9570837 2 GASKET.. Temperature switch
-6 179838 4 BOLT.. Hex head 3/8-16 x 7/8

-7 9501712 1 BRACKET..

-8 8389952 1 FLANGE..
-9 9570678 1 GASKET.. Flange

-10 179891 4 BOLT.. Hex head 1/2-13 x 2-1/2


-11 6101229 12 WASHER.. Flat 1/2
-12 102637 4 NUT.. Hex 1/2-13

-13 9522460 1 FLANGE.. Lube oil cooler


-14 8367580 1 GASKET.. Lube oil cooler flange
-15 138290 4 SCREW.. Hex. socket head - 1/2-13 x 1

-16 9522459 1 PIPE ASSEMBLY.. Oil cooler outlet


-17 179885 4 BOLT.. Hex head 1/2-13 x 1-1/2

-18 9086873 1 WELL.. Temperature gauge


-19 9086874 1 GAUGE.. Temperature
-20 8366140 1 GASKET.. Oil cooler outlet

-21 8230815 1 CLAMP..


-22 179841 2 BOLT.. Hex head 3/8-16 x 1-1/4 - Clamp mounting
-23 6101225 2 WASHER.. Flat 3/8
-24 102635 2 NUT.. Hex 3/8-16

-25 9544840 1 SWITCH.. Temperature alarm - High oil - 230×F close - 220×F open

-26 103870 1 PLUG.. Pipe 1 PT

-27 9327526 1 GAUGE.. Sight

-28 103868 1 PLUG.. Pipe 1/2 PT


-29 103879 1 PLUG.. Pipe 3/8 PT

SECTION 2. ME20-710G7C-T2 ENGINE 2-111


ELECTRO-MOTIVE DIESEL, INC.
Assembly 44: TEMPERATURE SWITCH AND MANIFOLD APPLICATION

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
44-1 40062644 1 COOLER ASSEMBLY.. Lube oil - See page 4-4

-2 9544841 1 SWITCH.. Temperature control


-3 8447624 1 FLANGE.. Pipe
-4 9503544 1 PIPE ASSEMBLY.. Temperature switch to manifold

-5 9570837 1 GASKET.. Temperature switch


-6 8081569 1 GASKET.. Flange

-7 271563 2 BOLT.. Hex head 5/8-11 x 2-1/4


-8 102639 2 NUT.. Hex 5/8-11
-9 6101233 4 WASHER.. Flat 5/8

-10 179841 2 BOLT.. Hex head 3/8-16 x 1-1/4


-11 6101225 2 WASHER.. Flat 3/8

-12 8173568 1 FLANGE.. Swivel - 1-1/4


-13 9551652 1 INSERT.. 1-1/4FL x 1-1/4W

2-112 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 3. FUEL SYSTEM


Assembly 45: FUEL OIL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Assembly 46: FUEL PRIMING PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

SECTION 3. FUEL SYSTEM 3-1


ELECTRO-MOTIVE DIESEL, INC.
Assembly 45: FUEL OIL STRAINER

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
45-1 9521981 1 STRAINER ASSEMBLY.. Fuel

-2 9584390 2 ELEMENT.. Fuel oil strainer


-3 8302428 2 GASKET.. Strainer head
-4 1 HEAD ASSEMBLY.. Strainer
-5 2 NUT.. Cover
-6 40026761 2 SEAL.. O-ring - Strainer head
-7 2 GUIDE.. Tube
-8 2 SHELL ASSEMBLY.. Strainer
-9 2 WASHER.. Seat
-10 9584908 2 GASKET.. Seat plate
-11 2 PLATE.. Seat
-12 8408735 2 SPRING.. Strainer element retaining
-13 2 PLUG.. Pipe - 1/4 IPS

3-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 46: FUEL PRIMING PUMP

Asm - Part
Ref.No. Number Qty. Description
46-1 9335073 1 PUMP ASSEMBLY.. Hand - Fuel priming

-2 1 CYLINDER.. Pump - 1 inch ports


-3 1 HEAD.. Pump
-4 8 BOLT.. Head to cylinder
-5 1 GRIP.. Handle
-6 1 PIN.. Handle
-7 1 NUT.. Handle pin
-8 1 ARM.. Crank
-9 1 SHAFT ASSEMBLY.. Includes pin
-10 1 ROTOR.. Pump
-11 2 PIN.. Groove
-12 1 BRACKET.. Mounting
-13 1 SCREW.. Bracket
-14 1 NUT.. Hex

-15 3 VANE.. Carbon - Fuel pump


-16 3 SPRING.. Vane
-17 1 PACKING.. Shaft to head
-18 1 NUT.. Packing
-19 1 NUT.. Handle to shaft

SECTION 3. FUEL SYSTEM 3-3


ELECTRO-MOTIVE DIESEL, INC.

3-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 4. LUBE OIL SYSTEM


Assembly 47: LUBE OIL FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Assembly 48: LUBE OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Assembly 49: SOAKBACK LUBE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

SECTION 4. LUBE OIL SYSTEM 4-1


ELECTRO-MOTIVE DIESEL, INC.
Assembly 47: LUBE OIL FILTER

4-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
47-1 9571306 1 FILTER ASSEMBLY.. Lube oil

-2 1 SHELL ASSEMBLY.. Housing


-3 1 COVER ASSEMBLY.. Filter
-4 8345482 10 ELEMENT.. Lube oil filter

-5 9536955 1 VALVE ASSEMBLY.. By-pass relief


-6 9536951 1 POPPET.. Valve
-7 8317190 1 SPRING.. Relief valve
-8 103723 1 PIN.. Dowel - 3/16 x 7/8
-9 9536953 1 RETAINER.. Spring

-10 10 WASHER.. Flat 1/4


-11 8364645 10 NUT.. Hex
-12 10 EYEBOLT.. Cover
-13 20 RETAINER.. Eyebolt

-14 10522302 3 PLUG.. Pipe - 1/2 NPT


-15 1 PLUG.. Pipe - 3/4 NPT
-16 1 PLUG.. Pipe - 1 inch NPT
-17 40000705 1 SEAL.. O-ring - Lube oil filter cover
-18 40021081 10 PIN.. Clevis - Eyebolt
-19 2 PIN.. Cover hinge
-20 4 RETAINER.. Cover hinge

-21 2 PLATE.. Cover - Inlet and outlet


-22 2 GASKET.. Inlet and outlet plate
-23 6 SCREW.. Cap
-24 1 GASKET.. Drain
-25 1 PLATE.. Cover - Drain
-26 2 SCREW ASSEMBLY.. Valve mounting

SECTION 4. LUBE OIL SYSTEM 4-3


ELECTRO-MOTIVE DIESEL, INC.
Assembly 48: LUBE OIL COOLER

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
48-1 40062644 1 COOLER ASSEMBLY.. Lube oil

-2 40062638 1 TANK.. Lube oil cooler


-3 8414815 1 HEADER.. Oil cooler - Top
-4 9570894 2 GASKET.. Header to core
-5 40063804 1 PIPE ASSEMBLY.. Water inlet
-6 9318129 1 HEADER.. Oil cooler - Bottom - Dual water inlet
-7 9570895 1 GASKET.. Bottom header to tank
-8 40062646 1 VALVE ASSEMBLY.. Baffle and relief
-9 40063471 1 CORE.. Lube oil cooler - Mechanical bonded - See note below
-10 8417454 2 SEAL.. O-ring
-11 40017863 2 GASKET.. Top header to pipe flange
-12 103868 1 PLUG.. 1/2PT
-13 8353112 1 NIPPLE.. Pipe - 3/4 MPT x 2 inches
-14 8250627 1 GASKET.. Top header to tank at pipe nipple - 1-1/8 I.D. x 1-3/4 O.D. x 3/16 inch

-15 9557674 3 SEAL.. O-ring - Water Outlet and lube oil inlet
-16 9570678 1 GASKET.. Lube oil outlet

For repair of Mechanical Bonded Core, use Tapered Phenolic Plugs, 9531516.
A maximum of 2% of the total number of tubes on one core can be plugged
without adversely affecting performance.

4-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 49: SOAKBACK LUBE OIL FILTER

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
49-1 8379120 1 FILTER ASSEMBLY.. Lube oil - Soakback

-2 8359422 1 COVER ASSEMBLY.. Filter


-3 143981 1 PLUG.. Drain - 1/2 MPT - Squared head
-4 8345482 1 ELEMENT.. Lube oil filter

-5 8358905 1 SEAL.. O-ring - Lube oil filter cover

-6 8306502 2 GASKET.. Inlet and outlet (not shown)

SECTION 4. LUBE OIL SYSTEM 4-5


ELECTRO-MOTIVE DIESEL, INC.

4-6 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 5. COOLING SYSTEM


Assembly 50: ENGINE WATER OUTLET PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Assembly 51: THERMOSTATIC VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Assembly 52: WATER TANK LEVEL SIGHTGLASS GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

SECTION 5. COOLING SYSTEM 5-1


ELECTRO-MOTIVE DIESEL, INC.
Assembly 50: ENGINE WATER OUTLET PIPING

The following components are Ship Loose items.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
50-1 40085325 1 ADAPTER.. Engine water outlet
-2 9570676 1 GASKET.. Water outlet adapter - Lower
-3 272563 4 BOLT.. Hex head 1-14 x 2-1/4
-4 103348 4 WASHER.. Lock - 1 inch
-5 103878 1 PLUG.. 1/4 PT (not shown)

5-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 51: THERMOSTATIC VALVE

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
51-1 9566853 1 VALVE ASSEMBLY.. Thermostatic - 195°F

-2 9080820 9 ELEMENT ASSEMBLY.. Thermostatic

-3 8345868 9 SEAT.. Bypass - Valve element

-4 8309543 9 SLEEVE.. Element - O-ring

-5 8309544 9 SEAL.. O-ring - 2-1/2 O.D. x 2-1/4 I.D.

-6 8468855 1 GASKET.. Cover - Thermo valve housing

-7 8394067 3 GASKET.. Flange - Thermostatic valve

SECTION 5. COOLING SYSTEM 5-3


ELECTRO-MOTIVE DIESEL, INC.
Assembly 52: WATER TANK LEVEL SIGHTGLASS GAUGE

A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
52-1 1 GAUGE ASSEMBLY.. Water level - Sightglass

Water level Sightglass Gauge, 8157497, is not available. It is replaced by the


following component parts.

-2 8157495 1 GLASS.. Water gauge tube - 3/4 O.D. x 17 inches long


-3 8157496 2 ROD.. Water gauge guard - Brass - 3/16 O.D. x 19-1/4 inches long
-4 8118872 1 BODY ASSEMBLY.. Upper water gauge - 3/4 MPT
-5 8120768 1 WASHER.. Fiber gasket - 15/16 O.D. x 49/64 I.D. x 1/32 inch thick
-6 40010387 1 WASHER.. Viton - 15/16 O.D. x 3/4 I.D. x 13/32 inch thick
-7 8202271 1 NUT.. Gauge glass

-8 8118871 1 BODY ASSEMBLY.. Lower water gauge - 3/4 MPT


-9 8120768 1 WASHER.. Fiber gasket
-10 40010387 1 WASHER.. Viton
-11 8120767 1 PACKING.. Valve stem
-12 8202271 1 NUT.. Gauge glass
-13 8202270 1 NUT.. Valve stem
-14 8153702 1 HANDLE.. Valve stem
-15 114981 1 COCK.. Drain - 1/8 MPT - Brass
-16 8446503 1 STEM.. Valve - Brass

Note: Ref. Nos. 11, 13 and 14 are also included in Body Assembly 8118872, but
are not shown here.

5-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

SECTION 6. MISCELLANEOUS
Assembly 53: FLYWHEEL GUARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Assembly 54: EMDEC MOUNTING BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

SECTION 6. MISCELLANEOUS 6-1


ELECTRO-MOTIVE DIESEL, INC.
Assembly 53: FLYWHEEL GUARD

The following components are Ship Loose items.


A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
53-1 8361631 1 GUARD ASSEMBLY.. Flywheel - Left side
-2 8361632 1 GUARD ASSEMBLY.. Flywheel - Right side

The following components Ref. Nos. 3 thru 13, are applicable to both guard
assemblies.

-3 8361630 1 COVER ASSEMBLY.. Flywheel guard


-4 8082592 1 LATCH ASSEMBLY.. Flywheel cover
-5 8082473 1 HANDLE.. Latch
-6 8082632 1 BRACKET.. Handle
-7 8082406 1 SPRING.. Latch
-8 453673 1 PIN.. Roll - 3/8 x 1-3/8
-9 113860 3 SCREW.. Round head 5/16-18 x 5/8 - Latch to cover
-10 8035145 3 NUT.. Lock 5/16

-11 8084037 1 HOOK.. Cover retaining - "J" shapped


-12 179881 4 BOLT.. Hex head 1/2-13 x 1
-13 6101229 4 WASHER.. Flat 1/2

-14 8361633 1 FRAME ASSEMBLY.. Flywheel guard - Applied to 8361631 only


-15 8166026 1 BUTTON.. Cover mounting
-16 8361634 1 FRAME ASSEMBLY.. Flywheel guard - Applied to 8361632 only
-17 8166026 1 BUTTON.. Cover mounting

6-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.
Assembly 54: EMDEC MOUNTING BOX

The following components Ref. Nos. 3 thru 5 are Ship Loose items.
A minimum order quantity may apply. Please contact Customer Service to confirm.
Asm - Part
Ref.No. Number Qty. Description
54-1 40140840 1 BOX.. Mounting - EMDEC
-2 4 BOLT.. Shoulder - 5/16-18

-3 40098551 1 PLUG.. 48 contact - EMDEC mounting box (not shown)


-4 40098553 1 PLUG.. 4 contact - EMDEC mounting box (not shown)

-5 8330010 4 BOLT.. Hex head- 1-1/8-12 x 4 (not shown)

SECTION 6. MISCELLANEOUS 6-3


ELECTRO-MOTIVE DIESEL, INC.

6-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Part Asm - Part Asm - Part Asm - Part Asm -


Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page

2-82 179889 25-18 2-63 218636 1-6 1-3


Part Number Index 116103 28-9 2-81
2-82 179891
38-36
43-10
2-103
2-111
219377
220081
1-7
12-10
1-3
2-26
28-20 2-84 180083 27-30 2-78 39-4 2-105
101890 28-10 2-83 117982 22-24 2-57 180124 24-3 2-61 223771 12-12 2-26
102635 2-22 1-5 23-19 2-59 180126 24-8 2-61 13-13 2-27
10-29 2-24 118748 20-35 2-47 180175 25-11 2-63 271563 44-7 2-112
43-24 2-111 118750 15-17 2-31 180177 38-2 2-101 271566 41-3 2-107
102637 38-40 2-103 118753 20-3 2-47 181311 9-31 2-21 271585 15-9 2-31
42-8 2-109 118755 15-16 2-31 181313 28-10 2-81 271588 15-11 2-31
43-12 2-111 119100 39-9 2-105 2-82 271615 12-8 2-26
102639 12-7 2-26 119467 40-3 2-106 181333 17-6 2-41 271616 39-2 2-105
13-10 2-27 120377 24-10 2-61 181339 20-29 2-49 271746 25-14 2-67
41-5 2-107 120384 38-3 2-101 181361 28-8 2-81 272511 5-20 2-9
44-8 2-112 128003 40-10 2-106 2-82 272512 5-21 2-9
103030 7-5 2-17 131019 5-22 2-9 28-19 2-84 272563 50-3 5-2
103319 9-33 2-21 138290 43-15 2-111 181365 19-8 2-44 273337 6-5 2-12
15-5 2-31 138294 18-15 2-43 28-3 2-80 274228 20-39 2-50
103320 15-4 2-34 138312 25-16 2-63 181370 14-3 2-28 426318 11-2 2-25
20-31 2-49 141126 9-4 2-21 16-19 2-37 426447 5-3 2-10
103321 14-4 2-28 9-15 2-21 28-4 2-80 431922 3-22 1-6
103323 10-26 2-24 143981 49-3 4-5 31-8 2-87 436591 28-5 2-81
14-15 2-29 144034 38-48 2-104 34-7 2-93 2-82
26-15 2-71 144043 10-15 2-23 181374 19-7 2-44 442919 9-6 2-21
103325 15-10 2-31 144045 38-17 2-101 181376 20-9 2-49 9-17 2-21
103339 28-6 2-84 179793 15-4 2-31 181377 19-9 2-44 444180 10-22 2-24
103345 28-16 2-84 179795 9-32 2-21 181380 20-13 2-49 446186 28-7 2-81
103348 50-4 5-2 179816 21-13 2-55 181425 14-10 2-29 2-82
103385 28-17 2-84 179817 10-17 2-23 181429 36-26 2-96 451699 23-31 2-59
103723 47-8 4-3 179818 15-3 2-34 181431 19-13 2-44 453673 53-8 6-2
103868 43-28 2-111 179819 20-30 2-49 36-37 2-96 454911 28-2 2-80
48-12 4-4 179837 10-27 2-24 39-12 2-105 454934 36-38 2-96
103870 38-13 2-101 20-23 2-49 181432 20-6 2-47 455013 17-4 2-41
43-26 2-111 179838 43-6 2-111 181433 20-17 2-47 456713 22-23 2-57
103877 36-42 2-96 179839 14-14 2-29 29-2 2-85 908410 26-14 2-73
103878 10-31 2-24 27-26 2-78 32-9 2-88 908415 26-13 2-73
20-3 2-49 30-9 2-86 36-22 2-96 3323820 20-31 2-47
20-4 2-47 179841 20-20 2-49 181435 20-20 2-47 6101223 10-18 2-23
27-9 2-79 27-11 2-79 181436 20-32 2-47 21-12 2-55
50-5 5-2 27-21 2-78 25-24 2-65 6101225 10-28 2-24
103879 38-39 2-103 36-29 2-96 181440 25-12 2-63 14-11 2-29
43-29 2-111 43-22 2-111 181441 25-7 2-63 16-20 2-37
103880 20-27 2-47 44-10 2-112 181443 30-2 2-86 19-11 2-44
27-13 2-79 179843 22-34 2-57 181446 29-5 2-85 20-21 2-49
103909 26-10 2-73 23-29 2-59 186338 36-28 2-96 21-7 2-55
105417 10-21 2-24 25-2 2-67 186342 36-30 2-96 22-38 2-57
106642 5-27 2-9 179845 21-16 2-55 186485 36-24 2-96 23-33 2-59
25-4 2-68 179848 22-35 2-57 186619 23-41 2-59 24-4 2-61
106643 20-37 2-47 23-30 2-59 36-3 2-95 25-3 2-67
106751 23-37 2-59 179849 27-25 2-78 186690 17-7 2-41 27-12 2-79
108626 26-17 2-71 179879 10-25 2-24 18-25 2-43 27-22 2-78
108627 26-11 2-73 179880 20-42 2-50 187558 1-10 1-4 31-9 2-87
26-18 2-71 179881 53-12 6-2 1-13 1-3 36-4 2-95
110534 18-6 2-43 179882 42-6 2-109 187697 18-26 2-43 36-25 2-96
18-18 2-43 179883 26-14 2-71 188146 18-7 2-43 43-23 2-111
112578 3-24 1-6 38-37 2-103 189060 10-16 2-23 44-11 2-112
113177 20-21 2-47 39-6 2-105 190270 20-26 2-47 6101229 10-30 2-24
113181 25-39 2-65 41-8 2-107 22-36 2-57 14-13 2-29
113860 53-9 6-2 179885 20-10 2-47 191034 15-14 2-31 19-14 2-44
114788 28-18 2-84 42-7 2-109 216342 1-14 1-3 20-5 2-47
114981 52-15 5-4 43-17 2-111 217911 7-7 2-17 20-43 2-50
116102 28-12 2-81 179887 25-10 2-63 218259 38-25 2-101 22-39 2-57

Part Number Index PNX-1


ELECTRO-MOTIVE DIESEL, INC.

Part Asm - Part Asm - Part Asm - Part Asm -


Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page

23-34 2-59 25-26 2-65 8071849 5-31 2-9 8157497 38-8 2-101
24-16 2-61 8032719 14-12 2-29 8078802 38-47 2-104 8159199 5-16 2-9
25-4 2-63 20-7 2-47 8081234 5-25 2-9 20-24 2-49
27-16 2-75 25-5 2-63 8081569 44-6 2-112 8166026 53-15 6-2
29-3 2-85 8032721 15-12 2-31 8082406 53-7 6-2 53-17 6-2
32-10 2-88 8032724 5-23 2-9 8082473 53-5 6-2 8167060 20-3 2-51
36-27 2-96 26-19 2-73 8082586 20-6 2-51 8167141 20-4 2-49
38-38 2-103 26-28 2-71 20-24 2-47 8168822 12-11 2-26
39-7 2-105 8032813 28-6 2-81 8082587 20-7 2-51 8172822 28-4 2-84
41-9 2-107 2-82 8082592 53-4 6-2 8173319 5-26 2-9
42-9 2-109 8034672 17-7 2-40 8082632 53-6 6-2 25-5 2-67
43-11 2-111 8034673 17-6 2-40 8084037 53-11 6-2 8173560 42-11 2-109
53-13 6-2 8035145 53-10 6-2 8084468 32-1 2-88 8173562 42-12 2-109
6101233 5-4 2-10 8035526 16-3 2-38 8084754 19-3 2-44 8173563 42-10 2-109
25-15 2-67 8035527 16-3 2-38 8084755 19-2 2-44 8173568 44-12 2-112
41-4 2-107 8035528 16-3 2-38 8085119 19-4 2-44 8174659 12-13 2-26
44-9 2-112 8035625 22-25 2-57 8085182 21-10 2-55 13-14 2-27
8024846 6-2 2-14 23-20 2-59 8085260 4-3 2-7 8175600 15-6 2-34
8027428 36-33 2-96 8035950 17-9 2-40 9-1 2-19 8175731 16-17 2-37
8028126 9-4 2-19 34-8 2-93 9-23 2-21 31-6 2-87
8028136 9-5 2-19 8038896 41-13 2-107 8085799 20-36 2-47 8198078 5-29 2-9
8028188 32-5 2-88 8039671 32-4 2-88 8089200 5-5 2-8 8202270 52-13 5-4
8028312 18-23 2-43 8039842 9-29 2-21 8-8 2-18 8202271 52-7 5-4
8028314 20-28 2-49 8040322 40-9 2-106 8098594 1-10 1-2 52-12 5-4
8028329 18-24 2-43 8040345 40-11 2-106 8104821 40-2 2-106 8202272 28-15 2-84
22-26 2-57 8040352 38-46 2-104 8104822 40-1 2-106 8209300 28-11 2-84
23-21 2-59 8040386 1-11 1-2 8108107 41-6 2-107 8209776 26-7 2-73
8028335 16-11 2-37 8041206 22-33 2-57 8108209 40-7 2-106 8212753 23-35 2-59
17-6 2-42 23-28 2-59 8108272 40-4 2-106 8212767 23-8 2-59
8028366 23-6 2-59 8041657 14-4 2-29 8115196 14-1 2-29 8226964 25-28 2-65
8028460 9-24 2-21 8041658 14-2 2-29 8116738 16-8 2-37 8230815 43-21 2-111
8028482 17-4 2-40 8041930 32-3 2-88 16-12 2-37 8237900 18-19 2-43
8028637 17-5 2-40 8042969 26-12 2-73 16-19 2-39 18-20 2-43
8028723 9-11 2-21 8042973 26-15 2-73 17-7 2-42 8242194 3-16 1-6
9-22 2-21 8042977 26-18 2-73 17-10 2-41 8247063 6-3 2-12
8028724 26-4 2-71 26-27 2-71 20-5 2-49 8249889 15-6 2-31
8028730 26-5 2-71 8044728 18-17 2-43 22-27 2-57 8250627 48-14 4-4
8028738 17-4 2-42 8044832 7-4 2-17 23-22 2-59 8250983 2-14 1-5
8028739 17-5 2-41 8045976 18-5 2-43 8117605 20-2 2-49 8251091 2-15 1-5
8029142 22-37 2-57 8052224 26-5 2-73 8118871 52-8 5-4 8251649 2-9 1-5
23-32 2-59 26-9 2-71 8118872 52-4 5-4 8252302 2-3 1-5
8029144 22-6 2-57 8052246 26-9 2-73 8120767 52-11 5-4 8252895 43-2 2-111
8029147 18-16 2-43 8052307 9-6 2-19 8120768 52-5 5-4 8253825 18-21 2-43
8029165 20-2 2-51 8052327 9-10 2-21 52-9 5-4 18-22 2-43
8029167 9-30 2-21 9-21 2-21 8133575 5-3 2-8 8260114 16-26 2-37
8029494 22-32 2-57 8054088 9-2 2-19 8-3 2-18 8261074 34-9 2-93
23-27 2-59 8055158 14-5 2-29 8136114 7-4 2-15 8261101 16-4 2-37
8029495 22-31 2-57 8055346 26-13 2-71 8137807 7-4 2-15 2-39
23-26 2-59 8060089 7-10 2-17 8137808 7-4 2-15 8261195 16-22 2-37
8029538 14-6 2-29 15-8 2-31 8140865 5-14 2-9 8261198 36-5 2-95
8029555 14-7 2-29 8060954 38-26 2-101 8140912 7-11 2-17 8261288 36-35 2-96
8029567 14-8 2-29 8060975 39-8 2-105 15-7 2-31 8262316 6-6 2-12
8029569 14-9 2-29 8060976 25-1 2-68 36-34 2-96 8262322 6-2 2-12
8031902 28-11 2-83 8060977 1-7 1-4 8146111 9-5 2-21 8266361 18-12 2-43
8031949 16-2 2-38 8060978 1-5 1-3 9-16 2-21 8266455 16-10 2-37
8032715 28-11 2-81 8060979 15-13 2-31 8149549 1-2 1-4 17-3 2-41
2-82 8062515 1-4 1-4 8149580 1-3 1-4 2-42
8032716 10-19 2-23 8068791 9-3 2-19 8152176 1-3 1-3 8268280 38-34 2-103
8032717 17-8 2-40 8069019 16-9 2-37 8153702 52-14 5-4 8270133 15-5 2-34
19-10 2-44 17-8 2-42 8156983 3-15 1-6 8270383 15-1 2-34
20-10 2-49 8071176 18-3 2-43 8157495 52-2 5-4 8271725 36-8 2-95
20-14 2-47 18-4 2-43 8157496 52-3 5-4 8278929 33-21 2-91

PNX-2 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Part Asm - Part Asm - Part Asm - Part Asm -


Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page

35-2 2-94 8360537 22-7 2-57 8401567 3-20 1-6 8447977 2-23 1-5
8280352 20-37 2-50 8360539 22-11 2-57 8401571 3-13 1-6 8448133 42-4 2-109
8282178 36-32 2-96 23-10 2-59 8401573 3-23 1-6 8448134 42-3 2-109
8286669 17-5 2-42 8360541 22-13 2-57 8401574 3-18 1-6 8458795 27-14 2-79
8287827 33-4 2-91 8360542 22-28 2-57 8401587 3-19 1-6 8460229 24-15 2-61
33-13 2-91 23-23 2-59 8401614 2-2 1-5 8460239 36-41 2-96
8288093 20-6 2-49 8360543 22-8 2-57 8401884 39-3 2-105 8461358 38-42 2-104
8288257 20-8 2-49 23-9 2-59 8407341 16-3 2-37 8461809 38-41 2-104
8288488 2-5 1-5 8360557 20-9 2-47 2-39 8464151 5-1 2-11
8291349 6-8 2-12 8360715 4-11 2-7 8408735 45-12 3-2 8468855 51-6 5-3
6-16 2-13 5-13 2-9 8408985 33-12 2-91 8470340 38-7 2-101
8292432 38-51 2-104 8360837 13-6 2-27 8408987 33-9 2-91 8470605 38-14 2-101
8293029 2-17 1-5 8360843 16-1 2-38 8409541 20-39 2-47 8474757 38-30 2-103
8293030 2-8 1-5 8360844 14-5 2-28 8409542 20-38 2-47 8477363 16-13 2-39
8293034 2-16 1-5 8360845 14-7 2-28 8412532 5-10 2-9 8478924 21-3 2-55
8293036 2-18 1-5 8360846 14-6 2-28 8414444 7-6 2-17 8480479 20-41 2-50
8294630 2-21 1-5 8360898 14-1 2-28 8414815 48-3 4-4 8483014 13-4 2-27
8294874 16-24 2-37 8360920 5-19 2-9 8417454 48-10 4-4 8483015 13-4 2-27
36-21 2-95 8361630 53-3 6-2 8417791 40-5 2-106 8483064 13-3 2-27
8302428 45-3 3-2 8361631 53-1 6-2 8417792 27-2 2-79 8483087 13-12 2-27
8305815 7-9 2-17 8361632 53-2 6-2 8417793 40-6 2-106 8483090 13-9 2-27
25-27 2-65 8361633 53-14 6-2 8417794 40-8 2-106 8483097 13-7 2-27
8306502 42-2 2-109 8361634 53-16 6-2 8418334 16-23 2-37 8487866 9-27 2-21
49-6 4-5 8362482 2-11 1-5 8420216 20-30 2-47 8497575 18-13 2-43
8307731 5-7 2-10 8364645 47-11 4-3 8420277 3-2 1-6 8498896 28-2 2-81
8308586 21-4 2-55 8365793 38-6 2-101 8420853 3-6 1-6 2-82
8308587 21-5 2-55 8366140 43-20 2-111 8420854 3-14 1-6 8911368 10-12 2-23
8309543 51-4 5-3 8366329 20-14 2-49 8420855 3-7 1-6 8929387 30-4 2-86
8309544 51-5 5-3 8366436 20-34 2-50 8420856 3-8 1-6 8929388 30-3 2-86
8317190 47-7 4-3 8366533 20-33 2-50 8420857 3-9 1-6 9080820 51-2 5-3
8320143 21-9 2-55 8366577 20-36 2-50 8420858 3-10 1-6 9080829 6-6 2-13
8320144 21-8 2-55 8366747 26-20 2-73 8420859 3-11 1-6 9086873 38-29 2-103
8329276 16-10 2-39 26-31 2-71 8420860 3-12 1-6 41-11 2-107
8330010 54-5 6-3 8367580 43-14 2-111 8420861 3-4 1-6 43-18 2-111
8342993 20-22 2-49 8370886 26-16 2-73 8420862 3-3 1-6 9086874 38-28 2-103
8344365 5-5 2-10 8372922 20-22 2-47 8420863 3-5 1-6 41-10 2-107
8345482 47-4 4-3 8373316 18-8 2-43 8421965 9-28 2-21 43-19 2-111
49-4 4-5 23-42 2-59 8423365 38-9 2-101 9090607 9-25 2-21
8345868 51-3 5-3 8373604 20-18 2-47 8423492 20-2 2-47 9090608 9-26 2-21
8346155 4-8 2-7 8374643 4-13 2-7 8424925 38-49 2-104 9090643 1-6 1-4
5-8 2-9 5-30 2-9 8425724 28-10 2-80 1-9 1-3
8347343 25-25 2-65 8375934 1-4 1-3 8427179 1-5 1-4 9091463 13-5 2-27
8348556 5-4 2-8 8379120 42-1 2-109 1-8 1-3 9092979 7-3 2-17
8-7 2-18 49-1 4-5 8429300 23-12 2-59 9093027 4-19 2-7
8348618 26-30 2-71 8380213 42-5 2-109 8429687 27-4 2-79 25-23 2-65
8348619 27-10 2-79 8382169 43-3 2-111 8433263 5-12 2-9 9094541 28-5 2-84
8348620 5-28 2-9 8384840 22-29 2-57 25-7 2-67 9094559 28-3 2-84
8350383 2-12 1-5 8388642 27-8 2-79 8433272 25-6 2-67 9095821 6-9 2-13
8350917 2-19 1-5 8389952 43-8 2-111 8433303 4-18 2-7 9095844 6-5 2-13
8353112 48-13 4-4 8390672 2-10 1-5 25-9 2-67 9096320 5-2 2-10
8354118 7-3 2-15 8393335 1-8 1-4 25-21 2-65 9096428 5-6 2-10
8354119 7-3 2-15 1-11 1-3 8433304 4-10 2-7 9097490 1-3 1-2
8354120 7-3 2-15 3-1 1-6 25-8 2-67 2-1 1-5
8354227 25-2 2-68 8393725 38-5 2-101 25-13 2-63 9314870 4-9 2-7
8354872 14-8 2-28 8394052 1-9 1-2 8435910 20-40 2-47 6-1 2-12
15-3 2-31 8394060 38-18 2-101 21-1 2-55 9314871 6-4 2-12
8358553 22-30 2-57 8394067 38-19 2-101 8445780 5-15 2-9 9314872 6-7 2-12
8358874 15-2 2-31 39-1 2-105 8446503 52-16 5-4 9314918 21-17 2-55
8358905 49-5 4-5 51-7 5-3 8446535 5-8 2-11 9314919 21-18 2-55
8359422 49-2 4-5 8400470 36-31 2-96 38-45 2-104 9314922 21-14 2-55
8360532 23-3 2-59 8401563 3-17 1-6 8447498 43-1 2-111 9315446 21-15 2-55
8360535 23-5 2-59 8401566 3-21 1-6 8447624 44-3 2-112 9316673 33-3 2-91

Part Number Index PNX-3


ELECTRO-MOTIVE DIESEL, INC.

Part Asm - Part Asm - Part Asm - Part Asm -


Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page

9316850 7-12 2-17 9531766 28-13 2-83 9544761 28-6 2-83 9568162 23-4 2-59
9317972 7-8 2-17 9534825 16-9 2-39 9544762 28-3 2-83 9568164 23-2 2-59
9318129 48-6 4-4 9534826 16-8 2-39 9544840 43-25 2-111 9568231 22-10 2-57
9319169 5-7 2-9 9534855 16-16 2-39 9544841 44-2 2-112 9568234 22-5 2-57
9319172 8-6 2-18 9534857 16-11 2-39 9544842 43-4 2-111 9568235 22-9 2-57
9319829 12-9 2-26 9535491 28-7 2-83 9544846 38-10 2-101 9569135 22-21 2-57
9319830 12-6 2-26 9535569 36-36 2-96 9544965 28-2 2-84 9569138 23-18 2-59
9323490 38-50 2-104 9535617 16-14 2-39 9546162 19-1 2-44 9569139 23-17 2-59
9323491 38-52 2-104 9536638 16-15 2-39 9546222 36-17 2-95 9569141 23-13 2-59
9323942 12-4 2-26 9536951 47-6 4-3 9546229 9-13 2-21 9569143 23-15 2-59
9323943 12-3 2-26 9536953 47-9 4-3 9546231 9-2 2-21 9570624 28-6 2-80
9323944 12-2 2-26 9536955 47-5 4-3 9546232 4-2 2-7 9570634 28-7 2-80
9323945 12-1 2-26 9541511 4-15 2-7 9-1 2-21 9570645 16-18 2-37
13-15 2-27 11-12 2-25 9546333 13-11 2-27 31-7 2-87
9326240 25-30 2-65 9541512 4-15 2-7 9546644 20-19 2-49 9570647 26-6 2-73
9327526 38-21 2-101 11-11 2-25 9546655 36-16 2-95 26-11 2-71
43-27 2-111 9541514 4-15 2-7 9547406 28-5 2-83 9570676 50-2 5-2
9334204 16-16 2-37 11-10 2-25 9549492 38-11 2-101 9570678 38-24 2-101
9335073 38-27 2-101 9541517 4-17 2-7 9551652 44-13 2-112 39-5 2-105
46-1 3-3 5-6 2-8 9552598 5-4 2-11 43-9 2-111
9336743 39-10 2-105 9542564 25-17 2-63 38-43 2-104 48-16 4-4
9338626 33-5 2-91 9542904 18-1 2-43 9557674 38-32 2-103 9570679 38-35 2-103
33-14 2-91 9542905 18-2 2-43 48-15 4-4 41-12 2-107
9338722 12-5 2-26 9542965 15-1 2-31 9557707 5-1 2-10 9570732 20-16 2-47
9402713 27-24 2-78 2-32 9558966 6-3 2-13 9570837 38-12 2-101
9402791 27-29 2-78 9543180 1-2 1-3 9558967 6-4 2-13 43-5 2-111
9402832 1-8 1-2 9543181 1-1 1-2 9558968 6-7 2-13 44-5 2-112
9402869 27-23 2-78 1-3 9558969 6-8 2-13 9570839 39-11 2-105
9410285 27-5 2-75 9543182 1-1 1-4 9559099 38-1 2-101 9570894 48-4 4-4
9410406 20-38 2-50 1-2 1-2 38-33 2-103 9570895 48-7 4-4
9410458 20-44 2-50 9543204 1-5 1-2 9559462 22-16 2-57 9570976 38-4 2-101
9410617 20-40 2-50 9543205 1-4 1-2 9559468 22-22 2-57 9571306 38-22 2-101
9413377 27-6 2-79 9543448 26-8 2-73 9559469 22-20 2-57 47-1 4-3
9413378 20-35 2-50 26-12 2-71 9559471 22-12 2-57 9571448 5-6 2-11
9414864 16-7 2-37 9543464 15-15 2-31 9559478 22-14 2-57 9571449 5-5 2-11
16-17 2-39 9543494 18-14 2-43 9559520 22-4 2-57 9571494 8-5 2-18
9416509 28-7 2-84 9543882 4-16 2-7 9559521 22-2 2-57 9571597 9-8 2-21
9418045 36-40 2-96 11-5 2-25 9559522 22-3 2-57 9-19 2-21
9419874 30-6 2-86 9543887 16-21 2-37 9559523 20-12 2-47 9571598 9-9 2-21
9420156 30-5 2-86 9543889 11-7 2-25 22-1 2-57 9-20 2-21
9434219 27-15 2-75 9543895 11-9 2-25 9561810 1-15 1-3 9571663 33-2 2-91
9434253 13-8 2-27 9543944 4-16 2-7 3-25 1-6 9571921 9-3 2-21
9440188 28-9 2-83 11-4 2-25 9562478 38-20 2-101 9-14 2-21
9440189 28-8 2-83 9543950 11-6 2-25 9563714 9-7 2-21 9575132 23-43 2-59
9501712 43-7 2-111 9543956 11-8 2-25 9-18 2-21 37-3 2-97
9503544 44-4 2-112 9544010 16-14 2-37 9566367 15-52 2-33 37-23 2-98
9509486 28-5 2-80 9544046 11-3 2-25 9566369 15-40 2-33 9575135 36-44 2-96
9509589 15-2 2-34 9544050 17-9 2-41 9566370 15-39 2-33 37-1 2-97
9518930 1-7 1-2 18-10 2-43 9566371 15-36 2-33 2-98
9518931 1-6 1-2 9544054 17-8 2-41 9566372 15-34 2-33 9575235 35-1 2-94
9521981 38-23 2-101 18-9 2-43 9566373 15-30 2-33 9575929 38-44 2-104
45-1 3-2 9544069 16-27 2-37 9566374 15-24 2-33 9576726 28-13 2-84
9522459 43-16 2-111 31-1 2-87 9566375 15-25 2-33 9579491 28-4 2-83
9522460 43-13 2-111 9544523 26-29 2-71 9566377 15-14 2-33 9579937 20-33 2-47
9522907 15-18 2-33 9544525 26-10 2-71 9566378 15-13 2-33 9579941 20-29 2-47
9526863 26-3 2-73 9544528 26-19 2-71 9566379 15-10 2-32 9579943 20-34 2-47
26-7 2-71 9544529 26-23 2-71 9566395 15-9 2-32 9579968 28-2 2-83
9529199 26-4 2-73 9544530 26-22 2-71 9566396 15-37 2-33 9580728 22-40 2-57
26-8 2-71 9544531 26-24 2-71 9566397 15-62 2-33 37-2 2-97
9529473 26-2 2-73 9544532 26-25 2-71 9566853 38-53 2-104 37-14 2-98
26-6 2-71 9544533 26-16 2-71 51-1 5-3 9580741 21-19 2-55
9529807 19-12 2-44 9544715 8-2 2-18 9567554 26-3 2-71 37-5 2-97

PNX-4 Parts Catalog D105 - June, 2009


ELECTRO-MOTIVE DIESEL, INC.

Part Asm - Part Asm - Part Asm - Part Asm -


Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page

37-49 2-98 40026939 33-15 2-91 40048964 20-7 2-49 40062638 48-2 4-4
9580758 26-21 2-73 40028613 36-19 2-95 40048965 20-11 2-49 40062644 38-16 2-101
9580814 28-1 2-84 40028614 36-39 2-96 40048966 20-18 2-49 44-1 2-112
28-3 2-81 40028615 36-23 2-96 40048967 14-3 2-29 48-1 4-4
2-82 40028824 8-1 2-18 40048968 7-13 2-17 40062646 48-8 4-4
9581469 4-28 2-7 40028826 4-20 2-7 20-27 2-49 40062659 4-14 2-7
28-1 2-80 5-2 2-8 40048969 5-17 2-9 11-1 2-25
2-83 8-4 2-18 20-25 2-49 14-9 2-28
9581924 7-1 2-17 40030661 17-1 2-42 40049335 10-24 2-24 40063349 28-1 2-81
9582915 16-11 2-39 40030662 17-2 2-42 40050063 33-11 2-91 28-8 2-80
9584390 45-2 3-2 40034371 1-9 1-4 40050064 33-10 2-91 40063350 28-1 2-82
9584413 16-6 2-37 1-12 1-3 40050384 21-6 2-55 28-9 2-80
16-18 2-39 40034622 20-32 2-50 40050460 28-10 2-84 40063471 48-9 4-4
9584908 45-10 3-2 40034629 25-13 2-67 40050461 28-9 2-84 40063567 10-1 2-23
10522302 47-14 4-3 40034636 20-15 2-49 40050462 28-4 2-81 40063692 41-1 2-107
10532211 2-20 1-5 40034637 36-18 2-95 2-82 40063769 41-2 2-107
10532215 2-7 1-5 40035123 20-2 2-52 28-8 2-84 40063804 48-5 4-4
40000705 47-17 4-3 20-16 2-49 40050525 25-3 2-68 40064900 23-40 2-59
40001038 16-2 2-37 40035126 20-5 2-52 40051209 32-7 2-88 40064901 23-39 2-59
2-39 40035242 4-23 2-7 40051297 30-7 2-86 40064902 23-36 2-59
40001039 16-6 2-39 6-1 2-14 40051536 14-2 2-28 40064942 25-19 2-63
40001040 16-5 2-37 40036181 28-11 2-80 40051699 10-20 2-23 40067212 27-17 2-77
2-39 31-10 2-87 40052426 21-20 2-55 40067214 27-18 2-77
40001043 16-7 2-39 40036607 6-5 2-14 37-4 2-97 40067975 10-8 2-23
40001044 16-1 2-37 40037659 1-16 1-3 37-34 2-98 40068120 10-2 2-23
2-39 40038643 36-43 2-96 40052453 26-17 2-73 40068942 26-20 2-71
40001262 7-1 2-17 40039265 20-8 2-47 26-26 2-71 40068943 26-21 2-71
40001555 16-12 2-39 40039266 20-11 2-47 40052587 27-2 2-75 40069397 25-11 2-67
40002293 4-9 2-7 40039267 20-23 2-47 40052831 36-2 2-95 40069399 25-10 2-67
6-1 2-13 40039268 20-19 2-47 40053220 4-15 2-7 40069468 25-1 2-63
40002480 17-1 2-41 40039270 20-28 2-47 11-13 2-25 26-1 2-73
40003962 28-12 2-83 40039273 20-1 2-47 40053396 20-4 2-52 40069487 33-10 2-91
40003963 28-12 2-80 40039277 24-9 2-61 40053420 20-3 2-52 40069721 20-5 2-51
37-6 2-97 40039282 21-11 2-55 20-17 2-49 40070997 4-5 2-7
37-54 2-98 40039283 19-15 2-44 40054024 17-2 2-41 40072091 20-1 2-51
40010387 52-6 5-4 40039864 1-10 1-3 40054406 36-12 2-95 40072989 4-19 2-7
52-10 5-4 40040012 36-20 2-95 40054408 25-1 2-67 25-23 2-65
40010852 25-9 2-63 40040014 16-28 2-37 40054890 25-1 2-63 40074041 4-4 2-7
40010894 6-15 2-13 31-2 2-87 26-1 2-73 40076287 23-14 2-59
40010895 6-14 2-13 40040015 29-1 2-85 40055048 13-1 2-27 23-16 2-59
40010896 6-13 2-13 40040016 36-15 2-95 40055049 13-2 2-27 40076288 22-15 2-57
40010897 6-12 2-13 40040017 10-14 2-23 40055411 4-26 2-7 22-17 2-57
40010898 6-11 2-13 40040019 25-14 2-63 9-12 2-21 40076289 22-18 2-57
40010899 6-10 2-13 40040020 36-6 2-95 40055466 33-18 2-91 22-19 2-57
40013863 16-1 2-37 40040021 36-9 2-95 40055467 33-20 2-91 40078951 4-7 2-7
2-39 40040023 20-13 2-47 40055762 23-25 2-59 40079154 10-7 2-23
40013995 15-7 2-32 40040024 32-8 2-88 40055773 23-24 2-59 40079208 10-9 2-23
40014818 18-11 2-43 40040025 7-14 2-17 40056030 5-9 2-9 40082074 23-11 2-59
40017341 4-24 2-7 25-29 2-65 40056163 41-7 2-107 40084383 11-14 2-25
6-4 2-14 40040027 36-7 2-95 40056198 27-28 2-78 40084384 11-15 2-25
40017863 48-11 4-4 40040028 25-3 2-63 40056939 25-4 2-67 40084417 20-12 2-49
40020883 36-13 2-95 40040029 19-6 2-44 40057071 25-12 2-67 40085273 20-4 2-51
40020886 36-11 2-95 40044200 28-12 2-84 40057871 25-5 2-68 40085325 50-1 5-2
40021081 47-18 4-3 40044201 28-14 2-84 40058279 20-6 2-52 40085897 5-9 2-9
40024937 27-3 2-75 40044947 12-1 2-26 40058619 27-13 2-75 40085899 23-7 2-59
2-79 13-15 2-27 40059428 25-15 2-63 40086233 10-3 2-23
40024940 21-2 2-55 40046561 4-12 2-7 40059510 25-22 2-65 40086269 24-1 2-61
40026181 6-2 2-13 20-26 2-49 40060010 27-27 2-78 40086434 27-20 2-78
40026761 45-6 3-2 40046695 36-14 2-95 40060011 25-8 2-63 40086496 4-25 2-7
40026936 33-17 2-91 40047327 4-22 2-7 40060965 24-17 2-61 40086511 27-6 2-75
40026937 33-19 2-91 40048663 20-15 2-47 40061175 25-6 2-63 40086560 27-1 2-75
40026938 33-16 2-91 40048963 20-1 2-49 40061536 27-19 2-77 40086580 26-2 2-71

Part Number Index PNX-5


ELECTRO-MOTIVE DIESEL, INC.

Part Asm - Part Asm - Part Asm - Part Asm -


Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page

40086700 27-12 2-75 40126370 4-3 2-7


40087095 27-5 2-79 9-1 2-19
40087573 10-6 2-23 9-23 2-21
40090523 6-3 2-14 40127797 27-1 2-79
40094238 24-14 2-61 27-4 2-75
40094857 10-4 2-23 40127799 27-7 2-79
40098551 54-3 6-3 40129060 33-8 2-91
40098553 54-4 6-3 40129063 33-1 2-91
40099569 7-2 2-17 40129312 30-10 2-86
40099669 27-9 2-75 40129415 30-1 2-86
40099670 27-7 2-75 40130519 16-4 2-38
40099671 27-10 2-75 40130520 5-18 2-9
40099672 27-8 2-75 32-6 2-88
40099875 9-25 2-21 40130525 16-31 2-37
40099876 9-26 2-21 31-4 2-87
40100359 10-32 2-24 40130526 32-2 2-88
40100361 10-13 2-23 40130527 16-30 2-37
40101230 27-14 2-75 31-3 2-87
40101610 23-38 2-59 40130528 16-25 2-37
40102453 4-6 2-7 40130529 16-15 2-37
40105385 16-13 2-37 40130862 38-15 2-101
40105414 24-6 2-61 40132532 25-41 2-65
40105415 24-11 2-61 40132533 26-32 2-71
40105417 24-7 2-61 40134452 27-11 2-75
40105419 24-12 2-61 40135092 20-25 2-47
40105422 24-13 2-61 23-1 2-59
40105434 24-2 2-61 40138761 4-27 2-7
40105439 24-5 2-61 17-1 2-40
40106158 25-2 2-63 40138918 33-6 2-91
26-1 2-71 40138987 17-2 2-40
40106516 26-22 2-73 40138989 17-3 2-40
40107446 36-10 2-95 40139066 4-1 2-7
40109528 24-5 2-61 40139103 33-7 2-91
40109530 24-5 2-61 40139106 34-1 2-93
40109532 24-5 2-61 40139107 34-2 2-93
40109534 24-5 2-61 40140840 54-1 6-3
40110047 29-4 2-85 40140843 10-11 2-23
40110048 16-29 2-37 40140844 10-10 2-23
31-5 2-87 40143312 7-2 2-15
40110231 10-23 2-24 40143313 7-1 2-15
40113151 25-40 2-65 40143315 7-2 2-15
40113153 26-33 2-71 40143317 7-1 2-15
40113591 36-10 2-95 40144389 19-5 2-44
40114167 9-24 2-21 40144401 36-1 2-95
40117782 10-5 2-23 40145341 30-8 2-86
40118613 9-7 2-19
40120514 4-21 2-7
40120515 4-21 2-7
40120885 38-31 2-103
40121191 34-3 2-93
40121192 34-4 2-93
40121193 34-5 2-93
40121194 34-6 2-93
40122132 9-13 2-21
40122133 4-26 2-7
9-12 2-21
40122134 4-2 2-7
9-1 2-21
40122135 9-2 2-21
40122326 34-10 2-93
40124105 25-16 2-67
25-20 2-63

PNX-6 Parts Catalog D105 - June, 2009

You might also like