2.foundation Design-Cal - SC7-ETC3A-FS+15 - Rev2
2.foundation Design-Cal - SC7-ETC3A-FS+15 - Rev2
2.foundation Design-Cal - SC7-ETC3A-FS+15 - Rev2
JAWA 9 & 10
COAL FIRED STEAM POWER PLANT
DRAWING TITLE
150KV TRANSMISSION LINE
FOUNDATION DESIGN AND DRAWING FOR
TOWER FS+15 - S2-NTC4 - SOIL CLASS 2A
OWNER :
OWNER'S ENGINEER :
EPC-CONTRACTOR :
SUB CONTRACTOR
CONSULTANT :
CONTENTS
SAME SIZE FOR UPLIFT& COMPRESSION LEGS
2. Statical Calculation
6. Drawing Foundation
RESUME SUPPORT REACTION
TOWER FS+15 - NTC3A - SOIL CLASS 7
Jawa 9 & 10
COAL FIRED STEAM POWER PLANT
1,2 TYPE FOUNDATION AND TOWER
1. No & Type Tower = NTC4-S2 FS+15
2. Class Foundation = 7 ( based on soil test result )
3. qc range = 0,71-5,00 kg/cm2 [ ref. To PLN's technical specification]
4. Frustum angle = (ψ) = 0 deg
5. Slope = 103 mm/m back to back α= 5,87 deg
= 145 mm/m diagonal α= 8,27 deg
II STATICAL CALCULATION FOUNDATION :
Support reaction Result from MS Tower :
Applied twr SAME SIZE FOR UPLIFT& COMPRESSION LEGS
FS+15
Fc 2451,03
Fcy 229,714
Fcx 343,592
Fu 1662,73
Fuy 261,619
Fux 282,601
A Long leg
FS+15
Fc 2483,89
Fcy 80,523
Fcx 46,708
Fu 1965,69
Fuy 45,044
Fux 4,571
Vb
α
Hb
Vb sin Vb cos
Battered
1,2 TYPE FOUNDATION AND TOWER SAME SIZE FOR UPLIFT& COMPRESSION LEGS
1. No & Type Tower = TOWER FS+15 - NTC3A - SOIL CLASS 7
2. Class Foundation = 7 ( based on soil test result )
3. qa = 0,71-5,00 kg/cm2 [ ref. To PLN's technical specification]
4. Frustum angle = (ψ) = 0 deg
5. Slope = 102,78 mm/m back to back α= 5,87 deg
= 145,35 mm/m diagonal α= 8,27 deg
F 3) Steel Reinforcement :
2
Modulus Elasticity = 2100000 kg/cm
2
yield strength , Fy = BJTD 420 Mpa = 420 Mpa = 4200 kg/cm ( steel deformed bar )
yield strength , Fy = BJTP 280 Mpa = 280 Mpa
F 4) Soil Properties :
3
s Saturated Density γd = 1950 kg/m Ref : TST.10.4.C ( Appendix )
3
s Submerged Density γsb = 950 kg/m
2
s Allowable bearing Cap. q all = 2,95 kg/cm
o
s Soil Frustum Angle " ᶲ" = 0
s Ground water = -1,5 m As report from Data sondir 500 kV Suralaya - Cilegon Baru at NTC3A
at DB03
1.4 SAFETY FACTOR ( SF ) (Ref. SPLN T5.008-2-2021)
1). Compression stability ≥ 1
2). Uplift Stability ≥ 1,5
3). Overturning Stability ≥ 2
4). Sliding Stability ≥ 1,5
5). Bearing Capacity :
Friction Pile ≥ 5
End bearing Stability ≥ 3
5
II STATICAL CALCULATION FOUNDATION : FS +15
Maximum for horizontal force use maximum 1 kN= 101,97 kg
Hcx = Lateral Force x = 46,71 kN = 4,76 ton Hc resultante 9,492 ton
Hcy = Lateral Force y = 80,52 kN = 8,21 ton Hu resultante 4,617 ton
C = Compression force = 2483,89 kN = 253,28 ton
Hux = Lateral Force x = 4,57 kN = 0,47 ton
Huy = Lateral Force y = 45,04 kN = 4,59 ton
T= U = Uplift Force = 1965,689 kN = 200,44 ton
b
Hx
ht = 0,5 t2 = 0,6
df
g
8
f
4 α f
c c
a
B'
b2
b1
s V2 = bxbxL = 3,637 m 3
s V4 = f x (g+g+b)2 = 27,094 m 3
Total volume = 110,666 m
3
b’
b’
b1 b1
6
1 2 2 2 2
Concrete volume
Vbeton = 110,67 m
3
s = V2 2
Volume of soil for Uplift (Vsu) = Sehingga total volume tanah (Vsu)
= Vsu' - Vconcrete counter uplift = 156,50 V2 - V3
= 156,50 m3
Weight of soil againts Up lift (Wsu) = Berat tanah untuk uplift (Wsu)
= g γsb x 156,5038
= 0,95 x 156,5038 = 148,679 ton
Vs' = B x ( df- a) = m
3
186,52
Volumn of soil for Overturning (Vs)
3
= Vs' - (V2 - V3) = 76,57 m
Weight of soil for Overturning (Ws) =
= g soil x Vs
= 0,95 x 76,569 = 72,74 ton
qc everage 118,000 2 2
qall = = = 2,95 kg/cm = 29,500 t/m
40 40
P 6 ex 6 ey b1
q = 1 ± ± e ≤
A Bx By 6
4P b1
q = e >
3 By ( Bx-2ex) 6
7
Where :
q = Stress of soil due to external force (t/m²)
P = Total Vertical load (ton)
A = Area of Foundation (m 2)
ex = Excentricity along x direction ( m )
ey = Excentricity along y direction ( m )
b1x = Width of Foundation along x direction (m)
b1y = Width of Foundation along y direction (m)
P = C+Wp
= 253,282 + 154,933
= 408,2144 ton
Mx = Hy ( df + t2 ) My = Hx ( df + t2)
= 8,211 x 5,60 = 0,466 x 5,60
= 45,98 tm = 2,610187 tm
A = b1 x b1
= 7,3 x 7,3
2
= 53,3 m
ex = Mx / P ey = My / P
45,98 2,61
= =
408,2144 408,2144
b1 7,3 b1 7,3
= 0,11 m < = = 1,2 m = 0,006 m < = = 1,22 m
6 6 6 6
408,21 0,68 0,03836
q = 1 ± ±
53,29 7,3 7,3
q1 = 8.409,7 kg/m 2 < 29.500 kg/m 2 OK
q2 = 8.329,2 kg/m 2 < 29.500 kg/m 2 OK
q3 = 6.991,3 kg/m 2 < 29.500 kg/m 2 OK
q4 = 6.910,8 kg/m 2 < 29.500 kg/m 2 OK
448,15
= = 8,409693263 t/m 2 < 29,50 t/m 2 SAFE
53,29
#DIV/0! > 1 #DIV/0!
CHECK COMPRESSION STABILITY :
Fc = V = Wt + Fzc
= 408,21 ton
2
q1 = Fc/B = 7660,24431 kg/m2
8
M Compresion = C x b1/2
= 253,28 x 3,7 = 924,478 tm
+
M total.resist. = 565,50 + 542,68 924,48 = 2032,66 tm
M overturning = Hx ( df+t2) + Hy(df+t2)
= 4,763 x 5,6 + 8,211 x 5,6 = 72,653 tm
M total.resist. 2032,66
SF = = = 27,98 > 2 SAFE
M overturning 72,653
Moment for oveturning
momen guling (MG) F Passive soil pressure
F M = Hc resultante x 5 Tekanan Tanah Pasif (Pp)
= 9,492 x 5 Pp = 0,5 x Ht2 x gtanah xKpxb
= 47,462 t.m = 14,250 ton
Mr pp = 14,250 x 1,667
= 23,7500 t.m
F MGresult = Mx - Mr pp
=( 47,462 - 23,750 )
= 23,712
MR 1108,181
SF = = = 23,35 > 2 OK
M 47,462
So that from the calculation above, the carrying capacity of the land permit used is
29,500 t/m
2
N Mresult
s = +
A W
Where :
s = = Stress of soil due to external force (t/m²)
N = = Total Vertical load (ton)
A = = Area of Foundation (m 2)
M = = Ov
W = = etu
Moment of foundation resistance (m3)
N = C + Wp
= 253,282+ 154,933
= 408,214 ton
A = b1x b1
= 7,3 x 7,3
= 53,29 m
2
1 2 1 2 3
Wx = Wy = x b1 x b1 = x 7,3 x 7,3 = 64,8362 m
6 6
408,214 23,712 2 2
s = + = 8,03 t/m < 29,500 t/m OK
max 53,29 64,8362
408,214 23,712 2 2
s min = - = 7,29 t/m < 29,500 t/m OK
53,29 64,8362
data-data profil :
s b = 1200 mm s dmin = 1/11
x L = 229,6363636 mm
s d = 1200 mm s es = Esfy /
= 0,002040004
s b1 = 0,85 s Tul. Utama Main rebar = 22 mm As = 379,9 mm
s Es = 205882 MPa s Tul. sengkang beugel rebar = 10 mm As = 78,5 mm
s ec = 0,003 s selimut beton (p) = 75 mm
9
Ag = b x d = 1200 x 1200 = 1440000 mm 2
(Reff. Dasar-dasar perencanaan
Check the slenderness of the structure beton bertulang)
2 x 2526
= 14,03333333 < 22 ® slimness has no effect
360
I pdstl x Ec x4013331741776,38
2 2
p p
Pc = =
(kL) 2 ( 2 x 2,526 )
2
H = 9,4923 ton
M1 = H x L = 9,4923 x 2,5 = 23,730753 t.m
M2 = C x e = 253,282 x 0,060 = 15,196905 t.m
Mt = 38,927658 t.m
Mt
= Mt x d x 1,25 = 38,92765807 x 1,000002513 x 1,25
M
= 48,66 tm = 477,59 KNm
Mt 48,66
e0 = = = 0,19 m = 192,1169 mm
Pu 253,282
emin = 15 + ( 0.03 x h ) = 15 + ( 0,03 x 3,8976 ) = 15,117
e0 > emin
e0 192,11686
= = 0,160097382
h 1200
P 2483885,00
= = 0,12785
f 1 Ag 0,85 f'c 0,65 x 1440000 x 0,85 x 24,42
P 2483885,00
= = 0,10388
f 2 Ag 0,85 f'c 0,80 x 1440000 x 0,85 x 24,42
P e0 3102701,48
= x 0,160
f Ag 0,85 f'c h 0,65 x 1440000 x 0,85 x 24,42
= 0,026
d' 61
= = 0,1
h 1200
from table 6.2 the basic basis of reinforced concrete planning is obtained as follows
See curve : ( attached )
As tot = r x b x Ag Column Interaction Diagram
= 0,010 x 0,8 x 1440000 = 11520 mm 2
r = 0,01
Steel bar size : = D 22 mm = 380,1 mm2
Used at one side : = 11 D 22 - 106,8 mm= 4.181,34 mm
2
10
Using regulation Indonesian standard SKSNI-03-2847-2002 psl: 23.4.3.1, rho min = 1% x area of chimney section
2
As min = 14400 mm
Ast1 = 15204,9 mm2 > 14400 mm2
Ast1 = 1,06% > 1% OK
Vu 94923,01
vu = = = 0,071651 MPa
b x d eff 1200 x 1104
d 1200
Smax = = = 600 mm
2 2
Beugel use Deform type D 10 - 150 [ OK ]
b1eff = 7150 mm
Q = 8,026 t/m = 0,080259585 N/mm
2 2
e = b2
= 3050 + = 3050 mm
Mu = 1/2 . Qu . B . e 2
Mu = M x 1
= 1/2x (0,08026)x7300x3050 = 2725143980 N.mm
2
0.8 x B x deff
2 = r x fy ( 1 - 0.588r x ) (Reff. Dasar-dasar perencanaan beton
f'c bertulang)
11
SNI-03-2847-2002
2725143980 420
= r x 420 ( 1 - 0.588r x )
0,8 x 7300 x 2906,5 2 24,4189
1.4/fy = 0,003
4247,6525 r 2 - 420 r + 0,055237746 = 0 0,75 r = 0,00010
by using the root formula of the quadratic equation obstained r 1,33 = 0,0002
r = 0,0001
As = r x B x deff r min Min = 0,0018
= 0,0018 x 7300 x 2906,5 = 38191,41 mm 2 ( Sec. 10.5.4 ACI - 318)
Used 58 D 29 ® As total = 38290,73 mm 2 > 38191,41 mm2 [ OK ]
Spacing 125 mm
@ Reinforcement of the upper bottom pad due to uplift
Penulangan Telapak Atas Akibat Uplift ( support from top double pad )
Q = 14,023 t/m = 0,140225192 N/mm Q = Max ( T, C )/ (B' 2)
2 2
= 1/2x (0,14023)x4250x1525
2
= 2681806801 N.mm
s Tul. Utama = Main Rebar = 29 mm-As= 660,19 mm
Mu fy (Reff. Dasar-dasar perencanaan beton
2 = r x fy ( 1 - 0.588r x )
0.8 x B x deff f'c bertulang)
2681806801 420
= r x 420 ( 1 - 0.588r x )
0,8 x 4250 x 2906,5 2 24,4189
4247,6525 r - + 0,09337012 = 0
2
420 r
by using the root formula of the quadratic equation obstained r
r = 0,0002228
rr = 1.3 x r
= 0,00029 < rmin = 0,18 dipakai r = 0,00028966
As = r x B x deff r min Min = 0,0018
2
= 0,0018 x 4250 x 2906,5 = 22234,725 mm ( Sec. 10.5.4 ACI - 318)
dipakai 34 D 29 ® As terpasang = 22446,29 mm 2 > 22235 mm2 [ OK ]
Used at one side : = 34 D 29 - 123,4 mm= 22.446,29 mm
2
Used at four side : = 132 D 29 - 123,4 mm= 87.144 mm 2> 22235 mm2
12
Fy 420
m = = = 20,24
0.85.fc' 20,76
1 Mn
r = ( 1 - √( 1 -( 2.m. ))) =
m fy.b1.deff 2
Minimum reinforcement ratio ( ρ min ), = 1.4/fy = 0,0033 or ( 0,18% )Reference ACI minimum
Maximum reinforcement ratio ( ρ max ), = 0.75 ρb = 0,0185 = ( 1,85% )
ρmin < ρ use < ρ max, r use = 0,09%
1,33 x ρ = 0,0003
1,33 r > r used = 0,0009 < r min = 0,18%
As = r x b1 x deff
= 0,0018 x 4250 x 2906,50
= 22234,73 mm 2
Used 34 D 29 ® As total = 22446,29 mm 2 > 22234,73 mm2 [ OK ]
"Exceed maximum" ,if r > rmax Reinforcement,
r ,if rmax > r > rmin Main rebar- X&Y direction ( vertical )
rreq'd = rmin ,if (4/3)r > rmin > r diameter = 29
(4/3)rmin ,if 0.75rmin > r > 0.5rmin spacing = 123,364
0.5rmin ,otherwise
H = 7300 mm = 16426 mm
1200 Vc = 1/6 Öf'c . b0 . d
bc = = 1
1200 = 1/6 Ö 24,41894.16426 . 1200
= 16233990,15 N
= 1623,399015 ton
V = Qu . B . e
= 0,0803 . 7300 . 3050
= 1786979,659 N
= 178,6979659 ton
1.25V 178,6979659
Vu = = = 274,9199476 ton
j 0,65
Vu < jVc No need for shear reinforcement of ponds
Check shear of ponds
P 253281,7535 2
t= = = 0,0053052 kg/mm
bo x t 16426 x 2906,5
= 0,531 kg/cm 2 < 11,258 kg/cm 2 OK
No need for shear reinforcement of ponds
13
= 1500 - 75 - 29 - 14,5
= 1381,5 mm
Ag = b1 x d1 = 7300 x 7300 = 53290000 mm 2
= 7,3 x 7,3 = 53,29 m
2
1 2 1 2 3
408,214 33,223 2 2
408,214 16,931 2 2
693738778,6 420
= r x 420 ( 1 - 0.588r x )
0,8 x 7300 x 1382
2
24,42
14
r= 0.85 fc/fy ( 1- √ 1- (2Rn/0.85fc) ) = 0,0001 = ( 0,01% )
Minimum reinforcement ratio ( ρ min ), = 1.4/fy = 0,0033 or ( 0,18% ) Reference ACI minimum
Maximum reinforcement ratio ( ρ max ), = 0.75 ρb = 0,0315 = ( 3,15% )
ρmin < ρ use < ρ max , ρ = 0,09% =
r min = 0,0018
1,33 x ρ = 0,0002
1,33 r > r used = 0,0009 < r min = 0,18%
As = r x b1 x deff
= 0,0018 x 7300 x 1381,5
= 18152,91 mm 2
Used 28 D 29 ® As total = 18485,18 mm 2 > 18152,91 mm2 [ OK ]
2 X 14 D 29 spacing = 125 mm
253,282 12,383 2 2
s = - = 4,562 t/m < 29,500 t/m OK
min 53,29 64,8362
d eff = d - p - fTul.utama Main rebar - 1/2 fTul. Utama Main rebar
= 3000 - 75 - 29 - 14,5
= 2881,5 mm
Q = 4,944 t/m 2
= 0,04944 N/mm 2
e = (B'-b)/2 = 3,05 = 3050 mm
Mu = 1/2 . Qu . x B.e 2
Mu = M x 1
= 1/2 . 0,04944x7300x3050 2
= 1678654114 N.mm
= 1678654114 N.mm = 1678654,114 kNmm = 1678,65 kNm
Mu 1678654114 Ø= 0,8
Mn = = = 2098317643 Nmm
Φ 0,8 Kolom dengan aksial tarik lentur
= 2098,3176 kNm dengan beban simetris
p bal = 0,85 f'c β1 600
Fy( 600 +Fy)
600 =
= 0,85 x 24,42 x 0,85 x 0,042
420 ( 600 + 420 )
r max = 0,75 p bal = 0,032
15
Ratio of reinforcing necessary
1.33 ρb = 0,0559
r= 0.85 fc/fy ( 1- √ 1- (2Rn/0.85fc) ) = 0,0001 = ( 0,01% )
Minimum reinforcement ratio ( ρ min ), = 1.4/fy = 0,0033 or ( 0,18% )Reference ACI minimum
H = 7300 mm = 28526 mm
4250 Vc = 1/6 Öf'c . b0 . d
bc = = 1
4250 = 1/6 Ö .28526 . d
24,4
= 67697357,27 N
= 6769,7357 ton
V = Qu . B . e
= 0,0494 . 7300 . 3050
= 1100756,796 N
= 110,0756796 ton
1.25V 110,0756796
Vu = = = 169,3471994 ton
j 0,65
Vu < jVc No need for shear reinforcement of ponds
@ CONTROL SETTLEMENT
Q Base on De beer & Marten 1957
Depth = 500 cm
V= 253281,75 kg θ = 45
B = b1 = 7,30 m
D2 = 1,50 m
D3 = 1,50 m
D4 = 0 m
D0 = 5 m Depth of excavation
H1 = D0-D2-D3-D4 H1 = 2,00 m
po1 = Sd.D0 po1 = 9750 kg/m²
L1 = (H1).L1 =θ) 13,78
+B m
δp1δp1
V
= = 1334,02 kg/m²
L1²
qc1 = 118 kg/cm²
16
= N = 408,21 ton
= 408214,42 kg
=
0,014 kg/cm2
A 53,3 m2 28398241 cm2
D m 5,00 H 1460 cm
= = 0,68 = = 2
B m 7,3 B 730 cm
= 0,935
= 0,65
Si = 0,94 x 0,65 x 0,014 x 1460
2x 37
= 0,17 cm = 1,724 mm < 150 mm [ OK ]
SNI 2017
50 mm
Tahun 1978
F CONCLUSION :
FROM THE ABOVE STATICAL CALCULATION FOR FOUNDATION :
17
B' = 4,25 m Width of top pad
b1 = 7,30 m Width of bottom pad
GL -
t1 = 0,05 m Thickness of Lean Concrete
D1
t2 = 0,10 m Thickness of sand fill
B' B'
b1
18
Column Interaction Diagram
19
The attached of d
d = Friction Coefficient
Coeffcient of poisson Ratio base on soil type
Reff : Rekayasa Pondasi II Gunadarma, Friction coefficient-
poisson ratio
Reff.Data
0
0
0
0
0
0
0
0
0
0
0
Sand soil consistensy based on SPT results ( Terzaghi & peck, 1948 )
Konsistensi tanah pasir berdasarkan hasil SPT ( Terzaghi dan peck, 1948 )
NSPT Value Consistency ( qc) Comparison with Schmertmann,1974
<4 Very Loose
4- 10 Loose
10 - 30 Medium Dense 40 < qc < 100
30 - 50 Dense
> 50 Very Dense
36,00 Dense average 118,00 at Depth (m) 3,55-7,5 SPT
1350
PAD
7.150
FILLER
7
TOP PAD
4100
580 580
PAD & CHIMNEY
CHIMNEY
5350
5342
5340
60
1050
1050
1050
Chimney
225
Support Pad 8 .support 202 13 6000 8 1,042 50,014 200,054
Rebars
2734
2734
165 165
5 .support 500
Support
Rebars
Pad
1292
1292
13 4000 12 1,042 50,014 200,054
458 458
Total = 16070,195 64480,833
Besi Be Jumlah
: Total 164480,83
t =
Beton Volume Total 1 t 110,67= 442,66
C CALCULATION :
c.1 CLEAT & STUB :
This is information only, for demention cleat and stub, detail subject form factory design
1.LOADING DATA :
Load Compression :
Fc = 2483,89 kN = 253,20 ton
Xc = 46,71 kN = 4,76 ton Hr= sqrt(Xc^2+Yc^2)
Yc = 80,52 kN = 8,21 ton 9,49 ton
Load Uplift :
Fu = 1965,69 kN = 200,38 ton
Xu = 4,57 kN = 0,47 ton
Yu = 80,52 kN = 8,21 ton
2. Bond Strength :
Bounding strength compress. between steel & local Concrete: 1,1 Mpa = 11 kg/cm2 1,40 MPa
Bounding strength Tension between steel & local Concrete: 1,375 Mpa = 13,75 kg/cm2 14,00 kg/cm2
P shear = P* 4.448 kN
P Shear = 754,8572622 kN = 75,49 ton
fy = 58,02 ksi
fc = 2,84 ksi
r=t = 58,4 mm = 2,30 inch
w = 141
b = 250 mm = 9,84 inch
x = 0.59*[ b/1.19.fc]^0.5 ≤ w - r - t
x = 1,01 inch
CHECKED BOLTS :
Number of Bolt per Cleat =
P = 754,857 kN
n ( shear) = 2,336 pcs
n ( tumpuan ) = 0,002 pcs
Choosed Bolt = 5 pcs per cleat
1350
1350
D C
7150
n-1
)
P
O
7150
1350
1350
(T
B
b
U
b
ST
F
60
1050
O
60
K
C
BA
n 1050
b
TO
440
K
C
5342
BA
=
E
1292
1292
40 D22 (11 per face) 40 D22 (11 per face) 500
Beugel D10-150 Beugel D10-150
2734
2734
LAY OUT OF FOUNDATION
202
165 165
2685
1350 180
2734
2734
202
3
165 165
02
09
(a)
b 01
(d) 05
50
07
(a)
(a)
D1
b1
b2
(d)
(d)
09
01
(d)
02
(a)
Df
09
01
b2
b1
DETAIL OF REINFORCEMENT'S PAD
(a) (a)
( left section ) ( right section ) initial code PAD AND CHIMNEY FOUNDATION
100 D3